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Hps III

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Cylinder types:

Hydraulic actuators: cylinders


Double acting piston:

Single acting:
work can be done only in one direction

Plunger

Work is done in both


directions
Piston rod on both sides

Piston

Tandem

Telescopic

Fast moving

Telescopic

Fast moving

Hydraulic cylinders
Hydraulic cylinder
Hidraulikus
munkahengerek
Rgztplcs kivitel 1.

Rgztplcs hidraulika henger, a hengerfejen tallhat karims


rgztssel

Hydraulic cylinders
Hydraulic cylinder

Hidraulikus munkahengerek
Hengeres kivitel 1.

Hengeres ptsi mddal kszlt hidraulika henger

Hydraulic cylinders
Properties:
The cylinders have to be good quality steel with close tolerances.
There have to be good sealing both at the piston rod and at the
cylinder.
With time dirt may come in and damage the surfaces. This has to be
possibly reduced.
In this case, the leakage will increase all the time.

Hydraulic cylinders
Calculation of cylinders
FCmax FLmax FF

Fcmax FLmax FF F1
maximum load

Outward:
Backward:

friction forces

inertial forces

slow motion, can


be often neglected

FC 0 A1 p1 A2 p2

FCB A2 p2 A1 p1

Q
v0
A1

Q
vB
A2

A2

A1

p2
p1
Q

vB
v0

Hydraulic cylinders
Calculation of cylinders
1.
2.
3.

Stick-slip
Transition
Normal behaviour

Ff

Hydraulic cylinders should be possibly


operated in the 3rd region for smooth
operation.
v

If the cylinder is new, the leakage losses are


negligibly small so that:

v FL
FL
c

p1Q1 p2Q2 p1 A1 p2 A2

c = mech
c
outwards
inward
s
p

cmax 0,85 0,92


at higher pressures

Hydraulic cylinders
Checking for buckling
Maximum permissible force:
2

Fmax L

1
E I1
n lk

n: safety factor: 1-3,5


lk: buckling length
I1: moment of inertia of the piston rod
E: elasticity modulus of the rod material

d 4
64

Hydraulic cylinders
Cushioning of cylinders:
A hard impact of the piston at the end surfaces has to be inhibited
kinetic energy has to be absorbed.
This is done by increasing the hydraulic resistance at the end of
the stroke.

Rotary hydraulic actuators


Swivel vane rotary actuator:
Limited angle in both directions
Maximum angle always smaller than 360

Parallel
piston rotary
actuator
Prhuzamd
ugattys
lenghajt
s

The same torque in both directions


Limited angle rotary
actuator

Limited angle rotary


actuator

Piston rotary actuator:


With rack and gear coupling
Here maximum angle may be larger than 360
???

Forgdugattys
lenghajts
menettel
mkdtetett
meghajtcsapp
al

Mindkt irnyban
azonosan mkd
hengerrel s
fogaslces
??? meghajtssal
mkdtetett
toldugattys
lenghajts

Big pictures
End of normal presentation
Beginning of big pictures

Hydraulic cylinders
Cylinder types: plunger
smaller force, better efficiency, axial support is necessary
but cylinder does not have to be so good quality

Without inner buffer

With inner buffer (pilot piston)

Hydraulic cylinders
Cylinder types: piston, single acting, pressing-cylinder

Spring
inside

outside

Hydraulic cylinders
Cylinder types: piston, single acting, puller

Spring
inside

outside

Hydraulic cylinders
Cylinder types: piston, double acting

Velocity is different

Hydraulic cylinders
Cylinder types: piston, double acting
Piston rod on both side

Velocity is the same in both directions

Hydraulic cylinders
Cylinder types: piston, double acting
Piston rod on both side

Velocity is different in the two directions depending


on cross section ratio of the rods

Hydraulic cylinders
Cylinder types: double acting piston, tandem

Hydraulic cylinders
Cylinder types: single acting, fast moving

Hydraulic cylinders
Cylinder types: double acting, fast moving

Hydraulic cylinders
Cylinder types: telescopic, single acting

Large working paths


or limited space

Hydraulic cylinders
Cylinder types: telescopic, double acting

Large working paths


or limited space

Hydraulic cylinders
Checking for buckling:
Eulers
cases

1. Case

2. Case

3. Case

4. Case

One end free


One end fixed
Or trunnion at end

Two ends pivoted


and guided

One end guided and


pivoted, other end
fixed

Two ends fixed and


guided

Picture

Free buckling
length
mounting style

Manner of
end fixing

Note

mounting style

mounting style

mounting style

Hydraulic cylinders
Cushioning of cylinders:
1.

Piston

2.

Cushion nose

3.

Cylinder cap

4.

Stroke volume

5.

Cushion orifice

6.

Throttle

7.

Cushion adjustment screw

8.

Mother

9.

Non-return valve

10. Gas valve

Rotary hydraulic actuators


Parallel piston rotary
actuator

Rotary hydraulic actuators


???

Rotary hydraulic actuators


Rack-and-pinion piston-type rotary actuator:

Rotary hydraulic actuators


Limited angle rotary actuator:

Rotary hydraulic actuators


Limited angle rotary actuator:

Rotary hydraulic actuators


Helix actuator:

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