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INTRODUCTION
SEWING SUPERVISOR
Who is a Supervisor?
Supervisor is one guides sewing machine operators and technical
support team for maximum efficiency, quality, and performance.
Balancing the sewing cells to influence productivity. The position
that is primarily based on authority over workers or a workplace.
Why we need supervisor?

To supervise,to lead,to facilitate,and to monitor overall
production process to maintain quality and productivity
Roles and responsibilties

Guide and coach employees٫

monitoring their productivity.

Perform verification of production output
according to the targeted efficiency

Ability to plan, layout, and supervise the work
of employees and helpers in a sewing room.

Prepare reports on performance and progress
and present them to senior managers.
Key roles

Planning and organizing production schedules

Style Analysis with expert mind to get buyer requirement.

Ensuring the trims availabilty

Discipline in Shop Floor

Operator Training needs to execute the production without any
problem

Line Setting maintain the production system following step by step

Line Balancing and WIP Control

Determining quality control standards

Overseeing production processes

Stitching Quality

Meeting Target Production .
Garment manufacturing process
Garment production is an organized activity
consisting of sequential processes wherein
conversion of the fabrics with due care to final
gament or apparel.This is a process of
converting raw materials into finished
products consisting of sequential processes
such as laying, marking, cutting, stitching,
checking, finishing, pressing and packaging
Fundamentals of apparel production
Every production process works hand in hand
with the following three elements :

Men

Materials

Machines
Good information and knowledge of the men,
material and machines will help a industry to
run a efficient qualitative and quantitative
production process.
Materials - The raw materials being
processed

The raw materials that are required for the
apparel manufacturing ranges from fabrics,
sewing threads, buttons, laces, zippers, fusing
etc. These are manufactured in specialized
industries depending on the quality of the
material required. A knowledge of the working
properties and characteristics of these
materials is therefore of prime importance for
the formulation of efficient qualitative and
quantitative production.
Machines - The processing
equipment/s
 The machines – Today’s apparel industry uses
the most sophisticated and technological very
efficient machines. Heavy duty industrial
machines make the manufacturing fast and
produce high quality products with in short
periods of time.
Men - The persons involved in
executing the process
The men –in olden days tailors made garments
but now with mass manufacturing the garment
was divided into components. Tailors are now
called operators and they became highly
specialized in sewing certain parts of the
garment.
Flow Chart of Garments
Manufacturing Process
A complete garment has to face several processes
from its order receiving to shipment. During
garments manufacturing, a process flow chart
must be needed to complete an order easily. Also,
a process flow chart helps to understand a
garment manufacturing method that how the raw
materials are converted into wearable garments.
.
A basic garment manufacturing flow
chart is presented below:
Design
↓
Pattern Making
↓
Fit Sample Making
↓
Production Pattern Making
↓
Grading
.
Marker Making
↓
Fabric Spreading
↓
Fabric Cutting
↓
Cutting Parts Sorting or Bundling
↓
Sewing
↓
.
Garments Inspection
↓
Garments Ironing and Finishing
↓
Final Inspection
↓
Garments Packing
↓
Shipment
Each process of flow chart is discussed
in the below
1. Design:
Design is provided by the buyer. After placing
an order buyer send the technical sheet and
art-work of an order to the merchandiser. This
process is done both manually or by using the
computer.
.
2. Pattern Making:
By following the technical sheet and art-work,
the pattern of each garment style should be
made. It’s done both manually and by using a
computerized method.
.
3. Fit Sample Making:
The main target of making a fit sample is to
follow the detailed instruction about the style
of that garment. After making it’s sent to the
buyer to rectify. It’s done manually.
.
4. Production Pattern Making:
For bulk production, allowance is added here
with net dimension. Production Pattern
Making is done both manually and by using
the computer.
.
5. Grading:
During an order confirmation, the buyer
suggests the size ratio of that order. So that
order should be graded according to the
buyer’s instruction. Grading is done manually
or by using the computer.
.
6. Marker Making:
Marker is a very thin paper that contains all the
parts of a particular garment. To make the
cutting process easy, it’s must be needed.
Marker making process can be done both
manually and by using the computer.
.
7. Fabric Spreading:
To cut the fabric properly fabric is spread inlay
form. Fabric Spreading is done manually or by
using a computerized method.
.
8. Fabric Cutting:
Fabrics have to cut here according to the marker
of garments. The fabric Cutting process is done
by using a manual method or computerized
method.

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INTRODUCTION

Why we need supervisor?

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