Abb PLC 3adr020077c0204 Rev A PLC Automation
Abb PLC 3adr020077c0204 Rev A PLC Automation
Abb PLC 3adr020077c0204 Rev A PLC Automation
M A I N C ATA LO G
PLC Automation
PLCs, Control Panels, Engineering Suite
AC500, CP600, Automation Builder
1
—
PLC Automation
PLCs, Control Panels,
Engineering Suite
054–071 AC500-eCo
Entry level PLC solutions
072–119 AC500
High performance modular PLC
120–165 AC500-XC
PLC operating in eXtreme
Conditions
166–179 AC500-S
Functional Safety PLC
226–229 Index
—
PLC Automation product family
Overview
ABB offers a comprehensive range of scalable PLCs and robust HMI
control panels. Since its launch in 2006, the AC500 PLC platform has
01 achieved significant industry recognition for delivering high
performance, quality and reliability.
01
4 M A I N C ATA L O G P LC A U TO M AT I O N
—
PLC Automation product family
Overview
CP600-eCo
• The economical CP600-eCo control panel
is aimed for standard functions and high
usability for clear interaction with the
operation process.
Automation Builder
• Automation Builder connects the engineering
tools for PLC, safety, control panels, SCADA, Programmable Logic Controllers PLCs
drives and motion.
• Automation Builder combines the tools
required for configuring, programming,
debugging and maintaining automation
projects from one common intuitive
interface.
AC500-eCo
• Compact PLC offering optimally suited flexible
and economical configurations for automation
solutions in smaller applications.
• ABB’s AC500-eCo has been designed to
integrate seamlessly into the broader AC500
PLC platform.
Library packages
• For efficient engineering of demanding
I/O modules
applications.
• Easy-to-use application examples.
S500-eCo
• Range of modular I/Os for economical
configurations in smaller applications.
• The I/O modules can be connected directly
to the AC500 or AC500-eCo CPU modules.
• S500-eCo I/O modules can be mixed with
standard S500 modules and also used as
remote I/O with fieldbus communication
interface modules.
P LC A U TO M AT I O N P R O D U C T FA M I LY 5
01
CP600 CP600-Pro
• The robust CP600 HMI provides high • The CP600-Pro HMI portfolio comes with high
visualization performance, versatile end visualization performance, multi-touch
communication and representative operation, versatile trendsetting communication
design for machines and systems. and representative design.
—
PLC Automation product family
Connectivity
IT network / internet
01 • OPC UA
• HTML(S)
ABB Ability™ Customer / OEM cloud • FTP(S)
• SNTP
Factory/site network
• OPC DA/AE
• OPC UA
• UDP
MES/ERP HMI CP600 Data base • TCP/IP
• BACnet
• MySQL / MSSQL
• HTML(S)
• FTP(S)
• SNTP
AC500 AC500-eCo • SNMP
Control network
• PROFINET
• EtherCAT
• Modbus TCP
• Modbus RTU
• Profibus DP
• IEC 60870-5-104
• IEC 61850
—
PLC Automation product family
Network architecture
Communication with AC500 – the perfect fibers. PROFIBUS DP allows for the connection
01 solution of up to 126 devices (master/slave) to one bus
Flexibility, real-time capability and maximum segment thus enabling simple and reliable com-
data transfer speed are just some of the commu- munication solutions.
nication demands automation systems must
meet. With the AC500, ABB has developed a com- PROFINET
munication platform offering customer-oriented PROFINET I/O meets the stringent requirements
solutions for the most diverse communication for real time Ethernet protocols in the world of
tasks. Simple network configuration and diagnos- automation. Very fast data transfer, integrated
tics options using Automation Builder enable and standardized network structures from con-
ease of planning, implementation and commis troller to field and flexible network management
sioning thus saving engineering time and project support users in the implementation of their
costs. Among others, ABB's AC500 supports the automation solutions.
following communication protocols:
CANopen
PROFIBUS DP With up to 127 participants and transmission
PROFIBUS DP delivers flexible configuration by speeds of 10 kbit/s up to 1 Mbit/s depending on
means of a mono- and multi-master system bus length, CANopen offers high-speed data
structure and data transfer rates of up to transfer and high immunity in master/slave net-
12 Mbit/s with twisted pair cables and/or optical work topologies.
Automation Cloud
Builder
Industrial Ethernet
AC500-eCo
Machine push
Modbus
buttons
Flow
meter UMC
ACS880
Temp.
sensor
Field
devices Softstarter
Motor Actuator
P LC A U TO M AT I O N P R O D U C T FA M I LY 9
CS31-Bus and RCOM • TCP and UDP ports programmable for project-
CS31-Bus is a high-performance, proprietary ABB specific protocols. Library functions available.
communication standard featuring data transfer • IEC60870-5-104 telecontrol, mainly used for
speeds of up to 187.5 kbit/s and enabling up to pipelines, water and waste-water. Suitable for
31 bus participants to communicate via RS485, protocol configuration with the Automation
simple telephone cable or optical fiber. RCOM is a Builder software suite.
proprietary ABB bus protocol for master/slave • DHCP for automatic IP address allocation
communication via RS232/485. Expandable to • PING for checking the connection with other
254 RCOM slaves. automation devices
CP600 / CP600-Pro
ACS880
Sync
S500
remote I/O
Motor
Switchgear
panel
CI52x
Ethernet
UMC
PROFIBUS DP
Redundancy
MicroFlex
Servomotor
ACS880
Robot
Motor
10 M A I N C ATA L O G P LC A U TO M AT I O N
—
PLC Automation product family
Automation Builder
Engineering Productivity for Machine Builders and System Integrators.
01
Drive Manager
Drive application programming (3)
Motion programming (4)
Panel Builder 600
Panel Builder 600 Basic
Integrated engineering (5)
Productivity features (6)
Additional features (7)
fully
partly
(1) TCP protocols, Modbus, IEC60870-5-104, CS31
(2) PROFIBUS, PROFINET, EtherCAT, CAN
(3) Drive application programming for drives with embedded PLCs. Drive Composer pro license included in Standard and Premium Edition.
(4) No Fieldbus connectivity in Automation Builder Basic
(5) PLC, Safety, Panel, Drive, Motion, SCADA
(6) C/C++, ECAD data exchange, CSV interface extensions, project compare
(7) V irtual Commissioning Platform for virtual system testing, Professional Developer Tools for system design, management, analysis,
optimization and test
P LC A U TO M AT I O N P R O D U C T FA M I LY 11
—
01
Mechanical Electrical
Control
Commissioning
01
Reduced risk
Saved time
—
PLC Automation product family
AC500 libraries
A good investment for system integrators and end-users, AC500
libraries improve stability while reducing warranty costs and service.
01 Library packages contain easy-to-use examples for minimal
programming effort and quick implementation of complex and
demanding applications.
13
—
PLC Automation product family
PLCs at a glance…
AC500 Programmable Logic Controllers with scalable, state-of-the-art
technology for better performance.
01
PM595-4ETH-F
PM5675-2ETH
PM5670-2ETH
PM591-2ETH PM592-ETH
AC500
PM591-ETH
PM5650-2ETH PM590-ETH
PM585-ETH
PM572 PM573-ETH
Ethernet
AC500-eCo
Functionality
Ethernet enabled
Fieldbus enabled
—
PLC Automation product family
CPU Selector
AC500-eCo AC500
01 What does your project need? PM5x4 PM5x6 PM57x PM5630 V3
Compactness and onboard I/Os ?
, (XC) - , (XC) , (XC) , (XC) , (XC) , (XC) , (XC) , (XC)
/ (1) / (1) / (1)
- - - -
- - - - - - - -
- - -
- - - - - -
1MB/1MB 1MB/2MB 80MB (2) 2-4MB/2-4MB 4MB/4MB 160MB (2) 4MB/4MB 160MB (2) 16MB/16MB
4GB 8GB 4GB
4MB 4MB see above (2) 8MB 8MB see above (2) 8MB see above (2) 16MB
-
≤ 22 ≤ 29 Unlimited (3) ≤ 29 ≤ 61 Unlimited (3) ≤ 29 Unlimited (3) ≤ 61
≤ 12 ≤ 12 > 40 (5) ≤ 12 ≤ 28 > 40 (5) ≤ 12 > 40 (5) ≤ 28
50ns 4ns 10ns 2ns 2ns 2ns 2ns 2ns 0.6ns
- - -
/ / / (1) / / / (1) / / (1) /
/ / / / / / / / /
/ / / / / / / / /
- - - -
/ / (1)(4) - / / (1)(4) / / (1)(4) //-
- - (4) - - (4) - (4) -
- - - - - -
– – – – –
AC500-eCo AC500 AC500-XC AC500-S AC500-S-XC
18 M A I N C ATA L O G P LC A U TO M AT I O N
—
PLC Automation product family
AC500-eCo – modular concept
01 02
01
03
03 – Terminal blocks
• Three types of pluggable terminal blocks
available.
P LC A U TO M AT I O N P R O D U C T FA M I LY 19
—
PLC Automation product family
AC500 and AC500-XC – modular concept
01 02 03 05 04
01
—
PLC Automation product family
AC500-eCo system characteristics
Locally, AC500-eCo CPUs are expandable with up to 10 I/O modules.
AC500-eCo CPUs with different performance levels are available.
01
02
01
05
03 06
04
07
08
09
10
11
P LC A U TO M AT I O N P R O D U C T FA M I LY 21
—
01 AC500-eCo CPUs are
locally expandable with
up to 10 I/O modules
(standard S500 and
S500-eCo I/O modules
can be mixed).
—
02 Wall mounting
—
03 SD-card adapter
—
04 SD-card
—
05 Adapter with
realtime clock
—
06 Adapter with COM2
& realtime clock
—
07 Adapter with COM2
01
—
08 Terminal blocks
—
09 RS485 isolator
for COM1
—
10 COM1 USB
— —
11 COM2 USB 01
programming cable
—
12 AC500-eCo Starter
kit. For more
information, see
page 211
—
13 Input simulator
— — — — —
02 03 04 05 06
— —
07 08
— — — — —
09 10 11 12 13
22 M A I N C ATA L O G P LC A U TO M AT I O N
—
PLC Automation product family
AC500 system characteristics
AC500 offers superior local expansion capabilities for I/O
communication, best-in-class CPU functionality and industry-leading
01 performance.
03 04 06 08
01
10
02 09 05
P LC A U TO M AT I O N P R O D U C T FA M I LY 23
—
01 AC500 CPUs are
locally expandable with
up to 10 I/O modules
(standard S500 and
S500-eCo I/O modules
can be mixed).
—
02 Terminal base /
Terminal base V3
—
03 Communication
module
Up to 4 modules for
multiple combinations
to communicate on
nearly every protocol
available
—
04 CPU module /
CPU V3 module
01
—
05 S500 Terminal unit
— —
06 S500 I/O module 01
—
07 Pluggable marker
holder for S500 I/O
modules with template
—
08 S500-eCo I/O module
—
09 SD-card
—
10 Battery
— —
02 03
— — — — —
04 05 06 07 08
— —
09 10
24 M A I N C ATA L O G P LC A U TO M AT I O N
—
PLC Automation product family
AC500 PM595 Controller system
characteristics
The flagship of the AC500 platform, the AC500 PM595 Controller, was
01
designed as scalable, flexible and efficient as the entire AC500 range.
With the AC500 CPU PM595, ABB launched a new A variety of connectivity capabilities, integrated
core for machine control applications. Its high- safety and utilizability even under rough environ-
performance processor with generous memory ment provide machine builders with valuable
offers performance, security and reliability for benefits when performing their automation
the upcoming challenges of automation tasks.
applications.
03 02 05
01
08 07 04
P LC A U TO M AT I O N P R O D U C T FA M I LY 25
—
01 AC500 CPUs are
locally expandable with
up to 10 I/O modules
(standard S500 and
S500-eCo I/O modules
can be mixed).
—
02 CPU with inte-
grated connectivity
and terminal base
—
03 Communication
module.
Up to 2 modules for
multiple combinations
to communicate on
nearly every protocol
available and to include
functional safety
—
01
04 S500 Terminal unit
—
05 S500 I/O module —
— 01
06 S500-eCo I/O module
—
07 SD-card
—
08 Battery
—
09 Pluggable marker
holder for S500 I/O
modules with template
—
02
— — — —
03 04 05 06
— — —
07 08 09
26 M A I N C ATA L O G P LC A U TO M AT I O N
—
PLC Automation product family
Condition monitoring system CMS
based on AC500
Predictable performance for your operations
01
01 02 03 04 05 06
01
— Add predictable performance and productivity CMS also protects against machine failures, un-
01 Terminal base: TF501
or TF521 The new CMS module brings further reliability foreseen sudden damage, incorrect installation,
— and easy integration with all kinds of machinery and reduces maintenance and wear. Virtually no
02 Accomodating: 0 - 2
communication modules systems, enabling precise management of the unscheduled downtimes boost plant availability
— real-time condition of your operation. This trans- and reliability.
03 PM592 CPU
— parency takes your business and productivity to
04 FM502 CMS module a new level with more efficient machines, pre Advantages
—
05 Expandable by dictable performance and significant reduction • Planned maintenance rather than spontaneous
I/O terminal units in maintenance costs. repair ensures predictable performance
—
06 Expandable by • Approaching damage is identified very early
further I/O modules No matter whether as stand-alone condition • Protection against spontaneous failures and
monitoring or integrated into machine or process operation in critical conditions
control, the module is perfectly suited to build • Reduction of costs in maintenance and lost pro-
optimized, self-analyzing automation solutions duction time
that simultaneously perform condition monitor- • Plant availability is increased
ing, control, protection, safety and data logger • Optimum utilization of the aggregates until real
functions with one controller. The fast data end of life
logger function also contributes to consistent • Simple to use, maintain, adapt or expand
high quality production, due to the possibility to
combine control and production information AC500 + CMS = increased machine efficiency
directly. All based on the AC500 platform modularity
provides ultimate flexibility: Communication and
I/O modules can be added and combined with
Safety.
Diagnostic Value – KPI (key performance indicator)
Vibrations
Noise
Heat
—
PLC Automation product family
AC500 V3
AC500 V3 delivers new features
and higher performance 01
01
02 03 04
— New CPU range PM56xx with higher hardware fast connection to remote I/Os or drives. Various
01 PM5650-2ETH
CPU module performance and state-of-the-art features, such CAN protocols, e.g. CANopen Master and Slave
— as OPC UA, WebVisu, Object oriented program- (*), J1939 or CAN 2A/2B are available, and modular
02 One CAN
serial interface ming, selectable fieldbus protocols, and much CAN is also supported.
— more.
03 One COM1
serial interface Improved application flexibility and facilitated
— Improved features and performance customer engineering
04 Two Ethernet
interfaces on RJ45 The AC500 platform features a new more powerful Less hardware products but more configurable
CPU with larger memory for various automation and licensed features allow for customizing the
solutions ranging from simple to complex motion product according to your specific application.
control applications.
From 8 MB to up to 160 MB of memory and
Configurable Ethernet fieldbus protocols, such as dynamic allocation to User Data, Program or Web
PROFINET IO (*), EtherCAT (*) or EthernetIP (*) Server, the new CPU meets almost every applica-
running on standard Ethernet interfaces, enable tion requirement by adapting its configuration
the CPU to be used for applications with embed- according to your needs.
ded protocols. The integrated Ethernet switch
simplifies the network architecture, making addi- State-of-the-art features tailored to your needs
tional external switches obsolete, and thereby Improved communication features integrated in
also saving cabinet space. Fewer hardware types the CPUs lower hardware costs and reduce the
facilitate spare-parts stocking thus increasing number of versions. Compatibility (*) with exist-
flexibility. ing S500 / S500-eCo I/O modules, communica-
tion modules, communication interface modules
The CPU also provides an integrated CAN / and AC500-S safety modules of the existing
CANopen interface offering an easy-to-use and AC500 PLC platform.
(*) in preparation
P LC A U TO M AT I O N P R O D U C T FA M I LY 29
05 06 07 08 09 10
01
Functional safety
Reusing AC500-S safety solutions (*) provides
state-of-the-art safety features and reduces
engineering time.
(*) in preparation
30 M A I N C ATA L O G P LC A U TO M AT I O N
—
PLC Automation product family
Extreme conditions
PLC AC500-XC – the rugged variant of AC500 for extreme indoor and
outdoor conditions.
01
01 02 03
P LC A U TO M AT I O N P R O D U C T FA M I LY 31
01
—
04
— — — — —
01 02 03 05 06
—
PLC Automation product family
Functional Safety
AC500-S Safety PLC is the solution for both simple and complex
machine safety applications requiring maximum reliability, efficiency
01 and flexibility.
01 02
03
P LC A U TO M AT I O N P R O D U C T FA M I LY 33
01
— — —
01 02 03
— Better integration and ease of programming The AC500-S Safety PLC, ABB's latest addition to
01 Safety CPU
— Featuring a consistent look and feel across the the AC500 family, facilitates the implementation
02 S500 Safety entire range, the AC500 is the PLC of choice for of even most complex safety applications.
I/O module
— applications where uncompromised flexibility, Support of safety-relevant calculations, such as
03 Safety terminal unit comprehensive integration and seamless COS, SIN, TAN, ASIN, ACOS and LOG makes the
communication are a must. Automation Builder AC500-S the ideal solution for crane engineering,
seamlessly integrates your safety application wind power generation, robotics and hoisting
in ABB PLC, Safety, Drives, Motion and HMI. applications. Safety programming with Struc-
Through integrated standard languages, such as tured Text (ST) and full support for Function
IEC 61131-3, Automation Builder is easy to use Block Diagram (FBD) and Ladder Diagram (LD)
thus allowing you to get started in virtually no programming and advanced features in PROFIsafe
time at all. And what is more: intuitive system over PROFINET communication, like Shared
configuration using one single tool ensures Device functions, gives you greater flexibility and
optimal transparency. simplifies safety application development. The
AC500-S Safety PLC is also available in a version
for extreme conditions.
34 M A I N C ATA L O G P LC A U TO M AT I O N
—
PLC Automation product family
CP600-eCo, CP600 and CP600-Pro
control panels
With comprehensive but easy-to-use functionalities, ABB control
01
panels stand out from competitor products. At one single touch, they
intuitively provide operators with tailor-made operational information
for production plants and machines. CP600-eCo, CP600 and CP600-Pro
control panels make machine operation efficient, predictable and user-
friendly.
P LC A U TO M AT I O N P R O D U C T FA M I LY 35
—
CP600 control panels
Comprehensive HMI portfolio for versatile
applications
Various control panels in screen sizes from 4.3“
to 15“ provide comprehensive HMI functions for
a wide range of applications. The range is com-
pleted by panels in sanitary design as well as
black variants. The engineering tool PB610 Panel
Builder 600, part of Automation Builder, ensures
easy scalability on the CP600 platform.
01
Various designs for diverse applications
• Seven different screen sizes with standard
aspect ratio or widescreen from 4.3” to 15” are
suitable for the most diverse applications.
— • Protocols for ABB PLCs, machinery and motion
CP600-eCo control panels drives for Ethernet and serial connection make
these control panels first choice for ABB auto-
Economic HMI portfolio for basic applications mation solutions. The IRC5 protocol enables
Control panels in three different screen sizes easy direct communication with ABB robotics
from 4.3“ to 10.1“ in ABB design or just black controllers.
provide HMI functions typically required for basic • OPC UA client and server functions make
applications. The engineering tool PB610 Panel them well prepared for future communication
Builder 600, part of Automation Builder, ensures solutions.
easy scalability on the CP600 platform. • Engineering by means of PB610 Panel Builder 600,
part of ABB’s Automation Builder, facilitates
Designed for basic applications integration into automation packages and
• The widescreens available in 4.3“, 7“ and 10.1“ enables good scalability on the CP600 platform
are suitable for many applications. for versatile applications.
• Protocols for ABB PLCs, machinery and motion
drives for Ethernet and serial connection Solid aluminum design
make these control panels first choice for ABB The robust aluminum housing in attractive indus-
automation solutions. trial design, providing all connectors on one side,
• OPC UA client and server functions make enables installation in various environments.
them well prepared for future communication Landscape and portrait mounting options
solutions. provide installation flexibility and various HMI
• Engineering by means of PB610 Panel Builder 600, presentations.
part of ABB’s Automation Builder, facilitates
integration into automation packages and Various options for flexible connectivity and
enables good scalability on the CP600 platform data storage
for different applications. • 2 Ethernet interfaces 10/100 Mbit with inte-
grated switch for easy connectivity to ABB
Slim industrial design automation components.
The slim plastic housing in attractive industrial • Flexible serial connectivity to automation
design with a mounting depth of 29 mm enables components without Ethernet interface.
installation even in narrow spaces. All connectors • USB hosts for the flexible connection of
are located on one side. Landscape and portrait printers, accessories or data storage and
mounting options provide installation flexibility easy updating.
and various HMI presentations. These devices are • SD card slot for easy data storage and
available either in ABB design or in black. updating.
State-of-the-art connectivity
• Ethernet interface 10/100 Mbit for easy connec-
tivity to ABB automation components.
• Flexible serial connectivity to automation
components without Ethernet interface.
• USB host for flexible data storage and easy
updating.
36 M A I N C ATA L O G P LC A U TO M AT I O N
—
PLC Automation product family
CP600-eCo, CP600 and CP600-Pro
control panels
01
—
— CP600-Pro control panels
CP635-FB, CP635-FW
Outstanding HMI portfolio designed for
Control panels in sanitary design for demanding challenging applications
applications New control panels in screen sizes from 5“ to 21.5“
Hygienic standards and cleaning procedures in provide comprehensive HMI functions with multi-
food & beverage applications typically require a touch operation for a wide range of applications.
special design of the relevant automation compo- Real glass fronts and an increased operating
nents. Human machine interfaces (HMIs) for meat temperature range of -20…+60 °C make them
processing have to comply with really challenging first choice even for harsh environments. The
requirements. As a consequence e.g. mixers and engineering tool PB610 Panel Builder 600, part of
cutters for meat processing are usually still Automation Builder, ensures easy scalability on
equipped with conventional lamps and switches the CP600 platform.
instead of state-of-the-art HMIs.
New multi-touch control panels for high-end
The CP635-FB and CP635-FW control panels are applications
especially designed for reliable operation in harsh • The portfolio includes five screen sizes from
environments such as mixers in meat processing. 5” to 21.5”, all widescreen, with multi-touch
These panels withstand the demanding cleaning real glass screens for demanding high-end
procedures in meat processing better than most applications.
of the similar products in the market: stainless • The wide range of operating temperatures of
steel frame, rounded edges and front protection -20…+60 °C makes them suitable for a wide
class IP69K make them withstand harsh cleaning range of applications and first choice for de-
procedures with high-pressure hot water jets manding ones.
directed at the equipment in different angles • Protocols for ABB PLCs, machinery and motion
according to the relevant hygienic standards. drives for Ethernet and serial connection make
these control panels first choice for ABB auto-
The displays of the new control panels CP635-FB mation solutions.
and CP635-FW are brighter than standard units, • OPC UA client and server functions make
because of real glass screens. This ensures clear them well prepared for future communication
information for operators/users even in bright solutions.
environments. Capacitive touch screens enable • Engineering by means of PB610 Panel Builder 600,
quick and easy operation even with gloves. part of ABB’s Automation Builder, facilitates
integration into automation packages and
enables good scalability on the CP600 platform
for versatile applications.
P LC A U TO M AT I O N P R O D U C T FA M I LY 37
—
PLC Automation product family
PLC Automation website – online tools
The www.abb.com/plc website is a mine of information on our products
and documentation.
01
01 02 03 04 05
06
07
08
P LC A U TO M AT I O N P R O D U C T FA M I LY 39
09
01
05 – Legacy products
• AC31 and previous series
• CP400
• CP500
• DigiVis 500
• Wireless products
41
—
Automation Builder
Integrated
engineering suite
02
043 Key features
—
Automation Builder
Key features
—
Stay in control of your project: Automation
Builder integrates engineering tools for PLCs,
safety, drives, motion, control panels and SCADA 02
—
Reduce risk: Manage complexity
and realize connectivity easily
—
Increase efficiency:
Build comprehensive solutions
with integrated engineering that
add value to your business
—
Save time: Test systems effortlessly in virtual
time without real hardware using Virtual
Commissioning technology
44 M A I N C ATA L O G P LC A U TO M AT I O N
—
Automation Builder
Ordering data
Automation Builder
• Automation Builder connects the engineering tools for PLC, safety, drives, motion, control panels and
SCADA. The software suite integrates products into solutions that create value for your customers,
giving you greater control of your projects, reducing risk and saving time.
• Open systems win. They lead to more innovation, value and freedom of choice for your business.
Automation Builder enables you to adapt the tool chain to your needs and workflows. The software is
open for your specific product and communication technology to build your distinct solution.
• Automation Builder 2.1 provides advanced features, further increasing engineering productivity for
discrete automation solutions.
• For details please refer to Automation Builder – Software Features.
02
Automation Builder Editions
For Description Type Order code Price Weight
(1 pce)
kg
Free 61131-3 engineering for simple Automation Builder 2.x Basic (1) - - FREE -
PLC solutions
Integrated Engineering for PLC, Automation Builder 2.x Standard (2) DM200-TOOL 1SAS010000R0102 0.005
drives, motion, SCADA, panels Automation Builder 2.x Standard DM201-TOOL-UPGR 1SAS010001R0102 0.005
Upgrade (2)(3)
Integrated Engineering for PLC, Automation Builder 2.x Premium (5) DM202-PREM 1SAS010002R0102 0.005
drives, motion, SCADA, panels and Automation Builder 2.x Premium DM203-PREM-UPGR 1SAS010003R0102 0.005
features for engineering productivity Upgrade (4)(5)
and collaboration
Accessories
Automation Builder licensing USB Key for Automation Builder without DM-KEY 1SAP193600R0001 0.010
based on a USB Key license (7)
—
Automation Builder
A U TO M AT I O N B U I L D E R – I N T E G R AT E D E N G I N E E R I N G S U I T E 45
—
Automation Builder
Ordering data
Libraries
For Description Type Order code Price Weight
(1 pce)
kg
all AC500 V2 CPUs Solar library (10) (5) PS562-SOLAR 1SAP195000R0101 0.010
all AC500 V2 CPUs Water library (10) (5) PS563-WATER 1SAS030000R0101 0.010
all AC500 V2 CPUs Motion Control library, Extended (10) (5) PS552-MC-E 1SAP192100R0102 0.010
all AC500 V2 CPUs Temperature control library (10) (5) PS564-TEMPCTRL 1SAS030010R0101 0,010
all AC500 V2 CPUs BACnet library B-ASC profile (10) (5) PS565-BACnet-ASC 1SAP195500R0101 0,010
(1) Free license
(2) Single user license - bound to PC or DM-KEY (USB Key)
(3) Purchase this option to upgrade Automation Builder 1.x Standard to Automation Builder 2.x Standard
02
(4) Purchase this option to upgrade Automation Builder 1.x Premium to Automation Builder 2.x Premium
(5) Network license for shared usage within a local area network. Per license one user can use the license at the same time.
(6) Add-on to Automation Builder 2.x Premium edition. Automation Builder 2.x Premium must be purchased separately
(7) Does not contain license. Automation Builder license must be purchased separately. Can carry an arbitrary number of licenses.
(8) Enables virtual Drives (ACS380, ACS580, ACS880) and virtual PLCs (AC500 V2, AC500 V3).
(9) Expert function - only available on request
(10) Delivery includes single user license - bound to PC or DM-KEY (USB Key), software can be downloaded.
Runtime Licenses
For Description Type Order code Price Weight
(1 pce)
kg
All AC500 CPUs (1) Modbus TCP HA runtime license PS5601-HA-MTCP 1SAP195400R0101 0.010
All AC500 V3 CPUs IEC 61850 protocol runtime license PS5602-61850 1SAP195600R0101 0.010
All AC500 V3 CPUs Remote target Visu runtime license for use with CP600 PS5603-RTVISU 1SAP195700R0101 0.010
(1) available after Q1 2018
—
AC500 libraries
46 M A I N C ATA L O G P LC A U TO M AT I O N
—
Automation Builder
Software features
—
Automation Builder
Software features
—
Automation Builder
Libraries features
—
Automation Builder
Libraries features
—
Automation Builder
Highlights – productivity features
Improved engineering, programming and • New optimized editors for IEC programming
debugging languages
Running on the new AC500 V3 CPU, several new • Continuous Function Chart (CFC) with auto
features from Automation Builder software make routing of connections between POUs, unre-
the AC500 platform more powerful and easy to stricted definition and display of the execution
02 use. order
• Structured Text (ST) with Support for quick
The integrated tools help to optimize the coding editing with common help, such as grouping,
phase and increase the performance and quality collapsible tree structure, and indented
of applications. brackets
—
Automation Builder
Virtual Commissioning Platform –
virtual system testing
Automation Builder 2.0 introduces virtual system Virtual Commissioning Technology builds on
testing which allows machine builders and ABB’s proven engineering tools RobotStudio and
system integrators to simulate and automate all Automation Builder as basis for simulation. It lets
kinds of applications with minimum effort. This you build simulation models from virtual devices
gives seamless testing of the complete system at and manage the virtual time and signal exchange
an early stage, even when all the necessary hard- between the virtual devices. 02
ware is not yet ready. Even complex systems can
be built up quickly and efficiently, ensuring Virtual devices emulate real hardware. They func-
smooth interaction of all the components. tion as real hardware, provide signals (onboard,
local, fieldbus/remote IOs) and variables. Virtual
time lets you control the execution of the simula-
tion. Speed up, slow down or freeze the execution
for testing and debugging.
Debug realistic systems without real hardware Verify logic, detect errors, prove quality 3D simulation in best-in-class tool RobotStudio
02 Synchronized system integration using virtual time Same data in simulation, reality and across projects Create insight and trust with functional models
—
Virtual Commissioning
Technology – Benefits
Virtual drive tuning: Drive composer pro Virtual system testing: Automation Builder Virtual commissioning: RobotStudio
Drive engineering Automation system engineering 3D modelling and robot engineering
• Start and connect virtual drives • Configuration and programming of PLC, • Robot control configuration and programming
• Set parameters and do adaptive programming drives and HMIs • Modelling of geometry and kinematics
offline • Functional modelling of any devices, • Modelling of component behavior,
• Define load models e.g. sensors, simple actuators, power trains e.g. sensors and actuators
(incl. gears, transformations, ...) • Importing and connecting of configured PLCs,
• Deployment of virtual PLCs, drives and HMIs power trains (including drives) and other
• Offline system testing without 3D devices
• Communication with other virtual devices
• Deployment of virtual Robot Control
• 3D simulation
—
Virtual Commissioning
Technology – Variants
02
55
—
AC500-eCo
Entry level PLC solutions
—
AC500-eCo
Key features
—
High performance variant with
large memory available
—
• Up to 10 I/O modules connected 03
to the CPU
• Compatible with all standard I/O
modules (S500 and S500‑eCo)
• Digital I/O module with
configurable I/O available
—
•T hree different types of terminal
blocks available
• Integrated onboard I/O
•A C versions with integrated
power supply
—
Comprehensive communication
options:
• Ethernet for communication
and web server for user defined
visualization
• Up to two serial ports for
decentralized I/O and
communication
58 M A I N C ATA L O G P LC A U TO M AT I O N
—
AC500-eCo
Ordering data
AC500-eCo CPUs
• 1 RS485 serial interface (2nd is optional)
• Centrally expandable with up to 10 I/O modules (standard S500 and/or S500-eCo modules can be mixed)
• Optional SD card adapter for data storage and program backup
• Variants with integrated Ethernet (Ethernet includes web server)
• Minimum cycle time per instruction: Bit 0.08 µs, Word 0.1 µs, Float-point 1.2 µs.
Program Onboard I/Os Relay /Transistor Integrated Power supply Type Order code Price Weight
memory outputs communication (1 pce)
kB DI/DO/AI/AO kg
PM554: digital I/Os
128 8/6/–/– Transistor – 24 V DC PM554-TP 1SAP120600R0001 0.300
128 8/6/–/– Relay – 24 V DC PM554-RP 1SAP120700R0001 0.400
128 8/6/–/– Relay – 100-240 V AC PM554-RP-AC 1SAP120800R0001 0.400
03 128 8/6/–/– Transistor Ethernet 24 V DC PM554-TP-ETH 1SAP120600R0071 0.400
PM556: digital I/Os, 512 kB program memory
512 8/6/–/– Transistor Ethernet 24 V DC PM556-TP-ETH 1SAP121200R0071 0.400
PM564: digital and analog I/Os (1)
128 6/6/2/1 Transistor – 24 V DC PM564-TP 1SAP120900R0001 0.300
128 6/6/2/1 Relay – 24 V DC PM564-RP 1SAP121000R0001 0.400
128 6/6/2/1 Relay – 100-240 V AC PM564-RP-AC 1SAP121100R0001 0.400
128 6/6/2/1 Transistor Ethernet 24 V DC PM564-TP-ETH 1SAP120900R0071 0.300
128 6/6/2/1 Relay Ethernet 24 V DC PM564-RP-ETH 1SAP121000R0071 0.400
128 6/6/2/1 Relay Ethernet 100-240 V AC PM564-RP-ETH-AC 1SAP121100R0071 0.400
PM566: digital and analog I/Os, 512 kB program memory (1)
512 6/6/2/1 Transistor Ethernet 24 V DC PM566-TP-ETH 1SAP121500R0071 0.400
Terminal blocks (9 and 11 poles) are necessary for each AC500-eCo I/O. The terminal blocks must be ordered separately.
(1) All analog inputs on PM564 and PM566 can be configured as digital inputs.
— — — —
PM554 PM556 PM564 PM566
A C 5 0 0 - E C O – E N T R Y L E V E L P LC S O LU T I O N S 59
—
AC500-eCo
Ordering data
Digital I/O
• DC: Channels can be configured individually as inputs or outputs.
Number of Input signal Output type Output signal Terminal block Type Order code Price Weight
required (1 pce)
DI/DO/DC 9 poles 11 poles kg
8/–/– 24 V DC – – 1 – DI561 1TNE968902R2101 0.12
16 / – / – 24 V DC – – 1 1 DI562 1TNE968902R2102 0.12
8/–/– 100-240 V AC – – 1 1 DI571 1TNE968902R2103 0.15 03
16 / – / – 100-240 V AC – – 1 1 DI572 1SAP230500R0000 0.19
–/8/– – Transistor 24 V DC, 0.5 A – 1 DO561 1TNE968902R2201 0.12
– / 16 / – – Transistor 24 V DC, 0.5 A 1 1 DO562 1SAP230900R0000 0.16
–/8/– – Relay 24 V DC, 120 / 240 V AC, 2 A – 1 DO571 1TNE968902R2202 0.15
–/8/– – Triac 100-240 V AC, 0.3 A 1 1 DO572 1TNE968902R2203 0.12
– / 16 / – – Relay 24 V DC, 120 / 240 V AC, 2 A 1 1 DO573 1SAP231300R0000 0.19
8 / 8/ – 24 V DC Transistor 24 V DC, 0.5 A 1 1 DX561 1TNE968902R2301 0.12
8 / 8/ – 24 V DC Relay 24 V DC, 120 / 240 V AC, 2 A 1 1 DX571 1TNE968902R2302 0.15
– / – / 16 24 V DC Transistor 24 V DC, 0.1A HE10-20 – DC561 1TNE968902R2001 0.12
– / – / 16 24 V DC Transistor 24 V DC, 0.5 A 1 1 DC562 1SAP231900R0000 0.15
Terminal blocks (9 or 11 poles) are necessary for each S500-eCo I/O. The terminal blocks must be ordered separately.
Analog I/O
• Each channel can be configured individually
• Resolution:
-- AI561, AO561, AX561: 12 bits/11 bits + sign
-- AI562, AI563: 15 bits + sign.
Number Input signal Output signal Terminal block Type Order code Price Weight
of required (1 pce)
AI/AO 9 poles 11 poles kg
4/0 ±2.5 V, ±5 V, 0...5 V, 0...10 V, – 1 1 AI561 1TNE968902R1101 0.12
0...20 mA, 4...20 mA
2/0 PT100, PT1000, Ni100, Ni1000, – – 1 AI562 1TNE968902R1102 0.12
Resistance: 150 Ω, 300 Ω
4/0 S, T, R, E, N, K, J, – 1 1 AI563 1TNE968902R1103 0.12
Voltage range: ±80 mV
0/2 – -10...+10 V, 0...20 mA, 4...20 mA – 1 AO561 1TNE968902R1201 0.12
4/2 ±2.5 V, ±5 V, 0...5 V, 0...10 V, -10...+10 V, 0...20 mA, 4...20 mA 1 1 AX561 1TNE968902R1301 0.13
0...20 mA, 4...20 mA
Terminal blocks (9 or 11 poles) are necessary for each S500-eCo I/O. The terminal blocks must be ordered separately.
— — —
DI561 AI562 AX561
60 M A I N C ATA L O G P LC A U TO M AT I O N
—
AC500-eCo
Ordering data
Positioning module
• For central expansion of the AC500 or AC500-eCo CPUs
• For decentralized expansion in combination with communication interface modules CI50X-PNIO or
CI54X-DP
• The FM562 module provides Pulse Train Outputs for 2 axes. Profile generator integrated.
Number Input signal Output signal Terminal block Type Order code Price Weight
of axis required (1 pce)
9 poles 11 poles kg
2 4 digital inputs 24 V 4 pulse outputs 1 1 FM562 1SAP233100R0001 0.15
(2 per axis) RS422 (2 per axis)
Terminal blocks (9 or 11 poles) are necessary for each S500-eCo I/O. The terminal blocks must be ordered separately. Library PS552-MC-E is required for programming this
module.
03
—
FM562
Accessories
Description Type Order code Price Weight
(1 pce)
kg
SD Memory Card 2 GB needs the MC503 option MC502 1SAP180100R0001 0.020
SD Memory Card adapter MC503 1TNE968901R0100 0.010
Programming cable USB => RS485 Sub-D, 3 m TK503 1TNE968901R1100 0.400
Programming cable USB => RS485 Terminal block, 3 m TK504 1TNE968901R2100 0.400
RS485 isolator, Sub-D 9 poles / Terminal 5 poles for COM1 TK506 1SAP186100R0001 0.080
Real time clock option board, battery CR2032 not included TA561-RTC (1) 1SAP181400R0001 0.007
RS485 serial adapter COM2, pluggable screw terminal block included TA562-RS 1TNE968901R4300 0.007
Combined real time clock option with RS485 serial adapter COM2, pluggable screw TA562-RS-RTC (1) 1SAP181500R0001 0.012
terminal block, included
Wall mounting accessory for AC500-eCo CPU and S500-eCo I/O modules TA566 1TNE968901R3107 0.450
(100 pieces per case)
Set of accessories: 6 x plastic cover for option slot,6 x 5 pole terminal block, 6 x 5 pole TA570 1TNE968901R3203 0.090
screw terminal block for COM2 serial interface.
Digital input simulator for onboard I/O of CPU, 6 x switch, 24 V DC TA571-SIM 1TNE968903R0203 0.040
(1) Standard battery CR 2032 has to be purchased separately.
— — — — — —
TK506 TA561-RTC TA562-RS TA562-RS-RTC TA570 TA571-SIM
A C 5 0 0 - E C O – E N T R Y L E V E L P LC S O LU T I O N S 61
—
AC500-eCo
Ordering data
03
— — —
TA563-9 TA564 -11 TA565-9
62 M A I N C ATA L O G P LC A U TO M AT I O N
—
AC500-eCo
Technical data
AC500-eCo CPUs
Type PM554-TP PM554-RP PM554-RP-AC PM554-TP-ETH PM556-TP-ETH
Supply voltage 24 V DC 100-240 V AC 24 V DC
Current consumption on 24 V DC 100 V AC 240 V AC 24 V DC
Min. (module alone) 0.06 A 0.08 A 0.02 A 0.012 A 0.07 A 0.07 A
Max. (I/Os) 0.18 A 0.22 A 0.2 A 0.11 A 0.19 A 0.19 A
Program memory 128 kB 512 kB
Integrated data memory 14 kB thereof 2 kB saved 130 kB thereof 2 kB saved
Web server's data for user RAM disk – 512 kB 1024 kB
Data buffering (of saved data) flash memory
Real-time clock (option with battery
back-up) (1)
Program execution
Cyclical
Time controlled
03 Multi tasking
Interruption
no, 1 task + 1 interrupt task max.
User program protection by password
Cycle time for 1 instruction (minimum)
Binary 0.08 µs
Word 0.1 µs
Floating 1.2 µs
Onboard digital inputs
Channels 8 (including 2 counter inputs, or up to 4 interrupt inputs)
Signal voltage 24 V DC
Onboard digital outputs
Channels 6 (including 2 PWM outputs for types with transistor outputs)
Relay / Transistor Transistor Relay Relay Relay Transistor Transistor
Rated voltage 24 V DC 240 V AC 240 V AC 240 V AC 24 V DC 24 V DC
Nominal current per channel 0.5 A 2 A resistive 2 A resistive 2 A resistive 0.5 A 0.5 A
Onboard analog outputs
Channels -
signal ranges -
Onboard analog inputs
Channels -
signal ranges -
Max. number of centralized inputs/outputs
Max. number of extension modules up to max. 10 (S500 and/or S500-eCo modules allowed)
on I/O bus
Digital inputs 320 + 8
outputs 320 + 6
Analog inputs 160
outputs 160
Max. number of decentralized inputs/outputs
I/O modules decentralized on CS31 bus: up to 31 stations with up to 120 DI / 120 DO each or up to 32 AI/32 AO per station
Internal interfaces
COM1
RS485
Sub-D connection
Programming, Modbus-RTU, ASCII,
CS31
COM2 (option) (2)
RS485
Terminal block
Programming, Modbus-RTU, ASCII
Ethernet
RJ45 –
Ethernet functions: Programming, –
Modbus TCP/IP, UDP/IP, integrated
Web server, DHCP, FTP server, SNTP
client
SMTP –
RUN/STOP switch
LED display for power, status and error
Approvals see detailed overview page 220 or www.abb.com/plc
(1) Real-time clock requires optional TA561-RTC or TA562-RS-RTC.
(2) COM2 requires TA562-RS-RTC or TA562-RS.
A C 5 0 0 - E C O – E N T R Y L E V E L P LC S O LU T I O N S 63
—
AC500-eCo
Technical data
AC500-eCo CPUs
Type PM564-TP PM564-RP PM564-RP-AC
Supply voltage 24 V DC 100-240 V AC
Current consumption on 24 V DC 100 V AC 240 V AC
Min. (module alone) 0.095 A 0.11 A 0.02 A 0.011 A
Max. (I/Os) 0.21 A 0.24 A 0.21 A 0.125 A
Program memory 128 kB
Integrated data memory 14 kB thereof 2 kB saved
Web server's data for user RAM disk
Data buffering (of saved data) flash memory
Real-time clock (option with battery
back-up) (1)
Program execution
Cyclical
Time controlled
Multi tasking
Interruption
no, 1 task + 1 interrupt task max.
03
User program protection by password
Cycle time for 1 instruction (minimum)
Binary 0.08 µs
Word 0.1 µs
Floating 1.2 µs
Onboard digital inputs
Channels 6 (including 2 counter inputs, or up to 4 interrupt inputs)
Signal voltage 24 V DC
Onboard digital outputs
Channels 6 (including 2 PWM outputs for types with transistor outputs)
Relay / Transistor Transistor Relay Relay
Rated voltage 24 V DC 240 V AC 240 V AC
Nominal current per channel 0.5 A 2 A resistive 2 A resistive
Onboard analog inputs
Channels 2
signal ranges 0...10 V / can be configured as digital input 24 V DC
Onboard analog outputs
Channels 1
signal ranges 0...10 V / 0...20 mA / 4...20 mA
Max. number of centralized inputs/outputs
Max. number of extension modules up to max. 10 (S500 and/or S500-eCo modules allowed)
on I/O bus
Digital inputs 320 + 8
outputs 320 + 6
Analog inputs 160 + 2
outputs 160 + 1
Max. number of decentralized inputs/outputs
I/O modules decentralized on CS31 bus: up to 31 stations with up to 120 DI / 120 DO each or up to 32 AI/32 AO per station
Internal interfaces
COM1
RS485
Sub-D connection
Programming, Modbus-RTU, ASCII,
CS31
COM2 (option) (2)
RS485
Terminal block
Programming, Modbus-RTU, ASCII
Ethernet
RJ45 –
Ethernet functions: Programming, –
Modbus TCP/IP, UDP/IP, integrated
Web server, DHCP, FTP server, SNTP
client
SMTP –
RUN/STOP switch
LED display for power, status and error
Approvals see detailed overview page 220 or www.abb.com/plc
(1) Real-time clock requires optional TA561-RTC or TA562-RS-RTC.
(2) COM2 requires TA562-RS-RTC or TA562-RS.
64 M A I N C ATA L O G P LC A U TO M AT I O N
—
AC500-eCo
Technical data
AC500-eCo CPUs
Type PM564-TP-ETH PM566-TP-ETH PM564-RP-ETH PM564-RP-ETH-AC
Supply voltage 24 V DC 100-240 V AC
Current consumption on 24 V DC 100 V AC 240 V AC
Min. (module alone) 0.10 A 0.10 A 0.12 A 0.023 A 0.014 A
Max. (I/Os) 0.22 A 0.22 A 0.25 A 0.22 A 0.13 A
Program memory 128 kB 512 kB 128 kB
Integrated data memory 14 kB thereof 2 kB saved 130 kB thereof 2 kB saved 14 kB thereof 2 kB saved
Web server's data for user RAM disk 512 kB 1024 kB 512 kB
Data buffering (of saved data) flash memory
Real-time clock (option with battery
back-up) (1)
Program execution
Cyclical
Time controlled
03 Multi tasking
Interruption
no, 1 task + 1 interrupt task max.
User program protection by password
Cycle time for 1 instruction (minimum)
Binary 0.08 µs
Word 0.1 µs
Floating 1.2 µs
Onboard digital inputs
Channels 6 (including 2 counter inputs, or up to 4 interrupt inputs)
Signal voltage 24 V DC
Onboard digital outputs
Channels 6 (including 2 PWM outputs for types with transistor outputs)
Relay / Transistor Transistor Transistor Relay Relay
Rated voltage 24 V DC 24 V DC 240 V AC 240 V AC
Nominal current per channel 0.5 A 0.5 A 2 A resistive 2 A resistive
Onboard analog inputs
Channels 2
signal ranges 0...10 V / can be configured as digital input 24 V DC
Onboard analog outputs
Channels 1
signal ranges 0...10 V / 0...20 mA / 4...20 mA
Max. number of centralized inputs/outputs
Max. number of extension modules up to max. 10 (S500 and/or S500-eCo modules allowed)
on I/O bus
Digital inputs 320 + 8
outputs 320 + 6
Analog inputs 160 + 2
outputs 160 + 1
Max. number of decentralized inputs/outputs
I/O modules decentralized on CS31 bus: up to 31 stations with up to 120 DI / 120 DO each or up to 32 AI/32 AO per station
Internal interfaces
COM1
RS485
Sub-D connection
Programming, Modbus-RTU, ASCII,
CS31
COM2 (option) (2)
RS485
Terminal block
Programming, Modbus-RTU, ASCII
Ethernet
RJ45
Ethernet functions: Programming,
Modbus TCP/IP, UDP/IP, integrated
Web server, DHCP, FTP server, SNTP
client
SMTP – –
RUN/STOP switch
LED display for power, status and error
Approvals see detailed overview page 220 or www.abb.com/plc
(1) Real-time clock requires optional TA561-RTC or TA562-RS-RTC.
(2) COM2 requires TA562-RS-RTC or TA562-RS.
A C 5 0 0 - E C O – E N T R Y L E V E L P LC S O LU T I O N S 65
—
AC500-eCo
Technical data
—
AC500-eCo
Technical data
—
AC500-eCo
Technical data
—
AC500-eCo
Technical data
—
AC500-eCo
Technical data
Type FM562
Functionality
Number of axis 2
Digital inputs 2 digital inputs per axis
Function: for axis enable or limit switch
Pulse outputs Modes cw/ccw or pulse/direction
Built in profile generators
Data of the digital inputs
Signal voltage 24 V DC 03
Input current at 24 V DC typically 5 mA
Potential isolation by groups of 2
Data of pulse outputs
Signal RS422 (differential)
Frequency range 0...250 kHz
Potential isolation RS422 outputs of both axis in one group isolated against the inputs, the process voltage and the PLC CPU
logic
Maximum cable length for digital inputs
Cable shielded 500 m
unshielded 300 m
Maximum cable length for pulse outputs
Cable shielded 300 m
unshielded 30 m
Process voltage UP
Nominal voltage 24 V DC
Current consumption on UP typically 0.04 A
Reverse polarity protection
Potential isolation
Per module
Voltage supply for the internal logic From UP / ZP with isolation
Fieldbus connection
Suitable communication interface CI501-PNIO, CI502-PNIO, CI504-PNIO, CI506-PNIO, CI541-DP, CI542-DP
module
70 M A I N C ATA L O G P LC A U TO M AT I O N
—
AC500-eCo
System data
Environmental Conditions
Process and supply voltages
24 V DC Voltage 24 V (-15%, +20%)
Protection against reverse yes
polarity
100 V...240 V AC Wide Range Supply Voltage 100...240 V (-15 %, +10 %)
Frequency 50/60 Hz (-6 %, +4%)
Allowed interruptions of power supply DC supply Interruption < 10 ms, time between 2 interruptions > 1 s, PS2
AC supply Interruption < 0.5 periods, time between 2 interruptions > 1 s
Important: Exceeding the maximum process and supply voltages could lead to unrecoverable damage of the system. The system could be destroyed. For the supply of the mod‑
ules, power supply units according to PELV or SELV specifications must be used. The creepage distances and clearances meet the requirements of the overvoltage category II,
pollution degree 2.
Temperature
Operating 0 °C ... +60 °C horizontal mounting of modules
0 °C ... +40 °C vertical mounting of modules and output load reduced to 50 % per group
03 Storage / Transport -40 °C ... +70 °C
Humidity
Operating / Storage Max 95 % r. H. without condensation
Air pressure
Operating -1000 m ... 2000 m (1080 hPa ... 800 hPa)
Storage <3500 m (>660 hPa)
Electromagnectic Compatibility
Radiated emission (radio disturbances) Yes, according to:
CISPR 16-2-3
Conducted emission (radio disturbances) Yes, according to:
CISPR 16-2-1, CISPR 16-1-2
Electrostatic discharge (ESD) Yes, according to:
IEC 61000-4-2, zone B, criterion B
Electrostatic voltage in case of air discharge: 8 kV
Electrostatic voltage in case of contact discharge: 6 kV
Fast transient interference voltages (burst) Yes, according to:
IEC 61000-4-4, zone B, criterion B
Supply voltage units (DC): 2 kV
Supply voltage units (AC): 2 kV
Digital inputs/outputs (24 V DC): 1 kV
Digital inputs/outputs (100…240 V AC): 2 kV
Analog inputs/outputs: 1 kV
Communication lines shielded: 1 kV
I/O supply (DC-out): 1 kV
High energy transient interference voltages (surge) Yes, according to:
IEC 61000-4-5, zone B, criterion B
Supply voltage units (DC): 1 kV CM* / 0.5 kV DM*
Supply voltage units (AC): 2 kV CM* / 1 kV DM*
Digital inputs/outputs (24 V DC): 1 kV CM* / 0.5 kV DM*
Digital inputs/outputs (100…240 V AC): 2 kV CM* / 1 kV DM*
Analog inputs/outputs: 1 kV CM* / 0.5 kV DM*
Communication lines shielded: 1 kV CM*
I/O supply (DC-out): 0,5 kV CM* / 0.5 kV DM*
* CM = Common Mode, * DM = Differential Mode
Influence of radiated disturbances Yes, according to:
IEC 61000-4-3, zone B, criterion A
Test field strength: 10 V/m
Influence of line-conducted interferences Yes, according to:
IEC 61000-4-6, zone B, criterion A
Test voltage: 10 V
A C 5 0 0 - E C O – E N T R Y L E V E L P LC S O LU T I O N S 71
—
AC500-eCo
System data
Environmental Conditions
Influence of power frequency magnetic fields Yes, according to:
IEC 61000-4-8, zone B, criterion A
30 A/m 50 Hz
30 A/m 60 Hz
In order to prevent malfunctions, it is recommended, that the operating personnel discharge themselves prior to touching communication connectors or perform other suit‑
able measures to reduce effects of electrostatic discharges.
WARNING!
Risk of malfunctions and damages to persons!
Unused slots for Communication Modules are not protected against accidentally touch. Dust and Dirt may cause contact problems and malfunctions.
I/O-Bus connectors must not be touched during operation.
Environmental Tests
Storage IEC 60068-2-1 Test Ab: cold withstand test -40 °C / 16 h
IEC 60068-2-2 Test Bb: dry heat withstand test +70 °C / 16 h
Humidity IEC 60068-2-30 Test Db: Cyclic (12 h / 12 h) Damp-Heat Test 55 °C,
93 % r. H. / 25 °C, 95 % r. H., 2 cycles
Vibration resistance IEC 61131-2 / IEC 60068-2-6: 5 Hz ... 150 Hz, 1 g (with SD Memory Card inserted)
03
Shock resistance IEC 60068-2-27: all 3 axes 15 g, 11 ms, half-sinusoidal
Mechanical Data
Wiring method Spring terminals / Screw terminals
Degree of protection IP 20
Vibration resistance Yes, according to:
IEC 61131-2
IEC 60068-2-6
Shock resistance Yes, according to:
IEC 61131-2
IEC 60068-2-27
Assembly position Horizontal
Vertical
Assembly on DIN rail DIN rail type According to IEC 60715
35 mm, depth 7.5 mm or 15 mm
Assembly with screws Screw diameter 4 mm
Fastening torque 1.2 Nm
82 3.23” 34 1.34”
135 5.31”
135 5.31”
75
2.9
75 6”
2.9
6”
73
—
AC500
High performance
modular PLC
—
AC500
Key features
—
A high performance PLC:
• Large memory up to 160 MB
• Highly modular
• From 8 to +80 000 I/Os
• More communication
possibilities (Ethernet, Internet,
PROFINET, PROFIBUS,
Modbus, CANopen, EtherCAT, 04
EthernetIP, OPC UA, OPC DA,
IEC 60870-5-104, IEC61850, ...)
—
Common AC500 platform
benefits: Automation Builder
engineering suite, I/O modules,
scalable and flexible
—
• Eight programming languages available
(five IEC61131-3, CFC, C-code and C++)
• Object oriented Engineering
• Virtual controller
• Webvisu
• Data logging
• SD card for program back-up
• High Availability (HA) option
• Screw or spring terminal for I/Os
• Extensive programming libraries
76 M A I N C ATA L O G P LC A U TO M AT I O N
—
AC500
Ordering data
AC500 CPUs
• 2 internal serial interfaces, RS232 / RS485 configurable
• Display and 8 function keys for diagnosis and status
• Centrally expandable with up to 10 I/O modules, 320 I/Os (S500 and/or S500-eCo modules allowed)
• Simultaneous operation of up to 4 external communication modules in any desired combination
• Optional SD card for data storage and program backup
• Can also be used as slave on PROFIBUS DP, CANopen or PROFINET IO using CM582-DP, CM588-CN or
CM589-PNIO slave communication modules
• Ethernet version provides web server and IEC 60870-5-104 remote control protocol
Program Cycle time in µs Integrated communication Type Order code Price Weight
memory per instruction min. (1 pce)
kB Bit/Word/Float. point kg
128 0.06 / 0.09 / 0.7 2 x serial PM572 1SAP130200R0200 0.135
512 0.06 / 0.09 / 0.7 Ethernet (2), 2 x serial PM573-ETH (1) 1SAP130300R0271 0.150
512 0.05 / 0.06 / 0.5 2 x serial PM582 1SAP140200R0201 0.135
1024 0.05 / 0.06 / 0.5 Ethernet (2), 2 x serial PM583-ETH (1) 1SAP140300R0271 0.150
04 1024 0.004 / 0.008 / 0.008 Ethernet (2), 2 x serial PM585-ETH (1) 1SAP140500R0271 0.150
2048 0.002 / 0.004 / 0.004 Ethernet (2), 2 x serial PM590-ETH (1) 1SAP150000R0271 0.150
2048 0.002 / 0.004 / 0.004 ARCNET BNC, 2 x serial PM590-ARCNET 1SAP150000R0261 0.150
4096 0.002 / 0.004 / 0.004 Ethernet (2), 2 x serial PM591-ETH (1) 1SAP150100R0271 0.150
4096 0.002 / 0.004 / 0.004 2 x Ethernet (2), 1 x serial PM591-2ETH (1)(4) 1SAP150100R0277 0.150
4096 0.002 / 0.004 / 0.004 Ethernet (2), 2 x serial PM592-ETH (1)(3) 1SAP150200R0271 0.150
Program Cycle time in µs Contents / Integrated communication Type Order code Price Weight
memory per instruction min. (1 pce)
kB Bit/Word/Float. point kg
1024 0.004 / 0.008 / 0.008 PM585-ETH, CM579-ETHCAT, TB511-ETH PM585-MC-KIT 1SAP140500R0379 0.500
Ethernet (2), 2 x serial, EtherCAT Master
2048 0.002 / 0.004 / 0.004 PM590-ETH, CM579-ETHCAT, TB521-ETH, TA524 PM590-MC-KIT 1SAP150000R0379 0.500
Ethernet (2), 2 x serial, EtherCAT Master
(1) Ethernet communication.
(2) Provides integrated web server and IEC 60870-5-104 remote control protocol on each interface independently.
(3) Provides integrated 4 GB flashdisk for user data storage and data logging.
(4) Only to be used with dedicated terminal base TB523-2ETH.
— — —
PM572 PM592 PM585-MC-KIT
A C 5 0 0 – H I G H P E R F O R M A N C E M O D U L A R P LC 77
—
AC500
Ordering data
Program Cycle time in µs Integrated communication Type Order code Price Weight
memory per instruction min. (1 pce)
MB Bit/Word/Float. point kg
16 0.0006/0.001/0.001 2 x Ethernet (2 Ports switch), 2 x Ethernet (2), PM595-4ETH-F (3) 1SAP155500R0279 1.050
2 x serial
(2) Provides integrated web server and IEC 60870-5-104 remote control protocol on each interface independently.
(3) Provides integrated 4 GB flashdisk for user data storage and data logging.
04
—
PM595-4ETH-F
78 M A I N C ATA L O G P LC A U TO M AT I O N
—
AC500
Ordering data
Terminal base
• For mounting and connection of the CPUs and communication modules, not needed for PM595
• 1 to 4 plug-in communication modules
• Connection for communication coupler integrated in the CPU
• I/O interface for direct connection of up to 10 expansion modules
• Fieldbus-neutral FieldBusPlug-Slave interface not for TB523-2ETH
• Connection COM1: 9-pole pluggable terminal block
• Connection COM2: D-Sub 9 (not for TB523-2ETH).
Number of coupler slots Connection for coupler integrated in the CPU Type Order code Price Weight (1 pce)
kg
1 ARCNET BNC TB511-ARCNET (2) 1SAP111100R0260 0.215
2 ARCNET BNC TB521-ARCNET (2) 1SAP112100R0260 0.215
1 Ethernet RJ45 TB511-ETH 1SAP111100R0270 0.215
2 Ethernet RJ45 TB521-ETH 1SAP112100R0270 0.215
2 2x Ethernet RJ45 TB523-2ETH (1) 1SAP112300R0277 0.250
4 Ethernet RJ45 TB541-ETH 1SAP114100R0270 0.215
04 Note: These TBs are compatible with previous AC500 CPU versions (R01xx) and new ones (R02xx).
(1) Can only be used together the PM591-2ETH.
(2) Can be only used with PM590-ARCNET CPU.
— —
TB511-ETH TB541-ETH
A C 5 0 0 – H I G H P E R F O R M A N C E M O D U L A R P LC 79
—
AC500
Ordering data
— — —
FM502-CMS TF501-CMS TF521-CMS
80 M A I N C ATA L O G P LC A U TO M AT I O N
—
AC500
Ordering data
AC500 V3 CPUs
• 1x internal serial interface, RS232 / RS485 configurable (ACSII or Modbus RTU Master/Slave)
• 2x independant Ethernet interfaces which can also be used as switch and software configurable
protocols like PROFINET IO Controller (2)(3), Ethernet IP Adapter (2)(3), EtherCAT Master (2)(3),
IEC60870-5-104 or IEC61850 (3)
• Web server with WebVisu HTML5 and optional Remote Target Visu licensed for use with CP600
without Web interface
• 1x internal CAN interface, with CANopen Master/Slave, CAN 2A/2B and J1939 protocols
• Display and 8 function keys for diagnosis and status
• Centrally expandable with up to 10 I/O modules, 320 I/Os (S500 and/or S500-eCo modules allowed)
• Simultaneous operation of several external communication modules in any desired combination
• To be used exclusivelly with new TB56xx-2ETH
• Optional SD card for data storage and program backup
• To be used only with Automation Builder 2.x
Program / Cycle time in µs Integrated communication Type Order code Price Weight
Data memory per instruction min. (1 pce)
04 MB Bit/Word/Float. point kg
8 0.020 / 0.020 / 0.120 2 x Ethernet with configurable protocols PM5630-2ETH (1) (4) 1SAP131000R0278 0.135
PROFINET IO Controller (2)(3) / EtherCAT
Master (2)(3) or EthernetIP (2)(3), 1 x serial,
1x CAN interface
80 0.010 / 0.010 / 0.010 2 x Ethernet with configurable protocols PM5650-2ETH (1) (4) 1SAP141000R0278 0.135
PROFINET IO Controller (2)(3) / EtherCAT
Master (2)(3) or EthernetIP (2)(3), 1 x serial,
1x CAN interface
160 0.002 / 0.002 / 0.002 2 x Ethernet with configurable protocols PM5670-2ETH (1) (4) 1SAP151000R0278 0.135
PROFINET IO Controller (2) / EtherCAT
Master (2) or EthernetIP (2)(3), 1 x serial,
1x CAN interface
160 / 8GB 0.002 / 0.002 / 0.002 2 x Ethernet with configurable protocols PM5675-2ETH (1) (4) 1SAP151500R0278 0.150
PROFINET IO Controller (2) / EtherCAT
Master (2) or EthernetIP (2)(3), 1 x serial,
1x CAN interface
(1) Ethernet communication provides integrated web server, IEC 60870-5-104 remote control protocol and OPC UA Server on each interface independently.
(2) Availability on demand.
(3) Some communication protocols are licensed see following lines
(4) Only to be used with dedicated terminal base TB56xx-2ETH
— — — —
PM5630-2ETH PM5650-2ETH PM5670-2ETH PM5675-2ETH
Feature licenses
Some HW or FW features need to be licensed to be used on the new CPU. Which allows:
• more flexibility
• better adaptation to the needs
License Type CPU runtime license to be used on internal Ethernet interface Type Order code Price
HW Modbus TCP HA runtime license PS5601-HA-MTCP 1SAP195400R0101
HW IEC 61850 protocol runtime license PS5602-61850 1SAP195600R0101
HW Remote target Visu runtime license for use with CP600 PS5603-RTVISU 1SAP195700R0101
A C 5 0 0 – H I G H P E R F O R M A N C E M O D U L A R P LC 81
—
AC500
Ordering data
Number of coupler slots Connection for coupler integrated in the CPU Type Order code Price Weight
(1 pce)
kg
0 2x RJ45 for Ethernet, 1x serial COM1 with TB5600-2ETH 1SAP110300R0278 0.165
1 pluggable spring connector and 1x2x5 poles TB5610-2ETH 1SAP111300R0278 0.190
pluggable spring connector for CAN/CANopen
2 interface TB5620-2ETH 1SAP112300R0278 0.215
4 TB5640-2ETH 1SAP114300R0278 0.265
6 TB5660-2ETH (2) 1SAP116300R0278 0.315
2) Availability on demand.
04
— — — —
TB5600-2ETH TB5610-2ETH TB5620-2ETH TB5640-2ETH
82 M A I N C ATA L O G P LC A U TO M AT I O N
—
AC500
Ordering data
Communication modules
Protocol Connections Type Order code Price Weight
(1 pce)
kg
PROFIBUS DP V0/V1 master D-Sub 9 CM592-DP 1SAP173200R0001 0.115
PROFIBUS DP V0/V1 slave D-Sub 9 CM582-DP 1SAP172200R0001 0.115
Ethernet (TCP/IP, UDP/IP, Modbus TCP) 2 x RJ45 - integrated switch CM597-ETH 1SAP173700R0001 0.115
CANopen master Terminal block 2 x 5 poles spring CM598-CN 1SAP173800R0001 0.115
CANopen slave Terminal block 2 x 5 poles spring CM588-CN 1SAP172800R0001 0.115
PROFINET I/O RT controller 2 x RJ45 - integrated switch CM579-PNIO 1SAP170901R0101 0.115
PROFINET IO RT device 2 x RJ45 - integrated switch CM589-PNIO 1SAP172900R0011 0.115
PROFINET IO RT with 4 devices 2 x RJ45 - integrated switch CM589-PNIO-4 1SAP172900R0111 0.115
EtherCAT master 2 x RJ45 CM579-ETHCAT 1SAP170902R0101 0.115
Serial + co-processor 2 x RS-232/485 on spring terminal blocks CM574-RS 1SAP170400R0201 0.115
Serial RCOM 2 x RS-232/485 (1 x RCOM/1 x Console) CM574-RCOM 1SAP170401R0201 0.115
04
— — — —
CM592-DP CM574-RS CM598-CN CM579-PNIO
CM574-RCOM
I/O modules
• For central expansion of the AC500 or AC500-eCo CPUs
• For decentralized expansion in combination with communication interface modules on CS31,
PROFINET IO, EtherCAT, Modbus TCP, PROFIBUS DP, CANopen modules
• DC: Channels can be configured individually as inputs or outputs
• Plug-in electronic modules, terminal unit required (refer to table below).
Digital I/O
Number of Input signal Output type Output signal Terminal units Type Order code Price Weight
Screw / Spring (1 pce)
DI/DO/DC kg
32 / – / – 24 V DC – – TU515 / TU516 DI524 1SAP240000R0001 0.200
– / – / 16 24 V DC Transistor 24 V DC, 0.5 A TU515 / TU516 DC522 1SAP240600R0001 0.200
– / – / 24 24 V DC Transistor 24 V DC, 0.5 A TU515 / TU516 DC523 1SAP240500R0001 0.200
16 / – / 16 24 V DC Transistor 24 V DC, 0.5 A TU515 / TU516 DC532 1SAP240100R0001 0.200
8/8/– 24 V DC Relay 230 V AC, 3 A (2) TU531 / TU532 DX522 1SAP245200R0001 0.300
8/4/– 230 V AC Relay 230 V AC, 3 A (2) TU531 / TU532 DX531 1SAP245000R0001 0.300
– / 32 / – 24 V DC Transistor 24 V DC, 0.5 A TU515 / TU516 DO524 1SAP240700R0001 0.200
–/8/– – Transistor 24 V DC, 2 A -- / TU542 DO526 1SAP240800R0001 0.200
(2) Relay outputs, changeover contacts.
—
DO524
A C 5 0 0 – H I G H P E R F O R M A N C E M O D U L A R P LC 83
—
AC500
Ordering data
Analog I/O
Number of Input signal Output signal Terminal units Type Order code Price Weight
Screw / Spring (1 pce)
AI/AO kg
16 / 0 0...10 V, ±10 V – TU515 / TU516 AI523 1SAP250300R0001 0.200
4/4 0/4...20 mA, PT100, PT1000, Ni1000 ±10 V TU515 / TU516 AX521 1SAP250100R0001 0.200
8 / 8 (max. 4 current 0/4...20 mA TU515 / TU516 AX522 1SAP250000R0001 0.200
outputs)
0 / 16 (max. 8 current – TU515 / TU516 AO523 1SAP250200R0001 0.200
outputs)
8/0 0…5 V, 0…10 V, ±50 mV, ±500 mV, 1 V, – TU515 / TU516 AI531 1SAP250600R0001 0.200
±5 V, ±10 V, 0/4…20 mA, ±20 mA,
PT100, PT1000, Ni1000, Cu50,
0…50 kΩ, S, T, N, K, J
Multifunctional modules
Functionality Number of Input signal Output Output signal Terminal units Type Order code Price Weight
type Screw / Spring (1 pce)
DI/DO/DC kg
Encoder module
Encoder and 2/–/8 24 V DC and 2 2 PWM 24 V DC, 0.1 A TU515 / TU516 CD522 1SAP260300R0001 0.125
PWM module encoder inputs outputs
A/B/C differential
• DC541 occupies one communication module slot on the AC500 CPU terminal base, no terminal block required
• Usable with all CI5xx modules.
Functionality Number of Input signal Output Output signal Terminal unit Type Order code Price Weight
type (1 pce)
DI/DO/DC kg
Interrupt I/O and fast counter module
Interrupt I/O –/–/8 24 V DC Transistor 24 V DC, 0.5 A N/A (2) DC541-CM 1SAP270000R0001 0.100
and fast counter (1)
— — — —
AO523 AI531 DA501 CD522
84 M A I N C ATA L O G P LC A U TO M AT I O N
—
AC500
Ordering data
— — — —
CI541-DP CI581-CN CI511-ETHCAT CI501-PNIO
A C 5 0 0 – H I G H P E R F O R M A N C E M O D U L A R P LC 85
—
AC500
Ordering data
—
CI504-PNIO 04
Terminal units
For digital and analog expansion modules and interface modules. Please note: for modules with relay
outputs, terminal units for 230 V AC (TU531 / TU532) are required.
(1) TU517/TU518 Terminal units can also be used with PROFIBUS DP CI54x modules up to 1 Mbaud.
(2) in preparation
— — — — —
TU515 TU520-ETH TU510 TU518 TU508-ETH
86 M A I N C ATA L O G P LC A U TO M AT I O N
—
AC500
Ordering data
DC522
DC523
DC532
DI524
DX522
DX531
DO524
DO526
CD522
AI523
AI531
04
AO523
AX521
AX522
DC551-CS31
CI590-CS31-HA
CI592-CS31
CI501-PNIO
CI502-PNIO
CI504-PNIO
CI506-PNIO
CI511-ETHCAT
CI512-ETHCAT
CI521-MODTCP
CI522-MODTCP
CI541-DP (1)
CI542-DP (1)
CI581-CN
CI582-CN
—
AC500
Ordering data
— —
MC502 AC500 basic training case
CPU, I/Os, HMI
88 M A I N C ATA L O G P LC A U TO M AT I O N
—
AC500
Technical data
AC500 CPUs
Type PM572 PM573-ETH PM582 PM583-ETH PM585-ETH
Supply voltage 24 V DC
Current consumption on 24 V DC
Min. (module alone) 0.050 A 0.110 A 0.050 A 0.110 A 0.150 A
Max. (all couplers and I/Os) 0.750 A 0.810 A 0.750 A 0.810 A 0.850 A
User program memory – Flash EPROM and RAM 128 kB 512 kB 512 kB 1024 kB 1024 kB
Integrated user data memory 128 kB thereof 512 kB thereof 416 kB thereof 1024 kB thereof 2560 kB thereof
12 kB saved 288 kB saved 288 kB saved 288 kB saved 1536 kB saved
User Flashdisk (Data-storage, programm access or also –
external with FTP)
Plug-in memory card Depending on SD-Card used : no SD-HC card allowed, use MC502 accessory
Web server's data for user RAM disk – 1 024 kB – 4 096 kB 4 096 kB
Cycle time for 1 instruction (minimum)
Binary 0.06 µs 0.06 µs 0.05 µs 0.05 µs 0.004 µs
Word 0.09 µs 0.09 µs 0.06 µs 0.06 µs 0.008 µs
Floating-point 0.7 µs 0.7 µs 0.5 µs 0.5 µs 0.008 µs
Max. number of centralized inputs/outputs
04 Max. number of extension modules on I/O bus up to max. 10 (S500 and/or S500-eCo modules allowed)
Digital inputs/outputs 320/320
Analog inputs/outputs 160/160
Max. number of decentralized inputs/outputs depends on the used standard Fieldbus (1)
Data buffering battery
Real-time clock (with battery back-up)
Program execution
Cyclical / Time controlled / Multi tasking //
User program protection by password
Internal interfaces
COM1
RS232 / RS485 configurable
Connection (on terminal bases or CPU module) pluggable spring terminal block, use TK502 cable in accessory
Programming, Modbus RTU, ASCII, CS31 master
COM2
RS232 / RS485 configurable
Connection (on terminal bases or CPU module) D-Sub 9 female, use TK501 cable in accessory
Programming, Modbus RTU, ASCII
FieldBusPlug
Serial neutral interface
Connection (on terminal bases) M12 male, 5 pole
Functions programming cable UTF-21-FBP, slave communication depending on FieldBusPlug used
(PROFIBUS DP, CANopen, DeviceNet)
Ethernet
Ethernet connection (on terminal bases) – RJ45 – RJ45 RJ45
Ethernet functions: Programming, TCP/IP, UDP/IP, – –
Modbus TCP, integrated Web server, IEC60870-5-104
remote control protocol, SNTP (simple Network Time
Protocol), DHCP, FTP server HTTP, SMTP, PING
Ethernet based Fieldbus
Ethernet connection (on CPU module) –
—
AC500
Technical data
AC500 CPUs
Type PM590-ETH PM591-ETH PM591-2ETH PM592-ETH PM595-4ETH-F
Supply voltage 24 V DC
Current consumption on 24 V DC
Min. (module alone) 0.150 A 0.150 A 0.150 A 0.150 A 0.400 A
Max. (all couplers and I/Os) 0.850 A 0.850 A 0.850 A 0.850 A 1.2 A
User program memory – Flash EPROM and RAM 2048 kB 4096 kB 4096 kB 4096 kB 16384 kB
Integrated user data memory 3072 kB thereof 5632 kB thereof 5632 kB thereof 5632 kB thereof 16384 kB thereof
1536 kB saved 1536 kB saved 1536 kB saved 1536 kB saved 3072 kB saved
User Flashdisk (Data-storage, programm access or also - Yes, 4 GB Flash non removable
external with FTP)
Plug-in memory card Depending on SD-Card used : no SD-HC card allowed, use MC502 accessory
Web server's data for user RAM disk 8 MB 32 MB
Cycle time for 1 instruction (minimum)
Binary 0.002 µs 0.002 µs 0.002 µs 0.002 µs 0.0006 µs
Word 0.004 µs 0.004 µs 0.004 µs 0.004 µs 0.001 µs
Floating-point 0.004 µs 0.004 µs 0.004 µs 0.004 µs 0.001 µs
Max. number of centralized inputs/outputs
Max. number of extension modules on I/O bus
Digital inputs/outputs
up to max. 10 (S500 and/or S500-eCo modules allowed)
320/320
04
Analog inputs/outputs 160/160
Max. number of decentralized inputs/outputs depends on the used standard Fieldbus (1)
Data buffering battery
Real-time clock (with battery back-up)
Program execution
Cyclical / Time controlled / Multi tasking //
User program protection by password
Internal interfaces
COM1
RS232 / RS485 configurable
Connection (on terminal bases or CPU module) pluggable spring terminal block, use TK502 cable in accessory
Programming, Modbus RTU, ASCII, CS31 master
COM2
RS232 / RS485 configurable
Connection (on terminal bases or CPU module) D-Sub 9 female, use TK501 cable in accessory
Programming, Modbus RTU, ASCII
FieldBusPlug
Serial neutral interface –
Connection (on terminal bases) M12 male, 5 pole –
Functions programming cable UTF-21-FBP, slave communication depending on –
FieldBusPlug used (PROFIBUS DP, CANopen, DeviceNet)
Ethernet
Ethernet connection (on terminal bases) RJ45 RJ45 2 x RJ45 RJ45 2 x RJ45
Ethernet functions: Programming, TCP/IP, UDP/IP,
Modbus TCP, integrated Web server, IEC60870-5-104
remote control protocol, SNTP (simple Network Time
Protocol), DHCP, FTP server HTTP, SMTP, PING
Ethernet based Fieldbus
Ethernet connection (on CPU module) – 4 x RJ45 (2 x
interfaces with
2-port switch)
Downloadable protocols like: PROFINET IO –
RT Controller / EtherCAT Master or Ethernet like
ModbusTCP
LCD display LCD display and 8 function keys
Function RUN / STOP, status, diagnosis RUN / STOP,
status,
diagnosis, RESET
LEDs for various status display –
Timer/Counter unlimited/unlimited
Approvals See detailed page 220 or www.abb.com/plc
(1) e.g. CS31 Fieldbus: up to 31 stations with up to 120 DIs / 120 DOs or up to 32 AIs / 32 AOs per station.
(2) Availability on demand
90 M A I N C ATA L O G P LC A U TO M AT I O N
—
AC500
Technical data
AC500 V3 CPUs
Type PM5630-2ETH PM5650-2ETH PM5670-2ETH PM5675-2ETH
Supply voltage 24 V DC
Current consumption on 24 V DC
Min. typ. (module alone) 0.150 A 0.200 A 0.250 A 0.250 A
Max. typ. (all couplers and I/Os) 0.850 A 0.900 A 0.950 A 0.950 A
User program memory / User Data memory 8 MB 80 MB 160 MB 160 MB
Web server's data – Flash EPROM and DRAM
User data memory saved 256 KB 256 KB 1.5 MB 1.5 MB
User Flashdisk (Data-storage, programm access or also 8 GB Flash non
external with FTP) removable
Plug-in memory card Depending on SD-Card used : SD-HC card allowed, use MC502 preferably accessory
Web server's data for user RAM disk 8 MB No limitation, included into the global User Program/Data memory
Cycle time for 1 instruction (minimum)
Binary 0.02 µs 0.01 µs 0.002 µs 0.002 µs
Word 0.03 µs 0.01 µs 0.002 µs 0.002 µs
Floating-point 0.12 µs 0.01 µs 0.002 µs 0.002 µs
Communication modules supported
04 Max. number of communication modules on TBs up to 2 Up to 6 depending on available terminal bases (2)
Type of communication module supported CM579-PNIO, CM589-PNIO, CM579-ETHCAT, CM582-DP (2), CM592-DP (2) , CM597-ETH (2)
and CM598-CN (2)
Max. number of centralized inputs/outputs
Max. number of extension modules on I/O bus up to max. 10 (S500 and/or S500-eCo modules allowed)
Digital inputs/outputs 320/320
Analog inputs/outputs 160/160
Max. number of decentralized inputs/outputs depends on the used standard Fieldbus (1)
Data buffering battery
Real-time clock (with battery back-up)
Program execution
Cyclical / Time controlled / multi tasking //
User program protection by password
Internal interfaces
COM1
RS232 / RS485 configurable
Connection (on terminal bases or CPU module) pluggable spring terminal block, use TK502 cable in accessory
Modbus RTU Master/Slave, ASCII
CANopen
Serial interface CAN serial interface
Connection (on terminal bases) Pluggable spring terminal block, 2x 5 poles
Functions CANopen Master / Slave communication, CAN 2A/2B, J1939 protocol
Ethernet 2x independent Ethernet interfaces for several uses
Ethernet connection (on terminal bases) 2x RJ45 with 2x separated interfaces and MAC-Address, could be used as 2-port switch
with 1x interface
Ethernet functions:
Online Access, ICMP (Ping), DHCP
IP configuration protocol
UDP data exchange, Network variables
Modbus TCP Client / Server
IEC60870-5-104 remote control protocol
HTTP / HTTPs (integrated Web server)
SNTP (Time synchronization)
FTP / FTPs server
SMTP client
Socket programming
WebVisu for data visualisation on webserver
HTML5
OPC UA Server (Micro Embedded Device Server)
with security
Ethernet Switch on ETH1 / ETH2
(1) e.g. CANopen Fieldbus: up to 127 stations with up to 320 Digital channels or up to 160 Analog channels per station.
(2) Availability on demand
(3) Feature is licensed
A C 5 0 0 – H I G H P E R F O R M A N C E M O D U L A R P LC 91
—
AC500
Technical data
AC500 V3 CPUs
Type PM5630-2ETH PM5650-2ETH PM5670-2ETH PM5675-2ETH
Ethernet based Fieldbus
Downloadable protocols (licensed feature): available on one Ethernet interface, the other interface can be sometimes used as switch
IEC 61850 server (3) (3) (3) (3)
PROFINET IO RT Controller (2)(3) (2)(3) (2) (2)
EtherCAT Master (2)(3) (2)(3) (2) (2)
EthernetIP Adapter (2)(3) (2)(3) (2)(3) (2)(3)
LCD display LCD display and 8 function keys
Function RUN / STOP, status, diagnosis
LEDs for various status display
Timer/Counter unlimited/unlimited
Approvals See detailled page 220 or www.abb.com/plc
(1) e.g. CANopen Fieldbus: up to 127 stations with up to 320 Digital channels or up to 160 Analog channels per station.
(2) Availability on demand
(3) Feature is licensed
04
92 M A I N C ATA L O G P LC A U TO M AT I O N
—
AC500
Technical data
—
AC500
Technical data
—
AC500
Technical data
—
AC500
Technical data
—
AC500
Technical data
—
AC500
Technical data
Type CD522
Functionality
Digital inputs/outputs 24 V DC, dedicated inputs/outputs can be used for specific counting functions. All
unused inputs/outputs can be used as input/output with standard specification.
Input options Catch/Touch operation, counter value stored in separate variable on external
event (rising or falling)
Set to preset counter register with predefined value
Set to reset counter register
End value output Output set when predefined value is reached
Reference point initialization
(RPI) input for relative encoder
initialization 04
High-speed counter/encoder
Integrated counters Counter characteristics 2 counters (24 V DC, 5 V DC, differential and 1 Vpp sinus input)
Counter mode one 32 bits or two 16 bits
Relative position encoder X1, X2, X4
Absolute SSI encoder
Time frequency meter
Frequency input up to 300 kHz
PWM/pulse outputs
Output mode specification Number of outputs 2
Push pull output 24 V DC, 100 mA max
Current limitation Thermal and overcurrent
PWM mode specification Frequency 1…100 kHz
Value 0...100 %
Pulse mode specification Frequency 1…15 kHz
Pulse emission 1…65535 pulses
Number of pulses emitted 0...100 %
indicator
Frequency mode Frequency output 100 kHz
specification Duty Cycle Set to 50 %
Number of channels per module
Digital input 2
output 2
Configurable channels DC (configurable as inputs or outputs) 8
Additional configuration of channels as
Fast counter Integrated 2 counter encoders
Connection via terminal unit
Digital Inputs
Input signal voltage 24 V DC
time delay 8 ms typically configurable from 0.1 up to 32 ms
Input current per channel
At input voltage 24 V DC Typically 5 mA
5 V DC > 1 mA
15 V DC > 5 mA
30 V DC < 8 mA
Digital outputs
Output voltage at signal state 1 UP – 0.8 V
98 M A I N C ATA L O G P LC A U TO M AT I O N
—
AC500
Technical data
04 Potential isolation
Per module
Technical data of the high-speed inputs
Number of channels per module 6
Input type 24 V DC, 5 V DC / Differential / Sinus 1 Vpp
Frequency 300 kHz
Technical data of the fast outputs
Number of channels 2
Indication of the output signals Brightness of the LED depends on the number of pulses emitted (0 % to 100 %)
(pulse output mode only)
Output current
Rated value, per channel 100 mA at UP = 24 V
Maximum value (all channels together, configurable outputs 8A
included)
Leakage current with signal 0 < 0.5 mA
Rated protection fuse on UP 10 A fast
De-magnetization when inductive loads are switched off with varistors integrated in the module
Overload message (I > 0.1 x A) Yes, after ca. 100 ms
Output current limitation Yes, automatic reactivation after short-circuit/overload
Resistance to feedback against 24 V signals Yes
Process voltage UP
Nominal voltage 24 V DC
Maximum ripple 5%
Current consumption on UP
Min. (module alone) 0.070 A
Max. (min. + loads) 0.070 A + load
Reverse polarity protection
Fuse for process voltage UP 10 A miniature fuse
A C 5 0 0 – H I G H P E R F O R M A N C E M O D U L A R P LC 99
—
AC500
Technical data
Type DA501
Number of Channels per Module
Digital inputs 16
outputs –
Analog inputs 4
outputs 2
Digital configurable channels DC 8
(configurable as inputs or outputs)
Additional configuration of channels as
Fast counter Yes
Occupies max. 1 DO or DC when used as counter Configuration of max. 2 channels per module. Operating modes see table on page 116
Connection via terminal unit TU 5xx
Digital inputs
Input signal voltage 24 V DC
characteristic acc. to EN 61132-2 Type 1 04
0 signal -3...+5 V DC
Undefined signal state 5...15 V DC
1 signal 15...30 V DC
Residual ripple, range for 0 signal -3...+5 V DC
1 signal 15...30 V DC
Input time delay (0 -> 1 or 1 -> 0) 8 ms typically, configurable from 0.1 up to 32 ms
Digital outputs
Transistor outputs 24 V DC, 0.5 A
Readback of output
Outputs, supplied via process voltage UP
Switching of 24 V load
Output voltage at signal state 1 Process voltage UP - 0.8 V
Output current
Nominal current per channel 500 mA at UP = 24 V DC
Maximum (total current of all channels) 4A
Residual current at signal state 0 < 0.5 mA
Demagnetization when switching off inductive loads By internal varistors
Analog inputs AI Max. number per module and with regard to the configuration: AIs / Measuring points
Signal configuration per AI
0…10 V / -10 … +10 V 4/4
0…20 mA / 4…20 mA 4/4
RTD using 2/3 wire needs 1/2 channel(s) 4/2
0…10 V using differential inputs, needs 2 channels 4/2
-10…+10 V using differential inputs, needs 2 channels 4/2
Digital signals (digital input) 4/4
Data when using the AI as digital input
Input time delay 8 ms typically, configurable from 0.1 up to 32 ms
signal voltage 24 V DC
Outputs, single configurable as
Possible configuration per AO
-10…+10 V
0…20 mA / 4…20 mA
Output resistance (load) when used as current output 0...500 Ω
Output loading capability when used as voltage output ±10 mA max.
Potential isolation
Per module
Process voltage UP
Nominal voltage 24 V DC
Maximum ripple 5%
Current consumption on UP
Min. (module alone) 0.070 A
Max. (min. + loads) 0.070 A + load
Reverse polarity protection
Fuse for process voltage UP 10 A miniature fuse
Approvals See detailed page 220 or www.abb.com/plc
100 M A I N C ATA L O G P LC A U TO M AT I O N
—
AC500
Technical data
Type DC541-CM
Number of channels per module
Configurable channels DC 8
(configurable as inputs or outputs)
Additional configuration of channels as
Fast counter Yes
Connection via CPU terminal base. Occupies one
communication module slot
Digital inputs
Input signal voltage 24 V DC
characteristic acc. to EN 61132-2 Type 1
04 0 signal -3...+5 V DC
Undefined signal state 5...15 V DC
1 signal 5...30 V DC
Input time delay (0 -> 1 or 1 -> 0) 20 µs
Clamp to clamp - 300 µs with interrupt task
Input current per channel
At input voltage 24 V DC 5 mA typically
5 V DC > 1 mA
15 V DC > 5 mA
30 V DC < 8 mA
Digital outputs
Transistor outputs 24 V DC, 0.5 A
Readback of output
Switching of 24 V load
Output voltage at signal state 1 Process voltage UP minus 0.8 V
Output current
Nominal current per channel 500 mA at UP = 24 V
Maximum (total current of all channels) 4A
Residual current at signal state 0 < 0.5 mA
Demagnetization when switching off inductive loads by internal varistors
Potential isolation
Per module
Voltage supply for the module Internally via backplane bus
—
AC500
Technical data
Type FM502-CMS
Data storage
Fast user data memory of FM502 128 MB (ca. 33 million Samples: e.g 40 s record length on 16 channels at 50k SPS or 5.8
h record lenght on 16 channels at 100 SPS or 93 h on 1 channel at 100 SPS)
File Format delivered to PM592 flash WAV (compact binary) per channel, all channels in one *.zip w. time stamp
Analog inputs
Number of channels 16 (synchronous sampled)
Resolution 24 bit ADC, stored in DINT in WAV file (4byte per value)
04
Accurracy at +25 °C < +/- 0.1 %
Accurracy over operating temperature and vibration < +/- 0.5 %
Sample rate / Bandwidth (High, 0 dB) 50k SPS / 20 kHz to 100 SPS / 40 Hz (digitally downsampled, selectable per channel)
Indication of the input signal One bicolor LED per channel for configuration, measurement status, error messages
Input option: IEPE (with Sensor supply current) + - 10V
Bandwidth low (- 3 dB) digital < 0.1 Hz digital < 0.1 Hz or DC (selectable)
Pass band high (- 3 dB) analog > 90 kHz, digital > 24.5 kHz
Stop band high (> - 100 dB) analog > 1 MHz, digital > 27.5 kHz
Dynamic Range (SFDR) > 100 dB
SINAD (300 Hz/1 kHz sine, 50 k SPS) 0dB from full scale < -90 dB < - 95 dB
IEPE Current Source per channel Typ. 4.2 mA (+/- 7% over temperature) (n.a.)
Resistance AI- to M (ground) Typ ~ 27Ohm (PTC)
Channel input impedance (AI+/AI-):
< 1kHz > 1 MOhm > 2 MOhm
5kHz > 100 kOhm > 40 kOhm
10kHz > 60 kOhm > 25 kOhm
20kHz > 40 kOhm > 8 kOhm
Error detection Short circuit, open wire
Max. cable length, shielded (depending on sensor) 100 m
Digital inputs/outputs
24 V DC, dedicated inputs/outputs can be used for specific counting functions.
All unused inputs/outputs can be used as normal input/output with standard
specification.
Channels and types 2 DI + 2 DC (configurable inputs/outputs); Type 1, LED indication
Input options Catch/Touch operation, counter value stored in separate variable on external event
(rising or falling)
Set to preset counter register with predefined value
Set to reset counter register
End value output Output set when predefined value is reached
Reference point initialization (RPI) input for relative
encoder initialization
Input current p. channel @ V DC
24 V DC Typically 5 mA
5 V DC > 1 mA
15 V DC > 5 mA
30 V DC < 8 mA
102 M A I N C ATA L O G P LC A U TO M AT I O N
—
AC500
Technical data
Type FM502-CMS
Digital outputs
Output voltage at signal state 1 (L+) – 0.8 V
Output current
Nominal current per channel 0.5 A at UP = 24 V
Residual current at signal state 0 < 0.5 mA
Demagnetization when switching off inductive loads By internal varistors
Switching frequency
For inductive load Max. 0.5 Hz
For lamp load Max. 11 Hz with max. 5 W
Short-circuit / Overload proofness
Overload indication (I > 0.7 A) After approx. 100 ms
Output current limiting
Resistance against reverse feeding of 24 V signals
Maximum cable length for connected process signals
shielded 1000 m
unshielded 600 m
High-speed counter/encoder
04 Integrated counters
Counter characteristics 2 counters (24 V DC, 5 V DC, differential RS422: 5 V or 1 Vpp sinus input)
Counter mode one counter 32 bits or two counters 16 bits
Relative position encoder X1, X2, X3
Absolute SSI encoder
Time frequency meter
Frequency input up to 300 kHz
Additional configuration of channels as
Fast counter Integrated 2 counter encoders
high-speed inputs
Number of channels, type per module 3 (A,B,Z), type 1
Input type 24 V DC 5 V DC / Differential / Sinus 1 Vpp
Frequency up to 300 kHz (input filter: 50,500, 5 k, 20 k Hz)
Input frequency max. (frequency measurement only) 100 kHz (accuracy -0 %/+3 %)
Max. cable length, shielded (depending on sensor) 300 m 100 m
Fast outputs
SSI CLK output B f. optical Interface (according SSI): RS-422 differential (according SSI)
Pin 1.3 Pins 1.3, 1.4
Output delay (0->1 or 1->0) Max. 0.35 µs
Output current ≤ 10 mA
Switching frequency (selectable) 200 kHz, 500 kHz and 1 MHz
Short-circuit proof / overload proof Yes
Output current limitation Yes, automatic reactivation after short-circuit/overload
Resistance to feedback against 24V signals Yes
Resistance to feedback against reverse polarity Yes
Max. cable length, shielded (depending on sensor) 100 m
Process voltage L+
Nominal voltage 24 V DC
Max. ripple 0,05
Current consumption from L+ (FM502 and PM592, Max. 0.43 A + max. 0.5 A per output
no communication module)
Inrush current from L+ (at power up, FM502 and PM592, 1.2 A²s
no communication module)
Electrical isolation Yes, (PM592 and FM502 to other I/O-Bus modules )
Max. power dissipation within the FM502 module 6.5 W (outputs unloaded)
5-V-encoder supply output
Nominal voltage 5 V DC (+/- 5%), 100 mA max.
A C 5 0 0 – H I G H P E R F O R M A N C E M O D U L A R P LC 103
—
AC500
Technical data
—
AC500
Technical data
—
AC500
Technical data
—
AC500
Technical data
PROFIBUS-DP modules
Type CI541-DP CI542-DP
Communication Interface
Protocol PROFIBUS DP (DP-V0 and DP-V1 slave)
ID configuration Per rotary switches on front face from 00h to FFh
Field bus connection on terminal units Sub-D 9 poles on TU509, TU510 preferred but TU517/TU518 can be used with baud rate up to
1Mbaud
Number of Channels per Module
Digital inputs 8 8
outputs 8 8
Analog inputs 4 –
outputs 2 –
Digital configurable channels DC – 8
(configurable as inputs or outputs)
Additional configuration of channels as
Fast counter (onboard I/O) Configuration of max. 2 DI channels per module
Occupies max 1 DO or DC when used as counter
Connection
04 Local I/O extension
Max. number of extension modules max. 10 x S500 extension modules (standard or eCo modules allowed). Fast counter from digital IO
modules can be also used.
Via terminal unit TU5xx
Digital inputs
Input signal voltage 24 V DC
characteristic acc. to EN 61132-2 Type 1
0 signal -3...+5 V DC
Undefined signal state 5...15 V DC
1 signal 15...30 V DC
Residual ripple, range for 0 signal -3...+5 V DC
1 signal 15...30 V DC
Input time delay (0 -> 1 or 1 -> 0) 8 ms typically, configurable from 0.1 up to 32 ms
Digital outputs
Transistor outputs 24 V DC, 0.5 A
Readback of output – (on DC outputs)
Outputs, supplied via process voltage UP
Switching of 24 V load
Output voltage at signal state 1 Process voltage UP - 0.8 V
Output current
Nominal current per channel 500 mA at UP = 24 V DC
Maximum (total current of all channels) 8A
Residual current at signal state 0 < 0.5 mA
Demagnetization when switching off inductive By internal varistors
loads
Analog Inputs AI Max. number per module and with regard to the configuration: AIs / Measuring points
Signal configuration per AI 4 –
0…10 V / -10…+10 V 4/4 –
0…20 mA / 4…20 mA 4/4 –
RTD using 2/3 wire needs 1/2 channel(s) 4/2 –
0…10 V using differential inputs, 4/2 –
needs 2 channels
-10…+10 V using differential inputs, 4/2 –
needs 2 channels
Digital signals (digital input) 4/4 –
Data when using the AI as digital input
Input Input time delay 8 ms typically, configurable from 0.1 up to 32 ms –
signal voltage 24 V DC –
A C 5 0 0 – H I G H P E R F O R M A N C E M O D U L A R P LC 107
—
AC500
Technical data
PROFIBUS-DP modules
Type CI541-DP CI542-DP
Outputs, single configurable as
Possible configuration per AO –
-10…+10V –
0…20 mA / 4…20 mA –
Output resistance (load) when used as 0...500 Ω –
current output
loading capability when used as ±10 mA max. –
voltage output
Potential isolation
Per module
Between fieldbus interface against the rest of
the module
Between the channels input – –
output – –
Voltage supply for the module By external 24 V DC voltage via terminal UP
Process voltage UP
Nominal voltage 24 V DC 04
Current consumption on UP
Min. (module alone) 0.260 A
Max. (min. + loads) 0.260 A + load
Reverse polarity protection
Fuse for process voltage UP 10 A miniature fuse
Approvals See detailed page 220 or www.abb.com/plc
108 M A I N C ATA L O G P LC A U TO M AT I O N
—
AC500
Technical data
CANopen modules
Type CI581-CN CI582-CN
Communication interface
Protocol CANopen slave, DS401 profile selectable using rotary switches
ID configuration Per rotary switches on front face for CANopen ID node from 00h to 7Fh and 80h to FFh for
CANopen DS401 profile
Field bus connection on terminal units Terminal blocks on TU517/TU518 or TU509/TU510
Number of channels per module
Digital inputs 8 8
outputs 8 8
Analog inputs 4 –
outputs 2 –
Digital configurable channels DC – 8
(configurable as inputs or outputs)
Additional configuration of channels as
Fast counter (onboard I/O) Configuration of max. 2 DI channels per module
Occupies max. 1 DO or DC when used as counter
Connection
04 Local I/O extension
Max. number of extension modules max. 10 x S500 extension modules (standard or eCo modules are allowed)
Via terminal unit TU5xx
Digital inputs
Input signal voltage 24 V DC
characteristic acc. Type 1
to EN 61132-2
0 signal -3...+5 V DC
Undefined signal state 5...15 V DC
1 signal 15...30 V DC
Residual ripple, range for 0 signal -3...+5 V DC
1 signal 15...30 V DC
Input time delay (0 -> 1 or 1 -> 0) 8 ms typically, configurable from 0.1 up to 32 ms
Digital outputs
Transistor outputs 24 V DC, 0.5 A
Readback of output – (on DC outputs)
Outputs, supplied via process voltage UP
Switching of 24 V load
Output voltage at signal state 1 Process voltage UP - 0.8 V
Output current
Nominal current per channel 500 mA at UP = 24 V DC
Maximum (total current of all channels) 8A
Residual current at signal state 0 < 0.5 mA
Demagnetization when switching off inductive By internal varistors
loads
Analog Inputs AI Max. number per module and with regard to the configuration: AIs / Measuring points
Signal configuration per AI 4 –
0…10 V / -10…+10 V 4/4 –
0…20 mA / 4…20 mA 4/4 –
RTD using 2/3 wire needs 1/2 channel(s) 4/2 –
0…10 V using differential inputs, needs 2 4/2 –
channels
-10…+10 V using differential inputs, needs 4/2 –
2 channels
Digital signals (digital input) 4/4 –
Data when using the AI as digital input
Input time delay 8 ms typically, configurable from 0.1 up to 32 ms –
signal voltage 24 V DC –
A C 5 0 0 – H I G H P E R F O R M A N C E M O D U L A R P LC 109
—
AC500
Technical data
CANopen modules
Type CI581-CN CI582-CN
Outputs, single configurable as
Possible configuration per AO –
-10…+10 V –
0…20 mA / 4…20 mA –
Output resistance (load) when used 0...500 Ω –
as current output
loading capability when used ±10 mA max. –
as voltage output
Potential isolation
Per module
Between fieldbus interface against the rest
of the module
Between the channels input – –
output – –
Voltage supply for the module By external 24 V DC voltage via terminal UP
Process voltage UP
Nominal voltage 24 V DC 04
Current consumption on UP
Min. (module alone) 0.260 A
Max. (min. + loads) 0.260 A + load
Reverse polarity protection
Fuse for process voltage UP 10 A miniature fuse
Approvals See detailed page 220 or www.abb.com/plc
110 M A I N C ATA L O G P LC A U TO M AT I O N
—
AC500
Technical data
—
AC500
Technical data
—
AC500
Technical data
EtherCAT modules
Type CI511-ETHCAT CI512-ETHCAT
Communication interface
Protocol EtherCAT slave with CAM-Switch configurable function on the digital outputs
ID Device configuration Address is defined by position on Ethernet bus
Field bus connection on TUs 2 x RJ45 with switch functionality for simple daisy chain on TU507-ETH or TU508-ETH
Number of channels per module
Digital inputs 8 8
outputs 8 8
Analog inputs 4 –
outputs 2 –
Digital configurable channels DC (configurable – 8
as inputs or outputs)
Additional configuration of channels as
Fast counter (onboard I/O) –
Occupies max. 1 DO or DC when used as counter –
Connection
—
AC500
Technical data
EtherCAT modules
Type CI511-ETHCAT CI512-ETHCAT
Outputs, single configurable as:
Possible configuration per AO –
-10…+10 V –
0…20 mA / 4…20 mA –
Output resistance (load) when used as current 0...500 Ω –
output
Output loading capability when used as voltage ±10 mA max. –
output
Potential isolation
Per module
Between Ethernet interface against the rest of
the module
Between the channels input – –
output – –
Voltage supply for the module By external 24 V DC voltage via terminal UP
Process voltage UP
Nominal voltage 24 V DC 04
Current consumption on UP
min. (module alone) 0.260 A
max. (min. + loads) 0.260 A + load
Reverse polarity protection
Fuse for process voltage UP 10 A miniature fuse
Approvals See detailed page 220 or www.abb.com/plc
114 M A I N C ATA L O G P LC A U TO M AT I O N
—
AC500
Technical data
—
AC500
Technical data
—
AC500
Technical data
CS31 functionality
AC500 CPU with integrated CS31 interface S500 I/O with communication interface
DC551-CS31
CI590-CS31-HA
CI592-CS31
Master Yes, at COM1 –
Slave No Yes / Redundant for CI590-CS31-HA
Protocols supported ABB CS31 protocol
Diagnosis
Error indication On LCD display of the CPU / AC500-eCo error LED Via module LEDs
Online diagnosis Yes
Error code Errors are recorded in the diagnosis system of the CPU
Associated function blocks Yes
Physical layer RS485 / 2 x RS485 for CI590-CS31-HA for redundancy
Connection Plug at COM1 Screw-type or spring-type terminals
Baud rate 187.5 kbit/s
Distance AC500-eCo: up to 50 m and up to 500 m using the isolator TK506 / AC500: up to 500 m; up to 2000 m using
a repeater
04 Max. number of modules 31 modules max.
on fieldbus Please note: The CS31 bus interface occupies one or two module addresses (if counters are configured onboard
or if the module is a mixed digital analog module). Depending on the configuration, or if the module contains
also mixed digital analog I/O, connected extension modules can occupy further module addresses.
Configuration Using configuration tool (included in Automation Builder software suite)
Station address configuration No Using rotary switches (99 max.)
Digital and mixed signal I/O modules, "Fast Counter" operating modes. Not applicable for DC541 or eCo-I/O modules (1)
Operating mode, configured in the user program of the AC500 Occupied inputs Occupied outputs Maximum counting
DI or DC DO or DC frequency
kHz
0 No counter 0 0 –
1 One count-up counter with "end value reached" indication 1 1 50
2 One count-up counter with "enable" input and "end value reached" indication 2 1 50
3 Two up/down counters 2 0 50
4 Two up/down counters with 1 counting input inverted 2 0 50
5 One up/down counter with "dynamic set" input 2 0 50
6 One up/down counter with "dynamic set" input 2 0 50
7 One up/down counter with directional discriminator 2 0 50
For synchro transmitters using two counting pulses with an offset of 90°
(track A and B)
8 – 0 0 –
9 One up/down counter with directional discriminator and double evaluation 2 0 30
For synchro transmitters using two counting pulses with an offset of 90°
towards each other (track A and B)
10 One up/down counter with directional discriminator and fourfold evaluation 2 0 15
For synchro transmitters using two counting pulses with an offset of 90°
towards each other (track A and B)
(1) See technical documentation for details.
A C 5 0 0 – H I G H P E R F O R M A N C E M O D U L A R P LC 117
—
AC500
System data
Environmental Conditions
Process and supply voltages
24 V DC Voltage 24 V (-15%, +20%)
Protection against yes
reverse polarity
120V...240V AC Voltage 120...240 V (-15 %, +10 %)
Wide Range Supply Frequency 50/60 Hz (-6 %, +4%)
Allowed interruptions DC supply Interruption < 10 ms, time between 2 interruptions > 1 s, PS2
of power supply
AC supply Interruption < 0.5 periods, time between 2 interruptions > 1 s
Important: Exceeding the maximum process and supply voltages could lead to unrecoverable damage of the system. The system could be destroyed. For the supply of the
modules, power supply units according to PELV or SELV specifications must be used. The creepage distances and clearances meet the requirements of the overvoltage category
II, pollution degree 2.
Temperature
Operating 0 °C ... +60 °C horizontal mounting of modules
0 °C ... +40 °C vertical mounting of modules and output load reduced to 50 % per group
Storage / Transport -40 °C ... +70 °C
Humidity
Operating / Storage Max 95 % r. H. without condensation
Air pressure
04
Operating -1000 m ... 2000 m (1080 hPa ... 800 hPa)
Electromagnectic Compatibility
Radiated emission (radio disturbances) Yes, according to:
CISPR 16-2-3
Conducted emission (radio disturbances) Yes, according to:
CISPR 16-2-1, CISPR 16-1-2
Electrostatic discharge (ESD) Yes, according to:
IEC 61000-4-2, zone B, criterion B
Electrostatic voltage in case of air discharge: 8 kV
Electrostatic voltage in case of contact discharge: 6 kV
Fast transient interference voltages (burst) Yes, according to:
IEC 61000-4-4, zone B, criterion B
Supply voltage units (DC): 2 kV
Supply voltage units (AC): 2 kV
Digital inputs/outputs (24 V DC): 1 kV
Digital inputs/outputs (120…240 V AC): 2 kV
Analog inputs/outputs: 1 kV
Communication lines shielded: 1 kV
I/O supply (DC-out): 1 kV
High energy transient interference voltages (surge) Yes, according to:
IEC 61000-4-5, zone B, criterion B
Supply voltage units (DC): 1 kV CM* / 0.5 kV DM*
Supply voltage units (AC): 2 kV CM* / 1 kV DM*
Digital inputs/outputs (24 V DC): 1 kV CM* / 0.5 kV DM*
Digital inputs/outputs (120…240 V AC): 2 kV CM* / 1 kV DM*
Analog inputs/outputs: 1 kV CM* / 0.5 kV DM*
Communication lines shielded: 1 kV CM*
I/O supply (DC-out): 0,5 kV CM* / 0.5 kV DM*
* CM = Common Mode, * DM = Differential Mode
118 M A I N C ATA L O G P LC A U TO M AT I O N
—
AC500
System data
Environmental Conditions
Influence of radiated disturbances Yes, according to:
IEC 61000-4-3, zone B, criterion A
Test field strength: 10 V/m
Influence of line-conducted interferences Yes, according to:
IEC 61000-4-6, zone B, criterion A
Test voltage: 10 V
Influence of power frequency magnetic fields Yes, according to:
IEC 61000-4-8, zone B, criterion A
30 A/m 50 Hz
30 A/m 60 Hz
In order to prevent malfunctions, it is recommended, that the operating personnel discharge themselves prior to touching communication connectors or perform other suit-
able measures to reduce effects of electrostatic discharges.
WARNING!
Risk of malfunctions and damages to persons!
Unused slots for Communication Modules are not protected against accidentally touch. Dust and Dirt may cause contact problems and malfunctions.
Unused slots for Communication Modules must be covered with Dummy Communication Modules (“TA524 - Dummy Communication Module”).
I/O-Bus connectors must not be touched during operation.
Environmental Tests
91.
13
96” .59
227.7 8. ”
L
151.9 5.98”
04
135 5.31”
135 5.31”
”
75
2.9 75 67.5 2.66
5” 2.9
28 5”
1.1
”
121
—
AC500-XC
PLC operating in
eXtreme Conditions
05
A C 5 0 0 -XC – P LC O P E R AT I N G I N E X T R E M E C O N D I T I O N S 123
—
AC500-XC
Key features
—
Lower lifetime cost and many of
the traditional practices are not
required, such as: HVAC for the
panel, shock absorbers, door
sealing, etc...
—
Resistance to: 05
• High humidity
• Salt mist
• Vibration
• High altitude
• Corrosive gases
• Temperature: from -40 to +70 °C
—
All the benefits from AC500 range: Automation
Builder engineering suite, I/O modules,
scalable and flexible, same high performance
communication, libraries and web services.
124 M A I N C ATA L O G P LC A U TO M AT I O N
—
AC500-XC
Ordering data
AC500 CPUs
• 2 internal serial interfaces, RS232 / RS485 configurable
• Display and 8 function keys for diagnosis and status
• Centrally expandable with up to 10 I/O modules (S500) for a total of 320 Digital I/Os or
160 Analog I/Os
• Simultaneous operation of up to 4 external communication modules in any desired combination
• Optional SD card for data storage and program backup
• Can also be used as slave for PROFIBUS DP, CANopen or PROFINET IO using CM582-DP-XC,
CM588-CN-XC or CM589-PNIO-XC slave communication modules
• Ethernet version provides web server and IEC 60870-5-104 remote control protocol.
Program Cycle time in µs Integrated communication Type Order code Price Weight
memory per instruction min. (1 pce)
kB Bit/Word/Float. point kg
512 0.06 / 0.09 / 0.7 Ethernet (2), 2 x serial PM573-ETH-XC (1) 1SAP330300R0271 0.150
512 0.05 / 0.06 / 0.5 2 x serial PM582-XC 1SAP340200R0201 0.135
1024 0.05 / 0.06 / 0.5 Ethernet (2), 2 x serial PM583-ETH-XC (1) 1SAP340300R0271 0.150
4096 0.002 / 0.004 / 0.004 Ethernet (2), 2 x serial PM591-ETH-XC (1) 1SAP350100R0271 0.150
4096 0.002 / 0.004 / 0.004 Ethernet (2), 2 x serial PM592-ETH-XC (1)(3) 1SAP350200R0271 0.150
05
— —
PM573-ETH-XC PM592-ETH-XC
Program Cycle time in µs Integrated communication Type Order code Price Weight
memory per instruction min. (1 pce)
MB Bit/Word/Float. point kg
16 0.0006/0.001/0.001 2 x Ethernet (2 Ports switch), PM595-4ETH-M-XC (3) 1SAP351500R0279 1.050
2 x Ethernet (2), 2 x serial
(1) Ethernet communication.
(2) Provides integrated web server and IEC 60870-5-104 remote control protocol on each interface independently.
(3) Provides integrated 4 GB flashdisk for user data storage and data logging.
—
PM595-4ETH-M-XC
A C 5 0 0 -XC – P LC O P E R AT I N G I N E X T R E M E C O N D I T I O N S 125
—
AC500-XC
Ordering data
Terminal base
• For mounting and connection of the CPUs and communication modules, not needed for PM595
• 1 to 4 plug-in communication modules
• Connection for communication coupler integrated in the CPU
• I/O interface for direct connection of up to 10 expansion modules
• Connection COM1: 9-pole pluggable terminal block
• Connection COM2: D-Sub 9 (socket).
Number of coupler slots Connection for coupler integrated in the CPU Type Order code Price Weight
(1 pce)
kg
1 Ethernet RJ45 TB511-ETH-XC 1SAP311100R0270 0.215
2 Ethernet RJ45 TB521-ETH-XC 1SAP312100R0270 0.215
4 Ethernet RJ45 TB541-ETH-XC 1SAP314100R0270 0.215
05
— —
TB511-ETH-XC TB541-ETH-XC
126 M A I N C ATA L O G P LC A U TO M AT I O N
—
AC500-XC
Ordering data
— — —
FM502-CMS-XC TF501-CMS-XC TF521-CMS-XC
A C 5 0 0 -XC – P LC O P E R AT I N G I N E X T R E M E C O N D I T I O N S 127
—
AC500-XC
Ordering data
Program / Cycle time in µs Integrated communication Type Order code Price Weight
Data memory per instruction min. (1 pce)
MB Bit/Word/Float. point kg
8 0.020 / 0.020 / 0.120 2 x Ethernet with configurable protocols PM5630-2ETH-XC 1SAP331000R0278 0.135
PROFINET IO Controller (2)(3) / EtherCAT (1) (2) (4)
Master (2)(3) or EthernetIP (2)(3), 1 x serial,
1x CAN interface 05
80 0.010 / 0.010 / 0.010 2 x Ethernet with configurable protocols PM5650-2ETH-XC 1SAP341000R0278 0.135
PROFINET IO Controller (2)(3) / EtherCAT (1) (2) (4)
Master (2)(3) or EthernetIP (2)(3), 1 x serial,
1x CAN interface
160 0.002 / 0.002 / 0.002 2 x Ethernet with configurable protocols PM5670-2ETH-XC 1SAP351000R0278 0.135
PROFINET IO Controller (2) / EtherCAT (1) (2) (4)
Master (2) or EthernetIP (2)(3), 1 x serial,
1x CAN interface
160 / 8GB 0.002 / 0.002 / 0.002 2 x Ethernet with configurable protocols PM5675-2ETH-XC 1SAP351500R0278 0.150
PROFINET IO Controller (2) / EtherCAT (1) (2) (4)
Master (2) or EthernetIP (2)(3), 1 x serial,
1x CAN interface
(1) Ethernet communication provides integrated web server, IEC 60870-5-104 remote control protocol and OPC UA Server on each interface independently.
(2) Availability on demand.
(3) Some communication protocols are licensed see following lines
(4) Only to be used with dedicated terminal base TB56xx-2ETH
—
PM5650-2ETH-XC
Feature licenses
Some HW or FW features need to be licensed to be used on the new CPU. Which allows:
• more flexibility
• better adaptation to the needs
License Type CPU runtime license to be used on internal Ethernet interface Type Order code Price
HW Modbus TCP HA runtime license PS5601-HA-MTCP 1SAP195400R0101
HW IEC 61850 protocol runtime license PS5602-61850 1SAP195600R0101
HW Remote target Visu runtime license for use with CP600 PS5603-RTVISU 1SAP195700R0101
128 M A I N C ATA L O G P LC A U TO M AT I O N
—
AC500-XC
Ordering data
Number of coupler slots Connection for coupler integrated in the CPU Type Order code Price Weight
(1 pce)
kg
0 2x RJ45 for Ethernet, 1x serial COM1 with TB5600-2ETH-XC (2) 1SAP310300R0278 0.165
1 pluggable spring connector and 1x2x5 poles TB5610-2ETH-XC (2) 1SAP311300R0278 0.190
pluggable spring connector for CAN/CANopen
2 interface TB5620-2ETH-XC (2) 1SAP312300R0278 0.215
4 TB5640-2ETH-XC (2) 1SAP314300R0278 0.265
6 TB5660-2ETH-XC (2) 1SAP316300R0278 0.315
2) Availability on demand.
05
— — — —
TB5600-2ETH-XC TB5610-2ETH-XC TB5620-2ETH-XC TB5640-2ETH-XC
A C 5 0 0 -XC – P LC O P E R AT I N G I N E X T R E M E C O N D I T I O N S 129
—
AC500-XC
Ordering data
Communication modules
Protocol Connections Type Order code Price Weight
(1 pce)
kg
PROFIBUS DP V0/V1 master D-Sub 9 CM592-DP-XC 1SAP373200R0001 0.115
PROFIBUS DP V0/V1 slave D-Sub 9 CM582-DP-XC 1SAP372200R0001 0.115
Ethernet (TCP/IP, UDP/IP, Modbus TCP) 2 x RJ45 - integrated switch CM597-ETH-XC 1SAP373700R0001 0.115
CANopen master Terminal block 2 x 5 poles spring CM598-CN-XC 1SAP373800R0001 0.115
CANopen slave Terminal block 2 x 5 poles spring CM588-CN-XC 1SAP372800R0001 0.115
PROFINET I/O RT controller 2 x RJ45 - integrated switch CM579-PNIO-XC 1SAP370901R0101 0.115
PROFINET I/O RT device 2 x RJ45 - integrated switch CM589-PNIO-XC 1SAP372900R0011 0.115
PROFINET IO RT with 4 devices 2xRJ45 - integrated switch CM589-PNIO-4-XC 1SAP372900R0111 0.115
05
— —
CM592-DP-XC CM579-PNIO-XC
I/O modules
• For central expansion of the AC500-XC CPU
• For decentralized expansion in combination with communication interface module (not for DC505-FBP)
• DC: channels can be configured individually as inputs or outputs
• Terminal unit required (refer to table below).
Digital I/O
Number of Input signal Output type Output signal Terminal units Type Order code Price Weight
(1 pce)
DI/DO/DC kg
32 / - / - 24 V DC - - TU516-XC DI524-XC 1SAP440000R0001 0.200
- / - / 16 24 V DC Transistor 24 V DC, 0.5 A TU516-XC DC522-XC 1SAP440600R0001 0.200
- / - / 24 24 V DC Transistor 24 V DC, 0.5 A TU516-XC DC523-XC 1SAP440500R0001 0.200
16 / - / 16 24 V DC Transistor 24 V DC, 0.5 A TU516-XC DC532-XC 1SAP440100R0001 0.200
- / 32 / - 24 V DC Transistor 24 V DC, 0.5 A TU516-XC DO524-XC 1SAP440700R0001 0.200
8/8/- 24 V DC Relay 230 V AC, 3 A (1) TU532-XC DX522-XC 1SAP445200R0001 0.200
-/8/- 24 V DC Transistor 24 V DC, 2 A (2) TU542-XC DO526-XC 1SAP440800R0001 0.200
(1) Relay outputs, changeover contacts.
(2) In preparation
— —
DI524-XC DO524-XC
130 M A I N C ATA L O G P LC A U TO M AT I O N
—
AC500-XC
Ordering data
Analog I/O
Number of Input signal Output signal Terminal Type Order code Price Weight
units (1 pce)
AI/AO kg
16 / 0 0…10 V, ±10 V 0/4…20 mA – TU516-XC AI523-XC 1SAP450300R0001 0.200
4/4 PT100, PT1000, Ni1000 ±10 V TU516-XC AX521-XC 1SAP450100R0001 0.200
8 / 8 (max. 4 current outputs) 0/4...20 mA TU516-XC AX522-XC 1SAP450000R0001 0.200
0 / 16 (max. 8 current outputs) – TU516-XC AO523-XC 1SAP450200R0001 0.200
8/0 0…5 V, 0…10 V, ±50 mV, ±500 mV, – TU516-XC AI531-XC 1SAP450600R0001 0.200
1 V, ±5 V, ±10 V, 0/4…20 mA,
±20 mA PT100, PT1000, Ni1000,
Cu50, 0…50 kΩ, S, T, N, K, J
Number of Input signal Output type Output signal Terminal Type Order code Price Weight
unit (1 pce)
AI/AO/DI/DO/DC kg
4 / 2 / 16 / - / 8 24 V DC, 0…10 V, ±10 V, Transistor 24 V DC, 0.5 A TU516-XC DA501-XC 1SAP450700R0001 0.200
0/4…20 mA, PT100, ±10 V,
PT1000, Ni100, Ni1000 0/4…20 mA
Multifunctional modules
Functionality Number of Input signal Output type Output signal Terminal Type Order code Price Weight
unit (1 pce)
DI/DO/DC kg
Encoder module
Encoder and 2/–/8 24 V DC and 2 PWM – TU516-XC CD522-XC 1SAP460300R0001 0.125
PWM module 2 encoder inputs outputs
• DC541-XC occupies one communication module slot on the AC500-XC CPU terminal base, no terminal
block required
• Usable with all CI5xx-XC modules.
Functionality Number of Input signal Output type Output signal Terminal Type Order code Price Weight
unit (1 pce)
DI/DO/DC kg
Interrupt I/O and fast counter module
Interrupt I/O –/–/8 24 V DC Transistor 24 V DC, 0.5 A N/A (2) DC541-CM-XC 1SAP470000R0001 0.100
and fast counter (1)
(1) Multifunctional module, refer to table on page 147 for details.
(2) Occupies a communication module slot.
— — — —
AI523-XC AI531-XC DA501-XC CD522-XC
A C 5 0 0 -XC – P LC O P E R AT I N G I N E X T R E M E C O N D I T I O N S 131
—
AC500-XC
Ordering data
From To Output signal Terminal units Type Order code Price Weight
(1 pce)
kg
Gateway for Ethernet based protocol - PROFINET IO RT
PROFINET I/O – 3 x RS232/485 TU520-ETH-XC CI504-PNIO-XC 1SAP421300R0001 0.200
ASCII serial interfaces
PROFINET I/O 1 x CAN 2A/2B or 2 x RS232/485 TU520-ETH-XC CI506-PNIO-XC 1SAP421500R0001 0.200
CANopen Master ASCII serial interfaces
— — — — —
DC551-CS31-XC CI541-DP-XC CI581-CN-XC CI502-PNIO-XC CI506-PNIO-XC
132 M A I N C ATA L O G P LC A U TO M AT I O N
—
AC500-XC
Ordering data
Terminal units
For digital and analog expansion modules and interface modules. Please note: for modules with relay
outputs, terminal units for 230 V AC (TU532-XC) is required.
05
— — — —
TU516-XC TU520-ETH-XC TU510-XC TU508-ETH-XC
A C 5 0 0 -XC – P LC O P E R AT I N G I N E X T R E M E C O N D I T I O N S 133
—
AC500-XC
Ordering data
DC522-XC
DC523-XC
DC532-XC
DI524-XC
DO524-XC
DO526-XC
DX522-XC
CD522-XC
AI523-XC
AI531-XC
AO523-XC
AX521-XC
AX522-XC
DC551-CS31-XC
CI590-CS31-HA-XC
05
CI592-CS31-XC
CI501-PNIO-XC
CI502-PNIO-XC
CI504-PNIO-XC
CI506-PNIO-XC
CI521-MODTCP-XC
CI521-MODTCP-XC
CI541-DP-XC (1)
CI542-DP-XC (1)
CI581-CN-XC
CI582-CN-XC
—
AC500-XC
Ordering data
—
MC502
A C 5 0 0 -XC – P LC O P E R AT I N G I N E X T R E M E C O N D I T I O N S 135
—
AC500-XC
Technical data
AC500-XC CPUs
Type PM573-ETH-XC PM582-XC PM583-ETH-XC
Supply voltage 24 V DC
Current consumption on 24 V DC
Min. (module alone) 0.110 A 0.050 A 0.110 A
Max. (all couplers and I/Os) 0.810 A 0.750 A 0.810 A
User program memory - Flash EPROM and RAM 512 kB 512 kB 1024 kB
Integrated user data memory 512 kB thereof 288 kB saved 416 kB thereof 288 kB saved 1024 kB thereof 288 kB saved
User Flashdisk (Data-storage, program access or also –
external with FTP)
Plug-in memory card depending on SD-Card used: no SD-HC card allowed, use MC502 accessory
Web server's data for user RAM disk 1 024 kB – 4 096 kB
Cycle time for 1 instruction (minimum)
Binary 0.06 µs 0.05 µs
Word 0.09 µs 0.06 µs
Floating-point 0.7 µs 0.5 µs
Max. number of centralized inputs/outputs
Max. number of extension modules on I/O bus up to max. 10 (S500 allowed)
Digital inputs / outputs 320 / 320
Analog inputs / outputs 160 / 160
Max. number of decentralized inputs/outputs depends on the used standard Fieldbus (1)
Data buffering battery 05
Real-time clock (with battery back-up)
Program execution
Cyclical / Time controlled / Multi tasking //
—
AC500-XC
Technical data
AC500-XC CPUs
Type PM591-ETH-XC PM592-ETH-XC PM595-4ETH-M-XC
Supply voltage 24 V DC
Current consumption on 24 V DC
Min. (module alone) 0.150 A 0.400 A
Max. (all couplers and I/Os) 0.850 A 1.2 A
User program memory - Flash EPROM and RAM 4096 kB 16384 kB
Integrated user data memory 5632 kB thereof 1536 kB saved 16384 kB thereof 3072 kB saved
User Flashdisk (Data-storage, program access or also – Yes, 4 GB Flash non removable
external with FTP)
Plug-in memory card depending on SD-Card used: no SD-HC card allowed, use MC502 accessory
Web server's data for user RAM disk 8 MB 32 MB
Cycle time for 1 instruction (minimum)
Binary 0.002 µs 0.0006 µs
Word 0.004 µs 0.001 µs
Floating-point 0.004 µs 0.001 µs
Max. number of centralized inputs/outputs
Max. number of extension modules on I/O bus up to max. 10 (S500 allowed)
Digital inputs / outputs 320 / 320
Analog inputs / outputs 160 / 160
Max. number of decentralized inputs/outputs depends on the used standard Fieldbus (1)
05 Data buffering battery no battery needed
Real-time clock (with battery back-up)
Program execution
Cyclical / Time controlled / Multi tasking //
—
AC500-XC
Technical data
AC500-XC V3 CPUs
Type PM5630-2ETH-XC PM5650-2ETH-XC PM5670-2ETH-XC PM5675-2ETH-XC
Supply voltage 24 V DC
Current consumption on 24 V DC
Min. typ. (module alone) 0.150 A 0.200 A 0.250 A 0.250 A
Max. typ. (all couplers and I/Os) 0.850 A 0.900 A 0.950 A 0.950 A
User program memory / User Data memory 8 MB 80 MB 160 MB 160 MB
Web server's data – Flash EPROM and DRAM
User data memory saved 256 KB 256 KB 1.5 MB 1.5 MB
User Flashdisk (Data-storage, programm access or also 8 GB Flash non
external with FTP) removable
Plug-in memory card Depending on SD-Card used : SD-HC card allowed, use MC502 preferably accessory
Web server's data for user RAM disk 8 MB No limitation, included into the global User Program/Data memory
Cycle time for 1 instruction (minimum)
Binary 0.02 µs 0.01 µs 0.002 µs 0.002 µs
Word 0.02 µs 0.01 µs 0.002 µs 0.002 µs
Floating-point 0.12 µs 0.01 µs 0.002 µs 0.002 µs
Communication modules supported
Max. number of communication modules on TBs up to 2 Up to 6 depending on available terminal bases (2)
Type of communication module supported CM579-PNIO-XC, CM589-PNIO-XC, CM582-DP (2), CM592-DP-XC (2), CM597-ETH-XC (2) and
CM598-CN-XC (2)
Max. number of centralized inputs/outputs
Max. number of extension modules on I/O bus up to max. 10 (S500 and/or S500-eCo modules allowed) 05
Digital inputs/outputs 320/320
Analog inputs/outputs 160/160
Max. number of decentralized inputs/outputs depends on the used standard Fieldbus (1)
Data buffering battery
Real-time clock (with battery back-up)
Program execution
Cyclical / Time controlled / multi tasking //
User program protection by password
Internal interfaces
COM1
RS232 / RS485 configurable
Connection (on terminal bases or CPU module) pluggable spring terminal block, use TK502 cable in accessory
Modbus RTU Master/Slave, ASCII
CANopen
Serial interface CAN serial interface
Connection (on terminal bases) Pluggable spring terminal block, 2x 5 poles
Functions CANopen Master / Slave communication, CAN 2A/2B, J1939 protocol
Ethernet 2x independent Ethernet interfaces for several uses
Ethernet connection (on terminal bases) 2x RJ45 with 2x separated interfaces and MAC-Address, could be used as 2-port switch
with 1x interface
Ethernet functions:
Online Access, ICMP (Ping), DHCP
IP configuration protocol
UDP data exchange, Network variables
Modbus TCP Client / Server
IEC60870-5-104 remote control protocol
HTTP / HTTPs (integrated Web server)
SNTP (Time synchronization)
FTP / FTPs server
SMTP client
Socket programming
WebVisu for data visualisation on webserver
HTML5
OPC UA server (Micro Embedded Device Server)
with security
Ethernet Switch on ETH1 / ETH2
(1) e.g. CANopen Fieldbus: up to 127 stations with up to 320 Digital channels or up to 160 Analog channels per station.
(2) Availability on demand
(3) Feature is licensed
138 M A I N C ATA L O G P LC A U TO M AT I O N
—
AC500-XC
Technical data
AC500-XC V3 CPUs
Type PM5630-2ETH-XC PM5650-2ETH-XC PM5670-2ETH-XC PM5675-2ETH-XC
Ethernet based Fieldbus
Downloadable protocols (licensed feature): available on one Ethernet interface, the other interface can be sometimes used as switch
IEC 61850 server (3) (3) (3) (3)
PROFINET IO RT Controller (2)(3) (2)(3) (2) (2)
EtherCAT Master (2)(3) (2)(3) (2) (2)
EthernetIP Adapter (2)(3) (2)(3) (2)(3) (2)(3)
LCD display LCD display and 8 function keys
Function RUN / STOP, status, diagnosis
LEDs for various status display
Timer/Counter unlimited/unlimited
Approvals See detailled page 220 or www.abb.com/plc
(1) e.g. CANopen Fieldbus: up to 127 stations with up to 320 Digital channels or up to 160 Analog channels per station.
(2) Availability on demand
(3) Feature is licensed
05
A C 5 0 0 -XC – P LC O P E R AT I N G I N E X T R E M E C O N D I T I O N S 139
—
AC500-XC
Technical data
—
AC500-XC
Technical data
—
AC500-XC
Technical data
—
AC500-XC
Technical data
Fieldbus connection Via AC500-XC CPU or all communication interface modules (except DC505-FBP)
Voltage supply for the module Internally via extension bus interface (I/O bus) –
(1) Half can be used on current (the other half remains available).
A C 5 0 0 -XC – P LC O P E R AT I N G I N E X T R E M E C O N D I T I O N S 143
—
AC500-XC
Technical data
Type CD522-XC
Functionality
Digital inputs/outputs 24 V DC, dedicated inputs/outputs can be used for specific counting functions.
All unused inputs/outputs can be used as input/output with standard
specification.
Input options Catch/Touch operation, counter value stored in separate variable on external
event (rising or falling)
Set to preset counter register with predefined value
Set to reset counter register
End value output Output set when predefined value is reached
Reference point initialization (RPI)
input for relative encoder
initialization
High-speed counter/encoder
Integrated counters Counter characteristics 2 counters (24 V DC, 5 V DC, differential and 1 Vpp sinus input)
Counter mode one 32 bits or two 16 bits 05
Relative position encoder X1, X2, X3
Absolute SSI encoder
Time frequency meter
Frequency input up to 300 kHz
PWM/pulse outputs
Output mode specification Number of outputs 2
Push pull output 24 V DC, 100 mA max
Current limitation Thermal and overcurrent
PWM mode specification Frequency 1…100 kHz
Value 0...100 %
Pulse mode specification Frequency 1…15 kHz
Pulse emission 1…65535 pulses
Number of pulses emitted indicator 0...100 %
Frequency mode Frequency output 100 kHz
specification Duty Cycle Set to 50 %
Number of channels per module
Digital input 2
output 2
Configurable channels DC (configurable as inputs or outputs) 8
Additional configuration of channels as
Fast counter Integrated 2 counter encoders
Connection via terminal unit
Digital Inputs
Input signal voltage 24 V DC
time delay 8 ms typically configurable from 0.1 up to 32 ms
Input current per channel
At input voltage 24 V DC Typically 5 mA
5 V DC > 1 mA
15 V DC > 5 mA
30 V DC < 8 mA
14 4 M A I N C ATA L O G P LC A U TO M AT I O N
—
AC500-XC
Technical data
—
AC500-XC
Technical data
Type DA501-XC
Number of Channels per Module
Digital inputs 16
outputs –
Analog inputs 4
outputs 2
Digital configurable channels DC (configurable as inputs 8
or outputs)
Additional configuration of channels as
Fast counter Yes
Occupies max. 1 DO or DC when used as counter Configuration of max. 2 channels per module. Operating modes see table on page 161
Connection via terminal unit TU 5xx
Digital inputs
Input signal voltage 24 V DC
characteristic acc. to EN 61132-2 Type 1
0 signal -3...+5 V DC
Undefined signal state 5...15 V DC
1 signal 15...30 V DC
05
Residual ripple, range for 0 signal -3...+5 V DC
1 signal 15...30 V DC
Input time delay (0 -> 1 or 1 -> 0) 8 ms typically, configurable from 0.1 up to 32 ms
Digital outputs
Transistor outputs 24 V DC, 0.5 A
Readback of output
Outputs, supplied via process voltage UP
Switching of 24 V load
Output voltage at signal state 1 Process voltage UP - 0.8 V
Output current
Nominal current per channel 500 mA at UP = 24 V DC
Maximum (total current of all channels) 4A
Residual current at signal state 0 < 0.5 mA
Demagnetization when switching off inductive loads By internal varistors
Analog inputs AI Max. number per module and with regard to the configuration: AIs / Measuring points
Signal configuration per AI
0…10 V / -10 … +10 V 4/4
0…20 mA / 4…20 mA 4/4
RTD using 2/3 wire needs 1/2 channel(s) 4/2
0…10 V using differential inputs, needs 2 channels 4/2
-10…+10 V using differential inputs, needs 2 channels 4/2
Digital signals (digital input) 4/4
Data when using the AI as digital input
Input time delay 8 ms typically, configurable from 0.1 up to 32 ms
signal voltage 24 V DC
Outputs, single configurable as
Possible configuration per AO
-10…+10 V
0…20 mA / 4…20 mA
Output resistance (load) when used as current output 0...500 Ω
Output loading capability when used as voltage output ±10 mA max.
Potential isolation
Per module
146 M A I N C ATA L O G P LC A U TO M AT I O N
—
AC500-XC
Technical data
05
A C 5 0 0 -XC – P LC O P E R AT I N G I N E X T R E M E C O N D I T I O N S 147
—
AC500-XC
Technical data
Type DC541-CM-XC
Number of channels per module
Configurable channels DC 8
(configurable as inputs or outputs)
Additional configuration of channels as
Fast counter Yes
Connection via CPU terminal base. Occupies one
communication module slot
Digital inputs
Input signal voltage 24 V DC
characteristic acc. to EN 61132-2 Type 1
0 signal -3...+5 V DC
Undefined signal state 5...15 V DC
1 signal 5...30 V DC
Input time delay (0 -> 1 or 1 -> 0) 20 µs
Clamp to clamp - 300 µs with interrupt task
05
Input current per channel
At input voltage 24 V DC 5 mA typically
5 V DC > 1 mA
15 V DC > 5 mA
30 V DC < 8 mA
Digital outputs
Transistor outputs 24 V DC, 0.5 A
Readback of output
Switching of 24 V load
Output voltage at signal state 1 Process voltage UP minus 0.8 V
Output current
Nominal current per channel 500 mA at UP = 24 V
Maximum (total current of all channels) 4A
Residual current at signal state 0 < 0.5 mA
Demagnetization when switching off inductive loads by internal varistors
Potential isolation
Per module
Voltage supply for the module Internally via backplane bus
—
AC500-XC
Technical data
Type FM502-CMS-XC
Data storage
Fast user data memory of FM502 128 MB (ca. 33 million Samples: e.g 40 s record length on 16 channels at 50k SPS or 5.8 h
record lenght on 16 channels at 100 SPS)
File Format delivered to PM592 flash WAV (compact binary) per channel, all channels in one *.zip w. time stamp
Analog inputs
Number of channels 16 (synchronous sampled)
Resolution 24 bit ADC, stored in DINT in WAV file (4byte per value)
Accurracy at +25 °C < +/- 0.1 %
Accurracy over operating temperature and vibration < +/- 0.5 %
05 Sample rate / Bandwidth (High, 0 dB) 50k SPS / 20 kHz to 100 SPS / 40 Hz (digitally downsampled, selectable per channel)
Indication of the input signal One bicolor LED per channel for configuration, measurement status, error messages
Input option: IEPE (with Sensor supply current) + - 10V
Bandwidth low (- 3 dB) digital < 0.1 Hz digital < 0.1 Hz or DC (selectable)
Pass band high (- 3 dB) analog > 90 kHz, digital > 24.5 kHz
Stop band high (> - 100 dB) analog > 1 MHz, digital > 27.5 kHz
Dynamic Range (SFDR) > 100 dB
SINAD (300 Hz/1 kHz sine, 50 k SPS) 0dB from full scale < -90 dB < - 95 dB
IEPE Current Source per channel Typ. 4.2 mA (+/- 7% over temperature) (n.a.)
Resistance AI- to M (ground) Typ ~ 27Ohm (PTC)
Channel input impedance (AI+/AI-):
< 1 kHz > 1 MOhm > 2 MOhm
5 kHz > 100 kOhm > 40 kOhm
10 kHz > 60 kOhm > 25 kOhm
20 kHz > 40 kOhm > 8 kOhm
Error detection Short circuit, open wire
Max. cable length, shielded (depending on sensor) 100 m
Digital inputs/outputs
24 V DC, dedicated inputs/outputs can be used for specific counting functions.
All unused inputs/outputs can be used as normal input/output with standard
specification.
Channels and types 2 DI + 2 DC (configurable inputs/outputs); Type 1, LED indication
Input options Catch/Touch operation, counter value stored in separate variable on external event (rising
or falling)
Set to preset counter register with predefined value
Set to reset counter register
End value output Output set when predefined value is reached
Reference point initialization (RPI) input for relative
encoder initialization
Input current p. channel @ V DC
24 V DC Typically 5 mA
5 V DC > 1 mA
15 V DC > 5 mA
30 V DC < 8 mA
A C 5 0 0 -XC – P LC O P E R AT I N G I N E X T R E M E C O N D I T I O N S 149
—
AC500-XC
Technical data
—
AC500-XC
Technical data
—
AC500-XC
Technical data
—
AC500-XC
Technical data
—
AC500-XC
Technical data
PROFIBUS-DP modules
Type CI541-DP-XC CI542-DP-XC
Communication Interface
Protocol PROFIBUS DP (DP-V0 and DP-V1 slave)
ID configuration Per rotary switches on front face from 00h to FFh
Field bus connection on terminal units Sub-D 9 poles on TU510-XC or TU518-XC with baud rate up to 1MBaud
Number of Channels per Module
Digital inputs 8 8
outputs 8 8
Analog inputs 4 –
outputs 2 –
Digital configurable channels DC – 8
(configurable as inputs or outputs)
Additional configuration of channels as
Fast counter (onboard I/O) Configuration of max. 2 DI channels per module
Occupies max 1 DO or DC when used as counter
Connection
Local I/O extension
Max. number of extension modules max. 10 x S500 extension modules, fast counter from digital IO modules can be also used
Via terminal base TU5xx
Digital inputs
Input signal voltage 24 V DC 05
characteristic acc. to EN 61132-2 Type 1
0 signal -3...+5 V DC
Undefined signal state 5...15 V DC
1 signal 15...30 V DC
Residual ripple, range for 0 signal -3...+5 V DC
1 signal 15...30 V DC
Input time delay (0 -> 1 or 1 -> 0) 8 ms typically, configurable from 0.1 up to 32 ms
Digital outputs
Transistor outputs 24 V DC, 0.5 A
Readback of output – (on DC outputs)
Outputs, supplied via process voltage UP
Switching of 24 V load
Output voltage at signal state 1 Process voltage UP - 0.8 V
Output current
Nominal current per channel 500 mA at UP = 24 V DC
Maximum (total current of all channels) 8A
Residual current at signal state 0 < 0.5 mA
Demagnetization when switching off inductive By internal varistors
loads
Analog Inputs AI Max. number per module and with regard to the configuration: AIs / Measuring points
Signal configuration per AI 4 –
0…10 V / -10…+10 V 4/4 –
0…20 mA / 4…20 mA 4/4 –
RTD using 2/3 wire needs 1/2 channel(s) 4/2 –
0…10 V using differential inputs, 4/2 –
needs 2 channels
-10…+10 V using differential inputs, 4/2 –
needs 2 channels
Digital signals (digital input) 4/4 –
Data when using the AI as digital input
Input time delay 8 ms typically, configurable from 0.1 up to 32 ms –
signal voltage 24 V DC –
154 M A I N C ATA L O G P LC A U TO M AT I O N
—
AC500-XC
Technical data
PROFIBUS-DP modules
Type CI541-DP-XC CI542-DP-XC
Outputs, single configurable as
Possible configuration per AO –
-10…+10V –
0…20 mA / 4…20 mA –
Output resistance (load) when used 0...500 Ω –
as current output
loading capability when used ±10 mA max. –
as voltage output
Potential isolation
Per module
Between fieldbus interface against the rest of
the module
Between the channels input – –
output – –
Voltage supply for the module By external 24 V DC voltage via terminal UP
Process voltage UP
Nominal voltage 24 V DC
Current consumption on UP
Min. (module alone) 0.260 A
Max. (min. + loads) 0.260 A + load
05 Reverse polarity protection
Fuse for process voltage UP 10 A miniature fuse
Approvals See detailed page 220 or www.abb.com/plc
A C 5 0 0 -XC – P LC O P E R AT I N G I N E X T R E M E C O N D I T I O N S 155
—
AC500-XC
Technical data
CANopen modules
Type CI581-CN-XC CI582-CN-XC
Communication interface
Protocol CANopen slave, DS401 profile selectable using rotary switches
ID configuration Per rotary switches on front face for CANopen ID node from 00h to 7Fh and 80h to FFh for
CANopen DS401 profile
Field bus connection on terminal units Terminal blocks on TU518-XC
Number of channels per module
Digital inputs 8 8
outputs 8 8
Analog inputs 4 –
outputs 2 –
Digital configurable channels DC – 8
(configurable as inputs or outputs)
Additional configuration of channels as
Fast counter (onboard I/O) Configuration of max. 2 DI channels per module
Occupies max. 1 DO or DC when used as counter
Connection
Local I/O extension
Max. number of extension modules max. 10 x S500-XC extension modules
Via terminal unit TU5xx
Digital inputs
05
Input signal voltage 24 V DC
characteristic acc. to EN 61132-2 Type 1
0 signal -3...+5 V DC
Undefined signal state 5...15 V DC
1 signal 15...30 V DC
Residual ripple, range for 0 signal -3...+5 V DC
1 signal 15...30 V DC
Input time delay (0 -> 1 or 1 -> 0) 8 ms typically, configurable from 0.1 up to 32 ms
Digital outputs
Transistor outputs 24 V DC, 0.5 A
Readback of output – (on DC outputs)
Outputs, supplied via process voltage UP
Switching of 24 V load
Output voltage at signal state 1 Process voltage UP - 0.8 V
Output current
Nominal current per channel 500 mA at UP = 24 V DC
Maximum (total current of all channels) 8A
Residual current at signal state 0 < 0.5 mA
Demagnetization when switching off By internal varistors
inductive loads
Analog Inputs AI Max. number per module and with regard to the configuration: AIs / Measuring points
Signal configuration per AI 4 –
0…10 V / -10…+10 V 4/4 –
0…20 mA / 4…20 mA 4/4 –
RTD using 2/3 wire needs 1/2 channel(s) 4/2 –
0…10 V using differential inputs, 4/2 –
needs 2 channels
-10…+10 V using differential inputs, 4/2 –
needs 2 channels
Digital signals (digital input) 4/4 –
Data when using the AI as digital input
Input time delay 8 ms typically, configurable from 0.1 up to 32 ms –
signal voltage 24 V DC –
156 M A I N C ATA L O G P LC A U TO M AT I O N
—
AC500-XC
Technical data
CANopen modules
Type CI581-CN-XC CI582-CN-XC
Outputs, single configurable as
Possible configuration per AO –
-10…+10 V –
0…20 mA / 4…20 mA –
Output resistance (load) when used 0...500 Ω –
as current output
loading capability when used ±10 mA max. –
as voltage output
Potential isolation
Per module
Between fieldbus interface against the rest of
the module
Between the channels input – –
output – –
Voltage supply for the module By external 24 V DC voltage via terminal UP
Process voltage UP
Nominal voltage 24 V DC
Current consumption on UP
Min. (module alone) 0.260 A
Max. (min. + loads) 0.260 A + load
05 Reverse polarity protection
Fuse for process voltage UP 10 A miniature fuse
Approvals See detailed page 220 or www.abb.com/plc
A C 5 0 0 -XC – P LC O P E R AT I N G I N E X T R E M E C O N D I T I O N S 157
—
AC500-XC
Technical data
—
AC500-XC
Technical data
—
AC500-XC
Technical data
—
AC500-XC
Technical data
—
AC500-XC
Technical data
CS31 functionality
AC500-XC CPU with integrated CS31 interface S500 I/O with communication interface
DC551-CS31-XC
CI590-CS31-HA-XC
CI592-CS31-XC
Master Yes, at COM1 –
Slave No Yes / Redundant for CI590-CS31-HA-XC
Protocols supported ABB CS31 protocol
Diagnosis
Error indication On LCD display of the CPU Via module LEDs
Online diagnosis Yes
Error code Errors are recorded in the diagnosis system of the CPU
Associated function blocks Yes
Physical layer RS485 / 2 x RS485 for CI590-CS31-HA-XC for redundancy
Connection Plug at COM1 Screw-type or spring-type terminals
Baud rate 187.5 kbit/s
Distance AC500-XC: up to 500 m; up to 2000 m using a repeater
Max. number of modules on fieldbus 31 modules max.
Please note: The CS31 bus interface occupies one or two module addresses (if counters are configured
onboard or if the module is a mixed digital analog module). Depending on the configuration, or if the module
contains also mixed digital analog I/O, connected extension modules can occupy further module addresses.
Configuration Using configuration tool (included in Automation Builder software suite)
Station address configuration No Using rotary switches (99 max.) 05
Digital I/O modules, "Fast Counter" operating modes. Not applicable for DC541-XC (1)
Operating mode, configured in the user program of the AC500-XC Occupied inputs Occupied outputs Maximum counting
DI or DC DO or DC frequency
kHz
0 No counter 0 0 –
1 One count-up counter with "end value reached" indication 1 1 50
2 One count-up counter with "enable" input and "end value reached" indication 2 1 50
3 Two up/down counters 2 0 50
4 Two up/down counters with 1 counting input inverted 2 0 50
5 One up/down counter with "dynamic set" input 2 0 50
6 One up/down counter with "dynamic set" input 2 0 50
7 One up/down counter with directional discriminator 2 0 50
For synchro transmitters using two counting pulses with an offset of 90°
(track A and B)
8 – 0 0 –
9 One up/down counter with directional discriminator and double evaluation 2 0 30
For synchro transmitters using two counting pulses with an offset of 90°
towards each other (track A and B)
10 One up/down counter with directional discriminator and fourfold evaluation 2 0 15
For synchro transmitters using two counting pulses with an offset of 90°
towards each other (track A and B)
(1) See technical documentation for details.
162 M A I N C ATA L O G P LC A U TO M AT I O N
—
AC500-XC
System data
Environmental Conditions
Process and supply voltages
24 V DC Voltage 24 V (-15%, +20%)
Protection against yes
reverse polarity
120V...240V AC Voltage 120...240 V (-15 %, +10 %)
Wide Range Supply Frequency 50/60 Hz (-6 %, +4%)
Allowed interruptions of DC supply Interruption < 10 ms, time between 2 interruptions > 1 s, PS2
power supply AC supply Interruption < 0.5 periods, time between 2 interruptions > 1 s
Important: Exceeding the maximum process and supply voltages could lead to unrecoverable damage of the system. The system could be destroyed. For the supply of the
modules, power supply units according to PELV or SELV specifications must be used. The creepage distances and clearances meet the requirements of the overvoltage category
II, pollution degree 2.
Temperature
Operating -40 °C ... +70 °C
-40 °C ... -30 °C Proper start-up of system; technical data not guaranteed
-40 °C ... 0 °C Due to the LCD technology, the display might not be readable
-40 °C...+40 °C vertical mounting of modules possible, output load limited to 50 % per group
+60 °C ...+70 °C with the following deratings:
System is limited to max. 2 Communication Modules per Terminal Base
Applications certified for cULus up to 60 °C
Digital inputs: maximum number of simultaneously switched on input channels
limited to 75 % per group (e.g. 8 channels => 6 channels)
05 Digital outputs: output current maximum value (all channels together) limited to
75 % per group (e.g. 8 A => 6 A)
Analog outputs only if configured as voltage output: maximum total output
current per group is limited to 75 % (e.g. 40 mA => 30 mA)
Analog outputs only if configured as current output: maximum number of
simultaneously used output channels limited to 75 % per group
(e.g. 4 channels => 3 channels)
Storage / Transport -40 °C ... +85 °C
Humidity
Operating / Storage 100 % r. H. with condensation
Air pressure
Operating -1000 m .... 4000 m (1080 hPa ... 620 hPa)
>2000 m (<795 hPa): max. operating temperature must be reduced by 10 K
(e.g. 70 °C to 60°C)
Immunity to corrosive gases
Operating Yes, according to:
ANSI/ISA-71.04:
Containment group A, G3 - Harsh / GX - Severe
IEC 60068-2-60:
Method 4
IEC 60721-3-3:
Class 3C2 / 3C3
—
AC500-XC
System data
Environmental Conditions
Immunity to salt mist
Operating Yes, horizontal mounting only, according to:
IEC 60068-2-52 severity level: 1
NOTICE!
Risk of corrosion!
Unused connectors and slots may corrode, if using XC devices in salt mist
environments.
Protect unused connectors and slots with TA535 protective caps for XC devices.
Electromagnectic Compatibility
Radiated emission (radio disturbances) Yes, according to:
CISPR 16-2-3
Conducted emission (radio disturbances) Yes, according to:
CISPR 16-2-1, CISPR 16-1-2
Electrostatic discharge (ESD) Yes, according to:
IEC 61000-4-2, zone B, criterion B
Electrostatic voltage in case of air discharge: 8 kV
Electrostatic voltage in case of contact discharge: 6 kV
Fast transient interference voltages (burst) Yes, according to:
IEC 61000-4-4, zone B, criterion B
Supply voltage units (DC): 4 kV
Digital inputs/outputs (24 V DC): 2 kV
Analog inputs/outputs: 2 kV
05
Communication lines shielded: 2 kV
I/O supply (DC-out): 2 kV
High energy transient interference voltages (surge) Yes, according to:
IEC 61000-4-5, zone B, criterion B
Supply voltage units (DC): 1 kV CM* / 0.5 kV DM*
Supply voltage units (AC): 2 kV CM* / 1 kV DM*
Digital inputs/outputs (24 V DC): 1 kV CM* / 0.5 kV DM*
Digital inputs/outputs (120…240 V AC): 2 kV CM* / 1 kV DM*
Analog inputs/outputs: 1 kV CM* / 0.5 kV DM*
Communication lines shielded: 1 kV CM*
I/O supply (DC-out): 0,5 kV CM* / 0.5 kV DM*
* CM = Common Mode, * DM = Differential Mode
Influence of radiated disturbances Yes, according to:
IEC 61000-4-3, zone B, criterion A
Test field strength: 10 V/m
Influence of line-conducted interferences Yes, according to:
IEC 61000-4-6, zone B, criterion A
Test voltage: 10 V
Influence of power frequency magnetic fields Yes, according to:
IEC 61000-4-8, zone B, criterion A
30 A/m 50 Hz
30 A/m 60 Hz
In order to prevent malfunctions, it is recommended, that the operating personnel discharge themselves prior to touching communication connectors or perform other
suitable measures to reduce effects of electrostatic discharges.
WARNING!
Risk of malfunctions and damages to persons!
Unused slots for Communication Modules are not protected against accidentally touch. Dust and Dirt may cause contact problems and malfunctions.
Unused slots for Communication Modules must be covered with Dummy Communication Modules (“TA524 - Dummy Communication Module”).
I/O-Bus connectors must not be touched during operation.
164 M A I N C ATA L O G P LC A U TO M AT I O N
—
AC500-XC
System data
Environmental Conditions
Environmental Tests
Storage IEC 60068-2-1 Test Ab: cold withstand test -40 °C / 16 h
IEC 60068-2-2 Test Bb: dry heat withstand test +85 °C / 16 h
Humidity IEC 60068-2-30 Test Db: Cyclic (12 h / 12 h) Damp-Heat Test 55 °C,
93 % r. H. / 25 °C, 95 % r. H., 6 cycles
IEC 60068-2-78, Stationary Humidity Test: 40 °C, 93 % r. H., 240 h
IEC 61131-2 / IEC 60068-2-6: 5 Hz ... 500 Hz, 2 g (with SD Memory Card inserted)
IEC 60068-2-64: 5 Hz ... 500 Hz, 4 g rms
Shock resistance IEC 60068-2-27: all 3 axes 15 g, 11 ms, half-sinusoidal
Mechanical Data
Wiring method Spring terminals / Screw terminals
Degree of protection IP 20
Vibration resistance Yes, according to:
IEC 61131-2
IEC 60068-2-6
IEC 60068-2-64
Shock resistance Yes, according to:
IEC 60068-2-27
Assembly position Horizontal
Vertical (no application in salt mist environment)
05
167
—
AC500-S
Functional Safety PLC
06
A C 5 0 0 - S – F U N C T I O N A L S A F E T Y P LC 169
—
AC500-S
Key features
—
Easy integration: Simple expansion of ABB PLC with
safety functions. One common engineering and
diagnostic system for safety and standard CPUs.
eXtreme Conditions (-XC) version is available.
—
Easy implementation of flexible
configuration concept (one safety
program for various machine
types). Safety CPU can be con
figured to work even if standard 06
CPU is in STOP mode.
—
Automation Builder productivity
suite providing integrated
support of ST, Ladder (LD) and
Function Block Diagram (FBD)
programming. Trigonometric
functions are supported for easy
implementation of complex
calculation tasks.
—
PROFINET/PROFIsafe interface for
decentralized safety I/Os, safe position and
speed monitoring as well as triggering of
safety drive functions.
170 M A I N C ATA L O G P LC A U TO M AT I O N
—
AC500-S
Ordering data
Safety CPU
Description User program memory Type Order code Price Weight
(1 pce)
MB kg
Safety CPU module 1 SM560-S 1SAP280000R0001 0.100
Safety CPU module with F-Device functionality 1.3 SM560-S-FD-1 1SAP286000R0001 0.100
for 1 PROFIsafe network
Safety CPU module with F-Device functionality 1.3 SM560-S-FD-4 1SAP286100R0001 0.100
for 4 PROFIsafe networks
06 Software
AC500-S Safety PLC programming license needs to be purchased as an additional feature of
Automation Builder. For details, see ordering data of Automation Builder.
— — —
SM560-S DI581-S TU582-S
SM560-S-FD-1 DX581-S
SM560-S-FD-4 AI581-S
—
AC500-S training case
A C 5 0 0 - S – F U N C T I O N A L S A F E T Y P LC 171
—
AC500-S-XC
Ordering data
Safety XC CPU
Description User program memory Type Order code Price Weight
(1 pce)
MB kg
Safety CPU module 1 SM560-S-XC 1SAP380000R0001 0.100
Safety CPU module with F-Device functionality 1.3 SM560-S-FD-1-XC 1SAP386000R0001 0.100
for 1 PROFIsafe network
Safety CPU module with F-Device functionality 1.3 SM560-S-FD-4-XC 1SAP386100R0001 0.100
for 4 PROFIsafe networks
06
— — —
SM560-S-XC DI581-S-XC TU582-S-XC
SM560-S-FD-1-XC DX581-S-XC
SM560-S-FD-4-XC AI581-S-XC
172 M A I N C ATA L O G P LC A U TO M AT I O N
—
AC500-S and AC500-S-XC
Technical data
Safety CPUs
Type SM560-S / SM560-S-XC SM560-S-FD-1 / SM560-S-FD-4 /
SM560-S-FD-1-XC / SM560-S-FD-4-XC
Performance level PL e (ISO 13849-1)
Safety integrity level SIL3 (IEC 61508:2010, IEC 62061, IEC 61511)
protocol PROFIsafe V2 F-Host via PROFINET PROFIsafe V2 F-Host and F-Device (for 1 or 4
PROFIsafe networks, respectively) via PROFINET
Program memory flash EPROM and RAM 1 MB 1.3 MB
Integrated data memory 1 MB thereof 120 KB saved 1.0 MB thereof 120 kB saved
Cycle time for 1 instruction
Binary 0.05 μs
Word 0.06 μs
Floating point 0.5 μs
Max. number of centralized inputs/outputs
Max. nb. of safety extension modules on I/O bus up to max. 10
Digital inputs 160 (SIL2) / 80 (SIL3)
outputs 80 (SIL3)
Analog inputs 40 (SIL2) / 20 (SIL3)
Max. number of decentralized inputs/outputs On PROFINET: up to 128 stations with up to 10 safety extension modules
Program execution
Cyclical
User program protection by password
Interfaces
Ethernet Via AC500 CPU or PROFINET coupler
COM Via AC500 CPU
06 Programming Via AC500 CPU
Approvals CE, cUL, UL, C-Tick and other on request
A C 5 0 0 - S – F U N C T I O N A L S A F E T Y P LC 173
—
AC500-S and AC500-S-XC
Technical data
—
AC500-S and AC500-S-XC
Technical data
06 Potential isolation
Per module
Fieldbus connection Via AC500 CPU or PROFINET coupler
Voltage supply for the module Internally via extension bus interface (I/O bus)
Approvals CE, cUL, UL, C-Tick and other on request
A C 5 0 0 - S – F U N C T I O N A L S A F E T Y P LC 175
—
AC500-S
System data
—
AC500-S
System data
Electromagnetic Compatibility
Immunity
Against electrostatic discharge (ESD) According to EN 61000-4-2, zone B, criterion B
Electrostatic voltage in case of air discharge ±8 kV
contact discharge ±6 kV
ESD with communication connectors In order to prevent operating malfunctions, it is recommended, that the operating
personnel discharge themselves prior to touching communication connectors or
perform other suitable measures to reduce effects of electrostatic discharges.
ESD with connectors of Terminal Bases The connectors between the Terminal Bases and CPUs or Communication Modules
must not be touched during operation. The same is valid for the I/O-Bus with all
modules involved.
Against the influence of radiated (CW radiated) According to EN 61000-4-3, zone B, criterion A
Test field strength 10 V/m
Against transient interference voltages (burst) According to EN 61000-4-4, zone B, criterion B
Supply voltage units DC 2 kV
Digital inputs/outputs 24 V DC 2 kV
Analog inputs 1 kV
Against the influence of line-conducted interferences According to EN 61000-4-6, zone B, criterion A
(CW conducted)
Test voltage 10 V zone B
High energy surges According to EN 61000-4-5, zone B, criterion B
Power supply DC 1 kV CM (1) / 0.5 kV DM (2)
Mechanical Data
Wiring method / terminals
Mounting Horizontal (DIN rail mounting)
Degree of protection IP20
Housing According to UL 94
Vibration resistance acc. to EN 61131-2 all three axes (DIN rail mounting)
5...11.9 Hz, continuous 3.5 mm
11.9...150 Hz, continuous 1 g
Shock resistance All three axes
15 g, 11 ms, half-sinusoidal
Mounting of the modules
DIN rail according to DIN EN 50022 35 mm, depth 7.5 mm or 15 mm
Mounting with screws Screws with a diameter of 4 mm
Fastening torque 1.2 Nm
A C 5 0 0 - S – F U N C T I O N A L S A F E T Y P LC 17 7
—
AC500-S-XC
System data
—
AC500-S-XC
System data
Electromagnetic Compatibility
Immunity
Against electrostatic discharge (ESD) According to EN 61000-4-2, zone B, criterion B
Electrostatic voltage in case of air discharge ±8 kV
contact discharge ±6 kV
ESD with communication connectors In order to prevent operating malfunctions, it is recommended, that the operating
personnel discharge themselves prior to touching communication connectors or
perform other suitable measures to reduce effects of electrostatic discharges.
ESD with connectors of Terminal Bases The connectors between the Terminal Bases and CPUs or Communication Modules
must not be touched during operation. The same is valid for the I/O-Bus with all
modules involved.
Against the influence of radiated (CW radiated) According to EN 61000-4-3, zone B, criterion A
Test field strength 10 V/m
Against transient interference voltages (burst) According to EN 61000-4-4, zone B, criterion B
Supply voltage units DC 2 kV
Digital inputs/outputs 24 V DC 2 kV
Analog inputs 1 kV
Against the influence of line-conducted interferences According to EN 61000-4-6, zone B, criterion A
(CW conducted)
Test voltage 10 V zone B
High energy surges According to EN 61000-4-5, zone B, criterion B
Power supply DC 1 kV CM (1) / 0.5 kV DM (2)
DC I/O supply, add. DC-supply-out 0.5 kV CM (2) / 0.5 kV DM (2)
06 I/O analog, I/O DC unshielded 1 kV CM (2) / 0.5 kV DM (2)
Radiation (radio disturbance) According to EN 55011, group 1, class A
(1) High requirement for shipping classes is achieved with additional specific measures (see specific documentation).
(2) CM = Common Mode; DM = Differential Mode.
Mechanical Data
Wiring method / terminals
Mounting Horizontal (DIN rail mounting)
Degree of protection IP20
Housing According to UL 94
Vibration resistance acc. to EN 61131-2 all three axes (DIN rail mounting)
5...11.9 Hz, continuous 3.5 mm
11.9...150 Hz, continuous 1 g
Shock resistance All three axes
15 g, 11 ms, half-sinusoidal
Mounting of the modules
DIN rail according to DIN EN 50022 35 mm, depth 7.5 mm or 15 mm
Mounting with screws Screws with a diameter of 4 mm
Fastening torque 1.2 Nm
A C 5 0 0 - S – F U N C T I O N A L S A F E T Y P LC 179
06
181
—
CP600-eCo, CP600
and CP600-Pro
Control panels
07
C P 6 0 0 - E C O, C P 6 0 0 A N D C P 6 0 0 - P R O – C O N T R O L PA N E L S 183
—
CP600-eCo, CP600 and CP600-Pro
Key features
—
Various options for tailor made HMI solutions:
•P
B610 Panel Builder 600 HMI applications
•V
isualization of AC500 web servers
•M
obile remote access to HMI applications
•P
B610-R PC runtime for Windows platforms
—
• Brilliant colored display
• Seven different screen sizes
07
—
• Multi-touch
• Brilliant true glass screen
• Fast ETH 10/100/1000 —
• Operating temp.: -20...+60 °C •S
lim design for easy installation
• Screen sizes from 5" to 21.5" even in compact spaces
•R
obust plastic housing
184 M A I N C ATA L O G P LC A U TO M AT I O N
—
CP600-eCo, CP600 and CP600-Pro
Ordering data
— — — —
CP604 CP607 CP610 CP607-B
— — — —
CP635 CP651 CP665 CP635-B
C P 6 0 0 - E C O, C P 6 0 0 A N D C P 6 0 0 - P R O – C O N T R O L PA N E L S 185
—
CP600-eCo, CP600 and CP600-Pro
Ordering data
— — —
CP6605 CP6607 CP6610
07
— —
CP6615 CP6621
186 M A I N C ATA L O G P LC A U TO M AT I O N
—
CP600-eCo, CP600 and CP600-Pro
Ordering data
— —
CP635-FB CP635-FW
07
Programming software licenses
Description Type Order code Price Weight
(1 pce)
kg
PB610 Panel Builder 600, engineering tool license for CP600-eCo, CP600, CP600-Pro PB610 1SAP500900R0101 0.005
control panels and PB610-R PC-runtime, for stand-alone installation via Automation
Builder installer. PB610 is included in Automation Builder Standard.
PB610-R Panel Builder 600 runtime license for running a PB610 application on one PB610-R 1SAP500901R0101 0.005
Windows 32-/64-Bit platform. Installation via Automation Builder installer.
—
CP600-eCo series
Technical data
—
CP600 series
Technical data
—
CP600-Pro series
Technical data
—
CP600 sanitary design
Technical data
07
193
—
Application descriptions and
additional information
214 Services
—
Application descriptions
AC500 HA offers hot standby
redundancy
OPC-UA Clients
(or OPC-DA
or IEC60870, ... )
Sync
08
CI52x
Ethernet
Redundancy
OPC server
Ethernet
—
Application descriptions
Hot Swap of S500 I/O modules
for increased availability
Permanent wiring
Due to the construction of the S500 system, the
wiring remains untouched during hot swap. There
is no need to remove terminal blocks.
Applications
Hot swap is needed in hybrid applications when
the control system must not be switched off
during the replacement of a module.
A P P L I C AT I O N D E S C R I P T I O N S A N D A D D I T I O N A L I N F O R M AT I O N 197
08
198 M A I N C ATA L O G P LC A U TO M AT I O N
—
Application descriptions
S500 I/O modules run with various
controllers
S500 remote I/O Easy engineering
The availability of different fieldbus communi The electronic configuration files that are
cation interfaces makes it easy to use S500 I/O provided by ABB for different fieldbus systems
modules as remote I/O for nearly any PLC and make it easy to configure the S500 remote I/O
PC. The S500 remote I/O station consists of a station in your engineering tool. The files such as
communication interface and I/O modules. The GSD and GSDML are available for download at
smallest configuration can be just the communi- www.abb.com/plc. For Modbus TCP remote I/O
cation interface with the onboard I/O channels. stations a dedicated configurator is included in
Communication interfaces are available for the Automation Builder and for larger applications a
following fieldbuses: Bulk Data Manager tool can be used.
08 PROFINET/PROFIsafe
AC500-eCo CPU as
intelligent I/O
Modbus
PROFINET
Field
ACS880 devices
Motor
A P P L I C AT I O N D E S C R I P T I O N S A N D A D D I T I O N A L I N F O R M AT I O N 199
AC500-eCo CPU as S500 remote I/O Thanks to the Modbus feature that allows
When the AC500-eCo compact CPU is used as several masters to exchange data with the same
remote I/O, it can be programmed with Automa- slave, it is possible to use the I/O station as
tion Builder for local intelligence while communi- shared devices with up to 10 PLC CPUs.
cating via the open protocols Modbus TCP or
Modbus RTU with a CPU that will then be the The Modbus masters can access the process data
master of this intelligent remote I/O station. The of the I/O stations in two different ways:
AC500-eCo CPU can be expanded by I/O modules • Fixed mode: each I/O module in the station
from the S500 and S500-eCo range. uses a separate register address range, which
requires separate Modbus read/write opera-
S500 remote I/O with Modbus TCP tions for the modules in the station.
ABB provides a configurator in the Automation • The dynamic mode allows to pack the data of all
Builder tool, which allows the configuration of I/O modules in the station in one data structure
Modbus TCP I/O stations with the communica- that can be exchanged in one single read/write
tion interfaces CI521-MODTCP or CI522-MODTCP operation.
in the same style as the AC500 configuration. For
larger applications a Bulk Data Manager tool can S500 remote I/O with PROFINET/PROFIsafe
be used. The configuration can be stored in the Simply extend your control system with ABB stan-
communication interface, which allows using dard and safety I/Os to facilitate wiring, reduce
the configured station with any PLC or PC that operating costs and benefit from the unique
supports Modbus TCP. This e.g. allows the use features of our safety I/O portfolio to increase
directly on other controllers or monitoring the productivity of your machines.
systems as e.g. ABB Ability™ Data Center Auto-
mation or external systems. For more information about safety applications,
please see application description Embedding
safety I/Os in ABB robots on page 206.
08
S800 I/O
PROFIBUS DP
PROFINET
S500 I/O
—
Application descriptions
Condition Monitoring with AC500 PLC
—
AC500 Condition
Measurements
Monitoring Module
FM502-CMS: Controller
• High frequency Vibration Vibration Vibration Drives
integrated or stand- • Low frequency mm/s mm/s mm/s parameters
alone CMS covering a
complete drive train.
Process parameters: °C rpm, N °C rpm, Nm °C V, A W
x, y, z
Load Load
G G M
Product Quality µm
07
06
05
08
02
01
—
01 Winder
03 —
02 Main motor 08
—
03 Gearbox
—
04 Rolling mill
—
—
05 Vibration sensor
Acceleration sensor 04 09
—
mounting for integrated
06 Sensor cable
condition monitoring
—
in cold rolling mill. With
07 AC500 CMS controller integrated
local warnings by key
—
performance indicators,
08 Local / remote warning
first analysis with
—
detailed verification
09 Detailed analysis local / remote
possibility via CP600
and remote connectivity.
—
Application descriptions
Machine controllers based on
AC500 PLC
From simple to high end motion applications Multi-axis motion coordination with EtherCAT
• Convenient PLC portfolio for diverse ABB's AC500 PLC using EtherCAT real-time bus
applications delivers high performance for multi-axis control
-- Simple machine control with AC500-eCo PLC applications.
-- Point-to-point motion with PTO outputs or
Modbus communication with the drive The AC500 PLC provides an industry solution
-- Mid-range applications with AC500 PLC with IEC 61131-3 programming and PLCopen
-- EtherCAT communication with the drive or motion functions in combination with ABB drives
remote I/O and cam-switch for synchronized such as ACS880-M04 fitted with the FECA-01
motion EtherCAT module for higher power axes or
-- High-end motion application with PM595 ACS380 drives or with MicroFlex e190.
-- Axis interpolation e.g. for Delta robot
• Easy integration and excellent scalability using This popular high-performance motion bus
Automation Builder provides simple ‘daisy chain’ connection.
• Motion library for complex applications
—
EtherCAT multi-axis MRS / ERP
coordinated motion
Automation Builder
—
01 AC500 PLC
—
02 CP600 HMI
—
03 Pluto Safety
08 PLC module
—
01 02
04 MicroFlex e190
—
05 MotiFlex e180
EtherCAT
—
06 ACS880-M04
—
07 ACS380
—
08 ACS880
—
9
09 S500 EtherCAT I/O
04 05 06 07 08 09
03
STO
Axis
36
32
28
PM595-4ETH PM590-MC-KIT
24
20
16
12
PM585-MC-KIT
0
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5
ms
PM585-MC PM590-MC PM595-4ETH
—
01
— EtherCAT AC500 machine controller kits Depending on the required performance, the kit
01 Number synchronized
Axis / ms In order to simplify your application, ABB offers provides a powerful CPU, an EtherCAT master
products for the implementation of machine communication module and the respective
control or motion control applications. These terminal base.
products can be purchased individually or as a
kit. The kit can be expanded using standard I/Os,
other communication products or software
Two available EtherCAT kits contain the compo- solutions.
nents required for your application.
—
Application descriptions
Real-time Ethernet functionality
Absolute Encoder
EtherCAT
EtherCAT
PROFINET RT
SWITCH
08
206 M A I N C ATA L O G P LC A U TO M AT I O N
—
Application descriptions
Embedding safety I/Os in ABB robots
enhances man-machine collaboration
Integration of safety I/Os the pre-defined safe work zone using ABB’s
08 ABB is embedding S500 safety I/Os within its SafeMove2. Once the human leaves the cell, the
series of robot controllers to improve the flexibil- robot can resume its faster operational speed
ity, safety and reliability of collaboration between with or without acknowledgement, depending on
robots and people, which prevents unnecessary the used safety sensors.
disruption to production. Simply extend your
control system with ABB S500 safety I/Os to save Cost-efficient solution
wiring efforts, operation costs and use unique As the S500 safety I/Os are controlled by the
features of our safety I/O portfolio to increase safety module inside the robot controller, there is
your machine productivity. no need for third party stand-alone safety PLCs
to be used. This saves costs as the combination
A light curtain, laser scanner, safety mat, E-stop of I/O and robot controller frees up space that
and acknowledge button, for example, are con- would normally be needed for a separate cabinet.
nected to ABB’s S500 safety I/O module, which is It also reduces the time associated with the set-up
integral to the ABB robot controller. Should a and operation of robotic production cells. This
human enter the robot’s cell to undertake mainte- standardized solution leads to reduced spares,
nance, the safely-limited speed of the robot can less wiring and lower operational costs as well as
be triggered, if permitted, as opposed to a safe easy engineering through common diagnostics.
stop. The robot moves very slowly and within
A P P L I C AT I O N D E S C R I P T I O N S A N D A D D I T I O N A L I N F O R M AT I O N 207
08
208 M A I N C ATA L O G P LC A U TO M AT I O N
—
Application descriptions
Safe communication between safety CPUs
— Real-time exchange of high volume process and Now hybrid interconnected PLC control systems
01 A modern distribution
center comprises several safety data can extend traditional centralized or distributed
independent systems ABB has moved from using just one central PLC control. As such, each controlled machine can
including conveyor and
lift systems, robotic controller to that of multiple controllers capable deliver high volumes of process and safety data
sorting and palletizing of communicating with many machines in real- in real-time, simultaneously, to several central
processes, together
with autonomous time. Now each machine controller can exchange control systems.
guided vehicles, or AGVs, big volumes of process and safety data in real-
and automated stacker
cranes that lift pallets time to more than one central control system This solution replaces gateways which are expen-
to and from the high simultaneously. sive, take valuable control cabinet space and
bay storage systems.
Each system needs to because they are limited to only 12 bytes of safety
exchange its control and New safety CPU modules that can now function data per gateway, cannot communicate in real-
safety data via a central
control system or as both a safety controller and a safety device time with large safety data volumes. With the new
distributed control are launched by ABB. The modules, when used solution, a maximum of 1440 bytes of process
system in an efficient
and reliable manner with ABB’s AC500/AC500-S Programmable Logic data including up to 384 bytes of functional
so as to maintain Controller (PLC), feature the ability to exchange safety data can be allocated for up to four PLC
productivity and
minimize downtime. process and safety data, not only from one controller systems, thereby providing faster
controller to multiple devices but also from one reaction to optimize the production and improve
device to multiple controllers, using PROFINET/ the predictive maintenance that leads to less
PROFIsafe shared device functionality. downtime.
—
01
08
A P P L I C AT I O N D E S C R I P T I O N S A N D A D D I T I O N A L I N F O R M AT I O N 209
PROFINET RT / PROFIsafe
Switch
IO-Controller 1
IO-Controller 2 IO-Device / IO-Controller
IO-Controller 3
IO-Controller 4
IO-Device
IO-Device
IO-Device
IO-Device
IO-Controller
08
IO-Device(s)
IO-Device(s)
210 M A I N C ATA L O G P LC A U TO M AT I O N
—
PLC training and support
ABB provides training and technical support guiding you to the ideal
PLC Automation products for your applications.
—
02
08
—
01
A P P L I C AT I O N D E S C R I P T I O N S A N D A D D I T I O N A L I N F O R M AT I O N 211
—
AC500-eCo Starter kit
Getting started is so simple
More functionality and enhanced scalability
Ordering data
Each kit consists of CPU, programming cable and
digital input simulator. The engineering tool is
available for download at
www.abb.com/automationbuilder.
08
—
AC31 adapter for retrofitting
existing AC31 applications
AC500 life cycle management
protects your investment
Ordering details
Please contact your local sales organization.
A P P L I C AT I O N D E S C R I P T I O N S A N D A D D I T I O N A L I N F O R M AT I O N 213
08
214 M A I N C ATA L O G P LC A U TO M AT I O N
—
Additional information
Services
—
Additional information
Life cycle management for
maximum return on investment
—
Product life cycle management model
—
Additional information
Automation Builder product life cycle plan
Release Type Designation Purpose and frequency Automation Builder life cycle management model
example The Automation Builder life cycle management
Major Release 1.x, 2.x Deliver new features model aims to provide service for maximizing
extending Automation
Builder scope availability and performance, support to end-
Minor Releases 1.1.x, 1.2.x Deliver new features users and a smooth transition to new product
within current Automation versions when the service life of the current
Builder scope
product ends. The model divides a product’s life
Service Releases 1.2.1, 1.2.2 Deliver corrections, im-
cycle into four phases: active, classic, limited and
provements and updates
of existing components obsolete. Each phase has different implications
for the end-user in terms of software and license
availability, services and support provided.
ABB aims for continuous, consistent and coordi-
nated delivery of engineering tool versions and
Active The software product with complete life cycle
device firmware versions. It is recommended to services is available.
always use the latest release of Automation Classic The software product with complete life cycle
Builder. services is available for system extensions and
spare part engineering.
Limited The software product is available without
maintenance and further corrections.
Migration to a newer version is recommended.
Obsolete Migration to a newer version is recommended.
A P P L I C AT I O N D E S C R I P T I O N S A N D A D D I T I O N A L I N F O R M AT I O N 217
—
01 Automation Builder 1.x Automation Builder 2.x
Version profile 1.1 Version profile 1.2 Version profile 2.0 Version profile 2.1
—
02 Automation Builder 1.x Automation Builder 2.x
Version profile 1.1 Version profile 1.2 Version profile 2.0 Version profile 2.1
—
03 Automation Builder 1.x Automation Builder 2.x
Version profile 1.1 Version profile 1.2 Version profile 2.0 Version profile 2.1
Automation Builder 1.x Premium License Automation Builder 2.x Premium License
Edition
Upgrade
Automation Builder 1.x Standard License Automation Builder 2.x Standard License
Automation Builder 1.x Basic License Automation Builder 2.x Basic License
—
04 Automation Builder 1.x Automation Builder 2.x
Version profile 1.1 Version profile 1.2 Version profile 2.0 Version profile 2.1
Automation Builder 1.x Premium License Automation Builder 2.x Premium License
Edition Edition
$ Upgrade $ $ Upgrade
Automation Builder 1.x Standard License Automation Builder 2.x Standard License
Version
Upgrade
Automation Builder 1.x Basic License Automation Builder 2.x Basic License
—
Additional information
Automation Builder product life cycle plan
The version is the base for current sales and This means it is no longer available from Automa-
active price list. Licenses can be purchased. tion Builder installation manager from abb.com,
Support and training is provided. but could be obtained as offline installations via
support. Corrections might be available upon
Classic request as billable service. New 3rd party prod-
With release of the next major/minor version the ucts (e.g. OS) are not supported anymore.
predecessing version profile is going into life
cycle phase Classic. During the Classic phase, the Licenses are typically not available anymore but
version profile with complete life cycle services is might be available upon request as spare part.
available for system extensions and spare part Training is not available anymore. Support is
engineering. provided.
08
220 M A I N C ATA L O G P LC A U TO M AT I O N
—
Additional information
Approvals and certifications
Symbols and legends: Standard product certified: product label wears approval mark when mandatory
Approval submitted (roadmap available upon request)
Submission planned (roadmap available upon request)
– Submission not planned or not applicable for product
Symbol
China DNV
Abbreviation CE RoHS RoHS RCM EAC KCC cULus ABS BV GL LR RINA RMRS EU
Recognition
Hazardous
Locations
Locations
Ordinary
Name
Mutual
AI523
AI523-XC
AI531 -
AI531-XC -
AI561 -
AI562 -
AI563 -
AI581-S
AI581-S-XC
AO523
AO523-XC
AO561 -
AX521
AX521-XC
AX522
AX522-XC
AX561 -
08 CD522
CD522-XC
CI501-PNIO
CI501-PNIO-XC
CI502-PNIO
CI502-PNIO-XC
CI504-PNIO
CI504-PNIO-XC
CI506-PNIO
CI506-PNIO-XC
CI511-ETHCAT
CI512-ETHCAT
CI521-MODTCP - - - - - -
CI521-MODTCP-XC - - - - - -
CI522-MODTCP - - - - - -
CI522-MODTCP-XC - - - - - -
CI541-DP
CI541-DP-XC
CI542-DP
CI542-DP-XC
CI581-CN
CI581-CN-XC
CI582-CN
CI582-CN-XC
A P P L I C AT I O N D E S C R I P T I O N S A N D A D D I T I O N A L I N F O R M AT I O N 221
Symbols and legends: Standard product certified: product label wears approval mark when mandatory
Approval submitted (roadmap available upon request)
Submission planned (roadmap available upon request)
– Submission not planned or not applicable for product
Symbol
China DNV
Abbreviation CE RoHS RoHS RCM EAC KCC cULus ABS BV GL LR RINA RMRS EU
Recognition
Hazardous
Locations
Locations
Ordinary
Name
Mutual
CI590-CS31-HA
CI590-CS31-HA-XC
CI592-CS31
CI592-CS31-XC
CM572-DP
CM572-DP-XC
CM574-RCOM
CM574-RS
CM578-CN
CM578-CN-XC
CM579-ETHCAT
CM579-PNIO
CM579-PNIO-XC
CM582-DP - - - - - -
CM582-DP-XC - - - - - -
CM588-CN
CM588-CN-XC
CM589-PNIO -
CM589-PNIO-4 - -
CM589-PNIO-4-XC - -
CM589-PNIO-XC -
CM592-DP -
CM592-DP-XC -
CM597-ETH -
CM597-ETH-XC -
CM598-CN - 08
CM598-CN-XC -
CP604 - - - - - - - -
CP604-B - - - - - - - -
CP607 - - - - - - - -
CP607-B - - - - - - - -
CP610 - - - - - - - -
CP610-B - - - - - - - -
CP620 - - - - - -
CP620-WEB - - - - - -
CP630 - - - - - -
CP630-WEB - - - - - -
CP635 - - - - - -
CP635-B - - - - - -
CP635-FB - - - - - - -
CP635-FW - - - - - - -
CP635-WEB - - - - - -
CP651 - - - - - -
CP651-WEB - - - - - -
CP6605 - - - - - -
CP6607 - - - - - -
CP661 - - - - - -
CP6610 - - - - - -
CP6615 - - - - - -
222 M A I N C ATA L O G P LC A U TO M AT I O N
—
Additional information
Approvals and certifications
Symbols and legends: Standard product certified: product label wears approval mark when mandatory
Approval submitted (roadmap available upon request)
Submission planned (roadmap available upon request)
– Submission not planned or not applicable for product
Symbol
China DNV
Abbreviation CE RoHS RoHS RCM EAC KCC cULus ABS BV GL LR RINA RMRS EU
Recognition
Hazardous
Locations
Locations
Ordinary
Name
Mutual
CP661-WEB - - - - - -
CP6621 - - - - - -
CP665 - - - - - -
CP665-WEB - - - - - -
CP676 - - - - - -
CP676-WEB - - - - - -
DA501
DA501-XC
DC522
DC522-XC
DC523
DC523-XC
DC532
DC532-XC
DC541-CM -
DC541-CM-XC -
DC551-CS31
08 DC551-CS31-XC
DC561 -
DC562 -
DI524
DI524-XC
DI561 -
DI562 -
DI571 -
DI572 -
DI581-S
DI581-S-XC
DO524
DO524-XC
DO526 - - - - - -
DO526-XC - - - - - -
DO561 -
DO562 -
DO571 -
DO572 -
DO573 -
DX522
DX522-XC
DX531
DX561 -
A P P L I C AT I O N D E S C R I P T I O N S A N D A D D I T I O N A L I N F O R M AT I O N 223
Symbols and legends: Standard product certified: product label wears approval mark when mandatory
Approval submitted (roadmap available upon request)
Submission planned (roadmap available upon request)
– Submission not planned or not applicable for product
Symbol
China DNV
Abbreviation CE RoHS RoHS RCM EAC KCC cULus ABS BV GL LR RINA RMRS EU
Recognition
Hazardous
Locations
Locations
Ordinary
Name
Mutual
DX571 -
DX581-S
DX581-S-XC
FM502-CMS
FM502-CMS-XC
FM562 -
MC502 - - -
MC503 -
PM554-RP -
PM554-RP-AC -
PM554-TP -
PM554-TP-ETH -
PM556-TP-ETH -
PM5630-2ETH - - - - - -
PM5630-2ETH-XC - - - - - -
PM564-RP -
PM564-RP-AC -
PM564-RP-ETH -
PM564-RP-ETH-AC -
PM564-TP -
PM564-TP-ETH -
PM5650-2ETH - - - - - -
PM5650-2ETH-XC - - - - - -
PM566-TP-ETH -
PM5670-2ETH - - - - - -
PM5670-2ETH-XC - - - - - - 08
PM5671-2ETH - - - - - -
PM5675-2ETH - - - - - -
PM5675-2ETH-XC - - - - - -
PM572
PM573-ETH
PM573-ETH-XC
PM582
PM582-XC - -
PM583-ETH
PM583-ETH-XC -
PM585-ETH - - - - - -
PM590-ARCNET
PM590-ETH
PM591-2ETH
PM591-ETH
PM591-ETH-XC
PM592-ETH
PM592-ETH-XC
PM595-4ETH-F
PM595-4ETH-M-XC
SM560-S
SM560-S-FD-1 - - - - - -
SM560-S-FD-1-XC - - - - - -
224 M A I N C ATA L O G P LC A U TO M AT I O N
—
Additional information
Approvals and certifications
Symbols and legends: Standard product certified: product label wears approval mark when mandatory
Approval submitted (roadmap available upon request)
Submission planned (roadmap available upon request)
– Submission not planned or not applicable for product
Symbol
China DNV
Abbreviation CE RoHS RoHS RCM EAC KCC cULus ABS BV GL LR RINA RMRS EU
Recognition
Hazardous
Locations
Locations
Ordinary
Name
Mutual
SM560-S-FD-4 - - - - - -
SM560-S-FD-4-XC - - - - - -
SM560-S-XC
TA521 - - - - - - - - -
TA523 - - - - - - - - - - -
TA524 - - - - - - -
TA525 - - - - - - - - - - - -
TA526 - - - - - - - - -
TA527 - - - - - - - - - - - -
TA528 - - - - - - - - - - - -
TA532 - - - - - - - - - - - - -
TA533 - - - - - - - - - - - - -
TA534 - - - - - - - - - - - - -
TA535 - - - - - - - - - - - - -
TA536 - - - - - - - - - - - - -
TA540 - - - - - - - - - - -
TA541 - - - - - - - - - - - -
08 TA543 - - - - - - - - - - -
TA561-RTC -
TA562-RS -
TA562-RS-RTC -
TA563-11 - - - - - -
TA563-9 - - - - - -
TA564-11 - - - - - -
TA564-9 - - - - - -
TA565-11 - - - - - -
TA565-9 - - - - - -
TA566 - - - - -
TA570 - - - - - - - - - -
TA571-SIM - - - - - - - - -
TB511-ARCNET
TB511-ETH
TB511-ETH-XC -
TB521-ARCNET
TB521-ETH
TB521-ETH-XC -
TB523-2ETH -
TB541-ETH
TB541-ETH-XC -
TB5600-2ETH - - - - - -
TB5600-2ETH-XC - - - - - -
A P P L I C AT I O N D E S C R I P T I O N S A N D A D D I T I O N A L I N F O R M AT I O N 225
Symbols and legends: Standard product certified: product label wears approval mark when mandatory
Approval submitted (roadmap available upon request)
Submission planned (roadmap available upon request)
– Submission not planned or not applicable for product
Symbol
China DNV
Abbreviation CE RoHS RoHS RCM EAC KCC cULus ABS BV GL LR RINA RMRS EU
Recognition
Hazardous
Locations
Locations
Ordinary
Name
Mutual
TB5610-2ETH - - - - - -
TB5610-2ETH-XC - - - - - -
TB5620-2ETH - - - - - -
TB5620-2ETH-XC - - - - - -
TB5640-2ETH - - - - - -
TB5640-2ETH-XC - - - - - -
TB5660-2ETH - - - - - -
TB5660-2ETH-XC - - - - - -
TF501-CMS
TF501-CMS-XC
TF521-CMS
TF521-CMS-XC
TK501 - - - - - - - -
TK502 - - - - - - - -
TK503 - -
TK504 -
TK506 -
TU507-ETH
TU508-ETH
TU508-ETH-XC
TU509
TU510
TU510-XC
TU515
TU516
TU516-H - - - - - - 08
TU516-H-XC - - - - - -
TU516-XC
TU517
TU518
TU518-XC
TU520-ETH
TU520-ETH-XC
TU531
TU532
TU532-H - - - - - -
TU532-H-XC - - - - - -
TU532-XC
TU541
TU542
TU542-H - - - - - -
TU542-H-XC - - - - - -
TU542-XC - - - - -
TU551-CS31
TU552-CS31
TU552-CS31-XC
TU582-S -
TU582-S-XC -
226 M A I N C ATA L O G P LC A U TO M AT I O N
—
Index
Order code classification
Order code Type Page Order code Type Page Order code Type Page
—
Index
Order code classification
Order code Type Page Order code Type Page Order code Type Page
—
Index
Type classification
Type Order code Page Type Order code Page Type Order code Page
—
Index
Type classification
Type Order code Page Type Order code Page Type Order code Page
Additional information
We reserve the right to make technical
changes or modify the contents of
this document without prior notice.
ABB does not accept any responsibility
whatsoever for potential errors or
possible lack of information in this
document.
www.abb.com/plc
3ADR020077C0204 REV A - Printed in Finland (Edition 12.2017 Hansa Print)
www.abb.com/automationbuilder