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Fish Processing

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FISH PROCESSING AND

PRESERVATION

BY: P.D
INTRODUCTION

Post harvest Losses of fish reach 35 percent, nearly 25


million tons, of the world’s fishing catch. The FAO has
estimated that in some developing countries, postharvest
losses of fish exceed those of any other commodity, often
super passing 50 percent of the landed catch. The losses
are highest in the countries whose population have lowest
protein intake. Reducing these losses could increase
protein availability, improve nutritional status, and
eliminate some of the need of import food.
Reason for Postharvest Losses From Catch to
Market
 The lack of appropriate methods to preserve the catch on board result in
heavy loss.
 Additional losses occur in the period after docking and before marketing.
During this period exposure, inadequate processing and insect infestation
take their toll.
 Catch is further reduced by poor transport to market, unsatisfactory
preservation and further exposure during the marketing process.

This slide will explain various fish processing method between catch and
marketing.
Some technologically simple preservation and processing methods, which
could be adopt at the village level are also described
Enzymatic spoilage
1. After the death, the normal circulatory break down and chemical signals leak into the
muscles causing them into stiffen. This process is known as Rigor Mortis

2. The blood circulation stops and the supply of oxygen is prevented. The enzymes present in
the muscles convert glycogen into lactic acid. The pH of the muscle falls

3. After the completion of rigor mortis, muscle stiffness gradually decrease accompanied by
increase in pH, ending up in softening of muscles. This is followed by breakdown of
proteins by enzymes. This process is called as autolysis. Autolysis of protein starts
immediately after rigor and creates favorable conditions for the growth of bacteria.

4. ATP to AMP and Hypoxanthine. Thus the estimation of Hypoxanthine content in fish
indicate the degree of freshness
Oxidative Deterioration

The most common chemical action which causes spoilage is


the oxidative rancidity in fatty fishes.
The level of peroxide value and free fatty acid content both a
measure of oxidative rancidity are consider an index of
quality of fat fishes

Oxidation results in
1.Rancid odors
2.Colour Changes
Bacterial spoilage

Breakdown in Urea
The high concentration of urea in the flesh of some fishes is
degraded to ammonia by the miroorganism. The formation of
ammonia is accompanied by an offensive odour.

Breakdown of Amino and formation of primary Amines


Examples are formation of Histamine from histidine, arginine from
glutamic acid etc. This bacterial may cause food poisoning in
extream cases.
So answer to these spoilage
and losses are ?

Processing and Preservation


Primary Processing or On Board Handling
1. Fresh fish are highly perishable and start to spoil as soon as they are landed.
2. The first consideration should be to bring the fish aboard alive and in good
condition.
3. Fish should only come in contact with clean surfaces. It is important that
bacterial contamination be kept low by keeping the deck, hold and storage
boxes free of fish residues, dirt and slime with the use of clean seawater and
scrubbing
4. Fish should be handled with care. Kicking, trampling or dumping the fish
will increase the rate of spoilage.
5. For high quality fish should be chilled as quickly as possible to 0 degree
Celsius. Before fish are landed, Hot decks should be cooled with clean water.
Because high temperature is the single biggest cause of quality loss.
6. It is most efficient to put the ice and fish together in a covered box. Flakes or
small pieces of ice provide the most effective cooling. Large irregular pieces
can damage the fish. Fish and ice should be packed in alternate layers.
Dumping ice on a pile of fish will not give a good result.
Secondary Processing

The purpose of secondary processing is to convert the raw fish into a form that is still acceptable to the
consumer and that has a longer shelf life. However to ensure a high quality finished product, it is necessary
to begin with a high-quality raw product. This once again accentuates the importance of primary processes
Steps Involved in Fish Processing
Salting
 It is the process that has been used for thousands of years to
preserve marine products.
 Salting has no adverse effect on the value of fish protein, Bacterial
growth can be significantly retarded by the presence of sufficient
quantities of common salt.
 When fish is placed in a brine solution the salt penetrates the fish
and water is extracted from the tissue by osmosis.
 At a salt concentration of 6-10 percent in the fish, the activity of
most bacteria that cause spoilage will be inhibited.

 Several methods of salting are commonly used: dry salting, brine


salting, and pickle salting
Sun Drying And Dehydration

•Much of the fish in rural areas of the tropics is preserved by the sun
drying.
•Drying is the process in which moisture is removed by the exposure
to natural air current as humidity is regulated by climatic condition

•Dehydration is the process of removing moisture with the use of the


mechanical device that provides artificial heat for drying.
•Very small and thin fish can be dried straight away in the sun if they
are brought in early enough in the morning.
•If these conditions are not fulfilled the fish must be put for one night
in brine or dry salted
•They can then be dried the next morning.
Smoking
•Smoking is another method used to prepare fish products with long storage
lives.
•Smoke contains substances that kills bacteria, thus helping to preserve the
product.
•The heat also dries the fish. Often fish are salted before they are smoked
•In hot smoking the temperature is long enough to eliminate the non-
sporulating spoilage bacteria
Canning

1. This is very effective method though costly but product is very


good and retains much of flavor.
2. Fish is cleaned and then cut to proper boneless pieces in filleting
plants.
3. The pieces are then brined or pickled to improve taste.
4. Preliminary cooking is then carried out.
5. Cooked pieces are then put in canes.
6. Final cooking combines sterilization with steam and high
temperature at 110 degree Celsius
7. The cans are finally sealed in canneries
8. Keeping period depends upon the quality of raw material used as
well as the vacuum created in the sealed cans
Thank you For Being
Patient with Me…….

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