MCS Gesamtkatalog E 10
MCS Gesamtkatalog E 10
MCS Gesamtkatalog E 10
What unites us
WE ARE A WORLD COMPANY
We are the Cutting Systems Partner of choice and are consultants
for our customers - worldwide.
Our Mission:
With this in mind we are able to build bridges for our customers future.
Editorial 3
What guides us
Excellence for our Clients
For Messer Cutting Systems being a World Company is The World of Excellence symbolises our approach of
a fact and a vision at the same time. providing best quality in all areas of our business. We believe
in Excellence as our key success factor.
In the past our worldwide growth has led us to success,
market leadership and multicultural diversity. We believe in
the future potential we have as a World Company. Across all
countries and regions we want to make the most out of our
joint capabilities to guarantee the long-term partnership with
our customers.
4 The whole World of Oxyfuel Technology
Original Messer
Oxyfuel Equipment
the whole world
of oxyfuel technology
so it offers the suitable systems for every welding, cutting and heating process.
The products are divided into individual ranges according to their main application,
To complete these we also offer comprehensive systems for heating and hand
Our many years of co-operation with gas suppliers have given us a high level of
Oxyfuel Technology
Products in Original Messer Quality
As market leader in the field of Oxyfuel Equipment we offer a Hand cutting torches STARCUT and ESSEN
complete product range in ORIGINAL MESSER QUALITY with for flame cutting of material up to 500 mm thick and for goug-
the most modern solutions for every application. Messer Quality ing. Naturally, our range of products also includes all matching
pays off in economy and long productive lives. cutting and gouging nozzles.
OUR Services
Most Efficient and competent
The Health and Safety at Work Regulations make the company Documentation: We will assist you in documenting the ob-
itself responsible to a high degree for the operating safety neces- servation of safety standards in the right way to conform with
sary when working with gas supply systems. the regulations and thus to create the basis for a preventative
safety protection.
Consultation: We will tell you how to meet all relevant legal Support for certification: We will help you to fulfil the requi-
requirements for your company and advise you further on the rements for certification and audits.
implementation of measures for safe working. Inspection: We will, on request, carry out regular inspections
on your gas supply system on site to recognise potential source
of problems in advance.
8 Processes and Systems
wide range of industries we serve. Our customers require suitable solutions for
Cutting Technologies
Oxyfuel, Plasma, Laser
Laser, Plasma or Oxyfuel which process is best suited to and, above all, most
economical for your application?
Oxyfuel
Plasma
laser
ProBlade
Solid design, high quality
Value for money price.
The most economical access to the quality and support of the Technical Data
Messer World: ProBlade the first Messer global machine. - 18 m/min speed: less positioning time, so more output
With a small size, this CNC cutting machine has a stabile track - Direct drive for reduced backlash and better
construction and an ergonomic design, tough enough for a power transmission
hard days work. - Can take up to four torches (maximum one plasma)
ProBlade allows the combination of oxyfuel and plasma cutting for higher productivity
processes, to cover cutting tasks in all commonly occurring - Up to 3 m plate width: allows cutting of large parts and
materials. The installation of this machine is fast and easy, efficient nesting of smaller ones to reduce scrap
which saves costs and gets you into production fast. * Depending upon machine equipment
New: Also available with 2100 track gauge!
ProBlade
Track Gauge 2600 3100 3600 4000
Working Width* 2000 2000 2500 3000
Total Width 4410 4410 5310 5310
Length 1330 1330 1330 1330
Height 2100 2100 2100 2100
Track Height 565 565 565 565
all values in mm
Processes and Systems 11
MetalMaster
Drop & Cut
Special cutting system for precision plasma processes.
Dual side longitudinal drives and precision linear guides Technical Data
guarantee high cutting quality and consistency. The plate - Working widths: up to 2,5 m
support table, which is integrated into the system, is divided - Travel speeds: up to 40 m/min*
into a number of sections for efficient fume extraction even - CNC controlled Z axis with the torch lifter SL100
with a smaller fan/filter unit. The highly dynamic performance -S pecialised for the latest precision plasma processes
of the machine is achieved through low weight with high - Dimensional tolerances to DIN EN 28206
design rigidity. - Simple installation drop & cut
* Only with the GC plus
MetalMaster
Working Width 15002500
Total Width 2290 3290
Working Length 3000 8000
Table Height 800
Overall Height 1800
Speed range 040 m/min*
all values in mm
12 Processes and Systems
MultiTherm
Easy Operation and High Flexibility
fast and efficient
Compact design, simple operation and high flexibility that is Technical Data
the MultiTherm .The machine is conceived for daily work in - Working Widths: up to 3 m
a standard cutting shop. The high level of automation, simple - Travel Speeds: up to 12 m/min
set-up and operation enable high productivity and the - Cutting processes: Oxyfuel, dry plasma
production of high quality parts quickly and economically. - Marking processes: Punch marking, plasma marking
The symmetrical wheel-housings and the parking space for * Depending upon machine equipment
unused torches over them optimise the working width in the
narrowest spaces. The electrical cabinet is positioned over
the wheel-housing so it is not exposed to thermal radiation
from the cut plate. It is accessible from the side to simplify
maintenance and service.
MultiTherm
Track Gauge 2600 3100 3600 4000
Working Width* 1500 2000 2500 3000
Total Width 4070 4070 5070 5070
Length 1500 1500 1500 1500
Height 1980 1980 1980 1980
Track Height 500 500 500 500
all values in mm
Processes and Systems 13
MultiTherm
Versatile and Efficient
Always the ideal system for your production.
MultiTherm
Track Gauge 2600 3100 3600 4000 4600 5000
Working Width* 1500 2000 2500 3000 3500 4000
Total Width 4070 4070 5070 5070 6070 6070
Length 1940 1940 1940 1940 1940 1940
Height 1980 1980 1980 1980 1980 1980
Track Height 500 500 500 500 500 500
all values in mm
14 Processes and Systems
OmniMat
Machine for special tasks
Ideal for large working areas with oxyfuel and plasma.
This machine has been robustly built to guide even the Technical Data
heaviest units accurately. The CNC controlled cutting machine - Working Widths up to 7.8 m*
with a high load gantry construction, dual sided longitudinal - Maximum number of torches on the machine: 20
drives and precision machined guide sections offers you high - Automatic hole piercing up to 130 mm,
cutting accuracy and shape consistency even in 24 hour - Optional: footplate travelling with the machine
continuous operation. Whether with oxyfuel, underwater or and much more
dry plasma, whether vertical cuts, bevels or with drilling unit, * Depending upon machine equipment
the OmniMat is the ideal solution for the toughest conditions.
OmniMat
Track Gauge 4000 4600 5000 5600 6000 6500 7000 7500 8000 8300 8800
Working Width 3000 3600 4000 4600 5000 5500 6000 6500 7000 7300 7800
Total Width 4935 5535 5935 6535 6935 7435 7935 8435 8935 9235 9735
Length 1940 1940 1940 1940 1940 1940 1940 1940 1940 1940 1940
Height 2100 2100 2100 2100 2100 2100 2100 2100 2100 2100 2100
Track Height 500 500 500 500 500 500 500 500 500 500 500
all values in mm
Processes and Systems 15
PowerBlade
Powerful, dynamic and Precise
With the modern fibre laser technology, extremely powerful Technical Data
drives, precise linear guides in both longitudinal and - Cutting system with fibre laser
transverse directions and a multifaceted bevel head, the - Low adjustment and maintenance costs
PowerBlade is equipped for a wide range of applications. - Low energy consumption, low running costs
- Laser class 1 because of housing
As well as vertical cuts, the widest range of bevel cuts can - Extremely simple operation
be combined in one part, for example to produce optimum - Magnetic holder to protect the cutting head
weld seam preparations and all that in one operation. - Multiple cameras for monitoring the machine
and process on screen
* Depending upon machine equipment
PowerBlade
Track width 4200 5000 6000
Working width* 2500 3000 4100
Maximum 140 140 140
speed m/min m/min m/min
Acceleration 7 m/s2 7 m/s2 7 m/s2
up to
Laser 2400 W/ 2400 W/ 2400 W/
power 3000 W/ 3000 W/ 3000 W/
4000 W 4000 W 4000 W
16 Processes and Systems
LaserMat
The apex of quality
Constant precision for large format steel plates.
With working widths of over 4 m and bed lengths up to more TECHNcal Data
than 40 m, the system is predestined for large format plates. - Cutting system with CO2 Laser
The CNC controlled laser processing system offers high part - Highest positioning speed over the entire working
accuracy due to linear guides for longitudinal and transverse area of up to 140 m/min
motion. The laser beam is guided in the transverse direction - Infinitely rotating bevel unit
via moving mirrors with 100% beam path length compensation - Highest force deployment during acceleration
and thus ensures a consistently high processing quality - Fulfils laser class 1
over the entire operating area. Vertical cuts, bevel cuts and
appropriate transitions (Joints) as well as the widest range
of marking processes to meet the highest requirements.
The laser protection head, travelling on the beam, permits
direct crane loading even with large special formats or parts.
LaserMat
Track Gauge 4200 5000 6000
Working Width 2500 3000 4100
Total Width 5780 6580 7610
Laser power [W] 4500 4500 4500
all values in mm
Processes and Systems 17
Plasma bevels
Laser bevels
SmartLifter
Torch lifter
- Stabile and fast cutter suspension for oxyfuel and plasma cutting
- Patented stand-off control SensoMat controls the exact distance from torch
to material for better cut quality
- integrated Z axis for fast, accurate positioning
- Faster stroke with spindle drive ensures lower non-productive times, optimum
cut quality and high productivity
- Completely maintenance free
OmniScript
Plasma marking
Punch marking
Strip cutting
The strip cutting unit has been specially with widths of 180 up to 360 mm with
designed for cutting shops who have one head. Height sensing is made by the
many strips to cut. It can be interchange- centre torch which is connected to the
ably installed on a standard cutting ma- SensoMat ALFA. Multiple strip cutting
chine. It is possible to cut two strips with heads can be combined for simultanous
widths of 90 up to 180 mm or one strip cutting.
Blasting
The new filter series offers a large low consumption of current and compressed
selection of filter solutions for flexible air and the long interval between services
use in industrial extraction. The powerful they are very economical.
units guarantee a safe and healthy
working environment. Because of their
Fume extraction cutting tables from Messer For simple cleaning of the tables Messer
satisfy the requirements for optimum pro- offers not only slag trays but also various
duction conditions with oxyfuel, plasma automatic systems integrated into the
or laser cutting. Reliable safety for the tables and matched to the cutting process.
machine operator, high energy efficiency These are also suitable for removing small
and the optimum layout of the production parts and include: vibration feeders, scraper
process are the criteria using which conveyer tables and belt conveyer tables.
Messer can prepare the best cutting table
for every application from its extensive
modular system.
Water Tables
After Sales
Use Messer machines more The system architecture allows smooth application in all
efficiently with Information Technology coceivable enterprise scenarios and IT environments.With
Machines and software from the same supplier guarantee the perfect adaption of the system to your production you can
the best utilisation of available resources. Your IT supported use a wide range of configuration options and work extremely
production environment meshes with your manufacturing en- efficiently. The multiuser database ensures the highest level of
gineering ERP solutions. All processes work together smoothly security for your production data and user settings.
for the overall added value creation. From preparing quotations
to post calculations, from design of the parts to the creation
of nested plans, the transfer of the plans to the machines and
finally the cutting of the parts, you have perfect information
management. This guarantees efficient production with the
highest quality standards whether it be with small batch
quantities in engineering and plant construction or with just
in time order based production with ever changing quantities
in a job shop. Because quality, timing and the price is right,
your competitiveness is as well.
OmniBevel is the professional software product for bevel Machine and Software from a single source
cutting. It represents straight cuts, cylindrical holes, exact Together with all other companies of the Messer World we
bevel angles and parts with absolute dimensional accuracy. offer a unique branch know-how which is well above market
The application is also characterised by enormous flexibility. standard of other IT consultancy and service companies. We
Almost all possible technology parameters and operation combine our IT know-how with our machines, products and
details can be adjusted. services, integrating them to complete solutions and bringing
added value to our clients. Our integral, customer oriented
Business Process Technology and corporation wide approach ensures the achievement of
With our process oriented solutions you have targeted planned customer benefits.
control over your operative daily business and optimise
your management tasks. The integration of your production
in your ERP world makes your manufacturing engineering
economics transparent. Your resources can be planned and
calculated. Together with our expert team you develop your
individual information management. In this process we apply
our extensive technical knowledge and our long years of
experience in such a way that you gain the maximum benefit.
The outcomes are integrated and optimised processes that
manage prices, times and costs for you, organise resources
and control results.
26 Processes and Systems
To enable you to employ our products most effectively we not just make sense, it pays off. In high wage countries the
have established the Messer Cutting Systems Academy amortisation time for investment in labour is usually shorter
in Gro-Umstadt, Germany. Here we impart knowledge than for machines. So training is not just nice to have it is
and competence to you and your employees on how to a decisive factor for competitiveness.
handle our machines, equipment and software. Our promise of success to you: flexibility, speed,
independence.
Fit for MORE
OUR OPERATOR TRAINING Fit for Purpose
We turn your operators into professionals so that you can OUR SERVICE TECHNICIAN COURSES
increase productivity out of work. We turn tedious maintenance into far-sighted prevention so
How? Quite simply: by giving your employees the knowledge that you can generate uptime out of downtime and increase
of how to coax the best out of your cutting system. productivity.
How? Quite simply: by giving your employees the knowledge of
Why have operator training when everything was what to do to keep your cutting systems always fit and ready
explained during commissioning? for operation.
Just as the driving test qualifies a candidate to drive a car, so
the instructions allow the unit to be used. Why have service training when everything was
However, if you require more from a driver than just being able explained during commissioning?
to get from A to B, namely to demonstrate safety and experi- If it were just a matter of a squeaking door then our courses
ence, for example to would really be unnecessary. But just as it is with a car:
- interrupt his route between stops - a clean filter ensures lower fuel consumption
- simply carry out more tasks - checking the oil level prevents serious problems
- be active himself to make changes - a body which is cared for lasts longer
then he must be trained for this. Such operator training does Thus service and maintenance also pay off with a cutting
machine. However in real life you often discover this too late. Fit for Specials
Our promise of success to you: reduction in consumable OUR Workshops
costs, preventing complete breakdowns, increasing operating We help companies to make more out of their business
life. by targeted optimisation.
How? Quite individually: you decide who, from which division,
Fit for Processing needs a special training in which area of expertise.
OUR SOFTWARE TRAINING
We turn your workers into production planners who optimise Our promise of success to you: We will strengthen the abil-
material and resources so that their achievement potential ity of your staff and your company to innovate. Your employees
is completely reached. are already really fit, but a valuable potential is lying fallow.
How? Quite simply: by giving your staff the (Software) knowl- Just as with driving a car: they are all already experienced but
edge to make operating steps simpler and more transparent. none are excellent drivers. To be prepared for critical situations
advanced driver training, for example, is missing. Or a rally
Why does one need all these electronics in new cars? to establish team spirit. You decide who should undergo a
It is all just a gimmick. special training and with which colleagues. Whether solo or in
To stick to the analogy with cars: obviously if it were just a a group, you will be trained by us in areas which go far beyond
matter of fancy lights and sounds one could save kilometres standard training. Specifically designed for your needs.
of wiring installed in a middle class car. Carried out by real cutting experts.
But just like our car
- uses the tracking assistant to wake us up We are now an authorised DVS training centre and can
- predicts fuel consumption with its board computer qualify your personnel according to DIN EN 1090-1 in
- uses the navigation system to find the fastest route connection with an internal production control.
our software solutions help you to make your business still
better and your employees still more efficient.
Our promise of success to you: alarm functions, resource
planning, optimise sequence of operations.
28 Messer World
Foundation of Ernst Wiss develops Market launch of product Messer & Co. GmbH; Production of arc Rebuilding Expansion in Europe
Frankfurter Acetylen- the first oxyfuel range for oxyfuel welding move into US market welding electrodes Adolf Messer GmbH and the US driven by
Gas-Gesellschaft, cutting torch and cutting using the brand Adolf Messer
Hchst am Main name Original Messer
Foundation of MEC Holding The Messer family, led by Messer Cutting Systems starts Foundation of MesserSoft The entire corporate Head Founding of the Messer
GmbH by merger of Messer Stefan Messer, acquires all off manufacturing in Brazil and manufacturing site Office moves into Bad Soden Cutting Systems Academy
Cutting & Welding GmbH company shares Messer Cutting Systems,
with the Eutectic Castolin India
Group
Dr. Hans Messer Merger with Knapsack-Griesheim AG First CNC and laser cutting MG Systems & Welding Foundation of Messer Stefan Messer becomes
assumes control (Hoechst) to form Messer Griesheim GmbH system on the market manufactures flame Cutting & Welding, China member of Executive Board
cutting machinery sold
in North America
www.messer-cs.com
info@messer-cs.com
Fax +49 (0) 6078 787-150
Tel. +49 (0) 6078 787-0
D-64823 Gro-Umstadt
Otto-Hahn-Strae 24
Messer Cutting Systems GmbH
The manufacturer reserves the right to make alterations to products without notice.