Dorner 1100seriesMANUAL 916Flr
Dorner 1100seriesMANUAL 916Flr
Dorner 1100seriesMANUAL 916Flr
Fast & Simple to Use Patent Pending Pinch Clean Room Certified Industry-Best
Online Configurator Drive Design Class 100 Product Transfers
1100 SERIES
CONVEYORS
The Industry’s Smallest Conveyor
Designed to Fit in the Tightest Spaces!
1100 SERIES INDUSTRY LEADING TECHNOLOGY
Backlit Capability
• Backlit conveyor with an LED light is ideal for inspection and
quality control
• Provides a contrast between the product and conveyor belt
for both visual inspection and vision system interface
• Parts can be stopped directly over the lighted section or
continue through uninterrupted
• Unique design allows access to LED panel without removal
of the belt for ease of use and light color changes
2
BELTED CONVEYOR FEATURES 1100 SERIES
FDA APPROVED
BELTING
(LOW, MEDIUM &
HIGH FRICTION)
MID DRIVE
MOVEABLE ALONG FRAME
AND REVERSIBLE BELT
DIRECTION
3
1100 SERIES FLAT BELT END DRIVE
Specifications
• Loads up to 15 lbs (6.8 kg)
• Belt Speeds up to 66 ft/min (21 m/min)
• Belt Widths: 1.75" (44mm), 3.75" (95mm),
6" (152mm), 8" (203mm), & 10" (254mm)
• Conveyor Lengths: 10.63" (270mm) to
72" (1,829mm) in 1/8" (3mm) Increments
• 1" (25mm) Diameter Drive Pulley
• 0.625" (16mm) Diameter Idler Pulley
• 0.31" (8mm) Diameter Nose Bar Option
Bottom Mount
• (3) FDA Approved Belt Options:
Low, Medium, & High Friction
• M5 Drop in T-Nuts Available
• 1" (25mm) & 2" (51mm) UHMW Guides
Side Mount
W+.50 (13)
Position A
Ø0.38 (Ø10)
RECOMMENDED
FLO W W W+1.00 (25)
1.97 (50)
0.75 (19) 1.31 (33)
1.47 (37)
OPTIONAL
RETURN ROLLER
4
FLAT BELT MID DRIVE 1100 SERIES
Specifications
• Loads up to 15 lbs (6.8 kg)
• Belt Speeds up to 80 ft/min (21 m/min)
• Belt Widths: 1.75" (44mm), 3.75" (95mm), 6" (152mm),
8" (203mm), & 10" (254mm)
• Conveyor Lengths: 11.13" (283mm) to 72" (1,829mm) in
1/8" (3mm) Increments
• 1.25" (32mm) Diameter Mid Drive Pulley
• 0.625" (16mm) Diameter Idler Pulleys
• 0.31" (8mm) Diameter Nose Bar Option One or Both Ends
Type 1 Mount
• (3) FDA Approved Belt Options: Low, Medium, & High Friction
• M5 Drop in T-Nuts Available
• 1" (25mm) & 2" (51mm) UHMW Guides
Type 2 Mount
W+.50 (13)
Position A
Ø0.38 (Ø10)
W W+.25 (6)
0.75 (19)
4.38 (111)
5
1100 SERIES PROFILE AND BELTING
Part Number Reference
1100 Series Flat Belt End Drive Conveyor
1 M W W E - L L L L 5 0 0 A 0 1 0 1 B B
Profiles
W
W
W 2.33 (59)
Special Characteristics
Chemical Resistance*
Coefficient of Friction
Belt Specifications
Static Conductive
Surface Material
or Applications
FDA Approved
Anti-Static
Thickness
Belt Type
19 High Friction 0.02: (0:6) Smooth Urethane 212˚F (100˚C) High x x Good Product incline or decline
73 Low Friction 0.03" (0:9) Carcass Urethane 212˚F (100˚C) V-Low x x Good Product accumulation
74 Medium Friction 0.03" (0:8) Smooth Urethane 212˚F (100˚C) Medium x Good General purpose product movement
Dim = in (mm)
* Note: See page 13 for detailed Chemical Resistance data.
Belt Speed
Fixed Speed (115V Single Phase) Variable Speed (Brushless DC)
End Drive Conveyor Mid Drive Conveyor Gearmotor Chart End Drive Conveyor Mid Drive Conveyor Gearmotor Chart
Belt Speed Belt Speed Belt Speed Belt Speed RPM From Belt Speed Belt Speed Belt Speed Belt Speed RPM From
Part Number Part Number
Ft/min m/min Ft/min m/min Gearmotor Ft/min m/min Ft/min m/min Gearmotor
5.0 1.5 6.2 1.9 19 11M075PL411FN 1.3 - 32.8 0.4 - 10.0 1.6 - 40.9 0.5 - 12.5 125 11M020PLBDDEN
10.5 3.2 13.1 4.0 40 11M036PL411FN 1.8 - 43.8 0.6 - 13.4 2.2 - 54.6 0.7 - 16.7 167 11M015PLBDDEN
2.6 - 65.5 0.8 - 20.1 3.3 - 81.8 1.0 - 25.1 250 11M010PLBDDEN
6
MOUNTING PACKAGES A
2.63 (67)
W
1100 SERIES
0.82 (21)
• Includes gearmotor mounting bracket, coupling, coupling guard and mounting hardware
W
3.71 (94)
5.33 (135)
3.71 (94) 0.88 (22)
3.07 (78) 5.33 (135)
3.71 (94)
5.33 (135)
0.88 (22)
3.07 (78)
0.88 (22)
3.07 (78) 0.88 (22)
• Includes gearmotor mounting bracket, coupling, coupling guard and mounting hardware3.07 (78)
2.46 (63) W
W
W
1.25 (32)
5.38 (137) 0.88 (22)
2.46 (63)
• Includes gearmotor mounting bracket, coupling, coupling guard and mounting hardware 2.46 (63)
2.46 (63)
1.25 (32)
5.38 (137) 0.88 (22)
1.25 (32)
1100 Series: Drive Mount Package
1.25 (32) 5.38 (137) W = Conveyor Belt Width Dim
0.88 (22)= in (mm)
1 M E 2 A 5.38 (137) 0.88 (22)
Note: Conveyor and gearmotor are not included in the mounting package and must be ordered separately.
Note: Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user.
7
1100 SERIES GEARMOTORS
Fixed Speed
2.36 (60) 5.71 (145)
Chart 1 Parallel Shaft 1.18 (30) 1.26 (32)
Variable Speed
Chart 2 Parallel Shaft
• Brushless DC
2.36 (60) 4.25 (108) Regulatory
• Sealed gearmotor
Approvals
• Totally enclosed non ventilated 1.18 (30)
2.36 (60) 4.251.26 (32)
(108)
• Includes cord with plug
• Index capable up to 1.18 (30) 1.26 (32)
60 times per minute 2.36 (60) 2.80 (71) 2.36 (60)
0.79 (20) Ø10mm
• Order controller separately,
2.36 (60) 2.80 (71) 2.36 (60)
see page 9 0.79 (20) Ø10mm
Indexing Repeatability
Brushless DC gearmotors are capable of indexing up to 60 times per minute. Index repeatability is belt speed dependent.
End Drive
& Mid
Drive
Indexing
Repeatability
0.16
0.14
Repeatabiity (inches)
0.12
0.1
0.08
0.06
0.04
0.02
0
10 20 30 40 50 60 70
Belt Speed
(FPM)
Some motors and gear reducers may normally operate hot to the touch. Consult factory for specific operating temperatures. Note: Dimensions = in (mm)
Note: Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user.
8
VARIABLE SPEED CONTROLLERS 1100 SERIES
Variable Speed Controllers
Chart A Full Feature
4.75 (121) 3.31 (84)
3.50 (89) 2.40 (61)
4.75 (121) 3.31 (84)
Regulatory
• Brushless DC 3.50 (89) 2.40 (61)
4.75 (121) 3.31 (84) Approvals
• Nema 1 enclosure
• Includes power cord and motor terminal 3.50 (89) 2.40 (61)
• On/off switch 7.28 (185)
• Speed potentiometer
• Forward / reverse switch
7.28 (185)
7.28 (185)
Part Number Input Volts Input Phase Input Hz Max Input Amps Output Max Watts Reversing
11M11BD-F 115 1 60 1.0 BDC 30 Yes
Note: Regulatory approvals are for components only. This controller assembly has not been submitted or tested against any standards.
4.75 (121)
Chart B Remote Signal
3.50 (89) 2.40 (61)
4.75 (121)
3.50 (89) 2.40 (61)
4.75 (121)
• Brushless DC 3.50 (89) 2.40 (61) Regulatory
• Nema 1 enclosure 7.28 (185) Approvals
• Includes power cord and motor terminal
• Access hole with strain relief for remote signal wiring
7.28 (185)
• Remote speed setting
• Remote indexing (up to 60 times/min)
7.28 (185)
• Remote forward / reverse
Part Number Input Volts Input Phase Input Hz Max Input Amps Output Max Watts Reversing
11M11BD-R 115 1 60 1.0 BDC 30 Yes
Note: Regulatory approvals are for components only. This controller assembly has not been submitted or tested against any standards.
2.83 (72) 1.06 (27)
9
1100 SERIES MOUNTING BRACKETS & ACCESSORIES
Mounting Brackets
Horizontal Mounting Bracket Pivoting Mounting Bracket Return Roller
.72
.72(18)
.72 (18)
(18)
A AA 2.50
2.50
2.50 (64)
(64)
(64)
1.31
1.31
1.31
(33)
(33)
(33)
1.00
1.00
1.00
(25)
(25)
(25)
1.50
1.50
1.50
(38)
(38)
(38)
1.00
1.00
(25)
1.00 (25)
(25)
W+.50
W+.50
W+.50(13)
(13)
(13)
W-.13
W-.13
W-.13(3)(3)
(3)
W-.75
W-.75
W-.75(19)
(19)
(19)
A:A:
A: 2"
2"2"
A: TOB
2" TOB
TOB
TOB mounting
MOUNTING
MOUNTING
MOUNTING brackets===1.20"
BRACKETS
BRACKETS
BRACKETS 1.20"
= 1.20"
(30)
1.20" (30)
(30)
(30)
3.25"
3.25"
TOB
3.25" TOB
MOUNTING
TOB MOUNTING
MOUNTING BRACKETS
BRACKETS
BRACKETS ==2.50"
= 2.50"
2.50"
3.25" TOB mounting brackets = 2.50" (64)
(64)
(64)
(64) • Stainless Steel bracket
• Includes T-Slot mounting hardware • Plastic mounting bracket
• Aluminum bracket • M6 Mounting taps located on lower leg • Includes T-Slot mounting hardware
.72 (18)
• Includes T-Slot mounting hardware • ± 60 degree angle • Full width 5/8" diameter plastic rollers .72 (18)
• M6 Mounting taps located on lower leg 2.50
A Part Number 2.50(64)
Description (64) Part Number Description
• 2" TOB version matches height Aof end drive
conveyor 1.00 (25)
210149 Pivoting Mounting 210141-WW Return Roller1.31
for (33)
1100
1.31 (33)
• 3¼" TOB version matches height of1.00
mid(25)
drive Bracket 1.50
1.50(38)
(38)
Series, 2" to 10" wide
conveyor 1.00
1.00(25)
(25) W+.50
W+.50(13)
(13)
W-.13
W-.13(3)(3)
W-.75
W-.75(19)
(19)
Part Number Description 1.71
1.71
1.71
(43)
(43)
(43)
A:A:2"2"
210143 TOB
TOBMOUNTING
MOUNTINGBRACKETS = =1.20"
2" TOB
BRACKETS (30)
Horizontal
1.20" (30)
3.25" TOB
TOBMOUNTING
MOUNTINGBRACKETS
BRACKETS= =2.50"
2.50"(64) 1.08
1.08
1.08
(27)
(27)
(27)
3.25" Mounting Bracket
(64)
210144 3¼" TOB Horizontal Note: Conveyors can be ordered with the required number of mounting brackets.
Mounting Bracket If desired, order additional mounting brackets separately.
.38
.38
.38
(10)
(10)
(10)
Accessories
Drop in T-Nuts 3 Jaw Couplings
1.71
1.71(43)
(43)
1.08
1.08(27)
(27)
.38
.38(10)
(10)
• 3 Jaw Coupling Components
• Compatible with 3/8" 1100 Series Shafting
• M5-0.8 Tapped hole • Coupling halves includes set screws
• Zinc plated steel • Rubber spider insert for misalignment
• Drops into T-Slot
Part Number Description
• Package of 5
11M010 1100 Series Coupling
Part Number Description Assembly, 10mm bore
202868 1100 Series M5 Drop 11M375 1100 Series Coupling
in T-Nut (package of 5) Assembly, 3/8" boret
10
TECHNICAL DATA AND CALCULATIONS 1100 SERIES
Regulatory Approvals:
Conveyors:
All Dorner 1100 Series standard conveyors (not including gearmotors and controllers) are CE approved. CE approval follows the
provisions of the following directives; Machine Directive 2006/42/EC, EU Low Voltage Directive 2006/95/EC, and EMC Directive
2004/108/EC. All conveyors are marked with the CE symbol on the Dorner serial number tag located on the conveyor frame.
Contact the factory for the CE Declaration of Conformity.
All Dorner 1100 Series standard conveyors (not including gearmotors and controllers) are designed and manufactured in
accordance with the restrictions defined in the “Restriction of Hazardous Substances” directive, citation 2002/95/EC, commonly
known as RoHS. All conveyors are marked with the RoHS symbols on the Dorner serial number tag located on the conveyor frame.
CE Marking on a product is a manufacturer's declaration that the product complies with the
essential requirements of the relevant European health, safety and environmental protection leg-
islation, in practice by the Product Directives. CE Marking on a product ensures the free move-
ment of the product within the European Union (EU).
This directive restricts (with exceptions) the use of six hazardous materials in the manufacture of
various types of electronic and electrical equipment. It is closely linked with the Waste Electrical
and Electronic Equipment Directive (WEEE) 2002/96/EC which sets collection, recycling and
recovery targets for electrical goods and is part of a legislative initiative to solve the problem of
huge amounts of toxic e-waste.
The UL Recognized Component mark is for products intended to be installed in another device,
system or end product. This Recognized Component Mark is for the United States only. When
a complete product or system containing UL Recognized Components is evaluated, the end-
product evaluation process can be streamlined.
The UL Recognized Component mark is for products intended to be installed in another device,
system or end product. This Recognized Component Mark is for the United States and Canada.
When a complete product or system containing UL Recognized Components is evaluated, the
end-product evaluation process can be streamlined.
CSA International (Canadian Standards Association), is a provider of product testing and cer-
tification services for electrical, mechanical, plumbing, gas and a variety of other products.
Recognized in the U.S., Canada and around the world, CSA certification marks indicate that a
product, process or service has been tested to a Canadian or U.S. standard and it meets the
requirements of an applicable CSA standard or another recognized document used as a basis for
certification.
The UL Listing Mark means UL found that representative product samples met UL's safety
requirements. These requirements are primarily based on UL's own published standards for
safety. The C-UL-US Mark indicates compliance with both Canadian and U.S. requirements. The
products with this type of Mark have been evaluated to Canadian safety requirements and U.S.
safety requirements.
11
1100 SERIES TECHNICAL DATA AND CALCULATIONS
Clean Room Certifications:
The 1100 Series Conveyors are often used in clean room applications where the generation of particulates from the conveyor
are a concern. In these applications the correct installation and application of the conveyor is critical to the proper running of the
conveyor and minimizing the dust generated by the conveyor belt or modular belt. The end user must ensure that the conveyor
belts are properly tracked and product accumulation is minimized to provide minimal dust generation.
All of the 1100 Series products are designed and constructed to be used in clean room environments. The 1100 Series products
have gone through third party testing and certification and are certified for use in ISO Standard 14644-1 Class 5 and Federal
Standard 209 Class 100 Clean Room applications.
12
TECHNICAL DATA AND CALCULATIONS 1100 SERIES
Belting:
The following table provides the resistance to belt materials used in the conveyor to several chemicals.
Application testing is recommended to determine long term material durability.
Legend: 1 = Good resistance | 3 = Limited resistancee | 4 = Not recommended
13
1100 SERIES TECHNICAL DATA AND CALCULATIONS
Resistance to Materials: Belting (continued)
The following table provides the resistance to belt materials used in the conveyor to several chemicals.
Application testing is recommended to determine long term material durability.
Legend: 1 = Good resistance | 3 = Limited resistancee | 4 = Not recommended
14
TECHNICAL DATA AND CALCULATIONS 1100 SERIES
Bearings and Lubrication:
All bearings on the 1100 Series conveyor are sealed and lubricated for life. No grease zerk is available and no greasing over the
life of the product is required.
All gearmotors used on the 1100 Series conveyor are sealed and may be mounted in any position. Changing gear oil lubrication
may be needed over the life of the gearbox. Please check the appropriate gearmotor manual for instructions.
0.750
0.3740
0.453 0.3725
0.3730
0.3720
DOC1276 15
1100 SERIES TECHNICAL DATA AND CALCULATIONS
Conveyor Noise Level (Decibel Ratings)
The actual noise level generated by the conveyor depends on several factors; the installation configuration, the product running
on the conveyor, the surrounding equipment, the conveyor options and belt speed. The noise level generated by the conveyor is
typically less than the general noise level of factory equipment.
Generally a higher belt speed will result in a higher noise level. The following charts provide basic decibel ratings for typical
conveyor arrangements.
Belted Conveyors:
Sound Levels for the Mid-Drive and End Drive 1100 Conveyors
65
60
55
Sound Levels - dB(A)
50
45
40
35
0 10 20 30 40 50 60 70
Belt Speed - FPM
Mid-Drive
Linear (Mid-Drive) End Drive
Linear (End Drive)
16
TECHNICAL DATA AND CALCULATIONS 1100 SERIES
Maximum Load Capacity
The following Load Capacity Charts do not take into account the conveyor configuration, length or gearmotor selection. Your
specific conveyor may not be capable of the maximum load condition. Please confirm your maximum load per application with the
Dorner DTools program at www.dornerconveyors.com.
All load capacities shown are non-accumulated, evenly distributed loads.
No Load Torque
No load torque is the amount of torque required to turn an Belted Conveyor No Load Torque
empty conveyor. The torque value varies by conveyor length and Belt Width (in) End Drive (in-lbs) Mid Drive (in-lbs)
configuration. The following charts provide basic values for an
2 5 7
average length conveyor. Your specific conveyor may not have a
4 6 8
higher value. Please confirm your no load torque and maximum
load per application with the Dorner DTools program at 6 7 9
www.dornerconveyors.com. 8 8 10
10 9 11
Coefficient of Friction, between the bottom of the conveyor belt and bed surface
Product Surfaces Application Condition Coefficient of Friction
Impregnated polyester fabric to anodized
1100 Series Belted Dry 0.33
aluminum bed plate
Coefficient of Friction, between the top surface of conveyor belt and product:
17
1100 SERIES TECHNICAL DATA AND CALCULATIONS
Calculating Conveyor Belt Speed
There are several factors that affect the overall conveyor load of the 1100 Series conveyor. These include:
• Conveyor size and configuration
• Conveyor speed
• Application temperature
• Product accumulation
• Number of starts and stops per hour
Located online at www.dornerconveyors.com is the Dorner conveyor configuration tool, DTools. This tool allows you to configure
your conveyor layout and determine the maximum load capacity for the conveyor. It is suggested that this program be used to
calculate the conveyor load as the calculation is quite complicated. This configuration program however does not take into account
temperature, dirty conditions, and conveyor starts and stops. If these conditions are part of your application please use the load
reducing factors as shown below.
18
PRODUCT SUMMARY 1100 SERIES
Drives
Flat Belt End Drives Flat Belt Mid Drives
19
At Dorner we make it our mission to provide you with a system that you can depend
on to move your product from point A to point B with precision and speed. It’s that
commitment and history of proven excellence that has made the Dorner Brand a
recognized leader in precision conveyors for nearly 50 years. With our complete
line of customizable conveyor systems we have the perfect solution for you!
DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA www.dorner.com
PO Box 20 • 975 Cottonwood Ave.
Hartland, WI 53029 USA
TEL: 800.397.8664
FAX: 800.369.2440
TEL: 262.367.7600
FAX: 262.367.5827
info@dorner.com
© Dorner Mfg. Corp. 2016. All Rights Reserved. Made in the U.S.A. 851-750 Rev C 3M - JBK - 0916