Lab Large Tuttnauer 11-02-14
Lab Large Tuttnauer 11-02-14
Lab Large Tuttnauer 11-02-14
Laboratory Line
Large Steam Autoclaves for the Life Sciences
Sterilization in a laboratory environment has its unique requirements. Tuttnauer laboratory autoclave
sterilizers are designed to provide high quality repeatable performance and accountability for a
wide range of lab applications, including: liquids, glassware, instruments, porous loads and other
laboratory items.
Choosing the right steam autoclave depends on several considerations: the type of loads, frequency of
use, available services and load volumes. The Tuttnauer line of large capacity autoclaves successfully
meets the challenges posed by sterilization in laboratories and research institutes. The autoclaves
use pre-vacuum and gravity for air removal and improved steam penetration. The autoclaves cover
a wide range of applications for laboratories in research institutes, universities, pharmaceutical
and biotechnological industries.
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Improved Air Removal Advanced Options
Vacuum Cycles Advanced options allow for sanitary conditions to be maintained, and
satisfy stringent requirements for the pharmaceutical, biotechnology
The autoclaves vacuum pump efficiently removes residual air prior
and food processing industries.
to sterilization, enabling effective penetration of steam.
316L grade stainless steel piping, fittings and components are used
The post-vacuum drying phase, at the end of the sterilization cycle,
for clean steam contact surfaces. High quality steam can be used
ensures complete drying of porous loads and hollow instruments.
for tissue culture, sterile water preparation, research and other
This guarantees that even the most difficult loads will easily reach
applications.
sterility assurance levels.
Sanitary Tri-Clamp Fittings are manufactured from stainless steel.
Advanced Sterilization Cycles All surfaces are finely finished and smoothed for non-contaminating
flows. They eliminate the possibility of external contamination
F 0 Cycle An additional challenge with liquid sterilization is
penetration through the valves and piping connection areas and
the need to prevent extended exposure of liquid media to high add rigidity to the piping system.
temperatures which may harm the quality of the liquid media.
The advanced F0 optional feature assists in minimizing the time Separate Jacket and Chamber Connections enable reaching
liquids are exposed to high temperatures during sterilization thereby sterilization temperatures faster and improve temperature control.
Often used for sterilizing liquids and vital when working with clean
protecting liquid media, saving your laboratory time and reducing
steam.
energy consumption.
Diaphragm valve allows for maximal drainability and minimise
Disinfection/Isothermal Cycle (70-95C) A flexible low the risk of contamination.
temperature cycle enables disinfection (low temperature
isothermal). Temperature range settings are flexible within 70C Hot-Well is a stainless steel water reservoir in which water is heated
- 95C range. to 80-90C to remove non-condensable gases prior to entering the
steam generator.
Sanitary Air Filter A 0.2 m air filter ensures that bacteria free air
enters the chamber. A SIP provision is available for the sanitary filter.
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Advanced Control System for Your CSSD Sophisticated Touch Screen HMI
Take advantage of Tuttnauers sophisticated user-friendly control The HMI (Human Machine Interface) has been designed with the
systems for repeatable high performance. Choose either Tuttnauers following considerations:
sophisticated Bacsoft controller or the Allen-Bradley (AB 1400 PLC) Multi-color display for easier reading from a distance
controller. Multilingual (26 languages)
Standard Features Graphical display of Temperature and Pressure trend graphs
7 Multi-color touch screen panel
Keypad control panel on second door of two door autoclaves
with Bacsoft controller
Stores the last 200 cycles in built-in memory (Bacsoft)
Multiple access levels and user passwords to control access/
operation of the autoclave
Diagnostic In/Out test (enables technician to check each system
component separately)
Sterilization Temperature range 105C to 138C
Fo software control
PID (Proportional Integral Differential) pressure control
Two PT100 sensors according to EN 61010-1, EN 61010-2-040
21 CFR part 11
Optional Features
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Up to 8 different barcode readers
Independent Recording for cross-checking cycle measurements
Disinfection/Isothermal Temperature range from 70C to 95C
R.PC.R Software
Automatic Recording of Cycle Information to Your PC Documentation Package
Reporting You Can Rely On An optional full documentation package is available:
Automatic recording of cycle information to any PC on your Installation Qualification (IQ)
network Operation Qualification (OQ)
Convenient access to graphs and tables that are easy to Performance Qualification (PQ)
understand
Easily generate PDF reports
No need to file printouts, saving you time
With R.PC.R you can see: Graphs of the cycle data, Numeric cycle
data, cycle print-outs, measured values table, parameter table.
Note:
R.PC.R monitoring feature is not available with Allen Bradley
controller
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Biosafety and Waste Treatment Facilities
Tuttnauer supplies full sterilization solutions for the treatment of bio-hazardous materials and waste. Tuttnauer autoclave sterilizers can be
customized to meet the specific requirements of laboratories classified as BSL3/4 (Bio-Contaminant Level 3 or 4) where harmful pathogens
that leave the sterilizer prior to disposal must be fully sterilized. The bio-hazardous waste sterilization cycle will efficiently process any load
without risk to the environment.
These autoclaves are supplied with a thermal effluent decontamination stage that sterilizes chamber air and waste water
prior to their release into the atmosphere and drain. An additional sterilization system is incorporated into the autoclave
which prevents bio-hazardous aerosol generation. During the air removal phase, the exhaust, aerosol and condensation
pass through a secondary sterilization treatment that sterilizes the effluent. During the heating and sterilization phases
all effluent is not allowed to exit the chamber until the sterilization phase is fully complete.
Safety
Safety is Our Top Priority
Safety of personnel is an important issue. Tuttnauer autoclaves
include numerous safety features/systems to ensure a safe work
environment.
Door Safety
The laboratory autoclaves are designed with a number of independent
mechanical and digital safety features:
Built-in Steam Generator Safety: A water level monitoring Jacket Frame - This system includes a fully welded metal strip
system maintains a constant water level and ensures safe surrounding the jacket. It is equipped with threaded studs,
operation of the heaters counter plate, nuts and necessary pass-through fittings for wiring
or tube paths.
Emergency shut-off: Easily accessible emergency switches for Wall Frame - The frame is anchored to a concrete wall. Studs,
immediate cycle shut-off counter plate, nuts and neoprene sheets are used to seal the
gap between the wall and the frame.
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Tuttnauer also offers the T-Max line of autoclaves with chamber sizes which comply with the European StU (Sterilization Units)
requirement.
The 44 and 55 series is available with two door options: 4472 408x408x730 120
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66 Mid Range Series
Tuttnauer Medium Laboratory Autoclaves with chamber
volumes from 340 to 760 liters.
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Bulk Steam Autoclaves for Life Sciences
The bulk autoclave line is designed for the sterilization of laboratory products and instruments including cages, racks, glassware and bedding
used in the animal care market.
Pit Mounted
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Loading Equipment
Our loading equipment assists the loading and unloading process. It is made of high quality,
durable stainless steel. We offer three options:
Pull Out Trays. Stainless steel trays equipped with rails for easy loading and unloading.
The rails are designed to prevent the trays from rolling over.
Loading Carts and Transfer Carriages. The adjustable loading cart rolls from the transfer
carriage onto the interior chamber tracks for easy handling of heavy loads. The trolley is
equipped with revolving wheels, maximizing mobility in limited space. The wheel breaks
prevent the trolleys from rolling and the carriage is equipped with a lock that prevents it
from sliding.
Automatic Loader. Designed for loading/unloading baskets. The control of the loader is
integrated with the control of the autoclave.
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Standards:
Our high quality laboratory autoclaves are designed to comply with the strictest
international standards and directives.
Directives
PED 97/23/EC, 2006/42/EC Machinery, 6002/59/EC Electrical equipment,
2004/108/EC Electromagnetic compatibility
Technical Standards
EN285: 2006+A2:2009, DIN 58951-2:2003, ANSI/AAMI - ST 8: 2008,
ASME Code Sec. I and Sec. VIII Div.1, EN 61326-1: 2006, EN 17665-1: 2006
Pharmaceutical autoclaves designed Vertical autoclaves for liquid, Benchtop autoclaves for life
in accordance with cGMP guidelines glassware, and biohazardous waste science applications
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The Netherlands
Tel: +31 (0) 765 423 510, Fax: +31 (0) 765 423 540
E-mail: info@tuttnauer.nl