1183 Pfaff Manual
1183 Pfaff Manual
1183 Pfaff Manual
1183
INSTRUCTION MANUAL
296-12-19 201/002
Betriebsanleitung engl. 01.12
This Instruction Manual is valid for all models and subclasses listed in the
chapter "Specifications".
PFAFF Industriesysteme
und Maschinen AG
Hans-Geiger-Str. 12 - IG Nord
D-67661 Kaiserslautern
Index
Contents ..................................................................................Page
1 Safety .................................................................................................................................... 5
1.01 Directives ............................................................................................................................... 5
1.02 General notes on safety ......................................................................................................... 5
1.03 Safety symbols ...................................................................................................................... 6
1.04 Important points for the user ................................................................................................. 6
1.05 Operating and specialist personnel ........................................................................................ 7
1.05.01 Operating personnel .............................................................................................................. 7
1.05.02 Specialist personnel ............................................................................................................... 7
1.06 Danger warnings .................................................................................................................... 8
2 Proper use............................................................................................................................. 9
3 Specifications ..................................................................................................................... 10
3.01 PFAFF 1181, PFAFF 1183 ..................................................................................................... 10
3.02 Versions and subclasses ...................................................................................................... 11
7 Controls .............................................................................................................................. 15
7.01 On/off switch ....................................................................................................................... 15
7.02 Keys on the machine head (only for machines with -911/..) ................................................. 15
7.03 Pedal .................................................................................................................................... 16
7.04 Lever for lifting the presser foot........................................................................................... 16
7.05 Feed regulator disk / Reverse feed lever .............................................................................. 17
7.06 Knee lever ............................................................................................................................ 17
7.07 Edge trimmer -731/01 .......................................................................................................... 18
7.08 Control panel ........................................................................................................................ 18
3
Index
Contents ..................................................................................Page
8.04 Switching the machine on/off .............................................................................................. 23
8.05 Basic position of the machine drive unit ............................................................................. 24
8.05.01 On machines with EcoDrive and control unit P40 ED ......................................................... 24
8.05.02 On machines with PicoDrive and control unit P40 PD2 ....................................................... 24
8.05.03 On machines with control unit MD-4-95-220-CE ................................................................. 25
8.06 Start inhibitor ....................................................................................................................... 26
8.06.01 Mounting the start inhibitor ................................................................................................. 26
8.06.02 Checking the start inhibitor function .................................................................................... 26
9 Preparation ........................................................................................................................ 27
9.01 Inserting the needle ............................................................................................................. 27
9.02 Winding the bobbin thread, adjusting the thread tension .................................................... 28
9.03 Removing / Inserting the bobbin case ................................................................................. 29
9.04 Inserting the bobbin case / Adjusting the bobbin thread tension ......................................... 29
9.05 Threading the needle thread / Adjusting the needle thread tension .................................... 30
4
Safety
1 Safety
1.01 Directives
The machine has been constructed in accordance with the requirements listed in the
EC Declaration of Conformity and the Declaration of Incorporation.
In addition to this Instruction Manual, also observe all generally accepted, statutory and
other regulations and legal requirements and all valid environmental protection regulations!
The regionally valid regulations of the social insurance society for occupational accidents or
other supervisory organizations are to be strictly adhered to!
● All Notes on Safety and Instruction Manuals of the motor manufacturer are to be read be-
fore operating the machine!
● The danger and safety instructions on the machine itself are to be followed!
● This machine may only be used for the purpose for which it is intended and may not be
operated without its safety devices. All safety regulations relevant to its operation are to
be adhered to.
● When exchanging sewing tools (e.g. needle, roller presser, needle plate and bobbin),
when threading the machine, when leaving the machine unattended and during mainte-
nance work, the machine is to be separated from the power supply by switching off the
On/Off switch or by removing the plug from the mains!
● Repairs and special maintenance work may only be carried out by qualified service staff
or appropriately trained personnel!
● Work on electrical equipment may only be carried out by appropriately trained personnel!
● Work is not permitted on parts and equipment which are connected to the power supply!
The only exceptions to this rule are found in the regulations EN 50110.
● Modifications and alterations to the machine may only be carried out under observance
of all the relevant safety regulations!
● Only spare parts which have been approved by us are to be used for repairs! We express-
ly point out that any replacement parts or accessories which are not supplied by us have
not been tested and approved by us. The installation and/or use of any such products can
lead to negative changes in the structural characteristics of the machine. We are not liable
for any damage which may be caused by non-original parts.
5
Safety
Danger!
Points to be observed..
Caution
Do not operate without finger guard and safety devices.
Before threading, changing bobbin and needle, cleaning
etc. switch off main switch.
● The Instruction Manual must be read before operating the machine for the first time.
● It is the duty of the user to only operate the machine in perfect running order.
● It is the obligation of the user to ensure that none of the safety mechanisms are removed
or deactivated.
● It is the obligation of the user to ensure that only authorized persons operate and work
on the machine.
6
Safety
The operating personnel is required to observe the following points and must:
● never use any working methods which could adversely affect the safety of the machine!
● also ensure that only authorized persons have access to the potentially dangerous area
around the machine!
● always immediately report to the person responsible any changes in the machine which
may limit its safety!
The specialist personnel is obliged to observe the following points and must:
● switch off the On/Off switch before carrying out adjustments or repairs, and ensure that
it cannot be switched on again unintentionally!
● wait until the luminous diode on the control box is no longer blinking or on before begin-
ning adjustment or repair work.
● never work on parts which are still connected to the power supply! Exceptions are explai-
ned in the regulations EN 50110.
● replace the protective coverings and close the electrical control box afer all repairs or
maintenance work!
7
Safety
Never put your hands or fingers in the sewing area during sewing!
Danger of injury by the needle!
While setting or adjusting the machine do not leave any objects on the table nor
in the needle plate area! Objects may be trapped or flung out of the machine!
1
4
3 5
Fig. 1 - 01
If an external motor is used, do not operate the machine without the belt
guards 4 and 5!
Danger of injury by the drive belt!
8
Proper use
2 Proper use
These machines are used in the industry for sewing lockstitch seams.
Any and all uses of this machine which have not been approved of by the
manufacturer are considered to be inappropriate! The manufacturer cannot be
held liable for any damage caused by the inappropriate use of the machine!
The appropriate use of the machine includes the observance of all operational,
adjustment, maintenance and repair measures required by the manufacturer!
9
Specifications
3 Specifications V
3.01 PFAFF 1181, PFAFF 1183
Stitch type: ..........................................................................................................301 (lockstitch)
Needle system: ................................................................... 134 or 134 KK on subclass -731/01
Noise data:
Emission sound level at workplace at a speed of 4400 spm: ....................... LpA = 80.0 dB(A) ■
(Noise measurement in accordance with DIN 45 635-48-B-1, ISO 11204, ISO 3744, ISO 4871
V
Subject to technical alterations
◆
3,800 s.p.m. with 36 mm needle bar stroke
■
KpA = 2,5 dB
10
Specifications
Work aids:
Subclass -731/01 .................................................................................................. edge trimmer
Subclass -900/24................................................................................................ thread trimmer
Subclass -909/14 .................................................................................................Thread trapper
Subclass -910/06 ............................................................................................ automatic foot lift
Subclass -911/37 ................................................................ automatic back-tacking mechanism
11
Disposal of Machine
4 Disposal of Machine
● Proper disposal of the machine is the responsibility of the customer.
● The materials used for the machine are steel, aluminium, brass and various plastic
materials. The electrical equipment comprises plastic materials and copper.
● The machine is to be disposed of according to the locally valid pollution control regula-ti-
ons; if necessary, a specialist ist to be commissioned.
Care must be taken that parts soiled with lubricants are disposed of separately
according to the locally valid pollution control regulations!
12
Transportation, packing and storage
5.04 Storage
If the machine is not in use, it can be stored as it is for a period of up to six months, but It
should be protected against dust and moisture.
If the machine is stored for longer periods, the individual parts, especially the surfaces of
moving parts, must be protected against corrosion, e.g. by a film of oil.
13
Explanation of symbols
6 Explanation of symbols
In this instruction manual, work to be carried out or important information is accentuated by
symbols. These symbols have the following meanings:
Note, information
Cleaning, care
Lubrication
14
Controls
7 Controls
7.01 On/off switch
● The power supply to the machine is swit-
ched on or off by turning switch 1.
Fig. 7 - 01
7.02 Keys on the machine head (only for machines with -911/..)
● As long as key 1 is pressed during sew-
ing, the machine sews in reverse.
● Keys 2 can be used for parameter set-
tings (see motor instruction manual).
Fig. 7 - 02
15
Controls
7.03 Pedal
● With the on/off switch on
0 = Machine stop
0 +1
+1 = Sew
-1 -2
Fig. 7 - 03
Fig. 7 - 04
16
Controls
Fig. 7 - 05
Fig. 7 - 06
17
Controls
Fig. 7 - 07
The description can be found in the separate instruction manual for the motor.
18
Installation and commissioning
8.01 Installation
The site where the machine is installed must be provided with suitable connections for the
electric current, see Chapter 3 Specifications.
It must also be ensured that the standing surface of the machine site is firm and horizontal,
and that sufficient lighting is provided.
The method of packaging used requires that the table top be lowered for trans-
port. The following is a description of how to adjust the height of the table top.
1 1
Fig. 8 - 01
19
Installation and commissioning
● Loosen nuts 1.
● Tighten the V-belt with belt take-up
hanger 2.
● Tighten nuts 1.
Fig. 8 - 02
3
1
Fig. 8 - 03
20
Installation and commissioning
A PFAFFmotor is shown in
Fig. 8-04. If another motor is
used, carry out this step accor-
ding to the instructions in the
motor instruction manual.
1 2
Fig. 8 - 04
Fig. 8 - 05
21
Installation and commissioning
Fig. 8 - 06
● Connect all plug connections as described in the operations manual of the drive
● The following ground cables must be attached in order to discharge static electricity.
● Attach ground cables for machine, main switch, control unit and motor to ground point 1.
22
Installation and commissioning
Fig. 8 - 07
23
Installation and commissioning
If the parameter has to be altered, operate the TE/Speed key and then switch
off the machine and switch it on again. Then select service level C again as de-
scribed above.
● By pressing the corresponding +/- key, select parameter "800" (selecting the sewing
direction).
● By pressing the corresponding +/- key, select the value for the parameter at "0".
● By pressing the corresponding +/- key, select parameter "700".
● Sew a stitch by operating the pedal.
● Turn the balance wheel in the sewing direction until the descending needle is level with
the top edge of the needle plate.
● Then check the parameter values listed in the parameter list (see Chapter
10.04 Parameter Settings) and adjust them if necessary.
● Conclude the adjustment of the sewing motor by pressing the TE/Speed key.
24
Installation and commissioning
S ● Confirm entry.
● Set value from the machine typ (0 = PFAFF 1183, 1 = PFAFF 1181).
S ● Confirm entry and switch off machine.
D
● Press button D+ to turn function "on".
A B D C
● Call up parameter 181.
A B D C
● Call up parameter 192.
D
● Press button D+ to turn function "off".
25
Installation and commissioning
Fig. 8 - 07
● Switch the machine on at the main switch and tilt back the sewing head.
● The error message "Er 0 16" (on MD-4-95-220-CE) or "Error 9 (on Eco- or PicoDrive) must
appear on the control panel.
● If the message does not appear, check the setting of safety switch 2.
● After the sewing head has been returned to the upright position, the machine is ready
for operation again.
26
Preparation
9 Preparation
All regulations and instructions in this Instruction Manual are to be observed!
Special attention is to be paid to the safety regulations!
Fig. 9 - 01
27
Preparation
+ -
5 1
7
3 2
Fig. 9 - 02
If the machine is only being used to wind the bobbin (without sewing), a bobbin
case must be inserted in the hook! (Danger of damage to the hook).
● The tension of the thread on bobbin 1 can be adjusted with knurled screw 4.
● The bobbin winder stops automatically when bobbin 1 is full.
● Remove the filled bobbin 1 and cut the thread on knife 5.
If the thread is wound unevenly, loosen nut 6 and turn thread guide 7 accordin-
gly. Retighten nut 6 after the adjustment.
28
Preparation
9.04 Inserting the bobbin case / Adjusting the bobbin thread tension
● Insert the bobbin into the bobbin case.
● Pass the thread through the slot under
the spring according to Fig. 9-04.
● Pass the thread through the notch.
5 cm
Fig. 9 - 04
29
Preparation
9.05 Threading the needle thread / Adjusting the needle thread tension
+
2
-
Fig. 9 - 05
30
Care and maintenance
Oil the trimmer -731/01 ........................once a week, more often if in continuous operation
These maintenance intervals are calculated for the average running time of a
single shift operation. If the machine is operated more than this, shorter inter-
vals are recommended.
For all cleaning work the machine must be disconnected from the mains
by switching off the on/off switch or by removing the mains plug!
Danger of injury if the machine suddenly starts up .
Fig. 10 - 01
31
Care and maintenance
2
Only use oil with a mean vis-
cosity of 22.0 mm2/s at 40°C
Fig. 10- 02 and a density of 0.865 g/cm3 at
15°C.
We recommend
PFAFF sewing machine oil,
4 part no. 280-1-120 144.
Fig. 10 - 03
32
Care and maintenance
10.05.01 Parameter list for control unit P40 ED and P40 PD2
User lever
Group
V
See Chapter 3 Specifications
*
Adjustment see Chapter 8.05 Basic position of the machine drive unit.
33
Care and maintenance
User lever
Group
Setting range
Description
Parameter
Set value
1 Speed max. 50 - 9999 ▲
34
Table top cutout
35
Block14diagram
Stromlaufpläne
12 Block diagram
12.01 Block diagram PFAFF 1180 with control unit P40 ED
1180
FK FSL BDF S3
LS -910
Stopp
-900 -911
PC
Drive
incremental transducer
Speedcontrolunit
for
software
download
X7
X1
X3 X5 X2 X4 X4
LS = Light barrier
FK = Thread trapper
power switch
FSL = Thread tension release
-910 = Automatic presser foot lift
-900 = Thread trimmer
-911 = Backtacking device
Stopp = Start inhibitor Mains plug
36
Block diagram
12.02 Block diagram PFAFF 1180 with control unit P40 PD2
1180
FK FSL
BDF - PICO TOP
LS -910
Stopp
-900 -911
PC
Drive
incremental transducer
Speedcontrolunit
for
software-
download
X8
X1
X3 X5 X2 X4 X4
37
Block diagram
1180
FK FSL
C - 200
A B C D
F
P1
P A B S
PD
-910
B BB
S D C A C C
Stopp
-900 -911
Drive
incremental transducer
Speedcontrolunit
FK = Thread trapper
FSL = Thread tension release
power switch
-910 = Automatic presser foot lift
-900 = Thread trimmer
-911 = Backtacking device
Stopp = Start inhibitor
Mains plug
38
Wearing parts
13 Wearing parts
This is a list of the most important wearing parts.
A detailed parts list for the complete machine is included with the accessories.
In case of loss, the parts list can be downloaded from the internet address
www.pfaff-industrial.com/pfaff/de/service/downloads As an alternative to
the internet download the parts lists can also be ordered in book form under
part no. 296-12-19 201.
11-330 958-15
91-262 376-91
99-137 188-15
39
Wearing parts
PFAFF 1181-G; 1183-G
91-265 262-91
91-265 270-91
91-174 507-05
91-140 945-05
91-175 785-05
91-174 703-91
91-174 956-45
91-174 955-91
91-175 690-05
91-019 929-05
91-000 250-15
91-000 390-05
91-002 134-05
91-174 480-05
Subclass -731/..
Subclass -900/24
91-264 338-91
91-108 222-15
40
Wearing parts
99-137 151-45
91-171 049-05
91-171 042-05
95-774 464-25
91-700 996-15
41
© PFAFF Industriesysteme und Maschinen AG 2009, PFAFF is the exclusive trademark of VSM Group AB.PFAFF Industriesysteme und Maschinen AG is an authorized licensee of the PFAFF trademark.
PFAFF Industriesysteme
und Maschinen AG
Hans-Geiger-Str. 12 - IG Nord
D-67661 Kaiserslautern