Food Technology: Objectives
Food Technology: Objectives
Food Technology: Objectives
Objectives
•To Know the role of Chemical Engineers in Food
Processing, Preservation and Packaging techniques.
Outcomes
Introduction
World food demand and Indian scenario
Control of food quality by regulatory mechanism in
India
Constituents of Food
Quality and nutritive aspects
Food additives, standards and deteriorative factors
and their control
Preliminary processing methods
Conversion and preservation operation
Food Science
Food Science is a discipline concerned with the technical aspects of the
food beginning with harvesting, or slaughtering the live stock and
ending with its cooking and consumption. It is considered one of the
agricultural sciences and is usually different from the field of Nutrition.
Food Science has been defined by Margaret (1968) as: ―The
application of the basic science and engineering to study the
fundamental, physical, biological and biochemical nature of foods and
the principles of processing and marketing of food. Dennis R
Helmand, the International Food Technologists (IFT) president in
October 2006 has described Food Science as an discipline in which
engineering, biological and physical science are used to study the nature
of foods, the cause of deterioration, the principles underlying food
processing and improvement of foods for consuming public.
Food Technology: Food Technology can be defined as: ―science
dealing with knowledge of doing things efficiently and effectively.
Scientific Committee
Consists of heads of scientific panels & 6 scientific experts. They
will provide the scientific opinion on multi sectoral, cross- cutting
issues
Scientific Panels
Nine panels on Food Additives, Pesticide Residues, GM Food,
Biological Hazard, Labeling, Functional Food, Method of
Sampling, Contaminants and Fish & Fisheries.
Traditional foods also do not require product approval as
they are being consumed for centuries in India. The
ingredients and preparation methods are well known and
this guarantees their safety. If, however, traditional foods
use any new ingredients or food additive or new
technologies in preparation, they need product approval.
Foods Imported into India have to follow the FSS Act, Rules
& Regulations If the food articles are standardized, the
importer only needs a FSSAI license to import them. The
importer also needs to comply with FSSAI regulations for
sale and distribution of the food products. The FSS Act,
2006 does not apply to foods being exported out of India.
Exporters do not require FSSAI product approval as these
food products are not sold to Indian consumers.
New Draft Regulations have been formulated by FSSAI. Of special
interest is Section 22 of the FSS Act, which deals with
“Nutraceuticals, Functional Foods, Novel Foods and Health
Supplements.” For the first time regulations have been proposed for
this category of foods. If these products propound nutritional or
medicinal benefits they need to have sound scientific evidence. The
products must not contain either steroids or psychotropic drugs.
Ingredients like vitamins and minerals must conform to the
recommended dietary allowances for Indians, as proposed by the
Indian Council of Medical Research.
The existing process of product approval for the food articles
governed under Section 22 of the FSS Act has been discontinued
as updated on August 26, 2015 by FSSAI in response to the ruling
by Honorable Supreme Court of India. The regulations on such
food products are expected soon and the product approval may be
reintroduced through a regulation.
What are Regulations for Licensing and
Registration of Food Businesses?
There are two types of licenses: a central license, issued by the central
government, and a state license, issued by any of the state
governments. The central license is issued on the basis of
manufacturing capacity, as well as turnover. Those operating food
businesses within an Indian state need a state license that is also based
on capacity or turnover. Those that operate businesses in two or more
states require an additional central license for head office/registered
office and separate license/registration for other locations they operate
in. Only transporters need a singular license/registration for all vehicles
an individual transporter runs. Those food business operators that deal
with non-standardized products have to first apply for the product
approval and only then they can obtain a license under the licensing and
registration regulations. All importers and exporters have to obtain a
central license from FSSAI.
Framework for National Food Control System
CHAIRPERSON, FSSAI
LICENSING
REGISTRATION AUTHORITY AUTHORITY
• Fats differ from carbohydrates and proteins in that they are not
polymers of repeating molecular units
• They do not contribute structural strength to plant and animal tissues
• Fats are smooth and greasy substances that are insoluble in water
• Fat is mainly is a fuel source for animal and plant. It contains 2.25 times
the calories found in equal dry weight of protein and carbohydrate
• A typical fat molecule consists of glycerol combined with three
fatty acids Fats gradually soften on heating. They do not have sharp
melting point. Fats can be heated above the boiling point of water, they
can brown the surfaces of foods
• When heated further they begin to smoke, then they flash and
then they burn. The temperatures are called as smoke, flash and fire
points respectively. This is important in commercial frying operations
FATS AND OILS
• Fats will become rancid when they react with oxygen
OR fatty acids are liberated from glycerol by enzymes
• Fat forms emulsions with water and air. Fat globules are
suspended in a large amount of water as in milk or cream.
Water droplets may be suspended in a large amount of fat
as in butter
•Fat is a lubricant in foods. Fat has shortening power of
fibrous muscles. Fat tenderizes meat as well as baked
goods
• Fats contribute characteristic flavors to foods and in small
amounts produce a feeling of loss of hunger
ADDITIONAL FOOD CONSTITUENTS
Hidden Characteristics:
Nutritive value and toxicity (toxic compounds) present
in food come under hidden characteristics.
Quantitative Characteristics:
Crop yield and finished product yield are the
quantitative characteristics for determination of food
quality. The ratio of weight of raw material to the weight of
the pre-packaged finished product is known as
shrinkage ratio. Higher the ratio, greater will be the
unit cost. So, low shrinkage ratio is desirable.
Methods for Determining Quality: Broadly two methods are
used for determination of the quality in food industry as
shown below:
Subjective Method: In this method, individual is required to
give his opinion about qualitative/quantitative values. This
method is also referred as sensory method. It is by
experience of the individual. Different subjective methods are
used for estimation like: -Point Hedonic Scale, Triangular test or
Composite test.
Objective Methods: These are based on recognized standard
scientific tests to any sample of the product without regard to its
previous history. They represent the modern idea in quality
control (QC) because the human element has been excluded.
This method divided into three groups: (a) Physical methods
(b) Chemical methods (c) Microscopic methods
Physical method:
It is the quickest method. It is used to measure size, colour, consistency,
headspace, drained weight and vacuum as shown below:
Chemical methods -These are standard food analysis methods. These
are used for quantitative evaluation of nutritive value e.g. moisture,
specific gravity, fat, oil, protein, carbohydrates, fibre, enzyme, vitamin
and pH as shown below:
Microscopic methods: These methods are excellent in quality
control. It is used for detection of contaminants in foods. So, these
methods prevent food from adulteration and contamination.
Factors Influencing Quality of Food: There are mainly four
factors which are affecting the quality of food and these are depicted
as shown below:
SENSORY CHARACTERISTICS
It includes appearance, texture and flavour which the consumer can evaluate
with his senses.
Appearance / Colour: It is more important than taste and odour. It (colour)
increases the attractiveness of the product. It is the prime factor which
also determines the flavour, texture nutritive value and wholesomeness.
By the sense of sight, size, shape and colour of the food and other
characteristics such as transparency, opaqueness, turbidity, dullness and
gloss could be perceived. Judgment of the ripening of the fruits is also
influenced by colour. The strength of coffee and tea is also judged
on the basis of the colour of the beverage. Appearance is first
important attributes in selection of food. Appearance of any food
commodity can be judged by the eye. Appearance may be in term of colour,
size, shape uniformity and absence of defects. The second important
attribute for sensory evaluation of food is Kinesthetic i.e. texture and
consistency.
Texture: It is overall assessment of the feeling by mouth and
hand or it is sense of touch by hand and mouth. Mouth feeling
include lips (hairy / smooth), tongue (soft/mushy), teeth (rigidity)
and ears. Objective instrumental methods are available for
measurement of these attributes which could be correlated to the
consumer's preferences. Mouthfeel is a product's physical and chemical
interaction in the mouth. It is a concept used in many areas related to the
testing and evaluation of foodstuffs, such as wine- tasting and rheology.
It is evaluated from initial perception on the palate, to first bite, through
mastication to swallowing and aftertaste. In wine-tasting, for example,
mouthfeel is usually used with a modifier (big, sweet, tannic, chewy, etc.)
to the general sensation of the wine in the mouth. Some people,
however, still use the traditional term, "texture". Mouth feel is often
related to a product's water activity, hard or crisp products having lower
water activities and soft products having intermediate to high water
activities.
Product Mastication:
1. Cohesiveness : Degree to which the sample deforms before rupturing when
biting with molars.
2. Denseness : Compactness of cross section of the sample after biting
completely with the molars.
3. Dryness : Degree to which the sample feels dry in the mouth.
4. Fracturability : Force with which the sample crumbles or cracks or shatters.
Factorability encompasses, Crumbliness, crispiness, crunchiness and brittleness.
5. Graininess : Degree to which a sample contains small grainy particles.
6. Gumminess : Energy required disintegrating a semi-solid food to a state ready
for swallowing.
7. Hardnes s: Force required for deforming the product to given distance, i.e. force
to compress between molars, bite through with incisors, compress between
tongue and palate.
8. Heaviness: Weight of product perceived when first placed on tongue.
9.Moisture absorption : Amount of saliva absorbed by product.
10. Moisture release : Amount of wetness/juiciness released from
sample.
11. Mouth coating: Type and degree of coating in the mouth after
mastication (for example, fat/oil).
12. Roughness : Degree of abrasiveness of product's surface perceived
by the tongue.
13. Slipperiness : Degree to which the product slides over the tongue.
14. Smoothness : Absence of any particles, lumps, bumps, etc., in the
product.
15. Uniformity: Degree to which the sample is even throughout.
16. Uniformity of Chew : Degree to which the chewing characteristics of
the product are even throughout mastication.
17. Uniformity of bite : Evenness of force through bite.
18. Viscosity : Force required for drawing a liquid from a spoon over the
tongue.
19. Wetness : Amount of moisture perceived on product's surface.
Flavour
There are a number of food additives that provide functions other than
those indicated above. Clarifying agents like bentonite, gelatins, synthetic
resins (polyamides and poly vinyl pyrrolidone) are used to remove
haziness or sediments and oxidative deterioration products in fruit juices,
beers and wines.
Enzymes are added to bring about desirable changes; rennin for
producing curd and cheese, papain for tenderizing meat, and pectinase
for clarifying beverages. Firming agents like aluminium sulphates and
calcium slats are used to keep the tissues of fruits and vegetables crisp.
Freezing agents like liquid nitrogen and dichloro fluoro methane, which are
extremely volatile and rapidly evaporate at ordinary temperatures, are used
to chill foods. Solvents like alcohol, propylene glycol and glycerine are
used to dissolve suspended flavours, colours, and many other ingredients.
Packing gases, such as inert gases, are added to packets of instant foods to
prevent oxidative and many other changes.
Unintentional Additives
Some have a half-life of a few days (8 days for 131 iodine) while
others are radioactive for many years. The half-life of strontium90
is 28 years and that of cesium137 is 30 years. Even iodine, with
a half-life of only 8-days, is hazardous for the normal
functioning of thyroid. 90Strontium is considered to be the
most hazardous radioactive isotope. It is closely related to
calcium and the body treats both strontium and calcium in
exactly the same way. 90Strontium induces bone cancer
and leukaemia. 137Cesium passes through the
human body quickly but it emits radiations which, through blood,
reach all tissues and can be a potential genetic danger.
Agricultural Contaminants
• Molds are still larger and complex in structure and are in the order of 1 micro
meter
Most yeasts are spherical or ellipsoidal and are larger in the order of 20 micro
meter
• Bacteria, yeast and mold can attack all food items. Some ferment
sugars, hydrolyze starches and celluloses, hydrolyze fats and produce
rancidity, few produce toxins, digest proteins, produce ammonia like odors
• The micro organisms like warm and moist conditions and are called as
mesophilic [temp 16 to 38 deg c]
• Some will grow at freezing point of water and are called as psychrophilic
• The others will grow at temperatures above 82 deg c and are called as
thermophilic
• The spores of many bacteria will survive prolonged exposure to boiling water
and then multiply when the temperature is lowered.
• Bacteria will multiply by cell division. One will become two,
two will become four and so on. They can double their
number in every 30 minutes under favorable conditions
• Food intoxications involve toxic substances produced in
food by micro organisms
• The bacteria called C Botulinum produce food toxins in
many foods
FOOD-BORNE DISEASE
• Food-borne diseases are commonly classified as food
infections that are caused by microorganisms or food
intoxicants that are produced in foods as by products of
microorganisms prior to Consumption
• S aureus and C botulinum produce specific food toxins
• Certain molds also produce toxins
• Many bacteria can transmit food-borne infections capable
of causing human disease
• Number of viral infections may be contracted by man
through contaminated food
• Microorganisms that are causing disease to humans are
known as pathogenic or pathogens
• Scientists are still learning about food-borne diseases
INSECTS, PARASITES AND RODENTS
• Insects are particularly destructive to cereal grains, fruits and
vegetables
• When insects eat food the food will be open to microorganisms and
this will cause further damage
• Insect eggs may persist or be laid in food then they multiply
• Commodities containing highly destructive insects are prohibited
from import and export
• The important food-borne parasite is the Trichinosis nematode
and Trichinella spiralis. This will penetrate into the intestines of
pork
• A worm from food called Genus Anisakis can infect man and
this can survive in refrigeration temperature
• Rodents consume and waste huge volume of food. The urine
poured on the food by rodents is containing several disease
producing bacteria
FOOD ENZYMES
• Heat and cold can also cause deterioration in foods if they are
nor controlled
• The rate of chemical reaction is doubled in every 10 deg C rise
• Excessive heat will denature proteins, breaks emulsions, dries
food by removing moisture and destroys vitamins
• Freezing will also denature proteins in milk, the emulsion will be
broken and the fat will separate
• In refrigerated storage temperature ie) 4 deg C, some
are weakened or killed and deterioration will follow. This is
known as chill injury
• Bananas, lemons and some other foods are to be kept above
10 deg C for retaining maximum quality
MOISTURE AND DRYNESS