Atlas Copco Compressor Technique General Product Catalogue - tcm157-3586607 PDF
Atlas Copco Compressor Technique General Product Catalogue - tcm157-3586607 PDF
Atlas Copco Compressor Technique General Product Catalogue - tcm157-3586607 PDF
Today, we have sale and service operations in more than 180 countries.
The voices of our customers around the world are very important to us. By
listening to customers we learn about what we do well and what we need to
improve.
Each year, we open new customer centers in emerging markets, always with
a long-term commitment to local customers and partners.
Atlas Copco Compressor Technique provides air and gas compressors and
generators, expanders, vacuum technology, air and gas treatment equipment
as well as air management systems and service for industrial applications.
In this catalog you will find our comprehensive offering of energy efficient
compressed air, gas and vacuum solutions to help improve customers
sustainable productivity.
Drivers of innovation -
from idea to customer benefit
We want to put our customers ahead of their competition. For example, we are listed in the Dow Jones Sustainability
For Atlas Copco, energy efficiency is always a top priority index as one of the world’s most innovative companies.
and a strong incentive to seek new and better solutions. And at the World Economic Forum in Davos in Switzerland
we were listed as the 10th most sustainable company in
Our continuous drive to further reduce the carbon foot- the world. We have been on that list six times.
print, to find new and better ways of utilizing materials and
to minimize waste has resulted in numerous innovations. Sustainable development
Atlas Copco has set very high environmental targets for
A lot of new opportunities relate to the development of our operations as well as for our equipment.
intelligent controls and monitoring systems. Further deve-
lopment of oil-free and low pressure technology will open By making our equipment as energy efficient as possible,
up opportunities to reach new heights in air efficiency. we help our customers to reduce their impact on the envi-
ronment. This can help them to promote their products as
For the oil-injected technology, continuous innovations sustainable solutions in the marketplace.
and new solutions make this technology a strong contri-
butor to customer efficiency and energy savings for the For our operations, we are continuously reducing the en-
future. Simultaniously, we are also focusing on other pro- vironmental impact in key areas such as energy consump-
ducts like nitrogen and oxygen generators and vacuum tion, water consumption, CO2 emissions, and waste.
solutions.
A large majority of our employees already work in com-
An industry benchmark panies that are triple certified (ISO 9001, ISO 14001 and
Our achievements are also recognized externally and we OHSAS 18001). By the end of 2013 Compressor Technique
are perceived as an industry benchmark in many areas. received triple certifications for all of our operations.
ISO 14001
The Environmental
Management System is
an integrated part of any
business process at Atlas
Copco Airpower.
3
Energy efficiency is our
benchmark
4
Variable Speed Drive (VSD):
reducing energy consumption
In the company's relentless quest to cut costs and develop innovative products, Atlas Copco unveiled the pioneering va-
riable speed drive (VSD) technology in 1994. Early 2013, Atlas Copco surprised the market with a new, very compact oil-
injected rotary screw compressor from 7 to 37 kW: the 7-37 GA VSD+. Besides a small footprint, it offers a leap forward in
flow and a breakthrough energy efficiency, requiring on average 50% less energy than a comparable idling compressor.
5
The leader in oil-free compressed
air technology
Oil-free air is used in all kinds of industries where air quality is paramount for the production process and end product.
These applications include food and beverage processing, the pharmaceutical industry (manufacturing and packaging),
wastewater treatment, chemical and petrochemical processing, semiconductor and electronics manufacturing, the
medical sector, automotive paint spraying, textile manufacturing and many more.Contamination by even the smallest
quantities of oil can result in costly production downtime and product spoilage, making Class 0 an industry standard.
6
Service and optimization for your
compressed air system
Sustainable economic performance, reduced energy service team are at your disposal regardless of whether
costs and improved profitability: Our services get you you have purchased a compressor or dryer from us.
there faster. We can optimize your energy consumption, boost your
availability and safeguard the reliability and efficient
Requirements for service and maintenance are just as
operation of your compressed air system for many
varied as the range of compressed air systems available.
years, or even decades, to come. Regular inspections
These requirements range from original replacement
of your systems, enable you to take advantage of the
parts and premium maintenance agreements to system
technical progress made and help you to steadily
optimization and remote monitoring. With our perfectly
boost your efficiency. If required, we can also remotely
tailored and extendable aftermarket products, we have
monitor your compressed air system centrally via the
the ideal solutions for worry-free compressed air systems
Internet, 24 hours a day, 365 days a year, allowing you
and high availability.
to depend on the productivity and availability of your
Our range of services and our experienced, qualified system at all times.
7
Table of Content
CONTENT PAGE
INTRODUCTION 2
OIL-INJECTED COMPRESSORS 11
Oil-injected rotary screw compressors, 5.5-11 KW / 7.5-15 hp: GA 5-11/GA 5-15 VSD 22
Oil-injected rotary screw compressors, with variable speed drive+, 7-37 kW / 10-50 hp: GA 7-37 VSD+ 25
Oil-injected rotary screw compressors, 11-30 kW / 15-40 hp: GA 11+-30/GA 15-30 VSD 29
Oil-injected rotary screw compressors, 30-90 kW / 40-125 hp: GA 30+-90 / GA 37-90 VSD 33
Oil-injected rotary screw compressors, 90-160 kW / 125-200 hp: GA 90+-160+ / GA 110-160 VSD 37
Oil-lubricated high-pressure reciprocating compressors, up to 500 bar (a) (7250 psia), 37-165 kW: B&D 45
Oil-lubricated high pressure trunk-piston compressors, up to 351 bar(a) 5090 psia), 22-200 kW: CU/CT/CN 46
OIL-FREE COMPRESSORS 49
Compact oil-free piston compressors, 0.5-1.5 kW / 0.7-2 hp: LFx 0.7 - 2.0 53
Oil-free rotary tooth compressors, 15-55 kW / 20-75 hp: ZT 15-22, ZR/ZT 30-45, ZR/ZT 22-37-55 VSD 63
Oil-free air- and water-cooled rotary screw compressors, 55-935 kW / 75-1253 hp: Z 55-900 (VSD) 65
Energy recovery control unit for water-cooled oil-free air compressors from 90 to 900 kW. ER 90-900 80
Oil-free Variable Speed Drive centrifugal air compressors, 100-160 kW, 135-215 hp: ZB 100-160 VSD 88
8
CONTENT PAGE
Oil-less multistage centrifugal pressure and vacuum blowers 4 to 2600 kW / 4 to 3600 hp: ZM 31-246 89
Oil-free reciprocating trunk-piston compressors, up to 450 bar (a) (6527 psia), 37 kW: DM 90
Oil-free reciprocating piston compressors, up to 45 bar (652 psig) 37-315 kW /50-422 hp: DX/DN 91
Oil-free reciprocating compressors, up to 150 bar (2175 psig) - up to 560 kW (750 HP): HX HN 92
Oil-free reciprocating piston compressors, up to 40 bar (580 psig), 37-275 kW /50-368 hp: P 93
Oil-free screw and reciprocating piston compressors, up to 40 bar (580 psig), 143-712 kW / 190-954 hp: ZD 95
MEDICAL EQUIPMENT 98
CUSTOM SOLUTIONS FOR RAILWAY, MARINE AND SKI SLOPE APPLICATIONS 114
Heatless desiccant air dryers, 1-1400 l/s, 2-2968 cfm: CD+ 128
Blower purge desiccant air dryers, 360-1600 l/s, 763-3392 cfm: BD 130
Blower purge desiccant air dryers, 100-3000 l/s, 212-6360 cfm: BD+ 132
Heat of compression rotary drum dryers, 88-2500 l/s, 185-5297 cfm: MD 134
Heat of compression rotary drum dryers, 1800-2500 l/s, 3816-5297 cfm:ND 136
+
Heat-of-compression desiccant air dryers, 550-3600 l/s, 1165-7628 cfm: XD 138
Compressed air filters: DD+, DDp+, PD+, PDp+, QD+ filters 145
Oil/water separator systems for the condensate treatment: OSC and OSD 152
PSA nitrogen generators, capacity 1-300 l/s, Flow 4-1100 Nm³/h purity 95-99.999%: NGP 157
Membrane nitrogen generators, capacity 1.4-140 l/s, Flow 5-500 Nm³/h, purity 95-99%: NGM 1-7 159
PSA oxygen generators, capacity 0.6-56 l/s, Flow 2-200 Nm³/h, purity 90-95%: OGP 161
9
Table of Content
CONTENT PAGE
VACUUM SOLUTIONS 163
Oil-sealed rotary vane vacuum pumps, 20-365 m³/h, 12-215 cfm: GVS 20-300 165
Oil-sealed rotary screw vacuum pumps, 557-5734 m³/h, 328-3377 cfm: GHS 630-4800 167
Standard liquid ring vacuum pump packages, AWS & AWD 175
Centrifugal compressors for gas & air applications, up to 200 bar discharge pressure,
driver power up to 40 MW: GT 182
Centrifugal compressors for air and nitrogen, discharge pressures up to 32 bar: H 183
Integrally geared centrifugal compressor for gas and air, up to 70 bar: TP 186
Integrally-geared turbo expanders for air applications, up to 4 MW / 160 bar: ETB, ETG, ETF 188
Integrally geared expander generators for industrial applications or energy recovery: EG, EGi, EEGi 190
AIRnet 217
10
OIL-INJECTED COMPRESSORS
We offer compressed air solutions for virtually every application and can
deliver them, tailored to your exact needs. Our oil-injected compressors are
the best choice for all industrial applications requiring high performance,
best energy efficiency and premium reliability.
In 2013, Atlas Copco sets a new standard. The GA VSD+ technology is the
next step in Variable Speed Drive with energy savings of 50% on average!
Oil-injected compressors
Oil-injected compressors
Whether you cast large diesel engines or vibration
We offer durable piston compressors (such dampers for the automotive industry, clean metal
as the LE/LT series) and premium screw parts with sanding machines, or manufacture con-
compressors with high Volume flow and struction machinery, bicycles, bridge components
efficiencies (GA series, from 4 up to 13 bar or household china, we can supply you with the
and GG gas screw up to 16 bar). If somewhat compressed air and gas system you need.
higher pressures are required, our two-stage
GR screw compressors are also available The compressor, the refrigerant dryer, all the filters
(13 to 20 bar). For pressures up to 350 bar, our and condensate drains, the control system, the
C series compressors are available for air piping, and even the connections. (Almost) all of
and gas applications. them can be integrated into one machine according
to your needs – Always reliable and robust, made up
of thousands of proven components and extremely
efficient. These integrated solutions don't only mean
VSD - Direct power savings of 35% on average your complete installation has a smaller footprint, in
addition to minimal installation costs; you also save
• Minimal unloading losses even more energy thanks to the reduced pressure
• Volume flow adjusts to current compressed air drops!
requirement
• No wasteful idling Wherever a compressed air supply is needed, we
• The precise pressure control in the VSD have the right equipment. Whether it is shipping
compressors enables a narrow pressure band companies looking for a compressed air supply for
and a low working pressure, which results in a ships, or rolling stock manufacturers, suppliers of
lower power requirement coke oven machinery, or providers of welding beads
for pipeline construction in the desert. Our compres-
GA VSD+ - Direct power savings of 50% on average sors supply the right air for every purpose and are
extremely reliable, even in the harshest conditions.
• With the new released GA VSD+ improved VSD
technology, 50% energy savings on average can be We have separate engineering teams for marine and
achieved iPM (integrated permanent magnet motor) railway settings, and have developed specific pro-
ducts for these industries. In the railway industry, for
• Optimized cooling for all VSD+ units
example, our screw compressors supply working air
• No unloader, no blow off losses for braking or to control the valves. Our piston com-
pressors support the main engines on ships when
Indirect power savings they start up; our oil-injected screw compressors
supply instrument air on board of ship our equip-
• The lower working pressure through VSD / VSD+ ment can provide the nitrogen required on cargo
leads to additional savings of up to 10% ships - to extend the shelf life of food being trans-
• Lower power requirement for existing base load ported by sea, or for cleaning oil pipeline systems.
machines And our spare parts are available worldwide.
• Lower leakage losses; e.g., at 6 bar, the air losses
are 13% lower than at 7 bar
• Most compressed air applications consume less
air at a lower pressure
12
Oil-injected compressors
• GA 5-11 | Page 23
• GA 11+-30 | Page 30
• GA 30+-90 | Page 34
• GA 90+-160+ | Page 38
• GA160+-500 (VSD) | Page 41
13
Oil-injected compressors
AH 15 E 24 AH 20 E 6 AH 10 E 6 AH 15 E 6
AF 20 E 6 AF 20 E 10 AF 30 E 22
14
Oil-injected compressors
AF 20 E 24 AF 30 E 24
AF series 230 Volt 1 phase - 8 bar(e)/115 psig for AF 20 E or 10 bar(e)/145 psig for AF 30 E
Direct drive - stationary or mobile – 2 x 11, 6, 10, 24, 50 or 90 l receiver
AC 75 E 300 V AC 21 E 90 H AC 55 E
AC series 230 or 400 V 3 phase - 10 bar(e)/145 psig for AC 20-30 E, 11 bar(e)/160 psig for AC 40-100 E |
Belt drive - stationary or mobile – 50, 90, 200, 270 or 500 l horizontal alternatively 270 l vertical receiver - Star Delta starter from 5.5 hp
Installed motor power Piston displacement Capacity FAD
Type rpm Cylinders Stages
hp kW l/s cfm l/s cfm
AC 21 E 2 1.5 3.8 8.1 2.2 4.7 950 2 1
AC 31 E 3 2.2 5.8 12.3 4.2 8.9 950 2 1
AC 40 E 4 3 7.7 16.3 5.7 12.1 1303 2 2
AC 55 E 5.5 4 10.6 22.4 6.9 14.6 975 2 2
AC 75 E 7.5 5.5 13.9 29.5 10.7 23.3 663 2 2
AC 100 E 10 7.5 16.7 35.4 12.9 27.5 795 2 2
15
Oil-injected compressors
16
Oil-injected compressors
Piston – cylinder
Aluminum assembly
construction The ideal combination
The aluminum casing of cylinders and pistons
with cooling fins, sup- has an aluminum-
ported by a large fan, silicon alloy and a
ensures optimum heat graphite insert. This
dissipation. guarantees excellent,
smooth operating cha-
LE / LT Compressor racteristics, even with
too little oil.
17
Oil-injected compressors
LE / LT 2 – 20
oil-lubricated piston compressors
(1)
Capacity FAD measured in accordance with ISO 1217, Ed. 4, Appendix C-2009, reference conditions: dry intake air, intake pressure
1 bar, coolant temperature 20°C. Details for: 10-bar versions at 7 bar, 15-bar versions at 12 bar, 20-bar versions at 20 bar, 30-bar
versions at 30 bar. Volume flow reduction through regeneration air requirement on versions with cd dryers.
(2)
Noise level* measured in accordance with ISO 2151, Edition 2004 with a tolerance of 3 dB(A); right column in table LE/LT for versions
with canopy.
Voltage 400 V/50 Hz. Other voltages available on request.
(3)
Other container sizes available on request
18
Oil-injected compressors
19
Oil-injected compressors
ES
ERI
1S Easy maintenance at low costs
2–1
GX
20
Oil-injected compressors
Max. working pressure Capacity FAD Installed motor power* Noise level Weight (kg/lbs)*
Type
bar(e) psi l/s m³/h cfm kW hp dB(A) Pack Full feature***
50 Hz VERSION
GX 2 EP 10 145 4.0 14.4 8.5 2.2 3 61 165/364 200/441
GX 3 EP 10 145 5.3 19.1 11.2 3 4 61 165/364 200/441
GX 4 EP 10 145 7.8 28.1 16.5 4 5 62 165/364 200/441
GX 5 EP 10 145 10.0 36.0 21.2 5.5 7.5 64 165/364 200/441
GX 7 EP 10 145 14.0 50.4 29.7 7.5 10 66 214/472 264/582
GX 7 EL 7.5 109 19.6 70.6 41.5 7.5 10 65 245/540 314/692
10 145 16.1 58.0 34.1 7.5 10 65 245/540 314/692
13 189 12.9 46.4 27.3 7.5 10 65 245/540 314/692
GX 11 EL 7.5 109 27.0 97.2 57.2 11 15 67 257/567 326/719
10 145 23.3 83.9 49.4 11 15 67 257/567 326/719
13 189 19.0 68.4 40.3 11 15 67 257/567 326/719
60 Hz VERSION
GX 2 EP 10.3 150 4.0 14.4 8.5 2.2 3 61 165/364 200/441
GX 4 EP 10.3 150 7.8 28.1 16.5 4 5 62 165/364 200/441
GX 5 EP 10.3 150 10.0 36.0 21.2 5.5 7.5 64 165/364 200/441
GX 7 EP 10.3 150 13.8 49.6 29.2 7.5 10 66 214/472 264/582
GX 7 EL 7.4 107 19.5 70.2 41.3 7.5 10 67 245/540 314/692
9.1 132 17.3 62.3 36.7 7.5 10 67 245/540 314/692
10.8 157 14.9 53.6 31.6 7.5 10 67 245/540 314/692
12.5 181 12.3 44.3 26.1 7.5 10 67 245/540 314/692
GX 11 EL 7.4 107 27.8 100.1 58.9 11 15 68 257/567 326/719
9.1 132 24.7 88.9 52.3 11 15 68 257/567 326/719
10.8 157 22.5 81.0 47.7 11 15 68 257/567 326/719
12.5 181 20.0 72.0 42.4 11 15 68 257/567 326/719
GX GX GX GX
Available options
2-7 EP 2-7 EP FF 7-11 EL 7-11 EL FF
Integrated aftercooler - - | •
Water separator (shipped loose) - • | •
Timer water drain on water separator (shipped loose) - - | -
Timer drain on air receiver (tank mounted only) | | | |
Electronic no loss water drain on water separator (shipped loose) - • | •
Electronic no loss water drain on air receiver (500 l/120 gal tank mounted only) | | | |
Integrated DDx filter kit - - - |
Integrated high performance PDx filter kit - | - |
500 l/120 gal air receiver (tank mounted only) - - | |
Tropical thermostat - - | |
21
Oil-injected compressors
22
Oil-injected compressors
GA 5-7-11 pack & GA 5-7-11-15 VSD pack GA 5-7-11 pack & GA 5-7-11-15 VSD
(floor-mounted) pack (tank-mounted)
23
Oil-injected compressors
Reference conditions:
- Absolute Inlet pressure, specify bar(a), ( e ) 1 bar (14.5 psi).
- Intake air temperature 20ºC, 68ºF.
H2: 1240 mm
H: 1729 mm
H: 1240 mm
W: 699 mm L: 1498 mm
L: 1242 mm
24
Oil-injected compressors
Atlas Copco’s GA VSD+ range brings a • Highest reliability – The GA VSD+ has proven
game-changing innovation to the general its reliability during extensive field-testing. The
industry. The GA 7-37 VSD+ variable speed drive train is a completely closed, oil-cooled unit
drive compressor reduces your energy that is both quiet and reliable (IP 66), even in the
consumption by a staggering 50% on harshest conditions.
average, compared to idling compressors. • Exceptional energy savings – Atlas Copco’s
At the same time it offers improved GA Variable Speed Drive+ (VSD+) technology
performance, silent operation (down to closely follows the air demand by automatically
62 dB(A)) and a compact footprint, thanks adjusting the motor speed to match the
to its vertical drive train design. The heart compressed air supply to the air demand.
of the GA VSD+ is an interior permanent Combined with the innovative design of the
magnet motor, directly coupled to Atlas iPM (Permanent Magnet) motor (efficiency
Copco’s best-in-class screw element: all of corresponding to IE4 efficiency), this results in
which have been in-house designed and average energy savings of 50% and an average
have patents pending. All these benefits cut of 37% in the lifecycle cost of a compressor.
make the GA VSD+ the compressor of A new, more efficient fan motor achieves another
the future, setting a new standard in the saving on specific energy requirements of up to
industry for years to come. 7% of the compressor power.
On top of the energy savings, the GA VSD+
realizes a free air delivery increase of up to 12%.
The design of the motor and the drive train are
protected by pending patents.
• Air system integration - The GA VSD+ is compact,
with a footprint that is less than half of the
current GA VSD. Thanks to the silent motor and
fully-enclosed drive train, this compressor runs
as quietly as 62 dB(A). Thanks to its smart design,
all maintenance parts are easy accessible and the
compressor allows for installation close to a wall
or even in corners.
• Advanced control and monitoring – To maximize
efficiency and reliability, the Elektronikon®
controls the main drive motor and regulates
system pressure within a predefined and narrow
pressure band. The Elektronikon® controller can be
adapted to your specific needs with extra sensors,
digital contacts, fieldbus, Internet and SMS
communication functions. In combination with the
ES multiple compressor controller, the operation
of your complete compressor room is optimized.
• Integrated air treatment – The GA VSD+ is
available in a Full Feature version that includes
an energy-friendly integrated refrigerant dryer of
the newest generation.
25
Oil-injected compressors
Weight
Maximum working Installed motor Noise Weight
Capacity FAD* Workplace
pressure workplace power level** workplace
Type Full feature
Reference conditions:
- Absolute inlet pressure 1 bar (14.5 psi).
- Intake air temperature 20°C, 68°F. H H
26
Oil-injected compressors
• Reduced energy costs – Our GA compressors can • Integrated air treatment – All GA compressors
reduce your energy costs and overall compressor have integrated dryer and filters available to
lifecycle costs thanks to the use of our highly protect your compressed air network. This quality
efficient element and motors, and minimal air expands the life of equipment, increasing
internal losses. efficiency and ensuring quality in your final
product.
27
Oil-injected compressors
Capacity Installed
Max. working pressure Noise Level** Weight
FAD* motor power
Type
Workplace/ Workplace/
workplace FF workplace FF
bar(e) m3/h kW dB(A) kg
50 Hz VERSION
GA 15 7.5 7.5/7.3 154.8 15 72 375/440
8.5 8.5/8.3 141.8 15 72 375/440
10 10/9.8 130.7 15 72 375/440
13 13/12.8 108.4 15 72 375/440
GA 18 7.5 7.5/7.3 189 18.5 73 395/470
8.5 8.5/8.3 180.7 18.5 73 395/470
10 10/9.8 156.6 18.5 73 395/470
13 13/12.8 133.9 18.5 73 395/470
GA 22 7.5 7.5/7.3 216.7 22 74 410/485
8.5 8.5/8.3 209.9 22 74 410/485
10 10/9.8 186.1 22 74 410/485
13 13/12.8 162 22 74 410/485
60 Hz VERSION
psig cfm hp dB(A) lbs
GA 15 100 107/104 90.1 20 72 827/970
125 132/128 83.9 20 72 827/970
150 157/149 75.9 20 72 827/970
175 181/178 62.1 20 72 827/970
GA 18 100 107/104 108.7 25 73 871/1036
125 132/128 101.1 25 73 871/1036
150 157/149 91.7 25 73 871/1036
175 181/178 80.1 25 73 871/1036
GA 22 100 107/104 128.4 30 74 904/1069
125 132/128 118.7 30 74 904/1069
150 157/149 107.4 30 74 904/1069
175 181/178 98.5 30 74 904/1069
* Unit performance measured according to ISO 1217, Ed. 4, 2009, Pressure dew point of integrated refrigerant dryer
Annex C. of GA 15 - GA 18 - GA 22 at reference conditions 5°C, 41°F.
** Mean noise level* measured according to ISO 2151/Pneuro/Cagi
PN8NTC2 test code; tolerance 2 dB(A) Air receiver size : 500 l.
Added weight: 125 kg.
Reference conditions:
- Absolute inlet pressure 1 bar (14.5 psi)
- Intake air temperature 20°C, 68°F
H2
GA 15 - GA 18 - GA 22 H GA 15 - GA 18 - GA 22 H1
Full feature Pack
28
Oil-injected compressors
CE
AN
RM
PER
FO GA+ series: Your advantage for more power and efficiency
S FOR
A PLU With the new GA+ series, The improved performance Higher volume flow
Atlas Copco is offering is a direct result of the mul- Lower specific power
premium oil-injected screw
prem titude of innovations that input
compressors with excel- have been integrated into
lent volume flow and high the compressor unit. Improved efficiency
efficiency.
29
Oil-injected compressors
50 Hz versions
Max. working pressure Installed Weight (kg)
Noise Length Width Height
Workplace Capacity FAD* motor Work-
Type Workplace level Work-
Full feature power place Full (mm) (mm) (mm)
Place
bar(e) psig bar(e) psig l/s m³/h cfm kW hp dB(A) feature
50 Hz VERSION
GA 11+ 7.5 7.5 109 7.3 105 35.8 128.9 75.9 11 15 63 410 455 1255 692 1475
8.5 8.5 116 8.3 120 33.8 121.7 71.7 11 15 63 410 455 1255 692 1475
10 10 145 9.8 141 30.3 109.1 64.2 11 15 63 410 455 1255 692 1475
13 13 189 12.8 185 25.2 90.7 53.4 11 15 63 410 455 1255 692 1475
GA 15+ 7.5 7.5 109 7.3 105 46.9 168.8 99.4 15 20 64 420 470 1255 692 1475
8.5 8.5 116 8.3 120 43.8 157.7 92.9 15 20 64 420 470 1255 692 1475
10 10 145 9.8 141 39.8 143.3 84.4 15 20 64 420 470 1255 692 1475
13 13 189 12.8 185 32.8 118.1 69.5 15 20 64 420 470 1255 692 1475
GA 18+ 7.5 7.5 109 7.3 105 58.1 209.2 123.2 18.5 25 65 440 500 1255 692 1475
8.5 8.5 116 8.3 120 54.3 195.5 115.1 18.5 25 65 440 500 1255 692 1475
10 10 145 9.8 141 48.7 175.3 103.2 18.5 25 65 440 500 1255 692 1475
13 13 189 12.8 185 41.1 148.0 87.1 18.5 25 65 440 500 1255 692 1475
GA 22+ 7.5 7.5 109 7.3 105 68.2 245.5 144.6 22 30 66 455 515 1255 692 1475
8.5 8.5 116 8.3 120 64.5 232.2 136.7 22 30 66 455 515 1255 692 1475
10 10 145 9.8 141 58.1 209.2 123.2 22 30 66 455 515 1255 692 1475
13 13 189 12.8 185 50.7 182.5 107.5 22 30 66 455 515 1255 692 1475
GA 26+ 7.5 7.5 109 7.3 105 79.8 287.3 169.2 26 35 67 525 595 1255 865 1475
8.5 8.5 116 8.3 120 76.2 274.3 161.5 26 35 67 525 595 1255 865 1475
10 10 145 9.8 141 69.3 249.5 146.9 26 35 67 525 595 1255 865 1475
13 13 189 12.8 185 60.1 216.4 127.4 26 35 67 525 595 1255 865 1475
GA 30 7.5 7.5 109 7.3 105 90.0 324.0 190.8 30 40 68 540 610 1255 865 1475
8.5 8.5 116 8.3 120 86.4 311.0 183.2 30 40 68 540 610 1255 865 1475
10 10 145 9.8 141 79.8 287.3 169.2 30 40 68 540 610 1255 865 1475
13 13 189 12.8 185 68.7 247.3 145.6 30 40 68 540 610 1255 865 1475
* Unit performance measured according to ISO 1217, ISO 1217, Ed. 4, 2009, ** Mean Noise level* measured according to ISO 2151/Pneuro/
Annex C, latest edition. Cagi
PN8NTC2 test code; tolerance 2 dB(A).
Reference conditions:
- Absolute Inlet pressure, specify bar(a), ( e ) 1 bar (14.5 psi) Pressure dew point of integrated refrigerant dryer of GA 11+ -
- Intake air temperature 20°C, 68°F GA 15+ - GA 18+ - GA 22+ - GA 26+ - GA 30 at reference conditions
2°C to 3°C, 36°F to 37°F.
FAD is measured at the following working pressures:
- 7.5 bar versions at 7 bar
- 8 bar versions at 7.5 bar
- 10 bar versions at 9.5 bar
- 13 bar versions at 12.5 bar
W
L
30
Oil-injected compressors
60 Hz versions
Max. working pressure Installed Weight (kg)
Noise Length Width Height
Workplace Capacity FAD* motor Workplace
Type Workplace level Work-
Full feature power Full fea- (mm) (mm) (mm)
place
bar(e) psig bar(e) psig l/s m³/h cfm kW hp dB(A) ture
60 Hz VERSION
GA 11+ 100 7.4 107 7.2 104 37.0 133.2 78.4 11 15 63 410 455 1255 692 1475
125 9.1 132 8.9 128 32.0 115.2 67.8 11 15 63 410 455 1255 692 1475
150 10.8 157 10.3 149 29.3 105.5 62.1 11 15 63 410 455 1255 692 1475
175 12.5 181 12.3 178 25.3 91.1 53.6 11 15 63 410 455 1255 692 1475
GA 15+ 100 7.4 107 7.2 104 48.3 173.9 102.4 15 20 64 420 470 1255 692 1475
125 9.1 132 8.9 128 42.9 154.4 90.9 15 20 64 420 470 1255 692 1475
150 10.8 157 10.3 149 39.4 141.8 83.5 15 20 64 420 470 1255 692 1475
175 12.5 181 12.3 178 33.9 122.0 71.9 15 20 64 420 470 1255 692 1475
GA 18+ 100 7.4 107 7.2 104 59.6 214.6 126.4 18.5 25 66 440 500 1255 692 1475
125 9.1 132 8.9 128 53.3 191.9 113.0 18.5 25 66 440 500 1255 692 1475
150 10.8 157 10.3 149 47.8 172.1 101.3 18.5 25 66 440 500 1255 692 1475
175 12.5 181 12.3 178 42.5 153.0 90.1 18.5 25 66 440 500 1255 692 1475
GA 22+ 100 7.4 107 7.2 104 70.3 253.1 149.0 22 30 67 455 515 1255 692 1475
125 9.1 132 8.9 128 62.9 226.4 133.3 22 30 67 455 515 1255 692 1475
150 10.8 157 10.3 149 56.9 204.8 120.6 22 30 67 455 515 1255 692 1475
175 12.5 181 12.3 178 52.3 188.3 110.9 22 30 67 455 515 1255 692 1475
GA 26+ 100 7.4 107 7.2 104 81.2 292.3 172.1 26 35 67 525 595 1255 865 1475
125 9.1 132 8.9 128 74.1 266.8 157.1 26 35 67 525 595 1255 865 1475
150 10.8 157 10.3 149 67.4 242.6 142.9 26 35 67 525 595 1255 865 1475
175 12.5 181 12.3 178 60.7 218.5 128.7 26 35 67 525 595 1255 865 1475
GA 30 100 7.4 107 7.2 104 90.1 324.4 191.0 30 40 68 540 610 1255 865 1475
125 9.1 132 8.9 128 84.1 302.8 178.3 30 40 68 540 610 1255 865 1475
150 10.8 157 10.3 149 77.1 277.6 163.5 30 40 68 540 610 1255 865 1475
175 12.5 181 12.3 178 70.1 252.4 148.6 30 40 68 540 610 1255 865 1475
* Unit performance measured according to ISO 1217, ISO 1217, Ed. 4, ** Mean Noise level* measured according to ISO 2151/Pneuro/Cagi
2009, Annex C. PN8NTC2 test code; tolerance 2 dB(A).
Reference conditions: Pressure dew point of integrated refrigerant dryer of GA 11+ - GA 15+ -
- Absolute Inlet pressure, specify bar(a), ( e ) 1 bar (14.5 psi) GA 18+
- Intake air temperature 20°C, 68°F - GA 22+ - GA 26+ - GA 30 at reference conditions 2°C to 3°C, 35°F to
37°F.
GA 26+ - GA 30
H: 1475 mm, 58”
L: 1255 mm, 49”
W: 865 mm, 34”
W
L
31
Oil-injected compressors
GA 15-30 VSD
Max. working
Capacity FAD Installed Noise Weight (kg)
pressure
motor level Length Width Height
Type power 50/60 Hz Work-
Workplace l/s m3/h cfm Work- (mm) (mm) (mm)
place Full
Place
bar(e) psig Min. Max. Min. Max. Min. Max. kW hp dB(A) feature
GA 15 VSD 4 58 16.0 48.7 57.6 175.3 33.9 103.2 15 20 66 480 530 1255 865 1475
7 102 15.9 48.5 57.2 174.6 33.7 102.8 15 20 66 480 530 1255 865 1475
10 145 18.0 41.6 64.8 149.8 38.2 88.2 15 20 66 480 530 1255 865 1475
13 188 20.4 32.8 73.4 118.1 43.2 69.5 15 20 65 480 530 1255 865 1475
GA 18 VSD 4 58 16.0 60.1 57.6 216.4 33.9 127.4 18 25 67 490 550 1255 865 1475
7 102 15.9 60.0 57.2 216.0 33.7 127.2 18 25 67 490 550 1255 865 1475
10 145 18.0 52.0 64.8 187.2 38.2 110.2 18 25 67 490 550 1255 865 1475
13 188 20.4 42.0 73.4 151.2 43.2 89.0 18 25 66 490 550 1255 865 1475
GA 22 VSD 4 58 16.0 70.5 57.6 253.8 33.9 149.5 22 30 68 500 560 1255 865 1475
7 102 15.9 70.3 57.2 253.1 33.7 149.5 22 30 68 500 560 1255 865 1475
10 145 18.0 61.4 64.8 221.0 38.2 130.2 22 30 68 500 560 1255 865 1475
13 188 20.4 50.2 73.4 180.7 43.2 106.4 22 30 67 500 560 1255 865 1475
GA 26 VSD 4 58 16.0 81.5 57.6 293.4 33.9 172.8 26 35 70 520 590 1255 865 1475
7 102 15.9 81.2 57.2 292.3 33.7 172.1 26 35 70 520 590 1255 865 1475
10 145 18.0 72.4 64.8 260.6 38.2 153.5 26 35 70 520 590 1255 865 1475
13 188 20.4 59.7 73.4 214.9 43.2 126.6 26 35 69 520 590 1255 865 1475
GA 30 VSD 4 58 16.0 93.3 57.6 335.9 33.9 197.8 30 35 70 530 600 1255 865 1475
7 102 15.9 93.0 57.2 334.8 33.7 197.2 30 35 70 530 600 1255 865 1475
10 145 18.0 82.7 64.8 297.7 38.2 175.3 30 35 70 530 600 1255 865 1475
13 188 20.4 70.8 73.4 254.9 43.2 150.1 30 35 69 530 600 1255 865 1475
* Unit performance measured according to ISO 1217, ISO 1217, Ed. 4, ** Mean Noise level* measured according to ISO
2009, Annex E. 2151/Pneuro/Cagi PN8NTC2 test code; tolerance 2 dB(A).
Pressure dew point of integrated refrigerant dryer
Reference conditions: at reference conditions: 2°C to 3°C, 35°F to 37°F.
GA 15 VSD - GA 18 VSD -
GA 22 VSD - GA 30 VSD
H: 1475 mm
l: 1255 mm
W: 862 mm
W
L
32
Oil-injected compressors
33
Oil-injected compressors
50 Hz versions
Max. working Weight
Installed motor Noise Weight
Pressure pressure Capacity FAD* workplace
Type power level workplace
variant workPlace Full feature
bar(e) psig l/s m3/min cfm kW hp dB(A) kg lbs kg lbs
+
GA 30 7.5 7.5 109 99 5.9 209 30 40 65 817 1801 898 1980
8.5 8.5 123 90 5.4 191 30 40 65 817 1801 898 1980
10 10 145 82 4.9 175 30 40 65 817 1801 898 1980
13 13 189 71 4.3 151 30 40 65 817 1801 898 1980
GA 37 7.5 7.5 109 115 6.9 243 37 50 69 905 1994 820 1807
8.5 8.5 123 106 6.4 225 37 50 69 905 1995 820 1808
10 10 145 100 6.0 213 37 50 69 905 1995 820 1808
13 13 189 81 4.9 172 37 50 69 905 1995 820 1808
GA 37+ 7.5 7.5 109 122 7.3 258 37 50 65 902 1989 987 2176
8.5 8.5 123 118 7.1 250 37 50 65 902 1989 987 2176
10 10 145 102 6.1 216 37 50 65 902 1989 987 2176
13 13 189 85 5.1 180 37 50 65 902 1989 987 2176
GA 45 7.5 7.5 109 137 8.2 291 45 60 72 894 1971 979 2158
8.5 8.5 123 127 7.6 268 45 60 72 894 1971 979 2158
10 10 145 117 7.0 248 45 60 72 894 1971 979 2158
13 13 189 102 6.1 217 45 60 72 894 1971 979 2158
GA 45+ 7.5 7.5 109 149 8.9 315 45 60 66 970 2138 1060 2337
8.5 8.5 123 139 8.3 295 45 60 66 970 2138 1060 2337
10 10 145 128 7.7 270 45 60 66 970 2138 1060 2337
13 13 189 106 6.4 225 45 60 66 970 2138 1060 2337
GA 55 7.5 7.5 109 169 10.2 359 55 75 69 1229 2709 1329 2930
8.5 8.5 123 159 9.5 336 55 75 69 1229 2709 1329 2930
10 10 145 148 8.9 313 55 75 69 1229 2709 1329 2930
13 13 189 126 7.6 267 55 75 69 1229 2709 1329 2930
GA 55+ 7.5 7.5 109 184 11.1 390 55 75 66 1358 2994 1458 3214
8.5 8.5 123 174 10.4 369 55 75 66 1358 2994 1458 3214
10 10 145 156 9.5 331 55 75 66 1358 2994 1458 3214
GA 75 7.5 7.5 109 226 13.5 478 75 100 73 1259 2776 1379 3040
8.5 8.5 123 209 12.6 444 75 100 73 1259 2776 1379 3040
10 10 145 189 11.4 401 75 100 73 1259 2776 1379 3040
13 13 189 162 9.7 344 75 100 73 1259 2776 1379 3040
GA 75+ 7.5 7.5 109 248 14.9 526 75 100 68 1413 3115 1533 3380
8.5 8.5 123 235 14.1 497 75 100 68 1413 3115 1533 3380
10 10 145 210 12.6 445 75 100 68 1413 3115 1533 3380
13 13 189 177 10.6 375 75 100 68 1413 3115 1533 3380
GA 90 7.5 7.5 109 281 16.9 596 90 125 73 1425 3142 1545 3406
8.5 8.5 123 275 16.5 582 90 125 73 1425 3142 1545 3406
10 10 145 250 15.0 529 90 125 73 1425 3142 1545 3406
13 13 189 216 13.0 458 90 125 73 1425 3142 1545 3406
34
Oil-injected compressors
60 Hz versions
Please refer to the footnotes, reference conditions and FAD details of the 50 Hz versions.
35
Oil-injected compressors
bar(e) psig min max min max min max kW hp dB(A) kg lbs kg lbs
GA 37 VSD 4 58 26.0 124 1.6 7.4 55 263 37 50 66/67 1042 2297 1127 2485
7 102 26.0 123 1.6 7.4 55 260 37 50 66/67 1042 2297 1127 2485
10 145 25.8 107 1.5 6.4 55 226 37 50 66/67 1042 2297 1127 2485
13 189 40.3 87 2.4 5.2 85 185 37 50 66/67 1042 2297 1127 2485
GA 45 VSD 4 58 26.0 146 1.6 8.8 55 310 45 60 69/72 1100 2425 1190 2624
7 102 26.0 145 1.6 8.7 55 307 45 60 69/72 1100 2425 1190 2624
10 145 25.8 128 1.5 7.7 55 271 45 60 69/72 1100 2425 1190 2624
13 189 40.3 107 2.4 6.4 85 226 45 60 69/72 1100 2425 1190 2624
GA 55 VSD 4 58 32.4 197 1.9 11.8 69 418 55 75 69/72 1380 3042 1480 3263
7 102 26.0 175 1.6 10.5 55 371 55 75 69/72 1380 3042 1480 3263
10 145 25.4 155 1.5 9.3 54 328 55 75 69/72 1380 3042 1480 3263
13 189 37.0 129 2.2 7.7 78 273 55 75 69/72 1380 3042 1480 3263
GA 75 VSD 4 58 37.8 250 2.3 15.0 80 529 75 100 69/70 1534 3382 1654 3646
7 102 37.4 250 2.2 15.0 79 530 75 100 69/70 1534 3382 1654 3646
10 145 48.1 219 2.9 13.2 102 465 75 100 69/70 1534 3382 1654 3646
13 189 58.3 182 3.5 10.9 124 386 75 100 69/70 1534 3382 1654 3646
GA 90 VSD 4 58 37.0 293 2.2 17.6 78 621 90 125 73/74 1534 3382 1654 3646
7 102 39.4 292 2.4 17.5 84 619 90 125 73/74 1534 3382 1654 3646
10 145 48.3 257 2.9 15.4 102 545 90 125 73/74 1534 3382 1654 3646
13 189 59.4 214 3.6 12.9 126 454 90 125 73/74 1534 3382 1654 3646
36
Oil-injected compressors
W
L
Dimensions
Air-cooled pack Air-cooled full feature Water-cooled pack & Full feature
Type L W H L W H L W H
mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch
GA 90+-160+ 2600 102 2000 79 2000 79 3200 126 2000 79 2000 79 2600 102 1630 64 2000 79
GA 110-160 2600 102 2000 79 2000 79 3200 126 2000 79 2000 79 2600 102 1632 64 2000 79
GA 110-160 VSD 3200 132 2000 79 2000 79 3800 150 2002 79 2347 92 3200 156 1630 64 2347 92
37
Oil-injected compressors
50 Hz versions
Maximum working pressure Capacity FAD(1) Installed Noise Weight
Type Pack Full Feature(3) Pack Full Feature motor power level(2) Pack Full Feature
bar(e) psig bar(e) psig l/s m3/min cfm l/s m3/min cfm kW HP dB(A) kg lb kg lb
GA 50 Hz
GA 90+ - 5.5 5.5 80 5.3 77 330 19.8 699 333 20.0 706 90 125 68 2917 6417 3310 7282
GA 90+ - 7.5 7.5 109 7.3 106 292 17.5 619 293 17.6 621 90 125 68 2917 6417 3310 7282
GA 90+ - 8.5 8.5 123 8.3 120 274 16.4 581 275 16.5 583 90 125 68 2897 6373 3290 7238
GA 90+ - 10 10 145 9.8 142 244 14.6 517 244 14.6 517 90 125 68 2709 5960 3102 6824
GA 90+ - 14 14 203 13.8 200 196 11.8 415 204 12.2 432 90 125 68 2709 5960 3102 6824
GA 110 - 7.5 7.5 109 7.3 106 342 20.5 725 343 20.6 727 110 150 69 2779 6114 3172 6978
GA 110 - 8.5 8.5 123 8.3 120 324 19.4 687 326 19.6 691 110 150 69 2779 6114 3172 6978
GA 110 - 10 10 145 9.8 142 297 17.8 629 297 21.4 754 110 150 69 2759 6070 3152 6934
GA 110+ - 5.5 5.5 80 5.3 77 401 24.1 850 404 24.2 856 110 150 69 2967 6527 3360 7392
GA 110+ - 7.5 7.5 109 7.3 106 356 21.4 754 357 21.4 756 110 150 69 2967 6527 3360 7392
GA 110+ - 8.5 8.5 123 8.3 120 337 20.2 714 338 20.3 716 110 150 69 2967 6527 3360 7392
GA 110+ - 10 10 145 9.8 142 306 23.8 839 306 18.4 648 110 150 69 2947 6483 3340 7348
GA 110+ - 14 14 203 13.8 200 245 14.7 519 252 15.1 534 110 150 69 2759 6070 3152 6934
GA 132 - 7.5 7.5 109 7.3 106 405 24.3 858 406 24.4 860 132 175 70 3134 6895 3527 7759
GA 132 - 8.5 8.5 123 8.3 120 385 23.1 816 386 23.2 818 132 175 70 3134 6895 3527 7759
GA 132 - 10 10 145 9.8 142 356 21.4 754 356 21.4 754 132 175 70 3114 6851 3507 7715
GA 132+ - 5.5 5.5 80 5.3 77 471 28.3 998 475 28.5 1006 132 175 70 3271 7196 3644 8017
GA 132+ - 7.5 7.5 109 7.3 106 424 25.4 898 425 25.5 901 132 175 70 3251 7152 3644 8017
GA 132+ - 8.5 8.5 123 8.3 120 401 24.1 850 402 24.1 852 132 175 70 3251 7152 3644 8017
GA 132+ - 10 10 145 9.8 142 368 22.1 780 368 22.1 780 132 175 70 3237 7121 3630 7986
GA 132+ - 14 14 203 13.8 200 295 17.7 625 301 18.1 638 132 175 70 3049 6708 3442 7572
GA 160 - 7.5 7.5 109 7.3 106 505 30.3 1070 506 30.4 1072 160 215 71 3361 7394 3754 8259
GA 160 - 8.5 8.5 123 8.3 120 480 28.8 1017 481 28.9 1019 160 215 71 3341 7350 3734 8215
GA 160 - 10 10 145 9.8 142 443 26.6 939 443 26.6 939 160 215 71 3341 7350 3734 8215
GA 160+ - 10 10 145 9.8 142 443 26.6 939 443 26.6 939 160 215 71 3341 7350 3734 8215
GA 160+ - 14 14 203 13.8 200 362 21.7 767 369 22.1 782 160 215 71 3327 7319 3720 8184
(1)
Unit Performance Measured according to ISO 1217, Measured according to ISO 2151: 2004 using ISO 9614/2 and maxium remaining aerosol 0.1 mg/m³
Edt.4, Annex C and E, 2009 (3)
Maximum working pressure is reduced by 0.2 bar FAD is measured at the following working pressures:
Reference conditions: when integrated DD filter option is selected • 5.5 bar variants at 5 bar
(4)
• Absolute Inlet pressure, specify bar(a), ( e ) 1 bar Maximum working pressure for GA VSD - 8.5; 10; 14 • 7.5 bar variants at 7 bar
(14.5 psi) bar (e)/GA VSD FF - 8.3; 9.8 ; 13.8 bar(e)
• 8.5 bar variants at 8 bar
• Intake air temperature 20ºC (68ºF) Integrated dryer: Compressed air pressure dewpoint
at dryer reference conditions 3°C • 10 bar variants at 9.5 bar
• Cooling medium temperature 20ºC (68ºF)
(2) Integrated DD filter: Particle removal down to 1 micron • 14 bar variants at 13.5 bar
Noise level*:
38
Oil-injected compressors
60 Hz versions
• Intake air temperature 20ºC (68ºF) Integrated DD filter: Particle removal down to 1 micron and maxium
remaining aerosol 0.1 mg/m³
• Cooling medium temperature 20ºC (68ºF)
FAD is measured at the following working pressures:
(2)
• 75 psi variants at 73 psi
Noise level*:
• 100 psi variants at 100 psi
• 125 psi variants at 125 psi
Measured according to ISO 2151: 2004 using ISO 9614/2
• 150 psi variants at 150 psi
(3)
• 200 psi variants at 200 psi
Maximum working pressure is reduced by 0.2 bar when
integrated DD filter option is selected
39
Oil-injected compressors
40
Oil-injected compressors
(1)
Unit performance measured according to ISO 1217, Annex C, Edition 4.
Reference conditions:
Absolute inlet pressure 1 bar (14.5 psi).
Intake air temperature 20°C, 68°F.
(2)
A-weighted emission sound pressure level at the work station, Lp WSA (re 20 μPa) dB (with uncertainty 3 dB).
Values determined according to noise level test code ISO 2151 and noise measurement standard ISO 9614.
Pressure dew point of integrated refrigerant dryer at reference conditions: 2°C to 3°C, 36°F to 37°F.
(3)
Integrated dryer: Compressed air pressure dewpoint at dryer reference conditions 3°C.
FAD is measured at the following working pressures:
5.5 bar versions at 5 bar
7.5 bar versions at 7 bar
8.5 bar versions at 8 bar
10 bar versions at 9.5 bar
14 bar versions at 13.5 bar
41
Oil-injected compressors
GA 500W figures are for medium voltage IP 23 motor. GA 355W - GA 400W - GA 450W: two different motor types used for IEC/CSA-UL
at 60Hz low voltage
(1)
Unit performance measured according to ISO 1217, Annex C, - 200 psi variants at 193 psi
Edition 4. - 20 bar variants at 19 bar
Reference conditions: - 290 psi variants at 276 psi
- absolute Inlet pressure, specify bar(a), ( e ) 1 bar (14.5 psi)
- intake air temperature 20°C (68°F) (2)
A-weighted emission sound pressure level at the work station, Lp
FAD is measured at the following working pressures: WSA (re 20 μPa) dB (with uncertainty 3 dB).
- 7.5 bar variants at 7 bar Values determined according to noise level test code ISO 2151 and
- 100 psi variants at 100 psi noise measurement standard ISO 9614.
- 8.5 bar variants at 8 bar Pressure dew point of integrated refrigerant dryer at reference
conditions: 2°C to 3°C, 36°F to 37°F.
- 125 psi variants at 125 psi
- 10 bar variants at 9.5 bar (3)
Integrated dryer: Compressed air pressure dewpoint at dryer
- 150 psi variants at 150 psi reference conditions 3°C.
- 13 bar variants at 12.5 bar
42
Oil-injected compressors
43
Oil-injected compressors
60 Hz versions
3
bar(e) psig bar(e) psig I/s m /min cfm kW hp dB(A) kg lb kg lb
GA 315 VSD
GA 315 VSD 4 58 4 58 854 51.2 1810 290 390 75 6165 13563 6615 14553
7 109 7 109 847 50.8 1795 290 390 75 6165 13563 6615 14553
10 145 9.9 143 710 42.6 1505 290 390 75 6165 13563 6615 14553
GR 110 - 200 Two stage 13 bar
GR 110-200 13.8 200 13.55 196 261 15.6 541 110 150 72 3140 6908 3470 7634
GR 160-200 13.8 200 13.55 196 350 21.0 782 150 200 75 3547 7803 3877 8529
GR 200-290 13.8 200 13.55 196 442 26.5 926 185 250 78 3547 7803 3877 8529
GR 110 - 200 Two stage 20 bar
GR 110-290 20 290 19.75 286 224 13.4 475 110 150 72 3140 6908 3470 7634
GR 200-290 20 290 19.75 286 384 23.0 814 200 270 78 3547 7803 3877 8529
C
FAD is measured at the following working pressures:
Partical removal down to 1 micron and maximum remaining oil aerosol of * W = Water-cooled
0.1mg/m3
A = Air-cooled
44
Oil-injected compressors
45
Oil-injected compressors
46
Oil-injected compressors
47
Oil-injected compressors
48
Inhaltsverzeichnis
OIL-FREE
COMPRESSORS
Oil-free air is used in all kinds of industries where air quality is paramount
for the end-product and the production process. These applications include
food and beverage processing, chemical and petrochemical processing,
electronics manufacturing, medical sector, automotive paint spraying, textile
manufacturing and many more.
50
Oil-free compressors
• ZT 15-22 | Page 64
• ZR/ZT 30-45 | Page 64
• ZR/ZT 22-37-55 VSD | Page 64
• ZR 55–90 FF | Page 67
• ZR 75–90 VSD FF | Page 68
• ZR 110–750 | Page 69
• ZR 132–900 VSD | Page 75
• ZT 110–275 | Page 75
• ZT 132–315 VSD | Page 75
51
Oil-free compressors
• ZH / ZH+ | Page 76
• ER 90-900 | Page 80
52
Oil-free compressors
53
Oil-free compressors
mm inch
kg lbs dB(A)
(L x W x H) (L x W x H)
LFx 0.7/1.0 520 x 340 x 490 20.5 x 13.4 x 19.3 25 55 62-63
Powerbox
LFx 1.5/2.0 520 x 340 x 490 20.5 x 13.4 x 19.3 29 63 63-64
Trolley LFx 0.7/1.0 520 x 440 x 824 20.5 x 17.3 x 32.4 44 97 62-64
(receiver 20 l) LFx 1.5/2.0 520 x 440 x 824 20.5 x 17.3 x 32.4 48 105 62-64
Tank mounted LFx 0.7/1.0 828 x 355 x 891 32.6 x 14 x 35 49 108 65-67
(vessel 50 l) LFx 1.5/2.0 828 x 355 x 891 32.6 x 14 x 35 53 117 65-67
Tank mounted LFx 0.7/1.0 960 x 364 x 973 37.8 x 14.3 x 38.3 64 141 65-67
(vessel 90 l) LFx 1.5/2.0 960 x 364 x 973 37.8 x 14.3 x 38.3 68 149 65-67
* Unit performance measured according to ISO 1217, Ed. 4, 2009, Reference conditions:
Annex C. • Absolute Inlet pressure, specify bar(a), ( e ) 1 bar (14.5 psi)
**Mean Noise level* measured according to ISO 2151/Pneurop/Cagi • Intake air temperature 20ºC, 68ºF
PN8NTC2 test code; tolerance 2 dB(A).
FAD is measured at 7 bar.
H
H: 800 mm, 31.5" H: 890 mm, 35"
W: 550 mm, 21.7" W: 828 mm, 32.6"
D: 525 mm, 20.7" D: 505 mm, 19.9"
D D
W
W
54
Oil-free compressors
CUSTOMER BENEFITS
Looking for a durable, high-performance
• High reliability – Thanks to a unique, robust design
compressed air solution for your specific
and the optimal combination of quality materials,
industrial application? Atlas Copco’s LF oil-
LF compressors offer improved performance and
free aluminium piston air compressors stand
extended product life.
for exceptional reliability and extremely
low operating costs and are virtually • Certified 100% oil-free air – LF compressors
maintenance-free. LF compressors are 100% provide 100% pure, clean air, complying with
oil-free, so are ideal for your applications ISO 8573-1 CLASS 0 (2010) certification. CLASS
where oil can not be tolerated. Incorporating 0 means zero risk of contamination; zero risk of
state-of-the-art technology, LF compressors damaged or unsafe products; zero risk of losses
deliver the lowest operating temperatures from operational downtime; and zero risk of
in the industry while offering superb quality damaging your company’s hard-won professional
air. High-quality materials ensure reliable reputation. In 2006, Atlas Copco was the first
performance and extra long life. The LF manufacturer in the world to receive such
range is suitable for stand-alone use or easy certification for an oil-free compressor.
integration in your OEM product. Also where • Easy maintenance – All components and service
maintenance-free compressed air is required, points are easily accessible.
LF units are the best solution. • Low running costs– Operational costs are limited
over a long product lifetime.
• Saving floor space – The compressor block which
is directly coupled to the motor is manufactured
using lightweight materials and provides excellent
cooling characteristics: ideal for integration with
limited space requirements.
55
Oil-free compressors
LF Trolley LF unit
mobile versions with either electric or gasoline engine tank mounted
56
Oil-free compressors
SF 4 full-feature
version (FF) with
an integrated
SF 4 Twin-Version (T) SF 4 Standard membrane dryer
receiver mounted with two SF units and receiver mounted and soundproof
acoustic enclosure and adsorption dryers with acoustic canopy. Receiver
enclosure mounted.
57
Oil-free compressors
SF Multicore 6-22 FF
oil-free scroll compressors
SF 15 FF
58
Oil-free compressors
*
Unit performance measured according to ISO 1217, Ed. 4, 2009, Annex C.
**
Noise level* measured at a distance of 1m according to Pneurop/Cagi PN8NTC2 test code.
Reference conditions:
• absolute Inlet pressure, specify bar(a), ( e ) 1 bar (14.5 psig)
• intake air temperature 20°C (68°F)
59
Oil-free compressors
AQ 55 VSD FF
60
Oil-free compressors
Y
NO LOG
ECH
At the h
heart of the Rotors service life are achieved
T
VEN AQ seri
series is a unique by using an element
PRO screw eelement with A highly efficient casing made of aluminum
water-injection for a
water-in compression process is bronze, which eliminates
efficient, almost
highly e achieved thanks to the the risk of corrosion
isothermal compression. polymer ceramic rotors inside the housing.
with an optimized profile.
The polymer ceramic The combination of
corrosion-free, highly-
Element bearings
rotors with an optimized
rotor profile are guided by efficient raw materials Using hydrodynamic
water-lubricated bearings; and the smooth water bearings ensures a long
this ensures that the lubrication results in a service life, because there
compressor element is much longer service life. are no friction points in
not contaminated with the bearing; it just glides
oil, in order to produce Element housing on a water film and
oil-free air. does not need any oil or
The strength and long lubrication.
50 Hz versions
Max. working pressure Installed motor Noise Weight
Type Capacity FAD (*)
(bar(e)/psig) power level(**) (kg/lbs)
Pack Full feature l/s m3/min cfm kW hp dB(A) Pack Full feature
air-COOLED
AQ 30 7.5 7.5 / 109 7.25 / 105 84.9 5.1 180.1 30 40 68 1226 / 2703 1320 / 2910
10 10 / 145 9.75 / 141 68.3 4.1 144.8 30 40 68 1226 / 2703 1320 / 2910
13 13 / 189 12.75 / 185 53 3.2 113 30 40 68 1226 / 2703 1320 / 2910
AQ 37 7.5 7.5 / 109 7.25 / 105 102 6.1 215.4 37 50 69 1298 / 2862 1395 / 3075
10 10 / 145 9.75 / 141 86.4 5.2 183.6 37 50 69 1298 / 2862 1395 / 3075
13 13 / 189 12.75 / 185 69.2 4.2 148.3 37 50 69 1298 / 2862 1395 / 3075
AQ 45 7.5 7.5 / 109 7.25 / 105 121.4 7.3 257.8 45 60 71 1321 / 2912 1416 / 3122
10 10 / 145 9.75 / 141 98.1 5.9 208.4 45 60 71 1321 / 2912 1416 / 3122
13 13 / 189 12.75 / 185 82.2 4.9 173 45 60 71 1321 / 2912 1416 / 3122
AQ 55 7.5 7.5 / 109 7.25 / 105 139.1 8.4 296.6 55 75 72 1378 / 3038 1497 / 3300
10 10 / 145 9.75 / 141 118.1 7.1 250.7 55 75 72 1378 / 3038 1497 / 3300
13 13 / 189 12.75 / 185 98.4 5.9 208.4 55 75 72 1378 / 3038 1497 / 3300
WATER-COOLED
AQ 30 7.5 7.5 / 109 7.25 / 105 88.5 5.3 187.5 30 40 65 1121 / 2471 1215 / 2679
10 10 / 145 9.75 / 141 71.2 4.3 151.8 30 40 65 1121 / 2471 1215 / 2679
13 13 / 189 12.75 / 185 55 3.3 116.5 30 40 65 1121 / 2471 1215 / 2679
AQ 37 7.5 7.5 / 109 7.25 / 105 107.1 6.4 226.9 37 50 66 1193 / 2630 1290 / 2844
10 10 / 145 9.75 / 141 91.2 5.5 194.2 37 50 66 1193 / 2630 1290 / 2844
13 13 / 189 12.75 / 185 72.9 4.4 155.4 37 50 66 1193 / 2630 1290 / 2844
AQ 45 7.5 7.5 / 109 7.25 / 105 128.5 7.7 272.3 45 60 67 1216 / 2681 1313 / 2895
10 10 / 145 9.75 / 141 108 6.5 230 45 60 67 1216 / 2681 1313 / 2895
13 13 / 189 12.75 / 185 89.9 5.4 190.7 45 60 67 1216 / 2681 1313 / 2895
AQ 55 7.5 7.5 / 109 7.25 / 105 152.7 9.2 323.6 55 75 68 1273 / 2806 1392 / 3069
10 10 / 145 9.75 / 141 131.2 7.9 279 55 75 68 1273 / 2806 1392 / 3069
13 13 / 189 12.75 / 185 109 6.5 230 55 75 68 1273 / 2806 1392 / 3069
Reference conditions:
AQ 37-55 VSD
• Absolute Inlet pressure, specify bar(a), ( e ) 1 bar (14.5 psi)
H: 1840 mm, 72" H
• Intake air temperature 20°C (68°F)
(**)Noise level* measured at a distance of 1m according to W: 965 mm, 40"
Pneurop/Cagi PN8NTC2 test code: 3dB() L: 2435 mm, 96"
FAD is measured at the following working pressure:
• 7 bar versions at 7.5 bar(e)
L W
61
Oil-free compressors
60 Hz versions
AQ 37-55 VSD
Max. working Installed Noise Weight
Type Capacity FAD(2)
pressure(1) motor power level*(3) (kg/lbs)
AIR-COOLED
AQ 37 VSD 13(1) 13 175 42.0 – 104.0 2.5 – 6.2 89.0 – 220.4 37 50 69 1195 / 2635 1306 / 2879
(1)
AQ 55 VSD 13 13 175 42.3 – 154.9 2.5 – 9.3 89.6 – 328.2 55 75 72 1195 / 2635 1314 / 2897
WATER-COOLED
AQ 37 VSD 13(1) 13 175 42.0 – 108.0 2.5 – 6.2 89.0 – 228.8 37 50 66 1090 / 2403 1201 / 2648
(1)
AQ 55 VSD 13 13 175 41.9 – 160.9 2.5 – 9.3 88.8 – 340.9 55 75 69 1090 / 2403 1209 / 2665
(1)
Full-Feature units max. working pressure 12.5 bar(e)/181 psig.
(2)
Stated performance according ISO 1217, Ed. 4, 2009, Annex E.
(3)
Mean sound level according to ISO2151, tolerance 3 dB(A).
62
Oil-free compressors
63
Oil-free compressors
L W
Dimensions L x W x H
64
Oil-free compressors
65
Oil-free compressors
True performance:
External leakages
ZR 55 2180 1450 2184 1640 ZR 55 FF 2180 1450 2184 1890 ZR 55 * 2180 1450 2184 1640
ZR 75 2180 1450 2184 1715 ZR 75 FF 2180 1450 2184 1965 ZR 75 * 2180 1450 2184 1715
ZR 90 2180 1450 2184 1780 ZR 90 FF 2180 1450 2184 2030 ZR 90 * 2180 1450 2184 1780
ZR 75 VSD 2630 1450 2184 2030 ZR 75 VSD-FF 2630 1450 2184 2280 ZR 75 VSD * 2630 1450 2184 2030
ZR 90 VSD 2630 1450 2184 2030 ZR 90 VSD-FF 2630 1450 2184 2280 ZR 90 VSD * 2630 1450 2184 2030
ZT 55 2180 1450 2184 1760 ZT 55 FF 2880 1450 2184 2360 ZR 55 FF * 2880 1450 2184 1990
ZT 75 2180 1450 2184 1835 ZT 75 FF 2880 1450 2184 2475 ZR 75 FF * 2880 1450 2184 2065
ZT 90 2180 1450 2184 1900 ZT 90 FF 2880 1450 2184 2500 ZR 90 FF * 2880 1450 2184 2130
ZT 75 VSD 2630 1450 2184 2100 ZT 75 VSD-FF 3330 1450 2184 2700 ZR 75 VSD-FF * 3330 1450 2184 2370
ZT 90 VSD 2630 1450 2184 2100 ZT 90 VSD-FF 3330 1450 2184 2700 ZR 90 VSD-FF * 3330 1450 2184 2370
(1)
Reference conditions: * Equipped with Energy Recovery system
- dry air
- absolute Inlet pressure, specify bar(a), ( e ) 1 bar(a)
- cooling and air intake temperature 20 °C
- nominal working pressure
- performance of the compressor package
measured according to ISO 1217, Third Edition,
Annex C
(2)
Cooling water temperature rise of 15 °C
(3)
Max. capacity is at reference pressure and not at
max. pressure
(4)
Pressure dewpoint is specified for
- 20 °C cooling air/water temperature
- relative humidity of 60 %
- nominal working pressure
- load level of minimum 50 %
C
For VSD: at reference speed
(5)
± 3 dB(A) measured at a distance of 1 m and
according to ISO 2151:2004 and using ISO 9614-2
(6)
Maximum intake / cooling air temperature is 50 °C
for HAT versions
Conversions
- 1 kg = 2.2 lbs
- 1 mm = 0.039 inch A B
- °F = °C x 9/5 + 32
66
Oil-free compressors
ZR 55-90 FF
ZR/ZR FF Installed motor Cooling water Pressure
Capacity FAD(1) Sound
power consumption(2) dewpoint(4)
Watercooled pressure
oil-free level(5)
compressors ZR ZR-FF ZR-FF
3
Type l/s m /min cfm kW hp l/s l/s °C dB(A)
50 Hz units
ZR 55 - 7.5 143 8.6 303 55 75 0.9 1.3 -24 65
ZR 55 - 8.6 131 7.9 278 55 75 0.9 1.3 -24 65
ZR 55 - 10 121 7.3 257 55 75 0.9 1.3 -25 65
60 Hz units
ZR 55 - 7.25 155 9.3 329 55 75 1 1.4 -24 65
ZR 55 - 9 138 8.3 293 55 75 1 1.4 -25 65
ZR 55 - 10.4 128 7.7 271 55 75 1 1.4 -25 65
50 Hz units
ZR 75 - 7.5 194 11.6 411 75 100 1.2 1.8 -26 65
ZR 75 - 8.6 184 11.0 390 75 100 1.2 1.8 -26 65
ZR 75 - 10 174 10.4 369 75 100 1.2 1.8 -27 65
60 Hz units
ZR 75 - 7.25 213 12.8 452 75 100 1.3 1.9 -26 65
ZR 75 - 9 194 11.6 411 75 100 1.3 1.9 -27 65
ZR 75 - 10.4 185 11.1 392 75 100 1.3 1.9 -27 65
50 Hz units
ZR 90 - 7.5 234 14.0 496 90 120 1.4 2.1 -27 65
ZR 90 - 8.6 220 13.2 466 90 120 1.4 2.1 -28 65
ZR 90 - 10 209 12.5 443 90 120 1.4 2.1 -28 65
60 Hz units
ZR 90 - 7.25 262 15.7 555 90 120 1.6 2.3 -26 65
ZR 90 - 9 235 14.1 498 90 120 1.6 2.3 -28 65
ZR 90 - 10.4 224 13.4 475 90 120 1.6 2.3 -29 65
ZR 75-90 VSD-FF
ZR VSD / ZR VSD-FF Cooling water Pressure
consumption(2) dewpoint(4) Sound pressure
Watercooled Capacity FAD(1)
level(5)
oil-free compressors ZR ZR-FF ZR-FF
Types – 50/60 Hz l/s m3/min cfm l/s l/s °C dB(A)
ZR 75 VSD-9 bar (e) 1.25 1.92 -30 65
Max (3) 220 13.2 466
Min 75 4.5 159
ZR 75 VSD-10.4 bar (e) 1.25 1.92 -30 65
Max(3) 198 11.9 420
Min 98 5.9 208
ZR 90 VSD-9 bar (e) 1.25 1.92 -30 65
Max(3) 258 15.5 547
Min 75 4.5 159
ZR 90 VSD-10.4 bar (e) 1.25 1.92 -30 65
Max(3) 232 13.9 492
Min 98 5.9 208
(1)
Reference conditions: - relative humidity of 60 %
- dry air - nominal working pressure
- absolute inlet pressure 1 bar(a) - load level of minimum 50 %
- cooling and air intake temperature 20 °C For VSD: at reference speed
(5)
- nominal working pressure ± 3 dB(A) measured at a distance of 1 m and
- performance of the compressor package according to ISO 2151:2004 and using ISO 9614-2
(6)
measured according to ISO 1217, Third Edition, Annex C Maximum intake / cooling air temperature is 50 °C for HAT versions
(2)
Cooling water temperature rise of 15 °C Conversions
(3)
Max. capacity is at reference pressure and not at max. pressure - 1 kg = 2.2 lbs
(4)
Pressure dewpoint is specified for - 1 mm = 0.039 inch
- 20 °C cooling air/water temperature - °F = °C x 9/5 + 32
67
Oil-free compressors
ZT 55-90 FF
ZT/ZT FF Pressure
Installed fan motor Sound
Installed motor dewpoint(4)
Aircooled oil-free Capacity FAD(1) pressure
power
compressors ZT ZT-FF ZT-FF level(5)
ZT 75-90 VSD-FF
68
Oil-free compressors
Cooling
ZR Installed
water Pressure
Capacity FAD(1) motor Noise level*(4) Weight Dimensions L x W x H
watercooled consump- dewpoint (3)
power (2)
tion
w/o with
m 3/ A B C
Type l/s cfm kW l/s °C duct duct kg
min mm mm mm
dB(A) dB(A)
50 Hz - 7.5 bar(e)
ZR 110 318 19.1 674 110 3.5 -28 70 68 3265 3440 2000 1650
FF (with IMD Dryer)
ZR 132 367 22.0 778 132 4.1 -29 70 68 3390 3440 2000 1650
ZR 145 394 23.6 835 145 4.2 -30 70 68 3530 3440 2000 1650
ZR 160 471 28.3 998 160 4.4 -25 67 66 4705 4340 2000 1650
ZR 200 607 36.4 1286 200 5.1 -25 67 66 5365 4340 2000 1650
ZR 250 726 43.6 1538 250 5.8 -28 67 66 5360 4340 2000 1650
ZR 275 780 46.8 1653 275 6.2 -30 67 66 5560 4340 2000 1650
ZR 110 318 19.1 674 110 1.7 - 67 65 2635 2540 2000 1650
ZR 132 367 22.0 778 132 1.9 - 67 65 2760 2540 2000 1650
ZR 145 394 23.6 835 145 2.0 - 67 66 2900 2540 2000 1650
ZR 160 471 28.3 998 160 2.3 - 67 66 3795 3140 2000 1650
ZR 200 607 36.4 1286 200 3.0 - 67 66 3995 3140 2000 1650
ZR 250 726 43.6 1538 250 3.7 - 67 66 3990 3140 2000 1650
Pack (w/o IMD Dryer)
ZR 275 780 46.8 1653 275 4.1 - 67 66 4190 3140 2000 1650
ZR 300 775 46.5 1642 315 4.0 - 70 69 6650 3700 2400 2120
ZR 315 855 51.3 1812 315 4.4 - 71 69 6650 3700 2400 2120
ZR 355 949 56.9 2011 355 4.8 - 71 69 6950 3700 2400 2120
ZR 400 1049 62.9 2223 400 5.4 - 71 70 7050 3700 2400 2120
ZR 425 1162 69.7 2462 450 6.2 - 72 70 7250 3700 2400 2120
ZR 450 1257 75.4 2663 450 7.2 - 73 71 9500 4060 2400 2120
ZR 500 1387 83.2 2939 500 7.8 - 73 71 9500 4060 2400 2120
ZR 630 1726 103.6 3657 630 9.4 - 75 73 10225 4060 2400 2120
ZR 750 2075 124.5 4397 750 11.3 - 75 73 10325 4060 2400 2120
(1) (3)
Reference conditions: Max. capacity is at reference pressure and according to ISO 2151:2004 and using ISO
- dry air not at max. pressure 9614-2
(4) (6)
- absolute inlet pressure 1 bar(a) Pressure dewpoint is specified for Maximum intake / cooling air temperature
- 20 °C cooling air/water temperature is 50 °C for
- cooling and air intake temperature 20 °C
- relative humidity of 60 % HAT versions
- nominal working pressure
- nominal working pressure Conversions
- performance of the compressor package
- load level of minimum 50 % - 1 kg = 2.2 lbs
measured according to ISO 1217, Third
For VSD: at reference speed - 1 mm = 0.039 inch
Edition, Annex C
(5)
± 3 dB(A) measured at a distance of 1 m and - °F = °C x 9/5 + 32
(2)
Cooling water temperature rise of 15 °C
69
Oil-free compressors
ZR 132 VSD 372 22.3 778 132 3.9 -28/-32 68-72 66-69 3500 3440 2000 1650
ZR 145 362 21.7 767 145 3.9 -30 70 68 3530 3440 2000 1650
ZR 160 435 26.1 922 160 4.2 -25 67 66 4705 4340 2000 1650
ZR 160 VSD 431 25.9 913 160 4.2 -28/-32 68-74 66-71 3500 3440 2000 1650
ZR 200 553 33.2 1172 200 4.8 -25 67 66 5365 4340 2000 1650
ZR 250 691 41.5 1464 250 5.6 -28 67 66 5360 4340 2000 1650
ZR 250 VSD 721 43.3 1528 250 5.8 -25/-30 63-73 62-71 6080 4340 2000 1650
ZR 275 723 43.4 1532 275 5.8 -30 67 66 5560 4340 2000 1650
ZR 315 VSD 836 50.2 1771 299 6.8 -25/-30 63-73 62-71 6080 4340 2000 1650
ZR 110 285 17.1 604 110 1.5 - 67 65 2635 2540 2000 1650
ZR 132 326 19.6 691 132 1.7 - 67 65 2760 2540 2000 1650
ZR 132 VSD 376 22.6 797 132 1.9 - 62-68 61-66 2870 2540 2000 1650
ZR 145 362 21.7 767 145 1.9 - 67 66 2900 2540 2000 1650
ZR 160 435 26.1 922 160 2.2 - 67 66 3795 3140 2000 1650
ZR 160 VSD 436 26.1 922 160 2.2 - 62-70 61-66 2870 2540 2000 1650
ZR 200 553 33.2 1172 200 2.8 - 67 66 3995 3140 2000 1650
ZR 250 691 41.5 1464 250 3.5 - 67 66 3990 3140 2000 1650
Pack (w/o IMD Dryer)
ZR 250 VSD 721 43.3 1528 250 3.7 - 63-73 62-71 4710 3140 2000 1650
ZR 275 723 43.4 1532 275 3.8 - 67 66 4190 3140 2000 1650
ZR 300 723 43.4 1532 315 4.1 - 71 70 6650 3700 2400 2120
ZR 315 798 47.9 1691 315 4.5 - 72 70 6650 3700 2400 2120
ZR 315 VSD 836 50.2 1771 299 4.3 - 63-73 62-71 4710 3140 2000 1650
ZR 355 886 53.2 1877 355 4.9 - 72 72 6950 3700 2400 2120
ZR 400 978 58.7 2072 400 5.4 - 72 71 7050 3700 2400 2120
ZR 400 VSD 1114 66.9 2361 425 6.4 - 68-75 66-73 8350 4060 2470 2120
ZR 425 1081 64.9 2291 450 6.2 - 73 71 7250 3700 2400 2120
ZR 450 1166 70.0 2471 450 7.1 - 74 72 9500 4060 2400 2120
ZR 500 1291 77.5 2735 500 7.7 - 74 72 9500 4060 2400 2120
ZR 500 VSD 1318 79.1 2793 525 7.6 - 68-76 66-74 8350 4060 2470 2120
ZR 630 1602 96.1 3394 630 9.3 - 76 74 10225 4060 2400 2120
ZR 700 VSD 2063 123.8 4371 700 11.6 - 70-78 68-76 11850 4675 2470 2120
ZR 750 1850 111.0 3920 750 10.7 - 76 74 10325 4060 2400 2120
ZR 900 VSD 2456 147.4 5204 935 13.2 - 68-78 68-76 11850 4675 2470 2120
50 Hz - 10 bar(e)
ZR 110 265 15.9 562 110 3.3 -28 70 68 3265 3440 2000 1650
ZR 132 313 18.8 663 132 3.8 -29 70 68 3390 3440 2000 1650
FF (with IMD Dryer)
ZR 132 VSD 330 19.8 699 132 4.1 0,875 68-72 66-69 3500 3440 2000 1650
ZR 145 334 20.0 708 145 4.1 -30 70 68 3530 3440 2000 1650
ZR 160 402 24.1 852 160 4.3 -25 67 66 4705 4340 2000 1650
ZR 160 VSD 392 23.5 831 160 4.4 0,875 68-74 66-71 3500 3440 2000 1650
ZR 200 504 30.2 1068 200 4.9 -25 67 66 4905 4340 2000 1650
ZR 250 629 37.7 1333 250 5.6 -28 67 66 5360 4340 2000 1650
ZR 250 VSD 648 38.9 1373 250 5.8 -25/-30 67-73 65-71 6080 4340 2000 1650
ZR 275 689 41.3 1460 275 6.0 -30 67 66 5560 4340 2000 1650
ZR 315 VSD 746 44.8 1581 299 6.7 -25/-30 67-73 65-71 6080 4340 2000 1650
ZR 110 265 15.9 562 110 1.6 - 67 65 2380 2540 2000 1650
ZR 132 313 18.8 663 132 1.8 - 67 65 2440 2540 2000 1650
ZR 132 VSD 333 20.0 706 132 1.9 - 62-68 61-66 2590 2540 2000 1650
ZR 145 334 20.0 708 145 1.9 - 67 66 2580 2540 2000 1650
ZR 160 402 24.1 852 160 2.3 - 67 66 3795 3140 2000 1650
ZR 160 VSD 394 23.6 835 160 2.1 - 62-70 61-66 2590 2540 2000 1650
ZR 200 504 30.2 1068 200 2.9 - 67 66 3995 3140 2000 1650
Pack (w/o IMD Dryer)
ZR 250 629 37.7 1333 250 3.6 - 67 66 3990 3140 2000 1650
ZR 250 VSD 648 38.9 1373 250 3.7 - 64-70 65-68 4710 3140 2000 1650
ZR 275 689 41.3 1460 275 4.0 - 67 66 4190 3140 2000 1650
ZR 300 689 41.3 1460 315 4.2 - 71 70 6650 3700 2400 2120
ZR 315 765 45.9 1621 315 4.5 - 72 70 6650 3700 2400 2120
ZR 315 VSD 746 44.8 1581 299 4.3 - 63-73 62-71 4710 3140 2000 1650
ZR 355 846 50.8 1793 355 4.9 - 73 71 6950 3700 2400 2120
ZR 400 939 56.3 1990 400 5.4 - 73 71 7050 3700 2400 2120
ZR 400 VSD 979 58.7 2074 425 5.7 - 69-76 66-73 8350 4060 2470 2120
ZR 450 1047 62.8 2218 450 7.1 - 74 72 9500 4060 2400 2120
ZR 500 1199 71.9 2541 500 7.9 - 74 72 9500 4060 2400 2120
ZR 500 VSD 1150 69.0 2437 525 7.6 - 69-77 66-74 8350 4060 2470 2120
ZR 630 1474 88.4 3123 630 9.3 - 76 74 10225 4060 2400 2120
ZR 700 VSD 1859 111.5 3939 700 11.4 - 70-78 68-76 11850 4675 2470 2120
ZR 750 1704 102.2 3611 750 10.5 - 76 74 10325 4060 2400 2120
ZR 900 VSD 2057 123.4 4359 935 12.5 - 68-79 68-77 11850 4675 2470 2120
50 Hz - 13 bar(e)
ZR 145 297 17.8 629 145 4.2 -30 75 72 3530 3440 2000 1650
(w/o (with
IMD) IMD)
FF
ZR 250 505 30.3 1070 250 5.4 -28 72 70 5360 4340 2000 1650
ZR 275 550 33.0 1165 275 5.7 -30 72 70 5560 4340 2000 1650
ZR 145 297 17.8 629 145 2.0 - 75 72 2900 2540 2000 1650
Pack
ZR 250 505 30.3 1070 250 3.4 - 72 70 3990 3140 2000 1650
ZR 275 551 33.1 1168 275 3.7 - 72 70 4190 3140 2000 1650
70
Oil-free compressors
Cooling
ZR Installed
wate Pressure
Capacity FAD(1) motor Noise level*(4) Weight Dimensions L x W x H
watercooled cosump- dewpoint (3)
power (2)
tion
w/o duct with duct A B C
Type l/s m3/min cfm HP l/s °C kg
dB(A) dB(A) mm mm mm
60 Hz - 7 bar(e)
ZR 110 352 21.1 746 150 3.9 -28 70 68 3265 3440 2000 1650
FF (with
ZR 160 463 27.8 981 200 4.4 -25 67 66 4695 4340 2000 1650
Dryer)
IMD
ZR 200 574 34.4 1216 250 4.9 -25 67 66 5305 4340 2000 1650
ZR 250 667 40.0 1413 300 5.4 -28 67 66 5515 4340 2000 1650
ZR 275 752 45.1 1593 350 5.9 -30 67 66 5635 4340 2000 1650
ZR 110 352 21.1 746 150 1.9 - 67 65 2635 2540 2000 1650
(w/o IMD
ZR 160 463 27.8 981 200 2.3 - 67 66 3785 3140 2000 1650
Dryer)
Pack
ZR 200 574 34.4 1216 250 2.9 - 67 66 3935 3140 2000 1650
ZR 250 667 40.0 1413 300 3.4 - 67 66 4145 3140 2000 1650
ZR 275 752 45.1 1593 350 3.8 - 67 66 4265 3140 2000 1650
60 Hz - 8.6 bar(e)
ZR 110 321 19.3 679 150 3.8 -28 70 68 3265 3440 2000 1650
FF (with IMD Dryer)
ZR 132 VSD 372 22.3 778 175 3.9 -28/-32 68-72 66-69 3500 3440 2000 1650
ZR 145 398 23.9 843 200 4.1 -30 70 68 3530 3440 2000 1650
ZR 160 419 25.1 888 200 4.4 -25 67 66 4695 4340 2000 1650
ZR 160 VSD 431 25.9 913 215 4.2 -28/-32 68-74 66-71 3500 3440 2000 1650
ZR 200 516 31.0 1093 250 4.6 -25 67 66 5305 4340 2000 1650
ZR 250 619 37.1 1312 300 5.2 -28 67 66 5515 4340 2000 1650
ZR 250 VSD 721 43.3 1528 335 5.8 -25/-30 63-73 62-71 6080 4340 2000 1650
ZR 275 726 43.6 1538 350 5.8 -30 67 66 5635 4340 2000 1650
ZR 315 VSD 836 50.2 1771 400 6.8 -25/-30 63-73 62-71 6080 4340 2000 1650
ZR 110 321 19.3 679 150 1.7 - 67 65 2635 2540 2000 1650
ZR 132 VSD 376 22.6 797 175 1.9 - 62-68 61-66 2870 2540 2000 1650
ZR 145 398 23.9 843 200 2.1 - 68 66 2900 2540 2000 1650
ZR 160 419 25.1 888 200 2.1 - 67 66 3785 3140 2000 1650
ZR 160 VSD 436 26.1 922 215 2.2 - 62-70 61-66 2870 2540 2000 1650
ZR 200 516 31.0 1093 250 2.6 - 67 66 3935 3140 2000 1650
ZR 250 619 37.1 1312 300 3.1 - 67 66 4145 3140 2000 1650
Pack (w/o IMD Dryer)
ZR 250 VSD 721 43.3 1528 335 3.7 - 63-73 62-71 4710 3140 2000 1650
ZR 275 726 43.6 1538 350 3.7 - 67 66 4265 3140 2000 1650
ZR 300 755 45.3 1600 350 4.1 - 71 70 6550 3700 2400 2120
ZR 315 850 51.0 1801 400 4.6 - 72 70 6550 3700 2400 2120
ZR 315 VSD 836 50.2 1771 400 4.3 - 63-73 62-71 4710 3140 2000 1650
ZR 355 955 57.3 2024 450 5.1 - 72 70 6950 3700 2400 2120
ZR 400 1043 62.6 2210 500 5.6 - 72 71 7050 3700 2400 2120
ZR 400 VSD 1114 66.9 2361 570 6.4 - 68-75 66-73 8320 4060 2470 2120
ZR 450 1306 78.4 2767 600 7.8 - 74 72 9300 4060 2400 2120
ZR 500 1538 92.3 3259 700 8.9 - 74 72 9500 4060 2400 2120
ZR 500 VSD 1318 79.1 2793 703 7.6 - 68-76 66-74 8320 4060 2470 2120
ZR 630 1700 102.0 3602 800 9.9 - 76 74 10225 4060 2400 2120
ZR 700 VSD 2063 123.8 4371 938 11.6 - 70-78 68-76 11850 4675 2470 2120
ZR 750 1939 116.3 4109 900 11.2 - 76 74 10225 4060 2400 2120
ZR 900 VSD 2456 147.4 5204 1253 13.2 - 68-78 68-76 11850 4675 2470 2120
(1) (3)
Reference conditions: Max. capacity is at reference pressure and not according to ISO 2151:2004 and using ISO
- dry air at max. pressure 9614-2
(4) (6)
- absolute inlet pressure 1 bar(a) Pressure dewpoint is specified for Maximum intake / cooling air temperature is
- 20 °C cooling air/water temperature 50 °C for
- cooling and air intake temperature 20 °C
- relative humidity of 60 % HAT versions
- nominal working pressure
- nominal working pressure Conversions
- performance of the compressor package
- load level of minimum 50 % - 1 kg = 2.2 lbs
measured according to ISO 1217, Third
For VSD: at reference speed - 1 mm = 0.039 inch
Edition, Annex C
(5)
± 3 dB(A) measured at a distance of 1 m and - °F = °C x 9/5 + 32
(2)
Cooling water temperature rise of 15 °C
71
Oil-free compressors
ZR Cooling
Installed
water Pressure
water- Capacity FAD(1) motor Noise level*(4) Weight Dimensions L x W x H
consump- dewpoint (3)
cooled power (2)
tion
w/o with
A B C
Type l/s m3/min cfm HP l/s °C duct duct kg
mm mm mm
dB(A) dB(A)
60 Hz - 10.4 bar(e)
ZR 110 287 17.2 608 150 3.5 -28 70 68 3265 3440 2000 1650
ZR 132 VSD 330 19.8 699 175 3.9 -28/-32 68-72 66-69 3500 3440 2000 1650
FF (with IMD Dryer)
ZR 145 336 20.2 712 200 4.1 -30 70 68 3530 3440 2000 1650
ZR 160 375 22.5 795 200 4.4 -25 67 66 4695 4340 2000 1650
ZR 160 VSD 392 23.5 831 215 4.2 -28/-32 68-74 66-71 3500 3440 2000 1650
ZR 200 459 27.5 973 250 4.7 -25 67 66 4845 4340 2000 1650
ZR 250 548 32.9 1161 300 5.2 -28 67 66 5515 4340 2000 1650
ZR 250 VSD 648 38.9 1373 335 5.8 -25/-30 67-73 65-71 6080 4340 2000 1650
ZR 275 641 38.5 1358 350 5.7 -30 67 66 5635 4340 2000 1650
ZR 315 VSD 746 44.8 1581 400 6.7 -25/-30 67-73 65-71 6080 4340 2000 1650
ZR 110 287 17.2 608 150 1.7 - 67 65 2635 2540 2000 1650
ZR 132 VSD 333 20.0 706 214 1.9 - 62-68 61-66 2590 2540 2000 1650
ZR 145 336 20.2 712 200 2.0 - 67 66 2900 2540 2000 1650
ZR 160 375 22.5 795 200 2.2 - 67 66 3785 3140 2000 1650
ZR 160 VSD 394 23.6 835 215 2.1 - 62-70 61-66 2590 2540 2000 1650
ZR 200 459 27.5 973 250 2.6 - 67 66 3935 3140 2000 1650
ZR 250 548 32.9 1161 300 3.1 - 67 66 4145 3140 2000 1650
ZR 250 VSD 648 38.9 1373 335 3.7 - 64-70 65-68 4710 3140 2000 1650
Pack (w/o IMD Dryer)
ZR 275 641 38.5 1358 350 3.6 - 67 66 4265 3140 2000 1650
ZR 300 677 40.6 1434 350 4.3 - 71 70 6550 3700 2400 2120
ZR 315 762 45.7 1615 400 4.6 - 72 70 6550 3700 2400 2120
ZR 315 VSD 746 44.8 1581 400 4.3 - 63-73 62-71 4710 3140 2000 1650
ZR 355 858 51.5 1818 450 5.1 - 73 71 6950 3700 2400 2120
ZR 400 945 56.7 2002 500 5.5 - 73 71 7050 3700 2400 2120
ZR 400 VSD 979 58.7 2074 570 5.7 - 69-76 66-73 8350 4060 2470 2120
ZR 450 1144 68.6 2424 600 7.7 - 74 xx 9300 4060 2400 2120
ZR 500 1332 79.9 2822 700 8.7 - 75 xx 9500 4060 2400 2120
ZR 500 VSD 1150 69.0 2437 703 7.6 - 69-77 66-74 8350 4060 2470 2120
ZR 630 1474 88.4 3123 800 9.4 - 76 74 10225 4060 2400 2120
ZR 700 VSD 1859 111.5 3939 938 11.4 - 70-78 68-76 11850 4675 2470 2120
ZR 750 1739 104.3 3685 900 10.8 - 76 74 10225 4060 2400 2120
ZR 900 VSD 2057 123.4 4359 1253 12.5 - 68-79 68-77 11850 4675 2470 2120
60 Hz - 13 bar(e)
ZR 145 299 17.9 634 200 4.3 -28 75 72 3530 3440 2000 1650
Dryer)
(with
IMD
FF
ZR 250 491 29.5 1040 300 5.4 -28 72 70 5515 4340 2000 1650
ZR 275 550 33.0 1165 350 5.8 -30 72 70 5635 4340 2000 1650
ZR 145 299 17.9 634 200 2.0 - 75 72 2900 2540 2000 1650
Dryer)
Pack
(w/o
IMD
ZR 250 491 29.5 1040 300 3.4 - 72 70 4145 3140 2000 1650
ZR 275 550 33.0 1165 350 3.8 - 72 70 4265 3140 2000 1650
(1) (6)
Reference conditions: not at max. pressure Maximum intake / cooling air temperature
- dry air (4)
Pressure dewpoint is specified for is 50 °C for
72
Oil-free compressors
In-
Installed
stalled Pressure
ZT aircooled Capacity FAD(1) motor Noise level*(4) Weight Dimensions L x W x H
fan dewpoint (3)
power
motor
w/o with
A B C
Type l/s m3/min cfm kW kW °C duct duct kg
mm mm mm
dB(A) dB(A)
50 Hz - 7.5 bar(e)
ZT 110 312 18.7 661 110 4.8 -28 72 70 4095 4040 2000 1650
FF (with IMD
ZT 132 360 21.6 763 132 4.8 -29 73 70 4220 4040 2000 1650
ZT 145 390 23.4 826 145 4.8 -30 73 71 4360 4040 2000 1650
Dryer)
ZT 160 460 27.57 973 160 8.8 -30 77 75 5625 5040 2100 1650
ZT 200 563 33.75 1191 200 8.8 -25 77 75 6285 5040 2100 1650
ZT 250 705 42.31 1493 250 8.8 -28 77 75 6280 5040 2100 1650
ZT 275 740 44.38 1566 315 18.5 -30 77 75 6630 5040 2100 1650
ZT 110 314 18.8 665 110 4.8 - 71 70 3585 4040 2000 1650
Pack (w/o IMD
ZT 132 362 21.7 767 132 4.8 - 72 70 3710 4040 2000 1650
ZT 145 392 23.5 829 145 4.8 - 72 70 3850 4040 2000 1650
Dryer)
ZT 160 460 27.6 973 160 8.8 - 77 75 5185 5040 2100 1650
ZT 200 563 33.8 1191 200 8.8 - 77 75 5385 5040 2100 1650
ZT 250 705 42.3 1493 250 8.8 - 77 75 5380 5040 2100 1650
ZT 275 740 44.4 1566 275 8.8 - 77 75 5580 5040 2100 1650
50 Hz - 8.6 bar(e)
ZT 110 281 16.9 595 110 4.8 -28 72 70 4095 4040 2000 1650
ZT 132 322 19.3 682 132 4.8 -29 73 70 4220 4040 2000 1650
FF (with IMD Dryer)
ZT 132 VSD 349 20.9 739 132 4.8 -25/-30 67-71 66-70 4330 4040 2000 1650
ZT 145 361 21.6 785 145 4.8 -30 73 71 4360 4040 2000 1650
ZT 160 422 25.3 894 160 8.8 -30 77 75 5625 5040 2100 1650
ZT 160 VSD 404 24.2 856 160 4.8 -25/-30 67-74 66-71 4330 4040 2000 1650
ZT 200 510 30.6 1081 200 8.8 -25 77 75 6285 5040 2100 1650
ZT 250 661 39.7 1401 250 8.8 -28 77 75 6280 5040 2100 1650
ZT 250 VSD 699 41.9 1480 250 18.5 -25/-30 70-77 68-75 6660 5040 2100 1650
ZT 275 696 41.8 1475 275 18.5 -30 77 75 6630 5040 2100 1650
ZT 315 VSD 789 47.4 1672 299 18.5 -25/-30 70-78 68-76 6660 5040 2100 1650
ZT 110 281 16.9 595 110 4.8 - 71 70 3585 4040 2000 1650
ZT 132 322 19.3 682 132 4.8 - 72 70 3710 4040 2000 1650
Pack (w/o IMD Dryer)
ZT 132 VSD 354 21.2 750 132 4.8 - 67-74 66-71 3820 4040 2000 1650
ZT 145 361 21.6 785 145 4.8 - 72 70 3850 4040 2000 1650
ZT 160 422 25.3 894 160 8.8 - 77 75 5185 5040 2100 1650
ZT 160 VSD 410 24.6 869 160 4.8 - 67-74 66-71 3820 4040 2000 1650
ZT 200 510 30.6 1081 200 8.8 - 77 75 5385 5040 2100 1650
ZT 250 661 39.7 1401 250 8.8 - 77 75 5380 5040 2100 1650
ZT 250 VSD 699 41.9 1480 250 8.8 - 70-77 68-75 6130 5040 2100 1650
ZT 275 696 41.8 1475 275 8.8 - 77 75 5580 5040 2100 1650
ZT 315 VSD 789 47.4 1672 299 8.8 - 70-78 68-76 6130 5040 2100 1650
50 Hz - 10 bar(e)
ZT 110 260 15.6 551 110 4.8 -28 72 70 4095 4040 2000 1650
ZT 132 313 18.8 662 132 4.8 -29 73 70 4220 4040 2000 1650
FF (with IMD Dryer)
ZT 132 VSD 316 19.0 670 132 4.8 -25/-30 67-71 66-70 4330 4040 2000 1650
ZT 145 334 20.0 707 145 4.8 -30 73 70 4360 4040 2000 1650
ZT 160 389 23.3 823 160 8.8 -30 78 76 5625 5040 2100 1650
ZT 160 VSD 370 22.2 784 160 4.8 -25/-30 67-74 66-71 4330 4040 2000 1650
ZT 200 490 29.4 1038 200 8.8 -30 78 76 5825 5040 2100 1650
ZT 250 608 36.5 1287 250 8.8 -28 78 76 6280 5040 2100 1650
ZT 250 VSD 622 37.3 1316 250 18.5 -25/-30 71-78 69-76 6660 5040 2100 1650
ZT 275 671 40.2 1420 275 18.5 -30 78 76 6630 5040 2100 1650
ZT 315 VSD 709 42.5 1501 299 18.5 -25/-30 71-79 69-77 6660 5040 2100 1650
ZT 110 261 15.7 553 110 4.8 - 71 70 3560 4040 2000 1650
ZT 132 314 18.8 665 132 4.8 - 72 70 3700 4040 2000 1650
Pack (w/o IMD Dryer)
ZT 132 VSD 320 19.2 678 132 4.8 - 67-71 66-70 4050 4040 2000 1650
ZT 145 336 20.1 711 145 4.8 - 72 70 3850 4040 2000 1650
ZT 160 389 23.3 823 160 8.8 - 78 76 5185 5040 2100 1650
ZT 160 VSD 384 23.0 814 160 4.8 - 67-74 66-71 4050 4040 2000 1650
ZT 200 490 29.4 1038 200 8.8 - 78 76 5385 5040 2100 1650
ZT 250 608 36.5 1287 250 8.8 - 78 76 5380 5040 2100 1650
ZT 250 VSD 622 37.3 1316 250 8.8 - 71-78 69-76 6130 5040 2100 1650
ZT 275 671 40.2 1420 275 8.8 - 78 76 5580 5040 2100 1650
ZT 315 VSD 709 42.5 1501 299 8.8 - 71-79 69-77 6130 5040 2100 1650
73
Oil-free compressors
ZR Cooling
Installed
water Pressure
water- Capacity FAD(1) motor Noise level*(4) Weight Dimensions L x W x H
consump- dewpoint (3)
cooled power (2)
tion
w/o with
A B C
Type l/s m3/min cfm HP l/s °C duct duct kg
mm mm mm
dB(A) dB(A)
60 Hz - 10.4 bar(e)
ZR 110 287 17.2 608 150 3.5 -28 70 68 3265 3440 2000 1650
ZR 132 VSD 330 19.8 699 175 3.9 -28/-32 68-72 66-69 3500 3440 2000 1650
FF (with IMD Dryer)
ZR 145 336 20.2 712 200 4.1 -30 70 68 3530 3440 2000 1650
ZR 160 375 22.5 795 200 4.4 -25 67 66 4695 4340 2000 1650
ZR 160 VSD 392 23.5 831 215 4.2 -28/-32 68-74 66-71 3500 3440 2000 1650
ZR 200 459 27.5 973 250 4.7 -25 67 66 4845 4340 2000 1650
ZR 250 548 32.9 1161 300 5.2 -28 67 66 5515 4340 2000 1650
ZR 250 VSD 648 38.9 1373 335 5.8 -25/-30 67-73 65-71 6080 4340 2000 1650
ZR 275 641 38.5 1358 350 5.7 -30 67 66 5635 4340 2000 1650
ZR 315 VSD 746 44.8 1581 400 6.7 -25/-30 67-73 65-71 6080 4340 2000 1650
ZR 110 287 17.2 608 150 1.7 - 67 65 2635 2540 2000 1650
ZR 132 VSD 333 20.0 706 214 1.9 - 62-68 61-66 2590 2540 2000 1650
ZR 145 336 20.2 712 200 2.0 - 67 66 2900 2540 2000 1650
ZR 160 375 22.5 795 200 2.2 - 67 66 3785 3140 2000 1650
ZR 160 VSD 394 23.6 835 215 2.1 - 62-70 61-66 2590 2540 2000 1650
ZR 200 459 27.5 973 250 2.6 - 67 66 3935 3140 2000 1650
ZR 250 548 32.9 1161 300 3.1 - 67 66 4145 3140 2000 1650
ZR 250 VSD 648 38.9 1373 335 3.7 - 64-70 65-68 4710 3140 2000 1650
Pack (w/o IMD Dryer)
ZR 275 641 38.5 1358 350 3.6 - 67 66 4265 3140 2000 1650
ZR 300 677 40.6 1434 350 4.3 - 71 70 6550 3700 2400 2120
ZR 315 762 45.7 1615 400 4.6 - 72 70 6550 3700 2400 2120
ZR 315 VSD 746 44.8 1581 400 4.3 - 63-73 62-71 4710 3140 2000 1650
ZR 355 858 51.5 1818 450 5.1 - 73 71 6950 3700 2400 2120
ZR 400 945 56.7 2002 500 5.5 - 73 71 7050 3700 2400 2120
ZR 400 VSD 979 58.7 2074 570 5.7 - 69-76 66-73 8350 4060 2470 2120
ZR 450 1144 68.6 2424 600 7.7 - 74 xx 9300 4060 2400 2120
ZR 500 1332 79.9 2822 700 8.7 - 75 xx 9500 4060 2400 2120
ZR 500 VSD 1150 69.0 2437 703 7.6 - 69-77 66-74 8350 4060 2470 2120
ZR 630 1474 88.4 3123 800 9.4 - 76 74 10225 4060 2400 2120
ZR 700 VSD 1859 111.5 3939 938 11.4 - 70-78 68-76 11850 4675 2470 2120
ZR 750 1739 104.3 3685 900 10.8 - 76 74 10225 4060 2400 2120
ZR 900 VSD 2057 123.4 4359 1253 12.5 - 68-79 68-77 11850 4675 2470 2120
60 Hz - 13 bar(e)
ZR 145 299 17.9 634 200 4.3 -28 75 72 3530 3440 2000 1650
Dryer)
(with
IMD
FF
ZR 250 491 29.5 1040 300 5.4 -28 72 70 5515 4340 2000 1650
ZR 275 550 33.0 1165 350 5.8 -30 72 70 5635 4340 2000 1650
ZR 145 299 17.9 634 200 2.0 - 75 72 2900 2540 2000 1650
Dryer)
Pack
(w/o
IMD
ZR 250 491 29.5 1040 300 3.4 - 72 70 4145 3140 2000 1650
ZR 275 550 33.0 1165 350 3.8 - 72 70 4265 3140 2000 1650
(1) (6)
Reference conditions: not at max. pressure Maximum intake / cooling air temperature is
- dry air (4)
Pressure dewpoint is specified for 50 °C for
measured according to ISO 1217, Third For VSD: at reference speed - °F = °C x 9/5 + 32
(5)
Edition, Annex C ± 3 dB(A) measured at a distance of 1 m and
(2)
Cooling water temperature rise of 15 °C according to ISO 2151:2004 and using ISO
(3)
9614-2
Max. capacity is at reference pressure and
74
Oil-free compressors
ZT 132 360 21.6 763 132 4.8 -29 73 70 4220 4040 2000 1650
ZT 145 390 23.4 826 145 4.8 -30 73 71 4360 4040 2000 1650
Dryer)
ZT 160 460 27.57 973 160 8.8 -30 77 75 5625 5040 2100 1650
ZT 200 563 33.75 1191 200 8.8 -25 77 75 6285 5040 2100 1650
ZT 250 705 42.31 1493 250 8.8 -28 77 75 6280 5040 2100 1650
ZT 275 740 44.38 1566 315 18.5 -30 77 75 6630 5040 2100 1650
ZT 110 314 18.8 665 110 4.8 - 71 70 3585 4040 2000 1650
Pack (w/o IMD
ZT 132 362 21.7 767 132 4.8 - 72 70 3710 4040 2000 1650
ZT 145 392 23.5 829 145 4.8 - 72 70 3850 4040 2000 1650
Dryer)
ZT 160 460 27.6 973 160 8.8 - 77 75 5185 5040 2100 1650
ZT 200 563 33.8 1191 200 8.8 - 77 75 5385 5040 2100 1650
ZT 250 705 42.3 1493 250 8.8 - 77 75 5380 5040 2100 1650
ZT 275 740 44.4 1566 275 8.8 - 77 75 5580 5040 2100 1650
50 Hz - 8.6 bar(e)
ZT 110 281 16.9 595 110 4.8 -28 72 70 4095 4040 2000 1650
ZT 132 322 19.3 682 132 4.8 -29 73 70 4220 4040 2000 1650
FF (with IMD Dryer)
ZT 132 VSD 349 20.9 739 132 4.8 -25/-30 67-71 66-70 4330 4040 2000 1650
ZT 145 361 21.6 785 145 4.8 -30 73 71 4360 4040 2000 1650
ZT 160 422 25.3 894 160 8.8 -30 77 75 5625 5040 2100 1650
ZT 160 VSD 404 24.2 856 160 4.8 -25/-30 67-74 66-71 4330 4040 2000 1650
ZT 200 510 30.6 1081 200 8.8 -25 77 75 6285 5040 2100 1650
ZT 250 661 39.7 1401 250 8.8 -28 77 75 6280 5040 2100 1650
ZT 250 VSD 699 41.9 1480 250 18.5 -25/-30 70-77 68-75 6660 5040 2100 1650
ZT 275 696 41.8 1475 275 18.5 -30 77 75 6630 5040 2100 1650
ZT 315 VSD 789 47.4 1672 299 18.5 -25/-30 70-78 68-76 6660 5040 2100 1650
ZT 110 281 16.9 595 110 4.8 - 71 70 3585 4040 2000 1650
ZT 132 322 19.3 682 132 4.8 - 72 70 3710 4040 2000 1650
Pack (w/o IMD Dryer)
ZT 132 VSD 354 21.2 750 132 4.8 - 67-74 66-71 3820 4040 2000 1650
ZT 145 361 21.6 785 145 4.8 - 72 70 3850 4040 2000 1650
ZT 160 422 25.3 894 160 8.8 - 77 75 5185 5040 2100 1650
ZT 160 VSD 410 24.6 869 160 4.8 - 67-74 66-71 3820 4040 2000 1650
ZT 200 510 30.6 1081 200 8.8 - 77 75 5385 5040 2100 1650
ZT 250 661 39.7 1401 250 8.8 - 77 75 5380 5040 2100 1650
ZT 250 VSD 699 41.9 1480 250 8.8 - 70-77 68-75 6130 5040 2100 1650
ZT 275 696 41.8 1475 275 8.8 - 77 75 5580 5040 2100 1650
ZT 315 VSD 789 47.4 1672 299 8.8 - 70-78 68-76 6130 5040 2100 1650
50 Hz - 10 bar(e)
ZT 110 260 15.6 551 110 4.8 -28 72 70 4095 4040 2000 1650
ZT 132 313 18.8 662 132 4.8 -29 73 70 4220 4040 2000 1650
FF (with IMD Dryer)
ZT 132 VSD 316 19.0 670 132 4.8 -25/-30 67-71 66-70 4330 4040 2000 1650
ZT 145 334 20.0 707 145 4.8 -30 73 70 4360 4040 2000 1650
ZT 160 389 23.3 823 160 8.8 -30 78 76 5625 5040 2100 1650
ZT 160 VSD 370 22.2 784 160 4.8 -25/-30 67-74 66-71 4330 4040 2000 1650
ZT 200 490 29.4 1038 200 8.8 -30 78 76 5825 5040 2100 1650
ZT 250 608 36.5 1287 250 8.8 -28 78 76 6280 5040 2100 1650
ZT 250 VSD 622 37.3 1316 250 18.5 -25/-30 71-78 69-76 6660 5040 2100 1650
ZT 275 671 40.2 1420 275 18.5 -30 78 76 6630 5040 2100 1650
ZT 315 VSD 709 42.5 1501 299 18.5 -25/-30 71-79 69-77 6660 5040 2100 1650
ZT 110 261 15.7 553 110 4.8 - 71 70 3560 4040 2000 1650
ZT 132 314 18.8 665 132 4.8 - 72 70 3700 4040 2000 1650
Pack (w/o IMD Dryer)
ZT 132 VSD 320 19.2 678 132 4.8 - 67-71 66-70 4050 4040 2000 1650
ZT 145 336 20.1 711 145 4.8 - 72 70 3850 4040 2000 1650
ZT 160 389 23.3 823 160 8.8 - 78 76 5185 5040 2100 1650
ZT 160 VSD 384 23.0 814 160 4.8 - 67-74 66-71 4050 4040 2000 1650
ZT 200 490 29.4 1038 200 8.8 - 78 76 5385 5040 2100 1650
ZT 250 608 36.5 1287 250 8.8 - 78 76 5380 5040 2100 1650
ZT 250 VSD 622 37.3 1316 250 8.8 - 71-78 69-76 6130 5040 2100 1650
ZT 275 671 40.2 1420 275 8.8 - 78 76 5580 5040 2100 1650
ZT 315 VSD 709 42.5 1501 299 8.8 - 71-79 69-77 6130 5040 2100 1650
75
Oil-free compressors
76
Oil-free compressors
8
1
2
3 6
c
b
4
9
a
a
77
Oil-free compressors
The volume Capacity FAD control range of the turbo expands considerably at a
constant delivery pressure due to the blow-off function.
The most flexible volume Capacity FAD adaption for constant pressure processes.
ZH 355 3.5 - 4.6 1320 - 1578 4750 - 5681 355 83 6325 3970 X 2230 X 2230
ZH 400 3.5 - 8 1234 - 1814 4443 - 6531 400 83 6625 - 7225 3970 X 2230 X 2230
ZH 450 3.5 - 9 1297 - 2052 4670 - 7388 450 83 6725 - 7325 3970 X 2230 X 2230
ZH 500 3.5 - 10.4 1349 - 2280 4855 - 8208 500 83 6875 - 7475 3970 X 2230 X 2230
ZH 560 3.5 - 13 1368 - 2548 4924 - 9174 560 83 7475 - 8075 3970 X 2230 X 2230
ZH 630 7 - 13 1555 - 2063 5599 - 7428 630 83 8825 3970 X 2230 X 2230
ZH 710 7 - 13 1770 - 2331 6371 - 8390 710 83 9475 3970 X 2230 X 2230
ZH 800 7 - 13 2011 - 2620 7240 - 9432 800 83 9425 3973 X 2230 X 2230
ZH 900 9 - 10.4 2570 - 2588 9253 - 9316 900 83 9425 3974 X 2230 X 2230
ZH6000/10000 2stage 3.5 - 4.6 1450 - 3275 5200 - 11800 500 - 710 80 - 85 13710-14570 5250x2000x2340
ZH6000/10000 3stage 7 - 10.4 1450 - 3275 5200 - 11800 630 - 1120 80 - 85 13710-14570 5250x2000x2340
ZH9000/15000 2stage 3.5 - 4.6 2225 - 5000 8000 - 18000 710 - 1250 80 - 85 16000-18310 5800x2250x2570
ZH9000/15000 3stage 7 - 10.4 2225 - 5000 8000 - 18000 1000 - 1850 80 - 85 16000-18310 5800x2250x2570
ZH16000/26000 3stage 7 - 10.4 3325 - 7500 12000 - 27000 1600 - 2750 80 - 85 38500 7300x3000x3630
ZH 350+ 3.5 - 4.6 1320 - 1578 4750 - 5681 355 72 8050 5270 x 2230 x 2230
ZH 400+ 3.5 - 8 1234 - 1814 4443 - 6531 400 72 8350 - 8950 5270 x 2230 x 2230
ZH 450+ 3.5 - 9 1297 - 2052 4670 - 7388 450 72 8450 - 9050 5270 x 2230 x 2230
ZH 500+ 3.5 - 10.4 1349 - 2280 4855 - 8208 500 72 8600 - 9200 5270 x 2230 x 2230
+
ZH 560 3.5 - 13 1368 - 2548 4924 - 9174 560 72 9200 - 9800 5270 x 2230 x 2230
ZH 630+ 7 - 13 1555 - 2063 5599 - 7428 630 72 9950 5270 x 2230 x 2230
ZH 710+ 7 - 13 1770 - 2331 6371 - 8390 710 72 10200 5270 x 2230 x 2230
ZH 800+ 7 - 13 2011 - 2620 7240 - 9432 800 72 11150 5270 x 2230 x 2230
ZH 900+ 9 - 10.4 2570 - 2588 9253 - 9316 900 72 11150 5270 x 2230 x 2230
ZH6000/10000+ 2stage 3.5 - 4.6 1450 - 3275 5200 - 11800 500 - 710 80 - 85 13710-15120 5250x2120x2400
+
ZH6000/10000 3stage 7 - 10.4 1450 - 3275 5200 - 11800 630 - 1120 80 - 85 13710-15120 5250x2120x2400
ZH9000/15000+ 2stage 3.5 - 4.6 2225 - 5000 8000 - 18000 710 - 1250 80 - 85 16900-19210 5800x2370x2630
ZH9000/15000+ 3stage 7 - 10.4 2225 - 5000 8000 - 18000 1000 - 1850 80 - 85 16900-19210 5800x2370x2630
ZH16000/26000+ 3stage 7 - 10.4 3325 - 7500 12000 - 27000 1600 - 2750 80 - 85 40100 7300x3120x3500
78
Oil-free compressors
79
Oil-free compressors
80
Oil-free compressors
81
Inhaltsverzeichnis
Oil-free compressors
OIL-FREE COMPRESSORS
FOR LOW & HIGH PRESSURE
APPLICATIONS
Atlas Copco’s continuous drive for energy efficiency to reduce your energy
cost, has made innovation the heart of Atlas Copco’s values and for a century
now, we have been at the forefront of compression technology thanks to a
number of ground-breaking introductions.
82
Oil-free compressors
83
Oil-free compressors
Page 87 Page 88
Page 92
84
Oil-free compressors
Technical
Metric Imperial
specifications
Capacity FAD 67-2105 l/s 67-2105 l/s
Capacity FAD 241 - 7578 m3/h 141,7-4455,86 cfm
Working pressure 1-4 bar(e) 14,5-58 psig
Installed motor power 22 - 500 kW 30 - 700 hp
85
Oil-free compressors
86
Oil-free compressors
Technical
Metric Imperial
specifications
Capacity FAD 79-2583 l/s 79 - 1272 l/s
Capacity FAD 284-9300 m3/h 152-5468 cfm
Working pressure 0.3 - 1.2 bar(e) 4 - 17 psig
Installed motor power 22-355 kW 30-475 hp
87
Oil-free compressors
ZB – Turbo power
ZB BLOWER RANGE OVERVIEW
ZB 100 VSD
88
Oil-free compressors
CUSTOMER BENEFITS
89
Oil-free compressors
Technical
Metric Imperial
specifications
Capacity FAD 7.5 - 61.4 l/s 7.5 - 61.4 l/s
Working pressure 1 - 450 bar (a) 14.5 - 6527 psia
Installed motor power 37 kW 50 hp
Capacity 27 - 203 Nm³/h 16 - 124 scfm
Inlet pressure 1 - 40 bar 14.5 - 580 psi
natural gas, processed natural gas, processed
Gases handled
biogas, hydrogen biogas, hydrogen
90
Oil-free compressors
Technical
Metric Imperial
specifications
Capacity FAD 82 - 5738 l/s 82 - 5738 l/s
Working pressure 12 - 45 bar (a) 174 - 652 psia
Installed motor power 37 - 315 kW 50 - 422 hp
Capacity FAD 295 - 20657 m³h 174 - 12158 cfm
Capacity 350 - 19000 Nm3/h 206 - 11183 scfm
Inlet pressure 6 - 25 bar 87 - 363 psi
Gases handled air, nitrogen air, nitrogen
91
Oil-free compressors
Technical
Metric Imperial
specifications
Capacity FAD 45 - 3020 l/s 45 - 3020 l/s
Working pressure 10 - 150 bar(e) 145 - 2175 psig
Installed motor power 37 - 560 kW 50 - 750 HP
Capacity FAD 163 - 16500 m³/h 96 - 9712 cfm
Capacity 150 - 15000 Nm³/h 94 - 5886 scfm
Inlet pressure 1 - 24 bar 14.5 - 348 psi
Gases handled air, nitrogen, argon, carbon monoxide, carbon dioxide, hydrogen, argon,methane, biomethane
92
Oil-free compressors
93
Oil-free compressors
* Reference conditions
Ambient temperature & cooling water: 20°C, 68°F
Suction pressure: 1 bar(e) (14.5 psig)
Relative humidity: 0%
** Reference conditions according to ISO 1217, Edition 4, Annex C stipulating the
Capacity FAD measurement at the outlet of the package, net of all losses.
Standard limitations:
Altitude: 1000 m (3200 feet)
Standard equipment: up to 50°C (122°F) ambient temperature
94
Oil-free compressors
95
Oil-free compressors
Pressure dew
Discharge pressure Shaft input at
FAD* point at 40 Noise level***
40 bar /580 PSIG ref. cond.
bar > to
l/s m³/h cfm kW °C dB(A)
50 Hz
ZD 800-50 220 792 466 143 3 73.7
ZD 1000-50 264 950 560 166 3 75.6
ZD 1200-50 334 1202 708 210 3 76.0
ZD 1400-50 401 1444 849 254 3 75.9
ZD 1600-50 445 1602 943 281 3 75.9
ZD 2100-50 627 2257 1329 384 3 81.2
ZD 2500-50 687 2473 1456 422 3 81.2
ZD 2750-50 779 2804 1651 488 3 82.2
ZD 3050-50 844 3038 1788 512 3 81.2
ZD 3350-50 937 3373 1986 571 3 81.2
ZD 3750-50 1074 3866 2276 678 3 83.1
ZD 4000-50 1114 4010 2360 712 3 84.0
60 Hz
ZD 800-60 235 846 498 153 3 73.9
ZD 1000-60 287 1033 608 182 3 75.7
ZD 1200-60 317 1141 672 200 3 76.6
ZD 1400-60 398 1433 843 253 3 77.3
ZD 1600-60 457 1645 968 288 3 75.9
ZD 1900-60 547 1969 1159 389 3 80.7
ZD 2300-60 639 2300 1354 489 3 82.2
ZD 2500-60 725 2610 1536 441 3 81.7
ZD 3100-60 857 3085 1816 520 3 81.7
ZD 3500-60 951 3424 2016 585 3 83.8
ZD 4000-60 1141 4108 2418 722 3 84.0
VSD****
ZD 1200 VSD 146/320 529/1152 311/678 94/208 3 77.3
ZD 1400 VSD 139/382 500/1375 294/809 94/255 3 77.3
ZD 2300 VSD 308/625 1109/2250 652/1324 193/397 3 83.9
ZD 2800 VSD 308/738 1109/2657 652/1564 193/481 3 83.9
ZD 3500 VSD 440/978 1584/3521 932/2072 270/607 3 83.9
ZD 4100 VSD 440/1099 1584/3957 932/2329 270/699 3 83.9
Overall dimensions (machines side by side) * At reference conditions and according to ISO 1217.
ZD models
A B C **Please consult Atlas Copco
50 Hz mm mm mm ***A-weighted Noise level* LpA, sound power level LwA,
ZD 800-50 3460 4390 2185 uncertainty + 3dB, reference 20 μ Pa, according to ISO
ZD 1000-50 3900 4590 2130 3746
ZD 1200-50 3900 4590 2130 (for low voltage motors)
ZD 1400-50 4826 5003 2083 ****At minimum/maximum speeds
ZD 1600-50 4826 5003 2083
ZD 2100-50 4886 5345 2134
ZD 2500-50 4886 5345 2134 Reference conditions:
ZD 2750-50 4886 5345 2134 - Inlet pressure: 1 bar(a)
ZD 3050-50 5980 5688 2400
ZD 3350-50 5980 5688 2400 - Relative air humidity: 0%
ZD 3750-50 6843 5885 2578 - Air inlet temperature: 20°C
ZD 4000-50 6843 5885 2578 - Cooling water inlet temperature: 20°C
60 HZ
- Nominal effective working pressure: 40 bar
ZD 800-60 3460 4390 2185
ZD 1000-60 3900 4590 2130
ZD 1200-60 3900 4590 2130
ZD 1400-60 3905 4920 2083
ZD 1600-60 4826 5003 2083
ZD 1900-60 4886 5345 2134
ZD 2300-60 4886 5345 2134
ZD 2500-60 4886 5345 2134
ZD 3100-60 5980 5688 2400
ZD 3500-60 5980 5688 2400
ZD 4000-60 6843 5885 2578 ZD plus and ZD RI ranges offer numerous combinations.
VSD**** Please contact your local Atlas Copco Customer
ZD 1200 VSD** 3900 4590 2130
Centre at
ZD 1400 VSD 3905 4920 2083
ZD 2300 VSD 4886 5345 2134 www.atlascopco.com for a customized selection.
ZD 2800 VSD 4886 5345 2134
ZD 3500 VSD 6843 5885 2578
ZD 4100 VSD 6843 5885 2083
96
Oil-free compressors
97
MEDICAL
EQUIPMENT
Page 103
99
Medical Equipment
100
Medical Equipment
* According to ISO 7396-1 three sources of supply should be foreseen. For this reason there are two compressors and one dryer reserved as a
backup.
101
Medical Equipment
4/11 7,7 462 7,2 432 GA5-13 1(+2) MED7+ 1(+1) 250 2
4/11 11,7 702 11,7 702 GA7-13 1(+2) MED13+ 1(+1) 250 2
4/11 15,1 906 15,1 906 GA11-13 1(+2) MED13+ 1(+1) 250 2
4/11 25,6 1536 24,8 1488 GA15-13 1(+2) MED25+ 1(+1) 250 2
4/11 29,3 1758 29,3 1758 GA18-13 1(+2) MED25+ 1(+1) 500 2
4/11 30,9 1854 31,5 1890 GA18-13 1(+2) MED35+ 1(+1) 500 2
uAIR-GF 4/11 38,7 2322 40,3 2418 GA22-13 1(+2) MED35+ 1(+1) 500 2
4/11 41,0 2460 41,0 2460 GA15-13 2(+2) MED35+ 1(+1) 250 2
4/11 50,7 3042 49,1 2946 GA15-13 2(+2) MED50+ 1(+1) 250 2
4/11 77,4 4644 80,6 4836 GA22-13 2(+2) MED70+ 1(+1) 500 2
4/11 81,9 4914 81,9 4914 GA18-13 3(+2) MED70+ 1(+1) 500 2
4/11 116,0 6960 116,0 6960 GA22-13 3(+2) MED100+ 1(+1) 500 2
4/11 152,4 9144 158,8 9528 GA22-13 4(+2) MED145+ 1(+1) 500 2
* According to ISO 7396-1 three sources of supply should be foreseen. For this reason there are two compressors and one dryer reserved as a
backup.
102
Medical Equipment
Pressure FAD * at 1,500 rpm(50 Hz) FAD * at 1,800 rpm (60 Hz) Power Noise
Type
bar psi l/s l/m2 cfm l/s2 l/m cfm2 kW HP level**
LF 5-10 MED 10 145 8,2 492 17,4 9,1 546 19,3 4,0 5,5 68/70
LF 7-10 MED 10 145 11 660 23,3 12,0 720 25,4 5,5 7,5 72/74
LF 10-10 MED 10 145 15,5 930 32,8 18,2 1092 38,6 7,5 10 74/76
103
Medical Equipment
Reference conditions:
- absolute inlet pressure 1 bar (14.5 psig)
- intake air temperature 20°C (68°F)
- FAD is measured at the following working pressure:: 10 bar versions at 9.75 bar.
104
Medical Equipment
* only for ISO7396-1 air plant variant - FAD is measured at the following working pressure:
** Unit performance measured according to ISO 1217, Ed 3, Annex 8.6 bar versions at 8 bar.
C-1996 10 bar versions at 9.75 bar.
Reference conditions: *** Noise level measured according to Pneurop/Cagi PN8NTC2,
- absolute inlet pressure 1 bar (14.5 psi) tolerance: 3 dB(A).
- intake air temperature 20°C (68°F) For ZT air-cooled units: +3 dB(A)
105
Medical Equipment
Reference conditions:
- Absolute inlet pressure 1 bar (14.5 psi)
- Intake air temperature 20°C (68°F)
** Noise level measured at a distance of 1m according to Pneurop/Cagi PN8NTC2 test code: 3dB()
106
Medical Equipment
107
Medical Equipment
GA 5-22 MED
Max.working Installed motor Noise
Capacity FAD* Weight Length Width Height
Type pressure power level
bar(e) psig l/s m³/h cfm kW hp dB(A) kg mm mm mm
50 Hz
GA 5 MED 7.5 7.5 109 15.0 54.0 31.8 5.5 7.5 60 257 1142 699 1240
10 10 145 11.7 42.1 24.8 5.5 7.5 60 257 1142 699 1240
13 13 189 8.4 30.2 17.7 5.5 7.5 60 257 1142 699 1240
GA 7 MED 7.5 7.5 109 21.8 78.5 46.2 7.5 10 61 270 1142 699 1240
10 10 145 17.2 61.9 36.4 7.5 10 61 270 1142 699 1240
13 13 189 14.2 51.1 30.1 7.5 10 61 270 1142 699 1240
GA 11 MED 7.5 7.5 109 30.7 110.5 65.0 11 15 62 293 1142 699 1240
10 10 145 26.0 93.6 55.1 11 15 62 293 1142 699 1240
13 13 189 22.0 79.2 46.6 11 15 62 293 1142 699 1240
GA 15 MED 7.5 7.5 109 43.0 154.8 91.1 15 20 72 375 1285 680 932
10 10 145 36.3 130.7 76.9 15 20 72 375 1285 680 932
13 13 189 30.1 108.4 63.8 15 20 72 375 1285 680 932
GA 18 MED 7.5 7.5 109 52.5 189.0 111.2 18.5 25 73 395 1285 680 932
10 10 145 141.0 156.6 92.2 18.5 25 73 395 1285 680 932
13 13 189 37.2 133.9 78.8 18.5 25 73 395 1285 680 932
GA 22 MED 7.5 7.5 109 60.2 216.7 127.6 22 30 74 410 1285 680 932
10 10 145 51.7 186.1 109.5 22 30 74 410 1285 680 932
13 13 189 45.0 162.0 95.3 22 30 74 410 1285 680 932
60 Hz
GA 5 MED 100 7.4 107 15.0 54.0 31.8 5.5 7.5 60 257 1142 699 1240
150 10.8 157 11.7 42.1 24.8 5.5 7.5 60 257 1142 699 1240
175 12.5 181 8.5 30.6 18.0 5.5 7.5 60 257 1142 699 1240
GA 7 MED 100 7.4 107 21.0 75.6 44.5 7.5 10 61 270 1142 699 1240
150 10.8 157 17.2 61.9 36.4 7.5 10 61 270 1142 699 1240
175 12.5 181 14.2 51.1 30.1 7.5 10 61 270 1142 699 1240
GA 11 MED 100 7.4 107 30.4 109.4 64.4 11 15 62 293 1142 699 1240
150 10.8 157 24.9 89.6 52.8 11 15 62 293 1142 699 1240
175 12.5 181 22.0 79.2 46.6 11 15 62 293 1142 699 1240
GA 15 MED 100 7.4 107 42.5 153.0 90.1 15 20 72 375 1285 680 932
150 10.8 157 35.8 128.9 75.9 15 20 72 375 1285 680 932
175 12.5 181 29.3 105.5 62.1 15 20 72 375 1285 680 932
GA 18 MED 100 7.4 107 51.3 184.7 108.7 18.5 25 73 395 1285 680 932
150 10.8 157 43.3 155.9 91.7 18.5 25 73 395 1285 680 932
175 12.5 181 37.8 136.1 80.1 18.5 25 73 395 1285 680 932
GA 22 MED 100 7.4 107 60.6 218.2 128.4 22 30 74 410 1285 680 932
150 10.8 157 50.7 182.5 107.4 22 30 74 410 1285 680 932
* Unit performance measured according to ISO 1217, Ed. 4, 2009, Annex C-E.
** Mean noise level measured at a distance of 1 m according to ISO 2151; tolerance 3 dB(A).
Reference conditions: • 10 bar versions at 9.5 bar(e)
• Absolute Inlet pressure, specify bar(a), ( e ) 1 bar (14.5 psi) • 13 bar versions at 12.5 bar(e) Maximum working pressure for
• Intake air temperature 20°C, 68°F FAD is measured at the VSD machines:
following working pressures: • 13 bar(e) (188 psig)
• 7.5 bar versions at 7 bar(e)
108
Medical Equipment
• Medically certified – The medical sector is – A bacteria filter eliminates bacteria and fine
more tightly regulated than ever before. particles. This bacteria filter is an Atlas Copco
Atlas Copco’s MED/MED+ air purifiers are pre- PDp filter, which has been externally tested
certified to international regulations including and certified as a bacterial filter.
Pharmacopoeia and quality norms such as ISO
13485. Pre-certification simplifies organization
and inspection by regulatory bodies, saving the
hospital time and money and reducing the risk of
a rework of the system to satisfy requirements.
MED/MED+ air purifiers surpass the requirements
of the most demanding standards and regulations
such as:
– Medical Device Directive MDD 93/42/EEC.
– EN ISO 7396-1.
– ISO 14971.
– Health Technical Memorandums HTM 02-01
and HTM 2022.
• Furthermore, they are designed and manufactured
according to ISO 9001, ISO 14001 and the ISO
13485:2003 quality management system.
• Energy-efficient – The MED+ incorporates state-of-
the-art energy management control with built-in
purge control as standard (optionally available
on the MED series). This purge control makes
109
Medical Equipment
MED/ MED+
Inlet pressure, specify
Capacity FAD Puge Pressure drop
Type bar(a), ( e )
3
bar(e) psig l/s m /h cfm % dP, mbar psi
MED / MED+
MED7 / MED7+ 7 102 7.0 25.2 14.8 19.0 510 7.4
10 145 8.4 30.2 17.8 15.8 510 7.4
13 188 9.4 33.8 19.9 14.1 510 7.4
MED13 / MED13+ 7 102 13.0 46.8 27.5 19.0 530 7.7
10 145 15.6 56.2 33.1 15.8 530 7.7
13 188 17.5 63.0 37.1 14.1 530 7.7
MED25 / MED25+ 7 102 25.0 90.0 53.0 18.0 560 8.1
10 145 30.0 108.0 63.6 15.0 560 8.1
13 188 33.8 121.7 71.6 13.3 560 8.1
MED35 / MED35+ 7 102 35.0 126.0 74.2 18.0 600 8.7
10 145 42.0 151.2 89.0 15.0 600 8.7
13 188 47.3 170.3 100.2 13.3 600 8.7
MED50 / MED50+ 7 102 50.0 180.0 106.0 19.0 820 11.9
10 145 60.0 216.0 127.1 15.8 820 11.9
13 188 67.5 243.0 143.0 14.1 820 11.9
MED70 / MED70+ 7 102 70.0 252.0 148.3 18.0 660 9.6
10 145 84.0 302.4 178.0 15.0 660 9.6
13 188 94.5 340.2 200.2 13.3 660 9.6
MED80 / MED80+ 7 102 80.0 288.0 169.5 18.0 700 10.2
10 145 96.0 345.6 203.4 15.0 700 10.2
13 188 108.0 388.8 228.9 13.3 700 10.2
MED100 / MED100+ 7 102 100.0 360.0 211.9 19.0 820 11.9
10 145 120.0 432.0 254.3 15.8 820 11.9
13 188 135.0 486.0 286.1 14.1 820 11.9
MED145 / MED145+ 7 102 145.0 522.0 307.3 19.0 800 11.6
10 145 174.0 626.4 368.7 15.8 800 11.6
13 188 195.8 704.9 414.9 14.1 800 11.6
MED MED+
Width,
Type Weight, Length, Width, Height, NTP connec- Weight, Length, mm Height, mm NTP
mm
kg mm mm mm tion kg connection
MED7 / MED7+ 184 950 650 885 1/2" 214 950 650 1851 1/2"
MED13 / MED13+ 201 950 650 1075 1/2" 231 950 650 1851 1/2"
MED25 / MED25+ 245 950 650 1300 1/2" 275 950 650 1851 1/2"
MED35 / MED35+ 271 950 650 1545 1/2" 301 950 650 1851 1/2"
MED50 / MED50+ 315 950 650 1915 1" 345 950 650 1858 1"
MED70 / MED70+ 446 1250 850 1545 1" 476 1250 850 1840 1"
MED80 / MED80+ 494 1250 850 1915 1 1/2" 524 1250 850 1840 1"
MED100 / MED100+ 502 1250 850 1915 1 1/2" 532 1250 850 1840 1"
MED145 / MED145+ 620 1250 850 1915 1 1/2" 650 1250 850 1856 1"
Additional options
Description MED MED+
EWD on filters and water drain | |
Inlet solenoid for remote control - |
NPT connection | |
QDT quality indicator | |
Catalyst(CO to CO2) | |
CO sensor | |
CO2 sensor | |
O2 sensor | -
Overflow protection(nozzle) | |
AirContact and Combox-e with visualisation - |
Gateway(Profibus, Modbus) - | - : Not applicable |: Optional
110
Medical Equipment
111
Medical Equipment
mVAC 250-8000
HTM 2022 - 50 Hz
System FAA @
Weight
-600 mbar(e) Number Pump Dimensions* Num- Total vessel
Capacity FAD (filters
Type referred to of power (filters included) ber of capacity
included)
0 bar(e), 20°C pumps vessels
l/min m³/h kW LxWxH (mm) kg l
mVAC-250-DH 250 40 2 1.1 2040x980x1650 540 1 500
mVAC-500-TH 500 79 3 1.1 2300x980x1650 650 1 500
mVAC-660-TH 660 105 3 1.5 2400x980x1900 800 1 1000
mVAC-1000-TH 1000 159 3 2.2 2400x980x1900 860 1 1000
mVAC-1500-Q 1500 238 4 2.2 1830x980x1700 750 1 1500
mVAC-2560-T 2560 406 3 5.5 2600x1200x1600 1365 2 3000
mVAC-3840-Q 3840 609 4 5.5 2600x1200x1990 1700 2 4000
mVAC-4950-Q 4950 786 4 7.5 3400x1250x1700 1800 3 6000
mVAC-6000-P 6000 952 5 7.5 4100x1250x1700 2050 3 6000
mVAC-6600-P 6600 1047 5 7.5 4100x1250x1700 2050 4 8000
mVAC-8000-H 8000 1270 6 7.5 4100x1250x1990 2360 4 8000
mVAC 300-9200
HTM 2022 - 60 Hz
System FAA @
Weight
-600 mbar(e) Number Pump Dimensions* Num- Total vessel
Capacity FAD (filters
Type referred to of power (filters included) ber of capacity
included)
0 bar(e), 20°C pumps vessels
l/min m³/h kW LxWxH (mm) kg l
mVAC-300-DH 300 48 2 1.5 2040x980x1650 540 1 500
mVAC-500-TH 500 79 3 1.5 2300x980x1650 650 1 500
mVAC-800-TH 800 127 3 2.2 2400x980x1900 800 1 1000
mVAC-1200-T 1200 190 3 3.0 1910x980x1700 610 1 1500
mVAC-1860-Q 1860 295 4 3.0 2200x1200x1700 1050 1 2000
mVAC-3000-T 3000 476 3 7.5 2600x1200x1600 1365 2 3000
mVAC-4500-Q 4500 714 4 7.5 3400x1250x1990 1825 3 4500
mVAC-5850-Q 5850 928 4 9.2 3400x1250x1990 1800 3 6000
mVAC-7800-P 7800 1238 5 9.2 4100x1250x1990 2160 4 8000
mVAC-9200-H 9200 1460 6 9.2 4100x1250x1990 2360 5 10000
Additional options
AirConnect™ Visualization and Notification package
Customized software setting for different norms (HTM / ISO / AS)
Oil level switch
Synthetic oil
Painted vessels
112
Medical Equipment
mVAC 250-6600
mVAC 300-7800
HTM 02-01 / ISO 7396-160 Hz
System FAA @
Weight Total
-600 mbar(e) Number Pump Dimensions*
Capacity FAD (filters Number of vessel
Type referred to of power (filters included)
included) vessels capacity
0 bar(e), 20°C pumps
l/min m³/h kW LxWxH (mm) kg l
mVAC-300-TH 300 48 3 1.5 2300x980x1650 650 1 500
mVAC-400-TH 400 63 3 2.2 2300x980x1650 690 1 500
mVAC-620-T 620 98 3 3.0 1910x980x1430 750 2 1000
mVAC-800-Q 800 127 4 2.2 1910x980x1700 660 2 1000
mVAC-1200-Q 1200 190 4 3 1910x980x1430 740 2 2000
mVAC-1500-T 1500 238 3 7.5 2200x1100x1450 1025 2 2000
mVAC-3000-Q 3000 476 4 7.5 2600x1200x1700 1640 2 3000
mVAC-3900-Q 3900 619 4 9.2 2600x1200x1990 1700 2 4000
mVAC-4500-P 4500 714 5 7.5 4100x1250x1990 2075 3 4500
mVAC-5850-P 5850 928 5 9.2 4100x1250x1700 2050 3 6000
mVAC-7800-H 7800 1238 6 9.2 4100x1250x1990 2360 4 8000
113
Centrifugal Compressors, Expanders & Pumps
http://www.atlascopco.com/railway
114
Centrifugal Compressors, Expanders & Pumps
... at sea
They are ideal for use as ships’ starting air
compressors and are available with many different
certifications. From 2.2 to 315 kW rated motor
power, with 30 bar working pressure and volume
flows of 2 to 781 l/s. Atlas Copco also offers the right
compressors for use in working air applications on
ships.
http://www.atlascopco.com/marine
115
AIR AND GAS
TREATMENT
For industries, in which – for example – products The drying process is the only way to remove almost
have to be supplied or dried with compressed air, all the moisture from the compressed air.
desiccant dryers are recommended and may even be
indispensable. The air is not just cooled, the moisture
is actively withdrawn via a desiccant, the so-called
adsorption material. As soon as the desiccant is
saturated, no more moisture can be withdrawn and it
must be regenerated.
117
Air and Gas Treatment
Page 130
118
Air and Gas Treatment
Oil/water separator
systems for the
condensate treatment
OSC and OSD
Page 152
119
Air and Gas Treatment
CUSTOMER BENEFITS
Dry, quality air is vital for long-term,
troublefree operation of your processes. • Reliability – FX dryers offer a steady pressure
Atlas Copco’s FX dryers protect your products dew point down to 3°F/37,4°F, with no freezing of
and systems against corrosion damage; by condensed moisture, and no chance of moisture
removing moisture from\ compressed air entering the compressed air system. They are
with a dew point as low as 3°C/37,4°F. Easy constructed from generously sized, quality
to install, simple to operate and reliable, they components. A simple and proven design is
provide the dryair you need, allowing you to backed up by an effective control system (hot gas
concentrate on your core business. bypass) to ensure reliable performance.
• Reduced energy costs – Designed to ensure a low
pressure drop, the FX dryer gives you dry air at low
cost.
• Easy installation – Thanks to a plug and play
concept, installation of your FX dryer could
not be easier. You only need a single electrical
connection. All units are pre-commissioned and
self-regulating.
• Low maintenance – Long service intervals, few
component replacements and an ergonomic
design for fast access to key components combine
to reduce the need for maintenance to an absolute
minimum.
NCY
ICIE
EFF Substantial cost savings
GY-EFFICIENC
ER Increased reliability and service life of tools and machines.
EN
120
Air and Gas Treatment
FX 8
FX 1 – 21
Maximum Dimensions
Pressure Pressure Power con- Inlet/outlet Approx.
Type working Capacity FAD(1) Refrigerant
loss dewpoint sumption connections weight L×W×H
pressure
bar l/s m³/min mbar approx.°C kW kg mm
FX – Refrigerant dryer air-cooled
FX 1 16 6 0.36 150 3 0.13 R 134 a G 3/4" 19 350 × 500 × 484
FX 2 16 10 0.60 250 3 0.16 R 134 a G 3/4" 19 350 × 500 × 484
FX 3 16 14 0.84 250 3 0.19 R 134 a G 3/4" 20 350 × 500 × 484
FX 4 16 20 1.20 250 3 0.27 R 134 a G 3/4" 25 350 × 500 × 484
FX 5 16 30 1.80 300 3 0.28 R 134 a G 3/4" 27 350 × 500 × 484
FX 6 16 39 2.34 320 3 0.61 R 404 a G 1" 51 370 × 500 × 804
FX 7 13 50 3.00 320 3 0.67 R 404 a G 1" 51 370 × 500 × 804
FX 8 13 60 3.60 180 3 0.79 R 404 a G 1 1/2" 61 460 × 560 × 829
FX 9 13 68 4.08 250 3 0.87 R 404 a G 1 1/2" 68 460 × 560 × 829
FX 10 13 87 5.22 180 3 1.07 R 404 a G 1 1/2" 73 460 × 560 × 829
FX 11 13 108 6.48 200 3 1.19 R 404 a G 1 1/2" 90 580 × 560 × 939
FX 12 13 128 7.68 270 3 1.45 R 404 a G 1 1/2" 90 580 × 560 × 939
FX 13 13 167 10.02 250 3 1.80 R 410 a G 2" 128 735 × 898 × 1002
FX 14 13 200 12.00 300 3 2.10 R 410 a G 2" 146 735 × 898 × 1002
FX 15 13 250 15.00 300 3 2.65 R 410 a G 2" 158 735 × 898 × 1002
FX 16 13 300 18.00 300 3 3.50 R 410 a G 2" 185 735 × 898 × 1002
FX 17 13 400 24.00 250 3 4.70 R404 a G 3" 325 1020 × 1023 × 1560
FX 18 13 500 30.00 300 3 5.30 R404 a G 3" 335 1020 × 1023 × 1560
FX 19 13 583 34.98 350 3 6.40 R404 a G 3" 350 1020 × 1023 × 1560
FX 19.5 13 750 45 250 3 6.7 R404 a DN 125 380 1123 × 1020 × 1560
FX 20 13 833 49.98 300 3 8.40 R404 a DN 125 550 1020 × 2099 × 1560
FX 21 13 1166 69.96 250 3 11.80 R404 a DN 125 600 1020 × 2099 × 1560
(1)
Capacity FAD based on 20°C, 1 bar. Reference conditions: working pressure 7 bar, compressed air temperature 35°C, ambient
temperature 25°C, relative humidity on entry 100%, pressure dewpoint 3°C.
121
Air and Gas Treatment
GY-EFFICIENC
ER
EN
CO
S T S AV I N G
Reducing energy costs
The refrigerant dryers from Atlas Copco
have different integrated energy-
saving functions, which improve
the CO2 balance and reduce costs.
Thanks to a unique heat exchange
technology and saver-cycle control, the
FD series provides a lower pressure
drop of an average of under 0.2 bar
at minimal energy requirement. The
speed regulation (VSD, Variable Speed
Drive) allows additional energy savings
because the energy consumption
is automatically tailored to the
requirements. This results in low costs
over the entire service life. FD 185
122
Air and Gas Treatment
FD 95
Saver-Cycle control
To save energy, FD dryers from Atlas Copco adapt their working cycle to the actual load, so the ambient temperature and
the pressure dewpoint are constantly monitored and compared. With lower heat input, the refrigerant compressor stops,
significantly reducing the power consumption.
123
Air and Gas Treatment
(1)
Capacity FAD based on 20°C, 1 bar. Reference conditions: working pressure 7 bar, compressed air temperature 35°C, ambient temperature
25°C, relative humidity on entry 100%, pressure dewpoint 3°C.
124
Air and Gas Treatment
(1)
Capacity FAD based on 20°C, 1 bar. Reference conditions: working pressure 7 bar, compressed air temperature 35°C, ambient temperature
25°C, relative humidity on entry 100%, pressure dewpoint 3°C.
FD 4000 W VSD
6 8
Functional diagram for the FD-VSD series
4
9
a 1 Liquid separator 7 Water separator
7 2 Refrigerant compressor 8 Air heat exchanger
3
3 Condenser 9 Outlet for dried air
5
4 Refrigerant dryer/filter a Inlet for moist air
b
5 Control device b Elektronikon®
6 Air/refrigerant heat exchanger (control and regulating unit)
125
Air and Gas Treatment
FD 2000 VSD
Maximum Dimensions
Pressure Pressure Power Inlet/outlet Approx.
Type working Capacity FAD(1) Refrigerant
loss dewpoint consumption connections weight L×W×H
pressure
bar l/s m³/min mbar approx.°C kW kg mm
FD – VSD series – Refrigerant dryer, air-cooled
FD 760 VSD 14 up to 760 up to 45.6 170 3 5.3 R 410 a DN 100 380 1245 × 1060 × 1580
FD 870 VSD 14 up to 870 up to 52.2 150 3 5.8 R 410 a DN 150 400 1245 × 1060 × 1580
FD 1010 VSD 14 up to 1010 up to 60.6 170 3 6.6 R 410 a DN 150 460 1580 × 1060 × 1580
FD 1250 VSD 13 up to 1250 up to 75.0 240 3 10.1 R 404 a DN 200 750 1300 × 1350 × 1880
FD 1400 VSD 13 up to 1400 up to 84.0 240 3 9.1 R 404 a DN 200 820 1300 × 1350 × 1880
FD 1600 VSD 13 up to 1600 up to 96.0 130 3 13.3 R 404 a DN 200 1110 2120 × 1350 × 1880
FD 2000 VSD 13 up to 2000 up to 120.0 220 3 19.5 R 404 a DN 200 1155 2120 × 1350 × 1880
FD – VSD series – Refrigerant dryer, water-cooled
FD 760 W VSD 14 up to 760 up to 45.6 90 3 3.3 R 410 a DN 100 410 1580 × 1060 × 1580
FD 870 W VSD 14 up to 870 up to 52.2 120 3 4.2 R 410 a DN 150 410 1580 × 1060 × 1580
FD 1010 W VSD 14 up to 1010 up to 60.6 170 3 5.6 R 410 a DN 150 410 1580 × 1060 × 1580
FD 1250 W VSD 13 up to 1250 up to 75.0 240 3 9.9 R 404 a DN 200 750 1300 × 1350 × 1880
FD 1400 W VSD 13 up to 1400 up to 84.0 240 3 8.5 R 404 a DN 200 820 1300 × 1350 × 1880
FD 1600 W VSD 13 up to 1600 up to 96.0 130 3 9.3 R 404 a DN 200 1110 2120 × 1350 × 1880
FD 2000 W VSD 13 up to 2000 up to 120.0 220 3 13.5 R 404 a DN 200 1155 2120 × 1350 × 1880
FD 2400 W VSD 13 up to 2400 up to 144.0 230 3 18.3 R 404 a DN 200 1180 2000 × 1350 × 1880
FD 4000 W VSD 13 up to 4000 up to 240.0 220 3 28.9 R 404 a DN 250 2010 2200 × 2300 × 1910
(1)
Flow based on 20°C, 1 bar. Reference conditions: working pressure 7 bar, compressed air temperature 35°C, ambient temperature 25°C,
relative humidity on entry 100%, pressure dewpoint 3°C.
126
Air and Gas Treatment
CD 3+ – 1400+ CD 630
CD 360 360 1296 0.19 DD310 + PD310 + DDp310 + 650 1173 1116 1854
+ + +
CD 480 480 1728 0.14 DD425 PD425 DDp425 970 1776 988 2549
CD 630 630 2268 0.14 DD630 PD630 DDp630 1240 1884 843 2604
CD 970 970 3492 0.12 DD970 PD970 DDp970 2010 2359 1039 2643
CD 1260 1260 4536 0.12 DD1260 PD1260 DDp1260 2470 2472 1039 2636
CD 1600 1600 5760 0.11 DD1600 PD1600 DDp1600 3560 2693 1428 2576
127
Air and Gas Treatment
128
Air and Gas Treatment
Moist air After the desorption the blow-off valve is closed, and the container is put under
pressure again.
1 μm 0.01 μm
l/s m³/hr bar 1 μm kg L W H
0.1 ppm 0.01 ppm
CD 1+ 1 3.6 0.20 DD3 PD3 integrated 7 106 172 540
CD 1.5+ 1.5 5.4 0.20 DD3 PD3 integrated 8 106 172 590
CD 2+ 2 7.2 0.20 DD3 PD3 integrated 9 106 172 720
CD 2.5+ 2.5 9.0 0.20 DD3 PD3 integrated 10 106 172 835
CD 3+ 3 10.8 0.20 DD3 PD3 integrated 11 106 172 855
CD 5+ 5 18.0 0.20 DD3 PD3 integrated 19 149 295 640
CD 7+ 7 25.2 0.20 DD3 PD3 integrated 22 149 295 725
CD 10+ 10 36.0 0.20 DD3 PD3 integrated 25 149 295 875
CD 12+ 12 43.2 0.20 DD3 PD3 integrated 29 149 295 1015
CD 17+ 17 61.2 0.20 DD3 PD3 integrated 35 149 295 1270
CD 22+ 22 79.2 0.35 DD3 PD3 integrated 44 149 295 1505
CD 25 + 25 90 0.06 DD32 PD32 DDp32 50 550 201 1233
CD 30 + 30 108 0.09 DD32 PD32 DDp32 50 550 201 1233
CD 35 + 35 126 0.10 DD32 PD32 DDp32 60 550 201 1478
CD 50 + 50 180 0.32 DD60 PD60 DDp60 80 550 201 1846
CD 60 + 60 216 0.12 DD60 PD60 DDp60 100 550 364 1233
CD 70 + 70 252 0.16 DD60 PD60 DDp60 120 550 364 1479
CD 80 + 80 288 0.33 DD120 PD120 DDp120 160 550 364 1846
CD 100 + 100 360 0.35 DD120 PD120 DDp120 160 550 364 1846
CD 145 + 145 522 0.43 DD150 PD150 DDp150 240 550 526 1846
CD 110 + 107 385 0.12 DD120 PD120 DDp120 340 950 728 1695
CD 150 + 150 540 0.16 DD150 PD150 DDp150 415 1089 848 1731
CD 185 + 185 666 0.20 DD175 PD175 DDp175 445 1089 848 1731
CD 250 + 250 900 0.14 DD280 PD280 DDp280 600 1106 960 1816
CD 300 + 300 1080 0.19 DD280 PD280 DDp280 650 1173 1116 1854
CD 330 + 330 1188 0.10 DD310 + PD310 + DDp310 + 950 1088 1776 2537
CD 400 + 400 1440 0.10 DD425 + PD425 + DDp425 + 1030 1088 1776 2537
CD 550 + 550 1980 0.10 DD550 + PD550 + DDp550 + 1310 1091 1884 2592
CD 850 + 850 3060 0.10 DD850 + PD850 + DDp850 + 2120 1259 2359 2655
CD 1100 + 1100 3960 0.10 DD1100 + PD1100 + DDp1100 + 2600 1259 2472 2637
+ + + +
CD 1400 1400 5040 0.11 DD1400 PD1400 DDp1400 3700 1428 2693 2576
129
Air and Gas Treatment
CUSTOMER BENEFITS
Atlas Copco’s BD blower purge desiccant
air dryers are designed for a long lifetime of • Reliability – Atlas Copco’s BD desiccant dryers
reliable operation. They use a combination eliminate system failures, production downtime
of air from an external blower, heat and and costly repairs by removing moisture from
minimal compressed air, and incorporate compressed air with a pressure dewpoint as low
unique, patented technological innovations as -40°C/-40°F.
and energy-saving options. BD dryers • Reduced energy costs – Optimally sized pipes and
provide you with the clean, dry air you valves ensure a limited pressure drop. Options
need to extend the life of your equipment are available to increase the efficiency and reduce
and ensure the quality of your end product. the energy consumption of your BD dryer.
They are available in a range of sizes with a
• Space-saving – The BD’s all-in-one design leads
pressure dewpoint as low as -40°C/-40°F, and
to a small footprint, saving valuable space in your
come in an IP54 protected cubicle.
facility.
• Efficient control – The control system – fitted in an
IP54 cubicle for easy cabling and safety – ensures
proper operation of your BD dryer.
• Low maintenance – Delivered ready for use,
installation of your BD dryer is straightforward,
cutting costly production downtime. All internal
components are easily accessible to facilitate
maintenance. The use of high-grade desiccant
and high-quality valves results in three-year
maintenance intervals.
BD 970
130
Air and Gas Treatment
Dry air
Functional diagram for the BD desiccant dryer
Blower purge desiccant air dryers Cooling
The blower sucks in ambient air and Purging: After heating, the hot desiccant is
blows it across the external heating cooled in the container. For the cooling, dry
element. The heated air is then guided compressed air is passed from the outlet of
from top to bottom through the the adsorption container from top to bot-
saturated desiccant and absorbs the tom through the hot reactivated container,
adsorbed moisture. and thus released.
BD 630 630 2268 14.8 0.16 DD630 PD630 DDp630 1560 1884 1024 2612
BD 970 970 3492 21.8 0.16 DD970 PD970 DDp970 2540 2359 1175 2702
BD 1260 1260 4536 27.7 0.16 DD1260 PD1260 DDp1260 3035 2472 1175 2681
BD 1600 1600 5760 35.3 0.11 DD1600 PD1600 DDp1600 4100 2720 2199 2548
131
Air and Gas Treatment
BD 1100+
132
Air and Gas Treatment
1 μm 0.01 μm
l/s m³/hr kW bar 1 μm kg L W H
0.1 ppm 0.01 ppm
BD 100 + 100 360 3.0 0.20 DD120 PD120 DDp120 640 1250 770 1720
BD 150 + 150 540 3.0 0.20 DD150 PD150 DDp150 680 1300 870 1770
BD 185 + 185 666 5.0 0.20 DD175 PD175 DDp175 710 1300 870 1770
BD 250 + 250 900 5.5 0.20 DD280 PD280 DDp280 775 1345 955 1816
BD 300 + 300 1080 5.5 0.20 DD310 + PD310 + DDp310 + 820 1425 1010 1853
BD 330 + 330 1188 9.3 0.12 DD310 + PD310 + DDp310 + 1190 1764 1024 2558
BD 400 + 400 1440 10.2 0.12 DD425 + PD425 + DDp425 + 1300 1764 1024 2558
BD 550 + 550 1980 12.0 0.12 DD550 + PD550 + DDp550 + 1620 1884 1024 2612
BD 850 + 850 3060 17.1 0.12 DD850 + PD850 + DDp850 + 2600 2359 1175 2702
BD 1100 + 1100 3960 24.2 0.12 DD1100 + PD1100 + DDp1100 + 3040 2472 1175 2681
BD 1400 + 1400 5040 33.0 0.10 DD1400 + PD1400 + DDp1400 + 4100 2720 2199 2548
BD 1800 + 1800 6480 39.0 0.16 DD1800 + PD1800 + DDp1800 + 4700 2793 2199 2548
BD 2200 + 2200 7920 55.0 0.22 DD2200 + PD2200 + DDp2200 + 5600 2993 2199 2548
BD 3000 + 3000 10800 69.0 0.18 DD3000 + PD3000 + DDp3000 + 7600 3350 2417 2893
BD 330 + 330 1188 8.6 0.12 DD310 + PD310 + DDp310 + 1420 1764 1024 2558
BD 400 + 400 1440 10.7 0.12 DD425 + PD425 + DDp425 + 1545 1764 1024 2558
BD 550 + 550 1980 13.2 0.12 DD550 + PD550 + DDp550 + 1910 1884 1024 2612
BD 850 + 850 3060 23.4 0.12 DD850 + PD850 + DDp850 + 2960 2359 1175 2702
BD 1100 + 1100 3960 32.4 0.12 DD1100 + PD1100 + DDp1100 + 3490 2472 1175 2681
BD 1400 + 1400 5040 37.0 0.10 DD1400 + PD1400 + DDp1400 + 4450 2720 2639 2548
BD 1800 + 1800 6480 45.0 0.16 DD1800 + PD1800 + DDp1800 + 5050 2793 2663 2548
BD 2200 + 2200 7920 62.0 0.22 DD2200 + PD2200 + DDp2200 + 5950 2993 2775 2548
BD 3000 + 3000 10800 79.0 0.18 DD3000 + PD3000 + DDp3000 + 7950 3350 2923 2893
133
Air and Gas Treatment
CUSTOMER BENEFITS
For high-quality, dry air downstream
• Maximum energy savings – The energy
from your oil-free screw and centrifugal
consumption of MD dryers is negligible: only
compressors, Atlas Copco’s MD rotary drum
0.12 kW (water cooled version). MD dryers are
dryers meet your needs perfectly. Using heat
characterized by no loss of compressed air,
of compression – which requires negligible
zero purge by design, low pressure drop and
energy input – they are the perfect solution
no pre- and after-filtration requirements. These
for a wide range of applications requiring
factors contribute to additional energy savings
pressure dewpoints as low as -25°C/-13°F. MD
and increased efficiency. A Variable Speed Drive
dryers are also often selected for applications
(VSD) dryer version is available to match VSD
where refrigerated dryers are suitable
compressors.
(+3°C/37°F PDP) due to the significant energy
savings they offer. You benefit from a reliable • Low maintenance – The combination of an
process, impeccable end products, and the easy to service vessel, minimal maintenance
lowest total cost of ownership. Compared to downtime and long service intervals reduces your
other desiccant dryers that can consume up maintenance time and costs.
to 15% of the compressed air, the MD dryer • Environmentally friendly – MD dryers are totally
guarantees 100% Capacity FAD capacity at oil-free and use no Freon or CFCs, and a minimal
the output. amount of desiccant (only 5-10% of conventional
adsorption dryers). 95% of all components can be
recycled, and the units have very low noise levels.
• Small footprint – The small footprint of MD dryers
means they take up minimal space in your facility.
MD 2500 VSD
134
Air and Gas Treatment
bar °C kW kg mm
MD - Heat of compression rotary drum dryers, air cooled and speed control
MD 400 VSD ZT 132-160 VSD 10.5 – 25 1.04 500 852 × 1442 × 1545
MD 800 VSD ZT 250-315 VSD 10.5 – 25 1.34 950 1194 × 1893 × 1796
MD - Heat of compression rotary drum dryers, water cooled and speed control
MD 200W VSD ZR 75-90 VSD 10.5 – 25 0.15 410 819 × 990 × 1347
MD 400W VSD ZR 132-160 VSD 10.5 – 25 0.15 440 819 × 997 × 1545
MD 800W VSD ZR 250-315 VSD 10.5 – 25 0.15 900 1163 × 1346 × 1796
MD 1100W VSD ZR 400 VSD 10.5 – 25 0.15 1000 1156 × 1369 × 2057
MD 1300W VSD ZR 500 VSD 10.5 – 25 0.15 1000 1156 × 1369 × 2057
MD 2100W VSD ZR 700 VSD 10.5 – 25 0.15 1500 1289 × 1721 × 2353
MD 2500W VSD ZR 900 VSD 10.5 – 25 0.15 1500 1289 × 1721 × 2353
(1)
At full load and at reference conditions: working pressure 7 bar Inlet pressure, specify bar(a), ( e ) 1 bar, intake and coolant
temperature 20 °C, rel. Humidity of the intake 60%
135
Air and Gas Treatment
CUSTOMER BENEFITS
For high quality, dry air downstream from
• High efficiency – ND dryers are characterized by no
your oil-free compressor, Atlas Copco’s ND
loss of compressed air, zero purge by design, low
rotary drum dryers meet your needs perfectly.
pressure drop and no filtration requirements, all of
Providing energy-efficient drying by using heat
which contribute to increased efficiency. A Variable
of compression, they are the perfect solution
Speed Drive (VSD) dryer version is available to
for applications requiring pressure dew points
match VSD compressors.
as low as -45°C/-49°F. You benefit from a
reliable process, impeccable end products, • Low maintenance – The combination of an
and the lowest total cost of ownership. What’s easy to service vessel, minimal maintenance
more, they offer outstanding energy efficiency. downtime and long service intervals reduces your
Compared to other desiccant dryers that can maintenance time and costs.
consume up to 15% of the compressed air, • Environmentally friendly – ND dryers are totally
the ND dryer guarantees 100% Capacity FAD oil-free and use no Freon or CFCs, and a minimal
capacity at the output. amount of desiccant (only 5-10% of conventional
adsorption dryers). 95% of all components can be
recycled, and the units have very low noise levels.
• Small footprint – The small footprint of ND dryers
means they take up minimal space in your facility.
136
Air and Gas Treatment
Options
Stainless steel interconnecting piping
Silicone-free rotor
ND 1000 1080 3888 2290 9 12 DIN 100/ANSI 4" 1337 1711 2058 53 67 81 1300 2870
ND 1100 VSD 1145 4122 2430 9 12 DIN 100/ANSI 4" 1337 1711 2058 53 67 81 1300 2870
ND 1300 VSD 1275 4590 2700 9 12 DIN 100/ANSI 4" 1337 1711 2058 53 67 81 1300 2870
ND 1800 2075 7470 4399 15 20 DIN 125/ANSI 6" 1497 1879 2322 59 74 91 1750 3850
ND 2000 2100 7560 4452 36 48 DIN 125/ANSI 6" 1497 1879 2411 59 74 95 1800 3960
ND 2100VSD 2100 7560 4452 15 20 DIN 125/ANSI 6" 1497 1879 2392 59 74 94 1750 3850
ND 2500VSD 2500 9000 5300 15 20 DIN 125/ANSI 6" 1497 1879 2392 59 74 94 1750 3850
* Actual power consumption is lower than the stated heater power and would depend on the conditions.
Reference conditions:
Performance data per ISO 7183:2007.
137
Air and Gas Treatment
XD 1100 ZP
138
Air and Gas Treatment
Pressure
Inlet Flow FAD Drop Inlet/Outlet Filter sizes
Dimensions Weight
7 bar (e)/100 psig(1) (excluding Connections (recommended)
Dryer filters)
Type
50Hz: G/PN 16 After-Filter mm In
I/s m3/hr cfm I/W hp bar psi Kg ibs
60 Hz : NPT/DN 1p/m L W H L W H
XD 550+ 550 1980 1166 3.4 4.59 0.39 5.656 80 Ddp550 + 1884 1589 2612 74.2 62.6 103 2196 4876
+
XD 850 850 3060 1802 5.1 6.9 0.39 5.656 100 Ddp850 + 2359 1936 2752 92.9 76.2 108 3320 7377
XD 1100+ 1100 3960 2332 6.5 8.8 0.39 5.656 100 Ddp1100 + 2473 1936 2734 97.4 76.2 108 3835 8518
XD 1400+ 1400 5040 2968 8.4 11.3 0.35 5.076 150 Ddp1400 + 4120 2290 2556 162 90.2 101 5921 1314
+ +
XD 1800 1800 6480 3816 10.8 14.6 0.35 5.076 150 Ddp1800 4120 2292 2560 162 90.2 101 6550 1464
XD 2200+ 2200 7920 4664 13.2 17.8 0.35 5.076 150 Ddp2200 + 4120 2292 2680 162 90.2 106 7366 1635
XD 3000+ 3000 10800 6360 18 24.3 0.35 5.076 200 Ddp3000 + 5617 2724 2866 221 107 113 9531 2116
XD 3600+ 3600 12960 7632 21.6 29.2 0.35 5.076 200 Ddp4000 + 5617 2724 2866 221 107 113 10390 2306
139
Air and Gas Treatment
Membrane dryers
SD
• Optimal efficiency – SD membrane dryers contain
thousands of hollow fibers with an innovative
Atlas Copco’s SD membrane dryers with pre-
inner coating. Compared to conventional
filters remove oil, particles and mois-ture
membrane dryers, this unique coating increases
from compressed air in the most demanding
the separation efficiency between water vapor and
conditions. They ensure the lowest pressure
oxygen and nitrogen, giving an unprecedented
drop and purge air loss for the highest
low air leakage and the lowest purge air loss.
possible efficiency – saving you time and
money through your production process. • Flexibility in choice – SD dryers are available in
From small spaces to environments with two models, each with a different Pressure Dew
fluctuating ambient temperatures, SD dryers Point Suppression. This choice of performance
can perform in a wide variety of harsh and ensures that, regardless of your production
critical conditions. Two models are available, environment and demands, there is an SD dryer
each with a range of performance, to offer to meet your needs.
you the exact air treatment you require. • Energy savings – Due to the straightforward
design of the SD dryer, compressed air has no
twists and turns to make inside the housing.
This leads to minimal pressure drop and utmost
CUSTOMER BENEFITS efficiency throughout the drying process.
140
Air and Gas Treatment
(1)
Based on 25 °C, 1 bar, 100% relative humidity. Reference conditions: Working pressure: 7, 10, 13 bar, temperature 35 °C, relative humidity
100%.
(2)
weight (net) including DD / PD filters combination
(1)
Based on 25 °C, 1 bar, 100% relative humidity. Reference conditions: Working pressure: 7, 10, 13 bar, temperature 35 °C, relative humidity 100%.
(2)
weight (net) including DD / PD filters combination
141
Air and Gas Treatment
Atlas Copco BAP/BAP+ breathing air The BAP/BAP+ has 7 stages of active purification:
purifiers are designed to offer protection
– A water separator to remove liquid water
against a range of contaminants that may be
present in a compressed air fed breathing – A bulk aerosol filter eliminates oil and water
air system. These include fumes, oil, vapors, – A fine coalescing filter removes even smaller
gases, solid particles and micro-organisms. particles of oil and water
Complying with International Breathing Air – A desiccant dryer takes out any remaining
standards, the BAP/BAP+ breathing air purifier water and CO2
range assures a safe working environment in – Activated carbon removes gaseous impurities
a wide range of applications.
– A catalyst takes care of a CO oxidation
– A bacteria filter eliminates bacteria and fine
particles. This bacteria filter is an Atlas Copco
PDp filter, which has been externally tested
CUSTOMER BENEFITS
and certified as a bacterial filter.
• Breathtaking air quality – High quality air is of • More advantages of the BAP
vital importance to many industries, but nowhere – Compact system, offering reliable breathing air
as literally as in breathing air applications. The – Every BAP/BAP+ breathing air purifiers comes
purity of the compressed air for breathing air is pre–assembled and tested to provide simple
crucial to assure a safe working environment in a installation
wide range of applications like asbestos removal,
– Complying with the European Norm EN 12021
tank cleaning, sand blasting and others.
(Compressed air for breathing apparatus)
For this reason, Atlas Copco has designed the
BAP/BAP+ breathing air purifier range. The BAP/ – Challenge test to ensure the BAP meets inter-
BAP+ takes air from any regular compressor and national regulations
treats it to become ultra clean. It consists of a
number of components, which together, after
proper commissioning, produce air with a quality
matching the Pharmacopoeia that will comply
with the European Norm EN 12021 (Compressed
air for breathing apparatus).
International compliance
Atlas Copco’s Breathing Air Purifiers comply with OSHA Grade D, NFPA-99, CSA Z180.1-00, CGA G7.1-1997, EN12021,
BS 4275, European Pharmacopoeia and other International Breathing Air Standards.
142
Air and Gas Treatment
MED MED+
NTP Length, Width, Height,
Type Weight, Length, Width, Height, Weight, NTP
connec- mm mm mm
kg mm mm mm kg connection
tion
BAP 7 / BAP 7+ 184 950 650 885 1/2“ 214 950 650 1851 1/2“
BAP 13 / BAP 13+ 201 950 650 1075 1/2“ 231 950 650 1851 1/2“
BAP 25 / BAP 25+ 245 950 650 1300 1/2“ 275 950 650 1851 1/2“
BAP 35 / BAP 35+ 271 950 650 1545 1/2“ 301 950 650 1851 1/2“
BAP 50 / BAP 50+ 315 950 650 1915 1“ 345 950 650 1858 1“
BAP 70 / BAP 70+ 446 1250 850 1545 1“ 476 1250 850 1840 1“
BAP 80 / BAP 80+ 494 1250 850 1915 1 1/2“ 524 1250 850 1840 1“
BAP 100 / BAP 100+ 502 1250 850 1915 1 1/2“ 532 1250 850 1840 1“
BAP 145 / BAP 145+ 620 1250 850 1915 1 1/2“ 650 1250 850 1856 1“
143
Air and Gas Treatment
144
Air and Gas Treatment
145
Air and Gas Treatment
Connec-
Filter size Inlet capacity Pressure Dimensions Weight
tions
A B C D
l/s cfm bar(e) psig mm in mm in mm in mm in kg lbs
DD+, DDp+, PD+, PDp+, QD+
10 10 21 7 102 3/8 90 3.54 61 2.40 268 10.55 75 2.95 1 2.2
20 20 42 7 102 1/2 90 3.54 61 2.40 268 10.55 75 2.95 1.1 2.4
35 35 74 7 102 1/2 90 3.54 61 2.40 323 12.72 75 2.95 1.3 2.9
50 50 106 7 102 3/4 & 1 110 4.33 98.5 3.88 374 14.72 75 2.95 1.6 4.2
70 70 148 7 102 1 110 4.33 98.5 3.88 414 16.3 75 2.95 2.1 4.6
130 130 275 7 102 1-1/2 140 5.51 105 4.13 520 20.47 100 3.94 4.2 9.3
170 170 360 7 102 1-1/2 140 5.51 105 4.13 603 23.74 100 3.94 4.5 9.9
210 210 445 7 102 1-1/2 140 5.51 105 4.13 603 23.74 100 3.94 4.6 10.1
310 310 657 7 102 2 & 2-1/2 179 7.05 121 4.76 689 27.13 150 5.91 6.9 15.2
425 425 901 7 102 3 210 8.27 128 5.04 791 31.14 200 7.87 11 24.2
550 550 1165 7 102 3 210 8.27 128 5.04 961 37.83 200 7.87 12.6 27.8
550F 550 1165 7 102 DN80 370 14.6 190 7.5 1295 51 1375 54.1 76 167.6
850F 850 1801 7 102 DN100 510 20.1 230 9.1 1360 53.5 1500 59.1 141 310.9
1100F 1100 2331 7 102 DN100 510 20.1 230 9.1 1360 53.5 1500 59.1 143 415.3
1400F 1400 2967 7 102 DN150 620 24.4 290 11.4 1480 58.3 1560 61.4 210 463
1800F 1800 3814 7 102 DN150 640 25.2 285 11.2 1555 61.2 1640 64.6 176 388
2200F 2200 4662 7 102 DN150 640 25.2 285 11.2 1555 61.2 1640 64.6 178 392.4
3000F 3000 6357 7 102 DN200 820 32.3 400 15.7 1745 68.7 1710 67.3 420 925.9
4000F 4000 8476 7 102 DN200 820 32.3 400 15.7 1745 68.7 1710 67.3 428 943.6
5000F 5000 10595 7 102 DN250 820 32.3 400 15.7 1745 68.7 1710 67.3 432 952.4
6000F 6000 12714 7 102 DN250 920 32.3 550 18.9 2085 80.3 1625 64 594 1034
7000F 7000 14833 7 102 DN300 920 36.2 550 21.7 2085 82.1 1625 64 597 1479.3
8000F 8000 16952 7 102 DN300 1040 40.9 525 20.7 2070 81.5 1625 64 1140 1984.2
146
Air and Gas Treatment
Filter
Inlet capacity Pressure Connections Dimensions Weight
size
A C D
l/s cfm bar(e) psig mm in mm in mm in kg lbs
DD+, DDp+, PD+, PDp+, QD+
15 15 32 20 290 3/8 90 3.54 268 10.55 75 2.95 1 2.2
32 32 68 20 290 3/8 90 3.54 268 10.55 75 2.95 1.1 2.4
55 55 117 20 290 1/2 90 3.54 323 12.72 75 2.95 1.3 2.9
80 80 170 20 290 3/4 110 4.33 374 14.72 75 2.95 1.9 4.2
110 110 233 20 290 3/4 110 4.33 414 16.3 75 2.95 2.1 4.6
200 200 424 20 290 1-1/2 140 5.51 520 20.47 100 3.94 4.2 9.3
270 270 572 20 290 1-1/2 140 5.51 603 23.74 100 3.94 4.5 9.9
330 330 699 20 290 1-1/2 140 5.51 603 23.74 100 3.94 4.6 10.1
490 490 1038 20 290 2 179 7.05 689 27.13 100 3.94 6.9 15.2
147
Air and Gas Treatment
CUSTOMER BENEFITS
Atlas Copco’s WSD water separators are
delivered as standard with our HD and TD • Minimal maintenance – Maintenance-free with
after-coolers. They can also be installed in no moving parts, the water separators have an
any point of your air net. The WD 80 drain automatic and manual drain.
valve provides completely automatic drainage • High reliability – The reliable automatic drain
of the condensate which collects at the devices prevent condensed water from building
bottom of the air receiver. The range of EWD up in the coolers.
electronically controlled condensate drains
provides safe, dependable and economical • Energy savings – The intelligent drain function
condensate management. monitors condensate build-up with liquid level
sensors and evacuates the condensate only
when necessary, thus avoiding wastage of
compressed air and giving considerable energy
savings.
• Flexible installation – A wide range of different
EWD drains is available for oil contaminated
condensate and also may be provided with
additional hard coating for use with oil-free and
aggressive condensate.
TD 08 – 650
WSD 25 – 750
WD 80 HD 4 – 96
148
Air and Gas Treatment
Maximum Dimensions
Compressed air Approx.
Type working Capacity FAD(1) Operating temperature
connection weight L×W×H
pressure
bar l/s m³/min min°C max°C kg mm
WSD – Water separator with automatic and manual drain
WSD 25 20 25 1.5 1 70 G 1" 2.5 150 × 85 × 275
WSD 80 20 80 4.8 1 70 G 1 1/2" 3.5 185 × 130 × 432
WSD 250 20 250 15.0 1 70 G 2 1/2" 12.5 230 × 160 × 532
2)
WSD 750 16 750 45.0 1 70 15.0 298 × 194 × 627
WD – Condensate drain
WD 80 16 80 4.8 1 70 G 1/2" 2.7 132 × 132 × 182
(1)
Based on 20°C, 1 bar. Reference conditions: 7 bar working pressure, inlet temperature 30°C.
(1)
20 bar up to maximum compressed air inlet temperature 130°C, 10.5 bar up to maximum 200°C.
(2)
Based on 20°C, 1 bar, with reference conditions: working pressure 7 bar, inlet temperature 160°C, ambient temperature 20°C.
Note: DL = Compressed air. Voltage 400 V/50 Hz (TD 08 and 230 V). Other voltages available on request.
m³/
bar l/s bar °C Inlet Outlet kg
min
HD – Aftercooler, water-cooled
HD 4 20.0 67 4 150 27 G 3/8" G 1 1/2" G1 1/2" 55 344 × 170 × 1840
HD 8 20.0 133 8 200 27 G 1/2" DN 65 DN 65 78 475 × 215 × 1973
HD 11 20.0 183 11 190 26 G 1/2" DN 65 DN 65 85 483 × 230 × 1975
HD 16 10.5 267 16 160 28 G 3/4" DN 100 DN 80 180 645 × 500 × 2083
HD 32 10.5 533 32 190 28 G 1" DN 100 DN 80 210 635 × 500 × 2083
HD 48 10.5 800 48 190 28 G 1 1/4" DN 150 2 × DN 80 380 1032 × 490 × 2112
HD 64 10.5 1067 64 190 28 G 1 1/4" DN 150 2 × DN 80 410 1032 × 490 × 2112
HD 96 10.5 1600 96 190 28 G 1 1/2" DN 175 3 × DN 80 430 1412 × 490 × 2139
(1)
Maximum compressed air inlet temperature: 220°C.
(2)
Based on 20°C, 1 bar, with reference conditions: water inlet temperature of 20°C, water heating of 15°C, working pressure 7 bar, inlet
temperature 160°C.
Note: DL = Compressed air
149
Air and Gas Treatment
CUSTOMER BENEFITS
Connections Dimension
Nominal capacity(1) Weight
Filter size G or NPt Height Length Width
l/s cfm mm in mm in mm in kg lbs
QDT
QDT 20 20 42 1/2 490 19 223 9 190 7 10 22
QDT 45 45 95 1 715 28 223 9 190 7 15 33
QDT 60 60 127 1 840 33 223 9 190 7 18 40
QDT 95 95 201 1 715 28 387 15 190 7 29 64
QDT 125 125 265 1 1/2 840 33 387 15 190 7 34 75
QDT 150 150 318 1 1/2 715 28 551 22 190 7 42 93
QDT 185 185 392 1 1/2 840 33 551 22 190 7 50 110
QDT 245 245 519 1 1/2 840 33 715 28 190 7 67 148
QDT 310 310 657 1 1/2 840 33 879 35 190 7 84 185
(1)
At reference conditions:
Inlet pressure 7 bar(g)/102 psig, inlet temperature 35°C/95°F.
150
Air and Gas Treatment
For other compressed air inlet temperatures, please multiply the filter capacity by the following correction factor (Kt):
Inlet temperature °C 20 25 30 35 40 45 50 55 60
Correction factor 1.67 1.43 1.25 1 0.71 0.56 0.37 0.25 0.19
For other compressed air inlet pressures, please multiply the filter capacity by the following correction factor (Kp):
Inlet temperature °C 3 4 5 6 7 8 9 10 11 12 13
Example:
What is the capacity of a QDT 60, working at 8 bar(g)/116 psig with
an inlet temperature of 40°C/104°F?
Kp = 1 Kt = 0.71
Actual capacity = 60 x 1 x 0.71 = 42.6 l/s or 90.3 cfm
151
Air and Gas Treatment
CUSTOMER BENEFITS
TOR
E PARA The function of the OSC oil-water separator
S
TER
-WA
OIL
1 The condensate is fed through the The indicator bar at the top of
muffler and expands in the expansion cylinder A indicates the status of the
chamber. filter; the more contaminated the
filter, the further the bar sinks.
2 The oil-water mixture then flows The filter must be changed before it
into cylinder A and seeps through is fully immersed in the water.
the white oil filter. The filter only
collects the oil and lets the water pass 4 Significantly cleaner condensate flows
through. from cylinder A to cylinder B.
3 The oil filter floats on the water and 5 Cylinder B contains a bag of activated
absorbs any remaining oil from the carbon pellets which absorb any
surface of the water. residual oil from the condensate.
152
Air and Gas Treatment
(1)
With reference conditions: suction temperature 35°C, 70% relative humidity. In addition, depending on your compressor type and oil
type.
(2)
Dimensions: integrated in compressor (depending on type).
153
INDUSTRIAL GASES
On-site gas generators allow you to produce your own nitrogen and oxygen,
requiring only a supply of dry compressed air. On-site gases can significantly
reduce your costs compared to using bottles or bulk deliveries.
Atlas Copco offers two different technologies to Atlas Copco’s oxygen generators are ideal for
generate nitrogen: Pressure Swing Adsorption and applications such as:
Membrane.
• Waste water treatment
With these two ranges of nitrogen generators, we can • Aquaculture
deliver purities between 90% and 99.999% and flows
• Medical: enriched breathing air
of up to 500 m³/h. Discover which purity levels you
need. • Ozone production: water disinfection, food
storage, industrial oxidation processes, bleaching,
The nitrogen purity level depends on the application. etc…
“High purity” nitrogen ranges from 97% to 99.999% • Glassworks: increased temperature of ovens
purity levels. These high levels of purity are crucial to • and many chemical processes
applications such as:
For more information, visit us at
• Food and beverage packaging http://www.atlascopco.com/n2o2
• Fruit storage
• CNC machines
• Plastic molding
• Purging
• Fire prevention
• Tire inflation
• Oil & gas
• Marine
155
Industrial Gases
Page 161
156
Industrial Gases
CUSTOMER BENEFITS
157
Industrial Gases
Outputs:
Maximum compressed air inlet temperature - 45°C
158
Industrial Gases
CUSTOMER BENEFITS
159
Industrial Gases
Sizing example:
For more information, please visit NGM 4: 95%, 11 bar, 40°C
Capacity: 22.2 l/s x 1.8 x 1 = 40 l/s
www.atlascopco.com/n2o2
Air consumption: 57.8 l/s x 1.8 x 1.2 = 124.8 l/s
160
Industrial Gases
CUSTOMER BENEFITS
161
Industrial Gases
162
VACUUM
SOLUTIONS
Vacuum Pumps
What's your vacuum?
• Pressure range:
Atlas Copco has been developing state-of-the-art – Medium: 1 – 10-5 mbar (hPa).
high-end vacuum solutions for many years. We have – High: 10-5 – 10-9 mbar (hPa).
a market-leading status in the ongoing innovation – Ultra-high: 10-9 – 10-12 mbar (hPa).
of gas compression techniques such as screw, claw
• Also known by some customers as scientific vacuum.
and scroll. Our vacuum specialists are constantly
improving the performance of our products, targeting • Applications include semiconductor manufacturing,
new application areas, and meeting new challenges. analytics, R&D labs, thin film coatings.
164
Vacuum Solutions
165
Vacuum Solutions
Water handling
Motor size
Pumping speed Ultimate pressure(2) capability
Type 1 ph 3 ph Vapor limit Motor supply specification
mbar
m³/h cfm torr kW kW mbar kg/h
(hPa)
GVS 20 20 10.5 2 1.50 0.75 Optional 35 0.5 1 - 230V 50Hz
21 12.3 2 1.50 0.9 Optional 35 0.5 1 - 230V 60Hz
GVS 25 25 14.7 0.5 0.38 0.75 0.75 40 0.7 1 - 230V 50Hz
29 17.0 0.5 0.38 0.9 0.9 40 0.7 1 - 230V 60Hz
GVS 40 40 23.5 0.5 0.38 1.1 1.1 30 0.9 3 - 175-260/300-450V 50Hz
48 28.3 0.5 0.38 1.35 1.35 30 0.9 3 - 200-300/346-520V 60Hz
GVS 60 60 35.3 0.5 0.38 - 1.5 40 1.8 3 - 175-260/300-450V 50Hz
75 44.1 0.5 0.38 - 1.8 40 1.8 3 - 200-300/346-520V 60Hz
GVS 100 105 61.8 0.5 0.38 - 2.2 30 2.2 IE2 motor 3-230/400V 50Hz(1)
125 73.6 0.5 0.38 - 3 30 2.2 3-IE2 motor 208-230V/265-460V 60Hz(1)
GVS 150 150 88.3 0.5 0.38 - 3.3 25 2.5 IE2 motor 3-230/400V 50Hz(1)
180 106.0 0.5 0.38 - 3.7 25 2.5 3-IE2 motor 208-230V/265-460V 60Hz(1)
GVS 200 205 120.7 0.5 0.38 - 5.5 25 3.5 IE2 motor 3-230/400V 50Hz(1)
245 144.2 0.5 0.38 - 6.6 25 3.5 3-IE2 motor 208-230V/265-460V 60Hz(1)
GVS 300 305 179.5 0.5 0.38 - 7.5 25 5 IE2 motor 3-230/400V 50Hz(1)
365 214.8 0.5 0.38 - 8.6 25 5 3-IE2 motor 208-230V/265-460V 60Hz(1)
(1)
Smaller non-IE2 motors are available for continuous low pressure duties.
(2)
With gas ballast valve open. All units achieve better than 0.5 mbar with gas ballast closed.
166
Vacuum Solutions
CUSTOMER BENEFITS
Atlas Copco’s oil-sealed rotary screw vacuum • High reliability – Oil-sealed technology offers
pumps bring reliable, efficient rough vacuum wear-free, robust operation. Reliable, oversized
to the general industry. The GHS 630-4800 motors and efficient oil-mist separation ensures
combines a robust oil-sealed rotary screw durable operation.
technology with Atlas Copco’s advanced
• Best-in-class efficiency – With the highest
screw element design.
performance output per kW input, the GV
probably outperforms all other vacuum
Oil-sealed rotary screw vacuum pumps are
technologies in its pressure range. State-of-the-art
particularly efficient in the operating pressure
coalescing filters reduce oil consumption, running
range between 1 mbar(a) to 500 mbar(a). That
temperatures and motor power consumption.
means the GHS is ideal for applications such
Thanks to a modulating valve, the capacity of the
as printing, canning, plastics, electronics,
pump can be matched exactly to the demand.
packaging, bottling and similar industries.
• Plug and play installation – A small footprint and
space-saving canopy with lift-out panels offer
easy installation and easy maintenance.
• Silent operation – The two screw elements rotate
at slow speeds, so the GV runs at a sound level as
low as 69 dB(A). This silent operation allows you
to install the GV close to the point of use.
167
Vacuum Solutions
Ultimate Dimensions
Maximum shaft power Pumping speed Weight
pressure (L x W x H)
Inlet
Model
Air-cooled Water-cooled mbar connector
m³/h cfm torr mm kg lbs
(hPa)
kW hp kW hp
50 Hz version
GHS 630 10.1 13.5 9.8 13.1 557 328 0.7 0.5 DN100 2040 x 1280 x 1480 1070 2355
GHS 1000 20.4 27.4 20.2 27.1 863 508 0.7 0.5 DN100 2040 x 1280 x 1480 1105 2430
GHS 1200 30.8 41.3 30.5 40.9 1126 663 0.7 0.5 DN125 2040 x 1280 x 1480 1105 2430
GHS 1600 41.4 55.5 39.8 53.4 1601 942 0.7 0.5 DN125 2560 x 1710 x 1970 1805 3970
GHS 2500 58.2 78.1 56.5 75,8 2432 1432 0.7 0.5 DN200 2560 x 1710 x 1970 2860 6290
GHS 4800 118.5 159.9 115.8 155.3 4778 2814 0.7 0.5 DN200 2990 x 1990 x 2000 3680 8100
60 Hz version
GHS 630 11.7 15.7 11.3 15.2 668 393 0.7 0.5 DN100 2040 x 1280 x 1480 1080 2370
GHS 1000 22.1 29.6 21.7 29.1 1036 610 0.7 0.5 DN100 2040 x 1280 x 1480 1115 2450
GHS 1200 37.4 50.1 36.0 48.3 1351 796 0.7 0.5 DN125 2040 x 1280 x 1480 1130 2480
GHS 1600 49.5 66.4 48.6 65.2 1921 1131 0.7 0.5 DN125 2560 x 1710 x 1970 1820 4000
GHS 2500 69.1 92.7 67.5 90.5 2918 1719 0.7 0.5 DN200 2560 x 1710 x 1970 2885 6350
GHS 4800 142.6 191.2 140.3 188.2 5734 3377 0.7 0.5 DN200 2990 x 1990 x 2000 3680 8100
Liquid separators | | | | | |
Inlet filters • • • • | |
Vacuum tank/receivers | | | | | |
Accessories
Check valves & pump isolation valves | | | | | |
Vacuum gauges (various types & ranges) | | | | | |
Multiple pump controllers | | | | | |
Air-cooled | | | | | |
Water-cooled | | | | | |
Phase sequence protection | | | | | |
Options Increased water handling capability | | | | | |
Vacuum oil PG • • • • • •
Vacuum oil PG plus for extended duty | | | | | |
Food grade oil | | | | | |
• : Standard |: Optional
168
Vacuum Solutions
CUSTOMER BENEFITS
The GVD series of small oil-sealed rotary • Ultra quiet operation and intrusive frequencies
vane pumps deliver excellent ultimate minimized.
vacuum pressure, high pumping speeds and • Dual mode. Suitable for high throughput and high
superior vapor handling capabilities with vacuum applications.
quiet operation. With over 200,000 units
• Easy-to-use gas ballast.
sold, these pumps offer proven performance
that sets the industry standard for R&D and • Fast acting inlet valve for system protection.
scientific pumping applications. All pumps • High torque, dual voltage/dual frequency motor,
are approved to UL and CSA standards by an electronic start relay.
external test house and feature our patented • Efficient high pressure lubrication.
mode selector switch, meaning one model
• Oil-tight with printed gaskets, effective shaft seals.
is suitable for both high vacuum or high
throughput applications. In summary, you • Clamped-in sight glass.
can rest assured that when you choose an • Oil box well contains filling spills.
Atlas Copco GVD 2 stage oil-sealed rotary • Hi-tech polymer blades, large diameter, easy-clean
vane pump you are choosing a product you oil passages.
can rely on from a company you can trust.
• Consistent, built-in quality, cast bar.
• Wide variety of accessories is available.
APPLICATIONS
• Laboratory bench top • Turbomolecuar
vacuum backing pumps
• Research and • Freeze drying
development • Analytical instruments
169
Vacuum Solutions
GVD, 50/60 Hz
Ultimate pressure Motor power Overall dimensions Noise level
Pumping speed*
Pump type Gas ballast closed 1-ph** D W H At 50 Hz
* Pneurop 6602.
** 1-ph/3-ph (3-phase available GVD 3 to 28 inclusive).
*** 3-phase motors are energy-efficient versions.
Oil is hydrocarbon type, viscosity dependent on pump size. Other oil types are available on special request.
170
Vacuum Solutions
CUSTOMER BENEFITS
The GVD series two stage oil sealed rotary
vane vacuum pumps are renowned for • Advanced pressurized oil circuit to give effective
their high ultimate vacuum, rapid pumping lubrication even under high gas loads.
speeds, quiet operation and ability to handle • When the pump is switched off, the spring loaded
water vapour. These direct drive rotary distributor valve provides oil and air suck-back
vane pumps are inherently compact and protection.
vibration free, and with their finger-proof fan • Gas ballast control to assist in handling high
and coupling housings they offer excellent water vapor loads.
operator protection. A comprehensive range • Industrial roller bearings on drive shaft for
of accessories is available to allow use on the ultimate reliability and long, trouble free life.
widest variety of vacuum applications.
• Full height oil sight glass for easy checking of oil
level and condition.
• Easy change oil filter, with oil filter condition
gauge on larger models.
APPLICATIONS • Central inlet port to allow easy mounting of
mechanical booster pump if required.
• Refrigeration and air conditioning system
• Easy to maintain, with convenient service kits and
evacuation, drying, and backfilling
international customer support.
• Vacuum drying and distillation
• A wide range of accessories to match your
• Backing pump for high vacuum applications
application needs.
• Vacuum metallurgy processes
• The pumps and accessories can be supplied either
• Thin film coating technologies as individual components or as fully systemized,
• Freeze drying factory-tested combinations.
• Transformer and cable drying and impregnation,
insulating oil treatment plant
• Cryogenic vessel evacuation
171
Vacuum Solutions
GVD, 50/60 Hz
Noise
Ultimate pressure Motor power Overall dimensions
Pumping speed* level
Pump type Gas ballast closed 3-ph kW D W H At 50 Hz
m³/hr cfm mbar Torr kW hp mm mm mm dB(A)
GVD 40 37/44 21.8/25.9 1 x 10-3 7.7 x 10-4 1.1/1.5 1.5/2 253 665 409 65
GVD 80 74/90 43.6/53 1 x 10-3 7.7 x 10-4 2.2/3 3/4 274 796 445 70
GVD 175** 160/196 94/115 1 x 10-3 7.7 x 10-4 5.5/6.5 7.5/8.5 410 994 563 75
GVD 275** 255/306 150/180 1 x 10-3 7.7 x 10-4 7.5/8.5 10/11 415 1088 565 75
* Pneurop 6602.
** Water-cooled machines.
Oil is hydrocarbon type, viscosity dependent on pump size. Other oil types are available on special request.
All motors are 3-phase energy-efficient.
IEC EN60034.
Available motor voltages:
• 400 V 50 Hz
• 460 V 60 Hz NEMA premium
• 200/380 Hz 50/60 Hz
172
Vacuum Solutions
CUSTOMER BENEFITS
The ZRS mechanical booster pumps, based
on the simple roots principle, remains the • Suitable for applications where high pumping
favourite pump for applications where high speeds are required in the pressure region of 0.01
pumping speeds are required for pressures in to 50 mbar/0.0075 to 37.5 Torr.
the region of 0.01 to 50 mbar. This pump must • Operating at relatively low pressures makes it
always be backed by another pump, which can highly reliable.
deliver against a high-pressure differential to • The ZRS pumps have a high quality, oil-free
atmospheric pressure. Operating at relatively pumping mechanism. This offers:
low pressures, the mechanical booster pump – Quiet, vibration free operation.
is not exposed to the same concentrations
– Rugged and corrosion resistant.
of corrosive process media as is the backing
pump, which makes it highly reliable. – Advanced shaft-seal technology with no oil
contamination of the process chamber.
• The proven shaft-seal arrangement ensures
that no oil enters the pumping stator, and the
absence of internal and external by-pass lines
APPLICATIONS
and valves which may corrode or stick minimizes
maintenance requirements.
• Vacuum packaging
• The design of the shaft seals is optimized to
• Drying and de-gassing
ensure that no lubricants can migrate into the
• Vacuum metallurgy pumping mechanism. This maintains booster
• Vacuum distillation pump performance in applications which demand
• Thin film coating the highest standard of cleanliness. In addition,
• Low density wind tunnels this prevents the build-up of trapped particles on
the rotor lobes and end-faces which have very
• Space simulation
close tolerances.
• Vacuum impregnation
• The dynamically balanced rotors and precision
• Freeze drying ground gears contribute to the smooth, quiet
operation of the pumps, as demanded by
manufacturers of advanced technology equipment.
173
Vacuum Solutions
ZRS, 50/60 Hz
Oil is 100cSt hydrocarbon type. Other oil types are available on special request.
174
Vacuum Solutions
CUSTOMER BENEFITS
Atlas Copco liquid ring vacuum pumps are • Standard package design: 50 Hz DIN or 60 Hz ANSI
offered as standard packages in a number available.
of configurations, suitable for operation in
• Modular design of 3 package types: once through,
once through, partial or total recirculation.
partial recirculation and total recirculation.
For partial or total re-circulation systems
• Optional materials of construction: cast iron,
the pump package components are
stainless steel fitted, stainless steel complete.
offered with stainless steel wetted parts
as standard, irrespective of the materials • Accessories have stainless steel wetted parts as
of construction of the pump. The AW liquid standard.
ring vacuum pumps are available for both • Short lead times, minimum life cycle costs and
single (AWS) and two stage pumps (AWD) optimized reliability.
with capacities from 200-37500 m³/h and • Easy design iteration steps without extensive
vacuum levels down to 30 mbar(a). dead time between phases.
• Certified for hazardous area operation (European
ATEX Ex II 2Gc, IIB T3, USA Explosion proof Class
1 Division 1 Group C & D).
• Non-hazardous area versions and full range of
skid mounted accessories are also available.
APPLICATIONS • Mining
• Brick extrusion
Liquid ring vacuum pumps are ideal for specific,
• Automotive industry
humid, dirty and/or large applications in heavy
industries, a selection of which can be found below. • Cement and allied products
The AWS and AWD series are the workhorses of the • Chemical industries
local economy: strong, reliable, proven and simple • Food processing
machines that deliver utility or process vacuum. As
• General manufacturing
part of the Atlas Copco Group, Hick Hargreaves brings
more than 50 years of expertise in liquid ring pumps; • Metalwork industries
delivering sustainable productivity in the harshest • Paper and allied products
environments. • Petroleum industries
• Oil and gas
• Plastics
• Textile industry
• Power and utilities
175
Vacuum Solutions
ONCE THROUGH
4 2
176
Vacuum Solutions
PARTIAL RECIRCULATION
In this case, the liquid/gas mixture is separated in the discharge separator. The recovered service liquid is then
mixed with fresh seal fluid to maintain a constant temperature to the pump. The excess liquid, equivalent to the
make-up supply, goes to drain. The minimum amount of fresh make-up fluid is used to ensure cavitation free
operation at the required suction pressure.
2
2
1
6 1
6
5 5 7
3
3
4
7
TOTAL RECIRCULATION
Total recirculation is used where a closed loop system is preferable when the seal fluid is in short supply or when con-
tamination may be a problem. To enable total recirculation of the seal liquid, the recovered liquid must be cooled prior
to re-use. In this case a heat exchanger is utilized between the discharge separator and the pump.
1
8 2
3
7 8
1
4
9
9
6
5
10 11
11
5 6
1. Process gas inlet 4. Fluid overflow to drain 7. Check valve 10. Manual control valve
2. Gas vent 5. Cooling liquid IN 8. Discharge separator 11. Heat exchanger
3. Make-up fluid 6. Cooling liquid OUT 9. Atlas Copco liquid ring
vacuum pump
177
Vacuum Solutions
Accessories
• Inlet non-return valve • Vacuum relief valve
• Inlet isolating valve • Automatic seal water make up kit
• Inlet vacuum gauge • Custom built and hybrid vacuum pump systems available
Materials of construction
Standard Stainless steel fitted Stainless steel
Casing Cast iron Cast iron CF8M
Impeller Bronze CF8M CF8M
Port plates Cast iron Cast iron CF8M
Pump Body Cast iron Cast iron CF8M
Shaft 420S27 420S39 420S38
Carbon/Silicon Carbon/Silicon Carbon/Silicon
Mechanical seal
Carbide/Viton Carbide/Viton Carbide/Viton
Discharge separator Stainless steel Stainless steel Stainless steel
Piping Stainless steel Stainless steel Stainless steel
Components
Fittings & valves Stainless steel Stainless steel Stainless steel
Heat exchanger Stainless steel Stainless steel Stainless steel
* O/P/T: Once through / Partial recirculation / Total recirculation.
** Gear box drive option available.
178
CENTRIFUGAL COMPRESSORS,
EXPANDERS AND PUMPS
*Based on the flow rates in the other portions of this catalogue which are in m3/min, here the rating would be 4.2 - 6666
m3/min, and for the British Imperial System, it would be 147.14 - 235 431 cfm.
180
Centrifugal Compressors, Expanders & Pumps
Page 182
Page 184
Integrally-geared
Turbo- expanders for air
applications, up to 4 MW /
160 bar
ETB, ETG, ETF
Page 188
181
Centrifugal Compressors, Expanders & Pumps
CUSTOMER BENEFITS
Driven by Integral Gear technology,
• Customization – From impeller design to
Atlas Copco’s GT Series provides
packaging options and diffuser, GT Series
maximum compressor efficiency and compressors provide a vast range of
reliability. This ensures sustainable customization options to meet customer
productivity in processes across dozens requirements and improve your process.
of industries and applications. Our GT • Regulatory compliance – The GT Series is
compressors are at work in the steel manufactured according to the rigorous standards
mills of China to complex oil and gas of the American Petroleum Institute (API), namely
operations on the world’s Seven Seas – API 614, Chapter 3 (gas); oil systems according to
and beyond. The GT Series handles flow API 614.
volumes up to 400 000 m3/h (235 431 cfm), • Small footprint – The compact package design
in configurations up to eight stages. It reduces the compressor's footprint.
handles all gases. • Maximum reliability – This is a crucial aspect
particularly in the air separation industry and oil &
gas applications (marine and offshore).
• Maximum compressor efficiency – Focusing on
power optimization of your process.
182
Centrifugal Compressors, Expanders & Pumps
183
Centrifugal Compressors, Expanders & Pumps
184
Centrifugal Compressors, Expanders & Pumps
185
Centrifugal Compressors, Expanders & Pumps
186
Centrifugal Compressors, Expanders & Pumps
Features GT H T SC TP
80 bar(a) 1.4 bar(a) (8 bar)* 40 bar(a) 70 bar(a) 50 bar(a)
Suction pressure (max.)
1160.3 psia 20.3 psia 580.2 psia 1015.3 psia 725.2 psia
200 bar(a) 32 bar(a) 40 bar(a) 70 bar(a) 70 bar(a)
Discharge pressure (max.)
2900.8 psia 446.1 psia 580.2 psia 1015.3 psia 1015.3 psia
-200 to 200 °C -40 to 50 °C -40 to 150 °C -40 to 200 °C -40 to 200 °C
Suction temperature
-328 to 392 °F -20.2 to 122 °F -40 to 302 °F -40 to 392 °F -40 to 392 °F
3 3500 to 50000 3 3
250 to 400000 m /h 15000 to 50000 m /h 250 to 110000 m /h 250 to 20000 m 3 /h
Effective inlet-flow range (85000**) m3/h
147.1 to 235431 cfm 2060 to 29428.5 cfm 8828.7 to 29429 cfm 147.1 to 64744 cfm 147.1 to 11780 cfm
Maximum No. of stages 1-8 1-6 1 1 2-5
Polyethylene,
Gases handled All gases Air, nitrogen All gases All gases
polypropylene
Impeller types Open / closed Open Open Open Open
Shaft / impeller
Hirth serration Microspline Hirth serration Microspline Microspline
connection
Seals
Labyrinth z z z z
Carbon ring z z z z
Dry-gas seal z z z z
Capacity / pressure control
Variable inlet-guide
z z z z z
vanes (IGV)
Variable diffuser-guide
z z z
vanes (DGV)
Variable speed z z z z
Inlet throttle z z z z
API 672 / 617 672 617 672 / 617 672 / 617
High-speed axial
Axial thrust High-speed High-speed High-speed High-speed
bearings or thrust
compensation axial bearings axial bearings axial bearings axial bearings
collar
Manufacturer’s
Manufacturer’s Manufacturer’s Manufacturer’s
Oil system API 614 standard or API
standard or API 614 standard or API 614 standard or API 614
614
Coupling Dry Dry Dry Dry Dry
VDI2045 / ASME VDI2045 / ASME VDI2045 / ASME VDI2045 / ASME VDI2045 / ASME
Test code
PTC10 PTC10 PTC10 PTC10 PTC10
* H-booster on request
** single-stage compressors
187
Centrifugal Compressors, Expanders & Pumps
Gases handled All industrial gases and hydrocarbon gas mixtures, including condensing streams
188
Centrifugal Compressors, Expanders & Pumps
CUSTOMER BENEFITS
Atlas Copco’s turboexpanders convert
the internal energy available in a gas • Custom-engineered solutions – Expander
stream into useful work by lowering its compressors are designed specifically to customer
pressure, thereby producing cooling and specifications and unique process requirements.
shaft power. Turbo expanders are used to • Ultra-high efficiency – Turboexpanders provide
produce refrigeration or recover power at high efficiency refrigeration or power recovery.
petrochemical hydrocarbon processing • Robust construction – Expander compressors
plants. They typically drive a single- are designed for offshore/onshore, outdoor
unprotected and attended or unattended sites.
stage, centrifugal compressor, with both
They are custom designed for desert, tropical and
the expander and compressor optimized
ambient temperatures as well as hazardous areas
for the process duty. These custom- (Division 1/Zone 1, Division 2/Zone 2).
engineered expander compressors are
• Highest quality design and production systems –
designed and manufactured to ensure ISO 19001, 14001 and 18001 quality certification,
the highest reliability and quality to meet all machines meet or exceed industry (API 617, API
your specific specifications. Incorporating 614, API 670 and ANSI B31.3) and international
the latest technology, their aerodynamic standards (IEC, NEC, ASME, BS5500).
designs maximize machinery performance • Long-lasting reliable performance – Many of our
without sacrificing dependability. expander compressors are in service for over 20
Hydrocarbon applications include LPG, years without a shutdown.
NGL, DPC, LNG and nitrogen rejection.
Chemical/ petrochemical applications
include ethylene olefin recovery, ammonia
purification, carbon monoxide purification,
propane ehydrogenation, and hydrogen
recovery.
Gases handled All industrial gases and hydrocarbon gas mixtures, including condensing streams
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Centrifugal Compressors, Expanders & Pumps
Gases handled All industrial gases and hydrocarbon gas mixtures, including condensing streams
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Centrifugal Compressors, Expanders & Pumps
CUSTOMER BENEFITS
®
Atlas Copco JC Carter Type TA and TX
• High efficiency levels – Up to 88% efficiency.
Vertical Turbine Pumps are equipped with
• Hydraulic designs with higher specific speeds,
Atlas Copco’s patented HyPerInducer®,
resulting in higher efficiency.
which offers the lowest Net Positive
• Easy maintenance.
Suction Head (NPSH) in the industry. This
alone increases the active volume of the • Dependable - An active thrust balance system for
increased bearing life
storage tanks, creating more accessible
inventory. The use of vertical turbine bowl
diffusers completely eliminates rotating
stalls and improves pump efficiency by up
to 88%. Multi-stage designs are created by
adding a greater amount of control to each
set speed. This allows for lower tip speeds
and less rotating mass. Type TA and TX
turbines handle flow levels up to 3000 m3/hr
and fluid temperatures ranging from
-196 °C/-320 °F to 45 °C/ 113 °F.
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Centrifugal Compressors, Expanders & Pumps
CUSTOMER BENEFITS
Offering up to 89% efficiency, high-pressure
Type CC pumps from Atlas Copco JC Carter ® • High efficiency – Higher specific speed hydraulic
are among the most efficient on the market. design.
• Easy maintenance.
Because continuous-crossover pumps might • Handles high vapor fractions, with Atlas Copco’s
represent as much as 60% of an LNG terminal’s patented HyPerInducer®.
total electric power consumption, boosting
• Constant diameter pump shaft ensures
these pumps’ efficiency can significantly cut
dimensional stability when combined with close
costs. Equipped with multi-stage continuous
coupled stage/designs.
crossover diffusers, Type CC pumps feature
constant head rise to shut-off. • Saves money on LNG terminal power bills.
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Centrifugal Compressors, Expanders & Pumps
CUSTOMER BENEFITS
Atlas Copco JC Carter ® radial diffuser
process pumps are able to handle a variety of • High versatility – Can be used in a number of
different applications, including the transfer different plants and terminals.
of hydrocarbon liquids. • Easy maintenance.
• Handles high vapor fractions with Atlas Copco’s
These versatile pumps are used in liquefaction
patented HyPerInducer®.
and at petrochemical plants, refineries,
and terminals. They can be configured in a • Dependable – Can be paired with close coupled
multitude of ways, including pot-mounted, stage/designs.
in-tank, and fixed applications. When
combined with close-coupled stage designs,
the large diameter of the pump shaft ensures
dimensional stability and, ultimately, peace
of mind.
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Inhaltsverzeichnis
TOTAL
CUSTOMER CARE
195
Total Customer Care
Save energy
ATLAS COPCO LOGICAL SEQUENCE TOWARDS
Compressed air is one of the most important SUSTAINABLE ENERGY SAVINGS:
utilities in the industry. It is also one of the
largest consumers of energy. 1. Pre-assessment
to estimate savings potentials
With their detailed and extensive knowledge 2. AIRScan energy assessments/audits
of compressed air, our energy and air to identify savings potentials through
consultant engineers will be able to determine measurement and simulations
an acceptable operating balance, that is both
3. Recommendations
within the capabilities of your compressors
and also adequate to satisfy your production to prepare your system for the optimization by
with minimized operational running costs. exchanging the latest, most efficient components
4. Optimize
to achieve the savings by implementation of
energy saving accessories and solutions
MAXIMIZE THE PERFORMANCE OF YOUR 5. Online monitoring
COMPRESSOR to ensure the solution implemented is delivering
the savings as prescribed
Based on an audit of your production processes Atlas
6. Regular AIRScan energy assessments/audits
Copco consultants can suggest a more performing
set-up for your compressed air installation, with an to validate after the improvements and find
eye on maximum availability at lowest possible cost. further saving potentials
196
Total Customer Care
AIRScan
Tangible information for real solutions
Air optimization
Reduce your energy consumption
• Regulating the system pressure within a pre • Reducing maintenance costs thanks to
defined and narrow pressure band. comprehensive, flexible machine sequence control.
• Scheduling shutdown to avoid costs during non • The result is a properly managed compressed air
production hours. system that can save energy, reduce maintenance
• Equalizing workload to avoid overloads on cost and increase uptime.
individual machines.
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Total Customer Care
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Total Customer Care
SMARTLINK
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Total Customer Care
VISUALIZATION
Knowing exactly how your system is running makes
identifying ways for improvement much easier. The
Atlas Copco monitoring products provide you
with the transparency you need to assess system
performance. Based on this analysis you can then
easily determine a course of action to improve
system usage and limit energy consumption costs.
CUSTOMER BENEFITS
200
Total Customer Care
SUPERVISION
Having the same interests at heart, Atlas Copco’s
ultimate goal is to provide you with the hassle-free
compressed air to run your business.
CUSTOMER BENEFITS
201
Total Customer Care
CUSTOMER BENEFITS
202
Total Customer Care
CUSTOMER BENEFITS
INSPECTION PLAN
CUSTOMER BENEFITS
203
Total Customer Care
CUSTOMER BENEFITS
CUSTOMER BENEFITS
204
Total Customer Care
You hand it to us
Complete maintenance system
CUSTOMER BENEFITS
AIRXtend
CUSTOMER BENEFITS
205
Total Customer Care
• Enhanced reliability
Upgrade programs Upgrade kits focus on reliable performance of critical
Make use of the latest technology components and increased reliability will allow your
equipment to reach a longer lifetime.
Upgrades take advantage of the most recent compu-
ter technology and of the progress in sophisticated • Increased availability
compressor control software. With upgrades, availability is increased thanks to
automated control and preventive replacement of all
These upgrades increase the reliability and availabi- essential components. This means that the continuity
lity of your equipment. Furthermore, upgrading your of your process is not jeopardized by unnecessary
compressor system will result in substantial energy downtime.
ELEKTRONIKON CONTROLLER
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Total Customer Care
Xchange programs
Replace major components with
new more efficient components
The Xchange Program offers you the possibility
to replace major components of your compres-
sor with new more efficient components.
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Total Customer Care
Genuine parts
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Total Customer Care
Lubricants
Engineered to protect
Atlas Copco lubricants are engineered with the exact The experts in our laboratories are uniquely skilled
right selection of additives that interact in just the in specifying lubricant properties for Atlas Copco
right proportion to obtain optimal performance. The compressors to operate optimally in a wide
additives not only support the base lubrication requi- range of settings and conditions, during several
rements, they also interact in multi processes in the thousands of hours.
compressor.
Atlas Copco lubricants are a unique blend of chemi-
THE PROPERTIES OF QUALITY cal properties, engineered for optimal performance
in their dedicated functions.
All our efforts are aimed at optimizing the perfor-
mance of your Atlas Copco compressor for the lon-
gest lifetime at the lowest operating cost.
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Total Customer Care
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Total Customer Care
HiPER FLUID
Applications:
211
Total Customer Care
AUTOMAN FLUID
ROTO-H PLUS
212
Total Customer Care
ROTO-M
RECIP OIL
Greases
Engineered to protect
To help your compressor perform to its optimal de-
sign standards, you need a grease that stays in place
and provides effective protection and lubrication
under challenging conditions. The longer the grease
lasts, the longer the motor last, and the less lubri-
cation maintenance for your compressor. With a full
product range of Roto-Glide greases, you can select
the grease to meet your specific requirements.
ROTO-GLIDE
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Total Customer Care
Maintenance kits
The parts you need, when you
need them
SAVE TIME GETTING THE RIGHT PARTS
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Total Customer Care
Line Filters
Compressed Air Filters
PRODUCT DESCRIPTION
215
Total Customer Care
Filters
Protect your investment
COMPRESSOR OIL FILTRATION
216
Total Customer Care
AIRnet
Compressed air piping system
CUSTOMER BENEFITS
AIRnet is a compressed air piping system
that delivers quality air exactly where you • Fast - Thanks to a smart design and low weight
need it, from compressor to the point materials, AIRnet can be installed 70% faster than
of use. The unique benefits of AIRnet conventional systems.
effectively reduce the cost of ownership • Easy - AIRnet pipes and fittings are assembled in
of your piping system. Discover AIRnet at just a few steps by a single installer, without the
www.airnet-system.com need for heavy machinery.
• Reliable - The durable, corrosion-free AIRnet
pipes and fittings come with a 10-year warranty.
Low friction and seamless connections minimize
pressure drop.
www.airnet-system.com
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Total Customer Care
Serving the oil and gas industry with energy efficient solutions
www.atlascopco.com/oilandgas
218 218
Discover the new Atlas Copco Kiosk app
If you're interested in an interactive guided tour through our product offer, or calculate your
savings; feel free to download our Kiosk app, available for iOS or Android tablet, as well as for
PC or MAC.
www.atlascopco.com/kiosk
2936 0227 41 - © 2014, Atlas Copco Airpower NV, Belgium. All rights reserved. Designs and specifications are subject
to change without notice or obligation. Read all safety instructions in the manual before usage.
www.atlascopco.com