Dailey War Emergency Thrust Augmentation For The J47 Engine in The
Dailey War Emergency Thrust Augmentation For The J47 Engine in The
Dailey War Emergency Thrust Augmentation For The J47 Engine in The
AD NUMBER
AD095757
FROM
Distribution authorized to U.S. Gov't.
agencies and their contractors;
Administrative/Operational Use; Aug 1955;
Other requests shall be referred to
Aeronautical Systems Div.,
Wright-Patterson, OH 45433.
AUTHORITY
AD NUMBER
AD095757
CLASSIFICATION CHANGES
TO
unclassified
FROM
confidential
AUTHORITY
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Reproduced by
DOCUMENT S.ERVICE CENTER
KNOTT BUILDING, DAYTON, 2, OHIO
This docuttent is the property of the United States Government. It is furnished for the du-
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the follow',ig address: Armed Services Technical Information Agency,
ij oo urenI. gervice Center, ¬t Building., Dayton 2, Ohio.
AUGUST 1955
jUN 5Sll'
CENTER
WRIGHT AIR DEVELOPMENT
55WCLPR-10637 - 45
CONFIDENTIAL
AF.wp.-o-31 MA Y 6
NOTICE: THIS DOCUMENT CONTAINS INFORMATION AFFECTING THE
OF THE ESPIONAGE LAWS, TITLE 18, U.S.C., SECTIONS 793 and 794.
. -
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A ugust 1955
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FOREWORD
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ABSTRACT
PUBLICATION REVIEW
Colonel, UTSAF
Chief, Power Plant Laboratory
Directorate of Laboratories
55MCLPR-310637
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TABLE OF CONTENTS
Section I Overspeed 1
A. General-Testing-Results 1
Section II Overtemperature 3
A. General 3
B. Testing 4
C. Results 6
A. General 13
B. Testing 14
C. Results 17
A. General 21
B. Testing 22
C. Results 27
A. General 33
B. Testing 34
C. Results 41
References 52
Appendix 54
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C I T
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LIST OF ILLUSTRATIONS
Figure Page
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CONFDENTIAL
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INTRODUCTI ON
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J47 engine, the work reported upon herein is presented
chronologically rather than in any order pertaining to the
relative importance of the various phases of the work
accomplished or the benefits derived from such work. As
the object of the entire project was to meet an emergency,
where timing was necessarily important, pertinent data
with regard to this are presented in Figure 1 for early
reference. Other steps taken to improve the performance
of the F-86 aircraft, which were not directly related to
the J47 engine, such as rocket boost, aerodynamic improve-
ments, weight reductions, etc. are reviewed in numerous
other USAF and contractors' documents and will not be sub-
jects of this report.
WADC TN 55-298 ix
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SECTION I
OVERSPEED
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SECTION II
OVERTEMPERATURE
A. General
Previous experience had demonstrated that any thrust
increase which was derived during the engine overspeed
testing was solely due to overtemperature. Overtemperature
operation, without overspeed, was then considered as &
means of increasing the thrust of the J47-GE-13 engine.
Although it was known that overtemperature operation would
provide a substantial amount of augmentation, dependent
upon the degree of overtemperature, there were many prob-
lems which had to be resolved before such operation could
be approved for use in the field. The most difficult of
these problems was that of determining a life for the en-
gine parts that had been subjected to such overtemperature.
It was known from past experience that realistic engine
partst life figures could only be obtained through service
use or a long endurance testing program. Possible trouble
areas which needed investigation were as follows: ade-
quacy of aircraft cooling in parts adjacent to the engine,
-ability of the airframe structure to take the additional
loading and temperatures, and the determining of accurate
means of setting the rpm and exhaust nozzle area of the
engine on the ground to give the desired conditions at
altitude. Attention needed also to be given toward re-
solving the problems associated with the use of a small-
er area exhaust nozzle with regard to engine control opera-
tion, engine acceleration, engine stalls, flame-outs, and
starting.
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B. Testing
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-C. Results
Figures 6 through 11 are plots of pertinent perform-
ance data gathered during the testing phase of an P-86E
aircraft with a J47-GE-13 engine utilizing overtemperature
as a means of thrust augmentation. Data for a standard
unaugmented J47-GE-13 engine and F-86E aircraft are sup-
plied for comparative purposes.
From Figure 6 it can be seen that the rate-of-climb
of the F-86E aircraft wps increased by 1800 ft/min at alti-
tudes between 30,000 feet and 45,000 feet when utilizing
overtemperature operation of the engine; thus the rate-of-
climb was nearly doubled at an altitude of 35,000 feet and
nearly tripled at an altitude of 40,000 feet. At an alti-
tude of 45,000 feet the rate-of-climb with overtemperature
operation was four times as great as the rate-of-climb at
military power. The time to climb from an altitude of
30,000 feet to an altitude of 45,000 feet wasnaeduced by
approximately 8 minutes utilizing overtemperature opera-
tion of the engine as can be seen from Figure 7. Figure 8
shows a steady incremental increase in maximum level flight
true air speed of about 10 knots at an altitude of 15,000
feet to 15 knots at an altitude of 45,000 feet utilizing
overtemperature operation as compared to operation at mili-
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exhaust gas temperature. The by-pass needle valve between
the large and small slot fuel manifolds, which was evalu-
ated during a portion of the overtemperature testing, was
also used in Korea by another fighter wing to accomplish
the same task of reducing exhaust gas temperature drop-off
with altitude. Reduction in the temperature drop-off made
possible the realization of more nearly the full available
thrust at altitude and provided the limiting temperature
was not exceeded, there would be no reduction in parts'
life. As was previously stated, no loss in engine thrust
occurred at the slightly reduced rpm, which was used for
take-off and operation at the lower altitudes,provided
100% exhaust gas temperature was maintained.
WADO TN 55-298 32
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SECTION III
A. General
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ii
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B. Testing
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liquid nitrogen penetrating the engine airflow all the way
to the duot walls where the nitrogen was spread out in a
thin film and vaporized by the agitating nature of the
boundary layer. Thus better results were obtained by using
a larger nozzle opening than was originally thought neces-'
sary.
To offset the exhaust gas temperature drop-off during
liquid nitrogen injection, the same method previously de-
scribed was utilized; thus prior to the test, the exhaust
nozzle area was so adjusted to produce the maximum allow-
able continuous exhaust gas temperature at approximately
93% rpm. The throttle was then advanced during injection,
usually to approximately 97% rpm in order to maintain the
exhaust gas temperature near its maximum allowable limit.
C. Results
Figure 13 shows the percent thrust augmentation ob-
tained for various liquid nitrogen injection rates utiliz-
ing the J47 engine in static tests. It can be seen that
at the relatively high liquid nitrogen injection rates in
the order of 17 lbs/sec an increase in thrust augmentation
of approximately 28% was obtained. There was quite a dis-
crepancy between the data obtained from preliminary calcu-
lation and the actual test results; it was believed to be
caused by the poor vaporizing ability of the injection
nozzle. Thus a smaller increase in actual inlet weight
flow and compressor pressure ratio were obtained which re-
asultdd in a lower thrust due to the non-uniform inlet-air
temperature distribution. It appeared that the larger the
nozzle openings and the higher the injection rates, the
worst the engine inlet temperature distributions were. As
was previously pointed out, the utilization of a somewhat
larger nozzle than was originally anticipated had also a
rather beneficial effect.
Figure 14 shows the approximate maximum temperature
decrease of the airflow entering the engine as a result of
liquid nitrogen injection. The data presented in the figure
were obtained after the injection flow had built up to a
relatively constant value. The approximate point to point
temperature reduction of the airflow across the compressdr
inlet showed a i 10% to ± 14% variation from the mean value
with liquid nitrogen injection. The total pressure loss
of the incoming air to the engine due to the injection of
WADC TN 55-298 17
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liquid nitrogen was about twice as much as was indicated by
preliminary calculation. It was felt that the higher than
anticipated pressure loss could be attributed to the fact
that the nitrogen was injected at an angle having an up-
stream velocity component. A loss in free stream total
pressure of 27due to nitrogen injection would, by calcula-
tion, amount to a net thrust decrement of about 115 lbs for
the J47-GE-13 engine in the F-86 aircraft at an altitude
of 30,000 feet and a true air speed of 550 knots. Thus
pressure loss was a more important factor than theoritical
analysis had indicated. However,it is felt that additional
nozzle development could minimize the total pressure loss
due to injection. Engine combustion failure or flame-out
occurred in 40% of the tests under similar conditions. It
is believed that they were precipitated by excessive rates
of liquid nitrogen injection in excess of 17 lbs/sec. It
is significant then that the flame-outs occurred when the
compressor inlet total temperature was in the region of
4000R.
In handling the liquid nitrogen during the tests, the
fact became generally established that liquid nitrogen was
not nearly as volitile as some references had pointed out.
The nitrogen tanks were prone to leaking at any place there
was a bolt in a hole due to the cooling effect on the met-
als and the differential contraction between the two. Al-
though the handling of the liquid nitrogen appeared quite
reasonable, its storage could prove quite difficult and
its availability might be limited as a result; another fac-
tor was the excessive weight and space necessary for insu-
lating aircraft storage tanks. No data was collected on
the effect that liquid nitrogen injection into the engine
would have upon the cabin pressurization equipment since no
attempt was made to adapt the system to an F-86 aircraft.
It was thought that through continual development of the
system, a substantial increase in thrust could be gained
even at the higher altitudes; but, it was also thought that
the limitations imposed on the system from an aircraft
modification and weight standpoint made it impractical.
There was also the time that had to be made available to
acquire flight test data on such a system and it was be-
lieved that concentration should be centered on a system
that showed promise of being more easily adapted.
Liquid nitrogen injection was eliminated from further
consideration as a means of augmenting the thrust of the
WADC TN 55-298 19
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SECTION IV
WATER-ALCOHOL INJECTION
A. General
Although analytical work showed that liquid injection
into the compressor might prove highly satisfactory, such
operation with the J47 engine was not possible due to the
cooling and subsequent contraction of the compressor case
causing interference between the case and the rotor blades;
therefore, the only alternative was to inject directly in-
to the combustion chambers. Work on a wate:'-alcohol com-
bustion chamber injection system for the J47-GE-13 engine
in the F-86 aircraft was therefore initiated. The basic
idea behind the water-alcohol combustion chamber injection
system as applied to the J47 engine was that by virtue of
the liquid injection, the fluid weight flow through the
engine could be increased. In addition, the exhaust gas-
pressure would also increase. Both of these factors al-
lowed increased thrust. It was necessary to mix alcohol
with the water so as to supply the heat required for va-
porization of the water. Some work on such a system had
already been accomplished with the J47 engine prior to the
initiation of a formal program to meet the then present
emergency, but it was confined to static testing.
There were many problems associated with the use of a
water-alcohol combustion chamber injection system in the
F-86 aircraft that had to be Investigated. Also, it was
not known prior to the initiation of flight testing just
exactly what increase in aircraft performance might be re-
alized with such a system. The problem of making a mechani-
cally satisfactory water-alcohol injection installation in
the F-86 aircraft was a difficult one since space was ex-
tremely limited. The actual components to be used in the
aircraft portion of the system presented problems for none
were specifically designed for such an installation. In the
interest of safety, the preliminary tests using water-alco-
hol injection were made on one engine of a B-45 aircraft.
Later testing was accomplished with a J47-GE-13 engine in
a F-86A aircraft. Final testing was accomplished with a
J47-GE-27 engine ina F-86F aircraft for the F-86E aircraft
was scheduled to be phased out of combat.
WADC TN 55-298 21
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B. Testing
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lustrates the water-alcohol injection control presentation
located in the cockpit. To initiate water-alcohol injec-
tion, the tank was first pressurized. After at least 15
seconds the water-alcohol injection control switch was
moved to PRIME and held, energizing the circuit to the air
control valve providing the float switch was closed. The
float switch was a safety feature installed to prevent
starting the pump until there was a head of water-alcohol
at the pump inlet. A air bleed valve was used in conjunc-
* tion with the float valve to allow air to escape. Pros-
surization of the water tank forced water into the float
valve assembly, raising the float and closing the switch.
and at the same time closing the bleed valve. When the
motor on the air control valve was energized, the valve
opened allowing compressor discharge air to energize the
turbine pump. As soon as pump discharge pressure was 10
psi greater than combustion chamber pressure, water-alco-
hol was forced through the check valve and injection was
started. Simultaneously the exhaust nozzle tabi which was
necessary to maintain temperature, was forced up into the
exhaust stream by the force of the pump discharge pressure
on the piston in the nozzle actuator. Figure 17 illustrates
the tab assembly used for the testing. As soon as the
water-alcohol pressure reached the pre-selected pressure
switch setting it closed the switch energizing the pilot's
indicator light and completed an alternate circuit to the
air valve.The pilot then released the switch and water-
alcohol injection coptinued until thepump discharge pres-
sure dropped to the level at which the pressure switch was
set to open. Opening of the pressure switch de-energized
the air valve and stopped the airflow to the pump. If the
pilot desired, he could stop water-alcohol injection by
moving his control switch to the OVERRIDE OFF position;
otherwise, the injection continued until the water-alcohol
mixture was expended.
WADC TN 55-298 26
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C. Results
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altitudes; such a change could only be made on the ground.
Figure 20 shows the increase in level flight true air
speed that was obtained by the use of water-alcohol injec-
tion;: it can be seen that the speed of the F-86F was in-
creased by 10 knots at an altitude of 20,000 feet and nearly
15 knots at an altitude of 45,000 feet. Maximum thrust
augmentation obtained in the F-86F aircraft varied from
approximately 19% at 20,000 feet to approximately 29% at
an altitude of 40,000 feet; such data are presented in
Figure 21. Since changing the water-alcohol injection rate
in order to extend operation to higher altitudes was a
ground adjustment, the reduction in flow necessary at high
altitude resulted in less flow and less augmentation at the
lower altitudes if the system was set for high altitude
operation. The augmentation at the lower altitudes was re-
duced in theorderof 20% so as to allow satisfactory opera-
tion at the higher altitudes and eliminate the need for an
adjustment. It was reasoned that satisfactory operation at
altitudes above 40,000 feet was worth the loss in augmenta-
tion which resulted at the lower altitudes. Figure 22
,shows comparative data gathered from accelerations from
minimum level flight true air speed to maximum level flight
true air speed at an altitude of 35,000 feet. It can be
noted that with water-alcohol injection, the F-86F aircraft
reaches the same maximum true air speed at an altitude of
35,000 feet that was possible with an unaugmented F-86F
aircraft approximately 1-1/4 minutes sooner.
WADC TN 55-298 29
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WADC TN 55-298 32
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SECTION V
PRE-TURBINE INJECTION
A. General
One of the most popular means of augmenting the thrust
of a turbojet engine is afterburning. An afterburner for
the J47 engine had already undergone some development test-
ing as early as February 1948; this afterburner development
engine was designated the XJ47-GE-5. Further development
of that engine led to the J47-GE-17 engine which powers the
F-86D Aircraft and eventually to the J47-GE-33 engine. The
J47-GE-17 and the J47-GE-27 engine were by no means inter-
changeable. Even provided it would have been possible to
install a conventional afterburner in the F-86F aircraft,
the added pressure losses when non-afterburning would have
reduced the aircraft's cruising range. Since the cruise-
out portion of the missions in Korea were lengthy, the use
of a conventional afterburner would show a disadvantage
from that viewpoint.
CONFIDENTIAL
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break of hostilities in Korea, a series of similar tests
were conducted on Americin engines of a later design in the
Power Plant Laboratory, Wright Field.
B. Testing
WADC TN 55-298 34
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quent adverse effect on engine life. A variable-area exhaust
nozzle was used to maintain the correct combination of pres-
sure and temperature for stabilized PTI burning in the engine
exhaust section as well as to provide the correct nozzle area
for dry engine operation. In order to minimize control sys-
tem design complexities and to maintain the fuel flow require-
ments within the capacity of the existing fuel pumps, PTI
operation was limited to altitudes above 20,000 feet. Such
requirements which would allow operation below an altitude
of 20,000 feet were beyond the limits of the equipment used
in the PTI system.
WADC TN 55-298 35
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frame mounted electric motor. The motor actuated a ball
bearing Jack screw mounted on the nozzle housing. Figure 25
is a sketch of the nozzle arrangement. It was found that
one nozzle position would suffice for PTI operation but two
were needed for dry operation; this was due to the fact
that the flow coefficient and effective areas varied appreci-
ably at the low actual values. There were two possible ways
of compensating for the variations of these factors -- con-
stantly variable or a step control nozzle. The simplest
method and also the most advantageous from a development
time standpoint was step control. Ideally, for the most
effectively controlled engine, a constantly variable-area
nozzle was desirable since any use of a step control would
necessarily compromise performance. It was decided that
only a fully variable-area nozzle would be satisfactory,
for with a step control a three position nozzle was neces-
sary; one for take-off, one for climb and normal performance
at altitude, and one for PTI operation.
WADC TN 55-298 38
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until It reached a position which restored the turbine pres-
sure ratio to the value determined by the neutral position
of the needle.
WADC TN 55-298 40
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S4.
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ante test and three consecutive 50 hour tests were run.
During the single 50 hour endurance test 100 minutes of PTI
were accomplished. Five hours of PTI were accomplished
during the three consecutive 50 hour tests. The maximum
altitude reached during the testing was 53,760 feet. Twelve
flights were conducted above an altitude of 50,000 feet and
26 flights were conducted above an altitude of 45,000 feet.
C. Results
WADC TN 55-298 41
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WAD- TN 55-298 44
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cific fuel consumption, utilizing PTI, increases due to the
necessity of having to increase quite substantially the
fuel flow at the higher altitudes. Nevertheless, the spe-
cific fuel consumptions obtained with PTI were considerably
better than those obtained with a standard afterburning en-
gine; for instance, the J47-GE-17 engine which powers the
F-86D aircraft has a specific fuel consumption approximately
40% greater than a PTI equipped J47-GE-27 engine. It was
concluded that the combat fuel requirements of PTI would
not impose a serious operational limitation; the combat radi-
us of the F-86F aircraft utilizing PTI was reduced even
less du6 to the addition of the increased weight of the
system. The J47-GE-17 engine utilizing a standard after-
burner gives a higher augmentation ratio than the PTI
equipped J47-GE-27, but also at a cost of nearly five times
the weight. With PTI, there was an increase in aircraft
weight of 140 pounds. The PTI kit itself actually weighed
210 pounds; however 70 pounds of existing parts were de-
leted. For instance, the tail-pipe and nozzle included in
the kit replaced those already in the aircraft. The after-
burner of the J47-GE-17 engine alone weighs 655 pounds.
A pronounced improvement in airplane maneuverability,
as can be observed from Figures 33 and 34 was possible
with the additional thrust provided by PTI operation. Al-
titude turns and maneuvers with PTI could be performed
with less drop-off in speed and altitude. Also, constant
altitude, constant speed maneuvers could be accomplished
with higher load factors and reduced turning radia with
FTI. One disturbing factor arose however due to the added
weight of the PTI installation. The addition of the PTI
installation plus. ballast, combined with the expenditure
of ammunition and fuel sequencing produced unacceptable
loading conditions. With the PTI system tested, 150 pounds
of ballast were required to provide the same acceptable
aircraft balance as an unmodified aircraft. The added
weight of the PTI installation caused a rearward shift of
the aircraft's center of gravity such that it exceeded
the aft neutral stability limits when the ammunition was
expended and thus the ballast in the nose of the aircraft
was necessary to correct that condition; but, when the
ballast was added and the ammunition was retained, the
center of gravity shifted forward to its maximum in-flight
position. The net result being an approximate 15% reduc-
WADC TN 55-298 45
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WADC TN 55-298 48
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SECTION VI
GENERAL CONCLUSIONS
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° CONFIDENTIAL
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II
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REFERENCES
VWADC TN 55-298 52
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CONF/DENTIAM
National Advirory Committee For Aeronautics. (Confidential
Title) Altitude Investigation Of Thrust Augmentation Of A
"J47-GE-27 Turbojet Engine By Injecting Additional Fuel
Immediately Ahead Of The Turbine. NACA Research Memorandum
RM E53L31, 3B December 1953. (Confidential Report)
WADC TN 55-298 53
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APPENDJIX
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5, .GLPH-10637
firmed Services lchnicalnformation Ageno.,jýy
Reproduced by
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Ad=~~
11111AN% n
DEPARTMENT OF THE AIR FORCE
HEADQUARTERS AIR FORCE MATERIEL COMMAND
WRIGHT-PATTERSON AIR FORCE BASE OHIO
FEB t 9 2002
References: (a) HQ AFMC/PAX Memo, 26 Nov 01, Security and Policy Review,
AFMC 01-242 (Atch 1)
> (c) HQ AFMC/PAX Memo, 17 Jan 02, Security and Policy Review,
AFMC 02-005 (Atch 3)
1. Technical reports submitted in the attached references listed above are cleared for public
release in accordance with AFI 35-101, 26 Jul 01, PublicAffairs Policies and Procedures,
Chapter 15 (Cases AFMC 01-242, AFMC 01-275, & AFMC 02-005).
2. Please direct further questions to Lezora U. Nobles, AFMC CSO/SCOC, DSN 787-8583.
LEOrRA U. NOBLES
AFMC STINFO Assistant
Directorate of Communications and Information
Attachments:
1. HQ AFMC/PAX Memo, 26 Nov 01
2. HQ AFMC/PAX Memo, 19 Dec 01
3. HQ AFMC/PAX Memo, 17 Jan 02
cc:
HQ AFMC/HO (Dr. William Elliott)
DEPARTMENT OF THE AIR FORCE
HEADQUARTERS AIR FORCE MATERIEL COMMAND
WRIGHT-PATTERSON AIR FORCE BASE OHIO
FROM: HQ AFMC/PAX
1. The reports listed in your attached letter were submitted for security and policy review IAW
AFI 35-101, Chapter 15. They have been cleared for public release.
EESJA. MRO
3ecurity and Policy Review
S~Office of Public Affairs
Attachment:
Your Ltr 14 January 2002
14 January 2002
FROM: HQ AFMC/HO
1. Please conduct public releasability reviews for the following attached Defense
Technical Information Center (DTIC) reports:
a. Flight Test Programfor Model P-86 Airplane Class - Jet Propelled Fighter, 2
December 1946; DTIC No. AD-B804 069.
d. F-86E Thrust Augmentation Evaluation, March 1957; DTIC No. AD- 118 703.
e. F-86E Thrust Augmentation Evaluation, Appendix IV, March 1957; DTIC No.
AD- 118 707.
g. War Emergency Thrust Augmentation for the J47 Engine in the F-86 Aircraft,
August 1955; DTIC No. AD- 095 757.
j. Combat Suitability Test of F-86F-2 Aircraft with T-160 Guns, August 1953; DTIC
No. AD- 019 725.
2. These attachments have been requested by Dr. Kenneth P. Werrell, a private
researcher.
3. The AFMC/HO point of contact for these reviews is Dr. William Elliott, who may be
reached at extension 77476.
kJOHN D. WEBER
Command Historian
10 Attachments:
a. DTIC No. AD-B804 069
b. DTIC No. AD- 020 375
c. DTIC No. AD- 096 084
d. DTIC No. AD- 118 703
e. DTIC No. AD- 118 707
f. DTIC No. AD- 223 596
g. DTIC No. AD- 095 757
h. DTIC No. AD- 017 568
i. DTIC No. AD- 069 271
j. DTIC No. AD- 019 725