Welcome to

at SEMT Pielstick in St.Nazaire

ABB Turbochargers
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ABB
 ABB - Asea Brown Boveri Ltd.

• Electro-technical comp. with global operations

• Employees world-wide 139’000
• Revenues (2002) 18.3 BUSD

ABB Turbochargers
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Customer Division
AUTOMATION TECHNOLOGIES

Control Platform & Enterprise Products

Drives, Motors & Machines
Low-Voltage Products & Instrumentation
Robotics, Automotive & Manufacturing Industries
Paper, Metal, Minerals, Marine & Turbocharging

Petroleum, Chemical & Consumer Industries *)

*) To be divested in 2003

ABB Turbochargers
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 The BU Turbocharging in the
ABB Group

ABB Group
AT Automation Technologies Division
ATPM BA Paper, Metal, Minerals,
Marine & Turbocharging

BU Turbocharging

ABB Turbo Systems Ltd

BU Turbocharging Network

ABB Turbochargers
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 Business Unit Turbocharging
ABB Turbo Systems Ltd BU Network
Baden / Switzerland

Engineering / R&D / Sales

> 70 sales & service stations

Production / Assembly /
Service

ABB Turbochargers
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ABB Turbo Systems Ltd

 Autonomous subsidiary
company of the ABB Group in
Switzerland
 World's leading manufacturer
of turbochargers for diesel
engines of 500kW and above
with global service network
 Revenues 2002: 233 Mio. US$,
nearly 10% invested in R&D
 Employees: 809

ABB Turbochargers
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ABB Turbochargers

 1905 the first patent for an

exhaust gas turbocharger
was issued by the Swiss
engineer Alfred Büchi
 ABB (BBC) turbochargers are
in production since 1923
 more than 290'000 T/Cs
produced
 180'000 T/Cs in operation

ABB Turbochargers
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ABB Turbo Systems Ltd
Factory, Baden
Compressor Machining Turbine Blade Machining

ABB Turbochargers
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ABB Turbo Systems Ltd
Factory, Baden
TC - Assembly Quality Control

ABB Turbochargers
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 ABB Turbo Systems Ltd
Thermal Laboratory, Baden

High Temperature Test Thermodynamic Test

ABB Turbochargers
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 The Turbocharger Families

Tailor made:
• about 160 different components
available for one T/C

• 180’000 turbochargers
• in average, only
5 are identical

50 Turbocharger
types / sizes

Product type: VTR VTC RR TPL TPS

Number of sizes: 25 4 8 8 5

ABB Turbochargers
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Previous Generations

VTR VTC RR

Produced units 2002: 405 Produced units 2002: 291 Produced units 2002: 1034
(2001: 558) (2001: 392) (2001: 1715)

Length: 90 - 350 cm Length: 90 - 120 cm Length: 50 - 100 cm

Weight: 280 - 12’500 kg Weight: 340 - 720 kg Weight: 60 - 300 kg

Turbocharged power Turbocharged power Turbocharged power

700 - 18 500 kW 600 - 3 500 kW 500 - 1 800 kW

ABB
produced units: data refer to ABB Turbo Systems Ltd only
ABB Turbochargers
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The New Generation

TPL TPS

Produced units 2002: 614 (2001: 883) Produced units 2002: 1897 (2001: 1971)

Length: 113 - 380 cm Length: 35 - 65 cm

Weight: 520 - 13’200 kg Weight: 80 - 400 kg
Turbocharged power: Turbocharged power:
1250 - 25 000 kW 500 - 3 000 kW

produced units: data refer to ABB Turbo Systems Ltd only

ABB Turbochargers
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VTR..4

ABB Turbochargers
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 VTR Turbocharger, Exploded View

ABB Turbochargers
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VTC..4

ABB Turbochargers
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RR..1

ABB Turbochargers
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TPL .. - A / - B

ABB Turbochargers
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TPS

ABB Turbochargers
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TPL91-B, The Largest in TPL Family

 Length 4.2 m
 Width 2.3 m
 Height 2.4 m
 Weight 14.3 t
 Volume flow 55m3/s
 Shaft output 10 MW

ABB Turbochargers
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Over 180 000 ABB Turbochargers
World-wide in Operation Today

35%
Stationary
62% 61500

Marine 3%
113500

Traction
ABB Turbochargers
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5000 ABB