Process Load Sheet For: Additive Tank 03-TA-05
Process Load Sheet For: Additive Tank 03-TA-05
Process Load Sheet For: Additive Tank 03-TA-05
DS-03-018-126
CLIENT
PROJECT TITLE
LOCATION
CONTRACT NO.
LATER
JOB. NO
2F1002
11-Mar-11
REV
DATE
SM/NK
AM/IRJ
IRJ
Prep'd
Check'd
Appr'd
By
Date
Client Approval
PROCESS - DATASHEET
ADDITIVE TANK
REV
B
ENGINEERING PROCUREMENT
CONSTRUCTION
DESCRIPTION
BY
CHK'D APP'D
DATE
SM/NK AM/IRJ
IRJ
11-Mar-11
UUPPJ PROJECT
1
2
3
4
5
TAG NUMBER
SERVICE
NUMBER
P&ID
DOCUMENT NO
:
:
:
:
:
03-TA-05
ADDITIVE TANK
1 (ONE) UNIT
DS-03-018-126
OPERATING
N5
PROCESS DESIGN
N3
7
8
9
Pressure
Temperature
ATM
Full of Liquid
38 oC
48 oC
N4
N 11
MW 2
N6
10
11
12
13
Materials
Corrosion allow
Carbon Steel
Fluid
Viscosity
Specific Gravity
Vapor Pressure
Additive A18
o
2520 cSt @ 40 C
1.021 @ 15.6 oC
Insulation
Lining
Working Capacity
Nominal Capacity
Dimension (ID X H)
Addition :
- Flame Arrestor
- Breather Valve
N7
14
15
16
17
18
19
MW1
20
22
23
24
25
26
27
28
29
N9
N1
21
N10
N8
N2
No
Yes
30
31
32
Vessel Heating
NOZZLE DATA
33
Level (mm)
34
35
36
37
LLLL
LLL
HLL
500
550
14725
38
39
40
41
42
43
44
45
46
47
48
49
Notes :
1. Inlet nozzle size based on 400 m3/h (max. loading arm capacity)
Ref
Nb
MW1
MW2
N1
N2
N3
N4
N5
N6
N7
N8
N9
N10
N11
1
1
1
1
1
1
1
1
1
1
1
1
1
inch
24
24
10 (*1)
2
2
2
B
6
2
2
6
2
2
3
Rating-Facing
Service
150# - RF
150# - RF
150# - RF
150# - RF
150# - RF
150# - RF
150# - RF
150# - RF
150# - RF
150# - RF
150# - RF
150# - RF
150# - RF
Man Hole
Man Hole
Liquid Inlet
Manual Drain
Level Transmitter
Level Switch
Vent
Overflow
Temperature Transmitter
Liquid Outlet
Steam Coil Inlet
Steam Coil Outlet
Return Line
ATTACHMENT
1.
Basis of Calculation
2.
Calculation Sheet
3.
Nozzle Calculation
4.
Venting Calculation
Page
LOCATION
PROJECT
PROJECT NO.
2F1002
DOC. NO.
DS-03-018-126
Prp.
Chk.
Apr.
Date
SM/NK
AM/IRJ
IRJ
11-Mar-11
2
3
4
5
Objective
To size the Additive Tank
6
7
Basis
1. Density of Additive
3
1019.9 kg/m
400
m3/hr
10
11
Assumption
12
1. Additive supply
13
m3/hr
285.7 hr =
11.9
days
14
15
Calculations
16
17
2000.0
m3
18
Margin 0%
2000.0
m3
19
20
2000
m3
21
2182
m3
22
23
24
25
26
27
28
29
30
31
32
of
Rev.
LOCATION
PROJECT
PROJECT NO.
2F1002
DOC. NO.
DS-03-018-126
Page
of
Rev.
Prp.
Chk.
Apr.
Date
SM/NK
AM/IRJ
IRJ
11-Mar-11
Calculations
2
3
4
H.L.L
h3
h3 =
vapor space
h2 =
6
7
8
h2
15520 mm
L.L.L
10
11
h1c
12
h1
13
h1 =
h1b
h1a
14
Outlet nozzle
15
13380 mm
16
17
1.
18
19
h1a
200 mm
20
h1b
21
h1c
76.2 mm
152.4 mm
428.6 mm
h1
22
h1
500 mm
23
24
2.
25
Take
1.063
26
27
H/D Ratio
1.101
28
Diameter
29
Height
13380 mm
14726 mm
30
31
3.
h3 (vapor space)
790 mm
32
33
Final Dimension
34
Diameter
35
Height
36
H/D check
37
Total Capacity
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
13380 mm
15520 mm
1.16
2182.2 m3
h2
13380 mm
14226 mm
2000.25 m3
OK !
Page 3
CLIENT
LOCATION
PROJECT
PROJECT NO.
DOC. NO.
REV
BY
SM/NK
2F1002
DS-03-018-126
CHECK
AM/IRJ
APPR.
IRJ
Liquid Inlet
of
DATE
11-Mar-11
Liquid Outlet
Mass Flow =
Density =
Act Vol. Flow =
407,960 kg/hr
Mass Flow =
1019.9 kg/m3
400.00 m3/hr
7,139 kg/hr
1019.9 kg/m3
7.00 m3/hr
7.70 m3/hr
Density =
285.7 hours
2000.0 m3
0.500 m
(LLLL~HLL)/D =
1.063
Tank Diameter =
13.38 m
LLLL~HLL =
14.225 m
5.26 %
0.79 m
Tank Height =
15.52 m
Tank Volume =
H/D =
2182 m3
1.16
LLL Calculation
0.79
14.23
dL (in)
15.52
LLL
0.05 m
LLLL
h1c
0.50
h1b
h1a (mm) =
200
h1b (mm) =
76.2
h1c (mm) =
152.4
h1
428.6
(mm) =
Take LLLL(mm)
500
dL
h1a
LLLL~LLL Calc
13.38
#REF!
in
0.0511 m2
2.1756 m/s
vF =
FvF2 =
Take (mm)
10.039
4827.6090 kg/m.s2
FvF =
Liquid Outlet Nozzle diameter :
dF =
6 in
ID =
AF =
LLLL~LLL (mm)
OK!
6.063
0.0186 m2
0.1148 m/s
13.4484 kg/m.s2
OK!
5
4.56
50
Page
CLIENT
LOCATION
PROJECT
PROJECT NO.
2F1002
DOC. NO.
DS-03-018-126
of
Rev.
Prep.
Chk.
Apr.
Date
SM/NK
AM/IRJ
IRJ
11-Mar-11
1
2
2182
m3
200
100
619.00
3
4
m2
8
9
1.
Inbreathing
10
11
5.6
SCFH of Air
per
12
0.94
Nm3/hr of Air
per
13
Outflow
14
Air inlet
7.7 m3/hr
7.2 Nm3/hr
15
16
Q2 (Thermal Inbreathing)
17
12988 Nm3/hr
367.8 Nm3/hr
18
19
20
21
Q1
7.2 Nm3/hr
375.0 Nm3/hr
Q2
367.8 Nm3/hr
22
23
24
2.
25
26
SCFH of Air
per
27
1.01
Nm3/hr of Air
per
28
Inflow
29
Air outlet
400.0 m3/hr
404.0 Nm3/hr
30
31
Q2 (Thermal Outbreathing)
32
7787 ft3/hr
220.7 Nm3/hr
33
34
35
36
Q1
404.0 Nm3/hr
624.7 Nm3/hr
Q2
220.7 Nm3/hr
37
38
39
3.
40
624.7
362.3
41
42
Pipe size
Nm3/hr
Am3/hr
10.0 m/s
Q x4
0.8 x x 3600
43
44
45
113
mm
46
4.46
in
in
47
48
49
50
51
(minimum 2 in)