Drilling: Bachelor of Engineering
Drilling: Bachelor of Engineering
Drilling: Bachelor of Engineering
MANUFACTURING TECHNOLOGIES
DRILLING
by Endika Gandarias
Dr. ENDIKA GANDARIAS MINTEGI
www.linkedin.com/in/endika-gandarias-mintegi-91174653
by Endika Gandarias 2
CONTENTS
BIBLIOGRAPHY
INTRODUCTION
MACHINE TYPES
WORKHOLDING DEVICES
TOOLHOLDING DEVICES
DRILLING OPERATIONS
SAFETY GUIDELINES
APPLICATIONS
GLOSSARY
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BIBLIOGRAPHY
BIBLIOGRAPHY
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BIBLIOGRAPHY
The author would like to thank all the bibliographic references and videos that
have contributed to the elaboration of these presentations.
• www.symbaloo.com/mix/manufacturingtechnology
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INTRODUCTION
INTRODUCTION
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INTRODUCTION
DRILLING TECHNOLOGY
Mc
BASIC MOVEMENTS:
Ma – Mc Cutting movement (regarding the tool)
– Ma Feed movement (regarding the tool)
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INTRODUCTION
Brace (tool), 1420 Gimlet, 1750 Auger, 1800 First table top drilling machine
1838
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INTRODUCTION
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INTRODUCTION
Typical applications:
2 3 4 5 6
10
INTRODUCTION
At home… In industry…
VIDEO
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INTRODUCTION
Drilling covers the methods of making cylindrical holes in a workpiece with metal cutting tools.
Typical operations: trepanning, counterboring, countersinking, reaming, boring, tapping, center and
pilot hole drilling,…
Common to all these processes is a main rotating movement combined with a linear feed.
ap
Dc VIDEO
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MACHINE TYPES
MACHINE TYPES
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MACHINE TYPES
Higher cutting
removal rate
VIDEO
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MACHINE TYPES
Higher cutting
removal rate
VIDEO VIDEO
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MACHINE TYPES
Gang-drilling
machine
Multi spindle
VIDEO VIDEO machine
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WORKHOLDING DEVICES
WORKHOLDING DEVICES
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WORKHOLDING DEVICES
WORKHOLDING DEVICES
Vise
Clamps
By hand
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WORKHOLDING DEVICES
Vise
Clamps
T-slot bolt
T-nut Washer
Angle plate
Toe mold clamp
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WORKHOLDING DEVICES
By hand
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TOOLHOLDING DEVICES
TOOLHOLDING DEVICES
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TOOLHOLDING DEVICES
TOOLHOLDING DEVICES
Drill chuck
Drill sleeve
Drill socket
Direct clamping
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TOOLHOLDING DEVICES
Straight Shank
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TOOLHOLDING DEVICES
Drill sleeve
For too SMALL drills for the tapered hole in the spindle.
Drill socket
For too LARGE drills for the tapered hole in the spindle.
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TOOLHOLDING DEVICES
Direct clamping
Drifts
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MACHINING OPERATIONS
MACHINING OPERATIONS
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MACHINING OPERATIONS
Reaming Center drilling Tapered drilling Step drilling Deep hole drilling Tapping
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MACHINING OPERATIONS
L/Dc
10xD
Trepanning
Big diameter
Brazed drill
carbide drill
5xD
Small
length drill
10 20 30 40 50 60 70 80 110 Dc
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MACHINING OPERATIONS
Trepanning
VIDEO
Deep hole drill
Long diameters up to 72 x D.
VIDEO
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MACHINING OPERATIONS
Layout work When the manual hole center is done before going to the drill.
SPOT DRILLING
The purpose of spot drilling is to drill a hole that will act as a
guide for drilling the final hole.
Used in milling and drilling machines.
CENTER DRILLING
The purpose of center drilling is to drill a hole that will act as a
center of rotation for possible following operations.
Used in turning machines.
VIDEO
Drilling
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MACHINING OPERATIONS
Redrilling or boring
VIDEO
Trepanning
Trepanning is commonly used for creating larger diameter holes (up to
1.000 mm) where a standard drill bit is not feasible or economical.
The trepanning tool does not machine the whole diameter, only a ring at
the periphery.
In horizontal set-ups, long and heavy cores may require a core support to
prevent the core from falling down (not in vertical).
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MACHINING OPERATIONS
Counterboring
The tool is called “counterbore”, and it has a pilot
to guide the cutting action.
This process is similar to counterboring, but the step in the hole is cone-
shaped.
RIGHT WRONG
Taper drilling
Taper drills were engineered to be used to pre drill the pilot holes for the
shank and threaded portion of a wood screw.
Step drilling
The tool is called “step drill”.
The transition between this ground diameter and the original diameter is
either straight, to form a counterbore, or angled, to form a countersink.
These drills are limited to use on thin material (e.g. sheet-metal work).
VIDEO
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MACHINING OPERATIONS
Counterboring head
Diameter range 20 - 280mm
150 x Dc
IT 9-10, Ra 1 µm
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MACHINING OPERATIONS
T-handle
tap wrench
1- Tapping:
Rough
Intermediate
Tapping
a)
Main spindle
2- Die threading: (chuck)
b)
Die
Die handle
Stock
(handle)
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SAFETY GUIDELINES
SAFETY GUIDELINES
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SAFETY GUIDELINES
safety guards or
machine encapsulation
Clothing Ear muff or Ear plug
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DRILLING APPLICATIONS
DRILLING APPLICATIONS
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DRILLING APPLICATIONS
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GLOSSARY
GLOSSARY
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GLOSSARY
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GLOSSARY
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GLOSSARY
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