Nutriroost Poultry Processing & Rendering Presentation To Kinfra Dated 11 July 2019
Nutriroost Poultry Processing & Rendering Presentation To Kinfra Dated 11 July 2019
Nutriroost Poultry Processing & Rendering Presentation To Kinfra Dated 11 July 2019
Disinfection
Scalding Pressure Sand Filtration
Stunning
Pump Pump
Vaccum Pump
Chilled Garbage Room
Storing
Chemical Vaccum
Collection Vaccum Vaccum Cooler &
Wash Pump
Protein Pump Pump Dryer
Transport Powder
POULTRY WASTE
NutriRoost Proposed Poultry Processing – Level 2 Chart Process Index
COMPRESSOR SHED Unit A - Scalding & Plucking
SW 2
A01
LOADING BAY
A09 MANUAL EVISCERATION &GIBLET PROCESSING
A10
B02 B03
B01
SW 3
B04 Unit B - Manual Evisceration
GRADING , PORTIONING & PACKING
B06 C02 B01 E V Overhead Conveyor
C01 B02 Transmission & Tensioner.
B03 Giblet Through.
SW 4 B04 Outside Washer.
B05 Feet Cutter
B05 B06 Shackle Unloader
B07 Control Panel
C05
C03 C04
CHILLING ROOM
Unit C - Chilling
SR No Highlights
1 Fully Automated Processing line through shackle conveyor belt for E2E process.
4 Two numbers of feather plucker in comparison to standard one plucker used normally.
5 Special feather collection system with feather press and vacuum pump to move the feather to rendering area.
6 Fully automated offal handling system – with offal pumps – offal collection tanks – offal chill rooms – feather
press – blood collection system etc – First time in India.
8 Very low usage of water – under 4 litres per bird – compared to about 15 litres in similar plants in India.
9 Processing plant is climate controlled with negative pressure to prevent Air outflow, also this system ensure
fly and rodent control.
NutriRoost Waste Management (Rendering) – Level 2 Chart
Cooling
Collector
Vaccum Pump Tower
Dust
Condenser
Chilled Garbage
room (-4)
Vaccum Pump
Vaccum Pump Cooker Silo
Oil Extractor
Cooler & Dryer
Chemical Washing
Chemical Washing
LPG / Diesel
Boiler
Heated Oil
Silo
Tank
Oil
Extractor
Oil
Pump
Grinder
Automatic
Packing
30 Ton of slaughter waste capacity per day and our poultry Bio FILTER
processing output will be only 10 Ton . Means there is
potential to manage external poultry waste up to additional Oil
Pump
20 MT
NutriRoost Waste Management (Rendering) - Advanced Technology
SR No Highlights
1 Fully Automated Offal Handling System – with Offal Pumps and Silos.
2 Climate Controlled Offal Holding Room (-4’ Degree Celsius) First Time in India
3 Special Equipments like Feather pump, Feather press etc.
4 Separate Cooking and Cooling cum Meal Drying System – Fully Automated with Silos and Bins First Time in
India
5 After this process the Meal is automatically grinded into fines and then packed into bags - in an auto bagging
system. 6
6 Fully Automated Odour Management System with Vaccum Pump Unit
7 Physical Treatment - Air Cooled Condenser and Cooling Tower
8 Chemical Treatment – Two stage Air Washer cum Scrubbers
9 Final Biological Treatment – Bio Filter with activated carbon and enzyme treatment.
• Such an advanced rendering cum odour management program related to a poultry processing will be first time in
India. (Can be referred as a model project)
NutriRoost Effluent Treatment Plant– Level 2 Chart
PROCESSED COARSE
FINE SCREEN 1 FINE SCREEN 2
WATER SCREEN
COLLECTION ANAEROBIC
TANK REACTOR
DAF
TREATMENT
ETP Capacity -50,000 – 100000 LTR /Day
SLUDGE
HOLDING TANK AERATION
TREATMENT
(MBBR)
SLUDGE
SEGREGATION 2
DRYING
BED/BIOGAS
SECONDARY
PLANT
CLARIFIER TANK
ACTIVATED
TREATMENT
WATER REUSED UF TREATMENT CARBON
WATER
FILTERATION
NutriRoost Plant Sanitation & Public Health Management -Advanced Technology
In a poultry processing plant Hygiene is of utmost importance as it directly impacts not only the product safety but
also Public Health. So following protocol will be followed in our proposed plant.
SR No Highlights
1 The Unit would be designed as per HACCP & GMP Protocols maintaining the highest QC standards and Food
Safety (FSSAI) norms.
2 Public Health Concerns can be broadly addressed through efficient management of Solid wastes through
Rendering, Water Waste through ETP and odour through – the odour management systems as part of the
Rendering process
3 Cleaning and sanitation of the plant is also of vital importance to prevent and fly or rodent issues. We plan
to use a combination of High Pressure Cleaning, with Special Powder Foam Application on all surfaces
including walls, floors, Plant & machinery etc, again followed with High Pressure washing, finally followed
with disinfectant wash (CLO2) or Hydrogen Peroxide and Fumigation of the plant and premises on a
continuous and ongoing basis.
4 Special measure would also be considered for continuous sanitation of persons and vehicles entering and
leaving the facility.
5 Highest levels of Sanitation protocols as per EU and USFDA Standards would be followed to prevent any
issues concerning Plant Hygiene and Public Health.
NutriRoost Proposal - Socio Economic Benefits of the Project
Proposal
Based on the above study and plans ‘NutriRoost Ventures Pvt Ltd’ proposes
to set up a Poultry processing plant spread across 3 acres of land inside the
KINFRA Mega Food Park, Palakkad with support from KINFRA.