ITP-SV-M-FAN-

SUPPLY VERIFICATION CENTRIFUGAL & AXIAL

FAN CENTRIFUGAL & AXIAL
INSPECTION & TEST PROCEDURE

* Sections A & B shall be retained in all ITPs to maintain consistency and when saving documents in
AQUA.

A) INTRODUCTION

The following procedure is intended to ensure that the quality of procured product and its associated
activities are completed by competent persons and:
1. Comply with current and applicable specified requirements (including Corporation specifications /
contract terms and conditions, national / international standards, manufacturer’s
recommendations and industry best practices.
2. Are conducted in a safe and professional manner.
3. Provide an audit trail for verification of Quality Assurance and Quality Control compliance.

This procedure is for all FAN CENTRIFUGAL & AXIAL. Competent personnel shall complete all
inspection / construction activities and record all activities on Water Corporation Document ITP-SV-M-
FAN-CENTRIFUGAL& AXIAL for each asset Inspected.

NOTE:
 Please ensure that all ITP documents are completed by a competent person and that all Water
Corporation SAFETY and operational requirements are to be complied with at all times in
relation with Water Corporation and Australian Standards where applicable.

B) COMPLETED DOCUMENTS

Completed documents are to be scanned and saved as a .pdf file in the relevant AQUA folder utilising
the following naming convention:

LOCATION - DISCIPLINE - ASSET – ASSET TYPE – VENDOR NAME – DOCUMENT TYPE – P&ID
TAG – REVISION NUMBER

E.g. RavenswoodPS_M_Valve_Butterfly_Tyco_SV_1000BV3422_1

The commissioning manager shall coordinate incorporation of completed ITPs in conjunction with the
CAMEL.

Feedback on improvements to ITPs should be directed to MESB Mechanical for incorporation into future
versions.

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AQUADoc No: 3481451 Document Custodian: Team Leader – Mechanical
Version Date: 30/12/2015 Next Review Date: 30/12/2017
 ITP-SV-M-FAN-
SUPPLY VERIFICATION CENTRIFUGAL & AXIAL
FAN CENTRIFUGAL & AXIAL
INSPECTION & TEST PROCEDURE

* All Supply Verification documents shall contain the following sections (1 – 3) which capture generic asset
information

1. REFERENCE INFORMATION
INSPECTION DATA ASSET DATA
PROJECT NAME: MANUFACTURER:

LOCATION: MF SERIAL NO:

INSPECTION DATE: WC FLER / TAG NO:

INSPECTOR NAME: TYPE / MODEL NO / SIZE:

PROJECT / CONTRACT NO: DESIGN CRITERIA:

ATTENDEES:

2. INSPECTION PREPARATION
OSH compliance requirements.
Obtain QA / QC documentation (review outstanding items).
Relevant Water Corporation standards.
Relevant Australian Standards.
Supporting contract documentation / approved drawings.
Provision of required test equipment.
Provision of required test reports and certificates; i.e. performance test, sound power levels
certificates,material certificates, etc.

3. INSPECTION YES NO N/A COMMENTS/DETAILS

GENERAL

Check flow rate, pressure, motor

Locate and verify that name plate details
1 (kW/Voltage/IP rating) details against
match specification and drawings
drawing and/or contract specification
O & M Manuals provided? Check contract
2
requirement
MATERIALS AND ARRANGEMENT

Verify construction materials are correct with

3
specification and relevant drawings
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AQUADoc No: 3481451 Document Custodian: Team Leader – Mechanical
Version Date: 30/12/2015 Next Review Date: 30/12/2017
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SUPPLY VERIFICATION CENTRIFUGAL & AXIAL
FAN CENTRIFUGAL & AXIAL
INSPECTION & TEST PROCEDURE

Length:
Confirm dimensions are correct with
4 Checked against:
specification and relevant drawings
MF Dimensions / G.A. Dwg
Bearing grease nipple installed and
5
accessible?
Vibration dampeners installed on fan
6
mounting?
Drive coupling guard installed and painted
7
correct colour?
Discharge and suction flange drilling and
8
dimensions correct? Check against drawing
Pulley guard installed and painted correct
9
colour?

4. TEST PASS FAIL N/A COMMENTS/DETAILS

Direction of rotation to close:
1 Direction of rotation indicated and correct?
Anti-clockwise Clockwise
Pulleys correctly aligned between drive and
2
driven pulley ?
Belt tension correct? Check against O&M
3
manual
Fan guaranteed duty point (pressure and
5
flow) verified through flow testing?
Noise levels through testing acceptable? (85
6
dbA @ 1 metre)
Confirm current draw during flow testing
7 does not exceed motor nominal current
capacity

*Contents of Section 5 to be retained where applicable; i.e. if coatings inspection is required.

Sections 6-9 to be retained in all ITPs.
5. COATINGS INSPECTION YES NO N/A COMMENTS/DETAILS
Verified construction materials with specification and
1 Substrate material:
relevant drawings
Review surface pre-treatment and/or preparation
2 procedure (circle PH: Epoxy Coating on Steel/Cast PA / OTHER _________________
Iron or state Other)
Verify coating system and specification ensuring that
3
product is approved for purpose
Ensure that surface preparation was acceptable and
free from contaminants prior to coating/complies to Class of surface finish (if known):
spec1 Consider dust and spent abrasive, oil and
4
contamination, flash rusting, slag, porosity, weld Profile (if known):
spatter, sharp edges, free from laminations, free Coating application (if known):
from burrs etc
5 Consider if conditions acceptable for testing2. Conditions:
Surface temperature should be least 3ºC above dew
point and relative humidity less than 85 % before
1
Refer to AS/NZS 1627 series for Metal Finishing – Preparation and Pretreatment of Surfaces
2
Refer to AS/NZS 3894.7 for practical procedure for Determination of Surface Temperature of metal surfaced (pre-coating)
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AQUADoc No: 3481451 Document Custodian: Team Leader – Mechanical
Version Date: 30/12/2015 Next Review Date: 30/12/2017
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SUPPLY VERIFICATION CENTRIFUGAL & AXIAL
FAN CENTRIFUGAL & AXIAL
INSPECTION & TEST PROCEDURE

testing
Fully cured coating system should be adherent while
6 Failure force (if known):
in their service condition (Method AS/NZS 3894.9)
Assess degree of cure and hardness of coating is
acceptable (method AS 3894.4). Allow sufficient
7 drying and curing of the coating prior conducting Method used:
testing. The length of time shall be obtained from
the coating manufacture.
Checked that flange faces are clean and are free
8 from any defects resulting from corrosion or any
other cause
Visually inspect surfaces and ensure is adequately
9 Method/chemicals used:
clean and dry prior to testing
Check internal coating type and verify in accordance
with relevant specification (circle PH: Epoxy Coating
10 PA / PH / OTHER _____________
on Steel/Cast Iron or state, PA: Protective Coating
on Steel/Cast Iron or state Other)
Visually inspect condition of internal coating
appearance including uniformity, colour and free
11
from any defect that could impair performance
and/or appearance of coating.
Check external coating type and verify in accordance
with relevant specification (circle PH: Epoxy Coating
12 PA / PH / OTHER _____________
on Steel/Cast Iron or state, PA: Protective Coating
on Steel/Cast Iron or state Other )
Visually inspect condition of external coating
appearance including uniformity, colour and free
13
from any defect that could impair performance
and/or appearance of coating.
Calibrate thickness tester to standard of uniform and Method/instrument used3:
14 calibrated thickness, covering appropriate range of
film thicknesses to be measured
Visually inspect and measure4 dry film thickness (DFT) in at least 10 locations on coated surfaces. Record
15 values, ensure compliance with spec and record in table below (note that Flange Thickness is not considered
acceptable if not within minimum – maximum range)
Ensure coating fully cured prior continuity testing by
Temp/time:
16 checking datasheet for required time to full cure or
Test method:
other appropriate test method
Calibrate holiday detector (spark tester) electrode
with appropriate volt meter which has been
17 laboratory calibrated within the last 2 years to Brand/model used:
proposed voltage. Record brand and model of spark
tester to be used.
18 Carry out spark test on internal coating in Test Voltage: V
accordance to AS/NZS 3894.1 Continuity testing of
non-conductive coating – High Voltage (brush)

3
Refer to AS/NZS 3894.3 methods for Determination of Dry Film Thickness
4
Method AS 3894.3 refers Determination of Dry Film Thickness
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AQUADoc No: 3481451 Document Custodian: Team Leader – Mechanical
Version Date: 30/12/2015 Next Review Date: 30/12/2017
 ITP-SV-M-FAN-
SUPPLY VERIFICATION CENTRIFUGAL & AXIAL
FAN CENTRIFUGAL & AXIAL
INSPECTION & TEST PROCEDURE

method. Specify voltage at which test is carried out.

Carry out spark test on external coating accordance
to AS/NZS 3894.1 Continuity testing of non-
19 Test Voltage: V
conductive coating – High Voltage (brush) method.
Specify voltage at which test is carried out.
Valve passes continuity testing with zero defects
(including pinholes, holidays, cracks and other
discontinuities) detected in finished coating for
20
immersed/buried conditions and/or subsequent
repairs have been carried out before being placed in
service.

Coating Complies
Internal (micrometers): External (micrometers): Flange (micrometers ):
Thickness: with Spec?
Specified min N/A
Specified max N/A
Measured 1
Measured 2
Measured 3
Measured 4
Measured 5
Measured 6
Measured 7
Measured 8
Measured 9
Measured 10
Average
Note any comment or variation to test procedure that will assist in interpretation of results:

Refer to AS/NZS 1627 series for Metal Finishing – Preparation and Pretreatment of Surfaces
2
Refer to AS/NZS 3894.7 for practical procedure for Determination of Surface Temperature of metal surfaced (pre-coating)
3
Refer to AS/NZS 3894.3 methods for Determination of Dry Film Thickness
4
Method AS 3894.3 refers Determination of Dry Film Thickness

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AQUADoc No: 3481451 Document Custodian: Team Leader – Mechanical
Version Date: 30/12/2015 Next Review Date: 30/12/2017
 ITP-SV-M-FAN-
SUPPLY VERIFICATION CENTRIFUGAL & AXIAL
FAN CENTRIFUGAL & AXIAL
INSPECTION & TEST PROCEDURE

TARGET
6. REMARKS / REMEDIAL / FOLLOW UP ACTIONS ACTION BY STATUS
DATE

7. SIGNOFFS
NAME (PRINT) COMPANY / ROLE SIGNATURE DATE

NAME (PRINT) COMPANY / ROLE SIGNATURE DATE

NAME (PRINT) COMPANY / ROLE SIGNATURE DATE

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AQUADoc No: 3481451 Document Custodian: Team Leader – Mechanical
Version Date: 30/12/2015 Next Review Date: 30/12/2017
 ITP-SV-M-FAN-
SUPPLY VERIFICATION CENTRIFUGAL & AXIAL
FAN CENTRIFUGAL & AXIAL
INSPECTION & TEST PROCEDURE

POST TRANSPORTATION INSPECTION

 Inspection to be completed at point of delivery

 If a supply verification was not completed at the manufacturer, both supply verification and post
transportation inspection should be completed at point of delivery.

8. POST TRANSPORTATION REMARKS / REMEDIAL / FOLLOW UP TARGET

ACTION BY
ACTIONS DATE

9. SIGNOFFS
NAME (PRINT) COMPANY / ROLE SIGNATURE DATE

NAME (PRINT) COMPANY / ROLE SIGNATURE DATE

NAME (PRINT) COMPANY / ROLE SIGNATURE DATE

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AQUADoc No: 3481451 Document Custodian: Team Leader – Mechanical
Version Date: 30/12/2015 Next Review Date: 30/12/2017