K6a Wiring
K6a Wiring
K6a Wiring
11
16
15
13
7 8
18
17 1 - INCLUDES ITEMS 3 - 16
19 3
10
By Jacobsen
WARNING
If incorrectly used, this machine can cause severe injury. Those who use
and maintain this machine should be trained in its proper use, warned of its
dangers and should read the entire manual before attempting to set up,
operate, adjust or service the machine
ACHTUNG
Wenn diese Maschine nicht ordnungsgem verwendet wird, knnen ernsthafte
Verletzungen verursacht werden. Personen, die diese Maschine verwenden und warten,
mssen in ihrer richtigen Verwendung ausgebildet sein, auf die Gefahren aufmerksam
gemacht worden sein und die Anleitung ganz gelesen haben, bevor sie versuchen,
die Maschine aufzustellen, zu bedienen, einzustellen oder zu warten. When Performance Matters.
DE
German
FOREWORD
This manual contains adjustment, maintenance, The serial plate is located on the frame rail under the
troubleshooting instructions and parts list for your new steering wheel. Jacobsen recommends you record these
Jacobsen machine. This manual should be stored with numbers below for easy reference.
the equipment for reference during operation.
Before you operate your machine, you and each operator CHARLOTTE, NC, USA
1 800 848 1636
you employ should read the manual carefully in its Jacobsen.com
entirety. By following the safety, operating and
maintenance instructions, you will prolong the life of your MODEL xxxxx
equipment and maintain its maximum efficiency. DATE CODE xxxxx
LABEL # xxxxxxxx Lb/kg W Batt
SERIAL # *xxxxxxxx* Nom Power Hp/kw
If additional information is needed, contact your
Jacobsen Dealer.
Proposition 65 Warning
This product contains or emits
chemicals known to State of California
Copyright 2008, Textron Inc. All rights reserved, including the to cause cancer and birth defects or
right to reproduce this material or portions thereof in any form. other reproductive harm.
3
1 SAFETY
1 SAFETY
! WARNING
EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS.
Familiarize yourself with the location and proper use of all controls. Inexperienced operators should receive
instruction from someone familiar with the equipment before being allowed to operate the machine.
1. Safety is dependent upon the awareness, concern, and 12. Never disconnect or bypass any switch.
prudence of those who operate or service the
13. Do not change the engine governor setting or
equipment. Never allow minors to operate any
overspeed the engine.
equipment.
14. Carbon monoxide in the exhaust fumes can be fatal
2. It is your responsibility to read this manual, and all
when inhaled. Never operate the engine without proper
publications associated with this equipment (Safety &
ventilation or in an enclosed area.
Operation manual, engine manual, accessories, and
attachments). If the operator cannot read English it is 15. Fuel is highly flammable, handle with care.
the owners responsibility to explain the material
16. Keep the engine clean. Allow the engine to cool before
contained in this manual to them.
storing and always remove the ignition key.
3. Learn the proper use of the machine, the location, and
17. Place transmission in neutral, depress clutch and
purpose of all the controls and gauges before you
engage parking brake before starting the engine
operate the equipment. Working with unfamiliar
(motor). Start the engine only when sitting in operators
equipment can lead to accidents.
seat, never while standing beside the unit.
4. Never allow anyone to operate or service the machine
18. Equipment must comply with the latest federal, state,
or its attachments without proper training and
and local requirements when driven or transported on
instructions; or while under the influence of alcohol or
public roads. Watch out for traffic when crossing or
drugs.
operating on or near roads.
5. Wear all the necessary protective clothing and
19. Local regulations may restrict the age of the operator.
personal safety devices to protect your head, eyes,
ears hands, and feet. Operate the machine only in 20. Operate the machine up and down the face of the
daylight or in good artificial light. slopes (vertically), not across the face (horizontally).
6. Evaluate the terrain to determine what accessories and 21. To prevent tipping or loss of control, do not start or
attachments are needed to properly and safely perform stop suddenly on slopes. Reduce speed when making
the job. Only use accessories and attachments sharp turns. Use caution when changing directions.
approved by Jacobsen.
22. Always use the seat belt when operating vehicles
7. Stay alert for holes in the terrain and other hidden equipped with a ROPS.
hazards.
Never use a seat belt when operating vehicle
8. Inspect the area where the equipment will be used. without a ROPS.
Pick up all the debris you can find before operating.
Beware of overhead obstructions (low tree limbs, 23. Keep legs, arms and body inside the seating
electrical wires, etc.) and also underground obstacles compartment while the vehicle is in motion.
(sprinklers, pipes, tree roots, etc.) Enter a new area 24. Always shift transmission to Neutral (Manual
cautiously. Stay alert for hidden hazards. Transmission) or Park (Automatic Transmission) and
9. Never allow anyone near the machine while in engage parking brake before leaving the vehicle.
operation. The owner/operator can prevent and is 25. Charge batteries in an open well ventilated area, away
responsible for injuries inflicted to themselves, to from spark and flames. Unplug charger before
bystanders and damage to property. connecting and disconnecting from battery. Wear
10. Do not carry passengers. Keep bystanders and pets a protective clothing and use insulated tools.
safe distance away. 26. Disconnect the battery cables before performing any
11. Never operate equipment that is not in perfect working welding operations on this vehicle.
order or is without decals, guards, shields, or other
protective devices securely fastened in place.
4
SAFETY 1
1.2 IMPORTANT SAFETY NOTES ________________________________________________
DANGER - Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
WARNING - Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious
injury.
CAUTION - Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury,
and property damage. It may also be used to alert against unsafe practices.
NOTICE - Indicates a potentially hazardous situation which, if not avoided, MAY result in property damage. It may
also be used to alert against unsafe practices.
For pictorial clarity, some illustrations in this manual may show shields, guards or plates open or removed. Under no
circumstances should this equipment be operated without these devices securely fastened in place.
! WARNING
The Interlock system on this vehicle prevents the vehicle from starting unless
the clutch pedal is depressed (Manual Transmission) or gear selector is in
Park (P) or Neutral (N) (Automatic Transmission).
! WARNING
1. Before leaving the operators position for any reason:
a. Remove foot from accelerator pedal.
b. Slow vehicle using service brake.
c. Depress clutch and shift transmission to neutral.
d. Engage parking brake.
e. Stop engine and remove the ignition key.
2. Keep hands, feet, and clothing away from moving parts. Wait for all
movement to stop before you clean, adjust or service the machine.
3. Keep the area of operation clear of all bystanders and pets.
4. Never carry passengers, unless a seat is provided for them.
By following all instructions in this manual, you will prolong the life of your machine and maintain its maximum
efficiency. Adjustments and maintenance should always be performed by a qualified technician.
If additional information or service is needed, contact your Authorized Jacobsen Dealer who is kept informed of the
latest methods to service this equipment and can provide prompt and efficient service. Use of other than original or
authorized Jacobsen parts, excluding emission related components defined in the Emission Warranty, and
accessories will void the warranty.
5
2 VEHICLE IDENTIFICATION NUMBERS
2 VEHICLE IDENTIFICATION NUMBERS
6
SPECIFICATIONS 3
3 SPECIFICATIONS
84063 .............................. Turf Truckster liquid cooled diesel 84057.............................. Turf Truckster liquid cooled gas
engine, 4 speed manual engine, 3 speed automatic
transmission, 11.16:1 2 speed transmission, 14.21:1 2 speed
differential. differential.
84064 .............................. Turf Truckster liquid cooled diesel 84061.............................. Turf Truckster liquid cooled gas
engine, 4 speed manual engine, 5 speed manual
transmission, 11.16:1 2 speed transmission, 11.16:1 2 speed
differential. EC approved. differential and upper ROPS.
84056 .............................. Turf Truckster liquid cooled gas
engine, 5 speed manual EEC Sound Vibration M/S2
Product
transmission, 14.21:1 2 speed Power Arms Body
differential. 84064 103 dB(A) 2.14 .096
Gas Engine:
Make ............................... Suzuki Governor......................... External Mechanical
Model .............................. K6 Low Idle ................... 950 RPM
Horsepower..................... 32 hp (23.8 kW) @ 4600 rpm High Idle.................... 4450 RPM
Displacement .................. 40.2 cu. In. (658 cc) Lubrication:
Torque............................. 38.3 ft. lbs. (51.9 Nm) @3200 rpm Capacity.................... 3.3 quarts (3.0 liters)
Fuel: Below 32 F (0 C) ... SAE 10W30
Type .......................... Unleaded Gasoline 32-86 F (0-30 C) .... SAE 10W30
Rating........................ Min. Octane rating 87 Above 86 F (30 C) SAE 10W30W or 10W40
Capacity .................... 6.55 U.S. Gal. (24.5 liters) API Classification ..... SJ
Air Filter .......................... Dry type with evacuator valve.
NOTICE Alternator ........................ 60 amp
Cooling System............... Liquid Cooled
The use of any fuel containing greater than 10%
Capacity ..................... 3.3 qt. (3.0 l) 50/50 water ethylene
ethanol may harm the engine's emission control glycol mix
system and therefore invalidate the emission-related Spark Plugs:
warranty through the improper action of the operator. NGK 3932 ................. DCPR7E Gap .032 - .035
Denso ....................... XU22EPR-U Gap .032 - .035
7
3 SPECIFICATIONS
3.3 VEHICLE_________________________________________________________________
Tires: Service Brake ................. 4 Wheel hydraulic drum brakes
Front ......................... 20 x 10 - 10 Multi Rib Brake Fluid ............... DOT 3
Rear .......................... 24 x 13 -12 Titan Ultra Trac Parking Brake ................. Integral to rear drum, hand lever
Tire Pressure: actuated
Front ......................... 20 psi (138 kPa) Steering ......................... Front wheel power steering
Rear .......................... Varies by load, See Section 5.16
Battery:
Type .......................... 12 Volt Lead/Acid
Group ........................ 24
8
SPECIFICATIONS 3
3.6 ACCESSORIES & SUPPORT LITERATURE _____________________________________
Contact your area Jacobsen Dealer for a complete listing of accessories and attachments.
! CAUTION
Use of other than Jacobsen authorized parts, excluding emission related components defined in the Emission
Warranty, and accessories may cause personal injury or damage to the equipment and will void the warranty.
Flatbeds and Boxes Hydraulic Attachments
47 Quick Disconnect Flatbed................................... 889983 High/Low Gas Hydraulics ........................................4147940
60 Quick Disconnect Flatbed................................... 894769 High/Low Diesel Hydraulics .......................................894713
47 Box Assembly (Requires 889983) ...................... 890010 Implement Lift (A Frame).........................................892493
60 Box Assembly (Requires 894769) .................... 2703394 Dry Seal Coupler, 1 set..............................................894604
Poly Box Assembly ................................................... 892530 Hydraulic PTO (Requires 894712 and 894713).........894644
Box Liner (for 890010) .............................................. 888532 Truck Attachments
Hitches Heavy Duty Mechanical PTO...................................4112981
Fifth Wheel Ball Hitch................................................ 894690 Quick Aerator...........................................................2701529
Receiver Style Drawbar Hitch ................................. 4114386 Ram Mount (Sprayer control mount) .......................4119631
Flat bar style hitch ................................................... 4114566 1500 Top Dresser ....................................................2701650
ROPS Attachments Turn Signal with Right Taillight ..................................894764
Upper ROPS (Roll Over Protective Structure) .......... 894761 VICON Spreader (Requires 2701601 or 2701602)..2701600
Steel Door, Left Side (Requires 894761) ................ 2701303 VICON Hydraulic Power Kit .....................................2701601
Steel Door, RIght Side (Requires 894761) ............. 2701304 VICON Mechanical Power Kit..................................2701602
Outside Mirrors (Left and Right)................................ 894768 Back-up Alarm .........................................................2703183
Rear Window ............................................................ 894758 Exhaust Spark Arrestor..............................................882574
Windshield with Wiper............................................... 894757 Heater Defroster ........................................................894760
Support Literature
Safety & Operation Manual......................................4175886
Parts & Maintenance Manual...................................4175887
Suzuki Engine Parts Manual....................................4140632
Kubota Engine Parts Manual ...................................4160162
Service & Repair Manual
9
4 ADJUSTMENTS
4 ADJUSTMENTS
4.1 GENERAL________________________________________________________________
! WARNING
Keep clothing, hands, and hair away from moving
parts. These items could become entangled, causing
Engine Cover
serious personal injury. Latch
! WARNING In Slot On
Floor board
10
ADJUSTMENTS 4
4.3 FRONT COWL ACCESS_____________________________________________________
The front cowl opens to gain access to two access
panels, fuse panel, horn, and master cylinder reservoir.
Pull Lever
To open the front cowl, locate the release lever at the To Release
Cowl Latch
upper left corner of front clip, near the left side headlight.
Pull the lever toward the headlight to release the front
cowl latch and at the same time pull up on the front cowl.
Fully open the cowl and allow it to rest on the steering Front Cowl
Release Lever
wheel or upper ROPS structure (if installed).
The front cowl will not spring up when the release lever
is pulled, it must be lifted manually.
Figure 4C
Figure 4D
Figure 4E
11
4 ADJUSTMENTS
4.5 DIESEL ENGINE ALTERNATOR BELT ________________________________________
Inspect and adjust new belt after first 24-48 hours of
operation. Adjust every 200 hours thereafter.
Adjust alternator pulley so belt deflects 1/4 to 1/2 (6 -12
mm) with a 20 lb. push at midpoint between water pump
and alternator pulleys. D
Figure 4F
Figure 4G
Figure 4H
12
ADJUSTMENTS 4
4.8 GAS ENGINE HYDRAULIC PUMP BELT _______________________________________
Inspect new belt after first 24-48 hours of operation.
Belt is dynamically adjusted with a spring loaded
tensioner to 12 ft-lbs. No adjustment is required.
To remove belt, rotate tensioner towards radiator to
release tension and remove belt from pulleys.
Figure 4I
13
4 ADJUSTMENTS
4.10 TORQUE SPECIFICATION __________________________________________________
NOTICE
All torque values included in these charts are approximate and are for reference only. Use of these torque values is
at your sole risk. Jacobsen is not responsible for any loss, claim, or damage arising from the use of these charts.
Extreme caution should always be used when using any torque value.
#8-32 in-lbs (Nm) 24 (2.7) 30 (3.4) 7/16-20 ft-lbs (Nm) 55 (74.6) 70 (94.9)
#10-24 in-lbs (Nm) 35 (4.0) 45 (5.1) 1/2-13 ft-lbs (Nm) 75 (101.7) 100 (135.6)
#10-32 in-lbs (Nm) 40 (4.5) 50 (5.7) 1/2-20 ft-lbs (Nm) 85 (115.3) 110 (149.2)
#12-24 in-lbs (Nm) 50 (5.7) 65 (7.3) 9/16-12 ft-lbs (Nm) 105 (142.4) 135 (183.1)
1/4-20 in-lbs (Nm) 95 (10.7) 125 (14.1) 9/16-18 ft-lbs (Nm) 115 (155.9) 150 (203.4)
1/4-28 in-lbs (Nm) 95 (10.7) 150 (17.0) 5/8-11 ft-lbs (Nm) 150 (203.4) 195 (264.4)
5/16-18 in-lbs (Nm) 200 (22.6) 270 (30.5) 5/8-18 ft-lbs (Nm) 160 (217.0) 210 (284.8)
5/16-24 in-lbs (Nm) 240 (27.1) 300 (33.9) 3/4-10 ft-lbs (Nm) 170 (230.5) 220 (298.3)
3/8-16 ft-lbs (Nm) 30 (40.7) 40 (54.2) 3/4-16 ft-lbs (Nm) 175 (237.3) 225 (305.1)
3/8-24 ft-lbs (Nm) 35 (47.5) 45 (61.0) 7/8-14 ft-lbs (Nm) 300 (406.8) 400 (542.4)
METRIC FASTENERS
SIZE UNITS Non Critical
4.8 5.8 8.8 10.9 12.9
Fasteners
into
Aluminum
M4 Nm (in-lbs) 1.2 (11) 1.7 (15) 2.9 (26) 4.1 (36) 5.0 (44) 2.0 (18)
M5 Nm (in-lbs) 2.5 (22) 3.2 (28) 5.8 (51) 8.1 (72) 9.7 (86) 4.0 (35)
M6 Nm (in-lbs) 4.3 (38) 5.7 (50) 9.9 (88) 14.0 (124) 16.5 (146) 6.8 (60)
M8 Nm (in-lbs) 10.5 (93) 13.6 (120) 24.4 (216) 33.9 (300) 40.7 (360) 17.0 (150)
M10 Nm (ft-lbs) 21.7 (16) 27.1 (20) 47.5 (35) 66.4 (49) 81.4 (60) 33.9 (25)
M12 Nm (ft-lbs) 36.6 (27) 47.5 (35) 82.7 (61) 116.6 (86) 139.7 (103) 61.0 (45)
M14 Nm (ft-lbs) 58.3 (43) 76.4 (55) 131.5 (97) 184.4 (136) 219.7 (162) 94.9 (70)
14
MAINTENANCE 5
5 MAINTENANCE
lubricated.
! WARNING c. Replace worn or damaged parts before operating
the machine.
Before you clean, adjust, or repair this equipment, d. Keep all fluids at their proper levels.
depress clutch pedal and shift transmission to neutral,
engage parking brake, stop engine, and remove key e. Keep shields in place and all hardware securely
from ignition switch to prevent injuries. fastened.
f. Keep tires properly inflated.
Make sure the vehicle is parked on a solid and level
surface. Never work on a vehicle that is supported only 3. Long hair, jewelry, or loose fitting clothing may get
by the jack. Always use jack stands. tangled in moving parts.
4. Use the illustrations in the Parts Catalog as reference
1. Adjustment and maintenance should always be for the disassembly and reassembly of components.
performed by a qualified technician. If proper
adjustments cannot be made, contact an Authorized 5. Recycle or dispose of all hazardous materials
Jacobsen Dealer. (batteries, fuel, lubricants, anti-freeze, etc.) according
to local, state, or federal regulations.
2. Inspect the equipment on a regular basis, establish a
maintenance schedule, and keep detailed records. 6. Keep hands and feet away from moving parts. If
possible, do not make adjustments with the engine
a. Keep the equipment clean. running.
b. Keep all moving parts properly adjusted and
The proper break-in of a new engine can make a Keep your engine clean. If dirt has accumulated on the
considerable difference to the performance and life of the engine, it should be washed with a non-flammable
engine. solvent or strong detergent.
When washing becomes necessary, it can be carried out
NOTICE simultaneously when servicing the vehicle.
The vehicle is designed to operate most efficiently at In order to maintain reliable service from your engine, a
the preset governor setting. Do not change the engine regular check-up and maintenance scedule should be
governor settings or overspeed the engine. followed. Proper maintenance will prolong the engines
life and avoid premature overhaul.
During the break-in period, Jacobsen recommends the
following:
1. During the first 50 hours of operation, a new engine
should be allowed to reach an operating temperature of
at least 140F (60C) prior to operation at full load.
2. Check the engine oil level twice daily during the first 50
hours of operation. Higher than normal oil consumption
is not uncommon during the initial break-in period.
3. Change engine oil and oil filter element after first 35
hours of operation.
15
5 MAINTENANCE
5.3 ENGINE OIL ______________________________________________________________
Check the engine oil at the start of each day, before
starting the engine.
To check the engine oil, remove the dipstick and wipe it Oil Level Must
with a clean rag. Reinsert the dipstick until it contacts the Be Between
Engine Marks
Dipstick
oil tube. Remove the dipstick and read the oil level. DO NOT OVERFILL
The oil level should always be between the ADD and
FULL mark on the dipstick. If oil level is below the add
mark, remove filler cap and add oil to bring the level up Diesel
between marks. Do Not Overfill. ADD Engine FULL
NOTE: If the engine has recently been running, allow
time (with engine turned off) to let the oil settle to obtain a
correct oil level reading.
ADD FULL
Diesel Engine: Use only engine oils with API
classification CD or CE. Gas
Engine
Gas Engine: Use only engine oils with API classification
SJ. Figure 5A
Using oil other than the service class listed, or oil change
intervals longer than recommended could reduce engine Kubota Diesel
life. Damage to engine due to improper maintenance or
use of incorrect oil quality and/or viscosity is not covered SAE 10W/10W-30 SAE 20W/10W-30 SAE 30W/10W-30
by the engine warranty.
Diesel Engine: Perform initial oil change after first 35 Suzuki Gas
hours of operation and every 75 hours or two months SAE 10W-30 for all temperature ranges 10W-40
thereafter. See Engine Manual.
Gas Engine: Perform initial oil change after first 50 hours F -20 0 20 32 40 60 7780 100
of operation and every 100 hours or three months C -30 -20 -10 0 10 20 25 30 40
thereafter. See Engine Manual.
Significant oil loss can damage the engine. Considerable Figure 5B
oil loss could be due to a loose or incorrectly installed Diesel Engine:
drain plug, cracked gaskets, or even a loose oil filter.
Above 77F (25C) SAE 30W or SAE10W30/10W40
Drain plugs are located beneath the engine in the oil pan.
Remove both plugs when changing the oil. 32 to 77F (0 to 25C) SAE 20W or SAE 10W30/10W40
Check drain plugs and oil for metal chips that could Below 32 (0C) SAE10W or SAE 10W30/10W40
indicate engine damage. Replace drain plugs with Gas Engine:
damaged gasket surfaces immediately.
All temperature SAE 10W30
After oil has completely drained, clean excess oil from oil ranges
pan and drain plugs. Install drain plugs and tighten
securely. Refer to engine manual for proper torque. Above 85 F (29 C) SAE 10W 40
Always replace the engine oil filter when changing the Replacement Oil Filters
engine oil. Apply a light coat of engine oil to the rubber
gasket surface of new filter before installing. Kubota Diesel 557759
Diesel Engine: Fill Kubota engine with approximately 5.4 Suzuki Gas 2701908
qts. (5.1 l) of clean engine oil. Check oil level and add
additional oil if required.
Gas Engine: Fill Suzuki engine with approximately 3.3
qts. (3.0 l) of clean engine oil. Check oil level and add
additional oil if required.
16
MAINTENANCE 5
5.4 POWER STEERING RESERVOIR _____________________________________________
When checking the fluid level before the engine has been
! WARNING warmed up, the level should be at the COLD mark on the
dipstick. After the engine has been warmed up, and the
Before servicing or doing any maintenance work around fluid is warm, the level should be between the COLD and
the engine area, make sure the engine has had time to HOT marks. Use General Motors Power Steering Fluid
cool. Serious burns can result if the engine or as required to bring fluid up to proper level.
surrounding surfaces are hot.
COLD
FULL
ADD
HOT
The level in the reservoir should be checked after the first
35 and 70 hours. After that level should be checked
every 100 hours.
Figure 5C
17
5 MAINTENANCE
5.7 COOLING SYSTEM ________________________________________________________
This vehicle is equipped with a radiator, temperature a. Remove the cooling fan fuse.
controlled fan, temperature gauge, and an overheat b. Remove the radiator cap.
buzzer.
c. Open the engine block drain and the radiator drain.
Remove lower radiator hose. Close both drains and
! WARNING install lower radiator hose once system has
completely drained.
To prevent serious bodily injury from hot coolant or d. Empty and clean the recovery bottle.
steam blow-out, never attempt to remove the radiator
e. Fill radiator to the bottom of the filler neck with 50/
cap while the engine is running. Stop the engine and wait
50 antifreeze/water mixture.
several hours until it is cool. Even then, use extreme care
when removing the cap. f. Fill recovery bottle to full mark with 50/50
antifreeze/water mixture.
18
MAINTENANCE 5
5.8 AIR FILTER _______________________________________________________________
Do not remove the element for inspection or cleaning.
Unnecessary removal of the filter increases the risk of
injecting dust and other impurities into the engine.
When service is required, first clean the outside of the
filter housing, then remove the old element as gently as Diesel
possible and discard. Engine
1. Carefully clean the inside of the filter housing without
allowing dust into the air intake.
A
2. Inspect the new element. Do not use a damaged
element and never use an incorrect element.
3. Assemble the new element and make sure it seats
properly.
4. Reassemble cap making sure it seals completely
around the filter housing. Dust evacuator (A) must be
facing down.
5. Check all hoses and air ducts. Tighten hose clamps.
A
Gas Engine
Figure 5D
19
5 MAINTENANCE
5.10 BATTERY ________________________________________________________________
Make absolutely certain the ignition switch is Off and 1. When installing the battery, always assemble the RED,
the key has been removed before servicing the battery. positive (+) battery cable first and the ground, BLACK,
negative (-) cable last.
! WARNING
Charge battery in a well ventilated area. Batteries
generate explosive gases. To prevent an explosion, keep
any device that may create sparks or flames away from
the battery.
20
MAINTENANCE 5
5.12 HYDRAULIC HOSES _______________________________________________________
IMPORTANT: The hydraulic system can be
! WARNING permanently damaged if the oil becomes
contaminated. Before disconnecting any hydraulic
To prevent serious injury from hot, high pressure oil, component, clean the area around the fittings and the
never use your hands to check for oil leaks, use paper or hose ends to keep impurities out of the system.
cardboard. a. Before disconnecting any hydraulic component, tag
or mark the location of each hose then clean the
Hydraulic fluid escaping under pressure can have
area around the fittings.
sufficient force to penetrate skin. If fluid is injected into
the skin it must be surgically removed within a few hours b. As you disconnect the component, be prepared to
by a doctor familiar with this form of injury or gangrene assemble plugs or caps to the hose ends and open
may result. ports. This will keep impurities out of the hydraulic
system and also prevent oil spills.
1. Always disengage all drives, engage parking brake,
c. Make sure O rings are clean and hose fittings are
stop engine, and remove key before inspecting or
properly seated before tightening.
disconnecting hydraulic lines or hoses.
d. Keep the hose from twisting. Twisted hoses can
2. Check visible hoses and tubes daily. Look for wet
cause couplers to loosen as the hose flexes during
hoses or oil spots. Replace worn or damaged hoses
operation resulting in oil leaks.
and tubes before operating the machine.
e. Kinked or twisted hoses can restrict the oil flow
3. The replacement tube or hoses must be routed in the
causing the system to malfunction and the oil to
same path as the existing hose, Do not move clamps,
overheat and also lead to hose failure.
brackets and ties to a new location.
4. Thoroughly inspect all tubes, hoses and connections
every 250 hours.
Normally the hydraulic system will not need additional fluid. 1. Remove the old filter.
Sometimes a leak may develop causing the system to 2. Fill new filter with GreensCare 68 fluid then install new
require repair and refilling. If you notice a hydraulic fluid filter. Hand tighten only.
escaping when the system is being used or if a leak is
suspected, turn off all hydraulic functions and stop the 3. Operate engine at idle speed with hydraulic system in
engine. neutral for five minutes.
4. Check hydraulic oil level and fill with GreensCare 68 to
Periodically check the hydraulic fluid level (hydraulic level knurled mark on gauge.
should be checked every 100 hours of operation). Loss of
fluid can signal a small leak befor it becomes worse.
Remove the fuel cap slowly. Fuel may be under Diesel Engine
pressure. Spray could cause serious injury.
a. Use clean, fresh, #2, Low or Ultra Low Sulfur,
Never remove the fuel cap from the fuel tank, or add fuel, Diesel fuel. Minimum Cetane rating 45. Refer to
when the engine is running or while the engine is hot. Engine Manual for additional information.
Do not smoke when handling fuel. Never fill or drain the b. Use clean, fresh, #1, Low or Ultra Low Sulfur,
fuel tank indoors. Diesel fuel when operating temperature is below
20 F (-7 C). If #1D fuel is not available, a
Do not spill fuel and clean spilled fuel immediately. winterized blend of #1D and #2D may be available.
This blended fuel is usually called #2D and may be
Never handle or store fuel containers near an open flame used in colder climates. Do not use #2D unless you
or any device that may create sparks and ignite the fuel are sure it has been winterized. Cold temperatures
or fuel vapors. may cause it to thicken, which will keep your
vehicle from running.
Be sure to reinstall and tighten fuel cap securely.
c. DO NOT use Aviation Fuel JP4. Refer to Engine
1. Fill the fuel tank to within 1 in. (25 mm) of the bottom Manual for additional information.
of the filler neck.
Gas Engine: Use clean fresh Unleaded Gasoline, 87
2. Store fuel according to local, state or federal octane or higher.
ordinances and recommendations from your fuel
supplier.
NOTICE
3. Never overfill or allow the tank to become empty.
Check fuel level in the tank by turning the ignition The use of any fuel containing greater than 10%
switch to the ON position and reading the level ethanol may harm the engine's emission control
indicated by the fuel gauge. system and therefore invalidate the emission-related
warranty through the improper action of the operator.
Turn the key switch to the ON position to start the fuel pump,
and bleed the fuel system if the fuel filter, and lines have
been removed, or the fuel tank has become empty. See
Engine Manual.
22
MAINTENANCE 5
5.16 TIRE PRESSURE __________________________________________________________
Keep tires properly inflated to prolong tire life. Check Front - 20 psi - (138 kPa)
inflation pressure while the tires are cool. Inspect tread Rear - Varies, determined by load. (See Chart)
wear. 28 (193)
Lower pressure will help avoid leaving tire marks in soft
turf. Higher pressures may be required for heavier loads. 23 (159)
Rear tire pressure must be set at 28 psi (193 kPa) when
Rear 18 (124)
operating with a full load. Never exceed the maximum
Tire
pressure indicated on the tire.
Pressure 13 (90)
Check the pressure with an accurate, low pressure tire psi
gauge. Due to the low volume of air needed, over- (kPa) 8 (55)
inflation may be reached in a matter of two to three
seconds. Load (Pounds) 0 400 800 1200 1500
Keep tires inflated to:
Figure 5F
23
5 MAINTENANCE
5.18 RAISING THE VEHICLE_____________________________________________________
24
MAINTENANCE 5
5.19 TOWING THE VEHICLE _____________________________________________________
4. Slowly drive towing vehicle forward until tow-line is
! WARNING pulled tight.
5. While towing, try to keep the tow-line taught at all
To prevent injury or vehicle damage, the following times. Be careful going down inclines and turning
guidelines should always be followed.
corners.
Never accelerate or stop suddenly when towing
a vehicle.
Tow Line Attachment
Never change the direction of the vehicle
abruptly or make sharp turns on an incline when
towing a vehicle.
Never tow the vehicle faster than 5 m.p.h. (8
km/h). Towing at excessive speed could cause
either vehicle to lose proper steering control
Adjust your speed for weather and surface
conditions when towing (rain, snow, ice, hills,
etc.).
Use care when loading or unloading machine
into a trailer or truck.
25
5 MAINTENANCE
5.21 HYDRAULIC BRAKES ______________________________________________________
5. Most communities have a disposal system for DOT
! WARNING 3 brake fluid. Please dispose of fluids properly.
26
MAINTENANCE 5
5.22 DIFFERENTIAL FLUID ______________________________________________________
The differential fluid should be checked every 100 hours
or 3 months. Fluid should be changed after the first 100
hours and every 600 hours (or yearly) thereafter.
Differential Fluid Capacity ...... 5.2 pints (2.5 l)
Fluid Type .............................. SAE EP 80-90 Gear Lube Level Check And
Fill Plug
To check differential fluid level, remove the filler plug
from the front of the differential. Fluid should be level with
the bottom of filler hole.
If fluid is low, add gear lube until fluid begins to leak from
hole. Apply pipe thread sealant and install filler plug.
To change differential fluid, remove drain plug from rear
of differential.
Allow fluid to drain into a suitable container. Dispose of Figure 5N
used fluid properly according to local and state
regulations.
Apply pipe thread sealer to drain plug and install.
Fill differential with gear lube until fluid begins to leak
from hole. Apply pipe thread sealant and install filler plug.
Drain Plug
Figure 5O
5.23 DIESEL ENGINE MANUAL TRANSMISSION ____________________________________
The transmission fluid should be checked every 100
hours or 3 months. Fluid should be changed every 600
hours (or yearly).
Level Check And
Transmission Fluid Capacity .. 1.35 its (1.3 l) Filler Plug
Fluid Type .............................. SAE EP 80-90 Gear Lube
To check transmission fluid level, remove the filler plug
from the front of the transmission. Fluid should be level Transmi ssi on
Drain Plug
with the bottom of filler hole.
If fluid is low, add gear lube until fluid begins to leak from
hole. Apply pipe thread sealant and install filler plug.
To change fluid, remove drain plug from rear of
transmission.
Allow fluid to drain into a suitable container. Dispose of Figure 5P
used fluid properly according to local and state
regulations.
Apply pipe thread sealer to drain plug and install.
Fill transmission with gear lube until fluid begins to leak
from hole. Apply pipe thread sealant and install filler plug.
27
5 MAINTENANCE
5.24 GAS ENGINE MANUAL TRANSMISSION_______________________________________
The transmission fluid should be checked every 100 Fill transmission with gear lube until fluid begins to leak
hours or 3 months. Fluid should be changed every 600 from hole. Apply pipe thread sealant and install filler plug.
hours (or yearly).
Transmission Fluid Capacity.. 1.3 its (1.2 l)
Fluid Type .............................. SAE EP 80-90 Gear Lube
To check transmission fluid level, remove the filler plug
Fill Plug
from the front of the transmission. Fluid should be level
with the bottom of filler hole.
If fluid is low, add gear lube until fluid begins to leak from
hole. Apply pipe thread sealant and install filler plug.
To change fluid, remove drain plug from rear of
Drain
transmission. Plug
Allow fluid to drain into a suitable container. Dispose of
used fluid properly according to local and state
regulations.
Figure 5Q
Apply pipe thread sealer to drain plug and install.
28
MAINTENANCE 5
5.26 ELECTRICAL SYSTEM _____________________________________________________
Diesel Engine
! CAUTION Power Port 15 A
20 A Dash Panel,
Fuel Pump
Always turn the ignition switch off and remove the Brake Light,
& Ignition
negative battery cable (Black) before inspecting or 5th Wheel Brake 10 A 10 A Accessary
working on the electrical system.
Flashers & 10 A 10 A Heater
Horn Accessary
General precautions that can be taken to reduce
electrical problems are listed below. Headlights 15 A 10 A Wiper,
Dome Light &
1. Make certain all terminals and connections are clean Back-Up Alarm
and properly secured.
2. Check the Interlock system, and fuses regularly. Gas Engine Dash Panel,
ECU, Fuel
If the Interlock does not function properly and the Accessary 10 A 20 A & Engine Coils
problem cannot be corrected, contact an authorized
Jacobson Dealer. 25 A Radiator
Power Port 15 A
Fan
3. Keep the wire harness and all individual wires away 15 A ECU, Main Relay,
from moving parts to prevent damage. Headlights 15 A Injectors
4. Check the battery and battery charging circuit. Brake Light, 10 A Backup Alarm
5th Wheel Brake 10 A Shift Switch
5. Do not wash or pressure spray around electrical
Flashers & 10 A 10 A ECU
connections and components. Horn
6. Circuits are protected by fuses located under the front Heater 10 A 10 A Wiper,
Accessary Dome Light &
cowl and a fuse located near the cooling fan.
Back-Up Alarm
Figure 5S
29
5 MAINTENANCE
Tachometer DIP Switch Setting: Using a small blade screwdriver or similar tool, push the
switch levers either up or down to match the sequence
The dash panel uses a DIP Switch sequence code to
code for this unit.
identify the number of input pulses per engine revolution
and engine type to correctly display the engine RPM on
the tachometer. Dipswitch Setting
1
If you are replacing the dash panel or if the tachometer is
0
not operating correctly, check to be sure the sequence
code is set correctly.
The Truckster with a Kubota Diesel engine uses the
following sequence code for 10.5 pulses / revolution. K E B F
30
MAINTENANCE 5
5.30 EFI DIAGNOSTIC CHECK ___________________________________________________
Suzuki Gas Engine units only position. The brake fluid light at the lower left corner of
the dash panel will flash a diagnostic code.
The electrical system is equipped with a plug in
connector which, when used with the diagnostic jumper The first digit of the code will be given first with a full
accessory (Part No. 2700920) will perform diagnostic second pause between each 0.3 second flash, followed
checks on various engine components. by the second digit with no pause.
Manual transmission: Engage parking brake, shift A code of 12 (System Normal) would turn the light on
transmission to neutral and turn the ignition switch to the for 0.3 seconds, a full second pause then two fast
OFF position. flashes. (Flash-Pause-Flash-Flash)
Automatic Transmission: Engage parking break, place A code of 46 (Shift switch) would turn the light on four
gear selector in PARK and turn the ignition switch to the times for 0.3 seconds and a full second pause, then
OFF position. six fast flashes. (Flash-Pause-Flash-Pause-Flash-
Open the front cowl and locate the plug in connector Pause-Flash-Pause-Flash-Flash-Flash-Flash-
(Black/White and Black Wires) coming from the wire Flash-Flash)
harness below the brake fluid reservoir.
The following list shows which code number
To run the diagnostic test, plug the diagnostic jumper into corresponds to which component and list possible
the plug-in connector. Turn ignition switch to the ON causes for each fault.
31
5 MAINTENANCE
5.31 CARE AND CLEANING _____________________________________________________
Wash the vehicle after each use. Keep the equipment 3. Do not spray water directly at the dash panel, ignition
clean. switch, controls, or any other electrical components, or
at bearing housings and seals.
Note: Do not wash any portion of the equipment while it is
hot. Do not use high pressure spray or steam. Use cold 4. Clean all plastic or rubber trim with a mild soap
water and automotive cleaners. solution or use commercially available vinyl/rubber
cleaners.
1. Use compressed air to clean engine and radiator fins. A
special blow gun is available through Jacobson Dealer. Repair damaged metal surfaces and use Jacobson
touch-up paint. Wax the equipment for maximum paint
2. Use only fresh water for cleaning your equipment. protection.
Note: Use of salt water or affluent water has been known
to encourage rust and corrosion of metal parts resulting
in premature deterioration or failure. Damage of this
! CAUTION
nature is not covered by the factory warranty. Clean grass and debris from drives, muffler and
engine to prevent fires.
5.32 STORAGE________________________________________________________________
General drain plug and refill with fresh oil. Let engine cool before
storing.
1. Wash the vehicle thoroughly and lubricate. Repair and
paint damaged or exposed metal. 2. Clean exterior of engine. Paint exposed metal, or apply
a light coat of rust preventative oil.
2. Inspect the vehicle, tighten all hardware, replace worn
or damaged components. Add a fuel conditioner or beside to prevent gelling or
bacterial growth in fuel. See your local fuel supplier.
3. Drain and refill radiator.
If storing indoors, drain fuel from tank.
4. Clean the tires thoroughly and store the vehicle so the
load is off the tires. If vehicle is not on jack stands, Close fuel shut off valve.
check tires at regular intervals and reinflate as
necessary. After Storage
5. Keep the machine and all its accessories clean, dry 1. Check and reinstall battery.
and protected from the elements during storage. 2. Check or service fuel filter and air cleaner.
3. Check the radiator coolant level.
! WARNING 4. Check oil level in the engine crankcase.
Never store equipment near an open flame or spark 5. Fill the fuel tank with fresh fuel. Open fuel shut off
which could ignite fuel or fuel vapors. valve and bleed the fuel system.
Battery 6. Remove antifreeze mixture from sprayer pump.
1. Remove, clean, and store battery in upright position on 7. Assembly boom hoses, no-drip valves, nozzle tips
a non-conductive surface (wood) in a cool, dry place. To and strainers.
prevent accelerated discharge, do not store battery on
concrete or steel surface. 8. Make certain that the tires are properly inflated.
2. Check and recharge battery every 60 to 90 days while 9. Start and operate the engine at 1/2 throttle. Allow
in storage. enough time for the engine to become properly
warmed and lubricated.
3. To reduce the self discharge rate, room temperature
should not be above 80F (27C) or fall below 20F (-
7C) to prevent electrolyte from freezing. ! WARNING
Engine (General) Never operate the engine without proper ventilation,
1. While the engine is warm, remove the drain plug, drain exhaust fumes can be fatal when inhaled.
the oil from the crankcase and change oil filter. Install
32
TROUBLESHOOTING 6
6 TROUBLESHOOTING
The troubleshooting chart below lists basic problems that detailed information regarding the electrical system
may occur during start-up and operation. For more contact your area Jacobson Dealer.
33
7 MAINTENANCE & LUBRICATION CHARTS
7 MAINTENANCE & LUBRICATION CHARTS
7.1 GENERAL________________________________________________________________
Brake Fluid
Reservoir D
C
D
C
34
MAINTENANCE & LUBRICATION CHARTS 7
7.3 MAINTENANCE CHARTS ___________________________________________________
Recommended Service and Lubrication Intervals
Every Every Every Every
First 75 100 200 Every 400 600 See Lubricant
Daily 35 Hours or
Hours Hours or Hours or Hours or 9 Months Hours or 12 Section Type
2 Months 3 Months 6 Months Months
35
7 MAINTENANCE & LUBRICATION CHARTS
Notes: Lubricants
* Indicates initial service for new machines.
I Manual grease gun with NLGI Grade 2 (Service
** Depending on operating conditions, engine oil, oil
Class LB).
filter, and air filter may require more frequent
II Engine Oil - See Section 5.3
replacement.
III SAE EP 80-90 Gear Lube
*** Inspect visible hoses and tubes for leaks or oil
IV Capacity: 3qt. (2.8 l) 50/50 water ethylene glycol mix
marks.
V GM Power Steering Fluid
**** Must be done at Authorized Dealer.
VI DOT 3 Brake Fluid
***** Change oil and filter on Suzuki Engines after first
VII Mercon/Dextron II Automatic Transmission Fluid
fifty hours.
VIIIGreensCare 68 Hydraulic Fluid
5003102 55 Gallon Drum GreensCare 68
5003103 5 Gallon Pail GreensCare 68
IX SAE 20W Oil
36
NOTES 8
8 NOTES
37
9 PARTS CATALOG
9 PARTS CATALOG
Use of other than Jacobsen authorized parts will void the warranty.
38
VORWORT
Dieses Handbuch enthlt die Einstell-, Wartungs- und Das Seriennummernschild befindet am Rahmenprofil unter
Fehlersuchanleitung und eine Ersatzteilliste fr Ihr neues dem Lenkrad. Cushman empfiehlt, dass Sie diese Nummern
Jacobsen-Gert. Dieses Handbuch sollte zusammen mit zur leichteren Bezugnahme hier aufschreiben.
dem Gert aufbewahrt werden, so dass es whrend der
Verwendung eingesehen werden kann.
CHARLOTTE, NC, USA
Ehe das Gert in Betrieb genommen wird, sollten Sie und 1 800 848 1636
jeder Benutzer, den Sie beschftigen, das Handbuch Jacobsen.com
Empfohlener Lagerbestand
Damit Ihre Ausrstung voll einsatzfhig und produktiv bleibt, empfiehlt Jacobsen, da Sie einen Lagerbestand der hufiger
verwendeten Wartungsteile erhalten. Wir haben die Teilnummern fr zustzliches Untersttzungsmaterial und
Ausbildungshilfen hinzugefgt.
Zur Bestellung der folgenden Materialien: 3. Bestellung Sie nach gewnschter Menge, Teilnummern
1. chreiben Sie Ihren vollen Namen und volle Adresse auf und Beschreibung des Teils.
den Bestellschein. 4. Senden Sie die Bestellung an oder bringen Sie sie zu
2. Geben Sie, wo und wie der Versand erfolgen soll: Ihrem zugelassenen Hndler von Jacobsen.
q UPS q Normalpost
q ber Nacht q am 2. Tag
Wartungsteile
Wartungsuntersttzungsmaterial
Mge. Art-Nr. Serviceunterlagen Mge. Art-Nr. Beschreibung
4175886 Sicherheits- und Bedienungshandbuch 4171642 MT-Fahrzeugservicehandbuch
4175887 Ersatzteile und Wartung 4171675 AT-Fahrzeugservicehandbuch
4160162 Ersatzteilhandbuch Kubota-Motor D1105 4171985 Servicehandbuch Suzuki K6A
4140632 Ersatzteilhandbuch Suzuki-Motor K6A
Vorschlag fr Warnhinweis 65
Dieses Produkt enthlt Chemikalien oder
stt Chemikalien aus, von denen dem
Copyright 2008, Textron Inc. "Alle Rechte vorbehalten, Staat Kalifornien bekannt ist, dass sie
einschlielich des Rechts, dieses Material oder Teile davon auf Krebs oder Geburtsfehler oder andere
irgendeine Weise zu reproduzieren." genetische Schden verursachen.
3
1 SICHERHEIT
1 SICHERHEIT
! ACHTUNG
GERTE, DIE UNSACHGEMSS ODER DURCH UNGESCHULTES PERSONAL OPERIERT WERDEN, KNNEN
GEFHRLICH SEIN.
Machen Sie sich mit der Position und ordnungsgemen Verwendung aller Kontrolleinrichtungen vertraut. Unerfahrene
Bediener sollten von jemanden, der mit dem Gert vertraut ist, eingewiesen werden, bevor die Maschine bedienen drfen.
1. Sicherheit hngt vom Bewusstsein, der Vorsorge und 13. Die Einstellung des Motordrehzahlreglers nicht ndern
Vorsicht derer, die die Maschine bedienen oder warten ab. und den Motor nicht bei bergeschwindigkeit laufen
Minderjhrige sollten nie irgendwelche Maschinen lassen.
bedienen drfen. 14. Kohlenmonoxid in den Abgasdmpfen kann bei
2. Sie sind dafr verantwortlich, dieses Handbuch und alle Einatmung tdlich sein. Den Motor nie ohne ordnungs-
mit der Maschine verbundenen Verffentlichungen geme Entlftung oder in geschlossenen Bereichen
(Sicherheits- und Betriebshandbuch, Motorhandbuch, operieren.
Zubehre und Zusatzgerte) zu lesen. Wenn der 15. Kraftstoff ist uerst entzndlich, mit Sorgfalt handhaben.
Bediener nicht in der Lage ist, die deutsche Version zu
lesen, dann ist der Eigentmer dafr verantwortlich, dass 16. Den Motor sauber halten. Vor dem Lagern den Motor
ihm die in diesem Handbuch enthaltene Information abkhlen lassen und immer den Zndschlssel
erklrt wird. herausziehen.
3. Lernen Sie, wie die Maschine ordnungsgem eingesetzt 17. Getriebe auf Leerlauf stellen, Kupplungspedal
wird, sowie die Position und den Zweck aller Kontroll- und niederdrcken und die Parkbremse wird verriegelt ehe der
Messeinrichtungen, bevor Sie sie in Betrieb nehmen. Motor angelassen wird. Den Motor nur, wenn Sie im
Arbeiten mit unvertrauten Gerten kann zu Unfllen Fahrersitz sitzen und niemals, wenn Sie neben der
fhren. Maschine stehen, anlassen.
4. Erlauben Sie nie, dass jemand ohne ordnungsgeme 18. Die Maschine muss beim Fahren oder Transport auf
Schulung oder Einweisung oder unter Einfluss von ffentlichen Verkehrsstraen die neusten
Alkohol oder Medikamenten/Drogen die Maschine bedient bundesstaatlichen, staatlichen und rtlichen Vorschriften
oder wartet. erfllen. Beim berqueren von oder Betrieb in Nhe von
5. Zum Schutz von Kopf, Augen, Ohren, Hnden und Fen Straen auf den Verkehr achten.
alle notwendige Schutzkleidung und Schutzausrstung
tragen. Die Maschine nur bei Tageslicht oder guter 19. rtliche Bestimmungen knnen eine Altersgrenze fr den
knstlicher Beleuchtung verwenden. Bediener vorschreiben.
6. Das Terrain beurteilen, um zu bestimmen, welches 20. Die Maschine an Hngen (vertikal) auf- und abwrts und
Zubehr und Zusatzgerte zur ordnungsgemen und nicht quer (horizontal) ber die Flche einsetzen.
sicheren Durchfhrung der Arbeit notwendig sind. Nur von 21. Um ein Umkippen oder Kontrollverlust zu vermeiden, an
Jacobsen genehmigtes Zubehr und Zusatzgerte Hngen nicht pltzlich starten und stoppen. Beim engen
verwenden. Wenden die Geschwindigkeit verlangsamen. Bei
7. Auf Lcher im Boden und andere versteckte Gefahren Richtungswechsel vorsichtig sein.
achten.
22. Beim Betrieb von Traktoren, die mit einem berrollschutz
8. Das Gelnde, auf dem die Maschine eingesetzt wird, ausgestattet sind, ist immer ein Sitzgurt zu verwenden.
inspizieren. Vor der Arbeit, wo mglich, jeglichen Schutt
beseitigen. Auf Behinderungen ber dem Arbeitsbereich Beim Betrieb von Traktoren ohne berrollschutz niemals
(niedrige Baumteile, Stromleitungen usw.) sowie auf den Sitzgurt verwenden.
unterirdische Hindernisse (Sprinkler, Rohrleitungen, 23. Beine, Arme und Krper innerhalb der Kabine halten,
Baumwurzeln usw.) achten. Ein neues Gelnde vorsichtig whrend das Fahrzeug in Bewegung ist.
angehen. Immer auf versteckte Gefahren vorbereitet sein.
24. Getriebe auf Leerlauf stellen (mechanisches Getriebe)
9. Material nie direkt in Richtung umstehender Personen
oder Parken (Automatikgetriebe) und die Parkbremse wird
entleeren und auch whrend des Betriebs niemanden in
verriegelt wenn das Fahrzeug unbeaufsichtigt gelassen
Nhe der Maschine erlauben. Der Eigentmer/Bediener
wird.
kann Verletzungen an sich selbst und Umstehenden
sowie Sachschden verhindern und ist fr diese verant- 25. Die Batterie in einem offenen, gut belfteten Bereich
wortlich. aufladen, in dem keine Funken oder offenen Flammen
10. Keine Passagiere mitnehmen. Umstehende und Tiere in vorhanden sind. Den Stecker des Batterieladegerts aus
sicherem Abstand halten. der Steckdose ziehen, ehe es an die Batterie
11. Nie Maschinen in Betrieb nehmen, die nicht in perfektem angeschlossen oder von dieser getrennt wird.
Arbeitszustand sind, oder an denen Aufkleber, Schutzvor- Schutzkleidung tragen und isolierte Werkzeuge
richtungen, Schilder, Entleerungs-ablenker oder andere verwenden.
Schutzvorrichtungen nicht sicher in Position angebracht 26. Die Batteriekabel abnehmen, ehe an diesem Fahrzeug
sind. Schweiarbeiten ausgefhrt werden.
12. Niemals irgendwelche Schalter abtrennen oder umgehen.
4
SICHERHEIT 1
1.2 WICHTIGE HINWEISE ZUR SICHERHEIT _______________________________________
Dieses Warnsymbol wird verwendet, um Sie auf potentielle Gefahren aufmerksam zu machen.
GEFAHR - Weist auf eine sofortige Gefahrensituation hin, die einen Todesfall oder eine ernsthafte Verletzung zur
Folge HAT, falls diese Gefahr nicht verhindert wird.
ACHTUNG - Weist auf eine potentiell gefhrliche Situation hin, die einen Todesfall oder eine ernsthafte Verletzung
zur Folge haben KNNTE, falls diese Gefahr nicht verhindert wird.
WARNUNG - Weist auf eine potentiell gefhrliche Situation hin, die evtl. eine kleinere oder geringere Verletzung
oder Sachbeschdigung zur Folge haben KNNTE, falls diese Gefahr nicht verhindert wird. Dieser Hinweis dient evtl.
auch dazu, auf unsichere Praktiken aufmerksam zu machen.
HINWEIS - weist auf eine mgliche Gefahrensituation hin, die, wenn sie nicht vermieden wird, zu Sachschaden
fhren KNNTE. Dieser Hinweis dient evtl. auch dazu, auf unsichere Praktiken aufmerksam zu machen.
Um die Bilder zu verdeutlichen, werden einige Abbildungen in dieser Anleitung mit entfernten oder geffneten
Abschirmungen, Schutzvorrichtungen oder Platten gezeigt. Diese Ausrstung darf unter keinen Umstnden verwendet
werden, wenn diese Vorrichtungen nicht sicher an ihrem Platz befestigt sind.
! ACHTUNG
Das Verriegelungssystem dieses Fahrzeugs erlaubt es nur dann, den Motor zu
starten, wenn das Kupplungspedal (mechanisches Getriebe) niedergedrckt ist
oder wenn der Gangschalthebel auf Parken (P) oder Neutral/Leerlauf (N)
(Automatikgetriebe) steht.
Das Fahrzeug darf NICHT betrieben werden, wenn das Verriegelungssystem
nicht funktionstchtig ist.
! ACHTUNG
1. Ehe der Benutzer die Bedienungsposition aus irgendeinem Grund verlsst:
a. Den Fu vom Gaspedal nehmen.
b. Das Fahrzeug mit der Betriebsbremse zum Stillstand bringen.
c. Kupplungspedal niederdrcken und Getriebe auf Leerlauf.
d. Feststellbremse anziehen.
e. Motor abschalten und Zndschlssel abziehen.
2. Hnde, Fe und Kleidungsstcke von beweglichen Teilen fernhalten.
Warten Sie, bis sich nichts mehr bewegt, ehe Sie die Maschine subern,
einstellen oder warten.
3. Den Arbeitsbereich von Zuschauern und Haustieren freihalten.
4. Personen drfen nur befrdert werden, wenn ein Sitz fr sie vorhanden ist.
Durch Befolgen aller Anweisungen in dieser Anleitung knnen Sie die Lebensdauer Ihrer Maschine verlngern und eine
optimale Leistungsfhigkeit aufrechterhalten. Einstellungen und Wartungsarbeiten mssen immer von einem qualifizierten
Techniker vorgenommen werden.
Wenn zustzliche Informationen oder Dienstleistungen erforderlich sind, wenden Sie sich bitte an Ihren zugelassenen
Vertragshndler von Cushman, der ber die neuesten Methoden zum Instandhalten dieser Ausrstung informiert wird und
einen prompten und effizienten Dienst bereitstellen kann. Bei Verwendung von Teilen, die keine Originalteile oder von
Cushman genehmigten Teile und Zubehr sind, wird die Garantie ungltig.
5
2 IDENTIFIKATIONSNUMMERN DES FAHRZEUGS
2 IDENTIFIKATIONSNUMMERN DES FAHRZEUGS
2.2 MOTORNUMMER__________________________________________________________
Der Truckster hat entweder einen Kubota-dieselmotor
mit 3 Zylindern und Flssigkeitskhlung oder einen
Suzuki-4-Taktmotor.
Die Motornummer des Kubota-Motors ist auf der rechten
Seite des Motorblocks neben der Lichtmaschine
eingestanzt.
Die Motorseriennummer des Suzuki-Motors ist rechts im
oberen Motorblock unter der Motoraufhngung Motorserien-Nr.
eingestanzt und kann durch den Kabelbaum teilweise Kubota-Diesel
verdeckt sein. Die Seriennummer ist auch auf die
Kraftstoffverteilerleitung aufgestempelt.
Schreiben Sie die Motornummer hier auf.
Seriennummer des Motors: _______________________ Abbildung 2B
Motorserien-Nr.
K6A Suzuki
Abbildung 2C
6
TECHNISCHE DATEN 3
3 TECHNISCHE DATEN
84063 ......... Turf Truckster, Dieselmotor mit 84057..........Turf Truckster, Benzinmotor mit
Flssigkeitskhlung, mechanisches 4-Gang- Flssigkeitskhlung, 3-Gang-
Getriebe, 2-Gang-Differential mit bersetzung Automatikgetriebe, 2-Gang-Differential mit
11,16:1. bersetzung 14,21:1.
84064 ......... Turf Truckster, Dieselmotor mit 84061..........Turf Truckster, Benzinmotor mit
Flssigkeitskhlung, mechanisches 4-Gang- Flssigkeitskhlung, mechanisches 5-Gang-
Getriebe, 2-Gang-Differential mit bersetzung Getriebe, 2-Gang-Differential mit bersetzung
11,16:1. EG-Zulassung. 11,16:1 und berrollschutz.
84056 ......... Turf Truckster, Benzinmotor mit
Flssigkeitskhlung, mechanisches 5-Gang- EWG- Schwingungen M/S2
Produkte
Getriebe, 2-Gang-Differential mit bersetzung Schallleistungspegel Arme Gehuse
14,21:1.
84064 103 dB(A) 2,14 0,096
Benzinmotor:
Fabrikat ........................... Suzuki Drehzahlregler ................ Extern, mechanisch
Modell ............................. K6 Leerlauf, niedrig ....... 950 U/min
Leistung .......................... 23,8 kW bei 4600 U/min Leerlauf, hoch ........... 4450 U/min
Hubraum ......................... 658 ccm Schmierung:
Drehmoment ................... 51,9 Nm bei 3200 U/min Kapazitt................... 3,0 Liter
Kraftstoff: Unter 0 C ................ SAE 10W30
Typ ............................ Bleifreies Benzin 0 - 30 C ................... SAE 10W30
Klasse ....................... Oktanzahl mind. 87 ber 30 C............... SAE 10W30W oder 10W40
Kapazitt ................... 24,5 Liter API-Klassifikation ..... SJ
Luftfilter ........................... Trocken, mit Evakuierventil
HINWEIS Lichtmaschine................. 60 A
Khlsystem ..................... Flssigkeitskhlung
Wenn Kraftstoff mit mehr als 10% Ethanol verwendet Kapazitt................... 3,0 l, Wasser-/
wird, kann das Kraftstoffdampfauffangsystem des Ethylenglycolmischung 50:50
Motors beschdigt werden, wodurch die Emissions- Zndkerzen:
garantie aufgrund Missbrauchs verfllt. NGK 3932 ................. DCPR7E Elektrodenabstand
.032 - .035
Denso ....................... XU22EPR-U Elektrodenabstand
.032 - .035
7
3 TECHNISCHE DATEN
3.3 FAHRZEUG _______________________________________________________________
Reifen: Gruppe...................... 24
Vorne ........................ 20 x 10 - 10 Multi Rib Betriebsbremse............... Hydraulische Trommelbremsen
Hinten........................ 24 x 13 -12 Titan Ultra Trac an 4 Rdern
Reifendruck: Bremsflssigkeit........ DOT 3
Vorne ........................ 138 kPa Feststellbremse .............. Integriert in die hintere
Hinten........................ Lastabhngig, siehe Abschnitt Trommelbremse, bettigt durch
5.16 Handhebel
Batterie: Lenkung ......................... Servolenkung Vorderrad
Typ ............................ Bleiakku 12 Volt
8
TECHNISCHE DATEN 3
3.6 ZUBEHR & BEGLEITLITERATUR ___________________________________________
Eine komplette Aufstellung des Zubehrs und der Gerte von Jacobsen ist von Ihrem Hndler erhltlich.
! VORSICHT
Nur Originalersatzteile und -zubehr von Jacobsen verwenden. Das Miachten dieses Hinweises kann zu
Personenschden und Beschdigungen am Gert fhren, wobei die Garantie ausgeschlossen ist.
Pritschen- und Kastenfahrzeuge Hydraulische Anbauteile
Schnelltrennung, Pritsche, 1,17 m .............................889983 Benzinhydraulik hoch/niedrig................................... 4147940
Schnelltrennung, Pritsche, 1,5 m ...............................894769 Dieselhydraulik hoch/niedrig...................................... 894713
Kastenaufbau 1,17 m (bentigt 889983) ...................890010 Gertehub (A-Rahmen) ............................................. 892493
Kastenaufbau 1,5 m (bentigt 894769) ...................2703394 Trockendichtungskupplung, 1 Satz ........................... 894604
Polykastenaufbau ......................................................892530 Hydraulische Zapfwelle (bentigt 894712
Kastenauskleidung (fr 890010) ................................888532 und 894713) .............................................................. 894644
Anhngerkupplungen Fahrzeuganbauten
Aufsattelkugelkupplung..............................................894690 mechanische Hochleistungszapfwelle..................... 4112981
Zugstangenanhngerkupplung ................................4114386 Schnellaerifizierer .................................................... 2701529
Flachstangenanhngerkupplung .............................4114566 Zylinderhalterung (Sprayregelungshalterung) ......... 4119631
berrollschutzzubehr Dngestreuer 1500.................................................. 2701650
Oberer berrollschutz................................................894761 Blinker mit Rckleuchte rechts .................................. 894764
Stahltr, links (bentigt 894761) ..............................2701303 VICON-Streuer (bentigt 2701601
Stahltr, rechts (bentigt 894761) ...........................2701304 oder 2701602) ......................................................... 2701600
Auenspiegel (links und rechts) ................................894768 VICON-Hydraulikaggregat....................................... 2701601
Rckfenster................................................................894758 mechanisches VICON-Antriebsaggregat................. 2701602
Windschutzscheibe mit Scheibenwischer ..................894757 Rckfahralarm ......................................................... 2703183
Auspufffunkenfnger ................................................. 882574
Defroster.................................................................... 894760
Unterlagen
Sicherheits- und Bedienungshandbuch................... 4175886
Ersatzteil- und Wartungshandbuch ......................... 4175887
Ersatzteilhandbuch, Suzuki-Motor........................... 4140632
Ersatzteilhandbuch, Kubota-Motor .......................... 4160162
Instandhaltungs- und Reparaturhandbuch
9
4 EINSTELLUNGEN
4 EINSTELLUNGEN
! ACHTUNG
Kleidungsstcke; Hnde und Haare von beweglichen Motorhaubenriegel
Teilen fernhalten. Sie knnten sich sonst darin
verfangen und schwere Krperverletzungen
verursachen.
10
EINSTELLUNGEN 4
4.3 ZUGANG ZUR VORDEREN ABDECKUNG ______________________________________
Die vordere Abdeckung kann fr den Zugang zu den
beiden Zugangsplatten, der Sicherungstafel, Hupe und
Hebel ziehen,
Tank fr den Hauptzylinder geffnet werden. um Riegel zu
Um die vordere Abdeckung zu ffnen, den Hebel oben lsen
Abbildung 4E
11
4 EINSTELLUNGEN
4.5 LICHTMASCHINENRIEMEN, DIESELMOTOR ___________________________________
Ein neuer Riemen ist nach den ersten 24-48
Betriebsstunden zu berprfen und zu justieren.
Anschlieend alle 200 Stunden justieren.
Die Riemenscheibe so einstellen, dass sich der Riemen D
bei einer in der Mitte zwischen Wasserpumpe und
Riemenscheiben aufgebrachten Spannung von 9 kg um
6 - 12 mm durchbiegt.
Wenn die Spannung nicht korrekt ist, sind die
Befestigungsschrauben (D) der Lichtmaschine zu lsen
und die Lichtmaschine ist zu justieren, bis die korrekte
Riemenspannung erreicht ist.
Abbildung 4F
Abbildung 4H
12
EINSTELLUNGEN 4
4.8 HYDRAULIKPUMPENRIEMEN, BENZINMOTOR _________________________________
Ein neuer Riemen ist nach den ersten 24-48
Betriebsstunden zu berprfen und zu justieren.
Der Riemen wird dynamisch durch eine unter
Federspannung stehende Spannvorrichtung auf 1,3 Nm
justiert. Es ist keine Justierung erforderlich.
Zum Ausbau des Riemens ist die Spannvorrichtung zum
Khler hin zu drehen, um den Riemen zu entspannen,
und der Riemen ist von den Scheiben zu nehmen.
Abbildung 4I
13
4 EINSTELLUNGEN
4.10 DREHMOMENTDATEN _____________________________________________________
HINWEIS
Alle Drehmomente in diesen Tabellen sind ungefhre Wert und nur als Anhaltspunkt gedacht. Sie verwenden diese
Drehmomente auf Ihr eigenes Risiko. Jacobsen bernimmt keine Verantwortung fr Verluste, Ansprche oder
Schden, die sich aus der Verwendung dieser Tabellen ergeben.
Bei Verwendung eines Drehmomentwertes ist immer uerste Vorsicht anzuwenden.
#8-32 in-lbs (Nm) 24 (2,7) 30 (3,4) 7/16-20 ft-lbs (Nm) 55 (74,6) 70 (94,9)
#10-24 in-lbs (Nm) 35 (4,0) 45 (5,1) 1/2-13 ft-lbs (Nm) 75 (101,7) 100 (135,6)
#10-32 in-lbs (Nm) 40 (4,5) 50 (5,7) 1/2-20 ft-lbs (Nm) 85 (115,3) 110 (149,2)
#12-24 in-lbs (Nm) 50 (5,7) 65 (7,3) 9/16-12 ft-lbs (Nm) 105 (142,4) 135 (183,1)
1/4-20 in-lbs (Nm) 95 (10,7) 125 (14,1) 9/16-18 ft-lbs (Nm) 115 (155,9) 150 (203,4)
1/4-28 in-lbs (Nm) 95 (10,7) 150 (17,0) 5/8-11 ft-lbs (Nm) 150 (203,4) 195 (264,4)
5/16-18 in-lbs (Nm) 200 (22,6) 270 (30,5) 5/8-18 ft-lbs (Nm) 160 (217,0) 210 (284,8)
5/16-24 in-lbs (Nm) 240 (27,1) 300 (33,9) 3/4-10 ft-lbs (Nm) 170 (230,5) 220 (298,3)
3/8-16 ft-lbs (Nm) 30 (40,7) 40 (54,2) 3/4-16 ft-lbs (Nm) 175 (237,3) 225 (305,1)
3/8-24 ft-lbs (Nm) 35 (47,5) 45 (61,0) 7/8-14 ft-lbs (Nm) 300 (406,8) 400 (542,4)
METRISCHE SCHRAUBEN
GR- EINHEITEN Nicht-
SSE kritische
4.8 5.8 8.8 10.9 12.9
Befestigungs
-elemente in
Aluminium
M4 Nm (in-lbs) 1,2 (11) 1,7 (15) 2,9 (26) 4,1 (36) 5,0 (44) 2,0 (18)
M5 Nm (in-lbs) 2,5 (22) 3,2 (28) 5,8 (51) 8,1 (72) 9,7 (86) 4,0 (35)
M6 Nm (in-lbs) 4,3 (38) 5,7 (50) 9,9 (88) 14,0 (124) 16,5 (146) 6,8 (60)
M8 Nm (in-lbs) 10,5 (93) 13,6 (120) 24,4 (216) 33,9 (300) 40,7 (360) 17,0 (150)
M10 Nm (ft-lbs) 21,7 (16) 27,1 (20) 47,5 (35) 66,4 (49) 81,4 (60) 33,9 (25)
M12 Nm (ft-lbs) 36,6 (27) 47,5 (35) 82,7 (61) 116,6 (86) 139,7 (103) 61,0 (45)
M14 Nm (ft-lbs) 58,3 (43) 76,4 (55) 131,5 (97) 184,4 (136) 219,7 (162) 94,9 (70)
14
WARTUNG 5
5 WARTUNG
15
5 WARTUNG
5.3 MOTORL________________________________________________________________
Den Motorlstand zu Beginn jedes Arbeitstags berprfen, Dieselmotor: Einen Kubota-Motor mit ca. 5,1 l sauberem
ehe der Motor gestartet wird. Motorl fllen. lstand prfen und bei Bedarf mehr l
nachfllen.
Um den Motorlstand zu prfen, den lmestab
herausziehen und mit einem sauberen Tuch abwischen. Benzinmotor: Einen Suzuki-Motor mit ca. 3 l sauberem
Den lmestab wieder eintauchen, bis er das lrohr Motorl fllen. lstand prfen und bei Bedarf mehr l
berhrt; ihn dann herausziehen und den lstand ablesen. nachfllen.
Der lstand sollte immer zwischen den Markierungen
HINZUFGEN und VOLL liegen. Wenn der lstand unter lstand muss zwischen
der Markierung HINZUFGEN liegt, den Einflldeckel Engine
den Dipstick liegen
Markierungen
abnehmen und soviel l nachfllen, dass der lstand NICHT BERFLLEN
wieder zwischen den Markierungen liegt. Nicht zu viel l
einfllen.
Anmerkung: Wenn der Motor gelaufen ist, ist eine gewisse
Diesel-
Zeit (bei abgeschaltetem Motor) zu warten, bis sich das l
HINZUFGEN motor VOLL
setzt, um einen genauen Mewert zu erhalten.
Dieselmotor: Nur Motorl mit API-Klassifizierung CD oder
CE verwenden.
HINZUFGEN VOLL
Benzinmotor: Nur Motorl mit API-Klassifizierung SJ
verwenden. Benzin-
Wenn ein anderes als das aufgefhrte l verwendet wird motor
oder wenn die Zeit zwischen den lwechseln lnger als
Abbildung 5A
empfohlen ist, kann sich die Lebensdauer des Motors
verringern. Ein Motorschaden, der durch falsche Wartung
oder die Verwendung der falschen lqualitt und/oder Kubota Diesel
Viskositt entsteht, wird nicht durch die Garantie abgedeckt.
SAE 10W/10W-30 SAE 20W/10W-30 SAE 30W/10W-30
Dieselmotor: Der erste lwechsel ist nach den ersten 35
Betriebsstunden und dann alle 75 Stunden oder 2 Monate
Suzuki Benzin
auszufhren. Siehe Motorhandbuch.
Benzinmotor: Der erste lwechsel ist nach den ersten 50 SAE 10W-30 fr alle Temperaturbereiche 10W-40
Betriebsstunden und dann alle 100 Stunden oder 3 Monate
auszufhren. Siehe Motorhandbuch. F -20 0 20 32 40 60 7780 100
Der Motor kann durch starken lverlust beschdigt werden. C -30 -20 -10 0 10 20 25 30 40
Ein starker lverlust kann durch eine lockere oder falsch Abbildung 5B
eingesetzte Ablassschraube, eine gebrochene Dichtung
oder auch einen lockeren lfilter verursacht werden. Dieselmotor:
Die Ablassschrauben befinden sich unter dem Motor in der ber 25C SAE30W oder SAE10W30/10W40
lwanne. Beide Ablassschrauben herausnehmen, wenn
das l gewechselt wird. 0C bis 25C SAE20W oder SAE10W30/10W40
Die Ablassschrauben und das l auf Metallsplitter Unter 0C SAE0W oder SAE10W30/10W40
untersuchen, da diese auf einen Motorschaden hinweisen. Benzinmotor:
Eine Ablassschraube mit beschdigter Dichtungsflche
sofort auswechseln. Alle SAE10W30
Temperaturbereiche
Nachdem das l vollstndig abgelaufen ist, sind lwanne
und Ablassschrauben von berschssigem l zu subern. ber 29 C SAE10W40
Ablassschrauben wieder einsetzen und sicher festziehen.
Das richtige Drehmoment finden Sie im Motorhandbuch. Ersatzlfilter
Bei einem Motorlwechsel ist der Motorlfilter immer zu Kubota Diesel 557759
wechseln. Vor dem Einsetzen eine dnne Schicht Motorl Suzuki Benzin 2701908
auf die Gummidichtflche des neuen Filters auftragen.
16
WARTUNG 5
5.4 SERVOLENKUNGSTANK ___________________________________________________
Wenn der Stand geprft wird, ehe der Motor warmgelaufen
! ACHTUNG ist, sollte er an der Markierung KALT auf dem Messstab
stehen. Nachdem der Motor warmgelaufen ist und die
Ehe Wartungs- oder andere Arbeiten im Motorbereich Flssigkeit warm ist, sollte der Stand zwischen den
ausgefhrt werden, muss der Motor abgekhlt sein. Markierungen fr KALT und HEISS stehen. Verwenden Sie
Wenn der Motor oder die daran angrenzenden Bereiche zum Nachfllen Servolenkflssigkeit von General Motors.
heiss sind, knnen schwere Verbrennungen verursacht
werden.
lmessstab, Servolenkung
Der Tank der Servolenkung befindet sich rechts neben dem
HINZUFGEN
HEISS
KALT
VOLL
Motor unter der Lichtmaschine.
Der Stand im Tank ist nach den 35 und 70 Stunden zu
berprfen. Danach ist der Stand alle 100 Stunden zu
prfen. Abbildung 5C
17
5 WARTUNG
5.7 KHLSYSTEM ____________________________________________________________
Das Fahrzeug ist mit einem Khler, Frostschutzmittel/Wasser zu gleichen Teilen
temperaturgesteuerten Geblse, Temperaturanzeige und auffllen.
berhitzungswarnton ausgerstet. c. Den Khlmittelbehlter einer Sichtprfung
unterziehen. Der Khlmittelstand muss an der
Markierung VOLL oder hchsten 102 mm
! ACHTUNG darber stehen. Bei Bedarf mit einer Mischung
Um schwere Krperverletzungen durch heies aus Frostschutzmittel/Wasser zu gleichen Teilen
Khlmittel oder austretenden Dampf zu vermeiden, auffllen.
darf der Khlerdeckel nie abgenommen werden, 2. Das Khlsystem ist alle 400 Stunden oder, wenn
whrend der Motor luft. Den Motor abschalten und dies eher eintritt, alle 9 Monate zu entleeren und
mehrere Stunden warten, bis er abgekhlt ist. Auch neu zu fllen. Das System vor dem Entleeren
dann ist uerste Vorsicht beim Abnehmen des abkhlen lassen.
Deckels anzuwenden.
a. Die Sicherung des Khlgeblses herausnehmen.
b. Den Khlerverschluss abnehmen.
! VORSICHT c. Motorblockablauf ffnen und Khler entleeren.
Kein kaltes Wasser in einen heien Khler gieen. Unteren Khlerschlauch abnehmen. Beide
Den Motor nicht ohne die korrekte Ablufe schlieen und den unteren
Khlmittelmischung betreiben. Deckel wieder Khlerschlauch wieder anbringen, nachdem das
aufsetzen und sicher festziehen. System vollstndig entleert wurde.
d. Den Expansionsbehlter entleeren und subern.
18
WARTUNG 5
5.8 LUFTFILTER______________________________________________________________
Das Element darf zur Inspektion bzw. zum Subern nicht
ausgebaut werden. Ein unntiger Ausbau des Filters
erhht das Risiko, dass Staub oder andere
Verunreinigungen in den Motor gelangen.
Wenn eine Wartung erforderlich ist, zuerst die Dieselmotor
Auenseite des Filtergehuses subern, dann das alte
Element so vorsichtig wie mglich herausnehmen und
entsorgen.
1. Das Innere des Filtergehuses sorgfltig subern, A
ohne dass Staub in die Luftansaugung gert.
2. Das neue Filterelement berprfen. Kein
beschdigtes Element verwenden, und niemals ein
falsches Element verwenden.
3. Das neue Element einbauen und darauf achten,
dass es richtig sitzt.
4. Die Kappe wieder aufsetzen und darauf achten,
dass sie vollstndig um das ganze Filtergehuse
herum abdichtet. Der Staubabsauber (A) muss nach
A
unten weisen.
5. Alle Schluche und Luftkanle berprfen.
Schlauchklemmen festziehen.
Benzinmotor
Abbildung 5D
19
5 WARTUNG
5.10 BATTERIE ________________________________________________________________
Vergewissern Sie sich, dass der Zndschlssel auf Aus Die Polaritt der Batterie nachprfen, ehe die
gestellt und abgezogen worden ist, ehe die Batterie Batteriekabel abgeklemmt oder wieder angeschlossen
gewartet wird. werden.
1. Beim Einbau der Batterie ist immer zuerst das ROTE
! VORSICHT positive (+) Batteriekabel anzuschlieen und das
SCHWARZE, negative (-) Massekabel zuletzt.
Verwenden Sie immer isolierte Werkzeuge, tragen
Sie eine Schutzbrille und Schutzkleidung, wenn Sie 2. Beim Ausbau der Batterie ist immer zuerst das
an der Batterie arbeiten. Sie mssen alle SCHWARZE, negative (-) Massekabel und zuletzt
Anweisungen des Batterieherstellers durchlesen und das ROTE positive (+) Batteriekabel abzuklemmen.
befolgen. 3. Darauf achten, dass die Batterie korrekt installiert
wird, und sie am Batterietrog befestigen.
Kabel sicher an den Batterieklemmen befestigen, eine
dnne Schicht nicht leitendes Silikonfett auf die Klemmen
und Kabelenden auftragen, um sie vor Korrosion zu
schtzen. Entlftungskappen und Klemmenkappen
! ACHTUNG
aufgesetzt lassen. Batteriepole, Klemmen und entsprechendes Zubehr
enthalten Blei und Bleiverbindungen; dies sind
Die Oberseite der Batterie mit einer Lsung aus
Chemikalien, die dafr bekannt sind, Krebs
Natriumbikarbonat und Wasser abwaschen, um sie
auszulsen und Fortpflanzungsschden zu
sauber und frei von Korrosion zu halten. Mit sauberem
verursachen. Anschliessend nde waschen.
Wasser absplen.
! ACHTUNG
Die Batterie in einem gut belfteten Bereich aufladen.
Batterien erzeugen explosionsgefhrdete Gase. Um
eine Explosion zu verhindern, drfen keine Flammen
in die Nhe der Batterie kommen.
Den Tankdeckel langsam abnehmen. Der Kraftstoff kann a. Frischen, sauberen Dieselkraftstoff Nr. 2 mit
unter Druck stehen. Herausspritzender Kraftstoff kann niedrigem oder sehr niedrigem Schwefelgehalt
schwere Verletzungen verursachen. verwenden. Cetanzahl mindestens 45. Weitere
Informationen finden Sie im Motorhandbuch.
Den Tankdeckel nicht vom Tank nehmen und keinen
Kraftstoff nachtanken, wenn der Motor luft oder wenn b. Frischen, sauberen Dieselkraftstoff Nr. 1 mit
der Motor hei ist. niedrigem, wenn die Betriebstemperatur unter -7 C
liegt. Wenn kein Kraftstoff 1D verfgbar ist, kann
Bei der Handhabung von Kraftstoff nicht rauchen. Einen eine Mischung aus 1D und 2D fr Winterbetrieb
Kraftstofftank nicht in Gebuden fllen oder entleeren. verwendet werden. Diese Kraftstoffmischung wird
Kraftstoff nicht verschtten und allen verschtteten normalerweise als 2D bezeichnet und kann in
Kraftstoff sofort aufnehmen. klteren Klimazonen verwendet werden. Diesel 2D
Behlter mit Kraftstoff nicht in der Nhe von offenen nur verwenden, wenn Sie sicher sind, dass es fr
Flammen oder Gerten, die Funken erzeugen und den den Winterbetrieb geeignet ist. Ansonsten kann
Kraftstoff oder die Kraftstoffdmpfe entznden knnen, sich der Kraftstoff bei kaltem Wetter verdicken, so
aufbewahren und an diesen Stellen keine Kraftstoff dass das Fahrzeug nicht luft.
handhaben. c. KEIN Flugbenzin JP4 verwenden. Weitere
Den Tankdeckel hinterher wieder festschrauben. Informationen finden Sie im Motorhandbuch.
Benzinmotor: Sauberes, frisches bleifreies Benzin mit
1. Den Kraftstofftank bis 25 mm unter dem unteren Rand 87 Oktan oder hher verwenden.
des Einfllstutzens fllen.
2. Kraftstoff entsprechend den jeweiligen gesetzlichen
Vorschriften oder den Empfehlungen Ihres
HINWEIS
Kraftstofflieferanten aufbewahren. Wenn Kraftstoff mit mehr als 10% Ethanol verwendet
3. Den Tank nicht zu voll tanken und nicht leer laufen wird, kann das Kraftstoffdampfauffangsystem des
lassen. Um den Kraftstoffstand im Tank zu berprfen, Motors beschdigt werden, wodurch die Emissions-
den Zndschlssel auf ON (Ein) stellen und den Stand garantie aufgrund Missbrauchs verfllt.
von der Kraftstoffanzeige ablesen.
22
WARTUNG 5
5.16 REIFENDRUCK____________________________________________________________
Um die Lebensdauer der Reifen zu verlngern, sollten Die Reifen auf folgenden Druck aufblasen:
sie immer den richtigen Druck haben. Den Reifendruck Vorne - 138 kPa
an kalten Reifen prfen. Das Reifenprofil auf Abnutzung
berprfen. Hinten - Abhngig von der Zuladung. (Siehe Tabelle)
23
5 WARTUNG
5.18 DAS FAHRZEUG AUFBOCKEN ______________________________________________
24
WARTUNG 5
5.19 ABSCHLEPPEN DES FAHRZEUGS ___________________________________________
3. Das Getriebe auf Neutral/Leerlauf stellen und die
! ACHTUNG Feststellbremse lsen.
4. Das Zugfahrzeug langsam vorwrts fahren, bis das
Um Krperverletzungen bzw. Schden am Fahrzeug zu Abschleppseil gespannt ist.
vermeiden, sind die folgenden Richtlinien immer zu
5. Whrend des Abschleppens das Abschleppseil
befolgen.
jederzeit gespannt halten. Vorsicht walten lassen,
Nie pltzlich beschleunigen oder anhalten, wenn ein wenn bergab oder um Kurven gefahren wird.
Fahrzeug abgeschleppt wird.
Beim Abschleppen eines Fahrzeug nie die
Anbringungspunkt
Fahrtrichtung abrupt wechseln oder in einer Steigung fr Abschleppseil
scharf wenden.
Das Fahrzeug nicht schneller als mit 8 km/h
abschleppen. Wenn das Fahrzeug mit zu hoher
Geschwindigkeit abgeschleppt wird, knnte eins der
Fahrzeuge die Kontrolle ber die Lenkung verlieren.
Passen Sie die Geschwindigkeit beim Abschleppen an
Wetter- und Bodenbedingungen an (Regen, Schnee,
Eis, Steigungen usw.).
Geben Sie acht, wenn Sie die Maschine laden oder
leeren.
Abbildung 5H
Abbildung 5O
5.23 DIESELMOTOR MIT MECHANISCHEM GETRIEBE_______________________________
Das Getriebel ist alle 100 Stunden oder alle 3 Monate zu Das Getriebe mit Getriebel fllen, bis das l aus der
berprfen. Das l ist alle 600 Stunden (oder jhrlich) zu ffnung austritt. Rohrgewindedichtmittel aufbringen und
wechseln. Einfllstopfen wieder einsetzen.
Differentiallvolumen ...... 1,3 l
ltyp ............................... Getriebel SAE EP 80-90
Um den lstand im Getriebe zu prfen, ist der Fllstopfen Fll- und
vorne am Getriebe herauszunehmen. Das l sollte auf der lstandprfstopfen
Hhe des unteren Endes der Einfllffnung stehen.
Wenn der lstand niedrig ist, ist Getriebel nachzufllen,
bis das l aus der Einfllffnung austritt. Ablassschraube,
Getriebe
Rohrgewindedichtmittel aufbringen und Einfllstopfen
wieder einsetzen.
Um das l zu wechseln, ist die Ablassschraube hinten am
Getriebe herauszunehmen.
Das l in einen geeigneten Behlter flieen lassen. Altl
entsprechend den jeweiligen Vorschriften entsorgen.
Rohrgewindedichtmittel auf die Ablassschraube aufbringen Abbildung 5P
und diese wieder einsetzen.
27
5 WARTUNG
5.24 BENZINMOTOR MIT MECHANISCHEM GETRIEBE _______________________________
Das Getriebel ist alle 100 Stunden oder alle 3 Monate zu Das Getriebe mit Getriebel fllen, bis das l aus der
berprfen. Das l ist alle 600 Stunden (oder jhrlich) zu ffnung austritt. Rohrgewindedichtmittel aufbringen und
wechseln. Einfllstopfen wieder einsetzen.
Differentiallvolumen ...... 1,2 l
ltyp................................ Getriebel SAE EP 80-90
Um den lstand im Getriebe zu prfen, ist der Fllstopfen
vorne am Getriebe herauszunehmen. Das l sollte auf der Fllstopfen
Hhe des unteren Endes der Einfllffnung stehen.
Wenn der lstand niedrig ist, ist Getriebel nachzufllen,
bis das l aus der Einfllffnung austritt.
Rohrgewindedichtmittel aufbringen und Einfllstopfen
wieder einsetzen.
Um das l zu wechseln, ist die Ablassschraube hinten am Ablass-
schraube
Getriebe herauszunehmen.
Das l in einen geeigneten Behlter flieen lassen. Altl
entsprechend den jeweiligen Vorschriften entsorgen.
Rohrgewindedichtmittel auf die Ablassschraube aufbringen
Abbildung 5Q
und diese wieder einsetzen.
28
WARTUNG 5
5.26 ELEKTRISCHES SYSTEM ___________________________________________________
befinden, sowie durch eine Sicherung neben dem
! VORSICHT Khlgeblse.
29
5 WARTUNG
DIP-Schaltereinstellungen des Drehzahlmessers Die DIP-Schalter mit einem kleinen Schraubendreher
entsprechend der Einstellung fr den jeweiligen Motor nach
Das Armaturenbrett verwendet die Einstellung von DIP-
oben oder unten drcken.
Schaltern, um die Anzahl der Eingangsimpulse pro
Motorumdrehung und Motortyp zu identifizieren und um die
Motordrehzahl korrekt auf dem Drehzahlmesser DIP-Schaltereinstellung
anzuzeigen. 1
0
Wenn das Armaturenbrett ausgetauscht wird oder wenn der
Drehzahlmesser nicht korrekt funktioniert, ist zu berprfen,
dass die DIP-Schalter korrekt eingestellt sind.
Der Truckster mit Kubota-Dieselmotor verwendet die K E B F
folgende Einstellung fr 10,5 Impulse/Umdrehung. L G
Kubota-Dieselmotoreinstellung: 0 0 0 1 0 1 0 0 M H
C A
Der Truckster mit Suzuki-Benzinmotor verwendet die D J
folgende Einstellung fr 1,5 Impulse/Umdrehung.
Suzuki-Benzinmotoreinstellung: 0 0 0 0 0 0 1 0 Abbildung 5T
16 Fahrzeuggeschwindigkeitssensor Kein Signal fr eine gewisse Zeitdauer an Pol 16 (oranger Leiter) des 26-poligen ECU-
Anschlusses.
Spannung an Pol 32 (grn/weier Leiter) des 34-poligen ECU-Anschlusses liegt hher als 4,85
19 Wassertemperatursensor Volt oder niedriger als 0,15 Volt.
Schaltmagnetventil Nr. 1 Offener Stromkreis oder Kurzschluss an Pol 27 (blau/schwarzer Leiter) des 34-poligen ECU-
41
(nur Automatikgetriebe) Anschlusses. Sollte 12 Volt betragen, wenn der Gangschalthebel auf L steht.
42 Schaltmagnetventil Nr. 2 Offener Stromkreis oder Kurzschluss an Pol 28 (blau/weier Leiter) des 34-poligen ECU-
(nur Automatikgetriebe) Anschlusses. Sollte 12 Volt betragen, wenn der Gangschalthebel auf L oder 2 steht.
Schaltmagnetventil Nr. 3 Offener Stromkreis oder Kurzschluss an Pol 29 (blau/roter Leiter) des 34-poligen ECU-
43 (nur Automatikgetriebe) Anschlusses.
Kein Signal an Pol 18 (grn/rosa Leiter) und Pol 19 (orange/blauer Leiter) und Pol 20 (orange/
46 Gangwechselschalter grner Leiter) und Pol 24 (grn/blauer Leiter) und Pol 25 (grner Leiter und Pol 26 (roter Leiter)
(nur Automatikgetriebe) des 26-poligen ECU-Anschlusses. ODER ein Signal liegt an mehr als einem der Pole 18, 19, 20,
24, 25 und 26 des 26-poligen ECU-Anschlusses an.
31
5 WARTUNG
5.31 PFLEGE UND REINIGUNG __________________________________________________
Den Traktor und die Vorrichtungen nach jedem Gebrauch 3. Wasser nicht direkt auf das Instrumentenbrett, den
abwaschen. Die Ausrstung sauber halten. Zndschalter, die Regler oder irgendwelche anderen
elektrischen Komponenten, oder auf das
Anmerkung: Keinen Teil der Ausrstung abwaschen, wenn sie Lagergehuse und die Dichtungen spritzen.
hei ist. Keine Hochdruckspritzvorrichtung oder Dampf verwenden.
Kaltes Wasser und ein Autoreinigungsmittel verwenden. 4. Alle Kunststoff- oder Gummileisten mit einer milden
Seifenlsung reinigen, oder dazu im Handel erhltliche
1. Zum Reinigen des Motors und der Khlerlamellen Reinigungsmittel fr Vinyl bzw. Gummi verwenden.
Druckluft verwenden. Eine Spezialspritzvorrichtung ist Beschdigte Metalloberflchen reparieren und
vom Vertragshndler von Jacobsen erhltlich. Ausbesserungslack von Jacobsen verwenden. Zum optimalen
2. Zum Subern der Gerte darf nur Swasser Schutz des Lacks die Ausrstung mit Wachs einreiben.
verwendet werden.
Anmerkung: Wenn Salz- oder Abwasser verwendet wird,
kann dies zu Rost und Korrosion der Metallteile fhren, was
! VORSICHT
zu vorzeitigen Schden oder Versagen fhren kann. Zur Brandverhinderung Gras und Abflle von den
Schden dieser Art sind nicht durch die Werksgarantie Schneidvorrichtungen, Antrieben, Schalldmpfern und
abgedeckt. vom Motor entfernen.
! ACHTUNG 2.
3.
Das Kraftstoffilter und Luftfilter berprfen oder warten.
Den Khlflssigkeitsstand im Khler prfen.
Die Ausrstung niemals in der Nhe von offenen 4. Den lstand im Kurbelgehuse des Motors und im
Flammen oder Funken, die den Kraftstoff oder die Hydrauliksystem prfen.
Kraftstoffdmpfe entznden knnten, lagern. 5. Den Kraftstofftank mit frischem Kraftstoff auffllen. Das
Kraftstoffsystem entlften.
Batterie 6. Entfernen Sie Frostschutzlsung von der
Sprherpumpe.
1. Die Batterie herausnehmen, reinigen und aufrecht auf
einer nicht leitfhigen Flche (Holz) an einem khlen 7. Auslegerschluche, nicht tropfende Ventile,
und trockenen Ort lagern. Zur Verhinderung von Dsenspitzen und Filter montieren.
beschleunigter Entladung die Batterie nicht auf einer 8. Prfen, dass die Reifen den korrekten Druck haben.
Beton- oder Stahlflche lagern.
9. Den Motor anlassen und bei Halbgas betreiben. Warten,
2. Die Batterie prfen und whrend der Lagerung alle 60 bis der Motor richtig erwrmt und geschmiert ist.
bis 90 Tage aufladen.
3. Die Batterien an einem khlen und trockenen Ort
lagern. Um die Selbstentladungsrate zu reduzieren,
! ACHTUNG
darf die Raumtemperatur 27 C nicht berschreiten Der Motor darf nur bei ordnungsgemer Lftung
oder unter -7 C abfallen, um ein Gefrieren des betrieben werden. Die Auspuffgase knnen bei
Elektrolyts zu verhindern. Inhalieren tdlich sein.
32
FEHLERSUCHE 6
6 FEHLERSUCHE
Die folgende Fehlersuchtabelle enthlt grundlegende elektrische System erhalten Sie von Ihrem Jacobsen-
Probleme, die beim Anlassen und Betrieb auftreten Vertragshndler.
knnten. Ausfhrlichere Informationen ber das
33
7 WARTUNGS- UND SCHMIERPLNE
7 WARTUNGS- UND SCHMIERPLNE
Bremsfls-
sigkeitstank D
C
D
C
34
WARTUNGS- UND SCHMIERPLNE 7
7.3 WARTUNGSPLAN _________________________________________________________
Empfohlene Wartungs- und Schmierabstnde
Alle 75 Alle 100 Alle 200 Alle 400 Alle 600
Die Stunden Stunden Stunden Stunden Stunden
Kuge- ersten Siehe Schmier-
llager 35 oder oder oder oder oder Abschnitt mitteltyp
alle 2 alle 3 alle 6 alle 9 alle 12
Stunden Monate Monate Monate Monate Monate
35
7 WARTUNGS- UND SCHMIERPLNE
Hinweise: Schmiermittel
* Erste Wartung fr neue Maschinen I Handbettigte Fettpresse mit Fett NLGI Qualitt 2
** Je nach Betriebsbedingungen kann es sein, dass (Dienstklasse LB).
Motorl, lfilter und Luftfilter hufiger ausgewechselt II Motorl - vgl. Abschnitt 5.3
werden mssen. III Getriebel SAE EP 80-90
*** Sichtbare Schluche und Rohrleitungen auf undichte IV Fassungsvermgen: 2.8 l, Wasser-/Ethylenglycol-
Stellen oder Anzeichen von l berprfen. mischung 50:50
**** Muss durch einen Vertragshndler ausgefhrt V GM-Servolenkungsl
werden. VI Bremsflssigkeit DOT 3
***** l und Filter von Suzuki-Motoren nach den ersten VII Automatikgetriebel Mercon/Dextron II
50 Stunden auswechseln. VIII Hydraulikl GreensCare 68
5003102 Trommel 220 l GreensCare 68
5003103 Eimer 20 l GreensCare 68
IX l SAE 20W
36
HINWEISE 8
8 HINWEISE
37
9 ERSATZTEILKATALOG
9 ERSATZTEILKATALOG
4. Bei der Bestellung die gewnschte Menge, die 7. Beim Rcksenden von Material ist ein erklrender
Artikelnummer, den Farbcode und eine Beschreibung Brief beizulegen, der die Teile auffhrt, die
des Teils wie in der Stckliste angegeben, auffhren. zurckgesandt werden. Das Porto mu im voraus
bezahlt werden.
Die Verwendung von nicht durch Jacobsen zugelassenen Teilen macht die Garantie ungltig.
38
PARTS CATALOG 9
9.3 TABLE OF CONTENTS _____________________________________________________
1.1 ......... Front Body ......................................................... 40
2.1 ......... Engine Cover..................................................... 42
3.1 ......... Upper ROPS ...................................................... 44
4.1 ......... Throttle Control ................................................. 46
5.1 ......... Control Console ................................................ 48
6.1 ......... Parking Brake and High-Low Speed Control.. 50
7.1 ......... Brake Pedal ....................................................... 52
8.1 ......... Clutch Pedal Linkage........................................ 54
9.1 ......... Manual Transmission Shifter Linkage ............ 56
10.1 ....... Manual Transmission Shifter Linkage ............ 58
11.1 ....... Automatic Transmission Shifter...................... 60
12.1 ....... Automatic Transmission Oil Cooler ................ 61
13.1 ....... Frame Attachments .......................................... 62
14.1 ....... Frame, Lower ROPS and Platform .................. 64
15.1 ....... Rear Axle ........................................................... 66
16.1 ....... Front Control Arms ........................................... 68
17.1 ....... Steering Linkage ............................................... 70
18.1 ....... Front Brakes ...................................................... 72
19.1 ....... Steering Column ............................................... 74
20.1 ....... Diesel Radiator.................................................. 76
21.1 ....... Gas Radiator...................................................... 78
22.1 ....... Diesel Engine and Transmission Mounting ... 80
23.1 ....... Gas Engine and MT Mounting ......................... 82
24.1 ....... Gas Engine and AT Mounting .......................... 84
25.1 ....... Diesel Engine and Clutch ................................. 86
26.1 ....... Suzuki Gas Engine............................................ 88
27.1 ....... Diesel Engine Speed Control ........................... 90
28.1 ....... Diesel Engine Exhaust and Remote Oil Filter 92
29.1 ....... Gas Engine Governor Linkage ........................ 94
30.1 ....... Gas Engine Governor ....................................... 96
31.1 ....... Gas Engine Remote Oil Fill .............................. 98
32.1 ....... Gas Engine Exhaust ......................................... 99
33.1 ....... Diesel Fuel System ......................................... 100
34.1 ....... Gas Fuel System ............................................. 102
35.1 ....... Gas Fuel System ............................................. 104
36.1 ....... Hydraulic Tank and Filter ............................... 106
37.1 ....... Hydraulic Pump and Filter ............................. 108
38.1 ....... Lift Cylinder Circuit......................................... 110
39.1 ....... Diesel Electrical Components ....................... 112
40.1 ....... Gas Electrical Components ........................... 114
41.1 ....... Differential Assembly ..................................... 116
42.1 ....... Differential Housing ........................................ 118
43.1 ....... Axle Tubes and Shafts ................................... 120
44.1 ....... Front and Shifter Cover .................................. 122
45.1 ....... Input, Main and Jack Shafts........................... 124
46.1 ....... Transmission Clutch Release-Shift Selector 126
47.1 ....... Transmission Case ......................................... 128
48.1 ....... Input and Main Shaft....................................... 130
49.1 ....... Gear Shift Fork Linkage ................................. 132
50.1 ....... Mechanical PTO .............................................. 134
51.1 ....... Diesel Engine Main Harness .......................... 136
52.1 ....... Diesel Engine and Fan Harness .................... 138
53.1 ....... Gas Main Harness ........................................... 140
53.1 ....... Gas Main Harness (Continued)...................... 142
54.1 ....... Gas Engine Electrical Schematic .................. 144
55.1 ....... Gas Engine Schematic ................................... 148
56.1 ....... Diesel Engine Electrical Schematic .............. 150
39
TURF TRUCKSTER
Serial No. All
1.1 Front Body
C
10
9
8
7
23 12
20 22 5
24 11
26
25
12 21
19 27 6
12
By Jacobsen
B 4158740
18 29
1
Turf Truckster Turf Truckster
By Jacobsen By Jacobsen
4158742 4158741
30 / 31 31 30
12 A
34 D
37 35
29
11
16 28 33 32
D
17 36
13
35 34
38
15 3
12 14 36
33
C
18
B 38
3
4 15
POWER
20
INS PANEL
25
RADIATOR
15
POWER
20
INS PANEL
POINT FUEL RELAY FAN POINT FUEL RELAY
2 15
HEAD LTS
TAIL LTS
10
ACCY
PLUG
15
MAIN RELAY
ENGINE
10
BRK LTS
5TH WHEEL BRAKE
10
ACCY
PLUG
10 10 10 10 10
BRK LTS HEATER BACK UP HORN HEATER
5TH WHEEL BRAKE ACCY PLUG ALARM TURN SIGNAL ACCY PLUG
10 10 10 15 10
HORN WIPER ECU HEAD LTS WIPER, DOME LT
TURN SIGNAL DOME LT TAIL LTS BK UP ALARM
4117221 2703158
40
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 2700792 1 Front Clip Includes decals 821071 & 840901
2 800930 2 Screw, M8-1.25 x 16 mm Hex Flange
3 548159 4 Flat Washer, 5/16 x 1-1/4
4 450400 2 Washer, M8
5 601940G05 1 Hood, Orange
6 601939 AR Weather Seal
7 841477G01 1 Hinge, Hood
8 841637 1 Angle, Front Clip Mounting
9 450541 7 Screw, M6-1 x 16 mm Round Head
10 452695 6 Screw, 1/4-20 x 5/8 Taptite
11 841913 2 Plate, Access
12 800934 22 Screw, M6-1 x 16 mm Hex Flange
13 4139691 2 Fender, Flexible
14 548175 8 Flat Washer, 1/4 x 1-1/4
15 800943 16 Screw, #10-14 Self Tapping
16 837303 2 Headlight, Rectangular
17 841428 2 Bezel, Headlight
18 828382 AR Seal, Foam
19 894030 1 Striker, Hood
20 2702198 1 Latch, Hood
21 841715 1 Rod, Hood Release
22 303952 1 Flat Washer, #10
23 306463 1 Cotter Pin, 1/16 x 1/2
24 841753 1 Bracket, Hood Latch
25 306419 2 Screw, 1/4-20 x 1/2 Hex Head
26 306488 2 Lockwasher, 1/4 Shakeproof
27 450410 2 Lockwasher, M6
28 844293 3 Plug, Panel
29 4158740 1 Decal, Cushman
30 4158741 1 Decal, Left Side Turf Truckster
31 4158742 1 Decal, RIght Side Turf Truckster
32 38541 1 Tube, Clear Document
33 38061A 2 Cap, Vinyl
34 840508 2 Mount, Cable Tie
35 800344 2 Screw, #10 Type AB Self Tapping
36 823549 2 Cable Tie, 15-1/2
37 2703158 1 Decal, Fuses Diesel Engine
37 4117221 1 Decal, Fuses Gas Engine
38 452389 4 Screw, M8-1.25 x 25 mm Flange
41
TURF TRUCKSTER
Serial No. All
2.1 Engine Cover
7
20 21
20
17 7
C
U
S
H
M
A
N 15
16
Engine Cover Lock C 5
U
S
H
M
6 A
N
8
KPH KPH MPH MPH
1 2 3 4 1 2 3 4 RPM 1 2 3 4 1 2 3 4
17 1.4
1.5
1.7
2.6
2.9
3.2
3.5
4.0
4.4
5.1
5.7
6.3
4.4
5.0
5.5
8.3
9.3
10.4
11.3
12.8
14.2
16.1
18.1
20.1
1600
1800
2000
0.9
1.0
1.1
1.6
1.8
2.0
2.2
2.5
2.8
3.2
3.5
3.9
2.8
3.1
3.4
5.2
5.8
6.4
7.1
7.9
8.8
10.0
11.3
12.5
1.9 3.5 4.9 7.0 6.1 11.4 15.6 22.1 2200 1.2 2.2 3.0 4.3 3.8 7.1 9.7 13.8
2.1 3.9 5.3 7.6 6.6 12.4 17.0 24.1 2400 1.3 2.4 3.3 4.7 4.1 7.7 10.6 15.0
2.2 4.2 5.8 8.2 7.2 13.5 18.4 26.2 2600 1.4 2.6 3.6 5.1 4.5 8.4 11.5 16.3
2.4 4.5 6.2 8.9 7.7 14.5 19.9 28.2 2800 1.5 2.8 3.9 5.5 4.8 9.0 12.3 17.5
2.6 4.8 6.6 9.5 8.3 15.5 21.3 30.2 3000 1.6 3.0 4.1 5.9 5.2 9.7 13.2 18.8
2.7 5.1 7.1 10.1 8.9 16.6 22.7 32.2 3200 1.7 3.2 4.4 6.3 5.5 10.3 14.1 20.0
RECOMMENDED SPEED SETTINGS 845234
3.8
4
5.7
5
7.2
1
4.5
2
7.7
3
12.3
KPH
4
18.3
5
23.2
RPM
2900
1
0.9
2
1.5
3
MPH
2.4
4
3.6
5
4.5
1
2.8
2
4.8
MPH
3
7.6
4
11.4
5
14.4
1.5 2.6 4.1 6.1 7.7 4.9 8.2 13.0 19.6 24.8 3100 0.9 1.6 2.5 3.8 4.8 3.0 5.1 8.1 12.2 15.4
10 16
1.6
1.7
1.8
1.9
2.7
2.9
3.1
3.2
4.3
4.6
4.8
5.1
6.5
6.9
7.3
7.7
8.2
8.7
9.2
9.7
5.2
5.5
5.8
6.1
8.7
9.3
9.8
10.3
13.8
14.7
15.5
16.3
20.9
22.1
23.4
24.7
26.4
28.0
29.6
31.2
3300
3500
3700
3900
1.0
1.1
1.1
1.2
1.7
1.8
1.9
2.0
2.7
2.8
3.0
3.2
4.1
4.3
4.5
4.8
5.1
5.4
5.7
6.1
3.2
3.4
3.6
3.8
5.4
5.8
6.1
6.4
8.6
9.1
9.6
10.2
13.0
13.8
14.5
15.3
16.4
17.4
18.4
19.4
2.0 3.4 5.4 8.1 10.2 6.4 10.9 17.2 25.9 32.8 4100 1.2 2.1 3.3 5.0 6.4 4.0 6.8 10.7 16.1 20.4
2.1 3.6 5.6 8.5 10.7 6.7 11.4 18.0 27.2 34.4 4300 1.3 2.2 3.5 5.3 6.7 4.2 7.1 11.2 16.9 21.4
2.2 3.7 5.9 8.9 11.2 7.0 11.9 18.9 28.5 36.0 4500 1.4 2.3 3.7 5.5 7.0 4.4 7.4 11.7 17.7 22.4
4147584
22 12
22 (84056)
19 18 L
2.6
KPH
2
4.6
D
7.1
L
8.4
KPH
2
15.6
D
22.9
RPM
2900
L
1.6
MPH
2
2.9
D
4.4
L
5.2
MPH
2
9.7
D
14.2
2.8 4.9 7.6 9.0 16.7 24.4 3100 1.7 3.1 4.7 5.6 10.4 15.2
3.0 5.3 8.1 9.5 17.8 26.0 3300 1.9 3.3 5.0 5.9 11.0 16.2
3.2 5.6 8.6 10.1 18.9 27.6 3500 2.0 3.5 5.3 6.3 11.7 17.1
3.3 5.9 9.1 10.7 19.9 29.2 3700 2.1 3.7 5.7 6.7 12.4 18.1
VEHICLE EMISION CONTROL INFORMATION DATE OF MANU.: LOCATED ON FRAME
3.5 6.2 9.6 11.3 21.0 30.7 3900 2.2 3.9 6.0 7.0 13.1 19.1
ENGINE FAMILY: 8JB5X.660AAA DISPLACEMENT: 660 cc MAX. BRAKE PWR.: 25kW
3.7 6.5 10.1 11.9 22.1 32.3 4100 2.3 4.1 6.3 7.4 13.7 20.1
EMISSION CONTROL SYSTEM (or ECS): TWC, SFI, HO2S
3.9 6.8 10.6 12.4 23.2 33.9 4300 2.4 4.3 6.6 7.7 14.4 21.1
TUNE UP SPECIFICATIONS (SEE PARTS MANUAL & MAINTENANCE MANUALFOR MORE DETAILS)
4.3 7.2 11.1 13.0 24.2 35.5 4500 2.5 4.5 6.9 8.1 15.1 22.0
IDLE SPEED (IN NEUTRAL): 950 50 RPM AT NORMAL OPERATING TEMPERATURE)
SPARK PLUG GAP: .032-.035 (0.8-0.9mm) VALVE LASH (COLD): IN. 0.18-0.23mm EX. 0.30-0.35mm
NO OTHER ADJUSTMENTS NEEDED
RECOMMENDED SPEED SETTINGS 845231
FUEL: THIS VEHICLE IS CERTIFIED TO OPERATE ON UNLEADED GASOLINE.
DO NOT PUT GASOLINE CONTAINING MORE THAN 10%ETHANOL IN THIS VEHICLE
LUBRICANT: SAE 10W-40 EMISSION STANDARDS (g/kW-hr) EPA:
THIS VEHICLE CONFORMS TO U.S. EPA & CALIFORNIA
REGULATIONS APPLICABLE TO 2008 MODEL YEAR NEW
OFF ROAD UTILITY VEHICLES
CO = 400
HC+NOx = 13.4
CARB:
CO = 400
HC+NOx = 12.0
22 (84057)
24 1 2 3
KPH
4 5 1 2 3
KPH
4 5 RPM 1 2 3
MPH
4 5 1 2
MPH
3 4 5
23 1.8
1.9
2.1
2.2
3.1
3.3
3.5
3.7
4.8
5.2
5.5
5.8
7.3 9.2 5.8 9.8
7.8 9.9 6.2 10.5
8.3 10.5 6.6 11.1
8.8 11.1 7.0 11.8
15.5
16.5
17.6
18.7
23.4
25.0
26.6
28.2
29.5
31.6
33.6
35.6
2900
3100
3300
3500
1.1
1.2
1.3
1.4
1.9
2.0
2.2
2.3
3.0
3.2
3.4
3.6
4.5
4.8
5.2
5.5
5.7
6.1
6.5
6.9
3.6
3.8
4.1
4.3
6.1
6.5
6.9
7.3
9.6
10.3
10.9
11.6
14.5
15.5
16.5
17.5
18.3
19.6
20.9
22.1
2.3 3.9 6.2 9.3 11.8 7.4 12.5 19.7 29.8 37.7 3700 1.4 2.4 3.8 5.8 7.3 4.6 7.8 12.3 18.5 23.4
2.4 4.1 6.5 9.8 12.4 7.8 13.2 20.8 31.4 39.7 3900 1.5 2.6 4.0 6.1 7.7 4.8 8.2 12.9 19.5 24.7
2.6 4.3 6.8 10.3 10.2 8.2 13.8 17.2 33.0 41.7 4100 1.6 2.7 4.2 6.4 8.1 5.1 8.6 13.6 20.5 25.9
4147586
7
22 (84061)
24
14 13
! WARNING 1. READ AND UNDERSTAND ALL LABELS AND THE OPERATORS MANUAL.
2. DO NOT ALLOW UNTRAINED PERSONNEL TO OPERATE THIS VEHICLE.
8. SHIFT INTO NEUTRAL OR PARK BEFORE STARTING ENGINE.
9. ONLY CARRY PASSENGERS IN SEATS PROVIDED.
3. DO NOT MODIFY THIS VEHICLE WITHOUT MANUFACTURERS AUTHORIZATION. 10. WHEN PARKING (LEAVING) VEHILE, FOLLOW ALL INSTRUCTIONS IN
4. PLACE LOADS FOWARD OF REAR AXLE. OPERATORS MANUAL.
5. TOP HEAVY LOADS CAN CAUSE UPSETTING. DO NOT EXCEED PAYLOAD 11. AVOID SUDDEN STRATS, SOPS AND SHARP TURNS ESPECIALLY ON SLOPES, OR
FAILURE TO HEED THESE CAPACITY. WITH HEAVY LOADS.
WARNINGS MAY RESULT IN 6. DO NOT OPERATE IF REPAIRS ARE REQUIRED. 12. KEEP ALL LABELS AND INSTRUCTIONAL LITERATURE LEGIBLE AND INTACT.
SERIOUS INJURY OR DEATH. 7. KEEP ALL SHIELDS IN PLACE. 13. KEEP ARMS AND LEGS WITHIN VEHICLE BODY.
845038
19
42
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 306328 1 Cotter Pin, 3/32 x 3/4
2 308090 9 Washer, 1/4
3 450452 2 Nut, M6-1 Hex Flange
4 450453 2 Nut, M8-1.25 Hex Flange
5 450454 3 Nut, M10-1.5 Hex Flange
6 893541 1 Handold, Right Side
7 450541 10 Screw, M6-1 x 16 mm Hex Flange
8 452388 2 Screw, M8-1.25 x 20 mm Hex Flange
9 452398 3 Screw, M10-1.5 x 20 mm Hex Flange
10 523085 1 Latch, Engine Cover
11 816401 1 Spring, Torsion
12 830784 1 Clevis Pin, 1/4 x 1-7/8
13 2702199 1 Catch, Engine Latch
14 4139939 1 Insulation, Engine Cover
15 842030 1 Mount, Backrest
16 601937 2 Seat Base
17 893322 2 Backrest
18 2701223 1 Cover, Engine
Located centered between lower
19 845038 1 Decal, Operation seats. Position so text can be read
from drivers position
20 840636 1 Lock, Engine Cover Optional, Required in Europe
21 309488 2 Washer Optional, Required in Europe
22 845234 1 Decal, Ground Speed Diesel Engines, 84063 and 84064
22 4147584 1 Decal, Ground Speed Gas Engine, MT 84056
22 845231 1 Decal, Ground Speed Gas Engine, AT84057
22 4147586 1 Decal,Ground Speed Gas Engine, MT 84061
23 800263 8 Screw, 1/4-20 x 1-1/4
24 REF 1 Decal, Emission Gas Units
43
TURF TRUCKSTER
Serial No. 84061 All
3.1 Upper ROPS
4
4 3
11
11
2
1 14
15
15
7 14
8
6 13
6 7 12
REF 8
Engine
Cover 10
7
8
9
5
11 6
9 8
7
9
REF
Control
Console
44
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 4184320 1 Upper ROPS
2 4175340 1 Decal, Warning and ROPS Cert.
3 844988 1 Foam, 1/2 Perforated ROPS
4 452411 6 Screw, M12-1.75 x 40 mm Flange
5 450455 3 Nut, M12-1.75 Hex Flange
6 4140269 2 Seat Belt Assembly
7 N/S 2 Screw, 7/16-20 x 1 Hex Head
8 N/S 2 Flat Washer, 7/16
9 N/S 2 Nut, 7/16-20 Hex
10 841799 1 Guard, Seat Belt
11 800930 12 Screw, M8-1.25 x 16 mm Flange
12 450453 4 Nut, M8-1.25 Hex Flange
13 REF 1 Backrest See 2.1
14 893632 4 Support, Backrest
15 450541 8 Screw, M6-1 x 16 mm Pan Head
45
TURF TRUCKSTER
Serial No. All
4.1 Throttle Control
! WARNING !
Failure to follow this warning can cause severe
personal injury or death.
This vehicle is designed and constructed for OFF-ROAD USE ONLY.
Do not use this vehicle on any public roadway where automobiles
or other motor vehicles are present. Such use can be hazardous to
the operator and other drivers, passengers or bystanders.
29165G01
41
NOTICE
THIS UNIT IS NOT A MOTOR VEHICLE WITHIN THE
DEFINITION OF THE NATIONAL TRAFFIC MOTOR
VEHICLE SAFETY ACT. IT IS NOT DESIGNED
OR MANUFACTURED FOR USE ON ROADS. STREETS
OR HIGHWAYS, NOR IS IT APPROPRIATE FOR
SUCH USE. IT IS NOT MEANT TO BE LICENSED
AS A MOTOR VEHICLE
821071
2
27
28
43 A
22
26 8
25 10
D C
To Engine 12 3
Cable Routing 14
8
36
28 B
11 14
27 17
9 5
33
13 4
30 20
35 14
22 20
26 7
A C 1
844116
29 17 6
9
31 32 31 34
D
Hand Throttle Panel 21
19
39 40 B 14
STOP
37 23
39
2702014
24
42 15
38
35 18 15
46
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 841663 1 Panel, Floor Access
2 800943 10 Screw, #10-14 x 5/8 Self Tapping
3 894159 1 Pedal, Throttle
4 524633 2 Bolt, 5/16-18 x 1 Shoulder
5 524643 2 Bearing, Split
6 548911 2 Nut, 5/16-18 Flange
7 2703257.7 1 Bracket, Foot Throttle
8 452378 6 Screw, M6-1 x 20 mm Flange
9 450452 6 Nut, M6-1 Flange
10 843997 1 Bracket, Pedal Stop
11 843562 1 Mount, Channel
12 452695 1 Screw, M6-1 x 20 mm Self Tapping
13 830784 1 Clevis Pin, 1/4 x 1-7/8
14 306328 4 Cotter Pin, 3/32 x 3/4
15 843563 2 Plate, Pivot
16 843561 1 Link, Throttle Pivot
17 806714 3 Clevis Pin, 5/16 x 3/4
18 844224 2 Roll Pin, 3/16 x 1-3/4
19 515268 2 Bushing
20 844223 2 Spring, Torsion
21 REF 1 Throttle Cable See 27.1 or See 29.1
22 828049 1 Throttle, Hand
23 843607 1 Bushing, Throttle Cable
24 817104 1 Stop, Wire
25 111898 2 Clamp, Cable
26 800271 6 Screw, #10-24 x 1/2 Pan Head
27 120052 6 Lockwasher, #10
28 306531 6 Nut, #10-24 Hex
29 844116 1 Decal, Speed Control Panel
30 841264 1 Panel, Speed Control
31 830366 1 Switch, Horn
32 843581 1 Switch, Light
33 REF 1 Cable, Governor Control See 27.1 or See 30.1
34 827821 2 Knob
35 800582 6 Screw, 1/4-10 x 3/4 Truss Head
36 2700496 4 Insert, 1/4-20 Threaded
37 2701850.7 1 Panel, Ignition Switch
38 2702014 1 Decal, Ignition Switch Panel
39 837295 1 Ignition Switch
40 837298 1 Spacer, 3/16
41 29165G01 1 Decal, Off Road Use
42 2702012 1 Strap Nut, 1/4-20 x 2
43 821071 1 Decal, Not Motor Vehicle Notice
47
TURF TRUCKSTER
Serial No. All
5.1 Control Console
16 1
2
15
4/5
3 845185
5
14
13 12 ! WARNING
PA R K I N G B R A K E S A R E N O T A U T O -
M A T I C A L LY A P P L I E D . V E H I C L E M AY
11 M OV E C AU S I N G P E R S O N A L I N J U RY
A N D / O R P R O P E R T Y D A M A G E . A L W AY S
A P P LY H A N D O R F O O T B R A K E S 822819
10 4
8
9
7 9
6
20
R
29
844179
34
33
28 N
27 21
26 32 18
25 3
31
24 23
35
17 30
22
19
36
35 844177
2
37
38 View Rotated for Clarity
48
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 2700796 1 Console Used on all, except 84064
1 2700797 1 Console, EC Used on 84064 Only
2 844177 1 Decal, Aux. Transmission
3 844179 1 Decal, Hydraulic Controls
4 822819 1 Decal, Parking Brake Used on all, except 84064
5 845185 1 Decal, EC Parking Brake Used on 84064 Only
6 894696 1 Valve, Hydraulic Selector
7 452392 2 Screw, M8-1.25 x 50 mm Flange
8 832798 1 Plate, Stop
9 450453 6 Nut, M8-1.25 Hex Flange
10 822419 1 Washer, 1-5/8 Diameter
11 304632 1 Nut, 3/8-16 Hex Jam
12 844582 1 Rod, Extension Handle
13 306388 1 Nut, 3/8-24 Hex Jam
14 548171 1 Knob
15 844051 1 Plate, Float Latch
16 800930 4 Screw, M8-1.25 x 16 mm Flange
17 886270 1 Valve, Hydraulic Lift Control Discard Decal included with Valve
18 843355 1 Mount, Lift Control Valve
19 316907 4 Screw, 1/4-20 x 2-3/4 Hex Head
20 306834 1 Screw, 3/8-16 x 3/4 Hex Head
21 548910 4 Nut, 1/4-20 Hex Flange
22 823225 1 Clevis Pin, 3/16 x 1
23 308089 1 Flat Washer, #10
24 306463 1 Cotter Pin, 1/16 x 1/2
25 839213 1 Connector, Valve
26 814079 1 Clevis Pin, 5/16 x 1-1/8
27 103867 1 Flat Washer, 5/16
28 306328 1 Cotter Pin, 3/32 x 3/4
29 843758 1 Handle, Lift Control Valve
30 452404 1 Screw, M10-1.5 x 70 mm Flange
31 825538 1 Spring, Compression
32 843759 1 Bushing, Lift Control Valve
33 450454 1 Nut, M10-1.5 Hex Flange
34 521144 1 Cover, Handle
35 826558 2 Adapter, 90 Fitting ORB to JIC 37 Flare
36 828057 1 Adapter, 90 Fitting ORB to JIC 37 Flare
37 823118 1 Adapter, Straight Fitting ORB to JIC 37 Flare
38 828056 1 Adapter, 90 Swivel Fitting JIC 37 Flare
49
TURF TRUCKSTER
Serial No. All
6.1 Parking Brake and High-Low Speed Control
22
23
21
20
21
19
18
16
24
14
11
3 17 15 13 12
1 7
5
5
10
9
8
10
5 5
3 4
50
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 894317 1 Lever, Parking Brake
2 845134 1 Bracket, Parking Brake Lever
3 452388 5 Screw, M8-1.25 x 20 mm Flange
4 452391 1 Screw, M8-1.25 x 40 mm Flange
5 450453 6 Nut, M8-1.25 Flange
6 845133 1 Cable, Parking Brake
7 450377 1 Nut, M6-1 Staytite
8 827182 1 Pulley, 3 Cable
9 843359 1 Bushing, Pulley
10 809152 2 Flat Washer, 5/16 x 1-3/16
11 843356 1 Equalizer, Parking Brake
12 800446 1 Locknut, 5/16-24
13 843158 1 Bracket, Parking Brake Cables
14 452398 2 Screw, M10-1.5 x 20 mm Flange
15 450454 2 Nut, M10-1.5 Flange
16 REF 2 Parking Brake Cables See 41.1
17 893067 1 Cable, High - Low Speed Control
18 452378 1 Screw, M6-1 x 12 mm Flange
19 450452 1 Nut, M6-1 Flange
20 837043 1 Bracket, High - Low Cable
21 2702244 2 Nut, #10-32 Hex Apply Locktite 242
22 806703 1 Clevis Pin, 5/16 x 31/32
23 306328 1 Cotter Pin, 9/32 x 3/4
24 320107 1 Cable Tie, 7-1/2
51
TURF TRUCKSTER
Serial No. All
7.1 Brake Pedal
15
16
Route both hoses through 17
opening in front clip
31
A 16 A 16
17 8
11
16 14
10
4 1 12
Lower 20 13
ROPS 7
5
9
6
18
19
21
2
22
3
Pedal Mounting
View Rotated 90 Degrees for Clarity
27
Route front brake 28
tube through opening
in front clip
23 29
24
25 6 7
26
34
33 29
32 Route rear brake
30 22 Left Frame Rail
tube under floor
access panel
Tube Routing
52
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 2701737.7 1 Bracket, Master Cylinder
2 892921 1 Pedal, Brake
3 840726 1 Bearing, Brake Pivot
4 840725 1 Tube, Brake Pivot
5 842935 1 Tab, Locking
6 452388 2 Screw, M8-1.25 x 20 mm Flange
7 450453 2 Nut, M8-1.25 Flange
8 895113 1 Master Cylinder
9 800930 2 Screw, M8-1.25 x 16 mm Flange
10 894167 1 Rod, Brake
11 806714 1 Clevis Pin, 5/16 x 15/16
12 103867 1 Flat Washer, 5/16
13 306328 1 Cotter Pin, 3/32 x 3/4
14 894456 1 Reservoir, Brake Fluid
2702215 1 Reservior
826006 1 Electrical Connector, 2 Wire
825886 2 Terminal, 1/4 L Male
15 800934 2 Screw, M6-1 x 16 mm Flange
16 830930 4 Clamp, Hose
17 7040 AR Hose, 5/16 Brake 6 Foot Length, cut to 18
18 810152 1 Pad, Pedal
19 894308 1 Switch, Brake Micro
20 450410 2 Screw, M3-0.5 x 20 mm Pan Head
21 452424 2 Nut, M3-0.5 Hex
22 452398 7 Screw, M10-1.5 x 20 mm Flange
23 843021 1 Tube, Front Brake
24 843022 1 Tube, Rear Brake
25 842103 1 Union, M10-1
26 842051 1 Tube, Rear Brake Line
27 809137 1 Clip, Brake Line
28 REF 1 Rear Brake Hose See 41.1
29 810435 2 Clamp, Brake Tube
30 450454 1 Nut, M10-1.5 Flange
31 REF 1 Bracket, Reservoir / Horn See 39.1 and 40.1
32 REF 1 Tee, M10-1.0 Flare Union See 18.1
33 812445 1 Clamp, Tube
34 800943 1 Screw, #10-14 x 5/8 Self Tapping
53
TURF TRUCKSTER
Serial No. 84063 All
8.1 Clutch Pedal Linkage Serial No. 84064 All
Serial No. 84056 All
Serial No. 84061 All
Lower
ROPS
24 4
25 9 10
Diesel 8
Units
14
23
6 5 7
13
3
15
11
12 A 2
1
Cable Routing
View Rotated 90 Degrees for Clarity
View Rotated 90 Degrees for Clarity
21
A 20
22
19
17 18
16
A
12
Gas Units Diesel Units
54
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 892933 1 Pedal, Clutch
2 840726 1 Bearing, Brake Pivot
3 844611 1 Spring, Torsion
4 840725 1 Tube, Pedal Pivot
5 842935 1 Tab, Locking
6 452388 1 Screw, M8-1.25 x 20 mm Flange
7 450453 1 Nut, M8-1.25 Flange
8 894308 1 Switch, Clutch Micro
9 450510 2 Screw, M3-0.5 x 20 mm Pan Head
10 452424 2 Nut, M3-0.5 Flange
11 4154480 1 Cable, Clutch Diesel Units
11 4154481 1 Cable, Clutch Gas Units
12 844202 2 Washer, Slotted
13 806703 1 Clevis Pin, 5/16 x 31/32
14 306328 1 Cotter Pin, 3/32 x 3/4
15 810152 1 Pad, Pedal
16 842010 1 Bushing, Clutch Release Arm Diesel Units Only
17 833273 1 Bushing Diesel Units Only
18 450377 1 Nut, M6-1 Nylock Diesel Units Only
19 23266-85002 1 Arm, Clutch Release Diesel Units Only
20 01550-08353 1 Screw Diesel Units Only
21 2703002 1 Nut Diesel Units Only
22 REF 1 Rear Alternator Bracket Diesel Units Only, See 25.1
23 103867 1 Flat Washer
24 2700757 1 Clamp, 1-7/16 I.D. Diesel Units Only
25 452695 1 Screw, M6-1 x 20 mm Taptite Diesel Units Only
55
TURF TRUCKSTER
Serial No. 84063 All
9.1 Manual Transmission Shifter Linkage Serial No. 84064 All
Diesel Units
21 22
23
3
4
14
16 7
18 9
10
11
15
19 8
20 17 12
16 13
A 24
2 5
6 B 19
20
32
1
32
33 31
26 31
35 29
34 30
36
25
8
B
A
28
27
37
Shifter Mounting and Cable Routing
View Rotated 90 Degrees for Clarity
56
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 800582 4 Screw, 1/4-20 x 3/4 Truss Head Diesel Units
2 2703956.7 1 Mount, Shifter
3 2703953 1 Selector, Gear
4 842773 1 Rod End, 1/2-20
5 308091 1 Flat Washer, 1/2
6 311763 1 Screw, 1/2-20 x 2-1/4 Hex Head
7 843679 1 Plate, Wear
8 452692 4 Screw, M6-1 x 12 mm Self Tap
9 604174 1 Flat Washer, 3/8
10 843614 1 Spring, Torsion
11 843685 1 Bushing, Spring
12 2703951 1 Tab, Locating
13 452401 1 Screw, M10-1.5 x 40 mm Flange
14 450454 1 Nut, M10-1.5 Flange
15 894179 1 Cable, Shifter Diesel Units
16 842774 2 Ball Joint, 1/4-28
17 816307 1 Flat Washer, 1/4
18 306397 1 Nut, 1/4-28 Hex
19 843724 2 Clamp, Cable
20 452695 4 Screw, M6-1 x 20 mm Self Tap
21 300977 1 Screw, 1/4-28 x 5/8 Hex Head
22 306396 1 Lockwasher, 1/4
23 308090 1 Flat Washer, 1/4
24 894179 1 Cable, Shifter
25 2702696 1 Boot, Control Lever
26 2702695 1 Knob, Shifter
27 548175 3 Flat Washer, 1/4 x 1-1/4
28 308090 1 Flat Washer, 1/4
29 843778 1 Connector, Shift Cable
30 2703707 1 Connector, Shift Cable
31 103867 2 Flat Washer, 5/16
32 821164 2 Hair Pin
33 2703964.7 1 Panel, Right Side Dash
34 843792 1 Plate, Shifter Boot
35 2700496 4 Insert, 1/4-20 Threaded
36 2703931.7 1 Ring, Boot Hold Down
37 452695 4 Screw, M6-1 x 20 mm Self Tap
57
TURF TRUCKSTER
Serial No. 84056 All
10.1 Manual Transmission Shifter Linkage Serial No. 84061 All
Gas Units
11
10
13 9
12 16
7 2
15 14
22
17
20 8 3
19 22
B 18 4 17
21
5 16
6
19 15 22
20
A
23
30 26
32 31
33
25
8
1
29
28 35
27
24
34 A
Shifter Mounting and Cable Routing
View Rotated 90 Degrees for Clarity Gas Unit Cable Attachment
58
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 4146819 1 Retaining Ring M6
2 4142630 1 Mount, Shifter
3 4142627 1 Selector, Gear
4 842773 1 Rod End, 1/2-20
5 308091 1 Flat Washer, 1/2
6 311763 1 Screw, 1/2-20 x 2-1/4 Hex Head
7 843679 1 Plate, Wear
8 452692 4 Screw, M6-1 x 12 mm Self Tap
9 604174 1 Flat Washer, 3/8
10 843614 1 Spring, Torsion
11 843685 1 Bushing, Spring
12 2703951 1 Tab, Locating
13 452401 1 Screw, M10-1.5 x 40 mm Flange
14 450454 1 Nut, M10-1.5 Flange
15 2701273 2 Cable, Shifter
16 842774 2 Ball Joint, 1/4-28
17 816307 2 Flat Washer, 1/4
18 306397 1 Nut, 1/4-28 Hex
19 843724 2 Clamp, Cable
20 452695 4 Screw, M6-1 x 20 mm Self Tap
21 300977 1 Screw, 1/4-28 x 5/8 Hex Head
22 306396 3 Lockwasher, 1/4
23 800582 4 Screw, 1/4-20 x 3/4 Truss Head
24 4146818 1 Retaining Ring M5
25 2702696 1 Boot, Control Lever
26 4140431 1 Knob, Shifter
27 548175 3 Flat Washer, 1/4 x 1-1/4
28 308090 1 Flat Washer, 1/4
29 4142796 1 Connector, Shift Cable
30 2703964.7 1 Panel, Right Side Dash
31 843792 1 Plate, Shifter Boot
32 2700496 4 Insert, 1/4-20 Threaded
33 2703931.7 1 Ring, Boot Hold Down
34 452695 4 Screw, M6-1 x 20 mm Self Tap
35 2701371 1 Connector, Shift Cable
59
TURF TRUCKSTER
Serial No. 84057 All
11.1 Automatic Transmission Shifter
12
5 6
13 1
11
7
11 9
8
11
11
6
1 11
3
4
10
60
TURF TRUCKSTER
Serial No. 84057 All
12.1 Automatic Transmission Oil Cooler
6
3
5 6
5
3
1 2
61
TURF TRUCKSTER
Serial No. All
13.1 Frame Attachments
9
9
9 13 9
13
9 9
18
11
20 12
9
22 17 9
10 A
10
10
10
14
15
21
16
23 10
19
1 9
2 7 10
10
4 9 8
24
3
62
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 REF 1 Front Suspension See 16.1, 17.1 and 18.1
2 452415 8 Screw, M12-1.75 x 80 mm Flange
3 450455 8 Nut, M12-1.75 Hex Flange
4 4139806G03 2 Wheel and Tire, Multi Rib Standard
4 4139806G01 2 Wheel and Tire, Turf Master Optional
4 4139806G02 2 Wheel and Tire, USA Trail Optional
4139793 1 Rim, 10.00 x 7 Five Bolt 3.94 Bolt Circle
N/S 1 Tire, 20 x 10.00 - 10 Multi Rib Used on 4139806G03, Obtain Locally
N/S 1 Tire, 20 x 10.00 - 10 Turf Master Used on 4139806G01, Obtain Locally
N/S 1 Tire, 20.5 x 8.00 - 10 USA Trail Used on 4139806G02, Obtain Locally
886735 1 Valve Stem
5 800909 2 Nut, M12-1.5 Wheel Lug
6 REF 1 Panel, Console See 5.1
7 800026 7 Screw, 1/4-20 Truss Head
8 4175401 1 Cover, Left Side Engine Gas Units
8 4175402 1 Cover, Left Side Units Diesel Units
9 452398 18 Screw, M10-1.5 x 20 mm Flange
10 450454 18 Nut, M10-1.5 Hex Flange
11 893488 1 Fender, Right Side
12 893487 1 Fender, Left Side
13 452399 2 Screw, M10-1.5 x 25 mm Flange
14 893602 1 Stop and Tail Light
822049 1 Bulb, No. 1157
312288 2 Lens, Screw
829099 1 Lens and Gasket Includes License Illuminator Lens
15 548910 2 Nut, 1/4-20 Serrated Flange
16 894313 1 Harness, Taillight Wire
17 4117153.7 1 Support, Fuel Tank
18 800177 1 Screw, 5/16-18 x 3/4 Truss
19 548911 1 Nut, 5/16-18 Hex Flange
20 800930 1 Screw, M8-1.25 x 16 mm Flange
21 450453 1 Nut, M8--1.25 Hex Flange
22 REF 1 Radiator Support
23 REF 1 Frame, Lower ROPS and Platform See 14.1
24 809180 8 Washer, 1/2 x 1-1/8
63
TURF TRUCKSTER
Serial No. All
14.1 Frame, Lower ROPS and Platform
7
16
3
9 17
D 25 C
7
27 9
22
24
17
2 B
15 6
14
19
A
8
13
12
8
C
10
Gas Engine and
Transmission Mounts
B
7
11 26
D
23
5
7
20
4
21
7 19
6 7 A
1 13 7
12
7
7 6
9
10 18
9 6
4
5
11
64
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 N/S 1 Frame, Main 4 Wheel Standard Frame, Painted Black
1 N/S 1 Frame, Galvanized Main 4 Wheel Optional Galvanized Frame
2 893145.7 1 ROPS, Lower
3 893199.7 1 Platform, Truckster Standard Platform, Painted Black
3 893199G02 1 Platform, Galvanized Truckster Optional Galvanized Platform
4 893525G01 2 Support, Platform
5 452406 4 Screw, M10-1.5 x 90 mm Flange Grade 8.8
6 452398 5 Screw, M19-1.5 x 20 mm Flange Grade 8.8
7 450454 20 Nut, M10-1.5 Hex Flange
8 450455 8 Nut, M12-1.75 Hex Flange
9 452410 12 Screw, M12-1.75 x 30 mm Flange
10 309067 2 Lockwasher, 1/2 Shakeproof
11 452405 5 Screw, M10-1.5 x 80 mm Flange
12 894581 1 Mount, Left Side Diesel Engine Diesel Units
12 894998.7 1 Mount, Left Side Gas Engine Gas Units
13 894582 1 Mount, Right Side Diesel Engine Diesel Units
13 2701697.7 1 Mount, Right Side Gas Engine Gas Units
14 842870G01 1 Angle, Support
15 844647G01 1 Angle, Hold Down
16 452403 4 Screw, M10-1.5 x 60 mm Flange
17 452402 6 Screw, M10-1.5 x 50 mm Flange
18 2703294.7 1 Guard, Hydraulic Tank
19 843568 1 Transmission Mount Diesel Units
19 4142849 1 Transmission Mount Gas Units
20 452389 4 Screw, M8-1.25 x 25 mm Flange
21 450453 4 Nut, M8-1.25 Flange
22 4185540 1 Bracket, Fuel System Diesel Units
23 2701693.7 1 Bracket, Fuel System Gas Units
24 452378 2 Screw, M6-1 x 20 mm Hex Flange
25 450452 2 Nut, M6-1 Hex Flange
26 882971 2 Pin, Box Pivot
27 4145325 1 Bracket, Starter Solenoid Gas Units Only
28 7156 4 INTRIM Push-On Black .2 ED Not Shown
65
TURF TRUCKSTER
Serial No. All
15.1 Rear Axle
15
20
12
19
13
14 17
12
7
9 16
5 13
6 14
5 16
4 19
1
17
18
8
24
11
23
21 / 22
23
25 3
2
10
66
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 894825 1 11.16:1 Rear Differential Assembly 84063, 84064 and 84061, See 41.1
1 894826 1 14.21:1 Rear Differential Assembly 84056 and 84057, See 41.1
2 800198 1 Locknut, 1/2-20
3 809180 1 Flat Washer, 1/2
4 893862 2 Spring, Leaf
5 843238 2 Bushing, Nylatron
6 893613 2 Upstop
7 813850 2 Bumper, Travel Limiting
8 829044 4 U-Bolt, 2 x 5-1/4
9 548061 8 Nut, 7/16-14
10 800909 10 Nut, M12-1.5 Wheel Lug
11 2701174 2 Wheel and Tire Assembly
2218140-01 1 Tire. 6 Ply
841434 1 Rim, 12 x 10.50
886735 1 Stem, Valve
12 311398 6 Screw, 1/2-13 x 3-1/2 Hex Head
13 800602 6 Nut, 1/2-13 Nylon Insert
14 843876 4 Shackle, Rear Spring
15 843238 2 Bushing, Nylatron
16 807332 2 Shock Absorber
17 823621 4 Bushing
18 825500 4 Washer, 7/16 Cupped
19 800294 4 Locknut, 7/16-14 Center
20 311396 2 Screw, 7/16-14 x 2-1/4 Hex Head
21 4174288 1 Driveshaft, Complete Diesel Engine
21 4144334 1 Driveshaft, Complete Gas Engine, MT
21 4140071 1 Driveshaft, Complete Gas Engine, AT
22 4174287 1 Shaft, Drive Diesel Engine
22 4144345 1 Shaft, Drive Gas Engine, MT
22 4140067 1 Shaft, Drive Gas Engine, AT
23 554663 2 Cross and Bearing Kit Includes Grease Fitting
24 4140069 1 Yoke, Differential
25 4140075 1 Yoke, Transmission Diesel Engine
25 4140072 1 Yoke, Transmission Gas Engine
67
TURF TRUCKSTER
Serial No. All
16.1 Front Control Arms
10
13
9
5
20
19
2
6 26
29
7 19
27
24 28
20 26
8
11
25 28
12
27
25
17
15
16 29 20
19 10
4
9
13
19 26 26
5
14
18
19 19 2
20
6
17 7 8
16
11
12
1
23
21
22 19
22
21 15
20 19
22
3
22 14
20
18
68
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 4120138 1 Frame, 4 Wheel Steering
2 893266 2 Upper Control Arm
3 893233 1 Left Side Lower Control Arm
4 893234 1 Right Side Lower Control Arm
5 844148 2 Upper Ball Joint
6 N/S 1 Boot
7 N/S 1 Boot Retainer
8 N/S 4 Screw, 5/16-24 x 1 Hex Head Black Oxide Finish, Grade 8
9 N/S 4 Lockwasher, 5/16 Black Oxide Finish
10 548079 4 Nut, 5/16-24 Hex Black Oxide Finish
11 306839 1 Nut, 5/8-18 Slotted Hex
12 460030 1 Cotter Pin, 1/8 x 1-1/4
13 471221 1 Grease Fitting, 1/4-28 90
14 841429 2 Lower Ball Joint
15 N/S 1 Boot
16 800861 1 Nut, 9/16-18 Slotted Hex
17 460030 1 Cotter Pin, 1/8 x 1-1/4
18 548224 1 Grease Fitting, 1/4-28 Straight Special Drive Thread
19 841167 8 Bushing, Silentbloc
20 450382 8 Nut, M16-2 Locking Insert
21 450077 4 Bolt, M16-2 x 90 mm Hex Head Grade 8.8
22 450393 8 Washer, M16
23 894573 1 Knuckle, Left Side Steering
24 894574 1 Knuckle, Right Side Steering
25 841630 2 Trunnion, Control Arm
26 800945 2 Bolt, M12-1.75 x 60 mm Hex Head Grade 10.9
Add or remove shims as required to
27 841738 AR Shim, .024 Thick
adjust CASTER angle.
Add or remove shims as required to
28 841737 AR Shim, .060 Thick
adjust CAMBER angle.
29 810437 2 Clamp
69
TURF TRUCKSTER
Serial No. All
17.1 Steering Linkage
5
B 3
A
7 2 5
15 12
6 16
9
17 8
10
20
11
12
16
18 17
19
13
14 17
21
B 10 16
20
11 6
15
21
A
18 14
19
13
17
23 22
70
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 841255 1 Steering Gear
2 305134 1 Nut, 7/8-14 Hex Jam
3 308008 1 Lockwasher, 7/8
4 841336 1 Arm, Pitman
5 894635 2 Strut Assembly
6 452413 4 Screw, M12-1.75 x 60 mm Hex Head
7 450455 4 Nut, M12-1.75 Hex Flange Grade 10.9
8 311392 3 Screw, 7/16-14 x 2 Hex Head
9 303269 3 Lockwasher, 7/16
10 889681 2 End, Left Hand Thread Tie Rod
11 816586 1 Retainer, Grease
12 306825 1 Nut, 7/16-20 Castle
13 889682 2 End, Right Hand Thread Tie Rod
14 816586 1 Retainer, Grease
15 306825 1 Nut, 7/16-20 Castle
16 304636 4 Cotter Pin, 1/8 x 1-1/8
17 831405 4 Grease Fitting
18 841404 2 Tie Rod
19 800485 1 Nut, 9/16-18 Left Hand Thread Jam
20 302944 2 Nut, 9/16-18 Right Hand Thread Jam
21 813850 2 Bumper, Travel Limiting
22 842033 1 Plate, Skid
23 452408 6 Screw, M10-1.75 x 20 mm Grade 10.9
71
TURF TRUCKSTER
Serial No. All
18.1 Front Brakes
11
10
9
8
5
2 1
3 A
6 24
7
20 22
14 18
4
15
19
17
16
14 A
18
23
13 14 22
20
21 19
12
21
7 14
6
3 1
2
5
8
4 9 11
10
72
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 2702257.7 2 Front Hub
2 808088 1 Outer Bearing Cup
3 814474 1 Inner Bearing Cup
4 800908 4 Bolt, M12-1.5 x 42 mm Wheel
5 385174 2 Outer Bearing Cone
6 815403 2 Inner Bearing Cone
7 817928 2 Seal, Grease
8 2702247 2 Nut, 3/4-16 Castle
9 304636 2 Cotter Pin, 1/8 x 1-1/8
10 817250 2 Cap, Grease
11 841430 2 Brake Drum
12 893585 1 Front Left Side Brake Assembly
894930 1 Kit, Brake Cylinder Replacement of Cylinder
894931 1 Kit, Brake Cylinder Repair Repair of Cylinder
894932 1 Kit, Brake Shoe Includes Left and Right sides
894933 1 Kit, Left Side Spring
894935 1 Kit, Left Side Adjuster Repair
13 893586 1 Front Right Side Brake Assembly
894930 1 Kit, Brake Cylinder Replacement of Cylinder
894931 1 Kit, Brake Cylinder Repair Repair of Cylinder
894932 1 Kit, Brake Shoe Includes Left and Right sides
894934 1 Kit, Right Side Spring
894936 1 Kit, Right Side Adjuster Repair
14 452398 10 Screw, M10-1.5 x 20 mm Hex Flange Grade 8.8
15 841842 1 Tee, M10-1.0 Flare Union
16 843418 1 Clamp, Tee
17 452692 1 Screw, M6-1.0 x 12 mm Hex Flange
18 841841 2 Hose, Brake
19 2703081 2 Protector, Brake Hose
20 842104 2 Bracket, Brake Tube
21 810437 2 Clamp, Hose
22 809137 2 Clip, Brake Hose Retaining
23 2702217 1 Tube, Left Front Brake
24 841839 1 Tube, Right Front Brake
73
TURF TRUCKSTER
Serial No. All
19.1 Steering Column
12
11
3
2
10
8 9
Lower 7
ROPS
6
23 / 24 1
7
22
21
4
5
15
16
15 17
13
20
74
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 893571 1 Tube, Steering Mount
2 800930 4 Screw, M8-1.25 x 16 mm Flange
3 306799 4 Lockwasher, 5/16 External Tooth
4 450453 4 Nut, M8-1.25 Flange
5 893344 1 Shaft, Steering
887259 2 Bearing Assembly
6 828590 1 Housing, Bearing
7 808060 1 Bearing, Needle
8 819923 2 Collar, Foam
9 2700453 1 Cover, Steering Tube
10 892228 1 Steering Wheel
11 450457 1 Nut, M16-2 Flange
12 840017 1 Cover, Steering Wheel
13 REF 1 Gear, Steering See 17.1
14 843767 1 Hose, Power Steering Pressure
15 111838 2 O-Ring
16 843768 1 Hose, Power Steering Return
17 111838 1 O-Ring
18 840222 1 Hose, Formed
19 830930 2 Clamp, Hose
20 450739 1 Screw, M10-1.5 x 30 mm Socket
21 800943 1 Screw, #10-14 x 5/8 Self Tapping
22 809092 2 Clamp, Tube
23 320107 3 Cable Tie, 7-1/2 Secure hoses together
24 823549 4 Cable Tie, 15-1/2 Secure Hoses to Frame
See 25.1 or 26.1 for mounting. Ser-
vice parts for pump are available at
most automotive parts centers.
25 839328 1 Power Steering Pump with Reservior
Refer to 1991-1992 Buick Regal
with a 3.8 liter V6 Engine. (Saginaw
Pump # 26025515)
2700573 1 Cap, Steering Reservior
75
TURF TRUCKSTER
Serial No. 84063 All
20.1 Diesel Radiator Serial No. 84064 All
39
11
840754
39
20 16
12
15
5
13 18
009034880
43 40
4 10
3
17 14
2
9
1 2
7
19
26 23 8
27
6
21
24 22
31
21
33 32
30 30 23
29 31
30
28
37
25 36 34
30
30
21
6 30
8 35
38
76
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 7033 AR Tube, 1/4 I.D. Clear Vinyl 10 Foot Length, Cut to 12
2 7162 AR Hose, Radiator Overflow
3 300646 2 Screw, 1/4-20 x 3/4 Hex Head
4 306396 2 Lockwasher, 1/4
5 308090 2 Flat Washer, 1/4
6 450452 6 Nut, M6-1 Hex Flange
7 450541 4 Screw, M6-1 x 16 mm Hex Flange
8 452378 6 Screw, M6-1 x 20 mm Hex Flange
9 4176887 1 Fan, 12 Hi-Perf Puller
10 600992 1 Panel, Shroud
11 601591 1 Frame, Radiator
12 601592 1 Radiator
13 601595 1 Plate, Blockoff
14 4177253 1 Shroud, 12 Fan
15 800177 4 Screw, 5/16-18 x 3/4
16 831846 4 Nut, Isolation
17 833440 1 Cap, Overflow Bottle
18 833512 2 Seal, Radiator Foam
19 889050 1 Overflow Bottle
20 4175402 1 Screen, Right Side
21 450453 3 Nut, M8-1.25 Hex Flange
22 450454 2 Nut, M10-1.5 Hex Flange
23 452388 2 Screw, M8-1.25 x 20 mm Hex Flange
24 452395 1 Screw, M8-1.25 x 80 mm Hex Flange
25 452398 2 Screw, M10-1.5 x 20 mm Hex Flange
26 452405 2 Screw, M10-1.5 x 80 mm Hex Flange
27 601585 1 Box, Air
28 800146 1 Screw, #10 x 3/4 Thread Cutting
29 2700867 1 Relay, 12V 70A
30 820889 6 Clamp, Hose
31 11391G7 2 Clamp, Hose
32 36092-G01 1 Hose, 2 x 16 High Temp Air
33 4174820 1 Hose, Upper Radiator
34 4174660 1 Hose, Upper
35 4174563 1 Hose, Lower Radiator
36 894348 1 Tube, Fan Switch
37 17680-50F70 1 Switch, Fan
38 825884 2 Clamp, Hose
39 840754 1 Decal, Radiator Pressure Warning
40 009034880 1 Decal, Fan Warning
41 601586 1 Harness, Radiator Fan Wiring Not Shown, See 52.1
42 4174321 1 Harness, Kubota Engine Wiring Not Shown, See 52.1
43 4140090 1 Foam 1.25 x 1.00 x 13.50
44 4179800 1 Harness, Oil Cooler Fan Wiring Not Shown, See 52.1
77
TURF TRUCKSTER
Serial No. 84056 All
21.1 Gas Radiator Serial No. 84057 All
Serial No. 84061 All
39
11
16
20
12 15
45
5 4 18
3 38
10
13
42
40
17
9
1 2 7
2
32 40
19
8
23
6
21
24 37
30
26
21 14
27 33 22
30 28
29 41
40
34
25 36
30
43 35
31
44
78
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 7033 AR Tube, 1/4 I.D. Clear Vinyl 10 Foot Length, Cut to 12
2 7162 AR Hose, Radiator Overflow
3 300646 2 Screw, 1/4-20 x 3/4 Hex Head
4 306396 2 Lockwasher, 1/4
5 308090 2 Flat Washer, 1/4
6 450452 4 Nut, M6-1 Hex Flange
7 450541 4 Screw, M6-1 x 16 mm Hex Flange
8 452378 4 Screw, M6-1 x 20 mm Hex Flange
9 4115033 1 Fan, 13 Radiator
10 600992 1 Panel, Shroud
11 601591 1 Frame, Radiator
12 601592 1 Radiator
13 888549 1 Connector, Hose
14 845224 1 Cap, 1/4 x 1
15 800177 4 Screw, 5/16-18 x 3/4
16 831846 4 Nut, Isolation
17 833440 1 Cap, Overflow Bottle
18 833512 2 Seal, Radiator Foam
19 889050 1 Overflow Bottle
20 4175402 1 Screen, Right Side
21 450453 3 Nut, M8-1.25 Hex Flange
22 843857 1 Sender, Temperature
23 452388 2 Screw, M8-1.25 x 20 mm Hex Flange
24 452395 1 Screw, M8-1.25 x 80 mm Hex Flange
25 452398 2 Screw, M10-1.5 x 20 mm Hex Flange
z 26 4120076 1 Cap, Water Thermostat
z 27 4148206 1 Thermostat
28 2701442 1 Housing, Temperature Sender
29 2701513 1 Gasket, Thermostat
30 820889 4 Clamp, Hose
31 2701108 2 Clamp, Hose
32 36092G01 1 Hose, 2 x 16 High Temp Air
33 11391G4 1 Clamp, 1/4 to 5/8 Worm Drive
34 4139442 1 Hose, Upper
35 4115400 1 Hose, Lower Radiator
36 833715 1 Plug, Tube
37 452392 2 Screw, M8-1.25 x 50 mm Flange
38 009034880 1 Decal, Fan Warning
39 840754 1 Decal, Radiator Pressure Warning
40 11391G7 3 Clamp, Hose
z 41 4148150 1 Sensor, Water Temperature
42 601596 1 Fan Shroud
43 548827 2 Screw, 1/4-20 x 1/2 Hex Flange
44 548910 2 Nut, 1/4-20 Hex Flange
45 4140090 1 Foam, 1-1/4 x 1 x 13
79
TURF TRUCKSTER
Serial No. 84063 All
22.1 Diesel Engine and Transmission Mounting Serial No. 84064 All
14
25
19
38
15 21 18 18
26
13 29 23
41
31 22
17 24
21
32
16
1 35
39
34
40
30 37
8
5
4 30
35
5
36
28
33
5
27
6 10
20
2
6 10
12
3
7
8 11
9
7 11 11
8 9
80
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 REF 1 Engine and Clutch See 25.1
2 4174201 1 Frame, Engine Mount
3 REF 1 Mount, Engine See 13.1, Left shown, right similar
4 306836 2 Screw, 3/8-16 x 2-1/4 Hex Head
5 306981 4 Flat Washer, 3/8
6 841885 2 Mount, Engine Isolation
7 809174 2 Washer, Isolator
8 120177 4 Lockwasher, 3/8
9 306562 2 Nut, 3/8-16 Hex
10 452388 4 Screw, M8-1.25 x 20 mm Flange
11 450453 12 Nut, M8-1.25 Flange
12 452389 8 Screw, M8-1.25 x 25 mm Flange
13 4174620 1 Hose, Intake
14 3001965 1 Air Filter
5000919 1 Element, Air Filter
5000920 1 Cover
5000921 1 Valve
15 3001388 1 Bracket, Air FIlter
16 4174285 1 Bracket, Air FIlter Mount
17 400184 1 Screw, 5/16-18 x 3/4 Hex Head
18 450412 2 Lockwasher, M10
19 800571 1 Nut, M10-1.25 Hex
20 2703835.8 1 Bracket, Muffler
21 11391G7 2 Clamp, Hose
22 894066 1 Transmission, Suzuki MT5 Includes Clutch Disc and Cover
23 11741-85200 1 Support, Transmission
24 01550-08163 4 Screw
25 11710-77100 1 Bracket, Rear Mount
26 08310-00103 1 Nut
27 09103-08132 2 Bolt, #1 M8 x 100 mm
28 4173062 1 Adapter, Transmission
29 452402 2 Screw, M10-1.5 x 50 mm Flange
30 452393 5 Screw, M8-1.25 x 60 mm Flange
31 303269 2 Lockwasher, 7/16
32 306981 2 Flat Washer, 3/8
33 800949 1 Screw, M10-1.25 x 50 mm Socket
34 800948 1 Screw, M10-1.25 x 35 mm Socket
35 842961 2 Sleeve, Alignment
36 4174286 1 Cover, Starter Hole
37 548849 2 Screw, 3/8-16 x 4-3/4 Hex Head
38 REF 1 Mount, Transmission See 13.1
39 452391 2 Screw, M8-1.25 x 40 mm Flange
40 452390 1 Screw, M8-1.25 x 30 mm Flange
41 445795 1 Nut, 3/8-16 Spiralock Flange
81
TURF TRUCKSTER
Serial No. 84056 All
23.1 Gas Engine and MT Mounting Serial No. 84061 All
29
28
27
19 20
30
18 24
31
21 23
22 9 2
17
7
21
14 10
5 10
16 13
4 8
3
12
15 7
11
6
13
28
28
25
29
29 26
82
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 REF 1 Engine Assembly See 26.1
2 N/S 1 Manual Transmission Order with engine
3 4140899 1 Plate, Clutch Housing
4 2702548 1 Clutch Disc
5 4117900 1 Pressure Plate
6 2702547 6 Screw, M8-1.25 x 16 mm Lockwasher
7 2702688 2 Stud, M10-1.25 x 65 mm
8 2702687 1 Screw, M10-1.25 x 75 mm Flange
9 2702686 1 Screw, M10-1.25 x 55 mm Flange
10 2702690 2 Alignment Pins
11 4148360 1 Starter, Manual Transmission
12 2702470 2 Screw, M8-1.25 x 30 mm Hex Flange
13 2702689 2 Nut, M10-1.25 Hex Flange
14 842915 1 Bracket, Air Filter
15 452389 2 Screw, M8-1.25 x 25 mm Hex Flange
16 450453 2 Nut, M8-1.25 Hex Flange
17 4118027 1 Air Filter
840352 1 Element, AIr Filter
18 4139211 1 Hose, Engine Air Intake
19 4140617 1 Grommet
20 4140618 1 Sensor, Air Temp
21 11391G7 2 Clamp, 2-3/4 Worm Drive
22 4118423 1 Elbow, 1/4 NPT Street
23 4118422 1 Hose Fitting, 1/4 NPT Brass
24 2702484 1 Clamp
25 REF 1 Left Engine Mount See 13.1
26 REF 1 Right Engine Mount See 13.1
27 REF 1 Transmission Mount See 13.1
28 452405 3 Screw, M10--1.5 x 80 mm Flange
29 450454 3 Nut, M10-1.5 Hex Flange
30 4138391 1 Switch, Reverse
31 4148082 1 O-Ring
83
TURF TRUCKSTER
Serial No. 84057 All
24.1 Gas Engine and AT Mounting
27
29
28
11
12
20
19
24 7
18
21 23 10
22 10
32
17
30 9
21
14 2
31
16 13 7
4
5
3
6
15
13
28 28
25
29
29 26
84
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 REF 1 Engine Assembly See 26.1
2 4148212 1 Automatic Transmission
3 4140900 1 Plate, Transmission Housing
4 4148213 1 Torque Converter
5 4120097 1 Plate, Drive
6 4148065 6 Screw, M8-1.25 x 9.5 mm Flange
7 2702688 2 Stud, M10-1.25 x 65 mm
8 2702686 1 Screw, M10-1.25 x 55 mm Flange
9 2702756 1 Screw, M10-1.25 x 50 mm Flange
10 2702690 2 Alignment Pins
11 4148361 1 Starter, Automatic Transmission
12 2702470 2 Screw, M8-1.25 x 30 mm Hex Flange
13 2702689 2 Nut, M10-1.25 Hex Flange
14 842915 1 Bracket, Air Filter
15 452389 2 Screw, M8-1.25 x 25 mm Hex Flange
16 450453 2 Nut, M8-1.25 Hex Flange
17 4118027 1 Air Filter
840352 1 Element, AIr Filter
18 4139210 1 Hose, Engine Air Intake
19 4140617 1 Grommet
20 4140618 1 Sensor, Air Temp
21 1131G7 2 Clamp, 2-3/4 Worm Drive
22 4118423 1 Elbow, 1/4 NPT Street
23 4118422 1 Hose Fitting, 1/4 NPT Brass
24 2702484 1 Clamp
25 REF 1 Left Engine Mount See 13.1
26 REF 1 Right Engine Mount See 13.1
27 REF 1 Transmission Mount See 13.1
28 452405 3 Screw, M10--1.5 x 80 mm Flange
29 450454 3 Nut, M10-1.5 Hex Flange
30 4120098 1 Plate, Rear Drive
31 4120096 1 Flange, Drive Plate
32 4119955 6 Screw, M10-1.25 x 18.5 mm
85
TURF TRUCKSTER
Serial No. 84063 All
25.1 Diesel Engine and Clutch Serial No. 84064 All
11
15
21
13 19
12 8 20
23
22
14
3
25
23
14 14
9 1 27
4 16
7
5
25
23
14
28
10
24
34
33
32
31
6
5
18 29 4
30 2
26
17
86
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 4173201 1 Engine, Kubota D1105 E3B
4113986 1 Engine Oil Filter
4183623 1 Alternator
2 4174200 1 Bracket, Hydraulic Pump
3 4174440 1 Mount, Right Side Engine
4 800547 8 Screw, M10-1.25 x 20 mm Flange
5 303269 8 Lockwasher, 7/16
6 REF 1 Pump, Hydraulic See 37.1
7 4174260 1 Reducer, 3/8 NPSF to 1/8 BPT
8 103867 1 Flat Washer, 5/16
9 843857 1 Temperature Sender
10 452389 9 Screw, M8-1.25 x 25 mm Flange
11 REF 1 Pump, Power Steering See 19.1
12 600993 1 Pulley, 5.8 Power Steering
13 452395 2 Screw, M8-1.25 x 80 mm Flange
14 452388 5 Screw, M8-1.25 x 20 mm Flange
15 450453 2 Nut, M8-1.25 Flange
16 4173262 1 Ring, Pressure Plate
17 4117092 1 Belt, Hydraulic Pump
18 4175560 1 Belt, Alternator - Power Steering
19 4174282 1 Bracket, Alternator Adjusting
20 452402 1 Screw, M10-1.5 x 50mm Flange
21 450454 1 Nut, M10-1.5 Flange
22 800538 1 Screw, M8-1.25 x 25 mm Hex Head
23 306325 3 Lockwasher, 5/16
24 452379 3 Screw, M6-1 x 25 mm Flange
25 09111-08035 2 Screw, M8-1.25 Special Included with Transmission
26 4173980 1 Pulley, Hydraulic Pump Drive
27 22100-85200 1 Cover, Clutch Included with Transmission
28 22400-85141 1 Disc, Clutch Included with Transmission
29 306835 2 Screw, 3/8-16 x 1-1/4 Hex Head
30 800073 1 Carriage Bolt, 3/8-16 x 1-1/4
31 306981 2 Flat Washer, 3/8
32 120177 2 Lockwasher, 3/8
33 306562 2 Nut, 3/8-16 Hex
34 820899 1 Clamp, Hose
87
TURF TRUCKSTER
Serial No. 84056 All
26.1 Suzuki Gas Engine Serial No. 84057 All
Serial No. 84061 All
28
6
29
26
25 3 32
2 39
27
40 1
35
38
23 28
20 A
6
24
A
34 37
6
7
4
36
22
10 30 31
8
9
13 31
12 33
11
19
15 17 18 25
32
16
14 (84056 and 84057)
14 21 (84061)
88
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 N/S 1 Suzuki K6 Engine See Engine Parts Manual
2701908 1 Oil Filter
4140919 1 Belt, Water Pump and Alternator
2 4120017 1 Right Side Engine Mount
3 4140905 3 Bolt, RIght Side Engine Mount
4 4120018 1 Left Side Engine Mount
5 2701827 4 Bolt, Left Side Engine Mount
6 2702469 4 Bolt
7 830425 AR Fuel Hose, 1/4 25 Foot Roll, Cut to 24 Inches
8 4139272 1 Bracket, Governor
9 2702249 1 Key, Woodruff 1/8 x 1/2
10 4141425 1 Governor See ...
11 306450 2 Screw, 5/16-18 x 3/4 Hex Head
12 306325 2 Lockwasher, 5/16
13 548155 2 Flat Washer, 5/16
14 4139288 AR Pulley, 4 Groove Micro-V 4.4 Dia. Includes two set screws
15 REF 1 Pump, Hydraulic See 37.1
16 13437G5 2 Screw, 3/8-16 x 1-1/2 Whizlock
17 306981 2 Flat Washer, 3/8
18 120177 2 Lockwasher, 3/8
19 306562 2 Nut, 3/8-16 Hex
20 4144332 1 Pulley, 2-3/4 Idler
21 4144005 1 Pulley, 4 Groove Micro-V 4.06 Dia. Used on 84061 Only
22 4139351 1 Belt, 52.8 Micro-V Used on 84056 and 84057
22 4144006 1 Belt, 52.5 Micro-V Used on 84061
23 312176 1 Screw, 1/2-13 x 1-3/4 Hex Head
24 800602 1 Nut, 1/2-13 Nylon Insert
25 4139259 1 Bracket, Power Steering Pump
26 450452 1 Mut, M6-1 Hex Flange
27 4147588 1 Stand Off, M6-1
28 452389 2 Screw, M8-1.25 x 25 mm Hex Flange
29 4140264 1 Spacer, 7/16 x 25/64
30 REF 1 Pump, Power Steering See 19.1
31 452395 2 Screw, M8-1.25 x 80 mm Hex Flange
32 450453 3 Nut, M8-1.25 Hex Flange
33 600993 1 Pulley, 5.80 Diameter
34 4139265 1 Belt, 7/16 x 26-1/2 V Alternator and Power Steering
35 4140241 1 Bracket, Air Cleaner
36 4146490 1 Plate, Hose Clamp
37 831225 1 Clamp, Hose
38 4150138 1 Screw, 3/8-16 x 2-1/4 Hex Flange
39 548971 2 Screw, 5/16-18 x 5/8 Hex Flange
40 4143072 1 Tensioner, Rotary
89
TURF TRUCKSTER
Serial No. 84063 All
27.1 Diesel Engine Speed Control Serial No. 84064 All
21 22
19
10 23
19
11
9
25
20
24
18
1
12
13
14
3 17
16
2 15
5
7 6
4
90
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 REF 1 Throttle Cable See 4.1 for other end of cable
2 REF 1 Cable, Governor Control See 4.1 for other end of cable
3 4174720 1 Bracket, Throttle
4 4174662 1 Lever, Governor
5 835271 1 Nut, 1/4-20 Lever Pivot
6 130728 1 Nut, 1/4-20 Hex Jam
7 840473 1 Spring, Governor Lever
8 4175021 1 Lever, Throttle
9 103867 1 Flat Washer, 5/16
10 821164 1 Hair Pin
11 842785 1 Spring, Idle Return
12 800271 1 Screw, #10-24 x 1/2 Pan Head
13 120052 1 Lockwasher, #10
14 111898 1 Clamp, Cable
15 831888 1 Swivel
16 831889 1 Washer, Swivel
17 831890 1 Screw, Swivel Throttle Cable
18 452390 1 Screw, M8-1.25 x 30 mm Flange
19 450453 2 Nut, M8-1.25 Flange
20 450190 1 Screw, M8-1.25 x 16 mm Hex Head
21 452388 1 Screw, M8-1.25 x 20 mm Flange
22 452738 1 Screw, M6-1 x 20 mm Flange
23 450452 1 Nut, M6-1 Flange
24 REF 1 Kubota Diesel Engine See 25.1
25 REF 1 Right Side Engine Mount See 25.1
91
TURF TRUCKSTER
Serial No. 84063 All
28.1 Diesel Engine Exhaust and Remote Oil Filter Serial No. 84064 All
27
28
Tailpipe Outlet to be
parallel to ground.
33
2
31 21
31
22 32
30
30
25
24 29
26
29
32
8 37
7 36
9
10
6 11
3 35
12
16
11
23
1
4 20
5 17
15
19
13
14
14
34
15 17 18
92
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 REF 1 Kubota Engine See 25.1
2 553020 1 Gasket, Exhaust
3 4183634 1 Head, Remote Filter
4 4113986 1 Engine Oil Filter
5 4176061 1 Fitting, 90
6 4174290 1 Bracket, Remote FIlter
7 800547 2 Screw, M10-1.25 x 20 mm Hex Head
8 303269 2 Lockwasher, 7/16
9 450190 2 Screw, M8-1.25 x 16 mm Hex Head
10 120177 2 Lockwasher, 3/8
11 4175620 2 Fitting, 90
12 4175561 1 Hose, Remote Oil Filter
13 4175562 2 Hose, Remote Oil Cooler
14 366526 2 Clamp, Hose
15 4176960 1 Remote Oil Cooler
16 4177560 1 Fan, 7-1/2 Push
17 4185240 2 Bracket, Fan Mount
18 548910 4 Nut, 1/4-20 Hex Flange
19 800017 4 Screw, 1/4-20 x 1 Pan Head
20 443102 4 Nut, 1/4-20 Hex
21 4119866.8 1 Muffler
22 4174560 1 Tube, Exhaust Inlet
23 4176060 1 Fitting, Straight
24 452389 4 Screw, M8-1.25 x 25 mm Flange
25 838295.8 1 Strap, Muffler Hanger
26 450193 2 Screw, M8-1.25 x 30 mm Hex Head
27 450378 2 Locknut, M8-1.25
28 REF 1 Bracket, Muffler See 22.1
841982 2 Clamp, 1-1/2 Exhaust
29 N/S 1 U-Bolt
30 N/S 1 Bracket
31 N/S 2 Nut, 5/16-18 Hex
32 103867 6 Flat Washer, 5/16
33 REF 1 Cover, Starter Hole See 22.1
34 REF 1 Left Side Screen See 13.1
35 4119867.8 1 Shield, Muffler
36 306450 4 Screw, 5/16-18 x 3/4 Hex Head
37 306325 4 Lockwasher, 5/16
93
TURF TRUCKSTER
Serial No. 84056 All
29.1 Gas Engine Governor Linkage Serial No. 84057 All
Serial No. 84061 All
29 10 26
32
31
20 35
30 4
4 40
22 3
25 20
19
A 33 28
9 17
11 18
16 24
12 15 34
35
21
36
22
14 23
35 25
8 39
11
37
12
38
27
2
13 22
A
5 7
94
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 4139208 1 Plate, Governor
2 4141031 2 Bolt, Intake Manifold Included with Engine
3 306396 1 Lockwasher, 1/4
4 308090 1 Flat Washer, 1/4
5 845224 2 Plug, Tube
6 11391G4 2 Clamp, 1/4 to 5/8 Worm Drive
7 4144145 1 Plug, 3/8 x 1 Tube
8 2700540 1 Lever, Governor
9 2700859 1 Lever, Governor Arm
10 01116G01 1 Screw, M10-1.5 x 40 mm Hex Flange
11 830140 2 Ball Bearing
12 306981 5 Flat Washer, 3/8
13 450454 1 Nut, M10-1.5 Hex Flange
14 2701129 1 Arm, Throttle
15 835271 1 Nut, Governor
16 130728 3 Nut, 1/4-20 Hex Jam
17 2700335 1 Spring, Governor
18 2700334 1 Spring, Governor
19 111893 1 Screw, #10-32 Special
20 2702244 2 Nut, #10-32 Hex
21 800024 1 Screw, 1/4-20 x 1-1/2 Truss Head
22 306375 3 Nut, 1/4-20 Hex
23 2703684 1 Throttle Cable See 4.1
24 308089 1 Flat Washer, M6
25 821164 2 Hair Pin, 1/4 x 1-1/8
26 818395 1 Clevis Pin, 1/4 x 1/2
27 302288 1 Screw, 1/4-20 x 1
28 306372 1 Cotter Pin, 3/32 x 1/2
29 4139209 1 Cable, Throttle
30 2701510 1 Bracket, Throttle Cable
31 843013 1 Pulley, Governor
32 800927 1 Shoulder Bolt, 1/4-20 x 5/8
33 REF 2 Bolt Part of Engine
34 831586 1 Ball Joint
35 306320 3 Nut, 5/16-24 Hex
36 4139210 1 Rod, Governor
37 810722 1 Yoke
38 806703 1 Clevis Pin, 5/16 x 31/32
39 103867 1 Flat Washer, 5/16
40 306325 1 Lockwasher, 5/16 Special
95
TURF TRUCKSTER
Serial No. 84056 All
30.1 Gas Engine Governor Serial No. 84057 All
Serial No. 84061 All
33
29
41 35
31
42 39
43 40
38
34
32 29
37
30
36 B
15
22
15
23
27
13 9
8 10
4
6 3
20 5
19 2
1
28 14
B A
24
11
26 12
A
25
7
17
21
18
16
96
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
4141425 1 Governor
1 111812 1 Yoke, Spool
2 111814 1 Washer, Thrust
3 111816 1 Washer, Thrust
4 111817 1 Spool, Governor
5 112840 1 Bearing, Thrust
6 130728 1 Nut, 1/4-20 Hex Jam
7 111813 1 Seal, Shaft
8 160410 1 Carrier & Weights
9 302288 2 Screw, 1/4-20 x 1 Hex Head
10 306396 2 Lockwasher, 1/4
11 306506 2 Lockwasher, #6
12 306915 2 Screw, #6-32 x 5/16 Machine
13 603102 1 Roll Pin, 1/8 x 3/4
14 548325 1 Ring, Retaining
15 800227 2 Plug, 1/8 NPT
16 800558 1 Set Screw, 3/8-16 x 5/16
17 833056 1 Gasket, Governor
18 833102 1 Seal, Oil
19 835271 1 Nut, Governor Arm
20 843537 1 Bracket, Governor Knee
21 4114867 1 Head, Governor
22 894471 1 Reservior, Governor
23 833103 1 Bearing, Needle
24 4150957 1 Shaft, Governor Complete
25 833104 1 Ring, Retaining
26 833345 1 Bearing, Ball
27 4115584 1 Ring, Support
28 2700525 1 Lever, Governor Control
29 306396 3 Lockwasher, 1/4
30 894435 1 Bracket, Throttle
31 894434 1 Arm
32 843866 1 Bushing, Governor
33 302288 1 Screw, 1/4-20 x 1 Hex Head
34 00414G5 2 Screw, Hex Head
35 308090 1 Flat Washer, 1/4
36 833101 1 Spring, Extension
37 111898 2 Clamp, Cable
38 120052 1 Lockwasher, #6
39 800271 1 Screw, #10-24 x 1/2 Pan Head
40 844130 1 Governor Cable See 4.1
41 817104 1 Stop, Wire
42 800024 1 Screw, 1/4-20 x 1-1/2
43 306375 1 Nut, 1/4-20 Hex
97
TURF TRUCKSTER
Serial No. 84056 All
31.1 Gas Engine Remote Oil Fill Serial No. 84057 All
Serial No. 84061 All
12
2 1
8
9
6
3 11
10
6
5
98
TURF TRUCKSTER
Serial No. All
32.1 Gas Engine Exhaust
10
8
11
9
15
1
9
2
12 5 16
15
9 14
4 3 6
17 13
11
10
99
TURF TRUCKSTER
Serial No. 84063 All
33.1 Diesel Fuel System Serial No. 84064 All
34
35 36
16
17 37
21
20
24 2
C
15 1
29 28 2
3
27 23
30 38
2
25 22
12
18
2
14
2 10
13
2 4
11
26 2
78
5
6
31 8
19 39
32
2
C
33 9
100
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 826590 1 Hose, Fuel Tank to Fuel Pump 5/16 25 Foot Roll, Cut to 10
2 4113022 8 Clamp, Hose
3 826590 1 Hose, Fuel Return 25 Foot Roll, Cut to 21-1/2
4 826590 1 Hose, Pump to Fuel Filter 5/16 25 Foot Roll, Cut to 7
5 826590 1 Hose, Fuel Filter to Engine 5/16 25 Foot Roll, Cut to 19-1/2
6 831039 1 Hose, Engine Fuel Return 3/16 25 Foot Roll, Cut to 2-3/4
7 4139967 1 Connector, 5/16 Hose to 3/16 Hose
8 825264 2 Clamp, Hose
9 REF 1 Engine
10 5001947 1 Fuel Filter
550489 1 Element, Fuel Filter
11 894638 1 Pump, Electric Fuel
12 452394 1 Screw, M8-1.25 x 70 mm Flange
13 450453 2 Nut, M8-1.25 Flange
14 838154 1 Bracket, Fuel Pump Mounting
15 829997 1 Grommet
16 834691 1 Cap, Protectoseal Optional Accessory
17 841853 1 Coupler,Gas Cap Optional Accessory
18 REF 1 Bracket, Fuel System See 14.1
19 841969 1 Fuel Tank
20 843726 1 Tube, Fuel Pick Up
21 148231 1 Elbow, 90 Fuel
22 48310 2 Grommet, Fuel Tank
23 836852 1 Breather
24 4179802 1 Cap, Diesel Fuel
25 843298 1 Sender, Fuel Level
26 829954 1 Gasket, Fuel Tank
27 833953 1 Cover, Fuel Sender
28 800021 5 Screw, #10-32 x 1/2 Pan Head
29 120052 5 Lockwasher, #10
30 829787 2 Terminal, 1/4 Male
31 REF 1 Bracket, Air Filter Mount See 22.1
32 894201 1 Harness, Fuel Sender
33 REF 1 Support, Tank See 13.1
34 4180601 1 Strap, Tank
35 834005 1 Seal, Foam
36 103867 1 Flat Washer, 5/16
37 800221 1 Locknut, 5/16-18 Center
38 452388 1 Screw, M8-1.25 x 20 mm Flange
39 809231 1 Grommet, Split
101
TURF TRUCKSTER
Serial No. 84056 All
34.1 Gas Fuel System Serial No. 84057 All
Serial No. 84061 All
4
8
14
10
13 18
19 16 8
38
8 24
21 9
17 15
8 2
2 3 24 12
1
8 7
22
11
22
28 8
8
20
8
8 5
8
23 25
26
CONNECT TO FUEL
INJECTOR RAIL
22 37
22
36
34 30
33
22
35 29
22
27
102
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 4166085 1 Hose, Fuel Tank to Adapter 5/16 Cut to 14
2 890930 2 Clamp, Hose
3 4166086 1 Hose, Adapter to Pump 7/16 Cut to 3
4 4166085 1 Hose, Pump to Fuel Filter 5/16 Cut to 9
5 4166085 1 Hose, Fuel Filter to Tee 1/4 Cut to 4 1/4
6 4166085 1 Hose, Tee to Engine 1/4 Cut to 29
7 4113019 1 Adapter, 5/16 to 7/16 Hose
8 4113022 10 Clamp, Hose Clutch Type .31 BS
9 2700174 1 Pump, Electric Fuel
10 2700176 1 Fuel Filter
11 2700177 1 Regulator, Fuel
12 452378 2 Screw, M6-1 x 20 mm Hex Flange
13 450452 2 Nut, M6-1 Hex Flange
14 800930 2 Screw, M8-1.25 x 16 mm Hex Flange
15 450453 2 Nut, M8-1.25 Hex Flange
16 800875 1 Nut, M12-1.25 Hex
17 309067 1 Lockwasher, 1/2 External Tooth
18 REF 1 Bracket, Fuel Pump See 14.1
19 829997 1 Grommet
20 4166085 2 Hose, Adapter to Regulator 1/4 Cut to 2
21 4166084 1 Hose, Tank Return to Adapter Cut to 20
22 825624 2 Clamp, Hose
23 7326 1 Hose, Regulator to Tee Cut to 2
24 2700166 1 Clamp, Filter
25 4113020 1 Adapter, 1/4 Tee
26 7301 1 Flex Guard Cut to 5
27 18292-G1 1 Clamp, Tubing
28 4166084 1 Hose, Rollover Valve to Canister Cut to 17 1/2
29 4170802 1 Canister, Carbon
30 4176248 1 Bracket, Canister
31 400188 2 Screw, 5/16 - 18 x 1 Hex HD
32 452006 2 Washer, Flat
33 4168143 1 Adapter, 5/32 Tee
34 7326 1 Hose, Tee to Engine Intake Manifold Cut to 20
35 7326 1 Hose, Tee to Carbon Canister Cut to 17 1/4
36 4180501 1 Clamp, Canister
37 452692 2 Screw, M6-1 x 12mm Taptite
38 11391G4 1 Clamp, Hose
103
TURF TRUCKSTER
Serial No. 84056 All
35.1 Gas Fuel System Serial No. 84057 All
Serial No. 84061 All
12 11
10
13
8
18
9
3 14
2
19
7
5
6
4
20
21
16
1
15
17
Right Frame
Rail
104
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 4166842 1 Fuel Tank AY
2 843726 1 Tube, Fuel Pick Up
3 4166841 1 Elbow, 90 1/4
4 361117 2 Bushing
5 4170840 1 Rollover Valve
6 4168131 Grommet, Fuel Tank
7 4166840 1 Cap, Unvented Fuel Ratchet
8 843298 1 Sender, FuelTank
9 829954 1 Gasket, Fuel Tank
10 833953 1 Cover, Fuel Sender
11 800021 5 Screw, #10-32 x 1/2 Pan Head
12 120052 5 Flat Washer
13 829787 2 Terminal, Male
14 894201 1 Harness, Fuel Sender
15 4117153.7 1 Support, Fuel Tank
16 452399 1 Screw, 5/16-18 x 3/4 Truss
17 450454 3 Nut, M10-1.5 Hex Flange
18 4180601 1 Strap Assembly, Fuel Tank
19 834005 1 Seal, Foam
20 103867 1 Washer, Flat
21 800221 1 Nut, Hex Crownlock 5/16 - 24
105
TURF TRUCKSTER
Serial No. All
36.1 Hydraulic Tank and Filter
MOTOR DRIVEN
ACCESSORY
TRUCKSTER
CYLINDER
LIFT
1 4
10 7 VALVE
9 2
19 20
8 5
3
SELECTOR
VALVE
6
21 840857
HYDRAULIC
TANK
HYD
PUMP
PRESSURE
RETURN
ACCESSORY
CYLINDER
20
SUCTION
FILTER PRESSURE & RETURN
23
13 15
22 4
13 / 15
12 / 14
6
16
18
17
5
8 1
2 10
9
5
11 3
106
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 894675G01 1 Tank, Hydraulic
2 452388 2 Screw, M8-1.25 x 20 mm Flange
3 450453 2 Nut, M8-1.25 Hex Flange
4 452399 2 Screw, M10-1.5 x 25 mm Flange
5 800113 2 Plug, 1/2 NPT
6 893539 1 Dipstick, Hydraulic Tank
7 827486 1 Valve, Pressure Relief
8 4183100 1 Battery, 12 Volt
9 844601 1 Bracket, Battery Clamp
10 452389 1 Screw, M8-1.25 x 25 mm Flange
11 844729 AR Spacer, Battery Clamp Add as required to secure battery
12 2700800 1 Hydraulic Cover Used on all, except 84064
13 837270 1 Decal, Hydraulic Connections
14 2700801 1 Hydraulic Cover, EC Used on 84064 Only
15 840857 1 Decal, Hydraulic Connections
16 800930 4 Screw, M8-1.25 x 16 mm Flange
17 REF 1 Hydraulic Filter
18 548827 2 Screw, 1/4-20 x 1/2 Hex Flange
19 2701107.7 1 Panel, Access
20 300646 4 Screw, 1/4-20 x 3/4 Truss
21 308090 4 Flat Washer, 1/4
22 800279 4 Nut, 1/4-20 Speed
23 821893 1 Trim, Push On
107
TURF TRUCKSTER
Serial No. All
37.1 Hydraulic Pump and Filter
9
14
13 29
12
13
17 9
16
15
7
11
20 22 24
10
21
2
19
26
23
18
8
5 25
6
27 4
2
3
2
28 2
1
108
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 844564 1 Hose, Tank to Filter
2 836206 4 Clamp, Hose
3 844583 1 Fitting, 90
4 844566 1 Fitting, Straight
5 844628 1 Hose, Pump to Selector Valve
6 844652 1 Fitting, 9/16-18 x 3/4-16 Straight
7 844600 1 Hose, Selector Valve to Coupler
8 844571 1 Fitting, 9/16-18 x 3/4-16 90
9 835101 2 Fitting, 3/8 NPT 90
10 840877 1 Sleeve, Nylon
11 844584 1 Bushing, Flip Lock
12 894702 1 Coupler Half, Dry Seal Male
13 832414 2 Ring, Rataining
14 894701 1 Coupler Half, Dry Seal Female
15 452380 2 Screw, M6-1 x 00 mm Flange
16 844973 2 Bushing
17 450452 2 Nut, M6-1 Hex Flange
18 844600 1 Hose, Coupler to Filter
19 844627 4 Fitting, 3/4-16 Tee
20 4118760 1 Hose, Control Valve to Filter
21 844590 1 Fitting, 3/4-16 x 1-1/16-12 Straight
22 894691 1 Head, FIlter
23 885249 1 Filter Element
24 523768 1 Fitting, 90
25 844565 1 Hose, Filter to Tank
26 894233 1 Control Valve See 37.1
27 894696 1 Selector Valve See 37.1
28 4156544 1 Pump, Hydraulic
306560 1 Key, Woodruff #5
887017 1 Seal Kit
29 844937 1 Plate, Coupler Retainer
30 320107 2 Tie, 7-1/2 Cable Not Shown, Secures Nylon Sleeve
109
TURF TRUCKSTER
Serial No. All
38.1 Lift Cylinder Circuit
2
3 3
18
1
19
3
2 3
13 24
12 14
6
11
5
17
7 13
6 14
5
14
7
4
16
21 10
20
8 22
110
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 882993 1 Cylinder, Dump Box
883236 1 Seal Kit Texas Hydraulics
884574 1 Seal Kit Columbus Hydraulics
886001 1 Seal Kit DANA Hydraulics
2 830810G01 2 Pin, Clevis
3 809265 4 Hair Pin
4 821893 AR Trim, Push On
5 817320 2 Clamp, Hose
6 452378 2 Screw, M6-1 x 20 mm Hex Flange
7 450452 2 Nut, M6-1 Hex Flange
8 826558 1 Fitting, 9/16-18 90
9 844019 1 Hose, Selector Valve to Control Valve
10 4124567 1 Hose, Control Valve to Coupler Control Valve Port B
11 844584 1 Bushing, Flip Lock
12 840877 1 Sleeve, Nylon
13 832408 2 Coupler Half, Male
14 832414 4 Ring, Retaining
15 832409 2 Coupler Half, Female
16 835101 2 Fitting, 3/8 NPT 90
17 832900 1 Hose, Lift Cylinder to Coupler
18 823119 1 Fitting, 1/4 NPT
19 840877 1 Sleeve, Nylon
20 844598 1 Hose, Control Valve to Coupler Control Vale Port A
21 REF 1 Control Valve See 37.1
22 REF 1 Selector Valve See 37.1
23 320107 4 Tie, 7-1/2 Cable Not Shown, Secures Nylon Sleeve
24 4124568 1 Hose, Lift Valve to Coupler
111
TURF TRUCKSTER
Serial No. 84063 All
39.1 Diesel Electrical Components Serial No. 84064 All
9
5
11
Item 8 Routing 10
5
5
12
1
2 3
Engine Harness
Ground Wires
23
22 21
25
1
5
4 18
19
8 20
13
14
15 7
16 1
24
13
7
8
6
112
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 450452 4 Nut, M6-1 Hex Flange
2 452378 2 Screw, M6-1 x 20 mm Hex Flange
3 2701465 1 Solenoid, Starter
120052 2 Lockwasher, #10
132520 2 Nut, #10-32 Hex
306325 2 Lockwasher, 5/16
306932 2 Nut, 5/16-18 Hex
4 844167 1 Bracket, Horn, Brake Fluid Reservior
5 800943 7 Screw, #10-16 x 3/4 Thread Cutting
6 886425 1 Horn
7 800934 3 Screw, M6-1 x 16 mm Hex Flange
8 894266 1 Harness, Main See 51.1
9 843942 1 Socket, 12V Accessory Plug
10 4152157 1 Panel, Instrument with Tachometer
Located inside front clip, behind
11 890000 1 Buzzer, High Temperature
dash panel
12 831225 4 Clamp, Wire Harness
13 306419 2 Screw, 1/4-20 x 1/2 Hex Head
14 306488 1 Lockwasher, 1/4 External Tooth
15 828231 1 Insulator
16 548175 1 Flat Washer, 1/4
17 4183302 1 Positive Battery Cable
18 4183301 1 Negative Battery Cable Battery to Transmission
19 306325 1 Lockwasher, 5/16
20 450324 1 Nut, M8-1.25 Hex
21 894602 1 Cable, 32 Ground Transmission to Right Frame Rail
22 450453 1 Nut, M8-1.25 Hex Flange
23 452388 1 Screw, M8-1.25 x 20 mm Flange
24 4154081 1 Cover, Positive Battery Terminal
25 306396 1 Lockwasher, 1/4
113
TURF TRUCKSTER
Serial No. 84056 All
40.1 Gas Electrical Components Serial No. 84057 All
Serial No. 84061 All
9
5
11
Item 8 Routing 10
5 5
12
2
29
2
28
1
2 3
1
30
Engine Harness
Ground Wires
21
23
5
13 4
Black 22
14
Wires 8
15 8
16
7
13 19 18
1 27
13
14 7 20
6
Red 25
15
Wires 26
13 16
17 24
5
114
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 450452 8 Nut, M6-1 Hex Flange
2 452378 5 Screw, M6-1 x 20 mm Hex Flange
3 2701464 1 Solenoid, Starter
120052 2 Lockwasher, #10
132520 2 Nut, #10-32 Hex
306325 2 Lockwasher, 5/16
306932 2 Nut, 5/16-18 Hex
4 844167 1 Bracket, Horn, Brake Fluid Reservior
5 800943 7 Screw, #10-16 x 3/4 Thread Cutting
6 886425 1 Horn
7 800934 3 Screw, M6-1 x 16 mm Hex Flange
8 4115709 1 Harness, Main See 51.1
9 843942 1 Socket, 12V Accessory Plug
10 4152157 1 Panel, Instrument with Tachometer
Located inside front clip, behind
11 890000 1 Buzzer, High Temperature
dash panel
12 831225 4 Clamp, Wire Harness
13 306419 4 Screw, 1/4-20 x 1/2 Hex Head
14 306488 2 Lockwasher, 1/4 External Tooth
15 828231 1 Insulator
16 548175 2 Flat Washer, 1/4
17 4183304 1 Positive Battery Cable Battery to Starter
18 4183301 1 Negative Battery Cable Battery to Manual Transmission
18 4183302 1 Negative Battery Cable Battery to Automatic Transmission
19 306325 1 Lockwasher, 5/16
20 450324 1 Nut, M8-1.25 Hex
21 884513 1 Cable, Ground Transmission to Right Frame Rail
22 450453 1 Nut, M8-1.25 Hex Flange
23 452389 1 Screw, M8-1.25 x 25 mm Flange
24 4154081 1 Cover, Positive Battery Terminal
25 2700867 1 Relay, EFI 12 V 70A SP
26 843167 2 Relay, 12V 15A DPST
27 4116017 1 Harness, Generator
28 4147117 1 Controller, EFI Engine Manual Transmission
28 4147118 1 Controller, EFI Engine Automatic Transmission
29 2700993G01 1 Cover, Engine Controller
30 450544 2 Screw, M6 x 30 mm Pan Head
115
TURF TRUCKSTER
41.1 Differential Assembly Serial No. All
8
4
10
3 1
6
11
7
5
11 9
116
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
894826 1 Differential Assembly 14.21:1 Differential
894825 1 Differential Assembly 11.16:1 Differential
1 891829 1 Differential Housing See 42.1
2 N/S 1 Axle Tubes and Shafts See 43.1
3 N/S 1 Input, Main and Jack Shaft See 45.1
4 N/S 1 Front and Shift Cover See 44.1
5 112050 1 Screw, 1/4-20 x 5/8 Self Tap
6 841842 1 Fitting, Hydraulic Brake Tee
7 832584 1 Clamp, Tee Fitting
8 841844 1 Hose, Brake
9 841838 1 Tube, Left Side Brake
10 841837 1 Tube, Right Side Brake
11 893583 2 Cable, Parking Brake
117
TURF TRUCKSTER
Serial No. All
42.1 Differential Housing
Part Number 891829
29
30
2 26
3 31
32 28
33
8 34
31
30
27 29
34
33
32
2 1
7 16 15
17 10
18
14
13
35
5
7
4
20 6
21
22
11
19
12
23
24
25
118
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 891829 1 Differential Housing
2 N/S 2 Bearing Caps
3 306829 4 Screw, 7/16-14 x 2 Hex Head
4 103867 8 Flat Washer, 5/16
5 111074 1 Plug, Drain
6 111758 10 Stud, 3/8-16 & 3/8-24 x 1-23/32
7 306322 9 Screw, 5/16-18 x 7/8 Hex Head
8 306982 4 Flat Washer, 7/16
9 517226 2 Bushing
10 800973 1 Nut, 3/4-16 Hex Lock
11 836443 1 Rear Cover
12 2702146 1 Spacer, 14.21:1 Differential Used on 14.21:1 Differential Only
13 814476 1 Cup, Bearing (2-17/32 O.D.)
14 836680 1 Cone, Bearing (1-1/8 I.D.)
15 836688 AR Shim, .003 Thick
16 836689 AR Shim, .005 Thick Add or remove shims as required to
17 836690 AR Shim, .010 Thick adjust gear backlash
18 836691 AR Shim, .030 Thick
19 836692 1 Baffle, Oil
20 836685 AR Shim, .003 Thick
Add or remove shims as required to
21 836686 AR Shim, .005 Thick
adjust gear backlash
22 836687 AR Shim, .010 Thick
23 836677 1 Cup, Bearing (2.84 O.D.)
24 836678 1 Cone Bearing (1-3/8 I.D.)
25 889870 1 Gear Set
26 N/S 1 Pinion Gear and Shaft
N/S 1 Ring Gear
27 889871 1 Differential Carrier
28 800717 10 Screw, 3/8-24 x 13/16 Hex Head
29 836675 2 Cup, Bearing (2.89 O.D.)
30 836676 2 Cone, Bearing, (1-5/8 I.D.)
31 836681 AR Shim, .003 Thick
32 836682 AR Shim, .005 Thick Add or remove shims as required to
33 836683 AR Shim, .010 Thick adjust gear backlash
34 836684 AR Shim, .030 Thick
35 839948 1 Tag, 14.21:1 Ratio
119
TURF TRUCKSTER
Serial No. All
43.1 Axle Tubes and Shafts
11
26
24
10
9
25
22
21
19
20 18
23
16
15
14
B
B
8
13
12
28
27
27
28
4 14
15 12
16 13
20
A 19 3
21
22
A
24
17
23
25
5 6
26 7
120
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 894826 1 Differential Assembly 14.21:1 Differential
1 894825 1 Differential Assembly 11.16:1 Differential
2 2702535.7 1 Tube, Right Side Axle
3 2702534.7 1 Tube, Left Side Axle
4 2700530 1 Left Side Axle Assembly
2700514 1 Shaft, Left Side Axle
5 845356 1 Washer
6 800743 1 Nut, 5/8-18 Slotted Hex
7 304636 1 Cotter Pin, 1/8 x 1-1/8
8 2700531 1 Right Side Axle Assembly
2700515 1 Shaft, Right Side Axle
9 845356 1 Washer
10 800743 1 Nut, 5/8-18 Slotted Hex
11 304636 1 Cotter Pin, 1/8 x 1-1/8
12 836694 2 Seal, 1-3/4 I.D. O-Ring
13 2703481 2 Seal, 2 I.D. O-Ring
14 4171761 2 Collar, Axle Bearing
15 838539 2 Seal, Oil
16 836695 2 Bearing, Tapered Roller
17 893581 1 Left Side Brake Assembly Includes Parking Brake Lever
894930 1 Kit, Brake Cylinder Replacement of Cylinder
894931 1 Kit, Brake Cylinder Repair Repair of Cylinder
894932 1 Kit, Brake Shoe Includes Left and Right sides
894933 1 Kit, Left Side Spring
894935 1 Kit, Left Side Adjuster Repair
18 893582 1 Right Side Brake Assembly Includes Parking Brake Lever
894930 1 Kit, Brake Cylinder Replacement of Cylinder
894931 1 Kit, Brake Cylinder Repair Repair of Cylinder
894932 1 Kit, Brake Shoe Includes Left and Right sides
894934 1 Kit, Right Side Spring
894936 1 Kit, Right Side Adjuster Repair
19 893519 2 Retainer , Complete
20 838539 1 Seal, Oil
21 2703309 2 Washer, Hardened
22 844813 4 Ring, Backing
23 800944 8 Screw, M10-1.5 x 25 mm
24 2701408 2 Hub, Rear Wheel
25 800908 5 Bolt, Wheel
26 841430 2 Drum, Brake
27 306405 10 Washer, 3/8
28 805387 10 Locknut, 3/8-24 Special
121
TURF TRUCKSTER
44.1 Front and Shifter Cover Serial No. All
22
18
3
11 / 12
21 2
20
19 3
13 23
3
15
17
14 16
8
6
4
5
7 9
4 5
1
3
3 10 2
2
122
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 836431 1 Cover, Front
2 306322 12 Screw, 5/16-18 x 7/8 Hex Head
3 103867 14 Flat Washer, 5/16
4 307776 3 Screw, 3/8-16 x 2-3/4 Hex Head
5 810437 2 Clamp, 1/2 P 14.21:1 Differential Only
6 810435 1 Clamp Right Side Brake Tube
7 836841 1 Bracket, Shift Cable
8 836852 1 Breather
9 111074 1 Plug, Fill
10 836959 1 Bracket, Brake Tee Mounting
11 889780 1 Shift Cover Assembly
12 889925 1 Cover
13 N/S 1 Bushing
14 836658 1 Shaft, Shift
15 831099 2 Seal, Oil
16 548937 1 Lockwasher, 7/16
17 836657 1 Fork, Shift
18 836662 1 Bushing, Guide
19 807366 1 Button, Positioning
20 2700493 1 Spring
21 548204 1 Set Screw, 3/8-16 x 3/8
22 306423 2 Screw, 5/16-18 x 1-3/4 Hex Head
23 306435 1 Screw, 5/16-18 x 1-1/4 Hex Head
123
TURF TRUCKSTER
45.1 Input, Main and Jack Shafts Serial No. All
20
27
12
19
13 18
11 5
10 2
17
16 21
15
22 14
26
8
9 25
24
1
24 23
2 25
3
4
5
2
6
124
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 836421 1 Shaft, Input
2 836693 3 Bearing, Ball
3 809254 1 Ring, External Retaining
4 800695 1 Ring, External Retaining
5 800737 2 Ring, Internal Retaining
6 837020 1 Baffle, Vent
7 812335 1 Seal, Oil
8 836422 1 Shaft, Main
9 812009 1 Bearing, Ball
10 836429 1 Collar, Engaging
11 844956 1 Bearing, Bronze Thrust
12 894886 1 Gear, Driven
13 812006 1 Bushing
14 811993 1 Bearing, Thrust
15 844951 AR Shim, .003 Thick
Add or remove shims as required to
15 844952 AR Shim, .005 Thick
adjust gear backlash.
15 844953 AR Shim, .010 Thick
16 845034 1 Collar, Thrust
17 548952 1 Lockring
18 836420 1 Spacer, Pinion
19 842359 1 Pinion, 15 Tooth 14.21:1 Differential (894826)
19 836440 1 Pinion, 18 Tooth 11.16:1 Differential (894825)
20 800559 1 Nut, 1/2-20 Crown Lock
21 891089 1 Jackshaft
22 548201 1 Set Screw, 5/16-18 x 5/16
23 894519 1 Cluster Gear
24 844087 2 Bushing
25 811992 3 Shim, CLuster Gear
26 842360 1 Gear, 52 Tooth 14.21:1 Differential (894826)
26 836441 1 Gear, 49 Tooth 11.16:1 Differential (894825)
27 837198 1 Baffle, Oil Scoop
125
TURF TRUCKSTER
Serial No. 84063 - All
46.1 Transmission Clutch Release-Shift Selector Serial No. 84064 - All
Diesel Engine Only
5
2 4
3
9
11
10
12
14 13
15
1
7
14
6
126
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 REF 1 Transmission Case See 47.1
2 REF 1 Shift Assembly See 49.1
3 845223 1 Gasket, Shift Case
4 2702659 3 Screw, M8-1.25 x 40 mm
5 01550-08553 1 Screw, M8-1.25 x 55 mm
6 23265-85200 1 Bearing, Clutch Release
7 09205-03019 1 Roll Pin
8 2702684 1 Plug, Drain
9 11741-85200 1 Support, Transmission
10 2702475 4 Screw
11 37610-80043 1 Switch, Backup Light
12 09280-11002 1 O-Ring
13 23260-85203 1 Shaft, Clutch Release
14 09300-14017 2 Bushing, Clutch Release
15 09448-20007 1 Spring, Clutch Release
127
TURF TRUCKSTER
Serial No. 84063 - All
47.1 Transmission Case Serial No. 84064 - All
Diesel Engine Only
6 3
29
3
3 4
21
5
24
6
26
23
1
14 25
11
27
17
16
15
22
20
19 28
2 18
13
12
7 10
9
1
128
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 24700-85200 1 Case, Transmission Upper and Lower Half
2 2702690 2 Pin, Alignment
3 09103-08131 4 Screw, M8-1.25 x 120 mm Flange
4 2702470 3 Screw, M8-1.25 x 30 mm Flange
5 2702659 1 Screw, M8-1.25 x 40 mm Flange
6 2702471 2 Screw, M8-1.25 Flange
7 24741-83001 1 Retainer, Input Shaft Bearing
8 09103-08152 8 Screw, M8-1.25 x 25 mm Flange
9 09380-28007 1 Cir CLip
10 09262-28019 1 Bearing, Front
11 24131-83002 1 Counter Shaft
12 09262-28020 1 Bearing, Center
13 24671-83000 1 Gear, Countershaft Reverse
14 REF 1 Input and Main Shaft See 48.1
15 09283-25088 1 Seal, Oil
16 09390-68002 1 C-Ring
17 09390-62010 1 C-Ring
18 844184 1 Spacer, 5th Gear
19 452381 1 Screw, M6-1 x 40 mm Flange
20 844186 1 Washer, Special
21 2702662 1 Plug, Inspection Timing
22 452396 7 Screw, M8-1.25 x 90 mm Flange
23 844906 1 Seal, Extension Case
24 452390 1 Screw, M8-1.25 x 30 mm Flange
25 01421-08303 1 Stud, M8-1.25
26 450324 1 Nut, M8-1.25 Hex Flange
27 2702690 2 Pin, Alignment
28 N/S 1 Mechanical PTO Assembly See 50.1
29 28391-85202 1 Bracket, Shift Cables
129
TURF TRUCKSTER
Serial No. 84063 - All
48.1 Input and Main Shaft Serial No. 84064 - All
10
9
8
7
6
7
8
4
2 5
1
12
3
11
4
20
18
19
16
15
14
6
14
28
15
28
16 24 4
17 13
25
27
26
18
18
19 23
21
22
21
130
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 24110-80410 1 Shaft, Input 4th Gear
2 2702561 1 Bearing, Needle
3 4141037 1 Bearing, Input Shaft Ball
4 09380-28007 3 Cir Clip
5 24410-83000 1 High Speed Syncroniser Includes Hub and Sleeve
6 24471-60A00 6 Key, Syncronizer
7 24442-81A20 2 Spring, High Speed Syncronizer
8 24432-83001 3 Ring, Syncronizer
9 24230-83001 1 Gear, Main Shaft 3rd 3rd Gear
10 09263-30031 1 Bearing, Needle
11 24121-85252 1 Shaft, Main
12 06111-06003 2 Ball
13 24400-83000 1 Low Speed Syncronizer Includes Hub and Sleeve
14 24436-83000 2 Spring, Low Speed Syncronizer
15 24441-85F41 2 Spring, Low Speed
16 24431-83001 2 Ring, Low Speed Syncronizer
17 24220-60A01 1 Gear, Main Shaft 2nd 2nd Gear
18 09263-35015 3 Bearing, Needle
19 09300-30003 2 Bushing
20 24211-83011 1 Gear, Main Shaft Low 1st Gear
21 09166-30007 2 Washer
22 09262-30086 1 Bearing, Ball
23 24420-83000 1 Syncronizer, Reverse Drive Includes Hub and Sleeve
24 24473-70D10 3 Key, Syncronizer
25 2703581 1 Spring, Reverse Syncronizer
26 24681-83000 1 Gear, Main Shaft Reverse Reverse Gear
27 26121-85202 1 Gear, Speedometer Drive
28 2702559 2 Cir Clip
131
TURF TRUCKSTER
Serial No. 84063 - All
49.1 Gear Shift Fork Linkage Serial No. 84064 - All
31
30
29
28
27
20
21 33
22
23
13
12
14
24 32
26
B
C
25
D
15
16
17
18
19
11
5
4 2
1
8 10 10
3
B
10
4 4
D 6 A
C
9
7
132
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 25411-85201 1 Shaft, Low Speed Fork 1st and 2nd Gear
2 25420-85201 1 Shaft, High Speed Fork 3rd and 4th Gear
3 25451-85261 1 Shaft, Reverse Fork Reverse
4 06111-12004 5 Ball
5 25415-83000 3 Spring, Detent
6 09261-03017 1 Roller
7 25211-85201 1 Fork, Low Gear Shift 1st and 2nd Gear
8 25221-85202 1 Fork, High Gear Shift 3rd and 4th Gear
9 25221-83002 1 Fork, Reverse Gear Shift Reverse
10 09205-05012 3 Pin, 4 x 25 mm Spring
11 09250-10006 1 Plug, Locating
12 25121-85051 1 Case, Gear Shift Lever
13 25520-85203 1 Shaft. Grear Shift Lever
14 09284-17004 1 Seal, Oil
15 25576-70D00 1 Spring
16 09160-17035 1 Washer, 17 x 32 x 1.2 mm
17 25541-85201 1 Lever, Gear Select
18 25545-85055 1 Dog, Reverse Shift Limit
19 25546-60C01 1 Spring
20 09128-10002 1 Bolt, M10 x 9 mm Retaining
21 09168-10007 1 Gasket
22 25547-70D00 1 Spring
23 09135-08005 1 Ball
24 2701953 1 Pin
25 25530-79501 1 Shaft, Gear Select
26 09286-09001 1 Seal, Oil
27 25535-85412 1 Arm, Gear Select
28 09162-08008 1 Washer
29 2702883 1 Washer
30 2702494 1 Nut, M8-1.25 Hex
31 25536-84200 1 Boot, Gear Select
32 09135-08005 1 Bolt, Retaining
33 24821-09001 1 Plug, Breather
133
TURF TRUCKSTER
Serial No. All
50.1 Mechanical PTO
Diesel Units Only
24
17 5
A 6 4
19 15 7
9
18
20 10
21 11
22
2
23
30 2
25 26
3 1
29
27 16 13
15
26 14 12
28 A
134
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
1 844181 1 Housing, Mechanical PTO
2 844907 1 Bushing, Output Shaft
3 2700121 1 Gasket, PTO Housing to Trasmission
4 2700120 1 Gasket, Bearing Housing
5 894989 1 Housing, Bearing
6 844188 1 Seal, Oil
7 815093 1 Bearing, Ball
8 452389 3 Screw, M8-1.25 x 25 mm Flange
9 844185 1 Shaft, PTO Output
10 815182 1 Gear, 21 Tooth PTO Sliding
11 844187 1 Bearing, Ball
12 815085 1 Fork, Sliding
13 879807 1 Arm, PTO Shifter
14 548477 AR Shim
15 812419 AR Shim, Transmission
16 807624 1 O-Ring
17 817397 1 Arm, PTO Shifter
18 120166 1 Lockwasher, 1/2
19 301988 1 Nut, 1/2-20 Hex
20 548204 1 Set Screw, 3/8-16 x 3/8
21 815012 1 Spring
22 815013 1 Button
23 452380 1 Screw, M6-1 x 30 mm Flange
24 800425 1 Screw, M6-1 x 12 mm Hex Head
25 894965 1 Gear, Idler
26 844905 2 Bushing, Countershaft
27 894947 1 Shaft, Idler
28 316942 1 Pin, 1/4 x 1/2 Spirol
29 09166-16014 1 Washer
30 805307 1 Washer, 5/8 x 1
31 09246-16010 2 Plug, 1/2 NPT
135
TURF TRUCKSTER
Serial No. All
51.1 Diesel Engine Main Harness
Part Number 894266
1 1
Flasher
Jumper Plug (Option) Tail Light Harness 2
Connector
1 Brake Accessory 4
Turn Signal (Option)
(Option)
7 Brake Pedal 8
Switch Ignition Switch
Horn Button
9 12 V Accessory
Light Switch Plug
7 4
Clutch Pedal Buzzer
Switch
10
11 Left Headlight
Ground
Left Turn Signal Wires
(Option)
4 4
Brake Accessory
(Option)
Heater
4
(Option)
4 Optional 4
Automatic Transmission
Accessories (Not Used)
Horn
4 Brake Fluid 14
Reservoir
13
Fuse Block #1 Fuse Block #2
16 15
30
15
15
15
10
10
15
10
12
136
TURF TRUCKSTER
Item Part No. Qty. Description Serial Number / Notes
1 825973 3 Connecter, Six Male Terminal
825886 AR Terminal, 1/4 Male 14-16 Gauge Single Wire
825961 AR Terminal, 1/4 Male 10 Gauge Two Wire
2 829630 2 Connector, Four Female Terminal
825748 AR Terminal, 1/4 Female 14-16 Gauge Single Wire
825878 AR Terminal, 1/4 Female 10 Gauge Two Wire
3 826726 1 Connector, One Female Terminal
825886 AR Terminal, 1/4 Male 14-16 Gauge
4 826005 13 Connector, Two Female Terminal
825748 AR Terminal, 1/4 Female 14-16 Gauge Single Wire
825878 AR Terminal, 1/4 Female 10 Gauge Two Wire
5 825894 1 Connector, Flasher
825899 AR Terminal, 5/16 Female 14-16 Gauge
6 825877 1 Connector, Six Female Terminal
825748 AR Terminal, 1/4 Female 14-16 Gauge Single Wire
825878 AR Terminal, 1/4 Female 10 Gauge Two Wire
7 826006 2 Connector, Two Male Terminal
825886 AR Terminal, 1/4 Male 14-16 Gauge
8 837296 1 Connector, Ignition Switch
825748 AR Terminal, 1/4 Female 14-16 Gauge Single Wire
825878 AR Terminal, 1/4 Female 10 Gauge Two Wire
9 843598 1 Connector, Rocker Switch
825748 AR Terminal, 1/4 Female 14-16 Gauge Single Wire
825878 AR Terminal, 1/4 Female 10 Gauge Two Wire
10 843550 1 Connector, Eighteen Terminal
843551 AR Terminal
11 837301 2 Connector, Headlight
825899 AR Terminal, 5/16 Female 14-16 Gauge One Wire
828629 AR Terminal, 5/16 Female 14-16 Gauge Two Wire
12 825996 1 Fuse Holder
13 825997 4 Fuse Clip, 1 Term., 14-16 Gauge
14 825998 6 Fuse Clip, 1 Term, 10 Gauge
15 825999 2 Fuse Clip, 3 Term. 14-16 Gauge
16 836892 5 Fuse, 10 Amp
16 842983 2 Fuse, 15 Amp
16 826000 1 Fuse, 20 Amp
137
TURF TRUCKSTER
Serial No. All
52.1 Diesel Engine and Fan Harness
Part Numbers 4174321, 4179800, and 4179801
Starter
Oil Pressure
Switch
Ground Wires
Parking Brake
Glow Plug
Starter
Solenoid Fuel Solenoid
2
Fuel Shutoff
Relay
Engine Harness
6 Connector #1
5
Engine Harness
Connector #2
Engine Harness
Diode Connector #3
Connectors
4
1
4
3 15
Fuel Fuel Level
Pump Sender
Diodes 10
4 4
12
Fan Relay
Fuse
Ground
15
Pre-Heat 19
Relay 17
16 Fan
13 10 Relay 17
8 11 16
Glow Plug
Fuse
Fan
Motor
Starter
9 Radiator Fan
Fan
Motor Fuse
Switch 18
14 20
18
Oil Cooler
Fan Motor Fuse
Temperature
Sender
7 Ground Starter Oil Cooler
Solenoid Fan Motor 19
Alternator
Radiator Fan Oil Cooler Fan
Harness Harness
138
TURF TRUCKSTER
Item Part No. Qty. Description Serial Numbers/Notes
4174321 1 Engine Harness
1 825877 2 Connector, Six Female Terminal
825748 AR Terminal, 1/4 Fem. 14-16 Gauge Single Wire
825878 AR Terminal, 1/4 Fem. 10 Gauge Two Wire
2 829630 1 Connector, Four Male Terminal
825961 AR Terminal, 1/4 Male 10 Gauge Two Wire
3 884398 3 Diode Connector Assembly
4 826005 6 Connector, Two Female Terminal
825748 AR Terminal, 1/4 Fem. 14-16 Gauge Single Wire
825878 AR Terminal, 1/4 Fem. 10 Gauge Two Wire
5 843168 1 Connector, Relay
842966 AR Terminal, Female Relay
6 843167 1 Relay, 12V 15 Amp DPST
7 558019 1 Resistor Plug
8 2700868 1 Connector, 70 Amp Relay
842966 AR Terminal, Female Relay
2700869 AR Terminal, 3/8 Female Relay
9 842959 1 Connector, 2 Contact
833257 2 Terminal, 3/32 Female
838463 2 Seal, Wire
10 NS 2 Block, Maxi Fuse
11 1 Fuse, 50 Amp Maxi Fuse
12 4113261 1 Fuse, 25 Amp
13 2700867 1 Relay, 12V, 70 Amp SPST
139
TURF TRUCKSTER
Serial No. All
53.1 Gas Main Harness
Part Number 4115709
Engine
ECU Harness Speed
24 Connector Connector Sensor Shift 25
Back-Up Solenoid
23 Switch
17
Shift
22 Switch 27
Parking Brake
26 Back-Up
Switch
Alarm
30
22 28
Starter 22 21 18 22 30
Solenoid Fuel Pump 29
22 20-1/2
Fuel Sender
4 Radiator Fan B+ Starter
2
Tail Light Harness Transmission Ground
Connector Wires
Optional
Accessories 4
Brake Accessory
(Option)
Positive 3
Standoff Timing 33
Shifter 32
Wires Plug 31
Light
16 Diagnostic
21
Horn Plug
Fan
Relay 18
14 Brake Fluid Main
13 Fuse Reservoir Fuel Relay
Relay 17
Block #1
Fuse
Fuse 17
16 15 Block #3 4
Block #2
12
140
TURF TRUCKSTER
Item Part No. Qty. Description Serial Number / Notes
1 825973 1 Connecter, Six Male Terminal
825886 AR Terminal, 1/4 Male 14-16 Gauge Single Wire
825961 AR Terminal, 1/4 Male 10 Gauge Two Wire
2 829631 1 Connector, Four Female Terminal
825748 AR Terminal, 1/4 Female 14-16 Gauge Single Wire
825878 AR Terminal, 1/4 Female 10 Gauge Two Wire
3 826726 2 Connector, One Female Terminal
825886 AR Terminal, 1/4 Male 14-16 Gauge
4 826005 12 Connector, Two Female Terminal
825748 AR Terminal, 1/4 Female 14-16 Gauge Single Wire
825878 AR Terminal, 1/4 Female 10 Gauge Two Wire
5 825894 1 Connector, Flasher
825889 AR Terminal, 5/16 Female 14-16 Gauge
6 2700913 1 Jumper Plug, Taillight
825877 1 Connector, Six Female Terminal
825748 AR Terminal, 1/4 Female 14 Gauge Single Wire
825878 AR Terminal, 1/4 Female 10 Gauge Two Wire
7 826006 3 Connector, Two Male Terminal
825886 AR Terminal, 1/4 Male 14-16 Gauge
8 837296 1 Connector, Ignition Switch
825748 AR Terminal, 1/4 Female 14-16 Gauge Single Wire
825878 AR Terminal, 1/4 Female 10 Gauge Two Wire
9 843598 1 Connector, Rocker Switch
825748 AR Terminal, 1/4 Female 14-16 Gauge Single Wire
825878 AR Terminal, 1/4 Female 10 Gauge Two Wire
10 843550 1 Connector, Eighteen Terminal
843551 AR Terminal
11 837301 2 Connector, Headlight
825889 AR Terminal, 5/16 Female 14-16 Gauge One Wire
828629 AR Terminal, 5/16 Female 14-16 Gauge Two Wire
12 825996 3 Fuse Holder
13 825997 12 Fuse Clip, 1 Term., 14-16 Gauge
14 825998 6 Fuse Clip, 1 Term, 10 Gauge
15 825999 2 Fuse Clip, 3 Term. 14-16 Gauge
16 836892 7 Fuse, 10 Amp
16 842983 3 Fuse, 15 Amp
16 826000 1 Fuse, 20 Amp
16 4113261 1 Fuse, 25 Amp
17 843168 2 Connector, 15 Amp Relay
842966 8 Terminal, Female Relay
18 2700868 1 Connector, 70 Amp Relay
842966 2 Terminal, 1/4 Female Relay
2700869 2 Terminal, 3/8 Female Relay
19 826190 AR Tubing, 3/8 I.D. Black Convoluted 50 Foot Bulk
20 826191 AR Tubing, 1/2 I.D. Black Convoluted 25 Foot Bulk
141
TURF TRUCKSTER
53.1 Gas Main Harness (Continued)
Part Number 4115709
Engine
ECU Harness Speed
24 Connector Connector Sensor Shift 25
Back-Up Solenoid
23 Switch
17
Shift
22 Switch 27
Parking Brake
26 Back-Up
Switch
Alarm
30
22 28
Starter 22 21 18 22 30
Solenoid Fuel Pump 29
22 20-1/2
Fuel Sender
4 Radiator Fan B+ Starter
2
Tail Light Harness Transmission Ground
Connector Wires
Optional
Accessories 4
Brake Accessory
(Option)
Positive 3
Standoff Timing 33
Shifter 32
Wires Plug 31
Light
16 Diagnostic
21
Horn Plug
Fan
Relay 18
14 Brake Fluid Main
13 Fuse Reservoir Fuel Relay
Relay 17
Block #1
Fuse
Fuse 17
16 15 Block #3 4
Block #2
12
142
TURF TRUCKSTER
Item Part No. Qty. Description Serial Number / Notes
21 826192 AR Tubing, 3/4 I.D. Black Convoluted 25 Foot Bulk
22 826193 AR Tubing, 7/16 I.D. Green Convoluted 25 Foot Bulk
23 4116015 1 Connector, 12 Contact Male
833257 8 Terminal, Female
838463 8 Seal, Wire
2700933 4 Plug, Cavity
24 845329 1 Connector, 26 Contact Male
2700852 1 Lock, 26 Contact
2700470 19 Terminal, Fermale
2700851 19 Seal, Wire
4118039 7 Plug, ECU Connector
25 845330 1 Connector, 4 Contact Male
833257 4 Terminal, Female
838463 4 Seal, Wire
26 845327 1 Connector, 3 Contact Female
2700380 3 Terminal
2700381 3 Seal, Wire
27 845328 1 Connector, 9 Contact Female
2700385 2 Terminal
2700387 2 Seal, Wire
2700384 7 Terminal
2700386 7 Seal, Wire
28 839917 1 Plug, 2 Wire Deutsch
29 839921 1 Lock, 2 Wire Deustch
30 524358 2 Terminal, 18-20 AWG Male Pin
31 838768 2 Lock, 4 Wire Deutsch
32 838769 4 Terminal, 18-20 AWG Socket
33 838770 2 Plug, 4 Wire Deutsch
143
TURF TRUCKSTER
Serial No. 84056 All
54.1 Gas Engine Electrical Schematic Serial No. 84057 All
Serial No. 84061 All
ECU
Gn/Wh
Bk/Rd Bk/Rd
201
Wh/Rd Wh/Rd
202
203
Rd/Gn Rd/Gn
204
Pk
205
Wh
206 Rd/Wh
Bk/Gn Timing
207 Bk
Plug
Gn/Wh Gn/Wh
208
Bn
209
Bl/Wh
210 Diagnostic
Bk Plug
Rd/Wh
211
Bu/Wh
212
Bk/Wh
213
26 Pin
ECU 214
Bk/Wh
Connector 215
Og Og
216
Pk
Rd
1
Wh/Ye
2
Bu
3
Bk/Wh Bk/Wh
4
Bu/Rd
5 Bu/Rd
Engine 6
Harness 7
Bu/Wh Bu/Wh
Connector 1 Bu/Bk
8 Bu/Bk
Shift Solenoid
9 (Automatic
Wh/Ye
10 Transmission)
Bk/Rd Bu
11
Gn/Wh Gn/Wh
12
144
TURF TRUCKSTER
Gn/Bk
Bk/Wh
Shifter
Bu Rd/Ye Bk/Wh
Light
25 A
Bk/Wh Bk/Wh
Wh/Rd Rd/Bk
15 A
Bn/Ye Bn/Ye Rd/Og
10 A
Gn/Wh Gn/Wh Gn/Bk
10 A
Bk/Rd Fan
Wh/Rd Motor
Bu Ye Ye Bk
Fan
Rd/Gn Relay Rd/Gn Bk/Rd
Bk/Gn
Bk/Gn
Pk/Bu Pk/Bu Fuel Bk
Fuel Pump
Relay Bk/Wh Pk Rd
Wh/Pk
Wh/Rd
Bk/Rd Pk
Main
Relay Wh/Rd Bk/Gn
Wh
Bk/Wh
Og Og
Speedometer
Wh/Rd
Signal
Bk/Rd
Og Bk
Speed
Pk Sensor
Wh
Bk/Gn
Bk/Rd
Bn/Ye
Wh/Pk
Pk
Rd
Bk/Wh
Reverse Switch
(Manual Transmission)
Bn/Ye Rd Rd
Backup Alarm
Bk
Wh/Ye Wh/Ye
Bu Bu
Gn/Wh Gn/Wh
145
TURF TRUCKSTER
Gn/Bk
Bk/Wh Bk/Wh
Bk/Wh
Bk/Wh Bk/Wh Gn
Bk/Wh 20 A
Ye
10 A
Ye/Rd Clutch Switch
(Manual Transmission)
Ye/Rd 10 A
Pk/Bu Wh/Og
Rd Wh/Gn
Gn/Bk
Wh/Pk
Pk
Bk Bk Bk Bk Bk 10 A
Gn
Wh/Gn
Pk/Bu
Ye/Rd
Ye/Rd
Rd
Rd
Ye
A I S
Accessory Accessory Accessory Accessory Accessory ACC - B + A
Ignition OFF - None
Connector 1 Connector 2 Connector 3 Connector 4 Connector 5
Switch ON - B +A+I
Start - B+I+S
B
Rd
Rd
Bn
Wh/Pk
Pk
Rd
Wh Wh
Engine Starter
Harness Solenoid
1
Tachometer Connector 2 Rd Wh/Rd
Gas Tach Input 2
Brake Fluid
Rd Bk Wh/Og
3 Bn Level Switch
4 Wh/Rd
Brake Fluid Level Rd/Bk Rd/Bk Bk
B S
5
Voltmeter
6 Gn/Wh
Pre-Heat
7
Oil Pressure 10 Bu
Bk
Fuel Sender 11 Og Og
Fuel Guage
Parking Brake 12 Pk/Bu Fuel
Sender
Left Turn 13 Gn/Bk Gn/Bk
- 12 V 16 Bk
Overheat
Alarm 17 Wh/Bu Wh/Bu Bk Pk/Bu
+ 12 V 18 Bk/Wh Coolant
Overheat
Dash Parking Brake
Alarm
Panel Switch
Wh/Ye
Bu Wh/Og
Gn/Wh
146
TURF TRUCKSTER
Tail Bn Bn Bn
Light
Bk Bk Bk
Og Bu/Bk Bu/Bk
Brake
Light Rd/Bk Rd/Bk
Single
Horn Horn
Tail Light
Harness Button
Bk Bk Bk Rd
Brake Wh/Rd
Accessory Bk
Connector 1
Brake Og/Bk
Accessory Bn
Connector 2
Bn
Rd
Rd Power
Wh Point
Rd Rd Bk/Ye Brake
15 A Pedal
Switch
Wh/Rd
Gn/Bk
Bu Bn
Left Headlight
Low Beam Bu
Wh/Bu
Gn/Bk
Bk
Wh Wh Bn
Ye/Bk Left Turn Gn/Bk
High Beam
Signal Light Bk
Accessory
Low Beam Bu
Bk
147
TURF TRUCKSTER
55.1 Gas Engine Schematic
Br/Bk Br/Bk
1
Bn/Wh Bn/Wh
2
3
Gy Gy
4
Ye/Wh
5
Ye/Bu
6
8
Bk/Bu
9
Bn Bn
10
Rd/Bk Rd/Bk
11
Rd Rd
12
Rd/Ye Rd/Ye
13
Rd/Bu Rd/Bu
14
Wh Wh
15
Bn/Rd Bn/Rd
16
Bk
17
Pk/Wh
18
Wh/Rd Wh/Rd
19
Wh Wh
20
Wh/Bk Wh/Bk
21
ECU
Gn Gn Bu/Ye Bu/Ye
22
LG/Ye
23
Ignition Resistor
Rd/Bu Wire Shield Rd/Bu
24
LG/Rd
25
LG/Rd LG/Ye
26
Bu/Bk Bu/Ye
27
LG/Rd
28
Bu/Wh Gn/Bk Intake Air Bu/Ye
Temperature Pressure Sensor
29
LG/Bk LG/Rd Bu/Ye
30
Gy/Ye Gy/Ye
31
LG/Wh Throttle Sensor
32
33
Bu/Ye Bu/Ye
34
Pk Ye/Bk
Ye/Wh
1
Pk
Temperature
2 Sender Oil Pressure
3
Ye/Bk Sender
Bk/Wh Bk/Wh
4
5
Pk/Wh LG/Wh
Water
Engine 6 Bu/Ye
Temperature
Harness Bu/Wh
7 Sensor
Connector 1 Bu/Bk Bk/Wh
8
Ye/Bu Wh/Bu
9
Bk/Ye Alt
10 Wh/Gn
Bk/Rd Bk/Rd
11
Wh/Bu
12
Engine
Wh/Gn
Harness
Connector 2
148
TURF TRUCKSTER
Injector #1
Br/Bk Br/Bk Bk/Rd
Bn/Wh
Injector #2
Gy Bn/Wh Bk/Rd
Injector #3
Bn Bk/Rd
Bn
Rd/Bk
Bk/Rd Bk/Rd
Rd Wire Gy
Rd/Ye Shield
Rd/Bk Rd Rd/Bu
Rd/Bu
Oxygen
Wh ISC M Bu/Ye Sensor
Rd/Ye Rd/Bu
Bn/Rd
Bk/Rd
Wire
Bk/Rd Shield
Wh Knock
Wh/Rd
Sensor
Wh
Wh/Bk Bk/Rd
Bu/Ye Bu/Ye
Crank Position
Rd/Bu
Sensor
Bk/Wh Bk/Wh Bk/Wh
Bu/Ye
Bk/Wh
Bk/Rd
149
TURF TRUCKSTER
Serial No. 84063 All
56.1 Diesel Engine Electrical Schematic Serial No. 84064 All
Automatic Gn
Transmission Bk
Controller
Gn
Heater Ye
Accessory Bk 20 A
Ye
Accessory Ye/Rd 10 A
Connector 1 Bk Ye/Rd Clutch
Switch
10 A
Pk Pk
Accessory Ye/Rd Rd Wh/Gn
Connector 2 Bk 10 A
Wh/Gn
Gn
Pk
Accessory Rd A I S
Connector 3 Bk ACC - B + A
Ignition OFF - None
Switch ON - B +A+I
Start - B+I+S
Accessory Rd
B
Connector 4 Bk
Rd
Bk
Overheat
Alarm
Wh/Bu Bk
Rd/Bk Bk
1
Tachometer
3 Bn
5
Voltmeter
6
Pre-Heat
7 Wh/Bk
Wh/Rd
Wh/Bk
Wh/Ye
Rd/Bk
Pk/Bu
Gn
Og
Rd
Pk
Bk
Rd
Bk
Bk
Oil Pressure 10 Wh
Main Harness to Main Harness to Main Harness to
Fuel Sender 11 Og Engine Harness Engine Harness Engine Harness
Fuel Guage Connector 1 Connector 2 Connector 3
Parking Brake 12 Pk/Bu
- 12 V 16 Bk
Overheat
Alarm 17 Wh/Bu
+ 12 V 18 Gn
Dash
Panel
150
TURF TRUCKSTER
Tail
Light
Bn Bn Bn
Bk Bk Bk
Og Bu/Bk Bu/Bk
Rd/Bk Rd/Bk
Brake Single
Horn Horn
Light Tail Light
Harness Button
Bk Bk Bk Rd
Brake Wh/Rd
Accessory Bk
Connector 1
Brake Og/Bk
Accessory Bn
Connector 2
Brake
15 A Pedal
Switch
Wh/Rd
Gn/Bk
Turn Signal
Main Harness to Bu Bn
Accessory
Engine Harness Left Headlight
Connector 4
(Gas Units) Low Beam Bu
Wh/Bu
Gn/Bk
Bk
Wh Wh Bn
Left Turn Gn/Bk
High Beam
Signal Light Bk
Accessory
Low Beam Bu
Bk
151
Oil Cooler Fan
152
Oil Cooler Fan
Motor Relay
Rd** Ye** Bn**
Bk**
15 A
Wh/Bk** Ye**
Radiator Fan Radiator Fan
Motor Relay
Rd* Ye* Bn* Wires marked with ** are part of the oil cooler fan harness
Bk*
40 A
Wh/Bk** Wh/Bk* Ye*
Wh/Bk*
Main Harness Main Harness Main Harness
Ye**
Ye** Ye* Connector 1 Connector 2 Connector 3
Wh/Bk**
Wires marked with * are part of the radiator fan harness
Pk
Ye
Bk
Bk
Bk
Rd
Rd
Og
TURF TRUCKSTER
Pk/Bu
Rd/Bk
Wh/Ye
Wh/Bk
Wh/Bk
Wh
Wh
Wh/Rd
Gn
Rd Gn
Og
Gn L Wh/Rd
IG P
Alternator Wh/Ye
Rd Parking Brake Wh
Ye B Rd
G Switch Temp
25 A Rd
Pk/Bu Sender Oil Pressure
Wh/Bk Bk Bk Switch
Resistor Rd
Plug Gn
87A Bu
Ye Gn Gn
Fan 30
Gn 87
Switch Gn 86 Wh
Rd Rd Rd Gn 85
Ye Og
50 A Fuel
Wh/Gn Wh/Bk Shutoff
Starter Relay
Rd*
Solenoid
Rd Wh/Rd Pre-Heat Fuel
Relay Sender Gn
Bk Pk
Bk
Gn Gn Wh/Gn Wh/Gn Ye
Rd
Rd
Glow
Rd/Bk
Fuel
Rd** Plugs
Diode Diode Solenoid
Wh/Rd Wh/Gn Bu
B S
Diode
Wh/Bk Wh/Bk
Wh/Gn Fuel Bk
Starter Pump
Bk
INDEX
00414-G5.................... 97 112840 ........................ 97 25546-60C01 ............ 133 2701697.7 ...................65
009034880............ 77, 79 11391G4 ............. 79, 103 25547-70D00 ............ 133 2701737.7 ...................53
01116-G01.................. 95 11391G7 ...77, 79, 81, 83 25576-70D00 ............ 133 2701850.7 ...................47
01421-08303............. 129 11710-77100 ............... 81 26121-85202 ............. 131 2701953 ....................133
01550-08163............... 81 11741-85200 ....... 81, 127 2700120 .................... 135 2702012 ......................47
01550-08353............... 55 120052 ...47, 91, 97, 101, 2700121 .................... 135 2702014 ......................47
01550-08553............. 127 105, ..... 113, 115 2700166 .................... 103 2702146 ....................119
06111-06003............. 131 120166 ...................... 135 2700174 .................... 103 2702198 ......................41
06111-12004............. 133 120177 ............ 81, 87, 93 2700176 .................... 103 2702199 ......................43
08310-00103............... 81 130728 ............ 91, 95, 97 2700177 .................... 103 2702215 ......................53
09103-08131............. 129 132520 .............. 113, 115 2700334 ...................... 95 2702217 ......................73
09103-08132............... 81 148231 ...................... 101 2700335 ...................... 95 2702244 ................51, 95
09103-08152............. 129 160410 ........................ 97 2700380 .................... 143 2702247 ......................73
09111-08035............... 87 17680-50F70............... 77 2700381 .................... 143 2702257.7 ...................73
09128-10002............. 133 18292-G1 .................. 103 2700384 .................... 143 2702470 ....... 83, 85, 129
09135-08005............. 133 22100-85200 ............... 87 2700385 .................... 143 2702471 ....................129
09160-17035............. 133 2218140-01 ................. 67 2700386 .................... 143 2702475 ....................127
09162-08008............. 133 22400-85141 ............... 87 2700387 .................... 143 2702484 ................83, 85
09166-16014............. 135 23260-85203 ............. 127 2700453 ...................... 75 2702494 ....................133
09166-30007............. 131 23265-85200 ............. 127 2700470 .................... 143 2702501 ......................99
09168-10007............. 133 23266-85002 ............... 55 2700493 .................... 123 2702502 ......................99
09205-03019............. 127 24110-80410 ............. 131 2700496 ....47, 57, 59, 60 2702534.7 .................121
09205-05012............. 133 24121-85252 ............. 131 2700514 .................... 121 2702535.7 .................121
09246-16010............. 135 24131-83002 ............. 129 2700515 .................... 121 2702547 ......................83
09250-10006............. 133 24211-83011 ............. 131 2700525 ...................... 97 2702548 ......................83
09261-03017............. 133 24220-60A01 ............ 131 2700530 .................... 121 2702559 ....................131
09262-28019............. 129 24230-83001 ............. 131 2700531 .................... 121 2702561 ....................131
09262-28020............. 129 24400-83000 ............. 131 2700540 ...................... 95 2702659 ............127, 129
09262-30086............. 131 24410-83000 ............. 131 2700573 ...................... 75 2702662 ....................129
09263-30031............. 131 24420-83000 ............. 131 2700757 ...................... 55 2702684 ....................127
09263-35015............. 131 24431-83001 ............. 131 2700792 ...................... 41 2702686 ................83, 85
09280-11002............. 127 24432-83001 ............. 131 2700796 ...................... 49 2702687 ......................83
09283-25088............. 129 24436-83000 ............. 131 2700797 ...................... 49 2702688 ................83, 85
09284-17004............. 133 24441-85F41............. 131 2700800 .................... 107 2702689 ................83, 85
09286-09001............. 133 24442-81A20 ............ 131 2700801 .................... 107 2702690 ....... 83, 85, 129
09300-14017............. 127 24471-60A00 ............ 131 2700851 .................... 143 2702695 ......................57
09300-30003............. 131 24473-70D10 ............ 131 2700852 .................... 143 2702696 ......................59
09380-28007..... 129, 131 24671-83000 ............. 129 2700859 ...................... 95 2702756 ......................85
09390-62010............. 129 24681-83000 ............. 131 2700867 ......77, 115, 139 2702883 ....................133
09390-68002............. 129 24700-85200 ............. 129 2700868 ............ 139, 141 2702996 ......................57
09448-20007............. 127 24741-83001 ............. 129 2700869 ............ 139, 141 2703002 ......................55
10386749, 53, 55, 57, 60, 24821-09001 ............. 133 2700913 .................... 141 2703081 ......................73
.... 87, 91, 93, 95, 25121-85051 ............. 133 2700933 .................... 143 2703158 ......................41
99, ...... 101, 105, 25211-85201 ............. 133 2700993-G01 ............ 115 2703257.7 ...................47
119, ............. 123 25221-83002 ............. 133 2701107.7 ................. 107 2703294.7 ...................65
111074.............. 119, 123 25221-85202 ............. 133 2701129 ...................... 95 2703309 ....................121
111758...................... 119 25411-85201 ............. 133 2701174 ...................... 67 2703481 ....................121
111812........................ 97 25415-83000 ............. 133 2701223 ...................... 43 2703581 ....................131
111813........................ 97 25420-85201 ............. 133 2701273 ...................... 59 2703684 ......................95
111814........................ 97 25451-85261 ............. 133 2701371 ...................... 59 2703707 ......................57
111816........................ 97 25520-85203 ............. 133 2701408 .................... 121 2703835.8 ...................81
111817........................ 97 25530-79501 ............. 133 2701442 ...................... 79 2703931.7 .............57, 59
111838........................ 75 25535-85412 ............. 133 2701465 ............ 113, 115 2703951 ................57, 59
111893........................ 95 25536-84200 ............. 133 2701510 ...................... 95 2703953 ......................57
111898............ 47, 91, 97 25541-85201 ............. 133 2701513 ...................... 79 2703956.7 ...................57
112050...................... 117 25545-85055 ............. 133 2701693.7 ................... 65 2703964.7 .............57, 59
153
INDEX
28391-85202 .............129 308091.................. 57, 59 4139272 ...................... 89 4166085 .................... 103
29165G01....................47 309067................ 65, 103 4139442 ...................... 79 4166086 .................... 103
3001388.......................81 309488.........................43 4139691 ...................... 41 4166840 .................... 105
3001965.......................81 311392.........................71 4139793 ...................... 63 4166841 .................... 105
300646.......... 77, 79, 107 311396.........................67 4139806G01 ............... 63 4166842 .................... 105
300977...................57, 59 311398.........................67 4139806G02 ............... 63 4168131 .................... 105
301988.......................135 311763.................. 57, 59 4139806G03 ............... 63 4168143 .................... 103
302030.........................60 312288.........................63 4139939 ...................... 43 4170802 .................... 103
302288...................95, 97 316907.........................49 4139967 .................... 101 4170840 .................... 105
302944.........................71 316942.......................135 4140067 ...................... 67 4171761 .................... 121
303269...... 71, 81, 87, 93 320107.. 51, 75, 109, 111 4140069 ...................... 67 4173062 ...................... 81
303952.........................41 36092-G01............ 77, 79 4140071 ...................... 67 4173201 ...................... 87
304632.........................49 361117.......................105 4140072 ...................... 67 4173262 ...................... 87
304636.......... 71, 73, 121 366526.........................93 4140075 ...................... 67 4173980 ...................... 87
305134.........................71 37610-80043..............127 4140090 ................ 77, 79 4174200 ...................... 87
306320.........................95 38061A ........................41 4140269 ...................... 45 4174201 ...................... 81
306322...............119, 123 385174.........................73 4140431 ...................... 59 4174260 ...................... 87
306325..... 87, 93, 95, 99, 38541...........................41 4140617 ................ 83, 85 4174282 ...................... 87
113, .............115 400184.........................81 4140618 ................ 83, 85 4174285 ...................... 81
30632843, 47, 49, 51, 53, 400188.......................103 4140899 ...................... 83 4174286 ...................... 81
........................55 4113019.....................103 4141031 ...................... 95 4174287 ...................... 67
306372.........................95 4113020.....................103 4141037 .................... 131 4174288 ...................... 67
306375............ 60, 95, 97 4113022............ 101, 103 4141425 ...................... 97 4174290 ...................... 93
306388.........................49 4113261............ 139, 141 4142627 ...................... 59 4174321 .............. 77, 139
30639657, 59, 60, 77, 79, 4113986................ 87, 93 4142630 ...................... 59 4174440 ...................... 87
.... 95, 97, 98, 99, 4114867.......................97 4142796 ...................... 59 4174560 ...................... 93
113 4115033.......................79 4142849 ...................... 65 4174563 ...................... 77
306397...................57, 59 4115400.......................79 4144334 ...................... 67 4174620 ...................... 81
306405.......................121 4115584.......................97 4144345 ...................... 67 4174660 ...................... 77
306419.. 41, 99, 113, 115 4115709.....................115 4145325 ...................... 65 4174662 ...................... 91
306423.......................123 4116015.....................143 4146818 ...................... 59 4174720 ...................... 91
306435.......................123 4116017.....................115 4146819 ...................... 59 4174820 ...................... 77
306450...................93, 99 4117092.......................87 4147117 .................... 115 4175021 ...................... 91
306463...................41, 49 4117153.7........... 63, 105 4147118 .................... 115 4175340 ...................... 45
306488........ 41, 113, 115 4117221.......................41 4147584 ...................... 43 4175401 ...................... 63
306506.........................97 4117900.......................83 4147586 ...................... 43 4175402 ..........63, 77, 79
306531.........................47 4118027................ 83, 85 4148065 ...................... 85 4175560 ...................... 87
306560.......................109 4118039.....................143 4148082 ...................... 83 4175561 ...................... 93
306562...................81, 87 4118422................ 83, 85 4148150 ...................... 79 4175562 ...................... 93
306799.........................75 4118423................ 83, 85 4148153 ...................... 99 4175620 ...................... 93
306825.........................71 4118760.....................109 4148206 ...................... 79 4176060 ...................... 93
306829.......................119 4119866.8....................93 4148212 ...................... 85 4176061 ...................... 93
306834.........................49 4119867.8....................93 4148213 ...................... 85 4176248 .................... 103
306835.........................87 4119955.......................85 4148360 ...................... 83 4176887 ...................... 77
306836.........................81 4120076.......................79 4148361 ...................... 85 4176960 ...................... 93
306839.........................69 4120096.......................85 4150138 ...................... 89 4177253 ...................... 77
306891.........................81 4120097.......................85 4150957 ...................... 97 4177560 ...................... 93
306915.........................97 4120098.......................85 4152157 ............ 113, 115 4179800 .............. 77, 139
306932...............113, 115 4120138.......................69 4154081 ............ 113, 115 4179801 .................... 139
306981............ 81, 87, 95 4124567.....................111 4154480 ...................... 55 4179802 .................... 101
306982.......................119 4124568.....................111 4154481 ...................... 55 4180501 .................... 103
307776.......................123 4138391.......................83 4156544 .................... 109 4180601 ............ 101, 105
308008.........................71 4139208.......................95 4158740 ...................... 41 4183100 .................... 107
308089...................49, 95 4139209.......................95 4158741 ...................... 41 4183301 ............ 113, 115
30809043, 57, 59, 77, 79, 4139210.......................95 4158742 ...................... 41 4183302 ............ 113, 115
......... 95, 97, 107 4139211.......................83 4166084 .................... 103 4183304 .................... 115
154
INDEX
4183623...................... 87 452399 ........ 63, 105, 107 601591 ..................77, 79 800944 ......................121
4183634...................... 93 452401 .................. 57, 59 601592 ..................77, 79 800945 ........................69
4184320...................... 45 452402 ............ 65, 81, 87 601595 ........................ 77 800948 ........................81
4185540...................... 65 452403 ........................ 65 601596 ........................ 79 800949 ........................81
445795........................ 81 452404 ........................ 49 601937 ........................ 43 800973 ......................119
450077........................ 69 452405 ......65, 77, 83, 85 601939 ........................ 41 805307 ......................135
450190.................. 91, 93 452406 ........................ 65 601940G05 ................. 41 805387 ......................121
450193.................. 93, 99 452408 ........................ 71 603102 ........................ 97 806703 ........... 51, 55, 95
450324...... 113, 115, 129 452410 ........................ 65 604174 ..................57, 59 806714 ..................47, 53
450377.................. 51, 55 452411 ........................ 45 7032 ............................ 79 807332 ........................67
450378.................. 93, 99 452413 ........................ 71 7033 ............................ 77 807366 ......................123
450382........................ 69 452415 ........................ 63 7040 ............................ 53 807624 ......................135
450393........................ 69 452424 .................. 53, 55 7156 ............................ 65 808060 ........................75
450400........................ 41 452692 ....57, 59, 73, 103 7162 ......................77, 79 808088 ........................73
450410.................. 41, 53 452695 41, 47, 55, 57, 59 7301 .......................... 103 809092 ........................75
450412........................ 81 452738 ........................ 91 7326 .......................... 103 809137 ..................53, 73
45045243, 47, 51, 65, 77, 460030 ........................ 69 800021 .............. 101, 105 809152 ........................51
79, 91, 103, 109, 471221 ........................ 69 800024 ..................95, 97 809174 ........................81
111, ..... 113, 115 48310 ........................ 101 800026 ........................ 63 809180 ..................63, 67
45045343, 45, 49, 51, 53, 5000919 ...................... 81 800073 ........................ 87 809231 ................61, 101
.... 55, 63, 65, 75, 5000920 ...................... 81 800113 ...................... 107 809254 ......................125
77, .... 79, 81, 83, 5000921 ...................... 81 800146 ........................ 77 809265 ......................111
85, .. 87, 91, 101, 5001947 .................... 101 800177 ............63, 77, 79 810152 ..................53, 55
103, .... 107, 113, 515268 ........................ 47 800198 ........................ 67 810435 ................53, 123
115 517226 ...................... 119 800221 .............. 101, 105 810437 ... 65, 69, 73, 123
45045443, 49, 51, 53, 57, 521144 ........................ 49 800227 ........................ 97 810722 ........................95
.... 59, 63, 65, 77, 523085 ........................ 43 800263 ........................ 43 811992 ......................125
83, .... 85, 87, 95, 523768 ...................... 109 800271 ............47, 91, 97 811993 ......................125
105 524358 ...................... 143 800279 ...................... 107 812006 ......................125
450455............ 45, 65, 71 524633 ........................ 47 800294 ........................ 67 812009 ......................125
450457........................ 75 524643 ........................ 47 800344 ........................ 41 812335 ......................125
450510........................ 55 548061 ........................ 67 800425 ...................... 135 812419 ......................135
450541 41, 43, 45, 77, 79 548079 ........................ 69 800446 ........................ 51 812445 ........................53
450544...................... 115 548159 ........................ 41 800485 ........................ 71 813850 ..................67, 71
450739........................ 75 548171 ........................ 49 800538 ........................ 87 814079 ........................49
452006...................... 103 548175 ...41, 57, 59, 113, 800547 ..................87, 93 814474 ........................73
45237847, 51, 65, 77, 79, 115 800558 ........................ 97 814476 ......................119
.... 103, 111, 113, 548201 ...................... 125 800559 ...................... 125 815012 ......................135
115 548204 .............. 123, 135 800571 ........................ 81 815013 ......................135
452379........................ 87 548224 ........................ 69 800582 ......47, 57, 59, 60 815085 ......................135
452380.............. 109, 135 548325 ........................ 97 800602 ........................ 67 815093 ......................135
452381...................... 129 548477 ...................... 135 800695 ...................... 125 815182 ......................135
45238843, 51, 53, 55, 77, 548827 ...................... 107 800717 ...................... 119 815403 ........................73
.... 79, 81, 87, 91, 548849 ........................ 81 800737 ...................... 125 816307 ..................57, 59
101, ..... 107, 113 548910 ............ 49, 63, 93 800743 ...................... 121 816401 ........................43
45238941, 65, 81, 83, 85, 548911 .................. 47, 63 800789 ........................ 61 816586 ........................71
. 87, 93, 107, 115 548937 ...................... 123 800861 ........................ 69 817104 ..................47, 97
452390.................. 81, 91 548952 ...................... 125 800875 ...................... 103 817250 ........................73
452391.................. 51, 81 550489 ...................... 101 800908 ................ 73, 121 817320 ......................111
452392.................. 49, 79 553020 ........................ 93 800909 ..................63, 67 817397 ......................135
452393........................ 81 554663 ........................ 67 800927 ........................ 95 817928 ........................73
452394...................... 101 558019 ...................... 139 80093041, 45, 49, 53, 63, 818395 ........................95
452395............ 77, 79, 87 600992 .................. 77, 79 .......75, 103, 107 819923 ........................75
452396...................... 129 600993 ........................ 87 800934 ..41, 53, 113, 115 820889 ........................79
45239843, 51, 53, 63, 65, 601585 ........................ 77 800943 .. 41, 53, 75, 113, 820899 ..................77, 87
........... 73, 77, 79 601586 ........................ 77 115 821071 ........................47
155
INDEX
821164...... 57, 60, 91, 95 830140.........................95 836683 ...................... 119 841429 ........................ 69
821893........ 61, 107, 111 830366.........................47 836684 ...................... 119 841430 ................ 73, 121
822049.........................63 830784.................. 43, 47 836685 ...................... 119 841434 ........................ 67
822419.........................49 830810.......................111 836686 ...................... 119 841477G01 ................. 41
822819.........................49 830930.................. 53, 75 836687 ...................... 119 841630 ........................ 69
823118.........................49 831039.......................101 836688 ...................... 119 841637 ........................ 41
823119.......................111 831099.......................123 836689 ...................... 119 841663 ........................ 47
823225.........................49 831225.............. 113, 115 836690 ...................... 119 841715 ........................ 41
823549...................41, 75 831405.........................71 836691 ...................... 119 841737 ........................ 69
823621.........................67 831586.........................95 836692 ...................... 119 841738 ........................ 69
825264........ 61, 101, 103 831846.................. 77, 79 836693 ...................... 125 841753 ........................ 41
825500.........................67 831888.........................91 836694 ...................... 121 841799 ........................ 45
825538.........................49 831889.........................91 836695 ...................... 121 841837 ...................... 117
825748...... 137, 139, 141 831890.........................91 836841 ...................... 123 841838 ...................... 117
825866...............137, 139 832408.......................111 836852 .............. 101, 123 841839 ........................ 73
825877...... 137, 139, 141 832409.......................111 836892 .............. 137, 141 841841 ........................ 73
825878...... 137, 139, 141 832414.............. 109, 111 836959 ...................... 123 841842 ................ 73, 117
825884.........................77 832584.......................117 837020 ...................... 125 841844 ...................... 117
825886........ 53, 137, 141 832798.........................49 837043 ........................ 51 841853 ...................... 101
825889.......................141 832900.......................111 837198 ...................... 125 841885 ........................ 81
825894...............137, 141 833056.........................97 837270 ...................... 107 841913 ........................ 41
825899...............137, 141 833101.........................97 837295 ........................ 47 841969 ...................... 101
825961...... 137, 139, 141 833102.........................97 837296 .............. 137, 141 841982 .................. 93, 99
825973...............137, 141 833103.........................97 837298 ........................ 47 842010 ........................ 55
825996...............137, 141 833104.........................97 837301 .............. 137, 141 842030 ........................ 43
825997...... 137, 139, 141 833257.............. 139, 143 837303 ........................ 41 842033 ........................ 71
825998...............137, 141 833273.........................55 838154 ...................... 101 842051 ........................ 53
825999...............137, 141 833345.........................97 838295.8 ............... 93, 99 842103 ........................ 53
826000...............137, 141 833440.................. 77, 79 838340 ........................ 61 842104 ........................ 73
826005...... 137, 139, 141 833512.................. 77, 79 838463 .............. 139, 143 842359 ...................... 125
826006.................53, 139 833715.........................79 838539 ...................... 121 842360 ...................... 125
826190.......................141 833953.............. 101, 105 838768 ...................... 143 842740 ........................ 60
826191.......................141 834005.............. 101, 105 838769 ...................... 143 842773 .................. 57, 59
826192.......................143 834691.......................101 838770 ...................... 143 842774 .................. 57, 59
826193.......................143 835101.............. 109, 111 839213 ........................ 49 842785 ........................ 91
826558.................49, 111 835271............ 91, 95, 97 839328 ........................ 75 842870G01 ................. 65
826584.......................139 836206.......................109 839917 ...................... 143 842915 .................. 83, 85
826590.................61, 101 836420.......................125 839921 ...................... 143 842935 .................. 53, 55
826726...............137, 141 836421.......................125 839948 ...................... 119 842959 ...................... 139
827182.........................51 836422.......................125 840017 ........................ 75 842961 ........................ 81
827486.......................107 836429.......................125 840222 ........................ 75 842966 .............. 139, 141
827821.........................47 836431.......................123 840352 .................. 83, 85 842983 ......137, 139, 141
828049.........................47 836440.......................125 840436 ........................ 43 843013 ........................ 95
828056.........................49 836441.......................125 840473 ........................ 91 843021 ........................ 53
828057.........................49 836443.......................119 840508 ........................ 41 843022 ........................ 53
828231...............113, 115 836536.......................139 840725 .................. 53, 55 843158 ........................ 51
828382.........................41 836657.......................123 840726 .................. 53, 55 843167 .............. 115, 139
828590.........................75 836658.......................123 840754 .................. 77, 79 843168 .............. 139, 141
828629...............137, 141 836662.......................123 840857 ...................... 107 843238 ........................ 67
829044.........................67 836675.......................119 840877 .............. 109, 111 843298 .............. 101, 105
829099.........................63 836676.......................119 841167 ........................ 69 843355 ........................ 49
829630...............137, 139 836677.......................119 841255 ........................ 71 843356 ........................ 51
829631.......................141 836678.......................119 841264 ........................ 47 843359 ........................ 51
829787...............101, 105 836680.......................119 841336 ........................ 71 843418 ........................ 73
829954...............101, 105 836681.......................119 841404 ........................ 71 843537 ........................ 97
829997...............101, 103 836682.......................119 841428 ........................ 41 843550 .............. 137, 141
156
INDEX
843551.............. 137, 141 844628 ...................... 109 891089 ...................... 125 894584 ........................60
843561........................ 47 844647G01 ................. 65 891829 .............. 117, 119 894602 ......................113
843562........................ 47 844652 ...................... 109 892164 ........................ 60 894635 ........................71
843563........................ 47 844729 ...................... 107 892228 ........................ 75 894638 ......................101
843568........................ 65 844813 ...................... 121 892921 ........................ 53 894675 ......................107
843581........................ 47 844905 ...................... 135 892933 ........................ 55 894691 ......................109
843598.............. 137, 141 844906 ...................... 129 893067 ........................ 51 894696 ................49, 109
843607........................ 47 844907 ...................... 135 893145 ........................ 65 894701 ......................109
843614.................. 57, 59 844937 ...................... 109 893145.7 ..................... 65 894702 ......................109
843679.................. 57, 59 844951 ...................... 125 893199.7 ..................... 65 894825 ................67, 117
843685.................. 57, 59 844952 ...................... 125 893199-G02 ................ 65 894826 ................67, 117
843724.................. 57, 59 844953 ...................... 125 893233 ........................ 69 894886 ......................125
843726.............. 101, 105 844956 ...................... 125 893234 ........................ 69 894930 ................73, 121
843758........................ 49 844973 ...................... 109 893266 ........................ 69 894931 ................73, 121
843759........................ 49 844988 ........................ 45 893322 ........................ 43 894932 ................73, 121
843767........................ 75 845034 ...................... 125 893344 ........................ 75 894933 ................73, 121
843768........................ 75 845038 ........................ 43 893487 ........................ 63 894934 ................73, 121
843778........................ 57 845133 ........................ 51 893488 ........................ 63 894935 ................73, 121
843792.................. 57, 59 845134 ........................ 51 893491 ...................... 121 894936 ................73, 121
843857.................. 79, 87 845135.7 ..................... 63 893519 ...................... 121 894947 ......................135
843866........................ 97 845185 ........................ 49 893525 ........................ 65 894965 ......................135
843876........................ 67 845223 ...................... 127 893539 ...................... 107 894989 ......................135
843942.............. 113, 115 845224 ........................ 79 893541 ........................ 43 894998.7 .....................65
843997........................ 47 845231 ........................ 43 893571 ........................ 75 895113 ........................53
844019...................... 111 845234 ........................ 43 893581 ...................... 121
844051........................ 49 845327 ...................... 143 893582 ...................... 121
844087...................... 125 845328 ...................... 143 893583 ...................... 117
844116........................ 47 845329 ...................... 143 893585 ........................ 73
844130........................ 97 845330 ...................... 143 893586 ........................ 73
844148........................ 69 845345.7 ..................... 60 893602 ........................ 63
844167.............. 113, 115 845356 ...................... 121 893613 ........................ 67
844177........................ 49 869154 ........................ 60 893632 ........................ 45
844179........................ 49 879807 ...................... 135 893862 ........................ 67
844181...................... 135 882971 ........................ 65 894030 ........................ 41
844184...................... 129 882993 ...................... 111 894066 ........................ 81
844185...................... 135 883236 ...................... 111 894159 ........................ 47
844186...................... 129 884398 ...................... 139 894167 ........................ 53
844187...................... 135 884513 ...................... 115 894179 ........................ 57
844188...................... 135 884574 ...................... 111 894201 .............. 101, 105
844202........................ 55 885249 ...................... 109 894233 ...................... 109
844223........................ 47 886001 ...................... 111 894266 ...................... 113
844224........................ 47 886270 ........................ 49 894308 ..................53, 55
844293........................ 41 886425 .............. 113, 115 894313 ........................ 63
844564...................... 109 886735 .................. 63, 67 894317 ........................ 51
844565...................... 109 887017 ...................... 109 894348 ........................ 77
844566...................... 109 887259 ........................ 75 894434 ........................ 97
844571...................... 109 888549 ........................ 79 894435 ........................ 97
844582........................ 49 889050 .................. 77, 79 894456 ........................ 53
844583...................... 109 889681 ........................ 71 894471 ........................ 97
844584.............. 109, 111 889682 ........................ 71 894508 ........................ 60
844590...................... 109 889780 ...................... 123 894509 ...................... 121
844598...................... 111 889870 ...................... 119 894519 ...................... 125
844600...................... 109 889871 ...................... 119 894573 ........................ 69
844601...................... 107 889925 ...................... 123 894574 ........................ 69
844611........................ 55 890000 .............. 113, 115 894581 ........................ 65
844627...................... 109 890930 ...................... 103 894582 ........................ 65
157
World Class Quality, Performance and Support
Equipment from Jacobsen is built to exacting
standards ensured by ISO 9001 and ISO 14001
registration at all our manufacturing locations.