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Jimenez - (How Paper Is Made)

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How Paper is Made

Over the centuries, paper has been made from a wide variety of materials — wood
pulp, rice, water plants, cotton, even old clothes! But no matter what you use to make
paper — you need “fiber.” Today’s paper fiber comes mainly from three sources —
byproducts from the sawmilling process, pulpwood logs and recycled paper products.
In fact, much of the paper we use every day is a blend of new and recycled fiber.
From Log to Pulp
• Much of the paper produced in Idaho is
made from “waste” — the tree parts
from logging and sawmill operations
that can’t be made into lumber. After
harvesting, trees are cut into logs and
are transported to the mill. At the mill, a
debarker removes the bark from each
log. The log is cut into boards of varying
sizes. The wood that’s left over is then
converted into wood chips, about the
size of corn flakes.
Pulp Digesters
• The wood chips are then put into “pulp
digesters” where they are broken down by
steam and chemicals into a gloppy pudding of
cellulose fibers and other wood components. In
another process, the chemicals, wood resins,
and wood lignin (sort of a natural glue in the
wood) are removed. The cellulose fibers are
cleaned and screened many times to get them
ready to be made into paper. Some
papermakers use a mechanical pulping process
instead, where the wood chips are literally
“beaten to a pulp.”
From Pulp to Paper
• The paper pulp (from wood chips, recycled paper, or
both) is fed into the paper-making machine. A pump
sprays a thin layer of the liquid paper pulp onto a
moving wire screen. This screen can be up to 20 feet
wide, and can travel at speeds of 60 miles per hour.
• As the pulp is carried along by the screen, the water in
it is removed, and the cellulose fibers become bonded
together, forming paper. While the paper is still damp,
it is fed through a series of heated rollers which press
it and dry it. The paper is then spooled into huge rolls,
cut into various sizes, and converted into paper
products.
From Paper to More
Paper
• Recycling paper helps make sure we get
the most out of every tree we use. And it
helps keep paper from clogging up our
landfills. Each time paper is recycled, the
cellulose fibers get shorter, until eventually
the paper won’t hold together. That’s why
most “recycled” papers contain some new
paper fibers mixed in with the old.

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