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START The Abaqus 6.14 Rename The Model To The Name of The PROJECT Eg. Crushing CAN Bottle For CATIA MOUSE Tools Option

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The document outlines the steps for setting up and running a crushing simulation in Abaqus, including preparing CAD models, assigning materials, defining interactions, meshing, submitting jobs, and viewing results.

The CAD model should be prepared as separate surfaces for each part in CATIA or SOLIDWORKS before importing into Abaqus. Common file types that can be imported include IGES, STEP, and STL files.

Materials are created in Abaqus and properties like density, elasticity, and plasticity are assigned. A consistent set of units must be used. Sections are then defined and assigned to parts.

START the Abaqus 6.

14
Rename the Model to the name of the PROJECT eg. Crushing CAN
BOTTLE
For CATIA MOUSE Tools>Option

Prepare the CAD model as shown below


Make CAN and crusher(BROWN) as two surfaces in CATIA or
SOLIDWORKS

Import the CAD model as file type .CATPart


There are many other file types which can be imported into the Abaqus
like IGES,STEP,STL

Always import the CAD model in this setting if there are multiple parts in
same CAD part

Rename the PARTS for ease and convenient

Create the material


Assign necessary Properties to it such as density, elasticity and
plasticity
For steel, density=7800Kg/m3 and Elasticity=200Gpa
Always use consistent Unit in Abaqus as there is no unit system, follow
next PAGE

PROPERTIES OF STEEL
Elasticity=
200GPa=200*1000(MPa=N/mm2)
Density=7800Kg/m3=7.8 x 10(-9)
tn/mm3
Thickness=0.001m=1mm
Displacement=0.03m=30mm
For Plastic Property of STEEL
Velocity=2m/s=2000mm/s

Plasticity of STEEL(JOHNSON-COOK METHOD)


Under Suboptions use rate-dependent

Properties of ALUMUNIUM
Young Modulus = 70 GPa and Density= 2700Kg/m3
Aluminium has about one-third the density and stiffness as STEEL.

PROPERTIES of various MATERIALS

Create a Homogeneous section as shell and give the thickness to the shell
as 0.5mm

Apply the SECTION to BODY as section


ASSIGNMENT

FOR Crusher which is not deformable BODY, apply Inertia(MASS) to the


center Point(REF POINT)

Make CAN as DEFORMABLE and CRUSHER as


DISCRETE BODY

NOW instantiate the Parts in ASSEMBLY

Insert a STATIC STEP, Initial step is already there

EDIT the STEP parameters

XPLICIT DYNAMICS
efine the Time Period for example 0.01 sec
e mass scaling of scale factor = 5

EDIT Field Output Request if NECESSARY

CREATE Interaction
Create Interaction in INITIAL step

CREATE Global property assignment

USE the FOLLOWING SETTINGS


Tnagential behavior set to penalty while Normal is set to
default

CREATE Contact pair i.e.. Create constraint

GIVE color to MASTER AND SLAVE


Surface

INSERT BC, FIX for BOTTOM as shown

Give DISPLACEMENT to the CRUSHER


Use the consistent Unit e.g. if crusher moves 100 mm in 0.01 sec then
velocity is 10000mm/sec
Use smooth step as Amplitude Type

Make two INSTANCES independent before creating MESH

ASSIGN size and then create


MESH

CREATE JOB and SUBMIT for CALCULATION

MONITOR the
CALCULATION(STATIC)

MONITOR the
CALCULATION(DYNAMIC)

VIEWING RESULT
If calculation is performed assuming rotational periodicity then use ODB
display option
Which is inside VIEW toolbar

VIEWING each frame


result

EDITING the LEGEND under VIEW Toolbar

Viewing deformable CAN only


Right click the Instance under XXXX.odb and select Remove to hide the
instance
Click Add to show the Instance

TENSILE TEST in ABAQUS

Viewing Results

Analytical RIGID vs Discrete RIGID

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