PANEL COMP, DASH PROCESS

59100-55T10, 59100-55T20, 59100-55T30,

59100-55T40, 59100-55T60

Welding Fix. Division

 PANEL COMP, DASH PROCESS
TAKT TIME CALCULATION
Annual Volume 294000    
Vol per day 1050.0 280 Days/Year
Available Time /Day in 2 shift(sec) 57600    
Available Time at 85% efficiency (sec) 48960    
Takt Time(Sec.) 47    

VARIANT WISE VOLUME

NO OF SHIFT 2 T10 LHD 8007
TOTAL TIME PER DAY 16 TOTAL 05 T20 RHD 138306
VARIANT
(3 RHD & 2 T30 LHD 5311
LHD) T40 RHD 71564
T60 RHD 21600
SUM OF ALL VARIANT 244788
20% QTY 48957.6
TOTAL VOLUME 293745.6

Welding Fix. Division

 PANEL COMP, DASH PROCESS

OPRATION DETAILS

59100-55T10 59100-55T20 59100-55T30 59100-55T40 59100-55T60

Sr. No OPRATION No. OP TYPE ROBOT REMARK

CYCLE CYCLE CYCLE CYCLE CYCLE
SPOT STUD SPOT STUD SPOT STUD SPOT STUD SPOT STUD
TIME TIME TIME TIME TIME

1 OP10 GEO 18   37 24   47 18   37 24   47 26   47 R1+R2 SPOT

2 OP20 GEO   13 47   11 50.5   13 47   11 50.5   11 50.5 R3 STUD

3 OP30 GEO 18   37 24   47 18   37 24   47 26   47 R4+R5 SPOT

4 OP40 RE 5   27 10   44 5   27 7   33 11   45 R6 SPOT

5 OP50 RE+GEO 4 1 28 8 2 45 4 1 28 6 2 34 10 2 49 R7 SPOT+STUD

6 OP60 RE+GEO 4 0 24 6 3 42 4 0 24 5 2 34 9 5 57 R8 SPOT+STUD

7 OP70 GEO   07 38   11 50.5   07 38   10 47   11 47 R9 STUD

TOTAL 49 21 47 72 27 50.5 49 21 47 66 25 50.5 82 29 50.5

SPP 8575 12600 8575 11550 14350

04 nos spot of sub Assy 59120 is off line so not included

Welding Fix. Division

 • LHD PROCESS DETAIL
(59100-55 T10 & T30)

Welding Fix. Division

 PANEL COMP, DASH PROCESS
LHD(59100) OP 05/70

INPUT OUTPUT

59121
04 NOS SPOT

59123

59123 GEO SPOT WELDING

Welding Fix. Division

 PANEL COMP, DASH PROCESS
LHD(59100) OP 10/70

INPUT OUTPUT 59100-55T10 59100-55T30

OP TYPE CYCLE CYCLE ROBOT REMARK
SPOT STUD SPOT STUD
TIME TIME
GEO 18   37 18   34 R1+R2 SPOT
59111

59120 sub assy

(OP05)
59116(75J00)

59117 GEO SPOT WELDING

Welding Fix. Division

 PANEL COMP, DASH PROCESS
LHD(59100) OP 20/70

INPUT OUTPUT
59100-55T10 59100-55T30
OP TYPE ROBOT REMARK
SPOT STUD CYCLE SPOT STUD CYCLE
TIME TIME
OP10 GEO   10 47   10 47 R3 STUD

09119-05018
M5 STUD DIVER SIDE M5 STUD WELDING

Welding Fix. Division

 PANEL COMP, DASH PROCESS
LHD(59100) OP 30/70

INPUT OUTPUT 59100-55T10 59100-55T30

OP TYPE CYCLE CYCLE ROBOT REMARK
SPOT STUD SPOT STUD
TIME TIME
GEO 18   37 18   34 R4+R5 SPOT
OP20

59122(68P10)

GEO SPOT WELDING

59113(68P00)

Welding Fix. Division

 PANEL COMP, DASH PROCESS
LHD(59100) OP 40/70

INPUT OUTPUT
59100-55T10 59100-55T30
OP TYPE CYCLE CYCLE ROBOT REMARK
SPOT STUD SPOT STUD
TIME TIME
RE 5   27 5   27 R6 SPOT

OP30

RE- SPOT WELDING

Welding Fix. Division

 PANEL COMP, DASH PROCESS
LHD(59100) OP 50/70

INPUT OUTPUT 59100-55T10 59100-55T30

OP TYPE ROBOT REMARK
SPOT STUD CYCLE SPOT STUD CYCLE
TIME TIME
RE+GEO 4 1 28 4 1 28 R7 SPOT+STUD

OP40

SPOT WELDING
09119-06094 +
M6 STUD DIVER SIDE M6 STUD WELDING

Welding Fix. Division

 PANEL COMP, DASH PROCESS
LHD(59100) OP 60/70

INPUT OUTPUT 59100-55T10 59100-55T30

OP TYPE CYCLE CYCLE ROBOT REMARK
SPOT STUD TIME SPOT STUD TIME
RE+GEO 4 0 24 4 0 24 R8 SPOT+STUD

OP50

SPOT WELDING
09119-06094 +
ENGINE SIDE STUD WELDING

Welding Fix. Division

 PANEL COMP, DASH PROCESS
LHD(59100) OP 70/70

INPUT OUTPUT 59100-55T10 59100-55T30

OP TYPE ROBOT REMARK
SPOT STUD CYCLE SPOT STUD CYCLE
TIME TIME
GEO   10 47   10 47 R9 STUD

OP60

09119-05018 ENGINE SIDE STUD WELDING

Welding Fix. Division

 • RHD PROCESS DETAIL
(59100-55T20,T40 & T60)

Welding Fix. Division

 PANEL COMP, DASH PROCESS
RHD(59100) OP 05/70

INPUT OUTPUT

59121 04 NOS SPOT

59123

59123 GEO SPOT WELDING

Welding Fix. Division

 PANEL COMP, DASH PROCESS
RHD(59100) OP 10/70

INPUT OUTPUT

59111 OP TYPE
59100-55T20
CYCLE
59100-55T40
CYCLE
59100-55T60
CYCLE ROBOT REMARK
SPOT STUD SPOT STUD SPOT STUD
TIME TIME TIME
GEO 24   47 24   47 26   47 R1+R2 SPOT
59120 sub assy
(55T00)
59117

59116(79J10)

59116(68P00)

59113(79J00)
GEO SPOT WELDING
59115(62j00)

Welding Fix. Division

 PANEL COMP, DASH PROCESS
RHD(59100) OP 20/70

INPUT OUTPUT
59100-55T20 59100-55T40 59100-55T60
OP TYPE CYCLE CYCLE CYCLE ROBOT REMARK
OP10 GEO
SPOT STUD TIME SPOT STUD TIME SPOT STUD TIME
  11 50.5   11 50.5   11 50.5 R3 STUD

09119-05018
M5 STUD
DIVER SIDE M5 STUD WELDING

Welding Fix. Division

 PANEL COMP, DASH PROCESS
RHD(59100) OP 30/70

INPUT OUTPUT
59100-55T20 59100-55T40 59100-55T60
OP TYPE ROBOT REMARK
SPOT STUD CYCLE SPOT STUD CYCLE SPOT STUD CYCLE
OP20 GEO 24  
TIME
47 24  
TIME
47 26  
TIME
47 R4+R5 SPOT

59122(68P00)

59113(68P00)

59114(68P00)

59115(68P00)
GEO SPOT WELDING
59131

Welding Fix. Division

 PANEL COMP, DASH PROCESS
RHD(59100) OP 40/70

INPUT OUTPUT
59100-55T20 59100-55T40 59100-55T60
OP TYPE CYCLE CYCLE CYCLE ROBOT REMARK
SPOT STUD SPOT STUD SPOT STUD
TIME TIME TIME
RE 10   44 7   33 11   45 R6 SPOT

OP30

RE-SPOT WELDING

Welding Fix. Division

 PANEL COMP, DASH PROCESS
RHD(59100) OP 50/70

INPUT OUTPUT
59100-55T20 59100-55T40 59100-55T60
OP TYPE CYCLE CYCLE CYCLE ROBOT REMARK
SPOT STUD TIME SPOT STUD TIME SPOT STUD TIME
RE+GEO 8 2 45 6 2 34 10 2 49 R7 SPOT+STUD

OP40

09119-06094 SPOT WELDING

M6 STUD +
DIVER SIDE M6 STUD WELDING
Welding Fix. Division
 PANEL COMP, DASH PROCESS
RHD(59100) OP 60/70

INPUT OUTPUT
59100-55T20 59100-55T40 59100-55T60
OP TYPE CYCLE CYCLE CYCLE ROBOT REMARK
SPOT STUD TIME SPOT STUD TIME SPOT STUD TIME
RE+GEO 6 3 42 5 2 34 9 5 57 R8 SPOT+STUD

OP50

09119-06094 SPOT WELDING

M6 STUD +
ENGINE SIDE M6 STUD WELDING
Welding Fix. Division
 PANEL COMP, DASH PROCESS
RHD(59100) OP 70/70

INPUT OUTPUT
59100-55T20 59100-55T40 59100-55T60
OP TYPE CYCLE CYCLE CYCLE ROBOT REMARK
SPOT STUD TIME SPOT STUD TIME SPOT STUD TIME

GEO   11 50.5   10 47   11 47 R9 STUD

OP60

09119-05018 ENGINE SIDE M5 STUD

M5 STUD WELDING

Welding Fix. Division

 PANEL COMP, DASH PROCESS
SUMMARY
PROCESS REQUIREMENT QTY
HANDLING ROBOT WITH GRIPPER 5
WELDING ROBOT WITH GUN 4
SSW 3
M5 STUD MACHINE 2
M6 STUD MACHINE 1
TURNING TABLE FIXTURE 02
TABLE (WIP ) 03
SPM (EOL) 01
MAN POWER 3

Welding Fix. Division

 SUB ASSY 59120 WELDING PROCESS

04 nos spot of sub

Assy 59120 is
off line & will be
Done in side sill line

Welding Fix. Division

 IMPROVEMENT

Tip Dressing with Tray for chip

Welding Fix. Division

 IMPROVEMENT

Double part Detection

Welding Fix. Division

 IMPROVEMENT

Magnet bolting type

Welding Fix. Division

 IMPROVEMENT

Layout fencing

Welding Fix. Division

 THANK YOU

Welding Fix. Division