Nothing Special   »   [go: up one dir, main page]

Datasheet 98-8032-0 en 220v 50hz

Download as pdf or txt
Download as pdf or txt
You are on page 1of 61

0.

2 kW Power Electronics Training Systems

LabVolt Series

Datasheet

Festo Didactic
en 220 V - 50 Hz
07/2018
0.2 kW Power Electronics Training Systems, LabVolt Series

Table of Contents
General Description _______________________________________________________________________2
Topic Coverage___________________________________________________________________________3
Features & Benefits _______________________________________________________________________4
List of Available Training Systems ___________________________________________________________4
Optional Equipment_______________________________________________________________________4
Optional Manual(s) _______________________________________________________________________4
Available Training Systems_________________________________________________________________5
Equipment Description __________________________________________________________________ 1 9
Optional Equipment Description __________________________________________________________ 4 9

General Description
The 0.2 kW Power Electronics Training Systems, Series 8032, are versatile and flexible training systems that
cover many topics essential to any power electronics program. Note that these training systems closely match
the Power Electronics Training System, Model 8010-A.
The 0.2 kW Power Electronics Training Systems use the same modular approach as the Electromechanical
(EMS) Training Systems, Series 8001 and 8006. The modular design allows experiments other than those
suggested in the courseware to be performed.
Although the modules in the training systems operate like industrial equipment, they are specially designed to
meet the particular needs of students. The equipment is easy to set up and operate. Because all important
circuit points are readily accessible through front-panel safety banana jacks, the interconnection between
modules is simple and straightforward. In all modules, special attention has been given to circuit protection,
thus making it possible to perform a great number of experiments with virtually no risk to the equipment.
Voltage and current isolators allow students to safely observe on an oscilloscope (available separately) the
high-level voltage and current waveforms found in power electronics circuits. The use of isolators allows the
voltages and currents to be handled without risk of electric shocks, short circuits, or equipment damage.
Conventional voltmeters, ammeters, power meters, a tachometer, and an electrodynamometer are provided for
the measurement of electrical and mechanical parameters in power electronics circuits.
The courseware consists of a nine-volume educational program, as well as an equipment familiarization guide.
The training program is divided into two separate sections: line-commutated and self-commutated converters,
which use, respectively, power thyristors (SCRs) and power IGBTs or power MOSFETs.
The volumes entitled Thyristor Circuits and PWM Circuits cover the fundamentals of line-commutated switches
(SCRs), self-commutated switches (IGBTs, MOSFETs, GTOs, etc) and the basic circuits in which they are used.
The volumes entitled Thyristor DC Motor Drives, PWM DC Motor Drives, Thyristor AC Motor Drives, and PWM AC
Motor Drives further expand on thyristor and PWM Chopper/Inverter circuits. Concepts and applications of
modern dc and ac motor drives are explored in each technology. Control loops for current, voltage, and speed
are implemented and experienced using analog PID regulation.
The volumes entitled AC Network Control Systems and HVDC Power Systems cover in detail power thyristors.
They deal with alternator voltage and speed regulation, as well as with high-voltage direct current transmission,
both topics being relevant to the field of electric power generation and transmission.
Finally, the volume entitled Industrial AC Motor Drives builds upon both the line-commutated switches and the
self-commutated switches to provide training in hybrid power electronics systems that use both types of
switches.

2 © Festo Didactic
0.2 kW Power Electronics Training Systems, LabVolt Series

The equipment familiarization guide allows both instructors and students to become acquainted with the
operation of the 0.2 kW Power Electronics Training Systems.
As a highly modular, flexible, open-ended system, the 0.2 kW Power Electronics Training Systems lend
themselves well to a wide variety of sophisticated applications not covered in the courseware. As a result, the
equipment can also be used for comprehensive research work, allowing complex power electronics systems to
be set up easily and in a relatively short time. This enables the experimenter to focus on research work and
spend less time building such systems.
The conventional voltmeters, ammeters, power meters, oscilloscope, and electrodynamometer used in the 0.2
kW Power Electronics Training Systems can be replaced with the Data Acquisition and Control Interface, Model
Model 9063, and the Four-Quadrant Dynamometer/Power Supply, Model 8960-2. Both modules, when used in
conjunction with the LVDAC-EMS software, form a computer-based system for measuring, observing, analyzing,
and controlling electrical and mechanical parameters in electric power systems and power electronics circuits.
The LVDAC-EMS software is designed to run on a personal computer under the Microsoft® Windows® operating
environment.

Topic Coverage
• Thyristor Circuits
• PWM Chopper/Inverter Circuits
• AC Network Control Systems
• HVDC Power Systems
• Thyristor DC Motor Drives
• PWM DC Motor Drives
• Thyristor AC Motor Drives
• PWM AC Motor Drives
• Industrial AC Motor Drives

© Festo Didactic 3
0.2 kW Power Electronics Training Systems, LabVolt Series

Features & Benefits


• Sturdy, industrial-grade system with high-quality components designed for hands-on training purposes
• Safe system with no risk of electric shocks, short circuits, or equipment damage
• Comprehensive curriculum
• Symbols and diagrams representing the electrical components in each module are clearly silk-screened on the front
panel
• Complete set of computer-based instruments for the DACI are accessed through the Lab-Volt Data Acquisition and
Control for Electromechanical System (LVDAC-EMS)
• Modular, expandable equipment

List of Available Training Systems


Model
Qty Description
number
1 0.2 kW Power Electronics – Analog Metering ________________________________________________ 8032-15
1 0.2 kW Power Electronics – Computer-Based Metering ________________________________________ 8032-25
1 0.2 kW Power Electronics – Add-On to Model 8001 ___________________________________________ 8032-A5
1 0.2 kW Power Electronics – Add-On to Model 8006-1 _________________________________________ 8032-B5

Optional Equipment
Model
Qty Description
number
1 Storage Shelves _______________________________________________________________________ 8150-10
1 Full-Size Blank EMS Module ______________________________________________________________ 8160-00
1 Half-Size Blank EMS Module _____________________________________________________________ 8161-00
1 IGBT Chopper/Inverter __________________________________________________________________ 8837-B5
1 Four-Quadrant Dynamometer/Power Supply _______________________________________________ 8960-B5 1
1 Dust Cover for Model 8150 _______________________________________________________________ 8992-00

Optional Manual(s)
Model
Qty Description
number
1 0.2 kW Power Electronics Training System (Manuals on CD-ROM) ______________________________ 29971-A0

1 Replaces the Electrodynamometer, Model 8911.

4 © Festo Didactic
0.2 kW Power Electronics Training Systems, LabVolt Series

Available Training Systems


0.2 kW Power Electronics – Analog Metering
8032-15
The 0.2 kW Power Electronics – Analog
Metering includes the equipment
required to perform most of the
exercises in the student manuals:
Familiarization with the Power
Electronics Equipment, Thyristor
Circuits, PWM Chopper/Inverter
Circuits, AC Network Control Systems,
HVDC Power Systems, Thyristor DC
Motor Drives, PWM DC Motor Drives,
Thyristor AC Motor Drives, PWM AC
Motor Drives, and Industrial AC Motor
Drives.

List of Equipment
Model
Qty Description
number
1 Mobile Workstation _____________________________________________________________________ 8110-20
1 DC Motor/Generator ____________________________________________________________________ 8211-05
1 Four-Pole Squirrel-Cage Induction Motor ___________________________________________________ 8221-05
1 Synchronous Motor/Generator ___________________________________________________________ 8241-05
2 Resistive Load _________________________________________________________________________ 8311-05
1 Inductive Load _________________________________________________________________________ 8321-05
2 Smoothing Inductors ___________________________________________________________________ 8325-15
2 Capacitive Load ________________________________________________________________________ 8331-05
1 Fully Protected Transformer ______________________________________________________________ 8341-25
1 Three-Phase Transformer Bank ___________________________________________________________ 8348-45
1 DC Voltmeter/Ammeter _________________________________________________________________ 8412-15
1 AC Ammeter ___________________________________________________________________________ 8425-05
1 AC Voltmeter __________________________________________________________________________ 8426-05
1 Wattmeter / Varmeter ___________________________________________________________________ 8446-25
1 Tandem Rheostats _____________________________________________________________________ 8737-05
1 Power Supply __________________________________________________________________________ 8821-25
1 IGBT Chopper/Inverter __________________________________________________________________ 8837-A5
1 Enclosure / Power Supply _______________________________________________________________ 8840-05
2 Power Thyristors _______________________________________________________________________ 8841-25
1 Power Diodes __________________________________________________________________________ 8842-15
1 Electrodynamometer, Metric Units ________________________________________________________ 8911-15
1 Speed Sensor / Tachometer ______________________________________________________________ 8931-00
1 Timing Belt ____________________________________________________________________________ 8942-00
1 Connection Lead Set ____________________________________________________________________ 8951-30
1 Chopper/Inverter Control Unit ____________________________________________________________ 9029-00
2 Thyristor Firing Unit _____________________________________________________________________ 9030-30
1 Function Generator _____________________________________________________________________ 9033-00
© Festo Didactic 5
0.2 kW Power Electronics Training Systems, LabVolt Series

Model
Qty Description
number
1 PID Controller _________________________________________________________________________ 9034-00
1 Current/Voltage Isolator _________________________________________________________________ 9056-15
1 Inertia Wheel __________________________________________________________________________ 9126-00

List of Manuals
Manual
Description
number
Familiarization with the Power Electronics Equipment (User Guide) _________________________________ 29971-E0
Thyristor Circuits (Student Manual) ___________________________________________________________ 29972-00
Thyristor Circuits (Instructor Guide) ___________________________________________________________ 29972-15
PWM Chopper / Inverter Circuits (Student Manual) ______________________________________________ 29973-00
PMW Chopper / Inverter Circuits (Instructor Guide) ______________________________________________ 29973-15
AC Network Control Systems (Student Manual) _________________________________________________ 29974-00
HVDC Power Systems (Student Manual) _______________________________________________________ 29975-00
Thyristor DC Motor Drives (Student Manual) ___________________________________________________ 29976-00
PWM DC Motor Drives (Student Manual) _______________________________________________________ 29977-00
Thyristor AC Motor Drives (Student Manual) ____________________________________________________ 29978-00
PWM AC Motor Drives (Student Manual) _______________________________________________________ 29979-00
Industrial AC Motor Drives (Student Manual) ___________________________________________________ 29980-00
Electric Power Technology Training Equipment (User Guide) ______________________________________ 38486-E0

Table of Contents of the Manual(s)


Familiarization with the Power Electronics Equipment (User Guide) (29971-E0)
• 1 Safety Rules and Measurements in Power Electronics
• 2 Familiarization with the Thyristor Firing Unit
• 3 Familiarization with the Power Thyristors Module
• 4 Familiarization with the P.I.D. Controller
• 5 Familiarization with the Chopper/Inverter Control Unit (Chopper Modes)
• 6 Familiarization with the Chopper/Inverter Control Unit (Inverter Modes)
• 7 Familiarization with the IGBT Chopper / Inverter Module
• 8 Familiarization with the Reversible DC Power Supply

Thyristor Circuits (Student Manual) (29972-00)


• 1 Power Diode Single-Phase and Two-Phase Rectifiers
• 2 Power Diode Three-Phase Rectifiers
• 3 The Power Thyristor
• 4 Introduction to AC Phase Control
• 5 Thyristor Single-Phase Bridge Rectifier/Inverter
• 6 Thyristor Three-Phase Rectifier/Inverter
• 7 Thyristor Three-Phase, Six-Pulse Converter

PWM Chopper / Inverter Circuits (Student Manual) (29973-00)


• 1 Introduction to High-Speed Power Switching
• 2 The Buck Chopper
• 3 The Boost Chopper
• 4 The Buck/Boost Chopper

6 © Festo Didactic
0.2 kW Power Electronics Training Systems, LabVolt Series

• 5 The Four-Quadrant Chopper


• 6 The Single-Phase Inverter
• 7 The Two-Phase Inverter
• 8 The Three-Phase Inverter

AC Network Control Systems (Student Manual) (29974-00)


• 1 General Theory and Operation
• 2 Open-Loop Operation
• 3 Regulation Systems
• 4 Automatic Power Factor Control Using a Synchronous Capacitor

HVDC Power Systems (Student Manual) (29975-00)


• 1 Introduction to HVDC Power System Control
• 2 Manual and Automatic Control of HVDC Power Systems
• 3 Power Flow in HVDC Systems
• 4 Commutation at the Inverter End of an HVDC Power System

Thyristor DC Motor Drives (Student Manual) (29976-00)


• 1 The Four-Quadrant Converter
• 2 A Four-Quadrant Converter Application
• 3 DC Motor Control using Speed Feedback
• 4 DC Motor Control using Speed and Current Feedback

PWM DC Motor Drives (Student Manual) (29977-00)


• 1 The Buck Chopper Drive
• 2 The Buck/Boost Chopper Drive
• 3 The Four-Quadrant Chopper Drive
• 4 DC Motor Control using Speed and Current Feedback

Thyristor AC Motor Drives (Student Manual) (29978-00)


• 1 Induction-Motor Drive with Voltage Control
• 2 Wound-Rotor Induction-Motor Drive with Static Cascade

PWM AC Motor Drives (Student Manual) (29979-00)


• 1 Saturation and Effect of Frequency in Magnetic Circuits
• 2 Three-Phase Voltage-Source Inverter Induction-Motor Drive
• 3 Constant V/f Ratio PWM-Inverter Induction-Motor Drive
• 4 Operation of a Synchronous Motor as a Stepper Motor

Industrial AC Motor Drives (Student Manual) (29980-00)


• 1 VSI Induction-Motor Drive Powered by a Phase-Controlled Thyristor Bridge
• 2 VSI Induction-Motor Drive Powered by a Buck Chopper
• 3 VSI Induction-Motor Drive Powered by a Thyristor Four-Quadrant Converter
• 4 VSI Induction-Motor Drive with Speed Feedback and Torque Limitation
• 5 VSI Induction-Motor Drive Powered by a DC Link with a Dump Resistor

Electric Power Technology Training Equipment (User Guide) (38486-E0)


• 1 General Safety Recommendations
• 2 System Power Requirements
• 3 Quick Start Installation Guide

© Festo Didactic 7
0.2 kW Power Electronics Training Systems, LabVolt Series

• 4 Equipment Installation
• 5 Modules Handling, Installation, and Removal
• 6 Equipment Maintenance
• A Connection of the Power Supply to the AC Power Network
• B Description, Specifications, and Operation of the EMS Modules

Additional Equipment Required to Perform the Exercises


Model
Qty Description
number
1 Dual Trace Oscilloscope __________________________________________________________________ 797-25
1 Three-Module Workstation _______________________________________________________________ 8131-00
1 Three-Phase Wound-Rotor Induction Machine _______________________________________________ 8231-05
1 Three-Phase Transmission Line ___________________________________________________________ 8329-05
1 Three-Phase Transformer Bank ___________________________________________________________ 8348-45
1 DC Voltmeter/Ammeter _________________________________________________________________ 8412-15
1 Wattmeter / Varmeter ___________________________________________________________________ 8446-25
1 Power Supply __________________________________________________________________________ 8821-25
1 IGBT Chopper/Inverter __________________________________________________________________ 8837-A5
1 Digital Multimeter ______________________________________________________________________ 8946-10
1 Chopper/Inverter Control Unit ____________________________________________________________ 9029-00
1 PID Controller _________________________________________________________________________ 9034-00
1 Current/Voltage Isolator _________________________________________________________________ 9056-15

System Specifications
Parameter Value
System Requirements
Maximum Current 10 A
Typical Current 1 A per student group
3 phases (220/380 V – 50 Hz), star (wye) configuration including neutral and ground wires, protected by a 20 A
AC Power Network Installation
circuit breaker
AC Power Network Connector NEMA L22-20
Physical Characteristics
Intended Location On the floor (stands on casters)
Dimensions (H x W x D) 1790 x 940 x 665 mm (70.5 x 37.0 x 26.2 in)
Net Weight 351 kg (772 lb)
EMS Modules
Full-Size Dimensions (H x W x D) 308 x 287 x 440 mm (12.1 x 11.3 x 17.3 in)
Half-Size Dimensions (H x W x D) 154 x 287 x 440 mm (6.1 x 11.3 x 17.3 in)

0.2 kW Power Electronics – Computer-Based Metering


8032-25
The 0.2 kW Power Electronics –
Computer-Based Metering includes
the equipment required to perform
most of the exercises in the student
manuals: Familiarization with the
Power Electronics Equipment,
Thyristor Circuits, PWM Chopper/
Inverter Circuits, AC Network Control
Systems, HVDC Power Systems,

8 © Festo Didactic
0.2 kW Power Electronics Training Systems, LabVolt Series

Thyristor DC Motor Drives, PWM DC Motor Drives, Thyristor AC Motor Drives, PWM AC Motor Drives, and
Industrial AC Motor Drives. This system is similar to the 0.2 kW Power Electronics – Analog Metering, Model
8032-1. However, it uses instead a Data Acquisition and Control Interface, Model 9063-B, to perform signal
measurements and observations.

List of Equipment
Model
Qty Description
number
1 Mobile Workstation _____________________________________________________________________ 8110-20
1 DC Motor/Generator ____________________________________________________________________ 8211-05
1 Four-Pole Squirrel-Cage Induction Motor ___________________________________________________ 8221-05
1 Synchronous Motor/Generator ___________________________________________________________ 8241-05
2 Resistive Load _________________________________________________________________________ 8311-05
1 Inductive Load _________________________________________________________________________ 8321-05
2 Smoothing Inductors ___________________________________________________________________ 8325-15
2 Capacitive Load ________________________________________________________________________ 8331-05
1 Fully Protected Transformer ______________________________________________________________ 8341-25
1 Three-Phase Transformer Bank ___________________________________________________________ 8348-45
1 Tandem Rheostats _____________________________________________________________________ 8737-05
1 Power Supply __________________________________________________________________________ 8821-25
1 IGBT Chopper/Inverter __________________________________________________________________ 8837-A5
1 Enclosure / Power Supply _______________________________________________________________ 8840-05
2 Power Thyristors _______________________________________________________________________ 8841-25
1 Power Diodes __________________________________________________________________________ 8842-15
1 Speed Sensor / Tachometer ______________________________________________________________ 8931-00
1 Timing Belt ____________________________________________________________________________ 8942-00
1 Connection Lead Set ____________________________________________________________________ 8951-30
1 Four-Quadrant Dynamometer/Power Supply ________________________________________________ 8960-B5
1 Chopper/Inverter Control Unit ____________________________________________________________ 9029-00
2 Thyristor Firing Unit _____________________________________________________________________ 9030-30
1 Function Generator _____________________________________________________________________ 9033-00
1 PID Controller _________________________________________________________________________ 9034-00
1 Current/Voltage Isolator _________________________________________________________________ 9056-15
1 Data Acquisition and Control Interface _____________________________________________________ 9063-B0
1 Inertia Wheel __________________________________________________________________________ 9126-00

© Festo Didactic 9
0.2 kW Power Electronics Training Systems, LabVolt Series

List of Manuals
Manual
Description
number
Familiarization with the Power Electronics Equipment (User Guide) _________________________________ 29971-E0
Thyristor Circuits (Student Manual) ___________________________________________________________ 29972-00
Thyristor Circuits (Instructor Guide) ___________________________________________________________ 29972-15
PWM Chopper / Inverter Circuits (Student Manual) ______________________________________________ 29973-00
PMW Chopper / Inverter Circuits (Instructor Guide) ______________________________________________ 29973-15
AC Network Control Systems (Student Manual) _________________________________________________ 29974-00
HVDC Power Systems (Student Manual) _______________________________________________________ 29975-00
Thyristor DC Motor Drives (Student Manual) ___________________________________________________ 29976-00
PWM DC Motor Drives (Student Manual) _______________________________________________________ 29977-00
Thyristor AC Motor Drives (Student Manual) ____________________________________________________ 29978-00
PWM AC Motor Drives (Student Manual) _______________________________________________________ 29979-00
Industrial AC Motor Drives (Student Manual) ___________________________________________________ 29980-00
Electric Power Technology Training Equipment (User Guide) ______________________________________ 38486-E0
Computer-Based Instruments for EMS (User Guide) _____________________________________________ 86718-E0

Table of Contents of the Manual(s)


Familiarization with the Power Electronics Equipment (User Guide) (29971-E0)
• 1 Safety Rules and Measurements in Power Electronics
• 2 Familiarization with the Thyristor Firing Unit
• 3 Familiarization with the Power Thyristors Module
• 4 Familiarization with the P.I.D. Controller
• 5 Familiarization with the Chopper/Inverter Control Unit (Chopper Modes)
• 6 Familiarization with the Chopper/Inverter Control Unit (Inverter Modes)
• 7 Familiarization with the IGBT Chopper / Inverter Module
• 8 Familiarization with the Reversible DC Power Supply

Thyristor Circuits (Student Manual) (29972-00)


• 1 Power Diode Single-Phase and Two-Phase Rectifiers
• 2 Power Diode Three-Phase Rectifiers
• 3 The Power Thyristor
• 4 Introduction to AC Phase Control
• 5 Thyristor Single-Phase Bridge Rectifier/Inverter
• 6 Thyristor Three-Phase Rectifier/Inverter
• 7 Thyristor Three-Phase, Six-Pulse Converter

PWM Chopper / Inverter Circuits (Student Manual) (29973-00)


• 1 Introduction to High-Speed Power Switching
• 2 The Buck Chopper
• 3 The Boost Chopper
• 4 The Buck/Boost Chopper
• 5 The Four-Quadrant Chopper
• 6 The Single-Phase Inverter
• 7 The Two-Phase Inverter
• 8 The Three-Phase Inverter

10 © Festo Didactic
0.2 kW Power Electronics Training Systems, LabVolt Series

AC Network Control Systems (Student Manual) (29974-00)


• 1 General Theory and Operation
• 2 Open-Loop Operation
• 3 Regulation Systems
• 4 Automatic Power Factor Control Using a Synchronous Capacitor

HVDC Power Systems (Student Manual) (29975-00)


• 1 Introduction to HVDC Power System Control
• 2 Manual and Automatic Control of HVDC Power Systems
• 3 Power Flow in HVDC Systems
• 4 Commutation at the Inverter End of an HVDC Power System

Thyristor DC Motor Drives (Student Manual) (29976-00)


• 1 The Four-Quadrant Converter
• 2 A Four-Quadrant Converter Application
• 3 DC Motor Control using Speed Feedback
• 4 DC Motor Control using Speed and Current Feedback

PWM DC Motor Drives (Student Manual) (29977-00)


• 1 The Buck Chopper Drive
• 2 The Buck/Boost Chopper Drive
• 3 The Four-Quadrant Chopper Drive
• 4 DC Motor Control using Speed and Current Feedback

Thyristor AC Motor Drives (Student Manual) (29978-00)


• 1 Induction-Motor Drive with Voltage Control
• 2 Wound-Rotor Induction-Motor Drive with Static Cascade

PWM AC Motor Drives (Student Manual) (29979-00)


• 1 Saturation and Effect of Frequency in Magnetic Circuits
• 2 Three-Phase Voltage-Source Inverter Induction-Motor Drive
• 3 Constant V/f Ratio PWM-Inverter Induction-Motor Drive
• 4 Operation of a Synchronous Motor as a Stepper Motor

Industrial AC Motor Drives (Student Manual) (29980-00)


• 1 VSI Induction-Motor Drive Powered by a Phase-Controlled Thyristor Bridge
• 2 VSI Induction-Motor Drive Powered by a Buck Chopper
• 3 VSI Induction-Motor Drive Powered by a Thyristor Four-Quadrant Converter
• 4 VSI Induction-Motor Drive with Speed Feedback and Torque Limitation
• 5 VSI Induction-Motor Drive Powered by a DC Link with a Dump Resistor

Electric Power Technology Training Equipment (User Guide) (38486-E0)


• 1 General Safety Recommendations
• 2 System Power Requirements
• 3 Quick Start Installation Guide
• 4 Equipment Installation
• 5 Modules Handling, Installation, and Removal
• 6 Equipment Maintenance
• A Connection of the Power Supply to the AC Power Network

© Festo Didactic 11
0.2 kW Power Electronics Training Systems, LabVolt Series

• B Description, Specifications, and Operation of the EMS Modules

Computer-Based Instruments for EMS (User Guide) (86718-E0)


• 1 Familiarization with the Metering Window and the Data Table
• 2 Familiarization with the Oscilloscope
• 3 Familiarization with the Phasor Analyzer
• 4 Familiarization with the Harmonic Analyzer
• 5 Measuring Three-Phase Power Using the Metering Window

Additional Equipment Required to Perform the Exercises


Model
Qty Description
number
1 Three-Module Workstation _______________________________________________________________ 8131-00
1 Three-Phase Wound-Rotor Induction Machine _______________________________________________ 8231-05
1 Three-Phase Transmission Line ___________________________________________________________ 8329-05
1 Three-Phase Transformer Bank ___________________________________________________________ 8348-45
1 Power Supply __________________________________________________________________________ 8821-25
1 IGBT Chopper/Inverter __________________________________________________________________ 8837-A5
1 Personal Computer _____________________________________________________________________ 8990-05 2
1 Chopper/Inverter Control Unit ____________________________________________________________ 9029-00
1 PID Controller _________________________________________________________________________ 9034-00
1 Current/Voltage Isolator _________________________________________________________________ 9056-15

System Specifications
Parameter Value
System Requirements
Maximum Current 10 A
Typical Current 1 A per student group
3 phases (220/380 V – 50 Hz), star (wye) configuration including neutral and ground wires, protected by a 20 A
AC Power Network Installation
circuit breaker
AC Power Network Connector NEMA L22-20
Physical Characteristics
Intended Location On the floor (stands on casters)
Dimensions (H x W x D) 1790 x 940 x 665 mm (70.5 x 37.0 x 26.2 in)
Net Weight 351 kg (772 lb)
EMS Modules
Full-Size Dimensions (H x W x D) 308 x 287 x 440 mm (12.1 x 11.3 x 17.3 in)
Half-Size Dimensions (H x W x D) 154 x 287 x 440 mm (6.1 x 11.3 x 17.3 in)

0.2 kW Power Electronics – Add-On to Model 8001


8032-A5
The 0.2 kW Power Electronics – Add-
On to Model 8001 includes all the
equipment that must be added to a
0.2 kW Electromechanical Training
System, Model 8001-6, in order to
obtain a 0.2 kW Power Electronics –
Analog Metering, Model 8032-1.

2 Refer to the Computer Requirements in the System Specifications section of this datasheet if the computer is to be provided by the end-user.

12 © Festo Didactic
0.2 kW Power Electronics Training Systems, LabVolt Series

The resulting training system allows students to perform most of the exercises in the student manuals:
Familiarization with the Power Electronics Equipment, Thyristor Circuits, PWM Chopper/Inverter Circuits, AC
Network Control Systems, HVDC Power Systems, Thyristor DC Motor Drives, PWM DC Motor Drives, Thyristor AC
Motor Drives, PWM AC Motor Drives, and Industrial AC Motor Drives.

List of Equipment
Model
Qty Description
number
2 Smoothing Inductors ___________________________________________________________________ 8325-15
1 Three-Phase Transformer Bank ___________________________________________________________ 8348-45
1 DC Voltmeter/Ammeter _________________________________________________________________ 8412-15
1 Wattmeter / Varmeter ___________________________________________________________________ 8446-25
1 Tandem Rheostats _____________________________________________________________________ 8737-05
1 IGBT Chopper/Inverter __________________________________________________________________ 8837-A5
1 Enclosure / Power Supply _______________________________________________________________ 8840-05
2 Power Thyristors _______________________________________________________________________ 8841-25
1 Power Diodes __________________________________________________________________________ 8842-15
1 Speed Sensor / Tachometer ______________________________________________________________ 8931-00
1 Connection Lead Set ____________________________________________________________________ 8951-C0
1 Chopper/Inverter Control Unit ____________________________________________________________ 9029-00
2 Thyristor Firing Unit _____________________________________________________________________ 9030-30
1 Function Generator _____________________________________________________________________ 9033-00
1 PID Controller _________________________________________________________________________ 9034-00
1 Current/Voltage Isolator _________________________________________________________________ 9056-15
1 Inertia Wheel __________________________________________________________________________ 9126-00

List of Manuals
Manual
Description
number
Familiarization with the Power Electronics Equipment (User Guide) _________________________________ 29971-E0
Thyristor Circuits (Student Manual) ___________________________________________________________ 29972-00
Thyristor Circuits (Instructor Guide) ___________________________________________________________ 29972-15
PWM Chopper / Inverter Circuits (Student Manual) ______________________________________________ 29973-00
PMW Chopper / Inverter Circuits (Instructor Guide) ______________________________________________ 29973-15
AC Network Control Systems (Student Manual) _________________________________________________ 29974-00
HVDC Power Systems (Student Manual) _______________________________________________________ 29975-00
Thyristor DC Motor Drives (Student Manual) ___________________________________________________ 29976-00
PWM DC Motor Drives (Student Manual) _______________________________________________________ 29977-00
Thyristor AC Motor Drives (Student Manual) ____________________________________________________ 29978-00
PWM AC Motor Drives (Student Manual) _______________________________________________________ 29979-00
Industrial AC Motor Drives (Student Manual) ___________________________________________________ 29980-00

Table of Contents of the Manual(s)


Familiarization with the Power Electronics Equipment (User Guide) (29971-E0)
• 1 Safety Rules and Measurements in Power Electronics
• 2 Familiarization with the Thyristor Firing Unit
• 3 Familiarization with the Power Thyristors Module

© Festo Didactic 13
0.2 kW Power Electronics Training Systems, LabVolt Series

• 4 Familiarization with the P.I.D. Controller


• 5 Familiarization with the Chopper/Inverter Control Unit (Chopper Modes)
• 6 Familiarization with the Chopper/Inverter Control Unit (Inverter Modes)
• 7 Familiarization with the IGBT Chopper / Inverter Module
• 8 Familiarization with the Reversible DC Power Supply

Thyristor Circuits (Student Manual) (29972-00)


• 1 Power Diode Single-Phase and Two-Phase Rectifiers
• 2 Power Diode Three-Phase Rectifiers
• 3 The Power Thyristor
• 4 Introduction to AC Phase Control
• 5 Thyristor Single-Phase Bridge Rectifier/Inverter
• 6 Thyristor Three-Phase Rectifier/Inverter
• 7 Thyristor Three-Phase, Six-Pulse Converter

PWM Chopper / Inverter Circuits (Student Manual) (29973-00)


• 1 Introduction to High-Speed Power Switching
• 2 The Buck Chopper
• 3 The Boost Chopper
• 4 The Buck/Boost Chopper
• 5 The Four-Quadrant Chopper
• 6 The Single-Phase Inverter
• 7 The Two-Phase Inverter
• 8 The Three-Phase Inverter

AC Network Control Systems (Student Manual) (29974-00)


• 1 General Theory and Operation
• 2 Open-Loop Operation
• 3 Regulation Systems
• 4 Automatic Power Factor Control Using a Synchronous Capacitor

HVDC Power Systems (Student Manual) (29975-00)


• 1 Introduction to HVDC Power System Control
• 2 Manual and Automatic Control of HVDC Power Systems
• 3 Power Flow in HVDC Systems
• 4 Commutation at the Inverter End of an HVDC Power System

Thyristor DC Motor Drives (Student Manual) (29976-00)


• 1 The Four-Quadrant Converter
• 2 A Four-Quadrant Converter Application
• 3 DC Motor Control using Speed Feedback
• 4 DC Motor Control using Speed and Current Feedback

PWM DC Motor Drives (Student Manual) (29977-00)


• 1 The Buck Chopper Drive
• 2 The Buck/Boost Chopper Drive
• 3 The Four-Quadrant Chopper Drive
• 4 DC Motor Control using Speed and Current Feedback

14 © Festo Didactic
0.2 kW Power Electronics Training Systems, LabVolt Series

Thyristor AC Motor Drives (Student Manual) (29978-00)


• 1 Induction-Motor Drive with Voltage Control
• 2 Wound-Rotor Induction-Motor Drive with Static Cascade

PWM AC Motor Drives (Student Manual) (29979-00)


• 1 Saturation and Effect of Frequency in Magnetic Circuits
• 2 Three-Phase Voltage-Source Inverter Induction-Motor Drive
• 3 Constant V/f Ratio PWM-Inverter Induction-Motor Drive
• 4 Operation of a Synchronous Motor as a Stepper Motor

Industrial AC Motor Drives (Student Manual) (29980-00)


• 1 VSI Induction-Motor Drive Powered by a Phase-Controlled Thyristor Bridge
• 2 VSI Induction-Motor Drive Powered by a Buck Chopper
• 3 VSI Induction-Motor Drive Powered by a Thyristor Four-Quadrant Converter
• 4 VSI Induction-Motor Drive with Speed Feedback and Torque Limitation
• 5 VSI Induction-Motor Drive Powered by a DC Link with a Dump Resistor

Additional Equipment Required to Perform the Exercises


Model
Qty Description
number
1 Dual Trace Oscilloscope __________________________________________________________________ 797-25
1 Three-Module Workstation _______________________________________________________________ 8131-00
1 Three-Phase Transmission Line ___________________________________________________________ 8329-05
1 Three-Phase Transformer Bank ___________________________________________________________ 8348-45
1 DC Voltmeter/Ammeter _________________________________________________________________ 8412-15
1 Wattmeter / Varmeter ___________________________________________________________________ 8446-25
1 Power Supply __________________________________________________________________________ 8821-25
1 IGBT Chopper/Inverter __________________________________________________________________ 8837-A5
1 Digital Multimeter ______________________________________________________________________ 8946-10
1 Chopper/Inverter Control Unit ____________________________________________________________ 9029-00
1 PID Controller _________________________________________________________________________ 9034-00
1 Current/Voltage Isolator _________________________________________________________________ 9056-15

System Specifications
Parameter Value
System Requirements
Maximum Current 10 A
Typical Current 1 A per student group
3 phases (220/380 V – 50 Hz), star (wye) configuration including neutral and ground wires, protected by a 20 A
AC Power Installation
circuit breaker
AC Power Connector NEMA L22-20
Physical Characteristics
Intended Location Installed in the workstation of the 0.2 kW Electromechanical Training System, Model 8001-6
Dimensions (H x W x D) TBE
Net Weight TBE
EMS Modules
Full-Size Dimensions (H x W x D) 308 x 287 x 440 mm (12.1 x 11.3 x 17.3 in)
Half-Size Dimensions (H x W x D) 154 x 287 x 440 mm (6.1 x 11.3 x 17.3 in)

© Festo Didactic 15
0.2 kW Power Electronics Training Systems, LabVolt Series

0.2 kW Power Electronics – Add-On to Model 8006-1


8032-B5
The 0.2 kW Power Electronics – Add-
On to Model 8006-1 includes all the
equipment that must be added to a
Computer-Assisted 0.2 kW
Electromechanical Training System,
Model 8006-1, in order to obtain a 0.2
kW Power Electronics – Computer-
Assisted Metering, Model 8032-2.
The resulting training system allows students to perform most of the exercises in the student manuals:
Familiarization with the Power Electronics Equipment, Thyristor Circuits, PWM Chopper/Inverter Circuits, AC
Network Control Systems, HVDC Power Systems, Thyristor DC Motor Drives, PWM DC Motor Drives, Thyristor AC
Motor Drives, PWM AC Motor Drives, and Industrial AC Motor Drives.

List of Equipment
Model
Qty Description
number
1 Resistive Load _________________________________________________________________________ 8311-05
2 Smoothing Inductors ___________________________________________________________________ 8325-15
1 Capacitive Load ________________________________________________________________________ 8331-05
1 Tandem Rheostats _____________________________________________________________________ 8737-05
1 IGBT Chopper/Inverter __________________________________________________________________ 8837-A5
1 Enclosure / Power Supply _______________________________________________________________ 8840-05
2 Power Thyristors _______________________________________________________________________ 8841-25
1 Power Diodes __________________________________________________________________________ 8842-15
1 Speed Sensor / Tachometer ______________________________________________________________ 8931-00
1 Connection Lead Set ____________________________________________________________________ 8951-C0
1 Chopper/Inverter Control Unit ____________________________________________________________ 9029-00
2 Thyristor Firing Unit _____________________________________________________________________ 9030-30
1 Function Generator _____________________________________________________________________ 9033-00
1 PID Controller _________________________________________________________________________ 9034-00
1 Current/Voltage Isolator _________________________________________________________________ 9056-15
1 Inertia Wheel __________________________________________________________________________ 9126-00

16 © Festo Didactic
0.2 kW Power Electronics Training Systems, LabVolt Series

List of Manuals
Manual
Description
number
Familiarization with the Power Electronics Equipment (User Guide) _________________________________ 29971-E0
Thyristor Circuits (Student Manual) ___________________________________________________________ 29972-00
Thyristor Circuits (Instructor Guide) ___________________________________________________________ 29972-15
PWM Chopper / Inverter Circuits (Student Manual) ______________________________________________ 29973-00
PMW Chopper / Inverter Circuits (Instructor Guide) ______________________________________________ 29973-15
AC Network Control Systems (Student Manual) _________________________________________________ 29974-00
HVDC Power Systems (Student Manual) _______________________________________________________ 29975-00
Thyristor DC Motor Drives (Student Manual) ___________________________________________________ 29976-00
PWM DC Motor Drives (Student Manual) _______________________________________________________ 29977-00
Thyristor AC Motor Drives (Student Manual) ____________________________________________________ 29978-00
PWM AC Motor Drives (Student Manual) _______________________________________________________ 29979-00
Industrial AC Motor Drives (Student Manual) ___________________________________________________ 29980-00

Table of Contents of the Manual(s)


Familiarization with the Power Electronics Equipment (User Guide) (29971-E0)
• 1 Safety Rules and Measurements in Power Electronics
• 2 Familiarization with the Thyristor Firing Unit
• 3 Familiarization with the Power Thyristors Module
• 4 Familiarization with the P.I.D. Controller
• 5 Familiarization with the Chopper/Inverter Control Unit (Chopper Modes)
• 6 Familiarization with the Chopper/Inverter Control Unit (Inverter Modes)
• 7 Familiarization with the IGBT Chopper / Inverter Module
• 8 Familiarization with the Reversible DC Power Supply

Thyristor Circuits (Student Manual) (29972-00)


• 1 Power Diode Single-Phase and Two-Phase Rectifiers
• 2 Power Diode Three-Phase Rectifiers
• 3 The Power Thyristor
• 4 Introduction to AC Phase Control
• 5 Thyristor Single-Phase Bridge Rectifier/Inverter
• 6 Thyristor Three-Phase Rectifier/Inverter
• 7 Thyristor Three-Phase, Six-Pulse Converter

PWM Chopper / Inverter Circuits (Student Manual) (29973-00)


• 1 Introduction to High-Speed Power Switching
• 2 The Buck Chopper
• 3 The Boost Chopper
• 4 The Buck/Boost Chopper
• 5 The Four-Quadrant Chopper
• 6 The Single-Phase Inverter
• 7 The Two-Phase Inverter
• 8 The Three-Phase Inverter

AC Network Control Systems (Student Manual) (29974-00)


• 1 General Theory and Operation

© Festo Didactic 17
0.2 kW Power Electronics Training Systems, LabVolt Series

• 2 Open-Loop Operation
• 3 Regulation Systems
• 4 Automatic Power Factor Control Using a Synchronous Capacitor

HVDC Power Systems (Student Manual) (29975-00)


• 1 Introduction to HVDC Power System Control
• 2 Manual and Automatic Control of HVDC Power Systems
• 3 Power Flow in HVDC Systems
• 4 Commutation at the Inverter End of an HVDC Power System

Thyristor DC Motor Drives (Student Manual) (29976-00)


• 1 The Four-Quadrant Converter
• 2 A Four-Quadrant Converter Application
• 3 DC Motor Control using Speed Feedback
• 4 DC Motor Control using Speed and Current Feedback

PWM DC Motor Drives (Student Manual) (29977-00)


• 1 The Buck Chopper Drive
• 2 The Buck/Boost Chopper Drive
• 3 The Four-Quadrant Chopper Drive
• 4 DC Motor Control using Speed and Current Feedback

Thyristor AC Motor Drives (Student Manual) (29978-00)


• 1 Induction-Motor Drive with Voltage Control
• 2 Wound-Rotor Induction-Motor Drive with Static Cascade

PWM AC Motor Drives (Student Manual) (29979-00)


• 1 Saturation and Effect of Frequency in Magnetic Circuits
• 2 Three-Phase Voltage-Source Inverter Induction-Motor Drive
• 3 Constant V/f Ratio PWM-Inverter Induction-Motor Drive
• 4 Operation of a Synchronous Motor as a Stepper Motor

Industrial AC Motor Drives (Student Manual) (29980-00)


• 1 VSI Induction-Motor Drive Powered by a Phase-Controlled Thyristor Bridge
• 2 VSI Induction-Motor Drive Powered by a Buck Chopper
• 3 VSI Induction-Motor Drive Powered by a Thyristor Four-Quadrant Converter
• 4 VSI Induction-Motor Drive with Speed Feedback and Torque Limitation
• 5 VSI Induction-Motor Drive Powered by a DC Link with a Dump Resistor

Additional Equipment Required to Perform the Exercises


Model
Qty Description
number
1 Three-Module Workstation _______________________________________________________________ 8131-00
1 Three-Phase Wound-Rotor Induction Machine _______________________________________________ 8231-05
1 Three-Phase Transmission Line ___________________________________________________________ 8329-05
1 Three-Phase Transformer Bank ___________________________________________________________ 8348-45
1 Power Supply __________________________________________________________________________ 8821-25
1 IGBT Chopper/Inverter __________________________________________________________________ 8837-A5
1 Digital Multimeter ______________________________________________________________________ 8946-10
1 Chopper/Inverter Control Unit ____________________________________________________________ 9029-00

18 © Festo Didactic
0.2 kW Power Electronics Training Systems, LabVolt Series

Model
Qty Description
number
1 PID Controller _________________________________________________________________________ 9034-00
1 Current/Voltage Isolator _________________________________________________________________ 9056-15

System Specifications
Parameter Value
System Requirements
Maximum Current 10 A
Typical Current 1 A per student group
3 phases (220/380 V – 50 Hz), star (wye) configuration including neutral and ground wires, protected by a 20 A
AC Power Network Installation
circuit breaker
AC Power Network Connector NEMA L22-20
Physical Characteristics
Intended Location Installed in the workstation of the Computer-Assisted 0.2 kW Electromechanical Training System, Model 8006-1
Dimensions (H x W x D) TBE
Net Weight TBE
EMS Modules
Full-Size Dimensions (H x W x D) 308 x 287 x 440 mm (12.1 x 11.3 x 17.3 in)
Half-Size Dimensions (H x W x D) 154 x 287 x 440 mm (6.1 x 11.3 x 17.3 in)

Equipment Description
Mobile Workstation
8110-20
The Mobile Workstation is a ready-for-
use workstation that consists of two
fully assembled modules: a
Workstation, Model 8134-2, mounted
on a Mobile Storage Cabinet, Model
89117-1. Four rubber-tire swivel
casters allow easy movement of the
workstation in the laboratory
classroom. The lower portion of the
workstation serves as a storage
cabinet with two hinged panels and a
lock handle. Immediately above the
storage cabinet is a pullout work
surface with a scuff- and burn-
resistant laminate finish. The upper
portion of the workstation consists of
three rows of compartments designed
to house EMS modules. Two of these
rows have full-height compartments while the other row has half-height compartments. Each row of full-height
compartments can accommodate up to three full-size EMS modules or six half-size EMS modules, whereas the
row of half-height compartments can accommodate up to three half-size EMS modules.

© Festo Didactic 19
0.2 kW Power Electronics Training Systems, LabVolt Series

Module Installation
The EMS modules are guided into position along stainless steel guide rails. Separators between each bay of the
workstation ensure perfect alignment of the EMS modules and allow their easy insertion in the workstation. A
holding mechanism ensures that each EMS module stays in place once it is installed in a compartment of the
workstation. Front-mounted push levers allow all EMS modules on a single row to be released for easy removal.

Safety Padlock Bars


Two safety padlock bars on the front of the workstation prevent students from removing EMS modules during
laboratory exercises. The bars can be removed and locked to the side of the workstation when the safety lock is
not necessary.

Additional Information
Six holes in the rear panel of the workstation allow connection to a power supply, as well as the connection of 2
kW machines to their interconnection modules. Assembly of the workstation before painting ensures that each
EMS module in the workstation is correctly grounded.

Manual
Manual
Description
number
Electric Power Technology Training Equipment (User Guide) ______________________________________ 38486-E0

20 © Festo Didactic
0.2 kW Power Electronics Training Systems, LabVolt Series

Table of Contents of the Manual(s)


Electric Power Technology Training Equipment (User Guide) (38486-E0)
• 1 General Safety Recommendations
• 2 System Power Requirements
• 3 Quick Start Installation Guide
• 4 Equipment Installation
• 5 Modules Handling, Installation, and Removal
• 6 Equipment Maintenance
• A Connection of the Power Supply to the AC Power Network
• B Description, Specifications, and Operation of the EMS Modules

Optional Equipment
Model
Qty Description
number
1 Industrial Controls Single-Rail Workstation ________________________________________________ 3105-A0 3
1 Industrial Controls Double-Rail Workstation ________________________________________________ 3105-B0 4

Specifications
Parameter Value
Physical Characteristics
Intended Location On the floor (stands on casters)
Dimensions (H x W x D) 1660 x 935 x 665 mm (65.4 x 36.8 x 26.2 in)
Net Weight 77.1 kg (170 lb)

DC Motor/Generator
8211-05
The DC Motor/Generator is a dc
machine mounted in a full-size EMS
module. It can operate independently
as a dc motor or a dc generator. The
armature, shunt field, and series field
windings are terminated separately on
the faceplate to permit long and short
shunt as well as cumulatively and
differentially compounded motor and
generator connections. This machine
is fitted with exposed movable
brushes to allow students to study the
effect of armature reaction and
commutation while the machine is operating under load.
An independent, circuit-breaker protected, shunt-field rheostat is mounted on the faceplate for motor speed
control or generator output voltage adjustment. The speed of the DC Motor/Generator can be controlled using
the Thyristor Speed Controller, Model 9017, in both the open-loop and closed-loop modes of control.

Specifications
3 This add-on workstation allows modules from the Industrial Controls Training Systems, Models 8036, to be installed in the EMS workstation. Refer

to the 8036 datasheet for more information.


4 This add-on workstation allows modules from the Industrial Controls Training Systems, Models 8036, to be installed in the EMS workstation. Refer

to the 8036 datasheet for more information.

© Festo Didactic 21
0.2 kW Power Electronics Training Systems, LabVolt Series

Parameter Value
Rating
Motor Output Power 175 W
Generator Output Power 110 W
Armature Voltage 220 V dc
Shunt Field Voltage 220 V dc
Full-Load Speed 1500 r/min
Full-Load Motor Current 1.3 A
Full-Load Generator Current 0.5 A
Physical Characteristics
Dimensions (H x W x D) 308 x 287 x 445 mm (12.1 x 11.3 x 17.5 in)
Net Weight 14.1 kg (31 lb)

Four-Pole Squirrel-Cage Induction Motor


8221-05
The Four-Pole Squirrel-Cage Induction
Motor is a 0.2 kW squirrel-cage
induction machine mounted in a full-
size EMS module. The machine stator
windings are independently connected
(six jacks), allowing connection in
either wye or delta configuration.
Connections to the machine are made
through color-coded safety banana
jacks located on the front panel on the
module. A tensioner bearing can be
ordered as an option.
The front panel of the Four-Pole
Squirrel-Cage Induction Motor module can be opened to install a Timing Belt, Model 8942, on the pulley of the
machine shaft. This permits mechanical coupling of this machine to the Four-Quadrant Dynamometer/Power
Supply, Model 8960. When driven by a prime mover, the Four-Pole Squirrel-Cage Induction Motor operates as a
three-phase asynchronous generator.

Specifications
Parameter Value
Ratings
Stator Voltage 220/380 V, 50 Hz, 3-phase
Mechanical Power 175 W
Nominal Speed 1395 r/min
Nominal Current 0.48 A
Physical Characteristics
Dimensions (H x W x D) 308 x 287 x 420 mm (12.1 x 11.3 x 16.5 in)
Net Weight 13.5 kg (29.7 lb)

22 © Festo Didactic
0.2 kW Power Electronics Training Systems, LabVolt Series

Synchronous Motor/Generator
8241-05
The Synchronous Motor/Generator is
a 0.2 kW three-phase synchronous
machine mounted in a full-size EMS
module. This machine can be operated
either as a three-phase motor or a
three-phase generator. Each phase of
the machine stator windings is
independently terminated and
identified on the front panel to allow
operation in either wye or delta
configuration. The machine rotor is
equipped with a squirrel-cage damper.
Variable dc excitation to the rotor field
windings is fed through externally mounted slip rings and brushes that are wired to a rheostat and control
switch located on the front panel.
Connections to the machine are made through color-coded safety banana jacks located on the front panel of the
module. This front panel can be opened to install a Timing Belt, Model 8942, on the pulley of the machine shaft.
This permits mechanical coupling of the machine to the Four-Quadrant Dynamometer/Power Supply, Model
8960.

Specifications
Parameter Value
Motor
Stator Voltage 220/380 V, 50 Hz, 3-phase
Rotor Voltage 220 V dc
Output Power 175 W
Synchronous Speed 1500 r/min
Full-Load Current 0.36 A
Generator
Stator Voltage 220/380 V, 50 Hz, 3-phase
Rotor Voltage 220 V dc
Output Power 110 VA
Synchronous Speed 1500 r/min
Nominal Output Current 0.17 A
Physical Characteristics
Dimensions (H x W x D) 308 x 287 x 440 mm (12.1 x 11.3 x 17.3 in)
Net Weight 14 kg (30.8 lb)

© Festo Didactic 23
0.2 kW Power Electronics Training Systems, LabVolt Series

Resistive Load
8311-05
The Resistive Load consists of a
module housing nine wire-wound
power resistors arranged in three
identical banks. Each bank consists of
three resistors connected in parallel
that can be switched on or off with
toggle switches to obtain various
resistance values. This allows the total
(equivalent) resistance of each bank to
be increased or decreased by steps.
Six safety banana jacks on the module front panel provide access to each resistor bank. The three resistor
banks can be connected separately for operation in three-phase circuits. Also, the three resistor banks can be
connected together for operation in single-phase circuits.
The Resistive Load is commonly used in conjunction with other basic load modules, like the Inductive Load and
the Capacitive Load to experiment with the effects of different types of load on a circuit.

Specifications
Parameter Value
Resistors
Quantity Three identical banks of three resistors
Resistance Values (Each Group) 1100/2200/4400 Ω
Nominal Voltage 220 V ac/dc
Resistance Value Accuracy ± 5%
Load at Nominal Voltage (Each Bank)
Power 11-77 W
Current 0.05-0.35 A
Steps Seven, of equal increment
Current Increment 0.05 A
Physical Characteristics
Dimensions (H x W x D) 154 x 287 x 410 mm (6.1 x 11.3 x 16.1 in)
Net Weight 4.5 kg (9.9 lb)
Color
Front panel color Blue

Inductive Load
8321-05
The Inductive Load consists of a
module housing nine iron-core power
inductors arranged in three identical
banks. Each bank consists of three
inductors connected in parallel that
can be switched on or off with toggle
switches to obtain various inductance
values. This allows the equivalent
inductance of each bank to be
increased or decreased by steps. Six
safety banana jacks on the module front panel provide access to each inductor bank. The three inductor banks

24 © Festo Didactic
0.2 kW Power Electronics Training Systems, LabVolt Series

can be connected separately for operation in three-phase circuits. Also, the three inductor banks can be
connected together for operation in single-phase circuits.
The Inductive Load is commonly used in conjunction with other basic load modules, like the Resistive Load and
the Capacitive Load to experiment with the effects of different types of load on a circuit.

Specifications
Parameter Value
Inductors
Quantity Three identical banks of three inductors
Inductance Values (Each Bank) 3.5/7/14 H
Reactance Values (Each Bank) 1100/2200/4400 Ω
Nominal Voltage 220 V – 50 Hz
Inductance Value Accuracy ± 5%
Load at Nominal Voltage (Each Bank)
Reactive Power 11-77 var
Current 0.05-0.35 A
Steps Seven, of equal increment
Current Increment 0.05 A
Physical Characteristics
Dimensions (H x W x D) 154 x 287 x 410 mm (6.1 x 11.3 x 16.1 in)
Net Weight 10.1 kg (22.3 lb)

Smoothing Inductors
8325-15
The Smoothing Inductors module
consists of two chokes specially
designed to smooth current variations
occurring in thyristor (silicon-
controlled rectifier or SCR) circuits.
Each choke or inductor has two
separate identical windings,
terminated on the front panel by 4 mm
safety banana jacks. Internal electrical
components are identified on the
module front panel. The inductors can
be connected in series or parallel to show the effect of varying the inductance value on filtering. They can also
be used as inductive loads in dc and ac circuits.

Specifications
Parameter Value
Rating
Inductance (1-2 or 5-6) 0.8 H
Inductance (3-4 or 7-8) 0.8 H
Maximum Current 0.75 A
Coil Resistance @ 25°C (1-2 or 5-6) 8.7 Ω
Coil Resistance @ 25°C (3-4 or 7-8) 10.5 Ω
Physical Characteristics
Dimensions (H x W x D) 154 x 287 x 440 mm (6.1 x 11.3 x 17.3 in)
Net Weight 12.3 kg (27.12 lb)

© Festo Didactic 25
0.2 kW Power Electronics Training Systems, LabVolt Series

Capacitive Load
8331-05
The Capacitive Load consists of a
module housing nine capacitors
arranged in three identical banks. Each
bank consists of three capacitors
connected in parallel that can be
switched on or off with toggle switches
to obtain various capacitance values.
This allows the equivalent capacitance
of each bank to be increased or
decreased by steps. Six safety banana
jacks on the module front panel provide access to each capacitor bank. The three capacitor banks can be
connected separately for operation in three-phase circuits. Also, the three capacitor banks can be connected
together for operation in single-phase circuits.
A permanently connected discharge resistor reduces the voltage across the terminals of each bank of capacitors
to 5% of the applied voltage within 25 seconds after the load is disconnected from the supply. The Capacitive
Load may be used with both dc and ac power.
The Capacitive Load is commonly used in conjunction with the other basic load modules, the Resistive Load and
the Inductive Load to experiment with the effects of different types of load on a circuit.

Specifications
Parameter Value
Capacitors
Quantity Three identical banks of three capacitors
Capacitance Values (Each Bank) 0.72/1.45/2.89 μF
Reactance Values (Each Bank) 1100/2200/4400 Ω
Nominal Voltage 220 V – 50 Hz
Maximum Voltage 440 V
Capacitance Value Accuracy ± 5%
Load at Nominal Voltage (Each Bank)
Reactive Power 11-77 var
Current 0.05-0.35 A
Steps Seven, of equal increment
Current Increment 0.05 A
Physical Characteristics
Dimensions (H x W x D) 154 x 287 x 410 mm (6.1 x 11.3 x 16.1 in)
Net Weight 5.7 kg (12.6 lb)

26 © Festo Didactic
0.2 kW Power Electronics Training Systems, LabVolt Series

Fully Protected Transformer


8341-25
The Fully Protected Transformer is
fitted with three discrete windings.
Any winding can be used as either a
primary or a secondary, which
increases the number of laboratory
applications. Due to its numerous
taps, the Fully Protected Transformer
can be used with many different input
and output voltages. For this reason, it
can be used for impedance matching
and other transformer
experimentations. By using multiple Fully Protected Transformers, students can explore transformer phasing,
distribution transformers, open- and closed-delta transformer configurations, delta-wye, wye-delta, wye-wye,
and delta-delta connections. Other specialized transformer connections, such as Scott (three-phase to two-
phase), three-phase to six-phase, and zig-zag connections are also possible. Furthermore, resettable fuses are
used to protect the windings.
The Fully Protected Transformer is mounted in a half-size EMS module. The primaries and secondaries are
terminated on the module faceplate to 4 mm color-coded safety sockets and are identified by schematic
symbol, terminal number, voltage and current.

Specifications
Parameter Value
Rating (Coil 1)
Voltage 220 V ac
Current 0.25 A
Rating (Coil 2)
Voltage 380 V ac
Current 0.15 A
Taps 50% and 86.6%
Rating (Coil 3)
Voltage 220 V ac
Current 0.25 A
Tap 50%
Circuit-Protection Type 6 resettable fuses
Physical Characteristics
Dimensions (H x W x D) 154 x 287 x 410 mm (6.1 x 11.3 x 16.1 in)
Net Weight 6.5 kg (14.3 lb)

© Festo Didactic 27
0.2 kW Power Electronics Training Systems, LabVolt Series

Three-Phase Transformer Bank


8348-45
The Three-Phase Transformer Bank
consists of three independent power
transformers enclosed in a module.
Safety banana jacks on the module
front panel provide individual access
to the windings of each power
transformer, allowing connection in
either wye or delta configuration. The
transformer windings are polarized
and the polarity of each winding is
indicated by a small dot on the module front panel. Resettable fuses protect the primary and secondary
windings of each transformer against overcurrents. Fuse status lamps on the module front panel turn on when
the resettable fuses open.

Specifications
Parameter Value
Rating (Each Transformer)
Primary Voltage 380 V
Secondary Voltage 380/220 V
Power 250 VA
Full-Load Current 0.66 A
Physical Characteristics
Dimensions (H x W x D) 154 x 287 x 410 mm (6.1 x 11.3 x 16.1 in)
Net Weight 13.9 kg (30.6 lb)

DC Voltmeter/Ammeter
8412-15
The DC Voltmeter/Ammeter module is
fitted with one voltmeter, one
millimeter, and one ammeter. Ranges
have been selected to facilitate the
simultaneous measurement of the
voltage, the shunt field current, and
the armature current of the DC Motor/
Generator, Model 8211. A modified
version has a zero-center voltmeter
scale for application in the Power Electronics Training System, Model 8032.

Specifications
Parameter Value
DC Voltmeter Ranges 0-300 V and 0-600 V
DC Milliammeter Range 0-300 mA
DC Ammeter Ranges 0-1.5 A and 0-3 A
Accuracy 2%
Type of Instrument Panel Type - 65 mm (2.5 in)
Type of Movement d'Arsonval
Physical Characteristics
Dimensions (H x W x D) 154 x 287 x 440 mm (6.1 x 11.3 x 17.3 in)
Net Weight 3.5 kg (7.7 lb)

28 © Festo Didactic
0.2 kW Power Electronics Training Systems, LabVolt Series

AC Ammeter
8425-05
The AC Ammeter module is fitted with
three separate multi-range ac
ammeters for simultaneous
measurement of three-phase currents.
Two of the three meters have identical
ranges while the third instrument has
one additional higher range for
measurement of the starting current of
single-phase motors. Meter ranges
and scalar values of each instrument
have been carefully selected for compatibility and are appropriate for the electrical values to be measured. All
meter readings are direct indications and do not require the indicated value to be mentally multiplied by a
constant.
All meters are diode-protected against burnout, should the students miswire a meter by range or function. This
permits the greatest latitude of student involvement without fear of damaging equipment. All meters are
terminated by 4 mm color-coded safety sockets.

Specifications
Parameter Value
Ammeter Ranges
High (Two Meters) 0-0.25 A / 1.5 A / 5 A
Low (One Meter) 0-0.25 A / 1.5 A / 5 A / 15 A
Accuracy 2%
Type of Instrument Panel meter - 65 mm (2.5 in)
Type of Movement Moving vane and current transformer
Physical Characteristics
Dimensions (H x W x D) 154 x 287 x 440 mm (6.1 x 11.3 x 17.3 in)
Net Weight 4.8 kg (10.6 lb)
Shipping Weight 6.4 kg (14.1 lb)

AC Voltmeter
8426-05
The AC Voltmeter module is fitted with
three separate multi-range ac
voltmeters for simultaneous
measurement of three-phase voltages.
Meter ranges and scalar values of each
instrument have been carefully
selected for compatibility and are
appropriate for the electrical values to
be measured. All meter readings are
direct indications and do not require
the indicated value to be mentally
multiplied by a constant.
All meters are diode-protected against burnout, should the students miswire a meter by range or function. This
permits the greatest latitude of student involvement without fear of damaging equipment. All meters are
terminated by 4 mm color-coded safety sockets.

© Festo Didactic 29
0.2 kW Power Electronics Training Systems, LabVolt Series

Specifications
Parameter Value
Voltmeter Ranges
Low 0-250 V ac
High 500 V ac
Accuracy 2%
Type of Instrument Panel meter - 65 mm (2.5 in)
Type of Movement d'Arsonval, 1000 Ω/V, and rectifier current
Physical Characteristics
Dimensions (H x W x D) 154 x 287 x 440 mm (6.1 x 11.3 x 17.3 in)
Net Weight 3.6 kg (7.9 lb)
Shipping Weight 5.2 kg (11.4 lb)

Wattmeter / Varmeter
8446-25
The Wattmeter / Varmeter module is
one of the metering modules designed
for the Electromechanical (EMS)
System. It is fitted with one wattmeter
and one varmeter and is designed to
indicate direct measurement of active
and reactive power in balanced three-
phase circuits. Each meter has a zero-
center cable scale to show the
direction of power flow. Its electronic
design uses voltage and current
sensors to sample line voltage and current. Voltage and current circuits are internally connected so that
students only have to connect the "line" and "load" terminals of the module.

Specifications
Parameter Value
Rating
Wattmeter Range 300 - 0 - 300 W
Varmeter Range 300 - 0 - 300 var
Maximum Voltage 450 V
Maximum Current 0.8 A
AC Power Input 24 V
Accuracy 2%
Type of Instrument Panel Type – 100 mm (4 in)
Type of Movement d'Arsonval
Physical Characteristics
Dimensions (H x W x D) 154 x 287 x 440 mm (6.1 x 11.3 x 17.3 in)
Net Weight 3.9 kg (8.6 lb)

30 © Festo Didactic
0.2 kW Power Electronics Training Systems, LabVolt Series

Tandem Rheostats
8737-05
The Tandem Rheostats comprises two
rheostats mounted on a common shaft
directly controlled by a single knob on
the module faceplate. This allows
simultaneous and equal variations in
resistance in both legs. Each rheostat
is protected from over-current
conditions by a thermal-magnetic
circuit breaker.
The main use of this module is in a
Ward Leonard system for speed
control of a DC Motor, Model 8211, whereby the speed and direction of rotation can be changed. In this
application the Tandem Rheostats are used to control the shunt field current of a dc generator, which in turn
drives a dc motor. However, since the rheostats are not interconnected, they can be used in applications where
one or two stand-alone rheostats are needed.

Specifications
Parameter Value
Rating
Resistance 1000 Ω
Total Power 75 W
Maximum Current (per phase) 0.27 A
Physical Characteristics
Dimensions (H x W x D) 171 x 286 x 419 mm (6.8 x 11.3 x 16.5 in)
Net Weight 0.99 kg (2.2 lb)
Shipping Weight 1.6 kg (3.5 lb)

Power Supply
8821-25
The Power Supply is enclosed in a full-
size EMS module. It can be used to
power most of the EMS modules of the
Electricity and New Energy Training
Equipment. This Power Supply
provides dc power and ac power, both
fixed and variable, single-phase and
three-phase. Color-coded safety
banana jacks provide access to all the
power sources in the Power Supply. All
these power sources can be used
simultaneously, provided that the total
current drawn does not exceed the
maximum current rating. A built-in voltmeter with selector switch and liquid crystal display (LCD) indicates the
voltage provided by any of the power sources. The input and outputs of the Power Supply are protected by
independent circuit breakers.

Specifications

© Festo Didactic 31
0.2 kW Power Electronics Training Systems, LabVolt Series

Parameter Value
Module Requirements
3 phases (220/380 V – 50 Hz), star (wye) configuration including neutral and ground wires, protected by a 20 A
AC Power Network Installation
circuit breaker
AC Power Network Connector NEMA L22-20
Maximum Current 10 A
Outputs (*see note)
Three-Phase Fixed AC 220/380 V – 10 A - 50 Hz
Three-Phase Variable AC 0-220/380 V – 3 A - 50 Hz
Variable DC 0-220 V – 5 A
Fixed DC 220 V – 1 A
Low Power AC 24 V – 3 A - 50 Hz
Included Accessories
3 m (10 ft) ac power cord (1)
NEMA L22-20 wall connector with wall plate (1)
Square metal outlet box (1)
Outlet box cover (1)
Outlet box connector (1)
Padlock (1)
Physical Characteristics
Dimensions (H x W x D) 308 x 287 x 495 mm (12.1 x 11.3 x 19.5 in)
Net Weight 18.4 kg (40.5 lb)
The Power Supply cannot supply all the amounts of current indicated by the current ratings on its front panel at
the same time. The current indicated for the fixed ac three-phase output section can only be obtained if no current
is drawn from any other section, because this section is protected by the main circuit breaker common to every
section. If currents flow in other sections, the available current for the fixed ac three-phase output section
*Note decreases. The variable ac output section and the variable dc output section are protected by a common set of
circuit breakers placed after the fixed ac three-phase output section, which means that the current capacity has to
be shared between the two sections. For instance, if current of the variable dc output section is at 70% of its
nominal value, current drawn from the variable ac output section should not exceed 30% of its nominal value. The
fixed dc output section is also protected by circuit breakers placed after the fixed ac three-phase output section.

IGBT Chopper/Inverter
8837-A5
The IGBT Chopper/Inverter consists of
seven insulated-gate bipolar
transistors (IGBT) mounted in a half-
size EMS module. Six IGBTs are used
to implement choppers and inverters.
These IGBTs are protected against a
variety of severe operating conditions,
such as short-circuits, overvoltage,
overcurrent, and overheat. The
seventh IGBT and a dumping resistor
allow smooth dissipation of excess
energy at the dc bus. The dumping circuit can be activated through the use of a toggle switch on the front panel.
The module switching control section allows 0/5 V pulse signals from either the Data Acquisition and Control
Interface, Model 9063, the Chopper/Inverter Control Unit, Model 9029, or any compatible 0/5 V control unit, to
be applied to the gating circuits of the IGBTs. The signals are input in the IGBT Chopper/Inverter module
through a 9 pin connector. Six miniature banana jacks are used as test points to monitor the pulse signals using
an oscilloscope. These jacks can also be used to inject 0/5 V pulse signals from an alternate control unit, as well
as to inhibit each gating circuit. The IGBT Chopper/Inverter module also includes a synchronization output to
trigger an oscilloscope when observing the switching control signals as well as a switching control disable input
that allows all six IGBTs in the chopper/inverter section to be switched off.

32 © Festo Didactic
0.2 kW Power Electronics Training Systems, LabVolt Series

The IGBT Chopper/Inverter, Model 8837-A, is an earlier version of the IGBT Chopper/Inverter, Model 8837-B.

Specifications
Parameter Value
DC Bus
Maximum Voltage 690 V
Maximum Current 1.5 A
Filtering Capacitor 258 µF
Protections
DC Bus Overvoltage 690 V
DC Bus Circuit Breaker 1.5 A
IGBT Electronic Overcurrent 8A
IGBT Overheat 60°C approx.
Dumping Circuit
Voltage Threshold 660 V
Resistor 250 Ω, 100 W
Switching Control Signals
Level 0/5 V
Frequency Range 0-20 kHz
Minimum Dead Time 700 ns
Power Requirements 24 V, 0.16 A, 50/60 Hz
Accessories
24 V Power Cable (1)
Physical Characteristics
Dimensions (H x W x D) 154 x 287 x 410 mm (6.1 x 11.3 x 16.1)
Net Weight 5.1 kg (11.2 lb)

Enclosure / Power Supply


8840-05
The Enclosure / Power Supply houses
control and sensing devices used in
power electronics circuits. The more
compact modules are of the plug-in
type and designed to be inserted in
the Enclosure / Power Supply, where
they are powered automatically.
The Enclosure / Power Supply includes
a permanently mounted dc power
supply that is fully protected against
short circuits and overloads. Prewired
backplane connectors route power to
the individual plug-in control modules.
Electric Power is automatically applied to the plug-in control module, when fully inserted into any slot of the
Enclosure / Power Supply.
Three dc voltages are available from the power supply: +15 V dc, -15 V dc, and +5 V dc. These three voltages are
also available at the front panel, terminated by 2 mm banana sockets. A light-emitting diode (LED) indicator for
each voltage supply will turn off when the supply goes into an overload condition due to equipment malfunction
or faulty power connection to external equipment.

© Festo Didactic 33
0.2 kW Power Electronics Training Systems, LabVolt Series

Manual
Manual
Description
number
Familiarization with the Power Electronics Equipment (User Guide) _________________________________ 29971-E0

Table of Contents of the Manual(s)


Familiarization with the Power Electronics Equipment (User Guide) (29971-E0)
• 1 Safety Rules and Measurements in Power Electronics
• 2 Familiarization with the Thyristor Firing Unit
• 3 Familiarization with the Power Thyristors Module
• 4 Familiarization with the P.I.D. Controller
• 5 Familiarization with the Chopper/Inverter Control Unit (Chopper Modes)
• 6 Familiarization with the Chopper/Inverter Control Unit (Inverter Modes)
• 7 Familiarization with the IGBT Chopper / Inverter Module
• 8 Familiarization with the Reversible DC Power Supply

Specifications
Parameter Value
Power Requirements
Voltage 220 V ±10 %
Power 65 VA
DC Outputs
Ratings +15 V, 500 mA
-15 V, 500 mA
+5 V, 1 A
Physical Characteristics
Dimensions (H x W x D) 308 x 287 x 450 mm (12.1 x 11.3 x 17.7 in)
Net Weight 11.1 kg (24.4 lb)

Power Thyristors
8841-25
The Power Thyristors module consists
of six power thyristors (SCRs) mounted
in a half-size EMS enclosure. Each
individual thyristor is protected
against overcurrents and short-
circuits. All the anodes and cathodes
of the thyristors are terminated on the
front panel by color-coded, 4 mm
safety banana jacks. To reduce the
number of external connections, the most typical thyristor configurations can be achieved through the use of
two toggle switches on the front panel.
A firing control section allows six 0-5 V pulse signals from either the Data Acquisition and Control Interface,
Model 9063, the Thyristor Firing Unit, Model 9030, or any compatible 0-5 V control unit, to be applied to the
gating circuits of the thyristors. The signals are input in the Power Thyristors module through a nine-pin
connector.
Six miniature banana jacks in this section are used as test points to monitor the firing control signals using an
oscilloscope. They can also be used to inject 0-5 V pulse signals from an alternate firing unit, as well as to
inhibit each gating circuit. The Power Thyristors module also includes a synchronization output to trigger an

34 © Festo Didactic
0.2 kW Power Electronics Training Systems, LabVolt Series

oscilloscope when observing the firing control signals as well as a firing control disable input that prevents all
six power thyristors from being fired.

Specifications
Parameter Value
Rating
Peak Inverse Voltage 1200 V
Maximum Current 1A
Gate Control Signals 0-5 V Pulses (TTL compatible)
Physical Characteristics
Dimensions (H x W x D) 154 x 287 x 440 mm (6.1 x 11.3 x 17.3 in)
Net Weight 5.6 kg (12.35 lb)

Power Diodes
8842-15
The Power Diodes consists of six
power diodes mounted in a half-size
EMS enclosure. Each individual diode
is protected against overcurrent and
short-circuits by a thermal-magnetic
circuit breaker. All the anodes and
cathodes of the diode are terminated
on the front panel by color-coded, 4
mm safety banana jacks. The diodes
are interconnected in three groups of
two, i.e., one group for each phase of
the power supply. To reduce the number of external connections on the front panel, the upper cathodes can be
connected together as well as the lower anodes, through the use of a toggle switch.

Specifications
Parameter Value
Rating
Peak Increase Voltage 1200 V
Maximum Current 1A
Physical Characteristics
Dimensions (H x W x D) 154 x 287 x 440 mm (6.1 x 11.3 x 17.3 in)
Net Weight 3.0 kg (7 lb)

Electrodynamometer, Metric Units


8911-15
The Electrodynamometer is made of a squirrel-cage rotor fitted in a dc-excited stator. Mechanical loading is
achieved by increasing the stator field current, which generates eddy currents in the driven rotor. The stator is
trunnion-mounted on ball bearings and rotates against a helicoidal spring to oppose braking torque.
The Electrodynamometer can be coupled to a 0.2 kW drive motor through the use of the Timing Belt, Model
8942. The faceplate can be lowered to provide access to the inside for coupling the Electrodynamometer to the
drive motor. When closed, the faceplate is secured by two quick-lock fasteners.
The front-end bell is provided with a circular scale that indicates the torque developed. The circular scale is
graduated in Metric units (N⋅m). A damper lever is located underneath the dynamometer to prevent oscillation if
the power supply is applied while the dynamometer is turning. To measure the torque, this lever can be pushed

© Festo Didactic 35
0.2 kW Power Electronics Training Systems, LabVolt Series

to adjust and read the torque. The Electrodynamometer is electrically powered from standard fixed ac line
supply.
A variant of the model expressing values in the U.S. customary system of units is also available (see Model
8911-0).

Specifications
Parameter Value
Rating
Torque Range -0.3 to +3 N·m
Speed 250-3000 r/min
Accuracy 2%
Input Voltage 220-240 V ac
Input Current 0.9 A
Physical Characteristics
Dimensions (H x W x D) 308 x 291 x 490 mm (12.1 x 11.5 x 19.3 in)
Net Weight 17.4 kg (38.3 lb)

Speed Sensor / Tachometer


8931-00
The Speed Sensor / Tachometer is an
accessory of the 0.2 kW Electric
Power/Controls training systems. It is
a speed sensor providing a voltage
proportional to speed as well as a
tachometer indicating the measured
speed on an analog scale. The
tachometer makes it possible to
measure the rotation speed of rotating
machines in any 0.2 kW
Electromechanical Training System
(EMS). The speed sensor can be used
in any closed-loop control circuit that
requires speed feedback to maintain
the speed of an EMS machine constant.
The Speed Sensor / Tachometer consists of a permanent-magnet tachogenerator and an analog speed meter
enclosed in a separate steel case. The tachogenerator is housed in an aluminum case which can be fastened to
the front panel of any EMS machine. A mini-plug cable interconnects the tachogenerator to the speed meter
through a mini jack mounted on its front panel. The Speed Sensor / Tachometer can measure speed in both
directions and has two speed ranges. Two switches on the front panel of the speed meter allow selection of the
direction of rotation and the speed range. A pair of 2 mm banana jacks, also on the front panel, provide a
voltage proportional to speed (speed sensor output voltage).

Specifications
Parameter Value
Analog Speed Meter
Direction of Rotation CW and CCW
Speed Ranges 0-2500 r/min and 0-7500 r/min
Accuracy 2%
Maximum Input Voltage ±15 V dc
Input Impedance 5.1 kΩ

36 © Festo Didactic
0.2 kW Power Electronics Training Systems, LabVolt Series

Parameter Value
Speed Sensor Output Sensitivity 500 r/min / V
Speed Sensor Output Voltage Range ±15 V
Tachogenerator
Output Voltage 7 V/1000 r/min
Output Impendance 12.75 kΩ approx.
Included Accessories
Tachogenerator Cable
Speed Sensor Output Cable
Physical Characteristics
Analog Speed Meter Dimensions (H x W x D) 90 x 100 x 90 mm (3.5 x 3.9 x 3.5 in)
Tachogenerator Dimensions (H x W x D) 51 x 115 x 150 mm (2.0 x 4.5 x 5.9 in)
Tachogenerator Cable Length 1.8 m (6 ft)
Speed Sensor Output Cable Length 2.0 m (6.5 ft)
Net Weight 1.0 kg (2.3 lb)

Timing Belt
8942-00
The Timing Belt is a high-quality
industrial synchro-cog timing belt
made of rubber whose teeth exactly
mesh with the geared pulley fitted on
the shaft of all 0.2 kW EMS machines.
The Timing Belt is supplied in a fixed
length appropriate for coupling two
adjacent EMS machines together without slippage between them.

Specifications
Parameter Value
Physical Characteristics
Pitch 9.5 mm (0.375 in)
Pitch Length 819 mm (32.25 in)
Number of Teeth 86
Dimensions (Width) 12.7 mm (0.5 in)
Net Weight 0.1 kg (0.2 lb)

Connection Lead Set


8951-30
This Connection Lead Set consists of extra-flexible leads terminated with stacking 4 mm safety banana plugs.
The leads are supplied in different lengths and are color-coded according to length. It also includes stacking 2
mm color-coded banana plug leads of different lengths, as well as a BNC-to-BNC cable and a BNC-to-2 mm
banana plug cable.

Specifications
Parameter Value
4 mm Safety Banana Plug Leads Characteristics
Cross Section 1 mm² (1974 cmil)
Rated Current 19 A
Rated Voltage 600 V, CAT II
4 mm Safety Banana Plug Leads Quantities
Yellow, 30 cm (12 in) 30
Red, 60 cm (24 in) 15
Blue, 90 cm (36 in) 10
2 mm Safety Banana Plug Leads Characteristics
Cross Section 0.5 mm² (987 cmils)

© Festo Didactic 37
0.2 kW Power Electronics Training Systems, LabVolt Series

Parameter Value
Rated Current 10 A
Rated Voltage 30 V ac / 60 V dc
2 mm Safety Banana Plug Leads Quantities
White, 15 cm (6 in) 15
Yellow, 30 cm (12 in) 10
Red, 60 cm (24 in) 12
BNC Cable Characteristics
Rated Current 5A
Rated Voltage 30 V
BNC Cable Quantities
BNC/BNC, 120 cm (48 in) 1
BNC/2 mm banana plugs, 185 cm (73 in) 1

Connection Lead Set


8951-C0
This Connection Lead Set consists of
extra-flexible leads terminated with
stacking 4 mm safety banana plugs.
The leads are supplied in different
lengths and are color-coded according
to length. It also includes stacking 2
mm color-coded banana plug leads of
different lengths, as well as a BNC-to-
BNC cable and a BNC-to-2 mm banana
plug cable.

Specifications
Parameter Value
4 mm Safety Banana Plug Leads Characteristics
Cross Section 1 mm² (1974 cmil)
Rated Current 19 A
Rated Voltage 600 V, CAT II
4 mm Safety Banana Plug Leads Quantities
Yellow, 30 cm (12 in) 20
Red, 60 cm (24 in) 3
Blue, 90 cm (36 in) 4
2 mm Safety Banana Plug Leads Characteristics
Cross Section 0.5 mm² (987 cmils)
Rated Current 10 A
Rated Voltage 30 V ac / 60 V dc
2 mm Safety Banana Plug Leads Quantities
White, 15 cm (6 in) 15
Yellow, 30 cm (12 in) 10
Red, 60 cm (24 in) 12
BNC Cable Characteristics
Rated Current 5A
Rated Voltage 30 V
BNC Cable Quantities
BNC/BNC, 120 cm (48 in) 1
BNC/2 mm Banana Plugs, 185 cm (73 in) 1

38 © Festo Didactic
0.2 kW Power Electronics Training Systems, LabVolt Series

Four-Quadrant Dynamometer/Power Supply


8960-B5
The Four-Quadrant Dynamometer/
Power Supply is a highly versatile USB
peripheral designed to be used in the
Electric Power Technology Training
Systems. Two operating modes are
available: Dynamometer and Power
Supply. A wide variety of user-
selectable functions is available in
each operating mode.
In the Dynamometer mode, the unit
becomes a four-quadrant
dynamometer that can act as either a
fully configurable brake (i.e., a mechanical load) or a fully configurable prime mover (i.e., a motor drive). In the
Power Supply mode, the unit becomes a four-quadrant power supply that can act as a dc voltage source, dc
current source, ac power source, etc.
In each operating mode, key parameters related to the selected function are displayed. Speed, torque,
mechanical power, and energy are displayed in the Dynamometer mode while voltage, current, electrical power,
and energy are displayed in the Power Supply mode. Optional functions, such as a small wind-turbine emulator,
a hydraulic turbine emulator, a solar panel emulator, battery chargers, an SDK (Software Development Kit) etc.,
can be added to the standard functions to further enhance the training possibilities of the Four-Quadrant
Dynamometer/Power Supply.
Two modes are available to control the function which the Four-Quadrant Dynamometer/Power Supply
performs: Manual and Computer-Based.
In the Manual control mode, the module operates as a stand-alone unit, and the function performed is selected,
set, and monitored using front-panel mounted controls and display. This mode provides access to all basic
functions. In the Computer-Based control mode, the function performed by the module is selected, set, and
monitored using the LVDAC-EMS software. In this mode, communication between the Four-Quadrant
Dynamometer/Power Supply and the host computer running the LVDAC-EMS software is achieved through a
USB connection. This mode provides access to all basic functions, as well as to additional advanced functions.
Model 8960-B includes the Four-Quadrant Dynamometer/Power Supply, Model 8960-2, with the following
function set activated:

• Standard Functions (Manual Control), Model 8968-1

Additional Equipment Required to Perform the Exercises


Model
Qty Description
number
1 Personal Computer _____________________________________________________________________ 8990-05 5

Specifications
Parameter Value
Power Requirements
Maximum Current 3A

5 Refer to the Computer Requirements in the System Specifications section of this datasheet if the computer is to be provided by the end-user.

© Festo Didactic 39
0.2 kW Power Electronics Training Systems, LabVolt Series

Parameter Value
AC Power Network Installation 220 V - 50 Hz, must include live, neutral, and ground wires
Maximum Leakage Current 1.8 mA
Dynamometer Mode
Magnetic Torque 0 to 3 N·m (0 to 27 lbf·in)
Direction of Rotation CW / CCW
Speed 0 to 2500 r/min
Nominal Power 350 W
Power Supply Mode
DC Voltage 0 to ± 150 V
AC Voltage (RMS) 0 to 105 V (no-load)
DC Current 0 to ± 5 A
AC Current (RMS) 0 to 3.5 A
Maximum Output Power 500 W
AC Frequency 10 to 120 Hz
Control Functions
Activated Set Standard Functions (Manual Control), Model 8968-1
Liquid-Crystal Display (LCD) 76 mm (3 in), monochrome, background-illuminated, 240 x 160 dots
Control Inputs
Command Input 0 to ± 10 V
Thermistor Input 10 kΩ, type 1
Control Outputs
Shaft Encoder Quadrature encoder (A-B) - 360 pulses/revolution - TTL compatible
Torque Output Sensitivity 0.3 N·m/V (2.655 lbf·in/V)
Speed Output Sensitivity 500 r/min/V
Communication Port
Type USB 2.0
Physical Characteristics
Dimensions (H x W x D) 308 x 287 x 437 mm (12.1 x 11.3 x 17.2 in)
Net Weight 19.5 kg (43.0 lb)

Standard Functions (manual control) Set


8968-10
The Standard Functions (manual control) Set is a package of control functions that can be activated in the Four-
Quadrant Dynamometer/Power Supply, Model 8960-2, enabling the module to perform a wide variety of
functions in each of its two operating modes (Dynamometer and Power Supply).
The set allows only manual control of the functions. This means that the Four-Quadrant Dynamometer/Power
Supply operates as a stand-alone unit, and the function performed is selected, set, and monitored using front-
panel mounted controls and display. The following control functions are available in the set:
Dynamometer operating mode

• Two-Quadrant, Constant-Torque Brake


• Clockwise Prime Mover/Brake
• Counterclockwise Prime Mover/Brake
• Clockwise Constant-Speed Prime Mover/Brake
• Counterclockwise Constant-Speed Prime Mover/Brake
• Positive Constant-Torque Prime Mover/Brake
• Negative Constant-Torque Prime Mover/Brake

Power Supply operating mode

• Positive Voltage Source


• Negative Voltage Source
• 200 V DC Bus

40 © Festo Didactic
0.2 kW Power Electronics Training Systems, LabVolt Series

• Positive Current Source


• Negative Current Source
• 50 Hz Power Source
• 60 Hz Power Source
• Lead-Acid Battery Float Charger

Specifications
Parameter Value
Control Functions
Control Functions Two-Quadrant, Constant-Torque Brake
Clockwise Prime Mover/Brake
Counterclockwise Prime Mover/Brake
Clockwise Constant-Speed Prime Mover/Brake
Counterclockwise Constant-Speed Prime Mover/Brake
Positive Constant-Torque Prime Mover/Brake
Negative Constant-Torque Prime Mover/Brake
Positive Voltage Source
Negative Voltage Source
Positive Current Source
Negative Current Source
50 Hz Power Source
60 Hz Power Source
200 V DC Bus
Lead-Acid Battery Float Charger
Two-Quadrant, Constant-Torque Brake
Torque 0-3 N·m (26.55 lbf·in)
Clockwise/Counterclockwise Prime Mover/Brake
Speed 0-2500 r/min
Clockwise/Counterclockwise Constant-Speed
Prime Mover/Brake
Speed 0-2500 r/min
Positive/Negative Constant-Torque Prime Mover/
Brake
Torque 0-3 N·m (26.55 lbf·in)
Positive/Negative Voltage Source
Voltage 0 to ±150 V
Positive/Negative Current Source
Current 0 to ±5 A
50 Hz/60 Hz Power Source
No-Load Voltage 0-140 V
200 V DC Bus
Status On or off
Lead-Acid Battery Float Charger
Float Voltage 0-150 V

© Festo Didactic 41
0.2 kW Power Electronics Training Systems, LabVolt Series

Chopper/Inverter Control Unit


9029-00
The Chopper / Inverter Control Unit is
a plug-in control module designed for
the control of IGBT Chopper/inverter
or power MOSFETs in power converter
circuits. It generates six 0-5 V pulse
signals brought out to a 9-pin socket
on the front panel. These control
signals can be routed to the IGBT
Chopper/Inverter, Models 8837,
through the use of an included mating
9-pin cable. Various control modes are
selectable on the front panel
depending on the type of power
converter circuit to be controlled
(PWM chopper, three-phase inverter
with 120° modulation, etc.) Each
mode’s parameters are set by low-
level dc signals applied at the control
inputs. Two variable dc sources on the front panel can be used to produce these control signals.

Specifications
Parameter Value
Control Inputs
Number of Sources 3
Level -10 to +10 V
Input Impedance 1 MΩ
DC Sources
Number of Inputs 2
Voltage Range -10 to +10 V
Output Impedance 1 kΩ
Control Outputs
Number of output signals 7
Level 0-5 V (TTL compatible)
Frequency Range Inverter Modes 127-0-127 Hz
Frequency Range Chopper Modes 100 Hz - 2 kHz
Output Impedance 300 Ω
Physical Characteristics
Dimensions (H x W x D) 143 x 63 x 240 mm (5.6 x 2.5 x 9.4 in)
Net Weight 0.8 kg (1.8 lb)

42 © Festo Didactic
0.2 kW Power Electronics Training Systems, LabVolt Series

Thyristor Firing Unit


9030-30
The Thyristor Firing Unit is a plug-in
control module designed for the
control of power thyristors in power
converter circuits. It generates four 0-5
V pulse signals in the single-phase
control mode, and six in the 3-phase
mode. These control or “firing” signals
are brought out to a 9-pin socket and
can be routed to the Power Thyristors,
Model 8841, through the use of an
included mating 9-pin socket. The
firing angle is determined by a low-
level dc signal applied at the angle
control input. The dc source output on
the front panel can be used to produce
this control signal. Four conversion
functions can be selected to change the direction, and the rate of change of the firing angle which can be easily
monitored on a 7-segment display on the front panel. A synchronization signal from the ac network is applied at
safety 4 mm sockets.

Specifications
Parameter Value
Control Input
Level -10 to +10 V
Input Impedance 1 MΩ
DC Source
Voltage Range -10 to +10 V
Output Impedance 1 kΩ
Control Outputs
Number of output signals 7
Level 0-5 V (TTL compatible)
Operating Frequency 50/60 Hz
Output Impedance 300 Ω
Physical Characteristics
Dimensions (H x W x D) 143 x 63 x 240 mm (5.6 x 2.5 x 9.4 in)
Net Weight 0.6 kg (1.3 lb)

© Festo Didactic 43
0.2 kW Power Electronics Training Systems, LabVolt Series

Function Generator
9033-00
The Function Generator is a low-
frequency function generator plug-in
control module. It provides three
output waveforms (sine wave, square
wave, and saw-tooth), whose
frequency can be varied in four ranges
(from 0.1 Hz to 1 kHz). It can be used
as a convenient modulation source to
control the output pulse signals of the
Chopper / Inverter Control Unit, Model
9029, or the firing angle of the
Thyristor Firing Unit, Model 9030. A
0-5 V SYNC pulse signal for external
triggering purposes is easily accessed
through a BNC connector on the front
panel.

Specifications
Parameter Value
Rating
Output Waveforms Sine wave, Square wave, Ramp
Frequency Ranges 0.1-1 Hz, 1-10 Hz, 10-100 Hz, and 100-1000 Hz
Amplitude 0-20 V p-p
Output Impedance 1 kΩ
Synchronization Output TTL Compatible, Pulse Waveform, 50% Duty Cycle, 5 V Amplitude
Physical Characteristics
Dimensions (H x W x D) 143 x 63 x 240 mm (5.6 x 2.5 x 9.4 in)
Net Weight 0.6 kg (1.3 lb)

PID Controller
9034-00
The P.I.D. Controller is designed to be
used as a core unit in the
implementation of control systems
containing analog feedback loops. It
contains a P.I.D. (Proportional,
integral, Derivative) amplifiers section
which is used to condition the analog
control signal with proportional,
integral and derivative effect. The gain
of each of these amplifiers can be varied independently to control these effects.
The other sections include circuit elements to achieve feedback signal amplification, signal rectification, low-
pass filtering, error detection and output signal summation and limiting. The limiting section includes an “Anti-
Reset” circuit which prevents the integrating amplifier in the P.I.D. Amplifier’s section from saturating. All these
elements can easily be interconnected through the use of miniature 2 mm banana plug connection leads.

Specifications
44 © Festo Didactic
0.2 kW Power Electronics Training Systems, LabVolt Series

Parameter Value
Rating (All Sections)
DC Power Input ±15 V, 100 mA
Input Voltage 0 to ±12 V
Output Voltage 0 to ±12 V
Input Impedance 1 MΩ
Output Impedance 1 kΩ
Feedback amplifiers
Voltage Gain 1 to 10
Low-Pass Filters
Voltage Gain TTL compatible
Cut-off Frequency (Upper Filter) 0.2 Hz
Cut-off Frequency (Lower Filter) 0.2-70 Hz
Error Detector
Number of Inputs 3 (1 inverted, 2 non-inverted)
Voltage Gain (for each input) 1
P.I.D. Amplifier
Proportional Gain (Low) 0.5-5
Proportional Gain (High) 5-50
Derivative Gain 0.005-0.5
Integral Gain 10-100
Summing Amplifier
Voltage Gain 1
Limiter
Output Voltage (Upper Limit) 0 to +14 V
Output Voltage (Lower Limit) 0 to -14 V
Physical Characteristics
Dimensions (H x W x D) 154 x 287 x 440 mm (6.1 x 11.3 x 17.3 in)
Net Weight 4.5 kg (9.9 lb)

Current/Voltage Isolator
9056-15
The Current/Voltage Isolator converts
a high-level current and a high-level
voltage (ac or dc) into two low-level (0
to ±10 V) output signals, electrically
isolated from the high-level signal
source. This allows observation of the
signal waveforms in power circuits
using a conventional oscilloscope. The
output signals can also be used in
control circuits as current or voltage
feedback signals.
The isolated signal at the current
output (I) is proportional to the input
current. Similarly, the isolated signal
at the voltage output (E) is
proportional to the input voltage. Both
isolators can be used simultaneously. Model 9056-1 is designed to be used with 0.2 kW EMS systems, while
Model 9056-A is designed to be used with 2 kW EMS systems.
The Current/Voltage Isolator is a plug-in module designed to be inserted into the Enclosure / Power Supply,
Model 8840. It is automatically powered when it is inserted into the enclosure.

Specifications
© Festo Didactic 45
0.2 kW Power Electronics Training Systems, LabVolt Series

Parameter Value
Current Isolator
Ranges 0.5/5 A
Maximum Continuous Current 0.5/2.5 A
Impedance 0.4/0.04 Ω
Voltage Isolator
Ranges 60/600 V
Impedance 58/580 kΩ
Output (I and E)
Voltage 0 to ±10 V (isolated from input)
Impedance <1 Ω
Frequency Range (-3 dB) 0 to 15 kHz
Isolation 600 V
Accuracy
DC to 2 kHz ±1% Full scale
2 to 5 kHz ±3% Full scale
Physical Characteristics
Dimensions (H x W x D) 143 x 63 x 240 mm (5.6 x 2.5 x 9.4 in)
Net Weight 0.8 kg (2 lb)

Data Acquisition and Control Interface


9063-B0
The Data Acquisition and Control
Interface (DACI) is a versatile USB
peripheral used for measuring,
observing, analyzing, and controlling
electrical and mechanical parameters
in electric power systems and power
electronics circuits. For these
purposes, a set of computer-based
instruments as well as a variety of
control functions are available for the
DACI. These instruments and control
functions are accessed through the
LVDAC-EMS software. The LVDAC-EMS software, as well as all available upgrades, is free and can be
downloaded anytime on the Festo Didactic website.
Together, the DACI and the LVDAC-EMS software allow training in various areas such as electric power
technology, ac/dc machines, renewable energy, transmission lines, and power electronics using modern and
versatile measuring instruments and control functions. LVDAC-EMS also offers the possibility to use pre-built
SCADA interfaces for several applications to ease the view and understanding of the process taking place. The
user guide provided allows students to quickly become familiar with the instruments and control functions
available.
Model 9063-B includes the DACI, Model 9063, with the following function set activated:

• Computer-Based Instrumentation Function, Model 9069-1

Manual
Manual
Description
number
Computer-Based Instruments for EMS (User Guide) _____________________________________________ 86718-E0

46 © Festo Didactic
0.2 kW Power Electronics Training Systems, LabVolt Series

Table of Contents of the Manual(s)


Computer-Based Instruments for EMS (User Guide) (86718-E0)
• 1 Familiarization with the Metering Window and the Data Table
• 2 Familiarization with the Oscilloscope
• 3 Familiarization with the Phasor Analyzer
• 4 Familiarization with the Harmonic Analyzer
• 5 Measuring Three-Phase Power Using the Metering Window

Additional Equipment Required to Perform the Exercises


Model
Qty Description
number
1 Personal Computer _____________________________________________________________________ 8990-00 6
1 24 V AC Power Supply _________________________________________________________________ 30004-20 7

Specifications
Parameter Value
Insulated Voltage Inputs (4)
Range (Low / High Scales) -80 to +80 V / -800 to + 800 V (user-selectable through software)
Impedance (Low / High Scales) 326.6 kΩ / 3.25 MΩ
Bandwidth DC to 65 kHz (-3 dB)
Accuracy 1% (dc to 10 kHz)
Insulation 800 V
Maximum Voltage (Any Terminal vs GND) 283 V ac / 400 V dc
Measurement Category CAT II (283 V ac/400 V dc versus ground)
Insulated Current Inputs (4)
Range (Low / High Scales) -4 to +4 A / -40 to + 40 A (25 A rms)
Impedance (Low / High Scales) 5 mΩ / 50 mΩ
Bandwidth DC to 65 kHz (-3 dB)
Accuracy 1% (dc to 10 kHz)
Insulation 800 V
Maximum Voltage (Any Terminal vs GND) 283 V ac / 400 V dc
Measurement Category CAT II (283 V ac/400 V dc versus ground)
Analog Inputs (8)
Voltage Range -10 to +10 V
Impedance > 10 MΩ
Bandwidth DC to 125 kHz
Measured Parameters User-selectable through software
Parameter-to-Voltage Ratio User-determined through software
A/D Converter for Insulated and Analog Inputs
(16)
Type Successive approximation
Resolution 12 bits
Integral Non-Linearity ≤ ±1.5 LSB
Differential Non-Linearity ≤ ±1 LSB
Maximum Sampling Rate 600 ksamples/s (one channel)
FIFO Buffer Size 16 ksamples
Analog Outputs (2)
Voltage Range -10 to +10 V
Operational Load Impedance > 600 Ω
D/A Converter for Analog Outputs (2)
Type Resistor string

6 Refer to the Computer Requirements in the System Specifications section of this datasheet if the computer is to be provided by the end-user. Only

one computer is required per station. This model is available in multiple voltage- and frequency dependent variants. Contact a Festo representative to
obtain the correct part number.
7 Required if power is not supplied by the Power Supply, Model 8821-2. This model is available in multiple voltage- and frequency dependent

variants. Contact a Festo representative to obtain the correct part number.

© Festo Didactic 47
0.2 kW Power Electronics Training Systems, LabVolt Series

Parameter Value
Resolution 12 bits
Integral Non-Linearity ≤ ±8 LSB
Differential Non-Linearity -0.5 to +0.7 LSB
Digital Inputs (3)
Types Encoder (2), synchronization (1)
Signal Level 0-5 V (TTL compatible)
Maximum Input Frequency 50 kHz
Impedance 5 kΩ
Digital Outputs (9)
Types Control (6 on a DB9 connector and 2 on 2 mm banana jacks), synchronization (1 on a DB9 connector)
Signal Level 0-5 V (TTL compatible)
Maximum Output Frequency 20 kHz (software-limited)
Impedance 200 Ω
Control Functions
Activated Set Computer-Based Instrumentation Function, Model 9069-1
Computer I/O Interface USB 2.0 full speed via type-B receptacle
Power Requirements 24 V - 0.4 A - 50/60 Hz
Accessories
Included Accessories 2 m USB interconnection cable (1)
24 V power cable (1)
2 mm banana plug test leads (3)
DB9 connector control cable (1)
Physical Characteristics
Dimensions (H x W x D) 154 x 287 x 410 mm (6.1 x 11.3 x 16.1 in)
Net Weight 3.9 kg (8.6 lb)

Computer-Based Instrumentation Function Set


9069-10
The Computer-Based Instrumentation
Function Set, Model 9069-1, includes
the following computer-based
instruments:

• Metering
• Data Table and Graph
• Oscilloscope
• Phasor Analyzer
• Harmonic Analyzer

Specifications
Parameter Value
Metering
Number of Meters 18
Sampling Window 320 ms or user adjusted through software (11.4-819 ms)
Sampling Frequency (each meter) 6.4 kHz or user adjusted through software (2.5-179.2 kHz)
Display Type Digital or analog, user selectable through software
Oscilloscope
Number of Channels 8
Vertical Sensitivity 2-500 V/div.
Time Base 0.0001-10 s/div.

48 © Festo Didactic
0.2 kW Power Electronics Training Systems, LabVolt Series

Parameter Value
Sampling Window 20 x selected time base (software triggering) / 10 x selected time base (hardware triggering)
Sampling Frequency 512 samples per measured parameter per horizontal sweep, up to a maximum of 512 kHz
Phasor Analyzer
Voltage Sensitivity 2-200 V/div.
Current Sensitivity 0.1-5 A/div.
Sampling Window 2-409 ms
Sampling Frequency (Each Phasor) 5-102.4 kHz
Harmonic Analyzer
Fundamental-Frequency Range 1-1400 Hz
Number of Harmonic Components 5 to 40, user selectable through software
Vertical Scale (Relative Scale) 0.1-10%/div.
Vertical Scale (Absolute Scale) 0.1-50 V/div., 0.01-10 A/div.
Sampling Window 10 ms to 1 s
Sampling Frequency 16-102 kHz

Inertia Wheel
9126-00
The balanced Inertia Wheel securely
attaches to any 0.2 kW machine. When
the inertia wheel is rotated at 1800 r/
min, it stores 790 joules of energy
(550 joules at 1500 r/min).

Optional Equipment Description


Dual Trace Oscilloscope (Optional)
797-25
The Dual Trace Oscilloscope is an
economical and highly reliable solid-
state instrument, ideal for general-
purpose use in laboratory and training
applications. Students can measure
phase difference between waveforms
using the X-Y operation mode, and
video signals can be measured quickly
with the special TV sync separation
circuit. The Dual Trace Oscilloscope

© Festo Didactic 49
0.2 kW Power Electronics Training Systems, LabVolt Series

includes CH 1, CH 2, CHOP, and ALT display modes. An operating instruction manual, one fuse, one line cord,
and two low-capacitance probes are provided with the oscilloscope.

Features & Benefits

• 15 cm (6 inch) width, high luminance CRT with internal graticule, 8 x 10 divisions


• Wide dynamic range even at high frequencies of −3 dB
• Fast rise time with low overshoot
• Flat frequency response up to half of −3 dB frequency
• Alternate and chopping display
• Polarity inversion and algebraic sum of CH1 and CH2
• Maximum sweep rates of 20 ns/div.
• Variable scale illumination
• Delayed sweep function with minimum delay time jitter of 1/20,000 or less
• Jitterless and superb trigger sensitivity
• TV sync separation and hold-off circuit useful for video signal observation
• Brightness modulation available with Z-axis input
• Low drift with compensation circuitry
• Signal delay with delay line useful for observation of signal leading edge
• X-Y phase difference measurement up to 50 kHz

Specifications
Parameter Value
Power Requirements
Current 0.25 A
Service Installation Standard single-phase ac outlet
CRT Display
Type 15.24 cm (6 in) rectangular, internal graticule, scale illumination
Effective Area 8 x 10 div (1 div = 1 cm)
Acceleration Potential 12 kV
Vertical Deflection
Sensitivity 5 mV/div to 5 V/div in 10 calibrated steps ±3%
1 mV/div to 1 V/div ±5% when using x5 magnifier
Uncalibrated continuous control between steps 1:<2.5
Bandwidth DC to 40 MHz (-3 dB); dc to 7 MHz (-3 dB) when using x5 magnifier
Rise Time Less than 8.8 ns
Maximum Input 300 V (dc + ac peak) or 500 V p-p ac at 1 kHz or less
Input Coupling AC, GND, DC
Input Impedance 1 meg in parallel with 25 pF
Operating Modes CH1, CH2 (INVERT), ADD, DUAL (CHOP: Time/div sw 0.2 s - 5 ms; ALT: Time/div sw 2 ms - 0.2µs)
X-Y Operation CH1: X-axis, CH2: Y-axis
Horizontal Deflection
Display A, A int B, B, B triggered, X-Y
Time Base A 0.2 µs/div to 0.2 s/div in 19 calibrated steps ±3% uncalibrated continuous control between steps at least 1:<2.5
Time Base B 0.2 µs/div to 20 µs/div in 7 calibrated steps ±3%
Trigger
Modes Auto, Norm, TV-V, TV-H
Coupling AC
Sources CH 1, CH 2, LINE, EXT
Sensitivity (Internal Source) 0.5 div (20 Hz to 2 MHz), 1.5 div (2 MHz to 40 MHz)
Sensitivity (External Source) 200 mV (20 Hz to 2 MHz), 800 mV (2 MHz to 20 MHz)
Slope + or -
TV Sync Polarity: TV (-)
Calibrator 1 kHz, square wave, 0.5 ±3%, duty cycle: 50%
Accessories Power cable, fuse, operation manual, 2 probes
Physical Characteristics

50 © Festo Didactic
0.2 kW Power Electronics Training Systems, LabVolt Series

Parameter Value
Dimensions (H x W x D) 140 x 320 x 430 mm (5.5 x 12.6 x 16.9 in)
Net Weight 5.7 kg (12.57 lb)

Three-Module Workstation (Optional)


8131-00
The Three-Module Workstation is a
fully assembled workstation that
serves the same purpose as the
Mobile Workstation, Model 8110, but
without any storage cabinet or pull-out
work surface. This workstation is
intended for use on a bench (not
supplied) and is fitted with wooden
feet to protect the bench top.
The Three-Module Workstation consists of a single row of three full-height compartments that can
accommodate up to three full-size EMS modules or six half-size EMS modules.

Module Installation
The EMS modules are guided into position along stainless steel guide rails. Separators between each bay of the
workstation ensure perfect alignment of the EMS modules and allow their easy insertion in the workstation. A
holding mechanism ensures that each EMS module stays in place once it is installed in a compartment of the
workstation. A front-mounted push lever allows all EMS modules on the workstation to be released for easy
removal.

Safety Padlock Bars


Two safety padlock bars on the front of the workstation prevent students from removing EMS modules during
laboratory exercises. The bars can be removed and locked to the side of the workstation when the safety lock is
not necessary.

© Festo Didactic 51
0.2 kW Power Electronics Training Systems, LabVolt Series

Additional Information
Three holes in the rear panel of the workstation allow connection to a power supply, as well as the connection
of 2 kW machines to their interconnection modules. Assembly of the workstation before painting ensures that
each EMS module in the workstation is correctly grounded.

Manual
Manual
Description
number
Electric Power Technology Training Equipment (User Guide) ______________________________________ 38486-E0

Table of Contents of the Manual(s)


Electric Power Technology Training Equipment (User Guide) (38486-E0)
• 1 General Safety Recommendations
• 2 System Power Requirements
• 3 Quick Start Installation Guide
• 4 Equipment Installation
• 5 Modules Handling, Installation, and Removal
• 6 Equipment Maintenance
• A Connection of the Power Supply to the AC Power Network
• B Description, Specifications, and Operation of the EMS Modules

Optional Equipment
Model
Qty Description
number
1 Industrial Controls Single-Rail Workstation ________________________________________________ 3105-A0 8
1 Industrial Controls Double-Rail Workstation ________________________________________________ 3105-B0 9
1 Dust Cover for Workstation 8131 __________________________________________________________ 8991-10

Specifications
Parameter Value
Physical Characteristics
Intended Location On a table able to support the weight of the workstation and installed equipment

8 This add-on workstation allows modules from the Industrial Controls Training Systems, Models 8036, to be installed in the EMS workstation. Refer

to the 8036 datasheet for more information.


9 This add-on workstation allows modules from the Industrial Controls Training Systems, Models 8036, to be installed in the EMS workstation. Refer

to the 8036 datasheet for more information.

52 © Festo Didactic
0.2 kW Power Electronics Training Systems, LabVolt Series

Parameter Value
Dimensions (H x W x D) 375 x 930 x 530 mm (14.8 x 36.6 x 20.9 in)
Net Weight TBE

Storage Shelves (Optional)


8150-10
The Storage Shelves module contains
five shelves, each of which can
accommodate four full-size EMS
modules or eight half-size EMS
modules. Stainless steel rails guide
the modules on the storage shelves
and protect them against wear. The
Storage Shelves module requires
assembly. A diagram is provided to
facilitate assembly. Note that this
model cannot stand by itself and must
be attached to a wall.

Optional Equipment
Model
Qty Description
number
1 Dust Cover for Model 8150 _______________________________________________________________ 8992-00

Specifications
Parameter Value
Physical Characteristics
Intended Location On the floor and attached to a wall
Dimensions (H x W x D) 1980 x 1225 x 480 mm (78 x 48.2 x 18.9 in)
Net Weight TBE

© Festo Didactic 53
0.2 kW Power Electronics Training Systems, LabVolt Series

Full-Size Blank EMS Module (Optional)


8160-00
The Full-Size Blank EMS Module is
used to fill unused locations in a
workstation, preventing students from
accessing electrical or moving parts
inside the other modules. Combined
with the use of safety bars to prevent
students from removing modules,
blank EMS modules ensure student
safety during lab exercises.

Specifications
Parameter Value
Physical Characteristics
Dimensions (H x W x D) 308 x 287 x 415 mm (12.1 x 11.3 x 16.3 in)
Net Weight TBE

Half-Size Blank EMS Module (Optional)


8161-00
The Half-Size Blank EMS Module is
used to fill unused locations in a
workstation, preventing students from
accessing electrical or moving parts
inside the other modules. Combined
with the use of safety bars to prevent
students from removing modules,
blank EMS modules ensure student
safety during lab exercises.

Specifications
Parameter Value
Physical Characteristics
Dimensions (H x W x D) 154 x 287 x 410 mm (6.1 x 11.3 x 16.1 in)
Net Weight TBE

54 © Festo Didactic
0.2 kW Power Electronics Training Systems, LabVolt Series

Three-Phase Wound-Rotor Induction Machine (Optional)


8231-05
The Three-Phase Wound-Rotor
Induction Machine is a rotating
machine mounted in a full-size EMS
module. Each phase of the stator
windings is independently terminated
and identified on the faceplate to
permit operation in either delta or star
(wye) configuration. The rotor
windings are brought out to the
faceplate via external slip rings and
brushes. This machine can be used as
a wound-rotor induction motor, phase
shifter, single-phase variable coupling
transformer, three-phase transformer,
selsyn control, frequency converter or asynchronous induction generator. The speed of the machine can be
controlled through the use of the Three-Phase Rheostat, Model 8731.

List of Manuals
Manual
Description
number
Phase-Shifting with Transformers (Student Manual) _____________________________________________ 27082-00
The Wound-Rotor Induction Motor and Applications (Student Manual) ______________________________ 35064-00

Table of Contents of the Manual(s)


The Wound-Rotor Induction Motor and Applications (Student Manual) (35064-00)
• 1 The Wound-Rotor Induction Motor – Part I
• 2 The Wound-Rotor Induction Motor – Part II
• 3 The Wound-Rotor Induction Motor – Part III
• 4 Frequency Conversion
• 5 Reactance and Frequency
• 6 Selsyn Control

Optional Equipment
Model
Qty Description
number
1 Three-Phase Rheostat ___________________________________________________________________ 8731-00

Specifications
Parameter Value
Power Requirement 220/380 V
Rating
Output Power 175 W
Stator Voltage 220/380 V, 3-phase
Rotor Voltage 110/190 V, 3-phase
Full-Load Speed 1240 r/min
Full-Load Current 0.53 A
Physical Characteristics
Dimensions (H x W x D) 308 x 291 x 440 mm (12.1 x 11.5 x 17.3 in)

© Festo Didactic 55
0.2 kW Power Electronics Training Systems, LabVolt Series

Parameter Value
Net Weight 14 kg (30.8 lb)

Three-Phase Transmission Line (Optional)


8329-05
The Three-Phase Transmission Line
consists of three iron-core inductors
enclosed in a half-size EMS module.
The inductors are specifically designed
to simulate a high-voltage ac
transmission line. The line impedance
can be adjusted to four different
values using a selector switch
mounted on the front panel. A three-
pole switch is used to induce
transients by momentarily interrupting the power flow. Both sides (sender and receiver) of the Three-Phase
Transmission Line are terminated on the front panel by 4 mm color-coded safety banana jacks.

Specifications
Parameter Value
Ratings
Line Reactance Settings 0, 200, 400, and 600 Ω
Nominal Line Current 0.6 A
Physical Characteristics
Dimensions (H x W x D) 154 x 287 x 440 mm (6.1 x 11.3 x 17.3 in)
Net Weight 8.2 kg (18 lb)
Shipping Weight 9.8 kg (21.6 lb)

IGBT Chopper/Inverter (Optional)


8837-B5
The IGBT Chopper/Inverter module
consists of seven insulated-gate
bipolar transistors (IGBT) mounted in a
half-size EMS module. Six IGBTs are
used to implement choppers and
inverters. These IGBTs are protected
against a variety of abnormal
operating conditions, such as short-
circuits, overvoltage, overcurrent, and
overheat. The seventh IGBT and a dumping resistor allow smooth dissipation of excess energy at the dc bus.
The dumping circuit can be activated through the use of a toggle switch on the front panel.
The module switching control section allows 0/5 V pulse signals from either the Data Acquisition and Control
Interface, Model 9063, the Chopper/Inverter Control Unit, Model 9029, or any compatible 0/5 V control unit, to
be applied to the gating circuits of the IGBTs. The signals are input in the IGBT Chopper/Inverter module
through a nine-pin connector.
Six miniature banana jacks can be used as test points to monitor the pulse signals using an oscilloscope. These
jacks can also be used to inject 0/5 V pulse signals from an alternate control unit, as well as to inhibit each
gating circuit. The IGBT Chopper/Inverter module also includes a synchronization output to trigger an

56 © Festo Didactic
0.2 kW Power Electronics Training Systems, LabVolt Series

oscilloscope when observing the switching control signals, as well as a switching control disable input that
allows all six IGBTs in the chopper/inverter section to be switched off.

Specifications
Parameter Value
DC Bus
Maximum Voltage 770 V
Maximum Current 6A
Filtering Capacitor 450 µF
Protections
DC Bus Overvoltage 810 V
DC Bus Circuit Breaker 6A
IGBT Electronic Overcurrent 12 A
IGBT Overheat About 70°C
Dumping Circuit
Voltage Threshold 660 V
Resistor 250 Ω, 100 W
Switching Control Signals
Level 0/5 V
Frequency Range 0-20 kHz
Minimum Dead Time 700 ns
Power Requirements 24 V, 0.16 A, 50/60 Hz
Accessories
Accessories 24 V power cable (1)
2 mm banana plug test leads (2)
Physical Characteristics
Dimensions (H x W x D) 154 x 287 x 410 mm (6.1 x 11.3 x 16.1 in)
Net Weight 5.67 kg (12.5 lb)

Digital Multimeter (Optional)


8946-10
The Digital Multimeter is a 3-1/2 digits
hand-held measuring instrument. It
can measure dc as well as ac voltages,
dc currents, resistances, diodes, and
transistors.
It is equipped with a Data Hold mode
and it comes with test leads, a holster,
a 9 V battery, and the operating
manual.

© Festo Didactic 57
0.2 kW Power Electronics Training Systems, LabVolt Series

Four-Quadrant Dynamometer/Power Supply (Optional)


8960-B5
The Four-Quadrant Dynamometer/
Power Supply is a highly versatile USB
peripheral designed to be used in the
Electric Power Technology Training
Systems. Two operating modes are
available: Dynamometer and Power
Supply. A wide variety of user-
selectable functions is available in
each operating mode.
In the Dynamometer mode, the unit
becomes a four-quadrant
dynamometer that can act as either a
fully configurable brake (i.e., a mechanical load) or a fully configurable prime mover (i.e., a motor drive). In the
Power Supply mode, the unit becomes a four-quadrant power supply that can act as a dc voltage source, dc
current source, ac power source, etc.
In each operating mode, key parameters related to the selected function are displayed. Speed, torque,
mechanical power, and energy are displayed in the Dynamometer mode while voltage, current, electrical power,
and energy are displayed in the Power Supply mode. Optional functions, such as a small wind-turbine emulator,
a hydraulic turbine emulator, a solar panel emulator, battery chargers, an SDK (Software Development Kit) etc.,
can be added to the standard functions to further enhance the training possibilities of the Four-Quadrant
Dynamometer/Power Supply.
Two modes are available to control the function which the Four-Quadrant Dynamometer/Power Supply
performs: Manual and Computer-Based.
In the Manual control mode, the module operates as a stand-alone unit, and the function performed is selected,
set, and monitored using front-panel mounted controls and display. This mode provides access to all basic
functions. In the Computer-Based control mode, the function performed by the module is selected, set, and
monitored using the LVDAC-EMS software. In this mode, communication between the Four-Quadrant
Dynamometer/Power Supply and the host computer running the LVDAC-EMS software is achieved through a
USB connection. This mode provides access to all basic functions, as well as to additional advanced functions.
Model 8960-B includes the Four-Quadrant Dynamometer/Power Supply, Model 8960-2, with the following
function set activated:

• Standard Functions (Manual Control), Model 8968-1

Additional Equipment Required to Perform the Exercises


Model
Qty Description
number
1 Personal Computer ____________________________________________________________________ 8990-05 10

Specifications
Parameter Value
Power Requirements
Maximum Current 3A

10 Refer to the Computer Requirements in the System Specifications section of this datasheet if the computer is to be provided by the end-user.

58 © Festo Didactic
0.2 kW Power Electronics Training Systems, LabVolt Series

Parameter Value
AC Power Network Installation 220 V - 50 Hz, must include live, neutral, and ground wires
Maximum Leakage Current 1.8 mA
Dynamometer Mode
Magnetic Torque 0 to 3 N·m (0 to 27 lbf·in)
Direction of Rotation CW / CCW
Speed 0 to 2500 r/min
Nominal Power 350 W
Power Supply Mode
DC Voltage 0 to ± 150 V
AC Voltage (RMS) 0 to 105 V (no-load)
DC Current 0 to ± 5 A
AC Current (RMS) 0 to 3.5 A
Maximum Output Power 500 W
AC Frequency 10 to 120 Hz
Control Functions
Activated Set Standard Functions (Manual Control), Model 8968-1
Liquid-Crystal Display (LCD) 76 mm (3 in), monochrome, background-illuminated, 240 x 160 dots
Control Inputs
Command Input 0 to ± 10 V
Thermistor Input 10 kΩ, type 1
Control Outputs
Shaft Encoder Quadrature encoder (A-B) - 360 pulses/revolution - TTL compatible
Torque Output Sensitivity 0.3 N·m/V (2.655 lbf·in/V)
Speed Output Sensitivity 500 r/min/V
Communication Port
Type USB 2.0
Physical Characteristics
Dimensions (H x W x D) 308 x 287 x 437 mm (12.1 x 11.3 x 17.2 in)
Net Weight 19.5 kg (43.0 lb)

Personal Computer (Optional)


8990-05
The Personal Computer consists of a
desktop computer running under
Windows® 10. A monitor, keyboard,
and mouse are included.

Specifications
Parameter Value
Power Requirements
Current 1.05 A
Service Installation Standard single-phase ac outlet

© Festo Didactic 59
0.2 kW Power Electronics Training Systems, LabVolt Series

Dust Cover for Model 8150 (Optional)


8992-00
The Dust Cover for Model 8150 is a
flexible fabric cover specially designed
to protect the Storage Cabinet, Model
8150, against the accumulation of
dust during extended storage periods.

60 © Festo Didactic
0.2 kW Power Electronics Training Systems, LabVolt Series

Reflecting the commitment of Festo Didactic to high quality standards in product, design, development, production,
installation, and service, our manufacturing and distribution facility has received the ISO 9001 certification.

Festo Didactic reserves the right to make product improvements at any time and without notice and is not responsible
for typographical errors. Festo Didactic recognizes all product names used herein as trademarks or registered
trademarks of their respective holders. © Festo Didactic Inc. 2018. All rights reserved.

Festo Didactic SE
Rechbergstrasse 3
73770 Denkendorf
Germany
P. +49(0)711/3467-0
F. +49(0)711/347-54-88500

Festo Didactic Inc.


607 Industrial Way West
Eatontown, NJ 07724
United States
P. +1-732-938-2000
F. +1-732-774-8573

Festo Didactic Ltée/Ltd


675 rue du Carbone
Québec QC G2N 2K7
Canada
P. +1-418-849-1000
F. +1-418-849-1666

www.labvolt.com
www.festo-didactic.com

© Festo Didactic 61

You might also like