Inverter Training
Inverter Training
Inverter Training
Training
Service Training Program
ASY12L Features
Block Diagram
Power supply flow chart
Circuit description
Indoor unit Micon control (assorted)
Outdoor unit Micon control (assorted)
Error Information
Memory function of Error
Trouble shooting
Problem 2
Require long period of time to reach set temperature.
Problem 3
Room temperature drop rapidly when the compressor turn OFF which result in
the wide range of changed temperature that can be sensed by human body and
may cause unpleasant feeling. Heating operation
Revolution of COMPRESSOR
ON ON ON
OFF OFF Revolution of COMPRESSOR
Time Time
Remote control
Fan motor
Indicator
Capacitor
4way valve
Fan motor
Compressor
Outdoor unit
CONTROL MODULE’S COMPOSITION OUTLINE
Integrated power
Module (AFM)
b
Module (IPM)
Diode Bridge
Active filter
d
AC Coil
Power supply Motor
Capacitor
c
a e
a) The minus electric potential is changed to the plus electric potential by using Diode Bridge which is connected to AC power supply
(Full-wave rectification).
b) The coil keeps the constant variation of the current and removes the pulsation of the rectified DC current.
c) Active Filter Module suppresses the high frequency harmonic wave that is occurred during the rectification and
improves the power factor.
d) By using the smoothing capacitor, the output voltage from the active filter module is converted to the stable DC
voltage.
e) At IPM, the circuit which compose of 6 transistors switches the output voltage from the active filter module, and the
supply voltage to the motor is varied by either PWM control or PAM control.
What’s Inverter ?
Inverter and Converter
Converter Device to convert alternating current to direct current.
Inverter Device to convert direct current to alternating current
In general term, We call Inverter for device that converts normal alternating current
from home / industrial-used power supply to voltage / frequency adaptable from
alternating current.
Outline principle of inverter
1. Rectifying the alternating current and flattening the output to derive direct
current power supply.
2. Using the electrical equipment such as the semi-conductor to do switching
and chopping those derived direct current to make the alternating current at
required frequency and voltage.
Advantages of the inverter air-conditioner
Energy saving
- Comparing to the common ON - OFF controlled compressor, the inverter
controlled compressor can be able to run at the proper revolution to provide
the best efficiency and reduce losses.
- When the maximum capacity is not required, the compressor revolution will
decrease. These means the input power decrease too, which result in the
increasing of unit’s efficiency.
time P
ON
S1 OFF
++
S2
S1 S3 S5
S3 MOTOR
U
U
S4
S5
S6
N S4 S6 S2 V
V W
U–V
--
V–W
By changing the ON-OFF cycle of the switch, the
rotation of the motor can be varied at the desired
W–U frequency. If the DC voltage is changed, the input
voltage of the motor can be also varied.
Practically, the motor is rotated by using 6pcs
of transistors instead of a switch, and the transistor
is alternately turned ON-OFF.
Type of Inverter Control System
AC Inverter
PWM Control System
The motor needs a sign wave input. The pulse width of the DC
voltage from the converter is varied and cut out by the switching at
the inverter as shown in the figure, and the motor rotation is
controlled by the quasi-sign wave that is created by varying it to the
desired average voltage.
DC Inverter
PWM Control System
By using a brush less motor, the DC voltage pulse width from
the converter is varied and cut out by the switching of the
inverter, and the DC motor rotation is controlled by varying it to
the desired average voltage It differs from AC compressor and
the pulse becomes the equal interval waveform
DC 5V Input
Surge Absorber
The surge absorber is a protection part as same as varistor for the
electronic parts of outdoor unit against abnormal voltage such as
lightening and it discharges the lightening surge.
Noise Filter
A lot of different kinds of pulse noise come out of inverter since it
Controls transistors by switching. Noise filter protects these noises
to come out of inverter by absorbing the noise with the coil and
bypassing the high harmonic frequency with capacitor.
Coil
It improves the primary side commercial power supply wave form
(power factor) by removing the power supply harmonic frequency
current and performs the insulation protection.
Circuit Description of ASY12LSAC / AOY12LSAC
Diode Bridge
It conducts the full-wave rectification of the AC voltage that passed
through the power factor improvement filter.
Circuit Description of ASY12LSAC / AOY12LSAC
Active Filter Module
The input current is corrected by the micon inside the module and the boosting
chopper circuit, and the waveform with 100% of power factor is supplied to the
output.
It improves the power factor, and controls the power supply harmonic wave current.
The target DC voltage is set up by the input voltage and multiplied in comparison with the input DC voltage.
The multiplied target current and the input current are compared.
The compared value is compacted at with the waveform the oscillator at PMW comparator.
The compared signal controls the switching component ON and OFF.
Circuit Description of ASY12LSAC / AOY12LSAC
Smoothing capacitor
This is used to remove the ripple of DC voltage that is output from the
active filter.
Switching Transformer
By using the switching transformer, the DC input is transferred to the
driving power for input output hardware. And its output is fed into the
3 terminal regulator, and the output voltage is used to drive Micon or
for data comparison.
Reset Circuit
It creates the power ON reset signal for Micon.
If noise comes into the input of IC, the Micon may not operate normally.
Circuit Description of ASY12LSAC / AOY12LSAC
Motor
DC Motor (DC Inverter)
The rotor of DC compressor motor is made of permanent magnet, and it creates the
revolving magnetic field by applying the voltage that is obtained by PAM control to
the stator winding. And the pull and repulsion between the rotating magnetic field
and the permanent magnet creates the force toward the same direction of the rotating
magnetic field, and the rotor rotates.
The rotor and the permanent magnet need to be controlled to match up the revolving
magnetic field to the polarity. In order to control the positioning detection, there are
several types. One is the sensor type that built in the rectifier or Hall Effect Device,
and the other type is the one that the positioning detection is done by the reverse
power force which is excited at the stator winding by the rotation (Fleming’s Right
Hand Rule).
The speed of the compressor can be changed by drifting the voltage (PAM control /
PWM control).
Motor
AC Motor
AC compressor motor is 3 phase induction motor. Revolving magnetic field is
occurred when the voltage that was obtained by PWM control is applied to the
stator winding. Then the induction current flow through the rotor and it rotates by
the force in the same direction of the revolving magnetic field, by Fleming’s Left
Hand Rule.
The rotation speed of the compressor can be changed with varying PWM
frequency. (Uneven interval PWM)
PWM controlled voltage is supplied in 3 phase AC by shifting 120 degree each.
The serial signal is used for exchange the information between the indoor unit and
inverter unit during operating.
The contents of the information are showed in the TABLE1
Serial signal consists of 48bit [ INFORMATION 1 (Serial signal)] and
32bit [ INFORMATION 2 (serial reverse signal) ].
INFORMATION 1
Forward Serial signal
Indoor Unit Outdoor Unit
INFORMATION 2
Reverse Serial signal
Example of Serial Signal of ASY24PBA-W/AOY24PMAL
Outline of control by microcomputer
ASY12LSAC / AOY12LSAC
Indoor unit
Input Output
Micon control specifications
Manual auto button Operation mode control Out door unit power relay
Set temperature control
Fan control / /Swing control Stepping motor
Infrared lay signal Timer mode /Coil dry control
Manual auto operation
Outdoor unit power relay control Indoor unit FAN motor
Room temperature Indoor unit Fan control
Thermister Louver Stepping motor control
Room temperature revise LED
Heat exchanger temperature Power Relay ON/OFF control
Thermister Auto change over
Compressor driving frequency change Buzzer
Start circuit
Cooled air prevention
Over load protection Heating
Prevention of icing
Air flow direction control
Auto defrosting operation
Indoor FAN S-HI control
Indoor FAN lock prevention
Auto restart
Test run
3minutes ST
50/60Hz auto change
Microcomputer Control ASY12LSAC / AOY12LSAC
Coil Dry – Approx. 18 minutes
The following operation starts when Coil Dry button on the remote is pressed.
The cycle of [FAN operation for 3 minutes HEATING operation for 2 minutes ] is repeated 3 times and at last
FAN operation is performed for 3 minutes.
Indoor Fan Motor is fixed at 900 rpm
Louver is horizontal
Only LED Coil Dry lights up (It turns off at the end of Coil Dry operation).
*** Coil Dry operation is quitted if the operation is stopped or by other operation input.
Serial SIGNAL(Reverse )
LED
Microcomputer Control ASY12LSAC / AOY12LSAC
EEV Valve Control
Initialization
When power relay is ON, initial position is set up by the input of the pulse toward closing valve direction.
When the operation starts, initial setting pulse of each mode is reset and the opening of the valve can be controlled
by adding pulse.
VALVE control
On cooling / heating / dry operation mode, the opening amount of EEV is controlled to match up the actual exhaust
temp. thermistor value toward the targeted exhaust temp., by setting up the targeted exhaust temp. with the micon
control which inputs are indoor heat exchanger temperature, outdoor temperature and compressor speed.
Pre-heating
When the heating operation stops and the power relay is working, it will start in the detection of the heat exchanger
temperature. pure-heating is applies feeble electric current to the U and V terminals.
OPERATION TIMER
Primary Indication
1. Insert the AC power plug
Error pdf
UV lump
E EV Valve
Micro processor
Compressor
Outdoor unit Outdoor DC inverter input
Fan
Motor
DC15V input
Circuit Diagram AWY14LSACW Pdf file
Outline of control by microcomputer
AWY14LSAWC
Indoor unit
Output
Input Indoor unit Micon specifications
Operation mode control
Set temperature control
Indoor unit FAN motor
ECONOMY operation DC motor
Manual auto and
Fan control / Air direction control /Swing control
Filter Reset button
Air clean control /Filter maintenance Louver motor (×3)
Temperature MONITOR / Timer mode Stepping motor
Infrared lay signal 2disit 7Segment display /Coil dry control
Filter Reset and Manual auto button
Diffuser motor
Room temperature Energy Save or Normal operation(ECONOMY)
Thermister Hi power operation Stepping motor
Outdoor unit power relay control
Heat exchanger temperature Indoor unit Fan control Filter drive motor
Thermister Louver Stepping motor control Stepping motor
Diffuser motor control
Filter drive stepping motor control UV lump
Filter Limit SW 1,2 UV lump control / ANION control (AIR CLEAN)
Room temperature revise AN ion
Auto change over
Compressor driving frequency change
Start circuit Buzzer
Cooled air prevention
Over load protection Heating
Prevention of icing LED
Air flow direction (AIR DIRECTION)
Auto defrosting operation / Pre heating Out door unit power relay
Indoor FAN S-HI control
Indoor FAN lock prevention
Auto restart / 3minutes ST
50/60Hz auto change / Test run
Microcomputer Control AWY14LSAWC
ECONOMY OPERATION (Energy Save or Normal) mode control
At the maximum output, ECONOMY Operation is approximately 70% of normal conditioner operation for
heating and cooling.
The set up temperature at Cooling and Heating mode is changed to + 1degC, and the compressor and the fan
motor are changed to ECONOMY operational condition.
Filter maintenance
Operation Press FILTER MAINTENANCE button on the remote control (manually)
Based on the accumulated operation hours (Remote setting : either 200hours or 150 hours) the
filter cleaning operation is performed automatically.
While in operation, the green MAINTENANCE LED is turned on.
In case of filter mounting error or detection error of the limit switch, MAINTENANCE LED (green) is
turned ON for 1 second and OFF for 1 second. 7 segment indication is not performed.
Hi power operation
Heating mode : Compressor and Fan Motor operates under High Power mode until the temperature reaches
Set-up temperature +2 degC
after 15 minutes of starting High power operation.
Cooling mode : Compressor and Fan Motor operates under High Power mode until the temperature reaches
Set-up temperature - 2 degC
or 30 minutes after starting High power operation.
When operating on High Power mode, Orange LED is turned ON.
LED
Microcomputer Control AOY14LSAWC
Pdf file
The main unit does not indicate the error in case of UV lamp cut out and the defective minus ion
generator. And the unit operates normally with the blue LED on.
So the customer can not notice from outside.
How to check the function by a service technician.
Remote Control’s service mode is used to troubleshoot the UV lamp and Minus Ion Generator.
By pressing SET TEMP. UP and DOWN simultaneously, press ACL button.
Then the indication becomes =A . (This means it is in the service mode)
Press START/STOP button to scroll in order of A, B, C, D, E, F, No Indication, A.
Check the UV lamp by transmitting B-mode signal.
If there is UV lamp failure, an alarm will sound.
(To demonstrate, remote the lamp connector and show the error !)
Minus Ion Generator is checked by E-mode.
In case of Minus Ion Generator failure, an alarm will sound.
Accumulator
Capillary tube
Compressor
Heat exchanger
Trouble Shooting