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Paper Manufacturing Process

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PAPER PRODUCTION

BY

MUHAMMAD ASIF KHAN

Introduction
Paper:

Paper is thin flat material which is made from crushed


wood or cloth and is used for writing, printing or drawing on.
The word "paper" is derived from the
word "papyrus
which was a plant found in
Egypt.

Continue
Papyrus usually grow 23 meters (59 ft) tall.
Ancient Egypt used this plant as a writing material

and for boats, sandals, and baskets.


Chemically, papyrus is composed of: 57% cellulose,

27% lignin, 9% minerals, and 7% water.

History
Paper was invented by the Chinese by 105 AD.
It was one of the four great inventions by the

Chinese.

Continue
Xuan paper is probably the best-known paper,

which is mainly used in Chinese painting.


Material used for making paper was such as tree

bark, hemp, rags.


By the end of the 7th century, the papermaking

process reached
Bangladesh.

India,

Nepal,

Pakistan,

and

Paper Size
International standard paper sizes, covered by

the ISO 216 Standard


Specific size of a particular paper format are
A Series Paper Sizes
B Series Paper Sizes
C Series Envelope Sizes
The A series paper sizes are now in common use
throughout the world.

A series paper sizes


A paper sizes is based on the following basis:
The length divided by the width is 1.4142
The A0 size has an area of 1 square metre.
Each subsequent size A(n) is defined as A(n-1) cut in
half parallel to its shorter sides.
The standard length and width of each size is
rounded to the nearest millimeter.

Table of Paper Sizes From 4A0 to A10


Size

Height x Width (mm)

Height x Width (in)

4A0

2378 x 1682 mm

93.6 x 66.2 in

2A0

1682 x 1189 mm

66.2 x 46.8 in

A0

1189 x 841 mm

46.8 x 33.1 in

A1

841 x 594 mm

33.1 x 23.4 in

A2

594 x 420 mm

23.4 x 16.5 in

A3

420 x 297 mm

16.5 x 11.7 in

A4

297 x 210 mm

11.7 x 8.3 in

A5

210 x 148 mm

8.3 x 5.8 in

A6

148 x 105 mm

5.8 x 4.1 in

A7

105 x 74 mm

4.1 x. 2.9 in

A8

74 x 52 mm

2.9 x 2.0 in

A9

52 x 37 mm

2.0 x 1.5 in

A10

37 x 26 mm

1.5 x 1.0 in

Paper Weight
Paper weight is expressed in gramme per square

meter (g/m2 or usually just g) of the paper.


Printing paper is generally between 60 g and 120
g.
Anything heavier than 160 g is considered card.

Paper Weight continue


The weight of a ream therefore depends on the

dimensions of the paper and its thickness

Paper Density
The density of paper ranges from 250 kg/m3 for

tissue paper to 1,500 kg/m3 for some specialty paper.


Printing paper is about 800 kg/m3 (50 lb/cu ft).

Paper Types and Uses


Carbonless Paper

Used For : Application forms, computer stationery, time saving stationery


Chromo Paper

China clay coated on one side


Used For : Mainly used for self adhesive stickers, calendars , posters, labels
Cinema Poster

Used For : For printing Cinema posters, Wall papers


Clay Coating Base Paper

Used For : Used for coating with Clay for making chromo and art paper

Continue
Copier Paper

Used For : Copying, typing, plain paper faxes, general stationery


Creamwove Paper

Used For : Used for Computer Stationery purposes.


Defence Krafts
Used For : Used for Laminates, tube making and defence applications.
Diary Paper

Used For : Used for making of diaries and sometimes for book printing.
Electrical Insulating Papers

Used For : Used for Electrical insulation.

Material
Following raw materials used in papermaking
Cellulose Fibers the bulk
Fillers Clay, Calcium Carbonate 0 to 25%
Strength Additives Starch
Sizing Agents Rosin + Alum
Wet Strength Additives 0 to 2%
Dyes
Retention Agents

Paper Properties
Whiteness
Whiteness is a measurement of light reflectance across
all wavelengths of light comprising the full visible
spectrum.
Brightness
It represents a more narrow measurement of light
reflectance than whiteness.
Shade
Shade is a measurement of the color of paper.
Shade is defined using a universally accepted color
measurement mode

Paper Defects
Blackened Paper
A defect in paper caused by crushing in the calender
Blade Cut
A blade scratch that cuts deeply into or through the
web.
Alum Spot
Paper sheet having small undissolved alum crystals.

Paper Defects continue


Cockling
When the surface of the paper has wave like
appearance.
Piping
Defect in reels
Slivers
Small splinters of wood in a sheet of paper.

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