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' 2012 G.B.Studio - www.gbstudio.

it - Cesena
¨

Interpump Hydraulics International

Rev. 05.13
CYLINDERS & WET KITS
¨

Interpump Hydraulics International

H.S. Penta spa


via Proventa, 31
48018 Faenza RA - Italy
T +39 0546 664848
F +39 0546 664860
hspenta@hspenta.it
hspenta.it
¨
CYLINDERS & WET KITS

CYLINDERS & WET KITS

Index
Truck
2 HFC 6x4 WET KIT Modules

3 HFC 129 3 Front Mount Cylinder

4 HF 6x4 WET KIT Modules

5 HF 129 3 Front Mount Cylinder

6 HFC 8x4 WET KIT Modules

7 HFC 149 4 Front Mount Cylinder

8 HF 8x4 WET KIT Modules

9 HF 149 4 Front Mount Cylinder

10-11 HT-VALVE DM130 Tipping Valve

12-13 DC 2 Oil Tank

14-15 DC 3 Oil Tank

16-17 HP-GEAR Y1-18 Gear Pump

Trailer 18-19 HC-PNEUMATIC D9-6 Pneumatic Control

20 HFC 169 5 WET KIT Modules

21 HFC 169 5 Front Mount Cylinder

22 HF 169 5 WET KIT Modules

23 HF 169 5 Front Mount Cylinder

24 HFC 191 5 WET KIT Modules

25 HFC 191 5 Front Mount Cylinder

26 HF 191 5 WET KIT Modules

27 HF 191 5 Front Mount Cylinder

28-29 HT-VALVE DM160 Tipping Valve

30-31 DC 5 Oil Tank

32-33 DC 7 Oil Tank

34-35 HP-GEAR Y1-17 Gear Pump

36-37 HC-PNEUMATIC D9-6 Pneumatic Control

38 Optionals

39 Warnings

40 Guarantee

1
Rev. 05.13
¨
CYLINDERS & WET KITS

Truck HFC 6x4 WET KIT MODULES

WET KIT DIAGRAM

OM S
FR VICE
R
4 SE

2
1
6

5
Pneumatic Link
Hidraulic Link

7
FC
H

MAIN COMPONENTS LIST

POS. CODE DESCRIPTION QTY

1 DC00700010001 REAR MOUNTED OIL TANK, 70LT OIL VOLUME 1


2 JA0019067 PRESSURE KIT, VALVE TO CYLINDER 1
D71500019F002 HOSE R2T G3/4" F90-FD L=1500MM 1
3 J2G018020 PNEUMATIC CONTROL KIT 1
D7K025004F001 RILSAN HOSE 6X4, L=25M 1
D902G018303 PNEUMATIC CONTROL, 3-WAYS TRISTABLE 1
4 J3G034035 TIPPING VALVE KIT 1
J60064001 FILTER AND PLATE FITTING VALVE KIT 1
U01G034P20013 HYDRAULIC VALVE DM130 130L/M TVM200 1
5 J40045018 SUCTION KIT, fl45MM 1
D72000045F001 HOSE R4 Ø45 L=2000MM 1
6 J90019053 PRESSURE KIT, PUMP TO VALVE 1
D72500019F001 HOSE R2T G3/4" FD-F90 L=2500MM 1
7 Y106532405501 GEAR PUMP, 65cc BI-ROTATIONAL, 4 HOLES 1

OPTIONALS
Penta Body Clamp See page 38 Truck-Trailer Kit See page 38

End of stroke device See page 38

2
Rev. 05.13
¨
CYLINDERS & WET KITS

Truck HFC 129 3 FRONT MOUNT CYLINDER

WITH OUTER COVER ACCESSORIES


EFFECTIVE DIAMETER [mm] 129 - 111 - 95
UPPER BRACKET ¥ PAIR A80060002
fl 200 178
75 75

89

32 45
60

102
159
216
241
A

17
310
360
50 245 –2 50

BOTTOM BRACKET ¥ PAIR A90060002


fl 60
L –5

319
60 100

17
G1
88

76

164
B –5

70
76

41
190

158
fl 60

286
184
278
304
45

Caution for Upper and Bottom Brackets


Recommended backlash between pin over-bosses and brackets / supports = 3 mm total
50 201 –2 50 (1.5 mm each side). It is recommended to fit M16 bolts/nuts, type 8.8 or better.

OPTIONAL Pull-out Chromium Plate


OIL PORT FOR DESCENT
! +
CONTROL VALVE Dimension marked as B (closed centre dimension) All front mount Penta cylinders have the piston
refers to cylinder completely closed. rod hard chrome plated, to ensure better resistance
It is recommended to fit the cylinder with 20-25 to corrosion and longer lifetime to the seals (the
DESCENT CONTROL VALVE KIT mm pull-out more than the specified B dimension, seal set of the piston rod is the most critical, as
in order to avoid unwanted loads on internal steel when the truck is in motion the tipping body can
ADG100001 stop rings when tipper body is fully loaded. vibrate). Penta do not guarantee standard cylinders
against corrosion.

TECHNICAL DATA
POWER WORKING MAX. WORKING TIPPING
MODEL CODE EXTENSION N. STROKE MASS VOLUME PRESSURE CAPACITY L A B
[mm] [kg] [dm3] [bar] [ton] [mm]

HFC 3500 129 3 4213601293010 3 3500 167 34.7 200 29-55 1464 1108 311

HFC 3840 129 3 4214701293010 3 3840 178 38.1 200 29-55 1579 1214 320

SEAL KIT CODE SLIDER KIT CODE


K241001293001 K141001293001

3
Rev. 05.13
¨
CYLINDERS & WET KITS

Truck HF 6x4 WET KIT MODULES

WET KIT DIAGRAM

OM S
FR VICE
R
4 SE

2 1
6

Pneumatic Link
Hidraulic Link

7
F
H

MAIN COMPONENTS LIST

POS. CODE DESCRIPTION QTY

1 DC00700010001 REAR MOUNTED OIL TANK, 70LT OIL VOLUME 1


2 JA0019067 PRESSURE KIT, VALVE TO CYLINDER 1
D71500019F002 HOSE R2T G3/4" F90-FD L=1500MM 1
3 J2G018020 PNEUMATIC CONTROL KIT 1
D7K025004F001 RILSAN HOSE 6X4, L=25M 1
D902G018303 PNEUMATIC CONTROL, 3-WAYS TRISTABLE 1
4 J3G034035 TIPPING VALVE KIT 1
J60064001 FILTER AND PLATE FITTING VALVE KIT 1
U01G034P20013 HYDRAULIC VALVE DM130 130L/M TVM200 1
5 J40045018 SUCTION KIT, fl45MM 1
D72000045F001 HOSE R4 Ø45 L=2000MM 1
6 J90019053 PRESSURE KIT, PUMP TO VALVE 1
D72500019F001 HOSE R2T G3/4" FD-F90 L=2500MM 1
7 Y106532405501 GEAR PUMP, 65cc BI-ROTATIONAL, 4 HOLES 1

OPTIONALS
Penta Body Clamp See page 38 Truck-Trailer Kit See page 38

End of stroke device See page 38

4
Rev. 05.13
¨
CYLINDERS & WET KITS

Truck HF 129 3 FRONT MOUNT CYLINDER

PINS TO EYE ACCESSORIES


EFFECTIVE DIAMETER [mm] 129 - 111 - 95
TOP HINGE A40050013
R56 40 120 160

20
170

90
17 17
60

fl50
50
8

75
12

fl50
70 122 15
110
152
210
Caution for Top Hinge
fl150 It is recommended the fitment of two spacers ensuring the top bearing to be centered on
the support and to swivel properly (+/-7°). These spacers are included.
A ±5
L ±5

G1
BOTTOM BRACKET ¥ PAIR A90060002
319
60 100

17
88

76

164
190

70
fl60

76

41
158
286
184
45

278
304
Caution for Bottom Bracket
50 201 ±2 50 Recommended backlash between pin over-bosses and brackets / supports = 3 mm total
(1.5 mm each side). It is recommended to fit M16 bolts/nuts, type 8.8 or better.
OPTIONAL
OIL PORT FOR DESCENT
CONTROL VALVE ! Pull-out + Chromium Plate
Dimension marked as A (closed centre dimension) All front mount Penta cylinders have the piston
DESCENT CONTROL VALVE KIT
refers to cylinder completely closed. rod hard chrome plated, to ensure better resistance
It is recommended to fit the cylinder with 20-25 to corrosion and longer lifetime to the seals (the
ADG100001 mm pull-out more than the specified A dimension, seal set of the piston rod is the most critical, as
in order to avoid unwanted loads on internal steel when the truck is in motion the tipping body can
stop rings when tipper body is fully loaded. vibrate). Penta do not guarantee standard cylinders
against corrosion.

TECHNICAL DATA
POWER WORKING MAX. WORKING TIPPING
MODEL CODE EXTENSION N. STROKE MASS VOLUME PRESSURE CAPACITY L A
[mm] [kg] [dm3] [bar] [ton] [mm]

HF 3500 129 3 4113601293010 3 3500 123 34.7 200 29-55 1528 1427

HF 3840 129 3 4114701293010 3 3840 132 38.1 200 29-55 1683 1582

SEAL KIT CODE SLIDER KIT CODE


K241001293001 K141001293001

5
Rev. 05.13
¨
CYLINDERS & WET KITS

Truck HFC 8x4 WET KIT MODULES

WET KIT DIAGRAM

OM S
FR VICE
R
4 SE

2
6 1

5
Pneumatic Link
Hidraulic Link

7
FC
H

MAIN COMPONENTS LIST

POS. CODE DESCRIPTION QTY

1 DC01000010012 REAR MOUNTED OIL TANK, 100LT OIL VOLUME 1


2 JA0019067 PRESSURE KIT, VALVE TO CYLINDER 1
D71500019F002 HOSE R2T G3/4" F90-FD L=1500MM 1
3 J2G018020 PNEUMATIC CONTROL KIT 1
D7K025004F001 RILSAN HOSE 6X4, L=25M 1
D902G018303 PNEUMATIC CONTROL, 3-WAYS TRISTABLE 1
4 J3G034034 TIPPING VALVE KIT 1
J60064003 FILTER AND PLATE FITTING VALVE KIT 1
U01G034P20013 HYDRAULIC VALVE DM130 130L/M TVM200 1
5 J40051019 SUCTION KIT, fl51MM 1
D72000051F001 HOSE R4 Ø51 L=2000MM 1
6 J90025051 PRESSURE KIT, PUMP TO VALVE 1
D72500025F008 HOSE R2T G1" FD 1"-F90 3/4" L=2500MM 1
7 Y108432404401 GEAR PUMP, 84CC BI-ROTATIONAL, 4 HOLES 1

OPTIONALS
Penta Body Clamp See page 38 Truck-Trailer Kit See page 38

End of stroke device See page 38

6
Rev. 05.13
¨
CYLINDERS & WET KITS

Truck HFC 149 4 FRONT MOUNT CYLINDER

WITH OUTER COVER ACCESSORIES


MAIN COMPONENTS LIST
EFFECTIVE DIAMETER [mm] 149 - 129 - 111 - 95
UPPER BRACKET ¥ PAIR A80060001
fl 230 229
425
375

126

102

45
60

32
102
159
216
241
A

17
75 75
50 310 –2 50

BOTTOM BRACKET ¥ PAIR A90060003


fl 60
L –5

400
60 118

17
G1
91

76

170
B –5

70
79

44
190
fl 60

368 139
191
259
311
45

Caution for Upper and Bottom Brackets


Recommended backlash between pin over-bosses and brackets / supports = 3 mm total
50 201 –2 50 (1.5 mm each side). It is recommended to fit M16 bolts/nuts, type 8.8 or better.

OPTIONAL Pull-out Chromium Plate


OIL PORT FOR DESCENT
! +
CONTROL VALVE Dimension marked as B (closed centre dimension) All front mount Penta cylinders have the piston
refers to cylinder completely closed. rod hard chrome plated, to ensure better resistance
It is recommended to fit the cylinder with 20-25 to corrosion and longer lifetime to the seals (the
DESCENT CONTROL VALVE KIT mm pull-out more than the specified B dimension, seal set of the piston rod is the most critical, as
in order to avoid unwanted loads on internal steel when the truck is in motion the tipping body can
ADG100001 stop rings when tipper body is fully loaded. vibrate). Penta do not guarantee standard cylinders
against corrosion.

TECHNICAL DATA
POWER WORKING MAX. WORKING TIPPING
MODEL CODE EXTENSION N. STROKE MASS VOLUME PRESSURE CAPACITY L A B
[mm] [kg] [dm3] [bar] [ton] [mm]

HFC 4350 149 4 4212801494010 4 4350 225 51.3 200 34-64 1397 1023 329

HFC 4650 149 4 4213601494010 4 4650 235 54.8 200 34-64 1472 1107 320

HFC 4950 149 4 4214301494010 4 4950 254 58.4 200 34-64 1547 1173 329

HFC 5110 149 4 4214701494010 4 5110 262 60.3 200 34-64 1627 1255 327

SEAL KIT CODE SLIDER KIT CODE


K241001494001 K141001494001

7
Rev. 05.13
¨
CYLINDERS & WET KITS

Truck HF 8x4 WET KIT MODULES

WET KIT DIAGRAM

OM S
FR VICE
E R
4 S

2
6 1

Pneumatic Link
Hidraulic Link

7
F
H

MAIN COMPONENTS LIST

POS. CODE DESCRIPTION QTY

1 DC01000010012 REAR MOUNTED OIL TANK, 100LT OIL VOLUME 1


2 JA0019067 PRESSURE KIT, VALVE TO CYLINDER 1
D71500019F002 HOSE R2T G3/4" F90-FD L=1500MM 1
3 J2G018020 PNEUMATIC CONTROL KIT 1
D7K025004F001 RILSAN HOSE 6X4, L=25M 1
D902G018303 PNEUMATIC CONTROL, 3-WAYS TRISTABLE 1
4 J3G034034 TIPPING VALVE KIT 1
J60064003 FILTER AND PLATE FITTING VALVE KIT 1
U01G034P20013 HYDRAULIC VALVE DM130 130L/M TVM200 1
5 J40051019 SUCTION KIT, fl51MM 1
D72000051F001 HOSE R4 Ø51 L=2000MM 1
6 J90025051 PRESSURE KIT, PUMP TO VALVE 1
D72500025F008 HOSE R2T G1" FD 1"-F90 3/4" L=2500MM 1
7 Y108432404401 GEAR PUMP, 84CC BI-ROTATIONAL, 4 HOLES 1

OPTIONALS
Penta Body Clamp See page 38 Truck-Trailer Kit See page 38

End of stroke device See page 38

8
Rev. 05.13
¨
CYLINDERS & WET KITS

Truck HF 149 4 FRONT MOUNT CYLINDER

PINS TO EYE ACCESSORIES


EFFECTIVE DIAMETER [mm] 149 - 129 - 111 - 95
TOP HINGE A40050013
R56 40 120 160

20
170

90
17 17
60

fl50
50
8

75
12

fl50
70 122 15
110
152
210
Caution for Top Hinge
170 It is recommended the fitment of two spacers ensuring the top bearing to be centered on
the support and to swivel properly (+/-7°). These spacers are included.
A ±5
L ±5

G1
BOTTOM BRACKET ¥ PAIR A90060003
400
60 118

17
91

76

170
70
190

fl60

79

44
368 139
191
45

259
311

Caution for Bottom Bracket


50 201 ±2 50 Recommended backlash between pin over-bosses and brackets / supports = 3 mm total
(1.5 mm each side). It is recommended to fit M16 bolts/nuts, type 8.8 or better.
OPTIONAL
OIL PORT FOR DESCENT
CONTROL VALVE ! Pull-out + Chromium Plate
Dimension marked as A (closed centre dimension) All front mount Penta cylinders have the piston
DESCENT CONTROL VALVE KIT
refers to cylinder completely closed. rod hard chrome plated, to ensure better resistance
It is recommended to fit the cylinder with 20-25 to corrosion and longer lifetime to the seals (the
ADG100001 mm pull-out more than the specified A dimension, seal set of the piston rod is the most critical, as
in order to avoid unwanted loads on internal steel when the truck is in motion the tipping body can
stop rings when tipper body is fully loaded. vibrate). Penta do not guarantee standard cylinders
against corrosion.

TECHNICAL DATA
POWER WORKING MAX. WORKING TIPPING
MODEL CODE EXTENSION N. STROKE MASS VOLUME PRESSURE CAPACITY L A
[mm] [kg] 3
[dm ] [bar] [ton] [mm]

HF 4350 149 4 4112801494010 4 4350 154 51.3 200 34-64 1459 1358

HF 4650 149 4 4113601494010 4 4650 164 54.8 200 34-64 1534 1433

HF 4950 149 4 4114301494010 4 4950 172 58.4 200 34-64 1609 1508

HF 5110 149 4 4114701494010 4 5110 175 60.3 200 34-64 1689 1588

SEAL KIT CODE SLIDER KIT CODE


K241001494001 K141001494001

9
Rev. 05.13
¨
CYLINDERS & WET KITS

HT-VALVE DM130 TIPPING VALVE

DECODING

U 01 G034 P200 13
Serial

Setting

Port

Air Operation

Basic Code

TECHNICAL DATA
FLOW RATE [lt/min] 130 FLUID TEMPERATURE [¡C (t)] X / +80
-25

MAX WORKING PRESSURE [bar] 350 VISCOSITY RANGE [cSt] 12 - 100

FILTERING 20 -17
MAX PEAK PRESSURE (< 0.1s) [bar] 500 [ m]
ISO 4006 §x=75 25

T PORT MAX PRESSURE [bar] 30 WEIGHT [kg] 4.5

MINERAL OIL ISO VG 46 MAX PNEUMATIC WORKING PRESSURE [bar] 12

¥ Pneumatic or mechanical operated 130 l/min distributor, for tipping vehicles, with tractor only.
¥ It performs tipping, fast lowering and progressive lowering (by means of mechanical control cable TXZ or the progressive pneumatic control like CP/DP).
¥ The inlet check valve and the adjustable relief valve are built-in.
The relief valve range is from 140-220 bar (std.=200 bar) or (upon request) from 220-350 bar (std.=250 bar).
¥ End-of-stroke rope or protection cup.
¥ Flange connection to tank or chassis is available.
¥ Upon request manometer or pressure switch gauge.

FUNCTIONAL DIAGRAM PRESSURE DROP


¥ Refer to OIL TYPE
ISO VG 46 A 50¡ (v = 30 cst)
PO A
6
T)
5 (A

X Y 4 T)
(P
MO 3 A)
(P

1
P T 50 60 70 80 90 100 110 120 130 140 150
Q (l/min)

10
Rev. 05.13
¨
CYLINDERS & WET KITS

Standard Version
144.5

.
99.5

Mod. DM M
dimensions
64 45 35
36 28
50 M12x1
N¡ 2 Holes 1/8ÓG
TXZ

16

30
D
M6
OR 4137 seat

X
53

67
98.5

110
Y
129

112

154
TANK
N¡ 4 Holes ¯ 8.5

OUT
A

87

IN

P
3/4ÓG
T
266

3/4ÓG
Ch 36
3/4ÓG

Ch 30
Ch 27
15 10 Strokes

Pressure switch with washer


X Y

¯ 16
¯9
20

Tightening torque: 30 ± 5 Nm
¯ 35 45

DESCRIPTION CODE

Pressure switch DK0F09

STUD KIT FOR TANK MOUNTING

Torque tightening
X Variable descent Max 25 ± 2.5 Nm
X

Y Raising

DESCRIPTION CODE

Complete valve Kit J3G034035 (U01G034P20013 + J60064001)


Filter and plate fitting valve Kit J60064001

11
Rev. 05.13
¨
CYLINDERS & WET KITS

DC2 OIL TANK

Rear mounted with provision


for return filter
DECODING

DC 0070 001 0001


Serial

Rear Mounted

Tank Capacity

Basic Code

TECHNICAL DATA
CODE MATERIAL BRUTO VOLUME WORKING VOLUME
[lt] [lt]

DC00700010001 Acciaio - Steel 70 65

Steel oil tank - standard colour: BLACK (other versions and accessories upon request)

550 280

NOTES
60

The tank will be supplied with ball valve 1Ó1/4 M/F


conical with butterfly handle.
The tank will be supplied without filter and plate
for mounting valve (optional).

BALL VALVE CODE


525

D408G011140003

150
202
654
Slot 11x20 mm
30
200 =

280 =
260
=

=
30

614

12
Rev. 05.13
¨
CYLINDERS & WET KITS

COMPONENTS (Included)

CLOSING SLAB (included in tank)

DK0E34 OIL PLUG WITH FILTER


DK0EB4

OIL LEVEL INDICATOR


DK0E01
VIBRATION DAMPING fl 40mm H 30mm
DF00400301

GROWER WASHER M8
D617M00081

NUT M 8
D615M0008G001

POSSIBLE CONFIGURATIONS WITH HT-VALVE DM130

U01G034P20013
DISTRIBUTOR
HT-VALVE DM130

4 3
1 D603M0008G005

DK0551
TANK
6
DK0E03 POS. DESCRIPTION CAPACITY CODE

5
1 Closing Plate (included in tank) DK0E34

DK0EB2 2 Distributor mounting plate 70 - 100 J60064002

3 Distributor mounting plate with filter 70 - 100 J60064001

4 Filter 70 - 100 DG00800702

5 Paper cartridge 25 micron DK0EB3

6 Paper cartridge 25 micron DK0E31

13
Rev. 05.13
¨
CYLINDERS & WET KITS

DC3 OIL TANK

Rear mounted with provision


for return filter
DECODING

DC 0100 001 0012


Serial

Rear Mounted

Tank Capacity

Basic Code

TECHNICAL DATA
CODE MATERIAL BRUTO VOLUME WORKING VOLUME
[lt] [lt]

DC01000010012 Acciaio - Steel 100 93

Steel oil tank - standard colour: BLACK (other versions and accessories upon request)

810 280
60
525

= =
300

255 239
NOTES
The tank will be supplied with ball valve 1Ó1/4 M/F
conical with butterfly handle.
The tank will be supplied without filter and plate
for mounting valve (optional).

BALL VALVE CODE


D408G011140003

14
Rev. 05.13
¨
CYLINDERS & WET KITS

COMPONENTS (Included)

IRON CLAMP CLOSING SLAB (included in tank)

DK0EB9 DK0E34
OIL PLUG WITH FILTER
DK0EB4
RUBBER PROFILE
DK0EB8 OIL LEVEL INDICATOR
DK0E01

VIBRATION DAMPING fl 40mm H 30mm


BOTTOM BRACKET
DF00400301
DK0EC1

GROWER WASHER M8
D617M00081
FLANGED NUT M12
DK0E10 NUT M 8
D615M0008G001

POSSIBLE CONFIGURATIONS WITH HT-VALVE DM130

U01G034P20013
DISTRIBUTOR
HT-VALVE DM130

4 3
1 D603M0008G005

DK0551

6
DK0E03 POS. DESCRIPTION
TANK
CAPACITY CODE
5
1 Closing Plate (included in tank) DK0E34

DK0EB2 2 Distributor mounting plate 70 - 100 J60064002

3 Distributor mounting plate with filter 70 - 100 J60064001

4 Filter 70 - 100 DG00800702

5 Paper cartridge 25 micron DK0EB3

6 Paper cartridge 25 micron DK0E31

15
Rev. 05.13
¨
CYLINDERS & WET KITS

HP-GEAR Y1-18 GEAR PUMP

DIN
5462
SE
DECODING

Y1 XXX 3 2 4 0 XX 00
Serial

Ports

Special Options
Rear Outlet
Rotation
3= Bi-rotational

Displacement

Basic Code

TECHNICAL DATA
CODE ROTATION DISPLACEMENT A B C D E F WEIGHT
[cm3/rev.] [mm] [mm] INLET OUTLET [mm] [mm] [Kg]

Y106532405501 Bi-rotation 65 141 204 1G 1G 61 125 14.8

Y108432404401 Bi-rotation 84 141 216 1 1/4 G 1 1/4 G 70 140 15.6

80 B F
No. 4 Holes ¯ 13 A 9 E
80
149

Shaft B8x32x36 (DIN 5462)

55

C (No. 2)
D D

THRUST PLATES KIT CODE COMPLETE SEALS KIT CODE


MK20604300000 MK21904200000

16
Rev. 05.13
¨
CYLINDERS & WET KITS

TECHNICAL DATA
EXAMPLE OF WORKING CYCLES
P3
P (bar)

INLET PRESSURE [bar] 0.7 1.5


INSTANT PEAK P2
P1
OPERATING VISCOSITY RANGE [cSt] 12 100
MAX INTERMITT.

max 30 s min 240 s MAX CONTIN.


MAX PEAK PRESSURE (< 0.1s) [¡C (t)] -10¡ +80¡
PAUSE BETWEEN TWO INTERMITTENT CYCLES
t (s)

WORKING PRESSURE CONTAMINATION


NAS 1638 §x = 75
FILTER
<_ 200
P2bar 12 21-18
ISO 4406 40 m
RECOMMENDED FILTERING (return or outlet)
>
_ 200 bar 11 20-17 25 m

Y106532405501 Y108432404401
Bi-directional Bi-directional

DISPLACEMENT Vg [lt/min] 65 84

MAX CONTINUOUS OPERATING PRESSURE P1 [bar] 200 180

MAX INTERMITT. OPERATING PRESSURE (max 30 s) P2 [bar] 210 200

MAX PEAK PRESSURE (< 0.1s) P3 [bar] 220 210

MAX INTERMITTENT SPEED (P <


_ 20 bar) n3 [r.p.m] 1800 1700

MAX CONTINUOUS SPEED (<


_ P1) n1 [r.p.m] 1500 1400

MIN INTERMITTENT SPEED (<


_ P2x0.5) (max 30 s) n4 [r.p.m] 300 300

DIAGRAMS Specifications Refer to OIL TYPE ISO VG 46 A 50¡ (v = 30 cst)

ABSORBED POWER CAPACITY DRIVE TORQUE

1
2 1
2

1 COD. Y106532405501 2 COD. Y108432404401

PUMP ROTATION

CLOCKWISE

ANTI-CLOCKWISE

17
Rev. 05.13
¨
CYLINDERS & WET KITS

HC-PNEUMATIC D9-6 PNEUMATIC CONTROL

Three Sections
DECODING

D902 G018 3 03

Serial

Sections Number

Ports

Basic Code

D902G018303 SPECIFICATIONS
¥ Pneumatic distributor with proportional lowering control and automatic PTO disengagement.
¥ Tristable lever (three stable positions: rest, low, tip). With automatic PTO disengagement when body is lowering.

TECHNICAL DATA
WORKING MEDIUM Air OPERATIVE TEMPERATURE [¡C] X / +80¡C
-40¡C

MAX WORKING PRESSURE [bar] 12 NOMINAL DIAMETER [mm] Ø4

OPERATING VOLTAGE [V DC] 24 CONTACTS Normally Open

60¡ LO
TIP W
28.5 25¡ 15¡
A LEVER POSITION
A Rest position (with lock)
29.5 B Operation PORT 21
90,5

21.5 C Operation PORT 22


D Operation PORT 23 (with stop)
70

C B
¡

13,5
15

AIR PORTS
D
21
1 Compressed air supply (IN) G 1/8Ó
31,5

21 Control lowering (LOW) G 1/8Ó


53,5

SAFETY 22
push before
1 3 operating PTO 23 22 Control tipping (TIP) G 1/8Ó
23 Power take off engangement (PTO) G 1/8Ó
10
67,5
5,5

¿ 5.5
3 Free exhaust (EX) M5
30,5 21
5

Power cords for PTO bulb


28,5
55,5
65,5

PULL THE LEVER TO OPERATE NOTE


IN THE Ò22 - 31 - 51Ó VERSIONS
Tightening Torque for WHEN OPERATING THE LEVER IN
5 57,5 connecting thread G1/8” THE LOWERING POSITION, THE
19 35.7 1.4 ÷ 1.6 daNm PTO SWITCH WILL
4,5 32 AUTOMATICALLY DISENGAGED. 22 - TIP
1 3 23 - PTO 21 - LO W
15,5 15,5

15,5

LO W
PTO 21
7

2,3

TIP
23

1 - IN
13,5 23 22

18
Rev. 05.13
¨
CYLINDERS & WET KITS

EXAMPLE OF HOOK-UP NM3 SPARE PARTS KIT


1 PNEUMATIC CONTROL 4 POWER TAKE OFF
2 DISTRIBUTOR 5 CYLINDER CODE DESCRIPTION
3 PUMP 6 OIL TANK

PTO lever Kit


DK0B15 with disengagement

DK0B17 Lever Kit NM

DK0B14 Lever with cam

DIAGRAM DIAGRAM REFERRED TO SUPPLY PRESSURE = 10 bar

PORT 22 (TIP) OUTLET PRESSURE PORT 21 (LOW)


10
9
8
7
6
5
4
3
2
1
0
30 20 10 0 0 10 20 30 40 50 60
degree LEVER ROTATION degree

19
Rev. 05.13
¨
CYLINDERS & WET KITS

Trailer HFC 169 5 WET KIT MODULES

WET KIT DIAGRAM

OM S
FR VICE
R
4 SE

2
6
1
8
5
Pneumatic Link
FC

Hidraulic Link

7
H

MAIN COMPONENTS LIST

POS. CODE DESCRIPTION QTY

1a DC01350010003 REAR MOUNTED OIL TANK, 135LT OIL VOLUME 1


1b DC01800010001 REAR MOUNTED OIL TANK, 180LT OIL VOLUME (only for cylinder 4216801695010 + 4218801695010) 1
2 JA0025055 PRESSURE KIT, VALVE TO CYLINDER 1
D74000025F003 HOSE R2T G1" FD-FD L=4000MM 1
3 J2G018020 PNEUMATIC CONTROL KIT 1
D7K025004F001 RILSAN HOSE 6X4, L=25M 1
D902G018303 PNEUMATIC CONTROL, 3-WAYS TRISTABLE 1
4 J3G100036 TIPPING VALVE KIT 1
DK0545 FILTER AND PLATE FITTING VALVE KIT 1
U04G100P20001 DISTRIBUTORE IDRAULICO DM 160 TVM200 1
5 J40051049 SUCTION KIT, fl51MM 1
D72000051F001 HOSE R4 Ø51 L=2000MM 1
6 J90025040 PRESSURE KIT, PUMP TO VALVE 1
D72000025F003 HOSE R2T G1" FD-F90 L=2500MM 1
7a Y109032404401 GEAR PUMP, 90CC BI-ROTATIONAL, 4 HOLES 1
7b Y110032404401 GEAR PUMP, 100CC BI-ROTATIONAL, 4 HOLES 1
7c Y111032404401 GEAR PUMP, 110CC BI-ROTATIONAL, 4 HOLES 1
7d Y112032404401 GEAR PUMP, 120CC BI-ROTATIONAL, 4 HOLES 1
8 J8G100001 QUICK RELEASE COUPLINGS KIT 1
D401G01000001 THREADED TYPE G1" FEMALE 1
D401G01000002 THREADED TYPE G1" MALE 1

OPTIONALS
Penta Body Clamp See page 38

20
Rev. 05.13
¨
CYLINDERS & WET KITS

Trailer HFC 169 5 FRONT MOUNT CYLINDER

WITH OUTER COVER ACCESSORIES


MAIN COMPONENTS LIST
EFFECTIVE DIAMETER [mm] 169 - 149 - 129 - 111 - 95
UPPER BRACKET ¥ PAIR A80060001
fl 250
440
229
390

126

102

45
60

32
102
159
216
A

241

17
50 325 –2 50 75 75
fl 60
L –5

BOTTOM BRACKET ¥ PAIR A90060003


400
60 118

G1

17
91

76

170
B –5

70
79

44
190
fl 60

368 183
235
303
355
45

Caution for Upper and Bottom Brackets


Recommended backlash between pin over-bosses and brackets / supports = 3 mm total
50 245 –2 50 (1.5 mm each side). It is recommended to fit M16 bolts/nuts, type 8.8 or better.

OPTIONAL Pull-out Chromium Plate


OIL PORT FOR DESCENT
! +
CONTROL VALVE Dimension marked as B (closed centre dimension) All front mount Penta cylinders have the piston
refers to cylinder completely closed. rod hard chrome plated, to ensure better resistance
It is recommended to fit the cylinder with 20-25 to corrosion and longer lifetime to the seals (the
mm pull-out more than the specified B dimension, seal set of the piston rod is the most critical, as
DESCENT CONTROL VALVE KIT in order to avoid unwanted loads on internal steel when the truck is in motion the tipping body can
JD0003 stop rings when tipper body is fully loaded. vibrate). Penta do not guarantee standard cylinders
against corrosion.

TECHNICAL DATA
POWER WORKING MAX. WORKING TIPPING
MODEL CODE EXTENSION N. STROKE MASS VOLUME PRESSURE CAPACITY L A B
[mm] [kg] [dm3] [bar] [ton] [mm]

HFC 5420 169 5 4212801695010 5 5420 294 75.4 200 39-73 1412 1034 333
HFC 5800 169 5 4213601695010 5 5800 308 80.6 200 39-73 1492 1104 343
HFC 6170 169 5 4214301695010 5 6170 320 85.8 200 39-73 1562 1188 329
HFC 7120 169 5 4216801695010 5 7120 360 99.1 200 39-73 1812 1438 329
HFC 8070 169 5 4218801695010 5 8070 389 112.3 200 39-73 2002 1619 338

SEAL KIT CODE SLIDER KIT CODE


K241001695001 K141001695001

21
Rev. 05.13
¨
CYLINDERS & WET KITS

Trailer HF 169 5 WET KIT MODULES


WET KIT DIAGRAM

OM S
FR VICE
R
4 S E

2
6
1
8
5
Pneumatic Link
F

Hidraulic Link
H

MAIN COMPONENTS LIST

POS. CODE DESCRIPTION QTY

1a DC01350010003 REAR MOUNTED OIL TANK, 135LT OIL VOLUME 1


1b DC01800010001 REAR MOUNTED OIL TANK, 180LT OIL VOLUME (only for cylinder 4116801695010) 1
2 JA0025055 PRESSURE KIT, VALVE TO CYLINDER 1
D74000025F003 HOSE R2T G1" FD-FD L=4000MM 1
3 J2G018020 PNEUMATIC CONTROL KIT 1
D7K025004F001 RILSAN HOSE 6X4, L=25M 1
D902G018303 PNEUMATIC CONTROL, 3-WAYS TRISTABLE 1
4 J3G100036 TIPPING VALVE KIT 1
DK0545 FILTER AND PLATE FITTING VALVE KIT 1
U04G100P20001 DISTRIBUTORE IDRAULICO DM 160 TVM200 1
5 J40051049 SUCTION KIT, fl51MM 1
D72000051F001 HOSE R4 Ø51 L=2000MM 1
6 J90025040 PRESSURE KIT, PUMP TO VALVE 1
D72000025F003 HOSE R2T G1" FD-F90 L=2500MM 1
7a Y109032404401 GEAR PUMP, 90CC BI-ROTATIONAL, 4 HOLES 1
7b Y110032404401 GEAR PUMP, 100CC BI-ROTATIONAL, 4 HOLES 1
7c Y111032404401 GEAR PUMP, 110CC BI-ROTATIONAL, 4 HOLES 1
7d Y112032404401 GEAR PUMP, 120CC BI-ROTATIONAL, 4 HOLES 1
8 J8G100001 QUICK RELEASE COUPLINGS KIT 1
D401G01000001 THREADED TYPE G1" FEMALE 1
D401G01000002 THREADED TYPE G1" MALE 1

OPTIONALS
Penta Body Clamp See page 38

22
Rev. 05.13
¨
CYLINDERS & WET KITS

Trailer HF 169 5 FRONT MOUNT CYLINDER

PINS TO EYE ACCESSORIES


EFFECTIVE DIAMETER [mm] 169 - 149 - 129 - 111 - 95
TOP HINGE A40050013
R56 40 120 160

20
170

90
17 17
60

fl50
50
8

75
12

fl50
70 122 15
110
152
210
Caution for Top Hinge
fl192 It is recommended the fitment of two spacers ensuring the top bearing to be centered on
the support and to swivel properly (+/-7°). These spacers are included.
A ±5
L ±5

G1
BOTTOM BRACKET ¥ PAIR A90060003
400
60 118

17
91

76

170
70
400

fl60

79

44
368 183
235
45

303
355

Caution for Bottom Bracket


50 245 ±2 50 Recommended backlash between pin over-bosses and brackets / supports = 3 mm total
(1.5 mm each side). It is recommended to fit M16 bolts/nuts, type 8.8 or better.
OPTIONAL
OIL PORT FOR DESCENT
CONTROL VALVE ! Pull-out + Chromium Plate
Dimension marked as A (closed centre dimension) All front mount Penta cylinders have the piston
refers to cylinder completely closed. rod hard chrome plated, to ensure better resistance
DESCENT CONTROL VALVE KIT It is recommended to fit the cylinder with 20-25 to corrosion and longer lifetime to the seals (the
mm pull-out more than the specified A dimension, seal set of the piston rod is the most critical, as
JD0003 in order to avoid unwanted loads on internal steel when the truck is in motion the tipping body can
stop rings when tipper body is fully loaded. vibrate). Penta do not guarantee standard cylinders
against corrosion.

TECHNICAL DATA
POWER WORKING MAX. WORKING TIPPING
MODEL CODE EXTENSION N. STROKE MASS VOLUME PRESSURE CAPACITY L A
[mm] [kg] [dm3] [bar] [ton] [mm]

HF 5420 169 5 4112801695010 5 5420 204 75.4 200 39-73 1470 1369
HF 5800 169 5 4113601695010 5 5800 215 80.6 200 39-73 1545 1444
HF 6170 169 5 4114301695010 5 6170 226 85.8 200 39-73 1620 1519
HF 6720 169 5 4116001695010 5 6720 250 93.5 175 39-64 1790 1689
HF 7120 169 5 4116801695010 5 7120 265 99.1 150 35-55 1870 1769

SEAL KIT CODE SLIDER KIT CODE


K241001695001 K141001695001

23
Rev. 05.13
¨
CYLINDERS & WET KITS

Trailer HFC 191 5 WET KIT MODULES

WET KIT DIAGRAM

OM S
FR VICE
R
4 S E

2
6
1
8
5
Pneumatic Link
FC

Hidraulic Link

7
H

MAIN COMPONENTS LIST

POS. CODE DESCRIPTION QTY

1a DC01800010001 REAR MOUNTED OIL TANK, 180LT OIL VOLUME 1


1b DC02000010004 REAR MOUNTED OIL TANK, 200LT OIL VOLUME (only for cylinder 4216801915010 & 4218801915010) 1
2 JA0025055 PRESSURE KIT, VALVE TO CYLINDER 1
D74000025F003 HOSE R2T G1" FD-FD L=4000MM 1
3 J2G018020 PNEUMATIC CONTROL KIT 1
D7K025004F001 RILSAN HOSE 6X4, L=25M 1
D902G018303 PNEUMATIC CONTROL, 3-WAYS TRISTABLE 1
4 J3G100036 TIPPING VALVE KIT 1
DK0545 FILTER AND PLATE FITTING VALVE KIT 1
U04G100P20001 DISTRIBUTORE IDRAULICO DM 160 TVM200 1
5 J40051049 SUCTION KIT, fl51MM 1
D72000051F001 HOSE R4 Ø51 L=2000MM 1
6 J90025040 PRESSURE KIT, PUMP TO VALVE 1
D72000025F003 HOSE R2T G1" FD-F90 L=2500MM 1
7a Y109032404401 GEAR PUMP, 90CC BI-ROTATIONAL, 4 HOLES 1
7b Y110032404401 GEAR PUMP, 100CC BI-ROTATIONAL, 4 HOLES 1
7c Y111032404401 GEAR PUMP, 110CC BI-ROTATIONAL, 4 HOLES 1
7d Y112032404401 GEAR PUMP, 120CC BI-ROTATIONAL, 4 HOLES 1
8 J8G100001 QUICK RELEASE COUPLINGS KIT 1
D401G01000001 THREADED TYPE G1" FEMALE 1
D401G01000002 THREADED TYPE G1" MALE 1

OPTIONALS
Penta Body Clamp See page 38

24
Rev. 05.13
¨
CYLINDERS & WET KITS

Trailer HFC 191 5 FRONT MOUNT CYLINDER

WITH OUTER COVER ACCESSORIES


MAIN COMPONENTS LIST
EFFECTIVE DIAMETER [mm] 191 - 169 - 149 - 129 - 111
UPPER BRACKET ¥ PAIR A80060001
fl 280
470
229
420

126

102

45
60

32
102
159
216
A

241

17
50 355 –2 50 75 75
fl 60
L –5

BOTTOM BRACKET ¥ PAIR A90060003


400
60 118

G1

17
91

76

170
B –5

70
79

44
190
fl 60

368 183
235
303
355

Caution for Upper and Bottom Brackets


E

Recommended backlash between pin over-bosses and brackets / supports = 3 mm total


50 245 –2 50 (1.5 mm each side). It is recommended to fit M16 bolts/nuts, type 8.8 or better.

OPTIONAL Pull-out Chromium Plate


OIL PORT FOR DESCENT
! +
CONTROL VALVE Dimension marked as B (closed centre dimension) All front mount Penta cylinders have the piston
refers to cylinder completely closed. rod hard chrome plated, to ensure better resistance
It is recommended to fit the cylinder with 20-25 to corrosion and longer lifetime to the seals (the
mm pull-out more than the specified B dimension, seal set of the piston rod is the most critical, as
DESCENT CONTROL VALVE KIT in order to avoid unwanted loads on internal steel when the truck is in motion the tipping body can
JD0003 stop rings when tipper body is fully loaded. vibrate). Penta do not guarantee standard cylinders
against corrosion.

TECHNICAL DATA
POWER WORKING MAX. WORKING TIPPING
MODEL CODE EXTENSION N. STROKE MASS VOLUME PRESSURE CAPACITY L A B E
[mm] [kg] 3
[dm ] [bar] [ton] [mm]

HFC 6150 191 5 4214301915010 5 6150 381 111.9 200 52-97 1577 1177 330 70
HFC 7100 191 5 4216801915010 5 7100 433 129.3 200 52-97 1827 1450 332 45
HFC 8050 191 5 4218801915010 5 8050 473 146.6 200 52-97 2017 1636 336 45

SEAL KIT CODE SLIDER KIT CODE


K241001915001 K141001915001

25
Rev. 05.13
¨
CYLINDERS & WET KITS

Trailer HF 191 5 WET KIT MODULES

WET KIT DIAGRAM

OM S
FR VICE
R
4 S E

2
6
1
8
5
Pneumatic Link
F

Hidraulic Link
H

MAIN COMPONENTS LIST

POS. CODE DESCRIPTION QTY

1a DC01800010001 REAR MOUNTED OIL TANK, 180LT OIL VOLUME 1


1b DC02000010004 REAR MOUNTED OIL TANK, 200LT OIL VOLUME (only for cylinder 4116801915010) 1
2 JA0025055 PRESSURE KIT, VALVE TO CYLINDER 1
D74000025F003 HOSE R2T G1" FD-FD L=4000MM 1
3 J2G018020 PNEUMATIC CONTROL KIT 1
D7K025004F001 RILSAN HOSE 6X4, L=25M 1
D902G018303 PNEUMATIC CONTROL, 3-WAYS TRISTABLE 1
4 J3G100036 TIPPING VALVE KIT 1
DK0545 FILTER AND PLATE FITTING VALVE KIT 1
U04G100P20001 DISTRIBUTORE IDRAULICO DM 160 TVM200 1
5 J40051049 SUCTION KIT, fl51MM 1
D72000051F001 HOSE R4 Ø51 L=2000MM 1
6 J90025040 PRESSURE KIT, PUMP TO VALVE 1
D72000025F003 HOSE R2T G1" FD-F90 L=2500MM 1
7a Y109032404401 GEAR PUMP, 90CC BI-ROTATIONAL, 4 HOLES 1
7b Y110032404401 GEAR PUMP, 100CC BI-ROTATIONAL, 4 HOLES 1
7c Y111032404401 GEAR PUMP, 110CC BI-ROTATIONAL, 4 HOLES 1
7d Y112032404401 GEAR PUMP, 120CC BI-ROTATIONAL, 4 HOLES 1
8 J8G100001 QUICK RELEASE COUPLINGS KIT 1
D401G01000001 THREADED TYPE G1" FEMALE 1
D401G01000002 THREADED TYPE G1" MALE 1

OPTIONALS
Penta Body Clamp See page 38

26
Rev. 05.13
¨
CYLINDERS & WET KITS

Trailer HF 191 5 FRONT MOUNT CYLINDER

PINS TO EYE ACCESSORIES


EFFECTIVE DIAMETER [mm] 191-169-149-129-111
TOP HINGE A40050013
R56 40 120 160

20
170

90
17 17
60

fl50
50
8

75
12

fl50
70 122 15
110
152
210
Caution for Top Hinge
fl215 It is recommended the fitment of two spacers ensuring the top bearing to be centered on
the support and to swivel properly (+/-7°). These spacers are included.
A ±5
L ±5

G1
BOTTOM BRACKET ¥ PAIR A90060003
400
60 118

17
91

76

170
70
400

fl60

79

44
368 183
235
E

303
355

Caution for Bottom Bracket


50 245 ±2 50 Recommended backlash between pin over-bosses and brackets / supports = 3 mm total
(1.5 mm each side). It is recommended to fit M16 bolts/nuts, type 8.8 or better.
OPTIONAL
OIL PORT FOR DESCENT
CONTROL VALVE ! Pull-out + Chromium Plate
Dimension marked as A (closed centre dimension) All front mount Penta cylinders have the piston
refers to cylinder completely closed. rod hard chrome plated, to ensure better resistance
DESCENT CONTROL VALVE KIT It is recommended to fit the cylinder with 20-25 to corrosion and longer lifetime to the seals (the
mm pull-out more than the specified A dimension, seal set of the piston rod is the most critical, as
JD0003 in order to avoid unwanted loads on internal steel when the truck is in motion the tipping body can
stop rings when tipper body is fully loaded. vibrate). Penta do not guarantee standard cylinders
against corrosion.

TECHNICAL DATA
POWER WORKING MAX. WORKING TIPPING
MODEL CODE EXTENSION N. STROKE MASS VOLUME PRESSURE CAPACITY L A E
[mm] [kg] [dm3] [bar] [ton] [mm]

HF 6150 1915 4114301915010 5 6150 280 111.9 200 52-97 1626 1500 70

HF 7100 1915 4116801915010 5 7100 323 129.3 200 52-97 1876 1775 45

SEAL KIT CODE SLIDER KIT CODE


K241001915001 K141001915001

27
Rev. 05.13
¨
CYLINDERS & WET KITS

HT-VALVE DM160 TIPPING VALVE

DECODING

U 04 G100 P200 01
Serial

Setting

Port

Air Operation

Basic Code

TECHNICAL DATA
FLOW RATE [lt/min] 160 FLUID TEMPERATURE [¡C (t)] -25 / +80
X
MAX WORKING PRESSURE [bar] 350 VISCOSITY RANGE [cSt] 12 - 100

FILTERING 20 -17
MAX PEAK PRESSURE (< 0.1s) [bar] 500 [ m]
ISO 4006 §x=75 25

T PORT MAX PRESSURE [bar] 30 WEIGHT [kg] 8-9

MINERAL OIL ISO VG 46 PNEUMATIC WORKING PRESSURE [bar] 12

¥ Single acting hydraulic tipping valve with oil flow of 160 l/min, pneumatically controlled.
¥ Available in two versions: DL with double fixed rising/lowering speed (normal and slow) or proportional DP.
¥ Inlet check valve and overpressure valve are built-in.
Concerning overpressure safety device three different versions are available: adjustable, with interchangeable cartridge and switch (either with 2 or 3 different
pressure settings).
¥ Equipped with end-of-stroke device.
¥ Flange connection to tank or to chassis.
¥ Manometer threaded hole provided.
¥ Several other optional versions available (ordering code).

FUNCTIONAL DIAGRAM PRESSURE DROP

PO 6 ¥ Refer to OIL TYPE


A ISO VG 46 A 50¡ (v = 30 cst)
5

Y 4 T)
X T)
(P
(A A)
3 (P
2
P T ˆ 1
50 75 100 125 150 175 200
Q (l/min)

28
Rev. 05.13
¨
CYLINDERS & WET KITS

Standard Version
19.5 287 (DL) 303 (DP)
M o d. DL dimensions 125
120 70.5 4.5
51 43
12.5 56.5
1ÒG
A

OUT

30
Z

54

1Ò G
Q T
65

M12 x 1.25
195

Seat OR 147

116
N o. 3 H oles ¯ 11
Mod. 3B dimensions 242

1/4ÓG manometer M connection


IN
Key 42
1/8ÓG pressure swi tch
P
58

78 connection upon request

3/4ÓG View from ÒQÓ


22

Key 13
3B: antidisassembly grub-screw
133
3B: rotating sealed clip ¿ 60

DESCRIPTION CODE

Pressure switch DK0F09

STUD KIT FOR TANK MOUNTING

Y Raising

Torque tightening
Max 25 ± 2.5 Nm

Y
X Variable descent
X

DESCRIPTION
ˆ CODE

Complete valve Kit J3G100036 (U04G100P20001 + J60160001)


Filter and plate fitting valve Kit J60160001 (see pag. 31)

29
Rev. 05.13
¨
CYLINDERS & WET KITS

DC5 OIL TANK

Rear mounted with provision


for return filter
DECODING

DC XXXX 001 0000


Serial

Rear Mounted

Tank Capacity

Basic Code

TECHNICAL DATA
CODE MATERIAL BRUTO VOLUME WORKING VOLUME X Y
[lt] [lt]

DC01350010003 Acciaio - Steel 135 114 860 310

DC01800010001 Acciaio - Steel 180 150 1150 575

DC02000010004 Acciaio - Steel 200 169 1260 630

Steel oil tank - standard colour: BLACK (other versions and accessories upon request)

X 270 SUPPORTS
60

40

14
230
200
150
638

30
12.5
40

60
30 110 110 30
47,5

= 280 =

NOTES
Y 87,5 The tank will be supplied with ball valve 1Ó1/2 M/F
For oil tank
200 Lt conical with butterfly handle.
For oil tank
The tank will be supplied without filter and plate
135-180 Lt for mounting valve (optional).

BALL VALVE CODE


D408G01120002

30
Rev. 05.13
¨
CYLINDERS & WET KITS

COMPONENTS (Included)

CLOSING SLAB (included in tank)


DK0E34
OIL PLUG WITH FILTER
DK0E09
IRON CLAMP
DK0E07
OIL LEVEL INDICATOR
DK0E01
RUBBER PROFILE
DK0E08

FLANGED NUT M12


DK0E10

BOTTOM BRACKET
DK0E06

POSSIBLE CONFIGURATIONS WITH HT-VALVE DM160

U04G100P20001
DISTRIBUTOR
HT-VALVE DM160

4 3
1 D603M0008G005

DK0548
TANK
6
DK0E03 POS. DESCRIPTION CAPACITY CODE

5
1 Closing Plate (included in tank) DK0E34

DK0E11 2 Distributor mounting plate 135-200 J60160002

3 Distributor mounting plate with filter 135-200 J60160001

DK0E42 4 Filter 135-200 DG00801302

5 Paper cartridge 25 micron DK0EB1

6 Paper cartridge 25 micron DK0E33

31
Rev. 05.13
¨
CYLINDERS & WET KITS

DC7 OIL TANK

Side mounting with provision


for return filter
DECODING

DC XXXX 002 0000


Serial

Side Mounting

Tank Capacity

Basic Code

TECHNICAL DATA
CODE MATERIAL BRUTO VOLUME WORKING VOLUME X
[lt] [lt]

DC01500020004 Acciaio-Steel 150 105 400

DC01700020003 Acciaio-Steel 170 120 450

DC02000020009 Acciaio-Steel 200 133 500

DC02500020001 Acciaio-Steel 250 165 600

Steel oil tank - standard colour: GREY (other versions and accessories upon request)

706 X
240 305,5 160,5
= =
M8 n¡4

160
A
¿ 115
60

Partial view from A ¿ 80

1Ó Plugged with discharged sublevel

NOTES
The tank will be supplied with ball
630

valve 1Ó1/2 M/F conical with


1Ó 1/4 Plugged butterfly handle.
The tank will be supplied without
filter and plate for mounting valve
(optional).
160

1Ó 1/2 BALL VALVE CODE


D408G01120002
40

32
Rev. 05.13
¨
CYLINDERS & WET KITS

COMPONENTS (Included)

CLOSING SLAB (included in tank) PIN


DK0E34 DK0EB6
OIL PLUG WITH FILTER
DK0E09
IRON CLAMP
DK0E55
OIL LEVEL INDICATOR
DK0E01
RUBBER PROFILE
DK0E41
RUBBER PROFILE
DK0E39

FLANGED NUT M12


DK0E10 IRON CLAMP
DK0E56

POSSIBLE CONFIGURATIONS WITH HT-VALVE DM160

U04G100P20001
DISTRIBUTOR
HT-VALVE DM160

2
3
D603M0008G005
4
1
DK0548
TANK
DK0E03 POS. DESCRIPTION CAPACITY CODE

5
6 1 Closing Plate (included in tank) DK0E34

DK0E11 2 Distributor mounting plate 135-250 J60160002

3 Distributor mounting plate with filter 135-250 J60160001

DK0E42 4 Filter 135-250 DG00801302

5 Paper cartridge 25 micron DK0EB1

6 Paper cartridge 25 micron DK0E33

33
Rev. 05.13
¨
CYLINDERS & WET KITS

HP-GEAR Y1-17 GEAR PUMP

DIN
5462
SE
DECODING

Y1 XXX 3 2 4 0 44 00
Serial

Ports

Special Options
Rear Outlet
Rotation
3= Bi-rotational

Displacement

Basic Code

TECHNICAL DATA
CODE ROTATION DISPLACEMENT A B C D WEIGHT
[cm3/rev.] [mm] [mm] INLET/OUTLET OUTLET/INLET [Kg]

Y109032404401 Bi-rotation 88.8 134 226 1 1/4 G 1 1/4 G 20.5

Y110032404401 Bi-rotation 98.5 138 230 1 1/4 G 1 1/4 G 21.5

Y111032404401 Bi-rotation 108.3 136 234 1 1/4 G 1 1/4 G 22

Y112032404401 Bi-rotation 119.2 141 239 1 1/4 G 1 1/4 G 22.9

C C
D D

THRUST PLATES KIT CODE COMPLETE SEALS KIT CODE


MK20600900000 MK21903700000

34
Rev. 05.13
¨
CYLINDERS & WET KITS

TECHNICAL DATA
EXAMPLE OF WORKING CYCLES
INSTANT PEAK
P3
P (bar)

INLET PRESSURE [bar] 0.7 1.5


MAX INTERMITT.
P2
MAX CONTIN.
P1
OPERATING VISCOSITY RANGE [cSt] 12 100

max 30 s min 240 s [¡C (t)]


MAX PEAK PRESSURE (< 0.1s) -10¡ +80¡
PAUSE BETWEEN TWO INTERMITTENT CYCLES
t (s)

WORKING PRESSURE CONTAMINATION


NAS 1638 §FILTER
x = 75
P2 ISO 4406
<_ 200 bar 12 21-18 40 m
RECOMMENDED FILTERING (return or outlet)
>
_ 200 bar 11 20-17 25 m

Y109032404401 Y110032404401 Y111032404401 Y112032404401


Bi-rotational Bi-rotational Bi-rotational Bi-rotational

DISPLACEMENT Vg [lt/min] 88.8 98.5 108.3 119.2

MAX CONTINUOUS OPERATING PRESSURE P1 [bar] 250 225 210 210

MAX INTERMITT. OPERATING PRESSURE (max 30 s) P2 [bar] 275 250 230 230

MAX PEAK PRESSURE (< 0.1s) P3 [bar] 290 265 245 245

MAX INTERMITTENT SPEED (P <


_ 20 bar) n3 [r.p.m] 2200 2200 2200 2000

MAX CONTINUOUS SPEED (<


_ P1) n1 [r.p.m] 1800 1800 1800 1500

MIN INTERMITTENT SPEED (<


_ P2x0.5) (max 30 s) n4 [r.p.m] 300 300 300 300

DIAGRAMS Specifications Refer to OIL TYPE ISO VG 46 A 50¡ (v = 30 cst)

ABSORBED POWER
225 200 175 150 125 100 75 50 bar CAPACITY DRIVE TORQUE
250 400 300
275 1 2
250 3 4
4
300
3 200
2
200 150
1
100
100
50
l/min

kW
bar

rpm
160 140 120 100 80 60 40 20 500 1000 1500 2000 2500 3000 0 100 200 300 400 500
Nm
1 COD. Y109032404401 2 COD. Y110032404401 3 COD. Y111032404401 4 COD. Y112032404401

PUMP ROTATION

CLOCKWISE

ANTI-CLOCKWISE

35
Rev. 05.13
¨
CYLINDERS & WET KITS

HC-PNEUMATIC D9-6 PNEUMATIC CONTROL

Three Sections
DECODING

D902 G018 3 03

Serial

Sections Number

Ports

Basic Code

D902G018303 SPECIFICATIONS
¥ Pneumatic distributor with proportional lowering control and automatic PTO disengagement.
¥ Tristable lever (three stable positions: rest, low, tip). With automatic PTO disengagement when body is lowering.

TECHNICAL DATA
WORKING MEDIUM Air OPERATIVE TEMPERATURE [¡C] X / +80¡C
-40¡C

MAX WORKING PRESSURE [bar] 12 NOMINAL DIAMETER [mm] Ø4

OPERATING VOLTAGE [V DC] 24 CONTACTS Normally Open

60¡ LO
TIP W
28.5 25¡ 15¡
A LEVER POSITION
A Rest position (with lock)
29.5 B Operation PORT 21
90,5

21.5 C Operation PORT 22


D Operation PORT 23 (with stop)
70

C B
¡

13,5
15

AIR PORTS
D
21
1 Compressed air supply (IN) G 1/8Ó
31,5

21 Control lowering (LOW) G 1/8Ó


53,5

SAFETY 22
push before
1 3 operating PTO 23 22 Control tipping (TIP) G 1/8Ó
23 Power take off engangement (PTO) G 1/8Ó
10
67,5
5,5

¿ 5.5
3 Free exhaust (EX) M5
30,5 21
5

Power cords for PTO bulb


28,5
55,5
65,5

PULL THE LEVER TO OPERATE NOTE


IN THE Ò22 - 31 - 51Ó VERSIONS
Tightening Torque for WHEN OPERATING THE LEVER IN
5 57,5 connecting thread G1/8” THE LOWERING POSITION, THE
19 35.7 1.4 ÷ 1.6 daNm PTO SWITCH WILL
4,5 32 AUTOMATICALLY DISENGAGED. 22 - TIP
1 3 23 - PTO 21 - LO W
15,5 15,5

15,5

LO W
PTO 21
7

2,3

TIP
23

1 - IN
13,5 23 22

36
Rev. 05.13
¨
CYLINDERS & WET KITS

EXAMPLE OF HOOK-UP NM3 SPARE PARTS KIT


1 PNEUMATIC CONTROL 4 POWER TAKE OFF
2 DISTRIBUTOR 5 CYLINDER CODE DESCRIPTION
3 PUMP 6 OIL TANK

PTO lever Kit


DK0B15 with disengagement

DK0B17 Lever Kit NM

DK0B14 Lever with cam

DIAGRAM DIAGRAM REFERRED TO SUPPLY PRESSURE = 10 bar

PORT 22 (TIP) OUTLET PRESSURE PORT 21 (LOW)


10
9
8
7
6
5
4
3
2
1
0
30 20 10 0 0 10 20 30 40 50 60
degree LEVER ROTATION degree

37
Rev. 05.13
¨
CYLINDERS & WET KITS

OPTIONALS

PENTA BODY CLAMP END OF STROKE DEVICE

CODE CODE

AE0110001 JD0001

TRUCK-TRAILER KIT

CODE

JC70000000004

38
Rev. 05.13
¨
CYLINDERS & WET KITS

WARNINGS

EN The following catalogue is introducing the range of H.S. Penta cylinders and wet kits for tipping 4. The body must never lay on the cylinder when in rest position. The cylinder must always
application. For an optimum and maximum usage of the cylinder, H.S. Penta is suggesting the be fitted with 20mm pull-out.
fitment in combination with H.S. Penta wet kits. H.S. Penta wet kits are designed for maximum 5. Ensure that the axial play between the inner surface of the brackets and the overbosses
efficiency and best response in every circumstances. The complete body tipping system is of the cylinder is always inferior to 2mm.
consisting of a cylinder and a hydraulic system which includes: pump, oil tank with return filter, 6. Never wash the cylinder with high pressure water guns and arrange proper protection
hydraulic distributor (tipping/control valve) provided of a maximum valve (relief valve) pre-set, during welding or grinding operations. It is strictly prohibited to connect the welding machine
pneumatic cab control and hydraulic/pneumatic connections. On request it can be completed ground cable to the cylinder.
with: PTO depending on the gear box model, end of stroke device, oil divertors for truck and 7. Weekly: grease all cylinder swivelling parts and its accessories. Monthly: check the fixing
trailer application, cylinders for tail-door hydraulic locking, cylinders for hydraulic tail-door torque of the bracket and chassis cradles bolts.
opening, power packs and many other optional devices. 8. Never leave the body raised (if not for normal tipping procedures) to avoid damages to the
Telescopic cylinders and wet kit are commonly installed on dumping vehicles and are devices cylinder.
which are intended to provide only a lifting force. The machinery into which the cylinders and 9. Check frequently the correct functioning of the tipping valve and end of stroke device
wet kit are incorporated must comply with the requirements of the in force directives and norms. (if available).
The cylinder is not a structural member, and is not designed, nor intended to provide stability 10. To avoid sudden falls of the body (eg.: in case of hose burst or sudden fitting disconnection),
to the dumping vehicle. Failure to comply with the following instructions will void the product on H.S.Penta cylinders it is possible to fit a C.B.S. device (Cylinder Blocking System) produced
warranty and cancel any liability for any consequence. and patented by H.S.Penta.
11. To manage smooth and constant lowering speed of the body independently from the amount
Using Conditions: telescopic cylinder are designed to suit tipping operation on tipping vehicle of payload, H.S. Penta cylinders can be fitted with V.C.D. Device (Descent Control Valve)
bodies in order to obtain a progressive unload of the material contained in the body, along the produced by H.S.Penta.
full stroke of the cylinder in respect of the using conditions. 12. All front mount cylinders produced by H.S. Penta have the last step (smaller inner) chromium
The weight of the body in addition to the weight of the material loaded on the body results in plated.
the total weight to be tipped-up. The amount of mentioned weights (values) are indicating 13. All H.S. Penta cylinders are painted with a anti-rust synthetic primer with vinyl
maximum performances which can be obtained during a tipping time in normal conditions. co-polymer base.
The cylinder is dimensioned to support stresses on its longitudinal center line and must not be 14. All pumps are mono-directional. For the correct use in combination with PTO s it is necessary
subjected to any other different kind of mechanical stress (e.g.: side loads). to check the correct rotation sense. Before starting the circuit, make sure the pump is
The aim of the wet kit is to drive the cylinder and consequentially the tipping body. The wet kit completely filled up with oil either by bleeding the air from the drainage plug or filling it
main components (such as pump, tipping valve and hoses) are dimensioned to withstand up in advance. During normal system operation it is recommended a suction pressure of
cylinder maximum pressure and tipping capacity. The oil tank is dimensioned in order to have 0.7-1.5 bar, a working viscosity range of 9-100cSt and a fluid temperature range of
sufficient oil capacity to feed: cylinder, hydraulic components and hoses without interruption —25¡/+80¡C. Screw on the pump only gas-cylindrical (BSP) frontal sealing fittings, do not
of the cylinder operative conditions. fit any fittings with conical thread (NPT).
15. Hoses: avoid elbows or restrictions. It is not recommended to put any filtration on the suction
The following are essential hints for the correct assembling of the cylinder and wet kit: line as it can result in pump cavitation. All hoses are dimensioned to suit the cylinder
1. During the assembling operations, ensure that cylinder and hoses are properly protected working pressure.
from any contamination such as weld drops, metal shavings or any other foreigner particles.
2. Make sure to hydraulic circuit is always provided of a maximum valve (relief valve). The failure in respecting one or more of the above recommendations and rules is resulting
All tipping valves supplied by H.S.Penta are provided of the maximum valve (relief valve) in the automatic expiry of the warranty on both cylinder and wet kit.
which is set by H.S. Penta to the cylinder operative pressure in order to benefit of the
optimum operation of the circuit. It is strictly prohibited to tamper the original For further information please see:
valve setting. ¥ Hydraulic cylinder for tipping equipment user & maintenance manual -
3. Take care of the hydraulic circuit ensuring the oil tank and hoses are perfectly cleaned and General safety regulations.
by using premium quality hydraulic oils for hydraulic circuits. Oil tanks supplied by H.S.Penta ¥ Installation manual hydraulic kit for tractors.
are provided of a return filter (filtration 25 m) able to keep the circuit clean by contaminations,
it is recommended to check the grade of clogging of the filter and its replacement every ¥ Service Manual.
six months. Ensure to use only hydraulic oils which are fully meeting the requirements
specified in enclosure: "Installation manual hydraulic kit for tractors". Never use coolants
or additives and never mix different substances together. Replace the oil every year.

39
Rev. 05.13
¨
CYLINDERS & WET KITS

GUARANTEE

1. Guarantee conditions (c) lubricants and/or expendable materials necessary for the replacement or
1.1 H.S.PENTA S.P.A. (hereinafter referred to as the Company ) guarantees the repair of the defective Products;
satisfactory operation of its hydraulic components, hydraulic cylinders, and
(d) the re-painting of the Products;
respective accessories (hereinafter jointly referred to as the Products ) and the
absence of flaws and defects in the same within the limits specified in these (e) the transfer expenses of the Company s personnel during checking for flaws
General Guarantee Conditions. and defects reported by the purchaser.

1.2 This guarantee of satisfactory operation has a validity of two (2) years from the 2.6 Nothing will be due to the purchaser by way of compensation for the time that
date of sale of the Products. the machinery in which the defective Products are installed remain out of
operation for the repair or replacement of the same, and the Company must
1.3 The Company guarantees the conformity of the Products exclusively to Italian be considered expressly released from liability for any direct or indirect damage,
and European Community standards. cost or expense derived by such machinery inactivity.

2. Guarantee coverage 2.7 For the parts of the Product replaced or repaired, the guarantee will be
2.1 Without prejudice to the content of the following Article 2.2 regarding hidden automatically extended for a new 2-year period from the date of such replacement
defects, the Products will be considered as having been accepted by the purchaser or repair.
whenever within 5 days from delivery such latter has not provided the Company
with written notice of the presence of flaws and/or defects. 2.8 Except in case of fraudulent intention or serious neglect, the Company will not
be liable in any way for any direct or indirect damage, cost, loss, or expense to
2.2 Upon pain of relinquishing rights to coverage under the guarantee, the purchaser persons and/or property derived from the operation and use of the Products
must provide the Company with written notice of the defect in conformity and/or the interruption of activity of the machinery in which the Products are
and/or flaw in the Product or part of the same, specifying the nature of the installed, given that the guarantee specified in Article 2 is the only remedy in
same in detail within 8 days of the date in which the purchaser has observed the purchaser s favour.
such defect in conformity and/or flaw.
3. Guarantee exclusions
2.3 The defective Products reported in such notice as per the sense and effect of 3.1 The Company will not provide guarantee coverage for defects in conformity
Article 2.2 above must be conserved by the purchaser for the purpose of and/or flaws in the Product or any of its parts for any of the following cases:
examination by the Company. (a) reasons due or linked to normal wear;
Following written request from the Company, the purchaser must send the
defective Product(s) carriage paid to the latter or the party indicated by the (b) the failure of the purchaser to correctly perform the procedures for the
same; whenever after the Company s examination, the Product is declared installation, use (or equivalent), and maintenance of the Products specified
defective and as such is covered by these General Guarantee Conditions, the in the Use and Maintenance manual provided by the Company together
Company will reimburse the purchaser for the costs of shipping, while remaining with the Products;
expressly specified that such shipping costs must be within the average reference (c) the incorrect use and/or operation of the Products or accident caused by the
costs. negligence, inexperience, or imprudence of the purchaser;
The purchaser relinquishes the right to coverage under guarantee whenever he
(d) the inadequate maintenance of the Products by the purchaser or modifications,
does not permit every reasonable inspection of the Product requested by the
repair and/or replacement made by the same without the Company s written
Company or whenever after receiving written request from the Company for the
consent;
return of the Product he fails to do so within 30 days of receiving such request.
(e) shock or impact against the vehicle or machinery in which the Products are
2.4 Following transmission of due notice by the purchaser performed as per the installed; and
sense and effect of previous Article 2.2, after ascertaining the existence of the (f) causes other than defects in fabrication and/or engineering, working, and/or
defect or flaw, the Company can take any of the following courses of action at materials.
its own discretion:
(a) provide the purchaser with Products in replacement of those defective 3.2 Guarantee coverage will also be excluded whenever:
free-of-charge; (a) the Company is not placed in the conditions to promptly perform the
(b) repair the Products directly or through third parties at its own expense; or necessary repair or replacement of defective Products;
(c) reimburse the price paid by the purchaser for the Products ascertained (b) the Products are modified by the purchaser;
defective. (c) the Products are used after the discovery of a flaw or defect;
It is hereby agreed that any Products supplied in replacement of those proven (d) Repairs that are not authorized by the Company are made;
defective must by shipped ex-works and that the defective Products returned
to the Company will remain the property of such latter. (e) the flaw or defect regards paint coatings and/or is represented by the
corrosion of parts of the Product coated or not coated.
2.5 With the exception of those mentioned in Article 2.4 above, the costs and
expenses incurred by the replacement or repair of the defective Products must 4. Applicable Law - Controversy
be borne by the purchaser. 4.1 These General Guarantee Conditions are regulated by Italian Law with the
For mere purposes of example without excluding others, the purchaser must express exclusion of the application of the United Nations Convention on
bear the costs for: international movable property sales contracts.
(a) consumptions caused by the removal of the defective Products from the 4.2 Any controversy derived from these General Guarantee Conditions, including
machinery in which they were installed and the subsequent re-installation those regarding their validity, interpretation, execution and resolution that
of the same; cannot be settled out of court will be subjected to the exclusive decision of the
(b) the transport of materials and/or equipment; Court of Ravenna, Italy.

“General guarantee conditions” 19/11/2008

Interpump Hydraulics International

H.S. Penta spa ¥ This catalogue cancels and replaces the previous ones.
HS PENTA reserves the right to make any improving changes without notice.
via Proventa, 31
All rights reserved.
48018 Faenza RA - Italy
T +39 0546 664848
F +39 0546 664860
hspenta@hspenta.it
hspenta.it

40
Rev. 05.13
' 2012 G.B.Studio - www.gbstudio.it - Cesena
¨

Interpump Hydraulics International

Rev. 05.13
CYLINDERS & WET KITS
¨

Interpump Hydraulics International

H.S. Penta spa


via Proventa, 31
48018 Faenza RA - Italy
T +39 0546 664848
F +39 0546 664860
hspenta@hspenta.it
hspenta.it

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