ISGEC Press Presentation
ISGEC Press Presentation
ISGEC Press Presentation
Head Office, Noida Plant at port town of Dahej, Gujarat New Plant at Bawal for Standard Presses
1
Th Saraswati
The S ti Industrial
I d t i l Syndicate
S di t Ltd.
Ltd
Iron Castings
General
Fabrication
Head Office at Noida
(a suburb of New Delhi), India 2
ISGEC Group Turnover & Exports
Machine Building
Division
Presses
Over 2700 Presses supplied
pp including:
g
- Including 31 Press Lines
- Presence
P iin 19 Countries
C ti
Contract Manufacturing
Over 15000 Tonnes of Mechanical Equipment made to customers design.
4
Repeat Orders
Customer Country Orders Machine Building
Division
ThyssenKrupp USA & India 7 (28 Presses)
T t Motors
Tata M t I di
India 6 (11 P
Presses))
Machine Building
Division
Stamping Center
2500T Link Drive Press
Bed Size : 7m x 2.8m
Press is equipped with:
Electronic Transfer System
and Feed Line Equipment
6
Brandl, Pfeffenhausen, Germany
Machine Building
Division
Bolster Size:
6100mm x 2800mm
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Brandl, Pfeffenhausen, Germany
Machine Building
Division
Output
O t t off 8 parts
t per minute.
i t
Repeat
R tO
Order
d received
i d ffrom th
the customer
t after
ft supply
l off 315T H
Hydraulic
d li
& 400T Mechanical Presses to their Plants in ROMANIA & CZECH REPUBLIC.
8
Brandl, Czech Republic & Romania
Machine Building
Division
Machine Building
Division
Machine Building
Division
1200T Mechanical
Tryout Press.
11
Benteler, South Africa
Machine Building
Division
630T Hydraulic
Press
Repeat
R tO
Order
d ffor
China under
consideration
12
JBM OGIHARA, India
Machine Building
Division
13
ThyssenKrupp, India
Machine Building
Division
1000T & 800T Press Lines (10-6-6-6-4) & (8-6-6-6-4) Commissioned in 2000
3rd Line (10-6-4-4-4) supplied in 2008
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Thyssenkrupp, India
Machine Building
Division
25 Presses supplied to
valued customers such as:
- Suzuki Motorcycles
- Maruti
M ti Suzuki
S ki
- ThyssenKrupp
- Tata Motors
- Sermo Mould
- Ashok Leyland
15
ThyssenKrupp, Detroit, USA
Machine Building
Division
Machine Building
Division
Machine Building
Division
18
Valeo, India
Machine Building
Division
19
Valeo, Amines, France
Machine Building
Division
Machine Building
Division
Installed at Valeo,
Amiens, France
21
LuK, Sorocaba, Brazil
Machine Building
Division
Machine Building
Division
23
LuK, Taicang, China
Machine Building
Division
24
LuK, Buehl, Germany
Machine Building
Division
630T
Mechanical Press
commissioned at
LuK, Germany in 2008
25
General Motors, San Louis Potosi, Mexico
Machine Building
Division
(Photograph taken
during inspection at ISGEC Works)
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Tata Motors, India
Machine Building
Division
27
UTW, Drolshagen, Scheda, Germany
Machine Building
Division
28
Wheels, India
Machine Building
Division
29
Force Motors, India
Machine Building
Division
Cushion in Slide
Machine Building
Division
Repeat Orders
from Ford, India
6 Presses Supplied
to Marubeni (Suzuki
India Project)
Similar Presses
supplied to Honda
Motors
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ISGEC Machine Building Division
Machine Building
Division
PRODUCTION FACILITIES
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Production Facilities
MANUFACTURING CAPACITY 12 LINES PER YEAR
Machine Building
Each Equivalent to A1 Line (1500T Press) Division
- Diameter : 1100 mm
- Length : 10000 mm
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Production Facilities
This Furnace
Thi F
[size 4m (13) x 4.5m (15) x 14.5m (47.5)] Machine Building
Division
is one of the 5 Heat Treatment Furnaces used
for Normalizing, Annealing, Hardening,
p
Tempering g and Stress Relieving g of Fabrications
and Castings
Machine Building
Division
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Quality, Safety and Environment - Standards
Machine Building
Division
Accuracy
Die Spotting & Tryout Presses : JIS 6403 1994, Special Grade
Rigidity
Deflection of Bed / Slide : 0.17 mm/m
under full load) or better as per customer requirement
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Quality, Safety and Environment
Machine Building
Division
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Global Sourcing
Component Make* Machine Building
Division
Hydraulic Components : Bosch Rexroth, Parker, Vickers
PLC Controls : Siemens, Telemechanique, Allan Bradley, Mitsubishi,
Safety Relays : PILZ
Electrical Motors : Siemens, ABB, Reliance
Clutch and brake unit : Ortlinghaus, Goizper, Ompi
Cam limit Switch : Balluf, KAMCO, Showa Seiki
Electrical Drives : Siemens, Allan Bradley, Mitsubishi
p
Pneumatic Components : SMC, Festo-Norgen
g
Dual Solenoid Safety Valve : ROSS, Herion
Die Clamps : Pascal, Hilma
g arrangement
Slide Locking g : Pascal,, Hilma,, Ortlinghaus
g
Tonnage Monitor : IMCO, Toledo
Brake Monitor : Wintress, Helm
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Design Capabilities
Software Machine Building
Division
Drafting : Auto Cad
3-D
3DM Modelling
d lli : MDT (M
(Mechanical
h i lD Desktop)
kt )
INVENTOR
Solid Edge
Solid Works
Software Available for Ladder Diagrams of most of the PLC manufacturers including Siemens, Allen
Bradley, Telemechanique, Mitsubishi
Manpower
Total Manpower : 30, including 7 for Electrical & Electronics design
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Finite Element Analysis
Machine Building
To ensure safe stress and strain in critical members of the Press Division
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Servo Presses: Under Development
Machine Building
Division
45
New Plant - Bawal
Machine Building
Division
46
ISGEC Group
OTHER PRODUCTS
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Other Group Products - Pressure Vessels
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Other Group Products - Complete Sugar Plants
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Other Group Products - Castings
52
THANK YOU
53