Temp Sensors
Temp Sensors
Temp Sensors
Brief Overview
Types
Sensor
Advantages
Thermocouples
Two wires of different metal alloys. Converts thermal energy into electrical energy. Requires a temperature difference between measuring junction and reference junction. Easy to use and obtain.
Thermocouple Applications
Plastic injection molding machinery Food processing equipment Semiconductor processing Heat treating Medical equipment Industrial heat treating Packaging equipment
Thermocouples
Advantages Simple, Rugged High temperature operation Low cost No resistance lead wire problems Point temperature sensing Fastest response to temperature changes
Disadvantages Least stable, least repeatable Low sensitivity to small temperature changes Extension wire must be of the same thermocouple type Wire may pick up radiated electrical noise if not shielded Lowest accuracy
Wire wound and thin film devices. Nearly linear over a wide range of temperatures. Can be made small enough to have response times of a fraction of a second. Require an electrical current to produce a voltage drop across the sensor
RTD Applications
Air conditioning and refrigeration servicing Furnace servicing Foodservice processing Medical research Textile production
RTDs
Advantages Most stable over time Most accurate Most repeatable temperature measurement Very resistant to contamination/ corrosion of the RTD element
Disadvantages High cost Slowest response time Low sensitivity to small temperature changes Sensitive to vibration (strains the platinum element wire) Decalibration if used beyond sensors temperature ratings Somewhat fragile
Thermistors
A semiconductor used as a temperature sensor. Mixture of metal oxides pressed into a bead, wafer or other shape. Beads can be very small, less than 1 mm in some cases. The resistance decreases as temperature increases, negative temperature coefficient (NTC) thermistor.
Thermistors
Most
are seen in medical equipment markets. Thermistors are also used are for engine coolant, oil, and air temperature measurement in the transportation industry.
Advantages
High
Thermistors
Disadvantages
sensitivity to small temperature changes Temperature measurements become more stable with use Copper or nickel extension wires can be used
Limited
range Fragile Some initial accuracy drift Decalibration if used beyond the sensors temperature ratings Lack of standards for replacement
temperature
Infrared Sensors
An infrared sensor intercepts a portion of the infrared energy radiated by an object. Many types Optical Pyrometers, Radiation Pyrometers, Total Radiation Pyrometers, Automatic Infrared Thermometers, Ear Thermometers, Fiber optic Thermometers, Two-Color Pyrometers, Infra-Snakes, and many more.
Infrared Applications
Manufacturing process like metals, glass, cement, ceramics, semiconductors, plastics, paper, textiles, coatings. Automation and feedback control Improve safety in fire-fighting, rescues and detection of criminal activities. Used to monitor and measure human body temperatures with one second time response.
Reliability and maintenance needs from building heating to electrical power generation and distribution
Advantages
Infrared Sensors
Disadvantages
No contact with the product required Response times as fast or faster than thermocouples No corrosion or oxidation to affect sensor accuracy Good stability over time High repeatability
High initial cost More complex - support electronics required Emissivity variations affect temperature measurement accuracy Field of view and spot size may restrict sensor application Measuring accuracy affected by dust, smoke, background radiation, etc.
Semiconductors
Are
small and result from the fact that semiconductor diodes have voltage-current characteristics that are temperature sensitive. Temperature measurement ranges that are small compared to thermocouples and RTDs, but can be quite accurate and inexpensive.
Semiconductor Applications
Hard
Disk Drives Personal Computers Electronic Test Equipment Office Equipment Domestic Appliances Process Control Cellular Phones