Car Builder Solutions Catalogue 2014 PDF
Car Builder Solutions Catalogue 2014 PDF
Car Builder Solutions Catalogue 2014 PDF
SOLUTIONS
ISSUE 27
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 1
TABLE OF CONTENTS
For detailed product location see index at the back
3 Terms & Conditions 202 Lighting 362 Stepped Joiners
4 Order form 202 Headlights & Driving Lights 364 Brass fittings & Adapters
5 Car Covers 217 Daytime Running Lights 370 Non-return Valves
NO
6 Brake & Clutch 220 Rear Lights 371 Firesleeve Insulation
26 Catches & Latches 225 LED Lighting 373 Overbraid
29 1/4 Turn Fasteners 238 Side Repeaters 374 Hose Finishers
TU
41 Steering & UJ’s 250 Rear Fog & Reverse 383 Helicoil Kits
44 CV Boots & Gaiters 254 Rain Lights 384 Rivnut Tools
45 Steering Wheels 255 Number Plate Lights 386 Riveting Tools
AT
50 Throttle & Choke 258 Interior Lights 387 Sheet Metal & Body Tools
54 Springs 262 Reflectors 392 Power & Air Tools
56 Rubber Mounts 264 Inspection Lights 395 Brake system Tools
E
63 Screen Wash & Wipe 268 Mirrors 399 Stamps & Punches
70 Fuel Hose & Clips 276 Interior Mirrors 402 Wheel, Tyre, Heat, Noise
76 Fuel Pumps & Filters 280 Seat Belts 404 Bungees & Straps
LE
101 Warning Lights 292 Tax Disc Holders 412 Car Care
107 Switches 293 Interior Storage 413 Adhesives & Sealant
EU
114 Push Button Switches 295 Gear Knobs 415 Stonechip & Vinyl Film
118 Rocker Switches 296 Gear & Handbrake Gaiters 417 Soundproofing
130 Headlamp Switches 297 Miscellaneous Parts 418 Heatmat
131 Switch Panels 304 Air Conditioning 419 Tapes
SE
133 Indicator Switches 313 Heating & Ventilation 421 Ali Tube & Sheet
136 Hazard Switches 322 Dash Vents 422 Grille & Mesh
139 Relays & Flashers 328 Ducting 423 Rubber, Foam, Carpet
IND
151 Fuse Boxes 340 Electric Water Pumps 436 Hood & Trim Fixings
157 Terminals & Connectors 341 Header & Expansion Tanks 437 Press Studs
166 Wiring Tools 345 Radiator Caps & Necks 440 Dzus Fasteners
AT
174 Cable Sleeving 353 Black Silicone Hose 451 Rivets & Rivnuts
177 Wiring Module 354 Fuel Hose 453 Rubber & Chrome Trim
179 Horns & Immobiliser 355 Adapter Housings 462 Charts
CK
HOURS OF BUSINESS
Monday to Friday 8 to 5 Saturday 8 to 12
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 3
CBS ORDER FORM
Please copy this page to either post your order to:
CBS, Redlands, Lindridge Lane, Staplehurst, Kent TN12 0JJ
or FAX it to 01580 893733 INTERNATIONAL FAX #44 1580 893733
CODE PRODUCT DESCRIPTION QTY PRICE TOTAL
Please see back page for postage and shipping charges. TOTAL
Please note returns terms and conditions.
P&P
Please call if you require exact postage price for your order otherwise
leave P&P box blank and we will total for you. VAT @ 20%
ADDRESS
POST CODE
POST CODE Email address
TELEPHONE NUMBER SIGNATURE
FAX NUMBER
WOULD YOU LIKE A CATALOGUE? YES NO
Acceptable methods of payment: Credit or Debit Cards: Delta, Electron, Maestro, Maestro International, Mastercard, Solo,
Visa. Cheque or Postal Order, payable to: Car Builder Solutions
Page 4 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
GREAT VALUE CAR COVERS
INDOOR
ROYAL
BLUE
OUTDOOR 3 LAYER
SK Y BLUE
with
W HITE LININ G
INDOOR COVER
POLYESTER INDOOR CAR COVER THREE LAYER POLYESTER OUTDOOR CAR COVER
This excellent value cover will protect your car from dust and NEW HEAVIER MATERIAL WITH SOFTER INNER
paint fade. Water repellent. Storage bag included. LAYER. LOWER PRICES - EVEN BETTER VALUE.
EXTRA SMALL 3.4m (11ft 1in) #CXSIN £22 (£26.40 inc vat) Non abrasive, waterproof and breathable. Elastic hems. Electro-
SMALL 4.1m (13ft 4in) #CSIN £24 (£28.80 inc vat) welded seams. This excellent value cover will keep the car dry
MEDIUM 4.4m (14ft 2in) #CMIN £27 (£32.40 inc vat) and protect your paintwork. Supplied with storage bag.
LARGE 4.9m (15ft 10in) #CLIN £29 (£34.80 inc vat) Weight guide #CMOUT 2400 gms.
EXTRA LARGE 5.4m (17ft 6in) #CXLIN £30 (£36 inc vat) EXTRA SMALL 3.4m (11ft 1in) #CXSOUT £35 (£42 inc vat)
Notes: Not suitable for use whilst towing. Never store a wet cover
SMALL (GREY) 4.1m (13ft 4in) #CSOUT £37 (£44.40 inc vat)
for prolonged periods. Never put a dry cover on a wet vehicle. As MEDIUM 4.4m (14ft 2in) #CMOUT £39 (£46.80 inc vat)
with all outside car covers, in stormy conditions, it makes sense to LARGE (GREY) 4.9m (15ft 10in) #CLOUT £41 (£49.10 inc vat)
stretch a few rubber bungees across the car to help hold down the X LARGE (GREY) 5.4m (17ft 6in) #CXLOUT £43 (£51.60 inc vat)
cover. Sharp edges and obtrusions can tear the cover.
MEASURING YOUR CAR. Although the length of your car will give a good CAR CIRCUMFERENCE
indication of the required cover size, a much more accurate method is EXSMALL 10m (33ft)
to measure the total distance around your car, it’s circumference, at it’s SMALL 11.5m (37ft 8in)
widest and longest points. The following measurements are the maximum, MEDIUM 11.8m (38ft 4in)
stretched, total hem length for each cover. Dimensions for indoor and outdoor LARGE 13m (42ft 3in)
are the same. EXLGE 14.2m (46ft 2in)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 5
BRAKES & CLUTCH MASTER CYLINDER KIT
MASTER CYLINDER This aluminium cylinder has a 5/16" MASTER CYLINDER KIT Here’s a very comprehensive
UNF push rod thread and a 3/8" UNF outlet thread. 7/16" pack of parts that offers multiple mounting options
UNF fluid inlet thread. Stroke 1.15" (29mm). 360°
for the cylinder and the reservoir. Two reservoirs with
0.625" (⅝") #MA625 £28 (£33.60 inc vat) VIEW
ONLINE interchangeable caps can be mounted either directly onto
0.7" (11/16") #MA7 £28 (£33.60 inc vat) the cylinder or, using the bracket and adapter supplied,
0.750" (¾") #MA750 £28 (£33.60 inc vat) mounted remotely on a bulkhead or inner wing and
FLUID FILLER UNION #BUF £6 (£7.20 inc vat) connected with 10mm (⅜") ID flexible hose. The aluminium
cylinder has two mounting options, both using M8 (5/16")
105mm bolts, 5/16" UNF push rod thread and a 3/8" UNF outlet
thread in the end of the cylinder. Bleed screw on top. Stroke
57mm
1.3" (33mm)
Also supplied is a reservoir surge diaphragm, IVAOK float/
switch cap and two unions for conversion of the outlet to
accept a female flare on the brake pipe and female union.
0.625" #MAK625 £38 (£45.60 inc vat)
0.750" #MAK750 £38 (£45.60 inc vat) MULTIPLE MOUNTING
7/16" unf 3/8"unf 97mm OPTIONS INCLUDING
0.825" #MAK825 £38 (£45.60 inc vat) STANDARD GIRLING
1" #MAK1 £38 (£45.60 inc vat)
MASTER CYLINDER This aluminium cylinder has an inte-
gral reservoir, 5/16" UNF push rod thread and a 3/8" UNF
outlet thread. Accepts our #FLCAP (available separately).
Stroke 1.15" (29mm).
0.625" (⅝") #MA625I £28 (£33.60 inc vat)
0.7" (11/16") #MA7I £28 (£33.60 inc vat) 360°
VIEW
ONLINE
0.750" (¾") #MA75I £28 (£33.60 inc vat) 360°
VIEW
ONLINE
160mm
110mm
105mm
105mm
10mm
57mm
110mm
40mm 143mm
39mm
3/8"unf
57mm
0.750" (¾") MASTER CYLINDER WITH LARGE
3/8"unf
CAPACITY INTEGRAL RESERVOIR #MA75ILR
Aluminium. 3/8" UNF outlet thread. Includes Clevis. 40mm 76mm
125ml capacity. £32 (£38.40 inc vat)
119mm 30mm MASTER CYLINDER Cast iron. Piston diameter
360°
VIEW 30mm. Stroke 38mm. 7/16" unf fluid inlet (shown with red
ONLINE
plug) and 3/8" unf outlet (shown with yellow plug). 5/16" unf
pushrod thread. 8.7mm mounting holes.
60mm #MA30 £28 (£33.60 inc vat)
7/16"unf 3/8"unf
dia..
105mm
39mm
57mm
120mm 57mm
DIMENSIONS CONVERSION
44mm
VAT 20%
360°
VIEW
ONLINE
Page 6 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
10mm BRAKE FLUID FILLER HOSE
Low pressure hose for WHICH MASTER CYLINDER?
connecting fluid reser- A common question is ‘What bore size master cylinders
voirs to master cylinders. should I use? In theory, it is possible to determine the
Resistant to all types correct size of the master cylinder (piston diameter) by
of brake & clutch fluid. calculating pedal ratio, pedal travel and caliper piston
10mm ID. 16.6mm O.D. diameters but it’s often easier to ‘suck it and see’ by
#BFHOSE10 choosing a .750" master cylinder to begin with and working
£7 per metre £8.40 inc vat) from there.
Many factors will determine the optimum master cylinder
size such as weight of the vehicle, tyre diameter, brake
pedal length, weight distribution and servo or non-
servo assistance. Brake pedal ratio is often the easiest
7mm BRAKE FLUID FILLER HOSE IVA OK. Low pressure parameter to change. Increasing the pedal length is, in
hose for connecting fluid effect, increasing the leverage but the pay-off is less fluid
reservoirs to master movement for a given pedal travel. If the pedal is 12" long
cylinders. Resistant to all from the fulcrum to the foot pad and the cylinder push
types of brake & clutch rod is 3 inches from the fulcrum then the pedal has a 3
fluid. 7mm ID. 13.7mm to 1 ratio. Increasing the ratio to say 4 to 1 will give more
O.D.Will easily push on leverage but with longer pedal travel.
8mm hosetail. Supplied For a clutch the same rules apply to the release fork. A
with IVA compliance higher ratio will make the clutch action easier but there
declaration. #BFHOSE will be less travel of the release bearing. Determine the
£7 per metre (£8.40 inc vat) distance the release bearing has to travel to fully disengage
the clutch (usually about 10mm) and work backwards from
FLUID FILLER UNION there.
7/16" UNF male thread A release fork with 2 to 1 ratio will require 20mm travel of
to 8mm hose-tail. the slave cylinder.
Dowty washer. For Brake hydraulics is really all about fluid movement so, to
master cylinders without give you an idea of the effect of changing master cylinder
reservoirs. sizes, here’s a chart of how much fluid each size master
Anodised aluminium. cylinder moves with each 1cm travel of the push rod.
#BUF £6 (£7.20 inc vat) You can see that a 1" cylinder will move 2 ½ times more
fluid than a .625" cylinder. But the pedal will require 2 ½
CLEVIS times more force to get the same braking performance.
Plated steel with 5/16" However, the pedal travel will be 2 ½ times less. Of course,
diameter hardened pin if you want to increase braking power without changing the
and spring–clip retainer. pedal or cylinder you could just add a servo.
5/16" UNF thread.
5/16" between forks.
CYLINDER PISTON FLUID MOVED FOR 1cm
#CLEVIS £5.50 (£6.60 inc vat)
DIAMETER OF PISTON TRAVEL
0.625" ( ⅝") 1.98 cc
0.750" (¾") 2.85 cc
0.825" (⅞) 3.45 cc
FUEL HOSE CLIPS 1" 5.06 cc
Zinc plated steel.
360° clamping pressure. Bolt and captive nut tightening.
9-11 mm #FHC9 GIFT VOUCHERS
11-13 mm #FHC11 GREAT FOR CHRISTMAS AND BIRTHDAYS. JUST
ORDER THEM AND PAY ON YOUR CARD AND WE’LL POST THEM FREE OF CHARGE.
13-15 mm #FHC13 THEY CAN BE USED AGAINST ANY PURCHASE
FROM THIS CATALOGUE.
15-17mm #FHC15 All £2.50 pack of 4 (£3 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 7
CLUTCH SLAVE CYLINDERS
CAST IRON FLAT BACKED. M8 threaded mounting holes
at 67mm centres. 7/16" unf (for copper washer or dowty
CAST IRON. Mounting holes 8.8mm diameter at 25mm washer fitting). 1/4" unf bleed screw. Bore 1 1/16" (27mm).
centres. M10 x 1 thread with concave flare seat. M8 bleed Stroke 20mm. 166mm long push rod with 68mm long, M8
screw. Bore 13mm. Stroke 26mm. Adjustable length push thread and two locknuts.#CSC5 £25 (£30 inc vat)
rod included - 105mm to 130mm
#CSC4 £25 (£30 inc vat)
7/16" unf
225mm
63mm
36.5mm
17mm
M10 x 1
195mm
55mm
25mm
WIRING INFORMATION
IN ELECTRICAL SECTION
DIMENSIONS CONVERSION
CHART IN BACK PAGES
Page 8 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
Here are some more easy-to-mount slave cylinders. . CAST IRON FLAT BACKED. Mounting holes 11mm
Just make your own push-rod from 8 or 10mm steel. diameter at 67mm centres. M12 x 1 thread with concave
flare seat. M8 bleed screw. Bore 7/8" (20.8mm). Stroke
CAST IRON Overall length 110mm. Mounting holes 10mm 12mm. Just make your own push-rod from 8 or 10mm steel
diameter at 60mm centres. Interchangeable 3/8" UNF rod.
female inlet and bleed screw. Concave seats. #CSC3 £25 (£30 inc vat)
Bore 7/8". Stroke 1 3/8". #CSC1 £25 (£30 inc vat)
67mm
M12 x 1
56mm
50mm
3/8"unf
7/16"unf
THREAD GAUGE Easily identify threads with this Metric
and Imperial gauge. Measures 4 to 62 threads per inch and
0.25mm to 6mm pitch. #THREADGA £4.50 (£5.40 inc vat)
BRASS UNION 7/16" UNF MALE to
3/8" UNF FEMALE This union will
fit the outlet of some of our master
cylinders and allow the use of 3/16"
copper or flexible hose. Weight
38gm.
#BU71638 £7.50 (£9 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 9
PEDAL BOX PEDAL BOX DEAL WITH CYLINDERS, CLUTCH CLEVIS
AND BALANCE BAR KIT Included in this deal are:
PEDAL BOX - HYDRAULIC CLUTCH WITH INTEGRAL Your choice of 3 master cylinders from our range:
THROTTLE PEDAL Here's a black powder-coated floor- #MA625, MA625I, MA7, MA7I, MA75 or MA75I
mounted pedal box. Nicely made from 2.7mm and 5mm Balance Bar #BBAR
steel. The clutch pedal has a 6 to 1 ratio and the brake Balance Bar Adjuster Cable #BBADJ
pedal has 4.75 to 1. Both brake and clutch pedals pivot on Clutch Clevis #CLEVIS
nylon bushes. The bottom half of the throttle pedal (below Non Slip Tape #NOSLP
the pivot point) has a maximum of 50mm movement. No
holes are made for throttle cable or it's connection to the INDIVIDUAL TOTAL PRICE WOULD BE £255.50 (£306.60 inc vat)
pedal. Three 37mm holes for master cylinders. All of our DEAL PRICE #PBDEAL £220 (£264 inc vat) NO FURTHER
standard, Integral Reservoir and Non-Reservoir cylinders DISCOUNTS ARE AVAILABLE ON THIS DEAL
will fit although the push rods may require shortening. The
26mm I.D. balance bar tube is cleverly offset towards the
front brakes cylinder to centralise the bearing inside the
tube when the balance bar is biased in favour of the front 360°
VIEW
brakes. This may mean that the front brake cylinder push ONLINE
68mm 63mm
Front Rear
Clutch brakes brakes
250mm
280mm
130mm 240mm
Page 10 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
BALANCE BAR ADJUSTER CABLE 830mm. Turning the
red knob will adjust the front to back brake bias 'on-the- DUAL CIRCUIT
fly'. Steel and anodised aluminium construction. Mounts
through a 20mm hole in a panel up to 8mm thick. The pedal
end screws on to the balance bar and secures with a grub
BRAKING SYSTEMS
Most production cars feature a tandem brake master
screw. 830mm overall length. Knob diameter 40mm. For cylinder that presets the front to back brake balance in
smoothest operation, route cable with least bends possible. accordance with front to back weight distribution. However,
NOTE: SHOWN FITTED TO A BALANCE BAR BUT although many specialist vehicles use donor braking
BALANCE BAR IS NOT INCLUDED. components, the weight distribution can be vastly different
NOT IVA COMPLIANT from the donor car creating potentially lethal unbalanced
#BBADJ £28 (£33.60 inc vat) braking characteristics. One solution is to install a twin
master cylinder system - one for the front brakes, one
for the rear and an adjustable balance bar to control the
proportion of front and rear braking pressure between
Picture shows Balance Bar them. For correct and safe operation it is essential to
fitted as an example. understand some basic principles in the design of this type
NOTE: BALANCE BAR IS NOT of dual brake circuit brake pedal box and how to set it up.
INCLUDED WITH CABLE The balance bar is designed to rock around it’s spherical
pivot as braking pressure is applied. Each end of the
balance bar passes through a cylindrical threaded pivot
pin upon which a threaded clevis is free to rotate. The
master cylinder pushrods are each connected to a clevis.
By screwing the balance bar clockwise or anticlockwise
its pivot point will move left or right in the retaining tube in
the brake pedal. More braking force will be applied to the
master cylinder closest to the pivot point and less to the
one furthest away.
A very common mistake is to lock the position of the
balance bar by tightening the locknuts directly on the
clevises effectively locking their floating action. THIS IS
INCORRECT AND DANGEROUS. If the balance bar is to
be locked after adjustment, all that is necessary is a single
locknut tightened against a sliding sleeve to lock the thread
against one pivot pin, thus allowing the clevises to swivel
freely and maintain alignment with the master cylinder push
rods and pistons. The sleeve must have a wall thickness
thin enough to allow clearance in the clevis. Also, to
maintain sufficient braking pressure on one cylinder should
the other fail completely you must minimise the clearance
between the two clevises and the steel tube in the brake
pedal so that the balance bar rocking movement is limited
to the angle necessary for the desired front to back
balance, and no more.
NOTE: IVA compliance requires that, after the brake bias
has been set to an appropriate and acceptable ratio, the
adjustment be rendered immovable. We understand that
drilling and pinning is no longer acceptable and that the
locking nut must now be welded to the threaded shaft but
check with your testing station for the latest rules.
BALANCE BAR ASSEMBLY Industry standard 7/16" UNF TO MASTER CYLINDERS
threaded, hardened bar with 5/16" UNF anodised clevises.
Phosphor bronze spherical bearing. Complete with reamed CLEVIS SLIDING SLEEVE
bearing tube to weld into your own pedal. Spherical bearing
O.D. 26mm. Bearing tube O.D. 1.25" x 1.38" long.
#BBAR £28 (£33.60 inc vat)
LOCKING
PIN
360°
VIEW PIVOT
ONLINE PIN
BRAKE PEDAL
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 11
FLY OFF HYDRAULIC HANDBRAKE (NO RATCHET)
Gloss black powder-coated horizontal hydraulic handbrake
assembly. Heavy duty welded steel casing with captive nuts
HYDRAULIC HANDBRAKE
for master cylinder mounting. Tig welded aluminium handle
assembly with blue anodised tube finisher. 5/16" UNF female
threaded rod end for direct connection of the standard master
cylinder push rod. Four 7mm fixing holes in base @125mm x
32mm centres. Will accept any of these master cylinders from
our range. #MA625, MA625I, MA7, MA7I, MA75 or MA75I.
Pushrod may require shortening.
FLY OFF HANDBRAKE #FOHB £50 (£60 inc vat)
440mm
360°
VIEW
ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 13
BRASS ‘T’ PIECE Concave seats. 6.5mm Mounting hole. STEEL BRAKE PIPE UNIONS
METRIC M10 x 1 #TEEM10 £7.50 (£9 inc vat) For 3/16" copper or copper/nickel
IMPERIAL 3/8" UNF #TEE38 £7.50 (£9 inc vat) M10 x 1 Male #BU10M
METRIC M10 4 Way #TEE4WAY £10 (£12 inc vat) M10 x 1 Female #BU10F
IMPERIAL 3/8" UNF 4 Way #TEE384WAY £10 (£12 inc vat) 3/8" UNF Male #BU38M
3/8" UNF Female #BU38F
£3.50 pack of ten (£4.25 inc vat)
ALSO AVAILABLE INDIVIDUALLY
£0.50p each + vat
Just add S to end of part number
Page 14 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
BRASS FEMALE BRAKE UNION BRASS M10x1 BRAKE BULKHEAD UNION
For 3/16" (4.75mm) brake tubing. Supplied with brass M10x1 half nut. This is the union that
M10 x 1 #BU10FB 60p each (£ 0.72 inc vat) joins your copper brake pipe to your flexible caliper hoses
3/8" UNF #BU38FB 60p each (£ 0.72 inc vat) at a chassis bracket. Male flare on each end. Overall length
48mm. #BUBH £5.50 each (£6.60 inc vat)
DIMENSIONS CONVERSION
to 8mm hose-tail.
Dowty washer. For
master cylinders without
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 15
SELF-ASSEMBLY BRAKE PIPES
PLATED STEEL SELF-ASSEMBLY FLEXIBLE BRAKE PIPE FITTINGS
Make your own flexible brake pipes with this range of self-assembly fittings.
All have 7/16" AF and 1/2" AF Hex spanner sizes. All include a brass olive
where appropriate. All seats machined at 90 degrees.
35mm 42mm
90 DEGREE SWIVEL FEMALE CONCAVE
SEAT M10 x 1mm #PSBF05 £5.50 (£6.60 inc vat)
Push the olive fully onto the PTFE hose 90 DEGREE SWIVEL FEMALE CONCAVE
ensuring that all the braids are on the SEAT 3/8" UNF #PSBF06 £5.50 (£6.60 inc vat)
outside of the olive.
Insert the fitting spigot into the hose
and screw the tube nut onto the fitting.
90 DEGREE SWIVEL MALE CONVEX SEAT 38mm 42mm
Tighten with two spanners until the tube
nut is almost tight against the fitting. M10 x 1mm #PSBF07 £5.50 (£6.60 inc vat)
90 DEGREE SWIVEL MALE CONVEX
SEAT 3/8" UNF #PSBF08 £5.50 (£6.60 inc vat)
Page 16 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
STAINLESS STEEL MALE RESIDUAL PRESSURE VALVE Residual pressure valves
'T' BLOCK WITH MOUNTING reduce undesirable 'spongy' feel or excessive pedal travel.
TAB with 7mm hole. They retain a preset pressure of 2lb between themselves
Dimensions. 40mm x 43mm and the caliper to reduce the amount of 'return' of the caliper
M10 x 1 #SSBU10T pistons One valve fitted near each caliper will improve brake
£14 (£16.80 inc vat) response and give you a firmer pedal.
3/8" UNF #SSBU38T Overall Size: 50mm long x 17mm hex (across flats).
£14 (£16.80 inc vat) Inlet and outlet port threads M10 x 1mm with concave seats
for direct connection to copper brake pipe.
NOTE: THE ARROW POINTS TO THE CALIPER
STAINLESS STEEL FEMALE
#RPVALV £12 (£14.40 inc vat)
'Y' WITH SWIVEL UNIONS
Dimensions 54mm x 46mm
M10 x 1 #SSBU10Y
£14 (£16.80 inc vat)
3/8" UNF #SSBU38Y
£14 (£16.80 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 17
BRAKE LINE LOCK REMOTE SERVO BRAKE BOOSTER Add servo
Satin anodised aluminium body assistance to your car. If you have twin master cylinders
and handle of superb quality. with a balance bar or dual master cylinder 2 units may be
M10 x 1mm female threads with required. This unit can be mounted anywhere and plumbed
concave seats. Four M5 fixing between the cylinder outlet and the brakes. Supplied with
threads on a 28mm x 25mm two mounting bracket options, a metre of servo hose and
rectangle. Body size: 36 x 26 even a length of preformed steel brake pipe and unions.
x 31mm. Lever length 120mm. 3/8" UNF inlet & outlet and 10mm hose tail.
Weight 154 gms. Chamber diameter 180mm. Overall end to end 260mm.
#LINELOC £32 (£38.40 inc vat) Boost ratio 1.9 to 1. #REMSERV £160 (£192 inc vat)
260mm
360°
VIEW
ONLINE
SHIPPING 360°
DEALS
VIEW
ONLINE
360°
VIEW
IVA
ONLINE
OK
CBS
diameter, self-adhesive
as required by latest
IVA regulations for your
brake fluid reservoir.
#BFSTICK
£1 each (£1.20 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 19
FLUID RESERVOIR
IVA BRAKE FLUID RESERVOIR CAP The answer to IVA
compliance for Girling style master cylinders. Nylon screw-
on cap. Internal float with level switch. Test button on top
and three 1/8" spade terminal connectors. For dual circuit
systems use two, wired in parallel. For IVA you’ll require
CAP MODIFICATION
warning light on dash and a remote means of testing it. Our single fluid reservoir #FLRES1 is a great
This can be the handbrake switch or just a small push favourite with racers and rally car builders but,
button switch next to the light. without a fluid level warning device, it’s not IVA
#FLCAP £7.50 (£9 inc vat) compliant as a brake reservoir on new car builds.
NOTE: The All is not lost however. It can be modified with
float and switch our #FLCAP. You can probably use a similar
assembly can be
procedure to that outlined below to modify other
separated from the
threaded ring and non-float caps.
adapted into your •• Using a wide blade, flat, screwdriver
own non-IVA cap. carefully prise apart the two components.
See article on right The float and switch mechanism will
and our ‘Top Hint’
separate from the screw cap.
reprints at the back
of this catalogue. •• Locate the centre of the new cap and, using
360°
VIEW
ONLINE
a step hole cutter, drill a 1" (25.4mm) hole
in the top of the cap. You may find that the
snap-on inner disc that retains the rubber
seal may pop off while you’re drilling. Don’t
WATERPROOF
PLUG Supplied
worry - it’ll snap back on again. Just make
with crimp connec- a hole in it big enough for the float to pass
tors for two differ- through.
ent wire sizes. •• Ensure both components are clean and
#FLCAPPLUG dry. Mix some two-part epoxy adhesive
£6 (£7.20 inc vat)
and bond the float assembly into the
cap, forming a fillet on both sides. Use a
matchstick to spread the adhesive neatly
around. The float assembly will not sit dead
flush on the cap because of the terminal
IVA BRAKE FLUID RESERVOIR CAP AND WIRING block but, with the inner disc in place, it
HARNESS Another answer to IVA compliance for Girling should sit fairly level. A blob of adhesive
style master cylinders. Nylon screw-on cap. Internal float under the terminal block will add to the
with level switch. IVA symbol and 450mm long plug-in strength.
flylead with PVC sleeving. For dual circuit systems use two,
•• Sit it on a coffee mug overnight for the
wired in parallel. For IVA you’ll require warning light on dash
and a remote means of testing it. This can be the handbrake adhesive to cure.
switch or just a small push button switch next to the light. It is not possible to use the rubber diaphragm
#FLCAP2 £10 (£12 inc vat) with this modification.
WIRING INFORMATION
IN ELECTRICAL SECTION
Page 20 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
CAST ALLOY PEDAL PAD SET Just drill & bolt to your ALUMINIUM FOOTWELL HEEL PAD
stock pedals for better grip, improved spacing and sporty Tough, 1.5mm anodised aluminium sheet with raised
look. Brake & Clutch 70mm x 60mm. Throttle 120mm x chequer-plate pattern. Size 295mm x 190mm. Pre-drilled
65mm. Includes fixing kit. #PEDPD £8 (£9.60 inc vat) with fixing pack. Angled for tapering footwells.
#HEEL £6.50 (£7.80 inc vat)
RECTANGULAR
VERSION
AVAILABLE
(below) #HEELR
£6.50 (£7.80 inc vat)
NO-SLIP TAPE.
#NOSLP 50mm wide
Self-adhesive tape.
Ideal for pedals,
trailer ramps etc.
Rugged, heavy duty
stuff.
£3 mtr (£3.60 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 21
SILICONE BRAKE & CLUTCH FLUID BRAKE PIPE BENDER A rare little tool manufactured
Top specification DOT 5 fluid. Never needs replacing. Will specifically for 3/16" brake pipe. Will form very neat bends
not damage paintwork. Non-toxic. Helps eliminate corrosion. down to around 10mm radius. #BPBEND £16 (£19.20 inc vat)
Repels moisture. High boiling point.
½ ltr #SILBF1 £16 (£19.20 inc vat)
1 ltr #SILBF2 £28.50 (£34.20 inc vat)
360°
VIEW
ONLINE
360°
VIEW
ONLINE
Page 22 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
COPPER BRAKE PIPE 3/16". Easy to form flares and bend
by hand. 25ft. Roll. Safe working pressure 127 bar (1841 IVA HEADS UP
psi) Weight 580 gms. #BPCO £10.50 (£12.60 inc vat) Extract from Revision 1 of the VOSA IVA MANUAL
COPPER / NICKEL BRAKE PIPE (not shown) 3/16" 25ft "A brake pipe must be adequately clipped or otherwise
Roll. Safe working pressure 215 bar (3120 psi). Weight 580 supported". CBS NOTE: We recommend fixing every
gms. #BPCON £12 (£14.40 inc vat) 200mm (8")
TWO x 5mm
ONE x 5mm & ONE 8mm
ALUMINIUM ‘P’ CLIPS
TWO x 13mm
SEE 'P' CLIP SECTION
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 23
PROFESSIONAL BRAKE PIPE FLARING TOOL BRAKE PIPE FLARING KIT Excellent quality tool will form
If you’re making loads of brake pipes then this excellent single and double flares on copper or aluminium tube O.D.
flaring tool is a must have. Superbly engineered from sizes: 3/16", 1/4", 5/16", 3/8", 1/2" and 5/8". Adjustable
hardened and plated steel. It’ll last a lifetime. Simple, vice clamping pressure. Simple to use both on and off the car.
mounting. Precision machined Tube grips will not mark the Full, clear instructions. ALSO included free pipe cutting tool.
copper. Forms perfect ball-end, single and double flares Will cut from 3/16 inch brake pipe to 22mm copper or Ali..
on copper and copper/nickel tube. Large Tommy Bar for #FLARE £28 (£33.60 inc vat)
effortless use.
THE DIE STRIP IS SUPPLIED IN
Grips and Dies and grips for 4.75mm (3/16") and 6mm (¼") ONE PIECE BUT WE RECOMMEND
tube included. #PROFLARE £110 (£132 inc vat) THAT YOU CUT IT INTO THE SIX
SEPARATE DIES BEFORE USE
360°
DIE STRIP Available separately VIEW
ONLINE
#FLSTRIP £7.50 (£9 inc vat)
360°
VIEW
ONLINE
PIPE CUTTER
Will cut from 5mm to 22mm
copper tube.
#PIPECUT £3 (£3.60 inc vat)
Page 24 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
HOW TO USE OUR FLARING TOOL
the relevant die into the tube end. Swing the flaring cone
360° into position and tighten down into the back of the die,
VIEW
ONLINE forming the male flare.
To form a female flare you have two options. 1. Simply set
the cleanly cut tube in the jaws as described above and
form a female flare directly with the cone. Or 2. Leave the
tube in the jaws after forming a male flare and follow on
with the cone in the male flare to form a female flare.
Experiment with different clamping and flaring pressures.
Copper and Cupro/Nickel tubing can vary in hardness so
try annealing the ends of the copper tube by heating them
with a blowtorch and quenching in cold water.
IMPORTANT NOTE: The smaller pins on the die strip are
very fragile and are easily broken if subjected to bending
For best results tube ends must be clean, square and de- force. There is less chance of breakage if the strip is sawn
burred inside and out. Lubricate the thread. into six separate dies. Keep thread lubricated.
Unscrew the flaring cone to its highest position. Open the
lever handles. This enables you to rotate the two hexagonal
clamping blocks to select the tubing size. The bolt near
the handles (14) is an eccentric cam. Unlocking the locknut
(15) and rotating the bolt will adjust the clamping pressure
between the two clamping jaws.
The tool is supplied with a stepped strip of dies for forming
male flares on all six sizes of tube. Along the edge of the
strip, adjacent to each die is a row of stepped cut-outs
These cut-outs are depth stops that allow you to set the
correct height of tube protruding from the clamping jaws.
To form a male flare, hold the strip on edge across the tool
face, as shown in the picture below, above the jaws.
14
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 25
CATCHES LATCHES & HINGES
ADJUSTABLE STAINLESS STEEL OVER-CENTRE
SMALL STAINLESS STEEL OVER CENTRE FASTENERS
We're often asked for some small, simple over-centre
fasteners for hoods and soft tops so we found these. Size
FASTENERS These fasteners offer ultimate corrosion 60 x 23mm. Keeper fixing holes
resistance with the facility to adjust closing tension. Simply 3mm diameter at 14mm centres.
screwing the eye in Latch fixing holes 3mm diameter at
or out will enable 10.5mm centres.
you to take up #SSOC2 £14 pair (£16.80 inc vat)
stretch in hoods
and tonneaus or
pull down on rubber 360°
VIEW
bonnet seals. ONLINE
Catches include
360°
hook plates and a VIEW
ONLINE
facility for locking
with an ‘R’ clip
or small padlock.
Overall length
adjustable from
80mm to 100mm
#SSOCADJ
£14 pair (£16.80 inc vat)
360°
VIEW DEADBOLT
100mm ONLINE
45mm
PADLOCK
HOLES
FOREMAN Mk4 BUILD DVD Between 1989 and 2006 VALUE COMPOSITE DIGITAL CALIPER
Neil and Matthew Foreman manufactured over forty Here's a combination of value and accuracy that's hard to
Mk4's as component packages or as drive-away, turn- beat. Yup - plastic jaws and an easy-to-read LCD digital
key cars. This film was made in 2006 to accompany the display that will measure from 0 to 150mm and has an
Build Manual and is an overview of the assembly process accuracy of 0.1 mm (four thousandths of an inch). You can
of their final Ferrari V12 - engined car. Running time 97 switch from Metric to Imperial with the press of a button and
minutes. This DVD will only play on machines equipped set the readout to zero anywhere on the scale. Supplied in a
with DVD-R playback. #DVDMK4 £10 (£12 inc vat) hard plastic case.#DCABS £8.50 (£10.20 inc vat)
360°
VIEW
ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 27
AERO CATCH IVA OK. Moulded glass-reinforced nylon RUBBER BONNET CATCH IVA OK Our rubber Bonnet
construction. Anodised aluminium stud with rubber bump Catches offer the perfect solution for securing your bonnet
stop and all mounting screws and fixings. Almost flush or engine cover. Manufactured in black thermoplastic
fitting - only 2.5mm front projection. 22mm rear projection. elastomer with glass-reinforced, nylon bushes and stainless
Stud can enter from rear or side. Hole template and full steel keeper and brackets. They are tough and IVA
installation instructions supplied. Locking version supplied compliant, easy to fit and will tolerate slight misalignment.
with four keys. Maximum dimensions 126mm x 69mm. Under tension, they will absorb impact and vibration.
Weight per pair 316 gms. Size 90mm x 30mm #BNLCH £16 pair (£19.20 inc vat)
BLACK NON LOCKING #ACATBN £34 pair (£40.80 inc vat)
BLACK LOCKING #ACATBL £42 pair (£50.40 inc vat) 360°
IVA
VIEW
WHITE NON LOCKING #ACATWN £34 pair (£40.80 inc vat) ONLINE
360°
VIEW
ONLINE
OK
PRODUCTS WITH
360° THIS SYMBOL HAVE
VIEW A HIGH RESOLUTION
ONLINE
360 degree VIEW ON
© ALL IMAGES AND ALL OTHER MATERIAL IN THIS CATALOGUE
ARE COPYRIGHT OF CAR BUILDER SOLUTIONS LTD. UNLESS
Page 28 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
THREAD GAUGE Easily identify threads with this Metric
and Imperial gauge. Fifty individual thread profiles for QUARTER TURN
FASTENERS
measuring 4 to 62 threads per inch and 0.25mm to 6mm
pitch. #THREADGA £4.50 (£5.40 inc vat)
CHROME HEAD QUARTER TURN FASTENER WITH
BACKING PLATE. These quarter-turn fasteners were
designed for fixing together two, 2mm thick panels. The
plate (receiver) is slid over the edge of the lower panel and
a clearance hole is drilled through the panel. A 6mm hole
is drilled through the top panel and the fastener is pushed
through and twisted just a quarter of a turn, locking it in
place. A rubber washer prevents vibration and protects the
top panel's surface. If your panels are thinner than 2mm you
can use 'Doublers' - small pieces of panel glued to the first to
increase it's thickness. Chrome head diameter 12mm. Shaft
diameter 6mm. Hole centre distance from edge of lower
M6 SPIRE CLIPS Pack of 5 plated spring steel 0.9mm panel 13mm. Dimension from underside of rubber washer to
thick. For panels up to 2mm thick. Size 18mm x 26mm. end of shaft 17mm
M6 threaded nut centre 10.4mm from edge of panel. CHROME HEAD FASTENER #CQT17 £3 each (£3.60 inc vat)
#M6SPIRE £3.50 pack of 5 (£4.20 inc vat)
360°
VIEW
ONLINE
10.4 mm
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 29
DZUS FASTENERS
CHROME HEAD QUARTER TURN FASTENER WITH
BACKING PLATE. These quarter-turn fasteners were
designed for fixing together two, 2mm thick panels. The
DOME HEAD DZUS FASTENER WITH SPRING.
plate (receiver) is slid over the edge of the lower panel,
These quarter-turn fasteners offer probably the simplest
secured with two rivets (supplied) and a clearance hole is
method for securing panels with quarter-turn fasteners.
drilled through the panel. A 6mm hole is drilled through the
Head diameter 14mm. Shaft diameter 7.7mm. Just drill an
top panel and the fastener is pushed through and twisted
8mm hole through the upper and lower panel and mount the
just a quarter of a turn, locking it in place. A rubber washer
spring to the bottom panel
prevents vibration and protects the top panel's surface. If
TO MAKE YOUR SELECTION: First measure the total
your panels are thinner than 2mm you can use 'Doublers'
thickness ('T') of the panels you wish to secure (see diagram
- small pieces of panel glued to the first to increase it's
below) and locate the dimension in the first column of the
thickness. Chrome head diameter 12mm. Shaft diameter
chart. Move along the same line to select the part number.
6mm. Plate fixing hole centres 25mm. Hole centre distance
from edge of lower panel 12mm. Distance from underside of
DOME HEAD FASTENER #DZDH £3.30 each (£3.96 inc vat)
rubber washer to end of shaft 14mm.
CHROME HEAD FASTENER #CQT14 £2.50 each (£3 inc vat)
360°
VIEW
ONLINE
DIMENSIONS CONVERSION
CHART IN BACK PAGES
Page 30 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
DZUS FASTENERS WITH SPRING. Here's our new range DZUS FASTENER WITH WELD PLATES Here's a
of quarter turn fasteners. All plated steel. All 1" fixing hole convenient way of fixing DZUS springs to box chassis or out-
pitch. There is now a choice of regular slotted head or riggers. The steel plates can be riveted or welded. TO MAKE
fixed wing-nut head. TO MAKE YOUR SELECTION: First YOUR SELECTION: First measure the total thickness ('T')
measure the total thickness ('T') of the panels you wish to of the panels you wish to secure (see diagram below) and
secure (see diagram below) and locate the dimension in the locate the dimension in the first column of the chart. Move
first column of the chart. Move along the same line to select along the same line to select the type of fastener - regular or
the type of fastener - regular or wing. Get your part number wing
from that column. REG. DZUS WELD PLATE #DZWPF* £6.20 ea (£7.44 inc vat)
FASTENER #DZF* £4 each (£4.80 inc vat) WING DZUS WELD PLATE #DZWPWF* £7.20 ea (£8.64 inc vat)
WING FASTENER #DZWF* £5 each (£6 inc vat)
BLACK DZUS FASTENERS WITH SPRING. A chemical
blacked version of our quarter turn fasteners. Identical in
spec to #DZF1 to #DZF4 - just add 'B' to the end of the part
number. EXAMPLE #DZF1B £4 each (£4.80 inc vat)
#DZWP1 7.24
#DZWP2 7.87
#DZWP3 8.51
#DZWP4 9.14
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 31
SLIDE LATCH STAINLESS STEEL This neat little Stainless SLIDE LATCH ABS This neat little Plastic Slide Latch is
Steel Slide latch consists of a sliding plate assembly, a a one piece moulding with a clean, flush appearance that
'cotton-reel' bush and two spacer washers. The sliding latch mounts through a rectangular hole in a lid or removable
assembly is attached to the hinged or removable panel and panel. It is held in place on the underside of the panel by
the bush is mounted to the fixed panel below. When the a separate, push-on 'U'-shaped retainer. Three different
lid or panel is closed, sliding section is slid along, locating thickness retainers are available depending on the panel
around the bush to resist opening under vibration and thickness. The rectangular hole in the panel is cut to allow
shock loads. Washers can be installed under the bush to the latch to slide to and fro to release or engage the pawl.
accommodate different panel thicknesses. A hidden, stainless steel spring is nested at the back end
#SLSS £6 (£7.20 inc vat)e of the one-piece latch body, and contacts the back edge of
the panel hole. This ensures that the latch is always held
360°
VIEW
in the closed position. When the panel is pushed closed,
ONLINE the sloped pawl edge meets the lower panel which pushes
the latch back. As the panel closes fully, the pawl clears the
lower panel and the spring pushed the latch forward to the
closed position. Sliding the latch back with a finger opens
the panel. The panel hole is always hidden. Recommended
pawl latching overlap ¼" (6mm).
LATCH #SLABS £4 (£4.80 inc vat)
SNAP CLIP RETAINER #SCRET1 (2) or (3) £0.60 (£0.72 inc vat)
Select the appropriate snap clip retainer from the table ac-
commodates panel thickness from .043" to .083" (1.09 to
2.11 mm).
360°
VIEW
BUSH INSTALLATION ONLINE
Page 32 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
HEAVY DUTY BONNET PIN KIT Chrome plated M12 x 1 SPRUNG BONNET HOOK KIT Stainless Steel spring
steel threaded pins, each with two locknuts. Plated retaining and hook 128mm (5") long. Plated steel retainer and M8
pins with plastic-coated stainless wire ties. mounting bolts. For bonnet or boot retaining.
Polished stainless bonnet plates 64mm diameter with four #SPRHK £8 pair (£9.60 inc vat)
4mm holes on 53mm PCD. #BPRC2 £8.50 (£10.20 inc vat)
360°
VIEW
ONLINE
360°
VIEW
BLACK SPRUNG BONNET HOOK KIT Black coated steel
ONLINE
spring hook and fixings 128mm (5") long. M8 mounting bolts.
For bonnet or boot retaining. 5mm diameter fixing holes in
catch plate. #SPRHKBK £8 pair (£9.60 inc vat) 360°
VIEW
ONLINE
360°
VIEW
ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 33
PANEL FIXING Similar panel fixing to those found in
mainstream production vehicles but this two-part fixing is Chrome lock, stainless top plate (65mm diameter), plated
de-mountable. Simply press the barbed mushroom part steel striker bolt (70mm long, 3/8" unf thread), 2 keys.
through an 8mm hole in your two panels then press in the Quarter-turn locking
cross-head screw. The mushroom stem splits and expands,
securing the panels. To release the panels just undo the 360°
VIEW
ONLINE
screw and pull out the fastener. Neat and discreet.
Head diameter 22mm.
Overall length 24mm
Grip length 11mm.
#PANFIX
£4 pack of 10
(£4.80 inc vat)
POLISHED STAINLESS
360°
CHROME HINGES A pair of nicely made chrome hinges. HINGE VIEW
ONLINE
Originally supplied for the slightly curved panels on early 101mm x 34mm
Mini boot lids. Slightly angled and supplied as a left and open size. 2mm thick.
right pair. Length 90mm. Width of countersunk plate 66mm Four 7mm diameter
with 2 x 6.5mm holes at 45mm centres. Width of pointed countersunk holes.
section 22mm, Height 21mm with 2 x M6 threaded holes at Fixed stainless pin.
29mm centres. Supplied with plated screws, studs and nuts. Recommended fixing
#CHIN1 £12 pair (£14.40 inc vat) screw size M5 csk.
#SSHIN1 £5 each (£6 inc vat)
360°
VIEW
ONLINE
POLISHED STAINLESS
HINGE 360°
VIEW
138mm x 44mm open ONLINE
16mm
4.5mm
CABINET KEY
Black steel ‘Tee’ Key for
cabinet latch. From 5mm
square to 10mm square.
20mm Will also fit many other square
drive latches.
#CABKEY £3 each (£3.60 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 35
DOOR PULLS CHROMED METAL DOOR PULL (PAIR) Here's a very
nice, classic-style, loose-hinged door pulll. Two countersunk
ABS DOOR PULL One piece snap-in recessed door pull.
5mm holes at 120mm centres. 140mm wide x 42mm .
Facia size 93mm x 35mm. Will fit into an accurately cut hole
Weight 95gms each. #DP4CH £6.50 pair (£7.80 inc vat)
87mm x 30.5mm. For up to 1.8mm panel thickness but can
be fitted to thicker panels with careful modification
#DP1 £5 each (£6 inc vat)
360°
VIEW
ONLINE
360°
VIEW
ONLINE
ABS DOOR PULL Two piece recessed door pull. Front ALUMINIUM HANDLE Black anodised aluminium. Nicely
facia size 123mm x 47mm. Will fit into an accurately cut radiused top edges. Four 10mm decorative holes. Overall
hole 114mm x 38mm. Rear cover fits on the inside with two length 180mm. Width 25mm. Height from mounting surface
screws into the facia, sandwiching the door panel between 25mm. Thickness 3mm. Two 3mm diameter, countersunk
the two parts. For up to 3mm panel thickness but can be mounting holes at 154mm centres. SOLD SINGLY
fitted to thicker panels with careful modification. #AH180 £4.50 each (£5.40 inc vat)
#DP2 £9 each (£10.80 inc vat)
360°
VIEW
ONLINE
360°
VIEW
ONLINE
Page 36 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
DOOR LATCHES LARGE BEAR CLAW DOOR LATCHES IVA OK
Our Bear Claw, anti-burst door latches are probably
the easiest-to-fit latches you will ever find. As fitted to
MINI BEAR CLAW LATCHES Ideal for smaller, lightweight
doors with limited mounting space, e.g. D Type, Fury, Beauford, GT40, etc. Measuring just 90mm x 48mm x
Cobra, NG etc. This small version still has two-stage 21mm the paired latches provide IVA compliant ‘two stage’
latching so is IVA compliant. Simple to fit and very strong. latching. Through mounting holes 8.2mm. A simple release
Only 75mm x 35mm x 14mm overall size. Mounting threads mechanism makes it easy to connect internal door opening
1/4" UNC. Supplied with two strikers. Striker thread 5/16" handles or ‘pull cables (as on
UNC. #BEARMINI £39 pair (£46.80 inc vat) early Minis) and outside push-
buttons. Includes two striker
bolts with 7/16" UNC thread.
RELEASE Weight 682 gms.
#BEARLARGE
£39 pair (£46.80 inc vat)
360°
VIEW
ONLINE
RELEASE
360°
VIEW
ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 37
FITTING TIPS
Our Bear Claw, anti-burst door latches are probably the
easiest-to-fit latches available. The paired latches provide
IVA compliant ‘two stage’ latching. The simplest method of
installation is ideal for open top vehicles whose doors can
be opened by leaning over and opening from the inside.
A pull cord ‘Y’ is attached to the upper hole of the latch
release lever and the other end secured inside the front
of the door. A sleeved bicycle brake cable and solderless
nipple or connector from a ‘Choc-Block’ will do the job.
Early Minis had a similar system.
Page 38 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
MECHANICAL IMPERIAL ROD ENDS
BUDGET IMPERIAL
ROD ENDS Great value
medium duty Rod Ends.
Suitable for throttle
A linkages, gear linkages,
off road applications
etc. Low carbon, plated
housings. Low carbon,
surface hardened and
plated ball. Right hand
Male or Female thread
only.
STAINLESS NUTS
AVAILABLE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 39
HIGH SPECIFICATION IMPERIAL ROD ENDS
Important Warning Notice: Please be aware that as Car Builder Solutions is unable to
determine which application a part will be used in, it's the end users responsibility to determine
if the part purchased is suitable for the intended use. Where safety is a factor incorrect
application or installation may result in damaged property or injury or death.
HIGH SPECIFICATION 3 PIECE ROD ENDS We've decided to add to our Rod-
End range with these very nice, UK-made, high-performance joints. They are
Teflon-lined The housing is made from heat treated and clear zinc chromate plated
EN19T steel. The race is carbon steel, zinc plated chromate and the Ball is chrome
plated alloy steel.
3/8" UNF MALE LEFT HAND THREAD & 1/2" DIAMETER HOLE
#HROD38MLH £19 (£22.80 inc vat)
3/8" UNF MALE RIGHT HAND THREAD & 1/2" DIAMETER HOLE
#HROD38MRH £19 (£22.80 inc vat)
1/2" UNF MALE RIGHT HAND THREAD & 1/2" DIAMETER HOLE
#HROD12MRH £23 (£27.60 inc vat)
1/2" UNF MALE LEFT HAND THREAD & 1/2" DIAMETER HOLE
#HROD58MLH £23 (£27.60 inc vat)
5/8" UNF MALE RIGHT HAND THREAD & 1/2" DIAMETER HOLE
#HROD58MRH £23 (£27.60 inc vat)
360°
VIEW
ONLINE
#HROD38MLH 3/8" UNF .375" 1.938" 1.25" 1" .411" .496" 9732 12 3-7n £19 (£22.80 inc vat)
LEFT HAND
#HROD38MRH 3/8" UNF .375" 1.938" 1.25" .1" .411" .496" 9732 12 3-7n £19 (£22.80 inc vat)
RIGHT HAND
#HROD12MLH 1/2" UNF .500" 2.438" 1.50" 1.308" .500" .622" 16313 12 3-7n £23 (£27.60 inc vat)
LEFT HAND
#HROD12MRH 1/2" UNF .500" 2.438" 1.50" 1.308" .500" .622" 16313 12 3-7n £23 (£27.60 inc vat)
RIGHT HAND
#HROD58MRH 5/8" UNF .500" 2.625" 1.50" 1.5" .500" .622 " 18051 16 3-7n £23 (£27.60 inc vat)
RIGHT HAND
#LH12NUT 1/2" unf LEFT HAND £1.50 each (£1.50 inc vat)
#RH58NUT 5/8" unf RIGHT HAND £1.70 each (£1.80 inc vat)
360°
VIEW
ONLINE
NEOPRENE BOOT
#UJGBL
£10 (£12 inc vat)
360°
VIEW
FREE
ONLINE
NEWSLETTER
Place an order online or just
ask us and you'll receive our
NEOPRENE BOOT regular newsletter by email.
#UJGB It's packed with special
£7.50 (£9 inc vat)
offers, hints and tips,
new products and
customers cars.
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 41
MAKING & MODIFYING STEERING COLUMNS CHROME STEEL UNIVERSAL JOINT
It is perfectly acceptable to make or modify your steering Needle roller bearings. Both ends have the popular 14mm
column provided you maintain safe operating limits (9/16") x 36 female spline. Overall length 93mm long x
and comply with collapsibility and play requirements as 41mm diameter. 45 degree operating angle. Maximum
specified by MoT and IVA rules. Steel UJ’s can be welded torque 300 Nm (2655 lb-in). M8 high tensile pinch bolts
to steel shafts if you immerse them in a bucket of water to included. Weight 560 gms. #UJCHR £36 (£43.20 inc vat)
sink away the heat from the spider, bearings and seals.
See our hints and Tips section.
PRESSED STEEL UNIVERSAL JOINT For steering col-
umns & gear linkages. One end has the popular 14mm
(9/16") x 36 female spline and the other end will accept a
17mm hex shaft. Overall length 115mm x 41mm maximum
diameter. Weight 433 gms. #UJP £22 (£26.40 inc vat)
360°
VIEW
ONLINE 360°
VIEW
ONLINE
order 6")
SPLINED SHAFT for STEERING COLUMN 250mm long Can be cut and welded to fabricate your own steering column
link. Made from 15mm diameter steel. Has a 14mm (9/16") diameter x 36 spline machined on each end. You can easily file
or machine a groove in an appropriate position the spline for clearance of your UJ's pinch bolt. . Fits our #UJCHR, #UJP,
#UJP2 and #UJF. Weight 345 gms.#SPLINED250 £25 (£30 inc vat)
SPLINED SHAFT for STEERING COLUMN 250mm long Can be cut and welded to fabricate your own steering column
link. Made from 15mm diameter steel. Has a 14mm (9/16") diameter x 36 spline machined on one end. Has a groove in an
appropriate position the spline for clearance of your UJ's pinch bolt. . Fits our #UJCHR, #UJP, #UJP2 and #UJF. Weight 345
gms. #SPLINED £21 (£23.20 inc vat)
Page 42 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
UNIVERSAL JOINT Forged Size 80mm long x 45mm PRESSED STEEL UNIVERSAL JOINT WITH FORD
maximum diameter. Compact and strong needle roller joint SIERRA TRIANGLE END One end has the popular 14mm
for steering columns & gear linkages. 14mm (9/16") x 36 (9/16") x 36 female spline and the other end will accept a
spline at both ends. Bearing cap pop-out torque tested at triangular shaft as on Ford Sierra columns. Overall length
400Nm. Weight 449 gms. #UJF £28 (£33.60 inc vat) 360° 120mm x 60mm maximum rotating diameter. M8 thread in
VIEW
ONLINE 'V'd section clamp. Weight 535 gms. #UJP3 £26 (£31.20 inc vat)
360°
VIEW
ONLINE
360°
5/16" UNF HIGH TENSILE BOLT AND NYLOC NUT
VIEW
ONLINE
#516UNFBN SAE Grade 5. 1¾" long. ¾" unthreaded.
£1.50 (£1.80 inc vat)
STEERING COLUMN LINK 400mm long. 15mm diameter shaft. Has a staked UJ with 360°
VIEW
female spline and a male spline at the other end of the shaft. Both splines 14mm (9/16") ONLINE
x 36. Can be extended or shortened with a welded sleeve. Plated. Weight 818gms.
#COLLNK £54 (£64.80 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 43
BOOTS & GAITERS
UNIVERSAL STEERING RACK GAITER Just measure
UNIVERSAL STRETCH-OVER CV JOINT BOOTS
Just measure your CV and Driveshaft diameters and cut
the gaiter to suit with a pair of scissors. All dimensions will
your Rack and Track Rod diameters and cut the gaiter to suit stretch at least + or - 5mm.
with a pair of scissors. All dimensions will stretch + or - 5mm. #CVBOOT1 12mm to 65mm £7 each (£8.40 inc vat)
#SGAT £8 each (£9.60 inc vat) #CVBOOT2 15mm to 92mm £8 each (£9.60 inc vat)
#CVBOOT3 19mm to 115mm £9 each (£10.80 inc vat)
12.5mm I.D. 360°
VIEW
40mm I.D.
ONLINE
32mm I.D. 50mm I.D.
CV BOOT 15mm I.D.
40mm I.D. 60mm I.D. FITTING KIT
A plastic cone 21mm I.D.
and tub of
lubricant that #CVBOOT1
will allow you
to replace CV
boots without a
complete strip 42mm I.D.
down.
#CVFITKIT
140 - 290mm 52mm I.D.
£7.50 (£9 inc vat)
HOSE BAND KIT Make up your own hose clips as large as 60mm I.D.
you like! Three Metres
of 8mm wide stainless
banding. Eight plated 18mm I.D.
steel worm drive clips.
#HBKIT 23mm I.D.
£3 (£3.60 inc vat)
IVA TRACK ROD COVER Two 75mm (3") long pieces of #CVBOOT2
heavy duty, adhesive-lined heat shrink tubing. Simply slide
over your track rod before fitting your track-rod-end. Make
your adjustments, then heat it up with a heat gun or hair- 360°
VIEW
drier. The adhesive seals both ends for a rust-free joint. ONLINE
65mm I.D.
76mm I.D.
86mm I.D.
IVA TRACK ROD SLEEVE Soft PVC sleeve. Simply slide
over your track rod before fitting your track-rod-end the slide
back over the nut. Can be secured in place with silicone, 25mm I.D.
Polyurethane adhesive or cable ties. 2 Sizes:
22mm I.D. x 94mm (shown below on steering arm)
#TRS1 £3 each (£3.60 inc vat)
28mm I.D. x 88mm #TRS2 £3 each (£3.60 inc vat)
#CVBOOT3
84mm I.D.
#TRS1 #TRS2
98mm I.D.
Page 44 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
STEERING WHEELS
320mm MOUNTNEY LEATHER STEERING WHEEL
Beautifully textured and sewn leather over moulded resin
foam on a brushed, natural anodised aluminium frame
300mm DIAMETER STEERING WHEEL 3.7mm thick Six M5 x 15mm stainless button head fixing
Lightweight, moulded, textured resin foam over a brushed, screws on a 70mm PCD. Clip-in horn push centre with two
black anodised aluminium frame 3.7mm thick. Six M5 x 1/4" male spade terminals on rear. Boss or adapter not
15mm stainless button head fixing screws on a 70mm PCD. included. Weight 959gms. #ST320NAT £45 (£54 inc vat)
Clip-in horn push centre with two 1/4" male spade terminals
on rear. Boss or adapter not included. Weight 644gms.
#ST300BK £30 (£36 inc vat)
BLACK ANODISED
FRAME VERSION
#ST320BK £45 (£54 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 45
250 mm DIAMETER FLAT BOTTOMED STEERING 350 mm DIAMETER DEEP DISHED STEERING WHEEL
WHEEL Leather or suede covered rim, sculptured for Suede covered rim over a natural anodised dished
comfort over a brushed, black anodised flat aluminium frame aluminium frame 4.5mm thick. 86mm overall dish dimension.
3.4mm thick. Flat bottomed rim for maximum knee clearance Yellow, leather ' Straight-ahead' indicator sewn into rim
in tight cockpits. Yellow, leather ' Straight-ahead' indicator covering. Six M5 x 15mm stainless button head fixing
sewn into rim covering. Six M5 x 15mm stainless button screws on a 70mm PCD. Clip-in horn push centre with two
head fixing screws on a 70mm PCD. Clip-in horn push 1/4" male spade terminals on rear. Boss or adapter not
centre with two 1/4" male spade terminals on rear. Boss or included. Weight 1022 gms.
adapter not included. Weight 590 gms. SUEDE #ST350D £75 (£90 inc vat) 360°
SUEDE #ST250FBS £75 (£90 inc vat) VIEW
ONLINE
LEATHER #ST250FBL £75 (£90 inc vat)
SUEDE
SUEDE
SUEDE
LEATHER
360°
VIEW
ONLINE
DIMENSIONS CONVERSION
CHART IN BACK PAGES
Page 46 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
WOOD RIM STEERING WHEELS Top and bottom wooden STEERING WHEEL HUB Fits Ford Anglia, Capri, Escort,
rims bonded and riveted to a strong, 5mm thick dished Cortina Mk2 columns. Diecast aluminium. Spline diameter
aluminium pressing (25mm dish). Very nice polished and 15mm. 6 x 6.2mm diameter holes @ 101mm PCD for
lacquered finish. steering wheel mounting. Supplied with horn push and fixing
13" Centre hole 88mm. 6 x 6mm boss mounting holes on a screws. Weight 860 gms. #SWH3 £25 each (£30 inc vat)
101mm (4") PCD. Diameter 330mm (13").
Weight 700 gms. #WRSW13 £90 (£108 inc vat) 360°
VIEW
88 mm
14" Centre hole 88mm. 6 x 6mm boss mounting holes on a ONLINE
115 mm
88 mm
98 mm
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 47
QUICK RELEASE QUICK RELEASE STEERING WHEEL BOSS
A beautifully made splined aluminium housing with a sprung
STEERING BOSS
release button. Three M8 female threads on a 45mm PCD.
for mounting your steering wheel via a simple adapter plate.
Comes with a matching, splined steel sleeve for welding to
QUICK RELEASE STEERING WHEEL BOSS KIT the top of your steering column. #QRSW2 £18 (£21.60 inc vat)
Black anodised aluminium housing with a clever sprung
release system. There is a front face plate (56mm dia.)
with three M6 threads on a 45mm PCD to which you can
bolt your own simple adapter plate to mount your particular
steering wheel. The 25mm A/F, plated steel, hollow, hex-
agonal shaft adapter (I.D. 19mm) is welded to the top of
your steering column. This snaps and locks into the hub.
To release the adapter, just squeeze together the two hub
flanges. Weight 291 gms. #QRSW £65 (£78 inc vat)
35mm
19mm
28mm
DIAMETER
GIFT VOUCHERS
GREAT FOR CHRISTMAS AND BIRTHDAYS. JUST
ORDER THEM AND PAY ON YOUR CARD AND WE’LL POST THEM FREE OF CHARGE.
THEY CAN BE USED AGAINST ANY PURCHASE
FROM THIS CATALOGUE.
3 x 6mm HOLES
ON 45mm PCD
Page 48 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
STEERING WHEEL ADAPTER PLATE to fit our #QRSW STEERING WHEEL ADAPTER PLATE to fit our #QRSW2
Black anodised aluminium adapters to mount a steering Black anodised aluminium adapters to mount a steering
wheel to our quick-release bosses. Wheel mounting has 6 wheel to our quick-release bosses. Wheel mounting has 6 x
x 5.5mm holes on a 101mm (4") PCD. Boss mounting has 5.5mm holes on a 101mm (4") PCD. Boss mounting has 3 x
3 x 6.2mm holes on a 45mm PCD and 3 x 5mm holes on 9mm holes on a 45mm PCD and 3 x 5mm holes on a 50mm
a 50mm PCD. Plate diameter 113mm. Max plate thickness PCD. Plate diameter 113mm. Max plate thickness 10mm.
10mm. Weight 203gms. #SSADAPT2 £18 (£21.60 inc vat)
Weight 203gms. #SSADAPT1 £18 (£21.60 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 49
THROTTLE & CHOKE
THROTTLE CABLE 1.2 mtr outer, (5.5mm dia).
1.3 mtr inner (1.5mm dia). Stepped nipple on one end (6mm
LONG THROTTLE CABLE # 11 foot outer 12 foot inner & 3.7mm dias.) and nothing on the other end. Low friction,
with stepped (6mm & 3mm ) nipple on one end and nothing Nylon liner. #THCAB12 £8 (£9.60 inc vat)
on the other end. Low friction, Acetal liner. M8 adjuster. 360°
VIEW
Plated shackle and pin included. Perfect for mid or rear ONLINE
360°
VIEW CONTROL CABLE Here's a multi-purpose cable that can be
ONLINE
modified for all sorts of uses. Overall length 1mtr. Maximum
travel of inner 40mm. Inner bowden cable diameter 2mm.
Outer diameter 5mm. #CONCAB1 £8 (£9.60 inc vat)
5mm
DIMENSIONS CONVERSION
CHART IN BACK PAGES M6
5mm
REMEMBER, THE ONLINE, DOWNLOAD VERSION OF
THIS CATALOGUE IS REGULARLY UPDATED
SO, GO TO www.cbsonline.co.uk 5mm
TO CHECK OUT THE LATEST ISSUE
Page 50 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
PULL CABLE Great for remote bonnet or boot release. BALL AND BARREL NIPPLE ENDS CABLE
Solid 1.2mm diameter, 700mm long inner cable with a 36mm Multi-strand 1.5mm diameter, inner cable with a 6mm ball
diameter rubber finger-pull on one end and nothing on the nipple on one end and a 6mm diameter x 8mm long barrel
other end. 540mm long outer cable with steel ferrule on each nipple on the other end. Inner cable 960mm long Outer
end. Weight 65 gms. #PULLCAB £5 (£6 inc vat) cable 900mm long x 6mm diameter. 11mm diameter plastic
ferrule on each end. There are also three plastic mounting
clips that snap around the outer cable and press into a 6mm
hole. Weight 75 gms. #BALLCAB £4 (£4.80 inc vat)
13.9mm
11.6mm
Angle
170º
Angle
140º 13.9mm 11.6mm
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 51
BOWDEN CABLE Nice quality inner and outer cable OK CHOKE CABLE NON-LOCKING (not push-pull) 1.5 m
for throttle, choke, door, bonnet or boot release and light long. Mounts through a 9mm hole. Multi-strand cable. Plain
clutches. Sold by the metre from a roll. Maximum length in end inner. #CCN £10 (£12 inc vat)
one piece 15 mtrs.
INNER 2mm diameter. 19 strands of 0.44mm plated wire.
360°
#CAB2IN £1.50 per metre (£1.80 inc vat) VIEW
ONLINE
OUTER PVC covered 5.2mm O.D. 3.2mm I.D
#CAB52OUT £4 per metre (£4.80 inc vat)
360°
VIEW
ONLINE
PRODUCTS WITH
360° THIS SYMBOL HAVE
VIEW A HIGH RESOLUTION
ONLINE
360 degree VIEW ON
360°
VIEW
ONLINE
360°
VIEW
ONLINE
CABLE REPAIR KIT Includes:
• 1.6mtrs of 1.5mm diameter bowden cable with a 3.5mm to 6mm
stepped nipple on one end.
• 1.6 mtre of 1.1mm diameter bowden cable with a 3mm nipple on one
end.
• 1 x 10mm dia. x 20mm solderless nipple.
• 1 x 8mm dia. x 12mm solderless nipple
• 1x 5mm dia. x 8mm solderless nipple
• 1 x 8mm dia. x 14mm solderless nipple with sleeve and nut.
• 1 x 7.8mm dia. x 9mm horizontal barrel nipple for 1.5mm dia. cable.
• 1 x 7.8mm x 15mm shouldered horizontal nipple for 1.5mm dia. cable.
• 1 x 3.5mm to 6mm brass steed sleeve nipple for 1.1mm cable above.
• 1x Storage tin for all parts above
#CRKIT £8 (£9.60 inc vat)
360°
VIEW
ONLINE
BUDGET CABLE TIE PACK 1000 pieces CABLE COVER BELLOWS Rubber bellows. Great for
3 Sizes, 6 colours in handy carry tube. protecting control cables from ingress of dirt and grime.
#CTTUBE £7.50 (£9 inc vat) Can also be used for protecting wires in flexible installations.
e.g. between 'A' post and doors or body and boot lid.
106mm long relaxed. Will compress to 40mm. 20mm
maximum diameter. 6mm holes in one end and 7.5mm hole
in the other. #CABCOV £2 (£2.40 inc vat)
SOLDERLESS NIPPLE.
8mm large diameter, 5mm
small diameter, 14mm long.
Will accept up to 2.5mm
cable. LH/RH THREADED RODS Plated steel. with 30mm of
#SLNIP2 £2 each (£2.40 inc vat) thread at each end. Lock nuts included.
SOLDERLESS NIPPLE M5 x 147mm #TRODM51 £4.50 (£5.40 inc vat)
NIPPLE: 8mm diameter x M5 x 297mm #TRODM52 £4.50 (£5.40 inc vat)
9mm long. M6 x 141mm #TRODM61 £5 (£6 inc vat)
SCREW: Slotted M6 x M6 x 300mm #TRODM62 £5 (£6 inc vat)
10mm long. M8 x 215mm #TRODM8 £6 (£7.20 inc vat)
HOLE: 3mm
#SLNIP3
£2.50 each (£3 inc vat)
1
2
2 to 6 all 300mm long
3
4
5
6
Page 54 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
ANODISED ALUMINIUM CABLE OR HOSE SEPARATORS
For tidying and separating electrical or HT cables, pipes,
hoses or control cables. Weight 12 gms.
2 WAY 8mm SILVER #CSEP28S £4.50 each (£5.40 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 55
MOUNTS
COTTON REEL RUBBER MOUNTS
Ideal for Exhausts, fuel pumps, oil
coolers, radiators, ECU’s etc..
BUILDER’S TIP CUT A MOUNT IN HALF TO MAKE TWO BUMP STOPS 1. 20mm dia x 15mm. 1
UNIVERSAL ENGINE OR GEARBOX MOUNTS. M6 x 18mm long studs.
If you are building your own chassis or even doing an engine #COT1 £2.50 each (£3 inc vat)
change, these mounts are tough and easy to use.
Hard rubber . M10 fixing studs 20mm long.
64mm diameter x 37mm
Weight 252 gms. #ENGMNT2 £5 (£6 inc vat) 360° 2. 22mm across the flats x 26mm long. 2
VIEW
ONLINE M6 x 13mm long studs.
78mm diameter x 38mm #COT2 £3 each (£3.60 inc vat)
Weight 419 gms. #ENGMNT3 £6 (£7.20 inc vat)
EXHAUST HANGER Adjustable clamp accepts 30mm to 10. 40mm diameter x 35mm.
55mm diameter tube. Flexible rubber strip on swivelling per- Threaded M8 x 8.5mm deep at each 10
forated metal strap with eight 10mm holes. Can be cut, bent end.
and bolted as required. Overall length 285mm. #COT10 £3.50 (£4.25 inc vat)
#EXHANG £6 (£7.20 inc vat).
360°
VIEW
ONLINE
11. 50mm diameter x 40mm.
Threaded M10 x 10mm deep at each 11
end
#COT11 £4 (£4.80 inc vat)
Page 56 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
5. 42mm hexagon across the flats x
27mm thick waisted rubber.
M10 x 1.5mm x 18mm long stud on
5
each end. Plated steel.
#COT5 £3.50 each (£ 4.20 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 57
OIL CATCH TANKS
RECTANGULAR OIL CATCH TANKS Beautifully CNC
machined from billet and extruded aluminium. 15mm O.D.
⅝" inlet and outlet. 1 mtr of reinforced PVC hose with hose
MINI OIL CATCH TANK Polished aluminium with sight clips. Clear sight gauge. M10 x 1 Drain plug.
tube and brass drain plug. 1mtr of 10mm hose and hose 2 way stainless mounting bracket and screws. Tank can be
clips included. Size 138mm x 56mm diameter. Weight 550 mounted vertically or horizontally depending on space in
gms. Note: Relax hose in hot water before use. engine bay. Size 200mm x 80mm x 70mm. Weight 1250
#OCTM £32 (£38.40 inc vat) gms. NATURAL ALUMINIUM #OCTRA £56 (£67.20 inc vat)
STAINLESS RUBBER-LINED ’P’ CLIP TITANIUM ANODISED #OCTRT £56 (£67.20 inc vat)
(not shown) For mounting to a bulkhead or inner wing.
#P60SS £2 (£2.40 inc vat) 360°
VIEW
ONLINE
360°
VIEW
ONLINE
POLYURETHANE ADHESIVE/SEALANT
A universal wonder product for the car builder. Our
Polyurethane adhesive/sealant comes in a tube and is
dispensed using a regular mastic gun. It is firm enough to
form beads so has excellent gap-filling properties and cures
to a tough rubbery finish. Use it to bond panels together
or to the chassis. Can be thinned to paint a border around
inside of windows prior to bonding.
Will stick almost anything to anything at half the price of
some equivalent products. Includes nozzle.
BLACK #POLY £7.50 cartridge (£9 inc vat)
WHITE #POLYW £7.50 cartridge (£9 inc vat)
FREE
NEWSLETTER THESE UNIONS FIT THE TANKS ABOVE
Place an order online or just
ask us and you'll receive our HOSETAIL 5/8" UNF, 10mm #HT5810
regular newsletter by email. Plated steel. £3.50 (£4.20 inc vat)
It's packed with special
offers, hints and tips, HOSETAIL 5/8" UNF, 19mm #HT5819
new products and Plated steel. £5 (£6 inc vat)
customers cars.
Page 58 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
OIL CATCH TANKS INLETS CONNECT TO YOUR CARBON FIBRE OIL CATCH TANK Beautifully CNC'd
aluminium top and bottom with a real carbon fibre body.
ENGINE BREATHER AND OUTLETS CONNECT TO A
15mm (⅝") O.D. inlet and outlet. 1 mtr of reinforced PVC
BREATHER FILTER OR PIPE TO ROAD LEVEL.
hose with hose clips. Clear sight gauge. Aluminium M10 x
YOU CAN USE A ‘Y’ JOINER TO ADAPT TWO 1 Drain plug. 2 way powder coated mounting bracket with
ENGINE OUTLETS TO THE ONE INLET stainless screws. Size 180mm x 76mm diameter.
360°
CHROME OIL CATCH TANK #OCTCHR or Capacity 0.5ltr Weight (without hose) 387 gms. VIEW
ONLINE
SILVER POWDER COAT (below left) #OCTSIL #CAROCT £58 (£69.60 inc vat)
Pre-assembled with swivelling 8mm O.D. inlet & outlet.
Sight tube & unions. Knurled drain knob. Supplied with
2 piece adjustable mounting bracket assembly with nuts
& bolts, 80cm of PVC hose, 15mm to 8mm aluminium
reducer, 15mm and 8mm blanking plug, 5 x stainless hose
clips. Overall size: 185mm high. 63mm cylinder diameter
- 88mm width including sight tube. Capacity 400ml. Outlet
threads M12 x 1mm. Weight 700 gms. £40 (£48.00 inc vat)
360°
VIEW
ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 59
LARGE OIL CATCH TANK OIL CATCH TANKS Four new, fabricated, TiG welded
1.5 Ltrs capacity. Beautiful TiG welded Aluminium.
360°
VIEW Aluminium oil catch tanks. Supplied with a vented cap, two
ONLINE
Internally baffled for optimum condensation of 13mm OD brass unions with 'O' ring seals, sight gauge,
oil vapour. Level sight tube. Stainless drain plug drain plug with rubber seal and two blanking plugs. You can
in bottom. Screw-in vented breather cap. Two 13mm O.D. swap the position of the sight gauge and unions to suit your
beaded inlets. Rear bracket for vertical mounting on firewall installation. 6mm mounting holes at 151mm centres. Two
or bulkhead. Size 250mm high x 150mm x 150mm. sizes in natural aluminium or powder-coated satin black:
Weight 490 gms. #OCTL £98 (£117.60 inc vat) SMALL NATURAL #OCT150 1 Litre capacity. Maximum
SPARE CAP. #OCTLCAP £9 (£10.80 inc vat) dimensions: 180mm wide x 150 high x 85mm front to back
SMALL BLACK #OCT150BK (Spec as above) Weight 530 gms.
Both £86 (£103.20 inc vat)
360°
VIEW
ONLINE
Page 60 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
LARGE NATURAL #OCT250 2 Litre capacity. Maximum OIL CATCH TANK Fabricated, TiG welded Aluminium oil
dimensions: 180mm wide x 250 high x 85mm front to back catch tank. Supplied with a vented cap, two 13mm OD brass
LARGE BLACK #OCT250BK (Spec as above). Weight 760 gms. unions with 'O' ring seals, sight gauge, drain plug with rubber
Both £98 (£117.60 inc vat) seal and two blanking plugs. You can swap the position of
the sight gauge and unions to suit your installation. Four,
6mm mounting holes at 175 x 175mmmm centres.
3 LITRE NATURAL 3 Litre capacity. Maximum
dimensions: 195mm wide x 275 high x 102mm front to back
Weight 895 gms. #OCT350 £118 (£141.60 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 61
OIL CATCH TANK WITH FILTER Here's a real beauty. BREATHER FILTER Chrome with cotton and mesh filter
1.5 Litre capacity, polished, tig welded, aluminium tank with 56mm diameter x 48mm high (70mm including inlet rubber).
internal baffles, a screw-on stainless-mesh filter, drain screw Very nicely made, with stainless hose clip. Ideal for use with
and two 12mm hosetail unions. Overall height including filter our oil catch tanks and engine breather systems. Washable.
and drain 305mm. Tank only size 110mm x 110mm x 169mm Choice of inlet diameter (will expand a few mm's).
high. The screw-on filter has machined aluminium top and 10mm #BFIL10 £9 (£10.80 inc vat)
bottom plates and is 75mm diameter x 90mm high. The two 12mm #BFIL12 £9 (£10.80 inc vat) 360°
VIEW
welded mounting brackets have10mm mounting holes at 15mm #BFIL15 £9 (£10.80 inc vat) ONLINE
140mm centres. Inlet and outlet threads AN10 (7/8" unf). 25mm #BFIL25 £9 (£10.80 inc vat)
Two screw-in 12mm hosetail unions with 'O' rings are
included. Weight 1.23 Kg. #OCT150FIL £98 (£117.60 inc vat)
10mm BREATHER
FILTER Chrome with
cotton and mesh filter
61mm diameter x
78mm high.
Very nicely made, with
plated hose clip. Ideal
for use with our oil
catch tanks. Washable.
Inlet diameter. 10mm
(will expand to 12mm)
#BFIL78 £9 (£10.80 inc vat)
Page 62 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
WASH - WIPE
1.2 LTR WINDSCREEN WASHER KIT Everything you
SCREEN WASHER BOTTLE Massive 3 litre capacity.
Size 230mm high x 200mm wide x 120mm front to back.
Two moulded-in 6mm fixing holes in the back face at 185mm
need. 1.2 Litre capacity nylon bottle with pump and mount- centres. Moulded nylon with fitted pump and everything else
ing bracket. Supplied complete with two nozzles (for up you need including: Wiring plug with 500mm flyleads.
to 6mm thick panels but can be bonded into GRP. 8mm Two twin nozzle washer jets (for up to 5mm panel thickness.
hole size), 1.8m hose, T piece, straight joiner, push button 8mm hole), push-button switch with mounting bracket,
switch, wiring and all fixings. Bottle size approx W140mm x mounting bolts, nuts and washers, 1.8 metres washer hose
H185 mm x Front to back 75mm. #WBOT £20 (£24 inc vat) with one 'T' piece and one straight joiner, two hose securing
brackets. Weight empty 515 gms.
#WBOT3LT £40 (£48 inc vat)
IVA IVA
OK OK
Fixing holes
360°
VIEW
ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 63
ALUMINIUM WASHER TANKS WITH PUMPS VERTICAL Overall height 285mm. Tank width 103mm,
Nicely fabricated and tig welded aluminium tanks with 40mm Width with brackets 150mm. Two, 10mm diameter mounting
diameter, knurled, screw-on cap and integral pump. holes at 132mm centres. Front to back 82mm.
Pump has 5mm (3/16") outlet and two 1/4" male spade ter-
HORIZONTAL Width 210mm, Overall height 180mm, Front minals. Capacity 1.5 ltrs. Weight 635 gm.
to Back 82mm. Two 10mm diameter mounting holes @ #VAWTANK £60 (£72 inc vat)
150mm centres. Pump has 5mm (3/16") outlet and two 1/4"
male spade terminals. Capacity 1.5 ltrs. Weight 635 gm. 360°
VIEW
#HAWTANK £60 (£72 inc vat) ONLINE
Page 64 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
CHROME SINGLE WASHER JET WINDSCREEN WASHER TUBING 3/16" ID #WTUB
Single swivelling nozzle. 5mm 5mm (3/16") bore. £1.50 mtr (£1.80 inc vat)
mounting hole size. Suitable for up to WINDSCREEN WASHER TUBING 1/8" ID #WTUB2
3mm thick panels but can be bonded 3mm (1/8") bore. £1.75 mtr (£2.16 inc vat)
into thicker GRP panels.
3mm (1/8") Hose size spigot.
#WJETCH1 £4 each (£4.80 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 65
WIPER BLADES & ARMS STAINLESS WIPER ARM Fits 13.5mm diameter spindle. Press-on.
DETERMINE 9 inch BLACK LEFT PARK #WA9LPB £12 each (£14.40 inc vat)
11 inch BLACK LEFT PARK #WALPB
LEFT OR 11 inch STAINLESS RIGHT PARK #WARP
RIGHT PARK 11 inch STAINLESS LEFT PARK #WALP All £12 each (£14.40 inc vat)
FROM THE 13.5mm
11 in 360°
DRIVER’S VIEW
ONLINE DIA
SEAT
ADJUSTABLE R
STAINLESS WIPER 11 in
ARM Fits 13.5mm
diameter spindle. 5.8mm
Screw-tightening
spindle clamp.
RIGHT PARK L
#WAADJRP
LEFT PARK
ADJUSTABLE SLIDING ARM FROM 6½" to 12½"
#WAADJLP
£15 each (£18. inc vat)
RIGID
RIGID WIPER BLADE
10 inch. To fit 5.8mm wide arm.
Can be cut down to shorter length.
STAINLESS #WBR SPRUNG
£6 each (£7.20 inc vat) 8"
BLACK #WBRB
£6 each (£7.20 inc vat)
SPRUNG BLADES
Sprung stainless blades to fit our 9"
5.8mm wide wiper arms.
8" #WBS8 £8.50 each (£10.20 inc vat)
9" #WBS9 £8.50 each (£10.20 inc vat)
10" #WBS10 £8.50 each (£10.20 inc vat)
11" #WBS11 £9 each (£10.80 inc vat) 10"
12" #WBS12 £9 each (£10.80 inc vat)
5.8mm
CHROME
WHEELBOX FERRULE
SEE NEXT PAGE
Page 66 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
WINDSCREEN WIPER KIT
WIPER KIT Auto park. 2 Speed. Supplied with two 49mm wheelboxes with angled spacers, motor mounting bracket with
rubber base and 1060mm bundytube for you to cut and make up your own custom assembly. 1500mm inner drive cable.
Wheelbox spindle diameter 13.5mm. Instructions included. Five 1/4" spade terminals on connector block.
Requires correct switch for 2 speed operation and park. (see next page) Weight 2700 gms.
360°
110° SWEEP WIPER KIT #WK110 £130 (£156 inc vat) VIEW
ONLINE
130° SWEEP WIPER KIT #WK130 £142 (£170.40 inc vat)
180mm
MOTOR CASE
DIAMETER 75mm 165mm
49mm
SPARE BUNDY TUBE 1060mm #WTUBE £12 (£14.40 inc vat) WINDSCREEN WIPER
SPARE INNER CABLE 1500mm #WCAB £14 (£16.80 inc vat) WHEELBOXES An add-on to our
SPARE CLAMP & PAD #WCLAMP £8 (£9.60 inc vat) Wiper Kit for cars with three wiper
2 SPEED ROCKER SWITCH #WIPSW £18 (£21.60 inc vat) arms. Height from base to top of
WIRING PLUG WITH FLYLEADS #WIPPLG £5 (£6 inc vat) thread 35mm. Height from base to 64mm
top of spindle 50mm. 32 teeth
CHROME FERRULE FOR WIPER WHEELBOX STANDARD HEIGHT 49mm
This decorative ferrule replaces the upper black plastic #WBOX £18 (£21.60 inc vat)
spacer on our wheelboxes to finish off the scuttle look with
a little bling. #WBCF £5.50 each (£6.60 inc vat) EXTENDED HEIGHT 64mm
(right) #WBOX2 £24 (£28.80 inc vat)
9.5mm
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 67
WIPER MOTOR #RSVAWIP WIPER
INSTALLATION INSTRUCTIONS LENS
First mock up the system on the bench and lay out your wiper POSITION 2
arms for either left or right park as required. Mount your motor and
gearboxes in as straight a line as possible. Ensure that the drive POSITION 3
POSITION 1
cable will reach the furthest wheelbox. The length of Bundy tubing
supplied can be formed into gentle curves if required.
Cut the tubing into the lengths required starting with the piece
that will join the motor to the first wheelbox. Install the flared end
onto the motor. Remove the two nuts holding the two halves of
the gearbox together. Ideally you should form a small flare on
the end of the cut tube to lock it into the wheelbox when the two LAMP
halves are bolted together. If you do not have a flaring tool you TERMI-
may be able to carefully form a sufficient flare on the tube by NALS
working around the end with a small pair of needle nose pliers.
2 SPEED WIPER
Cut a second length to join the two wheelboxes and a final short #RSVAWIP
length just long enough to cover the exposed inner cable at its full
extension. Flare all ends as before.
When all the tubes are installed, remove the motor from its mount
and refit it whilst feeding the inner cable through the tubes and
gearboxes. To change from left park to right park simply invert
the wheel boxes 180° or, if space does not allow, remove the gear
wheel mechanism from the motor, prise out the white nylon slipper
moulding and reinsert it on the opposite edge of the gear wheel.
The terminal block forms part of the motor gearbox and
incorporates 0.187in blades arranged to accept a 5-way
connector. However, on single speed motors only four terminals
are used. Correct terminal polarity must be observed. The wiper 4 PINS
POSITION 1 = Pins 1 & 2 made
switch must be capable of switching an inductive current of 5 POSITION 2 = Pins 2 & 4 made
Amps. POSITION 3 = Pins 4 & 5 made
The wiring example below shows Lucas 1596A
switch Part No: 39736. This was the original switch
used with this type of wiper motor on many old UK WIRING EXAMPLE USING ON-OFF-ON TOGGLE SWITCH
classic cars. You may be lucky enough to find one 1. To Ground (earth) Black
at an Autojumble. Our #RSVAWIP (shown right) is a 2. From wiper switch (Brown/Green) When switch is off
suitable alternative. this connects to Terminal 5 (Red/Green)
3. From Wiper Switch Fast Speed +ve
4. To fused ignition controlled +ve (normally green)
5. From Wiper Switch Slow Speed +ve (normally Red/
Green)
SWITCH +
TERMINAL
BATTERY 1
3 2
#TSKR4
5 4
WIPER
MOTOR
WIRING PLUG WITH TERMINALS
TERMINALS
#WIPPLG2 87 86 85 87 86 85 87 86
85
£4 (£4.80 inc vat)
87a 87a 87a
30 30 30
#RLY5CO #RLY5CO #RLY5CO
Page 68 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
ROTARY 2 SPEED WIPER SWITCH Nice quality. Nice
action. 2 Speed wiper switch with 'Park' facility. Mounts
through an 11mm hole. Two flats on mounting thread.
WIPER SPARES
WIPER WHEELBOX 45 DEGREE WEDGES We've finally
Maximum panel thickness 6mm. Knob diameter 30mm. 1/4" managed to procure these seperately. Hard rubber, angled
Spade Terminals on rear. Rear projection 32mm. Switch sleeves that fit over you wiper wheelbox shaft and allow you
body diameter 34mm. 16 Amp max. NOTE: Your wiper motor to angle the wheelbox at 45º through your scuttle.
must have two-speed winding and park facility for this switch NOTE: You may require two per wheelbox for your
to work correctly. installation. Available in two sizes:
WIRING: B = +12 volts in. L = Low Speed out. SMALL 24mm diameter, 16mm I.D. Maximum length 25mm
H = High Speed Out. P = Park #WBWEDGS £2.50 (£3 inc vat)
#WIPSW2 £12 (£14.40 inc vat)
CHANGE-OVER
RELAY #RLY5CO 86
30
87a 87
WIPER
MOTOR 85
1 PLUG CHROME PLATED WIPER
3 2 WHEELBOX NUT
Octagonal nut 19mm (3/4")
#WIPSW2 across the flats x 4.8mm thick.
5 4
Thread 5/8" x 24 tpi UNEF
L H #WBNUT £2.50 (£3 inc vat)
+ LIVE B P
FEED
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 69
F U E L FUEL HOSE TEXTILE COVERED. Resists all petrols and
diesel. Woven textile reinforcement resistant to heat, oil,
GENUINE GATES FUEL HOSE Suitable for carburettor and ozone and weathering. For that classic look on carburated
fuel injected engines. Petrol or Diesel. Top quality hose. engines. Maximum pressure 85 psi. Temperature range
Resists heat, oil, ozone & weathering. -35ºC to +100ºC
Spiral textile reinforcement. 5mm (3/16") (10mm OD) #FUHOT5 £4.00 mtr (£4.80 inc vat)
Working pressure up to 140 psi. IVA OK 6mm (1/4") (12mm OD) #FUHOT6 £4.50 mtr (£5.40 inc vat)
SAE J30R7 ISO 4639-2 DIN 73379. 8mm (5/16") (13mm OD) #FUHOT8 £5.00 mtr (£6 inc vat)
3.2mm (1/8") #FUHO3 (7.5mm OD) £3.50 mtr (£4.20 inc vat) 10mm (3/8") (15mm OD) #FUHOT10 £5.50 mtr (£6.60 inc vat)
4mm (5/32") #FUHO4 (9mm OD) £4.00 mtr (£4.80 inc vat) 15mm (5/8") (21mm OD) #FUHOT15 £7.50 mtr (£9 inc vat)
5mm (3/16") #FUHO5 (11mm OD) £4.50 mtr (£5.40 inc vat)
6mm (1/4") #FUHO6 (11.5mm OD) £5.00 mtr (£6 inc vat)
7mm (9/32") #FUHO7 (13mm OD) £5.25 mtr (£6.30 inc vat)
8mm (5/16") #FUHO8 (13.5mm OD) £5.50 mtr (£6.60 inc vat)
10mm (3/8") #FUHO10 (15mm OD) £5.75 mtr (£6.90 inc vat)
12mm (1/2") #FUHO12 (18mm OD) £6.25 mtr (£7.34 inc vat)
DIMENSIONS CONVERSION
CHART IN BACK PAGES
Page 70 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
6mm COPPER PIPE #COP6 £5 mtr (£6 inc vat) MINIATURE HOSE CLIPS 6mm to 11mm. Stainless band.
8mm COPPER PIPE #COP8 £6 mtr (£7.20 inc vat) Plated steel screw and housing. Band width 5mm
10mm COPPER PIPE #COP10 £7 mtr (£8.40 inc vat) #H6 £3 pack of 5 (£3.60 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 71
FUEL FILLER HOSE
ULTRA FLEXIBLE FUEL FILLER HOSE. 2 Layer Neoprene
hose with excellent resistance to petrol and diesel fuel.
Embedded spiral wire reinforcement with glass strand
windings for additional strength. For temperatures up to
STRAIGHT SILICONE FUEL FILLER HOSE. We've been 135ºC. Wall thickness only 2mm.
asked for this for ages so, finally, here it is. Fluorosilicone- 38mm (1 ½") #FFF38 £16 per 500mm (£19.20 inc vat)
lined and resistant to ALL fuels and oils. Sold in multiples of 45mm (1 ¾") #FFF45 £17 per 500mm (£20.40 inc vat)
250mm (Maximum 1 metre length). If you're ordering online 51mm (2") #FFF51 £18 per 500mm (£21.60 inc vat)
and want 500mm just order '2' quantity. Weight 250gm per 57mm (2 ¼") #FFF57 £20 per 500mm (£24 inc vat)
250mm. 63mm (2 ½") #FFF63 £25 per 500mm (£30 inc vat)
BLUE 51mm I.D. #SILFF51BU £20 per 250mm (£21.60 inc vat) 75mm (3") #FFF75 £30 per 500mm (£36 inc vat)
BLACK 51mm I.D. #SILFF51BK £20 per 250mm (£21.60 inc vat) SEE HINTS AND TIPS SECTION FOR CUTTING INSTRUCTIONS
SEE HINTS AND TIPS SECTION FOR CUTTING INSTRUCTIONS
REDUCERS
AVAILABLE
HOSE CLIPS All prices + vat TO
SIZE IN MM
STAINLESS
EACH
ZINC PLATED
EACH
REDUCE
30 - 40 £1.80 #H30SS £0.60 #H30ZN
THE I.D. OF
35 - 50 £2.00 #H35SS £0.65 #H35ZN ONE END
45 - 60 £2.20 #H45SS £0.75 #H45ZN
60 - 80 £2.50 #H60SS £0.90 #H60ZN
Page 72 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
FUEL TAP Great quality plated brass body with a die-cast BRASS STRAIGHT HOSETAILS FOR #FUTAP
metal handle. #HT146 1/4" BSP to 6mm push on tail
90 degree turn on/ #HT148 1/4" BSP to 8mm push on tail
off. Length without #HT1410 1/8" BSP to 10mm push on tail
unions 50mm. All £4 each (£4.80 inc vat)
1/4" BSP threads
in each end. 10mm 360°
VIEW
bore through ONLINE
valve. Road or
competition.
Unions not
included
#FUTAP FUEL SHUT-OFF VALVE 12 volt, solenoid operated valve.
£7.50 (£9 inc vat) If there is a live feed to the solenoid (ignition on) then the
valve is open allowing fuel to flow. When the power is
switched off the valve closes shutting off the fuel. Can be
MINIATURE FUEL
operated from the ignition feed or from a separate feed with
TAP They don't come 360°
VIEW a hidden switch as an additional security device.
more compact than ONLINE
Brass valve body with 3/8" unf threads for inlet and outlet
this, plated brass little
unions. Mounting bracket, screws and hose clips included.
beauty. Just 48mm from
Size: Overall height without bracket 77mm. Overall width
end to end of the 8mm
including connector plug 91mm. Can qualify as a form of
barbed hosetails. The
immobilisation as required by IVA. Pressure 0-3 bar. Best
plastic-coated handle
fitted in low pressure feed after a pre-filter.
moves 90 degrees from 360°
#FUVAS £58 (£68.15 inc vat) VIEW
open to closed. ONLINE
#FUVAL £79 (£94.80 inc vat)
Through bore 4.7mm.
Weight 54gms. PART BORE CURRENT FLOW RATE HOSE I.D.
#FUTAP2 £12 (£14.40 inc vat) NO. (mm) lt/min
#FUVAS 3.5mm 0.44amp 2.1 to 7.6 8mm
RUBBER RIVNUTS Is a flanged neoprene bushing with a
#FUVAL 6mm 1.06 amp 6 to 18.4 10mm
captive brass nut designed to provide a shock and vibration
resistant fixing for component mounting and panel assembly.
This demountable blind screw anchor is suitable for
applications of many kinds in many conditions, in materials
from 1mm to 4mm thick. These even work well in blind holes
in solid material. SOLD IN PACKS OF 10 360°
VIEW
Access needed from only one side ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 73
SWIRL POTS
FUEL SWIRL POT This 1.5 litre lift tank prevents misfiring
FUEL SWIRL POT DIECAST This die-cast, satin black
coated swirl pot has a capacity of 480cc. Overall height
185mm high, 93mm maximum diameter. The inlet and re-
due to tank surge and fuel starvation in fuel injected engines turn on the top are threaded 1/4" BSP female. Two 1/4" BSP
during hard cornering, braking and acceleration. x 3/8" (10mm) brass unions are supplied. The bottom outlet
1. Top - 6mm breather/return to main tank. (to the main fuel pump) is 12mm diameter. There is a brass
2. Inlet - 8mm fuel feed via a low pressure electric pump bleed plug on the top. A stainless steel mounting bracket
from the main tank. with fixings is supplied. Weight 850 gms.
3. Inlet - 8mm return from fuel rail. DIECAST SWIRL POT #SWIRL £112 (£134.40 inc vat)
4. 12mm main outlet to your high pressure pump. Overall
size 215mm high, 100mm diameter. Weight 460 gms.
Available with: BOTTOM MOUNT #SWIB £89 (£106.80 inc vat)
REAR MOUNT #SWIR £89 (£106.80 inc vat)
1
2
360°
VIEW
ONLINE
4
360°
VIEW
ONLINE
360°
VIEW
ONLINE
REAR
MOUNT
Page 74 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
FUEL SURGE TANK POLISHED ALUMINIUM IN LINE FUEL TANK BREATHER VALVE In-line version..
This very clever surge tank is manufactured mostly from 63mm overall length.
one piece of 3mm aluminium sheet. The only weld is on the With 7mm hosetails on either end. #FTBV2 £36 (£43.30 inc vat)
closing plate on the base so no welds are visible when it's With 8mm hosetails on either end. #FTBV28 £36 (£43.30 inc vat)
mouunted. A selection of eight 'O' ring fittings is included:
1 x 6mm Hosetail
2 x 8mm Hosetail 360°
1 x 12mm Hosetail VIEW
ONLINE
3 x AN6 (9/16" UNF)
1 x AN8 (3/4" UNF)
Height (without unions fitted) 195mm. Diameter 108mm.
Base 130mm square with 4 x 8mm fixing holes on 100mm
square. Capacity 1.5 Litres. Weight (including all unions)
520 gms.
#SURGE £82 (£98.40 inc vat)
360°
VIEW
ONLINE
Selection of
unions fitted for
illustration
360°
VIEW
ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 75
FUEL PUMPS The fuel pumps on this and the following page
are suitable for carburettor engines. They are
FUEL PUMP This excellent quality pump is now available
OK for petrol, diesel and alcohol fuels with
in two versions. One (#FPUMPS) is a 'Suction' version best
used for installation in your engine bay. The other (#FPUMP) all additives. All have a built in anti-siphon
is a 'Pressure' version for mounting near the fuel tank. and anti drain-back valves. Simple two bolt
12 Volt. Flow rate 125 Lt/hr. Integral 8mm swivelling inlet & installation. For best results mount as close to
outlet unions. Size 73mm x 128mm.
Mounting bracket & fixing screws included. the fuel tank as possible below the fuel level
Made in Germany. and always use a filter between the tank and
Not suitable for Bio Diesel. ECE Approved pump. Rubber mountings are recommended
NOTE: We always recommend the use of a pre-filter with all
fuel pumps.
(see our mounts section)
#FPUMP Pressure 4.2 psi. Suction -1.4 psi. £68 (£81.60 inc vat) ANODISED ALUMINIUM CABLE OR HOSE SEPARATORS
#FPUMPS Pressure 2.1 psi. Suction -2.8 psi. £68 (£81.60 inc vat) For tidying and separating electrical or HT cables, pipes,
hoses or control cables. Weight 12 gms.
2 WAY 8mm SILVER #CSEP28S £4.50 each (£5.40 inc vat)
360°
VIEW
ONLINE
GREAT ONLINE
SHIPPING
DEALS 4 WAY 8mm GUNMETAL #CSEP48G £5.50 each (£6.60 inc vat)
IF YOU ORDER ONLINE,
COURIER DELIVERY TO
UK MAINLAND
IS ONLY £6 + vat
ore
FREE
IF YOU SPEND OVER
£100 (not inc. vat)
Page 76 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
FUEL PUMPS
ELECTRONIC FUEL PUMP Great value. Sealed, reliable
solid state internals. 12 volt. Requires separate earth
connection to pump body via fixing bolt. Less than 2 amp
FUEL PUMP Excellent quality. 12 Volt. Flow rate 125 Lt/hr.
current drain. Will pump from 1.5 psi to 4.5 psi. Flow rate
4.2 psi. Integral 8mm swivelling inlet & outlet unions. Size
100 ltrs/hour (21 gal/hr.) Will self prime up to 0.6mtrs lift.
73mm x 128mm. Mounting bracket & fixing screws included.
Footprint 140mm x 82mm x 85mm high (without unions).
Made in Germany. NOTE: We recommend the use of a pre-
2 bolt fixing at 65mm centres. Supplied with 2 x 8mm
filter with all fuel pumps. #FPUMP £68 (£81.60 inc vat)
hosetail unions. Union thread size 1/8" npt.
Removable, washable internal nylon filter. Weight 690gm.
#FPUMP3 £39 each (£45.82 inc vat)
360°
VIEW
ONLINE
360°
VIEW
ONLINE
LONG HEX - IN
SHORT HEX - OUT
RED +ve 12v
FIT FILTER TO
INLET
360°
VIEW
ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 77
FACET FUEL PUMPS These original, American made fuel ELECTRONIC FUEL PUMP Sealed, reliable solid state
pumps are for carburettor engines. Suitable for petrol and internals. 12 volt. Requires separate earth connection to
diesel fuels with all additives. All have a built in anti-siphon pump body via fixing bolt. Less than 2 amp current drain.
and anti drain-back valves. Simple two bolt installation. Will self prime up to 1 mtr lift. Footprint 140mm x 82mm x
For best results mount as close to the fuel tank as possible 85mm high (without unions).
below the fuel level and always use a filter between the tank 2 bolt fixing at 65mm centres. Removable, washable internal
and pump. Rubber mountings are recommended (see our nylon filter. Weight 760gm.
mounts section) Operating temperature range -60 to +43 deg C.
ELECTRONIC FUEL PUMP Reliable solid state internals, FAST ROAD Will pump from 5 psi to 6 psi. Flow rate 132
no electrical contacts to burn out, no bearings to wear and ltrs/hour (35 US gal/hr.) Union thread size 1/8" npt.
no diaphragms to perish. 12 volt. Less than 2 amp current #FAC3 £70 each (£84 inc vat)
drain. Will self prime up to 0.3mtrs lift. Footprint 80mm
x 80mm x 60mm high (without unions). 2 bolt fixing at
65mm centres. Union thread size 1/8" npt. Weight 469gm.
Operating temperature range -31 to +55 deg C.
ROAD Will pump from 2.5 psi to 3.5 psi. Flow rate 113 ltrs/
hour (30 US gal/hr.) #FAC1 £35 each (£42 inc vat)
COMPETITION Will pump from 4 psi to 7 psi. Flow rate 128
ltrs/hour (34 US gal/hr.) #FAC2 £39 each (£46.80 inc vat)
360°
VIEW
ONLINE
360°
VIEW
ONLINE
Page 78 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
FACET ELECTRONIC FUEL PUMP For Reliable solid state COMPETITION FUEL INJECTION PUMP.
internals, no electrical contacts to burn out, no bearings to 13.5 volt. (12 volt)
wear and no diaphragms to perish. 12 volt. Less than 2 amp Maximum pressure 9.5 bar.
current drain. Will self prime up to 0.3 mtrs lift. Footprint Maximum flow 280 Ltrs / hr
80mm x 43mm x 65mm high. 2 bolt fixing at 65mm centres. Flow @ 3 bar 180 Ltrs / hr
Union thread size 1/8" npt. Operating temperature range -31 Maximum distance from tank 0.6 mtrs
to +55 deg C. Will pump from 1.5 psi to 4 psi. Flow rate 113 Inlet and outlet thread size M10 x 1
ltrs/hour. For carburettor engines up to 150 bhp. Fitting in 12mm. Fitting out 8mm
Weight 356gm. #FAC5 £30 (£36 inc vat) Supplied with a foam mounting sleeve
Both straight unions. #INJP1 £118 (£141.60 inc vat)
360°
VIEW
ONLINE
360°
VIEW
ONLINE
360°
VIEW
ONLINE
360°
VIEW
ONLINE
SPARE BANJO
SET FOR FUEL IN-
JECTION PUMPS
#INJP1 and 2
Cap nut (M12 x
1.5mm) , banjo and
washers.
#INJBAN
£8 (£9.60 inc vat)
SPARE TERMINAL NUT
SET FOR FUEL INJECTION
PUMPS #INJP1 and 2
Nuts, and washers.
#INJPNUT £1.80 (£2.16 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 79
FUEL INJECTION PUMP. With boots and connectors. FUEL INJECTION PUMP. This pump is a replacement for
13.5 volt. (12 volt) the Bosch "044" Motorsport pump, the highest flowing of the
Normal running pressure 3 Bar. Bosch pumps that is often used in Motorsport applications.
Maximum pressure 8.5 Bar. 13.5 volt. (12 volt)
Flow 156 Ltrs / Hour. Current drain max. approx 11 Amps
Inlet size 12mm push-on Flow rate: 265Lt/Hr @ 55 psi (3.9 bar)and 255Lt/Hr @ 75 psi
Outlet size 8mm push-on (5.3 bar)
Both straight unions Inlet thread female M18 x 1.5mm
Diameter 52mm. 360°
VIEW Outlet thread male banjo M12 x 1.5mm
ONLINE
Overall length 175mm. Diameter 60mm.
#INJP4 £55 (£66 inc vat) Overall length 195mm.
Electrical connection threads: Positive M6 / Negative M5
Supplied with boots and connectors. Weight 1126 gm.
#INJP5 £85 (£102 inc vat)
Page 80 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
IN-TANK FUEL INJECTION PUMP 120 ltrs / hour. FUEL INJECTION PRESSURE REGULATOR
3 bar (45 psi) pressure. Minimum tank depth 230mm. This unit allows adjustment of fuel pressure at the injector
8mm outlet. Nylon gauze filter. Will fit through a 50mm hole. to match fuel requirements of modified and tuned engines.
Mounting plate diameter 82mm. Five 5mm fixing holes on a Pressure range 1 to 5 Bar (14 to 72 psi). 8mm hosetails in
63mm PCD. Can be secured with M5 screws into M5 rivnuts and out. 5mm hosetail for vacuum connection. The unit has
fitted around the 50mm hole. a 1/8" npt female thread with a blanking plug for temporary
750mm double insulated two core fly lead with a 2 pin plug fitment of a pressure gauge.
that can be easily removed and new terminals fitted. NOTE: We recommend installation of these units is checked
No gasket supplied. Can be sealed with a bead of and tested by a competent automotive workshop.
polyuethane adhesive / sealant. #INJP3 £40 (£48 inc vat) Dynamometer setup may be required for full benefit.
#FIPR8 £72 (£86.40 inc vat)
360°
VIEW
ONLINE 360°
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ONLINE
360°
VIEW
ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 81
FUEL PRESSURE GAUGE IN-LINE ADAPTER COMPACT FUEL PRESSURE REGULATOR
Nicely made aluminium housing for simple installation of a Range 1 to 5 psi. Maximum input pressure 7 psi.
fuel pressure gauge. Just cut the rubber fuel line and push Body diameter 56mm. Overall height 38mm. Sprung-loaded
on the ends. Supplied with a brass plug. control knob with 11 stage adjustment. 1/8" npt female
GAUGE NOT INCLUDED. NOTE: We recommend fuel threads. Supplied with either 8mm or 10mm hosetails
gauges for setting-up only. Not for permanent fitment. WITH 8mm HOSETAILS #CFPR8 £28 (£33.60 inc vat)
FOR 6mm HOSE #FPGA6 £14 (£16.80 inc vat) WITH 10mm HOSETAILS #CFPR10 £28 (£33.60 inc vat)
FOR 8mm HOSE #FPGA8 £14 (£16.80 inc vat) 360°
VIEW
ONLINE
FOR 10mm HOSE #FPGA10 £14 (£16.80 inc vat) 360°
VIEW
ONLINE
6mm
8mm
360°
VIEW
ONLINE
360°
VIEW
ONLINE
Page 82 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
PETROL KING LOW PRESSURE FUEL REGULATOR FILTER KING 67mm LOW PRESSURE FUEL FILTER/
Suitable for most fuels except methanol. Fuel pressure can REGULATOR Metal bowl. Suitable for most fuels except
be adjusted between 1.5 psi and 5 psi. Supplied with 1/8" methanol. Fuel pressure can be adjusted between 1.5 psi
npt x 8mm hose tails. Supplied with plated steel mount- and 5 psi. Integral 8mm hose tails. Supplied with plated
ing bracket and fixing bolts. Overall width across hosetails steel mounting bracket and fixing bolts. Overall width across
124mm. Mounting bracket 90mm x 46mm. 28mm centres. hosetails 101mm. Overall height 126mm. Mounting bracket
#PKR1 £42 (£50.40 inc vat) 90mm x 46mm. 28mm centres. #FK67M £50 (£60 inc vat)
TRANSPARENT BOWL VERSION #FK67T £50 (60 inc vat)
360°
VIEW
ONLINE
360°
VIEW
ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 83
FUEL FILTERS PLATED STEEL FUEL FILTER FOR #FAC1 , 2 and 3
1/8" NPT to 8mm
All the fuel filters below are ideal for carburettor systems or as a push on tail. Maxi-
low pressure pre-filter in fuel injected systems mum 10 psi pressure.
FUEL FILTER GLASS & CHROME Can be dismantled for #FF188
cleaning. Clear glass body and chrome plated end caps. £3.50 (£4.20 inc vat)
Available with 6mm, 8mm or 10mm integral hosetails.
360°
Very free-flowing. Diameter 28mm. Length 108mm. VIEW
ONLINE
Maximum 10 psi pressure.
6mm #FFGL6 £10 (£12 inc vat) (shown below) 360°
8mm #FFGL8 £10 (£12 inc vat) VIEW
ONLINE NYLON FUEL FILTER See clearly what’s happening with
10mm #FFGL10 £10 (£12 inc vat) your fuel delivery. Made from tough, transparent Nylon.
Dual hose size fitting
6mm (1/4") or 8mm
(5/16")
Free - flowing. 50mm
(2") diameter. Max 10
psi pressure.
#FFNY 360°
VIEW
FUEL FILTER GLASS & CHROME Can be dismantled £3.50 (£4.25 inc vat) ONLINE
BRASS 90 DEGREE HOSETAILS FOR #FAC1 , 2 and 3 FUEL INJECTION FILTER WITH ONE ANGLED END
#HT90186 1/8" NPT to 6mm push on tail. Overall length 132mm. Body diameter 56mm. Hose tails
#HT90188 1/8" NPT to 8mm push on tail. 8mm. Supplied with two spring steel mounting clips.
#HT901810 1/8" NPT to 10mm push on tail. #FFINJ890 £9 (£10.80 inc vat)
All £4 each (£4.80 inc vat)
360°
VIEW
ONLINE
Page 84 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
DIRECTIONS FOR USE. Drain all fuel from tank, remove
tank from vehicle and clean out tank. All used fuel tanks
are dirty and must be cleaned before sealing.DO NOT MIX
THIS SEALER WITH ANY FUELS. If you try to seal a tank
without cleaning it first, the new coating will fail because
the tank sealer will not stick to the gum and varnish. Mix 1
part of 'POR15 Cleaner Degreaser' with 1 part hot water
and pour into the tank. Gloves and eye protection should be
worn at all times. Roll the tank around then place in different
positions every two hours so the solution can treat all inside
surfaces. Repeat this step until the solution comes out clean
then rinse the tank thoroughly 2 or 3 times with water to
WE ARE PROUD TO BECOME A STOCKIST OF remove all the cleaner. Then allow to dry. Next pour in a full
container of 'POR15 Metal Prep' and roll the tank around.
WORLD-FAMOUS POR15 PRODUCTS.
Place the tank in a different position every half hour until
FUEL TANK SEALER the entire inside surface of the tank has been treated. Then
Replacements for many old, or one-off Classic Car fuel rinse the tank thoroughly with hot water several times then
tanks are no longer available or are prohibitively expensive. drain and dry completely with a hair-drier or heat gun. The
Repairing and resealing may well be the answer. tank and seams must be absolutely bone dry befor you can
The legendary POR-15 Petrol Tank Sealer has proven to be use Fuel Tank Sealer. Remove valves, feed lines, filters and
the very best available. The tough flexible coating chemically any other mechanisms. Sealer will clog narrow fuel lines if
bonds to the inside of your tank forming an incredibly strong they are not blanked off. If lines do get blocked they can be
permanent seal. cleared with wire or a metal coat hanger before the sealer is
POR-15 FUEL TANK SEALER is totally resistant to all fuels, dry. Plug all open holes with Duck Tape or rubber stoppers
alcohols and petrol additives. It seals leaking seams, cracks except the main filler hole. Again, the tank inside must be
and pinholes preventing all further corrosion. completely dry. The ideal working temperature is 72ºF. STIR
POR15 can restore your to fully operational condition. WELL BEFORE USE. Pour the entire contents of Tank
For the best results, old & rusty tanks will need pre-treating Sealer into the tank, cover the filler hole and slowly rotae
with Cleaner/Degreaser and Metal Prep. the tank back and forth and side to side and upside downt
NOTE: Not Suitable for Plastic and Fibreglass Tanks. to cover all surfaces and seams. Then drain for at least 30
OK FOR PETROL WITH UP TO 10% ETHANOL MIX minutes to ensure that the Tank Sealer has not 'puddled'
2 sizes available: inside the tank. Allow 96 hours for drying. Dry in a warm,
1- US Pint (473ml) will seal a 34 litres (7-1/2 UK gallons) well-ventilated area. Drying time can be shortened by using
tank. Weight 560 gms. #FTS473 £22 (£26.40 inc vat) a gentle fan blowing into the filler hole with low or no heat
1- US Quart (946ml) will seal a 68 litres (15 UK gallons) and circulating it inside the tank and out through another
tank. Weight 1120 gms. #FTS946 £29 (£34.80 inc vat) hole. Do not reuse the sealer. Allow remnants to dry then
discard safely.
WARNING. Vapour may be harmful. If in doubt please read
the full Health and Safety information on POR15's website.
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 85
FUEL CAPS
CLASSIC ASTON FUEL CAPS All beautifully made
ASTON 3½" BSP POLISHED ALLOY FUEL CAP
Very nice cast aluminium with 3½" BSP thread.
Sprung release catch and selection of spacing gaskets.
in UK. All caps are vented and all are supplied with two fibre 122mm diameter. 170mm end to end. 57mm high.
sealing washers. Rubber seal and sprung release catch. Rubber seal. Vented. #AST35 £180 (£216 inc vat)
360°
VIEW
2½" x 16 tpi CHROMED BRASS ASTON ONLINE
360°
VIEW
ONLINE
360°
VIEW
ONLINE
NECK FOR ALL 3½" BSP ASTON CAPS Anodised
aluminium. 3½" x 11tpi BSP thread with 125mm diameter
2¾" x 16 tpi NATURAL ANODISED ALLOY ASTON flange and 51mm (2") hose outlet. Mounting hole PCD
Vented. 2¾" x 16tpi internal thread. Dimensions. 87mm x 114mm. Supplied with cork gasket and stainless fixings.
128mm. Gloss finish. Chrome latch. Machined to accept the locking insert #LOCKIN and the
#AST234AN £82 (£98.40 inc vat) 360° unleaded fuel insert. #FCIN2 #ASTNECK £55 (£66 inc vat)
VIEW
ONLINE
360°
VIEW
ONLINE
Page 86 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
CLASSIC MONZA FUEL CAPS All beautifully made 2 ½" x 16 tpi POLISHED ALLOY MONZA Sprung release
in UK. All caps are vented and all are supplied with two fibre catch. Vented. Dimensions. 76mm x 100mm. 2 ½" BSP
sealing washers. Rubber seal and sprung release catch. internal thread. #MON212ALP £72 (£86.40 inc vat) 360°
VIEW
ONLINE
2" x 18 tpi CHROMED BRASS MONZA
Sprung release catch. Vented. Dimensions. 60mm x 81mm.
2" BSP internal thread. #MON2CB £64 (£76.80 inc vat)
360°
VIEW
ONLINE
360°
VIEW
ONLINE
360°
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ONLINE
360°
VIEW
ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 87
2 ¾" x 16 tpi Diameter 94mm with integral two
ONE PIECE ANODISED 2½" x 16 tpi Diameter 94mm with
stage 51mm (2") and 57mm (2¼") hose neck.
ALUMINIUM NECK/FLANGE integral two stage 51mm (2") and
76mm mounting hole PCD. #AFLA234 £46 (£55.20 inc
All supplied with cork gasket and 57mm (2¼") hose neck.
vat) ACCEPTS #LOCKIN and #FCIN2
stainless fixing kit. #AFLA212 £44 (£52.80 inc vat)
ACCEPTS #LOCKIN and #FCIN2
2" x 18 tpi Diameter 82mm with
integral 51mm (2") O.D. hose neck. 360°
VIEW
#AFLA2 £34 (£40.80 inc vat) ONLINE
#WITN2 #WITN212
£7.50 £8
(£9 inc vat) (£9.60 inc vat)
ANODISED ALUMINIUM MOUNTING FLANGES These can be used with our Filler ANODISED ALUMINIUM FUEL CAP
Neck (#FILLNECK) or bolted directly to the fuel tank. All supplied with cork gasket MOUNTING FLANGE 3½" BSP. 11
and stainless fixing kit. TPI. Thread diameter 100mm. Flange
2" x 18 tpi Diameter 2½" x 16 pi Diameter 2¾" x 16 tpi Diameter 94mm. diameter 126mm. Mounting hole
82mm. Mounting hole 94mm. Mounting hole PCD Mounting hole PCD 76mm. PCD 115mm. Inside diameter 90mm.
PCD 63mm. Inside 76mm. Inside diameter Inside diameter 62mm. Supplied with cork gasket and stainless
diameter 44mm. 55mm. #FLA212AN. #FLA234AN £28 (£27.60 inc vat) fixings #FLA312AN £34 (£40.80 inc vat)
#FLA2AN £22 (£22.80 inc vat)
CHROMED BRASS MOUNTING FLANGES These can be used with 2¾" x 16 tpi Diameter 106mm. Mounting
our Filler Neck (#FILLNECK) or bolted directly to the fuel tank. hole PCD 92mm. Inside diameter 64mm.
#FLA234C. £36 (£43.20 inc vat)
2" x 18 tpi Diameter 76mm. 2½" x 16 tpi Diameter 100mm. Mounting
Mounting hole PCD 65mm. hole PCD 84mm. Inside diameter 57mm.
Inside diam- #FLA212C
eter 44mm. £22 (£26.40 inc vat)
#FLA2C
£18 (£22.80 inc vat)
360°
VIEW
ONLINE
Page 88 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
LOCKABLE INSERT FOR 2½" and 3½" ASTON NECK ASTON CAP ASSEMBLY Here's amazing value in this
Anodised aluminium top. Rubber seal. four piece cap assembly. A polished alloy, hinged cap
Supplied with two keys. (dimensions 100mm x 134mm) screws on to an anodised
VENTED #LOCKIN £25 (£30 inc vat)
360°
VIEW alloy, threaded neck with an integral, 51mm dia, filler hose
ONLINE
UN-VENTED #LOCKINUV £25 (£30 inc vat) connector. A lockable insert fits in the neck and a separate
threaded slip ring with cork gasket allows you to 'sandwich'
your flat body panel between the cap and the neck.
Very neat. Weight 740 gms.
#AST100 £105 (£126 inc vat)
UNLEADED INSERT
Required for IVA with
unleaded fuel vehicles.
Aluminium insert 360°
with retaining spring VIEW
ONLINE
for all caps above.
Has spring - loaded
stainless flap. 44mm
diameter.
#FCIN2 £18 (£21.60 inc vat)
360°
VIEW
ONLINE
360°
VIEW
ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 89
46mm FILLER HOSE CAP This non-vented, non-locking ZINC ALLOY SURFACE MOUNT CAP With integral flange.
cap will fit directly into the end of a 45mm ID hose. 40mm 2½" internal throat diameter. Vented. Made in UK.
high. 50mm maximum diameter. #FHCAP46 £60 (£72 inc vat) Sprung release catch. Maximum overall dimensions 121mm
x 111mm x 51mm high. Four 9mm fixing holes on a 95mm
PCD. Gasket supplied. #FC121111 £60 (£72 inc vat)
360°
VIEW
ONLINE 360°
VIEW
ONLINE
360°
VIEW
ONLINE
360°
VIEW
ONLINE
Page 90 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
79mm DIA. SATIN ALUMINIUM FUEL CAP ASSEMBLY
IVA HEADS UP With integral 51mm (2" ) neck.
Vehicles fitted with engines manufactured after 1993 must have Fits through a 51mm hole. 64mm
a restrictor fitted in the filler neck that limits refuelling to unleaded fixing hole PCD. Overall height
filler nozzles only. 32mm. Cork gasket and Stainless
Removable filler caps without keys must be tethered to the flange fixing pack included. Non vented.
or neck ensuring that you don’t drive away from the filling station #AERO79 £72 (£86.40 inc vat)
and leave the cap behind. Tethering of the fuel cap is not required
if - The key cannot be removed from the cap in the unlocked 360°
position (#AERO2and #LOCKIN caps comply) and the vehicle VIEW
ONLINE
has an age-related registration. Vehicles with a new registration
must have all types of caps tethered. See our hints & tips section
at the back.
IVA requires that all vehicles with post 1993 engines mush have
an unleaded fuel insert in the filler neck to prevent filling with
incorrect fuel.
LIGHTWEIGHT BILLET ALLOY CAP/NECK ASSEMBLY
Exclusive to CBS. Our superb CNC’d, one piece flange and
neck with a screw-in threaded cap. 107mm dia. 50mm (2")
Hose spigot. 5mm fixing holes on 90mm PCD. Fits 80mm
hole. Non vented. Supplied complete with cork gasket and
stainless nuts and bolts. Weight only 207 gms.
ANODISED BLACK #LWFCB £69 (£82.80 inc vat)
ANODISED NATURAL #LWFCN £69 (£82.80 inc vat)
NOTE: An occasional smear of Vaseline on the threads and seals will ease
operation and prolong seal life.
82mm LOCKING FUEL CAP ASSEMBLY
360°
Satin Anodised aluminium with locking insert and integral
VIEW
ONLINE 51mm (2" ) neck. Fits through a 57mm hole. Overall height
55mm. Fixing hole PCD 70mm. Cork gasket, two keys and
Stainless fixing pack included. IVA-OK for non cat vehicles
or unleaded vehicles with fuel nozzle insert (sold separately).
UNVENTED (Red insert) #AERO2 £69 (£82.80 inc vat)
VENTED (Green insert) #AERO2V £69 (£82.80 inc vat)
ACCEPTS
360°
VIEW
ONLINE
#FCIN2
UNLEADED INSERT
Required for IVA with
unleaded fuel vehicles.
Aluminium insert
IVA UNLEADED INSERT with retaining spring
For only the caps above for all caps above.
Acetal insert that fits into the Has spring - loaded
machined recess in the filler neck stainless flap.
for compliance with IVA unleaded 44mm diameter.
fuel regulations. 36.8mm O.D. #FCIN2 £18 (£21.60 inc vat)
#LWFCIN £3 (£3.60 inc vat).
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 91
94mm LOCKING FUEL CAP ASSEMBLY with locking insert 94mm LOCKING FUEL CAP ASSEMBLY FOR DIRECT
and integral 2-stage 51mm (2" ) and 57mm (2¼") neck. TANK MOUNTING Fits through a 62mm hole. Fixing hole
Fits through a 62mm hole. Overall height 63mm. Fixing hole PCD 76mm. Cork gasket, Two keys and Stainless M5 fixing
PCD 76mm. Cork gasket, Two keys and M5 Stainless fixing pack included. IVA-OK with tether for non cat vehicles.
pack included. IVA-OK with tether for non cat vehicles or SATIN BLACK #AERO5B £87 (£104.40 inc vat)
unleaded vehicles with fuel nozzle insert (sold separately). SATIN ALUMNIUM #AERO5S £87 (£104.40 inc vat)
SATIN BLACK #AERO3B £114 (£136.80 inc vat) 360°
SATIN ALUMINIUM #AERO3 £90 (£108 inc vat) 360°
VIEW
ONLINE
VIEW
ONLINE
ACCEPTS
#FCIN2
51mm 57mm
DIMENSIONS CONVERSION
CHART NEAR THE BACK
Page 92 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
120mm AERO FUEL CAP SATIN BLACK BUDGET 94mm LOCKING FUEL CAP ASSEMBLY
Aluminium flush fit locking fuel cap. 120mm diameter. With locking cap insert and integral, 2-stage, 51mm (2" ) and
If used alone, it can be mounted directly into an 80mm 58mm (2¼") neck. Internal aluminium retaining ring with M5
diameter hole in your fuel tank or it can be remotely threaded inserts. Fits through a 62mm hole. Overall height
mounted using the neck #FN2. Supplied with cork gasket, 63mm. Fixing hole PCD 76mm. Cork gasket, Two keys
M5 stainless fixings and two keys. Fixing Holes 102mm and M5 Stainless fixing pack included. IVA-OK when fitted
P.C.D. #AERO4B £88 (£105.60 inc vat) with a tether on non-cat vehicles or with a fuel nozzle insert
unleaded vehicles (sold separately).
360° 360°
VIEW
ONLINE SATIN ALUMINIUM #AERO694 £50 (£60 inc vat) VIEW
ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 93
WELD-IN OR HOSE-END FILLER NECK CNC machined, ULTRA FLEXIBLE FUEL FILLER HOSE. 2 Layer Neoprene
threaded aluminium necks and Caps. All with 'O' ring seal. hose with excellent resistance to petrol and diesel fuel.
Either weld the neck directly into an aluminium oil or fuel Embedded spiral wire reinforcement with glass strand
tank or just push into a hose end and secure with a hose windings for additional strength. For temperatures up to
clip. 135ºC. Wall thickness only 2mm.
38mm (1 ½") #FFF38 £16 per 500mm (£19.20 inc vat)
1. 51mm diameter neck. 80mm overall height. 3mm wall 45mm (1 ¾") #FFF45 £17 per 500mm (£20.40 inc vat)
thickness. Scalloped cap 60mm dia. #WIFN £19 (£22.80 inc vat) 51mm (2") #FFF51 £18 per 500mm (£21.60 inc vat)
2. 51mm diameter neck. 80mm overall height. 2mm wall 57mm (2 ¼") #FFF57 £20 per 500mm (£24 inc vat)
thickness. Knurled cap 58mm dia. #WIFN2 £16 (£19.20 inc vat) 63mm (2 ½") #FFF63 £25 per 500mm (£30 inc vat)
75mm (3") #FFF75 £30 per 500mm (£36 inc vat)
3. 41mm diameter neck. 53mm overall height. 1.6mm wall
SEE HINTS AND TIPS SECTION FOR CUTTING INSTRUCTIONS
thickness. Knurled cap 50mm dia. #WIFN3 £14 (£16.80 inc vat)
360°
VIEW
ONLINE
1 2
3
Page 94 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
FITTING FLANGE AND NECK ASSEMBLIES
Countersunk or
Button Head
screws
Flange
Sealant
Neck
CAP
Bodywork Countersunk
Rivnuts
FLANGE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 95
EXHAUST
CHROME ROLLED END SVA TAILPIPES Chromed steel
with rolled IVAOK end. All 140mm long (5 ½"). Single self
SUPER EXHAUST WRAP Insulate your manifolds and tapping screw fixing into your original tailpipe.
down-pipes. Help cool your engine bay and cockpit. Heavy 39.3mm I.D. (1.55") #TP4 £6 (£7.20 inc vat)
duty woven ceramic fibre. Unique woven-in stainless 42.5mm I.D. (1.67") #TP8 £6 (£7.20 inc vat)
steel reinforcing threads. Maximum working temperature 48.4mm I.D. (1.91") #TP5 £6 (£7.20 inc vat)
1000ºC!! Supplied with a pack of 10 stainless steel 57mm I.D. (2.24") #TP6 £6.75 (£8.10 inc vat)
securing ties. We’ve never seen this top quality insulation 62.7mm I.D. (2.46") #TP7 £7 (£8.40 inc vat)
for sale to the automotive industry - anywhere. Can be 44.7mm I.D. (1.76") #TP9 £7 (£8.40 inc vat)
over-painted either by direct spraying of our aerosol exhaust 51.6mm I.D. (2.03") #TP10 £7 (£8.40 inc vat)
paints or just spray the paint into the lid and brush it on.
25mm WIDE 55 ft long Including
10 stainless steel fixing ties.
#EXWRP25 £29 (£34.80 inc vat)
50mm WIDE. 55ft Including 10
stainless steel fixing ties.
#EXWRP50 £46 (£55.20 inc vat)
EXTRA TIES 200mm long
#SSTIE £7.50 pack of 10 (£9 inc vat)
EXHAUST
PAINT
AVAILABLE
SOUND LEVEL METER
Great value meter for checking
those exhaust levels for the track
and IVA. Nice quality.
Size 170mm x 65mm x 40mm
Measures sound from 50 to
126db. A & C Weightings
Adjustable response speed
Battery condition indicator.
Easy to use with full instructions POLISHED STAINLESS BAFFLED TAILPIPE. This tailpipe
Requires 1 x 9v battery. has a rolled end to pass IVA and has a perforated internal
Calibration control. Phono output sleeve. It will fit over a 62mm diameter (or less) tube and
for data recorder. can be secured with tthe all-stainless 'U' clamp supplied.
#SLM £20 (£24 inc vat) Maximum diameter 76mm. 172mm long.
#TP11 £14 (£16.80 inc vat)
TRACK
OR ROAD
VERY HIGH TEMPERATURE RED SILICONE GASKET
200ml pressurised cartridge with controllable release arm.
Up to 343°C. Exhaust manifolds, water pumps, stat housings
etc. Resists everything. #HTGASK £15 (£18 Inc vat)
Page 96 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
'U' EXHAUST CLAMP Plated steel. All have 2.5mm thick EXHAUST JOINERS Steel tube split at both ends for
steel saddles. M10 threads on 'U' making straight joins in equal diameter tubes.
bolt. Nuts included. All 5" (125mm ) long. 1.5mm wall thickness.
38 mm #EXU38 £2.50 (£3 inc vat) 39.5 mm I.D. (1.56") #EJ1 £3.50 (£3.70 inc vat)
44 mm #EXU44 £2.50 (£3 inc vat) 42.3 mm I.D. (1.66") #EJ2 £3.60 (£4.32 inc vat)
51 mm #EXU51 £2.50 (£3 inc vat) 45.2 mm I.D. (1.78") #EJ3 £3.70 (£4.44 inc vat)
54 mm #EXU54 £2.50 (£3 inc vat) 49.3 mm I.D. (1.94") #EJ4 £3.80 (£4.56 inc vat)
58 mm #EXU58 £2.50 (£3 inc vat) 50.7 mm I.D. (2") #EJ5 £3.90 (£4.68 inc vat)
64 mm #EXU64 £3 (£3.60 inc vat) 54 mm I.D. (2.128") #EJ6 £4.00 (£4.80 inc vat)
70 mm #EXU70 £3 (£3.60 inc vat) 57.5 mm I.D. (2.26") #EJ7 £4.20 (£5.04 inc vat)
ALL STAINLESS EXHAUST 60.4 mm I.D. (2.38") #EJ8 £4.50 (£5.40 inc vat)
CLAMP Wide band stainless 63.3 mm I.D. (2.49") #EJ9 £5 (£6 inc vat)
exhaust clamps. Rolled edge that
will not damage pipe or hose. Solid
stainless drilled and tapped ferrules
(do not confuse with pressed,
cheaper versions). Very strong.
Excellent quality. Band width 20mm.
Can be polished to a mirror finish.
36 - 39 mm #EXCLP36 M6 bolt £7.50 (£9 inc vat)
40 - 43 mm #EXCLP40 M6 bolt £7.50 (£9 inc vat) 360°
VIEW
44 - 47 mm #EXCLP44 M6 bolt £7.50 (£9 inc vat) ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 97
FLEXIBLE EXHAUST COUPLINGS Weld this joint into FLEXIBLE EXHAUST COUPLINGS WITH STUB ENDS
your exhaust system to reduce vibration and isolate engine Weld this joint into your exhaust system to reduce vibration
movement. All stainless flexible bellows construction and isolate engine movement. All 304 stainless flexible
with braided stainless steel inner lining and outer casing. bellows construction with braided stainless outer casing.
Weldable ends. Will comfortably flex up to 5%. Weld, or split and clamp ends. Will comfortably flex up to
Overall length 207mm (8¼") 5%. End stubs all 45mm long x 1.5mm wall thickness.
Two sizes: 51mm (2") I.D. #FLEXH1 £18 (£21.60 inc vat) Five sizes, all 305mm long:
64mm (2½") I.D. #FLEXH2 £20 (£24 inc vat) 38.6mm (1.5") I.D. Wt. 711gm #FLEXH385 £22 (£26.40 inc vat)
45.5mm (1.75") I.D. Wt. 855gm #FLEXH45 £24 (£28.80 inc vat)
ALL STAINLESS 51.4mm (2") I.D. Wt 958gm #FLEXH51 £26 (£31.20 inc vat)
57.5mm (2.25") I.D. Wt. 1006gm #FLEXH57 £28 (£33.60 nc vat)
76.5mm (3") I.D. Wt. 1412gm #FLEXH76 £30 (£36 inc vat)
360°
VIEW
ONLINE
ALL STAINLESS
15
0m
m
MINIMUM
BEND
RADIUS
38mm © ALL IMAGES AND ALL OTHER MATERIAL IN THIS CATALOGUE ARE
COPYRIGHT OF CAR BUILDER SOLUTIONS
shown UNLESS OTHERWISE STATED AND MAY NOT BE
REPRODUCED WITHOUT WRITTEN PERMISSION
Page 98 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
EXHAUST MOUNTS
SILENCER REFILL BLANKET Open-weave sewn ceramic
cloth blanket about 8mm thick. Supplied rolled but opens to
1mtr x 45cm. Easily cut with strong scissors to repack your
EXHAUST COTTON REEL own silencer. Weight 427 gms. #SWAD450 £15 (£18 inc vat)
MOUNT 42mm hexagon across
the flats x 27mm waisted rubber.
M10 x 1.5mm x 18mm long stud
on each end. Plated steel.
#COT5 £3.50 (£4.20 inc vat)
7"
6"
5"
EXHAUST PAINT The original and best. Matt finish. Will STAINLESS TUBING BENDS 32mm & 38mm Outside
withstand up to 1500 degrees F. Diameter. 1.4mm wall thickness. Nicely formed mandrel
Net weight 11 ounces (311 grams) bends. Stainless grade 304.
SILVER #PNEXS £9.50 each (£11.40 inc vat) 32mm O.D. 90° BEND #SB3290 £15 (£18 inc vat)
BLACK #PNEXB £9.50 each (£11.40 inc vat) 32mm O.D. 45° BEND #SB3245 £15 (£18 inc vat)
WHITE #PNEXW £9.50 each (£11.40 inc vat) 32mm O.D. 135° BEND #SB32135 £15 (£18 inc vat)
RED #PNEXR £9.50 each (£11.40 inc vat) 32mm O.D. 180° BEND #SB32180 £15 (£18 inc vat)
WHITE HIGH TEMPERATURE EXHAUST PRIMER 38mm O.D. 90° BEND #SB3890 £17 (£20.40 inc vat)
#PRIMEX £9.50 each (£11.40 inc vat) 38mm O.D. 45° BEND #SB3845 £17 (£20.40 inc vat)
38mm O.D. 135° BEND #SB38135 £17 (£20.40 inc vat)
38mm O.D. 180° BEND #SB38180 £17 (£20.40 inc vat)
90° 45°
BEND RADIUS
76mm (38mm tube)
65mm (32mm tube)
180°
135°
Page 100 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
WARNING LIGHTS
PLAIN BEZEL SMALL WARNING LIGHTS. 1/4" Spade
terminal connectors. 17mm Diameter x 40mm long. Press
into a 12mm hole.
SMALL WARNING LIGHTS. Plated Bezel. 1/4" Spade
RED #WLS2R AMBER #WLS2A
terminal connectors. 17mm Diameter x 40mm long. Press
BLUE #WLS2B GREEN #WLS2G All £1.25 each (£1.50 inc vat)
into a 12mm hole.
RED #WLSR AMBER #WLSA
BLUE #WLSB GREEN #WLSG All £1.50 each (£1.80 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 101
BLACK BEZEL SMALL WARNING LIGHTS Blacked metal 23mm DIAMETER LED PLAIN WARNING LIGHTS
Bezel. ¼" Spade terminal connectors. Replaceable bulb. RED #WL23R £4 (£4.80 inc vat)
16mm Dia. x 48mm long. Press into a 12.5mm (½") hole. AMBER #WL23A £4 (£4.80 inc vat)
RED #WLSBKR AMBER #WLSBKA BLUE #WLSBKB BLUE #WL23B £4 (£4.80 inc vat)
GREEN #WLSBKG All £2.50 each (£3 inc vat) GREEN #WL23G £4 (£4.80 inc vat)
#WLDASH
£6 (£7.20 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 103
LED BLACK BEZEL WARNING LIGHTS Superb, aviation LED CHROME BEZEL
quality. Machined alloy, gloss black housing. Engraved and WARNING LIGHTS Superb,
filled legends. 200mm fly leads. 16mm bezel diameter. aviation quality. Chromed,
Fits in a 14mm hole. Maximum panel thickness 8mm. machined alloy housing. Plain
Plated securing nut with spring washer. 31mm long. or Engraved and filled legends.
All £8 each (£9.60 inc vat) 200mm fly leads. 16mm bezel
HAZARD Red #WLEDHAZ diameter. Fits in a 14mm hole.
INDICATOR Green #WLEDIND Maximum panel thickness
DOUBLE INDICATOR Green #WLEDIND2 8mm. Plated securing nut with
BATTERY/IGNITION Red #WLEDBAT spring washer. 31mm long. WIRING - RED +12v. BLACK
HANDBRAKE Red #WLEDHBRK -12v All £8 each (£9.60 inc vat)
BRAKE FLUID LEVEL Red #WLEDBRK RED #WLEDRCH AMBER #WLEDACH
LIGHTS Green #WLEDLTS BLUE #WLEDBCH GREEN #WLEDGCH
FRONT FOG Green #WLEDFF
MAIN BEAM Blue #WLEDBEAM
REAR FOG Amber #WLEDRF
OIL Amber #WLEDOIL
ECU Amber #WLEDECU
HAZARD #WLEDHAZCH
INDICATOR #WLEDINDCH
BEAM #WLEDBEAMCH
IGNITION #WLEDBATCH
BRAKE FLUID LEVEL Red #WLEDBRKCH
LIGHTS Green #WLEDLTSCH
FRONT FOG Green #WLEDFFCH
REAR FOG Amber #WLEDRFCH
OIL Amber #WLEDOILCH
ECU Amber #WLEDECUCH
DOUBLE INDICATOR Green #WLEDIND2CH
All £8 each (£9.60 inc vat)
LED BLACK BEZEL WARNING LIGHTS Superb, aviation WARNING LIGHT CLUSTER 52mm diameter stainless
quality. Machined alloy housing. Plain or Engraved and filled bezel, 48mm diameter, 50mm deep stainless housing.
legends. 200mm fly leads. 16mm bezel diameter. Fits in a Can be fitted in your dash or with the optional single bolt
14mm hole. Maximum panel thickness 8mm. Plated securing mounting bracket (included). Four independently wired,
nut with spring washer. 31mm long. WIRING - RED +12v. 2 watt warning lamps on 300mm fly-leads.12 volt. Weight
BLACK -12v 80g. Black face when unlit. #WLC52 £42 (£50.40 inc vat)
RED #WLEDRBK
AMBER #WLEDABK
BLUE #WLEDBBK
GREEN #WLEDGBK All £8 each (£9.60 inc vat)
Page 104 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
BILLET NATURAL ANODISED ALUMINIUM WARNING REAR FOG WARNING HAZARD WARNING
LIGHTS These superb CNC machined warning lights are AMBER led #WL6RF RED led #WL6HAZ
superbly finished and have the option of mounting either with £15 each (£18 inc vat) £15 each (£18 inc vat)
a 12mm front projection or, by moving the spacing collar,
almost flush for IVA compliance. The face legend is CNC
engraved with LED illumination in the correct IVA colour.
1/8" terminals on rear.
Mounting hole size either 15mm or 23mm depending on
mounting option chosen.
Bezel diameter 25mm.
Overall length 40mm
FRONT FOG WARNING INDICATORS WARNING
GREEN led #WL6FF SINGLE ARROW
£15 each (£18 inc vat) GREEN led #WL6INDS
£15 each (£18 inc vat)
1&2
3&4
3 4
Page 106 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
SWITCHES DOOMSDAY COVER Sprung
red flip-off cover. Fits HEAVY
DUTY TOGGLE SWITCH
HEAVY DUTY TOGGLE SWITCH 25 Amp 12 Volt. Chrome
toggle. Old fashioned Bakelite body. Fit in 12mm hole. For and ILLUMINATED TOGGLE
panels up to 8mm thick. Most have ¼" spade terminals. SWITCH. This cover makes it
• ON-OFF #TSHD1 Heater fan etc impossible to accidentally turn the
• ON-ON #TSHD2 Changeover, for Main Beam/Dip switch ‘ON’ but very easy to turn it
• OFF-MOMENTARY #TSHDSPR Sprung return. Screen ‘OFF’ in an emergency or vice-
wash, horn, headlamp flash etc.(screw terminals) versa. SWITCH NOT INCLUDED
• ON-OFF-ON #TSHD3 Indicator. #DOOM £3.50 (£4.20 inc vat)
SWITCH BODY STYLE
All above £4 each (£4.80 inc vat) MAY VARY SLIGHTLY
• OFF-ON(1)-ON(1+2) #TSHD4 side/head. £7 (£8.40 inc vat) TOGGLE SWITCH HEAVY DUTY WITH BLACK LEVER.
25 Amp 12 Volt. Fit in a 12mm hole. For panels up to 8mm
• ON / OFF / ON -MOMENTARY SPRUNG RETURN For thick. 5 Versions.
windows or sunroof etc. 20 Amp #TSHD5 £5 (£6 inc vat) • ON-OFF (double pole) #TSB1
• ON-OFF-ON (double pole) #TSB2 Indicator
• OFF-MOMENTARY #TSBSPR Sprung return - Screen
wash or horn
• OFF-ON-MOMENTARY #TSBSPR2 Sprung return
(e.g. Wiper and washer)
• OFF-ON(1)-ON(1+2) #TSB3 sidelights / headlights,
wiper. All £4 each (£4.80 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 107
IVA DASHBOARD
EXEMPT ZONE.
All projections on your
dashboard such as, INSTRUMENT PANEL
switches, warning HORIZONTAL
lamps, vents and PROJECTION
instruments are subject WINDSCREEN
to rules regarding SIDE PILLAR
minimum radii and
height above the surface
with the exception of the
‘Exempt Zone’ labelled
‘A’, ‘B’ and ‘C’ in the
diagram.
NOTE: These rules
apply only to vehicles
presented at the test 127mm
with a roof. For open top HORIZONTAL
vehicles minimum radii NEAREST INNER BOUNDARY
rules apply across the SIDEWALL OF
whole width of the dash. VEHICLE
RETRO LUCAS-STYLE SWITCHES Faithful copies of the SWITCH PANELS Moulded plastic switch panels for mount-
now unavailable Lucas range of classic switches. All fit in a ing under your dash or in a glove box etc. The modular
14mm hole. Maximum panel thickness 3mm. Bezel diam- versions can be joined together in banks using the clips
eter 19mm. Moulded black paddle 21mm long. 1/4" spade supplied
terminals. MODULAR RECTANGULAR HOLE SINGLE #SPREM
ON / OFF (left) 5 Amp. #TSPA1 £8 (£9.60 inc vat) MODULAR ROUND HOLE SINGLE #SP1M 43 x 35 x 16mm
OFF / ON MOMENTARY SPRING RETURN 5 Amp ROUND HOLE SINGLE #SP1 42 x 52 x 16mm
#TSPASPR £8 (£9.60 inc vat) ROUND HOLE TWIN #SP2 42 x 52 x 16mm
RECTANGULAR HOLE SINGLE #SPRE1 42 x 52 x 16mm
RECTANGULAR HOLE TWIN #SPRE2 42 x 52 x 16mm
All £2 each (£2.40 inc vat)
ON / OFF / ON OMENTARY
ON / ON CHANGEOVER
SPRUNG RETURN
18 Amp
For windows or sunroof etc.
#TSPA2 £9 (£10.80 inc vat)
20 Amp #TSHD5. £5 (£6 inc vat)
Page 108 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
KNURLED RING TOGGLE SWITCHES Superb quality toggle 1/4" BRASS SPADE & OPEN BARREL TERMI-
switches all with a beautifully knurled outer securing ring. NALS with plastic covers PACK OF 400.
Melamine/polyester case and silver plated copper contacts. 100 each of Male and Female brass terminals and
Smooth, positive action. 100 each male and female plastic covers
Maximum panel thickness between nuts #TERPK £14.00 (£16.80 inc vat)
4.5mm.
Fits in a 12mm hole.
25 Amp. BARGAIN PACK
Body size (double pole) 22mm wide, 30mm
top to bottom, 32mm front to back.
1/4" spade/solder terminals.
ON/OFF DOUBLE POLE #TSKR1 £6 (£7.20 inc vat)
ON-ON CHANGEOVER DOUBLE POLE #TSKR2 £6 (£7.20 inc vat)
SPADE TERMINAL 1/4" FEMALE Industry stand-
ard size. Suitable for our small warning lamps and
many other switches and electrical components.
Easily insulated with a short sleeve of Heashrink.
360°
VIEW #TER14F
ONLINE
£3 pack of 50
(£3.60 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 109
NYLON TOGGLE SWITCHES MINIATURE TOGGLE SWITCH
All have 1/4" spade terminals and black flat nylon handle. Mount through a 6mm hole. Overall size 32mm high x
All fit in 12mm hole. For panel thickness up to 5mm. 13mm. Suitable for panel thickness up to 6mm.
20 Amp 12 volt. Connections by careful soldering. 6 Amp.
• ON / OFF #TSN1 Heater, fan, lights etc. ON-OFF #TSMIN1 £4 (£4.80 inc vat)
• ON / ON Changeover #TSN2 Main / Dip ON-OFF-ON (indicator) #TSMIN2 £4 (£4.80 inc vat)
• OFF / ON MOMENTARY SPRUNG RETURN #TSN3 ON-ON (changeover) #TSMIN3 £4 (£4.80 inc vat)
Horn, washer
• ON / OFF / ON #TSN4 Indicator
All £3 each (£3.60 inc vat)
Page 110 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
LED PADDLE TOGGLE SWITCH ON/OFF 1/4" Spade PADDLE TOGGLE SWITCH ON/OFF
terminals on back. Mounts in a 12mm hole. Paddle length 1/4" Spade terminals on back. Mounts in a 12mm hole.
18mm. 30 Amps. Maximum panel thickness 10mm. Paddle length 18mm. 20 Amps.
RED #PADLEDR £4 each (£4.80 inc vat) Nylon body, ring and and paddle.
AMBER #PADLEDA £4 each (£4.80 inc vat) Maximum panel thickness 6mm.
GREEN #PADLEDG £4 each (£4.80 inc vat) CHROME TOGGLE #TSPAD1CH £2.50 (£3 inc vat)
BLACK TOGGLE #TSPAD1BK £2.50 (£3 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 111
IGNITION SWITCH Dash mounted, 4 position switch with IGNITION/START SWITCH 3 position switch - OFF - ON -
clearly labelled terminals for battery, ignition, start and START (spring return). 1/4" male spade terminals. Mounts
accessory. Chrome bezel. Supplied with 2 keys. Strong through a 20mm hole (with one flat). Body diameter 35mm.
construction and easy installation through a 19mm (3/4") Maximum rear projection 47mm. Chrome bezel. Supplied
hole. 30 Amps @ 12v with 2 keys. 30 Amps @ 12 v #IGNSW2 £10 (£12 inc vat)
#IGNSW
£16 (£19.20 inc vat) 360°
VIEW
ONLINE
360°
VIEW
ONLINE
Page 112 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
LED AUTOMATIC DAYTIME RUNNING LIGHTS SWITCH GUARDS Forged stainless steel. 5mm diameter
WIRING KIT IVA rules state that Daytime Running Lights hoop secured from behind with two M3 nuts. Prevents
must come on with the ignition and turn of when the accidental switch operation and damage in a busy cockpit.
headlamps are turned on. This module controls this function Piccy shows switch bank in the dashboard of a Dax Rush.
automatically for LED lights ONLY. Input leads 1 mtr long. #SWGUARD £6 each (£7.20 inc vat)
Output leads (for two lamps) 1.7mtrs long with male and
female bullet terminals. #LEDDRL £14 (£16.80 inc vat)
FOREMAN Mk4 BUILD DVD Between 1989 and 2006 Neil IVAOK 360°
and Matthew Foreman manufactured over forty Mk4's as VIEW
ONLINE
component packages or as drive-away, turn-key cars.
This film was made in 2006 to accompany the Build Manual
and is an overview of the assembly process of their final
Ferrari V12 - engined car. Running time 97 minutes. This DRILL JIG EXAMPLE
DVD will only play on machines equipped with DVD-R
playback. #DVDMK4 £10 (£12 inc vat)
IVA OK DASHBOARD
IVA OK DASH BLANK Moulded GRP approx 3mm thick.
Nicely moulded panel for making your own dash. Unique
feature is the required 19mm radius at the bottom. Overall
panel size 1120mm x 450mm
#GRPDASH £50 each (£60 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 113
PUSH BUTTON SWITCHES SUPERB PUSH BUTTON SWITCH Fantastic quality.
Superbly made. Nice action. Chrome with black button.
PUSH BUTTON SWITCHES Non-latching. For horn, screen 17mm diameter bezel. Fits in a 12mm hole. For up to 6mm
wash or starter etc. All push to make. panel thickness. 2 Amp.
1. ALL BLACK IVAOK ABS 26mm dia. bezel. Fits in 22mm LATCHING #PBSW6L £13 (£15.60 inc vat)
hole. 16 Amp. Screw terminals #PBSWBK £5 (£6 inc vat) MOMENTARY #PBSW6M £10.50 (£12.60 inc vat)
2. ALUMINIUM BODY & BEZEL 25mm dia. bezel. Fits in a
22mm hole. Screw terminals. 20 A #PBSWALI £6.50 (£7.80 inc vat)
3. CHROME & STAINLESS Very nice. 22mm dia. bezel. Fits a
19mm hole. 20 Amp. Screw terminals. #PBSWCS £5 (£6 inc vat)
4. PLATED BRASS 22mm dia. bezel. Fits 19mm hole.
20 Amp. #PBSWPL £5 (£6 inc vat)
5. RED & CHROME 25mm dia. bezel. Fits 22mm hole. Spade
terminals. 20 Amp. #PBSWRC £7 (£8.40 inc vat)
6. IVA OK PUSH BUTTON SWITCH For horn, screen wash
etc. Polished aluminium bezel with black button, both with re- ALL BLACK HORN SWITCH ABS 26mm dia. Fits 22mm
quired IVA radius. 25mm diameter. Fits in a 22mm hole. Screw hole. #PBSWBKH £6 (£7.20 inc vat)
terminals. 20 Amp. #PBSVA £7 (£8.40 inc vat) ALL BLACK WASHER SWITCH ABS 26mm dia. Fits
7. ALL BLACK 28mm bezel diameter. Fits a 25mm hole. 22mm hole. #PBSWBKW £6 (£7.20 inc vat)
For up to 4mm thick panels. 16 Amp. Screw terminals. ALI BODY & BEZEL HORN SWITCH 25mm diameter. Fits
#PBSWBK2 £5 (£6 inc vat) 22mm hole. #PBSWALIH £7.50 (£9 inc vat)
1 2 ALI BODY & BEZEL WASHER SWITCH 25mm diameter.
Fits 22mm hole. #PBSWALIW £7.50 (£9 inc vat)
3 4
ALUMINIUM ESCUTCHEON
Add an aluminium bezel to any
switch with a 22mm mount. 1mm
brushed aluminium.
40mm diameter with a 22mm hole.
#AE4022 £2.50 (£3 inc vat)
MORE SIZES AVAILABLE
5 6
RED & BLACK PUSH BUTTON SWITCH 25mm dia. bezel.
Fits 22mm hole. Spade terminals. 20 Amp.
7 #PBSWRBK £7 (£8.40 inc vat)
Page 114 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
RED / CHROME PUSH BUTTON SWITCH A heavy -duty ILLUMINATED CHROME PUSH
switch with a 20mm diameter shrouded red button. The BUTTON SWITCH Push to make,
plated metal shroud is 25mm diameter and protrudes 20mm sprung return. Fits through a 22mm
from the mounting surface. The plated metal switch body hole in up to 7mm thick panels. Three
has 26mm rear projection. Fits in a 22mm diameter hole in a M4 terminal screws on back for ring
panel up to 3mm thick. Screw terminals on rear. 27mm A/F terminals. Front projection 17mm. Rear
hex on switch body and shroud. 25 Amp. Weight 78 gms. projection 28mm. 50Amp @ 12 volts.
#PBSWRC2 £9.50 (£11.40 inc vat) TERMINAL 1: +12 in
TERMINAL 2: Load
TERMINAL 3: Lamp earth.
#PBSWCH £13 (£15.60 inc vat)
SPLASH-PROOF RUBBER SHROUD PUSH- BUTTON 24 VOLT ILLUMINATED RED PUSH BUTTON ON / OFF
SWITCH Push-to-make. Die-cast alloy construction. Screw SWITCH Will still illuminate dimly on a 12 Volt supply in
terminals. Fits through a 16mm diameter hole. Maximum the ON position or can be used without illumination. Bezel
panel thickness 5mm. Rubber shroud diameter 26mm. diameter 28mm. Button diameter 21mm. Presses into a
Button height above mounting panel 22mm. Rear projection 25mm hole. Rear projection 35mm Three 1/4" male spade
36mm. 22mm Hex backing nut. Body diameter 29mm. connectors. 16 Amp.
30 Amp. Weight 50gms. #PBSWRS £4 (£4.80 inc vat) WIRING: 4B - +ve in, 2A - +ve out, 1A - negative for
illumination. #PBSW24V £3 (£3.60 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 115
ENGINE START PUSH BUTTON Illuminated red button ENGINE START PUSH BUTTON WITH BLACK BEZEL
with chrome surround. 15 Amp contacts. Fits in a 22mm Illuminated red button with moulded black surround.
hole. Bezel diameter 29mm. Approximately 40mm rear 0 Amp contacts. Fits in a 22mm hole. Bezel diameter 29mm.
projection. Nice quality. #PBSWENG £7.50 (£9 inc vat) Approximately 40mm rear projection. Maximum panel
thickness 5mm. 12 volt. #PBSWENGBK £12 (£14.20 inc vat)
360°
VIEW
START BUTTON TERMI- ONLINE
NAL CONNECTIONS
3 - LIVE FEED FROM IGNITION SWITCH
4 - TO STARTER (small terminal on solenoid)
OTHER TWO CONNECTIONS ARE +12v and -12v
TO RELEASE BUTTON ASSEMBLY LOOSEN FOR ILLUMINATION
THE TWO ANGLED SCREWS AND ROTATE THE
CHROME BEZEL ANTI-CLOCKWISE
START BUTTON TERMINAL CONNECTIONS
3 - LIVE FEED FROM IGNITION SWITCH
4 - TO STARTER (small terminal on solenoid)
X1 - NEGATIVE FOR ILLUMINATION
X2 - POSITIVE FOR ILLUMINATION
Page 116 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
LED LATCHING PUSH BUTTON SWITCHES Press fit in a ILLUMINATED LATCHING PUSH BUTTON SWITCHES
20mm hole. Splash-proof with a rubber bellows seal. Fits in a 20mm hole. Splash-proof with a rubber bellows
¼" Spade terminals. The brass terminal is the earth for the seal. ¼" Spade terminals. AMBER #PBSLA
internal LED light. RED #PBSLR GREEN #PBSLG BLUE #PBSLBU
RED #PBSLEDR £4 each (£4.80 inc vat) £4 each (£4.80 inc vat)
AMBER #PBSLEDA £4 each (£4.80 inc vat) NOTE: Illumination requires an earth connection.
BLUE #PBSLEDBU £4 each (£4.80 inc vat)
GREEN #PBSLEDG £4 each (£4.80 inc vat)
BLACK (no led) #PBSLBK £4 each (£4.80 inc vat)
LEGEND VERSIONS ALSO AVAILABLE
e.g. REAR FOG RED #PBSLEDRF £5 each (£6 inc vat)
LATCHING ILLUMINATED PUSH-BUTTON SWITCH MINI PUSH BUTTON SWITCH Momentary ’Push to Make’
Push once for on - push again for off. LED warning lamp in switch. Ideal for IVA brake warning light test facility and
the centre of the button. 21mm square bezel. Fits in a 12mm other programming functions. Button diameter 5mm.
hole. 15mm projection in front of dash and 50mm max Fits in a 6mm hole. 10mm A/F nut. Only 12mm long for very
behind. Black moulded plastic construction. discreet mounting. 3A rating.
RED #PBSQR £5 (£6 inc vat) RED BUTTON #MPBSR £2 each (£2.40 inc vat)
BLUE #PBSQB £5 (£6 inc vat) BLACK BUTTON #MPBSB £2 each (£2.40 inc vat)
AMBER #PBSQA £5 (£6 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 117
ROCKER SWITCHES NOTE: SWITCHES WITH INTEGRAL WARNING LIGHTS HAVE A SEPARATE
EARTH TERMINAL THAT MUST BE CONNECTED FOR THE LIGHT TO WORK
REAR FOG MINI ROCKER SWITCH LED ILLUMINATED 23mm diam-
ROCKER eter. Press into a 20mm hole. 5mm spade terminals.
SWITCH 10 Amp. RED #RSR BLUE #RSB AMBER #RSA
With lamp and GREEN #RSG BLACK #RSBK (not illuminated, 2 termi-
amber lens. nal) All £3 each (£3.60 inc vat)
Fits 18mm x ALSO AVAILABLE
WITH OTHER LEGENDS
36mm hole.
20 Amp.
#RSRF £6.50
(£7.80 inc vat)
ALSO AVAILABLE
WITH OTHER LEGENDS
Page 118 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
ILLUMINATED ROCKER SWITCHES Bezel size 31mm x SQUARE ROCKER SWITCH LED ILLUMINATED
15mm. Fits in a hole size 30mm x 12mm. ¼" Spade termi- 29mm square bezel. Press into a 25mm hole. 1/4" spade
nals. 12v. 20 Amp RED #RS3115R £2.50 (£3 inc vat) terminals.25 Amp. LED illuminatiom requires an earth
AMBER #RS3115A £2.50 (£3 inc vat) connection.
BLUE #RS3115B £2.50 (£3 inc vat) RED #SRSR £3 each (£3.60 inc vat)
GREEN #RS3115G £2.50 (£3 inc vat) AMBER #SRSA £3 each (£3.60 inc vat)
BLUE #SRSBU £3 each (£3.60 inc vat)
GREEN #SRSG £3 each (£3.60 inc vat)
BLACK (no led) #SRSBK £3 each (£3.60 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 119
MODULAR ROCKER
SWITCH BANK IVA #RSBANK SWITCH DIAGRAMS
OK Superb bank of top
quality pre-assembled
illuminated rocker
switches and warning
lights encompassing all
minimum IVA road legal
requirements in a compact,
easy to install package.
Ideal for performance and
track cars. (Pictured left to
right below)
▪ Illuminated Sidelight /
Headlight switch.
▪ Illuminated Rear Fog
switch.
▪ Ignition Warning light
and Oil Light.
▪ Brake fluid warning light with IVA ‘Press to Test’ facility.
▪ Hazard warning switch and light.
Fits in a hole 120mm x 50mm. Smooth, positive switches with ¼"
spade terminal connections. Supplied with easy to understand wiring
diagram. #RSBANK £80 (£96 inc vat)
Page 120 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
ROCKER SWITCHES All switches have independent illumination terminals allowing you
to have illumination either fed from the main 'Sidelight or Headlight' feed so that all the #RSVA*** DIAGRAMS
switches illuminate when the main lights are on or fed from the switch's own 'ON' terminal #RSVAHAZ
EXAMPLE WIRING
so the switches illuminate only in the 'ON' position. With a simple circuit and a resistor it is
possible to devise a 'dim' or 'bright' mode. Overall size 24mm wide by 32mm high. Fits in a Internal Lamp
Connections
rectangular hole 22mm x 30mm. Bezel sits 2mm above mounting surface. Top of rocker sits
9mm above . Maximum rear projection to tip of pins is 42mm. High quality construction and
smooth, positive action. 3mm copper round pin terminals on rear. 5mm spade terminals on
sides for illumination. All 10 Amp. £8 each (£9.60 inc vat)
PACK OF 5
INTERIOR LIGHT FRONT SPOT/ DRIVING TERMINALS
LTS. #RSVAFS RED #RSVARD
#RSVAINTLT #RSVACON
£1 (£1.17 inc vat)
Permanent live
from fuse box
POSITION 1 = OFF
#RSVA*** 2 POSITION SWITCHES POSITION 2 = Pins 1 & 2 made
LENS POSITION 2
LAMP LAMP
TERMI- TERMI-
2 PINS 6 PINS
SIDE / HEAD LTS. FAN 2 SPEED FRONT FOG
#RSVALTS #RSVAFAN BLUE #RSVABU #RSVAFF
6 PINS 2 PINS
2 PINS
REAR DEMIST SCREEN WASH
#RSVADEM #RSVAWAS RSVA ROCKER SWITCH PANEL Chrome plated, pressed steel panel for five
#RSVA switches. At one end is a round 10.7mm diameter recessed hole and
at the other a 14mm recessed hole with a flat. You can use these for toggle
switches, choke or heater controls etc. Overall size 225mm x 47.3mm. Round
hole centres
177mm.
Cut-outs 30mm x
22mm. #RSVAPNL
2 PINS 2 PINS £8 (£9.60 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 121
BILLET ALLOY WARNING LIGHTS AND SWITCHES
Superb quality Push Button Switches and Warning Lights. CNC machined alloy bezel and collar. 25mm Diameter.
Approximately 50mm maximum rear projection. Fits in a 17mm hole. Most switches are supplied with a single pole contact/
connector block with normally closed and normally open switch options. 3mm Spade terminals. 6 Amp. Engraved legends
with led light shining through in the appropriate colour. All have single illumination mode (no background illumination).
ALUMINIUM
ESCUTCHEON
1mm thick
aluminium.
40mm diameter
with a 17mm
hole.
#AE4017
360°
VIEW £2.50 (£3 inc vat)
ONLINE
Can be mounted almost flush in a
22mm hole for full IVA compliance
5 FEMALE TERMINALS HAZARD
or in a 15mm
#TER185F £1 (£1.20 inc vat) WARNING LIGHT
hole which will
raise the bezel RED led
10mm. (see pic #WL6HAZ
left). £15 each
(£18 inc vat)
INDICATORS
REAR FOG WARNING LIGHT
WARNING LIGHT GREEN led
AMBER led SINGLE ARROW
#WL6RF #WL6INDS
£15 each (£18 inc vat) £15 each
(£18 inc vat)
INDICATORS
FRONT FOG WARNING LIGHT
WARNING LIGHT GREEN led
GREEN led #WL6IND
#WL6FF £15 each
£15 each (£18 inc vat) (£18 inc vat)
OIL WARNING
SIDE LIGHT WARN-
LIGHT
ING LIGHT
AMBER led
GREEN led
#WL6OIL
#WL6SL
£15 each
£15 each (£18 inc vat)
(£18 inc vat)
NEG - POS+
SWITCH INSTRUCTIONS
• Pin 1 is +12v supply to the switch
• Pin 2 is the switched +12v out to your accessory.
• For illumination when switch is operated, fit a link be-
tween pin 2 and pin A
• NOTE: Pin 3 is normally closed and opens when the
switch is operated
WARNING LIGHT BLOCK
LED TERMINALS
- 12v LED + 12v LED
(EARTH)
B A
3 1
B
2 2
+12v out
+12v out
A
1 3
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 123
SWITCHES WITH ENGRAVED LEGENDS
All switches and warning lights have single illumination P/BUTTON REAR
as standard - either ON with side lights or ON with switch FOG SWITCH
in 'ON' position. However, a dim / bright wiring mod kit is Latching
available (see next page). Also, most switches are now AMBER led
supplied with single pole contact blocks. #PBRFL
£18 each (£21.60 inc vat)
P/BUTTON FRONT
FOG SWITCH
Latching
GREEN led
#PBFFL
£18 each (£21.60 inc vat)
P/BUTTON - P/BUTTON
HORN SWITCH WASHER SWITCH
Momentary BLUE led
BLUE led #PBWAS
#PBHM £18 each (£21.60 inc vat)
£18 each
(£21.60 inc vat) P/BUTTON WIPER
P/BUTTON SWITCH SWITCH Latching
HAZARD latching BLUE led
Dbl. pole. RED led #PBWL
#PBHAZL £18 each (£21.60 inc vat)
£18 each
(£21.6- inc vat)
P/BUTTON
SWITCH REAR
BRAKE FLUID TEST SWITCH / WARNING
DEMIST
LIGHT Momentary
Momentary (use with
RED led
timer relay)
#PBBM
£18 each (£21.60 inc vat) AMBER led
#PBRDM
£18 each (£21.60 inc vat)
P/BUTTON BOOT P/BUTTON AIRCON
OPEN SWITCH SWITCH Latching
Momentary BLUE led
BLUE led #PBAC
#PBBOOT £18 each (£21.60 inc vat)
£18 each (£21.60 inc vat)
Page 124 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
SATIN BLACK ANODISED ENGRAVE IT YOURSELF
BLACK P/BUTTON
ALUMINIUM BILLET SWITCHES MAIN BEAM / DIP or CUT A SYMBOL FROM
All switches and warning lights have single SWITCH OUR LEGEND SHEET
illumination as standard - either ON with Latching #LEGEND
side lights or ON with switch in 'ON' position. BLUE led AND JUST STICK IT ON
However, a dim / bright wiring mod kit is #PBMBLBK
available. Most switches are now supplied £18 each (£21.60 inc vat)
with single pole contact blocks.
BLACK P/BUTTON
WASHER SWITCH
BLUE led
#PBWASBK
£18 each (£21.60 inc vat)
BLACK P/BUTTON
WIPER SWITCH
Latching NON-LATCHING VERSIONS
BLUE led ALSO AVAILABLE
PLEASE CALL
#PBWLBK
P/BUTTON SWITCH
£18 each (£21.60 inc vat)
NO LEGEND RED led.
BLACK P/BUTTON Latching. #PBPLRBK
SWITCH FRONT £18 each (£21.60 inc vat)
BLACK P/BUTTON DEMIST
SWITCH START Momentary (use with
Momentary timer relay)
BLUE led AMBER led
#PBSMBK #PBFDMBK
£18 each £18 each (£21.60 inc vat)
(£21.60 inc vat)
BLACK P/BUTTON
BLACK P/BUTTON AIRCON SWITCH P/BUTTON SWITCH
FAN SWITCH latching Latching NO LEGEND AMBER led.
BLUE led BLUE led Latching #PBPLABK
#PBFLBK #PBACBK £18 each (£21.60 inc vat)
£18 each £18 each (£21.60 inc vat)
(£21.60 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 125
MIX & MATCH BILLET ALLOY
SWITCHES AND WARNING LIGHTS
TELEPHONE ORDERS ONLY BODY OPTIONS
We are often asked for switches and warning LATCHING SWITCH
lights of all one colour so, for everyone who is SINGLE POLE #BSLSP
DOUBLE POLE #BSLDP
not concerned with IVA you can now.....
£12 each (£14.40 inc vat) BOTH SHOWN DOUBLE POLE
CHOOSE THE BODY MOMENTARY SWITCH
CHOOSE THE BULB COLOUR SINGLE POLE #BSMSP
DOUBLE POLE #BSMDP
CHOOSE THE LEGEND £12 each (£14.40 inc vat)
ASSEMBLY INSTRUCTIONS WARNING LIGHT #BBL
1. BULB. Drop the bulb, base first, down into the body recess
£9 each (£10.80 inc vat)
locating it over the bulb contacts. Move it roughly in-line
with your fingertip and press until it snaps into the contacts.
To remove the bulb grip the lens gently with a small pair of
needle-nose pliers and pull it out like a tooth.
2. LEGEND. Drop the legend housing down into the body,
LED BULB COLOUR OPTIONS
RED #BBR £4.50 each (£5.40 inc vat)
over the bulb and rotate it gently with your fingertips until AMBER #BBA £4.50 each (£5.40 inc vat)
the small slot in the legend housing locates over it's mating BLUE #BBB £4.50 each (£5.40 inc vat)
projection inside the body. You'll feel it when it GREEN #BBG £4.50 each (£5.40 inc vat)
does. A gentle push with one finger will snap the
legend into place. To remove the legend, back off
the threaded ring until the aluminium bezels drop
below the surface of the legend. You can now grip
it with your fingertips and pull it out.
3. CONTACT BLOCK Just push the contact block onto the
switch body until it clicks into place. It can only go one way
round. LEGEND OPTIONS NOW WITH SCREEN-
PRINTED LEGENDS
DOUBLE POLE CONTACT BLOCK
ALL £2.50 each (£3 inc vat)
SINGLE POLE HAS ONE SIDE AND #BSLWIPE #BSLWASH #BSLFAN #BSLFF
LED TERMINALS ONLY
Normally - 12v LED +12v in SINGLE POLE
closed (EARTH) CONTACT BLOCK
contact Terminals as half
the diagram
3 1 on the left
B #BSLLTS #BSLBEAM #BSLRF #BSLSIDE
2 2
+12v out +12v out
A
1 3
#BSLNEUT #BSLECU #BSLPKBRK #BSLBRKFL
+ 12v LED Normally
+12v in closed
contact
TO ILLUMINATION
TERMINAL 'A'
Page 126 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
PUSH-PULL ILLUMINATED SWITCH Ideal for driving ELECTRIC WINDOW SWITCH 20 Amp. Double throw,
lamps or rear fog. spring return centreing pre-wired rocker switch. Overall size
Mounts in a 12mm hole. 39 x 23mm. Fits in a hole size 32 x 18mm.
Maximum overall length #SWWIN £4 (£4.80 inc vat)
65mm.
RED #PSPLR
BLACK - EARTH
AMBER #PSPLA YELLOW - EARTH
BLUE #PSPLB RED - POSITIVE
GREEN #PSPLG BLUE/GREEN - MOTOR
BROWN - ILLUMINATION
£6 each (£7.20 inc vat)
ROTARY ON-OFF ILLUMINATED SWITCH
Very nice. With interchangeable green, red and amber lens.
Mounts through a 12mm hole. #ROSW £10 (£12 inc vat)
ELECTRIC WINDOW SWITCH Presses into a 18mm x
37mm hole in any panel up to 3mm thick. Satin black bezel
360°
VIEW size 21mm x 42mmFive 4.8mm male spade terminals on
ONLINE
rear. Not illuminated. #SWWIN2 £4 (£4.80 inc vat)
NORMALLY CLOSED
CONTACT SWITCH
Push to break contacts.
Non latching.
Ideal for handbrake warning
light or alarm
switching.
10 Amp.
Size: 29mm x 30mm x 15mm.
#NCSW £2 (£2.40 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 127
ROTARY 2 SPEED WIPER SWITCH Nice quality. Nice ADJUSTABLE COURTESY SWITCH This sprung- plunger-
action. 2 Speed wiper switch with 'Park' facility. Mounts type switch can be used for door courtesy lighting, bonnet
through an 11mm hole. Two flats on mounting thread. and boot lights or as an alarm trigger. It fits in a 10mm
Maximum panel thickness 6mm. Knob diameter 30mm. 1/4" diameter hole and it's two 13mm A/F nuts allow a maximum
Spade Terminals on rear. Rear projection 32mm. Switch of 17mm adjustment. A 1/4" male spade terminal is one
body diameter 34mm. 16 Amp max. NOTE: Your wiper motor contact and the plated switch body is the other. So, if you're
must have two-speed winding and park facility for this switch using this switch on a GRP or plastic panel you'll need to
to work correctly. ensure that the switch casing is earthed. Overall length
WIRING: B = +12 volts in. L = Low Speed out. 360°
36mm. Maximum plunger movement 9mm. Thread M10 x
H = High Speed Out. P = Park VIEW
ONLINE
1mm. Weight 16 gms. #COURT3 £3 each (£3.60 inc vat)
#WIPSW2 £12 (£14.40 inc vat)
DOOR COURTESY
SWITCH
Also suitable for interior
light, alarm, glove box or
boot light activation. Can be
CHANGE-OVER cut to length. Overall length
RELAY #RLY5CO
30 86 62mm. Single screw fixing.
87a 87 We’ve even used one of
WIPER these as a sprung release
MOTOR 85
1 PLUG
catch for a filler cap flap.
#COURT £3 pair (£3.60 inc vat)
3 2
Page 128 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
STICKER SHEET A4 size printed white vinyl sheet. Just VALUE COMPOSITE DIGITAL CALIPER
cut around the symbols with scissors or a knife, peel off the Here's a combination of value and accuracy that's hard to
backing and stick 'em on. #STICK2 £2.50 (£3 inc vat) beat. Yup - plastic jaws and an easy-to-read LCD digital
display that will measure from 0 to 150mm and has an
accuracy of 0.1 mm (four thousandths of an inch). You can
switch from Metric to Imperial with the press of a button and
set the readout to zero anywhere on the scale. Supplied in a
hard plastic case.#DCABS £8.50 (£10.20 inc vat)
360°
VIEW
ONLINE
360°
VIEW
ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 129
HEADLAMP SWITCHES PULL-PUSH HEADLAMP SWITCH 3 position OFF-SIDE-
HEAD Screw terminals. Fits in a 10mm hole. Closed length
ROTARY HEADLAMP SWITCH Four position OFF-SIDE- 83mm. Maximum open length 103mm. (knob side only
DIP-MAIN Classic style with clearly labelled screw terminals 48mm max) #PHLSW £8 (£9.60 inc vat)
on rear. Mounts through a 26mm hole. Max. panel thickness
4mm. Very nice. Nut thickness is only 4.2mm so, in theory,
this switch is IVA OK anywhere on your dash.
#ROSWHL3 £15 (£18 inc vat)
360°
VIEW
ONLINE
HEAVY DUTY TOGGLE SWITCHES 25 Amp 12 Volt. ROTARY HEADLAMP SWITCH 3 position OFF-SIDE-
Chrome toggle. Old fashioned Bakelite body. Fit in 12mm HEAD Plated steel housing with Bakelite terminal plate with
hole. For panels up to 8mm thick. ¼" spade terminals. 3 spade terminal connections. Mounts through a 14mm hole.
OFF-ON(1)-ON(1+2) CHROME TOGGLE side/head. Knob diameter 40mm. 40 amp current rating means you
#TSHD4 £7 (£8.40 inc vat) don’t have to use a relay. #ROSWHL2 £10 (£12 inc vat)
OFF-ON(1)-ON(1+2) BLACK TOGGLE sidelights / head-
lights. #TSB3 £4 each (£4.80 inc vat)
360°
VIEW
ONLINE
Page 130 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
SWITCH PANELS SWITCH PANEL 2 Race style aluminium panel fitted with
35 Amp doomsday ignition switch, ignition light and starter
All of these panels are suitable for road use provided button. Terminals and wiring included. Panel size 95mm x
they are mounted in compliance with IVA regulations 61mm. OK for road use. #SWPN2 £22.50 (£27 inc vat)
360°
VIEW
ONLINE
360°
VIEW
ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 131
SWITCH PANEL 3 Features an LED Toggle switch with
Red Doomsday Cover and a push button ‘START ENGINE’ WIRING FOR #SWPN3 and #SWPN4
switch on an Aluminium, Carbon Fibre effect panel 95mm x Accessory switches on #SWPN4 are
65mm. Relay, mount and wiring is included. Panel can be standard on/off function
reversed and polished. #SWPN3 £22 (£26.40 inc vat)
360°
VIEW
ONLINE
Red lamp on
panel is LED
To small terminal and can be used
for oil warning
on starter solenoid X2 3 4 light for instance
as shown here.
X2 + ve and X1 earth to Note: white wires
light LED in start button. are unmarked
Connect to dash light X1 so check correct
circuit if you wish (will polarity (LED
only work if polarity is lights will only
correct work if + veand
-ve are correct)
SWITCH PANEL Aluminium panel with carbon LIGHTING AND ACCESSORY WIRING KIT
Fibre effect finish. LED toggle switch with Relay, In-line fuse holder with 15 amp fuse plus all the
doomsday cover, engine start push button and 3 cable and terminals you need to connect extra lights, horn,
On/Off toggle switches. Wiring and relay included. cooling fan, etc. With wiring diagram. All cable lengths
Size 150 x 65mm. Panel can be reversed and 2mtrs. #WIRKIT £7 (£8.40 inc vat)
360°
VIEW
polished. #SWPN4 £30 (£36 inc vat) ONLINE
STANDARD RELAY
WIRING DIAGRAM
EARTH
EARTH
Page 132 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
INDICATOR SWITCHES HEAVY DUTY INDICATOR STALK ASSEMBLY Here's a
chunky indicator switch that has built-in Hazard switch and
STALK ASSEMBLY IVAOK This assembly offers left/ hazard and indicator warning lights. It is assembled with a
right indicators, main/dip beam switching, headlamp flash steel base that is shaped to accept the Jubilee clip supplied
(pull towards you) and horn (press on end) (relay may be to clamp the switch around a steering column. Electrical
required). Pre-wired with a 600mm harness and moulded connections are 1/4" male spade terminals on the back. The
connector plugs which can be easily cut off and terminals moulded plastic handle (size 125mm long x 25mm diameter)
re-made. (matching connectors are not available). Stalk can be removed (see bottom picture) and an alternative
length 190mm. Arm is angled towards the driver and can be handle fabricated as a replacement. To set the Hazard just
carefully re-shaped if necessary. #INDBK £18 (£21.60 inc vat) pull the plate beneath the indicator arm outwards. To release
the Hazard function just operate the indicator lever either up
or down. #INDHD £16 (£19.20 inc vat)
360°
VIEW
ONLINE
WIRING SCHEDULE
The two loose flyleads. GREEN/RED Flasher relay L
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 133
INDICATOR STALK ASSEMBLY CHROME has built-in COLUMN MOUNT INDICATOR SWITCH Simple column
Hazard switch with red warning light and left & right green mounted indicator switch. Tidy, plated steel adjustable
indicator lights. 600mm wiring harness and fuse. Will fit clamping band for up to 40mm column diameter. Chromed
up to 56mm diameter column. Body size 85mm x 60mm x brass stalk with black moulded end. Length from centre
60mm. Overall length 190mm. (not incl. clip) of column to end of stalk 175mm. Old fashioned Bakelite
360°
#INDCH £16 (£19.20 inc vat) VIEW
ONLINE
construction. #INDSW3 £22 (£26.40 inc vat)
360°
VIEW
ONLINE
LATEST REVISION
JULY 2011
PLEASE IGNORE
PREVIOUS INSTALLATION INSTRUCTIONS
DIAGRAMS These switches are manufactured from a Bakelite material
as authentic copies of the, now unavailable, original Lucas
switches. So, like the originals they are relatively fragile
and it is important they are handled carefully and installed
NOT USED FOR UK
SPEC. WIRING correctly.
The adjustable clamping band is tensioned by tightening
BODY OF SWITCH MUST
BE EARTHED
two slotted brass screws that are hidden under the
removable face plate. Remove the faceplate and pull out the
switch block. Choose a flat screwdriver that is the perfect
size for the screw slots and loosen the screws as far as
they will go without releasing the clamping band. Form the
band around your steering column and hook the two halves
together in the tightest possible position. Now re-tighten the
PERMANENT screws evenly until the body and clamping band are firmly
held around the column. DO NOT OVERTIGHTEN THE
12V +
SCREWS.
You can now feed
the wires into the
switch through the CUT-OUT
little cut-out in the FOR
switch body, next WIRES
to the column and
ELECTRONIC FLASHER UNIT connect them to
Ideal for our #INDCH. #ERLY3 £12 (£14.40 inc vat) the switch block.
Re-insert the
switch block and
refit the cover.
AGAIN, DO NOT
OVERTIGHTEN
THE SCREWS.
Page 134 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
INDICATOR TOGGLE SWITCH (on/off/on) Dash mounted DASHBOARD INDICATOR SWITCH (on/off/on)
Classic style with spade terminals. Stalk 80mm long. Classic style with clearly labelled screw terminals on rear.
Fits in a 12.5mm hole. Max. panel thickness 3mm. Mounts through a 26mm hole. Max. panel thickness 4mm.
#TSIND £10 (£12 inc vat) Very nice. Nut thickness is only 4.2mm so, in theory, this
switch is IVA OK anywhere on your dash
360°
VIEW
ONLINE
BLACK KNOB (top) #INDSW5 £18 (£21.60 inc vat)
ILLUMINATED GREEN KNOB #INDSW6 £24 (£28.80 inc vat)
360°
VIEW
ONLINE
TOGGLE SWITCH
Screw terminals and
aluminium screw-on
knobs. For panels up to
2mm. ON-OFF-ON
ROUND KNOB #TSR2
LONG KNOB #TSL2
£4 each (£4.80 inc vat)
TOGGLE SWITCH
WITH BLACK LEVER.
Fits in a 12mm hole.
ON-OFF-ON
#TSB2
£4 each (£4.80 inc vat)
TOGGLE SWITCH
Fits in 12mm hole. ILLUMINATED DASHBOARD INDICATOR TOGGLE
ON-OFF-ON SWITCH (on/off/on) Toggle style with screw terminals on
#TSHD3 £4 each rear. Green translucent knob unscrews to reveal 2 watt bulb
(£4.80 inc vat) inside. Mounts through a 18mm hole. Threaded securing
ring diameter 24mm. Max.
panel thickness 2mm. Knob
front projection 42mm.
Knob diameter 15mm. Body
diameter 35mm. Body rear
projection 19mm. 12 volt.
DASHBOARD INDICATOR SWITCH (on/off/on) WIRING:
Toggle style with 1/4" spade terminals on rear. Terminal 149a - Connect to
Mounts through a 22mm hole. Knurled, threaded ring output terminal of flasher
diameter 25mm. Max. panel thickness 3mm. Knob front relay. L - Connect to live side
projection 38mm. Body diameter 35mm. Body rear of left indicators.
projection 43mm. WIRING: Terminal 1 - + feed to left R - connect to live side of 360°
VIEW
4 (joined to 5 internally) - 12v + feed from flasher relay. K - connect to -12v earth
Terminal 5 - to 49a on hazard switch. #INDSW9
#INDSW8 £18 (£21.60 inc vat) £14 (£16.80 inc vat)
360°
VIEW
ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 135
HAZARD SWITCHES HAZARD KIT All you need to add Hazards to your indicator
circuit. Illuminated Rocker Switch fits in a hole 18mm x
36mm. Moulded
There are many switch and wiring configurations for
mounting bracket for
hazard circuits. If you are using a donor loom it would the switch. Hazard
be wise to try to match the original switch functions. Relay.
The diagrams below show examples of how to Five x 400mm long
wire the specific switches shown. If in doubt we leads with insulated
recommend that you consult a vehicle electrician. female spades on
one end and an
ILLUMINATED HAZARD ROCKER in-line fuse in one of
SWITCH Chrome bezel. them.
Fits hole 18mm x 36mm. 5mm #HAZKIT
spade terminals. As supplied in £18 (£21.60 inc vat)
our #HAZKIT (right). Bulb included
#HAZSW2 £8.50 (£10.20 inc vat) 360°
VIEW
ONLINE
360°
VIEW
ONLINE
IGN + ve
15
30b R
BATT + ve 30
L
49 49a
FLASHER INDICATOR
RELAY SWITCH
#ERLY2P
Page 136 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
HAZARD SWITCH Nice quality with a very positive action. PUSH PULL HAZARD SWITCH Here's an under-dash
Bezel diameter 37mm. Snaps into a 33mm hole in panels mounting hazard switch that is pre-wired to a hazard relay
up to 10mm thick Replaceable bulb. 40mm maximum rear and is mounted on it's own steel bracket with a plastic
projection. Terminal designations: 15, 30c, 49, 30b, 31, 58b, shroud. It has an integral fuse and holder and a 400mm
30, 49a, L, R. (see charts elsewhere in this catalogue) long wrapped wiring harness. The red Push-Pull knob il-
#HAZSW3 £6 (£7.20 inc vat) luminates when pulled to the 'ON' position. The diagram
below shows an example of how the six wires of the switch
can be connected to an indicator flasher circuit. An alterna-
tive 'Chrome' switch locking nut is supplied if you wish to
change from the brass one fitted. Knob diameter 20mm.
Maximum overall length with switch in 'ON' position 142mm.
2 x 5mm mounting holes in the bracket and shroud @
38mm centres. #HAZPP £24 (£28.80 inc vat)
360°
360° VIEW
VIEW ONLINE
ONLINE
IGNITION
SWITCH
+
HAZARD SWITCH
BATTERY
#HAZSW3 WIRING
#FRLY7
FLASHER
RELAY
GAUGE
ILLUMINATION / INDICATOR
SIDELIGHT SWITCH
CIRCUIT
30c
15 49
INDICATOR
30 58b 31 30b SWITCH
L R
49a
LEFT RIGHT LH INDICATORS 2 x 21w RH INDICATORS 2 x 21w
INDICATORS INDICATORS
#HRLY8
HAZARD
RELAY
BLACK
+12V
PURPLE
GREEN/PURPLE
FLASHER
RELAY
#FRLY7
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 137
LIGHTING AND ACCESSORY WIRING KIT
Relay, In-line fuse holder with 15 amp fuse plus all the
cable and terminals you need to connect extra lights, horn,
INDICATOR BUZZER
INDICATOR WARNING BUZZER Our Indicator Warning
cooling fan, etc. With wiring diagram. All cable lengths Buzzer Kit contains a Buzzer module which can be
2mtrs. #WIRKIT £7 (£8.40 inc vat) mounted under or even on your dash and two Diodes.
A simple wiring job, following this diagram will give you an
audible warning that you have left your indicators on.
It is important that you connect the diodes the correct way
around. See the diagram below and look for the silver ring
around one end. Join these two ends together and connect
them to the + terminal of the buzzer. Connect the other end
of the diodes to the left and right indicator light circuit
#INDBUZ £6 (£7.20 inc vat)
NOTE: WIRE AND TERMINALS NOT INCLUDED
STANDARD RELAY
WIRING DIAGRAM
EARTH
BUZZER
360°
VIEW
ONLINE
EARTH
INDICATOR
LIGHTS
INDICATOR
SWITCH TO
FLASHER
RELAY
DIODE PRINTING
3 1
INDICATOR
SWITCH 2 2
1 3
FLASHER HAZARD
RELAY RELAY
+ ve + ve
3 1
INDICATOR
SWITCH 2 2
1 3
LATCHING CHANGE-OVER RELAY Momentarily
ELECTRONIC
OR LED
FLASHER
INDICATOR
SWITCH
FLASHER HAZARD
RELAY RELAY
INDICATOR
SWITCH
ELECTRONIC
OR LED
FLASHER
RELAY
+ ve
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 139
DOUBLE POLE CONTACT BLOCK 6 Amp 6 Pin For our
billet aluminium switch range #DPCONBK £5 (£6 inc vat)
DOUBLE POLE CONTACT BLOCK
3 1
B
2 2
+12v out +12v out
A
1 3
Page 140 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
LED FLASHER RELAY For all LED indicator lamp 3 PIN FLASHER RELAY Three 1/4" spade terminals.
systems. ¼" spade terminals. 30 watt maximum load. One pin is an output for a dashboard warning light so you
#LEDRLY can use just a single, twin arrow warning light.
£13 (£15.60 inc vat) 47 watt maximum load. #FRLY3P £4.50 (£5.40 inc vat)
TERMINAL WIRING TERMINALS
2 - +ve Supply
L - Ind. switch
X - +12 volt input
1 - Earth L - Load (Bulbs)
P - Dash indicator lamp
ELECTRONIC FLASHER
RELAY
¼" spade terminals.
98 watt maximum load.
TERMINAL WIRING
49 - +12v Input
49a - Output to ind. switch
31 - Earth
#ERLY2 £7.50 (£9 inc vat)
HAZARD AND
ELECTRONIC FLASHER UNIT For use on 12 volt systems FLASHER RELAY
with 2 or 4 x 21 watt bulbs and 2 x 5 watt side repeaters. 4 PIN Four ¼" spade
Blub failure is indicated by extinguished warning light. terminals in non-
#ERLY3 £12 (£14.40 inc vat) standard pattern.
98 watt maximum load.
#HRLY10 £12
(£14.40 inc vat)
TERMINAL WIRING
+ (49) - +12v Input
- (31) - Neg -12v
L - (49a) Lamps-
C - Dash warning lamp
IF YOU'RE HAVING
PROBLEMS OR ARE
UNCERTAIN ABOUT ANY
WIRING INSTALLATION
WE RECOMMEND
THAT YOU CONSULT
A QUALIFIED
AUTO ELECTRICIAN
HAZARD RELAY
Two ¼" spade terminals. C
90 watt maximum
#HRLY8 £4 (£4.80 inc vat)
49 49a
31
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 141
INDICATOR CIRCUITS
Indicator and Hazard circuits rank pretty high in the
'problem' stakes when building a car. The problem is
INDICATOR
- there is no single, universal way to do it. There are
SWITCH
hundreds of switches, lamps and relays available and
hundreds of ways to wire them. If you're in any doubt over
your wiring it always make sense to mock-up a circuit on
LH INDICATORS 2 x 21w RH INDICATORS 2 x 21w
the bench. Here, we've made a simple indicator cuircuit
on a small piece of plywood using four #RL15 indicator
lamps, a pair of #SR5 side repeaters, a flasher relay
#FRLY7 and an ON/OFF/ON toggle switch #TSN4. A few
short pieces of 5 Amp wire, some spade connectors and
a #QCON3 connect it all together. A 12 volt battery is all
that's needed to make it work and prove your design.
When you have the indicator circuit working you can add SIDE REPEATER 5w SIDE REPEATER 5w
the Hazard function. All the information you need is in this
catalogue. Just take it steady and work through it one wire
at a time - you may surprise yourself !!
+12V
DASH WARNING LIGHT DASH WARNING LIGHT
FLASHER
RELAY
#FRLY7
+12V
HOW DOES A FLASHER RELAY WORK? The traditional, watts. An added benefit of this type of flasher relay is that,
2-terminal flasher relay is the mainstay of most indicator if you have a dodgy bulb you'll know because the flash rate
and hazard circuits. When you're problem-solving your cir- will change or not flash at all.
cuit it's useful to understand how these little beauties work.
Well, inside the aluminium can is basically just a switch
whose contacts open and close at a specified time interval
BI-METALLIC STRIP
to turn the indicator lights on and off. But, getting the correct
time interval is the clever bit. One of the switch contacts is HEATER COIL
mounted to the main metal frame inside the aluminium can
which continues through the base to one of the spade termi-
nals -'L'. The other switch contact is riveted to a bi-metallic
strip which is isolated from the main frame and is connected
SWITCH CONTACTS
to the other spade terminal - the +12 volt supply terminal
- 'X'. (terminal designations can vary. There is a list of differ-
ent ones in the catalogue). Also connected to this terminal
is a tiny heater coil which is fixed to and is in direct contact
with the bi-metallic strip. When the indicator switch is turned
on current flows through the heater coil, warming-up the
bimetallic strip (which bends when heated) and closes the
switch contacts, turning the lights on and the heater coil off.
The bi-metallic strip cools down, bends back and the switch
contacts are open again and the heater starts again - and
so on and so on.
The heater and bi-metallic strip are made to exacting
specifications so that the correct bulb wattage - 2 x 21 watt
and one x 5 watt - total 47 watts (two indicators and a side
repeater) is the exact power needed to open and close the
switch contacts at exactly the correct flashing interval.
A hazard flasher relay does the same but at a total of 94
Page 142 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
2 PIN LED FLASHER RELAY HOLDER Here’s a universal single relay holder.
RELAY Size 31mm x 27mm x 30mm high. Five female spade
For all LED indicator terminals included that can be inserted in the holder in any
lamp systems. configuration as required..
¼" spade terminals. #RLYHOLD £3 (£3.60 inc vat)
30 watt maximum load.
With mounting bracket.
#LEDRLY2P 360°
VIEW
£13 (£15.60 inc vat) ONLINE
TERMINAL WIRING
+ - +ve Supply
L - To Ind. switch (lamps)
2 PIN ELECTRONIC
FLASHER RELAY
For any type of
indicator lamps.
¼" spade terminals.
180 watt maximum
load. With mounting
bracket.
#ERLY2P
£7.50 (£9 inc vat)
TERMINAL WIRING
X - +12v Input
L - To Ind. switch (lamps)
#ERLY3P
£7.50 (£9 inc vat)
TERMINAL WIRING
X - +12v Input
P - Dash warning light
L - To Ind. switch (lamps)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 143
COMPACT ALTERNATOR ALTERNATOR PLUG For ACR alternator with two 3/8" and
one 1/4" spade terminals. Replaces Lucas 54960402
NOTE: DOES NOT FIT OUR ALTERNATOR #ALTE
COMPACT LIGHTWEIGHT 40 Amp ALTERNATOR
Most specialist vehicles have limited electrical requirements, #ALTPLUG1 £5.50 (£6.60 inc vat)
often have restricted engine bay room and can almost
always benefit from weight reduction. If all this applies to
your car then this is the alternator for you. Very compact -
the main body is less than 100mm diameter. Light weight
- only 3Kg and simple, two bolt mounting. Main power output
is via a M6 stud and warning light and +12v terminals are
1/4" male spade. Each one is supplied with its own test/
specification printout. Max RPM 18,000. Type 1 connector
(See table below left) #ALTE £98 each (£117.60 inc vat)
9.5mm 26mm
Page 144 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
SWITCHES & SENDERS TEMPERATURE SENDER M10 x 1 Taper thread will fit
into our in-line housings (shown below). High temperature
FAN SWITCH For use with a relay or our own accessory insulated fly leads with bullet terminals. Resistance: @
wiring kit. M14 x 1.5 thread. ¼" Spade connections. 5ºC - 4.3kΩ CHECK RESISTANCE
On at 87ºC and off at 82ºC #FANSW £12 (£14.40 inc vat) 43ºC - 1.0kΩ MATCHES YOUR
On at 97ºC and off at 85ºC #FANSW4 £12 (£14.40 inc vat) 100ºC - 140Ω
INSTRUMENT
On at 100ºC and off at 95ºC #FANSW2 £12 (£14.40 inc vat) #TEMPS £8 (£9.60 inc vat)
On at 107ºC and off at 97ºC #FANSW3 £12 (£14.40 inc vat)
HYDRAULIC STOP
LIGHT SWITCH
M10 x 1 thread
Two ¼" spade terminals.
#STSH £6.00 (£7.20 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 145
PLUGS & SOCKETS
CIGARETTE LIGHTER Complete socket and lighter.
Illuminated. Fits 27mm Hole. #LTR £5 (£5.60 inc vat) 360°
VIEW
ONLINE
SHROUDED LIGHTER POWER SOCKET Moulded
shroud and lighter socket. Surface mounted 12 volt, outlet.
Press-in soft rubber cover plug for when socket is not in
use. cover plate. Overall size 80mm x 55mm x 40mm high.
1/4" Spade connections. Two 4mm mounting holes at 43mm
centres. 16 Amp max. #LTRPSS £9 (£10.80 inc vat)
360°
VIEW
ONLINE
IVA OK
360°
VIEW
ONLINE
Page 146 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
MULTI OUTLET POWER SOCKET Plugs into a standard USB CHARGER SOCKET Bezel diameter 36mm. Fits in a
lighter socket outlet. 700mm coiled lead. Two standard 28mm hole in a panel up to 7mm thick. 12 volt DC input.
outlets and a USB socket for ipod charging etc. There are 5 volt 1 Amp. DC output. 150mm flyleads. Front projection
also four coloured led’s that indicate the state of the supply 4mm. Rear projection maximum 33mm not including leads.
voltage -12v, low, high and mid. Size 120mm x 80mm x #USBSKT £14 (£16.80 inc vat)
40mm. Internal 10 Amp fuse. Can be fixed with small screws
through two neat pull-out brackets in the base or simply
with double sided tape to your dash-top. Can be hard-wired.
#LTRPSM £15 (£18 inc vat)
360°
VIEW
ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 147
BATTERY STUFF BATTERY CABLE
10.5mm O.D.
POWER PLUG & SOCKET 175 Amp 2 way connector for 25mm² copper.
jump starting or linking a piggy-back battery. Complete with 322/0.30 strands
crimp/solder terminals for up to 40mm² cables. 170 Amp.
#PPLG £22 (£26.40 inc vat) Weight 300 gms per mtr.
RED #BCR £6 mtr (£7.20 inc vat)
360°
VIEW BLACK #BCB £6 mtr (£7.20 inc vat)
ONLINE
1
4
3
2
#BTCV2 £3 pair (£3.60 inc vat)
HEATSHRINK
12.7mm RED #HS127R £2 mtr (£2.40 inc vat)
12.7mm BLACK #HS127BK £2 mtr (£2.40 inc vat)
Page 148 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
BATTERY CUT-OFF SWITCH TERMINALS SPARE BATTERY CUT-OFF SWITCH KEYS
STANDARD VERSION 10mm DIAMETER. SHROUDED #BSKS (left) and
1000 amps for 5 seconds. 100 STANDARD #BSK (right)
USE RING
Amps continuous . 10mm diameter Both have 10.8mm diameter shaft. £2 each (£2.40 inc vat)
TERMINAL
terminals. Supplied with 2 keys
#RT10
#BSSTD £7.50 (£9 inc vat)
360°
VIEW
ONLINE
360°
VIEW
ONLINE
360°
VIEW
ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 149
QUICK DISCONNECT BATTERY TERMINAL STICKER SHEET A4 size printed white vinyl sheet. Just
A simple security device. Just remove the negative lead from cut around the symbols with scissors or a knife, peel off the
the battery. Clamp the #QDIS to your battery -neg. terminal, backing and stick 'em on. #STICK2 £2.50 (£3 inc vat)
then clamp the negative lead to the pillar on the #QDIS.
(NOTE: Pillar also has 6.6mm dia. hole)
Simply unscrew the knob for quick and easy battery
isolation. A fused link is included so that you can maintain
a permanent supply for ECU, radio or charging circuit. The
link wire has a 12mm ring terminal on one end and an 8mm
ring terminal on the other. Accepts a Mini Blade Fuse (not
supplied) #QDIS £7.50 (£9 inc vat)
360°
VIEW
ONLINE
360°
VIEW
ONLINE
MINI CABLE TIES 200 mini multi coloured ties. All 100mm
x 2.5. Red, Blue , Green, White and Yellow.
#CTMINI £1.50 (£1.80 inc vat)
360°
VIEW
ONLINE
BATTERY CLAMP Plated steel with 300mm long threaded rods and wing nuts. Clamp bar can be cut down to size from
410mm to 230mm and 6 sizes in-between. #BCZN £5 (£6 Inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 151
FUSE BOXES SIDE ENTRY FUSE BOX Takes standard blade fuses.
Surface mount. Strong moulded construction. Side entry ¼"
spade terminal connections.
NOTE: THE COVERS ON MOST OF Screw-on plastic cover.
OUR FUSE BOXES WILL ONLY FIT ONE
WAY ROUND. CHECK ORIENTATION 4 WAY
Size: 85mm x 52mm x
CAREFULLY BEFORE FITTING 43mm high (not including
knob)
FUSE BOXES For blade #FBS4 360°
type fuses. Spade terminal £6 (£7.20 inc vat)
VIEW
ONLINE
connections on bottom.
Individual terminals on
underside.
Transparent cover.
4 Way #FB4 £4.50 (£5.40 inc vat) 6 WAY
6 Way #FB6 £5.50 (£6.60 inc vat) Size: 115mm x
8 Way #FB8 £6.50 (£7.80 inc vat) 360°
VIEW 52mm x 43mm (not
ONLINE
including knob)
#FBS6
£8 (£9.60 inc vat)
8 WAY
Size 153mm x
52mm x 43mm
(not including
knob)
#FBS8
£10 (£12 inc vat)
16 WAY FUSE BOX Accepts 16 standard blade fuses (not
supplied). Removable feet. Multiple units can be clipped
together. Supplied with crimp terminals and locking plates.
Overall size 87mm x 130mm x 63mm high (including
mounting feet) #FB16 £17 (£20.40 inc vat) 12 WAY
Size 212mm x
52mm x 43mm (not
including knob)
#FBS12
360°
£12 (£14.40 inc vat) VIEW
ONLINE
10 WAY FOR
CERAMIC FUSES
(no fuses included).
Screw termninals.
Size 150mm x 45mm
x 30mm 360°
VIEW
360° #FPC10 ONLINE
VIEW
ONLINE £8 each (£9.60 inc vat)
CONTINENTAL 4 Way.
8 Amp continental fuses.
Clear plastic, screw-on
cover. Screw terminals.
Size 60 x 60mm max.
#FPCS
£5 each (£6 inc vat)
Page 152 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
MINI FUSE PACK FUSE PACK WIRED FUSE BOX This little fusebox provides the absolute
10 assorted mini fuses be- 120 assorted standard blade basics for simple vehicles. There are 5 independent supplies
tween 4 Amps and 30 Amps. fuses. for 8 fused circuits. 150mm pre-wired flyleads
#MFUSPAK £1 (£1.20 inc vat) #FUSPAK £5 (£6 inc vat) on terminals. (Fuses not included -
see our #FUSPAK).
#FBW2 £10 (£12 inc vat)
360°
VIEW
ONLINE
360°
VIEW WIRED FUSE BOX
ONLINE 8 Way. Pre-wired with
150mm colour coded
cables. Accepts
standard blade fuses
up to 30 amp.
Labelled cover can
easily be re-labelled.
Size 110mm x 40mm
x 55 high.
2 bolt fixing at 95mm
centres.
Two independent
4 way, bus bar +ve
RELAY HOLDER Here’s a supplies.
universal single relay holder. Size #FBW £8 (£9.60 inc vat)
31mm x 27mm x 30mm high.
Five female spade terminals
included that can be inserted in
the holder in any configuration as
required..
#RLYHOLD £3 (£3.60 inc vat)
360°
VIEW
ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 153
FUSE BOXES WITH LED INDICATORS These very nice fuse boxes have a red LED next to each fuse that will illuminate if
the fuse is blown (no, we don't know how it works either !!). They have snap-on, clear plastic covers, an M5 threaded stud for
the Positive supply In and 1/4" male spade terminals for the fused outputs.
FOUR WAY Size: 86 x 48 x 36mm high. Two 5mm mounting holes at 28mm centres. #FBLED4 £9 (£10.80 inc vat)
SIX WAY Size: 86 x 63 x 36mm high. Four 5mm mounting holes at 16mm x 28mm centres #FBLED6 £11 (£13.20 inc vat)
TEN WAY Size: 86 x 95 x 36mm high. Four 5mm mounting holes at 27mm x 48mm centres #FBLED10 £14 (£16.80 inc vat)
360°
VIEW
ONLINE
Page 154 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
DISTRIBUTION & FUSE BOX There are three independant
supply connections on this useful box - A Negative (earth)
distribution with one M5 threaded stud input post and 12 x
M4 threaded output screws. The Positive side is split into
two seperate busbars, each with an M5 threaded stud input
and 6 x fused outputs so you can have a permanent live side
and an ignition-switched side. (fuses not included). You can
use either ring or fork terminals on all the input and output
connections. The clear plastic cover is secured or removed
with half a turn of the red knob. Overall size: 165mm x 95mm
x 57mm high. Four, 5mm dia. fixing holes at 140mm x 75mm
centres #FB12DST £32 (£38.40 inc vat)
360°
VIEW
ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 155
DISTRIBUTION POST Distribute live or earth feeds with BUSBAR Distribute as much power as you want with this
this very heavy duty post. 12 volt or 24 volt. A 22mm long very heavy duty Busbar. Live or earth, 12 volt or 24 volt.
M8 stud is mounted on a 2.5mm thick disc with 8 x M4 Four M8 studs on a chromed strip mounted on an insulated
dome-head Pozi screw terminals with shakeproof washers, ABS base. Stainless nuts and washers. Two 5mm fixing
mounted on an insulated ABS base. Two 6.5mm fixing holes holes at 120mm centres. Size: 134mm x 29mm x 28mm
at 63mm centres. high. Includes clear plastic cover size: 190mm x 57mm x
Size: 84mm x 45mm x 54mm high. Weight 110 gm. 45mm front to back. Two 6.7mm fixing holes at 173mm cen-
#DISTPOST £13 (£15.60 inc vat) tres. Weight 225 gm. #BUSBAR £22 (£26.40 inc vat)
360° 360°
VIEW VIEW
ONLINE ONLINE
Page 156 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
ADD-A-CIRCUIT FUSE HOLDER If you're running out of IN-LINE WATERPROOF FUSE HOLDER Pre-wired to a
fused circuits in your vehicle's wiring, this clever little fuse 280mm loop of cable for you to cut and terminate to you own
holder just plugs into a regular fuse holder and adds a lengths. Suitable for circuits uo to 30 Amp.
separate fused circuit with it's own 100mm long live output #FUSH
wire and female bullet terminal. The original fuse is placed £3 (£3.60 inc vat)
back into the lower position and the new fuse in the upper
position. #ADDFUS £2.50 (£3 inc vat)
60 AMP BLUE MAXI FUSE #MF60B £1.50 each (£1.80 inc vat)
50 AMP RED MAXI FUSE #MF50R £1.50 each (£1.80 inc vat)
40 AMP AMBER MAXI FUSE #MF40A £1.50 each (£1.80 inc vat)
30 AMP GREEN MAXI FUSE #MF30G £1.50 each (£1.80 inc vat)
20 AMP YELLOW MAXI FUSE #MF20Y £1.50 each (£1.80 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 157
TERMINALS & CONNECTORS LOCKING ROUND PIN MULTI-PIN CONNECTORS
Nylon connectors that snap and lock together. Male and
USE OUR ‘PROPER CRIMPING TOOL’ Female 'F'-crimp terminals for 1.5mm to 2.5mm diameter
wire are included.
FOR ALL TERMINALS ON THIS PAGE 2 WAY #RPMUL2 £2.50 each (£3 inc vat)
#CRPTL2, #CRPTL3 or #CRPTL4
MULTIPIN WIRING CONNECTORS Male and female plastic
moulded housings and male and female brass terminals.
15 Amp per terminal.
2 way #MUL2 £5 pack of 5 (£6 inc vat)
3 way #MUL3 £5.50 pack of 5 (£6.50 inc vat)
4 way #MUL4 £6 pack of 5 (£7.20 inc vat)
6 way #MUL6 £6.50 pack of 5 (£7.80 inc vat) 3 WAY #RPMUL3 £3 (£3.60 inc vat)
VALUE PACK One pack of each above
(20 male & 20 Female connectors) #MULPAK £20 (£24 inc vat)
8 way #MUL8 £2 EACH (£2.40 inc vat)
Page 158 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
15 WAY Male and Female hous- 2 PIN CONNECTOR PLUG FOR SIDE REPEATERS
ing with round pin terminals. This Supplied with 2 sizes of terminals (4 total) See Side repeater
one clips together. 15 Amp per page for fitments.
pin. #SRPLUG £2.80 each (£3.36 inc vat)
#MUL15 £6 each (£7.20 inc vat)
10 SPARE PINS 5 each M & F
#TER15 £2 (£2.40 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 159
FEMALE 1/8" TERMINALS These fit our billet alloy
USE OUR 'PROPER' CRIMPING
switches and warning lights and other 3mm or 1/8" wide flat
TOOLS FOR ALL TERMINALS ON male terminals. #TER185F £1 Pack of 5 (£1.20 inc vat)
THIS AND THE FOLLOWING PAGE
BARGAIN PACK
Page 160 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
LUCAS STYLE CONNECTORS. Classic push-in bullet
connectors. Plated spring steel insert
inside a hard rubber sleeve. Accepts
4.8mm (3/16") Brass solder terminals.
SINGLE CONNECTOR/JOINER
30mm long
#LSCON1
£2.50 pack of 10 (£3 inc vat)
DOUBLE CONNECTOR/JOINER
30mm long
#LSCON2
£3 pack 10 (£3.60 inc vat)
BRASS SOLDER BULLET
TERMINAL
4.8mm diameter x 12mm long.
2mm through hole. #LSTER25
£4 pack of 25 (£4.80 inc vat)
GREAT ONLINE
SHIPPING
DEALS
IF YOU ORDER ONLINE,
COURIER DELIVERY TO
UK MAINLAND
IS ONLY £6 + vat
or
FREE
IF YOU SPEND OVER
£100 (not inc. vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 161
WATERPROOF CONNECTORS
WATERPROOF MULTIPIN CONNECTORS For extreme weather exposure. Male and Female hous-
ing with seals and terminals. Top quality crimp terminals. Each pin 12 Amp. Max 1.5mm² cable.
1 WAY #WPMUL1 £5 each ( £6 inc vat)
SPARE TERMINALS PACK 10 Male, 10 Female and 20 silicone seals. Each pin
#WPTERPK £5 ( £6 inc vat)
NOTE: It is important that these terminals are crimped correctly and
accurately. We recommend our #CRPLT4 crimping tool.
Page 162 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
CRIMP TERMINALS FEMALE SPADE RED
RATCHET CRIMP TOOL Make life easier with this geared 6.5mm (¼") Fully insulated.
ratcheting crimp tool. Adjustable crimping pressure. For Red, For 0.5 to 1.5mm² copper
Blue and Yellow terminals. Hardened steel jaws. 225mm wire.
long. USE THIS TYPE OF CRIMP TOOL FOR ALL RED, #CRTFSR
BLUE AND YELLOW TERMINALS ON THIS PAGE £3 pack of 50 (£3.60 inc vat)
#RATCRP £14 (£16.80 inc vat)
FEMALE/MALE PIGGY-
FEMALE UNINSULATED BACK SPADE RED
SPADE #CRTFSU 6.5mm (¼") Fully insulated.
6.5mm. Uninsulated. For 0.5 to 1.5mm² copper
£6 pack of 100 (£7.20 inc vat) wire.
#CRTPSR
FEMALE SPADE #CRTFS £3 pack of 50 (£3.60 inc vat)
6.5mm. Fully insulated.
£6 pack of 100 (£7.20 inc vat)
FEMALE BULLET RED
MALE SPADE #CRTMS 4mm diameter bullet Fully
6.5mm. Fully insulated. insulated.
For 0.5 to 1.5mm² copper
£6 pack of 100 (£7.20 inc vat)
wire.
PIGGY BACK FEMALE #CRTFBR
SPADE #CRTPS £3 pack of 50 (£3.60 inc vat)
6.5mm. Fully insulated.
£6 pack of 100 (£7.20 inc vat)
MALE BULLET RED
ALL TERMINALS ACCEPT 4mm diameter bullet Fully
1.5mm² to 2.5mm² WIRE insulated.
For 0.5 to 1.5mm² copper
FEMALE BULLET #CRTFB wire.
5mm. Fully insulated. #CRTMBR
£6 pack of 100 (£7.20 inc vat) £3 pack of 50 (£3.60 inc vat)
RING
5mm. #CRTR5
6mm. #CRTR6 FEMALE 5mm SPADE RED
8mm. #CRTR8 5mm (3/16") Fully insulated.
£6 pack of 100 (£7.20 inc vat) For 0.5 to 1.5mm² copper
wire.
WIRING INFORMATION
#CRT5FSR
£3 pack of 50 (£3.60 inc vat)
IN ELECTRICAL SECTION
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 163
NOTE: COPPER WIRE SIZE REFERS TO THE CROSS-
SECTIONAL AREA OF THE COPPER IN THE WIRE - NOT FEMALE SPADE YELLOW
THE OVERALL DIAMETER OF THE PVC INSULATION 6.5mm (¼") Fully insulated.
For 4 to 6mm² copper wire.
FEMALE SPADE BLUE #CRTFSY
6.5mm (¼") Fully insulated. £3 pack of 50 (£3.60 inc vat)
For 1.5 to 2.5mm² copper
wire.
#CRTFSB
£3 pack of 50 (£3.60 inc vat)
MALE SPADE YELLOW
6.5mm (¼") Fully insulated.
For 4 to 6mm² copper wire.
MALE SPADE BLUE #CRTMSY
6.5mm (¼") Fully insulated. £3 pack of 50 (£3.60 inc vat)
For 1.5 to 2.5mm² copper
wire.
#CRTMSB
£3 pack of 50 (£3.60 inc vat)
FEMALE/MALE PIGGY-
BACK SPADE YELLOW
6.5mm (¼") Fully insulated.
FEMALE/MALE PIGGY- For 4 to 6mm² copper wire.
BACK SPADE BLUE #CRTPSY
6.5mm (¼") Fully insulated. £3 pack of 50 (£3.60 inc vat)
For 1.5 to 2.5mm² copper
wire.
#CRTPSB
£3 pack of 50 (£3.60 inc vat)
FEMALE BULLET YELLOW
5mm diameter bullet Fully
FEMALE BULLET BLUE insulated.
5mm diameter bullet Fully For 4 to 6mm² copper wire.
insulated. #CRTFBY
For 1.5 to 2.5mm² copper £3 pack of 50 (£3.60 inc vat)
wire.
#CRTFBB
£3 pack of 50 (£3.60 inc vat)
MALE BULLET YELLOW
5mm diameter bullet Fully
insulated.
MALE BULLET BLUE
For 4 to 6mm² copper wire.
5mm diameter bullet Fully
#CRTMBY
insulated.
For 1.5 to 2.5mm² copper £3 pack of 50 (£3.60 inc vat)
wire.
#CRTMBB
£3 pack of 50 (£3.60 inc vat)
CRIMP JOINER YELLOW
Fully insulated.
CRIMP JOINER BLUE For 4 to 6mm² copper wire.
Fully insulated. #CRJY
For 1.5 to 2.5mm² copper £3 pack of 50 (£3.60 inc vat)
wire.
#CRJB
£3 pack of 50 (£3.60 inc vat)
FEMALE SPADE SIDE
ENTRY CRIMP TERMINAL
FEMALE 5mm SPADE BLUE BLUE
5mm (3/16") Fully insulated. 6.5mm (¼") Fully insulated.
For 1.5 to 2.5mm² copper For 1.5 to 2.5mm² copper
wire. wire.
#CRT5FSB #CRTSIDEB £2 pack of 20
(£3.60 inc vat)
£3 pack of 50 (£3.60 inc vat)
Page 164 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
CRIMP TERMINAL PACK 76 pieces including Male & FUSE WIRE Handy pack of 5 Amp, 15 Amp and 30 Amp.
Female Spades, Ring Terminals, ‘U’ Terminals and In-Line Weight 6gms. #FUSWIRE £1 (£1.20 inc vat)
Joiners in Red, Yellow and Blue sizes. We have to admit
there are times when these are OK for a quick and easy
connection. #CTERPAK £4 (£4.80 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 165
ANODISED ALUMINIUM CABLE OR HOSE SEPARATORS IGNITION TESTER Dead simple way to see if you have a
For tidying and separating electrical or HT cables, pipes, spark. Push the tester onto your spark plug then connect
hoses or control cables. Weight 12 gms. your HT lead to the tester. The translucent red tester will
2 WAY 8mm SILVER #CSEP28S £4.50 each (£5.40 inc vat) flash with the spark plug. 72mm overall length.
#IGNTS £4 (£4.80 inc vat)
Page 166 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
QUICK CONNECTOR Clever new snap lock wiring TERMINAL BLOCKS 12 way Good quality plastic
connector. Simply insert your stripped cable and press connector strip with brass inserts and plated screws. Can
down the lever for a strong, secure cable joint. Accepts 0.08 be cut between segments. Quick and easy.
to 2.5mm solid or stranded cable. Great for earths or live 30 AMP #TERBK30 £1.90 each (£2.28 inc vat)
Bus-bars. 25 Amp. 15 AMP #TERBK15 £1.30 each (£1.56 inc vat)
3 WAY #QCON3 £4 pack of 5 (£4.80 inc vat) 5 AMP #TERBK5 £1 each (£1.20 inc vat)
5 WAY #QCON5 £6 pack of 5 (£7.20 inc vat) 3 AMP #TERBK3 £0.70 each (£0.84 inc vat)
SINGLE QUICK
QUIK-SPLICE WIRE CONNECTORS
CONNECTOR
If we're honest, we've never been a fan of these 'Scotch-
Clever in-line, spring-lock
lock' style connectors but we must admit that there are
wiring connector. Accepts
times when a quick and easy job will get you out of trouble.
0.08 to 2.5mm solid or
There's no need to even strip off the insulation. Just lay your
stranded cable.
two wires into the connector and snap it shut with a pair of
25 Amp.
pliers - job done - all connected.
#QCON1
No crimpers or strippers required. 25 Red (18 - 22 AWG)
£4 pack of 5 (£4.80 inc vat)
and 25 Blue (14 - 18 AWG)
#QUSPL £5 pack of 50 (£6 inc vat)
CRAFT KNIFE If there's one tool that you'll use every day
it's probably a craft knife. So, it makes sense to have a
good one. This one feels safe and substantial in your hands
because it's made from die-cast zinc alloy. It has a plated
steel blade guide and uses 8-segment snap-off replaceable
blades. Supplied with a pack of 10 carbon steel blades.
Knife length closed 155mm. Weight 150gm.
#KNIFE £5 (£6 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 167
CRIMPING TOOL
AND NOW!! AN EVEN BETTER, AFFORDABLE ‘PROPER’ CRIMPING TOOL We are able to sell this superb tool at half
the price of other suppliers and even throw in 180 assorted spade and bullet terminals and plastic storage case. It will crimp
all industrial quality ‘F’ crimp open barrel spade and receptacle terminals between 0.5mm² and 6mm². The jaws are hardened
steel and the geared, ratchet action makes light work of even the heaviest crimp. Crimping pressure is adjustable and the
jaws will only open when the pre-set crimp pressure is achieved, giving consistent crimp quality. However, for one-off or unu-
sual sizes, the full crimp and release function can be disengaged for full manual control of the crimp pressure. The tool also
includes a set of very clever, moulded jigs that locate along-side the jaws to help you make the perfectly alignment crimp.
Weight 1 kg. Terminal selection includes:
30 x 3mm (⅛") Male spades & 30 x 3mm (⅛") Female spades, NOTE: IF THE HARDENED JAWS BECOME MISALIGNED
30 x 6mm (¼") Male spades and 30 x 6mm (¼") Female spades, FROM DROPPING OR INCORRECT USE, THE TOOL WILL
FAIL TO FORM PERFECT CRIMPS. THE JAWS CAN BE
30 x 4mm Male bullet and 30 x 4mm Female bullet. RE-ALIGNED BY LOOSENING THE SECURING SCREWS
#CRPTL3 £38 (£45.60 inc vat)
Page 168 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
INTERMEDIATE 'PROPER' CRIMPING TOOL LIGHTING AND ACCESSORY WIRING KIT
This compact tool will crimp all Relay, In-line fuse holder with 15 amp fuse plus all the
small, non-insulated terminal cable and terminals you need to connect extra lights, horn,
types including industrial and cooling fan, etc. With wiring diagram. All cable lengths
aviation quality 'F' crimp open 2mtrs. #WIRKIT £7 (£8.40 inc vat)
barrel and spade terminals.
Precision ground, hardened
steel jaws that roll the terminal
flags, binding them tightly
into the cable and insulation.
Spring return jaws and integral
wire cutter. 185mm long. Tool
only. #CRPTL2 £15 (£18 inc vat)
STANDARD RELAY
WIRING DIAGRAM
EARTH
EARTH
DIMENSIONS CONVERSION
CHART IN BACK PAGES
VAT 20%
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 169
30 WATT SOLDERING / DE-SOLDERING KIT 240 volt 30 60 WATT SOLDERING IRON Powerful 240 volt 60 watt
watt iron with a stand, a reel of solder and a de-soldering iron for larger soldering jobs.
sucker.#SOLKIT £10 (£12 inc vat) Supplied with a metal stand
and a coil of solder.
#SOL60W £8 (£9.60 inc vat)
Page 170 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
BATTERIES
MULTIMETER You
don’t have to be
an electrician to
make good use of PACK OF 4
our inexpensive AAA BATTERIES
digital meter. Check Zinc Carbon.
fuses, bulbs, earths, Size S or R036.
cable continuity, 1.5 V.olt
12v supplies & even #BATAAA £1 (£1.20 inc vat)
those mysterious
small current drains.
Also great for mains PACK OF 4
voltages indoors. AA BATTERIES
#MULTI Zinc Carbon.
£7.50 (£9 inc vat) Size M or R6.
1.5 Volt.
#BATAA £1 (£1.20 inc vat)
LITHIUM ION BATTERY Ideal for Bike or other small
engines.This is the battery of the future and it's here now. It
weighs just 1400gms - THAT'S ABOUT THREE CANS OF
BAKED BEANS !!! It has a little test button on top with three SINGLE 9V BATTERY
LED's to show you it's charge state - Full, Medium or Low. Zinc Carbon.
It can be charged to 90% capacity in just six minutes. Size 9V or 6F22.
Contains no acid, or heavy metals like Cadmium, Lead or 9 Volt.
Mercury. #BAT9V £1 (£1.20 inc vat)
Fully sealed - no leaks. Non explosive or combustible.
Supplied with 20mm high lifting blocks and Nuts & Bolts for
terminals.
SIze 175mm x 85mm x 130 high. SINGLE LR44
Recommended charging current 5.5 Amps. BUTTON CELL BATTERY
Maximum charging current 45 Amps Alkaline
CCA (Cold Cranking Amps) 290 Size AG13 / A76
200 Charge cycles. 1.5 Volt.
#LIBAT020 £200 (£240 inc vat) #BATLR44 £1 (£1.20 inc vat)
NOTE: IT IS IMPORTANT TO FOLLOW CAREFULLY THE
MANUFACTURERS CHARGING AND USE INSTRUCTIONS
SINGLE CR2032
360°
VIEW
ONLINE
BUTTON CELL BATTERY
Lithium
3 Volt.
#BATCR2032 £1 (£1.20 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 171
WIRING AND CABLE
If you only need a short length of cable then our Mini Cable Reels
5 AMP may be the most economical way of buying it. For larger
Maximum load 60 Watts installations the 50 Mtr reels may be a better choice.
Application examples:
Stereo systems LUCAS WIRING CODES
Electric Aerial BROWN - Direct, un-switched, un-fused supply from the battery.
Usually wires to alternators, dynamos, control boxes and ignition
Washer pump
switches etc. Always live and often carrying heavy current.
Map light YELLOW - Sometimes used as an alternative to Brown on older
Single horn cars. Also used on solenoids and overdrive switches.
Alarm PURPLE - Direct, un-switched but fused supply from the battery.
Hazards WHITE - Un-fused supply from the ignition switch to Fuel pump,
Number plate light coil.
GREEN - Fused supply switched via the ignition switch. Indicators,
stop lights, instruments, wiper motor which only work when the
8 AMP ignition is on
Maximum load 96 Watts RED - The main colour for rear and side lights
Application examples: BLACK - The usual colour for wires from components to earth
points on the body or chassis
Electric windows
BLUE - The main colour for front lights - Headlamps and Spot-
Rear fog lights lamps.
Brake lights These refer to the main colour of the wires. Many wires have a
Cigarette lighter second, thinner (tracer) colour. This is used to identify the specific
Heater motor purpose of the wire. E.g. Black/Green to Radiator fan motor
Fans
There are four basic units of measurement for electricity:
17 AMP Power, measured in Watts, commonly referred to as "P"
Maximum load 200 Watts Current, measured in Amps, commonly referred to as "I"
Application examples: Voltage, measured in Volts, commonly referred to as "V"
Resistance, measured in Ohms, commonly referred to as "R"
Halogen Spot/Fog lamps There are a number of formulas that relate each of these four things - they all
Battery charger change in relationship to one another such that if you know any two you can
Rear screen heater calculate the other two. Here's an easy chart to help you.
Twin horns
Wiper motor
27 AMP
Maximum load 325 Watts
Application examples:
Charging circuit
Ammeter, Air horns
35 AMP
Maximum load 420 Watts
Application examples:
Alternator, Dynamo,
Ignition circuits.
Page 172 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
CABLE REELS WHAT DO WIRE SIZES MEAN?
1x 44 / 0.3mm (3.0mm²)
If you only need a short length of cable then our Mini Cable Reels may be the most
economical way of buying it. For larger installations the 50 Mtr reels may be a better choice.
1 44 .3mm 3 mm²
MINI CABLE REELS LENGTHS: Single Strands diameter Total
5 amp - 6 mtrs, 8 Amp - 5 mtrs, 17 Amp - 4mtrs, 27 Amp - 3mtrs cable of of copper
5 Amp 1 x 9/0.3mm (0.65mm²) RED #CR5R £2.50 (£3 inc vat) wire each cross
5 Amp 1 x 9/0.3mm (0.65mm²) BLUE #CR5BU £2.50 (£3 inc vat) strand section
Green Ignition switch controlled wiring for auxiliary devices, switched 12V to individual wiper motors, to brake
light switch, flashers, etc
Green/ Black Fuel gauge to fuel tank unit
Green/ Blue Water temperature gauge to temperature sender unit
Green/ Brown Switch to reverse lamp
Green/ Red Direction indicator switch to left-hand flasher lamps
Green/ Purple Stop lamp switch to stop lamps
Green/ White Direction indicator switch to right hand flasher lamps
Green/ Yellow Heater switch to slow speed on heater motor or for single speed motor
Green/ Yellow Oil pressure light to oil pressure switch
Green/ Gray Heater switch to high speed on heater motor
Light green Voltage stabilizer to instruments on LRs fitted with voltage stabilizer
Light green/ Black Windscreen washer switch to motor
Light green/ Blue Flasher switch to left-hand flasher warning light
Light green/ Brown Flasher switch to flasher unit
Light green/ Purple Flasher unit to flasher warning light
Light green/ Orange Rear window washer switch to motor
Orange Wiper circuit (single motor wiper system)
Orange/ Black Wiper switch to to motor parking
Orange/ Blue wiper switch to low speed on motor
Orange/ Green Wiper switch to high speed on motor
Orange/ Yellow Rear wiper switch to rear wiper motor
Orange/ Light green Switch to rear window motor parking
Purple Accessories fed direct from battery via fuse (Always live)
Purple/ Brown Horn fuse to horn relay when horn is fused separately
Purple/ Red Switches to map light, under bonnet light, glove box light and boot lamp when fed direct from battery
Red Tail lights, instrument lights, parking lights and side markers
Red/ Yellow Fog light switch to fog light or front fog light fuse to fog lights
Red/ Blue Front fog light fuse to fog light switch
Red/ Brown Rear fog guard switch to lamps
Red Orange Power to rear fog guard lamp fuse
Red/ White Fuse to instrument lamp switch, Instrument panel lamps
White Ignition circuit, no additional switches, not fused
White Power to coil, fuse to cold running light
White Power to electric fuel pump
White/ Black Ignition coil to distributor
White/ Black Distributor side of coil to tach impulse sensor
White/ Brown Oil pressure switch to warning light or gauge
White/ Pink Ignition switch to radio fuse
White/ Red Ignition switch or starter switch to starter solenoid
Page 174 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
DIN STANDARD TERMINAL DESIGNATIONS Multi position switches
Ignition coil to ignition distributor 83 Feed
1 Low tension 83a Output position 1
83b Output position 2
Ignition coil to ignition distributor 83L Output left-hand
4 High tension 83R Output right-hand
15 Ignition controlled feed (ignition switch) Current relays
15a Ballast resistor to ignition coil 84 Feed, winding and relay contact
Glow plug to starter switch 84a Finish of winding
17 Start 84b Output relay contact
19 Preheat Switching relays
30 Direct feed from battery positive terminal 85 Finish of winding (earth)
86 Start of winding
31 Earth or battery negative
86a Start of winding of first winding
Electric motors 86b Winding tap or second winding
32 Return
33 Main terminal Normally closed and change-over
87 contacts
45 Starter relay feed to starter motor input (main
87a Input
feed)
87b First output (break side)
Indicator Flasher unit 87c Second output
49 +12 v Input 87z Third output
49a Output to indicator switch 87y First input
49b Output second turn signal circuit 87x Second input
50 Starter feed direct Third input
Alternator Normally open and change over
51 DC voltage at rectifier 88 contacts
88a Input
Wiper motor 88b First output
53 Feed 88c Second output
53a Wiper (+) self parking switch 88z Third output
53b Wiper (shunt winding) 88y First input
53c Windscreen washer pump 88x Second Input
53e Wiper (brake winding) Third Input
53i Permanent magnet wiper motor third brush Generator and generator regulator
(2 speed) B+ Battery positive generator output
55 Fog lamps B- Battery negative
D+ Generator positive
56 Headlamps D- Generator negative
56a Main beam and main beam indicator EX, Generator field
56b Dip beam EXC
56d Headlamp flash contact IND Warning light
57 Side marker lamp
58 Sidelights, tail lights, number plate lamps
and instrument panel lamps
61 Alternator charge warning light
67 Alternator field C Turn signal dash indicator lamp
75 Radio, Cigarette lighter, Power outlet C2 Second dash indicator lamp
76 Loudspeakers X + 12 Volt input
Normally closed and changeover L Load (eg bulbs)
81 switches P Dash warning lamp
81a Feed
81b First output FLASHER UNIT
Second output TERMINAL DESIGNATIONS BY COUNTRY
Normally open switches GERMANY FRANCE JAPAN US & GB
82 Feed + 12V +49 + B X/B
82a First output
LAMPS 49a C L L
82b Second output
82z First input DASH C R P
INDICATOR
82y Second input
EARTH 31 E Ground
2nd DASH C2 R2 C2
INDICATOR
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 175
CABLE SLEEVING HEATSHRINK PACK. 127 pieces assorted black heatshrink.
Supplied in a plastic storage box. Contents:
HEAT SHRINK TUBING. Perhaps the greatest hazard 30pcs. @ 2mm ID x 40mm long
associated with Glassfibre cars is fire and the most common 25pcs. @ 2.5mm ID x 40mm long
cause of fire is dodgy wiring. Donor looms will have 20pcs. @ 3.5mm ID x 40mm long
many unused wire ends that should be made safe . Even 20 pcs. @ 5mm ID x 40mm long
custom manufactured looms will require safe, insulated 16 pcs. @ 7mm ID x 80mm long
termination onto spade or ring terminals. Heatshrink makes 8 pcs. @ 10mm ID x 80mm long
a professional and reliable finish to your wiring. This pack 8 pcs. @ 13mm ID x 85mm long
contains a total of 8 metres of black & red tubing in 3 sizes #HTSHK3 £6 per pack (£7.20 inc vat)
4.8mm, 6.4mm and 12.7mm. It has a 2:1 shrink ratio. Shrink
temperature is 100 degrees C so you can use a regular paint
stripper heat gun. Material is military specification Polyolefin
(don’t confuse this product with inferior PVC Heat Shrink.)
8 METRE VALUE PACK #HTSHK £8 (£9.60 inc vat)
DEMONSTRATED
ON OUR DVD
Page 176 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
SPLIT SLEEVING CABLE PROTECTION Tough Nylon SELF-AMALGAMATING TAPE This extremely useful tape
sleeving to protect and tidy your cables. Very flexible and split can be used to wrap electrical joints and connectors. Once
along its entire length for simple installation. Just bind with stretched and overlapped it releases a resin that bonds to
insulation tape every few inches when the job’s complete. itself, layer upon layer, forming a weather-tight seal. 19mm
3 Sizes: 8.5mm I.D.(11.5 O.D.) #SPLT1 £1.25 (£1.50 inc vat) wide x 10 metres roll. #SATP £7.50 (£9 inc vat)
13mm I.D. (16 O.D.) #SPLT2 £1.50 (£1.80 inc vat)
21mm I.D. (25 O.D.) #SPLT3 £2 (£2.40 inc vat)
SOLD
PER MTR
FROM A
ROLL
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 177
RUBBER BOOT
TEMPROTECT SLEEVING Braided glassfibre sleeve,
coated with iron oxide silicone rubber which will even shed
molten steel , aluminium and glass offering outstanding These are ideal for protecting exposed terminals on
protection to hoses, tubes and cables in a variety of hostile solenoids, starter motors, alternators or battery cut-off
environments. Larger sizes available. switches as required by IVA.
BLACK 3mm ID #TP3BK £2.50 (£3 inc vat)
RUBBER BOOT SMALL Cap ID 10mm x 12mm deep.
BLACK 6mm ID #TP6BK £3 (£3.60 inc vat)
Sleeve ID 6.5mm. Overall length 30mm.
BLACK 10mm ID #TP10BK £4 (£4.80 inc vat)
#BOOTS £4.50 pack of 5 (£5.40 inc vat)
BLACK 13mm ID #TP13BK £9 (£10.80 inc vat)
SOLD
PER MTR
FROM A
ROLL
OTHER FIREPROOF
SLEEVING AVAILABLE
SEE END OF
HOSES SECTION
BLACK EXPANDABLE PLASTIC OVERBRAID
Flame retardant. Withstands tem-
perature from -40ºC to 125ºC.
NOTE. This product’s woven structure
is such that it’s diameter will shrink
or expand as the length is stretched
or compressed. Thus, one metre of
relaxed #NYBR13 will cover a metre of
13mm O.D. hose or more than a metre
of 9mm O.D. hose or less than a metre
of 15mm O.D. hose
Page 178 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
CBS
WIRING
MODULE
THE HEART
OF A
CUSTOM WIRING MODULE COVER
At last - a tough, vacuum-
LOOM formed ABS cover for our wiring
module. Fits neatly over the
FOR YOUR module to provide dust and
splash protection. Can be made
CAR more weather tight by fixing our
#TRMRIB2 around the
12 CIRCUIT WIRING MODULE The difficult bit is already done for you. Correct rating mating flange. Can be secured
fuses on all circuits. Indicator and Hazard flasher relays. Horn relay. Fan relay. Pre- with Velcro strips, drilling holes
drilled aluminium mounting plate. Easy to follow instructions and diagrams. Just mount around the flange and fixing with
the module under your dash or in your engine bay and run the correct size cables screws into rivnuts in your panel.
from your ancillaries and switches to the unit’s screw terminals. DIY wiring doesn’t get Size: 200 x 200 x 75mm.
simpler than this. Mounting plate dimensions: 145mm (5¼") x 145mm (5 ¾") Height #WMCOV £18 (£21.60 inc vat)
75mm (3"). Weight 660 gms. #WRMOD £94 (£112.80 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 179
A correctly designed and installed wiring system is crucial to the safety and reliability of any vehicle. The correct size and
type of cables and terminals must be used to interconnect the components. Most cables are made up of thin strands of cop-
per. Cables sizes are denoted the number of strands and the individual strand thickness. E.g. 14/030 cable has 14 strands
of wire each 0.3mm diameter. This cable will safely carry a continuous current of 5.75 amps. 28/030 –17.5 amps, 44/030—
25.5 amps etc. Use the cable sizes listed in the wiring schedule only as a guide. If, for example, you are using high wattage
headlight bulbs or powerful HiFi equipment then increase cable sizes accordingly. To calculate current (amps) drawn by a
component simply divide the wattage by the voltage. For instance, a 100 watt headlight bulb will draw 100/12 = 8.3 amps.
WARNING
LEFT TURN HIGH RIGHT TURN OIL PRESSURE LEVEL
INDICATOR BEAM INDICATOR IGNITION SWITCH
INSTRUMENT
WIRING
IS FOR
INFORMATION
ONLY AND IS
NOT PART OF
THE WIRING INSTRUMENT
WATER OIL TO TO TO FUEL
LIVE FEED
TO
MODULE
LIGHTING
TEMP PRESSURE SPEEDO COIL TANK INSTRUMENTS
FEED FROM
SENDER SENDER SENSOR SENDER
SIDELIGHTS
Page 180 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
HORNS BLACK HORNS PAIR 12 Volt High & Low tone. Two
terminals. Plated mounting brackets. 89mm x 110mm.
#HORNSBK £14 pair (£16.80 inc vat)
NOTE: ALWAYS MOUNT HORNS AWAY FROM ANY
POTENTIAL ROAD SPRAY WITH THE 360°
TRUMPETS POINTING DOWN. VIEW
ONLINE
360°
VIEW
ONLINE
360°
VIEW
ONLINE PUSH BUTTON
HORN SWITCH
Momentary
87
BLUE led
#PBHM
86 85 £18 each
30 (£21.60 inc vat)
10A
FUSE
ALL BLACK HORN SWITCH
12V ABS 26mm dia. Fits 22mm
hole.
EXAMPLE OF
#PBSWBKH £6 (£7.20 inc vat)
HORN WIRING
HORN BUTTON
ALI BODY & BEZEL HORN
SWITCH 25mm diameter.
DIMENSIONS CONVERSION
Fits 22mm hole.
#PBSWALIH £7.50 (£9 inc vat)
125mm
360°
VIEW
ONLINE
Page 184 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
PARKING SENSOR PARKING SENSOR KIT. Two or Four Sensor Kits suitable
for installation in either either front or rear bumpers. System
activates automatically when ignition is switched on or you
NUMBER PLATE SURROUND WITH PARKING SENSORS.
select reverse gear (manual switching, add-on kit available
Here's a moulded black plastic number plate surround with
seperately). Fully programmable to ignore tow-bars.
two integral parking sensors so you don't have to drill your
Kit includes: Number plate surround with two sensor housings
bumper or bodywork to install them. Activates automatically
(Size 565mm x 135mm x 40mm maximum rear projection,
when you select reverse gear. Fully programmable to ignore
Control Module, Warning Buzzer, 2 x Sensors (sensors and
tow-bars. Kit includes: Number plate surround with two
surrounds can be painted body colour). Sensors push into
sensor housings (Size 565mm x 135mm x 40mm maximum
a 20.5mm hole. Plug-in Wiring, fitting kit and screwdriver for
rear projection, Control Module, Warning Buzzer, 2 x
setting up included. 6 Page illustrated installation guide.
Sensors. Plug-in Wiring, fitting kit and screwdriver for setting
TWO SENSOR KIT #PSKIT2 £55 (£66 inc vat)
up. 6 Page illustrated installation guide.
FOUR SENSOR KIT #PSKIT4 £65 (£78 inc vat)
#NPSPK £60 (£72 inc vat)
SENSOR
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 185
CHARGING
1.5 WATT SOLAR BATTERY MAINTAINER Keep your
battery topped-up over long periods of storage. Needs
no mains power. Charges direct from daylight. It doesn’t
SMART CHARGER We’ve updated our popular Smart even have to be sunny!! Suitable for up to 50Ah batteries.
Battery Charger with a much improved, CE European For Caravans, Small cars, Boats, Motorcycles and Lawn
Approved version. The perfect battery-maintenance product mowers. 86mA 15 Volt (1.5 Watt) output. One 2.5 mtrs long
for vehicles that may be left unused for long periods. cable with interchangeable ends - either a plug to charge
Can be left switched on and connected to your battery all via your cigarette lighter or crocodile clips for connecting
winter long with minimal running costs. direct to your battery. Flashing LED charge indicator. Water
12 Volt output that is automatically controlled to keep the resistant casing. Supplied with rubber suckers for mounting
battery in its optimum condition. the solar panel directly to the inside of your windscreen
3 Coloured LEDs indicate charge state. or garage window. Panel size overall 350mm x 125mm x
Plugs directly into a 240 volt mains 3 pin socket. 15mm thick. Weight 670g #SOLAR2 £22 (£26.40 inc vat)
12 foot cable with heavy duty insulated crocodile clips.
For owners with inaccessible batteries, we now include an
additional lead with insulated ring terminals, waterproof
in-line fuse and water proof connector that you can
permanently install in your car, leaving the connector in
a convenient place. Size 80mm x 55mm x 60mm (not
including plug pins.) Weight 900 gms.
360°
#SMART £28 (£33.60 inc vat) VIEW
ONLINE
BATTERY CHARGER.
A good value, no frills workshop battery charger. 4 Amp 12
volt maximum output. Four LED's to indicate charging stage.
Short circuit
protection. Mains
lead and plug.
1.4 mtr charging 4.8 WATT SOLAR BATTERY MAINTAINER Suitable for
leads with up to 200Ah
insulated red and batteries. for
black crocodile Caravans,
clips. Large cars &
Weight 1.3kg. vans, Boats,
#BATCH £16 Motorcycles
(£19.20 inc vat)
and Lawn
mowers.
275mA 15
Volt (4.8 Watt)
output. Panel
size overall
425mm x
345m x 14mm
thick. Weight
1765g.
#SOLAR4
£60 (£72 inc vat)
Page 186 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
RADIATOR COOLING FANS MOUNTING FEET AND FIXING KIT
INCLUDED WITH ALL FANS
Our range of electric cooling fans represent the latest generation
of air movement. The blades are designed for maximise
efficiency, lower noise levels and reduced power consumption.
They can be mounted either in front of, or behind your radiator
and the blades and motor rotation can be reversed for either
sucking or blowing installations.
Don’t be fooled by the very reasonable cost. These are top 4 x ‘Through-the-core’ ties
quality fans made by a leading manufacturer for some of the 10" Fan 4 x Retaining plates and
worlds largest motor companies. We buy in vast quantities and shown 8 x Foam pads.
are thus able to pass on these remarkable prices to you.
NOTE: All fan frames have flat sections on 2 opposing sides - MULTIPLE MOUNTING OPTIONS ON MOST FANS
hence the non-square overall dimensions
7" STRAIGHT BLADE 11" CURVED BLADE
541 cfm. 750 cfm.
Max dims. 173mm x Max dims 291mm wide,
183mm x 50mm. 310mm x 55mm.
Mounting centre dimen- Mounting centre dimensions
sions 215mm x 105mm 250mm x 250mm.
Max current 4.6 Amps Max current 5.2 Amps.
Weight 0.8Kg Weight 1.1 Kg
#FAN7 £35 (£42 nc vat) #FAN11 £50 (£60 inc vat)
360°
VIEW
8" STRAIGHT BLADE ONLINE
12" CURVED BLADE
541 cfm.
780 cfm
Max dims. 200mm x
Max dims. 300mm x 305mm
210mm x 50mm.
x 62mm.
Mounting centres
Mounting centres 320mm x
220mm x 125mm.
155mm.
Max current 4.6 Amps
Maximum current 6 Amps.
Weight 0.85 Kg
Weight 1.075 Kg
#FAN8 £40 (£48 inc vat)
#FAN12 £55 (£66 inc vat)
SHOWN WITHOUT FEET FITTED
SHOWN WITHOUT FEET FITTED
255mm x 50mm.
Mounting centres 218mm
x 218mm. 16" STRAIGHT BLADE 1500 cfm.
Max current 4 Amps. Max dims 430mm x 410mm x 100mm. Mounting centres
Weight 0.95 Kg 428mm x 208mm. Max current 12 Amps.
#FAN9 £42 (£50.40 inc vat) #FAN16 £55 (£66 inc vat) SHOWN WITHOUT FEET FITTED
16" CURVED BLADE 2000 cfm.
360°
VIEW
ONLINE
Max dims. 420mm x 410mm x 100mm deep. Mounting cen-
tres 428mm x 208mm Max current 13.7 Amps. Weight 2.4Kg
10" CURVED #FAN16C £75 (£90 inc vat)
BLADE 650 cfm.
Max dims 270mm x
282mm x 55mm.
Mounting centres
240mm x 240mm.
Max current 5.3 Amps
Weight 1.1 Kg
#FAN10 £45 (£54 inc vat)
SHOWN WITHOUT FEET FITTED
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 187
ADJUSTABLE THERMOSTAT Check that the fan is rotating in the right direction. If not, simply
reverse the fan wires.
ADJUSTABLE THERMOSTAT Complete installation kit CALIBRATION. Use the scale on the knob only as a guide.
with full instructions. Can be fitted into the top hose - just Observe your temperature gauge and run your engine until it
pull off the hose, insert the probe and re-fit the hose with a reaches its normal operating temperature. Turn the thermostat’s
little PTFE tape around the capillary, beneath the hose clip. control knob until the fan cuts in. Your fan will now always cut in at
The probe can even be clipped directly to your radiator fins. this temperature. You can fine-adjust the setting as necessary.
Alternatively you can purchase the 1/4" NPT threaded union
for installation into our sender housing or your own radiator
1
or stat housing. Operating range 5ºC to 120ºC. Temperature
ON/OFF differential range 5º.
Current rating 16 Amps. #STAT £24.50 (£29.40 inc vat)
PROBE
360°
VIEW
HOSE
ONLINE
RAD
PTFE TAPE
C 2 1
BRASS UNION #STATUN £4.50 (£5.40 inc vat) BATT + ve
2
Our adjustable thermostat offers a simple method of controlling
any electric cooling fan. A stainless steel probe in the water flow
senses water temperature and closes a set of contacts when a
pre-selcted temperature is reached.
You have 2 options for installing the probe.
1. (shown right) Remove one end of your top radiator hose,
leaving the hose clip on the hose. To minimise the possibility of
minor leaks you can wrap the capillary with a few turns of PTFE
tape at the position where the hose clip tightens. Insert the
sensor probe at the end of the capillary into either the hose or
radiator and slide the hose back over the radiator outlet . It’s a
little fiddly to get this all in the correct position but a couple of thin
screwdrivers pushed into the end of the hose should lift it clear THREAD LOCKING / SEALING
of the rad outlet to allow you to move the capillary to position the COMPOUND
PTFE tape accurately under the hose clip. OR We don't know why we haven't
2. Install the brass union into a convenient or 1/4" NPT thread stocked this before but here it is -
in your cooling system. We can supply an in-line housing (see better late than never.
the plumbing section) if you need one. Insert the probe as far as
A great way to lock nuts and bolts
possible into the union and tighten the tube nut until the probe is
securely gripped by the olive in the union. Do not over-tighten.
or any threaded component to
The control switch can be mounted in a convenient position in prevent them coming loose from
your engine bay. Pull off the control knob and fit the mounting shock and vibration. It has the
bracket with the two small screws and locking washers provided. added benefit of sealing the thread
The unit can now be screwed to a bulkhead or inner wing. Do against moisture and corrosion and
not mount the unit in a position where it may become wet from will seal pipework and joints on oil,
road spray. DO NOT ATTEMPT TO CUT AND SHORTEN THE fuel and water systems. Works best
CAPILLARY. COIL UP EXCESS CAPILLARY WITHOUT SHARP when components are thoroughly
BENDS.
degreased. Fully cures in 45 to 60
WIRING. For connecting an electric cooling fan simply take a 12
volt fused feed to terminal 2 on the control. This can be a fused
minutes.
spare on your fuse box or directly from the battery with an in-line 10 gms. #THLOCK £4 (£4.80 inc vat)
fuse. Connect a wire from terminal C to your fan. Take the other
fan wire to earth.
Page 188 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
FIXED TEMPERATURE IN-LINE COOLANT HOUSINGS
THERMOSTAT SWITCHES aluminium. M10 x 1 thread and earthing screw. Multiple
Just cut your hose and insert the housing. Beautifully cnc’d
FAN SWITCH M14 x 1.5 thread. For use with a relay or our uses:
own accessory wiring kit. ¼" Spade connections. •• Electronic water temp gauge sender using the
On at 87ºC and off at 82ºC #FANSW £12 (£14.20 inc vat) standard M10 x 1 thread and earth screw. We can re-
On at 97ºC and off at 85ºC #FANSW4 £12 (£14.20 inc vat) tap the thread to match your sender for £5.
On at 100ºC and off at 95ºC #FANSW2 £12 (£14.20 inc vat) •• Air bleed or coolant drain in top or bottom hose using
On at 107ºC and off at 97ºC #FANSW3 £12 (£14.20 inc vat) an M10 x 1 Blanking Plug or short bolt.
•• Air bleed back to your header tank using a M10
threaded hose-tail.
•• We can re-tap the thread to accept our fan switch.
Fits hose I.D. size: 25mm #INT25, 32mm #INT32,
38mm #INT38 All £15 each (£18 inc vat)
Other threads machined on request. £5 extra. (£6 inc vat)
MULTI
PURPOSE
GAUGE TEMP
SENDER
SURFACE MOUNT FAN SWITCH ON AT 100ºC OFF AT FAN
82ºC Here's a tiny temperature switch that you can rivet, SWITCH
bolt or even Cable-Tie to a flat surface. 1 amp contact rating
so it must b e used with a relay. 1/4" spade terminals. Two,
3.5mm fixing holes at 24mm centres. Weight 10 gms.
#FANSW7 £16 (£19.20 inc vat)
EARTH SCREW
AIR BLEED TO FOR SINGLE WIRE
HEADER TANK SENDERS
360°
VIEW
ONLINE
M22 INSERT For Fan switch. #UCM22 £5 each (£6 inc vat)
360°
VIEW
ONLINE
360°
VIEW
ONLINE
360°
VIEW
REMEMBER, THE ONLINE, DOWNLOAD VERSION ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 191
NYLON OIL TUBE Length 1840mm. Tube outside diameter .#OILTUBE4 £4.50 (£5.40 inc vat)
3/16" (4.8mm). Brass connector union on each end. Tube
nuts are both 7/16" AF (11mm) spanner size. Weight 40gms.
#OILTUBE1 £4.50 (£5.40 inc vat)
1/8" BSP
1/8" BSP OIL PRESSURE GAUGE TUBING KIT For repairing or re-
plumbing mechanical oil pressure gauges.
Check your gauge threads before ordering. Kit contents:
1.8 Metres of 3mm diameter Nylon Tubing.
2 x 3mm Olives. 2 x 5/16" UNF Tube nuts .
1 x 5/16" UNF Male to 1/8" NPT Male union.
1 x 1/8" NPT female to 1/4" NPT male union
#OILTUBE £5 (£6 inc vat)
360°
VIEW
ONLINE
1/8" BSP
1/8" BSP
1/8" NPT
1/8" BSP
Page 192 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
ALUMINIUM 'T' ADAPTER These machined aluminium 'T' TEMPERATURE SENDER M10 x 1 Taper thread will fit
adapters are perfect for converting a single block tapping into our in-line housings (shown below). High temperature
into two tappings for, for instance, oil pressure and oil insulated fly leads with bullet terminals. Resistance: @
temperature senders. Overall length 60mm. Hexagon 22mm 5ºC - 4.3kΩ
across flats. Weight 54 gms. 43ºC - 1.0kΩ
100ºC - 140Ω
#TEMPS £8 (£9.60 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 193
FUEL GAUGE KIT 50mm illuminated instrument, 55mm FUEL LEVEL SENDER ONLY Adjustable float sender that
deep with matching adjustable float sender that fits through fits through a 43mm hole in your fuel tank. Sender flange
a 38mm hole in your fuel tank. Sender flange diameter diameter 75mm. Six 5.4mm fixing holes at 60mm PCD.
70mm. Fixing hole PCD 54mm. Supplied with gasket, fixing Supplied with gasket. The 2mm diameter wire float arm
screws and full fitting instructions. Illuminated. 12 volt. comes in two halves which can be bent, cut and joined with
#FUGA £42 (£50.40 inc vat) the ring-crimps supplied. We recommend that, once you
have set the float arm length, you solder the two wire halves
together. Float arm travel 75 degrees. Float arm length
adjustable between 150mm and 600mm. Minimum fuel tank
depth 200mm. 1/4" spade terminal connections. 250 ohm
resistance. Please check suitability with your instrument
before purchasing. If the sender resistance does not match
your gauge you may not get accurate readings.
#FUSEND2 £20 (£24 inc vat)
MINIMUM
TANK DEPTH
200mm
but can be side
mounted
ADAPTERS
DURITE GAUGES
#GABULB £1.50 (£1.80 inc vat)
AVAILABLE
Page 194 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
ENGINE GAUGES 50mm. Including matching senders with DIGITAL CLOCK LCD display. 50mm mounting hole.
1/8" NPT threads. Supplied with saddle mounting clamp and Easy to read 8mm numerals. 12 Volt. Easy to set.
full instructions. Illuminated. 12 Volt. All 55mm deep. #CLOD £34 (£40.80 inc vat)
OIL PRESSURE GAUGE #OILGA £34 each (£40.80 inc vat)
WHITE FACED
VERSION.
#DM6W
£195 (£234 inc vat)
SHOWN WITH
WARNING LIGHT
SURROUND FITTED
SPEEDOMETER 0 - 360 km/h (0 - 225 mph) Switchable TOP TEMPERATURE RECORD 0 - 250°C (32 - 482°F)
display. Programmable for tyre circumference. FUEL METER Display range ten levels. Each level represents 10%.
ODOMETER 0 - 99999.9 km (miles) switchable Sender resistance range 100Ώ to 510Ώ.
TRIP METER 0 - 999.9 km (miles) switchable LOW FUEL WARNING Range 10 - 50% in units of 10%
SPEED WARNING LIGHT Settng range 30 - 360 km/h (20 - 225 mph) TARGET SPEED TIMER Range 30 - 360 km/h (20 - 225 mph) Units 5 mph
TOP SPEED RECORDING 0 - 360 km/h (0 - 225 mph) TARGET DISTANCE TIMER Range 50 - 1000 mtrs (1/32 - 20/32 mile)
TACHOMETER Range 0 - 10,000 or 0 - 15,000 or 0 - 20,000 TOP SPEED TIMER
SHIFT LIGHT Range 5,000 to 20,000 1. SPEED 0 - 360 KM/H (0 - 225 MPH)
PRE-SHIFT LIGHT Setting range 500 to 3,000 R.P.M. before the shift 2. DISTANCE 0 - 999 MTRS (0 - 3280 FT)
light. Setting unit 100 R.P.M. 3. R.P.M. 0 - 10,000 (#DM5) OR 0 - 20,000 (#DM4)
MAX RPM RECORD Range 0 - 20,000 4. Timer 0 - 9min 59.9 secs
RPM INPUT PULSE 0.5, 1, 1.5, 2, 2.5, 3, 4, 5, 6 VOLTAGE DC 12v
TOTAL ENGINE HOURS 0 - 999.9 AMBIENT WORKING TEMP -10 - +60°C
THERMOMETER Display °C or °F METER STANDARD JIS 0203 S2
DIGITAL THERMOMETER (Water & Oil) 0 - 250°C (32 to 482°F) METER SIZE 100mm x 60mm x 20mm.
THERMOMETER A & B (Water & Oil) 0 - 250°C (68 - 248°F) METER WEIGHT Approx 200g
OVERHEAT WARNING (Water & Oil) Range 60 - 250°C (140 - 482°F) in 1 WARNING LIGHTS
degree steps. Speeding - Red, RPM shift light - Yellow/Red,
Temperature - Red.
WARNING LIGHT SURROUND FOR DM7 Very clever and useful, clip-on addition to the DM7 instrument. 8 individually
wired LED warning lights with 17 interchangeable lenses. Just choose which ones you want.
#DM7WL £28 (£33.60 inc vat) WIRING: LEFT BANK - BLACK is Neg (earth). RIGHT BANK - RED IS Common + (positive)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 197
69mm PROGRAMMABLE ELECTRONIC ANALOGUE
61mm ANALOGUE TACHOMETER WITH DIGITAL SPEEDOMETER WITH ODOMETER, TRIP METER, FUEL
WATER TEMP DISPLAY. This superb instrument has a GAUGE AND WARNING LIGHTS. This comprehensive
61mm diameter brushed stainless bezel, 55mm diameter instrument has a 69mm diameter brushed stainless bezel
x 46mm deep stainless housing with two M5 x 17mm long with 65mm diameter x 46mm deep stainless housing, two
studs on the back. M5 x 17mm long studs on the back and 500mm multi-core
It can be fitted in a 55mm hole in your dash (if you make a lead. It can be fitted in a 65mm hole in your dash with
simple 'U' bracket), or with the single bolt, rubber mounted a 'U' mounting bracket (not included), or with the single
bracket. Water temp sensor included with 1/8" NPT thread, bolt, rubber mounted bracket included. Speedo sensor
mounting brackets, wiring and connectors are included. with 1.4mtr cable, mounting brackets, magnets,wiring and
Blue backlight. Full installation instructions included. 12 volt. connectors are included. Blue backlight. Full installation
Weight 190g. instructions included. 12 volt. Weight 190g.
This instrument offers several options for collecting SPEEDOMETER RANGE 0 - 150 mph
a RPM signal. From simply wrapping a wire five times ODOMETER 0 - 99999 miles (or kilometres)
around a spark plug, to connecting directly to the coil TRIP METER 0 - 999.9 miles (or kilometres)
+ve or -ve. 6 SEGMENT FUEL LEVEL DISPLAY (100Ω or 510Ω)
TACHOMETER RANGE 0 - 9400 rpm. OIL, MAIN BEAM and INDICATOR WARNING LIGHTS
TEMPERATURE RANGE 0 - 150ºC (32 - 302ºF) #AS69 £130 (£156 inc vat)
#AT619BK £105 (£10.80 inc vat)
FUEL
GAUGE
Page 198 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
ELECTRONIC FUEL GAUGE MATCHER This clever little 2" ELECTRONIC TACHO Simple wiring and switching
device is designed to make a better match between non- on rear for 4, 6 or 8 cylinder engines. Red, Green or White
matching fuel senders and fuel gauges. Simply connect illumination. Takes a single wire feed from your coil.
between the sender and gauge and follow the instructions 8000 rpm maximum reading with adjustable red line.
to calibrate for the best match. There is even a function to Depth 65mm. #TACHO2 £30 (£36 inc vat)
smooth out the non-linear resistance of some older senders. WIRING: ORANGE - Illumination +12V
Supplied with full instructions. Note: Unit can get quite warm BLACK - Illumination earth
during use so do not cover. Allow air to circulate around it. GREEN - -ve on coil
NOTE: The tiny PCB 'Jumper' is supplied loose inside the RED - + 12v
case. Size 58mm x 36mm x 22mm. BLACK - Earth
#FGMATCH £32 (£38.40 inc vat)
FREE
NEWSLETTER
Place an order online or just
ask us and you'll receive our
regular newsletter by email.
It's packed with special
offers, hints and tips,
new products and
customers cars.
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 199
SPEEDO SENSOR CONVERTERS Replaces the hall-effect speedo sensor on all our Digital Speedos. Use one of the
aluminium threaded adapters below to convert the cable drive outlet of your gearbox from mechanical cable rotation into an
electronic pulse signal. Choice of two depending on the colour of the existing sensor cable plug on your instrument - Black
or White. WHITE PLUG #SSC1 £28 (£33.60 inc vat) BLACK PLUG #SSC2 £28 (£33.60 inc vat)
MINI & METRO
M20x1mm
TYPE 9 & MT75 (metric extra fine)
#TYP9 £14 #MINI £14
(£16.80 inc vat)
(£16.80 inc vat)
INSTALLATION INSTRUCTIONS Fit the aluminium adapter to your choice of cable (White or Black plug according to your
matching instrument plug colour). Before you remove your old speedo drive cable count how many rotations of the inner
cable you have for one rotation of the road wheel. Every cable rotation is equal to six magnet sensor points on the Hall effect
system. So, for instance, if one rotation of the road wheel turns the speedo inner cable 2.5 turns the calculation will be
2.5 x 6 = 15 sensor points (magnets).
Alternatively just program the speedo with 12 sensor points then compare the speed whilst driving with a Sat.Nav. and
increase or decrease the number of sensor points accordingly.
SLIMLINE LED GAUGES Simple to fit, surface mount. MINI LED CLOCK AND VOLTMETER 24 hour clock and
Just needs a small hole for the wires. Size only 57mm (2¼") voltmeter with low and high voltage warning function. Digits
x 28mm (1 1/8") x 10mm (3/8") thick flash when voltage is below 11.5 volts or over 15.5 volts.
Supplied with Scotchloc wiring connectors and Velcro fixing Simple to fit, surface mount. Just needs a small hole for
pad. 12 volts. 600mm power connector cable. Operating the wires. Size only 60mm (2¼") x 30mm (1 1/4") x 11mm
temperature range -10 - +60ºC. (3/8") thick
RED LED VOLTMETER #SLEDVR £35 each (£42 inc vat) Supplied with Scotchloc wiring connectors and Velcro fixing
BLUE LED VOLTMETER #SLEDVB £35 each (£42 inc vat) pad. 12 volts. 600mm cable. Operating temperature range
BLUE LED WATER TEMP #SLEDWT -10 - +60ºC. Operating voltage 12 volts. Weight 22 gms.
Range 0 - 120ºC. Display unit 1ºC. The meter MINI LED CLOCK and VOLTMETER
will flash as a warning if temperature exceeds #SLEDTV £35 each (£42 inc vat) 360°
VIEW
ONLINE
120ºC. Supplied with 1/8" npt sender, 1 mtr
of sender cable. 600mm of two core power
cable.
£35 each (£42 inc vat)
Page 200 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
SAT-NAV SPEEDOMETER
WIRELESS SATELLITE NAVIGATION SPEEDO Here's a
fantastic, rechargeable speedometer that will run for up to 22
SATELLITE NAVIGATION SPEEDO Speedos don't come hours on one charge. Then just plug it into you lighter outlet
any easier to install than this. Just two wires - positive with the USB lead and adapter plug supplied and recharge
and negative 12 volts. Just mount the sat receiver flat it. The instrument has a suction mount with a flexible
on your dash with a clear view of the sky and mount the gooseneck stand so you can mount the sat receiver on
display where you can see it using the self-adhesive Velcro your screen with a clear view of the sky. The display shows
supplied. The red backlit display can show speed in Miles or speed in either Miles or Kilometers, the state of charge of
Kilometers, total mileage, trip meter and maximum speed. the battery and reception
You can hard wire the 12 volt supply or just connect it to a strength. Instrument
Lighter plug and our Lighter Socket #LTRP and #LTRPS. head dimensions 68mm
Power supply cable 1 mtr long. Receiver to Display cable x 51mm x 24mm thick.
2mtrs long. Receiver and Display dimensions 50mm x Maximum height above
36mm x 16mm thick. Note: Tunnels and tall buildings on dash top 110mm. Note:
either side of the road in Cities may affect satellite reception. Tunnels and tall buildings
#SATSPD £150 (£180 inc vat) on either side of the
road in Cities may affect
satellite reception.
#DMS4 £65 (£78 inc vat)
360°
VIEW
ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 201
DIGITAL SPEEDOMETER Designed for bike installation
but works just as well on cars 72mm diameter silver bezel,
fits in a 63mm hole in your dash (if you make a simple 'U'
bracket) or can be mounted with a single bolt using the rub-
ber mounted bracket (included). 25mm deep behind dash
(not including studs and cable). Blue digital display.
SPEEDO DIGITAL DISPLAY 0 - 225 mph (0 - 360 km/h)
TACHO Radial bar graph display 0 to 15,000 rpm
ODOMETER 0 - 99999 miles (or kilometres)
TRIP METER 0 - 999.9 miles (or kilometres)
FUEL GAUGE Display 0 - 100% Sender resistance 100Ώ
to 1200Ώ
CLOCK 24 hour. DIGITAL VOLT METER
WARNING LIGHTS: TURN, NEUTRAL, HIGH BEAM, OIL
PRESSURE, EOBD (European on-board diagnostics.)
12 volt. Weight 240g. Includes wiring, Speedometer sensor
with 1.4mtr cable, magnets and sensor mounting brackets,
gauge mounting hardware and full instructions.
#DMS3 £105 (£126 inc vat)
Page 202 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
DIGITAL SPEEDOMETER DIGITAL TACHOMETER
Designed for bike installation but works just as well on cars Designed for bike installation but works just as well on cars
65mm diameter chrome bezel, 55mm diameter x 35mm 65mm diameter chrome bezel, 55mm diameter x 35mm
deep chrome housing. Can be fitted in your dash (if you deep chrome housing. Can be fitted in your dash (if you
make a simple 'U' bracket) or with the single bolt, rubber make a simple 'U' bracket) or with the single bolt, rubber
mounted bracket (included). Blue digital display. mounted bracket (included).Blue digital display.
RADIAL BAR GRAPH DISPLAY 0 - 160 mph (260 km/h) RADIAL BAR GRAPH DISPLAY selectable 0 - 10,000 /
DIGITAL DISPLAY 0 - 223 mph (0 - 360 km/h) 15,000 / 20,000 rpm.
ODOMETER 0 - 99999 miles (or kilometres) DIGITAL DISPLAY 0 - 20,000 rpm in units of 100 rpm.
TRIP METER 0 - 999.9 miles (or kilometres) DIGITAL THERMOMETER 'A' Range 0 - 250°C (32 - 482°F)
TOP SPEED RECORDING 0 - 223 mph DIGITAL THERMOMETER 'B' Range 0 - 250°C (32 - 482°F)
AVERAGE SPEED 0 - 223 mph CLOCK 24 hour
FUEL GAUGE Display 0 - 100% Sender resistance 100Ώ to This instrument offers several options for collecting
510Ώ a RPM signal. From simply wrapping a wire five times
12 volt. Weight 190g. Includes wiring, Speedometer sensor around a spark plug, to connecting directly to the coil
with 1.4mtr cable, magnets and sensor mounting brackets, +ve or -ve.
gauge mounting hardware and .full instructions. 12 volt. Weight 190g. Includes wiring, temperature sensors,
#DMSPEED £105 (£126 inc vat) mounting hardware. Full instructions included.
#DMTACH £105 (£126 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 203
DIGITAL SPEEDOMETER / FUEL GAUGE DIGITAL TACHOMETER / TEMP GAUGE / CLOCK
Designed for bike installation but works just as well on cars. Designed for bike installation but works just as well on cars.
61mm diameter stainless bezel, 55mm diameter x 57mm 65mm diameter chrome bezel, 55mm diameter x 57mm
deep chrome housing. Two M5 mounting studs @ 42mm deep chrome housing. Two M5 mounting studs @ 42mm
centres. Can be fitted in your dash (if you make a simple centres. Can be fitted in your dash (if you make a simple
'U' bracket) or with the single bolt, rubber mounted bracket 'U' bracket) or with the single bolt, rubber mounted bracket
(included). Blue digital display. Programmable speedometer. (included). Blue digital display. For 1, 2, 3, 4, 5, 6, 8, 10 or12
Magnets can be mounted on brake disc bolts or drive shaft cylinder engines.
bolts. DIGITAL DISPLAY 0 - 18,000 rpm in units of 100 rpm.
DIGITAL SPEEDO DISPLAY 0 - 223 mph (0 - 360 km/h) DIGITAL THERMOMETER 'A' Range 0 - 120°C (32 - 248°F)
ODOMETER 0 - 99999 miles (or kilometres) BAR DISPLAY THERMOMETER 'B' 10 segments 10
TRIP METER 0 - 999.9 miles (or kilometres) degrees each. Range 20 - 120°C (68 - 248°F)
FUEL GAUGE 10 segment bar display. Sender resistance CLOCK 24 hour
100Ώ to 510Ώ (display is above the speed display. This instrument offers several options for collecting
12 volt. Weight 190g. Includes wiring, Speedometer sensor a RPM signal. From simply wrapping a wire five times
with 1.4mtr cable, magnets and sensor mounting brackets, around a spark plug, to connecting directly to the coil
gauge mounting hardware and full instructions. +ve or -ve.
#DMS2 £105 (£126 inc vat) 12 volt. Weight 190g. Includes wiring, two temperature
sensors, mounting hardware. Full instructions included.
#DMT2 £105 (£126 inc vat)
Page 204 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
LIGHTING
ALL CHROME #ALLIN13 £240 pair (£288 inc vat)
HEADLAMPS
ALL IN ONE HEADLAMP 'E' marked. 12 volts. This really is
an 'All in one' Headlamp. Main and Dip is a single standard
H1 55 watt halogen bulb (included) with a clever, solenoid
operated, flip up shield for dip beam. Side light, indicator and
Daytime running lights are all LED in a ring around the main
lens. The housing is moulded ABS and is available in Matt
Black, Chrome or Carbon Effect. The moulded ABS rim is
available in Satin Black or Chrome. Front to back dimension
240mm. Maximum diameter 138mm. Single, M16 x 38mm
long hollow bolt mounting with spherical seat and 500mm
flyleads. Note: Daytime running light requires engine to be
CARBON EFFECT WITH CHROME RIM
running. ALL BLACK #ALLIN1 £250 pair (£300 inc vat)
#ALLIN14 £240 pair (£288 inc vat)
SIDE DRL
IND. BEAM
FOR LEFT
HAND DRIVE
JUST ADD
LHD
TO THE END
OF THE PART
NUMBER
WIRING INSTRUCTIONS
HEAD BLACK - 12v Earth
LAMP
RED (thick) + 12v Positive
RED (thin) Hi-Lo Beam Device
RED (thin) Hi-Lo Beam Device
LED BLACK - 12v- Earth
UNIT
YELLOW +12v Amber
WHITE +12v DRL (100%)
360°
VIEW
ONLINE
BROWN +12 V DRL (50%)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 205
4" HEADLAMPS Yes, only four inches (108mm) diameter. RUBBER HEADLAMP These are about as tough as a
130mm long. Mounts in a single 10mm hole. 150mm long headlamp can get. Ideal for 4x4’s, Off-road buggies, Jeeps
leads. ’E4’ marked. Main, Dip and Side. H4 bulb + side. etc. Heavy weatherproof rubber housing. Sheathed wiring
Weight only 0.65 Kg harness 900mm long. Main, dip and side light.
NOTE: THESE LAMPS
SATIN BLACK #HL4BK 5¾" (shown) ‘E4’ marked. Overall size 160mm across,
HAVE A FLAT DIP BEAM
£52 each (£62.40 inc vat) 110mm front to back, 170mm high. Plated steel adjustable
PATTERN SO ARE OK
CHROME #HL4CH mounting bracket with 5/16" bolt.
FOR LHD or RHD
£52 each (£62.40 inc vat) #RHL5 £28 each (£33.60 inc vat)
CHECK SUITABILITY FOR
CARBON EFFECT #HL4CA
IVA TEST
£56 each (£67.20 inc vat)
BULBS NOT
INCLUDED
(Takes H4 and our
#BULB15)
WEIGHT
ONLY
0.65 Kg
WIRING COLOURS
SOLDERED WIRE ENDS:
BLACK — EARTH
WHITE — DIP BEAM
YELLOW — MAIN BEAM
UNSOLDERED WIRE ENDS
YELLOW — SIDE LIGHT +
WHITE — SIDE LIGHT -
Page 206 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
HEADLAMP UNIT CLASSIC 5¾" and 7" 5 INCH HEADLAMP 5" (125mm) Diameter satin black
Top quality, standard Caterham items. Available in heavy powder-coated bowl. 4¼" (110mm) diameter lens. Main
powder-coated Satin Black or superb polished stainless beam, dipped beam and sidelight. (NOTE: Lens gives flat
steel. Complete assembly including, reflector, 12V 60/55W dipped beam pattern which is MoT OK. 35 watt/35 watt.
bulb, 12V 5W sidelight, wiring, bowl and rim. Bulb and sidelight bulb included. Front to back dimension
16mm mounting thread. Nut and locking washer included. 95mm. M12 Mounting bolt with spherical seat. Overall height
5¾" Overall dimensions H210mm x D120 x W150mm including mounting bolt 170mm. Great value.
STAINLESS #WIPAC4 £94 each (£112.80 inc vat) ‘E’ 10 marked #HL5BK £25 each (£30 inc vat)
BLACK #WIPAC5 £94 each (£112.80 inc vat) ‘E’ 10 marked
7" Overall dimensions H245mm x D160 x W190mm
STAINLESS #WIPAC6 £104 each (£124.80 inc vat) ‘E’ 1 marked
BLACK #WIPAC7 £104 each (£124.80 inc vat) ‘E’ 1 marked
360°
VIEW
ONLINE
169mm
dia
BS WIRING CODES:
Blue/White - Main beam, Blue/Red - Dip Beam,
Red - Side Light, Black - Earth.
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 207
CLASSIC 7" SATIN BLACK WITH STAINLESS RIM HALO RIM HEADLAMP E4 Marked. These unique
HEADLAMP UNIT headlamps are available in either Chrome or Satin Black.
‘E’ 9 marked. Top quality. Heavy powder-coated Satin Their unique feature is an LED side light which illuminates
Black bowl with a polished stainless steel rim. Complete the serrated outer edge of the glass AND a thin separating
assembly including reflector, 12V 60/55W bulb, 12V 5W ring between the rim and the bowl so it can be seen from
sidelight, wiring, bowl and rim. the side. The bowl has pressed dimple features, a regular
16mm mounting thread. bottom mounting bolt plus screws for side mounting
Nut and locking washer included. brackets. Overall diameter 146mm (5 ¾"). Front to back
500mm long flyleads 140mm. Overall height including mounting bolt 200mm.
Overall dimensions: Height 265mm, Front to back 165mm, Fly leads 100mm long with bullet connectors.
Dia. 185mm Single mounting bolt M10. Side mount screws M6.
#HL7BKS £98 each (£117.600 inc vat) Weight 1100gms. WIRING: GREEN - Earth -12v. WHITE
- Dip Beam. BLUE - Main Beam. BROWN - Side Light.
CHROME #HL146CH £90 each (£108 inc vat)
BLACK #HL146BK £90 each (£108 inc vat)
360°
VIEW
ONLINE
Page 208 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
7" CHROME HEADLAMP 'E4' MARKED RHD Complete 7" QUADOPTIC HEADLAMP UNIT WITH CHROME RIM
assembly including, lens, reflector, 12V 60/55W bulb, 12V Complete with sidelight, plastic reflector, wiring harness
5W sidelight, wiring with 250mm fly leads, bowl and rim. and plastic nest with full adjustment and rubber mounting
Hollow 1/2" mounting thread.on spherical mount Nut and gasket. ‘E’11 marked. 12 Volt 60/55 Watt main and dip.
locking washer included. Overall dimensions Height 210mm Overall dimensions H203mm x W203mm x D 160mm.
(not including thread) x Depth (front to back) 155mm x Rim H4 and sidelight bulb included. Made in England. 200mm
maximum diameter 185mm. #HLCH7 £35 each (£42 inc vat) flyleads. #WIPAC8 £55 each (£66 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 209
7" HEADLAMP UNIT 5¾" REPLACEMENT LIGHT UNIT FOR H4 BULB ‘E’ 10
Complete with sidelight, marked. Metal reflector. Bulbs not included.
metal reflector, wiring WITH SIDE LIGHT #WIPAC12 £16 each (£19.20 inc vat)
harness and plastic WITHOUT SIDE LIGHT #WIPAC13 £16 each (£19.20 inc vat)
nest with full adjustment BULB H4 60/55W #BULB7 £2.50 each (£3 inc vat)
and rubber mounting SIDELIGHT BULB CLEAR CAPLESS #BULB14
gasket. ‘E’1 marked. £0.70 each (0.84 inc vat) 143mm
12 Volt 60/55 Watt
main and dip. Overall
135mm
dimensions H203mm x
W203mm x D 160mm.
H4 and sidelight bulb
included.
#WIPAC1
£42 each (£50.40 inc vat)
5¾" HEADLAMP UNIT
Same specification
as the 7". Overall Dimensions H160mm x W160mm x D
120mm. Black plastic rim included. H4 and sidelight bulb
included. #WIPAC2 £40 each (£48 inc vat)
84mm
Page 210 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
HELLA OVAL HEADLAMP 'E1' Marked RHD Lovely quality CHROME TORPEDO HEADLAMP Beautifully chromed,
original Hella Headlamp with H4 bulb and RHD dip beam 4 ½" Headlamp with H4 bulb and flat dip beam pattern.
pattern. Satin Black, moulded ABS frame - overall frame size Maximum diameter 121mm. Length 170mm. Height 140mm.
206mm x 148mm. Glass lens size 177mm x 118mm. Rocking mount with M10 x 22mm long mounting stud.
Rubber bulb-housing cover. Depth behind mounting face 250mm long sleeved cable terminating in a 3 - spade, male
105mm (to bulb spades). Two mounting screws in frame at headlamp plug. Weight 780gms.
190mm centres. 3 point beam adjustment. #HL4TOR £50 each (£60 inc vat)
Weight 780gms.
#HLOVAL £48 each (£57.60 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 211
5" CHROME HEADLAMP For mounting on side brack-
ets. Complete assembly including, glass lens, reflector, 12V
60/55W bulb, 12V 5W amber sidelight, wiring with 250mm
fly leads and 3 spade plug for main and dip and 100mm
long with bullet terminals for sidelight., Nicely chromed bowl
and rim 156mm diameter. M8 x 25mm long chrome hex
bolt screws into a threaded insert in each side of the lamp.
There is even a blue, main beam warning light mounted in
the top of the bowl. Overall dimensions 156mm diameter x
115mm depth (front to back) Weight 830gms
#HL5BKT £40 each (£48 inc vat)
Page 212 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
'STEALTH' LED HEADLAMPS Pure white light.
These are certainly the most awesome-looking headlamps
available. 'E13' Marked.
Smoked reflector. *Integral Sidelight/Position light
*IP69K (This is the newsest IP rating that was created
specifically for vehicles to withstand regular high pressure
cleaning)
*Drop in replacement for any standard 7in Round H4
halogen headlamp including special edition model Defenders
and many other vehicles
Available in Right-Hand drive and Left-Hand drive format.
Hard-coated, non-yellowing, impact resistant polycarbonate
lens. Epoxy-coated aluminum housing and internal structures
with metalized Reflector. Sealed for life.
H4 3-terminal connector on 138mm long flyleads
*9v-33v Multi-volt
*12.8v, 1.80a (low beam), 3.60 amps (high beam)
*25.6v, 1.00a (low beam), 1.80 amps (high beam)
*1,300 Lumens.
Weight 1565gms each.
#LEDHL2RHD £495 pair (£594 inc vat)
176mm DIA.
169mm DIA.
160mm DIA.
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 213
IVA HEADS UP POLISHED STAINLESS HEADLAMP PEAKS
For 7" Headlamps. 4mm angled lip on rear and beaded front
Extract from Revision 1 of the VOSA IVA MANUAL rim. #HLPEAK £15 pair (£18 inc vat)
All lamps must emit light of an equivalent brightness and
colour when compared to an ‘E’ approved lamp of the
same type. (CBS Note: IVA compliant lamps do not neces-
sarily have to be ‘E’ marked.
HEADLAMP PLUG
Pre-wired plug for
standard H4 headlamp
bulb. red, yellow & blue
leads 200mm long
#HLPLG £2.50 (£3 inc vat)
HEADLAMP PLUG
Moulded plug with three
1/4" female crimp spade
terminals that clip in once
crimped to your wires.
#HLPLG2
HEADLAMP HARNESS WITH SIDELIGHT 800mm long.
£3.50 each (£4.20 inc vat)
Includes 3 pin socket, sidelight bulb holder, rubber cap,
cable sleeving, rubber grommet and bullet terminals.
#HLHS £10 each (£12 inc vat)
2 PIN HEADLAMP PLUG Pre-wired plug with two 1/4"
female spade terminals and Blue and Yellow flyleads
100mm long.
#HLPLG2
£2.50 each (£3 inc vat)
360°
VIEW
ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 215
PROJECTOR HEADLAMPS DIPPED BEAM Compact, modern lamps. ‘E’ Marked glass
Compact, modern lamps. Main beam and side light ‘E 9’ lenses. Die-cast alloy housings. Will fit from the rear into a
Marked glass lenses. Die-cast alloy housings. Will fit from 92mm hole.Beam adjustment from the rear by three ball-
the rear into a 92mm hole. Beam adjustment from the rear ended adjusting screws in pressed-in inserts on a 120mm
by three ball-ended adjusting screws in pressed-in inserts on PCD. Insert hole size 10mm. Accept standard H7 bulb (not
a 120mm PCD. Insert hole size 10mm. Accept standard H7 included). Overall size of dipped beam lamp (right) 120mm
bulb and sidelight bulb (not included) long x 140mm max diameter.
Overall size 150mm long x 140mm max diameter. BULBS NOT INCLUDED. SHOWN IN PICTURES FOR FIT-
300mm flyleads. TING INFORMATION #HLPD £50 each (£60 inc vat)
BULBS NOT INCLUDED. SHOWN IN PICTURE AS
EXAMPLE OF FITTING
MAIN BEAM & SIDE LIGHT #HLPM £50 each (£60 inc vat)
360°
VIEW
360° ONLINE
VIEW
ONLINE
Page 216 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
EUROPE'S FIRST 'E' MARKED 90mm LED HEADLAMPS
LED PROJECTOR HEADLAMPS These fantastic lamps are the very latest in high-power LED technology. Their impact-
resistant Polycarbonate lens gives very accurate beam definition and low glare high, intensity light. They use just 1/3rd
of the power of equivalent halogen lights and have a life of 10 years (based on 8 hours a day). The cast-aluminium body
incorporates heat sink fins and universal 90mm mounting lugs with 3 point adjustment. Each lamp is supplied with a 12 / 24
volt driver pack with a waterproof connector plug and 600mm fly lead which terminates with spade and bullet connectors.
The LOW BEAM lamp has two LED's totalling 23 watts The HIGH BEAM lamp has a single 18 Watt LED plus the four LED
side light. Total weight of all four lamps is 3.1 Kg.
SET OF FOUR LAMPS (2 x HIGH and 2 x LOW BEAM) #PROLEDSET £850 (£1020 inc vat)
360°
VIEW
ONLINE
Page 218 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
HELLA 90mm COMBINED MAIN / DIP PROJECTOR
HEADLAMP 'E1' Marked RHD. Superb quality original Hella
product. These great value lamps feature diecast mounting
frame and bulb housing, aluminium reflector and a moulded
front housing with a high-impact glass lens. H7 bulb
included. There is an internal, solenoid operated, flip-down,
internal shield / deflector for dipped beam. 4 Adjuster screws
and 3 press on caps for mounting in 14mm holes at 85mm
centres. Dimensions: Front to back 180mm. Mounting frame
136mm wide x 108mm high. Lens diameter 90mm. Weight
910gms each. #HELPRO2 £175 pair (£210 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 219
SPLIT SLEEVING CABLE PROTECTION Tough Nylon 116mm DRIVING LAMPS Moulded ABS casing with all
sleeving to protect and tidy your cables. Very flexible and split mounting bracket and fixings. ‘E13’ Marked. IVA OK. Glass
along its entire length for simple installation. Just bind with lens. 66mm front to back. 55 watt H3 bulbs included.
insulation tape every few inches when the job’s complete. #DRVLT12 £30 pair (£36 inc vat)
3 Sizes: 8.5mm I.D.(11.5 O.D.) #SPLT1 £1.25 (£1.50 inc vat)
13mm I.D. (16 O.D.) #SPLT2 £1.50 (£1.80 inc vat)
21mm I.D. (25 O.D.) #SPLT3 £2 (£2.40 inc vat)
SOLD
PER MTR
FROM A
ROLL
DEMONSTRATED
ON OUR DVD
SPIRAP CABLE BINDING Low density, light weight Poly-
ethylene cable binding. Temperature range -50 deg C to
+85 deg C. Offers simple and fast method of protecting and
reinforcing looms and even single cable runs. Wires can be
exited from the loom at any point. 3 sizes. Sold per metre
SMALL #SPIR1 for cable bundles 1.5 - 7mm £1 (£1.20 inc vat)
MEDIUM #SPIR2 for cable bundles 5 -20mm £1.25 (£1.50 inc vat)
LARGE #SPIR3 for cable bundles 10 - 40mm £1.50 (£1.80 inc vat)
DIMENSIONS CONVERSION
CHART AT THE BACK
Page 220 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
CHROME DRIVING LAMPS 125mm (5") CLASSIC ROADRUNNER LAMPS Yes, they’re still
‘E1’ Marked IVA OK. H3 55 Watt bulb and wiring included. available. Moulded ABS casing with mounting bracket and
Mount through 10mm hole. Easy installation. Overall fixings. H3 55 Watt bulb included. ‘E13’ Marked. SVA OK.
dimensions H160mm x D70mm x W120mm. ROUND 6" DRIVING LAMPS 155mm diameter x 75mm
#WIPAC3 £34 pair (£40.80 inc vat) deep. #RROD £20 pair (£24 inc vat)
ROUND 6" FOG LAMPS 155mm diameter x 75mm deep.
#RROF £20 pair (£24 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 221
100mm CHROME SPOTLIGHT WITH LED OUTER WHITE LED LAMP This amazingly powerful lamp is
RING Here's a great-value little lamp. 100mm diameter manufactured and marketed as a "Work Lamp' but
x 92mm front to back x 145mm high to the bottom of the would also make a superb reverse lamp or even Front
M10 mounting stud. H3 55watt bulb included (large white Fog or Driving Lamp. It has five, 3 Watt led's behind a
and black wires). Independent LED outer ring (small red polycarbonate lens in a heavy diecast, powder-coated,
and white wires). 120mm flyleads with 70mm long sleeve. aluminium housing that is almost indestructible. It has a
Rubber washers for each side of mounting hole. Weight stainless, swivelling mounting bracket, stainless fixing bolts
350 gms. #SPOT100 £10 each (£12 inc vat) and a 350mm fly lead. Size
is 145mm x 50mm high
x 78mm front to back. 12
or 24 volt 1.4 Amp current
draw. #LED14550
£35 each (£42 inc vat)
360°
VIEW
ONLINE
360°
VIEW
ONLINE
Page 222 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
MINIATURE DRIVING LAMPS 70mm lens DRIVING LAMPS WITH LED 'ANGEL EYES' RING
Superb quality. ‘E9’ Marked. IVA OK. H3 55 Watt bulb and Superb quality. 102mm diameter lamps with 55 watt H3
fly leads with spade terminals included. Swivelling mounting Halogen bulb and a ring of four bright LED's around the
bracket with stainless fixings. Weather-proof bulb housing. rim. The backing plates, screws and mounting brackets are
Overall dimensions 70mm diameter x 60mm long x 80mm all beautifully polished stainless steel. A full wiring harness
including bracket. #DRVLT8 £30 pair (£36 inc vat) is supplied including two relays and a plug-in, two way
NOTE: IF ALL THE BRACKETS ARE REMOVED, THESE LENSES WILL illuminated switch that you can mount on your dashboard.
FIT NICELY INTO A 3" BLACK DRAIN PIPE FITTING FROM B&Q.
WHICH YOU CAN THEN MOUNT THROUGH YOUR PANEL.
#DRVAA £60 pair (£72 inc vat)
FREE
NEWSLETTER
Place an order online or just
ask us and you'll receive our
© ALL IMAGES AND ALL OTHER MATERIAL IN THIS regular newsletter by email.
CATALOGUE ARE COPYRIGHT OF CAR BUILDER It's packed with special
SOLUTIONS. UNLESS OTHERWISE STATED offers, hints and tips,
AND MAY NOT BE REPRODUCED new products and
WITHOUT WRITTEN PERMISSION
customers cars.
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 223
DAYTIME RUNNING LIGHTS
HERE ARE THE LEGAL MOUNTING POSITION LED RUNNING LIGHTS Eleven bright white LED’s in each
DIMENSIONS FOR DAYTIME RUNNING LIGHTS lamp. Simple wiring. Mounting bracket, screws and double
sided adhesive pads included. Size 100mm x 30mm x 28mm
front to back #LEDRUN £22 pair (£26.40 inc vat)
360°
VIEW
ONLINE
NOTE:
ENGINE
MODULE MUST BE
RUNNING
LAMP LAMP
360°
VIEW
ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 225
LED DAYTIME RUNNING LAMPS . Here's a pair of slightly LED DAYTIME RUNNING LAMPS Neat and compact LED
wedge-shaped lamps that will follow the gentle curve of daytime running lights. "E9' marked. Just 1 watt at 12 volts
the front of many cars. Each die-cast aluminium housing but very bright. Swivelling mounting bracket or 3M double-
/ heatsink houses five mega-powerful white LED's with sided tape fixing. 150mm fly leads with bullet connectors.
a crystal-clear polycarbonate lens. 3 metre long harness Size Front 85mm x 30mm. Front to back 40mm one end
pre-wired with waterproof multi-pin connectors. Heavy duty 30mm the other. #LEDRUN4 £24 pair (£28.80 inc vat)
powder-coated steel mounting plates mount onto threaded
bosses on each end of the housing. Housing width 200mm.
Thickness 20mm. Inboard end 58mm. Outboard end 48mm.
Total weight 1100 gms. #LEDRUN3 £120 pair (£144 inc vat)
360°
VIEW
ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 227
REAR LIGHT CLUSTERS ’E’11 marked. Indicator, NAS REAR LAMPS SET Set of 6 ‘E1’ Marked,
Reflector and Stop/Tail, all in one. Plastic lens with rubber 95mm diameter plastic rear lights and 6 mounting plinths.
seal for wires and spade connectors included. Mount vertical Lamps mount through a 44mm hole on two moulded-in
or horizontal. Two M5 mounting studs on rear @ 155mm 5mm studs. Overall dimensions with plinths W100m x Depth
centres. 12 Volt Bulbs included. 200mm x 91mm x 60mm 101mm. Height above mounting surface 47mm. Includes
deep. Mounting face 25mm from front of lens. bulbs, and wiring connectors. #RLT4 £62 set of 6 (£74.40 inc vat)
#RLT2 £30 pair (£36 inc vat)
Page 228 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
MODERN STYLE REAR LIGHTS 95mm (without bezel). ABS LAMP HOUSINGS These moulded ABS housings are
12 Volt. With bulb holder and bulb (single or twin filament). designed to accept our 95mm diameter rear lamps and our
Rear depth from mounting face 55mm. ‘E’11 marked. rectangular Rear Fog and Reverse.
COLOURED OR CLEAR LENSES SINGLE RECTANGULAR CARBON EFFECT 102mm diam-
RED Stop / Tail #RL17ST £28 pair (£33.60 inc vat) eter x 92mm x 58mm high #HOUSCB £12 each (£14.40 inc vat)
RED Rear fog #RL17F £28 pair (£33.60 inc vat) (shown fitted with a red #FL2)
AMBER Indicator #RL18 £28 pair (£32.90 inc vat) SINGLE RECTANGULAR BLACK 102mm diameter x
CLEAR Stop / Tail #RL20ST (use red bulb) £30 pair (£36 inc vat) 92mm x 58mm high #HOUSBK £10 each (£12 inc vat)
CLEAR Indicator #RL20A (use amber bulb) £30 pair (£36 inc vat)
CLEAR Rear fog #RL20F (use red bulb) £15 each (£18 inc vat)
REVERSE #RL20R £15 each (£18 inc vat)
95mm REFLECTOR
(below) Flat back. Fits in
bezels below. ’E’1 marked
#RR95 £7.50 each (£9 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 229
REAR LIGHTS 70mm Indicator, reverse and stop/tail. REAR LIGHTS 83mm MADE IN ENGLAND
Plastic lens with rubber seal/shroud. Mount through a Yup - that's right - real home grown lights as fitted to early
33mm hole. 12 Volt Bulbs included. All ‘E11’ Marked. Morgans. Indicator, reverse and stop/tail. Plastic lens with
STOP/TAIL #RL21 £12 pair (£14.40 inc vat) rubber seal/gasket. Chromed metal surround/backplate
AMBER #RL22 £12 pair (£14.40 inc vat) with brass threaded inserts. Rubber mounting gasket.
CLEAR #RL23 £12 pair (£14.40 inc vat) 350mm flyleads with bullet terminals. Two M5 x 15mm long
SET OF SIX #RL24 £35 (£42 inc vat) mounting studs with nuts on the back at 45mm centres.
SET OF EIGHT (INC. 4 AMBER) #RL248 £42 (£50.40 inc vat) Female bullet earth terminal on bulb holder. All ‘E11’
Marked. 83mm diameter. 50mm front to back (not including
bulb holder. Bulb holder rear projection 50mm. 12 Volt
Bulbs included.
STOP/TAIL #RL78 £56 pair (£67.20 inc vat)
AMBER #RL79 £52 pair (£62.40 inc vat)
CLEAR #RL80 £52 pair (£62.40 inc vat)
BULB HOLDER
PLATE
48mm DIAMETER
Page 230 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
BLMC STYLE SURFACE MOUNT LAMPS 72mm Dia. WING MOUNT INDICATORS ‘E9’ Marked. Surface mount,
21 Watt single filament festoon bulb Included. All 'E' Marked. two bolt fixing. With 250mm wiring harness.
AMBER 21w #RL29 £16 pair (£19.20 inc vat) Size 92 x 52 x 33mm 12V/21W.
RED STOP 21w #RL30 £16 pair (£19.20 inc vat) CLEAR IRIDIUM LENS #IN001 £18 pair (£21.60 inc vat)
RED TAIL 5w #RL30T £16 pair (£19.20 inc vat) CARBON with AMBER LENS #IN002 £18 pair (£21.60 inc vat)
CLEAR #RL31 £16 pair (£19.20 inc vat)
FLASHES
AMBER
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 231
LED LIGHTING LED REAR LIGHT CLUSTER ‘E’11 marked. Superb rear
LED FLASHER RELAY For all LED indicator lamp
light clusters. Ultra bright LED, Stop, Tail and Indicator lights.
systems. ¼" spade
Indicators are white when not flashing. 122mm Diameter,
terminals. #LEDRLY
only 50mm deep. Simply awesome.
£13 (£15.60 inc vat) WIRING
#RLT5 £170 pair (£204 inc vat) WHITE - EARTH
RED - STOP
TERMINAL WIRING Also available in fog/reverse, please phone for a price. BROWN - TAIL
GREEN - INDICATOR
2 - +ve Supply
L - Ind. switch
1 - Earth
Page 232 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
LED HAMBURGER REAR LAMPS 'E'4 marked. 122mm LED STOP TAIL AND INDICATOR
9 to 33 volts. Stop, tail and Indicator. 140mm diameter. ’E1’ Marked These awesome lights have an overall diameter
73mm overall front to back plus two M6 x 20mm long of 122mm (4¾")and mount through a 110mm hole. 30mm
mounting studs at 44mm centres. Can be surface mounted depth behind lens. Either bond them in or make a simple U
on the studs or bonded into a 135mm hole so only the lens bracket to hold them in place. You can even surface mount
is visible. Or the rear case can be discarded and the sealed them with the two M6 integral studs. Super bright LED's give
lens/lamp unit (which is only 25mm thick) can be surface the red stop/tail outer and amber indicator centre.
mounted in a 130mm hole. Four 1/4" male spade terminals #RL35 £120 pair (£144 inc vat)
clearly marked on the back. Wiring couldn't be easier.
#RL58 £70 pair (£84 inc vat)
WIRING
WHITE - EARTH
RED - STOP
BLACK - TAIL
GREEN - INDICATOR
LED BULLS EYE REAR LAMPS 'E'9 marked. ULTRA BRIGHT REAR FOG WITH REFLECTOR
12 volt or 24 volt. Stop, tail and Indicator. 140mm diameter. ’F’ Marked #RL35RF £60 each (£72 inc vat)
65mm overall front to back plus two M6 x 16mm long ULTRA BRIGHT REVERSE WITH REFLECTOR
mounting studs at 44mm centres. Can be surface mounted #RL35REV £90 each (£108 inc vat)
the studs or bonded into a 135mm hole so only the lens is
visible. Lens projection above surface 25mm. Pre-wired with
300mm fly lead. Stop and tail are concentric.
#RL55 £70 pair (£84 inc vat)
WIRING
WHITE - EARTH
RED - STOP
BROWN - TAIL
GREEN - INDICATOR
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 233
LED ALL-IN-ONE REAR LAMP WITH BUILT-IN LED ALL-IN-ONE REAR LAMP WITH BUILT-IN
REFLECTOR Yes, it's all built-in!! Super-bright Stop, Tail REFLECTOR Yes, it's all built-in!! Super-bright Stop, Tail
and Indicator and even a reflector. Fully IVA compliant. and Indicator and even a reflector. Fully IVA compliant.
125mm (5") diameter x 38mm (1½") thick. Two M8 x17mm 125mm (5") diameter x 38mm (1½") thick. Two M8 x17mm
stainless fixing studs on rear @ 45mm centres Nuts and stainless fixing studs on rear @ 45mm centres. Nuts and
washers included. ‘E’9 marked. 400mm pre-wired, sleeved washers included. ‘E’9 marked. 400mm pre-wired, sleeved
leads. Sealed for life housing. #RL53 £96 pair (£115.20 inc vat) leads. Sealed for life housing. All clear lenses.
WITH RED STOP/TAIL LENS #RL652 £90 pair (£108 inc vat)
REAR FOG #RL65RF £48 each (£57.60 inc vat)
REVERSE #RL65REV £52 each (£62.40 inc vat)
WIRING
WHITE - EARTH
RED - STOP
BROWN - TAIL
YELLOW - INDICATOR
16 PIECE HOLE SAW SET Sizes 19, 22, 28, 32, 38,
44, 51, 64, 76, 88, 102 & 127mm, 2 Arbors and assembly
tools in a moulded case. This set is ideal for making holes in
glassfibre or aluminium panels. #HOLES £10 (£12 inc vat)
PRODUCTS WITH
360° THIS SYMBOL HAVE
VIEW A HIGH RESOLUTION
ONLINE
360 degree VIEW ON
OUR ONLINE SHOP
Page 234 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
HOUSING FOR 125mm DIAMETER LAMPS LOW PROFILE LED SURFACE MOUNT REAR LAMP 'E9'
Gloss Black moulded ABS housing for 125mm diameter Marked. STOP, TAIL AND CLEAR-LENS INDICATOR
rear lamps. Shown below with a #RL53. Moulded from 2mm Sealed-for-life on a thin white base. 140mm diameter. Front
thick ABS sheet it's mounting face diameter is 130mm. This projection just 20mm. Fixes to rear panel with 3M double
means that a 125mm diameter lamp will sit micely on the sided tape. Two 10mm diameter locating pegs at 80mm
edge of the moulding radius. The height of the housing is centres. 400mm long flylead. 12 or 24 volt.
60mm so you can trim it to mount on an angled rear panel WIRING COLOURS: WHITE - Earth, YELLOW - Indicator,
up to 20º off vertical. Housing is shown drilled for a #RL53 BROWN - Tail, RED - Stop.
but will be supplied undrilled. #RL97 £55 pair (£66 inc vat)
MOUNTING TIPS: The
trimmed edge can be fitted
with our #TRMU2 rubber
edging trim giving a good
contact point with your
panel. The housing can be
mounted with long studs and
/ or spacing tubes through
the panel.
#HOU125 £8 each (£9.60 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 235
HOW TO TRIM PLASTIC LAMP MOUNTS AT AN ANGLE
Not all rear panels have vertical surfaces to mount your Mark the cutting line on the moulding - we've used a Tip-
rear lamps. Our moulded lamp housings offer an easy pex pen here.
way to mount your lamps vertically on a sloping rear
panel. Here's how to trim them.
Page 236 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
DUAL CONCENTRIC REAR LAMPS Set of 4 ‘E’1 marked. 95mm LED STOP TAIL AND INDICATOR
Very nicely made E marked rear lamp set. Comprises: ’E2’ Marked. These clear lens, 3 function rear lights have an
2 x Stop/Tail with LED outer tail ring and red inner lens, and overall diameter of just 95mm (3¾")and mount through an
2 x Indicator/Reflector with red outer reflector ring and clear 89mm hole. Overall depth 32mm (not including studs). Red
inner lens. Overall 97mm diameter. Can be bonded into a stop/tail outer and Amber indicator centre. Either bond them
93mm hole. 70mm protrusion inside, 12mm outside. in or make a simple U bracket to hold them in place. You can
SET OF 4. #DCLAM £120 (£144 inc vat) even surface mount them using the three M6 studs. Super
BULB SET (4). #DCBULB £4 (£4.80 inc vat) bright LED’s. #RL36 £92 pair (£110.40 inc vat)
#RL39 #RL38
IND. STOP TAIL
CLEAR LENS LED REAR LIGHTS. ALL in ONE. STOP,
TAIL INDICATOR 140mm Diameter x 80mm Deep + 2 x M6
x15 mounting studs on the back face. Can also be bonded
into a 135mm diameter hole for flush fitting.
#RLT6 £140 pair (£168 inc vat)
Note: If you are using regular bulb indicators on the front of
your car, and a regular indicator relay, then a RESISTOR
PACK is required for each LED indicator on the rear.
CIRCLE CUTTER The Rolls Royce Available separately #RESPAK £8 each (£9.60 inc vat)
of circle cutters. Easy adjustment
from 40mm to 120mm diameter. Just
loosen the wingnut, slide the cutting
arm and re-tighten the wingnut.
Tungsten Carbide tip for clean
cutting in wood, plastics, GRP and
aluminium. 6mm diameter HSS pilot
drill. Overall height 136mm. Best
used in a pillar drill but can be used
in a hand drill with care. Use 800 rpm
up to 90mm and 200 rpm over 90mm.
#CIRCUT £15 (£18 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 237
ALL LED DUAL CONCENTRIC REAR LAMPS These are 55mm DIAMETER REAR LAMPS If you're looking for
mega-bright and very nice. ‘E11’ marked. 98mm overall some really compact rear lights these may fit the bill. Seen
diameter. Fits in a 93mm diameter hole. 22mm projection below fitted to a Raw Fulcrum, they're are mega-bright ‘E11’
at rear, 14mm projection on front. You have four options. marked. and only 55mm diameter x 38mm front to back.
AMBER CENTRE INDICATOR WITH CLEAR STOP/TAIL Rear Fog and Reverse have an integral heat-sink and are
OUTER RING #LEDDC1 £160 pair (£192 inc vat) 76mm front to back. Backplate has three 5mm mounting
RED STOP/TAIL CENTRE WITH CLEAR INDICATOR holes on a 70mm PCD. Sealed for life.
OUTER RING #LEDDC2 £160 pair (£192 inc vat) 1. AMBER INDICATOR #LED55IND £80 pair (£96 inc vat)
2. RED STOP/TAIL #LED55ST £80 pair (£960 inc vat)
CLEAR CENTRE INDICATOR WITH CLEAR STOP/TAIL 3. CLEAR INDICATOR #LED55INDC £90 pair (£108 inc vat)
OUTER RING #LEDDC3 £170 pair (£204 inc vat) 4. CLEAR STOP/TAIL #LED55STC £90 pair (£108 inc vat)
CLEAR STOP/TAIL CENTRE WITH CLEAR INDICATOR 5. REAR FOG #LED55RF ('F' marked) £98 each (£117.60 inc vat)
OUTER RING #LEDDC4 £170 pair (£204 inc vat) 6. REVERSE #LED55REV £98 each (£117.60 inc vat)
#LEDDC1 #LEDDC2
1 2
#LEDDC3 & 4
5 6
REAR VIEW
OF REVERSE
AND REAR
FOG
SHOWING
HEATSINK
FOR
MEGA-POWER
LED’s
Page 238 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
LED DUAL CONCENTRIC REAR LAMPS These very styl- LED REAR LIGHTS 95mm ‘E’ marked. Available as Stop/
ish lamps are all ‘E1’ marked. 102mm overall diameter. Fits Tail, Indicator, Reverse and Rear Fog. Available either
in a 100mm diameter hole. Or can be surface mounted on as white lenses with coloured LEDs or coloured lenses.
two M5 studs at 80mm centres. Overall depth 65mm not Reflective bezel surrounds available in Chrome, Amber or
including the wiring plug (supplied) Red.
LED STOP/TAIL (outer ring) LONG LIFE BULB CENTRE WHITE LENS STOP/TAIL #RLT7 £45 each (£54 inc vat)
INDICATOR #RL44 £170 pair (£204 inc vat) WHITE LENS INDICATOR #RLT8 £45 each (£54 inc vat)
WHITE LENS REAR FOG #RLT9 £45 each (£54 inc vat)
LONG LIFE BULB REAR FOG with REFLECTOR OUTER REVERSE (Ultra bright) #RLT13 £85 each (£102 inc vat)
RING #RL45 £30 (£36 inc vat) RED LENS STOP/TAIL #RLT10 £40 each (£48 inc vat)
LONG LIFE BULB REVERSE with REFLECTOR OUTER AMBER LENS INDICATOR #RLT11 £40 each (£48 inc vat)
RING #RL46 £30 (£36 inc vat) RED LENS REAR FOG #RLT12 £40 each (£48 inc vat)
RESISTOR PACK for indicator. #RESPAK For use with
standard flasher relay. £8 each (£9.40 inc vat)
#RL44
FLASHES WIRING
AMBER WHITE - EARTH
RED - STOP
BLACK - TAIL
GREEN - INDICATOR
WIRING
WHITE - EARTH
RED - STOP
BLACK - TAIL
#RL42
GREEN - INDICATOR
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 239
95mm LED REAR LAMPS ’E24’ Marked. Mount through an The Rear Fog / Reverse version also has a Tail light option
83mm hole. 28mm depth behind lens (not including wires). wich can be connected or not.
Two 4.3mm through holes at 80mm centres. 500mm WIRING: WHITE - Earth, FOG - Red, TAIL - Brown,
flyleads. REVERSE - Green. 12 Volt. Weight 300gms per pair.
WIRING: WHITE - Earth, STOP - Red, TAIL - Brown, RED / CLEAR LENS REAR FOG / REVERSE
INDICATOR - Green. 12 Volt. Weight 300gms per pair. #RL96FR £75 pair (£90 inc vat)
RED / CLEAR LENS STOP/TAIL INDICATOR
#RL96 £75 pair (£90 inc vat)
Page 240 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
95mm LED REAR LAMPS ’E11’ Marked. Mount through an 95mm LED REAR LAMPS Ultra bright LED's. 102mm
82mm hole. 30mm depth behind lens (including wires). diameter. Total thickness 32mm. Can be mounted in an
Two 4.3mm through holes at 80mm centres. Two hole 83mm diameter hole or in our housings.
finishing/blanking plugs included. 180mm flyleads. Front projection 20mm. Two 4mm mounting holes at 80mm
WIRING: WHITE - Earth, STOP - Red, TAIL - Blue, centres. 220mm fly leads
INDICATOR - Green. 12 Volt. WIRING: White - earth. Red - +12v.
RED/AMBER LENS STOP/TAIL INDICATOR REVERSE #RL72REV 'E4' Marked £24 each (£28.80 inc vat)
#RL57 £120 pair (£144 inc vat) REAR FOG #RL74RF 'F1' Marked £24 each (£28.80 inc vat)
CLEAR LENS STOP/TAIL INDICATOR
#RL56 £120 pair (£144 inc vat)
CAN BE REMOVED
FROM HOUSING
WIRING
WHITE - EARTH
RED - STOP
BLACK - TAIL
GREEN - INDICATOR
LIVE +ve +
LED
INDICATOR
BLACK
- EARTH
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 241
95mm LED REAR LAMPS 'E4' Marked. Ultra bright LED's. PLINTH Simple addition for surface mounting lights.
102mm diameter. Total thickness 32mm. Can be mounted in Only a 12mm central hole in your panel required for wiring.
an 83mm diameter hole or in our housings. Moulded ABS. 100mm diameter x 24mm high. 4 x 5mm
Front projection 20mm. Two 4mm mounting holes at 80mm fixing holes@ 66mm centres. 45mm hole in back.
centres. 220mm fly leads ACCEPTS OUR #RLT7 to 12 and with a little simple
WIRING: White - earth. Blue - ind. Red - stop. Green - tail.. modification (remove the fixing projections on the inside),
RED STOP TAIL #RL60 £45 pair (£54 inc vat) our #RL40, 41 and 42. #PLINTH £3.50 each (£4.20 inc vat)
AMBER INDICATOR #RL61 £45 pair (£54 inc vat)
CLEAR INDICATOR #RL61C £45 pair (£54 inc vat)
DIMENSIONS CONVERSION
CHART IN BACK PAGES
Page 242 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
ANGLED TWIN ROUND LAMP HOUSING RECTANGULAR LED STOP / TAIL / INDICATOR /
202mm x 114mm 82 maximum front to back. 12 degree REFLECTOR 'E11' Marked Surface mount the removable
angle for mounting on sloping rear panels. Shown below black frame on a flat panel with just four small screws and
with a clear #RL57 and RLT12 fitted. Can be painted. one 8mm hole for the cable. The separate, sealed, light unit
#HOU3 £28 each (£33.60 inc vat) then simply snaps into the frame. Fly lead 200mm long.
PARALLEL TWIN ROUND LAMP HOUSING Overall dimensions 170mm x 92mm x 33mm . WIRING:
Same height and width as #HOU3 but 60mm front to back WHITE - -12v earth. RED - Stop. BROWN - Tail. YELLOW -
#HOU4 £24 each (£28.80 inc vat) Indicator #RL85 £48 pair (£57.60 inc vat)
#HOU3
#HOU4
360°
VIEW
ONLINE
360°
VIEW
ONLINE
360°
VIEW
ONLINE
PRODUCTS WITH
360° THIS SYMBOL HAVE
VIEW A HIGH RESOLUTION
ONLINE
360 degree VIEW ON
OUR ONLINE SHOP
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 243
LED REAR LIGHTS 73mm DIAMETER .'E4' Marked
Super-bright LED lamps. Surface mounting. Supplied with
foam gasket. 150mm flyleads and fitted waterproof plugs.
Two 4.5mm mounting holes at 53mm centres.
Maximum diameter 73mm. Front to back 39mm.
CLEAR STOP/TAIL (3 pin) #RL92 £ 34 pair (£40.80 inc vat)
RED STOP/TAIL (3 pin) #RL93 £34 pair (£40.80 inc vat)
REAR INDICATOR AMBER #RL90 £34 pair (£40.80 inc vat)
FRONT INDICATOR CLEAR #RL91 £34 pair (£40.80 inc vat)
FRONT SIDELIGHT CLEAR #RL94 £34 pair (£40.80 inc vat)
Page 244 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
95mm LED STOP / TAIL / INDICATOR 'E4' Marked. 95mm LED REVERSE AND REAR FOG COMBO
Clear Indicator lens Red Stop/Tail. Ultra bright LED combo ’E4’ Marked. 2 function rear light. Either bond them in or
for plinth or surface mounting or fitting in a 90mm hole. make a simple bracket to hold them in place. You can even
Total thickness 33mm. Waterproof housing and cable gland. surface mount them using the three M5 studs on a 70mm
Three M5 x 12mm mounting studs with nuts and washers. P.C.D.. Super bright LED’s. 30mm long flylead. Wiring colour
300mm fly lead. #RL86 £90 pair (£108 inc vat) codes on rear of lamp.
#RL86RRF £48 each (£57.60 inc vat)
360°
VIEW
ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 245
LED STOP AND TAIL STRIP LIGHTS. Here's an unusual SLIMLINE LED STOP /TAIL / INDICATOR LAMP 'E9'
light. 'E'9 marked, compact strip lights with both stop and tail marked. Hidden mounting. The moulded black plastic hous-
function. You can use them in pairs on each side of the car ing is surface-mounted to your panel and the LED lamp unit
or as a single, third light in the centre. Pre-wired with three, just snaps into it. Maximum overall dimensions 200mm (8") x
400mm fly leads. Supplied with a removable white silicone 50mm (2") x 28mm deep (1.12") 380mm pre-wired fly leads.
gasket / rear cover for weatherproofing. And here's the Two 6mm mounting holes @ 160mm centres. 12 volt to 24
clever bit. They're slightly concave by just a few millimetres volt. #RL71 £30 each (£36.00 inc vat)
so that, as you screw them in place they seal in the middle
first then at the ends as you tighten the screws. Nice.
All 24mm wide. 5mm front projection. 18mm overall depth.
Two lengths :
237mm long Two 4mm fixing holes at 214mm centes.
Fits in a cut-out 202mm x 18mm.
380mm long. Two 4mm fixing holes at 360mm centes.
Fits in a cutout 347mm x 18mm.
237mm STOP ONLY #LEDSTOP237 £15 each (£18 inc vat)
237mm STOP/TAIL #LEDST237 £15 each (£18 inc vat)
237mm INDICATOR #LEDIND237 £15 each (£18 inc vat)
237mm REVERSE #LEDREV237 £15 each (£18 inc vat)
380mm STOP/TAIL. #LEDST380. £22 each (£26.40 inc vat)
380mm INDICATOR #LEDIND380 £22 each (£26.40 inc vat)
380mm REVERSE #LEDREV380 £22 each (£26.40 inc vat)
360°
VIEW
WIRING: Brown - Tail, Red - Stop, Yellow - Indicator, White - Earth, Black - +ve ONLINE
Page 246 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
COMPACT LED REAR LAMPS All only 133mm (5¼") x COMPACT LED REAR LAMPS WITH SURROUND
37mm (1½") x 25mm deep (1") 175mm pre-wired fly leads. Hidden mounting. The rubber grommet/housing presses
Hidden fixings. Fixing kit of plug inserts and screws included. into an accurately cut hole in your panel - size 36mm x
Just drill two 6.5mm holes in your panel, insert the two nylon 132.8mm (card template included with each lamp.) Note:
(rawl-type) plugs, secure the black rear housing with the two maximum panel thickness 2mm. The lamp unit is then sim-
stainless screws supplied and snap in the front light unit. ply presed into the grommet locking it all in place. Maximum
overall dimensions 145mm (5¾") x 48mm (1.9") x 21mm
deep (0.82") 175mm pre-wired fly leads. Front projection
10mm. Rear projection 9mm. 12 volt to 24 volt.
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 247
SIDE REPEATERS
THE BULB HOLDER/CONNECTORS ON MOST OF THESE
SIDE REPEATERS AMBER #SR2A or CLEAR #SR2C
(right) with amber bulbs. IVA OK. 38mm x 60mm x 12
LAMPS HAVE TWO SMALL SPADE TERMINALS. ONE METHOD
high. Fit through a 20mm hole and fix with the double sided
OF CONNECTION IS TO SOLDER WIRES DIRECTLY TO THE adhesive pad supplied. Including bulbs. £8 pair (£9.60 inc vat)
SPADES AND FILL THE CAVITY WITH A BLOB OF SILICONE.
OR YOU CAN, OF COURSE, USE A PLUG #SRPLUG.
TINY AMBER INDICATORS Ultra bright Amber LED’s. Size FLASHES
only 49mm x 29mm x 23mm high. Fix through a single 9mm AMBER
hole. ‘E11’ marked. #IN005 £28 pair (£33.60 inc vat)
LED FLASHES
AMBER
PLUG #SRPLUG
FLASHES
AMBER
OUT OF STOCK
AMBER high from panel. Press or bond into a 24mm hole. Including
bulbs. #SR4 £8 pair (£9.60 inc vat)
LED
SIDE REPEATERS AMBER TRIAGULAR
112mm x 33mm. Fits in a smaller triangular-shaped hole. PLUG #SRPLUG
Includes bulbs. #SR7 £8 pair (£9.60 inc vat)
FLASHES
AMBER
Page 248 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
2 PIN CONNECTOR PLUG FOR SIDE REPEATERS OVAL INDICATORS / SIDE REPEATERS
Supplied with 2 sizes of terminals (4 total) See side repeater 37mm x 29mm. Fits in a 21mm hole. 100mm leads with
items for fitments suitability. male bullet terminals. Foam gasket. 46mm depth behind
#SRPLUG £2.80 each (£3.36 inc vat) lens. Includes 12 volt 21 watt amber bulbs.
#IN011 £14 pair (£16.80 inc vat) 360°
VIEW
ONLINE
FLASHES
AMBER
LED
FLASHES
AMBER
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 249
MICRO LED CLEAR LENS LAMPS 28mm DIA. IVA OK. HELLA SHIELD SHAPE SIDE REPEATER KIT
'SAE DOT P2PC' marked. To mount, simply push the rubber 'E1' Marked. All you need to install these original Hella
surround through a 20mm hole in your panel then push the lamps is in the kit. Shield size 47mm x 40mm high. External
LED lamp unit into it, locking it all in place. Diameter 28mm. front projection 15mm. Maximum rear projection 65mm (not
Front projection 8mm. Rear projection (not including wire) including wires). Press into a 26mm hole. 5 watt amber
11mm. Maximum panel thickness 5mm. 150mm flylead. capless bulbs.and holders with 1/4" male spade terminals.
12 volt. Chrome Bezels available separately. Fitting kit includes: 4 Female spade crimp terminals,
CLEAR LENS WHITE LIGHT (front side) #FM1 4 Scotchloc connectors, 400mm PVC cable sleeving,
CLEAR LENS RED LIGHT (rear tail) #T28 6 Cable Ties, 8 Metres of wire. Weight 140 gms.
CLEAR LENS AMBER LIGHT (side repeater) #SR10C #SR12 £14 pair (£19.80 inc vat)
AMBER LENS AMBER LIGHT (side repeater) #SR10
RED LENS RED LIGHT (tail, marker) #T28R 360°
ALL £15 pair (£18 inc vat) VIEW
ONLINE
Page 250 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
CYCLE WINGS 260mm
FRONT CYCLE WINGS These
outside
nicely made GRP wings have
moulded-in mounts for our #SR10
side repeaters and #IN012 front
indicators for a very neat and IVA
compliant solution. Gloss Black
gel coat. Weight 1320 gms each
(including lights)
#CW1 £180 pair (£216 inc vat) 240mm
inside
410mm
radius
340mm
radius
135°
360°
VIEW
ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 251
STALK INDICATORS BUDGET STALK Basic stalk indicator, 12V/21W M8
mounting thread. 100mm x 40mm x 35mm. ‘E9’ Marked.
SPEAR HEAD Spear head shaped indicator lenses on BLACK #SI002B
stalk.12V/21W M8 mounting thread. 90mm x 30mm x 42mm CARBON #SI002C
‘E8’ Marked. BLACK #SI003 WHITE #SI002W All £10 pair (£12 inc vat)
CARBON EFFECT #SI004 £14 pair (£16.80 inc vat)
Page 252 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
OVAL AMBER WITH CLEAR LENS Simple but nice. RETRO CUSTOM INDICATORS We rather like these.
Clear oval lens with amber inside. Plastic body and flexible All chromed metal construction. Amber lens. Head size
rubber stalk. M10 x 1.25 mounting thread. 12V/10W. 95mm 51mm diameter x 74mm. Stem length 75mm. M10 x 25mm
x 45mm x 48. ‘E9’ Marked long mounting stud with nut and washers. 12V/21W bulbs
#SI005C £14 pair (£16.80 inc vat) included. 300mm flyleads. #SI020 £24 pair (£28.80 inc vat)
FLASHES
AMBER
LED
PINK CHROME/AMBER STALK INDICATORS
Someone must love ’em. Can be painted. IVA OK. 100mm x
40mm x 35mm. ’E9’ Marked.
#SI007 £5 pair (£6 inc vat)
Also available in WHITE SMALL LED AMBER INDICATORS ‘E4’ marked.
Can be painted. IVA OK. 100mm x 40mm x 35mm. ’ Superb quality. Mega-bright single 3 watt LED. CNC'd black
E9’ Marked. anodised, aluminium body with designed-in cooling fins.
#SI008 £5 pair (£6 inc vat) Clear frosted lens. Size only 55mm x 26mm x 21mm not
including the M8 x 18mm fixing stud. Fix through a single
8mm hole. Split nut and washer for easy installation. 550mm
flyleads incorporating an inline Transformer/rectifier (do not
cut off) #SI021 £42 pair (£50.40 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 253
SATIN BLACK BULLET STALK INDICATORS All coated CHROME BULLET STALK INDICATORS All chromed metal
metal construction. Removable amber lens. Head size construction. Removable amber lens. Head size 49mm
49mm diameter x 69mm. Stem length 16mm plus M8 x diameter x 69mm. Stem length 53mm plus M10 x 18mm
33mm long mounting stud with nut and washers. 12V/21W long mounting stud with nut and washers. 12V/21W bulbs
bulbs included. 160mm flyleads. #SI024 £24 pair (£28.80 inc vat) included. 160mm flyleads. #SI025 £24 pair (£28.80 inc vat)
360°
VIEW
ONLINE 360°
VIEW
ONLINE
53 mm
60 mm
47 mm
47 mm
PRODUCTS WITH
360° THIS SYMBOL HAVE
VIEW A HIGH RESOLUTION
WIRING INFORMATION ONLINE
360 degree VIEW ON
OUR ONLINE SHOP
IN ELECTRICAL SECTION
Page 254 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
STALK LED STOP - TAIL - INDIATOR E4 Marked This STALK LED INDIATOR E4 Marked Mega-bright. M8
is the smallest all-in-one we've found. Mega-bright. M8 mounting thread 19mm long with nut and locking washer.
mounting thread 19mm long with nut and locking washer. Rubber mount at thread end. Overall length including thread
Rubber mount at thread end. Overall length including thread 92mm. Width and depth 25mm. 350mm long flyleads with
92mm. Width and depth 25mm. 350mm long flyleads with bullet terminals. WIRING: BLACK (Earth -12V). YELLOW:
bullet terminals. Weight 85gms. (Indicator Live +12V). Weight 80gms.
360°
WIRING: BLUE (Indicator +12v). WHITE (Indicator -12V). #SI029 £35 pair (£42 inc vat) VIEW
ONLINE
YELLOW (Rear tail Light +12v). RED (Rear Stop Light
+12v). BLACK (Earth -12V). #SI030 £45 pair (£54 inc vat)
360°
VIEW
ONLINE
WIRING INFORMATION,
CABLE, SLEEVING AND REMEMBER, THE ONLINE, DOWNLOAD VERSION
TOOLS IN OF THIS CATALOGUE IS REGULARLY UPDATED
SO, GO TO www.cbsonline.co.uk
ELECTRICAL SECTION
TO CHECK OUT THE LATEST ISSUE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 255
3rd BRAKE LIGHTS SHROUDED BRAKE LIGHT
Black ABS body with red lens. 12 volt 21 watt bulb included.
For mounting to a parcel shelf or direct to a horizontal
SHORT LED STOP LIGHT
14 LED additional brake light. Only 138mm long x 28mm boot lid or tail moulding Simple two wire connection. Can
high. Simple mounting at any angle to parcel shelf or rear be mounted with screws or double sided adhesive pad or
window with self-adhesive pads on swivelling feet at each Velcro hook pad (supplied) Size 200mm x 100mm x 36mm.
end. Straightforward connection into your existing wiring - #LEDST3 £9.50 (£11.40 inc vat)
just 2 wires. 3 mtr cable length. #LEDST5 £7.50 (£9 inc vat)
TEMPORARILY
OUT OF STOCK
28 LED BRAKE LIGHT Can be mounted to a roll-over LED LIGHTS HAVE LIVE AND EARTH WIRES AND MUST
bar or moulded into a wing, spoiler or any part of your BE WIRED WITH THE CORRECT POLARITY
bodywork. Simple two wire connection.
Size 235mm x 28mm x 14mm. #LEDST1 £8.50 (£10.20 inc vat)
360°
VIEW
ONLINE
Page 256 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
HELLA LED STRIP THIRD BRAKE LIGHT An excellent VALUE COMPOSITE DIGITAL CALIPER
quality, genuine Hella product. Lens size 258mm x 26mm. Here's a combination of value and accuracy that's hard to
Fits in a rectangular hole 215mm x 20mm. Two 4.2mm beat. Yup - plastic jaws and an easy-to-read LCD digital
fixing holes at 236mm centres. Maximum rear projection display that will measure from 0 to 150mm and has an
22mm (not including cable). Fixing screws and closure accuracy of 0.1 mm (four thousandths of an inch). You can
caps included. 2.4mtrs of cable attached and 2 Scotchlock switch from Metric to Imperial with the press of a button and
connectors included. Weight 122 gms. set the readout to zero anywhere on the scale. Supplied in a
RED #LEDST258R £32 each (£38.40 inc vat) hard plastic case.#DCABS £8.50 (£10.20 inc vat)
360°
VIEW
ONLINE
360°
VIEW
ONLINE
HEAVY DUTY
SELF ADHESIVE
VELCRO
50mm wide Hook &
loop strips. Peel-off
backing.
#VELSA £5.50 mtr
(both parts)
(£6.60 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 259
NEW IVA REAR FOG RULES In June 2013 the rules for HELLA COMPACT REAR FOG #FL10
switching on and off your Rear Fog Lights changed. HELLA COMPACT REVERSE #REVL10
Now, the Rear Fog lamps must only be lit when the Dipped These original "E17', 'F' and 'R' marked Hella lamps offer
Beam, Main Beam or Front Fog lamps are lit. The Rear compact size and great quality. Lens size just 106mm x
Fog Lamps may continue to operate until the other lights 45mm x 16mm deep. Overall depth 70mm. Two 5mm holes
are switched off. The rear fog lamps must then remain off, through casing at 72mm centres. Can be bracket mounted
even if the other lights are switched on again, until they are below bumper or bonded into a 107mm x 45mm hole in your
deliberately switched on again. rear panel. Rubber grommet in rear casing for wires. Accepts
This is to prevent people driving off to work in the morning 21 watt bayonet bulb (not supplied). Weight 112gms.
with the rear fog lights glaring after forgetting to switch them £10 each (£12 inc vat)
off the foggy evening before.
Just follow the instructions and connect the four wires of
this simple little module into your lighting circuit and you'll
comply. Job done.
Supply voltage: +9v to +14 v dc.
Circuit idle current: 3 to 5 ma.
Maximum switched load: 2 Amps 1 x 21 watt bulb)
Case size: 40mm x 30mm x 20mm.
#RFLATCH £30 (£36 inc vat)
GIFT VOUCHERS
GREAT FOR CHRISTMAS AND BIRTHDAYS. JUST
ORDER THEM AND PAY ON YOUR CARD AND WE’LL POST THEM FREE OF CHARGE.
THEY CAN BE USED AGAINST ANY PURCHASE
FROM THIS CATALOGUE.
Page 260 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
BRACKET MOUNTREAR FOG #FL4 'E3' & 'F' marked. STAINLESS STEEL REVERSE #REVL6
BRACK MOUNTREVERSE #REVL4 STAINLESS STEEL REAR FOG #FL6
'E3' marked. Bracket mount 86mm wide x 95 high including Hollow bolt mount. Size113mm x 55mm high 99mm includ-
bracket x 50mm deep. Easy mount. With 12 Volt 21 Watt ing bolt) x 72mm front to back Stainless casing with glass
bulb. £7 each (£8.40 inc vat) lens. 10mm bolt with spherical joint for angle adjustment.
Includes bulb. 12 volt 21 watt bulb. £28 each (£33.60 inc vat)
360°
VIEW
ONLINE
360°
VIEW
ONLINE
360°
VIEW
ONLINE
CRAFT KNIFE If there's one tool that you'll use every day
it's probably a craft knife. So, it makes sense to have a
good one. This one feels safe and substantial in your hands
because it's made from die-cast zinc alloy. It has a plated
steel blade guide and uses 8-segment snap-off replaceable
blades. Supplied with a pack of 10 carbon steel blades.
Knife length closed 155mm. Weight 150gm.
#KNIFE £5 (£6 inc vat)
Page 262 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
RAIN LIGHTS
RAIN LIGHT 65 x 106 x 22mm thick FIA approved.
Moulded ABS housing with 72 mega-bright RED LED's
fully embedded and weather-proofed. Two M5 x 14mm
RAIN LIGHT 53mm DIAMETER FIA approved. Moulded long mounting studs at 65mm centres with nuts and
ABS housing with 50 mega-bright RED LED's fully washers.100mm fly leads RED +ve, BLACK -ve. 12 volt.
embedded and weather-proofed. Two 3.5mm mounting #RAIN3 £45 (£54 inc vat)
holes at 62mm centres and one M4 threaded brass insert.
10 degree angle on mounting face. 100mm fly leads RED
+ve, BLACK -ve. 12 volt. #RAIN1 £35 (£42 inc vat)
360°
VIEW
ONLINE
NOTES
DIMENSIONS CONVERSION
CHART IN BACK PAGES
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 263
NUMBER PLATE LIGHTS STAINLESS STEEL REAR NUMBER PLATE LIGHT
‘E’ 11 marked. Beautifully made three-piece, weather-proof
lamp with pressed, polished stainless steel cover secured
REAR NUMBER PLATE LIGHTS Lightweight plastic.
‘E’ 11 marked. Including festoon bulb. Black or chrome with a stainless steel screw. 500mm long, sleeved flylead
finish. Size 110mm x 45mm with male bullet terminals. Two, M5 x 18mm long fixing studs
BLACK #RNOBK £7.50 (£9 inc vat) on rear at 87mm centres. Size 110mm x 47mm x 39mm front
CHROME #RNOCH £7.50 (£9 inc vat) 360°
VIEW
to back (not including studs). Including 2 x 12 volt, 4 watt
ONLINE bulbs. Weight 180gms.
#RNOSS £18 (£21.60 inc vat)
SURROUNDS AVAILABLE
Page 264 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
RECESS MOUNT LED NUMBER PLATE LIGHT ’E’ 2 LED REAR NUMBER PLATE LIGHT ‘E’11 marked. Six
Marked 82mm x 32mm. Mounts through a 54mm x 22mm bright white LED's in sealed-for-life housing. Fully weather-
hole. Nicely made, if a tad expensive. Sealed front and back. proof. Moulded satin black ABS casing - size 111 x 41
#RNOLED6 £16 (£19.20 inc vat) x 47mm high. 500mm long, sleeved red & black leads.
Supplied with foam rubber gasket and two M5 plated fixing
screws, nuts and washers. Two fixing holes at 86mm
centres. Single stainless screw seciuing front cover to main
lamp assembly. Weight 89gms. #RNOLED8 £14 (£16.80 inc vat)
LED
360°
VIEW
ONLINE
LED 360°
VIEW
ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 265
LED REAR NUMBER PLATE LAMP ‘E’11 marked. BLACK LED REAR NUMBER PLATE LAMP ‘E’11 marked.
Die Cast aluminium, lacquered Satin finish Aluminium. Die Cast aluminium, lacquered Black Satin finish. These
These are the nicest we’ve ever seen. Size 56 x 35 x 22mm. are the nicest we’ve ever seen. Size 56 x 30 x 21mm.
Four bright LED’s. 130mm fly leads. Two M4 screw mounting Four bright white LED’s. 130mm fly leads. Two M4 screw
from rear @ 45mm centres. #RNOLED4 £20 each (£24 inc vat) mounting from rear @ 45mm centres.
#RNOLED7 £20 each (£24 inc vat) 360°
VIEW
LED
ONLINE
360°
VIEW
ONLINE
LED
Page 266 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
POLISHED STAINLESS NUMBER PLATE / INTERIOR LED REAR NUMBER PLATE / INTERIOR LIGHT Superb,
LIGHT Two-piece, pressed stainless steel construction with tiny and bright. Ideal for discreet number plate illumination.
a white plastic lens and a 5 watt capless bulb. Size 66mm x Size 38mm x 20mm x 9mm. Supplied with angle mounting
30mm x 24mm front to back. Two, countersunk, 4mm fixing bracket, screws and double sided pads. 500mm lead.
holes @ 52mm centres. Foam gasket, stainless self-tapping #RNOLED £12 each (£14.40 inc vat)
screws and 150mm long fly-leads included. 360°
#RNO5 £6 (£7.20 inc vat) VIEW
ONLINE
LED
NUMBER PLATE BOLT LIGHTS Two chromed, threaded
pillars with Super Bright LED’s inside. Secure and illuminate
your number plate at the same time. Supplied with cable
(Red - +ve, Black -ve) and nuts. Theft-proof security fixing
and key. Body diameter 12mm x 17mm long. M6 mounting
thread x 22mm long. #NPBL £12 (£14.40 inc vat)
NOTE: DO NOT OVERTIGHTEN
SECURING NUT.
MUST BE INSULATED WHEN
FITTING TO METAL PANELS
LED
BLACK NUMBER PLATE BOLT LIGHTS Two chromed,
threaded pillars topped with satin black housings with a hex PRISMATIC LED NUMBER PLATE LAMP Six white LED’s
in the top and super-bright LED's in a cut-out in the side. and a prismatic lens that deflect the light back towards the
Secure and illuminate your number plate at the same time. mounting surface. Body size only 26mm x 29mm x 17mm.
Supplied with cable (Red - +ve, Black -ve) and nuts. Theft- Fix through a single 6mm hole. ‘E’11 marked. Use them as
proof security fixing and key. Body diameter 12mm x 17mm number plate fixing bolts or simply mount them above your
long. M6 mounting thread x 22mm long. 12 Volt. plate, pointing down.
SALE ITEM- NO RETURNS ONLY A FEW LEFT CHROME CASING #RNOLED5CH £14 each (£16.80 inc vat)
#NPBLBK £12 (£14.40 inc vat) BLACK CASING #RNOLED5BK £14 each (£16.80 inc vat)
LED
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 267
INTERIOR LIGHTS
INTERIOR LIGHT 45mm x 100mm x 20mm deep. Rock the
4 LED INTERIOR LIGHT Also suitable for rear number
plate illumination, Four bright white LED’s in a wide angle
formation. Size: 57mm x 15mm x 14mm high. Double sided
lens to turn on/off or can be switched with your door courtesy adhesive attached. 900mm cable. #LEDINT £8 (£9.60 inc vat)
switches. Just cut a hole 88mm x 30mm, install the frame
and press in the light. 7 Watt festoon bulb included.
#INTLT £12 (£14.40 inc vat)
LED
DOOR SWITCH
+12v POS
Page 268 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
INTERIOR LIGHT Here's a neat little lamp that comes CHROME LED INTERIOR LIGHT Stylish 12 volt interior
complete with a 12 volt, 5 Watt festoon bulb. Lens size light made from chromed plastic. Pre-wired with 100mm fly
30mm x 55mm. Fits in a hole 27mm x 48mm. Rear leads. Chrome end covers snap off to reveal two 3mm fixing
projection 20mm. Front projection 4mm. Two 1/4" male holes at 66mm centres. Frosted effect plastic lens cover.
spade terminal connections. No switch on this light. #LEDINT2 £12 (£14.40 inc vat)
Weight 20 gms. #INTLT2 £5 (£6 inc vat)
LED
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 269
LED INTERIOR LIGHT ALL PURPOSE LED STRIP LAMP Size 175mm x 25mm.
This discreet little lamp has a row if hidden LED's that 20mm overall depth. 12mm behind mounting face. Fit into a
illuminate and reflect through the clear lens. It has two 3mm hole 145mm x 16mm. Two hole fixing. White rubber sealing
mounting holes at 67mm centres, hidden behind a snap- gasket. Simple two wire connection. Ideal for Rear Number
on white plastic cover. Size 86mm x 33mm x 11mm thick. Plate, Interior light or Side Marker.
#LEDINT3 £16 each (£19.20 inc vat) WHITE 145mm #APLED £12 (£14.40 inc vat)
RED 145mm #APLEDR £12 (£14.40 inc vat)
LED
360°
VIEW
ONLINE
LED REAR NUMBER PLATE / INTERIOR LIGHT Superb,
tiny and bright. Ideal for discreet number plate illumination.
Size 38mm x 20mm x 9mm. Supplied with angle mounting
bracket, screws and double sided pads. 500mm lead.
#RNOLED £12 each (£14.40 inc vat)
LED
STEPPED HOLE CUTTER 4mm to 32mm in 2mm steps.
With a little light oil, these tools will cut clean and accurate
holes in almost any sheet material - Aluminium, Plastic,
Glassfibre, Wood, Brass, Steel. Use slower drill speed the
larger the size hole. #STEP6 £16 (£19.20 inc vat)
Page 270 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
500mm FLEXIBLE STICK-ON WHITE LED STRIP 500mm RED OR AMBER FLEXIBLE STICK-ON LED STRIP
Great for daytime running lights, interior lights, number plate Great for additional side lights or indicator lights - or even just
lights, glove box lights etc. Supplied as a strip Only 10mm for decoration, interior lights or glove box lights etc. Supplied
wide and 2mm thick. Bright white LEDs are embedded as a strip Only 8mm wide and 3mm thick. Bright LEDs are
every 17mm. Every 50mm (2") there is a cutting line where embedded every 17mm. Every 50mm (2") there is a cutting
you can divide the strip with a pair of scissors. So, you can line where you can divide the strip with a pair of scissors.
make your light any length you like So, you can make your light any length you like provided it's a
provided it's a multiple of 50mm (2"). multiple of 50mm (2"). At each end of each strip that you cut
At each end of each strip that you are two tinned solder points. Just knife away the clear plastic
cut are two tinned solder points. Just film from either end with a sharp blade and solder on your two
knife away the clear plastic film at wires. Connect a 12 volt supply of the correct + and - polarity
either end and solder on your two (it'll only work one way) and there's your light. Peel off the
wires. Connect a 12 volt supply of the backing and the strong, 3M adhesive will stick it securely in
correct positive and negative polarity place. Both colours can be supplied with the beam direction
(it'll only work one way) and there's shining either tangential to the strip face or shining directly
your light. Peel off the backing and from the edge - in-line, across the strip. Strong, 3M adhesive
the strong, 3M adhesive will stick it with peel-off backing.
securely in place.
#LEDSTRIPW £15 (£18 inc vat)
LIGHT DIRECTION
CUTTING LINE LED
& SOLDERING
TABS
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 271
REFLECTORS 29mm ROUND REFLECTORS 7mm thick with self-
adhesive backing pad. On black surround.
IVA OK 65mm ROUND REFLECTORS 8mm thick with self- #RR29 £2 pair (£2.40 inc vat)
adhesive backing pad. Radiused edge on black surround for
IVA compliance. #RIVA1 £6 pair (£7.20 inc vat)
Page 272 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
INSPECTION LAMPS LED INSPECTION LAMP Rechargeable, cordless, compact
lamp. 185mm x 55mm x 30mm. 15 high-intensity LED’s.
INSPECTION LAMP 12V 50 Watt heavy duty plastic case ON/OFF switch, charging port and belt hook. Mains charger.
with hanging hook and on/off switch. 12 Volt ES bulb #INSP4 £35 (£42 inc vat)
included. Crocodile clips and cigarette lighter plug on
4 metre cable. #INSP1 £7.50 (£9 inc vat)
FLUORESCENT LEAD LAMP 12 Volt 8 Watt Tube. 4 LED PEN TORCH A bright white LED, two batteries, a
metres of cable with crocodile clips and cigarette lighter pocket clip and an on/off switch on the end and only 145mm
plug. Folding floor stand and hanging hook included. long. Great quality. #LEDPEN £10 (£12 Inc vat)
#INSP2 £6 (£7.20 Inc vat)
GREAT ONLINE
SHIPPING
DEALS
IF YOU ORDER ONLINE,
COURIER DELIVERY TO
UK MAINLAND
360°
IS ONLY £6 + vat VIEW
ONLINE
or
FREE
IF YOU SPEND OVER
£100 (not inc. vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 273
LED RECHARGEABLE INSPECTION LAMP AND NOW!! AN EVEN BETTER, AFFORDABLE
Latest generation, heavy duty, rubber, multi-function work ‘PROPER’ CRIMPING TOOL We are able to sell this
lamp. Ultra-bright, 3 Watt LED strip (470 lumens) with superb tool at half the price of other suppliers and even
wide-angle lens. and 1 watt LED torch (85 lumens) on the throw in 180 assorted spade and bullet terminals and plastic
end. There are three powerful magnets including one in storage case. It will crimp all industrial quality ‘F’ crimp open
the swivelling base and two fold-out hooks so the mounting barrel spade and receptacle terminals between 0.5mm² and
options are endless. It is supplied with both a mains charger 6mm². The jaws are hardened steel and the geared, ratchet
and 12 volt car charger. Lithium-ion batteries. 5 hour charge action makes light work of even the heaviest crimp. Crimping
time and 3 hour operating time. Size 255mm x 55mm x pressure is adjustable and the jaws will only open when the
45mm. Weight 505gms. #INSP6 £50 (£60 inc vat) 360°
pre-set crimp pressure is achieved, giving consistent crimp
VIEW
ONLINE quality. However, for one-off or unusual sizes, the full crimp
and release function can be disengaged for full manual
control of the crimp pressure. The tool also includes a set of
very clever, moulded jigs that locate along-side the jaws to
help you make the perfectly alignment crimp. Weight 1 kg.
Terminal selection includes:
30 x 3mm (⅛") Male spades & 30 x 3mm (⅛") Female
spades,
30 x 6mm (¼") Male spades and 30 x 6mm (¼") Female
spades,
30 x 4mm Male bullet and 30 x 4mm Female bullet.
#CRPTL3 £38 (£45.60 inc vat)
HEADLAMP PLUG
Pre-wired plug for 2 pin
H7 bulb.
Yellow & Blue leads
120mm long.
#HLPLG3
£2.50 each (£3 inc vat)
Page 274 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
BULBS 1.
ALL BULBS 12 VOLT
RED STOP/TAIL 21W / 5W offset bayonet
15mm CAP
15mm CAP
pins #BULB1 £1 each (£1.20 inc vat)
8 2. RED 21 W #BULB2 £1 each (£1.20 inc vat)
1
3. AMBER 21W #BULB3 £1 each (£1.20 inc vat)
15mm CAP
4. CLEAR 21W #BULB4 £1 each (£1.20 inc vat)
15mm CAP
9 5. CLEAR STOP/TAIL 21W/5W staggered
bayonet pins #BULB5 £1 each (£1.20 inc vat)
2
6. H7 55W #BULB6 £3 each (£3.60 inc vat)
15mm CAP
7. H4 60/55W #BULB7 £2.50 each (£3 inc vat)
10
15mm CAP 8. AMBER 23W #BULB8 £1 each (£1.20 inc vat)
3 9. CLEAR 10W #BULB9 £0.70 each (£0.84 inc vat)
11 10. CLEAR 5W 15mm dia. #BULB10
£1 each (£1.20 inc vat)
15mm CAP
12 11. FESTOON 21W 43mm long 14mm dia.
4 #BULB11 £1 each (£1.20 inc vat)
13 12. FESTOON 5W 38mm long 10mm dia.
#BULB12 £0.70 each (£0.84 inc vat)
15mm CAP 14 13. AMBER 5W CAPLESS #BULB13
£0.70 each (£0.84 inc vat)
5
15 14. CLEAR 5W CAPLESS #BULB14
9mm CAP £0.70 each (£0.84 inc vat)
LED BULBS
PRODUCTS WITH
Direct 360° THIS SYMBOL HAVE
replacements VIEW A HIGH RESOLUTION
for regular ONLINE
bulbs. UK 360 degree VIEW ON
made. 12 volt. OUR ONLINE SHOP
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 275
BULB & FUSE PACK 18 x 12 volt bulbs and 12 x blade- SELF-ADHESIVE CLIPS Quick and simple fixing of
type fuses #BULBPAK £6 (£7.20 inc vat) small wires and pipes. White plastic-coated steel with self
adhesive backing pads. Just bend up the tab, lay on your
wires and bend it down again. Size 20mm x 30mm
#SAPAD £4 Pack of 50 (£4.80 inc vat)
BULB HOLDERS
1. For single contact 9mm bulb caps. #BH1 £1.50 (£1.80 inc vat)
2. For single filament, single contact 15mm diameter bulb
SCRATCH REPAIR PEN FOR
cap. #BH2 £2 (£2.40 inc vat)
CLEAR TOP COAT
3. For twin contact 15mm bulb cap with non-offset bayonet
If you have a scratch in your top,
pins. #BH3 £2 (£2.40 inc vat)
lacquer coat that hasn't reached
4. For twin contact 15mm bulb cap with offset bayonet pins.
through to the colour below, here's
#BH4 £2 (£2.40 inc vat)
a simple repair gadget. In truth, it
won't make it invisible but it'll seal and
3 protect what's beneath. That said, with
some skilful rubbing down with, say
1000 grit wet and dry and a gentle
1 2 4 re-polish you may be the only one who
knows it's there. Full instructions on
the pack. #SRS £9 (£10.80 inc vat)
Page 276 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
MIRRORS CARBON FIBRE EFFECT MIRRORS Beautifully sculptured
aerodynamic moulded ABS
body. Overall length 260mm.
IVA HEADS - UP Convex glass maximum size
Information from Revision 1 of the VOSA IVA MANUAL 85mm x 133mm. 2 x 6mm
1. The vehicle must have an offside exterior mirror fitted. holes @ 40mm pitch for
2. An interior mirror must be fitted bolt fixing on base. Swivel
3. The vehicle must have a nearside exterior mirror fitted if the interior joint on inboard end of arm.
rear view mirror gives no view to the rear or is less than 70% light
transmittance. If the interior rear view mirror does not provide any Spherical ball joint on body.
rearward vision then it’s presence shall not be required. Arm and mount is die-cast
4. All obligatory mirrors must be securely mounted to the vehicle to aluminium.
ensure that the field of view does not change or the view cannot be #M08CA £45 pair (£54 inc vat)
misinterpreted due to vibration..
5. All mirrors must be adjustable.
6. All mirrors must have an acceptable approval marking or have
equivalent characteristics to a mirror approved for use on a vehicle of
the same category. (CBS Note: Mirrors do not have to be necessarily ‘E’
marked.) The reflective surface must be encased in a protective housing. ‘E 11’ MARKED
Surfaces contactable by a 165mm diameter sphere (interior) or a 100mm
diameter sphere (exterior) must have a 2.5mm radius except for fixing
holes less than 12mm wide. 360°
VIEW
7. Except for mirrors fitted to left hand drive vehicles or those that do not ONLINE
protrude beyond the extreme outer edge of the vehicle, the nearside and
offside mirrors must be able to rotate inwards towards the vehicle when a
force of 10kg is applied to the extreme outer edge from both the front and
rear and have an axis of rotation within 50mm of the mounting surface.
8. An interior mirror must be a minimum of 40mm high by 80mm long.
9. An exterior mirror must be a minimum of 40mm high and 70mm long
and be able to incorporate a measurement parallel to the height of the
rectangle at least 70mm in length within the lens.
10. The interior mirror must be adjustable from the normal driving position.
11. The obligatory offside mirror fitted to a vehicle with a right hand
or central driving position must be adjustable from the driving seat.
Alternatively, if knocked out of alignment, it must be capable of being
returned to its former position without the need for adjustment. LARGE STALK MIRROR Nice sturdy stalk mirror. 300mm
12. An obligatory mirror must provide the required field of view (see VOSA end to end. 12mm diameter chromed steel shaft with M10 x
manual) 1.25 thread and lock nut. Ball joint at mirror body. Stalk can
BLACK MIRRORS Friction swivel mount. Spherical ball be rotated for either horizontal of vertical mounting. Mirror
joint on body. Moulded ABS. Arm and mount are diecast body chromed plastic size 144mm x 90mm. Convex glass.
aluminium. Rubber boot. Overall length 260mm. Convex #M17CH £26 pair (£31.20 inc vat)
glass maximum size 76mm x 118mm. 2 x M6 x 20mm 360°
VIEW
ONLINE
long stud fixings @ 30mm centres on arm. Supplied with
a wedge-shaped rubber washer for additional 360°
TE
VIEW
mounting versatility. #M07BK £35 pair (£42 inc vat) ONLINE
OU MPO
T O RA
‘E 11’ MARKED
F S RI
IVA OK TO LY
CK
Here’s one (without the rubber boot) fitted to a Vindicator.
The owner said, ‘I’ve tried loads of mirrors but finally, I’m
able to see clearly what’s behind me’.
‘E 4’ MARKED
360°
VIEW
ONLINE
360°
IVA OK
VIEW
ONLINE
‘E 4’ MARKED
CHROME WITH CARBON PANEL
As above #M11CB £30 pair (£36 inc vat)
‘E 4’ MARKED
360°
VIEW
ONLINE
IVA OK
SHORT STALK
HORIZ MOUNT
BLACK
LONG STALK
CARBON
SHORT STALK
UNIVERSAL MIRRORS Flexible ball & socket adjustment
with rubber bellows shroud. O/A length 200mm. Glass 120mm
SMALL ROUND STALK MIRROR x 75mm. Base 110mm x 35mm. 2 Screw fixing.
Chrome body and stalk with single M8 thread fixing. 80mm Much of the mounting base can be cut away if required leaving
Dia. Convex glass. Maximum overall length 190mm a circular mount smaller than the bellows (below right).
#M14RD £12 pair (£14.40 inc vat) Use rubber protectant regularly on bellows.
WHITE #M04WH £12 pair (£14.40 inc vat)
360°
VIEW
RED #M04RD £12 pair (£14.40 inc vat)
ONLINE
IVA OK
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 279
BLACK UNIVERSAL MIRRORS Replacement for our STAINLESS AND CHROME WING OR DOOR MIRROR
popular #M04BK. Flexible ball & socket adjustment with PAIR The mirror housing is stainless steel and is mounted
rubber bellows shroud. O/A length 200mm. Glass 127mm to the Chromed, diecast stem through a ball joint which has
x 75mm. Base 125mm x 35mm. 2 Screw fixing in base adjustable tension. The stem base has a rubber gasket with
between 50mm and 90mm centres. a footprint of 32mm x 43mm. The base has a single M8
SATIN BLACK #M04BK2 £16 pair (£19.20 inc vat) mounting stud 22mm long. Nut and washer supplied. Mirror
head is 116mm diameter. SUPPLIED AS A PAIR - ONE
360°
VIEW LEFT HAND AND ONE RIGHT HAND. Weight 220 gms.
ONLINE
each. #M23 £22 Pair (£26.40 inc vat)
360°
VIEW
ONLINE
PLASTIC PRIMER
Superb white primer for rigid
plastics. Adjustable fan nozzle BLIND SPOT MIRROR If you have large mirrors with room
500ml. for these little domed mirrors, they could save you a little
Great initial protection layer embarrasment at the least. Size 52mm diameter x 8mm
for all surfaces. thick with a peel-off self-adhesive pad on the back. Weight
#PLASPRI £8 (£9.60 inc vat) 27gms. #BSMIR £2 (£2.40 inc vat)
Page 280 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
STAINLESS AND CHROME WING OR DOOR MIRROR STAINLESS AND CHROME WING OR DOOR MIRROR
PAIR IVA OK (but not 'E' Marked) The mirror housing is PAIR The Convex mirror housing is stainless steel and is
stainless steel and is mounted to the Chromed, diecast base mounted to the Chromed, diecast stem with a ball joint at
through a ball joint which has adjustable tension. The mirror the head.The stem base has a rubber gasket with a footprint
is supplied with a choice of two moulded mounting plinths - of 23mm x 62mm. The base has a single M8 mounting stud
one flat and one angled. Mirror head size 145mm x 92mm. 17mm long. Nut and washer supplied. Mirror head is 112mm
Plinth footprint 37mm x 89mm. SUPPLIED AS A PAIR - ONE diameter. Maximum overall end to end length 160mm.
LEFT HAND AND ONE RIGHT HAND. Weight 298 gms. Weight 440 gms.
each. #M24 £44 Pair (£52.80 inc vat) SUPPLIED AS A PAIR - ONE LEFT HAND AND ONE RIGHT
HAND. #M25 £32 Pair (£38.40 inc vat)
360°
VIEW
ONLINE
160mm
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 281
GT MIRROR Here's a stylish, period mirror made from CHROME PEDESTAL MIRROR Tough, chromed plastic
moulded plastic. 160mm high from base to top of glass. housing for flat glass - size 135mm x 98mm. Base gasket
Glass diameter 104mm. Base size 90mm x 30mm with a footprint 152mm x 31mm. Base mounting plate has 2 screw
single M8 bolt fixing. Loosen the single pozi screw in the fixing Through rubber mounting gasket. Will fit existing hole
base and the stem can be rocked left and right on the base centres between 35mm and 120mm. Chromed, diacast alloy
up to 180 degrees. Loosen the glass housing by rotating it pedestal has single screw fixing to base plate. 30 degrees
anticlockwise and it can be angled in relation to the head. angular glass movement. #M12PD £20 pair (£24 inc vat)
Flat glass. #M19BK £12 pair (£14.40 inc vat)
U P DAT E D
TE S P E C I F I C AT I O N
360°
VIEW
OU MPO
ONLINE
T O RA
F S RI
TO LY
CK
360°
VIEW
ONLINE
360°
VIEW
ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 283
RACE STYLE STALK MIRROR 190mm maximum length
corner to end of stalk. Moulded plastic body size 116mm
x 58mm x 52mm front to back. Convex glass size 110mm
BULLET MIRRORS
CLASSIC ALUMINIUM
x 50mm. Aluminium stem with spherical swivel and M6 BULLET MIRROR
threaded fixing stud. Not handed - suitable for left or right Superb quality.
mounting. Single M8 stud fixing.
SATIN BLACK #M18BK £17 each (£20.40 inc vat) Flat glass 100mm dia.
CARBON EFFECT #M18CA £17 each (£20.40 inc vat) Base size 60 x 20mm.
#M15BA
360° £16 each (£19.20 Inc vat)
VIEW
ONLINE
360°
VIEW
ONLINE
360°
VIEW
ONLINE
Page 284 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
INTERIOR MIRRORS TIP: IF YOU’RE FIXING A MIRROR WITH A PAD OR ADHESIVE, CLEAN
THE AREA OF SCREEN AND MIRROR BASE WITH ACETONE OR SOL-
VENT. IN COLD CONDITIONS WARM UP THE SCREEN AND MIRROR
INTERIOR DIPPING MIRROR E11 marked. Self adhesive. BASE WITH A HAIR DRIER. BREATH VAPOUR CAN CONDENSE ON
Frame size 196mm x 65mm #MINT3 £12 (£14.40 inc vat) THE GLASS AND PREVENT A SUCCESSFUL BOND
IVA OK
INTERIOR DIPPING MIRROR IVA compliant. Slightly larger
than our MINT3. Self adhesive double-sided pad included.
Frame size 230mm x 70mm. #MINT4 £10 (£12 inc vat)
IVA OK
360°
VIEW
ONLINE
INTERIOR DIPPING MIRROR Forged alloy stalk with ball
joint at both ends. 2 screw fixing @ 34mm centres. Can be
mounted at top of windscreen frame. Plastic construction
with leather-grain texture finish. 80mm stalk.
NOTE: Do not overtighten fixings. #MINTST £10 (£12 inc vat)
360°
VIEW
ONLINE
IVA OK
INTERIOR DIPPING MIRROR Add a little bling to your
cockpit with this chromed version of our most popular IVAOK
interior mirror. E11 marked. Self adhesive. Frame size
196mm x 65mm #MINT5CH £14 (£16.80 inc vat) SLIM INTERIOR MIRROR Moulded black ABS housing and
die-cast stem. Convex glass size 208mm x 55mm.
Two 5mm fixing holes at 31mm centres.
#MINT6 £7 each (£8.40 inc vat)
360°
VIEW
360° ONLINE
VIEW
ONLINE
100mm
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 285
INTERIOR PEDESTAL MIRROR INTERIOR SCREEN MOUNT MIRROR Chrome and Stain-
Chrome and Stainless construction. Flat glass size 147mm less construc-
x 55mm (5¾" x 2¼"). Overall height from base to top tion. Flat glass
100mm (4"). 2 x 5mm countersunk fixing holes 40mm apart. size 147mm x
Spherical adjustment on stalk. #MINTCHR £18 (£21.60 inc vat) 55mm (5¾" x
2¼"). Overall
height from
base to top
100mm (4").
Double-sided
adhesive pad
fixing. Spherical
adjustment on 360°
VIEW
ONLINE
stalk.
#MICHSA £18
(£21.60 inc vat)
360°
VIEW
ONLINE
INTERIOR SCREEN MOUNT MIRROR Chrome and Stain-
less construc-
tion. Flat glass
size 147mm x
55mm (5¾" x
2¼"). Overall
height from base
to top 100mm
(4"). Cam-
operated suction
fitting. Spherical
adjustment on
STALK LEANS TO stalk. 360°
INTERIOR MIRROR
ADHESIVE
Tough Acrylic adhesive
with Primer and full in-
RUBBER ’U’ CHANNEL Can be glued on with our structions. Cures in 1 to
Polyurethane or Contact Adhesive. 2 minutes. Strong bond
10 x 5mm for 2mm panels #TRMU2 £2 mtr (£2.40 inc vat) in 10 minutes.
13 x 7mm for 3mm panels #TRMU3 £2.25 mtr (£2.70 inc vat) #MINTAD £3 (£3.60 inc vat)
13 10
7 5
Page 286 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
INTERIOR MIRROR Suction fitting. Tough, plastic INTERIOR MIRROR SINGLE STUD MOUNTING
construction. Flat glass size 155mm x 65mm (6" x 2½"). Satin black moulded plastic body size 116mm x 58mm x
Cam - operated vacuum suction pad for fixing to glass 52mm front to back. Glass size 110mm x 50mm. Aluminium
windscreen. #MINTSUC £6 (£7.20 inc vat) stem with spherical swivel. Available either as standard or
with rubber edge (IVA OK.)138mm (from dash top to top of
360°
VIEW
ONLINE
housing.) Spherical swivel stem base and angled mount.
Single M6 threaded stud base fixing.
STANDARD #MINTR1 £18 each (£21.60 inc vat)
IVA OK #MINTR2 £25 each (£30 inc vat)
360°
VIEW 360°
ONLINE VIEW
ONLINE
STANDARD
IVA OK
TELESCOPIC INTERIOR MIRROR Stainless steel mirror
housing - size 130mm x 55mm. Base footprint 20mm x INTERIOR MIRROR WITH DISC BASE 135mm overall
50mm with two countersunk 6mm holes at 30mm centres. height. Moulded plastic body size 116mm x 58mm x 52mm
Adjustable height between 120mm and 170mm. Lean angle front to back. Convex glass size 110mm x 50mm. Aluminium
25 degrees. Weight 205 gms. #MINTTEL £22 (£26.40 inc vat) stem with spherical swivel and 45mm diameter base with 3
5mm fixing holes on a 38mm PCD. Two versions available
as standard (shown below) or with rubber edge (IVA OK.)
SATIN BLACK #M5BK £15 each (£18 inc vat)
SATIN BLACK IVAOK #M5BKIVA £22 each (£26.40 inc vat)
CARBON EFFECT #M5CA £17 each (£20.40 inc vat)
CARBON EFFECT IVAOK #M5CAIVA £24 each (£28.80 inc vat)
360°
VIEW
ONLINE
VERY WIDE
ANGLE CONVEX
GLASS
360°
VIEW
ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 287
CUSTOMERS MIRROR INSTALLATIONS
M11TB
Foreman Mk4
MIALW
M17CH
Cobra
Nostalgia
'C'Type
M17CH
Robin Hood
M07BK
Vindicator
Edge Devil
MIALW
Manta Ray
M17CH
IMPERIAL
Page 288 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
SEAT BELTS
SABELT HARNESSES ALL IVA OK
From the worlds No1 manufacturer. Made in Italy for Ferrari,
Jaguar, Minardi, Subaru and many others. Worn and trusted
by many Formula 1 drivers. Bolt-in, 'E'2 approved,
CLUBMAN harnesses have 50mm straps and 70mm
abdominal reinforcement webs. Easy, smooth adjustment
and snap-in buckle with push-button release. Available in
SHORT for most kits including Sevens, Fury, Cobra etc.
LONG for saloons and cars with further rearward fixing
points. Weight: Short 1289 gms. Long 1500 gms.
RED SHORT #SABRS RED LONG #SABRL
BLUE SHORT #SABBUS BLUE LONG #SABBUL
SILVER SHORT #SABSS SILVER LONG #SABSL
BLACK SHORT #SABBKS BLACK LONG #SABBKL
ALL £55 each (£66 inc vat)
ALL BOLT-IN
IVA FIXINGS
OK
VAT 20%
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 289
SEAT BELT FIXING KIT A selection of bolts (High tensile,
grade 8), washers and spacers to suit most retractable and
static seat belts (check kit contents are adequate for your
installation).
All threads 7/16 unf. (bolts from left to right)
1 x Hex head bolt @ 37mm thread length.
1 x Hex head bolt with integral washer and 7mm long x
13mm diameter plain shaft and 27mm thread length
1 x Thin hex head bolt with 25mm thread length
1 x Hex head bolt @ 20mm thread length
1 x 19mm diameter spacer @ 19mm long
1 x 19mm diameter spacer @ 14mm long
1 x 19mm diameter spacer @ 5mm long
1 x 13.3mm diameter sleeve @ 7mm long
2 x wavy friction washers.
Sorry, we cannot split or add to packs.
#SBFIXK £14 each (£16.60 inc vat)
ALL BLACK LONG (no logos) #SALLBKL £55 each (£66 inc vat) HARNESS EYE BOLT & MOUNT KIT Four high tensile
(8.8) plated
eyebolts with
7/16" x 22mm
long threads.
Four plated steel
backing plates
52mm x 25mm x
6mm thick. Tapped
7/16" UNF. Each
plate has a drilled
6.4mm hole for
mounting the plate.
#EBK £14 (£16.80
inc vat)
EYEBOLT Strong,
forged eyebolt. Heavy
gold colour plating. 7/16"
UNF thread 15.4mm
hole in eyebolt.
22mm thread.
#EB71622
£3 each (£3.60 inc vat)
32mm thread.
#EB71632
£4 each (£4.80 inc vat)
Page 290 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
4 POINT HARNESS CE marked.
Bolt-in fixing. Single button release.
HARNESS MOUNTING PLATE Plated steel backing plate Shoulder straps maximum length
52mm x 25mm x 6mm thick. Tapped 7/16" UNF. Each plate 95cm. Waist straps maximum length
has a drilled 6.4mm hole for mounting the plate. 60cm (each side).
#716RP2 £2 (£2.40 inc vat) Weight 790 gms.
#H4PTRED £45 (£54 inc vat)
360°
VIEW
ONLINE
360°
VIEW
ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 291
3 POINT HARNESS 'E' 4 marked. Bolt-in fixing. Single but- IVA HEADS - UP
ton release. Shoulder straps maximum length 165cm. Waist A recent IVA revision has outlawed static adjustable three - point
straps maximum length 60cm (each side). mounting seat belts for the front seats. Three point point retracta-
3 POINT Shoulder straps join for single point fixing. Weight ble belts are OK, as are four point harnesses. As far as we know,
1063 gms. #H3PTS £35 (£42 inc vat) all 3 point belts are MoT OK for all seats.
SINGLE BUTTON RETRACTABLE SEATBELTS
Good quality made in EU. Lap & shoulder 3 point mounting.
All bolts, washers and bolt caps included.
Total belt length 3 mtrs. Fully ‘E’ marked. Weight 963 gms.
SHORT STALK (100mm) #SBRS £25 each (£30 inc vat)
IVA
OK 100mm
IVA
4 POINT Weight 1200 gms. #H4PTS £35 (£42 inc vat)
OK
300mm
DIMENSIONS CONVERSION
CHART IN BACK PAGES
THREAD AND TAPPING
CHARTS IN BACK PAGES
Page 292 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
MULTI- ANGLE SECURON SEAT BELTS SECURON SEAT BELTS
SECURON MULTI-ANGLE RETRACTABLE 3 point SECURON STANDARD RETRACTABLE Lap & shoulder 3
mounting. The automatic retractor can be adjusted to point mounting. All bolts and brackets included.
operate at any angle. NOTE: These belts do not have a 'B' Max length 2.89mtrs. Fully ‘E’ marked. Weight 1300gms.
post-mounted belt guide. All bolts and brackets included. LONG STALK (300mm) #SEC5L £37 each (£44.40 inc vat)
Maximum belt length 2.4mtrs. ‘E’ marked. Two-button SHORT STALK (150mm) #SEC5S £37 each (£44.40 inc vat)
release on stalk. Weight 1360 gms.
LONG STALK (300mm) #SECM5L £48 each (£57.60 inc vat)
SHORT STALK (150mm) #SECM5S £46 each (£55.20 inc vat)
300mm
OR
150mm
IVA
OK
SECURON STANDARD RETRACTABLE WITH WEBBING
BUCKLE As above but with webbing buckle maximum
length 400mm.. #SEC5W £37 each (£44.40 inc vat)
GREAT ONLINE
SHIPPING
DEALS
IF YOU ORDER ONLINE,
COURIER DELIVERY
TO UK MAINLAND
IS ONLY £6 + vat
or
FREE
IF YOU SPEND OVER
£100 (not inc. vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 293
SECURON 4 - POINT MOUNTING, MULTI- ANGLE SEAT SECURON STATIC ADJUSTABLE, Non retractable
BELT WITH WEBBING BUCKLE. The automatic retrac- All bolts and brackets included. Fully ‘E’ marked. Maximum
tor can be adjusted to operate at any angle. NOTE: These belt length 2.2mtrs. Weight 730 gms.
belts have a 'B' or 'C' post-mounted belt guide which offers LONG STALK (300mm) #SEC3L £25 each (£30 inc vat)
multiple mounting positions for the retractor. Webbing buckle SHORT STALK (150mm) #SEC3S £25 each (£30 inc vat)
overall length 330mm. Maximum belt length 2.6mtrs. All
bolts and brackets included. ‘E’ marked. Two-button release
on stalk. Weight 1450 gms.
MULTI ANGLE SEAT BELT
#SECM5W £37 each (£44.40 inc vat)
Page 294 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
SEAT RUNNERS
SEAT RUNNERS Pair of good FLOOR
quality seat runners. Single side MOUNTING
locking so can be mounted at any SIDE
width spacing. Black painted steel
construction with roller bearing
slides. FIxing screws and spacers.
Each runner 37mm wide x 22mm
high. Slider movement 195mm.
Weight 1.6Kg per pair of runners (1 320mm
seat).
RIGHT HAND (Shown)
#SEATRUN4RH 460mm
£18 (1 seat) (£21.60 inc vat)
LEFT HAND (not shown) 285mm SEAT
#SEATRUN4LH MOUNTING
£18 (1 seat) (£21.60 inc vat) SIDE
360°
VIEW
ONLINE
PRODUCTS WITH
THIS SYMBOL HAVE
A HIGH RESOLUTION
360 degree VIEW ON
OUR ONLINE SHOP
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 295
SEAT RUNNERS Pair of good quality seat runners for SEAT RUNNERS Pair of excellent quality seat runners
280mm to 290mm mounting centres. A tubular 'U' frame for 300mm mounting centres. A solid steel 'U' frame
handle releases both runners at the same time. Smooth, handle releases both runners at the same time. Smooth,
ball bearing action. All holes accept M8 or 5/16" fixings ball bearing action. All holes accept M8 or 5/16" fixings
(not supplied). Black painted 1.5mm thick steel. Slider (not supplied). Black painted 2mm thick steel with plated
movement 150mm. Weight 1.9Kg. actuator arms. Slider movement 255mm. Weight 2.5Kg.
#SEATRUN2 £26 (1 seat) (£31.20 inc vat) #SEATRUN3 £32 (1 seat) (£38.40 inc vat)
355mm
360mm
SEAT MOUNTING SIDE
RUNNER HEIGHT 24mm SEAT MOUNTING SIDE
RUNNER WIDTH 39mm RUNNER HEIGHT 25mm
290mm RUNNER WIDTH 39mm 300mm
centres centres
330mm
309mm
292mm 293mm
37mm 278mm
22mm 25mm
24mm
300mm
centres
290mm
centres
303mm
320mm
279mm
83mm 40mm
53mm
10mm
Page 296 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
INTERIOR FLOORING CHEQUERPLATE EFFECT FLOOR MAT Tough moulded
PVC. Can be cut with scissors or knife. Sheet size 65cm x
RUBBER MATTING Black, low profile 3mm wide flutes 110cm. Supplied rolled. Can be fixed with our contact adhe-
3mm thick. Roll width 40". sive. #CHEQU £12 (£14.40 inc vat)
#TRMAT £14 linear mtr (£16.80 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 297
LIGHTWEIGHT CARPET Lightweight, very flexible, polyester, non-woven fabric. Easy to trim and glue to your floor, side
panels, boot lining or even headlining. Good damping and sound absorption properties. Sealed backing for easy glue
application. We recommend our #ADHCON contact adhesive. Weight 450 gms. per square metre. Sold by the metre from a
1.22 mtr. (48") wide roll.
BLACK #CPTBK £8 per linear mtr (£9.60 inc vat) We cannot guarantee that the appearance and/or colours
GREY #CPTGY £8 per linear mtr (£9.60 inc vat) of products shown in this catalogue exactly reproduce the
BLACK/BLUE #CPTBU £8 per linear mtr (£9.60 inc vat) appearance and/or colours of the physical products themselves.
All sizes quoted are approximate
BLACK/RED #CPTRD £8 per linear mtr (£9.60 inc vat)
BLACK CARPET Lightweight, polyester, RUBBERFELT Here's a 12mm thick, heavy Rubber / Felt
non-woven fabric. Easy to trim and glue to your floor, side composite that has pretty good sound insulation properties.
panels, boot lining or even headlining. Good damping and Three bonded layers of dense felt with a bonded layer of
sound absorption properties. granulated rubber. Easily cut with a sharp knife or heavy
Weight 450 gms. per square metre. scissors. Sold in multiples of 1mtr length from a 1.37mtr
2 mtrs x 1 mtr. roll. wide roll - 1.3 Square Metres. Maximum length in one piece
#CARPET £12 (£14.40 inc vat) 7mtrs (10 square metres.) Weight 2.2 Kg per square metre.
#RUBFELT £16 per linear metre. (£19.20 inc vat)
Page 298 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
HOT MELT GLUE GUN 10 Watt. You can do endless little STEERING WHEEL COVER Vinyl and rubber cover with
glueing jobs with this handy little tool. Paper, card, fabric, three heavily textured sections for maximum grip. Stretches
leather, wood, ceramics, plastic. Just insert a glue stick in the over a standard rim 14" or 15" wheel. Weight 388gms.
rear opening of the gun, switch it on and wait 5 minutes for it #SWCOV1 £5 (£6 inc vat)
to heat up and off you go. Supplied with a clip-on wire stand,
two 7.5mm diameter glue sticks and a 1.2mtr long lead with
fitted 13A plug.
WARNING. Gets very hot. Not for young children. Unplug im-
mediately you have finished the job and allow to cool down
before puttiing away. Weight 190gms.
#GLUGUN £4 (£4.80 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 299
ALUMINIUM FOOTWELL HEEL PAD ROUND CUP / COIN HOLDER Moulded ABS with a peel-
Tough, 1.5mm anodised aluminium sheet with raised off self-adhesive
chequer-plate pattern. Size 295mm x 190mm. Pre-drilled base. Size O.D.
with fixing pack. Angled for tapering footwells. 90mm x I.D.69mm x
#HEEL £6.50 (£7.80 inc vat) Height 40mm. Felt
bottom inside.
RECTANGULAR #RDCUPH
VERSION £3 (£3.60 inc vat)
AVAILABLE
(below) #HEELR
£6.50 (£7.80 inc vat)
360°
VIEW
ONLINE
CRAFT KNIFE If there's one tool that you'll use every day
it's probably a craft knife. So, it makes sense to have a
LED ILLUMINATED PASSENGER'S FOOTREST Pressed, good one. This one feels safe and substantial in your hands
natural satin anodised aluminium 1.2mm thick. 260mm because it's made from die-cast zinc alloy. It has a plated
x 200mm with 20mm high ridge. Six, recessed blue LED steel blade guide and uses 8-segment snap-off replaceable
lamps pre-wired to a controller and in-line fuse. Just connect blades. Supplied with a pack of 10 carbon steel blades.
to 12 volts through a dashboard Knife length closed 155mm. Weight 150gm.
switch or even your courtesy #KNIFE £5 (£6 inc vat)
light switches. Includes threaded
pillars, M4 screws and spacing
washers for fixing through your
carpet.
#FTRST2 £4 (£4.80 inc vat)
PLASTIC SNAP -
TOGETHER
Single bolt fixing
WHITE
#TDPL
£2.50 (£3 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 301
INTERIOR STORAGE
STORAGE POCKETS Ideal for maps, sunglasses, torches
and all the bits & pieces that you’d normally cram into your
DASH TRAY Handy moulded plastic tray for coins, phone, glove box - if you had one. A moulded black plastic frame
sunglasses etc. Anti-slip liner in tray and underneath. and an elasticated rubber net with three fixing options.
Will stay in place even on a sloping dash top or tunnel. 1. 4 x 4mm countersunk holes for screwing or riveting to
Size 183mm x 83mm x 25mm deep. your cockpit panel.
SATIN BLACK #DTRAYB £6 (£7.20 inc vat)
360°
VIEW 2. Four x 3M self-adhesive pads for sticking the pocket to
SILVER #DTRAYS £6 (£7.20 inc vat)
ONLINE
any flat and smooth surface.
3. Two elastic loops for attaching to your sun visor.
BLACK FRAME 8" #STPOC1 (205mm) x 4¾" (120mm)
BLACK FRAME 10" #STPOC2 (255mm) x 4¾" (120mm)
SILVER FRAME 8" #STPOC1S (205mm) x 4¾" (120mm)
SILVER FRAME 10" #STPOC2S (255mm) x 4¾" (120mm)
All £7.50 each (£9 inc vat)
8"
360°
VIEW
ONLINE
CARGO NET Keep all those bits & pieces safe & secure in
the boot or parcel shelf. Black elastic. Un-stretched size 15"
x 15" (380mm x 380mm). 8 coated steel wire hooks.
#CARGO1 £5 (£6 inc vat) 14" (366mm) x 7" (180mm). ABS Frame. Elasticated net
and five fixing holes. #STPOC3 £12 each (£14.40 inc vat)
14 "
Page 302 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
DOOR PULLS CHROMED METAL DOOR PULL (PAIR) Here's a very
nice, classic-style, loose-hinged door pulll. Two countersunk
ABS DOOR PULL One piece snap-in recessed door pull.
5mm holes at 120mm centres. 140mm wide x 42mm .
Facia size 93mm x 35mm. Will fit into an accurately cut hole
Weight 95gms each. #DP4CH £6.50 pair (£7.80 inc vat)
87mm x 30.5mm. For up to 1.8mm panel thickness but can
be fitted to thicker panels with careful modification
#DP1 £5 each (£6 inc vat)
360°
VIEW
ONLINE
360°
VIEW
ONLINE
ABS DOOR PULL Two piece recessed door pull. Front ALUMINIUM HANDLE Black anodised aluminium. Nicely
facia size 123mm x 47mm. Will fit into an accurately cut radiused top edges. Four 10mm decorative holes. Overall
hole 114mm x 38mm. Rear cover fits on the inside with two length 180mm. Width 25mm. Height from mounting surface
screws into the facia, sandwiching the door panel between 25mm. Thickness 3mm. Two 3mm diameter, countersunk
the two parts. For up to 3mm panel thickness but can be mounting holes at 154mm centres. SOLD SINGLY
fitted to thicker panels with careful modification. #AH180 £4.50 each (£5.40 inc vat)
#DP2 £9 each (£10.80 inc vat)
360°
VIEW
ONLINE
360°
VIEW
ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 303
UNIVERSAL GEAR KNOBS ALL FIT LEVERS BETWEEN
8mm and 15mm DIAMETER
1. ALUMINIUM SPHERICAL #KNOBRND With four adapter sleeves, grub screws and allen key. Screws hidden under
bottom screw-on trim ring. 48 dia. x 70mm.
3. GOLD ANODISED #KNOBGLD With real Carbon Fibre sleeve. Self tightening internal collet. 85 dia. x 38mm
4. RED ANODISED #KNOBRED With Carbon effect sleeve, four adapter sleeves, grub screws and allen key.
Screws hidden under bottom screw-on trim ring. 30 dia. x 100mm
8. ANODISED PARALLEL TORPEDO #KNOBTOR2 With four adapter sleeves, grub screws and allen key. Screws
hidden under bottom screw-on trim ring. 30 dia. x 92mm.
9. SPHERICAL POLISHED ALUMINIUM GEAR KNOB #KNOBRND2 Classic style, 50mm diameter without a neck. 16mm
hole size. Single M6 grub screw fixing. Supplied with 4 universal adapter sleeves and a hex key. Weight 160 gms.
All £12 each (£14.40 inc vat)
1 3 4 8
ALUMINIUM GEAR KNOB 51mm high x 34mm maximum VALUE COMPOSITE DIGITAL CALIPER
diameter. 5/16" UNC thread x 25mm deep. Here's a combination of value and accuracy that's hard to
#KNOB5134 £10 each (£12 inc vat) beat. Yup - plastic jaws and an easy-to-read LCD digital
display that will measure from 0 to 150mm and has an
360°
VIEW accuracy of 0.1 mm (four thousandths of an inch). You can
ONLINE
switch from Metric to Imperial with the press of a button and
set the readout to zero anywhere on the scale. Supplied in a
hard plastic case.#DCABS £8.50 (£10.20 inc vat)
Page 304 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
GEAR & HANDBRAKE GAITERS LEATHER GEAR GAITER WITH CHROME SURROUND
Black leather gaiter. May also be suitable for handbrake.
Maximum height 210mm but can be folded in on itself for
BLACK LEATHER HANDBRAKE GAITER
Soft black leather. Nicely made with Velcro and drawstring shorter levers. With Velcro and cord fastening at the top.
to grip around handle. 500mm circumference around the Die-cast chrome surround trim 117mm x 164mm x 8mm
base opening. 330mm long. #HBGT1 £12 (£14.40 inc vat) high. Frame width 10mm. Supplied with 10 chrome screws.
Very nice. #GRGT5 £18 (£21.60 inc vat)
TE
OVAL #GS1 144mm x 106mm. Frame section 11mm x
11mm. Takes M4 Pan Head screws.
OU MPO
SQUARE #GS2 130mm x 115mm. Frame section 12mm
x 5mm. Takes M4 csk screws.
ROUNDED #GS3 154mm x 125mm. Takes M4 csk screws.
T O RA
Frame section 12mm x 12mm
All £7.50 each (£9 inc vat)
F S RI
TO LY
CK
BRUSH STRIP 23mm wide
extruded aluminium and 17mm
bristles. Ideal for sealing
handbrakes to tunnels and
pedals in bulkheads etc.
Random fixing hole positions at
140mm spacing.
#BSTRIP £2 per 18 inch
(450mm) length (£2.40 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 305
LEATHER GEAR GAITER WITH CHROME SURROUND LEATHER GAITER WITH OFFSET CHROME SURROUND
Black leather gaiter. Maximum height 220mm but can be Originally supplied for BMW E36. Die-cast Chrome
folded back on itself for shorter levers. With Velcro and cord surround- maximum
fastening at the top. Die-cast chrome surround trim 115mm x dimensions 170mm
133mm with 8 chrome screws. Very nice. x 150mm. Frame
#GRGT1 £18 (£21.60 inc vat) thickness 10.5mm.
Frame undercut
TE
4mm. Gaiter height
94mm, with Velcro
OU MPO
and cord fastening at
the top.
Supplied with
T O RA
chrome screws.
#GRGT4 £12 (£14.40
F S RI
inc vat)
TO LY
CK
TE
‘concertina’d’ for short
OU MPO
levers.
#GRGT7
£8 (£9.60 inc vat)
T O RA
F S RI
UNIVERSAL GEAR GAITER Black moulded urethane.
TO LY
Can be cut
to any of 7
sizes from
TE
CK OU MPO
90mm x 65mm
to 150mm x
T O RA
110mm. Max
F S RI
height 135mm.
TO LY
#GRGTR
£10 (£12 inc vat)
CK
Page 306 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
LEATHER AND CHROME GEAR GAITER & FRAME
Height of leather gaiter 160mm. Top of gaiter is split for easy
installation over a gear knob and is secured with velcro and
lace. Frame is chrome-plated diecast metal and is 'L' sec-
tion - size 13mm x 13mm x 1.8mm thick. Six, 5.8mm holes in
frame.SALE ITEM- NO RETURNS ONLY A FEW LEFT
#GRGTSALE £10 (£12 inc vat)
126mm
115mm
110mm
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 307
OTHER PARTS
STAINLESS COBRA NUDGE BARS & OVER-RIDERS RTV INSTANT SILICONE GASKET
These really are superb quality bars - the best we've seen. Specially developed for the Automotive
All stainless steel, welded construction. Polished to a brilliant Industry as a replacement for most
mirror finish. Supplied with M10 studding, nuts and stainless gaskets, seals and gasket dressings.
spacing sleeves for you to cut to your preferred length. When applied to clean, dry, oil-free
#COBRABARS £480 (£576 inc vat) surfaces, it will cure quickly, remain
permanently flexible and withstand
1130mm
temperatures up to 200ºC.
785mm Not recommended for head gaskets,
exhaust gaskets or parts immersed in fuel.
Colour - Clear or Black
310ml cartridge with nozzle.
122mm Weight: 379 gms.
CLEAR #RTVGASKCL £5.50 (£6.60 inc vat)
BLACK #RTVGASKBK £5.50 (£6.60 inc vat)
320mm
57mm
CRAFT KNIFE If there's one tool that you'll use every day
it's probably a craft knife. So, it makes sense to have a
good one. This one feels safe and substantial in your hands
because it's made from die-cast zinc alloy. It has a plated
steel blade guide and uses 8-segment snap-off replaceable
blades. Supplied with a pack of 10 carbon steel blades.
Knife length closed 155mm. Weight 150gm.
#KNIFE £5 (£6 inc vat)
Page 308 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
HSS METRIC DRILL BIT SET RUBBER MUD FLAPS Two pieces 500mm X 300mm of
Set of 25 good quality High tough rubber for making your own mud flaps or engine bay
Speed Steel Drills. Between side shields. Available in either 3mm or 4mm thickness.
1mm and 13mm in 0.5mm Easily cut with a knife or snips.
increments. Supplied in a handy, 2 PIECES 3mm #MUDF3 £12 (£14.40 inc vat)
steel, lift-up storage tray for your 2 PIECES 4mm #MUDF4 £15 (£18 inc vat)
work bench. Suitable for Iron,
Steel, Aluminium, Wood, GRP or
plastic.
#DRIL25 £12 (£14.40 inc vat)
DVD
CASE
SHOWN
FOR
SCALE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 309
WARNING TRIANGLE FIRE EXTINGUISHER
A legal requirement in We all know how quickly a glassfibre
Europe and common car can turn to a pile of ashes by the
sense for UK owners. roadside. Our dry Powder extinguisher
Opens in seconds to could be your best investment.
a full height (420mm) 60mm diameter x 300mm long.
reflective triangle with Weight 0.7kg.
stable 4- leg base. Single use for small liquid, solid and
Folds to a compact electrical fires. Powder-coated, snap-
420mm x 100mm x in wire mounting bracket included.
20mm. Fire test rating 13B.
#WARNTRI Class A B C type.
£4 (£4.80 inc vat) BLUE #FIREX £15 (£18 inc vat)
BLACK #FIREXBK £15 (£18 inc vat)
Page 310 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
SELF-ADHESIVE VINYL SHEETS 330mm x 450mm. CARBON EFFECT ABS SHEET This very versatile
Similar product to our Stone Chip Film. Can be cut and fabricating material has Acrylic film laminated onto the
applied to gentle double curvatures such as wheel arches surface of high impact ABS sheet. Great for dashboards,
and fuel tanks for decoration or protection. You can even panels etc. 2mm thick sheet.
cut your own logos or graphics easily with a sharp knife or 1350mm x 300mm sheet #ABSCB1 £27 (£32.40 inc vat)
scissors. See our Stone Chip film listing (#STONE) in the 1350mm x 600mm sheet #ABSCB2 £48 (£57.60 inc vat)
main catalogue for application instructions.
CARBON EFFECT #SAVCARB £10 (£12 inc vat)
CLEAR #SAVCLR £8 (£9.60 inc vat)
YELLOW #SAVYEL £8 (£9.60 inc vat)
RED #SAVRED £8 (£9.60 inc vat)
WHITE #SAVWHT £8 (£9.60 inc vat)
BLACK #SAVBLK £8 (£9.60 inc vat)
JUMP LEADS Nice quality, 600 Amp jump leads. 10ft long,
11 gauge cables and heavy duty plastic Crocodile Clips with
copper jaws. With a carry case. Weight 1500 gms.
#JUMP £12 (£14.40 inc vat)
INSTRUCTIONS
on PAGE 301
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 311
TYRE DUST CAPS
NUMBER PLATE SURROUNDS LOCKING TYRE DUSTCAPS Aluminium with a rubber seal
PRESSED STAINLESS STEEL Size 543 x 132 x 10mm. inside and a tiny grub screw to lock them in place. Supplied
Highly polished stainless with multi fixing options. Can be with a watchmakers screwdriver to keep on your glovebox.
formed around slight curves but must be bolted or screwed NOTE: Always fit with a smear of grease on the threads.
on. Plate can be secured into surround with double-sided SATIN BLACK #DCLBK £4 (£4.80 inc vat)
tape. #NPSS £20 (£24 inc vat) NATURAL ALUMINIUM #DCLAL £4 (£4.80 inc vat)
Page 312 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
CYCLE WINGS
260mm
FRONT CYCLE WINGS These
outside
nicely made GRP wings have
moulded-in mounts for our #SR10
side repeaters and #IN012 front
indicators for a very neat and IVA
compliant solution. Gloss Black
gel coat. Weight 1320 gms each
(including lights)
#CW1 £180 pair (£216 inc vat) 240mm
inside
410mm
radius
340mm
radius
135°
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 313
AIR CONDITIONING
UNIVERSAL AIR CONDITIONING & HEATER KIT This is the most compact, powerful and inexpensive combined Heat/AC
package available - 400mm x 280mm x 120mm - the size of a large Cornflakes box. Suitable for R134a refrigerant.
5 Kilowatts (17,000 BTU) - enough for a four seat saloon. Straightforward installation with our detailed instructions. The
Aircon temperature is controlled automatically and the heater is controlled by a cable operated valve. Remember to turn off
the heater if you're using the Air Conditioning function. This is not fully automatic climate control. Universal kit includes:
•• Under-dash unit with 4 - outlets and double squirrel cage, three - speed fan.
•• Remote fan speed and temperature control panel with wiring harness.
•• 2 metres of 63mm duct hose.
•• Desiccant drier with Trinary safety/fan switch.
•• Complete set of hose unions, ‘O’ rings and charging/service ports. (Hoses not included but we can supply)
•• Heater water valve and control cable. 360°
VIEW
•• Full Instructions and fitting kit. #AIRCON £479 (£574.80 inc vat) ONLINE
AIR CON
FAN SPEED TEMPERATURE
Heat and
Aircon
all in one
HOT WATER
IN & OUT
REFRIGERANT
SEND & RETURN
Page 314 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
CONDENSING RADIATOR 500mm x 260mm x 50mm 'A' BELT COMPRESSOR This will require fabrication
(including unions) #CONRAD4 £98 (£117.60 inc vat) of mounting brackets and 'A' belt drive from the engine
crankshaft. Dimensions: 230mm long, 115mm body
diameter, 105mm fixing hole centres. Please don't forget
to add unions to the dimensions when checking available
space around your engine. Suitable for R134a refrigerant
only. 'O' ring fittings. #ACCOMP £248 (£297.60 inc vat)
360°
VIEW
ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 315
UNIVERSAL AIR CONDITIONING KIT If you already have a heater and you just want to install Air Conditioning in you car,
here’s a compact yet powerful underdash package. Size 360mm x 290mm x 150mm - . Straightforward installation with our
detailed instructions. Cooling capacity 10,800 BTU. Maximum air movement 200cfm.
Universal kit includes:
•• Under-dash unit with double squirrel cage, three - speed fan, pre-fitted expansion valve and two rocking vane outlet
vents on the front facia.
•• Remote fan speed and temperature control panel pre-wired to harness. Pre-assembled to mounting bracket or can be
disassembled for through-the-dash mounting.
•• Desiccant drier with Trinary safety/radiator fan switch.
•• Complete set of hose unions, ‘O’ rings and charging/service ports. (Hoses not included but we can supply)
•• Mounting brackets, drain hose and fused power feed cable.
All this for only #AIRCON2 £285 (£342 inc vat)
NOTE: Installation requires engine- driven compressor and condensing radiator (possibly with cooling fan). Hose lengths
can be determined and purchased after installation of components. See your local yellow pages for car Air Conditioning
specialists who will charge and test the system for you.
360°
VIEW
ONLINE
WIRING DIAGRAM
FOR #AIRCON2
Page 316 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
COMPACT HEAT / AIR CONDITIONING KIT Here’s a compact yet powerful under-dash package delivering both Heat and
Air Conditioning to your cockpit. Size 368mm wide x 216mm front to back, 136mm high.
Heating capacity 4.3Kw (14,680 BTU) Cooling capacity 3.5 Kw. (12,000 BTU) - plenty for a four-seat saloon..
Maximum air movement 440 cubic mtrs./hour.
16mm Heater Inlet/Outlet.
Two 12mm condensate drain outlets on bottom.
Multiple mounting options in the sides and top & bottom with simply-made brackets.
Universal kit includes: 360°
VIEW
•• Under-dash unit with double squirrel cage, three-speed fan. ONLINE
L H
FAN SWITCH WIRING
+12v IN - B
B C +12v OUT LOW - L
+12v OUT MEDIUM - M
+12v OUT HIGH - H
C is Compressor output if switch is
used with Air Conditioning.
NOTES: This unit works a little differently to our other Aircons. The integrated
thermostat acts only to protect the under-dash unit from over-cooling and will
disconnect power to the compressor when temperature reaches 3ºC. The Aircon
side is therefor always running at maximum efficiency. Cooling of the cockpit is
controlled by the fan speed.
WIRING: Terminal 1 - -12 Volts
Terminal 2 & 3 Internal temp sensor
Terminal 4 - To the trinary switch then to the compressor clutch
Terminal 5 - + 12 Volts
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 317
OUR AIR CON KITS ARE SUPPLIED COMPLETE WITH DRIER BRACKET A plated steel mounting bracket for our
A DRIER AND ALL UNIONS FOR THE MOST COMMON Air-Con Drier
INSTALLATION LAYOUT. HOWEVER, YOU MAY (Part no #DRIER)
PURCHASE AN ALUMINIUM DRIER OR DIFFERENT Will mount any
FITTINGS TO SUIT YOUR OWN INSTALLATION. SORRY cylinder from
BUT WE CANNOT INTERCHANGE KIT CONTENTS. 58mm to 65mm
diameter. Weight
TRINARY SWITCH A three-function pressure switch for 132gms
our Air Conditioning kit (Part no: #AIRCON) The wires with #DRIERBKT
the BLue trace will switch on a condensing-radiator fan £4.50 (£5.40 inc vat)
whenever the Air-con is working and the other two wires 360°
VIEW
provide a safety cut-out for the compressor if the pressure is ONLINE
360°
VIEW
ONLINE
A/C UNION THREADS
#6 5/8" x 18 UNF
#8 3/4" x 16 UNF
#10 7/8" x 14 UNF
Page 318 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
HEAT/AIRCON INSTALLATION GUIDE
Our universal Heating and Air Conditioning package was trouble-free condensate drainage. You can later optimise
conceived specifically for the Foreman Mk 4 - our own the positioning when the hose and ducting routes are
2 seater Classic Replica but the compact size of the finalised. At the front of the unit, at the lowest point you will
underdash unit makes it eminently suitable for installation see two condensate drain outlets. (All A/C units produce
into almost any front, rear or mid engined sports car or water as a result of the cooling process) It is OK to blank off
small saloon. one outlet and connect a single drain tube to the other one,
The Heat/Cool evaporator unit is best mounted behind routing it through the cockpit and floor panel to discharge
the dash of your vehicle, above the passenger’s legs. harmlessly on the road but bear in mind that the unit needs
However, other mounting positions are possible so hose to drain whatever angle the vehicle is parked.
routing and component layout may vary depending on
your vehicle. Take your time and carefully plan your FITTING THE TRINARY SWITCH The Trinary switch
installation. is mounted in drier. This switch will disengage the
The efficiency of any cooling system depends on compressor clutch in the event of over pressurisation
recirculation of cooled air in the passenger compartment. or under pressurisation on the refrigerant. It also has a
It is important that you seal off any holes in the doors, set of contacts for switching on an electric cooling fan
floor, firewalls and roof etc. A small percentage of fresh on the condensing radiator (via a relay). The black and
air can be drawn into the unit through a length of 1 1/2in green wires simply connect to your compressor as in the
diameter flexible ducting from outside of the cockpit to wiring diagram. The blue wires are the fan switch. NOTE:
the near vicinity of the unit’s fans. If the system is being Depending on positioning and air flow, your condensing
installed into a new car by the builder it is recommended radiator may not require a separate cooling fan. You will
that installation is completed early in the build stage. only find out when the system is up and running. You
have the option to install a separate, independent cooling
INSTALLING THE EXPANSION VALVE. fan mounted on your condensing radiator which you can
connect to the Trinary switch via a relay or, the Trinary
switch can control existing electric radiator fans again,
with its own relay. To install the Trinary switch remove one
hexagonal plug and screw in Trinary switch with the O ring
supplied. Tighten gently with spanner.
DRIER AND
TRINARY SWITCH
Before mounting the underdash evaporator first mount the
brass expansion valve as follows.
♦♦ Fit a #8 O ring to the #8 refrigerant outlet union on
the evaporator.
♦♦ Loosely screw on the expansion valve, orientating
the valve to the desired position for hose routing.
MOUNTING THE DRIER The drier supplied with the Heat/
Tighten fitting
AC package is usually mounted on the forward bulkhead
♦♦ Route the capillary tube with it’s coiled end to the
or any convenient position in the engine bay using a
#10 outlet union on the evaporator.
♦♦ Using the little chrome spring clip supplied, clamp
the coiled end or the capillary to the #10 outlet HOSE
orientating the coil at the nine o'clock position. ORIENTATION
♦♦ Wrap and seal both pipes with the foam prestite MARKS
tape provided.
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 319
simple ‘U’ bracket. Check hose routing before finally a final rubber washer. Cut the head from a second tie-
choosing a position. rap, slide it over the protruding end of the first and pull
the whole sandwich tight. Repeat in each corner of the
ROUTING HEATER AND A/C HOSES condensing radiator for a simple and secure fixing.
Your Universal Heat/AC package is supplied with all the It is important that the Tie-raps are tight enough to prevent
unions required for most installations. Should you require movement that may damage the matrixes.
additional straight or elbow unions for your particular IMPORTANT NOTE: When tightening the unions on the
component layout we will be happy to supply them. It is condenser and evaporator use two spanners so that the
important that all the hoses should be routed between welded connections to the units are not stressed and
components along the line of the least stress so it’s a good damaged.
idea to pre-fit all unions and dummy-run all hoses using
plain garden hose. Avoid tight turns close to components COMPRESSOR
that will put strain on the outlets. For obvious reasons, It is possible that the engine you choose for your car will
avoid running a heater hose directly alongside a refrigerant have been used in a vehicle fitted with air conditioning.
hose - space them apart and insulate long runs, This means that, even if your own donor had no A/C, the
Refer to the diagram for the general routes. Push all the block is probably drilled to accept standard compressor
hoses fully into the ferrules, trimming them to length as mounting brackets and that standard pulleys and fan belts
you go. When you have settled on the optimum layout and are available from the vehicle manufacturer.
routing, measure each length of garden hose and, noting However, if you choose to install our compressor
that there are three different hose sizes, order just as
much refrigerant hose as you need. Replace the garden
hose with the real stuff and wrap each hose end with
masking tape and, using a magic marker, mark the tape
and the union ferrule as in the picture below, for accurate
alignment during crimping.
This picture also shows the mounted drier (as yet without
the Trinary switch fitted) and one charging port. The in-line
charging ports supplied with the kit should ideally be sited
close to the compressor.
Remove the hoses and fittings together and keeping your
magic marker lines aligned, get your local refrigerant or
hydraulic hose supplier to crimp the ferrules. It is important
that these are crimped correctly using the right equipment.
Check out your local Yellow Pages for a truck hydraulic
specialist.
MOUNTING THE
CONDENSING
RADIATOR
We can supply a
suitable condensing
radiator that is usually
mounted in front of the
cooling radiator. The
twin cooling fans are
mounted behind the you’ll need to fabricate brackets for mounting and
radiator, ‘pulling’ air belt adjustment. You could also require an additional
through both. Space crankshaft drive pulley groove. Our 'A' groove compressor
the two radiators has a twin groove pulley so you can juggle the alternator
approximately 20mm or power steering pump drives and keep just a single
apart with rubber or groove crank pulley. A 'POLY V' pulley compressor is also
hard foam pillars. available.
TIP: Use heavy duty Fan belts are measured around the outside circumference
(10mm wide) ‘Tie- so, if you measure around the pulleys with a wide tape
raps’ to secure the two measure you should get an idea of the size you need.
radiators together. Pass When the clutch of an A/C compressor switches in there is
a tie-rap through a hard an immediate load on the engine. On smaller engines this
rubber washer then extra load may cause the engine revs to drop- possibly
through the condensing stalling at tickover. To overcome this problem some
radiator fins, through the engine management systems automatically increase the
spacing pillar, through tickover speed by a couple of hundred revs whenever the
the water radiator and compressor cuts in. Your engine circuit diagram (see
Page 320 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
a final rubber washer. Cut the head from a second tie- hose).The fewer hot water connections in the cockpit the
rap, slide it over the protruding end of the first and pull better. Use good quality 5/8in (15mm) heater hose and fit
the whole sandwich tight. Repeat in each corner of the two good quality Jubilee clips on each connection. Re-
condensing radiator for a simple and secure fixing. tighten the hose clips after a few miles.
It is important that the Tie-raps are tight enough to prevent
movement that may damage the matrixes. MOUNTING THE DASH VENTS AND ROUTING THE
IMPORTANT NOTE: When tightening the unions on the DUCT HOSE
condenser and evaporator use two spanners so that the We can supply a range of face and demist vents to suit
welded connections to the units are not stressed and your installation. You can install, for example, two eyeball
damaged. vents positioned one on each side of the dash and one
rectangular vent at the base of the windscreen for de-mist.
COMPRESSOR Or two or three small demist vents fed from a plenum
It is possible that the engine you choose for your car will bonded to the underside of the dash. Cut and fit the large
have been used in a vehicle fitted with air conditioning. bore duct hose bearing in mind that flow will be enhanced
This means that, even if your own donor had no A/C, the through a hose that is slightly stretched. Route the duct
block is probably drilled to accept standard compressor hose ensuring that there are no kinks and a minimum of
mounting brackets and that standard pulleys and fan belts sharp bends.
are available from the vehicle manufacturer.
However, if you choose to install our compressor Your local Yellow Pages will list vehicle A/C specialists who
you’ll need to fabricate brackets for mounting and will evacuate and charge your system.
belt adjustment. You could also require an additional Many offer a mobile service and will charge your system at
crankshaft drive pulley groove. Our 'A' groove compressor home.
has a twin groove pulley so you can juggle the alternator
or power steering pump drives and keep just a single
NOTES
groove crank pulley. A 'POLY V' pulley compressor is also
available.
Fan belts are measured around the outside circumference
so, if you measure around the pulleys with a wide tape
measure you should get an idea of the size you need.
When the clutch of an A/C compressor switches in there is
an immediate load on the engine. On smaller engines this
extra load may cause the engine revs to drop- possibly
stalling at tickover. To overcome this problem some
engine management systems automatically increase the
tickover speed by a couple of hundred revs whenever
the compressor cuts in. Your engine circuit diagram (see
the relevant ‘Haynes’ manual) will point you in the right
direction.
ROTARY
3 SPEED TEMP
FAN SPEED SWITCH
SWITCH
DASH PANEL
EVAPORATOR
TRINARY SWITCH
OPERATING
SECURE WITH P PRESSURES
CLIP & SEALANT
LOW 2 Kg/cm²
MED 17 KG/cm²
HIGH 28 Kg/cm²
SERVICE/CHARGE
PORTS
TRINARY SWITCH
ON DRIER
RED
Page 322 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
HEATING & VENTILATION #HEAT2 HEATER WIRING INSTRUCTIONS
CAR HEATER Requires hot water feed from your engine. FUSE
Here’s an even more compact version of our popular heater.
Only 10½" (270mm) wide x 4½" (127mm) high x 7½" A SWITCH
(190mm) front to back. And still with a massive maximum
IGN LIVE C
heat output of 4.3 KW!! - enough for a 4-seat saloon. Simple (POS) B
LESS 360°
VIEW
THAN ONLINE
2 Kg
ALUMINIUM ANGLE Cuts easily with a hacksaw.
For making simple mounting brackets or joining long panels.
We can ship up to 2 mtrs length but smaller lengths are
cheaper to ship.3 sizes available:
15x15x1.5mm (5/8"x5/8"x1/16" ) #ALIAN1 £3 mtr (£3.60 inc vat)
25x25x3.1mm (1"x1"x1/8") #ALIAN2 £5 mtr (£6 inc vat)
38x38x6.5mm (1½"x1½"x1/4") #ALIAN3 £14 mtr (£16.80 inc vat)
VAT 20%
© ALL IMAGES AND ALL OTHER MATERIAL IN THIS CATALOGUE ARE
COPYRIGHT OF CAR BUILDER SOLUTIONS
UNLESS OTHERWISE STATED AND MAY NOT BE
REPRODUCED WITHOUT WRITTEN PERMISSION
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 323
5.2Kw CAR HEATER INCLUDING OUTLET PLENUM AND 3 SPEED SWITCH Requires hot water feed from your engine.
Here’s an even more powerful version of our popular heater. Simple plumbing - 15mm inlet and outlet. High efficiency core
matrix with aluminium fins. Three speed, double squirrel-cage fan with 300mm fly leads Supplied with wiring, connectors, in-
line fuse and rotary control switch. Multiple mounting options - horizontal, vertical or on it’s side. Easy to mount with simply-
fabricated brackets. Complete with a sealed,four-outlet plenum
with 2 x 63mm and 2 x 38mm outlets which you can open up
to suit your requirements for air distribution to cabin, dash and
screen. Two fan motors 12 volt 75 watt max. Air flow 350 m³/hr 230mm
max. Weight 2.6Kg. Instructions included.
#HEAT3 £140 (£168 inc vat)
FAN MOTOR SPEED WIRING 360°
VIEW
EARTH - Black ONLINE
+12v LOW - Yellow
+12v MEDIUM - Red
+12v HIGH - Orange
118mm
278mm
HEATER HOSE
12mm (½") #HTHO12 (20m OD) £3.50 mtr (£4.25 inc vat)
15mm (⅝") #HTHO15 (22mm OD) £4 mtr (£4.80 inc vat)
Page 324 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
COMPACT HEATER Requires hot water feed from your QUIET HEATER Yes - only 46db noise output - you can
engine. Here’s a single fan compact heater that measures hardly hear it. Requires hot water feed from your engine.
only 6¾" (170mm) wide x 5" (130mm) high x 9" (228mm) Supplied as shown below so it's ideal for maybe a secondary
front to back yet still has a remarkable heat output of 3.8 heater in the back of a limo, van or motorhome.
KW!! Simple plumbing - 15mm inlet and outlet. Maximum 12½" (320mm) wide x 6" (152mm) high x 5" (125mm) front
air-flow 170 m³/hr. High efficiency copper core matrix with to back. Heat output 5.5 KW. Maximum air flow 250 m³/hr.
aluminium fins. Three speed fan with 300mm fly lead and a Simple plumbing - 15mm inlet and outlet. High efficiency
4 pin connector plug Two 55m diameter outlet flanges are copper core matrix with aluminium fins. Two 100mm, two
riveted to the aluminium, removable front panel. This is fixed speed axial fans with 400mm fly leads Supplied with wiring,
to the main heater casing with four x M4 studs, allowing connectors, in-line fuse and rotary control switch. There are
multiple mounting options. Supplied with wiring, connectors, two moulded-in mounting brackets which are ideal for floor
in-line fuse and rotary control switch. Fan motor maximum mounting but you can easily fabricate some aluminium angle
current 4.5 Amps. Weight just 1.7Kg. brackets for other mounting options. Fan motor maximum
#HEAT4 £110 (£132 inc vat) current 2 amps. Weight 2Kg!!
FAN MOTOR SPEED WIRING #HEAT5 £110 (£132 inc vat)
EARTH - Black
+12v LOW - Yellow #HEAT5 HEATER WIRING INSTRUCTIONS
+12v MEDIUM - Red
+12v HIGH - Orange FUSE NEG BLACK
SWITCH
360°
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ONLINE
360°
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ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 325
COULD THIS BE THE
SMALLEST AND
MOST POWERFUL
CAR HEATER IN THE
KNOWN UNIVERSE ?
HEATER MATRIX AND FAN KIT Are you struggling to find 360°
a small heater the right size and shape to fit your car. Why VIEW
ONLINE
not make your own? Our heater matrix and fan kit comes
complete with fully detailed instructions and drawings with
pictures showing you how to fabricate your own casing.
MATRIX: All aluminium with 15mm inlet and outlet. Weight
640 gms.
FAN: Single squirrel cage. Single speed. 2600 R.P.M.
12 volt. 2.5 Amp. 178mm x 179mm x 100mm wide. Outlet 66
mm x 88mm. Air movement 158 cfm. Weight 624 gms
MATRIX AND FAN #MFKIT £58 (£69.60 inc vat)
MATRIX ONLY #MATRIX £40 (£48 inc vat)
FAN ONLY #SCFAN £28 (£33.60 inc vat)
360°
VIEW
ONLINE
Here's the fan linked to the matrix with our #DCTHS75. You
can bend the ducting's reinforcing wire to form a rectangle
shape that will fit inside the fan housing outlet. Bond it in
place with Polyurethane adhesive/sealant.
INLET &
152mm 75mm
OUTLET
15mm O.D.
Page 326 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
ABS HEATER MATRIX CASE We've designed and
produced this vacuum-formed, two part case for our heater HOW TO MAKE AN
ALUMINIUM CASE
matrix. The outlet side has two 38mm spigots and two
63mm spigots - all supplied capped so you can open any
combination of them to suit your installation. The inlet side
has one 75mm hose spigot for connecting to our fan with This example shows how to make a simple aluminium case
75mm ducting. Simply cut the water inlet and outlet cut- for our own heater matrix but you can apply these basic
aways on the side of your choice, wrap our #TRMR1 self- instructions to any size and shape of box. If you're really
adhesive foam strip around the matrix sides and slide it all into engineering you can refine the dimensions with bending
together. It takes just minutes. You can bond the two halves allowances and material thickness allowances etc. But,
together with a few blobs of Polyurethane adhesive / sealant using 1mm thick material this method will work fine.
if you wish. Case size (excluding water inlet and outlet and The first step is to measure your components and sketch out
air inlet and outlet spigots) 205mm x 156mm x 80mm. the shape and sizes of your box panels on paper. We chose
Weight of matrix and case (dry) 795gms. a two-piece design for our box for ease of assembly of the
#HMCASE £25 (£30 inc vat) matrix with it's angled inlet and outlet. If you're confident in
your design you can transfer your dimensions directly to
360°
aluminium but I have never yet managed to get it right first
VIEW
ONLINE time so I always make a cardboard mock-up first. Ideally
the card should be the same thickness of your intended
aluminium. Cut to the lines and score all the folds. You can
even cut each side individually and tape them all together
with masking tape. Or, if one dimension is wrong, cut off that
panel and tape on a new one until you get it right.
Here are my two pieces of card. The big hole was an
abandoned attempt to try mount the fan directly to the box
as a 'sucker'.
When you're happy that your mock-ups are OK then you can
cut your aluminium sheet to the overall maximum sizes and
mark out all the cuts and folds.
Here are our two pieces. I've dimensioned them and shaded
the waste areas.
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 327
Our DVD shows you several ways to cut and shape
aluminium panels. Here, I'm trimming to the line with snips.
Don't cut directly to the line with the first cut or you'll distort
the material. Make two or three cuts so the the final trim to
the line is just a couple of millimetres. Finish with a file if
necessary.
Here, I'm using a step drill for the 25mm holes. Step drills
can cut very clean, accurate holes and you can deburr them
by turning over the panel and making a light cut on the other
side.
1
pan folder it'll make the next stage very easy. If not you can
make very neat folds using two pieces of angle iron in a vice.
Clamp the aluminium between the angle iron on the fold line
and use a piece of two by two timber, sitting on the angle
and a hammer to 'dress' over the fold. For shorter folds use
a short piece of angle.
Page 328 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
I decided to use 75mm flexible ducting to connect the fan
to the heater box but to minimise the depth of the plenum
I decided to 'squash' the inlet to an oval 60mm x 97mm.
A 265mm x 60mm wide strip of 1mm aluminium will allow
an 10mm overlap and a 15mm mounting flange. I used
countersunk pop
rivets, flattened on
the inside to join the
strip. Snip around
2 the bottom edge at
approximately 15mm
spacing and fold up
the tabs at each end
To cut the hole, mark around your squashed flange and us-
ing a step drill, hole saw or even a line of 3mm holes remove
the waste material.
Again, our DVD will
show you several
There are numerous fan options for your box. If you have ways to achieve this.
room, you can mount the fan outlet directly to the rear of the Three or four rivets
heater box. For our example, I've chosen an angled plenum is sufficient to secure
that will allow remote mounting of the fan and connection the flange in posi-
with lightweight ducting. This will allow much more flexibility tion. Here you can
in mounting the components in a compact cabin. Similar see why we leave the
construction methods apply. Here's the cardboard template tabs on the long sides
of the inlet oval.
360°
VIEW
ONLINE
78mm
53mm
63mm
42mm I.D. 38mm I.D.
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 329
DASH MOUNTED 15mm BRASS HEATER VALVE BRASS CABLE OPERATED 15mm HEATER VALVE
Great quality valve with moulded ABS mounting bracket. Powder-coated 1.2mm steel mounting bracket with integral
Bracket mounting centres 63mm (2 1/2"). Suitable for clip for securing outer cable. Glass-reinforced nylon actuator
dash thicknesses of between 1mm and 13mm. Will require arm with four cable mounting holes. 2 x self-tapping
washers or spacers to obtain optimum mounting height. mounting screws included. Mounting plate footprint 60mm x
Maximum bracket width 77mm. Maximum rear projection 80mm. Maximum height 43mm. CABLE NOT INCLUDED
43mm. Knob facia diameter 55mm. #BCOHV £26 (£31.20 inc vat)
#BHTVD £20 (£24 inc vat) 360° 360°
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ONLINE ONLINE
PRODUCTS WITH
360° THIS SYMBOL HAVE
VIEW A HIGH RESOLUTION
ONLINE
360 degree VIEW ON
OUR ONLINE SHOP
Page 330 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
ROTARYHEATER VALVE KIT Supplied with 1.1mtr HEATER / AIRCON CONTROL PANEL This textured, black
cable and a 15mm inlet/outlet valve. The Rotary bezel is plastic panel - Size 61mm x 166mm is pre-assembled with
54mm diameter and fits in an 11mm hole. Requires 75mm a 3-speed fan switch, an illuminated ON/OFF Aircon switch,
clearance behind. #RVROT £25 (£30 inc vat) and a rotary heater valve control with a 1mtr. long cable.
Four, countersunk, 4mm mounting holes.
#CONPAN £35 (£42 inc vat)
360°
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360°
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POSITION CONNECTION
O NONE
I B + L +C
HEATER HOSE II
III
B + M + C
B + H + C
AVAILABLE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 331
HEATER HOSE Strong & flexible allowing considerable AXIAL FAN When space is short, weight must be kept
bend radius. Textile woven reinforcing. Larger sizes will down and you’re in need of some serious ventilation this
stretch up to 4mm larger than their natural ID. little beauty could be the answer. At just 48mm diameter
8mm (5/16") #HTHO8 (16mm OD) £3.50 mtr (£4.25 inc vat) and 60mm long it can be mounted directly behind one of
10mm (⅜") #HTHO10 (17.5mm OD) £3.50 mtr (£4.25 inc vat) our eyeball vents. These incredible little 12 volt fans blast
12mm (½") #HTHO12 (20m OD) £3.50 mtr (£4.25 inc vat) a massive 22 cfm air flow. They’re made in Switzerland
15mm (⅝") #HTHO15 (22mm OD) £4 mtr (£4.80 inc vat) to very high engineering standards, so cheap they ain’t.
17mm (11/16") #HTHO17 (22mm OD) £4.50 mtr (£5.40 inc vat) #AXFAN £92.50 each (£111 inc vat)
19mm (¾") #HTHO19 (26mm OD) £5 mtr (£6 inc vat) 360°
VIEW
22mm (7/8) #HTHO22 (28mm OD) £6 mtr (£7.20 inc vat) ONLINE
SOLD FROM A ROLL NOTE: SEE ARTICLE IN HINTS & TIPS SECTION
Maximum length in one piece 15 mtrs
360°
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ONLINE
Page 332 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
DASH VENTS
DASH VENTS Rocking vanes and rotating top. These are
very nice. Fitted as standard equipment to Italian Supercars.
70mm dia. with 50mm hose spigot. Fits in a 62mm hole
EYEBALL DASH VENTS Ideal face vents. 69mm diameter.
#VENT6 £9.50 each (£11.40 inc vat)
Swivelling directional vane. 2 piece screw-together design
that fits through a 63mm hole. Our 63mm ducting is a push
fit on the tapered rear housing.
BLACK OUT OF STOCK #VENT2 £14 each (£16.80 inc vat)
CHROME #VENT3 £18 each (£21.60 inc vat)
LIGHTWEIGHT
DUCTING
AVAILABLE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 333
RECTANGULAR VENT 145mm x 52mm. Has a rocking in- 84mm ROCKING VANE DASH VENTS Great for face or
sert with six rocking directional flaps. A knurled thumbwheel demist vents. Swivelling directional vane. 84mm maximum
rotates the vent bank allowing full range of air flow. Snaps diameter. Snaps into a 76mm hole. Our 63mm ducting is
into a 122 x 49mm hole. Two 3mm countersunk mounting a push fit on the inlet spigot. Ducting can be bonded or
holes @ 126mm centres. Ideal for de-mist and-or dash. secured with cable tie.
#VENT10 BLACK #VENT15 £8 each (£9.60 inc vat)
£8.50 each (£10.20 inc vat) CHROME BEZEL #VENT16 £10 each (£12 inc vat)
360°
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360°
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DEMIST VENT Mounts over a rectangular cut-out in SMALLER DEMIST PLENUMS Smaller versions of our
your dash top. Ideal for use with our demist plenums. Size popular Demist Plenum for when there is less space under
236mm x 30mm. #VENT9 £6 (£7.20 inc vat) your dash. Single 35mm (1 3/8" ) inlet is supplied capped
and is offset towards one end. 38mm ID ducting can be
bonded directly to the inlet with Polyurethane adhesive /
Sealant. The inlet can also be cut to accept smaller hoses
or ducting. Width 51mm including the 7mm fixing flange all
round. Height 52mm including the inlet. 2 lengths available
170mm LONG #DEMPL170 £10 (£12 inc vat)
360°
250mm LONG #DEMPL250 £10 (£12 inc vat)
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360°
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360°
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360°
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To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 335
‘Y’ SPLITTER VENTS moulded ABS 'Y' ducts for splitting and directing ventilation airflow within the cockpit. Some have a
cable-operated internal butterfly flap with an external actuator arm that can completely close one outlet or proportion airflow
between two outlets. CONTROL CABLE NOT INCLUDED
360°
A. 2 @ 39mm outlets and 1 @ 60mm outlet NO BUTTERFLY #DEMY3960 £15 (£18 inc vat) VIEW
ONLINE
B. 3 @ 39mm outlets WITH BUTTERFLY #DEMY39 £15 (£18 inc vat)
C. 3 @ 50mm outlets WITH BUTTERFLY #DEMY50 £15 (£18 inc vat)
D. 3 @ 60mm outlets WITH BUTTERFLY #DEMY60 £15 (£18 inc vat)
BUTTERFLY FULLY CLOSED BUTTERFLY ALMOST CLOSING
LEFT OUTLET RIGHT OUTLET
39mm
A 39mm
1 1/2" 1 1/2"
60mm
2 1/2"
C
ACTUA
D
B
ARM
39mm 50 mm 60mm
1 1/2" 2" 2 1/2"
DEMIST ‘Y’ SPLITTER VENT with BUTTERFLY Cleverly PUSH-PULL CABLE We’ve been asked for these many
moulded ABS splitter that fits our 63mm (2½") ducting. times so we’ve had some made. For heater controls, choke,
Manually operated butterfly can close or open one leg for bonnet or boot release and even remote seat adjustment.
simple demist on/off control. Overall size 110mm x 96mm x Solid piano wire inner cable 6ft 6in long inside a low friction
100mm high. #DEMY £25 (£30 inc vat) outer 6ft long. Plain black Bakelite knob. Mounts through a
10mm diameter hole. Suitable for up to 6mm thick panels.
#PPC £12 (£14.40 inc vat)
360°
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ONLINE
KNOB DIAMETER
19mm
Page 336 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
BULKHEAD FLANGES Moulded ABS flanges for con- DUCTING REDUCERS Moulded ABS, For joining different
necting duct hose to bulkheads, air boxes, filters, cooling diameters of ducting.
shrouds, air dams etc. All with 4 mounting holes (6mm). Ducting can be glued, cable tied or hose-clipped.
Smaller 3 sizes have two locating tags for easy alignment Diameter 76mm. Length 59mm
with pre-cut holes. Material thickness 2mm. Duct hose can Wall thickness 2.4mm. 360°
be fitted to inside or outside of spigot by bonding or ties. 60mm to 40mm #DRED6040 £4 (£4.80 inc vat) VIEW
ONLINE
42mm O.D. spigot (51mm flange) #BHFLA42 50mm to 40mm #DRED5040 £4 (£4.80 inc vat)
49mm O.D spigot (57mm flange) #BHFLA49 360°
VIEW
63mm O.D spigot (79mm flange) #BHFLA63 ONLINE
360°
VIEW
ONLINE
78mm 360°
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ONLINE
53mm
63mm
43mm I.D. 38mm I.D.
POLYURETHANE ADHESIVE/SEALANT BLEED VALVE Great for getting air out of those
A universal wonder product for the car builder. Our troublesome heater circuits. Straight joiner with a built-in
Polyurethane adhesive/sealant comes in a tube and is brass bleed valve opened with a knurled thumb screw.
dispensed using a regular mastic gun. It is firm enough to Made from glass reinforced nylon. Fits in a 16mm (5/8")
form beads so has excellent gap-filling properties and cures hose. Overall length 65mm.
to a tough rubbery finish. Use it to bond panels together 16mm (5/8") BLEED VALVE #BLEEDV £6 (£7.20 inc vat)
or to the chassis. Can be thinned to paint a border around 19mm (3/4") BLEED VALVE #BLEEDV19 £6 (£7.20 inc vat)
inside of windows prior to bonding.
Will stick almost anything to anything at half the price of 360°
VIEW
some equivalent products. Includes nozzle. ONLINE
PRODUCTS WITH
360° THIS SYMBOL HAVE
VIEW A HIGH RESOLUTION
ONLINE
360 degree VIEW ON DIMENSIONS CONVERSION
OUR ONLINE SHOP CHART IN BACK PAGES
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 337
NOTE: THESE DUCTING LENGTHS ARE HIGH SPECIFICATION SILICONE DUCT HOSE.
Widely used in aviation and racing. Strong, lightweight and
MEASURED FULLY STRETCHED. very flexible. Perfect for brake cooling, ventilation and engine
SEE HINTS AND TIPS SECTION FOR induction. Retains its cross-sectional area even around tight
bends for maximum air flow and minimum resistance. Spiral
CUTTING INSTRUCTIONS wound wire core with glass strand reinforcing. Will withstand
40mm I.D. DUCT HOSE PVC Spiral bound with nylon core. temperatures up to 250ºC. Excellent resistance to abrasion
Ideal for in-car heating and ventilation. Medium duty. 40mm and chemicals. Light weight. Available in four internal
I.D. (1 ½") #DCTHS40 £7 yard (£8.40 inc vat) diameters: All prices are per mtr.
NOTE: MAY BE EITHER GREY OR BLACK DEPENDING
ON CURRENT STOCK ORANGE
38mm (1½") #SD38 £18 (£21.60 inc vat)
51mm (2") #SD51 £20 (£24 inc vat)
63mm (2½") #SD63 £22 (£26.40 inc vat)
76mm (3") #SD76 £24 (£28.80 inc vat)
SEE HINTS AND TIPS SECTION FOR CUTTING INSTRUCTIONS
BLACK
38mm (1½") #SDBK38 £18 (£21.60 inc vat)
51mm (2") #SDBK51 £20 (£24 inc vat)
63mm (2½") #SDBK63 £22 (£26.40 inc vat)
76mm (3") #SDBK76 £24 (£28.80 inc vat)
83mm (3¼") #SDBK83 £26 (£31.20 inc vat)
SEE HINTS AND TIPS SECTION FOR CUTTING INSTRUCTIONS
Page 338 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
WOVEN STAINLESS GRILLE MESH
ALUMINIUM DUCTING Convoluted spiral wound ducting for
heater vents and air box inlets. Very flexible and will retain
its shape when curved. Supplied in compressed (200mm)
Two mesh pitch sizes each in two sheet sizes. For grilles,
1/2 Mtr or compressed (400mm) 1 Mtr lengths. Just pull to
vents etc. Can be cut with good snips, cutting disc or wire
stretch it to length.
cutters.
HALF METRE 40mm (1 9/16") #ALIDCT40 £6 (£7.20 inc vat)
1mm Wire diameter x 6mm Aperture size (left)
HALF METRE 50mm (2") #ALIDCT50 £8 (£9.60 inc vat)
600mm x 600mm #SSMESH1 £30 (£36 inc vat)
HALF METRE 60mm (2 3/8") #ALIDCT60 £9 (£10.80 inc vat)
1200mm x 300mm #SSMESH2 £30 (£36 inc vat)
1.6mm Wire diameter x 11mm Aperture size (right)
ONE METRE 40mm (1 9/16") #ALIDCT401M £12 (£14.40 inc vat)
600mm x 600mm #SSMESH3 £36 (£43.20 inc vat)
ONE METRE 50mm (2") #ALIDCT501M £16 (£19.20 inc vat)
1200mm x 300mm #SSMESH4 £36 (£43.20 inc vat)
ONE METRE 60mm (2 3/8") #ALIDCT601M £18 (£21.60 inc vat)
FLATTENED EXPANDED
85mm I.D. HEAT
ALUMINIUM MESH
Perfect for radiator grilles and air vents. You’ve seen regular
SHRINK Adhesive
expanded mesh but this has been put through an extra set
Lined. Shrinks down
of rollers to flatten the mesh - Much nicer!!
to 25mm I.D.
Two mesh sizes available in two sheet sizes:
Sold per 75mm (3")
Material 0.9mm thick, width 1.3mm, aperture 7 x 3.5mm
Just ask if you want
Sheet size: 600 x 600mm #AM11 £20 (£24 inc vat)
more than 75mm in
Sheet size 300 x 1200mm #AM12 £20 (£24 inc vat)
one piece.
#HS8525
Material 0.9mm thick, width 1.8mm, aperture 14 x 5mm
£2.50 per 75mm.
Sheet size 600 x 600mm #AM21 £20 (£24 inc vat)
(£4.20 inc vat)
Sheet size 300 x 1200mm #AM22 £20 (£24 inc vat)
CRAFT KNIFE If there's one tool that you'll use every day
it's probably a craft knife. So, it makes sense to have a
good one. This one feels safe and substantial in your hands
because it's made from die-cast zinc alloy. It has a plated
steel blade guide and uses 8-segment snap-off replaceable
blades. Supplied with a pack of 10 carbon steel blades.
Knife length closed 155mm. Weight 150gm.
#KNIFE £5 (£6 inc vat)
7 x 3.5 14 x 5
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 339
ALUMINIUM LOUVRE PANELS A range of panels pressed PLASTIC LOUVRE PANELS Tough black moulded panels
from 0.8mm natural finish aluminium sheet. Can be riveted with deep louvers for maximum air flow. 4mm fixing hole in
to your bonnet or side panels for additional engine bay each corner. 315 x 70mm x 17mm high. #PLP1 £8 (£9.60 inc vat)
ventilation. Each louver pressing measures 88mm x 15mm x
1
6.4mm high. 3mm fixing holes. 5 Panel Sizes available.
1. 304 x 304mm #LP1 £10 (£12 inc vat)
2. 240 x 240mm #LP2 £6.50 (£7.80 inc vat)
3. 240 x 163mm #LP3 £6 (£7.20 inc vat)
4. 240 x 88mm #LP4 £5 (£6 inc vat)
5. 304 x 108mm #LP5 £6 (£7.20 inc vat) 2. 315 x140mm x 17mm high. #PLP2 £10 (£12 inc vat)
2
5 1
3.156 x140mm x 17mm high. #PLP3 £8 (£9.60 inc vat)
3
2
Page 340 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
ALUMINIUM MESH VENTS Great for body ventilation on any
panel - bonnet, wings, Fury exhaust sills etc. 1 mm precision This example
cut aluminium frames with expanded aluminium mesh inserts. shows how a
Will form to curved surfaces. Mesh can be cut with strong customer has
scissors. Pre-drilled for fixing with 3mm rivets. Holes can be fitted our
countersunk for flush finish with countersunk rivets. ALIVNT1
200mm x 120mm #ALIVNT1 £14 (£16.80 inc vat) onto a
400mm x 120mm #ALIVNT2 £20 (£24 inc vat) concave
600mm x 120mm #ALIVNT3 £28 (£33.60 inc vat) body
3mm C’sunk rivets #RVT3C £1.50 pack 50 (£1.80 inc vat) panel with
3mm Dome head rivets #RVT3D £1.50 pack 50 (£1.80 inc vat) countersunk
3mm rivets.
He has
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 341
ALUMINIUM ESCUTCHEONS
Great for ventilation, decorative
64mm OD, 38mm ID
surrounds, switch bezels, vent #AE6438 £3 (£3.60 inc vat)
facias etc. 1 mm thick precision cut
aluminium. Sized for many of our
popular products.
NOTE: CLOSE TO ACTUAL SIZE
IF PRINTED ON A4 PAPER
Page 342 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
AIR INLET PAIR Just cut a 3 inch hole in your panel and fit SIDE LOUVER VENTS Moulded ABS. Handed pair.
the two parts of this vent on either side. Drill through the six 230mm x 105mm (9" x 4") Mount on inside or outside of your
fixing holes and connect your duct hose for brake cooling, panel with the double sided tape supplied or rivet them on.
cockpit ventilation, engine induction etc. Chrome Body. Can be painted. BLACK #SIDVNTB £8 pair (£9.60 inc vat)
Aluminium mesh. Overall diameter 100mm Accepts 75mm
ducting. Available with
CHROME RING #AIRINC (not the best chrome we’ve seen,
but OK) £10 pair (£12 inc vat)
SHOWN HERE
360°
VIEW MOUNTED ON THE
ONLINE
INSIDE OF THE PANEL
360°
VIEW
ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 343
BONNET SCOOP MOULDED ABS BONNET VENTS Moulded ABS Peugeot style Identical pair.
Size 165mm wide x 227mm x 35mm. Secured with 3M Aluminium mesh backing 250mm x 75mm (10" x 3") Black
self-adhesive strip all round the underside edge. Has 3mm but can be painted. Simply cut some slots or rectangles in
concave curve on the your bonnet or side panels, peel off the backing tape from
underside edges from the pre-fitted 3M adhesive border and stick them on. It’s as
front to back to fit a slightly easy as that. #BONVNT £12 pair (£14.40 inc vat)
curved bonnet but can be
dressed flat if required. 360°
VIEW
Can be painted. ONLINE
360°
VIEW
ONLINE
Page 344 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
RAM-AIR DUCTS
NACA DUCTS & AIR SCOOP Vacuum moulded ABS.
Can be riveted or bonded to body either inside or outside.
Material thickness approximately 1.7mm. Dimensions do
not include the flange. Flange width approx 15 to 20mm. COLD AIR RAM DUCTS Beautiful lightweight spun 360°
1. NACA 210mm (9") BLACK 210mm long x 40mm high x Aluminium vents. Bond into the bodywork to duct VIEW
ONLINE
155mm wide. #NACA1B £12 (£14.40 inc vat) cold air direct to your intake manifold or brakes.
2. NACA 165mm (6") BLACK 165mm long x 21mm high x Here are our 66mm ducts fitted to a Racing
115mm wide. #NACA2B £10 (£12 inc vat) Fury and painted body colour.
3. SCOOP BLACK 145mm long x 45mm high These are ducted for brake cooling.
x 70mm wide. #AIRSCP £9 (£10.80 inc vat)
3
360°
VIEW
1&2 ONLINE
360°
VIEW
ONLINE
DIMENSIONS CONVERSION
CHART IN BACK PAGES
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 345
66mm DUCTS x 2 (120mm maximum O.D.) and
1 yard of aluminium ducting. #RAM66 £22 (£26.40 inc vat) GRP BONNET SCOOPS
LARGE NACA BULGE (right) Moulded GRP approx 3mm
thick. Duct size 300mm wide x 440mm long. Overall panel
size 440mm x 600mm x 40mm high.
#GRPNACA £38 each (£45.60 inc vat)
66mm
RAM66
RAM75
360°
VIEW
LARGE BONNET SCOOP Moulded GRP approx 3mm
ONLINE thick. Overall size 540mm x 370mm x 80mm high.
#GRPSCP £65 each (£78 inc vat)
96mm DUCTS x 2 (140mm maximum O.D.) no ducting.
#RAM96 £28 (£33.60 inc vat)
RAM96
DIMENSIONS CONVERSION
CHART IN BACK PAGES
Page 346 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
COCKPIT VENTILATORS have a clear view in your mirrors.
Mark the centre of the proposed hole and, using a sharp
COCKPIT VENTILATORS Latest 200mph version. Super- pair of dividers, scribe a circle of the exact size.
clear, lightweight Polycarbonate. These aircraft-specification If you have a fly-cutter, drill the correct size pilot hole.
vents are simply installed for adjustable, forced ventilation. Choose a slow speed, lubricate the cut with a little paraffin
Swivel round 180 degrees for extraction. Slightly domed and cut half way through your panel.
3½" diameter. Fits into a 3¼" hole. Suitable for panels be-
tween 2mm and 6mm in thickness.
Surprisingly effective. #CVNTL £18 pair (£21.60 inc vat)
Turn over the panel and carefully cut through from the
other side. Remove the sharp corners with a piece of fine
wet & dry. If you don’t have a flycutter carefully drill a series
of 2mm holes close together, just inside your scribed line.
Remove the sharp cutting edges of the drill with a stone so
that the drill ‘scrapes’ the hole rather than cutting it. This
will prevent the drill grabbing the material and cracking as it
breaks through.
MINI COCKPIT VENTS Use a needle file or junior hacksaw blade to carefully join
Back in stock. These tough all the holes and remove the centre disc.
little Polycarbonate vents With a file or flap wheel in an electric drill, carefully clean
just snap into a 2" hole in up the hole close to your scribed line. Don’t rush the job
Perspex or GRP panels. and make the hole too big or the Snapvent will rattle
They can be rotated around and won’t stay in position. Gradually enlarge the
for forced ventilation or hole, trying the Snapvent each time. A perfectly fitting vent
extraction. should be just tight enough to stay where you put it but
#CVNTS £15 pair (£18 inc vat)
FITTING INSTRUCTIONS
Our cockpit ventilators offer a neat and simple solution to
the age old problem of cockpit ventilation in closed-top
sports and racing cars. Made from tough, crystal clear
Polycarbonate they can easily be fitted to any flat or slightly
curved cockpit panel. Effectively scooping in some of the
slip-stream from around the car, Snapvents will stay in
any position from fully open to closed or can be swivelled
around 180 degrees to become efficient extractors of
cockpit air.
Snapvents do just that - they snap into a 3 1/4 inch hole
and are securely held in a chosen position. should easily open, close and rotate.
To fit the Snapvent first use a sharp modelling knife to trim
There are several ways to cut a large hole in acrylic panels any moulding flash from around the sealing face of the vent
and it’s usually much easier to remove the panel from the that may prevent it from sitting perfectly flat on your panel.
car if possible. Likewise, remove any moulding flash from the little notch at
It makes sense to test your cutting method on a piece of the outer end of the sidewall rib – This locates in the edge
scrap material first. of your hole.
Determine the position of your Snapvent, bearing in mind From the outside of the panel ease the vent through the
that in the closed position the vent walls protrude into the hole, squeezing the two ends of the sidewalls together and
cockpit approximately 1 inch. Also check that you will still locating the Acrylic panel notch at the rear of the vent.
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 347
AIR FILTERS STAINLESS MESH DUAL CONE AIR FILTER Extra fine
stainless mesh. Fully washable. No paper element. Chrome
REMOTE CARBON FIBRE CANISTER AIR FILTER end plates. Very free flowing. Supplied with adapter rings
Real carbon fibre air filter canister with removable black to fit - 60mm, 65mm, 70mm and 77mm diameter tube.
ABS end caps. Fine, free-flowing, washable, stainless mesh Stainless hose clip. Overall size 150mm x 150mm.
cone inside. Vortex-enhancing polished chrome cap in inlet #SSFIL £18 (£21.60 inc vat)
end. To ensure cold air intake, mount the filter anywhere
in your engine bay and connect using pieces of the 75mm
diameter convoluted aluminium ducting supplied. Set of
3 rubber adapter/reducing sleeves for connection to your
inlet manifold (75mm to 60mm, 75mm to 65mm,and 75mm
to 70mm) and 3 hose clips. Includes lightweight stainless
mounting band and stainless pinch bolt. 130mm diameter x
200mm case size. #CARBFIL £45 (£54 inc vat)
UP TO 450 bhp
360° 360°
VIEW VIEW
ONLINE ONLINE
12 mm
Page 348 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
ENGINE COOLING HINTS & TIPS
It is almost impossible to build a specialist Kit, Race or
Sportscar using all donor engine cooling components in an
identical layout to the original installation. Engine power is
often increased, radiator size may have to change to fit the
new space available and the original header tank may be
too big and ugly to fit in a new, compact engine bay. In this
short guide, we’ll try to give you a basic idea on how engine
cooling works and guide you in your choice of components.
LOWER ONE
SEAL WAY
VALVE
PUMP ONLY (115 Litres per minute.) CONTROLLER ONLY for PUMP AND FAN This is a cockpit-
For engines up to 7 ltrs. Flow rate of 115 ltrs per minute. mounted, digital module that will control an electric water pump
Pack contains: and an electric cooling fan (via a relay - not supplied). It is
1 x Electric pump with 38mm inlet and outlet supplied with an in-line sensor housing to fit into your top hose
4 x 35mm to 41mm hose adapters and a temperature sensor which screws into the housing. Pack
11 x Wiring harness and relay. Hose clips. 360°
VIEW contains:
ONLINE
#EWP115ONLY £175 (£210 inc vat) 1 x Electronic controller, 1 x Temperature sensor (1/4"NPT)
1 x 35mm OD hose joiner
2 x 35mm to 41mm hose reducers
1 x Wiring harness, 1 x remote LED indicator
Pack of hose clips and fixings. 360°
VIEW
ONLINE
#EWPCON1 £136 (£163.20 inc vat)
Page 350 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
PUMP (115 Litres per minute.) AND CONTROLLER KIT
For engines up to 7 ltrs. Flow rate of 115 ltrs per minute.
Pack contains:
1 x Electric pump with 38mm inlet and outlet
4 x 35mm to 41mm hose adapters
1 x Electronic controller, 1 x Temperature sensor 1/4" NPT
1 x 35mm OD hose joiner
1 x Wiring harness, 1 x remote LED indicator
Pack of hose clips, 'O' rings, relay and fixings.
#EWP115KIT £275 (£330 inc vat)
VAT 20%
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk
19mm
360°
VIEW
ONLINE
360°
VIEW
ONLINE
360°
VIEW
ONLINE
Page 352 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
EXPANSION TANK ROUND ALUMINIUM EXPANSION TANK Tig welded
construction with 70mm diameter, screw-on, knurled cap.
RECTANGULAR ALUMINIUM EXPANSION TANK Tank diameter 90mm. Overall height, including unions
Tig welded construction with 40mm diameter, screw-on, 215mm. Welded-on bracket width 130mm for bulkhead
knurled cap. Size: Width including brackets 170 mm, front mounting. Two, 7mm mounting holes at 116mm centres.
to back 75mm, Height 182mm. Capacity 1.4ltrs. Welded-on Two 7/16" unf threaded,10mm hosetail unions with 'O' rings,
brackets for bulkhead mounting with 7mm holes at 143mm screw into welded threaded bosses in the bottom of the
centres. 1/4" (7mm) overflow outlet on neck. 1/4" (7mm) tank. One has a welded 130mm long, internal aluminium
inlet in side at bottom. Supplied in natural aluminium finish tube (see pics). Capacity 800ml. Supplied with 2 x 10mm
but you can polish to a mirror finish. Weight 542 gm. barb fittings. Weight 520 gm. #AEXPAN2 £68 (£81.60 inc vat)
#AEXPAN £68 (£81.60 inc vat)
360°
360° VIEW
VIEW ONLINE
ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 353
EXPANSION TANK With moulded ABS mounting bracket ALUMINIUM RADIATOR NECK.
and 8mm inlet. FULL and LOW markings. 1.5 Ltr capacity Beautifully CNC’d neck, with 8mm brass overflow outlet
to ’FULL’ mark. Use with header tank on cooling systems union. For welding into your own header tank or radiator.
that have overflow problems. Size 130mm x 130mm x 56mm diameter. #ALIRN £20 (£24 inc vat)
90mm thick. It has an internal tube attached to the inlet that
reaches down to the bottom of the tank Vented cap. 360°
VIEW
ONLINE
#EXPAN £14 (£16.80 inc vat)
360°
VIEW
ONLINE
360°
VIEW
ONLINE
GIFT VOUCHERS
GREAT FOR CHRISTMAS AND BIRTHDAYS. JUST
ORDER THEM AND PAY ON YOUR CARD AND WE’LL POST THEM FREE OF CHARGE.
THEY CAN BE USED AGAINST ANY PURCHASE
FROM THIS CATALOGUE.
Page 354 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
IN-LINE FILLER NECKS FOR STANDARD RAD CAPS RADIATOR CAP #RADCAPS (middle) Spring steel upper
32mm #INF32 £25 (£30 inc vat) seal. Standard reach. 15 lb pressure. Seal to seal 19mm
38mm #INF38 £25 (£30 inc vat) RADIATOR CAP #RADCAPR (left) Rubber upper seal.
Standard reach. 14 lb pressure. Seal to seal 19mm.
VALVELESS RADIATOR CAP #RADCAPVL (right)
32 & 38mm
Replaces your standard cap when fitting a remote header or
breather tank. All £6 each (£7.20 inc vat)
360°
VIEW
ONLINE
360°
VIEW
ONLINE
25mm
PRODUCTS WITH
360° THIS SYMBOL HAVE
VIEW A HIGH RESOLUTION
ONLINE
360 degree VIEW ON
OUR ONLINE SHOP
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 355
LONG REACH RADIATOR CAP Rubber upper and lower SMALL BRASS FILLER NECK Accepts smaller, Japanese
seal. Long reach. 15 lb pressure. Seal to seal 26mm. and continental type pressure caps like our #RADCAPM
#RCLRR £6 (£7.20 inc vat) Pressed brass with soldered-in, beaded, 8mm overflow
outlet. Maximum diameter 43mm. Spigot diameter 21.2mm.
Overall height 21mm. Material thickness 0.8mm.
#BFNS £6 (£7.20 inc vat) 360°
VIEW
ONLINE
21.2 mm
360°
VIEW
ONLINE
SHORT
REACH
19mm SMALL ALUMINIUM FILLER NECK Accepts smaller,
LONG
Japanese and continental type pressure caps like our
REACH
26mm #RADCAPM Pressed aluminium with welded-in, beaded,
8mm overflow outlet. Maximum diameter 44mm. Spigot
diameter 21.2mm. Overall height 21mm. 1mm material
thickness. #AFNS £6 (£7.20 inc vat)
21.2 mm
360°
VIEW
ONLINE
Page 356 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
RUBBER SHORT 90º RUBBER BENDS Woven, moulded-in
reinforcement. Tight, free-flowing bends. Sizes are I.D.
COOLANT HOSE
All leg lengths are 100mm (4")
12mm (½") (20mm OD) #HSH9012 £2.50 (£3 inc vat)
STRAIGHT HOSE 1 METRE LENGTHS Woven reinforce- 15mm (5/8") (22mm OD) #HSH9015 £2.50 (£3 inc vat)
ment. Strong & flexible. High temperature (up to 135ºC) and 19mm (¾") (25mm OD) #HSH9019 £3 (£3.60 inc vat)
burst resistance. Supplied in 1 Metre lengths. Sizes are I.D. 25mm (1") (34mm OD) #HSH9025 £3.50 (£4.20 inc vat)
25mm (1") (31mm OD) #HOS25 £11 (£13.20 inc vat) 32mm (1¼") (42mm OD) #HSH9032 £3.75 (£4.50 inc vat)
32mm (1¼") (39mm OD) #HOS32 £12 (£14.40 inc vat) 38mm (1½") (48mm OD) #HSH9038 £4.50 (£5.40 inc vat)
35mm (13/8") (43mm OD) #HOS35 £13 (£15.60 inc vat) 45mm (1¾") (56mm OD) #HSH9045 £5 (£6 inc vat)
38mm (1½") (46mm OD) #HOS38 £13 (£15.60 inc vat) 51mm (2") (61mm OD) #HSH9050 £5.50 (£6.60 inc vat)
45mm (1¾") (54mm OD) #HOS45 £14.50 (£17.40 inc vat)
50mm (2") (60mm OD) #HOS50 £19.50 (£23.40 inc vat)
57mm (2¼") (63mm OD) #HOS57 £23.50 (£28.20 inc vat)
60mm (2 3/8") (70mm OD) #HOS60 £30 (£36 inc vat)
75mm (3") (88mm OD) #HOS75 £33 (£39.60 inc vat)
600mm or
500mm
DIMENSIONS CONVERSION
CHART IN BACK PAGES
Page 358 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
32mm WIGGLY HOSE Overall length if straight 530mm. 180º 32mm HOSE This neat hose could prove invaluable
This very useful hose could solve several problems at one when designing a compact DIY cooling system. Free-
stroke in a custom cooling system design. 32mm ID at each flowing 32mm ID in a tight 180 degree sweep measuring
end and around 30mm ID if cut anywhere along it’s length just 120mm (4 ¾") across. #H18032 £7.50 (£9 inc vat)
but will still easily fit over a 32mm OD aluminium tube (as
shown in the picture below) Can be cut into at least two 45º
bends and a tight 90º as shown in the examples below.
#H32WIG £15 (£18 inc vat)
THIS 85mm
MAKES ALL THESE
CRAFT KNIFE If there's one tool that you'll use every day
it's probably a craft knife. So, it makes sense to have a
good one. This one feels safe and substantial in your hands
because it's made from die-cast zinc alloy. It has a plated
steel blade guide and uses 8-segment snap-off replaceable
blades. Supplied with a pack of 10 carbon steel blades.
Knife length closed 155mm. Weight 150gm.
NEW BLEED HOSE 38mm ID one end and 32mm ID #KNIFE £5 (£6 inc vat)
the other end. Knurled nylon bleed valve is on a 45º bend
near the 38mm end. Can be cut and joined with a 32mm
aluminium joiner to offer a variety of shapes.
#H38BLEED £15 (£18 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 359
AIR CONDITIONING REFRIGERANT HOSE
HARD NYLON TUBE
Also suitable for oil, fuel or coolant.
8mm O.D. 1mm wall
DASH 6 (5/16"ID, 3/4" OD) #ACHO6 £7.50 mtr (£6.60 inc vat)
thickness.
DASH 8 (13/32"ID, 7/8"OD) #ACHO8 £9.50 mtr (£7.80 inc vat)
#NYLHO8
DASH 10 (1/2"ID, 1"OD) #ACHO10 £9.50 mtr (£9 inc vat)
£2 mtr (£2.40 inc vat)
VACUUM
OIL HOSE Excellent quality Gates hose. Resistant to all oils.
Fabric reinforced. Max working pressure shown.
CLEAR PVC HOSE Soft PVC Hose. Good resistance to 10mm I.D.(18mm OD) 110bar #OILHO10 £7 mtr (£8.40 inc vat)
ageing. Suitable for non pressure applications. Temperature 13mm I.D (20mm OD) 60bar #OILHO13 £8 mtr (£9.60 inc vat)
range -15ºC to +60ºC. 6 sizes: 16mm I.D (27mm OD) 40bar #OILHO16 £9 mtr (£10.80 inc vat)
3mm ID (6mm OD) #WTUB2 £1.50 mtr (£1.80 inc vat) 18mm I.D (28mm OD) 33bar #OILHO19 £11 mtr (£13.20 inc vat)
5mm ID (8mm OD) #WTUB £1.75 mtr (£2.10 inc vat)
6mm ID (9mm OD) #PVC6 £2 mtr (£2.40 inc vat)
8mm ID (11 mm OD) #PVC8 £2 mtr (£2.40 inc vat)
10mm ID (12.7mm OD) #PVC10 £2.50 mtr (£3 inc vat)
12mm ID (15mm OD) #PVC12 £2.50 mtr (£3 inc vat)
ALL
100mm
LONG
180 DEGREE BEND HOSE
25mm (1") (33mm OD) #SIL18025 120mm x 120mm over-
all dimensions. 95mm centres . £11 (£13.20 inc vat)
32mm (1¼" ) (40mm OD) #SIL18032 125mm x 125mm
overall dimensions. 90mm centres. £12.50 (£15 inc vat) REDUCING 90 degree BEND
38mm (1½") (46mm OD) #SIL18038 135mm x 130mm 32mm (1¼" ) to 25mm (1") #SIL903225 £9.50 (£11.40 inc vat)
overall dimensions. 90mm centres. £14 (£16.80 inc vat) 38mm (1½") to 32mm (1¼") #SIL903832 £10.50 (£12.60 inc vat)
51mm (2") to 38mm (1½") #SIL905138 £14 (£16.80 inc vat)
ALL
100mm
LEG
LENGTH
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 361
HEAVY DUTY SILICONE VACUUM TUBING Suitable for vacuum advance,
vacuum control etc. Temperature range from -50ºC to
+ 235ºC. Resistant to oils and solvents. Ozone and UV
BLUE SILICONE HOSE resistant.
Higher burst pressure, thicker wall, 5-ply construction 3mm ID (7mm OD) #SILVAC3 £2.50 mtr. (£3 inc vat)
and harder wearing. 4mm ID (8mm OD) #SILVAC4 £2.50 mtr. (£3 inc vat)
STRAIGHT 1 METRE LENGTHS 5mm ID (10mm OD) #SILVAC5 £3.50 mtr. (£4.20 inc vat)
8mm (5/16") (18mm OD) #HDSIL8 £9 (£10.80 inc vat)
10mm (3/8") (20mm OD) #HDSIL10 £10 (£12 inc vat)
13mm (½") (23mm OD) #HDSIL13 £12 (£14.40 inc vat)
16mm (5/8") (26mm OD) #HDSIL16 £14 (£16.80 inc vat)
19mm (¾") (30mm OD) #HDSIL19 £15 (£18 inc vat)
25mm (1") (36mm OD) #HDSIL25 £16 (£19.20 inc vat)
32mm (1¼") (43mm OD) #HDSIL32 £18 (£21.60 inc vat)
35mm (1⅜") (46mm OD) #HDSIL35 £20 (£24 inc vat)
38mm (1½") (48mm OD) #HDSIL38 £21 (£25.20 inc vat)
51mm (2") (62mm OD) #HDSIL51 £28 (£33.60 inc vat)
FLEXIBLE SILICONE HOSE
Smooth bore with spiral wound steel reinforcing wire.
BLUE 16mm (27mm OD) #SILF16 £25 (£30 inc vat)
BLUE 25mm (33mm OD) #SILF25 £31 (£37.20 inc vat)
BLUE 32mm (42mm OD) #SILF32 £36 (£43.20 inc vat)
BLUE 38mm (49mm OD) #SILF38 £41 (£49.20 inc vat)
BLACK 16mm (27mm OD) #SILF16BK £25 (£30 inc vat)
BLACK 25mm (33mm OD) #SILF25BK £31 (£37.20 inc vat)
BLACK 32mm (42mm OD) #SILF32BK £36 (£43.20 inc vat)
BLACK 38mm (49mm OD) #SILF38BK £41 (£49.20 inc vat)
SEE HINTS AND TIPS SECTION FOR CUTTING INSTRUCTIONS
ALL 1 METRE
LENGTHS
4"
Page 362 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
BLACK SILICONE HOSE REDUCING 90 degree BEND
32mm(1¼") to 25mm(1") #SIL903225BK £9.50 (£11.40 inc vat)
Three - ply Silicone Hose reinforced with polyester fabric. Great quality.
Temperature range –50ºC up to +235ºC. Minimum 250 PSI burst pressure. 38mm(1½") to 32mm(1¼") #SIL903832BK £10.50 (£12.60 inc vat)
Flame and fire resistant. Resistant to oil and Solvents. Ozone & UV resistant. 51mm (2") to 38mm (1½") #SIL905138BK £14 (£16.80 inc vat)
STRAIGHT 1 METRE LENGTHS
8mm (5/16") (16mm OD) #SILHO81BK £12.50 (£15 inc vat) ALL
10mm (3/8") (17mm OD) #SILHO101BK £13 (£15.60 inc vat) 100mm
13mm (½") (21mm OD) #SILHO13BK £16 (£19.20 inc vat) LEG
16mm (5/8") (23mm OD) #SILHO16BK £17 (£20.40 inc vat) LENGTH
19mm (¾") (28mm OD) #SILHO19BK £18 (£21.60 inc vat)
22mm (7/8") (31mm OD) #SILHO22BK £18.50 (£22.20 inc vat)
25mm (1") (34mm OD) #SILHO25BK £18.50 (£22.20 inc vat)
28mm (1⅛") (37mm OD) #SILHO28BK £21 (£25.20 inc vat)
32mm (1¼") (42mm OD) #SILHO32BK £22.50 (£27 inc vat)
35mm (1⅜") (44mm OD) #SILHO35BK £24 (£28.80 inc vat)
45 DEG ELBOW WITH 100mm (4in) LEGS
38mm (1½") (46mm OD) #SILHO38BK £25 (£30 inc vat)
19mm (¾") (28mm OD) #SIL1945BK £8.25 (£9.90 inc vat)
45mm (1¾") (54mm OD) #SILHO45BK £29 (£34.80 inc vat)
25mm (1") (34mm OD) #SIL2545BK £9.50 (£11.40 inc vat)
51mm (2") (60mm OD) #SILHO51BK £33 (£39.60 inc vat)
32mm (1¼" ) (42mm OD) #SIL3245BK £10.50 (£12.60 inc vat)
STRAIGHT 2 METRE LENGTHS 38mm (1½") (46mm OD) #SIL3845BK £11 (£13.20 inc vat)
8mm (5/16") (16mm OD) #SILHO82BK £24 (£28.80 inc vat) 45mm (1¾") (54mm OD) #SIL4545BK £11.75 (£14.10 inc vat)
10mm (3/8") (17mm OD) #SILHO102BK £25 (£30 inc vat) 51mm (2") (60mm OD) #SIL5145BK £13 (£15.60 inc vat)
13mm (½") (21mm OD) #SILHO132BK £31 (£37.20 inc vat)
16mm (5/8") (23mm OD) #SILHO162BK £33 (£39.60 inc vat)
19mm (¾") (28mm OD) #SILHO192BK £35 (£42 inc vat)
ALL
100mm
LONG
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 363
FUEL HOSE
STAINLESS BRAIDED NITRILE FUEL INJECTION HOSE
8mm I.D. Reinforced. 145 psi working pressure. 700 psi
GENUINE GATES FUEL HOSE Suitable for carburettor and burst pressure. Suitable for leaded or unleaded, diesel,
fuel injected engines. Petrol or Diesel. Top quality hose. water, air. Working temperature from -40 degC to +150
Resists heat, oil, ozone & weathering. degC. 30mm bend radius. 15mm O.D. SAE J30R6 / SAE
Spiral textile reinforcement. J30R7 #BRINFH8 £10 mtr (£12 inc vat)
Working pressure up to 140 psi. IVA OK
SAE J30R7 ISO 4639-2 DIN 73379.
3.2mm (1/8") #FUHO3 (7.5mm OD) £3.50 mtr (£4.20 inc vat)
4mm (5/32") #FUHO4 (9mm OD) £4.00 mtr (£4.80 inc vat)
5mm (3/16") #FUHO5 (11mm OD) £4.50 mtr (£5.40 inc vat)
6mm (1/4") #FUHO6 (11.5mm OD) £5.00 mtr (£6 inc vat)
7mm (9/32") #FUHO7 (13mm OD) £5.25 mtr (£6.30 inc vat)
8mm (5/16") #FUHO8 (13.5mm OD) £5.50 mtr (£6.60 inc vat)
10mm (3/8") #FUHO10 (15mm OD) £5.75 mtr (£6.90 inc vat)
12mm (1/2") #FUHO12 (18mm OD) £6.25 mtr (£7.34 inc vat)
SILICONE FUEL
FILLER HOSE
STRAIGHT SILICONE FUEL FILLER HOSE. We've been
asked for this for ages so, finally, here it is. Fluorosilicone-
lined and resistant to ALL fuels and oils. Sold in multiples of
FUEL HOSE TEXTILE
250mm (Maximum 1 metre length). If you're ordering online
COVERED.
and want 500mm just order '2' quantity. Weight 250gm per
Resists all petrols and diesel.
250mm.
Woven textile reinforcement
BLUE 51mm I.D. #SILFF51BU £20 per 250mm (£21.60 inc vat)
resistant to heat, oil, ozone
BLACK 51mm I.D. #SILFF51BK £20 per 250mm (£21.60 inc vat)
and weathering. For that
SEE HINTS AND TIPS SECTION FOR CUTTING INSTRUCTIONS
classic look on carburated
engines. Maximum pressure
85 psi.
Temperature range -35ºC to +100ºC
5mm (3/16") (10mm OD) #FUHOT5 £4.00 mtr (£4.80 inc vat)
6mm (1/4") (12mm OD) #FUHOT6 £4.50 mtr (£5.40 inc vat)
8mm (5/16") (13mm OD) #FUHOT8 £5.00 mtr (£6 inc vat)
10mm (3/8") (15mm OD) #FUHOT10 £5.50 mtr (£6.60 inc vat)
Page 364 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
FUEL FILLER HOSE IN-LINE HOUSINGS
ULTRA FLEXIBLE FUEL FILLER HOSE. 2 Layer, smooth IN-LINE WATER TEMP SENDER HOUSING / AIR BLEED/
bore, neoprene hose with excellent resistance to petrol and DRAIN Just cut your hose and insert the housing.
diesel fuel. Embedded spiral wire reinforcement with glass Beautifully cnc’d aluminium. M10 x 1 thread.
strand windings for additional strength. For temperatures up Fits hose id size:
to 135ºC. Wall thickness only 2mm. All diameters I.D. 25mm #INT25
Supplied with manufacturers declaration of conformity. 32mm #INT32
360°
VIEW
ONLINE
38mm (1 ½") #FFF38 £16 per 500mm (£19.20 inc vat) 38mm #INT38
45mm (1 ¾") #FFF45 £17 per 500mm (£20.40 inc vat) All £15 each (£18 inc vat)
51mm (2") #FFF51 £18 per 500mm (£21.60 inc vat) Additional threads machined on request £5 each. (£6 inc vat)
57mm (2 ¼") #FFF57 £20 per 500mm (£24 inc vat)
63mm (2 ½") #FFF63 £25 per 500mm (£30 inc vat)
75mm (3") #FFF75 £30 per 500mm (£36 inc vat)
SEE HINTS AND TIPS SECTION FOR CUTTING INSTRUCTIONS
MULTI
FAN
PURPOSE SWITCH
AIR BLEED
TO HEADER
TANK SENDER
EARTH TAG
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 365
MODULAR INLINE HOUSINGS Here's a great new range ADJUSTABLE THERMOSTAT Complete installation kit
of machined natural aluminium in-line coolant housings for with full instructions. Can be fitted into the top hose - just
temperature senders or fan switches. Two housing sizes are pull off the hose, insert the probe and re-fit the hose with a
available to fit 32mm I.D. hose and 38mm I.D. hose. Both little PTFE tape around the capillary, beneath the hose clip.
have a female M22 x 1.5 thread that will accept a standard The probe can even be clipped directly to your radiator fins.
M22 fan temp switch from our range. Alternatively you can purchase the 1/4" NPT threaded union
Then there's a range of five inserts - all with a male M22 x for installation into our sender housing or your own radiator
1.5 thread and all with different female threads for the or stat housing. Operating range 5ºC to 120ºC. Temperature
senders and switches. Simply choose the required ON/OFF differential range 5º.
threaded insert and the housing and screw them Current rating 16 Amps. 360°
VIEW
together with the sealing 'O'-ring. #STAT £24.50 (£29.4 inc vat) ONLINE
#MOIN32 #MOIN38
BRASS UNION 1/4" NPT male
thread. 6mm I.D. compression
#INSM14 #INSI8NPT olive for stat probe.
#STATUN £4.50 (£5.40 inc vat)
FAN SWITCH M14 x 1.5 thread. For use with a relay or our
own accessory wiring kit. ¼" Spade connections.
360°
VIEW On at 87ºC and off at 82ºC #FANSW £12 (£14.20 inc vat)
ONLINE
On at 97ºC and off at 85ºC #FANSW4 £12 (£14.20 inc vat)
On at 100ºC and off at 95ºC #FANSW2 £12 (£14.20 inc vat)
On at 107ºC and off at 97ºC #FANSW3 £12 (£14.20 inc vat)
FAN SWITCH M22 x
1.5 thread. ¼" Spade
connections. (below)
On at 95ºC and off at 86ºC
#FANSW #FANSW5 £12 (£14.20 inc vat)
#INSM14 #FANSW6 On at 88ºC and off at 79ºC
#MOIN38 #MOIN38 #FANSW6 £12 (£14.20 inc vat)
‘O’ RING
Buy one
per joint
#UCOR
£1 each
(£1.20 inc vat) 12mm #UCH12
RETAINER CLIP £3 each (£3.52 inc vat)
Buy one per
joint
#UCRET
£1 each (£1.20 inc vat) ‘Y’ PIECE #UCY £7 each (£8.40 inc vat)
15mm #UCH15
£3 each (£3.60 inc vat)
22mm #UCH22
£3 each (£3.60 inc vat)
STRAIGHT #UCS JOINER #UCJ
£5 each (£6 inc vat) £3 each (£3.60 inc vat)
32mm #UCH32
£3 each (£3.60 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 367
WELDED ALUMINIUM ‘T’s T H E R M O S TAT S
Beaded 32mm and 38mm 360° BY-PASS THERMOSTAT Stabilises engine temperature
tubes 120mm long with TiG VIEW
ONLINE whilst maintaining coolant flow. This stat will allow circulation
welded take-offs. For heater
within the engine until normal temperature is reached.
or header tank feeds etc.
It then opens to hot coolant to the radiator.
All diameters are O.D.
78ºC Outlet and bypass 32mm, Inlet 38mm.
32mm with 8mm take-off
#BYST78 £27 (£32.40 inc vat)
#TEE328 £20 (£24 inc vat)
INLET
78°
38mm
OUTLET
COLD
32mm
360°
VIEW
ONLINE
OUTLET
32mm
HOT
Page 368 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
HOSE I.D. REDUCERS IN LINE REDUCING HOSE JOINERS
HOSE ID REDUCERS Simply push inside one end of your CNC MACHINED BILLET ALLOY REDUCING HOSE
hose to reduce its inside diameter for a perfect fit on a JOINERS Fantastic quality. Precision machined from solid
smaller engine or radiator outlet. Several reducers can be aluminium bar. Machined bead on each end. 1.5mm wall
fitted inside one another to reduce, for instance a 50mm thickness for optimum strength and minimum weight.
hose down to 32mm. All diameters are O.D.
32 to 25mm #HRED32 £3.30 (£3.96 inc vat) 32mm to 25mm x 75mm long #AHR3225 £8 (£9.60 inc vat)
38 to 32mm #HRED38 £3.52 (£4.22 inc vat) 38mm to 32mm x 75mm long #AHR3832 £8 (£9.60 inc vat)
45 to 38mm #HRED45 £3.60 (£4.32 inc vat) 38mm to 25mm x 75mm long #AHR3825 £10 (£12 inc vat)
50 to 45mm #HRED50 £3.82 (£4.58 inc vat) 50mm to 45mm x 75mm long #AHR5045 £9 (£10.80 inc vat)
360° 50mm to 38mm x 75mm long #AHR5038 £9 (£10.80 inc vat)
VIEW
ONLINE
360°
VIEW
ONLINE
32 38
25 32
38mm
hose with 38-32
reducer fitted
38
50
38mm
38-32
hose 25
reducer 45
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 369
BEADED ALUMINIUM HOSE JOINERS
ALUMINIUM TUBE CUT AND BEADED TO YOUR REQUIRED LENGTH
Smarten that engine bay and simplify your plumbing. Tube ends are individually beaded for a secure, leak-free joint to your
rubber hoses. Can be polished to a mirror finish. All 1.5mm wall thickness tubing
15mm dia. (5/8") O.D. #BEAD15 Up to 150mm £5 (£6 inc vat) add 30p + vat per extra 25mm
19mm dia. (3/4") O.D. #BEAD19 Up to 150mm £6 (£7.20 inc vat) add 30p + vat per extra 25mm
25mm dia. (1") O.D. #BEAD25 Up to 150mm £7 (£8.40 inc vat) add 30p + vat per extra 25mm
32mm dia. (1 ¼") O.D. #BEAD32 Up to 150mm £8 (£9.60 inc vat) add 30p + vat per extra 25mm
35mm dia. (1 3/8") O.D.#BEAD35 Up to 150mm £8 (£9.60 inc vat) add 32p + vat per extra 25mm
38mm dia. (1½") O.D. #BEAD38 Up to 150mm £8.50 (£10.20 inc vat) add 35p + vat per extra 25mm
45mm dia. (1 ¾" ) O.D. #BEAD45 Up to 150mm £9 (£10.80 inc vat) add 36p + vat per extra 25mm
51mm dia. (2") O.D. #BEAD50 Up to 150mm £9.50 (£11.40 inc vat) add 38p + vat per extra 25mm
63mm dia. (2½") O.D. #BEAD63 Up to 150mm £10.50 (£12.60 inc vat) add 50p + vat per extra 25mm
75mm dia. (3") O.D. #BEAD75 Up to 150mm £12 (£14.40 inc vat) add 55p + vat per extra 25mm
A LU M I N I U M B E N D S
STAINLESS STEEL BENDS ALUMINIUM TUBING BENDS 25mm, 32mm & 38mm
STAINLESS TUBING BENDS 32mm & 38mm Outside
Outside Diameter. 1.5mm wall thickness. Nicely formed
Diameter. 1.4mm wall thickness. Nicely formed mandrel
mandrel bends with beaded ends. Aluminium grade 6063.
bends. Stainless grade 304.
25mm O.D. 90° BEND #AB2590 £15.50 (£18.60 inc vat)
32mm O.D. 90° BEND #SB3290 £15 (£18 inc vat)
25mm O.D. 45° BEND #AB2545 £15.50 (£18.60 inc vat)
32mm O.D. 45° BEND #SB3245 £15 (£18 inc vat)
25mm O.D. 180° BEND #AB25180 £15.50 (£18.60 inc vat)
32mm O.D. 135° BEND #SB32135 £15 (£18 inc vat)
32mm O.D. 90° BEND #AB3290 £16.50 (£19.80 inc vat)
32mm O.D. 180° BEND #SB32180 £15 (£18 inc vat)
32mm O.D. 45° BEND #AB3245 £16.50 (£19.80 inc vat)
38mm O.D. 90° BEND #SB3890 £17 (£20.40 inc vat)
32mm O.D. 180° BEND #AB32180 £16.50 (£19.80 inc vat)
38mm O.D. 45° BEND #SB3845 £17 (£20.40 inc vat)
38mm O.D. 90° BEND #AB3890 £17.50 (£21 inc vat)
38mm O.D. 135° BEND #SB38135 £17 (£20.40 inc vat)
38mm O.D. 45° BEND #AB3845 £17.50 (£21 inc vat)
38mm O.D. 180° BEND #SB38180 £17 (£20.40 inc vat)
38mm O.D. 180° BEND #AB38180 £17.50 (£21 inc vat)
90°
185 mm
45°
290 mm
180°
135° 150 mm
Page 370 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
CHROMED ALUMINIUM TUBE 50mm O.D. 90° bend. BLEED VALVE Great for getting air out of those
Beautifully formed and chrome plated 1mm wall tube. Ideal troublesome heater circuits. Straight joiner with a built-in
for air, water or fuel. Overall size 200mm x 200mm. Can be brass bleed valve opened with a knurled thumb screw.
cut down as required. #ALI90 £16 (£19.20 inc vat) Made from glass reinforced nylon. Fits in a 16mm (5/8")
hose. Overall length 65mm.
16mm (5/8") BLEED VALVE #BLEEDV £6 (£7.20 inc vat)
19mm (3/4") BLEED VALVE #BLEEDV19 £6 (£7.20 inc vat)
360°
VIEW
ONLINE
360°
VIEW
ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 371
STEPPED JOINERS STEPPED ELBOWS Tough glass-reinforced nylon. Use as
is or cut to the sizes you require. OK for Coolant, Fuel, Oil
Made from glass-reinforced nylon. Suitable for Oil, Fuel, LPG.. All dfiameters are O.D.
Water, Air. Leave as is or cut to length. #SELB1 £5 each (£6 inc vat)
All diameters are O.D.
6mm 8mm
#SJ1 £4 each (£4.80 inc vat) 1/4" 5/16"
100mm
6mm 8mm 10mm
1/4" 5/16"
4" 12mm 19mm
1/2" 3/8" 10mm 12mm
3/8" 1/2" 7/8"
#SJ2 £4 each (£4.80 inc vat)
100mm #SELB2 £5 each (£6 inc vat) 19mm
10mm 4" 16mm
12mm 19mm 16mm 7/8"
3/8" 1/2"
5/8"
3/4" 5/8"
16mm
#SJ3 £4 each (£4.80 inc vat) 5/8"
100mm
16mm 19mm 4" 25mm 22mm
5/8" 3/4" 1" 7/8" #SELB3 £6 each (£7.20 inc vat)
10mm 12mm
3/8" 1/2"
#SJ4 £4 each (£4.80 inc vat) #SELB4 £6 each (£7.20 inc vat) 25mm
100mm
16mm 19mm 1"
22mm 25mm 4" 32mm 28mm
5/8" 7/8"
7/8" 1" 1 1/4" 1 1/8"
22mm
25mm 7/8"
#SELB7 £6.50 each (£7.80 inc vat) 1"
#SJ5 £4.50 each (£5.40 inc vat)
120mm 22mm 25mm
22mm
25mm 28mm 4 3/4" 28mm 25mm
7/8" 1"
7/8"
1" 1 1/8" 1 1/8" 1"
28mm
1 1/8"
4 3/4"
28mm 32mm 38mm 35mm
1 1/8" 1 1/4" 1 1/2" 1 3/8"
Page 372 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
STEPPED ‘T’ PIECE Tough glass-reinforced nylon. Use as is or cut to the sizes you require.
12mm 16mm
1/2" 5/8"
#STP5 £6.50 each
(£7.80 inc vat)
13mm
1/2"
#STP3 £7 each
(£8.40 inc vat)
16mm
5/8"
#STP6 £7.50 each
(£9 inc vat)
13mm
16mm 19mm 19mm 16mm 1/2"
5/8" 5/8"
3/4" 3/4"
19mm
3/4"
16mm
#STP8 £3 each 5/8"
(£4.20 inc vat) 35mm 38mm 38mm 35mm
1 3/8" 1 1/2" 1 1/2" 1 3/8"
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 373
BRASS JOINERS
HOSE JOINERS BRASS ‘TEE’ HOSE JOINERS
IN-LINE REDUCERS, CONNECTORS, ‘T’s & ELBOWS
Connect almost any inlet/outlet configuration with these 4mm #BTEE4 £2.50 (£3 inc vat)
tough glass reinforced nylon connectors. Suitable 5mm #BTEE5 £3 (£3.60 inc vat)
for oil, water or fuel. All diameters are O.D. 6mm #BTEE6 £3 (£3.60 inc vat)
10mm to 8mm #HRED10-8 £1.75 (£2.10 inc vat) 12mm #BTEE12 £4.25 (£5.10 inc vat)
12mm to 10mm #HRED12-10 £2.00 (£2.40 inc vat) 16mm #BTEE16 £4.50 (£5.40 inc vat)
15mm to 12mm #HRED15-12 £2.30 (£2.76 inc vat) 19mm #BTEE19 £7 (£8.40 inc vat)
19mm to 15mm #HRED19-15 £2.90 (£3.48 inc vat) 25mm #BTEE25 £7.50 (£9 inc vat)
25mm to 19mm #HRED25-19 £3.90 (£4.68 inc vat)
EQUAL ‘T’ s
5mm #WTEE6 £2 (£2.40 inc vat)
6mm #TEE6 £1.60 (£1.92 inc vat)
8mm #TEE8 £1.80 (£2.16 inc vat)
10mm #TEE10 £2.00 (£2.40 inc vat)
12mm #TEE12 £3.20 (£3.84 inc vat)
15mm #TEE15 £3.50 (£4.20 inc vat)
19mm #TEE19 £4.00 (£4.80 inc vat)
22mm #TEE22 £4.00 (£4.80 inc vat)
25mm #TEE25 £4.50 (£5.40 inc vat)
REDUCING ‘T’ s BRASS STRAIGHT HOSE JOINERS
15-10mm #REDT1 £3.50 (£4.20 inc vat) 4mm #BJOIN4 £2.25 (£2.70 inc vat)
19-10mm #REDT2 £4 (£4.80 inc vat) 6mm #BJOIN6 £2.50 (£3 inc vat)
ELBOWS 8mm #BJOIN8 £3 (£3.60 inc vat)
6mm #ELB6 £1.60 (£1.92 inc vat) 10mm #BJOIN10 £3.50 (£4.20 inc vat)
8mm #ELB8 £1.80 (£2.16 inc vat) 12mm #BJOIN12 £4 (£4.80 inc vat)
10mm #ELB10 £2.50 (£3 inc vat) 16mm #BJOIN16 £4.25 (£5.10 inc vat)
12mm #ELB12 £3.00 (£3.60 inc vat) 19mm #BJOIN19 £4.50 (£5.40 inc vat)
15mm #ELB15 £3.50 (£4.20 inc vat)
19mm #ELB19 £4.00 (£4.80 inc vat)
22mm #ELB22 £4.50 (£5.40 inc vat)
25mm #ELB25 £4.75 (£5.70 inc vat)
HOSE JOINERS
5mm #JOIN5 £1.50 (£1.80 inc vat) ALL OK
6mm #JOIN6 £1.50 (£1.80 inc vat) FOR FUEL, BRASS STRAIGHT HOSE REDUCING JOINERS
8mm #JOIN8 £2.00 (£2.40 inc vat)
10mm #JOIN10 £2.00 (£2.40 inc vat) OIL & WATER 6mm to 4mm e OUT OF STOCK #BRED64
vat)
£3 (£3.60 inc
12mm #JOIN12 £2.25 (£2.70 inc vat) 8mm to 6mm (steel) #BRED86 £4 (£3.60 inc vat)
15mm #JOIN15 £2.50 (£3 inc vat) 10mm to 6mm #BRED106 £6 (£7.20 inc vat)
19mm #JOIN19 £3.00 (£3.60 inc vat) 10mm to 8mm (steel) #BRED108 £4 (£4.80 inc vat)
22mm #JOIN22 £3.25 (£3.90 inc vat) 12mm to 10mm #BRED1210 £7 (£8.40 inc vat)
25mm #JOIN25 £3.50 (£4.20 inc vat) 12mm to 8mm #BRED128 £8 (£9.60 inc vat)
BRASS ’Y’ JOINERS 6mm #BY6 £4.50 (£5.40 inc vat)
8mm #BY8 £4.50 (£5.40 inc vat)
10mm #BY10 £4.50 (£5.40 inc vat)
PLATED STEEL
REDUCING TEE
Suitable for oil, air, water or
fuel. All diameters are O.D.
8mm to 5mm
#STEE85 £4.50 (£5.40 inc va) ¼" NPT ⅛" NPT
PLATED STEEL
REDUCING TEE BRASS ‘Y’ ADAPTER ⅛" NPT Male to
Suitable for oil, air, water or ⅛" NPT Female and
fuel. All diameters are O.D. ⅛" NPT Female.
10mm to 8mm
#BY2 £10 (£12 inc vat)
#STEE108 £4.50 (£5.40 inc va)
⅛" NPT 360°
VIEW
ONLINE
⅛" NPT
⅛" NPT
BRASS UNION 7/16" UNF MALE BRASS Y ADAPTER M10 x 1 Male to
to 3/8" UNF FEMALE This union M10 x 1 Female and
will fit the inlet of some of our M10x 1 Female
master cylinders and the outlet of
#BY3 £12 (£14.40 inc vat)
some of our clutch slave cylinders
to allow the use of 3/16" copper or
flexible hose. Weight 38gm. M10 x 1 360°
VIEW
ONLINE
M10 x 1
M14 x 1.5
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 375
ALUMINIUM 'T' ADAPTER These machined aluminium 'T'
BRASS ADAPTER adapters are perfect for converting a single block tapping
M22 x 1.5mm male with a into two tappings for, for instance, oil pressure and oil
Dowty washer to 1/8" NPT temperature senders. Overall length 60mm. Hexagon 22mm
female across flats. Weight 54 gms.
Note: M22 is a common
radiator sensor thread.
Weight 75gms.
M22 to 1/8NPT
#ADAPT16 All 1/8: NPT
£5.85 (£7.02 inc vat) #ADAPT10
£6.75 (£8.10 inc vat)
BRASS ADAPTER
M22 x 1.5mm male with
a Dowty washer to M10 x
1mm female also with a
Dowty washer.
Note: M22 is a common
radiator sensor thread.
M22 to M10 x 1mm
#ADAPT15 M10 x 1 male with Dowty
£5.85 (£7.02 inc vat) washer to M10 x 1mm
female on end and 1/8"
NPT on side.
BRASS ADAPTER M22 male M10 x 1 #ADAPT11
to Female or £6.75 (£8.10 inc vat)
Note: M22 is a common radia- 1/8" NPT
tor sensor thread)
M10 x 1 #ADAPT5
£4 (£4.80 inc vat)
1/8"NPT #ADAPT7
£4 (£4.80 inc vat) M22 x 1.5
1/8" NPT 'T' ADAPTER This plated steel adapter is perfect 1/4" NPT male to 1/4" NPT
for converting a single block tapping into two tappings female on end and M10 x
for, for instance, oil 1mm female on side.
pressure and oil #ADAPT12
temperature senders. £6.75 (£8.10 inc vat)
Overall length 63mm.
Hexagon 18mm
across flats. Weight 95
gms.
#ADAPT8
£15 (£18 inc vat)
4 WAY BRASS ADAPTER Seven pieces: All M10 x 1mm with one
1 x 4 way block tapped all 1/4" NPT. Dowty washer on male
4 x 1/4" NPT malt to 1/8" NPT female adapters. end.
1 x 1/8" NPT male to 1/8" NPT male joiner. #ADAPT13
1 x 1/8" NPT blanking plug. £6.75 (£8.10 inc vat)
#ADAPT6 £9 (£10.80 inc vat) 360°
VIEW
ONLINE
Page 376 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
A DA P T E R S HOSETAILS & PLUGS
THREE BRASS PLATED STEEL ADAPTERS Threaded HOSETAILS 1/8 NPT to 3mm (1/8")
adapters. Useful for matching oil and water temperature push-on tail.
senders, vacuum feeds and coolant take-offs to manifold Weight 9gms.
and cylinder head outlet ports. #HT183 £2.50 (£3 inc vat)
1. Male 1/2" NPT (14 TPI) TAPER to Female 5/8" UNF,
2. Male 3/8" NPT (18 TPI) TAPER to Female 5/8" UNF HOSETAIL M10 x 1, 6mm
3. Male M16 x 1.5mm to female 5/8" UNF (18TPI). For 6mm hose. M10 x 1mm thread. Fits
#ADAPT1 our inline housings. Ideal for air bleed,
£5 pack of 3 drain etc. Brass. #HT106 £4 (£4.80 inc vat)
(£6 inc vat)
360°
VIEW
ONLINE HOSETAIL M10 x 1, 8mm
For 8mm hose. M10 x 1mm thread. Fits
our inline housings. Ideal for air bleed,
THREE BRASS ADAPTERS 360° drain etc. Brass.
VIEW
All 5/8" UNF female to: ONLINE #HT108 £4 (£4.80 inc vat)
1/2" NPTF male,
M18 x 1.5 male HOSETAIL M10 x 1, 10mm
M16 x 1.5 male For 10mm hose. M10 x 1mm thread.
#ADAPT2 Fits our inline housings. Ideal for air
£7.50 pack of 3 bleed, drain etc. Brass. #HT1010 £4
(£9 inc vat) (£4.80 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 377
BRASS 90 DEGREE HOSETAILS RED M10 x 1mm ANODISED ALUMINIUM STRAIGHT
#HT90186 1/8" NPT to 6mm push on tail HOSETAILS with sealing washer
#HT90188 1/8" NPT to 8mm push on tail #HT1018AR M10 x 1 to 8mm Red Aluminium hosetail.
#HT901810 1/8" NPT to 10mm push on tail #HT10112AR M10 x 1 to 12mm Red Aluminium hosetail
All £4 each (£4.80 inc vat) #HT10115AR M10 x 1 to 15mm Red Aluminium hosetail
All £5.50 each (£6.60 inc vat)
Page 378 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
BRAKE UNIONS BRASS M10x1 BRAKE BULKHEAD UNION
Supplied with brass M10x1 half nut. This is the union that
MORE IN BRAKING SECTION joins your copper brake pipe to your flexible caliper hoses
at a chassis bracket. Male flare on each end. Overall length
PLATED STEEL
UNIONS MALE/ 48mm. #BUBH £5.50 each (£6.60 inc vat)
MALE These unions BRASS M10 FEMALE BRAKE UNION (right) For 3/16"
will screw directly into (4.75mm) brake tubing. #BU10FB 60p each (£ 0.72 inc vat)
the 1/8" NPT inlet and
outlet of our brake bias
adjusting valve and
allow you to connect
regular copper pipe or
flexible hoses. 3/8" UNF BRASS BULKHEAD BRAKE FITTING
TOP TO BOTTOM 49mm long. Supplied
M10 to 1/8" NPT with brass half-nut.
#BUM1018 #BUBH38 £5.50 each
(£6.60 inc vat)
£3.50 (£4.25 inc vat)
3/8" UNF to 1/8"NPT 7/16" UNF BRASS TUBE NUT (female) For reservoir
#BUM3818 outlet. For connecting 6mm or 1/4" copper tube with
£3.50 (£4.25 inc vat) female flare. #BU716 £1.50 each (£1.80 inc vat)
3/8" UNF to 1/8"NPT 7/16" UNF BRASS TUBE NUT (fe-
90 degree male) For connecting 3/16" copper
#BUM381890 tube to outlet union of #FLRES1.
£3.50 (£4.25 inc vat) #BU716316F £1.50 each (£1.80 inc vat)
BRASS ‘T’ PIECE Concave seats. 6.5mm Mounting hole. M12 BRASS TUBE NUT (female)
METRIC M10 x 1 #TEEM10 £7.50 (£9 inc vat) For 1/4" copper tube with female flare.
IMPERIAL 3/8" UNF #TEE38 £7.50 (£9 inc vat) #BU1214F £2 each (£2.40 inc vat)
METRIC M10 4 Way #TEE4WAY £10 (£12 inc vat)
IMPERIAL 3/8" UNF 4 Way #TEE384WAY £10 (£12 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 379
BOLT-IN HOSE
TAKE–OFF Brass and
HOSE CLIPS All prices + vat
plated steel. Simply bolts SIZE IN MM STAINLESS ZINC PLATED
EACH EACH
into a hole in 50mm or larger
water hose. 5/8" outlet. 11 - 16 £1.40 #H11SS £0.42 #H11ZN
#BOLTIN £7.50 (£9 inc vat) 13 - 20 £1.40 #H13SS £0.42 #H13ZN
14 - 22 £1.50 #H14SS £0.46 #H14ZN
17 - 25 £1.60 #H17SS £0.50 #H17ZN
NON-RETURN VALVES Two-piece screw-together con- 22 - 30 £1.65 #H22SS £0.50 #H22ZN
struction with a sprung diaphragm valve inside. Suitable for
25 - 35 £1.70 #H25SS £0.55 #H25ZN
fuel, vacuum etc. Size 22mm across hex flats, 55mm long.
NYLON 6mm #NRV6N £6 (£7.20 inc vat) 30 - 40 £1.80 #H30SS £0.60 #H30ZN
NYLON 8mm #NRV8N £6 (£7.20 inc vat) 35 - 45 £2.00 #H3545SS £0.65 #H3545ZN
NYLON 10mm #NRV10N £6 (£7.20 inc vat) 35 - 50 £2.00 #H35SS £0.65 #H35ZN
ALUMINIUM 6mm #NRV6A £8 (£9.60 inc vat)
45 - 60 £2.20 #H45SS £0.75 #H45ZN
ALUMINIUM 8mm #NRV8A £8 (£9.60 inc vat)
ALUMINIUM 10mm #NRV10A £8 (£9.60 inc vat) 60 - 80 £2.50 #H60SS £0.90 #H60ZN
ALUMINIUM 12mm #NRV12A £8 (£9.60 inc vat) Our range of Hi-Grip hose clips really are the best available.
Made in UK to BS5315 they are N.A.T.O approved and
have the BSI Kitemark. All clips have rounded edges and
7mm slotted hex drive screw. Either polished stainless
made entirely from 18/8 (301 grade) marine quality steel or
heavy zinc plate.
We’ve had all
sorts through our
FUEL HOSE CLIPS Zinc plated steel. 4 Sizes workshops but
9 -11 mm #FHC9 these are simply
11-13 mm #FHC11 the best with no
13-15 mm #FHC13 near equal.
15-17mm #FHC15 All £2.50 pack of 4 (£3 inc vat)
PTFE TAPE
General thread
sealing tape ideal
for oil, air and water
fittings. 12mm wide
x 10 metres roll.
#PTFE £1 (£1.20 inc vat)
Page 380 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
CBS TEMPSLEEVE TEMPROTECT SLEEVING Braided high bulk glassfibre
sleeve, silicone coated. Coated with iron oxide silicone
FIRE AND HEATPROOF SLEEVING rubber which will even shed molten steel, aluminium and
glass offering outstanding protection to hoses, tubes and
PROTECTION SLEEVING FOR PERFORMANCE cables in a variety of hostile environments.
ENGINE BAYS and BRAKE SYSTEMS Continuous operating temp. 500ºF (250ºC)
Max. short term exposure 3000ºF (1650ºC)
VELCRO TEMPROTECT SLEEVING Knitted or braided Flame resistance - Very good
high bulk glassfibre sleeve, silicone coated with sewn-on Abrasion resistance - Very good
Velcro closure for easy installation without disconnecting Flexibility - Outstanding
cables or hoses. Water & Oil resistance - Outstanding.
Continuous operating temp. 500ºF (250ºC) BLUE 13mm ID #TP13BU £9 (£10.80 inc vat)
Max. short term exposure 3000ºF (1650ºC) BLUE 19mm ID #TP19BU £12 (£14.40 inc vat)
Flame resistance - Very good BLUE 25mm ID #TP25BU £15 (£18 inc vat)
Abrasion resistance - Very good BLUE 32mm ID #TP32BU £18 (£21.60 inc vat)
Flexibility - Good BLUE 38mm ID #TP38BU £21 (£25.20 inc vat)
Water & Oil resistance - Good.
BLUE 19mm ID #TPV19BU £30 (£36 inc vat)
BLUE 25mm ID #TPV25BU £34 (£40.80 inc vat)
BLUE 32mm ID #TPV32BU £38 (£45.60 inc vat)
BLUE 38mm ID #TPV38BU £43 (£51.60 inc vat)
SOLD
PER
METRE SOLD
PER
METRE
BLACK 3mm ID #TP3BK £2.50 (£3 inc vat)
BLACK 6mm ID #TP6BK £3 (£3.60 inc vat)
BLACK 10mm ID #TP10BK £4 (£4.80 inc vat)
BLACK 13mm ID #TP13BK £9 (£10.80 inc vat)
BLACK 19mm ID #TP19BK £12 (£14.40 inc vat)
BLACK 25mm ID #TP25BK £15 (£18 inc vat)
BLACK 32mm ID #TP32BK £18 (£21.60 inc vat)
BLACK 38mm ID #TP38BK £21 (£25.20 inc vat)
BLACK 19mm ID OUT OF STOCK #TPV19BK £32 (£38.40
inc vat)
3mm
BLACK 25mm ID #TPV25BK £34 (£40.80 inc vat)
BLACK 32mm ID #TPV32BK £38 (£45.60 inc vat)
SOLD
BLACK 38mm ID #TPV38BK £43 (£51.60 inc vat)
6mm
PER
10mm
METRE
13mm
SOLD
PER
METRE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 381
TEMPREFLECT SLEEVING Two layers of heat reflective TEMPGUARD SLEEVING 1.6mm wall thickness, soft
aluminium coating laminated to heavy aramid fibre cloth with braided fibreglass sleeve. Lightweight protection from heat
heat stable adhesive. Sewn with high temperature glassfibre and abrasion for brake lines, fuel lines and cables. Cut ends
thread. Continuous operating temp. 650ºF (343ºC) will require taping to prevent fraying.
Max. short term exposure 1000ºF (538ºC) Continuous operating temp. 1000F (5380ºC)
Flame resistance - Good Max. short term exposure 1300ºF (705ºC)
Abrasion resistance - Outstanding Flame resistance - Very good
Flexibility - Outstanding Abrasion resistance - Good
SOLD
Water & Oil resistance - Outstanding. Flexibility - Outstanding
10mm ID #TR10 £8.50 (£10.20 inc vat) Water & Oil resistance - Moderate SOLD
13mm ID
19mm ID
#TR13 £9 (£10.80 inc vat)
#TR19 £12 (£14.40 inc vat) PER 6mm ID
9mm ID
#TG6 £2 (£2.40 inc vat)
#TG9 £2.50 (£3 inc vat) PER
25mm ID
32mm ID
#TR25 £15 (£18 inc vat)
#TR32 £18 (£21.60 inc vat) METRE 13mm ID
19mm ID
#TG13 £3 (£3.60 inc vat)
#TG19 £3.50 (£4.20 inc vat) METRE
38mm ID #TR38 £21 (£25.20 inc vat) 25mm ID #TG25 £4 (£4.80 inc vat)
32mm ID #TG32 £5 (£6 inc vat)
NOTE: The woven structure of this product is such that it's
diameter will reduce or increase as it's length is stretched
or compressed. Thus, one metre of #TG13 will cover one
metre of 13mm O.D. hose or more than one metre of 8mm
O.D. hose or less than a metre of 20mm O.D. hose.
Page 382
VAT 20%
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
COVERCROME STAINLESS OVERBRAID
•• Metalised Polyester plastic sleeving for pipes, hoses •• 304 grade Stainless steel.
and wiring. •• Excellent chemical resist-
•• UV Resistant. ance, durability and corro-
•• Non abrasive - will not wear through adjacent com- sion resistance.
ponents. •• Heavy duty but flexible.
•• 2 to 1 Expansion/Contraction Ratio. •• Cut with tin snips.
•• Easy to fit, lightweight and flexible. •• Ends can be bound with
•• Temperature range -100ºF to +275ºF. Heat-shrink tape or hose
•• Mildly conductive for shielding and insulation. finishers.
•• Resistant to abrasion.
•• Cuts easily with a hot knife to minimise fraying. PART NOMINAL FITS HOSE PRICE PER
•• Easily & neatly terminated with Heat Shrink, Tape or NUMBER I.D OR CABLE MTR.
Ties.
O.D.
#SOB10 10mm (5/16") 9mm to 13mm £7 (£8.40 inc vat)
1½" Covercrome as supplied. #SOB12 12mm (½") 9mm to 15mm £8 (£9.60 inc vat)
#SOB19 19mm (¾") 14mm to 23mm £9 (£10.80 inc vat)
#SOB25 25mm (1") 19mm to 30mm £10 (£12 inc vat)
#SOB32 32mm (1 ¼") 28mm to 38mm £12 (£14.10 inc vat)
#SOB38 38mm (1 ½") 32mm to 45mm £15 (£18 inc vat)
#SOB50 50mm (2") 38mm to 63mm £18 (£21.60 inc vat)
¾" Covercrome on ½" Heater Hose. #SOB63 63mm (2 ½") 57mm to 70mm £23 (£27.60 inc vat)
NOTE. This product’s woven structure is such that it’s
diameter will shrink or expand as the length is
stretched or compressed. Thus, one metre of relaxed
½" Covercrome on 6mm Fuel Hose with Red and Black
#SOB12 will cover a metre of 12mm O.D. hose or more
Heatshrink end finishers.
than a metre of 9mm O.D. hose or less than a metre of
15mm O.D. hose
SELF-AMALGAMATING
TAPE Once stretched and
overlapped it releases a resin
that bonds to itself, layer upon
Covercrome on layer, forming a weather tight
Motorcycle hoses seal. 19mm wide x 10 metres
roll. #SATP £7.50 (£9 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 383
HOSE FINISHERS NEW LOWER PRICES
HOSE FINISHERS Anodised aluminium with self-contained, COLOUR INSIDE PART PRICE
hidden all-stainless hose clamps. Great for use with our DIAMETER NO:
stainless overbraid. Neatly hides the cut end of the overbraid
SILVER 48.9mm #HFS49 £12 (£14.40 inc vat)
and smartens up your engine bay. To determine correct size
finisher, measure O.D of fitted hose and add 3mm to allow for SILVER 44.5mm #HFS44 £11 (£13.20 inc vat)
the stainless overbraid.
SILVER 40.5mm #HFS37 £10 (£12 inc vat)
N.B. ROUND NOT HEX
PART NO: I.D. MIN MAX PRICE BLUE 25mm #HFU25 £6 (£7.20 inc vat)
I.D. I.D. PER Mtr. BLUE 21mm #HFU21 £5.50 (£6.60 inc vat)
#NYBR6 6.4mm 3.2mm 9.5mm £3 (£3.60 inc vat)
BLUE 17.5mm #HFU17 £5 (£6 inc vat)
#NYBR10 9.5mm 4.8mm 15.9mm £3.50 (£4.20 inc vat)
BLUE 16mm #HFU16 £4.50 (£5.40 inc vat)
#NYBR13 12.7mm 6.4mm 19.0mm £4 (£4.80 inc vat)
#NYBR19 19.1mm 12.7mm 31.7mm £4.50 (£5.40 inc vat) BLUE 12.8mm #HFU12 £4 (£4.80 inc vat)
#NYBR32 31.8mm 19.0mm 38.1mm £6 (£7.20 inc vat)
#NYBR38 38.1mm 25.4mm 57.1mm £6.50 (£7.80 inc vat)
Page 384 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
TOOLS
HSS METRIC DRILL BIT SET Set of
25 good quality High Speed Steel Drills.
Between 1mm and 13mm in 0.5mm
increments. Supplied in a handy, steel,
HSS WORKSHOP DRILL BIT SET Set of 115 good quality lift-up storage tray for your work bench.
High Speed Steel Drills. This set covers every size you'll Suitable for Iron, Steel, Aluminium, Wood,
ever need within a few thousandths of an inch between GRP or plastic. #DRIL25 £12 (£14.40 inc vat)
0.040" and 1/2" in three ranges:
FRACTIONS 29 Drills between 1/16" and 1/2"
LETTER DRILLS 26 between A and Z
360°
NUMBER DRILLS 60 between 1 and 60 VIEW
ONLINE
360°
VIEW
ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 385
EXTRACTOR SET 5 PIECES It is sometimes impossible ANODISED ALUMINIUM CABLE OR HOSE SEPARATORS
to cleanly remove broken studs and bolts - especially if For tidying and separating electrical or HT cables, pipes,
they're rusty but these tapered, fluted, hardened steel hoses or control cables. Weight 12 gms.
extractors offer you a good chance without damaging the 2 WAY 8mm SILVER #CSEP28S £4.50 each (£5.40 inc vat)
female thread. Drill a hole in the stud as accurately and
centrally as possible at the size and depth recommended
on the packaging, lightly tap in the extractor and turn it
anticlockwise. Applying heat from a gas torch will always
help. #EXTRACT5 £3 (£3.60 inc vat)
GIFT VOUCHERS
GREAT FOR CHRISTMAS AND BIRTHDAYS. JUST
ORDER THEM AND PAY ON YOUR CARD AND WE’LL POST THEM FREE OF CHARGE.
THEY CAN BE USED AGAINST ANY PURCHASE
FROM THIS CATALOGUE.
Page 386 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
SHEET METAL HOLE PUNCHES HOLE SAW SET
SHEET METAL HOLE PUNCHES SET OF 5 Never again 16 PIECE HOLE SAW SET Sizes 19, 22, 28, 32, 38,
struggle to cut a nice round clean hole through a panel. Our 44, 51, 64, 76, 88, 102 & 127mm, 2 Arbors and assembly
range of hole cutters will cut a neat, distortion free hole in tools in a moulded case. This set is ideal for making holes in
mild or stainless steel up to 16 swg (1.6mm) or up to 2mm glassfibre or aluminium panels. #HOLES £10 (£12 inc vat)
in aluminium, copper and brass. Sizes 19, 25, 31, 37.5 and
51mm. #HOLEP £76 (£91.12 inc vat)
Our hole saw set is ideal for the home car builder. For the
best results and longest life here are a few tips:
•• Use on Aluminium, wood, acrylics and Glassfibre.
Cutting steel will result in a shorter tool life. If you
wish to cut steel use a very slow speed and plenty of
coolant.
Our hole punches can be used on the bench in a vice or in situ on a •• Speed is the enemy of any hole saw especially the
vehicle. All you need is a pilot hole through your panel and an allen larger sizes. As a general rule use a slower speed
key to cut a clean, round distortion free hole. Here’s how. as diameter increases. Most hand drills run at far
1. Drill a hole through your panel the size of the punch’s Allen too high speeds but it is possible to cut your hole by
screw.
using short trigger bursts.
2. Unscrew the Allen screw and separate the two halves of the
punch.
•• Where possible use a pillar drill, keeping the material
3. Insert the allen screw through the die (the larger of the two square to the drill shaft.
pieces) and through your panel. •• Use a coolant when cutting aluminium (paraffin is
4. Screw the punch (the smaller part) onto the allen screw on the good and inexpensive. (WD40 is OK). When cutting
other side of the panel until it touches the panel. wood or GRP keep the teeth clear of swarf.
5. Turn the Allen screw with a key until the hole is punched. •• Do not allow the tool to overheat. Take your time and
6. Take the punch apart and remove the punched disc ready for cut with gentle pressure.
the next time.
NOTE: To ensure long life, always grease the thread of the Allen
screw and beneath its head. A little WD40 or light oil around the TAPERED REAMER SET You’ll find a multitude of jobs for
punch edge will help maintain sharpness and prevent a build-up of this handy kit. From enlarging and cleaning dashboard holes
material on the punch when cutting Aluminium. for switches and warning lights to correcting misaligned
holes in chassis brackets. Suitable for Steel, Aluminium,
CIRCLE CUTTER
GRP, Acrylics and Wood. Two heat-treated, High Carbon
The Rolls Royce of
360° Steel Hand Reamers with ’T’ Handles. 3mm to 12mm and
circle cutters. Easy VIEW
adjustment from
ONLINE
3mm to 16mm #TAPERREAM £7.50 (£9 inc vat)
40mm to 120mm
diameter. Just loosen
the wingnut, slide the
cutting arm and re-
tighten the wingnut.
Tungsten Carbide tip
for clean cutting in
wood, plastics, GRP
and aluminium. 6mm
diameter HSS pilot
drill. Overall height
136mm. Best used in
a pillar drill but can
WIRING INFORMATION
be used in a hand
drill with care. Use
800 rpm up to 90mm
IN ELECTRICAL SECTION
and 200 rpm over
90mm. #CIRCUT
£15 (£18 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 387
BUDGET PROFILE GAUGE Enables you to duplicate the MINI COMBINATION SQUARE A great little tool for marking
shape of corners, cut-outs and profiles. 5½" (138mm) width. your tubes and panels & keeping everything square & level.
#PROF £4 (£4.80 inc vat) 150mm rule, integral spirit level and detachable scriber.
#COMSQM £6 (£7.20 inc vat)
NOTE: This is a large item which must NUT & BOLT GAUGE This great little gadget will help you
be carefully packed and shipped by identify all those mysterious nuts & bolts.
Courier. Postage for this item alone #NBGA £3 (£3.60 inc vat)
may be more than it's cost so it may
make sense to combine with other
purchases.
HALF METRE RULE. This is a nice one made from SWIVELLING BLADE DEBURRING TOOL A handy pocket
stainless steel, clearly printed in both Imperial and Metric on version of the de-burring tool used by engineers and sheet-
one side. On the other side is a very handy conversion chart metal workers the world over. Will remove sharp edges and
including fractions and tapping chart for Metric and UNF burrs from the rim of any hole or the inside lip of any tube
threads. #12MRULE £3 (£3.60 inc vat) that the blade will fit into. Suitable for Steel, Aluminium,
Stainless, Copper. #SWDEB £3 (£3.60 inc vat)
DEMONSTRATED
ON OUR DVD
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 389
CALIPERS & MIC
MEASURING CALIPERS When building and assembling
VALUE COMPOSITE DIGITAL CALIPER
Here's a combination of value and accuracy that's hard to
beat. Yup - plastic jaws and an easy-to-read LCD digital
a car the secret to sucess is accuracy. Our top quality display that will measure from 0 to 150mm and has an
precision measuring tools will help you achieve it at a budget accuracy of 0.1 mm (four thousandths of an inch). You can
price. The traditional, hardened steel VERNIER CALIPER switch from Metric to Imperial with the press of a button and
has both Imperial and Metric scales and will measure set the readout to zero anywhere on the scale. Supplied in a
internal or external dimensions up to 6 inches (150mm). hard plastic case.#DCABS £8.50 (£10.20 inc vat)
Supplied with a storage pouch. #VERCAL £9.50 (£11.40 inc vat)
360°
VIEW
ONLINE
Page 390 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
When measuring inside or outside dimensions, rock of threads that will fit between the jaws. This will give you
the calipers gently on the workpiece whilst pushing TPI (Threads Per Inch). Look through your data charts
the jaws together. Keep an eye on how the readout or reference tables to identify the thread. Remember that
changes as you rock. The lowest reading will be the most Whitworth and UNC threads can only be identified by
most accurate. measuring the thread angle with a gauge ( Whit 55° and
•• The smaller, upper jaws appear to cross-over as you UNC 60°) Metric threads are denoted by the thread diameter
open the calipers. It is these jaws that you will use to and the pitch, in millimetres (e.g. 10 mm x 1.5 )
measure inside dimensions like tubing bores or hole Your donor car parts will, most likely, all have the same
sizes. Because the jaws are pointed and chamfered system of threads.
almost to a knife edge you can accurately measure
holes from a couple of millimetres in diameter. Again
rock the caliper and keep an eye on the readout. This
time, the highest reading is the one to look for.
•• If you turn over the instrument you’ll see that the ends
of both the fixed and sliding jaws are level when the
jaws are closed. This is a useful feature for measuring
a step height or slot depth. Once more, rock one jaw
against the work until it is sitting square then slide the
other jaw to touch the step..
•• The final measuring technique uses the other end
of the instrument. You’ll find that, as you open the
jaws, a rod extends from the end shoulder the exact
dimension shown on the readout. With this feature
you can measure depth of holes and steps between American Ford and Chevy parts will be UNC & UNF. Older
two surfaces. British vehicles will be BSF and Whitworth and Continental
and Japanese will mostly be Metric. It is almost impossible
to build a car with a single thread system but at least you
can try to maintain uniformity within say, your engine bay
and your suspension systems. There are benefits to be
gained from this approach. You’ll need to buy less taps and
dies. Your stock of nuts and bolts can be more carefully
planned. You’ll become more familiar with tapping-drill
sizes and there will be less chance of damaging your parts
by forcing the wrong bolts in the wrong nuts.
If looked after and kept clean, your Digital Caliper will give
you many years of use. Be careful not to drop it on the
jaws - even though it is made from hardened stainless
steel, mishandling can easily damage the accurately
machined components and affect the accuracy of the
instrument.
One of the main uses of a digital caliper is identification of Keep the printed strip clean and free from oil, grease and
bolts and drill sizes. If you are unfamiliar with the multitude metal filings - this is part of the sensing electronics.
of different international standards it is all too easy to
mistake one thread for another and damage a valuable part TIP This tip could be viewed as misuse of a tool and
beyond repair. The solution - measure it and identify it first. would make many an engineer weep, but we find the
If you’re unsure about the identity of a particular bolt, first technique so useful that we justify it as a time saver.
measure the thread diameter to establish whether it’s When marking-out softer materials like aluminium and
mild steel simply set the caliper to the required dimension,
lock the jaws with the locking screw and scratch a line on
the job with the point of one jaw whilst running the other
along the edge of the material. Both the inner and outer,
measuring jaws of your caliper are hardened and ground to
a point so, providing you’re not trying to mark stainless or
hardened steel, the calipers will suffer no serious damage.
During the second world war, the difference between British and American
screw threads caused havoc with the guys who looked after the allies’ TORX KEY SET
equipment. Virtually nothing was interchangeable so, after the war, Very nice seven piece set
standards officials from US and UK got together to decide on a common made from chrome - vana-
system of threads. They agreed upon UNC (Unified National Coarse)
and UNF (Unified National Fine) - both are transatlantic versions of ANC
dium steel. Double ended
(American National Coarse) and ANF (American National Fine). with knurled grip. Sizes
•• The angle of the new UN threads was 60°, the same as AN. The T10, T15, T20, T25, T27,
established British Whitworth and BSF (British Standard Fine) T30, T40. Blow moulded
threads are cut at 55°.
•• UNF and BSF pitches were different throughout the range but UNC
tray and wooden box.
and Whitworth pitches coincided perfectly up to 2" diameter - except #TORX £4.50 (£5.40 inc vat)
for ½", whereupon an extra thread crept into the UNC !
•• Both UNF and ANF pitches stayed in step until they reached 1".
Here, as if just to prove good faith and that the changeover was not
IMPERIAL HEX KEY SET Here’s a rarity these days - A set
too biased in favour of the USA, they slipped in two extra threads.
•• To throw a final spanner in the works (sorry), they decided to mark all of A/F Allen Keys.
UN spanners as A/F (Across Flats) instead of with the bolt diameters 1 each of 5/64", 3/32",
as on BSF and Whitworth spanners. 1/8", 5/32", 3/16", 7/32"
OK, so we’ve all got a new system. Or have we? Many British engineering
and 1/4". Manufactured
and manufacturing companies ignored the new standard and carried on
using BSF and Whitworth (plus BA for small stuff and BSP for pipework). by STANLEY and Sup-
So, we’ve got a new system and some of the old system. Then along plied in plastic wallet.
comes Metric and guess what? There’s not a compatible thread in the lot. #HEXIMP £2.50 (£3 inc vat)
They’re all new, and all different and called Metric Coarse.
OK, so everybody throw away all your UNC, UNF, ANC, ANF, BSF,
Whitworth, BA NPT and BSP stuff, and start using Metric. You may think
everyone is happy now. Not a chance. There’s a new range and its called
Metric Fine. HEX KEY SET 9 Metric sizes. Ball end keys. In handy fold-
out holder and a moulded ‘T’ bar handle that fits all sizes.
It can all appear pretty confusing, but it’s not really as bad as it seems. In
this catalogue you’ll find charts listing all the common threads and their #HEXKEY £7.50 (£9 inc vat)
tapping sizes. If you want more information every good tool store will stock
an inexpensive little book listing all British, American and Metric threads,
and all the relevant dimensions and tapping drill sizes. You may even
find, within its grease-proof pages, a chart of allowances for sheet metal
bending, Sines, Cosines and basic Trig - They could all come in handy.
Page 392 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
HELI-COIL KITS
THREAD REPAIR KITS FOR ALUMINIUM
At last - affordable kits for repairing stripped threads in
aluminium components. Each kit consists of the correct size
Drill, a Tap, Installation tool, Tang removal tool and repair
Coils - all in a plastic box.
M5 x 0.81mm (20 inserts) #HCM508 £8.25 (£10 inc vat)
M6 x 1mm (20 inserts) #HCM61 £10 (£12 inc vat)
M8 x 1.25mm (20 inserts) #HCM8125 £15 (£18 inc vat)
M10 x 1mm (10 inserts) #HCM101 £15 (£18 inc vat)
M10 x 1.5mm (10 inserts) #HCM1015 £15 (£18 inc vat)
BORESCOPE
M12 x 1.75mm (10 inserts) #HCM12175 £15 (£18 inc vat)
M14 x 1.25mm (10 inserts) #HCM14125 £16 (£19.20 inc vat)
INSTALLATION INSTRUCTIONS
1. CHECK carefully the size and pitch of the required thread
2. DRILL out the damaged thread with the drill included in
the kit. Be sure to keep the drill square and perpendicular
the the hole. We recommend using a pillar drill if possible.
No drilling is required for the M14 (spark plug) size.
3. TAP the hole using the tap supplied in the kit. Keep the
tap perfectly square and perpendicular to the hole and use
cutting oil. TIP: Filling the tap flutes with grease will help
retain the swarf and prevent it from falling into the hole.
4. INSTALL the insert. Place the insert on the installation
tool with the tang at the bottom. Position the adjustable ring
so that the tang is centred in the tang slot. Wind the insert in
with light downward pressure until the top of the insert is half
a turn below the surface. Do not attempt to unscrew as the
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 393
RIVNUT TOOLS
RIVNUT KIT Throw away those self-tappers. Our top quality
Rivnut kit makes it easy to install a strong and secure
threaded insert in GRP or steel and aluminium tube or sheet.
INDUSTRIAL RIVNUT KIT Here's the Daddy of all Rivnut Simply drill a hole and operate the tool like a regular pop
Tools. This bad boy will pull Aluminium, Steel and even rivet gun to install rivnuts. Ideal for mounting removable
Stainless steel Rivnuts up to M12. This superb quality kit panels or brackets for the horn or washer bottle etc. The kit
includes the 200mm long, ratcheting, Setting Tool, quick includes a universal application tool with mandrels for M3,
change Mandrels for M4, M5, M6, M8, M10 and M12 M4, M5, M6 and M8 threads and an assortment of 50 steel
Rivnuts and quick change Mandrels for M5, M6 and M8 rivnuts. Additional packs of rivnuts are available including
Rivet Bolts. Weight of the Kit 3.5Kg. It's expensive, we aluminium for mounting in glassfibre panels.
know, but what a beauty. #RIVIND £175 (£210 inc vat) Weight 1700 gms. #RIVHD £62 (£74.40 inc vat)
ALUMINIUM, STEEL and STAINLESS
RIVNUTS AVAILABLE
DEMONSTRATED
ON OUR DVD
360°
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ONLINE
Page 394 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
HOW TO USE OUR RIVNUT TOOLS
Here are the drill sizes for the rivnuts supplied with the kits.
Please check the size of any additional rivnuts purchased
because different manufacturers may differ slightly.
STEEL: M8 - 11mm, M6 - 9mm, M5 - 7mm, M4 - 6mm,
M3 - 4.6mm
ALUMINIUM: M6 - 9mm, M5 - 7mm, M4 - 6mm,
M3 - 5mm
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 395
RIVETING The pop rivet – a wonder of modern fastener design;
simple, inexpensive, versatile and easy to use. Well, maybe
not so easy to use – properly.
LAZY TONGUE Power riveter. The stress-free way to pull
larger rivets. Heavy steel & alloy construction. Pop rivets are available in many different materials for
Three interchangeable noses and spanner included. different applications – aluminium, steel, stainless steel
#LAZY £20 (£24 inc vat) and plastic. The come in different lengths and diameters
360°
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ONLINE
with countersunk or dome heads. The most common and
indeed the most useful to the car builder are aluminium
DEMONSTRATED rivets in 3mm, 4mm and 5mm diameters. As a general
ON OUR DVD guide, the larger the rivet – the stronger the join. That said,
closely spaced 3mm rivets on an aluminium panel could
be a stronger and neater option than wider spaced 5mm
rivets. Likewise, two 5mm rivets securing a washer bottle
bracket to a chassis bulkhead may be a better option than
four, 3mm rivets.
Page 396 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
CLEKO FASTENER KIT
CLEKO FASTENER KIT A must have tool for perfect drilling holes, inserting more Cleko’s as you go.
and alignment of cockpit panels, brackets, plates - in fact 2. When your panel is secured with a few Cleko fasteners
anything that is fitted with rivets or screws. Cleko temporary it is time to mark hole positions for the remaining
fasteners are the tools that will help you do the job properly. rivets. To evenly space the rivets in a line between
Use a few of them to hold panels and brackets in place two Clekos, like the bottom of the panel in the picture,
as you drill all your rivet holes. Then simply remove all the measure the distance between the two end Clekos. If
Cleko’s, clean up your holes and refit the panel with the this is, for instance, 532 mm use a calculator to divide
proper rivets. If you’ve only got by a whole
two hands this is the frustration- number (in
saving tool for you. Includes a this case 9)
pair of applicator pliers and ten to determine
1/8" (3mm) fasteners. accurate
#CLEKO £22 (£26.40 inc vat) spacing of the
rivets (here,
59mm). For
unstressed
panels 40mm
to 70mm
spacing is
usually OK. For stressed panels space the rivets closer
DEMONSTRATED
together. Ensure that the holes are in a straight line,
ON OUR DVD
spaced evenly from the panel edge. If you are drilling
360°
through to a round tube make sure that your line of
VIEW
ONLINE holes follows exactly the point of contact between the
panel and tube. Failure to do this will make it difficult to
drill the hole and will distort the panel when the rivets
are finally pulled.
3. When all your holes are drilled remove the Clekos and
de-burr the
drilled holes
in the chassis
tubes and
1/8" (3mm) CLEKOS both sides of
#CLEK18 £1.50 each the panel. (To
(£1.80 inc vat)
INSPECTION LAMPS
IN ELECTRICAL SECTION
360°
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ONLINE
360°
VIEW
ONLINE
WIRING INFORMATION
IN ELECTRICAL SECTION
Page 398 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
TRIM / HOSE CUTTER This simple cutter is a great way HOSE & PIPE CUTTER The cleanest, neatest method of
to make clean, square cuts through non-steel-reinforced cutting rubber hose. Can cut up to 50mm or even larger with
plastic, PVC, neoprene, nylon and rubber trim and hose. a couple of bites. Will also cut up to & 40mm diameter hard
It has die-cast alloy handles and a very sharp, ground, plastic pipe. #HOSEC £6.50 (£7.80 inc vat)
hardened steel blade which is supported on both sides as it
cuts for a very neat job. Size 210mm long. Maximum hose
diameter or trim width 35mm. Weight 170gms.
#TRIMCUT £5.50 (£6.60 inc vat)
NOTE: NOT TO BE USED ON STEEL-REINFORCED DOOR OR
EDGING TRIM OR STEEL BRAIDED HOSE
360°
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ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 399
SCROLL NIBBLER Cuts a clean 3mm wide strip in POWER PUNCH SET Sometimes drilling a hole in a panel
Aluminium or steel sheet up to 1.2mm (18g) thick. Can cut is awkward or just not convenient. Our hand operated
gentle curves. Cut a distortion-free, straight line across Power Punch will press a burr-free hole in steel sheet up
whole sheets against a clamped guide. to 1.5mm (1/16") or aluminium sheet up to 3mm (1/8").
#SCRNIB £14 (£16.80 inc vat) Throat depth approx 50mm. This heavy duty kit is supplied
with a moulded case and 7 interchangeable die sets in the
following sizes. 3/32", 1/8", 5/32", 3/16", 7/32", 1/4", 9/32".
Weight 1500 gms. #PWRP £25 (£30 inc vat)
DEMONSTRATED
ON OUR DVD
DEMONSTRATED
ON OUR DVD
360°
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ONLINE
HACKSAW SET Here's a bargain pair. One is full size that
accepts any standard 300mm blade. It has a high-impact
composite frame with a soft-grip handle and simple, cam
tensioner with a single screw adjuster. The junior hacksaw
takes regular 150mm blades. It has a composite handle and
a steel frame with a threaded tension adjuster. One of each
NOTCH NIBBLER Will nibble steel up to 1mm thick or size blade included. Weight (the pair) 590 gms.
aluminium up to 1.5mm. Can cut square or irregular-shaped #HACKS £4.50 (£5.90 inc vat)
holes in the middle of panels. Just mark your square, drill a
10mm hole in the middle and nibble away outward to your
marked lines. Clean, neat and accurate. Will not distort the
panel. #NOTNIB £16 (£19.20 inc vat)
360°
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ONLINE
360°
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ONLINE
DEMONSTRATED
ON OUR DVD
CRAFT KNIFE If there's one tool that you'll use every day
it's probably a craft knife. So, it makes sense to have a
good one. This one feels safe and substantial in your hands
because it's made from die-cast zinc alloy. It has a plated
steel blade guide and uses 8-segment snap-off replaceable
blades. Supplied
with a pack of 10
carbon steel blades.
Knife length closed
155mm.
Weight 150gm.
#KNIFE £5 (£6 inc vat)
Page 400 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
FOAM SANDING PADS Pack of 3, 120 grit, 140mm x NEEDLE FILE PACK Ten nice quality needle files with com-
115mm x 5mm thick. Abrasive bonded to a foam sheet is fortable moulded handles. Ideal for detailing jobs or thread
perfect for final hand sanding of curved panels. repairs. Complete with plastic wallet.
#SANDPAD £1.50 for 3 (£1.80 inc vat) NOTE: Handle colour may vary.
#NEEDLE £4 (£4.80 inc vat)
FILE SET Do away with those burrs and sharp edges. Make
any shape hole. Nice quality. Soft, comfortable handles.
Set of 5. Half-round, Flat, Square, Round and Triangular.
SANDING KIT Includes a rubber-faced Sanding Block #FILES £7.50 (£9 inc vat)
85mm x 160mm and Twenty sheets of Wet & Dry abrasive
paper 280 x 225mm. 5 @ 80 grit, 5 @ 120 grit, 5 @ 240
grit , 5 @ 400 grit #SAND £4 (£4.80 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 401
POWER & AIR TOOLS AIR PANEL SAW Of all our air tools it's our panel saw that
gets the most use so we thought we'd include this great val-
ue one in our range. It is supplied with five blades but you
ANGLE GRINDER There are plenty of inexpensive grinders
available but this is a particularly nice one. Powerful 600 can use cut-down regular hacksaw blades. They're easy
watt motor. 115mm disc capacity head. With side handle, to change with the hex keys provided. Air inlet 1/4" NPT.
guard, spanner and even spare motor brushes. Push-button Maximum air pressure 110psi. Working pressure 90psi. Air
spindle lock for easy disc changing. Rubber palm grip. consumption 4cfm. Length without blade and union 230mm.
Can be fitted with a cutting disc to cut metal tube and Weight 650gm. #PANSAW £28 (£33.60 inc vat)
sheet, a grinding disc to dress welds and shape metal, or a
sanding disc to dress and shape GRP and wood. Weight
1700 gms. #ANGLE £15 (£21.60 inc vat)
360°
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ONLINE
Page 402 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
AIR SHEAR This air tool cuts a 5mm wide strip of material AIR CUT-OFF GRINDER There are loads of uses for this
in straight cuts or gentle curves, from sheet aluminium, great-value air tool. From cutting stainless-braided hoses
plastic or steel up to 18 gauge (1mm) with minimal distortion to trimming GRP panels or cutting metal pipes and tubes.
to either side. Operating and maintenance instructions Takes 75mm diameter x 2mm thick discs with 9.75mm
included. bore. Comes with a clear plastic guard, spanner and hex
Air consumption 2.1 cfm key. Air inlet 1/4" BSP. Maximum air pressure 110psi. Work-
Maximum air pressure 100 psi. ing pressure 90psi. Air consumption 4cfm. Length 245mm.
1/4" BSP air inlet connector union included. Weight 670gm. #AIRCUTOFF £20 (£24 inc vat)
Weight 1160 gms. #AIRSHEAR £30 (£36 inc vat)
360°
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ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 403
POWERFILE
BLACK & DECKER POWERFILE The latest model with
vortex dust collection and washable filter. Powerful 240
volt, 350 watt motor with Vari-speed for control of belt
speed between 900 and 1600 rpm. Quick release belt
change. Supplied with 3 belts. Suitable for wood, GRP,
acrylics, metals. Once you’ve used a Powerfile you’ll
wonder how you ever managed without one.
#PWRF £62 (£74.40 inc vat) DEMONSTRATED
ON OUR DVD
360°
VIEW
ONLINE
Page 404 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
BRAKE PIPE BENDER A rare little tool made specifically SMALL TUBE BENDER
for 3/16" brake pipe. Will form very neat bends down to Here's a great little bender for smaller pipes 1/8", 3/16"and
approximately 10mm radius. #BPBEND £16 (£19.20 inc vat) 1/4" (3mm, 5mm and 6mm). Will bend to 15mm radius.
Tool 135mm long. #BPBEND3 £12 (£14.40 inc vat)
360°
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ONLINE
360°
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ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 405
CABLE TIE KIT 60 WATT SOLDERING IRON Powerful 240 volt 60 watt
No more loose ties or iron for larger soldering jobs.
sharp cut-off ends in your Supplied with a metal stand
engine bay or under the and a coil of solder.
dash. Our heavy duty, #SOL60W £8 (£9.60 inc vat)
professional cable tie tool
will automatically tension
your ties and then cut them
off neatly in one pull of
the trigger. Just turn the
thumbwheel to adjust tension
for all common tie sizes. Kit
comes complete with 400
black cable ties in 4 sizes.
Tackles the job properly with
only one hand.
#CTKIT £24 (£28.80 inc vat)
TOOL ONLY
#CTTOOL £15 (£18 inc vat)
DIMENSIONS CONVERSION
CHART IN BACK PAGES
Page 406 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
HOT MELT GLUE GUN 10 Watt. You can do endless little COMPACT SIZE GREASE GUN Here's a nice quality, small
glueing jobs with this handy little tool. Paper, card, fabric, grease gun with multiple nozzle options which can use either
leather, wood, ceramics, plastic. Just insert a glue stick in the pre-filled grease cartridges or it can be filled from a bulk
rear opening of the gun, switch it on and wait 5 minutes for it grease supply. It has a die-cast alloy head assembly with
to heat up and off you go. Supplied with a clip-on wire stand, a bleed screw for easy filling. The pack includes a 270mm
two 7.5mm diameter glue sticks and a 1.2mtr long lead with flexible hose, a 180mm steel tube, a 115mm steel tube,
fitted 13A plug. 2 nozzles and one, 85 gm. cartridge of general purpose
WARNING. Gets very hot. Not for young children. Unplug im- grease. Overall height of gun 260mm. Cartridge size 150mm
mediately you have finished the job and allow to cool down x 33mm diameter. Weight 903gms.
before puttiing away. Weight 190gms. #GREGUN £10 (£12 inc vat)
#GLUGUN £4 (£4.80 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 407
AND NOW!! AN EVEN BETTER, AFFORDABLE AT LAST!! AN AFFORDABLE 'PROPER'CRIMPING TOOL
‘PROPER’ CRIMPING TOOL We are able to sell this This compact tool will crimp all small, non-insulated terminal
superb tool at half the price of other suppliers and even types including industrial and aviation quality 'F' crimp open
throw in 180 assorted spade and bullet terminals and plastic barrel and spade terminals. Precision ground, hardened
storage case. It will crimp all industrial quality ‘F’ crimp open steel jaws that roll the terminal flags, binding them tightly into
barrel spade and receptacle terminals between 0.5mm² and the cable and insulation. Spring return jaws and integral wire
6mm². The jaws are hardened steel and the geared, ratchet cutter. 185mm long. #CRPTL2 £15 (£18 inc vat)
action makes light work of even the heaviest crimp. Crimping
pressure is adjustable and the jaws will only open when the
pre-set crimp pressure is achieved, giving consistent crimp
quality. However, for one-off or unusual sizes, the full crimp
and release function can be disengaged for full manual
control of the crimp pressure. The tool also includes a set of
very clever, moulded jigs that locate along-side the jaws to
help you make the perfectly alignment crimp.
Terminal selection included. Weight 1kg.
#CRPTL3 £38 (£45.69 inc vat) See electrical section for full instructions.
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BATTERY CHARGERS
SEE ELECTRICAL SECTION
Page 408 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
PUNCH SET 5 straight pin punches, 5 tapered drift punch- LETTER & NUMBER STAMP SET
es, 2 Centre punches, 3 Chisels. Tough Chrome Vanadium This set has full upper-case alphabet and 0-9 numbers
Steel. Very nice quality. Weight 1100 gms. 6mm high. Nice quality. Suitable for Steel, Brass, Copper,
#PUNCH £12 (£14.40 inc vat) Aluminium. Supplied in plastic storage boxes.
Weight approximately 2kg #STAMP £14 (£16.80 inc vat)
If you’re thinking of purchasing several
items please consider ordering at the
same time as these heavy item to save
on shipping costs.
STAPLE GUN Good quality. Will also fire round staples and
nails. #STAPG £12 (£14.40 inc vat)
EXTRA STAPLES #STAPL £3 pack (£3.60 inc vat)
WAD PUNCH SET Set of 7 round, hardened steel Wad
Punches. Sizes 3mm (1/8"), 4mm (5/32"), 5mm (3/16"), 6mm
(7/32"), 8mm (5/16"), 10mm (3/8"), 12mm (1/2").
Weight 400gms. #WAD7 £5 (£6 inc vat)
SIPHON PUMP
No more mouthfuls
of petrol trying to
siphon a pint of fuel
for the lawn mower.
Here’s a hand-
operated pump in
the middle of 2 yards
of ¼" bore PVC
tubing. #SIPHON
£3 (£3.60 inc vat)
CV BOOT FITTING
KIT
A plastic cone and
tub of lubricant that
will allow you to PRODUCTS WITH
replace CV boots 360° THIS SYMBOL HAVE
without a complete VIEW A HIGH RESOLUTION
strip down. ONLINE
#CVVFITKIT 360 degree VIEW ON
£7.50 (£9 inc vat) OUR ONLINE SHOP
Page 410 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
LOCKING WIRE KIT Ultimate security against vibration CHINAGRAPH PENCILS (2) One end is Red and the other
loosening nuts and bolts etc. This great-value kit contains is Black. Will write on glass, plastic, metal - all smooth
30 metres of 0.7,, locking wire on a handy spool and a surfaces. 170mm long. Weight 9gms each.
simple twisting tool. Simply insert a short length of locking #CHINAG £1.50 Pack of 2 (£1.80 inc vat)
wire through a drilled nut or bolt, push the wires throughthe
small hole in the end of the tool, apply a little tension and
wind the handle. Tool 190mm long.
#LOCKIT £20 (£24 inc vat)
LOCKING WIRE
DRUM 127 Metres of
stainless steel locking
wire on a moulded
plastic drum.
#LOCKW2
LOCKING WIRE 30 metre coil of stainless locking wire. £20 (£24 inc vat)
#LOCKWI £6 (£7.20 inc vat)
LOCKING WIRE PLIERS Ultimate security against vibration loosening nuts and
bolts etc. Simply insert a short length of locking wire through a drilled nut or bolt,
clamp the wires in the plier jaws and pull the knurled knob. An internal spiral
mechanism will neatly and tightly twist the wire. Loop the wire through another
hole in the chassis or panel and twist again. Full instructions supplied. 265mm
long. #LOCKPL £20 (£24 inc vat)
360°
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ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 411
INFRARED THERMOMETER Perhaps the most useful 5mm WHEEL SPACERS Die-cast aluminium. 5mm thick x
diagnostic tool in your toolbox. We’ve used one of these for 152mm diameter. Universal fit for 4 and 5 stud wheels from
years whenever we’ve had engine cooling or combustion 95mm PCD to 130mm PCD.
problems. Just point it at each manifold branch at engine 3mm WHEEL SPACERS #WS3 £12 (£14.40 inc vat)
start up to see if they’re all the same temperature. Or 5mm WHEEL SPACERS #WS5 £12 (£14.40 inc vat)
aim it at your hoses and radiator to see exactly how your
cooling system is performing. Change from Centigrade
to Fahrenheit with the push of a button. Another button
switches on the display Backlight and another switches
on a Laser Pointer that shows you exactly the point of
measurement. Measuring range –20ºC and 200ºC. Takes a
PP3 9 Volt battery (Not included.) #INFRA £36 (£43.20 inc vat)
360°
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ONLINE
Page 412 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
AIR COMPRESSOR Dump that little plastic one that takes MECHANICAL TYRE PRESSURE GAUGE Accurate tyre
two days to pump up a tyre. This little beauty will inflate a 4 pressure is critical for safe and positive handling on road
x 4 tyre in a few minutes. Three metres of heavy duty cable or track. This handy gauge is only 100mm long and has a
with an in-line fuse and a cigarette lighter plug allows you 45mm diameter dial. It is accurate to +/- 2psi. and will read
to reach any corner of your vehicle with ease. 60cm Air line between 2 and 100 psi. Range 0-100 psi (0 - 7.5 bar)
hose with locking valve connector. On / Off switch. Pressure A handy feature of this gauge is that you can push the
gauge. Tough carry handle. Rubber feet. Aluminium, plated gauge onto your tyre valve and remove it to view the
steel and ABS case. 12 Volt DC. 12 Amps current draw. pressure reading. Then simply press the reset button on
Weight 2.3Kg. Size 180mm x 100mm x 160mm high. the side of the dial to return the needle to zero.
Supplied with 3 adapters for footballs etc. #PRESGA2 £5.50 (£6.60 inc vat)
#AIRCOMP £45 (£54 inc vat)
WIRING INFORMATION
IN ELECTRICAL SECTION
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 413
RATCHET STRAP 1" wide strap. 15 feet long overall. Up to ‘F’ CLAMPS When you need an extra hand these tough,
1000kg tension capacity. Black Powder-coated hooks and inexpensive clamps are your ideal assistant. Simple, one-
ratchet. Plated buckle and latch mechanism. Ideal for load handed operation. Plated steel rack, thread and Tommy bar.
securing on roof racks, trailers, boats etc. Painted jaws with plastic covers.
#RATCH £2 (£2.40 inc vat) 150mm JAW WIDTH #FC150 £2.50 each (£3 inc vat)
300mm JAW WIDTH #FC300 £3.50 each (£4.20 inc vat)
TE
3 @ 13" Weight 1.7Kg #BUNPAK £10 per pack (£12 inc vat)
OU MPO
T O RA
F S RI
TO LY
CK
Page 414 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
CHARGING
1.5 WATT SOLAR BATTERY MAINTAINER Keep your
battery topped-up over long periods of storage. Needs
no mains power. Charges direct from daylight. It doesn’t
SMART CHARGER We’ve updated our popular Smart even have to be sunny!! Suitable for up to 50Ah batteries.
Battery Charger with a much improved, CE European For Caravans, Small cars, Boats, Motorcycles and Lawn
Approved version. The perfect battery-maintenance product mowers. 86mA 15 Volt (1.5 Watt) output. One 2.5 mtrs long
for vehicles that may be left unused for long periods. cable with interchangeable ends - either a plug to charge
Can be left switched on and connected to your battery all via your cigarette lighter or crocodile clips for connecting
winter long with minimal running costs. direct to your battery. Flashing LED charge indicator. Water
12 Volt output that is automatically controlled to keep the resistant casing. Supplied with rubber suckers for mounting
battery in its optimum condition. the solar panel directly to the inside of your windscreen
3 Coloured LEDs indicate charge state. or garage window. Panel size overall 350mm x 125mm x
Plugs directly into a 240 volt mains 3 pin socket. 15mm thick. Weight 670g #SOLAR2 £22 (£26.40 inc vat)
12 foot cable with heavy duty insulated crocodile clips.
For owners with inaccessible batteries, we now include an
additional lead with insulated ring terminals, waterproof
in-line fuse and water proof connector that you can
permanently install in your car, leaving the connector in
a convenient place. Size 80mm x 55mm x 60mm (not
including plug pins.) Weight 900 gms.
#SMART £28 (£33.60 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 415
PAINT, SEALANT & ADHESIVE
VHT AMERICAS FAVOURITE EXHAUST PAINT The original and best.
Matt finish. Will withstand up to 1500
AUTOMOTIVE AEROSOLS degrees F.
Net weight 11 ounces (311 grams)
ENGINE PAINT Gloss finish. Resists fuel, oil & solvents. Will withstand up SILVER #PNEXS £9.50 each (£11.40 inc vat)
to 550ºF Net weight 11 ounces (311 gms) BLACK #PNEXB £9.50 each (£11.40 inc vat)
ALUMINIUM #PNENA £8.50 (£10.20 inc vat) WHITE #PNEXW £9.50 each (£11.40 inc vat)
GOLD #PNENG £8.50 (£10.20 inc vat) RED #PNEXR £9.50 each (£11.40 inc vat)
BLACK #PNENBK £8.50 (£10.20 inc vat)
RED #PNENR £8.50 (£10.20 inc vat) WHITE HIGH TEMPERATURE
FORD BLUE #PNENBU £8.50 (£10.20 inc vat) EXHAUST PRIMER
PINK #PNENP £8.50 (£10.20 inc vat) #PRIMEX
£9.50 each (£11.40 inc vat)
CALIPER & DRUM PAINT 900ºf GLOSS, Resists chemicals & brake
fluid. Net weight 11 ounces (311 grams)
RED #PNCR £8.50 (£10.20 inc vat)
ALUMINIUM #PNCA £8.50 (£10.20 inc vat)
BLUE #PNCBU £8.50 (£10.20 inc vat)
BLACK #PNCBK £8.50 (£10.20 inc vat)
YELLOW #PNCY £8.50 (£10.20 inc vat)
ORANGE #PNCO £8.50 (£10.20 inc vat)
WHITE HIGH
TEMPERATURE
EXHAUST PRIMER
Matt finish. Will withstand
up to 2000 degrees F.
Net weight 11 ounces (311
grams)
#PRIMEX
BRUSH ON CALIPER PAINT KIT
£9.50 each (£11.40 inc vat)
Solvent cleaner aerosol 11oz (311gm) and high
temperature, chemical and fluid resistant paint
(170gm) with an applicator brush. Durable and
long lasting. (Ensure all loose rust and corrosion is
treated before application)
RED #CALRD BLUE #CALBU
£18 (£21.60 inc vat)
Page 416 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
WRINKLE PAINT CLEAR ACRYLIC
For that classic period ENAMEL LACQUER
finish on GRP or metal. Another superb
Great for dashboards VHT product. All
& rocker covers. purpose Acrylic
We include our own Enamel Lacquer
instructions on how aerosol. Suitable
to achieve the best for wood and metal.
results. Will leave a durable
Net weight 11 ounces surface that will
(311 grams). resist corrosion and
RED #PNWRR discolouration. 11 oz
£9.50 (£11.40 inc vat) (311.9 gm). Dries in
20 minutes. Cures
BLACK #PNWRB completely in 24
£9.50 (£11.40 inc vat) hours.
#PNLAC
£8.50 (£10.20 inc vat)
CHROME IN A CAN
ACRYLIC
Well almost!! It’s the shiniest
AEROSOLS
silver we’ve found. Ideal for lamp
500ml Suitable for
reflectors. Note: NOT hard-
plastics, glassfibre
wearing.
and metal.
#PNCHR £9.50 (£11.40 inc vat)
SATIN BLACK
WHITE HEAVY DUTY PRIMER #PNSATBK
For wood, metal or fibreglass. MATT BLACK
#PRIME £8.50 (£10.20 inc vat) #PNMATBK
GLOSS BLACK
EPOXY CHASSIS AND #PNGLOBK
ROLLBAR PAINT SATIN All £4 each
BLACK This is great stuff. (£4.80 inc vat)
Tough, self priming epoxy paint
with rust inhibitor. Use on Steel,
Aluminium, Fibreglass. What
more could you need?
#PNCHRA £9.50 (£11.40 inc vat)
Page 418 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
WRINKLE PAINT
chipped area with a fine artist’s paint brush. Build
up the paint slowly with many coats, allowing each
INSTRUCTIONS
to dry or you may create a ‘pickling’ reaction with
the wrinkle paint that will make things even worse.
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 419
WE ARE PROUD TO BECOME A STOCKIST OF
WORLD-FAMOUS POR15 PRODUCTS.
MANY PRODUCTS CLAIM TO STOP RUST; SOME ARE PAINTS, SOME
ARE CONVERSION PRODUCTS, SOME ARE RUST TREATMENTS.
NONE SEEM TO REALLY STOP RUST PERMANENTLY. WHY IS POR-
15 DIFFERENT, AND WHY SHOULD YOU BELIEVE IT WILL WORK ANY
BETTER?
Rust is caused by moisture coming in contact with metal, which causes a
chemical action called oxidation. All paints provide a measure of protection
for a while, but since they are eventually softened and weakened by
moisture, it is only a matter of time before moisture penetrates the painted
surface and attacks the metal below. All of the so-called rust preventive
paints on the market (except POR-15) are weakened by exposure to moisture. POR-15 is strengthened by exposure to
moisture. Notice the hardness of the POR-15 coating. It doesn't chip, crack, or peel like ordinary paints do, and its hardness
will resist the wear and tear of every day life.
Rust conversion products claim to change the chemical nature of rust and convert it to a more stable element that won't rust
again. History of the failure of these products is well documented. Most simply don't work for more than a few months at
best, and they are subject to the same chipping and cracking that occurs with ordinary rust coatings.
POR-15 works because it chemically bonds to rusted metal and forms a rock-hard, non-porous coating that won't crack, chip,
or peel. It keeps moisture away from metal with a coating that is strengthened by continued exposure to moisture.
Page 420 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
POR 15 METAL PREP Rust remover and pre-primer. POR 15 CLEANER DEGREASER Industrial strength
1 US Gallon (3.78 litres) of reusable, water-based cleaner
treatment. Removes 1 US Gallon (3.78 litres) of reusable, water-based treatment.
rust and corrosion from Cleans and degreases
all metals and leaves a metal, plastic, wood,
Zinc Phosphate coating glassfibre and painted
which improves welding surfaces including engines
conductivity and provides and fuel tanks etc. Should
the best base for POR-15 always be diluted at least
Rust Preventative Coating. 1:1 with water.
NOTE: Hazardous NOTE: Hazardous
product. Use with product. Use with
adequate ventilation adequate ventilation
and follow the use and and follow the use and
safety instructions on the safety instructions on the
container. container.
1 US Gallon (3.78 Litres) 1 US Gallon (3.78 Litres)
Weight 4.4Kg. Weight 4.4Kg.
#METPREP £29 (£34.80 inc vat) #CLDEG £21.50 (£25.80 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 421
CHASSIS COAT BLACK is a permanent black coating DIRECTIONS FOR USE
developed for application over painted and unpainted Stir contents well, then dispense a portion into a separate
surfaces for the toughest, most permanent protection container and seal can at once, keeping lid and grooves
clean to avoid permanently sealing can shut. Do not paint
against rust and corrosion ever developed. directly out of can.
It is non-porous and will not crack, chip, or peel when ChassisCoat Black, like all POR-15® coatings, should
properly applied according to directions. always be stirred, never shaken. Best Dispensing Method:
It has amazing scratch and abrasion resistance and is Use coffee scoop or pouring spout. Do not put left-over paint
similar in strength to regular POR-15 Rust Preventive back into can. Thin only with POR-15® Solvent, if necessary.
Apply in thin, covering coats.
Coatings. CHASSIS COAT BLACK is not sensitive to SURFACE PREPARATION
ultra-violet light and may be exposed to sunlight without Surface to be coated should be dry and free of grease,
damaging consequences. It has excellent adhesion oil, and other contaminants. Use POR-15 Marine Clean,
characteristics and may be applied directly over POR-15 diluted 1 part Marine Clean to 8 parts water to remove light
Rust Preventive Paint or months or years later with proper contamination. Then rinse with water and allow to dry.
APPLYING CHASSISCOAT OVER OTHER PRIMERS
preparation. Weight 570 gms. Repeat instructions above, then sand surface lightly with 240
#CCB £24 (£28.80 inc vat) grit sandpaper and wipe clean with dry tack cloth and paint.
TO PAINT OVER A CURED POR-15 SURFACE
Clean with Marine Clean as above, then sand with 300 grit
sandpaper and apply one light to medium coat of POR-15
Self-Etching Primer.
Allow to cure for 30 Minutes at 68OF(20OC), or longer in
cooler temperatures. Apply ChassisCoat as final fi nish.
Depending on temperatures and humidity recoat at 3-12
hour intervals.
Spray Application: Use 25-35 lbs.(172-240Kpa) pressure
for normal semi-gloss. Cleanup: Use POR-15 Solvent or
lacquer thinner for cleanup, which must be done before
ChassisCoat Black dries; once dry ChassisCoat Black
cannot be removed by solvent. ChassisCoat Black can
take 3-4 days to reach maximum hardness or longer in
temperatures below 55OF 15OC. ChassisCoat Black will
need thinning for most spray application 10-20%
Page 422 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
CAR CARE
IF YOU’RE PLACING AN ORDER WITH COURIER DELIVERY
WHY NOT ADD YOUR CONSUMABLES FROM OUR NEW RANGE
FOR LITTLE OR NO EXTRA SHIPPING COST
IN-CAR DEHUMIDIFIER
Many kit and Classic vehicles
are stored in the garage for long
periods each winter. Dampness
RADWELD and high humidity combined
The original with poor ventilation can cause
WD40
and best Holts TRIPLE- SPRAY EXHAUST AUTOSOL a musty smell, mould on
Handy size
product for WAX GREASE PASTE CHROME & 125ml Aerosol upholstery and carpets, electrical
repairing small POLISH AEROSOL 140 gm tube ALUMINIUM (165mm High). damage and metal corrosion.
radiator leaks. 375ml 200ml Well known POLISH Here’s the perfect solution to
Supplied with
Anti-corrosive. Famous Lubricates al- sealant for 100 gm 5" plastic noz- protect your investment.
Unaffected by Triplewax most anything all exhaust The original zle extension. Just leave the 1kg CBS
anti-freeze. product. that moves. joints from and best. Dehumidifier bag on the seat
The clas-
Harmless to Minimum Includes a manifold Also great and it will absorb moisture from
sic moisture
rubber hoses. effort for plastic nozzle to tailpipe. for stainless, dispersant the air in your car. Simply warm
250ml for cool- maximum for accurate Withstands brass and anti- corrosion it in the oven every few weeks to
ing systems gleam. application. 1000ºC copper. remove the moisture then pop it
lubricant.
up to 40 litres. #TRIPWAX #AEROG #EXPASTE #AUTOSOL #WD40 back in the car. Lasts indefinitely.
#RADW £5 (£6 inc vat) £3 (£3.60 inc vat) £3 (£3.60 inc vat) £5 (£6 inc vat) #DEHUM £18 each (£21.60 inc vat)
£3 (£3.60 inc vat)
£5 (£6 inc vat)
1 2 3 4 5 6 7 10 11
1. MAINTENANCE SPRAY 400ml Dispels moisture, lubricates, protects & penetrates. #MAINT £3 (£3.60 inc vat)
2. GLASS CLEANER 400ml Superb glass and mirror cleaner for inside and out. #WINDC £3 (£3.60 inc vat)
3. PARTS CLEANER 400ml Solvent cleaner for removing oil and grease from all small parts. #CCLEAN £3 (£3.60 inc vat)
4. ENGINE DEGREASER 400ml Water soluble for engines, transmissions etc. Spray on and wash off. #DEGRE £3 (£3.60 inc vat)
5. SPRAY WAX 400ml Convenient. Quick and easy spray wax polish for all paint finishes. #WAXSP £3 (£3.60nc vat)
6. TYRE FIX 300ml If you don’t carry a spare this could be a life saver. Inject into the tyre for a fast temporary, get-you-home
repair. #TYREFIX £4 (£4.80 inc vat)
7. SILICONE LUBRICANT 500ml Great for window runners and squeaky door seals. #SILAERO £5 (£6 inc vat)
10. WHEEL CLEANER 500ml Detergent based foam wheel cleaner. Cuts through dirt, grease, grime, road film and brake
dust. #WHEELC £4 (£4.80 inc vat)
11. AEROSOL BRAKE CLEANER Big, 500ml. can. Great for cleaning all brake components - discs, pads, drums calipers,
cylinders etc. #BRKCLN £4 (£4.80 inc vat) NOTE: AEROSOLS CANNOT BE SHIPPED
BY ROYAL MAIL OR AIR MAIL
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 423
ADHESIVES & SEALANT WINDSCREEN BONDING KIT Very high specification
structural Polyurethane adhesive with separate glass and
POLYURETHANE ADHESIVE/SEALANT body primer. Supplied with nozzle and primer applicator.
A universal wonder product for the car builder. Our Also suitable for Perspex and acrylics. #SCRNB £24 (£28.80
Polyurethane adhesive/sealant comes in a tube and is inc vat)
Page 424 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
GLASSFIBRE REPAIR KITS Two packs with everything HIGH TEMPERATURE CONTACT ADHESIVE
you need for Glassfibre repairs and bonding panels. High specification, High temperature contact adhesive
KIT 1 has 500ml of resin, hardener, 2 x pieces of glass-fibre suitable for carpet, vinyl, Heatmat and many other areas.
matting 43" x 10", mixing tub, disposable gloves, brush and Mega-sticky on nearly any
2 spatulas. #GRPL £17 (£20.40 Inc vat) surface, won't peel off in
sunlight like some aerosol
KIT 2 has the same except 250ml resin and one piece of
adhesives. 1 litre tin.
glass matting. #GRP2 £11 (£13.20 Inc vat)
Maximum temperature when
cured 168ºC (excluding a
naked flame)
#ADHCON £9.50 (£11.40 inc vat)
AEROSOL ADHESIVE
Aerosol glue suitable tacking interior trim to door cards,
EASY SAND carpet, linings etc. Not suitable for high temperature.
FILLER #ADHAERO £7.50 (£9 inc vat)
250ml tub
includes
hardener and a
SUPER GLUE
plastic spreader.
5 gm bottle. Glues
Bonds well to
Wood, Card, China,
glassfibre and
Metals, Rubber,
metal for smooth
Leather, Plastic - and
easy repairs to
fingers, if you’re not
dents, repairs
careful.
and surface
#SUPGL £3 (£3.60 inc vat)
imperfections.
#FILLER £6.50
(£7.80 inc vat)
FIBREFILL
Glassfibre repair
paste. 250ml tub
includes hardener
and a plastic
spreader. This is EPOXY ADHESIVE 16 hour cure time for maximum strength.
pre-mixed resin Clever double syringe that dispenses exact quantity of resin
/ chopped glass and hardener. Will make a strong bond on Wood, Ceramics,
strands and is Metal, Masonry, Leather, Cardboard, Fabric, Fibreglass and
ideal for quick most hard Plastics. #EPOXY £4 (£4.80 inc vat)
easy fibreglass
repairs. Will bridge
gaps to form
strong structural
joins.
#FIBREFIL
£7.50 (£9 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 425
Q-BOND POWDER & ADHESIVE Powder and adhesive
bonding system for repairing almost anything. Simply
pile a small amount of the powder around the proposed
WUNDERSEAL
WUNDERSEAL is a synthetic elastomer based brush on
repair, drop a few droplets of the adhesive on it and almost
instantly you’ll have an immensely strong joint. Kit contains sealer ideal for GRP and metal panels. Applied in heavy
2 x10ml adhesive, 1 x Grey powder and 1 x Black powder. coats to wheel arches or floor pans, it will seal against water
With full instructions. #QBPA £11 (£13.20 inc vat) and salt and will guard against stone chips. Wunderseal can
be stippled or brushed smooth to disguise GRP mat texture.
Will not run, drip or sag. Overpaint in just 1 hour. User
friendly and almost odour free. THIS IS NOT A BITUMEN
BASED PRODUCT #WUNDS £12 for 1 Kg (£14.40 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 427
SOUND-PROOFING RUBBERFELT Here's a 12mm thick, heavy Rubber / Felt
composite that has pretty good sound insulation properties.
SOUNDMAT PADS. Vibration and noise suppression Three bonded layers of dense felt with a bonded layer of
panels. Forget that old bitumen-based stuff. Soundmat pads granulated rubber. Easily cut with a sharp knife or heavy
are made from the same modern, flexible material used by scissors. Sold in multiples of 1mtr length from a 1.37mtr
mainstream motor manufacturers. Sound mat Pads can be wide roll - 1.3 Square Metres. Maximum length in one piece
applied in temperatures down to 0ºC on the inside surface 7mtrs (10 square metres.) Weight 2.2 Kg per square metre.
of doors, bonnet, boot, floors, inner wings, tunnels etc. #RUBFELT £16 per linear metre. (£19.20 inc vat)
Can be easily cut
to shape with a
knife of scissors.
Simply peel off
the backing to
reveal the super-
strong adhesive.
Can be painted
over. Supplied in a
pack of 10 panels
200mm x 500mm.
Weight 4Kg.
#SOUND £25
pack of 10
(£30 inc vat)
NOTE: FELT COLOUR
MAY VARY
LEAD / FOAM SANDWICH. Whilst our 'SOUNDMAT' panels
are effective dampers of panel vibration there is absolutely
no substitute for good-old LEAD as an effective sound
'barrier'. We sold a similar product many years ago until it Car Builder Solutions PLUMBING DVD
became too expensive but we've now found a new supplier Learn how to use - HOSES, JOINERS, ADAPTERS,
and it's even better than before. At it's core is a 0.5mm thick
sheet of pure lead weighing in at 5kg per square metre.
REDUCERS, FUEL
Bonded to each side of the lead is a 6mm thick sheet FILLING, HEATERS,
of dense foam forming a sandwich. On one side of the AIR CONDITIONING,
sandwich is a sheet of adhesive with a peel-off backing and VENTS, DUCTING,
on the other side is a bonded layer of very tough, foil-faced INSULATION,
glass cloth. The whole laminate is approximately 13mm
thick. It's easy to cut with strong scissors and will form
OVERBRAID, HEADER
around corners and curves. So, if adding a few pounds in TANKS, EXPANSION
weight is not an issue and you want to really quieten down TANKS and more
your cockpit for a more civilised ride then this stuff could be Watch this film and be
your best investment. Weight of 1mtr. x 1.2 mtr. 18kg. better informed on the parts that you need for a
We will ship this product rolled and carefully wrapped to
minimise transit damage.
successful and reliable plumbing job on your vehicle.
SHEET SIZE 1mtr x 300mm #LFS £25 (£30 inc vat) Running time 75 minutes
SHEET SIZE 1mtr x 600mm #LFS2 £48 (£57.60 inc vat) #PLUMDVD Only £10 (£12 inc vat)
SHEET SIZE 1mtr x 1200mm #LFS4 £90 (£108 inc vat)
CRAFT KNIFE If there's one tool that you'll use every day
it's probably a craft knife. So, it makes sense to have a
good one. This one feels safe and substantial in your hands
because it's made from die-cast zinc alloy. It has a plated
steel blade guide and uses 8-segment snap-off replaceable
blades. Supplied with a pack of 10 carbon steel blades.
Knife length closed 155mm. Weight 150gm.
#KNIFE £5 (£6 inc vat)
PEEL-OFF
BACKING
Page 428 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
HEATMAT ALUMINISED CERAMIC CLOTH form to slight three-dimensional curves like a power dome and
will wrap around wiring looms and starter motors that run near hot
HEATMAT The ideal liner for those hot engine bays. exhausts.
Perfect for lining the bonnet and insulating firewalls, As with all trimming jobs it makes sense to cut a paper template
tunnels and footwells. Heatmat is a ceramic fibre cloth and hold it in place with masking tape to determine the exact
with a vacuum-transferred aluminium foil coating on one shape and size of your piece. Measure twice - cut once!
Try to use the largest possible sized piece of Heatmat on flat
side. It has excellent heat reflection properties and will
and slightly curved panels but don’t try to form Heatmat into tight
withstand temperatures up to 800° C. Heatmat is extremely inside corners. Glue each piece exactly into the corner and butt
flexible, can be easily cut with scissors and glued to GRP the next piece against it.
or aluminium panels. It will form to slight three-dimensional Make a mental note of the weave pattern on Heatmat and try
curves like a power-dome and can be neatly finished or to cut your panels so that the weave follows the lines of your
butted edge-to-edge with Aluminium tape. Heatmat can chassis or GRP panel. Ensure that all surfaces are clean and dry.
also be wrapped around wiring looms and starter motors Wash new or oily GRP with Acetone or thinners and allow to dry
that run near hot exhausts. And it looks great! We sell in thoroughly.
multiples of ½ Use a high temperature, brushable contact adhesive (we haven’t
yet found an aerosol adhesive that works well enough) and prime
metre from a 1
the Heatmat with a well brushed-in coat of adhesive. Leave to
metre wide roll. cure fully then coat both the Heatmat and its mating panel with
Check out our adhesive. Wait a few minutes for the adhesive to flash-off and,
price - one fifth with the help of an assistant if necessary, carefully align the
of some other Heatmat and press it in place.
suppliers!! It’s almost impossible to apply Heatmat upside down - on the
Weight 1100g inside of an in-situ bonnet for instance. So, if at all possible,
sq. mtr. remove the panel and lay it on an old duvet to allow gravity to
#HTMAT assist with the procedure. If you’re covering a large area in one
piece a good investment is a dozen garden canes. Lay the canes
£28 sq/mtr
a few inches apart on the glued panel and carefully lay the glued
(£33.60 inc vat).
Heatmat on the canes. When you’re sure that you have the
Heatmat correctly positioned, carefully draw out the canes one by
FOR THE BEST BOND TO ANY one working from the centre outward, pressing the Heatmat into
SURFACE WE RECOMMEND THAT place as you go. Try to be accurate because you’ll only get one
YOU FIRST PRIME THE HEATMAT
WITH A WELL-BRUSHED-IN COAT
chance.
OF ADHESIVE. ALLOW IT TO CURE Roll the Heatmat all over with a decorators narrow wooden
COMPLETELY THEN START AGAIN paper hanging roller, following the weave of the cloth (don’t roll
WITH A COAT OF ADHESIVE TO diagonally or you’ll leave unsightly creases in the aluminium
BOTH SURFACES
surface).
Don’t worry too much about straggly pieces of ceramic at the
edges - if they’re coated with glue they will trim off neatly later.
You can tidy up butt joins and bind raw edges with our self-
adhesive aluminium tape. Simply apply the tape along the join
or around the edge and roll it with the roller. Joints will be almost
invisible.
To form a shield around starter motors, cable harnesses or
hydraulic pipes simply wrap with strips of Heatmat and secure
with a few bands of stainless locking wire or Mig wire.
ALUMINIUM TAPE
Heatmat is the ideal insulation material for lining hot engine bays, Self-adhesive 25mm wide
bulkheads and tunnels. Made from a Ceramic fibre cloth with a Aluminium with a peel-off
vacuum transferred aluminium foil coating on one side, it has backing.
excellent heat reflection properties and will withstand temeratures 50 Metres roll.
of up to 800° C. Heatmat is extremely flexible and can be easily
#ALITP £5 (£6 inc vat)
cut with scissors and glued to GRP or aluminium panels. It will
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 429
TA P E S
NO-SLIP TAPE. 50mm wide Self-adhesive tape. Ideal for
pedals, trailer ramps etc. Rugged, heavy duty stuff.
BUTYL SEALER STRIP Think - very sticky Plasticene. #NOSLP £3 mtr (£3.60 inc vat)
As supplied to Ford, BMW and Mercedes. This is a
synthetic, non curing, rubber based bonding and sealing
strip. Developed for sealing lap joints, bolt-on panels and
for sealing rear light clusters. Commonly used to bond
polythene sheet to the inside of production car doors. Can
be stretched out to 1 or 2 mm diameter. Kit Car uses are
endless. From sealing Seven type rear wings to the body,
bonding and sealing body to chassis, fixing badges and
emblems, plugging holes, sealing fuel filler necks and
light clusters and seating fuel tanks in their cradles. 8mm
diameter bead. Supplied in a 8 metre roll which will probably
last you forever. #BUTYL £12 roll (£14.40 inc vat)
PTFE TAPE General thread sealing tape ideal for oil, air
and water fittings. 12mm wide x 10 metres roll.
#PTFE £1 (£1.20 inc vat)
Page 430 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
SELF-AMALGAMATING TAPE This extremely useful tape ALUMINIUM TAPE Self-Adhesive 25mm wide Aluminium
can be used to wrap electrical joints and connectors. Once with a peel-off backing. 50 Metres roll. #ALITP £5 (£6 inc vat)
stretched and overlapped it releases a resin that bonds to
itself, layer upon layer, forming a weather-tight seal. 19mm
wide x 10 metres roll. #SATP £7.50 (£9 inc vat)
LOOM TAPE Non- adhesive PVC tape for wrapping wiring GAFFER TAPE The classic, multipurpose tape for running
looms the professional way. 20mm wide x 45 metres roll. repairs. Tough waterproof cloth with strong adhesive. 50mm
#LOOMTP £4 (£4.80 inc vat) wide x 10mtrs. BLACK #GAFB £2 (£2.40 inc vat)
GREY #GAFG £2 (£2.40 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 431
TUBE, SHEET & MATERIALS
ALUMINIUM TUBE ALUMINIUM SHEET
IMPORTANT: TUBE DIAMETERS LISTED HERE We can now offer sheet in pre-cut panels
ARE NOMINAL AND MAY BE METRIC OR of fixed sizes for you to trim to your own Available
IMPERIAL DEPENDING ON AVAILABILITY. dimensions. (Our DVD explains how to cut sizes:
and shape aluminium sheet). All panels are 1ft x 1ft
IF YOU REQUIRE ACCURATE general purpose grade and can be easily cut,
DIMENSIONS PLEASE CALL US. drilled and formed. Most sheets are coated on
2ft x 1ft
at least one side with a protective PVC film. 2ft x 2ft
All 1.5mm (1/16") WALL THICKNESS GRADE 6063
Shipped to you on a protection sheet. 3ft x 1ft
8mm (5/16") O.D. #ALIT8 £6 mtr (£7.20 inc vat)
1mm #ALIS1 £7 sq ft (£8.40 inc vat) 3ft x 2ft
10mm (3/8") O.D. #ALIT10 £7 mtr (£8.40 inc vat)
1.2mm #ALIS12 £7 sq ft (£8.40 inc vat) 4ft x 1ft
12.5mm (1/2") O.D. #ALIT125 £8 mtr (£9.60 inc vat)
1.5mm #ALIS15 £7 sq ft (£8.40 inc vat)
15mm (5/8") O.D. #ALIT15 £8.50 mtr (£10.20 inc vat)
2mm #ALIS2 £8 sq ft (£9.60 inc vat)
4ft x 2ft
19mm (3/4") O.D. #ALIT19 £9 mtr (£10.80 inc vat) etc.
3mm #ALIS3 £9 sq ft (£10.80 inc vat)
22mm (7/8") O.D. #ALIT22 £9.50 mtr (£11.40 inc vat)
25mm (1") O.D. #ALIT25 £10 mtr (£12 inc vat)
MINI CHEQUERPLATE ALUMINIUM SHEET
28mm (1⅛") O.D. #ALIT28 £12 mtr (£14.40 inc vat)
This is a lighter, smaller pattern version of industrial
32mm (1 1/4") O.D. #ALIT32 £10 mtr (£12 inc vat)
chequerplate, ideally suited to floor pans and footwells.
35mm (1 3/8") O.D. #ALIT35 £10.50 mtr (£12.60 inc vat)
2mm thick sheet. Triple pattern size 7mm x 12mm. Sold in
38mm (1 1/2") O.D. #ALIT38 £11 mtr (£13.20 inc vat)
multiples of a square foot (305mm x 305mm)
45mm (1 3/4") O.D. #ALIT45 £12 mtr (£14.40 inc vat)
#MCHE £9 square foot (£10.80 inc vat)
50mm (2") O.D. #ALIT50 £12 mtr (£14.40 inc vat)
63mm (2 ½") O.D. #ALIT63 £15 mtr (£18 inc vat)
75mm (3") O.D. #ALIT75 £17.50 mtr (£21 inc vat)
Minimum order 1 Mtr length
ALUMINIUM ANGLE
ALUMINIUM ANGLE Cuts easily with a hacksaw.
For making simple mounting brackets or joining long panels.
ALUMINIUM TUBE We can ship up to 2 mtrs length but smaller lengths are
cheaper to ship.3 sizes available:
Beautifully Mirror Polished Aluminium tube to Bling-Up 15x15x1.5mm (5/8"x5/8"x1/16" ) #ALIAN1 £5 mtr (£6 inc vat)
your plumbing. Sold in 1 metre lengths only. Supplied in 25x25x3.1mm (1"x1"x1/8") #ALIAN2 £7 mtr (£8.40 inc vat)
a polythene sleeve. 38x38x6.5mm (1½"x1½"x1/4") #ALIAN3 £15 mtr (£18 inc vat)
8mm (5/16") O.D. #PALIT8 £9 (£10.80 inc vat)
10mm (⅜") O.D. #PALIT10 £9 (£10.80 inc vat)
12mm (½") O.D. #PALIT12 £11 (£13.20 inc vat)
16mm (⅝") O.D. #PALIT16 £11 (£13.20 inc vat)
25mm (1") O.D. #PALIT25 £12 (£14.40 inc vat)
32mm (1 1/4") O.D. #PALIT32 £12.50 (£15 inc vat)
38mm (1 1/2") O.D. #PALIT38 £13 (£15.60 inc vat)
51mm (2") O.D. #PALIT51 £14 (£16.80 inc vat)
All 1.5mm (1/16") WALL THICKNESS GRADE 6063
Page 432 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
FLATTENED ALUMINIUM MESH ALUMINIUM
GRILLE Natural
Perfect for radiator grilles and air vents. You’ve seen regular anodised finish.
expanded mesh but this has been put through an extra set of Size 1mtr x 330mm
rollers to flatten the mesh - Much nicer!! (39" x 13"). 1mm
Two mesh sizes available in two sheet sizes: thick perforated with
Material thickness 0.9mm, Width 1.3mm (left) 8mm (5/16") holes.
Aperture 6.8 x 3.5mm 600 x 600mm #AM11 £20 £24 inc vat) #ALIGRIL
Aperture 6.8 x 3.5mm 300 x1200mm #AM12 £20 (£24 inc vat) £15 (£18 inc vat)
Material thickness 0.9mm, Width 1.8mm (right)
Aperture 14 x 5mm, 600 x 600mm #AM21 £20 (£24 inc vat) ALUMINIUM MESH
Aperture 14 x 5mm, 300 x 1200mm #AM22 £20 (£24 inc vat) Anodised Satin
Black
Expanded mesh
sheet Size 1mtr x
330mm (39" x 13").
6.8 x 3.5 14 x 5 Aperture size 18mm
x 6mm
DIAMOND DIAMOND #AMBK
£18 (£21.60 inc vat)
ALUMINIUM
EXPANDED MESH
Natural
Expanded mesh.
Sheet Size 1mtr
x 325mm (39" x
12½").
Aperture size
12.6mm x 5.8mm
#AMNAT
£12 (£14.40 inc vat)
EXPANDED ALUMINIUM MESH
ALUMINIUM MESH We’ve done a deal on some anodised
aluminium mesh. Again, we only have a few and when
they’re gone they’re gone. All are 1mtr x 300mm (39in x
11.8in) and packed in strong cardboard packaging.
DIMENSIONS CONVERSION
NOTE: Courier delivery will be necessary. CHART IN BACK PAGES
RED ANODISED
LARGE APERTURE
ALUMINIUM MESH
Diamond size 42mm
WOVEN STAINLESS MESH
x 13mm Two mesh sizes each in two sheet sizes. For grilles, vents
#AMRL etc. Can be cut with good snips, cutting disc or wire cutters.
£12 (£14.40 inc vat) 1mm Wire diameter x 6mm Aperture size (left)
600mm x 600mm #SSMESH1 £30 (£36 inc vat)
1200mm x 300mm #SSMESH2 £30 (£36 inc vat)
HACKSAW SET Here's a bargain pair. One is full size that 1.6mm Wire diameter x 11mm Aperture size (right)
accepts any standard 300mm blade. It has a high-impact 600mm x 600mm #SSMESH3 £36 (£43.20 inc vat)
composite frame with a soft-grip handle and simple, cam 1200mm x 300mm #SSMESH4 £36 (£43.20 inc vat)
tensioner with a single screw adjuster. The junior hacksaw
takes regular 150mm blades. It has a composite handle and
a steel frame with a threaded tension adjuster. One of each
size blade included. Weight (the pair) 590 gms. 360°
#HACKS £4.50 (£5.90 inc vat) BLADES AVAILABLE VIEW
ONLINE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 433
CARBON EFFECT ABS SHEET This very versatile RUBBER MATTING Black,
fabricating material has Acrylic film laminated onto the low profile 3mm wide flutes
surface of high impact ABS sheet. Great for dashboards, 3mm thick. Roll width
panels etc. 2mm thick sheet. 1016mm (40").
1350mm x 300mm sheet #ABSCB1 £27 (£32.40 inc vat) #TRMAT £14 linear mtr
1350mm x 600mm sheet #ABSCB2 £48 (£57.60 inc vat) (£16.80 inc vat)
HEATMAT WOVEN
RUBBER MATTING Black,
CERAMIC CLOTH #HTMAT
3mm wide pointed flutes
More details on Page 303.
3mm thick.
£28 / square metre
Roll width 1.2 mtr.
(£33.60 inc vat)
#TRMAT3 £14 linear mtr
(£16.80 inc vat)
BLACK CARPET
PVC CHEQUERPLATE
Very flexible, lightweight,
EFFECT FLOOR
polyester, non-woven fabric.
MAT Tough moulded
Easy to trim and glue to
PVC. Can be cut with
your floor, side panels, boot
scissors or knife and
lining or even headlining.
secured with our contact
Weight 450 gms. per square
adhesive. Sheet size
metre. 2 mtrs x 1 mtr. roll.
65cm x 110cm.
#CARPET
#CHEQU £12 (£14.40 inc vat)
£12 (£14.41 inc vat)
OTHERS AVAILABLE
LEAD / FOAM SANDWICH.
HARD RUBBER SHEET
More details in our SOUNDPROOFING SECTION
1.5mm thick. Very flexible.
SHEET SIZE 1mtr x 300mm #LFS £25 (£30 inc vat)
Black. Easy to cut with
SHEET SIZE 1mtr x 600mm #LFS2 £48 (£57.60 inc vat)
knife or scissors. Ideal for
SHEET SIZE 1mtr x 1200mm #LFS4 £90 (£108 inc vat)
gaskets, seals etc. Piece
size 700mm x 300mm (27"
x 12"). Larger sizes can
be supplied from roll width
SELP
1400mm (please call) .
ADHESIVE
700mm x 300mm
WITH
#RS15 £4 (£4.80 inc vat)
PEEL-OFF
1400mm x 300mm
BACKING
#RS152 £7 (£8.40 inc vat)
DVD
CASE
SHOWN
FOR
SCALE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 435
VELCRO
LARGE LATEX GLOVES Box of 100 great quality Latex
Gloves. Powdered for easy getting on and off. Strong,
durable and hygenic. ISO 9001 compliant. Keep your hands
clean when you're doing the housework lads!! HEAVY DUTY SELF ADHESIVE
#GLOVES £6 (£7.20 inc vat) 50mm wide Hook & loop strips. Peel-off backing.
#VELSA £5.50 mtr (both parts) (£6.60 inc vat)
FREE
NEWSLETTER VELCRO HANDY PACK
Place an order online or just
Heavy Duty self adhesive
ask us and you'll receive our strips. 4 Strips (2 Hook &
regular newsletter by email. 2 Loop) 50mm x 100mm.
It's packed with special Ideal for fixing carpet,
panels. Adhesive takes
offers, hints and tips, 24 hours to fully cure
new products and very strong on a good
customers cars. surface.
#VELHAN
DIMENSIONS CONVERSION
£2.50 pack (£3 inc vat)
DEMONSTRATED
ON OUR DVD
REGULAR
FLATTIE TIE
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 437
PANEL MOUNT CABLE TIE Here's a simple way to secure FIGURE OF 8 CABLE TIE Here's an unusual cable tie.
you pipes, hoses, cables etc. to a panel. Simply drill a 6mm It has a double entry head so you can form a figure of 8
hole, push in the tie base and it'll snap into place.190mm shape to secure two tubes, hoses, cables etc. together.
long 4.8mm wide. . 300mm long. 5mm wide. .
#PANTIE25 £2 Pack of 25 (£2.40 inc vat) Weight 46gms #F8TIE25 Pack of 25 £2 (£2.40 inc vat) Weight 60gms
#PANTIE100 £7.50 Pack of 100 (£9 inc vat) Weight 184gms #F8TIE100 Pack of 100 £7.50 (£9 inc vat) Weight 240gms
Page 438 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
MINI CABLE TIE BASE For up to 5mm wide ties. Only CABLE TIE BASE Self-adhesive and or screw fixing.
10mm x 16mm x 7mm high. 7mm diameter counterbore will Size 25mm x 25mm. Accepts up to 5mm wide cable ties.
accept our M3 x 20 countersunk screws or 3mm pop rivet. #CTBAS £3 pack of 25 (£3.60 inc vat)
#MCTBAS £2.50 pack of 25 (£3 inc vat)
MINI CABLE TIES 200 mini multi coloured ties. All 100mm
x 2.5. Red, Blue , Green, White and Yellow.
#CTMINI £1.50 (£1.80 inc vat)
CBS BUILDER’S TIP
Here’s a simple way to secure cables and hoses on stand-
off pillars. This not only keeps everything neat and tidy but
minimises chaffing and vibration damage.
Stick a self-adhesive Cable Tie Base to your chassis or
panel. Cut a 20mm long piece of rubber tubing (6mm fuel
hose works fine). Feed the cable tie through the fuel hose,
then through the CT base and back up through the fuel
hose. Sit your cable or hose on top and tighten the tie.
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 439
WORKSHOP PACKS
M5 NUT & BOLT PACK 440 PIECES Plain nuts, plain
washers & Hex head set screws between 16mm and 50mm.
Zinc plated and gold passivate. Weight 1130 gms.
Note: Some of these packs are very heavy so you may
#NBPAK5 £10 (£12 inc vat)
wish to combine this with other items to save on postage
NUT & BOLT STARTER PACK 240 Piece Nut, Bolt and
Washer assortment. Black finish Hex Head bolts from M4 x
10mm to M10
x 40mm. Low
tensile steel
material ideal
for general as-
sembly. Weight
828gms.
#N&BPAK2
£6 (£7.20 inc vat)
M6 NUT & BOLT PACK 415 PIECES Plain nuts, plain
HIGH TENSILE BOLT PACK Assortment of 145 hex head washers & Hex head set screws between 16mm and 50mm.
bolts and set screws. Sizes: M5x12, M5x20, M6x30, M6x40, Zinc plated and gold passivate. Weight 1100 gms.
M6x50, M8x30, #NBPAK6 £11 (£13.20 inc vat)
M8x50, M8x60,
M10x30,
M10x60,
M10x70. In
plastic organis-
er box. Weight
1760 gms.
#HTBOLT £8
(£9.60 inc vat)
Page 440 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
450 PIECES PAN HEAD POZI SCREWPACK All plated ‘R’ CLIP PACK Assortment of 150 clips in 6 popular sizes
steel, M3 x 8mm, M3 x 12mm, M3 x 20mm, M4 x 20mm, between 30mm and 75mm. Supplied in divided plastic storage
M4 x 25mm, M4 x 40mm, M5 x 20mm, M5 x 30mm, box. Weight 451 gms. #RPAK £5 (£6 inc vat)
M5 x 50mm, M6 x 30mm, M6 x 50mm. Weight 1240
gms..#PANPOZPAK £8 (£9.60 inc vat)
e.g.
5x78mm
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 441
FIBRE WASHER PACK 110 Assorted washers in 8 sizes COPPER WASHER PACK Assortment of 110 annealed
from 10mm diameter with a 3mm hole to 30mm diameter copper washers in 6 popular metric sizes. 5mm, 6mm,
with a 16mm hole. #FIBREPAK £5 (£6 inc vat) 8mm, 10mm, 12mm, 16mm. Supplied in divided plastic
storage box. #COPPAK £11 (£13.20 inc vat)
SPLIT PIN PACK Great Value. Pack of 175 Zinc Plated Split
Pins. From 1/16" x 1/2" to 1/8" x 1 1/2".
Weight 576 gms. #SPLPAK £5 (£6 inc vat)
CABLE JOINERS HEAT-SHRINK, GLUE & SOLDER
Length 40mm. These unique products offer a quick, simple
and secure way to splice/ two cables together. Just strip
10mm of insulation from each wire, twist the ends together,
slide over the sleeve and heat it up with a hot air gun. The
solder will melt to join the copper strands, the two rings of
glue will melt to seal around the cable insulation and the
sleeve itself will shrink tightly around the wire for a strong,
permanent, weatherproof joint. Weight per Pack of 210
15gms. 3 Sizes.
RED For wires up to 2.5mm diameter.
#HSSCR £4 pack of 10 (£4.80 inc vat)
ROLL PIN PACK Assortment of 120 Black Hardened Spring
Steel Roll Pins in in 30 popular sizes between 2mm x 6,4mm
and 9.5mm x 38mm. Supplied in divided plastic storage box.
Weight 385 gms. #ROLLPAK £5 (£6 inc vat)
Page 442 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
DOWTY WASHER PACK 27 pieces including 7 x M8, ‘O’ RING PACK 225 Assorted ’O’ Rings from 3mm I.D. to
6 x M10, 5 x M12, 2 x M14, 2 x M16, 2 x M18, 2 x M20, 22mm I.D. 1mm section to 3mm section.
1 x M22, 1 x M24. In a plastic storage box. #OPAK £4 (£4.70 inc vat)
#DOWTYPAK £10 (£12 inc vat)
PACK OF 20
5A, 8A, 16A, 25A
#CFPAK20 £1.80
(£2.16 inc vat)
2 x H4 60 / 55W 2 x 4W 2 (small bayonet)
3 x 21 / 5W 2 x 5 Amp Fuses
2 x 21W 2 x 7.5 Amp Fuses
1 x 21W (twin contact) 2 x 10 Amp Fuses
3 x 5w Festoon (11 x 36) 2 x 15 Amp Fuses
3 x 10W Festoon (11 x 36) 2 x 20 Amp Fuses
1 x 10W R10W 2 x 30 Amp Fuses
1 x 5W R5W
BULB & FUSE PACK With 2 x H4 60 / 55W headlamp
bulbs. Total of 18 x 12 volt bulbs and 12 x blade-type fuses
in a compact moulded case that you can easily tuck away in
your luggage compartment for an emergency.
#BULBPAK £6 (£7.20 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 443
HEAT SHRINK TUBING. Perhaps the greatest hazard RUBBER WASHER PACK Approximately 120 rubber
associated with Glassfibre cars is fire and the most common washers in a plastic storage tray.
cause of fire is dodgy wiring. Donor looms will have 40 @ 10mm dia x 5mm hole x 1mm thick
many unused wire ends that should be made safe - even 30 @ 14mm dia. x 6mm hole x 1.3mm thick
custom manufacturers looms will require safe, insulated 20 @ 19mm dia. x 10mm hole x 1.7mm thick
termination onto spade or ring terminals. Heatshrink makes 20 @ 24mm dia. x 11mm hole x 2.2mm thick
a professional and reliable finish to your wiring. This pack 10 @ 25mm dia. x 14mm hole x 1.8mm thick
contains a total of 8 metres of black & red tubing in 3 sizes #RWPAK £5 (£6 inc vat)
4.8mm, 6.4mm and 12.7mm. It has a 2:1 shrink ratio. Shrink
temperature is 100 degrees C so you can use a regular paint
stripper heat
gun. Material
DEMONSTRATED
is military
ON OUR DVD
specification
Polyolefin
(don’t confuse
this product
with inferior
PVC Heat
Shrink.)
8 METRE
VALUE PACK
#HTSHK £8
(£9.60 inc vat)
Page 444 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
GROMMETS
LARGE GROMMETS PACK Three each of six different
grommets - Blanking and Hollow. To fit hole sizes 50mm (2"),
38mm (1½") and 32mm (1¼"). For panel thickness up to
CBS BUILDER’S TIP 2mm. #GROLG £5 pack of 18 (£6 inc vat)
‘U’ Channel trim is mostly used as
panel edging. But it can also be
used to line large holes. The pic-
ture shows a 50mm hole in a 1mm
thick aluminium sheet, lined with a
short length of TRMU1.
Neat, safe and self-securing.
A B C D E PART
NUMBER
mm mm mm mm mm
6 1.6 5 6 10 #GRO6
9 1.6 7 6 13 #GRO9
GROMMET PACK Great Value. 35 Assorted Rubber 12 1.6 9 6.5 16 #GRO12
Grommets. Sizes from 1/8" x 3.8" x 3/16" to 3/4" x 1 1/4" x
3/8". #GROPAK £4 (£4.60 inc vat)
16 1.6 12 6.5 19 #GRO16
19 1.6 16 6.5 23 #GRO19
25 1.6 19 7.5 30 #GRO25
Dimension 'A' is
32 1.6 24 8 38 #GRO32 panel hole size it
38 1.6 31.5 9.5 46 #GRO38 will fit in.
50 1.6 44.5 11 60 #GRO50
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 445
BULKHEAD GROMMET FOR 12.4mm HOLE BULKHEAD GROMMETS Seal your cockpit and engine
Here's the small version of our popular bulkhead grommets bay with our new universal stepped grommets. Made from
for cables or pipes up to 9mm diameter. Fits into a 12.4mm tough black PVC these handy inserts can be pierced or cut
hole in panels up to 3mm thick. Just make a hole in the for a tight fit around any hose or cable from 1mm to 22mm
end for a single wire or cut it down at any of the 8 stepped diameter. Fit in any panel from 1mm to 3mm thick.
diameters to suit. Maximum diameter 15mm. Overall length Panel hole size for grommets 21mm or
32mm. PACK OF 10 26mm (small or large).
BULKHEAD GROMMET SMALL Bargain pack of 20 (10 each of 2 sizes)
#BHG124 £3.50 per 10. (£4.25 inc vat) #BHGRM £6 (£7.20 inc vat)
3
19
6
25 VALUE COMPOSITE DIGITAL CALIPER
Here's a combination of value and accuracy that's hard to
beat. Yup - plastic jaws and an easy-to-read LCD digital
display that will measure from 0 to 150mm and has an
accuracy of 0.1 mm (four thousandths of an inch). You can
25 x 10mm #TRMR3 £2.50 mtr (£2.93 inc vat)
switch from Metric to Imperial with the press of a button and
set the readout to zero anywhere on the scale. Supplied in a
hard plastic case.#DCABS £8.50 (£10.20 inc vat)
10
25
DIMENSIONS CONVERSION
CHART IN BACK PAGES
Page 446 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
TUBE END CAPS PANEL FIXINGS
ROUND END CAPS for open tube ends. Flexible rubber. PANEL FIXING Similar panel fixing to those found in
Can be simply pushed over or bonded to seal open round mainstream production vehicles but this two-part fixing is de-
tube or hose ends. Can close open hose ends with a hose mountable. Simply press the barbed mushroom part through
clip if the inside is supported by a short length of tube. an 8mm hole in your two panels then press in the cross-
5/8" I.D. 32mm long #EC58 £1 per pack of 5 (£1.20 inc vat) head screw.
3/4" I.D. 35mm long #EC34 £1.50 per pack of 5 (£1.80 inc vat) The mushroom stem splits and expands, securing the
7/8" I.D. 40mm long #EC78 £1.75 per pack of 5 (£2.10 inc vat) panels. To release the panels just undo the screw and pull
1" I.D. 40mm long. #EC1 £2 per pack of 5 (£2.40 inc vat) out the fastener. Neat and discreet.
ALL FOUR PACKS. #ECPAK £5 (20 pcs) (£6 inc vat) Head diameter 22mm.
Overall length 24mm
Grip length 11mm.
#PANFIX
£4 pack of 10 (£4.80 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 447
HOOD & TONNEAU FIXINGS FITTING NOTES: Both Lift the Dot and Turnbuckle fixings
have spiked upper plates that are designed to pierce the
LIFT THE DOT PLATE MOUNTING Classic fastener for fabric then locate through the slots of the lower plates. The
Hoods, Tonneaus, Side Screens etc. Nickel plated with spikes are then gently pressed of hammered over to sand-
plate type fixing. Base Plate size 27mm x 13mm. Top plate wich and secure the fabric between the two plates.
size 22mm x 19mm. Pillar 11mm high.
#LTDP £10 pack of 5 (15 pcs.) (£12 inc vat) SHORT NICKEL PLATED TURNBUCKLE Classic
fastener for Hoods, Tonneaus, Side Screens etc. Mounting
ring size 32mm x 12mm x 17mm high. Retainer size 32mm
x 25mm. Top plate size 27mm x 22mm. Fix with M3 csk
screws or 4mm csk rivets.
#TBSN £4 pack of 5 (15 pcs.) (£4.80 inc vat)
Page 448 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
PRESS STUDS PRESS-STUD TOOL INSTRUCTIONS
BLACK PRESS STUDS Heavy duty 15mm diameter. NOTE: ALWAYS WORK ON A FLAT STURDY SURFACE
#PRESBK+10 £5 pack of 10 (40 pcs.) (£6 inc vat) SUCH AS A BLOCK OF WOOD OR MDF. EXCESSIVE
IMPACT WITH HAMMER WILL DAMAGE TOOLS.
1. Pierce hole with Punch Tool in top layer of fabric.
2. Push shank of snap 'A' through hole from front of
fabric.
3. Place socket 'B' over snap 'A' as shown. Align point
of spreading tool with hole in socket 'B' and tap lightly
with hammer until both sections of snap are securely
STAINLESS PRESS STUDS Heavy duty 15mm diameter. tightened. (Diagram 2)
#PRESST+10 £7.50 pack of 10 (40 pcs.) (£9 inc vat) 4. Pierce hole with punch tool in corresponding
position in under layer of fabric.
5. Push shank of flat-backed snap 'D' through
underside of fabric. Invert base tool and position 'D' in
centre of base tool.
6. Place snap 'C' over shank of 'D' as shown. Align point
of spreading tool; with hole in socket 'C' and tap lightly
with hammer until both sections are securely fixed.
NICKEL PLATED PRESS STUDS Heavy duty 15mm diam- (Diagram 3)
eter. #PRESNI+10 £5 pack of 10 (40 pcs.) (£6 inc vat)
© ALL IMAGES AND ALL OTHER MATERIAL IN REMEMBER, THE ONLINE, DOWNLOAD VERSION OF
THIS CATALOGUE ARE COPYRIGHT OF CAR THIS CATALOGUE IS REGULARLY UPDATED
BUILDER SOLUTIONS UNLESS OTHERWISE SO, GO TO www.cbsonline.co.uk
STATED AND MAY NOT BE REPRODUCED TO CHECK OUT THE LATEST ISSUE
WITHOUT WRITTEN PERMISSION
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 449
ZINC PLATED STEEL ANGLE BRACKETS Why bother CRAFT KNIFE If there's one tool that you'll use every day
making them when you can buy them for this price. All have it's probably a craft knife. So, it makes sense to have a
5mm holes countersunk on both sides. good one. This one feels safe and substantial in your hands
because it's made from die-cast zinc alloy. It has a plated
ANGLE BRACKET steel blade guide and uses 8-segment snap-off replaceable
27mm x 27mm x 16mm blades. Supplied with a pack of 10 carbon steel blades.
x 1.5mm thick. Knife length closed 155mm. Weight 150gm.
#ABKT27 #KNIFE £5 (£6 inc vat)
£2 pack of 4 (£2.40 inc vat)
ANGLE BRACKET
40mm x 40mm x
16mm x 1.5mm thick.
#ABKT40
£2.50 pack of 4
(£3 inc vat)
DIMENSIONS CONVERSION
10 gms. #THLOCK £4 (£4.80 inc vat)
10.4 mm
GREAT ONLINE
SHIPPING
DEALS
IF YOU ORDER ONLINE,
COURIER DELIVERY
TO UK MAINLAND
IS ONLY £6 + vat
or
FREE
IF YOU SPEND OVER
£100 (not inc. vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 451
DZUS FASTENERS
CHROME HEAD QUARTER TURN FASTENER WITH
BACKING PLATE. These quarter-turn fasteners were
designed for fixing together two, 2mm thick panels. The DOME HEAD DZUS FASTENER WITH SPRING.
plate (receiver) is slid over the edge of the lower panel, These quarter-turn fasteners offer probably the simplest
secured with two rivets (supplied) and a clearance hole is method for securing panels with quarter-turn fasteners.
drilled through the panel. A 6mm hole is drilled through the Head diameter 14mm. Shaft diameter 7.7mm. Just drill an
top panel and the fastener is pushed through and twisted 8mm hole through the upper and lower panel and mount the
just a quarter of a turn, locking it in place. A rubber washer spring to the bottom panel
prevents vibration and protects the top panel's surface. If TO MAKE YOUR SELECTION: First measure the total
your panels are thinner than 2mm you can use 'Doublers' thickness ('T') of the panels you wish to secure (see diagram
- small pieces of panel glued to the first to increase it's below) and locate the dimension in the first column of the
thickness. Chrome head diameter 12mm. Shaft diameter chart. Move along the same line to select the part number.
6mm. Plate fixing hole centres 25mm. Hole centre distance
from edge of lower panel 12mm. Distance from underside of DOME HEAD FASTENER #DZDH £3.30 each (£3.96 inc vat)
rubber washer to end of shaft 14mm or 17mm or 19mm.
14mm FASTENER #CQT14 £2.50 each (£3 inc vat)
17mm FASTENER #CQT17 £2.50 each (£3 inc vat)
19mm FASTENER #CQT19 £2.50 each (£3 inc vat)
Page 452 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
DZUS FASTENERS WITH SPRING. Here's our new range DZUS FASTENER WITH WELD PLATES Here's a
of quarter turn fasteners. All plated steel. All 1" fixing hole convenient way of fixing DZUS springs to box chassis or out-
pitch. There is now a choice of regular slotted head or fixed riggers. The steel plates can be riveted or welded. TO MAKE
wing-nut head. YOUR SELECTION: First measure the total thickness ('T')
TO MAKE YOUR SELECTION: First measure the total of the panels you wish to secure (see diagram below) and
thickness ('T') of the panels you wish to secure (see diagram locate the dimension in the first column of the chart.
below) and locate the dimension in the first column of Move along the same line to select the type of fastener -
the chart. Move along the same line to select the type of regular or wing
fastener - regular or wing. Get your part number from that REG. DZUS WELD PLATE #DZWPF* £6.20 ea (£7.44 inc vat)
column. WING DZUS WELD PLATE #DZWPWF* £7.20 ea (£8.64 inc vat)
FASTENER #DZF* £4 each (£4.80 inc vat)
WING FASTENER #DZWF* £5 each (£6 inc vat)
#DZWP1 7.24
#DZWP2 7.87
#DZWP3 8.51
#DZWP4 9.14
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 453
HOSE CLIPS HOSE BAND KIT Make up your own hose clips as large as
you like! Three Metres of 8mm wide stainless banding.
HOSE CLIPS A common problem area of the home-built Eight plated steel worm drive clips. #HBKIT £3 (£3.60 inc vat)
car is cooling system failure. You can minimise this risk with
minimal expense by using high quality hose clips. Our range
of Hi-Grip hose clips really are the best available.
Made in UK to BS5315 they are N.A.T.O approved and have
the BSI Kitemark. All clips have rounded edges and 7mm
slotted hex drive screw. The beautifully polished 301 grade
stainless range are made entirely from 18/8 marine quality
stainless steel. We get all sorts through our workshops but
these are simply the best with no near equal. They’re not
the cheapest hose clips you’ll find but check other suppliers
specifications and prices - you’ll be pleasantly surprised.
DVD - PLUMBING
Car Builder Solutions PLUMBING DVD
In this, the second Car Builder Solutions DVD we
show you plumbing items from our catalogue and
demonstrate how they work and how to use them.
HOSES, JOINERS, ADAPTERS, REDUCERS,
FUEL FILLING, HEATERS, AIR CONDITIONING,
VENTS, DUCTING, INSULATION, OVERBRAID,
HEADER TANKS, EXPANSION TANKS and more
are all demonstrated and explained clearly for both
the novice and the experienced car builder.
Watch this film and be better informed on the parts
HOSE CLIPS All prices + vat that you need for a successful and reliable plumbing
SIZE IN MM STAINLESS ZINC PLATED job on your vehicle. Running time 75 minutes
EACH EACH
© copyright car builder solutions Ltd 2012
11 - 16 £1.40 #H11SS £0.42 #H11ZN
#PLUMDVD Only £10 (£12 inc vat)
13 - 20 £1.40 #H13SS £0.42 #H13ZN
14 - 22 £1.50 #H14SS £0.46 #H14ZN
17 - 25 £1.60 #H17SS £0.50 #H17ZN
22 - 30 £1.65 #H22SS £0.50 #H22ZN
25 - 35 £1.70 #H25SS £0.55 #H25ZN
30 - 40 £1.80 #H30SS £0.60 #H30ZN
35 - 45 £2.00 #H3545SS £0.65 #H3545ZN
35 - 50 £2.00 #H35SS £0.65 #H35ZN
45 - 60 £2.20 #H45SS £0.75 #H45ZN
60 - 80 £2.50 #H60SS £0.90 #H60ZN
DIMENSIONS CONVERSION
CHART IN BACK PAGES
FLEXIBLE HOSE CLIP DRIVER Strong but flexible shaft will bend up to 30 degrees to tighten those awkward hose clips.
Reversible socket on the end with 6mm and 7mm A/F sizes. 275mm long. #HDRIVER £5 (£6 inc vat)
Page 454 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
FUEL HOSE CLIPS Zinc plated steel.360° clamping ALL STAINLESS EXHAUST CLAMP Wide band stainless
pressure. Bolt and captive nut tightening. steel exhaust clamps. Rolled edge that will not damage
9-11 mm #FHC9 pipe or hose. Solid stainless drilled and tapped ferrules (do
11-13 mm #FHC11 not confuse with pressed, cheaper versions). Very strong.
13-15 mm #FHC13 Excellent quality. Band width 20mm. Can be polished to a
15-17mm #FHC15 mirror finish.
All £2.50 pack of 4 (£2.93 inc vat) 40 - 43 mm #EXCLP40 M6 bolt £7.50 each (£9 inc vat)
44 - 47 mm #EXCLP44 M6 bolt £7.50 each (£9 inc vat)
48 - 51 mm #EXCLP48 M6 bolt £7.50 each (£9 inc vat)
52 - 55 mm #EXCLP52 M8 bolt £7.50 each (£9 inc vat)
56 - 59 mm #EXCLP56 M8 bolt £7.50 each (£9 inc vat)
60 - 63 mm #EXCLP60 M8 bolt £7.50 each (£9 inc vat)
64 - 67 mm #EXCLP64 M8 bolt £8.50 each (£10.20 inc vat)
68 - 73 mm #EXCLP68 M8 bolt £8.50 each (£10.20 inc vat)
74 - 79 mm #EXCLP74 M8 bolt £8.50 each (£10.20 inc vat)
FREE
NEWSLETTER
Place an order online or just
ask us and you'll receive our
regular newsletter by email.
It's packed with special
offers, hints and tips,
new products and
customers cars.
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 455
P CLIPS BLACK NYLON ‘P’ CLIPS Cost-effective fixing of pipes,
hoses, cables. Elongated fixing slot for size adjustment. Can
‘P’ CLIPS Made by the same UK manufacturer as our
be fixed with M4 screw or 4mm rivet. Sold in packs of ten
hose clips, these mild and stainless steel lined ‘P’ clips
4.8mm #P48NY £1.00 (£1.20 inc vat)
are superb. All clips have a pressed-in strengthening rib Value pack!! 10 of
6mm #P6NY £1.25 (£1.50 inc vat)
which keeps the clip flush with the surface it’s bolted to. each size (60 clips)
9mm #P9NY £1.40 (£1.68 inc vat)
The steel range is heavily Zinc plated and passivated and #VALUP
12mm #P12NY £1.75 (£2.10 inc vat)
the stainless range is, again, marine quality 18/8 BS304 £10 (£12 inc vat)
19mm #P19NY £2.35 (£2.82 inc vat)
stainless steel. The rubber liner is UV stable and resistant
25mm #P25NY £3.00 (£3.60 inc vat)
to oil & fuel. The smallest size is perfect for copper brake &
clutch lines. Fixing hole size 6.5mm x 7.7mm oval.
DEMONSTRATED
ON OUR DVD
DEALS
M5 x 16, 20 or 25 £3.25
M6 x 20, or 25 £3.50
M6 x 35 £3.75
M8 x 25 £4 IF YOU ORDER ONLINE,
M8 x 40
M10 x 50
£5
£6.50
COURIER DELIVERY TO
UK MAINLAND
PART NO. E.G. #M4x12BUT
IS ONLY £6 + vat
or
FREE
IF YOU SPEND OVER
£100 (not inc. vat)
Page 456 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
ANODISED ALUMINIUM ‘P’ CLIPS If you're after the ultimate in weight
reduction or just need to colour match other engine bay fixings these
Aluminium 'P' clips could be for you. Made from lightweight aluminium and
anodised in either Red, Blue or Natural finish, they have the same rubber liner
as our stainless and zinc-plated 'P' clips. Width of aluminium band 13mm.
Hole size 5.3mm. SOLD INDIVIDUALLY
DOUBLE PIPE 'P' CLIPS Stainless steel, rubber lined. UNIVERSAL BAND is the easiest and most cost effective
These are a useful addition to our 'P' Clip range. way to mount pipes, hoses, pumps, filters, relays, etc.
Two pipes side by side and one fixing hole. Universal Band is a strip of perforated, plastic coated steel.
FOR TWO 5mm O.D. PIPES Simply a piece to length, form to the shape required and bolt
#P55SS £5.50 pack of 5 (£6.60 inc vat) or rivet in position through any of the holes.
12mm wide, 4.3mm holes #UNI12 £3.00 mtr (£3.60 inc vat)
17mm wide, 6.7mm holes #UNI17 £3.50 mtr (£4.20 inc vat)
TWO x 5mm
FOR ONE 5mm O.D. PIPE AND ONE 8mm O.D. PIPE
#P58SS £5.50 pack of 5 (£6.60 inc vat)
TWO x 13mm
Place an order online or just
ask us and you'll receive our
regular newsletter by email.
It's packed with special
offers, hints and tips,
new products and
customers cars.
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 457
NUTS BOLTS & WASHERS
UK & EC CUSTOMERS ADD VAT @ 20% TO ALL PRICES ON THIS PAGE
Page 458 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
ALL STAINLESS STAINLESS ACORN NUTS
ALL PACKS OF 10 Nicely machined Acorn nuts for finishing those unsightly
threads in dressed-up areas. Already slightly polished but
SPRING WASHER M4 - 30p, M5 - 35p, M6 - 40p, can be finished like chrome with a little elbow grease.
M8 - 60p, M10 - 80p All plus vat M4 (7mm Hex) #ACORN4 £2.50 (£2.94 inc vat)
M5 (8mm Hex) #ACORN5 £3 (£3.53 inc vat)
PACKS
M6 (10mm Hex) #ACORN6 £3.50 (£4.11 inc vat) OF 10
M8 (13mm Hex) #ACORN8 £4 (£4.70 inc vat)
or any threaded component and #LHM8NUT M8 - £1.25 each (£1.50 inc vat)
seals threads against moisture and #LHM10NUT M10 - £1.50 each (£1.80 inc vat)
corrosion and will seal pipework #LHM12NUT M12 - £2 each (£2.40 inc vat)
and joints on oil, fuel and water #LH38NUT 3/8" unf LEFT HAND £1.30 each (£1.20 inc vat)
systems. 10 gms. #LH12NUT 1/2" unf LEFT HAND £1.50 each (£1.50 inc vat)
#THLOCK £4 (£4.80 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 459
Note: These are heavy packs so you may wish to combine CAP HEAD METRIC SCREW PACK 250 PIECES
this with other items to save on postage M4 x 10, 20
M5 NUT & BOLT PACK 440 PIECES Plain nuts, plain wash- and 50mm, M5
ers & Hex head set x 10, 20 and
screws between 16mm 50mm,
and 50mm. Zinc plated M6 x 10, 20
and gold passivate. and 50mm,
Weight 1130 gms. M8 X 20 and
#NBPAK5 40mm.
£10 (£12 inc vat) Weight 1260
gms.
#CAPAK
M6 NUT & BOLT PACK 415 PIECES Plain nuts, plain wash-
£10 (£12 inc vat)
ers & Hex head set
screws between 16mm 1000 PIECES NUT PACK Plain, plated steel hex nuts.
and 50mm. Zinc plated M3, M4, M5,
and gold passivate. M6, M8, M10,
Weight 1100 gms. M12
#NBPAK6 Weight 2060
£11 (£13.20 inc vat) gms.
#NUT1000PAK
£10 (£12 inc vat)
M8 NUT & BOLT PACK 220 PIECES Plain nuts, plain wash-
ers & Hex head set
screws between 25mm
and 75mm. Zinc plated
and gold passivate. MOUNTING PLATE No specific use for this but could be
Weight 2 Kg. used in many mounting or reinforcing jobs. Plated steel,
#NBPAK8 size 50mm x 32mm x 1.2mm thick. Two M6 nuts welded on
£12 (£14.40 inc vat) at 30mm centres .Weight 21 gms.
#M6PLATE £2 (£2.40 inc vat)
M10 NUT & BOLT PACK 145 PIECES Plain nuts, plain
washers & Hex head
set screws between
25mm and 75mm.
Zinc plated and gold
passivate.
Weight 2.5 Kg.
#NBPAK10
£13 (£15.60 inc vat)
Page 460 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
450 PIECES PAN HEAD POZI SCREWPACK All plated
steel, M3 x 8mm, M3 x 12mm, M3 x 20mm, M4 x 20mm, B L A C K S E L F - TA P P E R S
M4 x 25mm, M4 x 40mm, M5 x 20mm, M5 x 30mm, No.6 x ½" (3.5mm dia) #612BKST £2.50 (£3 inc vat)
M5 x 50mm, M6 x 30mm, M6 x 50mm. Weight 1240 No.8 x ½" (4.1 mm dia) #812BKST £2.50 (£3 inc vat)
gms..#PANPOZPAK £8 (£9.60 inc vat) No.10 x ½" (4.7 mm dia) #1012BKST £2.50 (£3 inc vat)
STAINLESS SELF-TAPPERS
No.6 x 16mm Dome Head Pozi (3.4mm dia) £5 (£6 inc vat)
No.8 x 19mm Dome Head Pozi (4 mm dia) £7.50 (£9 inc vat) NUMBER PLATE FIXINGS
No.6 x 16mm Countersunk Pozi (3.4mm dia) £5 (£6 inc vat) #NPSY Yellow washer with cap and self-tapping screw.
No.8 x 19mm Countersunk Pozi (4 mm dia) £7.50 (£9 inc vat) #NPSW White washer with cap and self-tapping screw.
#NPSB Black washer with cap and self-tapping screw.
PACKS OF 100 #NPBY Yellow bolt with nut.
EACH ITEM SOLD
#NPBW White bolt with nut.
IN
#NPBB Black bolt with nut.
PACKS OF 5
£2.50 pack of 5 (£3 Inc vat)
STAINLESS PAN HEAD SELF-TAPPERS Pack of 100
No.8 x 19mm Pan Head Pozi (4.2 mm dia).
Weight 196g /Pk.
#819PANPZ
£7.50 (£9 inc vat)
Pack of 100
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 461
STAINLESS STEEL EYEBOLT M12 Forged steel collared eyebolt. 14mm hole
size 20mm long thread M12 x 1.75 thread. Self colour finish.
DEMONSTRATED
ON OUR DVD
PACKS OF 10
IVA OK
Page 462 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
RIVETS ALL PACKS OF 50
1. ALUMINIUM RIVETS All packs of 50
3 x 10mm Countersunk #RVT3C £2 (£2.40 inc vat)
3 x 10mm Dome Head #RVT3D £2 (£2.40 inc vat) 2
4 x 14mm Countersunk #RVT4C £2 (£2.40 inc vat) 1 2
4 x 14mm Dome Head #RVT4D £2 (£2.40 inc vat)
5 x 14mm Countersunk #RVT5C £2.25 (£2.70 inc vat)
5 x 14mm Dome Head #RVT5D £2.25 (£2.70 inc vat)
2. ALUMINIUM BODY RIVETS #RVTBODY
5 x 16mm Dome head 14mm dia. £4 (£4.80 inc vat)
BLACK ALUMINIUM BODY RIVETS #RVTBODYBK
5 x 16mm Dome head 14mm dia. £5 (£6 inc vat)
3. BLACK ANODISED ALUMINIUM RIVETS
4 x 14mm Dome head #RVT4B £3.50 (£4.20 inc vat)
4.8 x 14mm Dome head #RVT5B £4.50 (£5.40 inc vat)
3 4
4.8 x 25mm Dome head #RVT525B £5 (£6 inc vat)
DIMENSIONS CONVERSION
CHART IN BACK PAGES
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 463
RIVNUTS RUBBER RIVNUTS Is a flanged neoprene bushing with a
captive brass nut designed to provide a shock and vibration
ALUMINIUM RIVNUTS Packs of 10 resistant fixing for component mounting and panel assembly.
M3 COUNTERSUNK #RN3CA £2.50 (£3 inc vat) This demountable blind screw anchor is suitable for
M3 FLAT HEAD #RN3FA £2.50 (£3 inc vat) applications of many kinds in many conditions, in materials
M4 COUNTERSUNK #RN4CA £2.50 (£3 inc vat) from 1mm to 4mm thick. These even work well in blind holes
M4 FLAT HEAD #RN4FA £2.50 (£3 inc vat) in solid material. SOLD IN PACKS OF 10
M5 COUNTERSUNK #RN5CA £2.50 (£3 inc vat) Access needed from only one side
M5 FLAT HEAD #RN5FA £2.50 (£3 inc vat) Can be used in closed end holes 'A' FLANGE
M6 COUNTERSUNK #RN6CA £2.50 (£3 inc vat) Will not mark finished surfaces THICKNESS
M6 FLAT HEAD #RN6FA £2.50 (£3 inc vat) Helps seal out moisture M4 - 1mm
M8 COUNTERSUNK #RN8CA £3 (£3.60 inc vat) M5 - 1mm
Absorbs noise M6 - 4.6mm
M8 FLAT HEAD #RN8FA £3 (£3.60 inc vat) Electrically isolating M8 - 3mm
PACKS OF 10 Dampens vibration and shock
STEEL RIVNUTS Packs of 10 Helps prevent galvanic corrosion PACKS
M3 COUNTERSUNK #RN3CS £2.50 (£3 inc vat) Ideal for mixed material assemblies OF 10
M3 FLAT HEAD #RN3FS £2.50 (£3 inc vat) Resistant to weathering in outdoor conditions
M4 COUNTERSUNK #RN4CS £2.50 (£3 inc vat) Removable and reusable
M4 FLAT HEAD #RN4FS £2.50 (£3 inc vat) INSTRUCTIONS: Place ‘Rub-Nut’ insert all the way into
M5 COUNTERSUNK #RN5CS £2.50 (£3 inc vat) the pre-drilled hole until the flange is firmly against the
M5 FLAT HEAD #RN5FS £2.50 (£3 inc vat) mounting surface. Pass the machine screw through the
M6 COUNTERSUNK #RN6CS £2.50 (£3 inc vat) part to be fastened and tighten until snug.
M6 FLAT HEAD #RN6FS £2.50 (£3 inc vat) M4 #RUBNUT4 £4 (£4.80 inc vat) Drill 8mm hole
M8 COUNTERSUNK #RN8CS £3 (£3.60 inc vat) M5 #RUBNUT5 £4.50 (£5.40 inc vat) Drill 10mm hole
M8 FLAT HEAD #RN8FS £3 (£3.60 inc vat) M6 #RUBNUT6 £5 (£6 inc vat) Drill 12.5mm hole
M8 #RUBNUT8 £12 (£14.40 inc vat) Drill 16mm hole
M6 FLUSH HEAD STEEL RIVNUTS Pack of 10
Insert into a 9mm hole and pull with a Heavy Duty Rivnut Tool. A
Weight 35g / Pk. #RN6FLU £3 (£3.60 inc vat) Pack of 10
Page 464 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
TRIM CHROME TRIM 5mm x 2mm Self-adhesive. Hard rubber,
skinned in hard wearing chrome. Very Flexible in both
NOTE: ALL TRIM DIMENSIONS ARE directions. #TRMC2 £2.50 mtr (£3 inc vat)
C5
NOMINAL AND MAY VARY SLIGHTLY
U CHANNEL 8mm x 5.5mm. Very nice
hard plastic trim that will curve without 5 C4
distortion in both directions as tight as 8
50mm radius. Will fit over 1mm to 4mm C2
panels. A brilliant feature is a fillet of non- 2
5.5
setting adhesive at the bottom of the ‘U’ to
help it stay firmly in place.
GLOSS BLACK #TRMBU £3 mtr (£3.60 inc vat) CHROME TRIM 8mm x 3mm Self-adhesive. Very flexible
CARBON EFFECT #TRMCAU £3 mtr (£3.60 inc vat) flattened oval hard plastic chrome trim. Will form to a 75mm
BLACK/YELLOW #TRMYU £3 mtr (£3.60 inc vat) radius in it’s flat plane. #TRMC4 £3 mtr (£3.60 inc vat)
END CAPS
FOR THIS
TRIM ON
PAGE 333
10mm x 8mm 10
For 1mm to 5mm
panels
#TRMCU5
£3.50 mtr (£4.20 inc vat)
8
CHROME #TRMC8 & SATIN BLACKTRIM #TRMB2
17.5mm x 3.5mm Self-adhesive. Flexible plastic chrome
PLASTIC ‘U’ EDGE TRIM Much stiffer than our other trim. Chrome version has wrap-around laminate that covers
chrome U trims but can be formed around gentle curves. the sides. Satin black has natural surface finish. Will form to
BRUSHED STAINLESS EFFECT 5mm x 3mm for panels 200mm radius in flat plane. Both £3.50 mtr (£4.20 inc vat)
up to 1.5mm #TRMCU2 £2.25 mtr (£2.70 inc vat)
BRUSHED STAINLESS EFFECT 12mm x 5mm for panels
up to 3mm #TRMCU3 £2.50 mtr (£3 inc vat)
5 12
ALL TRIMS THAT HAVE PEEL-OFF ADHESIVE BACKING.
3 DO NOT APPLY TO NEW PAINT
5 ALLOW 4 WEEKS FOR NEW PAINT TO CURE
BEFORE APPLYING TRIM
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 465
RED GLOSS TRIM 7mm x 5mm Self-adhesive. Hard ALL TRIMS THAT HAVE PEEL-OFF ADHESIVE BACKING.
rubber, skinned in hard wearing laminate Very Flexible in DO NOT APPLY TO NEW PAINT
both directions. #TRMRED1 £3 mtr (£3.60 inc vat) ALLOW 4 WEEKS FOR PAINT TO CURE
CHROME PLASTIC TRIM END CAPS Self-adhesive,
injection-moulded end caps for two of our Chrome trims.
7 This is a neat way to finish off and protect
the cut ends.
FOR TRMC1 22.3mm x 45mm
#TRMC1END £5 pack of 4 (£6 inc vat)
5
CHROME TRIM Hard rubber, skinned with chrome cover.
Strong adhesive with peel-off backing. Beautiful mirror fin-
ish. Can be trimmed to a rounded end as shown. Very nice.
21mm x 3mm #TRMC1 £4 mtr (£4.80 inc vat)
25mm x 3mm #TRMC6 £4.50 mtr (£5.40 inc vat)
Page 466 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
AVIATION SNIPS Great for cutting all steel-reinforced trim. RUBBER ’U’ CHANNEL Can be glued on with our
Good quality snips. Geared action for easy cutting. Chrome Polyurethane or Contact Adhesive.
Vanadium blades. Soft, moulded vinyl grips. Will cut 1.5mm 7 x 4mm for 1mm panels #TRMU1 £1.75 mtr (£2.10 inc vat)
Ali, 1mm steel. #AVSN £7.50 (£9 inc vat) 10 x 5mm for 2mm panels #TRMU2 £2 mtr (£2.40 inc vat)
13 x 7mm for 3mm panels #TRMU3 £2.25 mtr (£2.70 inc vat)
13 10 7
7 5 4
18
DOUBLE-SIDED TAPE 12mm wide x 0.5mm thick x 4 15 26
metre roll. Ideal for fixing trim, legend plaques, labels,
badges or signs.#DSTAP12 £3 (£3.60 inc vat)
5.5 5.5
6
10 11
14
14
15
15
9
EDGE TRIM Patterned PVC with steel reinforcing. Max
panel thickness 5mm. Channel depth 10mm.
Will form to 50mm radius. Max panel thickness 3mm. Channel depth 11mm.
#TRMPV £2.50 mtr (£3 inc vat) Will form to 60mm radius. #TRMPV3 £2 mtr (£2.60 inc vat)
16
8
EDGE TRIM Patterned PVC with steel reinforcing. Max
panel thickness 6mm. Channel depth 16mm. Will form to
75mm radius. RUBBER EDGE TRIM with steel reinforcing. Max panel
#TRMPVL £3.50 mtr (£4.20 inc vat) thickness 5mm. Channel depth 10mm. Will form to 50mm
radius.#TRMPR £4 mtr (£4.80 inc vat)
18
12
Page 468 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
WHEEL ARCH MOULDING Extremely flexible self- FLOCKED WINDOW TRIM This is usually bonded to the
adhesive. Will easily follow wheel arch contours. Will finish top of a door panel where the flocked side wipes against
off a sharp edge and provide protection against car park the window as it goes up and down. Sold in stiff one metre
‘dings’. Many other uses. lengths and shipped taped to a piece of wood.
BLACK WITH CHROME INFILL #TRMWAC #FWT £7 mtr (£8.40 inc vat)
ALL BLACK #TRMWAB
Both £4.50 mtr (£5.40 inc vat) BONDED TO
DOOR TOP
7.6
26
18.4
SMALL FLOCKED WINDOW TRIM This is usually bonded
to the top of a door panel where the flocked side wipes
against the window as it goes up and down. Sold in stiff one
metre lengths and shipped taped to a piece of wood. Weight
77gms per mtr. #FWT2 £6 mtr (£7.20 inc vat)
17 mm
DOUBLE SIDED
TAPE 4 mtr roll
of 12mm wide tape. Plenty for 2 lengths of gutter trim.
#DSTAP12 £3 (£3.60 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 469
HOLLOW ‘D’ SECTIONS ARE HIGHLY COMPRESSIBLE AND NEOPRENE SPONGE ‘P’ SECTION SELF-ADHESIVE
SUITABLE FOR BONNET, BOOT AND DOOR SEALS. WHEN Soft, skinned sponge. Strong adhesive with peel-off backing
CHOOSING THE CORRECT SIZE FOR THE JOB REMEMBER 9mm x 6mm #TRMPSA £3.50 mtr (£4.20 inc vat)
THAT ALTHOUGH YOU MAY BE ABLE TO SQUEEZE THE TRIM
ALMOST FLAT BETWEEN YOUR FINGER AND THUMB, IT IS
NOT SO EASY TO COMPRESS OVER A LARGER AREA
NEOPRENE ‘D’ SECTION SELF-ADHESIVE
Soft, skinned sponge. Strong adhesive with peel-off backing 6
8mm x 6mm #TRMDSA1 £3.50 mtr (£4.20 inc vat)
6 9
8
NEOPRENE SPONGE EARED ‘D’ SECTION SELF-
10mm x 7mm #TRMDSA2 £3.50 mtr (£4.20 inc vat) ADHESIVE Soft, skinned sponge. Strong adhesive with
peel-off backing. A nice feature of this trim is the protruding
ears that hide and seal the adhesive strip once it is applied.
16mm x 15mm #TRMDSA4 £3.50 mtr (£4.20 inc vat)
7
10
16
14mm x 13mm #TRMDSA3 £3.50 mtr (£4.20 inc vat)
15
13
TRIM / HOSE CUTTER This simple cutter is a great way
to make clean, square cuts through non-steel-reinforced
14 plastic, PVC, neoprene, nylon and rubber trim and hose.
It has die-cast alloy handles and a very sharp, ground,
hardened steel blade which is supported on both sides as it
cuts for a very neat job. Size 210mm long. Maximum hose
HIGH TEMPERATURE CONTACT ADHESIVE diameter or trim width 35mm. Weight 170gms.
High specification, High temperature contact adhesive #TRIMCUT £5.50 (£6.60 inc vat)
suitable for carpet, vinyl, Heatmat and many other areas. NOTE: NOT TO BE USED ON STEEL-REINFORCED DOOR OR
EDGING TRIM OR STEEL BRAIDED HOSE
Mega-sticky on nearly any surface, won't peel off in sunlight
like some
aerosol
adhesives. 1
litre tin.
Maximum
temperature
when cured
168ºC
(excluding a
naked flame)
#ADHCON
£9.50
(£11.40 inc vat)
DIMENSIONS CONVERSION
CHART IN BACK PAGES
Page 470 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
SELF-ADHESIVE BLACK RUBBER WING PIPING Use in the traditional way
FOAM RUBBER STRIP between bolt-on wings and body to make a neat, sealed
Open cell, skinned on top side. joint. Or, as a finishing trim around the edges of aluminium
Ideal for vibration isolation or panels. 4mm diameter bead. 22.5mm long tail x 2.3mm
sealing between panel joints. thick. #TRMPI2 £3 mtr (£3.60 inc vat)
PEEL-OFF
BACKING
19 x 3mm #TRMR1 £1.75 mtr (£2.05 inc vat 22.5
4
3
19
25 x 6mm #TRMR2 £2.25 mtr (£2.64 inc vat) WING PIPING Black PVC. Use in the traditional way
between bolt-on wings and body to make a neat, sealed
joint. Or, as a finishing trim around the edges of aluminium
panels. 4.5mm diameter bead. 25mm long tail x 1.3mm
6 thick. #TRMPI £2.50 mtr (£3 inc vat)
25
25
10
WING PIPING Black PVC. Use in the traditional way
between bolt-on wings and body to make a neat, sealed
25 joint. Or, as a finishing trim around the edges of aluminium
panels. 4mm diameter bead. 14mm long tail x 0.9mm thick.
#TRMPI3 £2.50 mtr (£3 inc vat)
SELF ADHESIVE RIBBED NEOPRENE SPONGE STRIP
Soft, skinned closed cell sponge. Ideal for bonnet and boot
shuts or panel to panel joints. Peel-off backing. Three sizes:
10mm x 4mm #TRMRIB1 £2 mtr (£2.40 inc vat) 14
4 4
10
15
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 471
TANK STRAP RUBBER (Cut edge painted white for clarity) EDGE SEAL Black rubber. For boot edge lips etc.
30 x 7mm hard black rubber channel. Will accept 22mm Overall 19mm high. 9mm diameter soft round hollow bead.
wide strap. (Cut edge painted for clarity) For up to 3mm thick panels. Steel reinforced ‘U’.
#TRMTANK £6 mtr (£7.20 inc vat) #TRME £3.50 mtr (£4.20 inc vat)
9
30
19
7
19
29
BOOT & DOOR SEAL Steel reinforced ‘U’ section
SMALL #TRMBS 28mm total height for up to 3mm panels.
LARGE #TRMBL 42mm total height for up to 5mm panels.
Both £4 mtr (£4.80 inc vat)
DOOR SEAL Suitable for panels up to 5mm thick. 17mm
diameter soft hollow bead bonded to steel-reinforced PVC
gripper with leather-grain finish.
#TRMDR £3.50 mtr (£4.20 inc vat)
42
28
17
16
19
12
12
26 27
SMALL DOOR SEAL Suitable for panels up to 4mm thick.
10mm diameter soft hollow bead moulded onto textured, EARED DOOR SEAL Suitable for panels up to 6.5mm thick.
steel-reinforced PVC gripper. #TRMDRS £4 mtr (£4.80 inc vat) 16mm diameter soft hollow bead with additional sealing ears
moulded to steel-reinforced PVC gripper with leather-grain
finish. #TRMDRE £4.50 mtr (£5.40 inc vat)
12
17
9 13
28
16
Page 472 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
RUBBER MATTING Black, low profile 3mm wide flutes HARD RUBBER SHEET 1.5mm thick. Very flexible. Black.
3mm thick. Roll width 1016mm (40"). Easy to cut with knife or scissors. Ideal for gaskets, seals
#TRMAT £14 linear mtr (£16.80 inc vat) etc. Piece size 700mm x 300mm (27" x 12"). Larger sizes
can be supplied from roll width 1400mm (please call) .
700mm x 300mm #RS15 £4 (£4.80 inc vat)
1400mm x 300mm #RS152 £7 (£8.40 inc vat)
CRAFT KNIFE If there's one tool that you'll use every day
it's probably a craft knife. So, it makes sense to have a
good one. This one feels safe and substantial in your hands
because it's made from die-cast zinc alloy. It has a plated
steel blade guide and uses 8-segment snap-off replaceable
blades. Supplied with a pack of 10 carbon steel blades.
Knife length closed 155mm. Weight 150gm.
#KNIFE £5 (£6 inc vat)
DIMENSIONS CONVERSION
CHART IN BACK PAGES
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 473
Page 474 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 475
CBS DVD's
GETTING STARTED DVD This is our first best-seller DVD FOREMAN Mk4 BUILD DVD Between 1989 and 2006 Neil
Plenty to learn for beginners and seasoned car builders. and Matthew Foreman manufactured over forty Mk4's as
Cutting and shaping aluminium, Drilling, Riveting, Wiring, component packages or as drive-away, turn-key cars.
tricks, tips and much, much more. Totalkitcar's Editor, This film was made in 2006 to accompany the Build Manual
Steve Hole said: 'Brilliant - What a Cracking Idea' and is an overview of the assembly process of their final
Running time 64 minutes. Ferrari V12 - engined car. This DVD will only play on
GETTING STARTED DVD #DVD £10 (£12 inc vat) machines equipped with DVD-R playback.
Running time 97 minutes.
FOREMAN MK4 BUILD DVD #DVDMK4 £10 (£12 inc vat)
FREE
NEWSLETTER
Place an order online or just
ask us and you'll receive our
regular newsletter by email.
It's packed with special
offers, hints and tips,
new products and
customers cars.
Page 476 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
HINTS & TIPS
reproduced from our monthly newsletters
SILENCER MODIFICATION The silencer on customer, Pat’s MX5 was getting just too noisy so, as
an alternative to an expensive replacement, he decided to buy one of our wadding refills and convert
his silencer to make it re-packable. He first marked a cutting line an inch from the end of the can with
some tape and cut through the outer case with a hacksaw. Our wadding refill was wrapped around
his original baffle and the cut end of the original case was slipped over the stainless strip, drilled and
riveted in place. Easy peasy. Nice one Pat.
LINING HOLES WITH ‘U’ CHANNEL Sometimes you need to line holes in panels or bodywork, either
for decoration or to comply with IVA ‘sharp edge and radius’ requirements
but you just can’t find a grommet of the correct size. One simple solution
is to use ‘U’ channel trim. The picture below shows a 50mm hole in 1mm
thick aluminium lined with our 7mm x 4mm rubber ‘U’ channel. If you cut
the correct length and trim the ends neatly the join will be almost invisible
and it won’t even need gluing in place. You can use our Chrome, Gloss
Black or Carbon effect ‘U’ channels for more decorative effect and even
our Herringbone embossed, steel reinforced PVC trims for larger holes
and thicker panels.
HOW DO YOU MEASURE TUBES AND HOSES? To the experienced car builder that may seem like
a daft question but you may be surprised at how much confusion this can cause a beginner. Lets start
with the basics - apart from the length, which is obvious, every hose or tube has three dimensions:
1. Outside diameter (O.D.) 2. Inside diameter (I.D.) 3. Wall thickness - the thickness of the metal or
rubber tube wall. You can measure the length easily enough with a tape measure but for the other
three measurements the best tool is a Digital or Vernier Caliper. But what dimension do you ask for
when you need to order some hose or tubing - Inside or Outside Diameter?
HERE’S A SIMPLE RULE TO REMEMBER.... Everything soft like Rubber, PVC, Silicone, Neoprene,
Polythene is always denoted using it’s Inside Diameter (I.D.) and everything hard like Steel,
Aluminium, Copper, Brass, Nylon etc. is always denoted using it’s Outside Diameter (O.D.) Asking
for a rubber hose with an O.D. of 43 mm is meaningless - unless you know the wall thickness - you
can then calculate the I.D. In fact, if you know any two out of I.D., O.D. or wall thickness, you can
easily calculate the third. Absolute measuring accuracy is not always important. For instance, 38mm
rubber hose is, as far as cooling system plumbing goes, the same as 1½" hose. The size difference
is unimportant. However, 5/16" copper tube looks alarmingly similar in size to 8mm copper tube. But
if you’re using compression fittings and olives on, for instance, a fuel system using the correct size
components is essential for safe, tight joints.
NOTE: Rubber hoses are not always perfectly round and can be flattened slightly in storage. Whilst
this does not affect the performance of the hose it can make them difficult to measure accurately.
Simply take the dimension at the widest point and again at the thinnest point and average the two.
WHAT IS P.C.D.? This means 'Pitch Circle Diameter' and is the diameter of a circle drawn through the
centre of a set of holes on a circle. So, four equally spaced 12mm holes on a 98mm PDC could refer to
the size and spacing of your wheel bolts, for example.
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 477
SAFER FILING A simple hint but one that could prevent a heap of
heartache and extra work. Filing holes in dashboards and body panels is
one of the more tedious jobs when building a car. And it’s all too easy for
the file to slip and gouge a hefty gash in a polished or painted surface.
The simple solution - just cut a couple of inches of rubber hose and push
it over the end of the file. Even if you then make a slip-up, the rubber
won’t mark your panel.
MARKING OUT Measuring calipers are the most-used tools in our workshops and have never been
as inexpensive as they are today. When I was an apprentice, a vernier caliper, identical to the one for
sale in our catalogue for under a tenner, cost a week’s wages!! This hint would make many an engineer
weep, but I find the technique so useful that I justify it to myself as a time saver. When marking-out
softer materials like aluminium and mild steel simply
set the caliper to the required dimension, tighten the
jaws and scribe a line on the surface with the point of
one jaw whilst running the other jaw along the edge of
the material. Both the inner and outer, measuring jaws
of your caliper are hardened and ground to a point
so, providing you’re not trying to mark stainless or
hardened steel, the calipers will not be damaged
Page 478 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
CARDBOARD BOX OVEN In cooler climates, spraying small parts in a cold, damp garage can prove
challenging. Curing times are increased and blooming (going dull) often spoils the finish. Our simple
solution to this problem is a makeshift oven. We made one easily with a cardboard box and a small fan
heater. We place the parts on a block inside or simply hang
them on a piece of wire punched through the top of the box. We
can even and turn them round using the wire without putting
your hands inside the box. We warm both the parts and the
paint in the ‘oven’. 70 deg Fahrenheit is a good temperature to
aim for. A thermometer is put in the box and move the heater
closer or further away until you have the temperature stabilised.
We keep our workshop well ventilated and we turn off the
heater whilst you’re actually spraying. Turn it on again when the
fumes and vapour have cleared and leave it on until the paint
has cured.
Mount the valve tightly in the drill chuck and set the speed at slow.
Use plenty of light oil (Duck Oil or WD40) and, applying even pressure
each time, gradually move across the panel overlapping the last turn
by about a third. You can clamp a piece of timber to your drill platform
as a guide-bar to ensure parallel lines. Start either at the top or the
bottom and work from left to right. Overlap each circle by approximately
one third. At the end of the first row move back and start a second row,
placing the circle between the two above and overlapping them by one
third. And so on. Always keep the panel flat on the drill base and try
to avoid forming small sections of circles at the edges or the holes in
your panel. Be careful, this can tear your Scotchbrite disc clean off the
valve. Whenever you use a new piece of Scotchbrite always ‘break it in’
on a piece of scrap. This will help ensure that your circles maintain a
uniform texture. As always, it makes sense to practice on a piece of
waste material, perfecting your technique before finally creating your
masterpiece.
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 479
ANGLED REAR LAMP MOUNTING You can fit any surface-mounted lamp to a sloping rear panel by
moulding and shaping a wedge of body filler.
1. Determine the area where the light is to be mounted and
stick sellotape to it a few inches larger than the lamp surface.
This acts as a mould release preventing the filler from
sticking to the panel.
2. Cover the rear and sides of the lamp with sellotape.
3. Position the lamp and temporarily hold it in place with a
few pieces of tape and cardboard supports.
4. Fill the gap with filler. Don’t worry about getting it full with
one mix of filler. This part can be done in several stages.
5. When the gap is sufficiently filled you can pull off the lamp
and the hardened wedge of filler. Dress the filler to size and
shape and paint it black.
6. Drill right through the mounting holes and the wedge.
CORRECTING HOSE SIZE MISMATCHES Mainstream car and motorcycle manufacturers have a
habit of making hoses and hose outlets in some weird and wonderful sizes like 23mm or 41mm. And
sometimes there is no exact hose size equivalent when you come to re-plumb your cooling system.
OK, you can stretch a 32mm rubber hose over a 34mm
outlet and you can squeeze a 25mm hose down to 22mm
with a good hose clip but it’s better to aim for a good fit - and
here’s one way to achieve it.
A bicycle inner tube is really just a very thin-walled hose with
it’s ends joined together. You can get four different sizes
for about a tenner on ebay that will suit any hose size on
your system. Cut a 30mm section from one and you have
a wide ring that you can slip over your outlet to increase it’s
diameter by about 2mm. You can even build up the thickness
with a couple of layers if necessary. In the picture above a
short section of inner tube has been used to increase the
diameter of one end of a 25mm hose joiner to 27mm.
Page 480 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
WELDING UNIVERSAL JOINTS It's sometimes necessary to
weld a Universal Joint to a shaft for steering columns or gear
linkages - a perfectly acceptable practice. The problem is, most
UJ's have rubber or plastic seals that keep out the dust and grit
and keep in the grease. Excessive welding heat, just a couple of
inches away will melt the seals and destroy the component. The
solution? - Immerse most of the UJ in a bucket of water whilst you
weld the above the water level. The water will soak away heat and
protect the UJ's seals. In the picture we're supporting the UJ and
shaft with mole grips just above the water level.
TETHERING FUEL CAPS UK IVA (Individual Vehicle Approval) rules require most removable fuel caps
be tethered to the filler neck so that you don't drive away from the filling station leaving your cap on the
wing or on the petrol pump. Here's one suggestion on how to tether an Aero-style cap, although you can
apply similar methods to many other types of cap.
The tether we chose is brass picture-frame wire. It's a fine, multi-strand, flexible wire that has good
corrosion resistance and can easily be
secured and soldered. To join the ends
we used cut-down, uninsulated crimp
terminals. We drilled two 1.5mm holes
in the bottom plastic housing of an Aero
cap, in a position that will not interfere
with the locking action of the cap. The
wire is threaded through the holes and
the terminal sleeve slipped over the wire
and crimped. It can be soldered for added
strength. The tether should be 6 or 8 inches
long and must also be secured down,
inside the neck.
CUTTING SPIRAL WIRE-REINFORCED HOSES Many hoses have an embedded spiral, spring-steel
wire reinforcement to prevent collapse on tight bends. It is perfectly possible to make a clean, straight
cut with only a sharp knife and some good quality side cutters. Here's how.
Lay the hose flat on a bench and rotate the hose until you can make a mark right next to the wire at the
exact required. Now, depending on which direction the wire is wound, insert a sharp knife blade and cut
through the hose all the way around, either towards you or away from you, until the blade is exactly next
to the start point, but on the other side of the wire. You can then fold back the hose and cut the wire with
your cutters. The cut wire ends will often try to straighten themselves out so you can just re-bend the
ends with your fingers.
You can apply this method to all our coolant, fuel and duct hoses.
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 481
TOP TIP. Our #M19BK GT mirrors can be modi-
fied to accept most of our 95mm LED rear lights.
At only 12 quid a pair these moulded housings
are 160mm high from base to top and offer a
great opportunity to create a striking feature on
the back of your car. The base size is 90mm x
30mm with a single M8 bolt fixing. Loosen the
single pozi screw in the base and the stem can
be rocked left and right on the base up to 180
degrees. For this example we removed the base
and clamped the mirror stem in a drill vice with
the back edge squared perfectly vertical. We
carefully drilled a 6mm hole right down the stem
into the mirror head. We removed the captive
aluminium rivnut from inside the mirror head and
cut away the plastic boss with wire cutters. The
6mm hole can be continued through the base
and the base gasket so all the wires are hidden.
The easiest mounting option for the lamps is to
just bond them in because you'll never have to
change a bulb - but you could bond a couple of
rivnuts inside the housing and screw them in. The
picture below shows our #RL40 in the housing in
a vertical orientation. But the housings can just
as easily be mounted horizontally and the lamp
rotated 90 degrees. Also shown is our 'Bullseye'
#RL57. We would recommend that, once you
have worked-out the angle of the base, you bond
the base securely to the stem - the standard
screw may not be man-enough for the additional
weight of a lamp.
#M19BK £12 pair (£14.40 inc vat)
TOP TIP We've recently introduced several new cable-operated ventilation ducts and heater valves
so I thought I'd dig out this old picture of the cockpit ventilation ducting from our helicopter website. It
may give you a few ideas. At the centre is a welded aluminium 'T' made from 1.5mm wall thickness 2"
diameter tube. Two, upside-down 'L' shaped rods have butterfly discs screwed to them inside the ali
tube and a small hole drilled at the end of
the 'L'. Cold air is drawn in from the left
hose and warm air from the right hose.
The butterfly valves control the mix. Inside
the short piece of gates rubber hose is
one of our 50mm 12 volt Axial fans. This
pumps the air through the top hose to vent
outlets at the base of the screen.
The butterfly valves are cable operated
with simple push-pull cables like our
#PPC. The solid wire inners are bent to fit
through the small hole in the 'L' arms and
the outers are held in 5mm rubber-lined
'P' Clips fixed to M5 bolts,which are silver-
soldered to the stainless hose clips. The
picture is a bit grainy but you can see that
the left-hand cable operates the right hand
butterfly and vice versa.
Page 482 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
RADIUS OR ANGLE ?
A very common area of confusion, when talking to our
telephone customers is knowing the difference between a
Radius and an Angle. How tightly you can bend a hose or a
2
piece of trim without it buckling or distorting will often deter-
mine it's suitability for the job. Or, how can you be sure that
the moulded front wheel arch of a Seven will be a pleasing
fit around your wheel and tyre, or that chrome trim will form
around the curve of your windscreen?? 90º 90º
IUS
So, lets get back to basics. The term 'Radius' is always ap-
RAD
plied to a circle or part of a circle and is always a dimension.
It could be a dimension measured in centimetres, millime-
tres or inches but it is always a dimension. And it is always
half of the diameter of the circle. A circle with a diameter of
400mm will have a 200mm radius. Simples.
1
This example shows a piece of
RA 40mm I.D. ducting. The bend
DI radius was measured at about
US 190mm
R
M ETE So, what is the angle that this hose is bent to? You can read
DIA
the angle directly from your two rods using a simple school-
room protractor or an inexpensive workshop angle finder as
shown in picture 3. Remember that the angle of a bent hose
will always be measured as the deviation in degrees from a
straight hose as shown in picture 4. Both methods will give
you the same result.
3
The confusion, perhaps arises when there isn't a full circle
to be seen - for instance on a bent piece of flexible hose
or indeed, a Seven's front wing. As you can see in picture
2, the full circle is still there, even though you can't see it.
So you still have a diameter and therefore you still have a
radius. But how do you measure it?
Well, again we're back to basic geometry. Any radius is
always perpendicular to the circle. That is, wherever the
radius meets the circle it's always at 90 degrees. So here's
where a little judgement and a good eye come into play.
Lay two straight pieces of stiff wire or welding rod each at
90 degrees, across the hose where the curved segment
ends and the straight section begins. The point where the
wires cross will be the centre of the circle. It's now a simple
job to measure the radius with a rule or tape measure -
which, on hoses, is usually deemed to be measured in the 4
middle.
NOTES
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 483
HOLE SAW SIZE TWEAKING Hole saws are an easy way to make a hole through
wood, GRP and metal but they almost always cut bigger than their designated size. Mostly this is un-
important, but it is possible to modify them slightly to cut a smaller, more accurate hole size. As with all
saws, alternate teeth are offset to the left or right - or on a holesaw, to the inside or the outside. This is
to help clear away the shavings from the cut and prevents a build-up of shavings between the teeth.
But it is this very offset on the
outside of a holesaw that make
them cut slightly bigger.
One possible sizing option is to
remove the offset from the 'out-
side' row of teeth. Just mount
the holesaw in a hand drill and
spin it against the rotating wheel
of a bench grinder. Keep the
holesaw in-line with the wheel
and gently grind away the
outside offset. Keep testing the
cut on a piece of scrap mate-
rial until you have reached the
hole size you need. A 1mm to 2mm reduction is possible with this method but remember that you have
reduced the swarf-clearing capacity of the holesaw so keep clearing the teeth with a stiff brush as you
cut your way through the material.
HOW TO DRILL A HOLE. You can just drill a hole or you can drill an accurate hole. There
are occasions when a hole will do but there are occasions when an accurate hole is required to keep
precision components perfectly aligned - and this job is such an occasion. Here's how I tackle the job
of making the M10 tapped holes in the adapter plate for the gearbox to adapter plate studs. We're
fortunate to have a universal milling machine but a good quality pillar drill will be fine. Just ensure that
the 'Quill' (the part that moves up and down with the drill chuck on) is perfectly perpendicular to the bed
of the machine.
1. We've already marked the six hole positions through both components with a transfer punch and
here we are with the same transfer punch, mounted in a collet in the milling machine. A collet is more
accurate than a drill chuck so I use one for this first step. Although tha adapter plate will be clamped
down firmly for the drilling operations (you can just see tha clamp in the pictures), leave the adapter
plate floating until the transfer punch is located in the centre-pop mark - then tighten the clamp.
2. Use a step drill to start the hole. Step drills are stronger and more rigid than regular drills and will not
wander. With a little light oil you'll have a perfectly centred, stepped hole right through. Be careful not to
make the hole too big.
3. Open up with the tapping drill. I always use a drill about 0.2mm smaller than the charts recommend.
Drills always cut bigger than their actual size so this will leave you with the correct size hole for tapping.
4. Replace the drill with the tap and, using gentle pressure on the quill, turn the chuck by hand for a few
turns to get the tap started.
5. Release the chuck and finish the tapping with a tap wrench.
Page 484 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
HOW TO DRILL A HOLE CENTRALLY IN A
SHAFT OR A TUBE. This method isn't a substitute for
accurate setting-up in a milling machine but it'll give you a pretty close
idea of where the middle of a tube is to drill a hole. All you need is a
pillar drill and a short, flat strip of metal - we've used a six inch steel
rule here. Just hold your tube in a drill vice and lay the steel rule
across the tube. Mount the drill in the chuck and bring it down until it
just makes contact with the steel rule. You'll immediately know if the
drill is in the centre if the steel rule is horizontal. If the steel rule is
see-sawing either way then the drill is off-centre. Clamp down the vice
and drill your hole.
A small drill may want to wander around a little so replace it with a
centre drill to start your hole.
HOW TO CUT
STAINLESS-
BRAIDED RUBBER HOSE. This method
is probably the neatest way of cutting stainless-braided
rubber hose BUT - you must remember to wash out the
hose before installing it.
Wrap the hose tightly with masking tape and mark the
cut position with a pen. Mount a 1mm thick steel cutting
disc on your angle grinder. Hold one end of the pipe in
your bench vice and hold the other end straight with a
little tension. Cut through the hose slowly and carefully,
reducing the pull tension as the cutter finally goes through
the hose. If there are any straggly stainless fibres left you
can trim them off with side cutters. Now WASH OUT the
hose with some thinners. There will inevitably be some
stainless and rubber powder inside and the last place you
want that is in your engine.
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 485
INDICATOR CIRCUITS
Indicator and Hazard circuits rank pretty high in the
'problem' stakes when building a car. The problem is INDICATOR
- there is no single, universal way to do it. There are SWITCH
hundreds of switches, lamps and relays available and
hundreds of ways to wire them. If you're in any doubt over
your wiring it always make sense to mock-up a circuit on LH INDICATORS 2 x 21w RH INDICATORS 2 x 21w
the bench. Here, we've made a simple indicator cuircuit
on a small piece of plywood using four #RL15 indicator
lamps, a pair of #SR5 side repeaters, a flasher relay
#FRLY7 and an ON/OFF/ON toggle switch #TSN4. A few
short pieces of 5 Amp wire, some spade connectors and
a #QCON3 connect it all together. A 12 volt battery is all
that's needed to make it work and prove your design.
SIDE REPEATER 5w SIDE REPEATER 5w
When you have the indicator circuit working you can add
the Hazard function. All the information you need is in this
catalogue. Just take it steady and work through it one wire
at a time - you may surprise yourself !!
+12V
DASH WARNING LIGHT DASH WARNING LIGHT
FLASHER
RELAY
#FRLY7
+12V
HOW DOES A FLASHER RELAY WORK? The traditional, A hazard flasher relay does the same but at a total of 94
2-terminal flasher relay is the mainstay of most indicator watts. An added benefit of this type of flasher relay is that,
and hazard circuits. When you're problem-solving your cir- if you have a dodgy bulb you'll know because the flash rate
cuit it's useful to understand how these little beauties work. will change or not flash at all.
Well, inside the aluminium can is basically just a switch
whose contacts open and close at a specified time interval
BI-METALLIC STRIP
to turn the indicator lights on and off. But, getting the correct
time interval is the clever bit. One of the switch contacts is HEATER COIL
mounted to the main metal frame inside the aluminium can
which continues through the base to one of the spade termi-
nals -'L'. The other switch contact is riveted to a bi-metallic
strip which is isolated from the main frame and is connected
SWITCH CONTACTS
to the other spade terminal - the +12 volt supply terminal -
'X'. (terminal desinations can vary. There is a list of different
ones in the catalogue). Also connected to this terminal is a
tiny heater coil which is fixed to and is in direct contact with
the bi-metallic strip. When the indicator is turned on current
flows through the heater coil, through the made contacts
and lights the indicator lamps on the vehicle - at the same
time, warming-up the bimetallic strip which bends when
heated and opens the switch contacts, turning off the lights
and the heater coil. The bi-metallic strip cools down, bends
back and the switch contacts are made again - and so on
and so on.
The heater and bi-metallic strip are made to exacting
specifications so that the correct bulb wattage - 2 x 21 watt
and one x 5 watt - total 47 watts (two indicators and a side
repeater) is the exact power needed to open and close the
switch contacts at exactly the correct flashing interval.
Page 486 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
HOW TO TRIM PLASTIC LAMP MOUNTS AT AN ANGLE
Not all rear panels have vertical surfaces to mount your Mark the cutting line on the moulding - we've used a Tip-
rear lamps. Our moulded lamp housings offer an easy pex pen here.
way to mount your lamps vertically on a sloping rear
panel. Here's how to trim them.
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 487
PART NUMBERS
& INDEX
PART #AHR 369
#AIRBR 410
#BBJM5LH 54
#BBR 126
#BPLOC 34
#BPRC2 33
#BUTYL 227, 263,
424
NUMBERS #AIRCOMP 413
#AIRCON 314
#BCB 144, 148
#BCOHV 330
#BPRET 33
#BPRETSS 33
#BY1 145, 193, 375
#BY6 374
#7CORECA 173
#AIRCON2 316 #BCR 144, 148 #BQR12 374 #BYST78 368
#12MRULE 389
#AIRCON2PL 316 #BCSR 144, 148 #BRCFH6 70, 364 #CA6 54
12 Volt Socket 147
#AIRCON3 317 #BCZN 151 #BREATH 352 #CA70BK1 173
#14BSP8 377
#AIRCUTOFF 403 #BEAD 370 #BRED64 374 #CA70R1 173
#14TER100 160
#AIRHCAN 183 #BEAR1 37 #BRKCLN 14, 423 #CAB2IN 52
#14USTUD 459
#AIRHR3 182 #BEARIN 37 #BRKPROP 18 #CAB52OUT 52
#63SET 231
#AIRIN 343 #BEARLARGE 37 #BRKPROP2 18 #CABCOV 53
83mm Rear lights 230
#AIRINBAL 343 #BEARMINI 37 #BSCOV 149 #CABKEY 35
#237SURB 246
#AIRNIBBLER 403 #BEZA 229 #BSFIA 149 #CABLAT 35
#237SURC 246
#AIRSHEAR 403 #BEZC 229 #BSK 149 #CALBU 24, 416
#516UNFB&N 43
#ALI90 371 #BEZR 229 #BSKS 149 #CAPAK 440
#516UNFBN 43
#ALI5045 371 #BFHOSE 7 #BSLBEAM 126 #CARBFIL 348
#612BKST 461
#ALIAN 323, 432 #BFHOSE10 7 #BSLDP 126 #CARGO1 302
#716RP2 291
#ALIDCT40 339 #BFIL9 348 #BSLSP 126 #CAROCT 59
#716RP3 291
#ALIGRIL 433 #BFIL10 62 #BSLSTART 126 #CARPET 298
#819PANPZ 461
#ALIRN 354 #BFIL78 62 #BSROT 149 #CB28 250
#834BKST 461
#ALIRNMINI 354 #BFNL 356 #BSSTD 149 #CC6 383
#1034BKST 461
#ALIS 432 #BFPC 23 #BSTRIP 305 #CCB 422
#ABRUSH 401
#ALIT 432 #BFSTICK 19 #BSWDIM 126 #CCLEAN 95, 423
#ABSCB 311, 427,
#ALIVNT1 341 #BH1 276 #BTCV 148, 150 #CCN 52
434
#ALLIN1 205 #BH5 276 #BTEE4 374 #CDC 312
#ABSVNT 340
#ALLIN14 205 #BH6 276 #BTER 150 #CDS2064 42
#ACCOMP 315
#ALPN 101, 102 #BHFLA42 326, 337 #BTN2 88 #CERFUSPAK 157,
#ACCOMPPV 315
#ALTE 144 #BHGRM 446 #BU10F 14, 379 443
#ACHO6 315, 360
#ALTPLUG1 144 #BHTVD 330 #BU10FB 15, 379 #CFPAK20 443
#ACORN 459
#AM11 339, 433 #BIGH4 139, 462 #BU10M 14, 379 #CFPR8 82
#ACU6ST 318
#AMBK 433 #BITZBOX 444 #BU38F 14, 379 #CGUN 398, 424
#ACU10180 318
#AMGA 195 #BJM5LH 54 #BU38M 14, 379 #CHEQU 297, 434
#ADAPT1 377
#AMRL 433 #BJM6RH 54 #BU716 19 #CHIN1 35
#ADAPT5 376
#ANGLE 402 #BJM8RH 54 #BU716M 9 #CHRLV 343
#ADAPT6 376
#APLED 270 #BJOIN4 374 #BU1214F 15, 379 #CIRCUT 237, 387
#ADAPT7 376
#APLED2 270 #BKCOTE 421 #BU7168 19 #CLDEG 421
#ADAPT8 193
#APLEDF1 270 #BLAPAK 445 #BU38716 14, 375, #CLEK18 397
#ADDFUS 157
#AS69 198 #BLEEDV 337, 371 379 #CLEKO 397
#ADHCON 425, 470
#AST35 86 #BNLCH 28 #BU71614M 15, 379 #CLEVIS 7
#ADJSPA 413
#AST35B 86 #BNSTY 34 #BU71638 9 #CLIN 5
#AE95X50 332
#AST35R 86 #BNSTYS 34 #BU716316F 15, 379 #CLOD 195
#AE3827 146
#AST61 89, 90 #BOLTIN 331 #BUBH 15, 379 #CLOUT 5
#AE8064 333
#AST100 89 #BONHK 26 #BUBH38 15, 379 #CMIN 5
#AERIAL 170
#AST212 86 #BONREL 53 #BUC71638M 14 #CMOUT 5
#AERO2 91
#AST234 86 #BONSCP 344 #BUDH1 181 #COBRABARS 308
#AERO3 92
#ASTNECK 86 #BONVNT 344 #BUF 6 #COHTV 330
#AERO3B 92
#AUTOSOL 423 #BOOTMAT 297 #BULB18 275 #COLLNK 43
#AERO4B 93
#AVSN 399, 467, 471 #BOOTS 178 #BULBPAK 276 #COLLNK2 43
#AERO4S 93
#AWPUMP 63 #BOWL1 210 #BULBSET 227 #COMHD2 315
#AERO5B 92
#AXFAN 332 #BPBEND 22, 405 #BULBSET2 227 #COMPANAL 435
#AERO5S 92
#BALLCAB 51 #BPBEND2 22, 405 #BULTERPAK 160 #COMPANBK 435
#AERO79 91
#BATAAA 171 #BPBEND3 405 #BUM1018 14, 379 #COMSQ 388
#AERO694 93
#BATCH 186, 415 #BPC 23 #BUM3818 14, 379 #COMSQM 388
#AEXPAN 353
#BATLR44 171 #BPC2 23 #BUM381890 14, 379 #CONCAB3 51
#AEXPAN2 353
#BATTY 151 #BPC3 23 #BUNGEE 5, 414 #CONPAN 331
#AFLA2 88
#BBADJ 11 #BPC8 23, 71 #BUNPAK 414 #CONRAD4 315
#AFLA212 88
#BBAR 11 #BPCO 23 #BUOLIVE 17 #COP6 71
#AFLA234 88
#BBB 126 #BPCON 23 #BUSBAR 156 #COPPAK 442
#AH180 36, 303
Page 488 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
#COT1 56, 73 #DIPSW 127 #EXSTRAP 99 #FLARE 24, 405 #GRPL 425
#COT15 57 #DISTPOST 156 #EXSTRAP88 56 #FLAT7B 437 #GRPNACA 313, 346
#COURT 128 #DM4 196 #EXSTRAP115 56 #FLCAP 20 #GRPSCP 313, 346
#COURT2 128 #DM5 196 #EXTRACT5 386 #FLCAP2 20 #GS1 12, 305
#COURT3 128 #DM6 196 #EXU38 97 #FLCAPPLUG 20 #GUTTER 469
#CPTBK 298 #DM6W 196 #EXWRP25 96 #FLEX 358 #H3PTS 292
#CPTBU 298 #DM7 197 #EXWRP50 96 #FLEXH1 98 #H4PTBK 291
#CPTGY 298 #DM7WL 197 #F8TIE25 438 #FLRES1 19 #H4PTRED 291
#CPTRD 298 #DMS2 204 #FABINS 431 #FLRES2 19 #H4PTS 292
#CQT14 30 #DMS3 202 #FAC1 78 #FLRES3 19 #H11SS 71, 369, 380,
#CQT17 29 #DMS4 201 #FAC5 79 #FLSTRIP 24 454
#CR5R 173 #DMSPEED 202, 203 #FAN 187 #FLSW 371 #H11ZN 71, 369, 380,
#CR5TW 173 #DMSPEEDBK 203 #FANSW 145, 189, #FM1 250 454
#CR27R 173 #DMT2 204 366 #FN2 93 #H32WIG 359
#CRKIT 53 #DMTACH 203 #FANSW7 189 #FNMNT 190 #H38BLEED 359
#CROCPAK 443 #DMTACHBK 203 #FB4 152 #FOAMSH 435, 473 #H90 357
#CRPTL2 169, 408 #DOOM 107 #FB8S 154 #FOGMIN 223 #H18032 359
#CRPTL3 408 #DOWTYPAK 443 #FB12DST 155 #FOGREC 220 #H76176 97, 455
#CRPTL4 169 #DP1 36, 303 #FBLED4 154 #FOHB 12 #H90151M 358
#CRSS 173 #DP2 36, 303 #FBLED10 154 #FPCS 152 #H90252 359
#CRT 163 #DP3 36, 303 #FBRLY 143, 153 #FPG1 82 #HAWTANK 64
#CSC1 9 #DP4CH 36, 303 #FBS4 152 #FPGA6 82 #HAZKIT 136
#CSC2 9 #DPTS 107 #FBW 153 #FPNC 398 #HAZPP 137
#CSC3 9 #DRIERAL 318 #FC150 414 #FPUMP 76, 77, 513 #HAZSW 136
#CSC4 8 #DRIL3 385 #FC300 414 #FPUMP2 77 #HAZSW2 136
#CSC5 8 #DRIL25 309, 385, #FC10381 90 #FPUMP3 77 #HAZSW3 137
#CSEP28S 55, 76, 450, 463 #FC121111 90 #FPUMP4 77 #HBGT1 12, 305
386 #DRIL115 385 #FCIN2 89, 91 #FPUMPS 76, 513 #HBKIT 44, 454
#CSEP48G 55, 76, #DRLIND 226, 241 #FDS 472 #FRLY 141 #HBRK1 13
386 #DRVAA 223 #FF188 84 #FTBV 75 #HCM508 393
#CSIN 5 #DRVLT3 221 #FFAL 84 #FTBV2 75, 518 #HCM14125 393
#CSK 385 #DRVLT8 223 #FFF38 72, 94, 365 #FTRST 21, 300 #HDRIVER 70, 454
#CSKCT 385 #DRVLT9 223 #FFHO1 72, 94 #FTRST2 21, 300 #HEAT2 323
#CSOUT 5 #DRVLT12 220 #FFHO3 72, 94, 365 #FTS473 85 #HEAT3 324
#CTBAS 439 #DSTAP 430, 467 #FFHO6 72, 94, 365 #FTS946 85 #HEAT4 325
#CTERPAK 165 #DSTAP12 430, 467 #FFINJ8 81, 84 #FUGA 194 #HEAT5 325
#CTKIT 406, 437 #DTRAYB 302 #FFINJ890 81, 84 #FUHO3 70, 364 #HEEL 21, 300
#CTMINI 150, 439 #DUSTS 312 #FFNY 84 #FUHOT5 70 #HELPRO2 219
#CTPAK 437 #DZ* 453 #FGMATCH 194, 199 #FUSEND 194 #HEXDC 312
#CTTOOL 437 #DZDH 30, 452 #FHC9 380 #FUSH 157 #HEXIMP 392
#CTTUBE 53, 439 #DZF1B 31 #FHCAP46 90 #FUSHWP 157 #HEXKEY 392
#CVBOOT 44 #DZWF* 453 #FIAM2 183 #FUSPAK 153 #HF10 359
#CVFITKIT 44 #DZWPF* 453 #FIAM3 183 #FUSWIRE 156 #HFS37 384
#CVNT 347 #DZWPWF* 453 #FIBREFIL 425 #FUTAP 73 #HL4BK 206
#CW1 251, 313 #EB71622 290 #FIBREPAK 442 #FUVA 73 #HL4CA 206
#CXLIN 5 #EB71632 290 #FILES 401 #FWT 469 #HL4CH 206
#CXSIN 5 #EBK 290 #FILLER 425 #GAFB 431 #HL4TOR 211
#CXSOUT 5 #EC58 447 #FILLNECK 93 #GAFG 431 #HL5BK 207
#D70X3 403 #ECPAK 447 #FIPR8 81 #GASPAP 309 #HL5BKT 212
#D115X1 402 #EJ1 97 #FIREX 310 #GASPAP1M 309, #HL7BKS 208
#DCABS 27, 129, #ELB6 374 #FK67M 83 435 #HLCH7 209
257, 304, 371, 390, #ENENBK 421 #FK85T 83 #GBL 35 #HLH 214
436, 446 #ENGMNT2 56 #FL1 261 #GLFUSPAK 157 #HLHS 214
#DCBULB 237 #EPAK 440 #FL2 259 #GLUGUN 407 #HL&HSW 130
#DCLAM 237 #EPOPUT 426 #FL3 259 #GP1 191 #HLHSW 130
#DCTHS 338 #EPOXY 425 #FL4 261 #GP4 191 #HLMESH 214
#DCTRED 337 #EPOXY195 424 #FL5 259 #GP5 191 #HLOVAL 211
#DEBUR3PC 389 #ERLY2 141 #FL5S 259 #GPAN1 191 #HLPD 216
#DEGRE 95, 423 #ESTRAP 148 #FL6 261 #GRE 358 #HLPEAK 214
#DEHUM 310, 423 #EWP 350 #FL7 259 #GREGUN 407 #HLPF 216
#DEMKIT 333 #EXCLP40 97, 455 #FL8 262 #GRGT1 306 #HLPLG 159, 274,
#DEMPL 335 #EXDON 56, 99 #FL10 260 #GROLG 445 512
#DEMST 332 #EXHANG 56, 99 #FLA2AN 88 #GROPAK 445 #HLPM 216
#DEMY 336 #EXPAN 354 #FLA2C 88 #GRP2 425 #HLPROSET4 218
#DEMY3960 336 #EXPASTE 97 #FLAPPAK 402 #GRPDASH 113 #HLRIM8 210
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 489
#HMCASE 327, 434 412 #LIFTOFLH 35 #MA75ILR 6 #NOSLP 21
#HOLEP 387 #INJBAN 79 #LIFTOFRH 35 #MA625 6 #NOTNIB 400
#HOLES 234, 387 #INJBKT 79 #LINELOC 18 #MA625I 6 #NPBL 267
#HORNSBK 181 #INJP1 79 #LOCKIN 89 #MA750 6 #NPBY 312
#HORNSBR 181 #INJP3 81 #LOCKINUV 89 #MAINT 423 #NPSBK 312
#HORNSC 181 #INJP4 80 #LOCKPL 411 #MAK1 6 #NPSC 312
#HORNSND 182 #INJP5 80 #LOCKW2 411 #MAK625 6 #NPSPK 185
#HOS 357 #INJPNUT 79 #LOCKWI 411 #MAK750 6 #NPSS 312
#HOS25A 357 #INS18NPT 366 #LOCOC 27 #MAK825 6 #NPSY 312
#HOS32A 357 #INSM10 366 #LOOMTP 177 #MAPLT3 268 #NRV6N 380
#HOSEC 359, 399 #INSP1 273 #LP1 340 #MATRIX 326 #NUT1000PAK 440
#HOU1 229 #INSTP 177 #LREPA 269, 276 #MATSET2 297 #NUTC13 531
#HOU2 229 #INSTPAK 177 #LREPC 269, 276 #MAXFH 157 #NUTCV17 447
#HOU3 243 #INT25 189 #LREPR 269, 276 #MCHE 432 #NYBR6 176
#HOU4 243 #INTLT 268 #LSCON1 161 #MCOBUL 283 #NYBR32 176
#HOU125 235 #INTLT2 269 #LSCON2 161 #MCOREC 283 #OCT150 60
#HRED 72, 369 #JOIN5 374 #LSTER25 161 #MCORND 283 #OCT150FIL 62
#HRED6-5 374 #JUMP 151, 311, 410 #LTDP 448 #MCTBAS 439 #OCT250BK 61
#HRLY10 141 #KEEPER 27 #LTDS 448 #METPREP 421 #OCT350 61
#HS48R 176 #KEYSW2 112 #LTR 146 #MF1BK 284 #OCTCHR 59
#HSL 383 #KNOBRND 304 #LTRP 146 #MF1C 284 #OCTL 60
#HSSCBU 165 #LAZY 396 #LTRPS 146 #MFKIT 326 #OCTM 58
#HSSCR 165 #LCR5GN 173 #LTRPSM 147 #MFUSPAK 153 #OCTRA 58
#HSSCY 165 #LCR17GN 173 #LTRPSS 146 #MICHSA 286 #OCTRT 58
#HT106 377 #LCR35BK 173 #LTSSPR2 110 #MICHSUC 286 #OCTSIL 59
#HT146 73 #LED55IND 238 #LUGTIE 414 #MICRO 390 #OILEX 412
#HT1015 377 #LED84RD 222 #LWFCB 91 #MINI 200 #OILGA 195
#HT3810 377 #LED14550 222 #LWFCIN 91 #MINIMIC 389 #OILGRIP 399
#HT90186 78, 84 #LEDA9 231 #LWFCN 91 #MINT2 285 #OILHO10 360
#HTBOLT 440 #LEDA12 231 #M01BKS 279 #MINT3 285 #OILSW 145
#HTGASK 96, 308 #LEDDC1 238 #M02CAS 279 #MINTAD 286 #OILSW14 145
#HTHB 352 #LEDDC2 238 #M03CHL 279 #MINTBIL 287 #OILTGA 195
#HTHO 332, 357 #LEDDCF 238 #M04BK2 280 #MINTCHR 286 #OILTUBE 192
#HTHR 352 #LEDDCR 238 #M4STUD 459 #MINTR1 287 #OILTUBE1 192
#HTMAT 429 #LEDDRL 113, 224 #M5BK 287 #MINTST 285 #OPAK 443
#HTRV12 331 #LEDHL2RHD 213 #M5CAIVA 287 #MINTSUC 287 #ORSR 118
#HTSHK 176, 444 #LEDIND380 246 #M5NYN 458 #MINTTEL 287 #ORSRFA 118
#HTSHK3 176 #LEDINT 268 #M5PLW 458 #MIREP 283 #OWS 469
#HTV 352 #LEDINT2 269 #M5X20NY 458 #MOIN32 366 #P5&5SS 23
#HVCAB 330 #LEDINT4 269 #M6PLATE 460 #MON51 87 #P5SS 456
#HYLOMAR 308, 426 #LEDPEN 273 #M6SPIRE 29, 447, #MON212AL 87 #P5ZN 456
#IGNSW 112 #LEDPOS 226 451 #MON234CB 87 #P48NY 456
#IGNSW2 112 #LEDREV380 246 #M07BK 277 #MONAL 87 #P55SS 457
#IGNTS2 169 #LEDRLY 141, 232 #M08CA 277 #MONCB 87 #P58SS 457
#IMMOB 184 #LEDRUN 224 #M09 278 #MPBSR 117 #P700 207
#IN001 231 #LEDRUN2KIT 224 #M09CH 278 #MUDBKT 309, 435 #PADLEDR 111
#IN002 231 #LEDRUN3 226 #M11CB 278 #MUDF3 309, 435 #PANBLADES 402
#IN005 248 #LEDRUN4 226 #M11CH 278 #MUL2 158 #PANFIX 34
#IN006B 253 #LEDRUN5 225 #M11TB 279 #MUL11 158 #PANL1 106
#IN006C 253 #LEDST1 256 #M12PD 282 #MUL15 159 #PANSAW 402
#IN009 248 #LEDST3 256 #M13CAT 278 #MULPAK 158 #PANTIE25 438
#IN010 249 #LEDST4 256 #M14RD 279 #MULPUMP 311, 410 #PARKSWITCH 69
#IN011 249 #LEDST5 256 #M15BA 284 #MULTERPK 158 #PBBM 105
#IN012 232, 251 #LEDST6 256 #M16BS 284 #MULTI 171, 199, #PBDEAL 10
#IN013 232, 251 #LEDST8 256 #M17CH 410 #PBESL 123
#IN015 231 #LEDST237 246 #M18BK 284 #NACA 345 #PBHAZ 136
#INDBK 133 #LEDST258R 257 #M18CA 284 #NASPLG2 159, 228, #PBHAZR 136
#INDBUZ 138 #LEDSTOP 258 #M19BK 282 244 #PBSLA 117
#INDCH 134 #LEDSTOP2 258 #M20RD 278 #NASPLG3 159, 228, #PBSLBK 117
#INDHD 133 #LEDSTOP237 246 #M23 280 244 #PBSLEDR 117
#INDSW3 134 #LEDSTRIP 256, 271 #M24 281 #NBGA 389 #PBSLRF 117
#INDSW8 135 #LEDVENT 248, 344 #MA7 6 #N&BPAK 440 #PBSMBK 125
#INDSW9 135 #LEGEN 112 #MA7I 6 #NBPAK6 440 #PBSQR 117
#INF 355 #LFS 428, 434 #MA30 6 #NCSW 127 #PBSVA 114
#INFRA 99, 322, 350, #LHM6NUT 459 #MA75I 6 #NEEDLE 401 #PBSW 114
Page 490 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
#PBSW6L 114 #QBPA 426 #RL26 230 #RLT10 239
#PBSW24V 115 #QCON1 167 #RL27 230 #RLT11 239
#PBSWALI 114 #QCON3 167 #RL28 230 #RLT12 239
#PBSWCH 115 #QDIS 150 #RL30 231 #RLT14 231
#PBSWENG 116 #QDIS2 150 #RL31 231 #RLT15 231
#PBSWENGBK 116 #QRSW 48 #RL32 227 #RLT16 231
#PBSWRBK 114 #QUFH 167 #RL34 227 #RLY 139, 140, 184, 543
#PBSWRC2 115 #QUSPL 167 #RL35 233 #RLY6LAT 139
#PBSWRS 115 #RA30 272 #RL35RF 233 #RLYBOX 143
#PEDBOX2 10 #RA35 272 #RL35RV 233 #RLYHOLD 143, 153
#PEDPD 21 #RADCAP 355 #RL36 237 #RLYPLUG 153
#PEDPD2 21 #RADCAPMVL 355 #RL37 239 #RN 464
#PEDPD3 21 #RADGA 9 #RL38 237 #RN6FLU 464
#PENPAK 441 #RADW 423 #RL39 237 #RNO4 266
#PHLSW 130 #RAH 272 #RL40 239 #RNO5 267
#PIA 35 #RAIN1 263 #RL41 239 #RNOBK 264
#PIPECUT 24 #RAIN3 263 #RL42 239 #RNOCH 264
#PKR1 83 #RAM 345 #RL43 247 #RNOCOM 266
#PLASPRI 280, 417 #RATCH 414 #RL44 239 #RNOF 265
#PLINTH 242 #RATCRP 163, 408 #RL45 239 #RNOLED 267, 270
#PLINTH2 242 #RBU35 272 #RL46 239 #RNOLED2 265
#PLP1 340 #RCLRR 356 #RL49 247 #RNOLED3 266
#PLSEP1 309 #RCLRS 356 #RL50 247 #RNOLED4 266
#PLUG 146 #RDCUPH 300 #RL51 247 #RNOLED5 267
#PLUG2 229 #REDOX 280, 417 #RL52 247 #RNOLED6 265
#PLUG3 229 #REDT1 374 #RL53 234 #RNOLED7 266
#PLUG4 159 #REF9625 272 #RL53REV 234 #RNOLED8 265
#PLUG18NPT 377 #REF10247 272 #RL54 233 #RODB 39
#PLUGM10 366, 377 #REFIVARD 272 #RL55 233 #RODM 39
#PNBIT 417 #REFIVAREC 272 #RL56 241 #ROLLPAK 442
#PNCHR 417 #REFREC 272 #RL57 241 #ROSW 127
#PNEN 416 #REFRND 272 #RL58 233 #ROSWHL 130
#PNEX 100, 416 #REGBKT 83 #RL60 242 #ROSWHL2 130
#PNGLOBK 417 #REMSERV 18 #RL61 242, 527 #ROSWHL3 130
#PNLAC 417 #REMSKT 147 #RL63 241 #RP473 420
#PNMATBK 417 #REMSO 151 #RL64 243 #RP946 420
#PNSATBK 417 #RESPAK2 232, 241 #RL65 234 #RPAK 441
#PNWR 417 #REVL1 261 #RL65RF 234 #RPBENG 116
#PNZINC 417 #REVL3 259 #RL66 247 #RPMUL2 158
#POBRBL 22, 405 #REVL4 261 #RL71 246 #RPMUL12 158
#POLY 58, 222, 337, 424 #REVL5 259 #RL72REV 241 #RPVALV 17
#PPC 52, 336 #REVL5S 259 #RL74RF 241 #RPVC 62, 360
#PPLG 148 #REVL6 261 #RL75 230, 232 #RR29 272
#PPLG50A 148 #REVL10 260 #RL78 230 #RR30 272
#PPSCOM 128 #RFLATCH 260 #RL82 246 #RR35 272
#PRES 449 #R&FPAK 165 #RL83 246 #RR95 229
#PRESGA 413 #RFPAK 443 #RL84 243 #RRED 221
#PRESGA3 413 #RHL5 206 #RL85 243 #RREF 221
#PRIME 416, 417 #RIVBG 394 #RL86 245 #RROD 221
#PRO70D 215 #RIVHD 394, 464 #RL86RRF 245 #RROF 221
#PRO70M 215 #RIVIND 394 #RL87 245 #RS15 434, 473
#PROF 388 #RIVKIT 396, 463 #RL92 244 #RS3115R 119
#PROF3 388 #RIVTL 396, 463 #RL94 244 #RS31151 119
#PROFLARE 24, 405 #RL17F 229 #RL96 240 #RSR 118
#PROLEDSET 217 #RL17ST 229 #RL96FR 240 #RSRF 118
#PSBF01 16 #RL18 229 #RL97 235 #RSRRF 118
#PSBF03 16 #RL20A 229 #RLT1 227 #RSVACON 121, 130
#PSKIT2 185 #RL20F 229 #RLT2 228 #RSVAPNL 121
#PSPLR 127 #RL20R 229 #RLT3 228 #RSVAPNL2 121
#PTFE 189, 378, 430 #RL20ST 229 #RLT4 228 #RTCAB 53, 149
#PTFEHO 16 #RL21 230 #RLT5 232 #RTCAB18 53
#PULLCAB 51 #RL22 230 #RLT6 237 #RTPAK 148
#PUNCH 409 #RL23 230 #RLT7 239 #RTS 110
#PWRF 404 #RL24 230 #RLT8 239 #RUBELB 329, 337
#PWRP 400 #RL25 230 #RLT9 239 #RUBFELT 298, 428, 434
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 491
#RUBNUT 73, 464 #SILAERO 423 #SSMESH1 433 #TDGEL 301
#RUBWAS15 447, 462 #SILBAF 97 #SSOC2 26 #TDHING 301
#RVROT 331 #SILBF1 22 #SSOCADJ 26 #TDMAG 301
#RVSL 331 #SILFF51BU 72 #SSOCCLIP 26 #TDPL 301
#RVT 463 #SILHO 361 #SSOCLAT 26 #TDRA 301
#RWL 103 #SILHO81BK 363 #SSOCMINI 26 #TEE4WAY 14, 379
#SABRS 289 #SILLPRO 309 #SSPNC 385 #TEE6 374
#SAD6 456 #SIPHON 410 #SSTIE 439 #TEE32BLANK 368
#SADPAK 456 #SJ1 372 #ST250FBL 46 #TEE38 14, 379
#SAND 401 #SLABS 32 #ST250FBS 46 #TEE328 368
#SANDPAD 401 #SLEDTV 200 #ST300BK 45 #TEE384WAY 14, 379
#SAPAD 439 #SLEDVR 200 #ST320BK 45 #TEE2525 368
#SATP 177 #SLM 96, 412 #ST350D 46 #TEE3215 368
#SATSPD 201 #SLNIP 54 #STAMP 409 #TEE3815 368
#SAVCARB 311 #SLSS 32 #STAMP5MM 409 #TEEM10 14, 379
#SB3290 100, 370 #SLV3 177, 220 #STAPG 409 #TEMPS 145, 193
#SBFIXK 290 #SMART 186, 415 #STAT 188, 366 #TER14F 109, 160
#SBHJ16ST 324, 371 #SOB10 383 #STEE5 375 #TER15 159
#SBOILHO12 360 #SOL60W 170 #STEE85 375 #TER18 160
#SBRL 292 #SOLAR3 186, 415 #STEE108 375 #TER18PAK 160
#SBRS 292 #SOLD150 170, 406 #STEP9 385 #TER48F 109, 160
#SC6 451 #SOLKIT 170 #STKNOB 47 #TER185F 122, 160
#SC8 451 #SOUND 428 #STONE 311, 427 #TERBK3 167
#SCFAN 326 #SP1 108, 119 #STP1 373 #TERPK 109, 160
#SCRCL3 462 #SPIR1 177, 220 #STP4 373 #TESTLEAD 129, 138, 167,
#SCRNB 424 #SPLEN 323 #STP7 373 171, 201, 262
#SCRNIB 400 #SPLINED 42 #STPOC 302 #TESTSW 117
#SD38 338 #SPLINED250 42 #STRIKER 37 #TG6 382
#SDBK51 338 #SPLINED400 42 #STSH 13, 258 #THCAB 50
#SDRILPAK 441 #SPLPAK 442 #STSH38 13, 258 #THCAB3 50
#SEATRUN4RH 295 #SPLT1 177, 220 #STSHST 13, 258 #THCAB12 50
#SEC3L 294 #SPOT100 222 #STSM 13, 258 #THCABS 50
#SEC5L 293 #SPR9 54 #STSSPR 13 #THLOCK 188, 378, 426,
#SEC5W 293 #SPRE1 108, 119 #STTY 302 450, 459
#SECLR 293 #SPREM 108, 119 #SUPGL 425 #THSPR 54
#SECM5L 293 #SPRHK 33 #SVNTLH 344 #TORX 392
#SECM5W 294 #SPRHKBK 33 #SWAD 99 #TP1 96
#SEJ1 97 #SPRPAK 441 #SWAD450 99 #TP3BK 178
#SEJ10 97 #SQUARE 389 #SWADBAG 99 #TP4 96
#SELB 372 #SR2A 248 #SWCOV1 49 #TP11 96
#SELB5 372 #SR2C 248 #SWDEB 389 #TP13BU 381
#SGAT 44 #SR3 248 #SWFAN 127 #TPDIP 382
#SHACKLE 50 #SR4 248 #SWFAN2 331 #TPV19BU 381
#SI002B 252 #SR5 249 #SWGUARD 113 #TR10 382
#SI002C 252 #SR6 249 #SWH1 46 #TRAVELKIT 310
#SI002SL 252 #SR7 248 #SWH2 47 #TRC 44
#SI002W 252 #SR8 248 #SWH3 47 #TRINARY 318
#SI003 252 #SR9 249 #SWIB 74 #TRIPWAX 423
#SI004 252 #SR10C 250, 251 #SWIR 74 #TRMB 472
#SI005 253 #SR12 250 #SWIRL 74 #TRMB1 465
#SI005C 253 #SRPLUG 159, 249 #SWLTRP 146 #TRMC1 466
#SI006 252 #SRSBK 119 #SWPN1 131 #TRMC2 465
#SI007 253 #SRSR 119 #SWWIN 127 #TRMCU 465
#SI008 253 #SRUBHK 26 #T28 250 #TRMCU2 465
#SI020 253 #SSADAPT1 49 #T28R 250 #TRMDR 472
#SI021 253 #SSBU10T 17 #TACHO2 199 #TRMDRE 472
#SI022 252 #SSBURPV 17 #TAP 388, 392 #TRME 472
#SI023 252 #SSC1 200 #TAPE3 295, 389, 435 #TRML1 472
#SI024 254 #SSFEX38 98 #TAPERREAM 387 #TRMPI 471
#SI025 254 #SSFIL 348 #TBLB 448 #TRMPR 468
#SIDVNTB 343 #SSFNL 356 #TBLN 448 #TRMPS 468
#SIL5 100 #SSHIN1 35 #TBSB 448 #TRMPV 468
#SIL6 100 #SSKIT 421 #TBSN 448 #TRMPV3 468
#SIL7 100 #SSMESH 339 #TDBK2 301 #TRMPV7 468
Page 492 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
#TRMPVBU 468 #VALUP 456 #WIPAC13 210
#TRMPVRD 468 #VAWTANK 64 #WIPAC14 210
#TRMPVW 468 #VELDS 436 #WIPAC15 210
#TRMR 446, 471 #VELHAN 436 #WIPPLG 67, 69
#TRMRED1 466 #VELSA 258, 436 #WIPPLG2 68
#TRMRED3 465 #VELSEW 436 #WIPSW 67, 69
#TRMRIB 471 #VENT2 333 #WIPSW2 69, 128
#TRMSAN 466 #VENT3 333 #WIREWOOL 401
#TRMSBU 468 #VENT4 333 #WIRKIT 132, 138, 169
#TRMTANK 472 #VENT6 333 #WIRSTR 406
#TRMU 445, 467 #VENT7 333 #WISTR 170
#TRMWA 469 #VENT8 335 #WITN2 88
#TRODM51 54 #VENT9 335 #WJET 65
#TRODM61 54 #VENT10 334 #WJET2 65
#TRS1 44 #VENT11 334 #WJETCH1 65
#TSB 107 #VENT12 334 #WJETCH2 65
#TSHD 107 #VENT13 335 #WJETT 65
#TSHD5 107 #VENT14 335 #WK110 67
#TSIND 110, 135 #VER12 390 #WK130 67
#TSKR1 109 #VERCAL 390 #WL6 105
#TSL 107 #VFUHO8 70, 364 #WL23BANK 102
#TSLED 107 #VFUHO14 70, 364 #WLC52 104, 195
#TSMIN 110 #VGA 195 #WLDASH 102
#TSN 110 #VU 358 #WLLBK 103
#TSPA1 108 #WAADJLP 66 #WLLR 103
#TSPASPR 108 #WAADJRP 66 #WLM 103
#TSPASPR2 110 #WAD2 409 #WLR 103
#TSR 107 #WAD7 409 #WLS 101
#TTAPE 382 #WALP 66 #WLS2 101
#TUBEND 398 #WALPB 66 #WLSBK 102
#TVKIT 312 #WARNTRI 310 #WMCOV 179
#TWIN 231 #WARP 66 #WONGUN 398
#TWINRA 231 #WASHNRV 65 #WPB 63
#TYP9 200 #WATGA 195 #WPG 63
#TYREFIX 423 #WAXSP 423 #WPMUL1 162
#UCE 367 #WBAG 63 #WPSM 351
#UCEJ 367 #WBCF 67 #WRMOD 179
#UCH8 367 #WBNUT 69 #WRSW14 47
#UCJ 367 #WBOT 63 #WRSW15 47
#UCM22 190, 367 #WBOT3LT 63 #WS3 313, 412
#UCOR 190, 367 #WBOX 67 #WTEE 65
#UCRET 190, 367 #WBOX2 67 #WTUB 65
#UCS 367 #WBOXT 67 #WTUB2 65
#UCT 190, 367 #WBR 66 #WTUBE 67, 69
#UCX 367 #WBRB 66 #WUNDS 426
#UCY 367 #WBS8 66 #Y6 374
#UJBOLT 109 #WBWEDGS 69
#UJCHR 42 #WCAB 67, 69
#UJF 43, 109 #WCHAN 469
#UJF2 43 #WCLAMP 67, 69
#UJG 41 #WD40 423
#UJG23 41 #WHEELC 423
#UJGB 41 #WIFN 94
#UJGBL 41 #WINDC 423
#UJGL 41 #WIPAC1 210
#UJGS 41 #WIPAC2 210
#UJP 42 #WIPAC3 221
#UJP2 42 #WIPAC4 207
#UJP3 43 #WIPAC5 207
#UNI 457 #WIPAC6 207
#USBKIT 147 #WIPAC7 207
#USBSKT2 147 #WIPAC10 210
#VACAD 360 #WIPAC11 210
#VACHO 360 #WIPAC12 210
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 493
INDEX
150 Bypass thermostat 368 Cotton reel mount 56
Battery terminals 150 Countersink bit 385
Battery tray 151 C Courtesy light switch 128
Bear claw door latches 37 Coverchrome 383
A Big Head Fixings 139, 462
Cabinet latch 35
Crimping tool 163, 168, 274,
Cabinet latch key 35
Accessory wiring kit 132, Billet alloy switches 122, Cable 173 408
138, 169 124 Cable adjuster 54 Crimp terminals 163, 522
Acorn nuts 459 BIndicator Buzzer 138 Cable cover bellows 53 Crocodile clips 443
Adapters 145, 193, 375, 377 Bitumastic aerosol 417 Cable Joiners 165 Cutting Disc 402
Adhesive aerosol 425 Bitzbox 444 Cable protection 177, 220 CV Boot fitting kit 44, 410
Adhesives and sealants 424 Black Billet Switches 125 Cable Sepatators 55, 76, CV Boots 44
Adjustable Spanner 413 Blackcote Aerosol 421 386 Cycle Wings 251, 313
Aerial 170 Black paint 417
Blanking Plug 377
Cable sleeving 176 D
Aero fuel cap 92 Cable tie bases 439
Aerosol adhesive 425 Bleed valve 337, 371 Cable ties 437 Dashboard 113
Air brush 410 Body Filler 425 Cable tie tool 406, 437 Dash vents 333
Air compressor (Tyres) 413 Body rivets 463 Caliper & Drum paint 24, Dash warning lights 101
Air conditioning 314 Bolts 458 416 Daytime running lights 224
Air con hose 315 Bonnet & boot latches 37 Carb cleaner 95, 423 Deburring tool 389
Air Con Radiator 315 Bonnet catches 26 Carbon Fibre Oil CatchTank Decibel meter 96, 412
Air filters 348 Bonnet hooks 33 59 Degreaser 95, 423
Air inlets 343 Bonnet pins 33 Carburettor linkage 54 Dehumidifier 310
Air Nibbler 403 Bonnet release cable 53 Car cover 5 Demister 332
Air Shears 403 Bonnet scoops 313, 346 Cargo nets 302 Demist kit 333
Air Tools 402 Bonnet vents 344 Car mats 297 Demist plenum 335
Allen keys 392 Boot & door seal 472 Carpet 298, 434 Digital calipers 390
All in 1 headlamp 205 Boot mat 297 Carpet mats 297 Digital speedometer 203
Alternator 144 Boss Steering 46 Cartridge gun 398 Dimmer for Billet Switches
Alternator Plug 144 Bowden cable 52 Catches & latches 26 126
Aluminium angle 432 Bowden Cable 52 Centre punch 385 Dip switch 127
Aluminium bends 371 Braided Brake Hose 16 Chassis Coat Black 422 Distribution Box 155
Aluminium Composite Sheet Brake fluid 22 Chisel & punch set 409 Distribution Post 156
435 Brake fluid sticker 19 Choke cable 52 Doomsday cover 107
Aluminium ducting 339 Brake hose 7 Chrome (ish) paint 417 Door handles 36, 303
Aluminium Expansion Tank Brake light switch 13, 145, Chrome trim 465 Door latches 37
353 258 Chrome universal joint 42 Door mirrors 277
Aluminium Handle 36, 303 Brake pedal pads 21 Cigarette lighter 146 Door pull handles 36, 303
Aluminium mesh 370 Brake pipe 23 Circle cutter 237, 387 Door trim 472
Aluminium sheet 432 Brake pipe bender 22, 405 Clamps 414 Double sided tape 430, 467
Aluminium tape 429 Brake pipe clips 23 Clear lacquer 417 Dowty washers 443
Aluminium tube 432 Brake pipe cutter 24 Cleko fasteners 397 Driving lights 221
Aluminium Washer Tanks 64 Brake Pipe Fittings 16 Clevis 7 D Section trim 470
Ammeter 195 Brake pipe flaring tool 24 Clip on mirrors 283 Ducting 338
Angel Eyes Lamps 223 Brake pipe flaring tools 405 Clock 200 Dust caps 312
Angle grinder 402 Brake pipe unions 14, 379 Clock digital 195, 200 DZUS fasteners 452
Aston fuel filler cap 86 Brake proportioning valve Clutch slave cylinder 9 DZUS Fasteners 30
Autosol 423 18 Clutch Slave Cylinders 8
Aviation snips 399, 467, 471 Brake reservoirs 19 Cobra Nudge Bars 308 E
Axial fan 332 Brake servo 18 Cockpit dehumidifier 310
Brakes parts 6 Earth strap 148
Cockpit ventilators 347
B Brake Tee 14, 379 Cold drawn seamless tube
E Clip pack 440
Brake unions 15, 19, 379 Edge seal 472
Ball joint 54 42 Edge trim 468
Brass joiners 374 Column link 43
Banjo 79 Brass Y Joiners 374 Electric demister 332
Batteries 171 Combination square 388 Electric window switch 127
Breather Filter 348 Composite Sheet 435
Battery box 151 Brush strip 305 Engine degreaser 95, 423
Battery caBLE 144, 148 Compressor Air Con 315 Engine Enamel 421
Bulb holders 276 Condensing Radiator 315
Battery chargers 186, 415 Bulkhead flanges 337 Engine Mounts 56
Battery clamp 151 Contact adhesive 425, 470 Engine paint 416
Bullet mirrors 284 Convoluted sleeving 177,
Battery cut off switch 149 Bullet terminals 160 Engine start switch 116
Battery earth strap 148 220 Epoxu putty 426
Bumpers 308 Cooling fans 187
Battery quick disconnect Bungee 5, 414 Epoxy adhesive 425
150 Copper brake pipe 23 Epoxy Adhesive 424
Busbar 156 Copper Nickle brake pipe 23
Battery switch 149 Butyl sealer 227, 263, 424 Exhaust clamp 97, 455
Battery Switch Cover 149 Copper tube 364 Exhaust coupling 98
Buzzer 138 Copper washer pack 442
Battery terminal covers 148,
Page 494 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
Exhaust hanger 56 Fuel Tank Sealer 85 Hella Side Repeaters 250 LED Fuse Boxes 154
Exhaust joiner 99 Fuse boxes 152 Hella Third Brake Light 257 LED Hamburger rear lamp
Exhaust joiners 97 Fuse Holder 157 Herringbone trim 468 233
Exhaust mount 56 Fuse Pack 153 Hex Keys 392 LED Headlamps 213, 217
Exhaust paint 100, 416 Fuse packs 157, 442 High temperature paint 100, LED Lighting 232
Exhaust paste 97, 423 Fuse panel 179 416 LED rear fog lamp 262
Exhaust Straps 56 Fuse Wire 156 High tensile nut & bolt pack LED relay 141
Exhaust tailpipe 96 440, 460 LED Stop lights 256
Exhaust wrap 96 G Hinges 35 LED Toggle Switch 111
Expansion tank 353 Gaffer tape 431 Hole cutters 385 LED toggle switches 107
Extractor Set 386 Gasket compound 308 Hole punches 387, 409 LED Warning Light Bulb 126
Eyebolt 290 Gasket paper 309, 435 Hole saws 387 Led warning lights 103
Hood fixings 448 Left Hand Threaad Nuts 459
F Gasket punches 409
Horn button 114, 181 Legend sticker sheet 112
Gasket sealant 308
Fabric punch 398 Gauge panels 191 Horns 181 Lens repair kits 269, 276
Facet fuel pumps 78 Gauge pod 191 Horn switch 114, 181 Letter and number stamps
Fan mounting kits 190 Gear frames 12, 305 Hose band kit 44, 454 409
Fans 187 Gear gaiters 305 Hose clip driver 70, 454 Lift-off hinges 35
Fan switch 145, 188, 366 Gear knobs 304 Hose clips 454 Lift the dot fasteners 448
Fanswitch three speed 127 Glassfibre dashboard 113 Hose connectors 367 Lighter plug 146
Fan thermostat 188, 366 Glassfibre filler 425 Hose cutters 359 Lighter socket 146
F Clamps 414 Glassfibre kits 425 Hose finishers 384 Lighting 205
Fibrefill 425 Gloss black paint 417 Hose formers 359 Lightweight filler cap 91
Fibreglass kits 425 Glove box latch 35 Hose reducers 369 Line Lock 18
Fibre washer pack 442 Glue Gun 407 Hose Separators 55, 76, Locking dust caps 312
Files 401 Grease aerosol 423 386 Locking wire pliers 411
Filler 425 Grease Gun 407 Hosetails 377 Loctite 188, 378, 426, 450,
Filler Neck 94 Grinder 402 Hot Melt Glue Gun 407 459
Filler necks 355 Grinding Disc 402 Housing for Lamps 235 Loom tape 177, 431
Filter King 83 Grommets 445 Housing for rear lights 243 Louvres 340
Fire extinguishers 310 Gutter trim 469 Hylomar 308, 426 LUCAS Rear lights 230
Lucas style connectors 161
Firesleeve 381
H I Luggage ties 414
Flap Discs 402
Flaring tools 405 Handbrake 12, 13 Ignition switch 112 M
Flasher relay 141 Handbrake gaiters 305 Immobiliser 184
Flashers & relays 139 Harbess Fixing Plate 291 Indicator lights 231 Master cylinders 6
Flexible exhaust coupling 98 Harnesses 289 Indicator switches 133 Matt black paint 417
Flexible exhaust pipe 98 Hazard relay 141, 411 Infra red thermometer 99, Maxi fuse holder 157
Flexible hose 358 Hazard switches 136 322, 350, 412 Mechanical stop light switch
Flexible silicone hose 362 Header tanks 352 In-line housing 365 145
Float switch 371 Headlamp Bowl 210 Inspection lamps 273 Mesh vents 341
Flooring 297 Headlamp mesh 214 Instrument pod 191 Micrometer 389, 390
Fluid reservoirs 19 Headlamp plug 214, 274 Instruments 191, 196 Micro side repeater 250,
Fly Off Handbrake 12 Headlamp rim 210 Insulation tape 177, 431 251
Foam strip 446, 471 Headlamps 209, 210 Interior lights 268 Mirror Repair Kit 283
Footrests 21, 300 Headlamp switch 130 Interior mirror adhesive 286 Mirrors 277
Front foglamps 221 Headlamp switches 130 Interior mirrors 285 Monza fuel cap 87
Fuel Caps ZInc Alloy 90 Mud flap brackets 309, 435
Fuel filler cap 91
Heater case 327 J Mud flaps 309, 435
Heater fan 326
Fuel filler hose 72, 94, 364 Heater hose 324, 332, 357 Jubilee clips 454 Multi Angle Seatbelts 293
Fuel filler neck 93 Heaters 323 Jump leads 151, 311, 410 Multimeter 171, 199, 410
Fuel gauge kit 194 Heater valves 331 Multipin connectors 158
Fuel Gauge Matcher 194, K
199
Heatmat 429 N
Heatproof sleeving 381 Key Switch 112
Fuel gauge sender 194 Heat shrink 44 NACA ducts 345
Fuel hose 70, 364
Fuel Injection 79
Heat shrink sleeving 176, L Needle files 401
444 Nibblers 399, 467, 471
Fuel Injection Pumps 79 Heel pads 21, 300 Lacquer 417 Non-return valves 380
Fuel Injection regulator 81 Heli-coil kits 393 Lamp housings 229 Non slip tape 21, 430
Fuel pressure gauge 82 Hella Headlamp 211 Lap belt 294 Notch nibbler 400
Fuel pressure regulator 83 Hella Projector Headlamp Lazy tongue riveter 396 Number plate bolts 312
Fuel pumps 76, 77 219 Lead / foam sandwich 428, Number plate fixings 461
Fuel solenoid valve 73 Hella Rear Fog 260 434 Number plate lights 264
Fuel swirl pot 74 Hella Reverse Lamp 260 Leaf seal 472 Number plate surrounds 312
Fuel tank breather valve 75 LED Bulbs 275
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 495
Nut & Bolt gauge 389 PVC hose 62, 360 Rust Preventative 420 Spring washers 459
Nut & Bolt pack 440, 460 PVC Sleeving 177, 220 Square. 389
Nut Covers 447 S Stainless bends 370
Nuts & Bolts 458 Q Stainless Brake Fittings 17
Saddle clips 456
Nyloc nuts 459 Q Bond 426 Sanding Disc 402 Stainless mesh 433
Nylon fuel filter 84 Quick release connectors Sanding Kit 401 Stainless nuts & bolts 458
Nylon Overbraid 176 167 Sanding pads 401 Stainless Oil Hose 360, 503
Stainless overbraid 383
O Quick release wheel boss 48 Satin black paint 417
Stainless ties 439
SatNav Speedo 201
Oil catch tank 58 R Screen bonding kit 424 Stalk indicators 252
Oil Extractor 412 Screw and Stud Extractor Stamp set 409
Race style mirrors 284 Staple gun 409
Oil filter grips 399 Radiator caps 355 Set 386
Oil gauge tube kit 192 Screwcups 462 Stat 188, 366
Radiator fans 187 Stealth LED Headlamps 213
Oil Gauge Tubes 192 Radiator neck 354 Scroll nibbler 400
Oil hose 360, 503 Seat belt fixing kit 290 Steel rule 389
Radio aerial 170 Steering gaiter 44
Oil light switch 145 Radius gauge 9 Seat belts 289
Oil pressure gauge 195 Seat runners 295 Steering joint 109
Radweld radiator sealer 423 Steering joints 41
Oil temp gauge 195 Rain lights 263 Self-adhesive vinyl 311, 427
Order form 4 Self amalgamating tape 431 Steering Knob 47
Ram air ducts 345 Steering wheel boss 48
O Ring pack 443 Ratchet crimping tool 163 Self-amalgamating tape 177
Oval Headlamp 211 Self Drill Screws 441 Steering Wheel Cover 49
Ratchet straps 414 Steering Wheel Hub 46
Overbraid 176, 383 R Clip pack 441 Self-striking punch 385
Over-centre latches 26 Self tapping screws 461 Steering wheels 45
Rear fog lamps 259 Stepped exhaust joiners 97
Over-riders 308 Rear Light Housing 235 Sender housing 189, 365
Servo 18 Stepped hole cutters 385
P Rear lights 227
Servo hose 360 Stonechip film 311, 427
Rear number plate lights Stop light switch 13, 145,
P38 425 264 Sheet metal tools 399, 467,
471 258
Paint 416 Red Oxide 417 Stop light switch mechanical
Panel fixings 34 Reflectors 272 Shoulder pads 289
Side repeaters 248 145
Panel Saw 402 Relay Plug 153 Storage pockets 302
Parking Sensors 185 Relays & Flashers 139 Silencer 100
Silencer baffle 97 Storage trays 302
Parts storage box 444 Repeater lights 248 Studding 459
P Clips 456 Reservoirs 19 Silencer wadding 99
Silicone brake fluid 22 Swirl pot 74
Pedal Box 10 Residual Pressure Valve 17 Swirl pot fuel 74
Peel rivets 463 Resistor pack 232, 241 Silicone ducting 338
Silicone exhaust paste 96 Switches 107
Penny washer pack 441 Retractable seat belts 292 Switch guard 113
Petrol King 83 Rev counter 199 Silicone hose 361, 362
Silicone lubricant 423 Switch panel 121
Piano hinge 35 Reverse lamps 259 Switch panels 108, 119, 131
Pipe cutter 24 Ring and Fork terminals Silicone sealant 308
Plastic primer 280, 417 165, 443 Silicone sleeving 178 T
Plenum 323 Ring terminals 148 Silicone tape 382, 430
Plinth 242 Riveting tool 396 Sill protectors 309 Tachometer 199
Plug & socket 12v 146 Rivets 463 Siphon 410 Tailpipe 96
Plug wire separators 309 Rivnut kits 394, 464 Skeleton gun 398 Tank strap rubber 472
Polyurethane 58, 222, 337, Rivnuts 464 Sleeving 177, 220 Tap & Die set 388, 392
424 Rocker switch bank 120 Slide latch 32 Tape measures 295, 389,
Pop rivets 463 Rocker switches 118, 121, Slimline stop tail 246 435
POR15 Products 85, 420 130 Smart charger 186, 415 Tapered reamers 387
Position lights 226 Rod ends 39 Solar Battery Maintainer Tapes 430
Powerfile 404 Roll pin pack 442 186, 415 Tax disc holders 301
Powerfile belts 404 Rotary switch 127 Soldering Iron 170 Temperature sender 145
Power outlet 146 Rubber bonnet catch 28 Solderless nipple 54 Temperature sender housing
Press studs 449 Rubber bonnet hooks 26 Sound level meter 96, 412 365
Primer paint 100, 416, 417 Rubber boots 178 Spade terminals 109, 160 Tempguard sleeving 382
Profile gauge 388 Rubber headlamps 206 Speed clips 451 Tempreflect sleeving 382
Projector headlamps 216 Rubber hose 357 Speedo Sensor Converter Temprotect sleeving 381
PTFE Brake Hose 16 Rubber mount 56 200 Temptape 382, 430
PTFE tape 189, 378, 430 Rubber rivnuts 73, 464 Spiral wrap sleeving 177, Terminal blocks 167
Punch & chisel set 409 Rubber U channel 286, 445, 220 Terminal covers 178
Puncture repair 423 467 Spire Clips 29, 447, 451 Terminal pack 165, 443
Push button switches 114 Rubber washers 447, 462 Split pin pack 442 Terminal packs 160
Push pull cable 52, 336 Rubnuts 73, 464 Split sleeving 177, 220 Test lead 129, 138, 167,
Push pull switch 127 Rule 389 Spotlight 222 171, 262
PVC ducting 338 Running lights 224 Spring pack 441 Test switch 117
Springs 54 Textile covered fuel hose 70
Page 496 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
Thermal sleeving 178 Washer Tubing 65
Thermometer 99, 322, 350, Waterproof connectors 162
412 Water temp gauge 195
Thermostat 368 WD40 423
Third brake lights 256 Weld-in Filler Neck 94
Thread gauges 392 Wheel arch trim 469
Thread Locking Compound Wheelbox 67
188, 378, 426, 450, 459 Wheel cleaner 423
Thread repair kit 393 Wheel spacers 313, 412
Throttle cable 50 Window Channel 469
Throttle linkage 54 Window cleaner 423
Throttle springs 54 Window switch 127
Tin snips 399, 467, 471 Window trim 469
Toggle switches 107 Window Trim 469
Toggle switch miniature 110 Windscreen bonding kit 424
Tonneau fixings 448 Windscreen washer jet 65
Tools 385 Windscreen washer pump
Torch LED 273 63
Torx key set 392 Windscreen wiper arms 66
Track rod sleeve 44 Windscreen wiper blades 66
Travel Safety Kit 310 Windscreen wiper kit 67
Trim 465 Wing mirrors 277
Trim clips 451 Wing piping 471
Trinary Switch 318 Wiper arms 66
Triplewax polish 423 Wiper blades 66
Tube bender 398 Wiper Spares 69
Tube Caps 447 Wiper Switch 69, 128
Turbo Racing Mirrors 279 Wire and cable 172
Tyre dust caps 312 Wire stripper 170, 406
Tyrefix 423 Wire wool 401
Tyre pressure gauge 413 Wiring connectors 158
Tyre pump 413 Wiring module 179
Wiring terminals 109, 160
U Wondergun 398
Underseal 417, 426 Workshop packs 440
Universal band 457 Wrinkle paint 417
Universal joint 109 Wunderseal 426
Universal joints 41 Z
Unleaded fuel insert 89, 91
USB Charger 147 Zinc paint 417
USB Charger Socket 147
V
Vacuum cleaner 398
Vacuum hose 360
Value Fuel Hose 70, 364
Valve Caps 312
Velcro 436
Vents 333, 341
Vernier calipers 390
Voltmeter 195
Vulcoflex 358
W
Wad punch set 409
Warning light panel 101, 102
Warning light panels 106
Warning lights 101
Warning triangle 310
Washer jet 65
Washer pack 441
Washer pump 63
Washer switch 65, 114
Washer Tee 65
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 497
CAR BUILDER SOLUTIONS
Redlands, Lindridge Lane, Staplehurst, Kent TN12 0JJ U.K.
www.cbsonline.co.uk
HOURS OF BUSINESS
HOW TO FIND US
From Maidstone follow the A229
towards Hastings. Eight miles from
Maidstone you will pass a used car
dealer on the right. After a further
400 yards turn right into Clapper
Lane. After I mile you will cross a
hump-back bridge over the railway.
Turn right into Lindridge Lane. Red-
lands is 400 yards on the right.
Page 498 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
UPDATE PAGES NEW PRODUCTS ADDED
SINCE ISSUE 25 WAS PRINTED
MARCH 2014
ALL NEW
PRODUCTS
ADDED
TO BACK
PAGES
150mm
OUTLET
COLD
32mm
INLET
80°
SPLINED SHAFT for STEERING COLUMN 250mm long 32mm
Can be cut and welded to fabricate your own steering
column link. Made from 15mm diameter steel. Has a 14mm
(9/16") diameter x 36 spline machined on one end. Has a
groove in an appropriate position the spline for clearance of
your UJ's pinch bolt. . Fits our #UJCHR, #UJP, #UJP2 and
#UJF. Weight 345 gms. #SPLINED £21 (£25.20 inc vat)
OUTLET
32mm
HOT
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 501
OVAL AMBER INDICATORS Pair. 'E' 3 Marked. IMMOBILISER THATCHAM CATEGORY 2 Simple to use
07mm x 55mm x 14mm thick. Fits in a 30mm and install. Includes panel-mounted fob receiver socket (fits
diameter hole. in a 15mm diameter hole), two coded Key Fobs, sealed
12 volt 10 watt bulb and module, installation instructions, 1.4mtrs long cable bundle
bayonet bulb holder included. 3mm with numbered wires for security.
Slight curvature (3mm) on Twin circuit immobiliser. Passive arming. Touch-key
mounting face. Foam gasket operation. Failsafe immobisation. Water resistant. Flashing
included. Secured with 35mm LED for diagnostics. 12 volt. Power consumption 2.8ma
hex plastic nut. 300mm long max. Relay current capacity 1. 10A max. 2. 25A max.
flylead with bullet terminals. Module dimensions123mm x 65mm x 32mm.
#IN016 £14 pair (£16.80 inc vat) Thatcham approval No: TE21046/0898
#IMMOB £50 (£60 inc vat)
Page 502 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
NUMBER PLATE SURROUND WITH PARKING SENSORS. PARKING SENSOR KIT. Two or Four Sensor Kits suitable
Here's a moulded black plastic number plate surround with for installation in either either front or rear bumpers. System
two integral parking sensors so you don't have to drill your activates automatically when ignition is switched on or you
bumper or bodywork to install them. Activates automatically select reverse gear (manual switching, add-on kit available
when you select reverse gear. Fully programmable to ignore seperately). Fully programmable to ignore tow-bars.
tow-bars. Kit includes: Number plate surround with two Kit includes: Number plate surround with two sensor housings
sensor housings (Size 565mm x 135mm x 40mm maximum (Size 565mm x 135mm x 40mm maximum rear projection,
rear projection, Control Module, Warning Buzzer, 2 x Control Module, Warning Buzzer, 2 x Sensors (sensors and
Sensors. Plug-in Wiring, fitting kit and screwdriver for setting surrounds can be painted body colour). Sensors push into
up. 6 Page illustrated installation guide. a 20.5mm hole. Plug-in Wiring, fitting kit and screwdriver for
#NPSPK £60 (£72 inc vat) setting up included. 6 Page illustrated installation guide.
TWO SENSOR KIT #PSKIT2 £55 (£66 inc vat)
FOUR SENSOR KIT #PSKIT4 £65 (£78 inc vat)
SENSOR
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 503
EUROPEAN TRAVEL SAFETY KIT Don't get caught out by POLISHED STAINLESS NUMBER PLATE / INTERIOR
Monsieur Plod. This useful pack contains all the legal stuff LIGHT Two-piece, pressed stainless steel construction with
you need to take on a driving trip to any EU country. Each a white plastic lens and a 5 watt capless bulb. Size 66mm x
item has the correct 'E' marks and it's all packed in a zip-up 30mm x 24mm front to back. Two, countersunk, 4mm fixing
carry bag. Pack contents: holes @ 52mm centres. Foam gasket, stainless self-tapping
1 x Fild up Warning Triangle to ECE R27 screws and 150mm long fly-leads included.
2 x High Visibility Jackets to EN471 #RNO5 £6 (£7.20 inc vat)
1 x Universal Bulb Pack includinh H4, H1 and H7 bulbs
1 x Pair of Stick-on Beam Converters
1 x .GB Sticker. A legal requirement if you don't have GB on
your number plates.
1 x First Aid Kit. All you need for minor injuries.
1 x Foil Blanket. Retains up to 90% of body heat if you're
waiting at the roadside.
1 x Pack of 2 Breathalyzers. NF - France required and
approved.
1 x Zip-up Holdall with velcro strips to hold it in place in a
carpeted boot.
Weight 1520 gms.
#TRAVELKIT £30 (£36 inc vat)
Page 504 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
LOCKING ROUND PIN MULTI-PIN CONNECTORS AIR SHEAR This air tool cuts a 5mm wide strip of material
Nylon connectors that snap and lock together. Male and in straight cuts or gentle curves, from sheet aluminium,
Female 'F'-crimp terminals for 1.5mm to 2.5mm diameter plastic or steel up to 18 gauge (1mm) with minimal distortion
wire are included. to either side. Operating and maintenance instructions
2 WAY #RPMUL2 £2.50 each (£3 inc vat) included.
Air consumption 2.1 cfm
Maximum air pressure 100 psi.
1/4" BSP air inlet connector union included.
Weight 1160 gms. #AIRSHEAR £30 (£36 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 505
DISTRIBUTION POST Distribute live or earth feeds with BUSBAR Distribute as much power as you want with this
this very heavy duty post. 12 volt or 24 volt. A 22mm long very heavy duty Busbar. Live or earth, 12 volt or 24 volt.
M8 stud is mounted on a 2.5mm thick disc with 8 x M4 Four M8 studs on a chromed strip mounted on an insulated
dome-head Pozi screw terminals with shakeproof washers, ABS base. Stainless nuts and washers. Two 5mm fixing
mounted on an insulated ABS base. Two 6.5mm fixing holes holes at 120mm centres. Size: 134mm x 29mm x 28mm
at 63mm centres. high. Includes clear plastic cover size: 190mm x 57mm x
Size: 84mm x 45mm x 54mm high. Weight 110 gm. 45mm front to back. Two 6.7mm fixing holes at 173mm cen-
#DISTPOST £13 (£15.60 inc vat) tres. Weight 225 gm. #BUSBAR £22 (£26.40 inc vat)
Page 506 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
ALUMINIUM WASHER TANKS WITH PUMPS VERTICAL Overall height 285mm. Tank width 103mm,
Nicely fabricated and tig welded aluminium tanks with 40mm Width with brackets 150mm. Two, 10mm diameter mounting
diameter, knurled, screw-on cap and integral pump. holes at 132mm centres. Front to back 82mm.
Pump has 5mm (3/16") outlet and two 1/4" male spade ter-
HORIZONTAL Width 210mm, Overall height 180mm, Front minals. Capacity 1.5 ltrs. Weight 635 gm.
to Back 82mm. Two 10mm diameter mounting holes @ #VAWTANK £60 (£72 inc vat)
150mm centres. Pump has 5mm (3/16") outlet and two 1/4"
male spade terminals. Capacity 1.5 ltrs. Weight 635 gm.
#HAWTANK £60 (£72 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 507
ROUND ALUMINIUM EXPANSION TANK Tig welded RECTANGULAR ALUMINIUM EXPANSION TANK
construction with 70mm diameter, screw-on, knurled cap. Tig welded construction with 40mm diameter, screw-on,
Tank diameter 90mm. Overall height, including unions knurled cap. Size: Width including brackets 170 mm, front
215mm. Welded-on bracket width 130mm for bulkhead to back 75mm, Height 182mm. Capacity 1.4ltrs. Welded-on
mounting. Two, 7mm mounting holes at 116mm centres. brackets for bulkhead mounting with 7mm holes at 143mm
Two 7/16" unf threaded,10mm hosetail unions with 'O' rings, centres. 1/4" (7mm) overflow outlet on neck. 1/4" (7mm)
screw into welded threaded bosses in the bottom of the inlet in side at bottom. Supplied in natural aluminium finish
tank. One has a welded 130mm long, internal aluminium but you can polish to a mirror finish. Weight 542 gm.
tube (see pics). Capacity 800ml. Supplied with 2 x 10mm #AEXPAN £68 (£81.60 inc vat)
barb fittings. Weight 520 gm. #AEXPAN2 £68 (£81.60 inc vat)
Page 508 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
OIL CATCH TANK Fabricated, TiG welded Aluminium oil DISTRIBUTION & FUSE BOX There are three independant
catch tank. Supplied with a vented cap, two 13mm OD brass supply connections on this useful box - A Negative (earth)
unions with 'O' ring seals, sight gauge, drain plug with rubber distribution with one M5 threaded stud input post and 12 x
seal and two blanking plugs. You can swap the position of M4 threaded output screws. The Positive side is split into
the sight gauge and unions to suit your installation. Four, two seperate busbars, each with an M5 threaded stud input
6mm mounting holes at 175 x 175mmmm centres. and 6 x fused outputs so you can have a permanent live side
3 LITRE NATURAL 3 Litre capacity. Maximum and an ignition-switched side. (fuses not included). You can
dimensions: 195mm wide x 275 high x 102mm front to back use either ring or fork terminals on all the input and output
Weight 895 gms. #OCT350 £118 (£141.60 inc vat) connections. The clear plastic cover is secured or removed
with half a turn of the red knob. Overall size: 165mm x 95mm
x 57mm high. Four, 5mm dia. fixing holes at 140mm x 75mm
centres #FB12DST £32 (£38.40 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 509
FUSE BOXES WITH LED INDICATORS These very nice fuse boxes have a red LED next to each fuse that will illuminate if
the fuse is blown (no, we don't know how it works either !!). They have snap-on, clear plastic covers, an M5 threaded stud for
the Positive supply In and 1/4" male spade terminals for the fused outputs.
FOUR WAY Size: 86 x 48 x 36mm high. Two 5mm mounting holes at 28mm centres. #FBLED4 £9 (£10.80 inc vat)
SIX WAY Size: 86 x 63 x 36mm high. Four 5mm mounting holes at 16mm x 28mm centres #FBLED6 £11 (£13.20 inc vat)
TEN WAY Size: 86 x 95 x 36mm high. Four 5mm mounting holes at 27mm x 48mm centres #FBLED10 £14 (£16.80 inc vat)
Page 510 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
BLACK SPRUNG BONNET HOOK KIT Black coated steel Chrome lock, stainless top plate (65mm diameter), plated
spring hook and fixings 128mm (5") long. M8 mounting bolts. steel striker bolt (70mm long, 3/8" unf thread), 2 keys.
For bonnet or boot retaining. 5mm diameter fixing holes in Quarter-turn locking
catch plate. #SPRHKBK £8 pair (£9.60 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 511
BLACK SLIDING RETAINED PIN BONNET PIN KITS
Beautifully made threaded pillars and plates in lightweight
25mm diameter x 10mm. Black-anodised
M6 x 12mm long studs on each end. aluminium with
#COT18 £2.50 each (£3 inc vat) chromed steel pin
and ring. Pin length
130mm 7/16" UNF
thread. Supplied with
stainless self-tappers
BUMP STOP 30mm diameter x 20mm. M8 x 20mm long and spire clips but
stud on one end. #BUMP1 £3 each (£3.60 inc vat) plates can be riveted
on. .
#BPRETBK £8 pair
(£9.60 inc vat)
HEADLAMP PLUG
Pre-wired plug for 2 pin
H7 bulb.
Yellow & Blue leads
120mm long.
#HLPLG3 £2.50 each
(£3 inc vat)
95mm
3 3/4" 90mm 22mm 25mm
3 1/2" 7/8" 1"
41mm 41mm
1 5/8" 1 5/8" 35mm 35mm 28mm
1 3/8" 1 3/8" 1 1/8"
38mm 38mm
1 1/2" 1 1/2" 32mm 32mm
1 14" 1 1/4"
32mm
1 1/4"
#SELB5 £7 each (£8.80 inc vat)
#SELB6 £7.50 each (£9 inc vat)
#SELB7 £6.50 each (£7.80 inc vat)
Page 512 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
FUEL PUMP This excellent quality pump is now available 61mm ANALOGUE TACHOMETER WITH DIGITAL
in two versions. One (#FPUMPS) is a 'Suction' version best WATER TEMP DISPLAY. This superb instrument has a
used for installation in your engine bay. The other (#FPUMP) 61mm diameter brushed stainless bezel, 55mm diameter
is a 'Pressure' version for mounting near the fuel tank. x 46mm deep stainless housing with two M5 x 17mm long
12 Volt. Flow rate 125 Lt/hr. Integral 8mm swivelling inlet & studs on the back.
outlet unions. Size 73mm x 128mm. It can be fitted in a 55mm hole in your dash (if you make a
Mounting bracket & fixing screws included. simple 'U' bracket), or with the single bolt, rubber mounted
Made in Germany. bracket. Water temp sensor included with 1/8" NPT thread,
Not suitable for Bio Diesel. ECE Approved mounting brackets, wiring and connectors are included.
NOTE: We always recommend the use of a pre-filter with all Blue backlight. Full installation instructions included. 12 volt.
fuel pumps. Weight 190g.
#FPUMP Pressure 4.2 psi. Suction -1.4 psi. £68 (£81.60 inc vat) This instrument offers several options for collecting
#FPUMPS Pressure 2.1 psi. Suction -2.8 psi. £68 (£81.60 inc vat) a RPM signal. From simply wrapping a wire five times
around a spark plug, to connecting directly to the coil
+ve or -ve.
TACHOMETER RANGE 0 - 9400 rpm.
TEMPERATURE RANGE 0 - 150ºC (32 - 302ºF)
#AT619BK £105 (£126 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 513
STOP LIGHT SWITCH A mechanical switch for mounting RED / CHROME PUSH BUTTON SWITCH A heavy -duty
directly to your brake pedal. Pull the spring to make the switch with a 20mm diameter shrouded red button. The
contacts. Overall length 130mm. Switch block has 2 x 4mm plated metal shroud is 25mm diameter and protrudes 20mm
mounting holes at 24mm centres. Spring diameter 8mm. from the mounting surface. The plated metal switch body
Switch block max. dims. 40mm x 33mm wide x 25mm high. has 26mm rear projection. Fits in a 22mm diameter hole in a
Screw terminals. Chrome spring, hook and switch plunger. panel up to 3mm thick. Screw terminals on rear. 27mm A/F
Weight 30gms. #STSSPR £12.50 (£15 inc vat) hex on switch body and shroud. 25 Amp. Weight 78 gms.
#PBSWRC2 £9.50 (£11.40 inc vat)
Page 514 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
STEERING WHEEL ADAPTER PLATE to fit our #QRSW STEERING WHEEL ADAPTER PLATE to fit our #QRSW2
Black anodised aluminium adapters to mount a steering Black anodised aluminium adapters to mount a steering
wheel to our quick-release bosses. Wheel mounting has 6 wheel to our quick-release bosses. Wheel mounting has 6 x
x 5.5mm holes on a 101mm (4") PCD. Boss mounting has 5.5mm holes on a 101mm (4") PCD. Boss mounting has 3 x
3 x 6.2mm holes on a 45mm PCD and 3 x 5mm holes on 9mm holes on a 45mm PCD and 3 x 5mm holes on a 50mm
a 50mm PCD. Plate diameter 113mm. Max plate thickness PCD. Plate diameter 113mm. Max plate thickness 10mm.
10mm. Weight 203gms. #SSADAPT2 £18 (£21.60 inc vat)
Weight 203gms. #SSADAPT1 £18 (£21.60 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 515
SATIN BLACK ANODISED BLACK P/BUTTON
BLACK P/BUTTON
ALUMINIUM BILLET MAIN BEAM / DIP HORN SWITCH
SWITCHES SWITCH Momentary
SHOWN ILLUMINATED Latching BLUE led
All switches and warning lights have BLUE led #PBHMBK
single illumination as standard - either #PBMBLBK £18 each
ON with side lights or ON with switch in £18 each (£21.60 inc vat) (£21.60 inc vat)
BLACK P/BUTTON
BLACK P/BUTTON
REAR FOG SWITCH
WIPER SWITCH
Latching
Latching
AMBER led
BLUE led
#PBRFLBK
#PBWLBK
£18 each (£21.60 inc vat)
£18 each (£21.60 inc vat)
160mm
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 517
FUEL INJECTION PUMP. This pump is a replacement for SPARE TERMINALS FOR OUR WATERPROOF MULTIPIN
the Bosch "044" Motorsport pump, the highest flowing of the CONNECTORS 10 Male, 10 Female and 20 silicone seals.
Bosch pumps that is often used in Motorsport applications. Each pin 12 Amp. Max 1.5mm² cable.
13.5 volt. (12 volt) #WPTERPK £5 ( £6 inc vat)
Current drain max. approx 11 Amps NOTE: It is important that these terminals
Flow rate: 265Lt/Hr @ 55 psi (3.9 bar)and 255Lt/Hr @ 75 psi are crimped accurately and correctly. We
(5.3 bar)
Inlet thread female M18 x 1.5mm
recommend our #CRPLT4 for crimping these
Outlet thread male banjo M12 x 1.5mm terminals.
Diameter 60mm.
Overall length 195mm.
Electrical connection threads: Positive M6 / Negative M5
Supplied with boots and connectors. Weight 1126gm.
#INJP5 £85 (£102 inc vat)
Page 518 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
95mm LED REVERSE AND REAR FOG COMBO NEW IVA REAR FOG RULES In June 2013 the rules for
’E4’ Marked. This 2 function rear light has an overall switching on and off your Rear Fog Lights changed.
diameter of just 95mm (3¾")and mounts through an 89mm Now, the Rear Fog lamps must only be lit when the Dipped
hole. Overall depth 32mm (not including studs). Red Rear Beam, Main Beam or Front Fog lamps are lit. The Rear
Fog outer ring and White Reverse centre. Either bond them Fog Lamps may continue to operate until the other lights
in or make a simple bracket to hold them in place. You can are switched off. The rear fog lamps must then remain off,
even surface mount them using the three M5 studs on a even if the other lights are switched on again, until they are
70mm P.C.D.. Super bright LED’s. 30mm long flylead. Wiring deliberately switched on again.
colour codes on rear of lamp. This is to prevent people driving off to work in the morning
#RL86RRF £48 each (£57.60 inc vat) with the rear fog lights glaring after forgetting to switch them
off the foggy evening before.
Just follow the instructions and connect the four wires of
this simple little module into your lighting circuit and you'll
comply. Job done.
Supply voltage: +9v to +14 v dc.
Circuit idle current: 3 to 5 ma.
Maximum switched load: 2 Amps 1 x 21 watt bulb)
Case size: 40mm x 30mm x 20mm.
#RFLATCH £30 (£36 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 519
CLASSIC 7" SATIN BLACK WITH STAINLESS RIM SQUARE ROCKER SWITCH LED ILLUMINATED
HEADLAMP UNIT 29mm square bezel. Press into a 25mm hole. 1/4" spade
‘E’ 9 marked. Top quality. Heavy powder-coated Satin terminals.25 Amp. LED illuminatiom requires an earth
Black bowl with a polished stainless steel rim. Complete connection.
assembly including reflector, 12V 60/55W bulb, 12V 5W RED #SRSR £3 each (£3.60 inc vat)
sidelight, wiring, bowl and rim. AMBER #SRSA £3 each (£3.60 inc vat)
16mm mounting thread. BLUE #SRSBU £3 each (£3.60 inc vat)
Nut and locking washer included. GREEN #SRSG £3 each (£3.60 inc vat)
500mm long flyleads BLACK (no led) #SRSBK £3 each (£3.60 inc vat)
Overall dimensions: Height 265mm, Front to back 165mm,
Dia. 185mm
#HL7BKS £98 each (£117.600 inc vat)
Page 520 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
LED REAR LIGHTS 73mm DIAMETER .'E4' Marked
Super-bright LED lamps. Surface mounting. Supplied with
foam gasket. 150mm flyleads and fitted waterproof plugs.
Two 4.5mm mounting holes at 53mm centres.
Maximum diameter 73mm. Front to back 39mm.
CLEAR STOP/TAIL (3 pin) #RL92 £ 34 pair (£40.80 inc vat)
RED STOP/TAIL (3 pin) #RL93 £34 pair (£40.80 inc vat)
REAR INDICATOR AMBER #RL90 £34 pair (£40.80 inc vat)
FRONT INDICATOR CLEAR #RL91 £34 pair (£40.80 inc vat)
FRONT SIDELIGHT CLEAR #RL94 £34 pair (£40.80 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 521
CRIMP TERMINALS NOTE: COPPER WIRE SIZE REFERS TO THE CROSS-
SECTIONAL AREA OF THE COPPER IN THE WIRE - NOT
THE OVERALL DIAMETER OF THE PVC INSULATION
FEMALE SPADE RED
6.5mm (¼") Fully insulated. FEMALE SPADE BLUE
For 0.5 to 1.5mm² copper 6.5mm (¼") Fully insulated.
wire. For 1.5 to 2.5mm² copper
#CRTFSR wire.
£3 pack of 50 (£3.60 inc vat) #CRTFSB
£3 pack of 50 (£3.60 inc vat)
FEMALE/MALE PIGGY-
BACK SPADE RED FEMALE/MALE PIGGY-
6.5mm (¼") Fully insulated. BACK SPADE BLUE
For 0.5 to 1.5mm² copper 6.5mm (¼") Fully insulated.
wire. For 1.5 to 2.5mm² copper
#CRTPSR wire.
£3 pack of 50 (£3.60 inc vat) #CRTPSB
£3 pack of 50 (£3.60 inc vat)
Page 522 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
EPDM RUBBER CAPS
FEMALE SPADE YELLOW Great for blanking-off hose and
6.5mm (¼") Fully insulated. tube ends.
For 4 to 6mm² copper wire. OK up to 180°C 80 psi.
#CRTFSY Resistant to Coolants, oil, fuel.
£3 pack of 50 (£3.60 inc vat) 6mm I.D. 9mm O.D.
42mm long
#ECAP6
£1.80 Pack of 5 (£2.16 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 523
LED SIDE REPEATER / INDICATORS 'E'9 marked. LED STOP / TAIL / INDICATOR. 'E' 9 marked.
Size 70mm x 35mm oval. Surface mount with 3M double- Clear lens sealed lamp Surface mount. Size 80mm x 80mm
sided adhesive pad attached. 8mm hole required for cable. x 23mm. Two 5mm x 17mm fixing studs with nuts and wash-
There are two 6mm diameter moulded plastic location ers at 50mm centres. 300mm flyleads. Requires a 11mm
studs on the rear which can be just cut off if you wish. Front hole for cable. Weight 210 gm. pair.
projection 22mm. Rear projection (not including cable) #RL95 £30 pair (£36 inc vat)
10mm. 100mm long flylead. Weight 55gm. pair.
#SR11 £12 pair (£14.40 inc vat)
Page 524 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
LED STOP STRIP LIGHTS. 'E'9 marked,. MOUNTING PLATE No specific use for this but could be
24mm wide. 5mm front projection. 18mm overall depth. used in many mounting or reinforcing jobs. Plated steel,
237mm long Two 4mm fixing holes at 214mm centes. size 50mm x 32mm x 1.2mm thick. Two M6 nuts welded on
Fits in a cut-out 202mm x 18mm. at 30mm centres .Weight 21 gms.
237mm STOP ONLY #LEDSTOP237 £15 each (£18 inc vat) #M6PLATE £2 (£2.40 inc vat)
14
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 525
PULL CABLE Great for remote bonnet or boot release. BALL AND BARREL NIPPLE ENDS CABLE
Solid 1.2mm diameter, 700mm long inner cable with a 36mm Multi-strand 1.5mm diameter, inner cable with a 6mm ball
diameter rubber finger-pull on one end and nothing on the nipple on one end and a 6mm diameter x 8mm long barrel
other end. 540mm long outer cable with steel ferrule on each nipple on the other end. Inner cable 960mm long Outer
end. Weight 65 gms. #PULLCAB £5 (£6 inc vat) cable 900mm long x 6mm diameter. 11mm diameter plastic
ferrule on each end. There are also three plastic mounting
clips that snap around the outer cable and press into a 6mm
hole. Weight 75 gms. #BALLCAB £4 (£4.80 inc vat)
Page 526 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
4 POINT HARNESS CE marked. 95mm LED REAR LAMPS 'E4' Marked. Ultra bright LED's.
Bolt-in fixing. Single button release. 102mm diameter. Total thickness 32mm. Can be mounted in
Shoulder straps maximum length an 83mm diameter hole
95cm. Waist straps maximum length or in our housings.
60cm (each side). Front projection 20mm.
Weight 790 gms. Two 4mm mounting
#H4PTRED £45 (£54 inc vat) holes at 80mm centres.
220mm fly leads
WIRING: White - earth.
Blue - ind. Red - stop.
Green - tail..
CLEAR INDICATOR
#RL61C
£45 pair (£54 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 527
WE ARE PROUD TO BECOME A STOCKIST OF
WORLD-FAMOUS POR15 PRODUCTS.
MANY PRODUCTS CLAIM TO STOP RUST; SOME ARE PAINTS, SOME
ARE CONVERSION PRODUCTS, SOME ARE RUST TREATMENTS.
NONE SEEM TO REALLY STOP RUST PERMANENTLY. WHY IS POR-
15 DIFFERENT, AND WHY SHOULD YOU BELIEVE IT WILL WORK ANY
BETTER?
Rust is caused by moisture coming in contact with metal, which causes a
chemical action called oxidation. All paints provide a measure of protection
for a while, but since they are eventually softened and weakened by
moisture, it is only a matter of time before moisture penetrates the painted
surface and attacks the metal below. All of the so-called rust preventive
paints on the market (except POR-15) are weakened by exposure to moisture. POR-15 is strengthened by exposure to
moisture. Notice the hardness of the POR-15 coating. It doesn't chip, crack, or peel like ordinary paints do, and its hardness
will resist the wear and tear of every day life.
Rust conversion products claim to change the chemical nature of rust and convert it to a more stable element that won't rust
again. History of the failure of these products is well documented. Most simply don't work for more than a few months at
best, and they are subject to the same chipping and cracking that occurs with ordinary rust coatings.
POR-15 works because it chemically bonds to rusted metal and forms a rock-hard, non-porous coating that won't crack, chip,
or peel. It keeps moisture away from metal with a coating that is strengthened by continued exposure to moisture.
Page 530 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
RATCHET HANDBRAKE For cable operation. (Cable RIGID WIPER BLADE 10 inch. To fit 5.8mm wide arm. New
not included) IVA OK Gloss black painted, pressed steel version has a moulded nylon spacer bearing between the
handbrake assembly with moulded handle and release blade and the arm mount. Blade can be cut down to shorter
button and plated pawl and mounting bracket. Two pairs length.
of 8.1mm holes offer a choice of two ratio options for cable RIGID STAINLESS BLADE #WBR £6 each (£7.20 inc vat)
mount. Internal gap between plates 7.5mm. Two 10.6mm
mounting holes at 104mm centres Maximum arc of
operation 35º. Overall length 335mm. Weight 550gms.
RATCHET HANDBRAKE #HBRK1 £20 (£24 inc vat)
IVA OK
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 531
HOT MELT GLUE GUN 10 Watt. You can do endless little BLIND SPOT MIRROR If you have large mirrors with room
glueing jobs with this handy little tool. Paper, card, fabric, for these little domed mirrors, they could save you a little
leather, wood, ceramics, plastic. Just insert a glue stick in the embarrasment at the least. Size 52mm diameter x 8mm
rear opening of the gun, switch it on and wait 5 minutes for it thick with a peel-off self-adhesive pad on the back. Weight
to heat up and off you go. Supplied with a clip-on wire stand, 27gms. #BSMIR £2 (£2.40 inc vat)
two 7.5mm diameter glue sticks and a 1.2mtr long lead with
fitted 13A plug.
WARNING. Gets very hot. Not for young children. Unplug im-
mediately you have finished the job and allow to cool down
before puttiing away. Weight 190gms.
#GLUGUN £4 (£4.80 inc vat)
Page 532 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
COMPACT SIZE GREASE GUN Here's a nice quality, small CRIMP TERMINAL PACK 100 pieces in 18 popular varie-
grease gun with multiple nozzle options which can use either ties, including Male & Female Spades, Ring Terminals,
pre-filled grease cartridges or it can be filled from a bulk ‘U’ Terminals and In-Line Joiners in Red, Yellow and Blue
grease supply. It has a die-cast alloy head assembly with sizes. #CTERPAK100 £6 (£6 inc vat)
a bleed screw for easy filling. The pack includes a 270mm
flexible hose, a 180mm steel tube, a 115mm steel tube,
2 nozzles and one, 85 gm. cartridge of general purpose
grease. Overall height of gun 260mm. Cartridge size 150mm
x 33mm diameter. Weight 903gms.
#GREGUN £10 (£12 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 533
STEERING WHEEL COVER Vinyl and rubber cover with SECURON 4 - POINT MOUNTING, MULTI- ANGLE SEAT
three heavily textured sections for maximum grip. Stretches BELT WITH WEBBING BUCKLE. The automatic retrac-
over a standard rim 14" or 15" wheel. Weight 388gms. tor can be adjusted to operate at any angle. NOTE: These
#SWCOV1 £5 (£6 inc vat) belts have a 'B' or 'C' post-mounted belt guide which offers
multiple mounting positions for the retractor. Webbing buckle
overall length 330mm. Maximum belt length 2.6mtrs. All
bolts and brackets included. ‘E’ marked. Two-button release
on stalk. Weight 1450 gms.
MULTI ANGLE SEAT BELT
#SECM5W £37 each (£44.40 inc vat)
Page 534 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
70mm PROJECTOR HEADLAMPS These great value MULTI-SOUND CHROME HORNS OK - they're a bit
lamps feature diecast mounting frame and bulb housing and gimmicky, but they can sound just like regular horns if you
pressed steel lens holder. H1 55 watt bulbs are included. choose. There's a little control box (size 80mm x 80mm x
The dip beam version has an internal shield / beam 33mm) with a multi pin plug, a pre-wired harness and two
deflector. No mounting hardware is supplied. horns with terminals on the fly leads. Just mount the horns
Dimensions: Front to back 140mm. Mounting frame 95mm x with the brackets and fixing supplied, mount the controller
80mm. Lens holder diameter 73mm. (there's even a double-sided adhesive pad included),
Weight 350gms each. connect the harness and connect the wires to your battery
DIP BEAM #PRO70D £35 each (£42 inc vat) and a horn button (not supplied). Instructions are on the box.
MAIN BEAM #PRO70M £35 each (£42 inc vat) Weight 1322gms.
#HORNSND £18 (£21.60 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 535
NYLON OIL TUBE Length 1840mm. Tube outside diameter .#OILTUBE3 £4.50 (£5.40 inc vat)
3/16" (4.8mm). Brass connector union on each end. Tube
nuts are both 7/16" AF (11mm) spanner size. Weight 40gms.
#OILTUBE1 £4.50 (£5.40 inc vat)
1/8" NPT
1/8" BSP
1/8" BSP
1/8" BSP
1/8" BSP
1/8" BSP
Page 536 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
CABLE JOINERS HEAT-SHRINK, GLUE & SOLDER HELLA OVAL HEADLAMP 'E1' Marked RHD Lovely quality
Length 40mm. These unique products offer a quick, simple original Hella Headlamp with H4 bulb and RHD dip beam
and secure way to splice/ two cables together. Just strip pattern. Satin Black, moulded ABS frame - overall frame size
10mm of insulation from each wire, twist the ends together, 206mm x 148mm. Glass lens size 177mm x 118mm.
slide over the sleeve and heat it up with a hot air gun. The Rubber bulb-housing cover. Depth behind mounting face
solder will melt to join the copper strands, the two rings of 105mm (to bulb spades). Two mounting screws in frame at
glue will melt to seal around the cable insulation and the 190mm centres. 3 point beam adjustment.
sleeve itself will shrink tightly around the wire for a strong, Weight 780gms.
permanent, weatherproof joint. Weight per Pack of 210 #HLOVAL £48 each (£57.60 inc vat)
15gms. 3 Sizes.
RED For wires up to 2.5mm diameter.
#HSSCR £4 pack of 10 (£4.80 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 537
LED REAR NUMBER PLATE LIGHT ‘E’11 marked. Six SURFACE MOUNT USB CHARGER SOCKET Footprint
bright white LED's in sealed-for-life housing. Fully weather- 85mm x 34mm x 32mm high. Two 4mm mounting holes at
proof. Moulded satin black ABS casing - size 111 x 41 23mm centres. Red and black flyleads 150mm long. 12 volt
x 47mm high. 500mm long, sleeved red & black leads. DC input. 5 volt 100 mAmp. DC output. Two self tapping
Supplied with foam rubber gasket and two M5 plated fixing screws included. Weight 50gms. #USBSKT2 £16 (£19.20 inc vat)
screws, nuts and washers. Two fixing holes at 86mm
centres. Single stainless screw seciuing front cover to main
lamp assembly. Weight 89gms. #RNOLED8 £14 (£16.80 inc vat)
Page 538 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
ALUMINIUM 'T' ADAPTER These machined aluminium 'T'
adapters are perfect for converting a single block tapping
BRASS ADAPTER into two tappings for, for instance, oil pressure and oil
M22 x 1.5mm male with a temperature senders. Overall length 60mm. Hexagon 22mm
Dowty washer to 1/8" NPT across flats. Weight 54 gms.
female
Note: M22 is a common
radiator sensor thread.
Weight 75gms.
M22 to 1/8NPT
All 1/8: NPT
#ADAPT16
#ADAPT10
£5.85 (£7.02 inc vat) £6.75 (£8.10 inc vat)
BRASS ADAPTER
M22 x 1.5mm male with
a Dowty washer to M10 x
1mm female also with a
Dowty washer.
Note: M22 is a common
radiator sensor thread.
M22 to M10 x 1mm M10 x 1 male with Dowty
#ADAPT15 washer to M10 x 1mm
£5.85 (£7.02 inc vat) female on end and 1/8"
NPT on side.
#ADAPT11
BRASS STRAIGHT £6.75 (£8.10 inc vat)
HOSETAILS
1/8 NPT to 3mm (1/8")
push-on tail.
Weight 9gms.
#HT183
£2.50 (£3 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 539
HELLA LED STRIP THIRD BRAKE LIGHT An excellent ANODISED ALUMINIUM CABLE OR HOSE SEPARATORS
quality, genuine Hella product. Lens size 258mm x 26mm. For tidying and separating electrical or HT cables, pipes,
Fits in a rectangular hole 215mm x 20mm. Two 4.2mm hoses or control cables. Weight 12 gms.
fixing holes at 236mm centres. Maximum rear projection 2 WAY 8mm SILVER #CSEP28S £4.50 each (£5.40 inc vat)
22mm (not including cable). Fixing screws and closure
caps included. 2.4mtrs of cable attached and 2 Scotchlock
connectors included. Weight 122 gms.
RED #LEDST258R £32 each (£38.40 inc vat)
Page 540 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
HELLA COMPACT REAR FOG #FL10 CHROME TORPEDO HEADLAMP Beautifully chromed,
HELLA COMPACT REVERSE #REVL10 4 ½" Headlamp with H4 bulb and flat dip beam pattern.
These original "E17', 'F' and 'R' marked Hella lamps offer Maximum diameter 121mm. Length 170mm. Height 140mm.
compact size and great quality. Lens size just 106mm x Rocking mount with M10 x 22mm long mounting stud.
45mm x 16mm deep. Overall depth 70mm. Two 5mm holes 250mm long sleeved cable terminating in a 3 - spade, male
through casing at 72mm centres. Can be bracket mounted headlamp plug. Weight 780gms.#HL4TOR £50 each (£60 inc vat)
below bumper or bonded into a 107mm x 45mm hole in your
rear panel. Rubber grommet in rear casing for wires. Accepts
21 watt bayonet bulb (not supplied). Weight 112gms.
£10 each (£12 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 541
95mm LED REAR LAMPS ’E24’ Marked. Mount through an The Rear Fog / Reverse version also has a Tail light option
83mm hole. 28mm depth behind lens (not including wires). wich can be connected or not.
Two 4.3mm through holes at 80mm centres. 500mm WIRING: WHITE - Earth, FOG - Red, TAIL - Brown,
flyleads. REVERSE - Green. 12 Volt. Weight 300gms per pair.
WIRING: WHITE - Earth, STOP - Red, TAIL - Brown, RED / CLEAR LENS REAR FOG / REVERSE
INDICATOR - Green. 12 Volt. Weight 300gms per pair. #RL96FR £75 pair (£90 inc vat)
RED / CLEAR LENS STOP/TAIL INDICATOR
#RL96 £75 pair (£90 inc vat)
Page 542 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
LED BLACK HIDDEN LEGEND WARNING LIGHTS DOUBLE POLE CONTACT BLOCK 6 Amp 6 Pin For our
LEGENDS ARE ONLY VISIBLE WHEN LIT Superb, aviation billet aluminium switch range #DPCONBK £5 (£6 inc vat)
quality. Simple and elegant design. Machined alloy, satin DOUBLE POLE CONTACT BLOCK
black, sealed-for-life housing with all black lens. 200mm fly
Normally - 12v LED +12v in
leads. 18.4mm bezel diameter. Fits in a 16mm hole. Front (EARTH)
closed
projection 2mm. Maximum panel thickness 10mm. 19mm contact
hex plated nut, spring washer. and rubber facia ring included
21mm long not including wires. Weight 23gms each. 3 1
B
HAZARD Red #WLHHAZ
INDICATOR Green #WLHIND 2 2
DOUBLE INDICATOR Green #WLHIND2
+12v out +12v out
FRONT FOG Green #WLHFF
BATTERY/IGNITION Red #WLHBAT A
BRAKE FLUID LEVEL Red #WLHBRK 1 3
MAIN BEAM Blue #WLHBEAM
REAR FOG Amber #WLHRF + 12v LED Normally
OIL Amber #WLHOIL +12v in closed
All £12 each (£14.40 inc vat) contact
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 543
'STEALTH' LED HEADLAMPS Pure white light.
These are certainly the most awesome-looking headlamps
available. 'E13' Marked.
Smoked reflector. *Integral Sidelight/Position light
*IP69K (This is the newsest IP rating that was created
specifically for vehicles to withstand regular high pressure
cleaning)
*Drop in replacement for any standard 7in Round H4
halogen headlamp including special edition model Defenders
and many other vehicles
Available in Right-Hand drive and Left-Hand drive format.
Hard-coated, non-yellowing, impact resistant polycarbonate
lens. Epoxy-coated aluminum housing and internal structures
with metalized Reflector. Sealed for life.
H4 3-terminal connector on 138mm long flyleads
*9v-33v Multi-volt
*12.8v, 1.80a (low beam), 3.60 amps (high beam)
*25.6v, 1.00a (low beam), 1.80 amps (high beam)
*1,300 Lumens.
Weight 1565gms each.
#LEDHL2RHD £495 pair (£594 inc vat)
176mm DIA.
169mm DIA.
160mm DIA.
Page 544 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
HELLA 90mm COMBINED MAIN / DIP PROJECTOR
HEADLAMP 'E1' Marked RHD. Superb quality original Hella
product. These great value lamps feature diecast mounting
frame and bulb housing, aluminium reflector and a moulded
front housing with a high-impact glass lens. H7 bulb
included. There is an internal, solenoid operated, flip-down,
internal shield / deflector for dipped beam. 4 Adjuster screws
and 3 press on caps for mounting in 14mm holes at 85mm
centres. Dimensions: Front to back 180mm. Mounting frame
136mm wide x 108mm high. Lens diameter 90mm. Weight
910gms each. #HELPRO2 £175 pair (£210 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 545
FIAMM PRESSURISED GAS HORN Very, very loud, self- FIAMM SNAIL HORNS. These original Italian FIAMM
contained pressurized emergency horn with non-flammable horns are loud, lightweight and compact. They are supplied
propellant 134A for safety. Just clip the trumpet assembly to complete with mounting brackets and a relay. Two 1/4"
the top of the 300ml canister and press the integral button. male spade terminals on each horn. 12 volt. Mount at front
Trumpet 215mm long. of vehicle, away from hot engine parts and protected from
Weight 486gms. water and spray. Weight 608gms. #FIAM2 £10 pair (£12 inc vat)
#AIRHCAN £6 (£7.20 inc vat)
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 547
5" CHROME HEADLAMP For mounting on side brack- NEW DESIGN #HLPM and #HLPD PROJECTOR
ets. Complete assembly including, glass lens, reflector, 12V HEADLAMPS Bulbs not included.
60/55W bulb, 12V 5W amber sidelight, wiring with 250mm #HLPM NOW ONLY £50 each (£60 inc vat)
fly leads and 3 spade plug for main and dip and 100mm #HLPD NOW ONLY £50 each (£60 inc vat)
long with bullet terminals for sidelight., Nicely chromed bowl
and rim 156mm diameter. M8 x 25mm long chrome hex
bolt screws into a threaded insert in each side of the lamp.
There is even a blue, main beam warning light mounted in
the top of the bowl. Overall dimensions 156mm diameter x
115mm depth (front to back) Weight 830gms
#HL5BKT £40 each (£48 inc vat)
Page 548 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
SALE ITEM
SET OF 4 PROJECTOR LAMPS RHD. 'E4' Marked
Superb quality alloy housings and glass lenses. Bulbs are
included. Each lamp has three adjuster screws with three
press-on caps for mounting in 10mm holes on a 120mm
PCD. Dimensions: Front to back Main Beam Lamp 110mm.
Dip Beam Lamp 160mm. Mounting frame 108 x 108mm
Lens diameter 90mm. Weight 2Kg (all 4 lamps)
#HLPROSET4 £90 Set of 4 (£108 inc vat)
NOTE: SALE ITEM - NO RETURNS
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 549
HOUSING FOR 125mm DIAMETER LAMPS CONTROL CABLE - SALE ITEM - NO RETURN
Gloss Black moulded ABS housing for 125mm diameter Here's a heavy duty cable that can be suitable for hand-
rear lamps. Shown below with a #RL53. Moulded from 2mm brakes or clutch. Multi-strand inner cable 1170mm long,
thick ABS sheet it's mounting face diameter is 130mm. This diameter 3.5mm with a 8mm hex nipple on each end. Outer
means that a 125mm diameter lamp will sit micely on the cable 1050mm long, diameter 10.5mm. Rubber moisture
edge of the moulding radius. The height of the housing is seal on each end. Maximum travel of inner 92mm.
60mm so you can trim it to mount on an angled rear panel #CONCAB2 £8 (£9.60 inc vat)
up to 20º off vertical. Housing is shown drilled for a #RL53 NOTE: SALE ITEM - NO RETURNS
but will be supplied undrilled.
MOUNTING TIPS: The
trimmed edge can be fitted
with our #TRMU2 rubber
edging trim giving a good
contact point with your
panel. The housing can be
mounted with long studs and
/ or spacing tubes through
the panel.
#HOU125 £8 each (£9.60 inc vat)
11.6mm
Angle
140º 13.9mm
11.6mm
Page 550 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
LOW PROFILE LED SURFACE MOUNT REAR LAMP 'E9' VALVELESS STAINLESS STEEL MINI PRESSURE CAP
Marked. STOP, TAIL AND CLEAR-LENS INDICATOR Smaller cap as fitted to many modern Continental and
Sealed-for-life on a thin white base. 140mm diameter. Front Japanese vehicles. 45mm diameter. 65mm ear to ear.
projection just 20mm. Fixes to rear panel with 3M double #RADCAPMVL £4 (£4.80 inc vat)
sided tape. Two 10mm diameter locating pegs at 80mm
centres. 400mm long flylead. 12 or 24 volt.
WIRING COLOURS: WHITE - Earth, YELLOW - Indicator,
BROWN - Tail, RED - Stop.
#RL97 £55 (£66 inc vat)
110mm
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 551
BLACK FLOOR MOUNTED DIP SWITCH Dip your lights
PLATED STEEL
the old-fashioned way. Screw terminal connections. Dimen-
EQUAL TEE
sions 55mm wide x 62mm high. Two 5.5mm mounting holes
Suitable for oil, air, water or
at 38mm centres. 63mm high.
fuel. All diameters are O.D.
SALE ITEM- NO RETURNS ONLY A FEW LEFT
All 5mm
#DIPSWBK £10 (£12 inc vat)
#STEE5 £4 (£4.80 inc va)
PLATED STEEL
REDUCING TEE
Suitable for oil, air, water or
fuel. All diameters are O.D.
8mm to 5mm
#STEE85 £4.50 (£5.40 inc va)
PLATED STEEL
REDUCING TEE
Suitable for oil, air, water or
fuel. All diameters are O.D.
10mm to 8mm WHITE LED INTERIOR LIGHT 'E 11' Marked. Stylish 12
#STEE108 £4.50 (£5.40 inc va) volt interior light with white plastic trim caps. Pre-wired with
500mm fly leads. Trim caps snap off to reveal two 3mm
fixing holes at 60mm centres. Frosted effect plastic lens
cover. Overall size: 100mm x 25mm x 10mm high from
BRASS EQUAL TEE
mounting surface. 12 volt. #LEDINT4 £12 (£14.40 inc vat)
Suitable for oil, air, water or
fuel. All diameters are O.D.
All 5mm LED
#BTEE5 £3 (£3.60 inc va)
Page 552 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
WORKSHOP CLEARANCE
PORSCHE G50 TRANSAXLE CHEVY/PORSCHE ADAPTER
5 Speed manual transaxle ideal for high-power mid- BRAND NEW Aluminium adapter plate, flywheel, starter,
engine installations like Ultima, P4, GT40 etc. Approx pilot bearing and fixings plus excellent Porsche pressure
1989. Excellent condition. Low mileage. Stored for at least plate, release bearing and friction plate for Small Block
15 years. Note: Guide tube and release fork parts not Chevy LS1 to Porsche G50. Never fitted.
included. MODEL NUMBER G50031. SERIAL NUMBER: CALL US 01580 891309
M03198 Stainless Rod Linkage also available.
CALL US 01580 891309
To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 or online at www.cbsonline.co.uk ISSUE 27 Page 553
FOLLOW THE BLOG OF OUR
FINAL P4 BUILD ONLINE
just click on the link on our shop homepage www.cbsonline.co.uk
or go direct to www.p4replica.co.uk
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Page 554 To order Tel: 01580 891309 or 07964 336183 or Fax: 01580 893733 ISSUE 27
Foreman/Ferrari Mk4 Build
As I begin this build log it’s 11.40 on the 3rd of December 2009 and my first Grandchild is about to
enter the world at any second. Coincidentally, it’s also twenty years, almost to the day, that Matthew
and I placed an order for our first Kit Car - the stunning Noble Mk4, Ferrari P4 Replica. And so
began our association with the world of home-build cars. That first car won ‘Best of Show’ at almost
every show we visited and it’s build was featured in five consecutive monthly issues of Which Kit?
Magazine. The final instalment had a fantastic cover picture by Ian Stent and was the biggest selling
Kit Car Magazine ever. Doors began to open and we started making and selling parts for Kit Cars. As
luck would have it, the P4 project came up for sale at around the time I was thinking of quitting the
entertainment industry so I took the plunge and became a full-time Kit Car manufacturer. By the third
car we had re-designed both the body moulds and the chassis and suspension. There soon followed
the V12 Ferrari-engined, open-top CanAm and the launch of Car Builder Solutions as a separate
entity. We went on to manufacture over fifty Foreman Mk4’s in either Kit form or as drive-away
turnkeys. Sales of the Foreman were a steady flow but were destined never to be a torrent. Car Builder
Solutions, however, grew rapidly and in 2008 we sold the MK4 project lock, stock and two smoking
exhausts to Dunlop Systems in Coventry. However, we kept enough parts to build one final car as
a family heirloom. The bare chassis has been waiting patiently in a dark corner of our welding shop
and has acquired a light coating of rust, but nothing that a blast and powder-coat won’t sort out. And
the body panels have been stored safely under cover - until now, that is. We’ve finally found time and
space to resurrect them and make a start on putting it all together. It’ll be a long term project for sure
but I’ll update this log whenever anything significant has been achieved. So, buckle-up and enjoy the
ride.
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CHASSIS, ENGINE AND BODY CHOICES good performance, reasonable economy and
This, final car was conceived a couple of years maximum reliability. Fuel injection was a must-
ago, towards the end of our production run. We have - as was availability of parts. Having been
knew it would be the last one we would build and victims of the Small Block Chevy ‘Complete
the one that we would keep so it was planned to Engine’ scam where the so-called ‘complete
our own unique specification. Most production engine’ still needs a starter, alternator, manifolds,
Foreman Mk4’s were built upon a raised version carb, etc. etc. amounting to more than the cost
of the chassis, simply because it offered a tad of the original engine, we opted for a Ford
more headroom for the taller driver (most are 4.6L V8. Apparently Ford had massively over-
taller than us). However, for this car we decided produced engine/transmission packages for
to build a lower chassis that would allow the body the ‘98 Mustang because the cars didn’t sell as
to sit 40mm lower than standard. Matthew and well as had been predicted. So, they sold off the
I are both 5ft 8in - so headroom is not an issue. excess stock. Thus, for the grand sum of £6,000
We also chose the Berlinetta body style - that is, we had a wooden crate containing a 1998 pre-
full, fixed roof, full height doors and full length assembled engine/manual transmission package
tail window - just like the first one we ever built. with everything on it ready to drop right into a
Although the P4 is such a timeless shape, we Mustang body shell. Just connect up and drive
once toyed with the idea of modernising it - at away. Yup, that’s a fuel injected 32 valve, quad
least from the waist down. Squaring-off the huge cam engine with ECU, all wiring and harnesses,
swooping sills and closing- in the wheel arches water pump, thermostat and all hoses to
were a couple of styling changes that we thought connect to the radiator, header tank and heater.
would compliment the original design. Within Power steering pump, tank and hoses. Air-con
months of us conceiving the idea Italian design compressor with hoses, Alternator, pulleys and
house, Pininfarina contributed to a one-off car they belt. Coils, ignition leads and plugs. Exhaust
called the P4/5 - actually a re-bodied Enzo but manifolds, catalytic converters and exhaust pipes
pretty-much what we had in mind for the Foreman. right back to just before the rear boxes. Oil filter
We may still play with the ideas to a limited and water-cooled oil cooler. All EGR plumbing
degree. and electrics (exhaust gas recirculation). Engine
mounts. Inlet manifold and throttle cable. All
engine senders and electronics. Flywheel and
clutch. Five speed manual gearbox, lever, boot
and mountings. All brand new, sealed and
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SPECIFICATION
MODEL Foreman Mk4 Berlinetta (Full roof and window tail)
BODY Unstressed GRP. Centre tub, Nose, Tail & Semi Gull-wing
doors.
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So, here we go with the adapter plate. There
will be lots of careful measuring and calculation
required to ensure everything is square, concentric
and manufactured to acceptable tolerances for
reliable operation and long component life. I find it
always helps to write everything down and make
full-size sketches and drawings on a large sheet of
graph paper. Here's my temporary 'drawing board'
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There are several important factors to bear in plate - just like you were bolting it up to a flywheel.
mind when designing custom engine to gearbox Support the disc on the bed of a pillar drill or
adapters. vertical milling machine. Find a disc of metal about
1. FLYWHEEL You can either keep the 75mm diameter that will sit on all the fingers so
engine's original flywheel - which means that, that you can press down the fingers and release
in our example, you can also retain the ring the friction plate using the chuck on the machine
gear and original starter motor. Some Porsche just like a press. Insert a thin rod or stiff wire
transmissions have the starter motor mounted through an opening in the side of the pressure
on the bell housing, pointing forward to the plate against the edge of the friction plate. Press
engine's flywheel. This would offer you the option down the fingers, taking careful note of the
of changing the flywheel to one more similar to distance travelled, until you can move the friction
the Porsche. However, the G96 has no starter plate with the wire. On Porsche clutches, this is
mounting option so I opted to retain the Ford one. usually around 10mm. From these dimensions you
Most modern automotive engines are can then calculate the mounting position of the
desigmed to be fitted to both manual and auto release bearing, release fork and slave cylinder.
transmissions and this one is no exception. A 3. RELEASE BEARING
flex plate (without the torque converter) can If you've very lucky, the mating position of the
offer a hybrid option. You'll still have the ring gearbox main shaft and the crankshaft pilot
gear and starter motor but you could also bolt bearing will match - and if you're luckier still they
an additional, smaller flywheel to the crank - may both be the same size. However, it's much
sandwiching the flex plate. more likely that you'll have to make a pilot bearing
2. CLUTCH The transmission's original pressure adapter or extender so, again, extremely careful
plate and friction plate are usually the easiest measurement and calculation will be needed to
option - as indeed is the case with our G96. ensure accurate positioning and alignment.
This means that we can also retain the original Here's my 'fag-packet' sketch of the new pilot
Porsche slave cylinder, release bearing, fork and bearing position and it's extended carrier.
guide tube.
Of course, there are many other clutch options
from hydraulic release bearings to mult-
friction plates and these will bring additional
measuring and design challenges. Two important
dimensions you will need to know from the outset
are: 'What is the position of the clutch pressure
plate fingers when the clutch is engaged?' and
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Here's the part we don't need. Whilst still on the rotary table, and with the
milling head back in the vertical position, I drilled
six, 10mm, equi-spaced holes for mounting the
tranny to the adapter plate.
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The 4.3mm holes in the ring were then all tapped
M5 x 15mm deep from the inside.
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The gearbox and aluminium sheet were laid
face-down and clamped securely together. on a
flat support plate. Transfer punches were used to
mark the exact centres of all the bell-housing bolt
positions and a line was scribed all around the
casing.
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I used a simple hole saw to cut the clearance
hole for the starter nose. The large-radius, curved
edges of the adapter plate were milled on the
rotary table. You can see here a rough-milled
section that will be dressed later with a flap disc
on an angle grinder.
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Before going any further with the engine
modifications - and while it was fitted to the
transmission we thought we'd drop it into the
chassis and make the mounts.
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We thought we'd opt for a centre gearchange on This picture shows the finished, modified bracket.
this car - the first ever on a P4. We'd used the The cables will, mostly be in the engine bay,
Porsche cable-change and lever parts a couple close to the exhausts so I took the opportunity, to
of times but always with the lever on the right - in cover and protect them with our Black Temprotect
the driver's sill cavity. Unfortunately, the standard Sleeving.
cables proved too short for centre-change
so, after a few hours trawling the internet for
available options we purchased an extended pair
from Ultima - supposedly direct replacements -
only longer. Not so. The inners were about three
inches longer than necessary and only one end
matched the originals and none of the end-fittings
on the outer cables matched the originals.
Never mind - that's Car Building for you - just one
hurdle after another. Where there's a will - there's
a way.
The inner cables at the selector end were
finished with M5 male threads on which would
Here's the modified original Porsche gear lever
be screwed the little, throttle linkage ball joint
mechanism and housing. Some of the webbing
sockets. These ball joint sockets should press
and all of the original Outer Cable mountings
and snap onto the ball ends on the selector
were Powerfiled away and two new mountings
arms. Trouble is, the balls already staked to the
made from 2mm angle then bolted through
selector arms were 10mm diameter - the size
the moulding base. It 's a little bulky and I
of M6 threaded ball joints - not M5 ones. Those
contemplated re-manufacturing it all in aluminium
sockets accept a smaller, 8mm diameter ball.
with bronze bushes. But it couldn't really be made
The solution - cut the threaded part from two M5
much smaller so I thought I'd leave it for the time
sockets and silver solder them to the, cut-off,
being and see how it fared in the centre position.
socket ends from two M6 joints.
The picture below shows the original Porsche
cable mounting bracket bolted to the transmission
casing. I've welded additional plates for the outer
cable mounting 40mm behind the originals.
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One of the design compromises on the Foreman
Mk4 kits was the height of the roof- line. Like
the GT40's, the original P4's were very low
and almost impossible to drive by anyone over
5 foot 8 inches tall. So, to open our market to
more potential owners we added 40mm to the
roof height at the mid bulkhead and made the
roof section narrower to ease getting in and out.
Most people didn't even know the difference but
it made the car much more comfortable for taller
drivers.
However, both Matthew and I are around 5' 8" The removed panel was then cut into three
and as this is intended to be a family heirloom as shown below - separating the roof from the
- hopefully, never to be sold - we decided to mid bulkhead and then cutting it in half. During
reduce the roof height and width back to the the moulding process, all of the roof area was
original. You can see the difference clearly in the reinforced with additional layers of "Coremat' -
pictures below. a glass fibre blanket 3mm thick which. when
We didn't take this decision lightly. For a start, saturated with resin makes an immensely strong
the chassis roll-over bar was already made and panel around 12mm thick. The cutting tool was
welded to the chassis so this would have to our air-powered panel saw fitted with half a
be cut off, re-shaped and re-welded. The mid- hacksaw blade. You can see two small aluminium
bulkhead would have to be re-curved to the new strips have been riveted to the inside of the mid
roof line. The double-curvature roof panel would bulkhead. These are there to support the roof
have to be cut and reshaped. The forward end when we're just laying it on as a mock-up.
of the tail section and rear window would require
serious surgery to match the new mid-section
profile. And the tops of the doors would need re-
moulding to match the new reveal shape.
The middle sections of the mid-bulkhead also widened the roof by about eight inches. When
required a slight 'tweek' downward so I cut a 'V' the time comes we'll fill-in the centre hole and
right through the moulding from the mid-window reinforce the whole area by 'laying-up' new GRP
to the point where the angle change starts, then inside and out.
relieved the thickness - again to about 3mm so it
could be flexed easily.
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Here's our battered Panel Saw - still going strong But here's the next challenge. You can see, in the
after twenty years of abuse. picture below, the 40mm drop in the new roof-
line compared to the original, matching tail shut.
There's an awful lot of cutting, slicing, shaping
and itching to do so, let the games begin.
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When we designed the cockpit layout of the mounting bracket allowed up, down, forward and
Foreman Mk4 some twenty years ago we had aft movement of the whole column. The Rover's
to make it as universal as possible within it's 'Stalk' assembly, which clamped around the top of
size and shape restraints whilst still retaining the column had windscreen wiper control switch,
the period flavour of the original 1967 race car. main and dip beam, screen wash, side/headlamp
The Mk4 was never conceived as a replica race switch and horn button all pre-wired to two multi-
car but as a road-going sports car that looked pin plugs.
like Ferrari's classic P4. All the mechanical
components had to be readily available at a
reasonable cost, capable of performing reliably
in a (potentially) 200 mph vehicle and had to be
legal for, at first, MoT testing, then SVA and now
IVA testing. Here's what we ended up with in the
cockpit - and why.
PEDALS BMW's E-30 was the chosen donor HANDBRAKE The early MINI had a, small,
for the Pedal Box and Servo. In this model, the two cable, pressed steel handbrake lever with
servo/master cylinder assembly was mounted on simple two-bolt mounting and cable adjustment
the engine bay firewall - in front of the passenger. at the cockpit end. It disassembled easily and
A transverse rod from passenger side to driver could be chromed or painted to look the part. We
side linked the master cylinder push rod to the had special cables made to connect it to the Ford
brake pedal through a series of bell cranks and Scorpio Rear Calipers.
ball joints. This layout was perfect for the P4
because of the limited space available in front
of the pedal bulkhead. Other benefits were the
'production-car' spacing of the pedals and the
'integral' Clutch Master Cylinder and Throttle
Pedal, integral Fluid Reservoirs and steel pedals
that could be easily 'cut-and-shut' to the driver's
preference. And it all bolted directly to our pedal It's all pretty-basic, simple stuff but it worked fine
bulkhead. The brake master cylinder mounts for the fifty or so cars we produced. 'If it ain't broke
on the other side of the servo. You can see the - don't fix it' certainly applies here.
integral (aluminium) clutch master cylinder, the
integral stop-light switch and the integral throttle Even the big, ugly Rover steering wheel had a
pedal mechanism. Neat. part to play. Here it is before and after a serious
torching in our bonfire. In the bottom picture I've
sawn away the centre ' boss' section.
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mount directly to the top of the column.
OCTOBER 2013
I've finally found a few spare hours to continue
with the body mods and write a little about it.
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I found an old roof lining panel in our store room I measured and marked the first few cut-lines
that was designed to finish off the underside of using only instinct and judgement - this is not
the roof. It's shape was close enough to trim and a scientific process - it's very much a suck-it-
bond-in - filling the gap admirably. In the piccy and-see procedure. It is importand however, to
below, you can see the three re-bonded cut lines duplicate the cuts and marks symetrically on each
of the near side of the roof, the new, red, centre side.
part of the roof and the beginnings of the new front Lightweight glassbibre panels often rely on angles
door window radius in the bottom centre of the pic. and returns on the edges to keep them rigid and
strong. Making a few simple cuts along the returns
renders them amazingly floppy and flexible. The
picture below shows just the first few cuts and
already you can see a significant change in the
curvature of the panel.
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The following few pictures represent a few day's
work - much of it spent just walking around the
car, looking, measuring. making paper templates,
more looking from every angle, trimming,
repositioning. It's important that none of the
repositioned panels are stressed to get them to
their new positions. There's no point in glassing-up
the new panel with built-in stresses. It'll crack and
move for sure. If all the pieces of a panel won't fall
easily to the new position you want it in then make
another cut until they do.
There are dozens of Clekos holding it all together.
Don't be afraid to reposition the plates and drill
new holes - they are easily fixed.
In the picture below you can see a white
cardboard template shaped around the top of the
rear window reveal. I transferred this pattern to a
sheet of 1mm aluminium and used it to support all
the cut 'fingers' of the upper tail panel in their new
positions while they are being re-glassed together.
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It's worth a quick reminder that the sides and rear Here it is - all cut, reshaped, plated and Cleko'd
of the tail section are securely fixed in position on - ready for a few square metres of glassfibre and
the main tub to keep a stable datum whilst all this a few litres or resin. 40mm height reduction may
cutting is going on. not seem much but if you compare the roof and
rear window profile with an earlier picture you'll
see the subtle difference in shape. Fortunately,
the rear window is 3mm thick moulded Acrylic and
was always supplied oversize for the builder to
trim. It can be easily trimmed to the shape of the
new reveal and will form to the new curvature - no
problemo.
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Strips of glassfibre and resin were then layered
into the scallops back up to surface level.
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I decided make some more modifications to the IThe picture below shows an aftermarket
moulded plastic Porsche Gear Lever Housing so conversion kit for replacing the standard plastic
I trimmed away everything that wasn't part of the bearing housings for anodised aluminium ones.
lever movement mechanism and made a new The theory is that the mod will reduce play in the
housing for the trimmed-down core moulding from linkage and make the lever action more positive
3mm aluminium sheet. My mate (and P4 chassis and tight.
welding veteran), Ray, TiG welded it up. Here it
is with the original housing secured inside with
Cleko's.
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