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    Mahul Patta Processing Unit - Sonhat

    Uploaded by

    harsh vardhan
    The document discusses methods for improving the production process of Mahul dona/patta. It proposes using more efficient motorized stitching machines that can produce 500-600 pieces in 6 hours compared to 280-300 for manual machines. Semi-automatic hydraulic molding machines are suggested that can mold 1500 pieces in 6.25 hours from each die, allowing production of 3000 pieces from a 2-die machine. The document also discusses reducing material costs and providing training to help lower overall costs and increase output.

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    Mahul Patta Processing Unit - Sonhat

    Uploaded by

    harsh vardhan
    33 views22 pages
    The document discusses methods for improving the production process of Mahul dona/patta. It proposes using more efficient motorized stitching machines that can produce 500-600 pieces in 6 hours compared to 280-300 for manual machines. Semi-automatic hydraulic molding machines are suggested that can mold 1500 pieces in 6.25 hours from each die, allowing production of 3000 pieces from a 2-die machine. The document also discusses reducing material costs and providing training to help lower overall costs and increase output.

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    The document discusses methods for improving the production process of Mahul dona/patta. It proposes using more efficient motorized stitching machines that can produce 500-600 pieces in 6 hours compared to 280-300 for manual machines. Semi-automatic hydraulic molding machines are suggested that can mold 1500 pieces in 6.25 hours from each die, allowing production of 3000 pieces from a 2-die machine. The document also discusses reducing material costs and providing training to help lower overall costs and increase output.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    33 views22 pages

    Mahul Patta Processing Unit - Sonhat

    Uploaded by

    harsh vardhan
    The document discusses methods for improving the production process of Mahul dona/patta. It proposes using more efficient motorized stitching machines that can produce 500-600 pieces in 6 hours compared to 280-300 for manual machines. Semi-automatic hydraulic molding machines are suggested that can mold 1500 pieces in 6.25 hours from each die, allowing production of 3000 pieces from a 2-die machine. The document also discusses reducing material costs and providing training to help lower overall costs and increase output.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 22

    Mahul Dona / Patta

    Processing

    New Product Development


    Development of product

    Product Designing

    Machinery Involves

    Market & selling


    Product Designing

     Conventionally used paper For Strengthening


    and sticking the pattal.

     Byusing the glue/regin to stick the stitched


    pattal.
    Conventionally used paper For Strengthening
    and sticking the pattal.

     Conventionallyused Lamination paper price is getting


    higher day by day & contains a thin film of plastic layer.

     Thelamination paper can be replace by treated normal


    paper which can be made by using the hot melt glue. The
    after the treatment paper will be leak proof & sticky in
    nature.
    By using the glue/regin to stick the stitched
    pattal.

     The purpose of using glue or regin is to stick the leaf & Strenthn
    pattal.

     For this glue/regin should be food grade water resistance strong


    bonding Heat resistance.

     Glue is applied such a manner so that the leaf layers are stick
    properly & imparts some strength.
    How To Increase Pattal Production Rate :-
    Process Involve - 1. Stitching
    2. Molding

    Stitching Process :- 1. Manual Stitching Machine


    2. Motorized Stitched Machine
    Comparison Between Manual & Motorized Stitching
    Machine
    1. By Manual Stitching Machine 6 hour Capacity = 280 to 300 Pieces.
    2. By Motorized Stitching Machine 6 hour Capacity = 500 to 600 Pieces.
    Using Customized Stitching Machine:-
     Stitching Machines Are Design For Clothing Purpose If The Stitching Gap Is
    Large The Process Will Be Fast And The Number Of Holes Per Revolution Is
    Less. It will Minimize The Leakage Problem.
     This will Help To Achieve Maximum Number Of Stitched Pattal.
     Click here for motorized stitching machine.
    Types of machine available :-

    1. Manual machine.
    2. Hydraulic manual machine.
    3. Semiautomatic machine.
    How The Semi Automatic Machine Are Efficient :-
    Stroke Length( Forward Stroke + Return Stroke) = 28 cm.( Approx)
    Total Cycle time = 4.5 sec
    Actual Operation time = 0.5 Sec.
    Cycle Complete in 1 Min. = 13.44.
    Cycle Complete in 60 Min.= 800.

    Human Factor and Other Factor Considering 65 % efficient = 800*0.65 =520 piece of dona
    Dona Output From 4 Die Machine :-
    Suppose 4 Die machine is operating :
    Each Die Capacity in 1 Hour = 500 Piece.
    4 Die Capacity in 1 Hour = 2000 Piece.
    Laboure Engaging at a time = 4 Person
    Total Molding Time = 4 hour
    Total Dona Out put in 4 Hour = 8000 Piece
    Working Hour Starts In 8 Am To 12 Pm.
    Second Shift will Start At 1 Pm To 5 Pm.
    The Total Working Hours will be = 8 Hours.
    Total Dona Production In 8 Hour = 16000 Piece
    Pattal Molding Capacity:-
     Considering 2 Die Hydraulic Molding Machines
     100 Piece Of Pattal (Molding+Packing)Time = 25 min
     In 1 Min. Number Of Pattal Mold = 4
     In 6.25 Hour Number Of Pattal Mold = 1500 Pcs.
     Total Output From 1 Die = 1500 Pcs
     Total Output From 2 Die = 3000 Pcs
     click here for hydraulic molding machi
    ne.

     Click here for high speed molding mac


    hine.
    How to Reduce the over all cost -

     By Providing efficient machine/semi automatic


    machine For Molding.
     By Skill Training to SHG & Labour.
     By Reduction In Material Cost.
    Work Sequence :-
     Taking A good Quality of Leaf and Paper( by Grading)
     By Making Leaf & Paper Bundle In Organized Manner.
     Making Bundle of 25 Piece of Paper & Leaf.
    Previous Rate List For Mahul dona/Pattal:-
    Cost Analysis Of Dona/Pattal:-
    Total Output Per Day :

    S.No Product Name Packing Pricing Total Total Total Net Profit
    . Size Production Value expenditure
    (Bundle)
    1. Pattal 12 Inch 20 32 150 4800 4350 450

    2. Dona 7 Inch 20 9.5 800 7600 6960 640

    3. Dona 6 Inch 20 8 800 6400 5680 720

    Total 18800 16990 1810


    Thank You

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