Valve
Valve
Valve
EM
LV
LOW
ES
FE
ENV
SA
ON Y
IR
MENTALL
2 Velan reserves the right to change this information without notice. © 2018 Velan Inc. All rights reserved.
VELAN’S GLOBAL NETWORK
Head office
Montreal, Canada Lyon, France Ansan City, South Korea Missouri City, TX, U.S.A.
Velan Inc., Plant 1 and 5 Velan SAS Velan Ltd., Plant 1 Velan Valve Corp.
Montreal, Canada Mennecy, France Ansan City, South Korea Willich, Germany
Velan Inc., Plant 2 and 7 Segault SAS Velan Ltd., Plant 2 Velan GmbH
Coimbatore, India
Velan Valves India Pvt. Ltd.
Velan reserves the right to change this information without notice. © 2018 Velan Inc. All rights reserved. 3
CAST STEEL VALVES MANUFACTURING PROGRAM
ASME
2 2½ 3 4 6 8 10 12 14 16 18 20 24 26 28 30 32 34 36 38 40 42 44 46 48 50 54 56 60 64
Class
50 65 80 100 150 200 250 300 350 400 450 500 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1350 1400 1500 1600
150 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
300 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
GATE
600 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
900 3 3 3 3 3 3 3 3 3 3 3
1500 3 3 3 3 3 3
150 3 3 3 3 3 3 3 3 3 3 3 3
300 3 3 3 3 3 3 3 3 3 3 3 3
GLOBE
600 3 3 3 3 3 3 3 3
900 3 3 3 3 3 3
1500 3 3 3
150 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
300 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
CHECK
600 3 3 3 3 3 3 3 3 3 3 3 3 3 3
900 3 3 3 3 3 3 3 3 3
1500 3 3 3 3 3 3
(1) For gate valves larger than NPS 42 (DN 1050), in pressure class 150 and 300, Valves comply with API 600.
and gate valves larger than NPS 24 (DN 600) in pressure class 600 and greater,
wall thickness is based on B16.34 plus additional wall thickness allowance. Valves comply with API 623.
(1) Flanged end ratings terminate at 1,000°F (538°C) for Class 150.
4 Velan reserves the right to change this information without notice. © 2018 Velan Inc. All rights reserved.
TOTAL QUALITY AND PROCESS IMPROVEMENT
Velan’s number-one priority is quality. From order 6 Systems ensure the final quality goals
entry to design engineering to the shop floor, the entire
company is totally committed to offering products 1. Design
and services that not only meet but exceed customer All valves are designed to comply with the requirements
expectations. All Velan valves are designed and manu- of ASME B16.34, the API standards, and special
factured with an emphasis on low emissions, safety, customer requirements, as applicable.
simple maintenance, ease of operation, and, above all,
long and reliable service life. 2. Quality assurance
Every step from procurement through production,
welding, assembly, testing, and packaging is in
accordance with written quality programs and
procedures–an ASME Section III manual for code
valve production and an ISO 9001 QA manual for all
other production. Velan’s four North American plants
are certified to IS0 9001 and five plants have ASME N
type certificates of authorization. Velan has been fully
approved to supply CE marked valves in accordance
Our aim is to offer products and services with the PED (European Pressure Equipment Directive).
that not only meet but clearly exceed Orders are reviewed by the Engineering and QA
the expectations of our customers. departments and all special customer requirements
are incorporated into QCI (Quality Control Instructions)
Through training, teamwork, and issued for each project. The QA Department also
performance, our employees strive to achieve maintains calibration and gauge-control systems, and
trains and qualifies skilled welders and NDT inspectors.
continuous improvement of all processes.
3. Quality control
Our goal is Total Quality and On-time Delivery; The QC Department is responsible for all aspects of
our method is Total Commitment. quality, from receiving of material to control of machin-
ing processes, welding, nondestructive examination,
assembly, pressure testing, cleaning, painting, and
packaging. When required, a permanent record of all
completed quality goals is prepared and sent to custom-
ers in the form of a “Valve Data Package.”
A.K. Velan,
4. Pressure testing
Founder of Velan Each valve is pressure tested in accordance with ASME
B16.34, API 598, or special customer requirements as
applicable. In all plants test status is integrated into
production control/inventory management software.
5. Improvement teams
Continuous improvement teams at point of
Total Process Improvement manufacturing ensure quality at source, process control,
higher quality workmanship, and operator ownership.
While Velan has always made quality a priority, in 1990
the company adopted a formal Total Quality Manage- 6. Qualification testing
ment Program, aimed at improving production A key to reliability is the performance of functional
processes and was awarded ISO 9001 status the qualification tests. These tests are performed on all
following year. valves to determine reliability and service life.
Velan reserves the right to change this information without notice. © 2018 Velan Inc. All rights reserved. 5
VELAN CAST STEEL VALVES
Tight shutoff and low emissions for the process and power industries
Carbon steel gate valve, ASME Class 600 used for boiler feed Gate valves in service for a boiler feed installation.
water installation at a hydrogen plant in Texas.
6 Velan reserves the right to change this information without notice. © 2018 Velan Inc. All rights reserved.
FUGITIVE EMISSION QUALIFICATION
The importance of fugitive emission (FE) testing and qualification
In a typical petroleum plant, 60% of fugitive emissions are from valves. Therefore it is extremely important to reduce
valve emissions to the greatest degree possible. The four widely recognized standards regarding valve fugitive
emissions for gate and globe cast steel valves are API 622, API 624, ISO 15848-1 and ISO 15848-2.
API standard 624 FE test in a valve ISO 15848-1 type test and
ISO 15848-2 production tests
We certify that Velan API 600 gate and API 623 globe
valves have been qualified to API Standard 624 Type In addition to API 624 qualification, Velan has also
Testing of Rising Stem Valves Equipped with Flexible dual qualified its API 600 gate and API 623 globe
Graphite Packing for Fugitive Emissions. valves to ISO 15848-1 class A with methane gas.
Certified test reports and performance results are
available upon request. Contact us for specific solutions regarding
ISO 15848-1 with Helium gas as well as
Note that valves greater than NPS 24 (DN 600 and ISO 15848-2 production test requirements.
API 594 check valves do not fall under the scope of
the API 624 standard so the valves are not marked
API 624 but utilize the same low fugitive emission
technology.
All API 624 qualified valves use API 622 qualified
packing sets.
Tom Velan
Chairman and CEO
2016
Velan reserves the right to change this information without notice. © 2018 Velan Inc. All rights reserved. 7
DESIGN OF STEM SEALS
Velan offers standard cast steel bolted bonnet gate and globe valves that are
qualification tested for compliance with EPA fugitive emissions regulations,
API 622, API 624, as well as ISO 15848-1
The Velan stem seal evolved from these test findings:
Standard stem l Ensures leakage of less than 100 ppm as
demonstrated through extensive laboratory testing.
l Velan’s low emission valve technology meets latest
standards requirements, with a design optimized for
extended service life:
a. Lower compression packing design reduces friction
and allows more room to re-torque in the field;
b. Rugged packing gland to withstand continued
field maintenance and provides lower total cost of
ownership;
c. Optimized packing ring construction for excellent
sealing and a corrosion inhibitor which demonstrat-
ed no corrosion indication based on API 622 tests.
l Tight clearances and tolerances between vital parts.
l Precision stem and packing chambers.
Straightness, roundness, and fine finish of the
stem and packing chamber wall are essential.
l Short and narrow packing chambers improve sealing.
l Stem and packing chamber walls.
Superior burnished surface finish for the stem
and packing chamber.
l Hardened stem for longer life.
l Live-loading.
Two sets of belleville springs extends the low
emission service life especially in service with
large pressure/ temperature transients or frequent
cycling.
l Leak-off.
For critical service, a lantern ring and double
packing can be provided with a leak-off connection.
The leak-off is provided to allow collection of
leakage from the lower packing set.
8 Velan reserves the right to change this information without notice. © 2018 Velan Inc. All rights reserved.
CAST STEEL VALVE BODY-BONNET DESIGN
Gasket design for gate valves Gasket design for gate valves
with oval flanges with round flanges
Design features
l Full enclosure to allow gasket to retain positive radial
Design features support during loading.
l We certify that this gasket has been qualified to
l We certify that this gasket has been qualified to meet the requirements of API 624.
meet the requirements of API 624.
l Accurate control of compression through close
l Requires no retorquing after long cycling. tolerance of gasket groove and allowance for radial
l Effective under wide fluctuations of temperature expansion.
and pressure. l No radial machine marks.
l Insensitive to flange finish. l Close tolerance (± 0.005” or 0.13 mm) for gasket
l Steel walls of graphite channels provide additional thickness.
protection from oxidation, corrosion, and blow-out. l Seal offers the advantage of flexible graphite
l Seal offers the advantage of flexible graphite (0 –14pH, -328°F to +2,000°F).
(0 –14pH, -328°F to +2,000°F). l Modern torquing methods.
l Low stress sealing capability.
l Modern torquing methods.
Velan reserves the right to change this information without notice. © 2018 Velan Inc. All rights reserved. 9
VELAN API 600 GATE VALVES
FLEXIBLE WEDGE VERSUS SOLID WEDGE
Flexible round wedge pioneered by Velan Classical solid wedge on competitive designs
l Universal use for temperatures up to 1,000°F (538°C). l Wedge may cause severe jamming at temperatures
l Flexibility compensates for seat face distortion. over 200°F (93°C).
l Compensates for deformation of body due to pipe l Suitable for small valves NPS 1⁄ 2 –2 (DN 15–50).
stresses. l Wedge will stick when valve is closed hot and allowed
l Long cycle life. to cool.
l Idealfor processes with large temperature l No compensation for deformation of body due to
fluctuations. pressure-temperature or pipe stresses.
l Assuresvalve tightness on both seats over wide range l Difficultto make valve tight on both seats due to seat
of pressures. face distortion.
l Stem-to-wedge connection is inside the seating faces
supporting the wedge ears during opening.
More robust with less mass.
10 Velan reserves the right to change this information without notice. © 2018 Velan Inc. All rights reserved.
VELAN API 623 GLOBE VALVES CONICAL SEATS
Disc anti-
rotation lug
Hanger
Disc
anti-rotation lug
Washer
Hex nut
l Cage unit design with no penetration l All parts are accessible from the top for easy servicing.
of body prevents:
l Welded-in seat faced with CoCr alloy.
a) No possibility of leakage with gasketed
or packed hinge pin.
l Non-rotating disc.
* CoCr alloy as used throughout this catalog refers to cobalt chrome hardfacing alloys.
Velan reserves the right to change this information without notice. © 2018 Velan Inc. All rights reserved. 11
VELAN CAST STEEL API 600 GATE VALVES
BOLTED BONNET CAST CARBON, STAINLESS OR ALLOY STEEL
NPS 2–64 (DN 50–1600), ASME CLASSES: 150– 1500
STANDARD MATERIALS
PART MATERIALS
Body(1) WCB WC6 WC9 CF8M
Bonnet(1) WCB WC6 WC9 CF8M
Stem(1)(3) SS 410 SS 316
Wedge(1) CA 15 or CA 15 or CA 15 or CF8M
13Cr faced WCB 13Cr faced WC6 13Cr faced WC9
CoCr alloy faced CoCr alloy CoCr alloy CoCr alloy
Seat(1)(2) carbon steel faced F11 faced F22 faced F316
Packing flange Carbon steel Stainless steel
Gland bushing Carbon steel Stainless steel
Packing ring(1) Graphite Graphite
F316, B8M or
Gland stud Gr. B or B7(4) 630(5)
Gland nut Gr. 2H Gr. 8M
Body/bonnet nut Gr. 2H Gr. 4 Gr. 8M
Body/bonnet stud B7 B16 B8M or 630
Back seat(1)(3) SS 410 SS 316
Gasket(1) Class 150: corrugated steel/graphite
Class 300–1500: spiral wound stainless steel/graphite
Key Carbon steel
Yoke bushing Carbon steel Stainless steel
Bearing Steel
Handwheel nut Malleable iron or steel
Handwheel(1) Malleable iron or ductile iron
Grease fitting Steel
Groove pin Carbon steel Stainless steel
Bushing Carbon steel Stainless steel
Washer Carbon steel Stainless steel
Name plate Stainless steel
ASME CLASS FIGURE NUMBER
Identification tag Stainless steel
150 0064C Rivet Stainless steel
300 1064C Stem nut A 439 Austenitic ductile iron Gr. D-2C
600 2064C
(1) Other materials available. (2) Hardfaced. (3) Hardened.
900 7064C (4) For eye bolts Gr.B, for studs B7 is used.
1500 3064C (5) For eye bolts F316, for studs B8M or 630 is used.
Design features
l Universal trim. 13Cr stem, wedge in CA 15 or 13Cr l Body and bonnet castings are precision machined.
faced, and CoCr alloy faced seat API Trim 8 suitable One-piece bonnet(1) for better alignment and fewer parts.
for applications up to 850°F (454°C). l Gland has two-piece construction for easy alignment.
l Seat face CoCr alloy hardfaced, ground, and lapped l Flanges:
to a mirror finish. ASME Classes 150–300: 1⁄16” raised face.
ASME Classes 600–1500: ¼” raised face.
l Flexible wedge with low center stem-wedge contact, Finish 125–250 AARH for all valves.
in solid CA15 (13Cr) or hardfaced with 13Cr, SS 316,
l Rotating stem nut is Austenitic ductile iron Gr. D-2C
Monel or CoCr alloy. Wedge is ground and lapped to
renewable in line (as shown). Thrust bearings are
a mirror finish and tightly guided to prevent dragging
supplied as follows:
and seat damage. A CoCr alloy hardfaced CF8M wedge
is also available. ASME Classes 150–300:
NPS 10–12 (DN 250–300), 1 bearing (top)
l Non-rotating stem with precision ACME threads and NPS 16 (DN 400) and up, 2 bearings
burnished finish. Double ACME for faster operation.
ASME Classes 600–1500: NPS 6 (DN 150) and up.
l Body and bonnet joint accurately machined.
Gasket materials on page 4, details on page 9. (1) One-piece bonnet for Class 150 up to NPS 16 (DN 400) and Class 1500
up to NPS 6 (DN 150) only.
12 Velan reserves the right to change this information without notice. © 2018 Velan Inc. All rights reserved.
DESIGN SPECIFICATIONS
ITEM APPLICABLE SPECIFICATION
Wall thickness and general design ≤ NPS 42 in Pressure Class 150 and 300 and
API 600
≤ NPS 24 in Pressure Class 600 and greater.
Wall thickness and general design > NPS 42 in Pressure Class 150 and 300 and For information on
ASME B16.34 plus additional allowance
> NPS 24 in Pressure Class 600 and greater. BELLOWS SEAL
Pressure-temperature rating ASME B16.34 VALVES see
Face-to-face dimensions ASME B16.10 for butt weld and flanged valves VEL-BS catalog.
Flange design ASME B16.5
Butt welding design ASME B16.25
Materials ASTM
BW FLG
2 8.50 7.00
15.63 20.38 2.00 8 8.50 15.63 20.38 2.00 8 11.50 15.66 20.51 2.00 8 14.50 21.25 29.00 1.88 10 14.50 21.25 29.00 1.88 10
50 216 178
397 518 51 203 216 397 518 51 203 292 398 521 51 203 368 540 737 48 254 368 540 737 48 254
2½ 9.50 7.50
16.88 22.14 2.50 8 9.50 16.94 22.20 2.50 8 13.00 18.59 24.19 2.50 10 _ _ _ _ _ _ _ _ _ _
65 241 191
429 562 64 203 241 430 564 64 203 330 472 614 64 254
3 11.13 8.00
18.56 24.26 3.00 10 11.13 20.22 26.38 3.00 10 14.00 21.63 27.78 3.00 10 15.00 25.75 34.50 2.88 14 18.50 25.75 34.50 2.75 14
80 282 203
471 616 76 254 283 514 670 76 254 356 549 706 76 254 381 654 876 73 356 470 654 876 70 356
4 12.00 9.00
22.25 28.32 4.00 10 12.00 23.90 30.95 4.00 10 17.00 25.75 32.76 4.00 14 18.00 28.75 37.50 3.88 18 21.50 28.75 37.50 3.63 18
100 305 229
565 719 102 254 305 607 786 102 254 432 654 832 102 356 457 730 953 99 457 546 730 953 92 457
6 15.88 10.50
31.19 38.00 6.00 14 15.87 32.31 40.38 6.00 14 22.00 36.28 44.18 6.00 20 24.00 39.00 49.00 5.75 20 27.75 39.00 49.00 5.38
150 403 267
792 965 152 356 403 821 1026 152 356 559 922 1122 152 508 610 991 1245 146 508 705 991 1245 137 (2)
8 16.50 11.50
38.19 46.13 8.00 18 16.50 40.94 50.16 8.00 18 26.00 43.72 53.25 7.88 24 29.00 51.75 62.75 7.50 32.75 45.25 60.00 7.00
200 419 292
970 1172 203 457 419 1040 1274 203 457 660 1110 1353 200 610 737 1315 1594 191 (2) 832 1149 1524 178 (2)
10 18.00 13.00
47.16 56.28 10.00 20 18.00 49.19 59.87 10.00 20 31.00 49.06 59.87 9.75 30 33.00 57.75 67.25 9.38 39.00 57.75 71.00 8.75
250 457 330
1198 1430 254 508 457 1249 1521 254 508 787 1246 1521 248 762 838 1467 1708 238 (2) 991 1467 1803 222 (2)
12 19.75 14.00
55.91 66.75 12.00 20 19.75 59.00 70.61 12.00 20 33.00 61.13 72.74 11.75 30 38.00 66.57 83.00 11.13 44.50 73.56 92.00 10.38
300 502 356
1420 1695 305 508 502 1499 1763 305 508 838 1553 1848 298 762 965 1691 2108 283 (2) 1130 1868 2337 264 (2)
14 22.50 15.00
61.50 75.50 13.25 24 30.00 61.38 77.75 13.25 24 35.00 72.50 83.50 12.88 40.50 73.88 90.00 12.25 _ _ _ _ _
350 572 381
1562 1918 337 610 762 1559 1975 337 610 889 1842 2121 327 (2) 1029 1877 2286 311 (2)
16 24.00 16.00
68.75 85.00 15.25 24 33.00 68.75 85.50 15.25 30 39.00 82.25 91.00 14.75 44.50 80.44 100.00 14.00 _ _ _ _ _
400 610 406
1746 2159 387 610 838 1746 2172 387 762 991 2089 2311 375 (2) 1130 2043 2540 356 (2)
18 26.00 17.00
73.25 90.00 17.25 24 36.00 77.88 94.00 17.00 43.00 87.06 116.00 16.50 _
450 660 432
1861 2286 438 610 914 1978 2388 432 (2) 1092 2211 2946 419 (2)
20 28.00 18.00
83.00 100.00 19.25 30 39.00 86.50 100.00 19.00 47.00 103.00 123.00 18.25 _
500 711 457
2108 2540 489 762 991 2197 2540 483 (2) 1194 2616 3124 464 (2) ASME Classes 900–2500 Forged gate
24 32.00 20.00
97.00 115.00 23.25 30 45.00 101.25 125.00 23.00 55.00 115.00 132.00 22.00 _ valves also available.
600 813 508
2464 2921 591 762 1143 2572 3175 584 (2) 1397 2921 3353 559 (2)
See page 22 and 23 for valve
26 34.00 22.00
114.50 125.00 25.00 49.00 114.50 125.00 25.00 57.00 103.86 125.00 21.38 weights and Cvs.
650 864 559
2908 3175 635 (2) 1245 2908 3175 635 (2)
1448 2638 3175 543 (2) –
28 36.00 24.00
118.63 130.00 27.00 53.00 118.63 130.00 27.00 61.00 108.25 135.00 23.00 –
700 914 610
3013 3302 686 (2) 1346 3013 3302 686 (2) 1549 2750 3429 584 (2)
30 36.00 24.00
124.13 140.00 29.25 55.00 124.13 145.00 29.25 65.00 122.50 150.00 24.75 – E
750 914 610
3153 3556 743 (2) 1397 3153 3683 743 (2) 1651 3112 3810 629 (2)
32 38.00 26.00
129.63 150.00 30.75 60.00 129.63 150.00 30.75 70.00 145.06 170.00 29.25 –
800 965 660
3293 3810 781 (2) 1524 3293 3810 781 (2) 1778 3684 4318 743 (2)
34 40.00 28.00
143.00 163.00 32.75 64.00 147.63 168.00 32.75 76.00 138.00 187.00 31.00 –
850 1000 700
3632 4140 832 (2) 1626 3750 4267 832 (2) 1930 3505 4750 787 (2)
36 40.00 28.00
146.68 170.00 35.25 68.00 147.81 185.00 35.25 68.00 145.13 170.00 29.00 –
900 1016 711
3726 4318 895 (2) 1727 3754 4699 895 (2) 1727 3686 4318 737 (2)
38 41.00 29.00
155.91 175.00 36.50 (2) – – – – – 86.00 121.00 162.00 34.50 –
950 1041 736
3960 4445 927 2184 3073 4115 876 (2) B, C
40 42.00 30.00
158.66 188.00 38.50 76.00 167.00 190.00
38.50 90.00 175.00 198.00 36.38 –
1000 1067 762
4030 4775 978 (2) 1930 4242 4826
978 (2) 2286 4445 5030 924 (2)
42 44.00 31.00
166.50 195.00 40.25 76.00 167.00 190.00
38.50 – – – – – –
1050 1118 787
4229 4953 1022 (2) 1930 4242 4826
978 (2)
44 – – – – – – 80.00 186.75 286.00
42.25 98.00 185.00 211.00 40.50 –
1100 2032 4743 7264
1073 (2) 2490 4700 5360 1028 (2)
Velan reserves the right to change this information without notice. © 2018 Velan Inc. All rights reserved. 13
VELAN CAST STEEL API 623 GLOBE & STOP CHECK VALVES
BOLTED BONNET CAST CARBON, STAINLESS OR ALLOY STEEL
NPS 2–24 (DN 50–600), ASME CLASSES: 150–1500
Design features
Unique non-rotating design
l Non-rotating stem with precision ACME threads
(Easily adaptable for actuation) and burnished finish. Valve suitable for horizontal
installation.
l Universal trim.
13Cr stem, 13Cr faced disc, and CoCr alloy faced seats
API Trim 8 suitable for service up to 850°F (454°C).
l Seat face CoCr alloy hardfaced, ground, and lapped to
a mirror finish. Conical seat machined to fine surface
finish.
l Tapered disc.
Body guided disc accurately mates the hardfaced
surface of the disc with the surface of the seat,
hardfaced with 13Cr, CoCr alloy, SS 316, or Monel,
ground and lapped with seat.
Disc in SS 316 hardfaced with CoCr alloy also
available.
NPS 2–6 (DN 50–150) valves may have solid
CA15 (13Cr) discs.
l Body and bonnet.
Castings are precision machined. One-piece bonnet
for better alignment, fewer parts.
l Stuffing box machined to fine surface finish.
l Body and bonnet joint accurately machined to fine
surface finish. Fully enclosed gasket. Gasket materials
on page 4. Details on page 9.
l Gland has two-piece construction for easy alignment.
l Rotating stem nut.
Austenitic ductile iron Gr. D-2C, renewable in-line.
l Torque arm reduces wear on packing rings and
enables better sealing and reduces torque.
l Impactor handwheels.
Globe and stop check valves require higher closing
torques than gate valves with the same seat diameter
and pressure class. The most economical mechanism
for tight shutoff is the impactor handwheel. Two
CONICAL SEAT lugs cast under the wheel strike simultaneous blows
and give 3–10 times the closing force of standard
handwheels. Impactor handwheels are supplied at
manufacturer’s option unless specified by customer
(see page 21).
All sizes and pressure classes
l Flanges:
have conical seats.
ASME Classes 150–300: 1⁄16” raised face.
ASME Classes 600–1500: ¼” raised face.
For Bellows seal valves see our on-line catalog (VEL-BS) Finish 125–250 AARH for all valves.
at www.velan.com
14 Velan reserves the right to change this information without notice. © 2018 Velan Inc. All rights reserved.
STANDARD MATERIALS DESIGN SPECIFICATIONS
PART MATERIALS APPLICABLE
ITEM
Body(1) WCB WC6 WC9 CF8M
SPECIFICATION
Bonnet(1) WCB WC6 WC9 CF8M General design API 623
(1)(2) CoCr alloy CoCr alloy CoCr alloy CoCr alloy Wall thickness API 623
Seat
faced faced faced faced
carbon steel F11 F22 F316 Pressure-temperature rating ASME B16.34
Disc CA 15 or CA 15 or 13Cr CA 15 or 13Cr CF8M Face-to-face dimensions for butt weld
faced A105 faced F11 faced F22 or F316 ASME B16.10
Disc nut Carbon steel SS 304 or 316
and flanged valves
Stem(1)(3) SS 410 SS 316 Flange design ASME B16.5
Backseat(1)(3) SS 410 SS 316 Butt welding design ASME B16.25
Packing ring(1) Graphite
F316, B8M Materials ASTM
Gland stud
Gr. B or B7 (4) or 630(5)
Gland nut Gr. 2H Gr. 8M
Packing flange Carbon steel SS FIGURE NUMBERS
Gland bushing Carbon steel SS ASME CLASS
GLOBE STOP CHECK NEEDLE
Bonnet stud B7 B16 B8M or 630
150 0074C 0084C 0094C
Bonnet nut Gr. 2H Gr. 4 Gr. 8M
Hinge pin Steel SS 300 1074C 1084C 1094C
Gasket(1) Spiral wound stainless steel/graphite 600 2074C 2084C 2094C
Torque arm Carbon steel 900 7074C 7084C 7094C
Stainless 1500 3074C 3084C 3094C
Yoke
bushing Carbon steel steel
Stem nut A 439 Austenitic ductile iron Gr. D-2C
Handwheel nut Malleable iron or steel
Handwheel(1) Malleable iron or Ductile iron Forged globe valves
(1) Other materials available. ASME Classes 900–2500 and
(2) Hardfaced. Inclined cast globe valves
(3) Hardened.
(4) For eye bolts Gr.B, for studs B7 is used. ASME Classes 900–2500 also available
(5) For eye bolts F316, for studs B8M or 630 is used.
2½ 8.50 17.10 21.25 2.50 10 11.50 17.10 21.25 2.50 10 13 18.67 22.88 2.20 10 _ _ _ _ _ _ _ _ _ _
65 216 434 540 64 254 292 434 540 64 254 330 474 581 56 254
3 9.50 18.42 22.75 3 10 12.50 18.42 22.75 3 10 14 20.19 24.13 3 14 15 24.09 30.50 2.71 14(2)(3) 18.50 24.09 30.50 2.48 14(2)(3)
80 241 468 578 76 254 318 468 578 76 254 356 513 613 76 356 381 612 775 69 356 470 612 775 63 356
4 11.50 20.88 26.18 4 14 14 20.88 26.18 4 14 17 23.88 29.25 3.54 24(2)(3) 18 27.50 35.38 3.54 18 21.50 27.42 35.38 3.26 _
100 292 530 665 102 356 356 530 665 102 356 432 607 743 90 610 457 699 899 90 457 546 696 899 83
6 16 25.75 32 6 24 17.50 26.38 32.88 5.31 24(2)(3) 22 31.22 37.88 5.31 24(2)(3) 24 39.13 45.03 5.18 E
(4)
150 406 654 813 152 610 445 670 835 135 610 559 793 962 135 610 610 939 1143 132
8 19.50 30.73 38.38 8 24 22 32 38.88 7.17 24 (2)or(4) 26 41.75 57.88 7.17 (4) 29 50.13 62.63 6.76 (4)
200 495 780 975 203 610 559 813 988 182 610 660 1060 1470 182 737 1273 1590 172
10 24.50 39.25 46.75 8.82 24(2)(3) 24.50 42.34 52.18 8.82 24 (2)or(4) 31 47.16 59 8.74 (4) 33 59.38 75.65 8.45
250 622 997 1187 224 610 622 1075 1325 224 610 787 1198 1499 222 838 1508 1922 215
B, C
12 27.50 42.52 53 12 24 (2)or(4) 28 46.19 62.75 10.81 (4) 33 57.53 72.16 9.84 (4)
300 699 1080 1346 305 610 711 1173 1594 275 838 1461 1833 250
Velan reserves the right to change this information without notice. © 2018 Velan Inc. All rights reserved. 15
VELAN CAST STEEL API 594 SWING CHECK VALVES
CAST CARBON, STAINLESS OR ALLOY STEEL
NPS 2–48 (DN 50–1200), ASME CLASSES: 150–1500
16 Velan reserves the right to change this information without notice. © 2018 Velan Inc. All rights reserved.
DESIGN SPECIFICATIONS
ITEM APPLICABLE SPECIFICATION CLASS FIGURE NUMBER CLASS FIGURE NUMBER
General design API 594
150 0114C 900 7114C
Wall thickness API 594
300 1114C
Pressure–temperature rating ASME B16.34 1500 3114C
600 2114C
Face-to-face dimensions for butt weld
ASME B16.10
and flanged valves
D
Flange design ASME B16.5
Butt welding design ASME B16.25
Materials ASTM B
Other sizes on C
See page 22 and 23 for valve weights and CVs. application.
Velan reserves the right to change this information without notice. © 2018 Velan Inc. All rights reserved. 17
ISS I ON VA
EM
LV
LOW
ES
VELAN SPECIAL SERVICES
FE
ENV
SA
HYDROFLUORIC (HF) ACID PROCESSING VALVES ON Y
IR
MENTALL
Design features
l Carbon steel bonnets delivered with Nickel weld overlay on backseat in
stem hole to combat severe alkylation conditions.
l HF acid detecting paint to ensure valve integrity.
l Stem made from aged hardened Monel K500 for increased strength
and durability. Rising stem makes for easy visibility for open-close
indications.
l Casting design X ray “RT“ quality castings as per B16.34 acceptance
standards.
l High pressure Helium gas test. In addition to API 598, featuring more
stringent allowable leakage rates, each cast valve is subjected to a
high pressure Helium gas test to ensure the valve integrity, as per
ISO 15848-2.
l Dual Nickel weld layers in seat recess area coupled to single seal
welded Monel seat ring ensuring, extended strength, corrosion
resistance, and long term cost of ownership.
l Body/bonnet wall thickness to API 600.
18 Velan reserves the right to change this information without notice. © 2018 Velan Inc. All rights reserved.
VELAN SPECIAL SERVICES
CAST STEEL CRYOGENIC VALVES
GATE VALVE
CAST CRYOGENIC GATE, GLOBE, AND CHECK VALVES
AUSTENITIC STAINLESS STEEL, NPS 2–30 (DN 50–750)
PRESSURE CLASSES: 150–1500
The production, transport, and storage of liquefied gases such as oxygen,
nitrogen, argon, natural gas, hydrogen, or helium (down to -425°F/ -253.9ºC)
presents several technical problems. Velan specially-adapted extended
bonnet cast valves offer safe and efficient service.
Materials
l Body and bonnet: Austenitic stainless steel castings used for bodies
and bonnets offer excellent impact strength, minimal heat loss, and
protection against corrosion.
l Stem: Austenitic stainless steel. To reduce galling, stems are also
offered in A479 grade XM-19 with high toughness even at extreme low
temperatures, excellent low friction, and galling-free movement at points
of stem contact.
l Wetted parts: all Austenitic stainless steel and CoCr alloy.
l Stem nut/yoke bushing: Austenitic ductile iron Gr. D-2C.
l Packing: PTFE or graphite packing protected from freezing by
a column of insulating gas.
l Seating faces: CoCr alloy is used to prevent seizing and galling.
When extremely tight shutoff is required, globe and check valves
are supplied with Neoflon, PTFE, or other soft inserts.
l Bolting: Strain-hardened Austenitic stainless steel.
GLOBE VALVE l Lubrication of stem nut: Exxon Nebula Lubriplate No. 930-AA
or Shell Darina EPI or equivalent.
Design features
l Extended bonnets with sufficient gas column length, usually specified
by customer, are supplied for all valves to keep the stem packing at
sufficient distance away from the cold fluid to remain functional.
l Flexible wedges with CoCr alloy seating faces for cryogenic service.
l Neoflon inserts are available for globe, piston, and swing check discs.
l Cleaning: All cryogenic valves are thoroughly degreased and cleaned and
pipe ends are sealed to prevent contamination.
For more information on cryogenic valves see our on-line catalog (VEL-CRYO)
at www.velan.com.
Velan reserves the right to change this information without notice. © 2018 Velan Inc. All rights reserved. 19
VELAN SPECIAL SERVICES
BLOCK AND BLEED GATE VALVES
FOR CHEMICAL AND PETROCHEMICAL INDUSTRIES
CAST STEEL API 600* BLOCK AND BLEED GATE VALVES
ASME CLASS: 150, NPS 2–60 (DN 50–1500)
ASME CLASS: 300, NPS 2–36 (DN 50–900)
FLANGED OR BUTT WELD ENDS
Design features
l Positive shutoff with visual or remote proof of seat tightness.
l No product contamination due to absolute tightness.
l Dual seating. Elastomer-to-metal seat plus metal-to-metal secondary seal.
l Fire safe. The metal-to-metal seat ensures tightness if the secondary
elastomer seat is damaged during the fire.
l PTFE seat insert resists corrosive media, has high abrasion resistance,
and operates up to + 400°F (204°C).
l Seat hardfaced with SS 410 and seal welded.
Seat/wedge design
Style A Style B (1)
NPS 2–12 NPS 14–60 Specifications for seat
(DN 50–300) (DN 350–1500) insert materials
Type Maximum. Not
operating recommended
temperature
20 Velan reserves the right to change this information without notice. © 2018 Velan Inc. All rights reserved.
GEAR, ELECTRIC, AND CYLINDER ACTUATORS
Gear actuators Cylinder actuators
Gearing is generally applied to The most commonly used
valves to make operation easier. cylinders are actuated by air,
The gearing may be, of the spur, but oil and water types are
bevel, or worm type—any of also available if required. In all
which may be applied to Velan designs, the valve stem normally
serves as a piston rod with
valves.
the disc fastened directly to it.
The gears and gear brackets may Tail rods are also supplied as
be either cast iron or cast steel standard equipment to serve
and may have cast or cut teeth, depending on the loads as position indicators and for emergency opening.
and the application. Gearing is too often neglected when Handwheels and gear heads can be mounted on top of
cylinders for operation in an emergency, which may arise
valve operation is considered, resulting in unsatisfactory
due to the loss of operating medium in the cylinder.
operation that requires expensive changes.
Velan cylinders can be furnished with mounting pads for
one of the commercial cylinders or valve positioners that
Size Optional Standard provide throttling control. High-pressure cylinders are
TYPE
600 4 –10 100 –250 — — is always allowed for in the final actuator selection, but
grossly oversized actuators are avoided.
900 2– 4 50 –100 — —
1500 2– 4 50 –100 — — Because of the wide variations in system operating
conditions, actuator sizing is based on the following:
Electric actuators Actuator Line pressure Differential Power supply
Motorized controls may be type pressure (closed)
applied to valves of almost Electric Specified by Specified by Voltage, type, phase,
any size for operation in customer customer specified by customer
practically any position or Pneumatic Specified by Specified by Air pressure
location. customer customer specified by customer
Hydraulic Specified by Specified by Hydraulic pressure
All units, whether installed customer customer specified by customer
directly on a valve or on a floor stand,
Handwheel 70% of CWP (1) 70% of CWP (1) 200 lb. rimpull (2)
can be manually operated in case of power failure. The gear unless otherwise unless otherwise unless otherwise
units are available for either alternating or direct current. actuated advised by advised by advised by customer
customer customer
Motor units supplied by Velan are the high-torque
type with windings impregnated to resist both oil and (1) CWP = cold working pressure per ASME B16.34 at 100°F.
moisture. They are completely weather-proof, explosion- (2) Rimpull is defined as the total tangential force acting on the outer rim
proof (optional), and dust and steam tight. Various sizes of the handwheel (e.g., 200 lb rimpull requires 100 lb force per hand).
This rimpull figure is given for closing/opening conditions.
and styles are available for different applications, and For running conditions (travel from open to closed or vice versa),
systems and can be varied to fit special requirements. the rimpull is considerably less. For details, contact the company.
OTHER ACCESSORIES
Chain wheels Floor stands
Chainwheels are used to enable remote actuation of a Floor stands are available in a number of sizes, and the
valve that is typically at a higher elevation than the person size to be used depends on the stem size and stem load
operating it. Chainwheels may be used on Velan cast of the valve.
steel valves covered in this catalogue. Velan strongly
recommends the use of appropriately designed safety
accessories to prevent the risk of the chainwheel falling in Lifting points
the event it becomes detached from the valve assembly. Lifting points are available to facilitate handling of larger
Please contact Velan for additional information on the and heavier valves.
correct application of chainwheels on our valves.
Velan reserves the right to change this information without notice. © 2018 Velan Inc. All rights reserved. 21
BYPASSES
AVAILABLE FOR ALL VELAN CAST STEEL VALVES IN ACCORDANCE WITH MSS-SP45 - SERIES A
API 600 GATE (Note: Dimensions are in inches) API 623 GLOBE (Note: Dimensions are in inches)
SIZE CLASS 150 CLASS 300 CLASS 600 SIZE CLASS 150 CLASS 300 CLASS 600
Bypass
Bypass
Bypass
Bypass
Bypass
Bypass
Elbow
Elbow
Elbow
Elbow
Elbow
Elbow
NPS DN A B A B A B NPS DN A B A B A B
3 80 /
1 2 10.50 /
1 2 4.75 /
1 2 12.25 /
1 2 6.25 /
1 2 12.31 /
1 2 6.25 3 80 /
1 2 13.00 /
1 2 6.38 /
1 2 11.50 /
1 2 6.13 /
1 2 13.00 /
1 2 8.25
4 100 /
1 2 13.00 /
1 2 5.63 /
1 2 13.00 /
1 2 6.50 /
1 2 14.00 /
1 2 6.50 4 100 /
1 2 13.00 /
1 2 7.50 /
1 2 16.50 /
1 2 7.00 /
1 2 15.00 /
1 2 9.50
6 150 3 /4 14.00 3 /4 6.13 3 /4 14.00 3 /4 9.00 3 /4 15.00 3 /4 9.00 6 150 3 /4 11.13 3 /4 11.00 3 /4 14.75 3 /4 11.00 3 /4 13.00 3 /4 11.00
8 200 3 /4 17.00 3 /4 6.81 3 /4 17.00 3 /4 10.00 3 /4 17.38 3 /4 10.00 8 200 3 /4 11.50 3 /4 14.00 3 /4 13.00 3 /4 14.00 3 /4 13.00 3 /4 11.25
10 250 1 18.00 1 7.69 1 18.00 1 11.00 1 18.50 1 11.00
10 250 1 18.00 1 14.88 1 18 1 15.00 — — — —
12 300 1 18.00 1 8.13 1 18.00 1 12.50 1 18.50 1 12.50
12 300 1 18.00 1 19.00 1 18 1 18.00 — — — —
14 350 1 23.00 1 9.00 1 18.50 1 16.00 1 18.50 1 19.13
16 1 24.00 1 10.00 1 18.50 1 15.50 1 20.50 1 20.00 14 350 1 18.00 1 19.50 1 18 1 19.50 — — — —
400
18 450 1 26.63 1 12.00 1 19.50 1 14.00 1 20.50 1 24.00 16 400 1 18.00 1 24.00 1 18 1 24.00 — — — —
20 500 1 26.63 1 12.00 1 19.50 1 16.00 1 20.50 1 24.00
24 600 1 28.75 1 12.25 1 22.50 1 18.25 1 22.50 1 32.00
30 750 1 33.63 1 14.00 1 26.00 1 24.00 1 27.00 1 36.00
34 850 — — — — — — — — — 28.00 1 42.38
36 900 1 34.00 1 15.25 1 28.00 1 50.00 1 30.00 1 35.00
38 950 — — — — — — — — — 31.00 1 47.38
40 1000 — — — — — 32.00 — 45.00 — 32.00 1 50.50
42 1050 — — — — — 32.00 — 45.00 — — — —
44 1100 — — — — — — — — — 35.00 — 50.00
50 1250 — — — — — — — — — 39.00 — 61.75
60 1500 1 44.00 1 24.00 — — — — — — — —
Bolt circle
diameter
diameter
Flange
ASME B 16.5 and B16.47(1)
(Note: Dimensions are in inches and weights in pounds)
22 Velan reserves the right to change this information without notice. © 2018 Velan Inc. All rights reserved.
FLANGES, WEIGHTS, AND Cv FLOW COFFICIENTS
API 600 CAST STEEL VALVES Raised
CLASS 300, 600, 900, AND 1500 face
Bolt circle
diameter
diameter
DRILLED AND FACED AS FOLLOWS
Flange
ASME B 16.5 and B16.47(1)
(Note: Dimensions are in inches and weights in pounds)
1 ⁄2
1
2200
3000
2500
3700
—
—
—
—
1750 2050
2400 3100
13,000
18,000
—
—
5900
7800
1 /4
18 450 29.25 25.75 1.75 20 15⁄8 4000 4800 — — 3200 4000 22,000 — 9900
RAISED 20 500 32.00 28.50 1.75 24 15⁄8 5600 6800 — — 4500 6100 27,000 — 12,000
FACE 24 600 37.00 33.00 2.00 24 17⁄8 8000 9800 — — 6400 7600 40,000 — 18,000
26 650 — — — — — 6835 8154 — — 7600 8930 38,000 — 21,150
30 (1) 750 44.50 40.25 2.13 28 2 12,000 14,000 — — — — 52,000 — —
34(1) 850 49.00 44.50 2.38 28 2 ⁄4
1
— 19,000 — — — — 82,500 — —
36 (1) 900 51.75 47.00 2.63 28 2 1⁄2 17,000 19,500 — — — — 72,000 — —
38(1) 950 50.00 45.75 2.38 28 2 1⁄4 — 26,700 — — — — 103,000 — —
40(1) 1000 52.00 45.75 2.38 32 2 1⁄4 — 33,200 — — — — 115,000 — —
44(1) 1100 52.25 52.50 2.63 32 2 1⁄2 — 42,800 — — — — 144,000 — —
50 (1) 1250 65.75 60.00 3.13 28 3 — 59,100 — — — — 190,000 — —
2 50 8.50 6.50 1.00 8 7
⁄8 150 185 68 150 135 165 230 30 80
2 1 ⁄ 2 65 9.63 7.50 1.13 8 1 — — — — 175 210 — — 200
3 80 9.50 7.50 1.00 8 7
⁄8 235 270 165 225 175 210 560 90 200
4 100 11.50 9.25 1.25 8 11⁄8 270 355 260 350 245 330 1050 155 380
900 6 150 15.00 12.50 1.25 12 11⁄8 830 980 641 831 485 635 2400 350 875
1 /4 8 200 18.50 15.50 1.50 12 1 ⁄8
3
1220 1500 1278 1588 700 900 4200 610 1325
RAISED 10 250 21.50 18.50 1.50 16 1 ⁄8
3
2000 2400 — — 1600 2100 6750 975 2400
FACE 12 300 24.00 21.00 1.50 20 13⁄8 3170 3670 — — — — 9700 — —
14 350 25.25 22.00 1.62 20 11⁄2 3900 4460 — — — — 12,000 — —
16 400 27.75 24.25 1.75 20 15⁄8 5570 6250 — — — — 16,000 — —
20 500 33.75 29.50 2.13 20 2 — — — — 5961 7081 — — 11177
32 800 51.75 45.50 3.38 20 3 ⁄4
1
— — — — 13674 18368 — — 24036
38 950 — — — — — — — — — 20,250 26,800 — — 34,500
2 50 8.50 6.50 1.00 8 7
⁄8 150 185 68 150 135 165 230 30 80
2 1 ⁄ 2 65 9.63 7.50 1.13 8 1 — — — — 205 275 — — 185
1500 3 80 10.50 8.00 1.25 8 11⁄8 255 325 188 274 205 275 510 75 185
1 /4
4 100 12.25 9.50 1.37 8 11⁄4 430 520 — — 340 430 925 130 330
RAISED 6 125 15.50 12.50 1.50 12 13⁄8 1045 1205 — — 805 965 2100 — 750
FACE 8 200 19.00 15.50 1.75 12 1 ⁄8
5
1850 2550 — — 1350 2050 3650 — 1325
10 250 23.00 19.00 2.00 12 17⁄8 2600 3300 — — 2233 2821 5850 — 2103
(1) NPS 26 (DN 650) and up: ASME B16.47 Series A (MSS-SP– 44). For Series B (API 605) contact the factory.
Velan reserves the right to change this information without notice. © 2018 Velan Inc. All rights reserved. 23
PRESSURE-TEMPERATURE RATINGS (psig – °F)
STANDARD CLASS VALVES FLANGED AND BUTT WELD END
NOTE: FOR SPECIAL CLASS VALVES, WHICH HAVE HIGHER RATINGS CONTACT THE COMPANY.
CAST ASTM MATERIAL STANDARD – TO ASME B16.34
ASME Boiler and Pressure Vessel Code Section II materials that also meet the requirements of the listed ASTM specifications.
psig/°F (bar/°C) Classes 150–4500
A 216 Gr. WCB (1) A 217 Gr.WC6 (3) (4) (5) A217 Gr. WC9 (3) (4) (5)
TEMP. WORKING PRESSURES BY CLASS, psig TEMP. WORKING PRESSURES BY CLASS, psig TEMP. WORKING PRESSURES BY CLASS, psig
°F 150 300 600 900 1500 2500 4500 °F 150 300 600 900 1500 2500 4500 °F 150 300 600 900 1500 2500 4500
−20 to 100 285 740 1,480 2,220 3,705 6,170 11,110 −20 to 100 290 750 1,500 2,250 3,750 6,250 11,250 −20 to 100 290 750 1,500 2,250 3,750 6,250 11,250
200 260 680 1,360 2,035 3,395 5,655 10,185 200 260 750 1,500 2,250 3,750 6,250 11,250 200 260 750 1,500 2,250 3,750 6,250 11,250
300 230 655 1,310 1,965 3,270 5,450 9,815 300 230 720 1,445 2,165 3,610 6,015 10,830 300 230 730 1,455 2,185 3,640 6,070 10,925
400 200 635 1,265 1,900 3,170 5,280 9,505 400 200 695 1,385 2,080 3,465 5,775 10,400 400 200 705 1,410 2,115 3,530 5,880 10,585
500 170 605 1,205 1,810 3,015 5,025 9,040 500 170 665 1,330 1,995 3,325 5,540 9,965 500 170 665 1,330 1,995 3,325 5,540 9,965
600 140 570 1,135 1,705 2,840 4,730 8,515 600 140 605 1,210 1,815 3,025 5,040 9,070 600 140 605 1,210 1,815 3,025 5,040 9,070
650 125 550 1,100 1,650 2,745 4,575 8,240 650 125 590 1,175 1,765 2,940 4,905 8,825 650 125 590 1,175 1,765 2,940 4,905 8,825
700 110 530 1,060 1,590 2,665 4,425 7,960 700 110 570 1,135 1,705 2,840 4,730 8,515 700 110 570 1,135 1,705 2,840 4,730 8,515
750 95 505 1,015 1,520 2,535 4,230 7,610 750 95 530 1,065 1,595 2,660 4,430 7,970 750 95 530 1,065 1,595 2,660 4,430 7,970
800 80 410 825 1,235 2,055 3,430 6,170 800 80 510 1,015 1,525 2,540 4,230 7,610 800 80 510 1,015 1,525 2,540 4,230 7,610
850 65 320 640 955 1,595 2,655 4,785 850 65 485 975 1,460 2,435 4,060 7,305 850 65 485 975 1,460 2,435 4,060 7,305
900 50 230 460 690 1,150 1,915 3,455 900 50 450 900 1,350 2,245 3,745 6,740 900 50 450 900 1,350 2,245 3,745 6,740
950 35 135 275 410 685 1,145 2,055 950 35 320 640 955 1,595 2,655 4,785 950 35 385 755 1,160 1,930 3,220 5,795
1,000 20 85 170 255 430 715 1,285 1,000 20 215 430 650 1,080 1,800 3,240 1,000 20 265 535 800 1,335 2,230 4,010
1,050 20(a) 145 290 430 720 1,200 2,160 1,050 20(a) 175 350 525 875 1,455 2,625
1,100 20(a) 95 190 290 480 800 1,440 1,100 20(a) 110 220 330 550 915 1,645
1,150 20(a) 65 130 195 325 545 975 1,150 20(a) 70 135 205 345 570 1,030
1,200 15(a) 40 80 125 205 345 615 1,200 15(a) 40 80 125 205 345 615
(a) Flanged-end valve ratings terminate at 1,000°F. (a) Flanged-end valve ratings terminate at 1,000°F.
A 217 Gr. C5 (3) (5) A 217 Gr. C12 (3) (5) A 351 Gr. CF8M (6)
TEMP. WORKING PRESSURES BY CLASS, psig TEMP. WORKING PRESSURES BY CLASS, psig TEMP. WORKING PRESSURES BY CLASS, psig
°F 150 300 600 900 1500 2500 4500 °F 150 300 600 900 1500 2500 4500 °F 150 300 600 900 1500 2500 4500
-20 to 100 290 750 1,500 2,250 3,750 6,250 11,250 −20 to 100 290 750 1,500 2,250 3,750 6,250 11,250 −20 to 100 275 720 1,440 2,160 3,600 6,000 10,800
200 260 750 1,500 2,250 3,750 6,250 11,250 200 260 750 1,500 2,250 3,750 6,250 11,250 200 235 620 1,240 1,860 3,095 5,160 9,290
300 230 730 1,455 2,185 3,640 6,070 10,925 300 230 730 1,455 2,185 3,640 6,070 10,925 300 215 560 1,120 1,680 2,795 4,660 8,390
400 200 705 1,410 2,115 3,530 5,880 10,585 400 200 705 1,410 2,115 3,530 5,880 10,585 400 195 515 1,025 1,540 2,570 4,280 7,705
500 170 665 1,330 1,995 3,325 5,540 9,965 500 170 665 1,330 1,995 3,325 5,540 9,965 500 170 480 955 1,435 2,390 3,980 7,165
600 140 605 1,210 1,815 3,025 5,040 9,070 600 140 605 1,210 1,815 3,025 5,040 9,070 600 140 450 900 1,355 2,255 3,760 6,770
650 125 590 1,175 1,765 2,940 4,905 8,825 650 125 590 1,175 1,765 2,940 4,905 8,825 650 125 440 885 1,325 2,210 3,680 6,625
700 110 570 1,135 1,705 2,840 4,730 8,515 700 110 570 1,135 1,705 2,840 4,730 8,515 700 110 435 870 1,305 2,170 3,620 6,515
750 95 530 1,065 1,595 2,660 4,430 7,970 750 95 530 1,065 1,595 2,660 4,430 7,970 750 95 425 855 1,280 2,135 3,560 6,410
800 80 510 1,015 1,525 2,540 4,230 7,610 800 80 510 1,015 1,525 2,540 4,230 7,610 800 80 420 845 1,265 2,110 3,520 6,335
850 65 485 975 1,460 2,435 4,060 7,305 850 65 485 975 1,460 2,435 4,060 7,305 850 65 420 835 1,255 2,090 3,480 6,265
900 50 375 745 1,120 1,870 3,115 5,605 900 50 450 900 1,350 2,245 3,745 6,740 900 50 415 830 1,245 2,075 3,460 6,230
950 35 275 550 825 1,370 2,285 4,115 950 35 375 755 1,130 1,885 3,145 5,655 950 35 385 775 1,160 1,930 3,220 5,795
1,000 20 200 400 595 995 1,655 2,985 1,000 20 255 505 760 1,270 2,115 3,805 1,000 20 365 725 1,090 1,820 3,030 5,450
1,050 20(a) 145 290 430 720 1,200 2,160 1,050 20(a) 170 345 515 855 1,430 2,570 1,050 20 360 720 1,080 1,800 3,000 5,400
1,100 20(a) 100 200 300 495 830 1,490 1,100 20(a) 115 225 340 565 945 1,695 1,100 20(a) 305 610 915 1,525 2,545 4,575
1,150 20(a) 60 125 185 310 515 925 1,150 20(a) 75 150 225 375 630 1,130 1,150 20(a) 235 475 710 1,185 1,970 3,550
1,200 15(a) 35 70 105 170 285 515 1,200 20(a) 50 105 155 255 430 770 1,200 20(a) 185 370 555 925 1,545 2,775
(a) Flanged-end valve ratings terminate at 1,000°F. (a) Flanged-end valve ratings terminate at 1,000°F. 1,250 20(a) 145 295 440 735 1,230 2,210
1,300 20(a) 115 235 350 585 970 1,750
1,350 20(a) 95 190 290 480 800 1,440
1,400 20(a) 75 150 225 380 630 1,130
1,450 20(a) 60 115 175 290 485 875
1,500 15(a) 40 85 125 205 345 620
(a) Flanged-end valve ratings terminate at 1,000°F.
24 Velan reserves the right to change this information without notice. © 2018 Velan Inc. All rights reserved.
PRESSURE-TEMPERATURE RATINGS (bars – °C)
STANDARD CLASS VALVES FLANGED AND BUTT WELD END
NOTE: FOR SPECIAL CLASS VALVES, WHICH HAVE HIGHER RATINGS CONTACT THE COMPANY.
CAST ASTM MATERIAL STANDARD – TO ASME B16.34
ASME Boiler and Pressure Vessel Code Section II materials that also meet the requirements of the listed ASTM specifications.
psig/°F (bar/°C) Classes 150–4500
A216 Gr. WCB (1) A 217 Gr.WC6 (3) (4) (5) A217 Gr. WC9 (3) (4) (5)
TEMP. WORKING PRESSURES BY CLASS, bar TEMP. WORKING PRESSURES BY CLASS, bar TEMP. WORKING PRESSURES BY CLASS, bar
°C 150 300 600 900 1500 2500 4500 °C 150 300 600 900 1500 2500 4500 °C 150 300 600 900 1500 2500 4500
−29 to 38 19.6 51.1 102.1 153.2 255.3 425.5 765.9 −29 to 38 19.8 51.7 103.4 155.1 258.6 430.9 775.7 −29 to 38 19.8 51.7 103.4 155.1 258.6 430.9 775.7
50 19.2 50.1 100.2 150.4 250.6 417.7 751.9 50 19.5 51.7 103.4 155.1 258.6 430.9 775.7 50 19.5 51.7 103.4 155.1 258.6 430.9 775.7
100 17.7 46.6 93.2 139.8 233.0 388.3 699.0 100 17.7 51.5 103 154.4 257.4 429 772.2 100 17.7 51.5 103 154.6 257.6 429.4 773
150 15.8 45.1 90.2 135.2 225.4 375.6 676.1 150 15.8 49.7 99.5 149.2 248.7 414.5 746.2 150 15.8 50.3 100.3 150.6 250.8 418.2 752.8
200 13.8 43.8 87.6 131.4 219.0 365.0 657.0 200 13.8 48 95.9 143.9 239.8 399.6 719.4 200 13.8 48.6 97.2 145.8 243.4 405.4 729.8
250 12.1 41.9 83.9 125.8 209.7 349.5 629.1 250 12.1 46.3 92.7 139 231.8 386.2 694.8 250 12.1 46.3 92.7 139 231.8 386.2 694.8
300 10.2 39.8 79.6 119.5 199.1 331.8 597.3 300 10.2 42.9 85.7 128.6 214.4 357.1 642.6 300 10.2 42.9 85.7 128.6 214.4 357.1 642.6
325 9.3 38.7 77.4 116.1 193.6 322.6 580.7 325 9.3 41.4 82.6 124 206.6 344.3 619.6 325 9.3 41.4 82.6 124 206.6 344.3 619.6
350 8.4 37.6 75.1 112.7 187.8 313.0 563.5 350 8.4 40.3 80.4 120.7 201.1 335.3 603.3 350 8.4 40.3 80.4 120.7 201.1 335.3 603.3
375 7.4 36.4 72.7 109.1 181.8 303.1 545.5 375 7.4 38.9 77.6 116.5 194.1 323.2 581.8 375 7.4 38.9 77.6 116.5 194.1 323.2 581.8
400 6.5 34.7 69.4 104.2 173.6 289.3 520.8 400 6.5 36.5 73.3 109.8 183.1 304.9 548.5 400 6.5 36.5 73.3 109.8 183.1 304.9 548.5
425 5.5 28.8 57.5 86.3 143.8 239.7 431.5 425 5.5 35.2 70 105.1 175.1 291.6 524.7 425 5.5 35.2 70 105.1 175.1 291.6 524.7
450 4.6 23.0 46.0 69.0 115.0 191.7 345.1 450 4.6 33.7 67.7 101.4 169 281.8 507 450 4.6 33.7 67.7 101.4 169 281.8 507
475 3.7 17.4 34.9 52.3 87.2 145.3 261.5 475 3.7 31.7 63.4 95.1 158.2 263.9 474.8 475 3.7 31.7 63.4 95.1 158.2 263.9 474.8
500 2.8 11.8 23.5 35.3 58.8 97.9 176.3 500 2.8 25.7 51.5 77.2 128.6 214.4 385.9 500 2.8 28.2 56.5 84.7 140.9 235 423
538 1.4 5.9 11.8 17.7 29.5 49.2 88.6 538 1.4 14.9 29.8 44.7 74.5 124.1 223.4 538 1.4 18.4 36.9 55.3 92.2 153.7 276.6
550 1.4(a) 12.7 25.4 38.1 63.5 105.9 190.6 550 1.4(a) 15.6 31.3 46.9 78.2 130.3 234.5
575 1.4(a) 8.8 17.6 26.4 44 73.4 132 575 1.4(a) 10.5 21.1 31.6 52.6 87.7 157.9
600 1.4(a) 6.1 12.2 18.3 30.5 50.9 91.6 600 1.4(a) 6.9 13.8 20.7 34.4 57.4 103.3
625 1.4(a) 4.3 8.5 12.8 21.3 35.5 63.9 625 1.4(a) 4.5 8.9 13.4 22.3 37.2 66.9
650 1.1(a) 2.8 5.7 8.5 14.2 23.6 42.6 650 1.1(a) 2.8 5.7 8.5 14.2 23.6 42.6
(a) Flanged-end valve ratings terminate at 538°C. (a) Flanged-end valve ratings terminate at 538°C.
A 217 Gr. C5 (3) (5) A 217 Gr. C12 (3)(5) A 351 Gr. CF8M (6)
TEMP. WORKING PRESSURES BY CLASS, bar TEMP. WORKING PRESSURES BY CLASS, bar TEMP. WORKING PRESSURES BY CLASS, bar
°C 150 300 600 900 1500 2500 4500 °C 150 300 600 900 1500 2500 4500 °C 150 300 600 900 1500 2500 4500
−29 to 38 20 51.7 103.4 155.1 258.6 430.9 775.7 −29 to 38 20 51.7 103.4 155.1 258.6 430.9 775.7 −29 to 38 19 49.6 99.3 148.9 248.2 413.7 744.6
50 19.5 51.7 103.4 155.1 258.6 430.9 775.7 50 19.5 51.7 103.4 155.1 258.6 430.9 775.7 50 18.4 48.1 96.2 144.3 240.6 400.9 721.7
100 17.7 51.5 103 154.6 257.6 429.4 773 100 17.7 51.5 103 154.6 257.6 429.4 773 100 16.2 42.2 84.4 126.6 211 351.6 632.9
150 15.8 50.3 100.3 150.6 250.8 418.2 752.8 150 15.8 50.3 100.3 150.6 250.8 418.2 752.8 150 14.8 38.5 77 115.5 192.5 320.8 577.4
200 13.8 48.6 97.2 145.8 243.4 405.4 729.8 200 13.8 48.6 97.2 145.8 243.4 405.4 729.8 200 13.7 35.7 71.3 107 178.3 297.2 534.9
250 12.1 46.3 92.7 139 231.8 386.2 694.8 250 12.1 46.3 92.7 139 231.8 386.2 694.8 250 12.1 33.4 66.8 100.1 166.9 278.1 500.6
300 10.2 42.9 85.7 128.6 214.4 357.1 642.6 300 10.2 42.9 85.7 128.6 214.4 357.1 642.6 300 10.2 31.6 63.2 94.9 158.1 263.5 474.3
325 9.3 41.4 82.6 124 206.6 344.3 619.6 325 9.3 41.4 82.6 124 206.6 344.3 619.6 325 9.3 30.9 61.8 92.7 154.4 257.4 463.3
350 8.4 40.3 80.4 120.7 201.1 335.3 603.3 350 8.4 40.3 80.4 120.7 201.1 335.3 603.3 350 8.4 30.3 60.7 91 151.6 252.7 454.9
375 7.4 38.9 77.6 116.5 194.1 323.2 581.8 375 7.4 38.9 77.6 116.5 194.1 323.2 581.8 375 7.4 29.9 59.8 89.6 149.4 249 448.2
400 6.5 36.5 73.3 109.8 183.1 304.9 548.5 400 6.5 36.5 73.3 109.8 183.1 304.9 548.5 400 6.5 29.4 58.9 88.3 147.2 245.3 441.6
425 5.5 35.2 70 105.1 175.1 291.6 524.7 425 5.5 35.2 70 105.1 175.1 291.6 524.7 425 5.5 29.1 58.3 87.4 145.7 242.9 437.1
450 4.6 33.7 67.7 101.4 169 281.8 507 450 4.6 33.7 67.7 101.4 169 281.8 507 450 4.6 28.8 57.7 86.5 144.2 240.4 432.7
475 3.7 27.9 55.7 83.6 139.3 232.1 417.8 475 3.7 31.7 63.4 95.1 158.2 263.9 474.8 475 3.7 28.7 57.3 86 143.4 238.9 430.1
500 2.8 21.4 42.8 64.1 106.9 178.2 320.7 500 2.8 28.2 56.5 84.7 140.9 235 423 500 2.8 28.2 56.5 84.7 140.9 235 423
538 1.4 13.7 27.4 41.1 68.6 114.3 205.7 538 1.4 17.5 35 52.5 87.5 145.8 262.4 538 1.4 25.2 50 75.2 125.5 208.9 375.8
550 1.4(a) 12 24.1 36.1 60.2 100.4 180.7 550 1.4(a) 15 30 45 75 125 225 550 1.4(a) 25 49.8 74.8 124.9 208 374.2
575 1.4(a) 8.9 17.8 26.7 44.4 74 133.3 575 1.4(a) 10.5 20.9 31.4 52.3 87.1 156.8 575 1.4(a) 24 47.9 71.8 119.7 199.5 359.1
600 1.4(a) 6.2 12.5 18.7 31.2 51.9 93.5 600 1.4(a) 7.2 14.4 21.5 35.9 59.8 107.7 600 1.4(a) 19.9 39.8 59.7 99.5 165.9 298.6
625 1.4(a) 4 8 12 20 33.3 59.9 625 1.4(a) 5 9.9 14.9 24.8 41.4 74.5 625 1.4(a) 15.8 31.6 47.4 79.1 131.8 237.2
650 0.9(a) 2.4 4.7 7.1 11.8 19.7 35.5 650 1.4(a) 3.5 7.1 10.6 17.7 29.5 53.2 650 1.4(a) 12.7 25.3 38 63.3 105.5 189.9
(a) Flanged-end valve ratings terminate at 538°C. (a) Flanged-end valve ratings terminate at 538°C. 675 1.4(a) 10.3 20.6 31 51.6 86 154.8
700 1.4(a) 8.4 16.8 25.1 41.9 69.8 125.7
725 1.4(a) 7 14 21 34.9 58.2 104.8
750 1.4(a) 5.9 11.7 17.6 29.3 48.9 87.9
775 1.4(a) 4.6 9 13.7 22.8 38 68.4
800 1.2(a) 3.5 7 10.5 17.4 29.2 52.6
816 1.0(a) 2.8 5.9 8.6 14.1 23.8 42.7
(a) Flanged-end valve ratings terminate at 538°C.
A 351 Gr. CF3M (7) General Notes:
TEMP. WORKING PRESSURES BY CLASS, bar
°C 150 300 600 900 1500 2500 4500 (1) Upon prolonged exposure to temperatures above 425°C, the carbide phase of steel may be
converted to graphite. Permissible, but not recommended for prolonged use above 425°C.
−29 to 38 15.9 41.4 82.7 124.1 206.8 344.7 620.5
50 15.3 40 80 120.1 200.1 333.5 600.3 (3) Use normalized and tempered material only.
100 13.3 34.8 69.6 104.4 173.9 289.9 521.8
150 12 31.4 62.8 94.2 157 261.6 470.9 (4) Not to be used over 595°C.
200 11.2 29.2 58.3 87.5 145.8 243 437.3 (5) The deliberate addition of any element not listed in ASTM A 217, Table 1, is prohibited, except that
250 10.5 27.5 54.9 82.4 137.3 228.9 412 Ca and Mg may be added for deoxidation.
300 10 26.1 52.1 78.2 130.3 217.2 391
325 9.3 25.5 51 76.4 127.4 212.3 382.2 (6) At temperatures over 538°C, use only when the carbon content is 0.04% or higher.
350 8.4 25.1 50.1 75.2 125.4 208.9 376.1
375 7.4 24.8 49.5 74.3 123.8 206.3 371.3 (7) Not to be used over 425°C.
400 6.5 24.3 48.6 72.9 121.5 202.5 364.6
425 5.5 23.9 47.7 71.6 119.3 198.8 357.9
450 4.6 23.4 46.8 70.2 117.1 195.1 351.2
Velan reserves the right to change this information without notice. © 2018 Velan Inc. All rights reserved. 25
SPECIFICATION OF CAST VALVE MATERIALS
BODY AND BONNET, WEDGE–DISC–PACKING FLANGE
DESCRIPTION CARBON STEEL ALLOY STEEL STAINLESS STEEL
11⁄4Cr - 1⁄2Mo 21⁄4Cr - 1Mo 5Cr 9Cr - 1Mo 13Cr 316 316L 304
ASTM A216 A352 A352 A217 A217 A217 A217 A217 A296 A351 A351 A351
DESIGNATION WCB LCB LCC WC6 WC9 C5 C12 CA15 CA40 CF8M CF3M CF8
Carbon 0.25(1) 0.25(1) 0.25 0.20 0.18 0.20 0.20 0.15 0.10-0.40 0.08 0.03 0.08
Manganese 1.00 1.00 1.20 0.50-0.80 0.40-0.70 0.40-0.70 0.35-0.65 1.00 1.00 1.50 1.50 1.50
COMPOSITION %
Phosphorus 0.04 0.04 0.04 0.04 0.40 0.04 0.04 0.04 0.04 0.04 0.04 0.04
Sulphur 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.040 0.040 0.040 0.040 0.040
Silicon 0.60 0.60 0.60 0.60 0.60 0.75 1.00 1.50 1.50 1.50 1.50 2.00
Nickel 0.50 — 0.50 0.50 0.50 0.50 0.50 1.00 1.00 9.00-12.00 9.00-13.00 8.00-11.00
Chromium 0.50 — 0.50 1.00-1.50 2.00-2.75 4.00-6.50 8.00-10.00 11.5-14.0 11.5-14.0 18.00-21.00 17.00-21.00 18.00-21.00
Molybdenum 0.20 — 0.20 0.45-0.65 0.90-1.20 0.45-0.65 0.90-1.20 0.50 0.50 2.0-3.00 2.0-3.00 0.50
Copper 0.30 0.30 0.30 0.50 — 0.50 0.50 — — — — —
Heat treatment Anneal Quench and temper Temper Solution anneal
70,000 65,000- 70,000- 90,000-
Tensile psi min. 70,000-90,000 90,000-115,000 115,000 100,000 70,000 70,000 70,000
90,000 95,000
Yield psi min. 36,000 35,000 40,000 40,000 40,000 60,000 60,000 65,000 70,000 30,000 30,000 30,000
Elongation % min. 22 24 22 20 20 18 18 18 15 30 30 35
Reduction of
area % min. 35 35 35 35 35 35 35 30 25 — — —
Hardness HB 187 max. 197 max. 200 max. 207 max. 207 max. 241 max. 241 max. 327-381 475 min. — 187 max. —
Parts BODIES–BONNETS–LARGE DISCS DISC MATERIALS BODIES–BONNETS–DISCS
(1) Velan standard: 0.25 or less.
TRIM SPECIFICATION
BAR STOCK CAST
ASTM 13Cr Stainless steels Monel CoCr alloy Austenitic
Hastelloy Monel
ductile
DESIGNATION
A479 A582 A 479 A479 A564 B164 AMS 4676D B574 A494 AMS A439
410* 416* 316 St. Hard. 316 630 Monel K-Monel N 10276 M-25S 5387 A D-2C
Carbon 0.15 0.15 0.08 0.08 0.07 0.3 0.25 0.010 0.25 0.9–1.4 2.90
Manganese 1.00 1.25 2.00 2.00 1.00 2.0 1.50 1.0 1.50 1.0 1.80–2.40
Phosphorus 0.040 0.06 0.045 0.045 0.040 – 0.02 0.04 0.03 0.04 0.08
Sulphur 0.030 0.15 min. 0.030 0.030 0.030 0.024 0.010 0.03 0.03 0.04 –
COMPOSITION %
Silicon 1.00 1.00 1.00 1.00 1.00 0.5 1.00 0.08 3.5–4.5 1.5 1.00–3.00
Nickel – – 10.00–14.00 10.00–14.00 3.00–5.00 63.0 63.00–70.00 Balance Balance 3.0 1.00–24.00
Chromium 11.50–13.50 12.00–14.00 16.00–18.00 16.00–18.00 15.00–17.50 – – 14.5–16.5 – 27.0–31.0 0.50
Molybdenum – – 2.00–3.00 2.00–3.00 – – – 15.0–17.0 – 1.5 –
Copper – – – – 3.00–5.00 28.0–34.0 Balance – 27.0–33.0 – –
Aluminum – – – – – 3.00 – 3.00 – – –
Cobalt – – – – – – – – – Balance –
Tungsten – – – – – – – – – 3.5-5.5 –
Iron – – – – – – – – 3.50 3.0 –
Hot Age
Special condition Temper Hard Level 2 – – Hot finished – – –
worked hardened
Hard Solution Solution
Heat treatment Class 2 H 1100 – – – – – –
temper annealed annealed
Tensile psi min. 110,000 – 95,000 75,000 140,000 80,000 140,000 100,000 – 130,000 58,000
Yield psi min. 85,000 – 75,000 30,000 115,000 40,000 100,000 41,000 – – 28,000
Elongation % min. 15 – 25 30 14 30 20 40 – 1 20
Reduction of area 45 – 40 40 45 – – – – – –
% min.
Hardness HB 269 max. 293–352 – – 302 min. – 326 min. – 300 min. 344 min. 121–171
* 13Cr or Monel trim also available in soft form (less than 237 HB). Non-cobalt hardfacing also available.
26 Velan reserves the right to change this information without notice. © 2018 Velan Inc. All rights reserved.
How to order cast steel gate, globe, and check valves
Type of connection Size of connection Pressure rating Valve type Body/bonnet style Body material Trim material
A B C D E F G
— —
F 1 0 — 0 0 6 4 C — 0 2 T Y
Example: Flanged NPS 3 (DN 80) Class 150 cast carbon steel full bore gate valve with TY trim.
The figure numbers shown on this key are designed to cover essential features of Velan valves. Please use figure numbers to ensure
prompt and accurate processing of your order. A detailed description must accompany any special orders.
Standadrd
C Combination F Flanged B16.5 (B16.47 series A) U Undrilled flanges MY CF8M or 316 CoCr alloy (4) 316 12 321
TS CoCr alloy (4) CoCr alloy (4) 13 Cr (410) (5) 5 321
B SIZE OF CONNECTION TY 13 Cr (410 or CA15) CoCr alloy (4) 13 Cr (410) 8
Customers have the choice of specifying valve size as part of the valve figure number 13 Cr (410 or CA15) 13 Cr 410
NA CoCr alloy (4) 8
(B) using the numbers below, or indicating valve size separately. HRC 22 max. HRC 22 max.
Sizes shown in NPS (DN) NB CF8M CoCr alloy (4) 316 12 321
EXAMPLES: NC Monel CoCr alloy (4) Monel 11 Hastelloy C
Velan reserves the right to change this information without notice. © 2018 Velan Inc. All rights reserved. 27
The most comprehensive line of industrial forged and cast steel
gate, globe, check, ball, butterfly, and knife gate valves and steam traps.
Headquartered in Montreal, Canada, Velan has several © 2018 Velan Inc., Montreal, QC, Canada. All rights reserved. The contents hereof are confidential and proprietary to Velan. Any
unauthorized reproduction or disclosure, in whole or in part, is strictly prohibited. The material in this catalog is for general information
international subsidiaries. For general inquiries: only and shall not be used for specific performance data and material selection without first consulting Velan. Velan reserves the
right to change this information without notice. Velan does not accept any liability or damages arising from the use of information in
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