Windsor Chariot I Capsol

iCapsol
Operating Instructions (ENG)
MODELS :
CI24
10060170
CIE24
10060190
Read these instructions before using the machine.
86037770-BV
02/20/14
MACHINE DATA LOG/OVERVIEW
MODEL _______________________________________
DATE OF PURCHASE __________________________
SERIAL NUMBER ______________________________
SALES REPRESENTATIVE # _____________________
YOUR DEALER
Name: __________________________________________________________________________________________________
Address: _______________________________________________________________________________________________
Phone Number: _________________________________________________________________________________________
OVERVIEW
The Chariot iCapsol is a battery powered, stand-on, carpet maintainer intended for
commercial use. The Chariot iCapsol Carpet Maintainer is designed to maintain your carpet
using the iCapsol Encapsulating Interim Carpet Cleaning Process. The machine has two
counter rotating brushes that help scrub chemical into the carpet. The chemical, Red Carpet
iCapsol Encapsulating Interim Cleaning Chemical, encapsulates the dirt, allowing both to be
vacuumed up once the chemical has dried. The brushes also help to raise the pile of the
carpet, giving it a lush groomed appearance.
86037770 CHARIOT INTERIM 02/27/07
TABLE OF CONTENTS
Machine Data Log/Overview................................2
Table Of Contents ................................................3
HOW TO USE THIS MANUAL

How To Use This Manual.....................................1-1
SAFETY
Important Safety Instructions ............................ 2-1
Hazard Intensity Level....................................... 2-2
Safety Label Location........................................ 2-3
OPERATIONS
Technical Specifications.................................... 3-1
How The Machine Works. ................................. 3-3
Components...................................................... 3-4
Drive Controls ................................................... 3-5
Scrub Controls .................................................. 3-9
Machine Operation............................................ 3-11
Pre-Run Machine Inspection........................ 3-11
Starting Machine .......................................... 3-11
Emergency Stop Procedures ....................... 3-11
Filling Solution Tank ..................................... 3-12
Normal Scrubbing......................................... 3-12
To Begin Scrubbing...................................... 3-13
Priming Pump............................................... 3-13
To Stop Scrubbing........................................ 3-14
Double Scrub................................................ 3-14
Emptying and Cleaning Tanks ..................... 3-14
MAINTENANCE
Service Schedule .............................................. 4-1
Batteries. ........................................................... 4-2
Scrub Deck........................................................ 4-6
Scrub Brushes................................................... 4-9
Circuit Protection............................................... 4-11
Solution Strainer & Pump.................................. 4-12
Drive Motor & Brake.......................................... 4-14
Transporting Machine ....................................... 4-17
Machine Troubleshooting.................................. 4-18
PARTS LIST
Bumper .............................................................. 5-1
Control Panel..................................................... 5-3
Control Panel Housing ...................................... 5-5
Decal ................................................................. 5-7
Frame-Lower ..................................................... 5-9
Frame-Upper ..................................................... 5-11
Pedal Platform(From SN) .............................5-13A-B
Pedal Platform(To SN) .................................5-14A-B
Rear Cover ........................................................ 5-17
Scrub Deck........................................................ 5-19
Scrub Deck Lift Actuator.................................... 5-21
Scrub Deck Lift Linkage .................................... 5-23
Solution.............................................................. 5-25
Steering ............................................................. 5-27
Tank................................................................... 5-29
Wheel-Front Drive, Chain.................................. 5-31
Wheel-Front Brake ............................................ 5-33
Wheel-Rear ....................................................... 5-35
Wiring-Batteries................................................. 5-37
Wiring-Components........................................... 5-39
Wiring-Control Panel ......................................... 5-41
Wiring-Drive Motor ............................................ 5-43
Wiring-Main Harness......................................... 5-45
Wiring-Pedal Platform (From SN) ................5-47A-B
Wiring-Pedal Platform (To SN).....................5-48A-B
Wiring Diagram.................................................. 5-49
Hose Diagram ................................................... 5-50
Suggested Spare Parts ..................................... 5-51
Back-Up Alarm Option.................................... 5-53
Battery Cart Option......................................... 5-55
Seat Option .................................................... 5-59
Warning Light Option...................................... 5-61
EC Declaration .................................................. 5-63
Serial Number ................................................... 5-64
Warranty

This manual contains the following sections:
-

SAFETY
OPERATIONS
MAINTENANCE
PARTS LIST
The HOW TO USE THIS MANUAL section will tell

you how to find important information for ordering
correct repair parts.
Parts may be ordered from authorized Windsor
dealers. When placing an order for parts, the
machine model and machine serial number are
important. Refer to the MACHINE DATA box which
is filled out during the installation of your machine.
The MACHINE DATA box is located on the inside of
the front cover of this manual.
MODEL _____________________________________
The SAFETY section contains important information

regarding hazard or unsafe practices of the
machine. Levels of hazards are identified that could
result in product or personal injury, or severe injury
resulting in death.
The OPERATIONS section is to familiarize the
operator with the operation and function of the
machine.
The MAINTENANCE section contains preventive
maintenance to keep the machine and its
components in good working condition. They are
listed in this general order:
-
Batteries
Scrub Brushes
Service Schedule
Machine Troubleshooting
The PARTS LIST section contains assembled parts

illustrations and corresponding parts list. The parts
lists include a number of columns of information:
DATE OF PURCHASE ________________________

SERIAL NUMBER ____________________________
SALES REPRESENTATIVE # ___________________
The model and serial number of your machine are

located below the battery compartment of the
machine.
REF column refers to the reference

number on the parts illustration.
PART NO. column lists the part
number for the part.
PRV NO. reference number
QTY column lists the quantity of the
part used in that area of the machine.
DESCRIPTION column is a brief
description of the part.
SERIAL NO. FROM If this column has
an (*) and a Reference number, see the
SERIAL NUMBERS page in the back of
your manual. If column has two asterisk
(**), call manufacturer for serial number.
The serial number indicates the first
machine the part number is applicable
to. The main illustration shows the most
current design of the machine. When a
boxed illustration is shown, it displays
the older design.
NOTES column for information not
noted by the other columns.
NOTE: If a service or option kit is installed on your

machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement
parts numbers needed for ordering future parts.
1-1
IMPORTANT SAFETY INSTRUCTIONS

When using an battery powered appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
To reduce the risk of fire, electric shock, or injury:
Use only indoors. Do not use outdoors or expose to rain.

Use only as described in this manual. Use only manufacturers recommended components and attachments.
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return
it to an authorized service center.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is not suitable for picking up hazardous dust.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near
flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops
and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
Disconnect battery before cleaning or servicing.
Before the machine is discarded, the batteries must be removed and properly disposed of.
Make sure all warning and caution labels are legible and properly attached to the machine.
During operation, attention shall be paid to other persons, especially children.
Before use all covers and doors shall be put in the positions specified in the instructions.
When leaving unattended, secure against unintentional movement.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.
Only chemicals recommended by the manufacturer shall be used.
This appliance has been designed for use with the brushes specified by the manufacturer. The fitting of other
brushes may affect its safety.
Do not use on surfaces having a gradient of over 10% (6 degrees).
SAVE THESE INSTRUCTIONS
2-1
HAZARD INTENSITY LEVEL

The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property
damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating
condition. Following is information that signals some potentially dangerous conditions to the operator or the
equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on
the machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use
Windsor approved replacement parts.
Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep
battery compartment open during charging. Keep sparks and flames away from the batteries. Do not
smoke around batteries.
Disconnect batteries before working on machine. Only qualified personnel should work inside machine.
Always wear eye protection and protective clothing when working on or near batteries. Avoid skin contact
with the acid contained in the batteries.
Never allow metal to lie across battery tops.
2-2
SAFETY LABEL LOCATION

NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become
illegible, promptly replace them.
86244310
PRV NO. 500956
86252520
PRV NO. 80885
BATTERY
CAUTION
2-3
TECHNICAL SPECIFICATIONS
ITEM
Nominal Power
Rated Voltage
Rated Amperage
Batteries
Battery Compartment Dimensions
Propelling Motor
Mass (GVW)
Weight Empty Without Batteries
Solution Control
Spray Pump Pressure
Solution Capacity
Number Of Spray Jets
Chemical Capacity
Chemical Mix Ratio
Scrub Brush Diameter
Scrub Brush Motors
Scrub Brush Pressure
Scrub Brush Speed
Tires
Foundation Pressure
Maximum Speed
Scrubbing Speed
Frame Construction
Brake
Minimum Aisle U-Turn Width

Maximum Rated Climb And Descent Angle
3-1
DIMENSION/CAPACITY
1800 W
36 Volts DC
50 amps
3 X12 Volt 195-215 AH @ 20 hr. rate
21 in. x 16 in. x 17 in. tall
(533mm x 406mm x 432mm)
.75 HP (560 W)
1245 lbs (565 kg)
550 lbs (249 kg)
Metered flow with automatic shut-off in neutral
and reverse
100 psi
16 gal (60.5 Liter)
2
2 x 1 Gallon Bottles (3.8 Liter)
1:16 or 8oz per gallon
6 inch (152 mm)
2 x .75 HP (560W)
Floating
800 rpm
10 in. (254mm) Solid Gray non-marking
104 psi (715 Kpa)
3.5 miles/hour (5.6 Km/hour)
1.5 miles per hour (2.4 Km/hour)
Powder coated steel
Electrical parking brake, sets automatically
whenever operator steps off platform or
engages emergency stop.
56 in. (1425 mm)
7.5 degrees
TECHNICAL SPECIFICATIONS
ITEM
Height
Length
Width
Width of scrub path
MEASURE
50.6 inches (1285 mm)
52.5 inches (1330 mm)
26.5 inches (670 mm)
23 inches (585 mm)
LENGTH
WIDTH
HEIGHT
SPECIAL NOTES:
The sound pressure level at the operators ear was
measured to be 67 dBA. This was a nearfield, broadband measurement taken in a typical industrial
environment on a tile floor. This appliance contains no
possible source of impact noise. The instantaneous
sound pressure level is below 63 Pa.
The weighted root mean square acceleration at the

operators arms was measured to be below 2.5m/s2 .
This was a tri-axial, third-octave-band measurement
made during normal operation on a composite tile
floor. The measurement and related calculations were
made in accordance with ANSI S3.34-1986.
3-2
HOW THIS MACHINE WORKS

The Chariot iCapsol is a battery powered, selfpropelled Carpet Maintainer intended for commercial
use. The machine is designed to maintain your
carpet using the iCapsol Encapsulating Interim
Carpet Cleaning Process. By using the iCapsol
Carpet Maintainer in conjunction with Windsor Red
Carpet iCapsol Encapsulating Interim Cleaning
(86952260, PRV NO. W450-4) or iCapsol
Encapsulating Interim Cleaning with Carpet
Protection (86952270, PRV NO. W455-4) chemical
solution, you can perform a regular light cleaning
and grooming of your carpet very quickly, and have
the carpet dry and ready for traffic within 30 minutes.
The machine's primary systems are the solution
system, scrub system, and operator control system.
The function of the solution system is to store water
and iCapsol Encapsulating Interim Cleaning
chemical; mix them proportionally and deliver
cleaning solution to the spray jets. The solution
system consist of the solution tank, strainer, pump,
selector valve, injector, shut-off valve, spray jets and
controls. The solution tank stores water until it is
delivered through the strainer and pump to the
injector and spray jets. The strainer protects the
pump from debris. The selector valve allows the
operator to flush clean water (from the solution tank)
through the injector system to keep it clean. The
injector siphons iCapsol Encapsulating Interim
Cleaning at an 8oz/gallon rate (1:16 ratio).
The shut-off valve automatically prevents solution
flow unless the scrub brushes are turned on and the
machine is being propelled forward. The solution
pump switch controls the cleaning solution flow to
the spray jets.
The function of the operator control system is to

control the direction and speed of the machine. The
directional control system consists of the direction
control switch, throttle pedal, speed control switch,
drive reset switch, emergency stop/brake switch,
steering wheel, propel controller, drive wheel and
operator presence pedal, prior to Serial Number
(10*). The directional control switch signals forward
or reverse direction. The controller interprets signals
from the throttle pedal to command the drive wheel
to propel or slow the machine. The drive reset switch
is to make sure the operator is on platform before
machine will propel. The steering wheel points the
drive wheel in the direction desired by the operator.
The parking brake automatically engages when the
operator steps off the platform. The emergency
stop/brake can be used to hold the machine on
slopes.
*See Serial Number page.
The function of the scrub system is to scrub the

carpet, mix the iCapsol Encapsulating Interim
Cleaning solution with the soil so as to encapsulate
it, and lift and groom the carpet pile. The scrub
system consist of two cylindrical brushes, motors,
hopper, lift actuator, and controls. The brushes
scrub the carpet as the motors drive the brushes.
The counter-rotating action of the brushes picks up
debris and throws it into a removable hopper. The
actuator switch controls the lift actuator and brush
motors to lower the deck and turn the motors on, or
raise the deck and turn the motors off. The brush
motors will automatically turn off when the throttle
pedal is in neutral.
3-3
COMPONENTS
2
3
8
5
6
7
4
1.
2.
3.
4.
5.
Control Panel-Drive
Control Panel-Scrub
Control Housing
Pedal Platform
Rear Cover
6.
7.
8.
9.
Tank
Scrub Deck
Solution Cover
Solution Drain Hose
3-4
DRIVE CONTROLS
10
2
8
6
11
3-5
DRIVE CONTROLS
1.
2.
3.
4.
5.
Key Switch
Emergency Stop/Brake Switch
Directional Control Switch
Throttle Pedal
Operator Presence Pedal - Prior to
SN (10*)
6.
7.
8.
9.
10.
11.
Speed Control Switch

Drive Reset Switch
Horn Button
Steering Wheel
Battery Discharge Indicator
Hour Meter
1. KEY SWITCH
Controls the power for machine functions.
To turn the machine power on, rotate key clockwise.
To turn the machine off, rotate key counterclockwise.
2. EMERGENCY STOP/BRAKE SWITCH

This safety feature is designed to cut all power to the machine at any time and apply parking brake.
To shut the machine power off, push the Emergency Stop Switch, this will also engage the parking brake and
cause the machine to stop immediately.
To reset the machine, rotate the switch clockwise.
3. DIRECTIONAL CONTROL SWITCH
Controls the direction of travel of the vehicle. The position of the switch indicates direction of travel.
To travel forward, press the top of the switch.
To travel in reverse, press the bottom of the switch.
3-6
DRIVE CONTROLS
4. THROTTLE PEDAL
Controls the speed of the vehicle within the speed control setting selected. Pressing the pedal causes the
machine to travel in the direction selected by the Directional Control Switch.
To increase speed, increase pressure on the pedal.
To decrease speed, decrease pressure on the pedal.
5. OPERATOR PRESENCE PEDAL - Prior to Serial Number (10*)
The operator must have left foot on Operator Presence Pedal for machine to move.
6. SPEED CONTROL SWITCH
Controls the maximum speed of the machine. Speed 1 is intended for scrubbing. Speed 2 is recommended
for transport only, not scrubbing.
To increase speed, press the top of the switch.
To decrease speed, press bottom of the switch. Speeds can be adjusted at any time, whether machine is
moving or not.
7. DRIVE RESET SWITCH
This safety feature is designed to ensure safe engagement of propel drive. Each time the machine power is
turned on, and each time an operator steps on to the platform, the Drive Reset Switch must be pushed before
machine will propel.
8. HORN BUTTON
The horn is activated by pressing the horn button.
9. STEERING WHEEL
The steering wheel turns the front wheel causing the machine to change direction.
3-7
DRIVE CONTROLS
10. BATTERY DISCHARGE INDICATOR
Indicates the charge level of the batteries.
The meter display is divided into 10 vertical bars. Bars illuminated on the far right indicate full charge. Bars
flashing near the left side indicate the batteries should be recharged. Further operation of the machine
could damage the machine or the batteries. Bars flashing near left side also indicate that machine has been
left unattended with key on for more that 15 minutes. Turn key off then on to reset.
When the machine is left overnight with less than a full charge, the display may initially indicate a full
charge. It will also indicate a full charge if the batteries are disconnected, then reconnected. After a few
minutes of operation the meter will give the correct charge level.
11. HOUR METER
Records the number of hours the machine has been in operation. This information is useful in determining
when to service the machine.
3-8
SCRUB CONTROLS
2
1
1.
2.
3-9
Solution Pump Switch

Solution Pump Indicator Light
3. Scrub Deck Switch

4. Selector Valve
SCRUB CONTROLS
1. SOLUTION PUMP SWITCH
Controls solution flow to scrub deck.
If the throttle pedal is in neutral, or direction control switch is in reverse position, the flow is automatically
interrupted. This feature prevents application of solution without scrubbing it in to carpet.
2. SOLUTION PUMP INDICATOR LIGHT
The solution pump indicator light is illuminated when the pump is on.
3. SCRUB DECK SWITCH
Raises and lowers the scrub deck, and turns the scrub brush motors on and off.
To lower the scrub deck and turn on scrub brush motors, press the bottom of the switch. The brush motors
will automatically turn of when the throttle pedal is in neutral.
To raise the scrub deck and turn off the scrub brush motors, press the top of the switch.
4. SELECTOR VALVE
This position allows chemical to flow from the bottle, be mixed by injector with water from the tank,
and cleaning solution to be delivered to spray jets.
This position allows no chemical flow and instead flushes clean water from the tank through entire
system. At the end of each use, flush system for 30 seconds or more.
3-10
MACHINE OPERATION
PRE-RUN MACHINE INSPECTION
EMERGENCY STOP PROCEDURES
Do a pre-run inspection to find possible problems

that could cause poor performance or lost time from
breakdown. Follow the same procedure each time to
avoid missing steps.
1. Release the throttle pedal by lifting right foot.
NOTE: See maintenance section for pre-run

machine inspection checklist items.
3. If an electrical problem is suspected, push in

emergency stop button. This will also engage
the parking brake and cause the machine to
stop immediately.
STARTING MACHINE
2. Turn machine power off with key switch by

turning key switch counterclockwise.
NOTE: Perform pre-run machine check before

operating machine.
FOR SAFETY: Before starting machine, make
sure that all safety devices are in place and
operating properly.
1. Stand on the operator platform. Throttle pedal
must be in neutral position.
Note: Prior to Serial Number (10*) Place left foot
on operator presence pedal. Throttle pedal
2. Turn the machine power on by turning key
switch clockwise to the ON position.
3. Check the position of the Directional Control
Switch to make sure the machine will travel in
the direction intended.
4. Press the Drive Reset Switch.
5. Press lightly on the throttle pedal with right foot.
*SEE SERIAL NUMBER PAGE.
3-11
MACHINE OPERATION
FILLING SOLUTION TANK
NORMAL SCRUBBING
FOR SAFETY: Before leaving or servicing

machine; stop on level surface, turn off machine
and remove key.
Plan the scrubbing pattern in advance.

For efficient operation, the runs should be the
longest possible without turning, stopping, or raising
or lowering scrub deck. The longest track is around
the perimeter of the area to be cleaned and a
collapsing rectangle pattern is most efficient.
1.
Turn the machine power off.
2.
Remove solution cover.
3.
Fill the solution tank with clean water. The

solution tank capacity filled to fill inlet is 16
gallons (60 liters). The water must not be hotter
than 140 F (60C) to prevent damage to the
tank.
4. Replace solution tank cover.

Flammable materials
can cause an
explosion or fire. Do not use flammable
materials in the tanks.
In order to achieve the best possible results, the

area which is to be cleaned should be swept before
scrubbing. Large debris, strings and wire must be
removed to prevent being caught in brushes.
If the machine is allowed to stand in neutral with the
scrub deck down for more than 2 seconds, the
solutions flow stops and brush motors stop. When
forward travel is resumed, the solution flow and the
scrub brush motors will continue. Overlap the brush
path and avoid transporting over previously cleaned
areas.
RECOMMENDED SCRUBBING PATH
3-12
MACHINE OPERATION
TO BEGIN SCRUBBING
PRIMING PUMP
When operating the machine around people, pay

close attention for unexpected movement. Use
extra caution around children.
If the solution system has gone dry or has been

unused for a period of time, it may be necessary to
follow the pump priming procedure.
1. Position Selector Valve so that chemical will be

drawn from the bottle.
1. Fill solution tank.
2. Stand on the operator platform. Throttle pedal

Note: (Prior to Serial Number (10*)) Place left
foot on operator presence pedal. Throttle pedal
2. Loosen, but do not completely remove the

strainer bowl. Solution should flow out of the
strainer. If it does not, check the strainer screen
inside the solution tank. Insure it is clear of
debris. Tighten the strainer bowl.
3. Begin normal scrubbing. Solution flow should
begin within 2 minutes.
3. Turn machine power on.

4. Check position of Directional Control Switch to
ensure that machine is set to travel in direction
intended.
5. Press the Drive Reset Switch.
6. Lower the scrub deck to floor.
7. Drive machine forward to begin scrubbing.
3-13
MACHINE OPERATION
TO STOP SCRUBBING
1. For last 30 seconds (minimum) of last run,
switch the Selector Valve to the no chemical
position to flush the injection system and jets.
2. Raise the scrub deck.
3. Allow the throttle pedal to return to neutral.
4. Turn machine power off.
machine: stop on level surface, turn off machine
and remove key.
FOR SAFETY: When using machine, go slow on
inclines and slippery services.
SOLUTION
DRAIN HOSE
EMPTYING AND CLEANING SOLUTION TANK

1. Park the machine next to a floor drain. Drain
hose is at the front of the machine.
2. Turn the machine power off.
3. Pull the large drain hose from under the front of
the tank. Unscrew cap, then lower hose in
direction of the drain. Do not stand in front of
end of hose. Solution will come out with force.
4. Remove the solution tank cover.
5. Flush the solution tank out with clean water and
run several gallons of clean water through
systems. Do not use water hotter than 140F
(60C) to clean tank. Damage may occur.
6. Replace the drain cap and secure drain hose
under tank.
7. If machine is to be stored, leave the solution
tank cover off.
3-14
MAINTENANCE
SERVICE SCHEDULE
BEFORE EACH
WORK PERIOD
MAINTENANCE
Check water level of batteries after charging;
add distilled water if necessary.
Check brushes and debris hopper for proper
installation.
Check for securely attached drain hose, plug
and cap.
Check that solution cover seals tightly
Visually check for damaged or worn tires.
Check pedal(s), brake and steering for proper
operation.
Observe spray pattern and clean jets if
necessary.
Switch Selector Valve to no chemical
position to flush injector system and jets.
Clean brushes and check wear.
Empty debris hopper and clean underside of
scrub deck.
Clean out solution tank.
Clean and inspect solution filter strainer.
Store with solution cover off tank to allow tank
to dry.
Clean outside of tank, check for damage.
Charge batteries.
Clean off top of batteries.
Check battery cells with hydrometer.
Check battery connections are tight.
Clean battery cases and battery compartment.
Clean and check drive tension chain for wear
and tension.
Check parking brake.
Clean chains and slides for scrub deck lift
Clean pivot points on scrub deck.
Check all motors for carbon brush wear.
Check motor commutators.
Check steering chain tensioner.
4-1
AFTER EACH
WORK
PERIOD
50
HRS
100
HRS
200
HRS
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
MAINTENANCE-BATTERIES
4
5
6
1.
2.
3.
Rear Cover Retainer Knob

Rear Cover
Battery Connector-Machine
4.
5.
6.
Batteries
Battery Tray
Battery Tray Latch
4-2
When servicing machine,
avoid contact with battery
acid.
BATTERIES
The batteries provide the power to operate the
machine. The batteries require regular maintenance
to keep them operating at peak efficiency.
The machine batteries will hold their charge for long
periods of time, but they can only be charged a
certain number of times. To get the greatest life
from the batteries, charge them when their charge
level reaches 25% of a full charge. Use a
hydrometer to check the charge level.
Do not allow the batteries to remain in a discharged
condition for any length of time. Never expose a
discharged battery to temperatures below freezing.
Discharged batteries will freeze causing cracked
cases. Do not operate the machine if the batteries
are in poor condition or if they have a charge level
below 25% (specific gravity below 1.155).
Keep all metallic objects off the top of the batteries,
as they may cause a short circuit. Replace worn or
damaged cables and terminals.
Check the electrolyte level in each battery cell
before and after charging the batteries. Never add
acid to the batteries, use distilled water. Do not
allow water level to fall below the battery plates.
Portions of plates exposed to air will be destroyed.
Do not overfill. Keep plugs firmly in place at all
times.
Batteries emit hydrogen

gas. Explosion or fire can
result. Keep sparks and open flame away. Keep
covers open when charging.
Wear eye protection and
protective clothing when
working with batteries.
Charge batteries in a well
ventilated area.
BATTERY MAINTENANCE
1. When cleaning the batteries, use a solution of
baking soda and water. Do not allow the
cleaning fluid to enter the battery cells,
electrolyte will be neutralized.
2. Maintain the proper electrolyte level in each
battery cell. If a cell should accidentally
overflow, clean immediately.
3. Wipe off the top of the batteries at least once a
week.
4. Test battery condition with a hydrometer at least
once a week.
5. Ensure that all connections are tight and all
corrosion removed.
6. Every 4 to 6 months, remove that batteries from
the machine and clean the battery cases and
battery compartment.
4-3
CHECKING BATTERY SPECIFIC GRAVITY
CHARGING BATTERIES
Use a hydrometer to check the battery specific

gravity.
When servicing machine,

avoid contact with battery
acid.
gas. Explosion or fire can
result. Keep sparks and open flame away. Keep
covers open when charging.
Battery Check
Wear eye protection and

protective clothing when
working with batteries.
Charge batteries in a well
ventilated area.
CHECKING GRAVITY
A. Hydrometer
B. Battery
Use a 36 volt, 20 amp maximum output DC charger

which will automatically shut off when the batteries
are fully charged.
NOTE: Do not take readings immediately after

adding distilled water, if the water and acid are not
thoroughly mixed, the reading may not be accurate.
1. Stop the machine in a clean, well ventilated area

next to the charger.
Check the hydrometer readings against this chart.
2. Turn OFF machine.
SPECIFIC GRAVITY
@ 80 F (27C)
1.265
1.225
1.190
1.155
1.120
BATTERY CONDITION
100% CHARGED
75% CHARGED
50% CHARGED
25% CHARGED
DISCHARGED
NOTE: If the readings are taken when the battery

electrolyte is any temperature other than 80F
(27C), the reading must be temperature corrected.
To find the corrected specific gravity reading when
the temperature of the battery electrolyte is other
than 80F (27): Add (+) to the specific gravity
reading 0.004 (4 points), for each 10F (6C) above
80 (27C).
Subtract (-) from the specific reading 0.004 (4
points), for each 10F (6C) below 80F (27C).

and remove key.
3. Remove rear cover, unplug batteries from
machine, unlatch battery tray and pull out to
expose batteries.
gas. Explosion or fire
can result. Keep sparks and open flame away.
Keep covers open when charging.
4. Check the electrolyte level in each battery cell.
Before charging, add just enough distilled water
to cover the plates. After charging is complete,
add just enough distilled water to bring up the
level to the indicator ring. If the water level is
too high before charging, normal expansion rate
of the electrolyte may cause an overflow
resulting in a loss of battery acid balance and
damage the machine.
4-4
5. Replace the battery caps, and leave them in
place while charging.
6. Unplug the battery connector from the machine.
FOR SAFETY: When charging, connect the
charger to the batteries before connecting the
charger to the AC wall outlet. Never connect the
charger to the AC wall outlet first. Hazardous
sparks may result.
7. Plug the charger connector into the battery

connector. Connect the charger AC plug to a
wall outlet. The charger gauge should indicate
that the batteries are charging.
CHANGING BATTERIES
Stop the machine in a clean area next to the
charger. Turn off machine.
FOR SAFETY: Before leaving or servicing the
and remove key.
1.
Remove the rear cover.
2.
Disconnect battery pack from machine.
3.
Unlatch battery tray from machine and pull out to

expose batteries.
4.
Use the proper size open end wrench to

disconnect main ground wire first and secure
cable terminal away from batteries.
5.
Disconnect main positive lead and secure cable

terminals away from batteries.
6.
Loosen both terminals on each jumper cable

and remove one at a time.
7.
Prepare a suitable site to place the batteries.
8.
Attach suitable battery lifting device and lift

batteries from the machine.
8. When the batteries are fully charged, disconnect

the charger from the AC wall outlet, then
disconnect the charger from the batteries.
9. Connect the batteries to the machine connector.
10. Check the electrolyte level. It should be up to
the indicator ring. If necessary, add distilled
water.
11. Install the rear cover.
Batteries are a potential

environmental hazard. Consult your battery
supplier for safe disposal methods.
RED
BLK
RED
BLK
RED
BLK
REAR OF MACHINE
4-5
MAINTENANCE-SCRUB DECK
1.
2.
3.
4.
Hopper
Hopper Retainer Plate
Scrub Brush Motor
Scrub Deck Lift Actuator
5.
6.
7.
8.
Brush Door
Motor Assembly Jack Screw
Lower Links
Brush Pressure Adjustment
4-6
SCRUB HEAD
SCRUB BRUSH REPLACEMENT
The dual cylindrical scrub head is designed to scrub

chemical into the carpet. The chemical, Red Carpet
Rombus Clean Chemical, encapsulates the dirt
allowing both to be vacuumed up once the chemical
has dried. The brushes, turning in a
counterclockwise rotation, also pick up the debris
and throw it into a removable hopper, and raise the
pile of the carpet, giving it a lush groomed
appearance.
1. Lift the drive side of the brush and push it onto

drive hub until a positive stop is felt. The brush
door cannot be installed until the brush is fully
seated on the drive hub.
2. Allow end of brush to drop below scrub deck.
Fully insert brush door onto brush.
3. Line up bottom hooks on brush door with
notches on side of scrub head.
MAINTENANCE
The brushes should wear evenly side to side if
properly adjusted. Scrub brushes should be
exchanged front to back every 50 hours to ensure
even wear. It is not necessary to rotate end for end
since swapping front to back puts the brushes in the
opposite rotation, as well as balancing wear. Scrub
brushes should be replaced as a set when bristle
length wears to height of yellow PerformAlertTM
bristles.
SCRUB BRUSH REMOVAL
4. Slide brush door up until lip rests on top of scrub

head.
5. Hand tighten knob to secure door into place.
DUMPING HOPPER
The removable hopper is located behind the rear
scrub brush and can be removed from the left side
of the machine. Remove the hopper by rotating the
hopper retaining plate and sliding the hopper out.
The hopper can be dumped from the top. Flush the
hopper clean with running water.
The scrub brushes are removed from the side of the

machine. The front is removed from the right side
and the rear is removed from the left side.
1. Unscrew knob on brush door but do not remove.

2. Pull out on top of door until lip on door clears
brush head.
3. Push down on door until hooks on bottom of
door are free of scrub head side.
4. Pull out on door with a rocking motion to free
idler door from end of brush.
5. Pull brush out with a rocking motion to free
brush from drive hub.
4-7
The brush pattern is adjusted from the motor side
only of both brushes.
SCRUB DECK ADJUSTMENT

Scrub deck adjustment consists of three types of
adjustments. The first is to insure the individual
brushes make the same width pattern end to end.
Any tapered brush pattern should be adjusted out.
The second is to make the pattern of equal width
between front and rear brushes. Unequal patterns
are caused by the scrub deck not being parallel to
the floor. The third is to make the contact patterns
on the floor the correct width. Proper adjustment is
obtained when the contact patterns of the brushes
on the floor show two equal 1-1.5 inch (25-38 mm)
rectangles the width of the brushes. The rectangles
should be parallel to each other.
1. Determine if motor end is to be moved up or

down to balance the pattern.
2. Loosen the 3 hex socket head screws on the
end of the housing.
3. Loosen the jam nut on the jack screw and rotate
the jack screw to move the motor assembly up
or down as needed.
4. Tighten the 3 hex socket head screws.
5. Tighten the jam nut on the jack screw.
TESTING, ADJUSTMENT OF INDIVIDUAL

BRUSHES
6. Re-test and readjust as necessary.
1. Move the machine to an unfinished area of hard

floor to avoid marking carpet.
2. With pump off, lower scrub head to floor. Allow
brushes to run for approximately 30 seconds. It
may be necessary to repeat this step in the
same location until a good mark can be seen on
the floor. This can be accomplished by touching
lightly the throttle pedal to restart the scrub deck
without moving the machine.
3. Raise the scrub deck and note the brush
patterns on the floor. There should be two
rectangles with parallel sides. If the pattern is
tapered, proceed as follows.
CORRECT BRUSH PATTERN
1"-1 1/2"
Even and
Parallel
Pattern
LEVELING THE SCRUB HEAD

Leveling the cylindrical head is accomplished by
adjusting the lower links that attach the deck to the
frame. Links should be adjusted to equal lengths. To
increase pattern width on rear brush, loosen lock
nuts and shorten the lower links by screwing the rod
into the threaded ends. To increase pattern width
on front brush, lengthen the lower links by screwing
the rod out of the threaded ends. After adjustment,
be sure to tighten lock nuts.
ADJUSTING BRUSH PRESSURE
Changing the brush pressure is accomplished by
adjusting the take-up nuts on the deck counterbalance spring. To increase brush pressure or
pattern width, loosen the nuts. To decrease brush
pressure or pattern width, tighten the nuts.
INCORRECT BRUSH PATTERNS

Tapered
Pattern
Uneven
Pattern
ADJUSTMENT OF INDIVIDUAL BRUSHES
4-8
Do not use a pressure
washer to clean around
the brush motors. Use tap pressure only.
BRUSH MOTOR CARBON BRUSH

REPLACEMENT
TO REPLACE SCRUB BRUSH MOTORS
1. Scribe alignment mark on motor barrel to motor

cap. Remove two bolts.
1. With the scrub deck in the raised position,

disconnect brush motor wiring connector from
harness.
2. Remove end cap from motor.

NOTE: Motors contain two wave washers in
cap. Do not lose these.
2. Remove brushes and brush door.
3. Release brush from spring tension. Remove

screw connecting brush wire lead to brush
holder. Clean brush holder to insure free
movement.
3. Remove aluminum end housing from deck.

4. Separate brush motor with gear box from end
housing.
4. Retract spring and install new brush. Install

connector screw and lead.
5. Reverse to reassemble.
6. Adjust brush levelness as described in earlier
section.
5. When all new brushes are installed. Place all in

retracted position, held into brush holder by
spring tension.
6. Carefully place end cap onto bearing on motor
shaft.
NOTE: Use care to assure wave washer
alignment.
7. With end cap in partially installed position,
release all brushes to contact position with
motor commutator.
NOTE: Failure to insure all brushes are released
will result in motor failure.
8. Reset end cap and realign with scribe marks on
motor barrel. Reinstall the two attach bolts from
cap into base.
9. Maintain alignment between motor barrel base
and cap.
4-9
SCRUB DECK ACTUATOR ADJUSTMENT
ACTUATOR SCRUB DECK

REMOVAL/REPLACEMENT
machine, stop on a level surface. Turn off
machine.
1. Lower scrub deck.
2. Disconnect spring assembly from actuator slide
link.
3. Remove the clevis pin retaining the top of the
acutator.
4. Remove slide link and actuator as an assembly
by removing the two bolts connecting them to
the deck through the bushings.
5. Either unthread the actuator main lead screw
from the barrel, or remove the two bolts
connecting the barrel to the slide link.
6. Reverse for re-installation.
The actuator will need to be adjusted when

replaced.
To adjust the actuator:
1. While holding actuator barrel to prevent it from
spinning, apply power to the actuator such that it
is fully extended. Positive power to white wire,
and negative/ground to black. Limit switch
within actuator will stop it.
2. Turn barrel out one or more full turns to assure
that when it is retracted it will not bind against
itself.
3. While holding actuator barrel to prevent it from
spinning, apply power to the actuator such that it
is fully retracted. Positive power to black wire,
and negative/ground to white wire. Limit switch
within actuator will stop it.
4. With actuator fully retracted, turn barrel in until it
touches the base of the threaded shaft.
5. At the bottomed out position, turn the barrel out
only enough to allow connection to slide link.
6. Connect actuator.
7. Check travel of actuator during operation.
4-10
MAINTENANCE-CIRCUIT PROTECTION
1.
CIRCUIT BREAKERS
Circuit breakers interrupt the flow of power in the
event of an electrical overload. When a circuit
breaker is tripped, reset it by pressing the
exposed button. If a circuit breaker continues to
trip, the cause of the electrical overload should
be found and corrected.
18 Amp. Protects the left scrub

brush motor.
18 Amp. Protects the right scrub
brush motor.
30 Amp. Protects the propel
motor.
3 Amp. Protects the machine
controls.
3 Amp. Protects the pump.
4-11
MAINTENANCE-SOLUTION STRAINER & PUMP
1. Solution Strainer
2. Pump
3. Solenoid Valve
4. Injector
5. Jets
4-12
MAINTENANCE-SOLUTION STRAINER & PUMP

1.
5.
SOLUTION STRAINER
The fine strainer is located on right side of
machine. The strainer protects the pump,
injector, solenoid valve and jets from debris. If
there is little or no solution flow to the ground,
check the strainer for debris. Drain the solution
tank and clean the solution strainer. To remove
the strainer, turn the bottom part of the strainer
counterclockwise until the bottom is separated.
Clean out the debris from the wire mesh and reassemble. Make sure the O-ring gasket is in
place when re-assembled.
2.
JETS
The two jets are located in front of and above
the scrub deck.
The jets spray cleaning solution onto the carpet.
The spray pattern should be checked regularly
and if jets become clogged they should be
cleaned or replaced immediately.
To clean jets:
1. Remove jet from jet body by rotating it
counterclockwise.
PUMP
The pump is located under the tank on the right
side of machine. The pump delivers solution
from the tank to the scrub deck.
To repair or replace pump:
1. Remove rear cover.
2. Remove screws that secures pump
mounting plate to frame.
3. SOLENOID VALVE
The solenoid valve is mounted on the front of
the scrub deck, on right side.
2. Blow debris back through orifice if possible.

Do not use pointed object to unplug jet. This
will damage jet and cause improper spray
pattern and solution flow through jets.
3. If jet cannot be cleaned by blowing debris
back through its orifice, submerge jet in
small container or acetic acid and let soak
for up to six hours.
4. After soaking jet, use a soft brush to remove
debris and rinse thoroughly.
5. Install jet in jet body by rotating it clockwise
firmly into place.
The solenoid valve shuts off solution flow to

scrub deck whenever scrubbing stops. To repair
or replace solenoid valve, remove screws that
secure it to deck.
4.
INJECTOR
The injector is mounted to the solenoid valve.
The injector siphons chemical from bottle or
clean water from tank, depending on the position
of selector valve, and mixes it proportionally with
water from tank.
4-13
MAINTENANCE- DRIVE MOTOR & BRAKE
1. Drive motor
2. Parking brake
3. Drive chain
4-14
MAINTENANCE-DRIVE MOTOR & BRAKE

ELECTRIC PARKING BRAKE ENGAGEMENT
To disengage brake:

machine, stop on a level surface, turn off
machine and remove key.
Electric Brake Engagement
This machine is equipped with an electric parking
brake.
The brake automatically engages and keeps the
machine from moving whenever the operator steps
off the platform or when emergency stop is engaged.
The brake has a mechanical over-ride that can be
engaged so machine can be pushed or towed
(slowly).
When the mechanical over-ride is engaged the
machine cannot be driven.
1. Mechanical over-ride disengaged

Machine can be driven.
2. Push lever firmly in direction of arrow.
To engage brake:
1. Mechanical over-ride engaged.

Machine can be pushed or towed (slowly).
2. Push lever firmly in direction of arrow
Note: There is an intermediate stop. Make sure
lever is fully in the down position.
4-15
MAINTENANCE-DRIVE MOTOR & BRAKE

DRIVE MOTOR CARBON BRUSH REPLACEMENT
Do not use a pressure
washer to clean around
the motors. Use tap pressure only.
machine, stop on a level surface, turn off
machine and remove key.
7. Install new brush and reinstall connecting screw

and lead.
8. When all new brushes are installed. Place all in
retracted position, held into brush holder by
spring tension.
9. Carefully replace brush cap.
Reinstalling:
10. When replacing the hex hub, use a small pin or
screw to help align the holes.
1. Disconnect batteries from machine.

2. Disconnect the electrical connection to the
traction motor.
BRAKE REMOVAL
(Must be done to access carbon brushes)
3. Remove 4 mounting screws and remove brake.
11. Drive the pin into the hub and make sure it is
flush to the hex surface. The brake will not fit on
the hub if the roll pin is protruding from the hub.
12. Replace the hub and use Lock-Tite on the
screws.
4. Drive roll pin out of the hex hub enough to allow

hex hub to slide off shaft. It is recommended that
the roll pin be left partially in the hex hub.
ROLL PIN
HEX HUB
SMALL PIN OR SCREW
5. Remove brush cap.

6. Release brush from spring tension. Remove
screw connecting brush wire lead to brush
holder. Clean brush holder to insure free
movement.
4-16
MAINTENANCE-TRANSPORTING
PREPARATION FOR LOADING /UNLOADING
TRAILER
PUSHING MACHINE
The machine may be pushed for short distances at
speeds not to exceed 5 mph. Be careful to avoid
damaging machine. The machine may be pushed by
hand from the rear.
NOTE: To avoid damage caused by regenerative
voltage, disconnect traction motor before towing or
pushing machine.
MACHINE TIE-DOWNS
Before loading or unloading machine from trailer,

remove scrub brushes to eliminate interference with
tie-downs.
Scrub head must be in the up position before
loading.
NOTE: When transporting the machine on a trailer
or in a truck, in addition to using tie-downs, be sure
to set the parking brake, and block the tires to
prevent the machine from rolling.
There are two tie points located at front and each

side of foot box frame and two at the front side of
frame. Tie-down devices must be of the proper type
and strength. The combined strength of all tiedowns must be strong enough to lift two times the
weight of the machine. Tie-downs must be
positioned to prevent the machine from moving
forward, backward, or either side to side. Use all
four corners of the machine with the tie-downs
running out opposite directions. Tie-downs must be
attached to the transporting vehicle securely.
TIE DOWN POINTS
4-17
MACHINE TROUBLESHOOTING
PROBLEM
No power to machine
Little or no propel
CAUSE
Battery disconnected
SOLUTION
Check all battery cable connections
Emergency shut-off activated
Reset
Battery cables corroded

Faulty key switch
Clean connections
Replace switch
Low battery charge

Machine turned on with pedal not in
neutral position
Tripped circuit breaker
Controller overheated
Loose motor connection
Charge batteries
Allow pedal to return to neutral.
Restart
Reset circuit breaker and check brush
Allow cool down period
Check wires and connections from
controller to motor
Check wires and connections from throttle
to controller and potentiometer resistance
Check wires, connections and switch
Faulty throttle circuit or

potentiometer
Faulty drive reset circuit or switch
Machine does not change

speeds
Forward speed only
Reverse speed only
Faulty operator presence pedal

circuit or switch - Prior to Serial
Number (10*)
Faulty platform circuit or switch
Check switch engagement, wires,

connections and switch
Brake over-ride engaged
Disengage brake over-ride
Faulty brake circuit or over-ride

switch
Faulty speed control circuit or
switch
Faulty forward/reverse switch

Replace switch
**Call manufacturer for Serial Number.

4-18
MACHINE TROUBLESHOOTING
PROBLEM
Poor scrubbing performance
Little or no solution flow to the

floor
Little or no chemical flow
Brush motors do not run, or run

slowly
Scrub deck will not go down/up
4-19
CAUSE
Debris caught in scrub brushes
SOLUTION
Remove debris
Low scrub brush down

pressure
Low battery charge
Increase brush pressure
Solution tank empty
Fill solution tank
Solution pump turned off
Turn on pump
Solution strainer plugged
Clean solution strainer
Solution system plumbing

obstructed
Pump obstructed
Clear obstruction from plumbing
Injector obstructed
Clean or replace injector nozzle
Solution solenoid valve

obstructed or stuck
Jet(s) obstructed
Clean or replace valve
Faulty pump circuit or pump
Check wiring, connections, and pump.
Faulty solenoid
Check solenoid valve
Chemical bottle empty
Replace chemical bottle
Selector valve in no chemical

position
Chemical strainer plugged
Rotate valve handle position
Chemical system plumbing

obstructed
Injector metering tip obstructed
Clear obstruction from plumbing
Circuit breaker(s) tripped

Low battery charge
Reset circuit beaker(s) and check brush

pressure.
Charge battery
Fault brush circuit or motor
Check wires, connections and motor
Worn brush motor brushes
Replace brushes, check commutator
Actuator circuit breaker tripped
Reset breaker
Faulty actuator circuit or

actuator
Check wires, connections and actuator
Charge batteries
Clean or replace pump
Clean or replace jet(s)
Clean or replace strainer on tube inside bottle
Clean or replace metering tip
MACHINE TROUBLESHOOTING- CONTROLLER FAULT CODES

PROPEL CIRCUIT BOARD TROUBLESHOOTING
Curtis 1228 LED DIAGNOSTICS- Basic and Cylindrical
During normal operation, with no faults present, the status LED is steadily on.
If the controller detects a fault, the status LED provides two types of information.
First, it displays a slow flash (2 Hz) or a fast flash (4 Hz) to indicate the
severity of the fault. Slow-flash faults are self-clearing; as soon as the fault is
corrected, the vehicle will operate normally. Fast-flash faults (. in Table 2) are
considered to be more serious in nature and require that the key switch be cycled
to resume operation after the fault is corrected.
After the severity indication has been active for 10 seconds, the status
LED flashes a 2-digit fault identification code continuously until the fault is
corrected. For example, code 1,4low battery voltageappears as: one LED flash, followed by a pause, then 4 LED
flashes, and then repeats.
LED
CODE
1,1
1,2
PROGRAMMER LCD
DISPLAY
THERMAL CUTBACK
THROTTLE FAULT 1
EXPLANATION
POSSIBLE CAUSE
over-/undertemperature cutback
1. Temperature >92C or < -25C.

2. Excessive load on vehicle.
3. Operation in extreme environments.
4. Electromagnetic brake not releasing.
throttle fault
1. Throttle input wire open or shorted.

2. Throttle pot defective.
3. Wrong throttle type selected.
1,3
SPD LIMIT POT FAULT
speed limit pot fault
1. Speed limit pot wire(s) broken or shorted.

2. Broken speed limit pot.
1,4
LOW BATTERY VOLTAGE
battery voltage too low
1. Battery voltage <17 volts.

2. Bad connection at battery or controller.
1,5
OVERVOLTAGE
battery voltage too high
1. Battery voltage >36 volts.

2. Vehicle operating with charger attached.
3. Intermittent battery connection.
2,1
MAIN OFF FAULT
main contactor driver

Off fault
1. Main contactor driver failed open.
2,3
MAIN CONT FLTS
main contactor fault
1. Main contactor welded or stuck open.

2. Main contactor driver fault.
3. Brake coil resistance too high.
2,4
MAIN ON FAULT
main contactor driver

On fault
1. Main contactor driver failed closed.
4-20
MACHINE TROUBLESHOOTING- CONTROLLER FAULT CODES

LED
CODE
PROGRAMMER LCD
DISPLAY
EXPLANATION
POSSIBLE CAUSE
3,1
PROC/WIRING FAULT
HPD fault present for

>10 sec.
1. Misadjusted throttle.
2. Broken throttle pot or throttle mechanism.
3,2
BRAKE ON FAULT
brake On fault
1. Electromagnetic brake driver shorted.

2. Electromagnetic brake coil open.
3,3
PRECHARGE FAULT
precharge fault
1. Low battery voltage.

2. KSI and throttle turned on at same time.
3,4
BRAKE OFF FAULT
brake Off fault
1. Electromagnetic brake driver open.

2. Electromagnetic brake coil shorted.
3,5
HPD
HPD (High Pedal

Disable) fault
1. Improper sequence of throttle and KSI,

push, or inhibit inputs.
2. Misadjusted throttle pot.
4,1
CURRENT SENSE FAULT
current sense fault
1. Short in motor or in motor wiring.

2. Controller failure. *
4,2
HW FAILSAFE
motor voltage fault

(hardware
1. Motor voltage does not correspond to throttle

request.
3. Controller failure. *
4,3
EEPROM FAULT
EEPROM fault
1. EEPROM failure or fault.
4,4
POWER SECTION FAULT
power section fault
1. EEPROM failure or fault.

3. Controller failure.
4-21
PARTS
BUMPER
1
2
6
8
10 7
9
7 10
6
11
5
1
5-1
BUMPER
REF
PART NO.
PRV NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
86276890
86007070
86063230
86063240
86071020
86270830
86010670
86070730
86197040
86279130
86251750
70752
70849
140813
140814
140783
57023
87029
140729
57264
87083
67602
6
2
1
1
1
4
4
2
4
4
2
DESCRIPTION
SERIAL NO.
FROM
NOTES:
SCR, 5/16-18X 3/4 PTHMS SS

SCR, 5/16-18X 1.00 PTHMS SS
BUMPER, LEFT
BUMPER, RIGHT
BRKT, FRONT BUMPER
NUT, 5/16-18 HEX NYLOCK SS
WASHER, 5/16 FLAT SS
BRKT, BUMPER MOUNT, SIDE
NUT, 5/16-18 HEX ACORN PLTD
WASHER, 5/16 SPLIT LOCK PLTD
RISER, BUMPER
5-2
CONTROL PANEL
8
7
36
2
3
33
34
10
36
6
38
11
32
35
12
31
28
30
27
29
19
22
26
21
17
37
22
18
23
24
19
19
25
5-3
15
13
14
20
19
16
CONTROL PANEL
REF
PART NO.
PRV NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
86026010
86257150
86002010
86007140
86008900
86223740
86005560
86007180
86257280
86007190
86257140
86277480
86008760
86005810
86070720
86078240
86271840
86251410
86255900
86005530
86001910
86002000
86279300
86273990
86229770
86027710
86270990
86251450
86279130
86010760
86005810
86005700
86271120
86006370
86273820
86007130
86001730
86273980
82522
72197
14942
72130
80845
70872
54199
72160
81371
72161
72196
70850
80682
57245
140728
66840
57285
67506
73538
54154
14606
14717
87134
70067
140805
270128
57090
830962
87083
87142
57245
57104
57125
67315
70019
72128
140804
70066
1
1
3
1
2
4
1
1
1
1
1
3
1
2
1
1
3
1
8
1
1
2
2
2
1
1
2
1
4
4
4
4
4
2
2
2
2
2
DESCRIPTION
SERIAL NO.
FROM
NOTES:
LIGHT, INDICATOR
SWITCH, SPDT P-BUTTON
BOOT, 3/8 CIRCUIT BREAKER
SWITCH, SPST 2-POSITION ROCKER
BOOT, SEAL-PUSH BUTTON 7/16-28
SCR, 1/4-20 X .59 PPHMS SS C
METER, 36V LED BATTERY
SWITCH, EMERGENCY STOP
SWITCH, PUSH BUTTON
SWITCH KEY DPST
SWITCH ASM, SEALED PB RND GRN
SCR, 5/16-18 X 1/2 PTHMS SS
CONN, 175 DCA GRY W/O TERMS
BRKT, BATT CONN, BASIC
PANEL, CONTROL
NUT, 5/16-18 HEX NYLOCK THIN SS
RELAY, 15A 36V MINI
STANDOFF, 6-32 X 5/8 HEX NYL
METER, 12-48 VDC LED HOUR
BREAKER, 30AMP
BREAKER, 3AMP
WASHER, #6 LOCK
SCR, 6-32 X 3/8 PPHMS SS
BLOCK, SHUNT MOUNT
CONTROLLER, CHARIOT INTERIM
NUT, 10-32 HEX NYLOCK SS
RELAY, 15A 24V MINI
WASHER, .344X.69X.066 FLAT PLT
NUT, 10-32 W/STAR WASHER PLTD
NUT, 5/16-18 BRASS
RELAY, 36VDC 100AMP HVY DUTY
SCR, 1/4-20 X 1.25 HHCS
SWITCH, DPDT 2-POSITION ROCKER
BREAKER, 18A 250VAC, 50VDC
5-4
CONTROL PANEL HOUSING
2
3
3
1
11
10
4
7
9
8
5-5
CONTROL PANEL HOUSING

REF
PART NO.
PRV NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
86005810
86276820
86277480
86070710
86237900
86062220
86070700
86279750
86089650
86277420
86010630
57245
70740
70850
140726
35278
270117
140725
87252
78524
70841
87013
4
6
6
1
3
1
1
4
4
4
4
DESCRIPTION
SERIAL NO.
FROM
NOTES:

SCR, 10-32 X 1/2 PTHMS BLK NP
SCR, 5/16-18 X1/2 PTHMS SS
BRKT, LEFT CONSOLE MOUNT
GASKET, .125 X .25W X 23L
CONSOLE
BRKT, RIGHT CONSOLE MOUNT
WASHER, RET, PUSHNUT, 5/16 BOLT
TUBE, 5/8 OD X .357 ID X 1.57
SCR, 5/16-18 X 2.5 PTHMS SS
WASHER, 1/4 ID X 5/8 OD SS
5-6
DECAL
3
8
10
5-7
DECAL
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
86004970
86244790
86245970
86245960
86244190
86244330
86243990
86244780
OPEN
86298970
50990
501227
51456
51455
500882
501046
500780
501226
1
1
1
1
1
1
1
1
LABEL, WINDSOR LOGO DOMED

DECAL, CHARIOT, ICAPSOL LT
LABEL, PANEL LEFT
LABEL, PANEL, INTERIM, RIGHT
LABEL, PANEL BASIC LEFT
LABEL, 3-WAY VALVE
LABEL, COVER PANEL
DECAL, CHARIOT, ICAPSOL RT
LABEL, CLEAN BRUSHES AND DECK
SERIAL NO.
FROM
NOTES:
WAS 500885
WAS 500884
NOTE: See SAFETY LABEL LOCATION page for safety label information.
5-8
FRAME-LOWER
1
3
2
4
5
4
17
7
6
16
8
10
8
11
8
15
4
8
4
14
21
18
19
20
5-9
13
12
FRAME-LOWER
REF
PART NO.
PRV NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
86070750
86071130
86070760
86276070
86092500
86197040
86279130
86270830
86071120
86071430
86070740
86079320
86064300
86010670
86091420
86088760
86088750
86079290
86010630
86271870
86276950
140731
140812
140733
70593
34428
57264
87083
57023
140811
140863
140730
620101
140790
87029
05251
75458
75457
620097
87013
57290
70772
1
1
1
16
1
4
4
20
1
1
1
2
2
4
1
1
1
2
4
4
4
DESCRIPTION
SERIAL NO.
FROM
NOTES:
BRKT, LINKAGE, LEFT

BRKT, TIP BRACE, LEFT, REAR
BRKT, BRACE, LEFT FRONT
SCR, 5/16-18 X 3/4 CARRIAGE SS
FRAME, MAIN
NUT, 5/16-18 HEX ACORN PLTD
WASHER, 5/16 SPLIT LICK PLTD
BRKT, TIP BRACE, RIGHT, REAR
BRKT, BRACE, RGT FRONT
BRKT, LINKAGE, RIGHT
PLATE, PAD RETAINER
PAD, TIPPING BAR
AXLE, REAR WELDMENT
TRAY, SLIDE, LEFT
TRAY, SLIDE, RIGHT
PLATE, REAR COVER ADJ.
5-10
FRAME-UPPER
1
2
3
2
5
4
7
2
3
4
2
8
3 2
5-11
FRAME-UPPER
REF
PART NO.
PRV NO.
QTY
1
2
3
4
5
6
7
8
86071360
86270830
86010670
86276070
86083080
86074160
86073500
86277460
140855
57023
87029
70593
66437
270101
270090
70847
1
12
10
10
1
1
1
2
DESCRIPTION
SERIAL NO.
FROM
NOTES:
BRKT, HORIZ ELECT, BURNISHER

SCR, 5/16 X 3/4 CARRIAGE SS
PLATE, VERT BEARING SUPPORT
CHANNEL, RIGHT DELUXE
BRKT, SIDE CHANNEL L
SCR, 5/16-18 X 5/8 BSHCS SS
5-12
PEDAL PLATFORM-From Serial Number (10*)
21
18
16
19
9
17
25
2
1
22
15
30
14
3
4
24
10
22
5
29
15
12
26
28
13
11
23
27
20
7
5-13A
11
PEDAL PLATFORM-From Serial Number (10*)

REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
86233170
86264920
86222510
86221850
86136310
86312820
86288720
86272040
86223260
86223580
86274340
86278060
86277360
86277370
86277380
86277390
86312770
86007110
86224750
86279140
86279720
86279730
86224360
86224350
86333280
86222780
86222810
86254970
86137300
86250280
20054
27049
34430
34433
57086
57277
57503
66085
67502
70179
70759
70833
70834
70835
70836
72123
73993
87085
87248
87249
730325
730305
620047
620050
730304
87084
66135
2
1
1
1
1
1
1
2
1
1
7
2
1
1
4
2
1
1
1
6
2
4
1
1
2
1
1
1
2
1
CLAMP, 3/8 NYLON UL/CSA

CABLE TIE, .19 X 7 UL/CSA
PEDAL, THROTTLE
LINK, THROTTLE
NUT, M5 HEX
BRACKET, POT, SPEED
NUT, M6 NYLOCK PLATED
NUT, M3.5 X 2.8 HEX
PLUNGER, PLATFORM SWITCH
ROD, PIVOT, 8.5MM X 77
SCR, M6 X 16 PH
SET SCR, M4 X 4MM NP
SCR, M6 X 10 PH
SCR, M5 X 30 SHCS
SCR, M4.8 X 16 PHTF
SCR, M3.5 X 38 PH
PLATFORM
SWITCH, 25A SPST 125-250V SNAP
SPRING, COMP, .48OD X .91L
WASHER,M6 SPLIT LOCK DIN127B
WASHER, M4 INT STAR
WASHER, M5 INT STAR
SPACER 12.7MMOD X 2.78W X 6L
SPACER, 8MM X 16LG
BUSHING, 8MM X 10 LG SS
PLATE, PIVOT
PLATE, COVER
SPRING, COMP 18MM OD X 83 X 2
WASHER, M5 SPLIT LOCK PLTD
POTENTIOMETER 5K OHMS
SERIAL
NO.
FROM
NOTES
NOTE: Complete platform assembly is available, Part No. 86028310.

**CALL MANUFACTURER FOR SERIAL NUMBER
*SEE SERIAL NUMBER PAGE.
5-13B
PEDAL PLATFORM-To Serial Number (10*)

1
2
9
30
28
3
10
4
11
12
5 6
31
23
22
27
26
25
24
20
10
13
11
12
15
29
14
17
16
17
32
18
19
21
20
17
5-14A
PEDAL PLATFORM-To Serial Number (10*)

REF
PART NO.
PRV NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
86217650
86222700
86216380
86007110
86279720
86272040
86223580
86222520
86277390
86233170
86279730
86277380
86222510
86254970
86222780
86277360
86274340
86224360
86222810
86279140
86288720
86250280
86222790
86278060
86224350
86277370
86221850
86218810
86136310
86264920
86224750
86223260
34432
34429
140713
72123
87248
57503
67502
34431
70836
20054
87249
70835
34430
730304
620047
70833
70179
730325
620050
87085
57277
66135
620048
70759
730305
70834
34433
23717
57086
27049
73993
66085
1
1
2
2
4
4
2
1
4
3
4
4
1
2
2
2
11
2
1
9
2
1
1
2
1
1
1
1
1
1
1
1
DESCRIPTION
DIVIDER
PLATFORM
BUSHING, 8MM X 10LG CLY
SWITCH, 25A SPST 125-250V SNAP
WASHER, M4 INT STAR
NUT, M3.5 X 2.8 HEX
ROD, PIVOT, 8.5MM X 77
PEDAL, BRAKE
SCR, M3.5 X 38 PHMS
CLAMP, 3/8 NYLON UL/CSA
WASHER, M5 INT STAR
SCR, M4.8 X 16 PHTF
PEDAL, THROTTLE
SPRING, COMP 18MM OD X 83 X 2
PLATE, PIVOT
SCR, M6 X 10 PH
SCR, M6 X 16 PH
SPACER 12.7MM ID X 2.78W X 6L
PLATE, COVER
WASHER, M6 SPLIT LOCK DIN127B
NUT, M6 NYLOCK PLATED
POTENTIOMETER, 5K OHMS
PLATE, THROTTLE
SET SCR, M4 X 4MM NP
SPACER, 8MM 16L
SCR, M5 X 30 SHCS
LINK, THROTTLE
HARNESS, TWISTER PEDAL
NUT, M5 HEX
CABLE TIE, 7 UL/CSA
SPRING, COMP, .480D X .91
PLUNGER, PLATFORM SWITCH
SERIAL NO.
FROM
NOTES:
*(1)
*(1)
* SEE SERIAL NUMBER PAGE

**CALL MANUFACTURER FOR SERIAL NUMBER
5-14B
PEDAL PLATFORM
17
16
6
18
6
14
12
19
9
7
20
4
15
11
5
8
14
13
12
5
11
10
5-15
PEDAL PLATFORM
REF
PART NO.
PRV NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
86277430
86274690
86264920
86231070
86010670
86259430
86010770
86270830
86256470
86005810
86010810
86064480
86286580
86007780
86279760
86259440
86271190
86248920
86278850
86008680
70843
70258
27049
730328
87029
87485
87143
57023
70852
57245
87191
629993
47479
73576
87256
87486
57142
66487
80613
80607
1
2
3
2
5
4
2
4
2
1
2
1
1
1
2
2
2
1
2
1
DESCRIPTION
SCR, 1/4-20 X 3.00 SHCS
SCR, 5/16-18 X 1.5 HHCS GR5PLT
CABLE TIE, 7 UL/CSA
BUMPER, 1 X 1.375 RUBBER
M12 FLAT WASHER
WASHER, 7/16ID X1D.08 FLT SS
STUB AXLE, M12-1.75 X 45MM
WASHER, 1/4 IDX1.0OD FLAT SS
PLATE, SWITCH BASE
SPACER, ACTUATOR SWITCH
SPRING, COMP .60D X2.0L X .045W
WASHER, 1/4 LOCK HICOLLAR PLT
WASHER, M12 SPRING LOCK
NUT, M12 X 1.75 HEX DIN934 PLT
PIN, CLEVIS 1/2 X 2.25
WASHER, .506 ID X .94D X .064 NYL
COTTER, 1/2 RING
SERIAL NO.
FROM
NOTES:
Was 730334
*(1)
*(1)
*(1)
5-16
REAR COVER
21
23 18
20
22 18
14
13
10
2
3
19
18
3
11
12
15
16
9
8
7
6
17
5
4
5-17
REAR COVER
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
86276780
86279130
86010670
86031780
86005860
86228980
86275870
86242140
86010770
86248380
86005630
86071030
86010780
86271940
86006560
86066940
86324320
86324640
86324760
86010630
86324340
86005810
86324650
70728
87083
87029
270082
57273
09152
70556
72193
87143
66433
57022
140786
87162
57299
70083
140891
87013
57245
-
3
5
5
1
2
2
2
1
2
1
1
1
2
2
2
1
1
1
1
2
1
2
1
SCR, 5/16-18 X 3/4 HHCS SS

COVER, REAR, DELUXE
NUT, 1/4-20 X 12MM HEX BARREL
BEARING FLANGED .377ID X .505OD
SCR, 1/4-20 X 1.5 PPHMS SS
KNOB, 3/8-16 X 1.5
WASHER, 7/16ID X 1D X .08FLT SS
PAD, FLAT LEANING
BRKT, ASSEMBLY, REAR COVER
WASHER, 1/4 SPLIT LOCK
NUT, 1/4-20 ACORN SS
SCR, 5/16-18 X 1 HHCS SS
BAR, COVER
REAR COVER, DELUXE
HANDLE, CAM LATCH
PLATE, COVER LATCH
BRKT, REAR COVER
PAWL, HANDLE
SERIAL NO.
FROM
NOTES:
WAS 70697
*(9)
*(9)
*(9)
*(9)
*(9)
*(9)
*(9)
*See Serial Number Page
5-18
SCRUB DECK
27
26
28
32
31
30
33
23
22
24
25
21
20
19
18
17
4
16
6
15
48
35
14
16
34
11
45
44
43
1
42
46
47
12
13
48
FROM
MAIN
HARNESS
36
17
44
43
35
41
40
10
42
39
37
9
38
5-19
29
SCRUB DECK
REF
PART NO
PRV NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
86260400
86010640
86274290
86092530
86270830
86064010
86230500
86277530
86078060
86277150
86242120
86222110
86001360
86218170
86276780
86086100
86010670
86137310
86277530
86010650
86270990
86076790
86005810
86010630
86255950
86006530
86197570
86246990
86175890
86197630
86028890
86241240
86235430
86259460
86222330
86277880
86279790
86219290
86217710
86219450
86223520
86228960
86279770
86279140
86277870
86219440
86279780
86004820
86264940
880212
87016
70162
34446
57023
29270
02498
OPEN
70861
149997
70797
48090
53267
140394
35369
70728
66859
87029
87098
70861
87018
57090
41439
57245
87013
73869
70057
40028
54205
11-800039
40042
84098
42091
31020
89277
57504
70855
87489
34418
29268
41488
67598
09149
87487
87085
70854
41487
87488
48041
27051
1
2
2
1
3
1
2
8
4
2
2
1
3
1
12
18
12
4
4
1
2
4
1
2
1
1
1
1
1
1
1
1
2
8
6
2
2
2
2
4
4
4
4
2
2
2
3
DESCRIPTION
SERIAL NO.
FROM
NOTES:
WIRE ASM, REV POLARITY JUMPER

WASHER, #10 LOCK EXT STAR
FRAME, INTERIM DECK 24 IN
DEFLECTOR, MACHINED
BRUSH, 24 CYL, C-NYLON
SCR, MX X 1.25 X 20 LG BSHCS SS
PAD, SKID BAR, LARGE
SCR, 5/16-18 X 2 BSHCS SS
KNOB, 1.0 OD X 5/16-18
MOTOR, SP BRUSH DRIVE, 36V, 3/4 HP
BRUSH SET
GASKET, GEARBOX
SCR, 5/16-18 X 3/4 HHCS SS
RETAINER, DEFLECTOR
WASHER, M8 SPLIT LOCK
SCR, M8 X 1.25 X 20 LG BSHCS SS
WASHER, #10 X 9/16 OD
HOPPER, INT SCRUB DECK 14
WASHER, 1/4-20 ID X 5/8 OD SS
STOP, MOUNT
SCR, 1/4-20 X 1 PPHMS SS
HOSEBARB, 1/4 MPT X 1/2 DL
METERING TIP, PINK
BUSH, 1/4 X 1/8 BR
HOSEBARB, 1/4 MPT X 1/2 H 90 D
VALVE, 115V CMD SOLENOID SVC
INJECTOR, 200.3CT
ELBOW, STREET, 1/4 FPT X 1/8 MPT
WATER NOZZLE & ORING ASM
NUT, M8 X 1.25 HEX JAM SS
SCREW, M8-1.25 X 35 LG SHCS SS
WASHER, M8 (THICK) FLAT SS
HOUSING, SCRUB PLUS DRIVE
DOOR, CYLINDRICAL BRUSH
HUB, BRUSH IDLER
RING, 28MM INT SNAP PHOSPHATE
BEARING, 15 X 28 X 7W SS BALL
WASHER, M6 LARGE OD FLAT SS
WASHER, M6 SPLIT LOCK DIN127B
SCREW, M6-1.0 X 20 LG BHSCS SS
HUB, BRUSH DRIVE
WASHER, M16 SMALL OD FLAT SS
KEY, 3/16 SQ X 7/8 CRS
CABLE TIE, 11.38 UL/CSA
86037770 CHARIOT 09/13/08
5-20
SCRUB DECK LIFT ACTUATOR
2
3
1
30
28
27
29
26
31
25
9
24
6
7
22
23
5
22
10
11
12
32
36
35
33
37
34
13
12
14
15
16
17
2
38
2
21
39
41
5
40
9
10
7
19
18
5-21
20
SCRUB DECK LIFT ACTUATOR

REF
PART NO.
PRV NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
86006910
86248980
86011950
86066920
86005810
86231360
86010630
86277130
86010670
86270830
86069440
86008670
86271280
86007160
86087520
86072460
86276010
86270270
86007780
86250230
86277500
86259420
86091840
86228840
86276760
86066910
86273920
86090330
86278400
86232680
86009400
86272520
86276400
86010680
86229000
86255650
86222270
86005630
86228910
86239160
86290090
70443
81438
140852
57245
14744
87013
70795
87029
57023
140442
80606
57163
72157
73456
14387
70580
27721
73576
66266
70853
87232
140850
09124
70724
140851
70019
87258
730351
270114
81873
66392
70642
87030
09154
81627
57276
57022
09139
41527
-
2
3
1
1
5
2
4
1
6
3
1
4
2
1
2
1
2
2
1
1
2
4
1
2
2
2
1
2
1
1
1
1
1
4
2
2
2
1
2
1
1
DESCRIPTION
SCR, 1/4-20 X 5/8 SHCS
PIN, CLEVIS 3/8 X 1.75 PLTD
ACTUATOR, 36 VDC, 3.5 IN STRK
BAR, COMP. SPRING RETAINER, IS
BUSH, BRZ FLG .25 X .38 X .25
SCR, 5/16-18 X 1.00 CARRIAGE SS
BRKT, LATCH
COTTER, 3/8 RING
NUT, 4-40 W/STAR WASHER
SWITCH, 10A ROLLER MINI
SPACER, L2020B PLUNGER SWITCH
BRKT, MICROSWITCH MOUNT
SCR, 4-40 X 1.0 PPHMS
CLIP, RETAINING 7/16
SPRING, COMP. .60 D X 2.0 L X .045 W
PLUNGER, MICROSWITCH
SCR, 1/4-20 X 5/8 CARR SS
WASHER, THRUST .511 ID X 1 OD BRO
BRKT, ACTUATOR SLIDER
BEARING, FLANGED .314 ID X .502 OD
SCR, 5/16-18 X 1.25 BSHCS SS
BAR, COMP. SPRING RETAINER, OS
SCR, 1/4-20 X 1.25 HHCS
WASHER, .804 ID X 1.25 OD X .179
SPRING, COMP., 1.10 OD X 2.25 L X .148
CHAIN, #41, 1/2 PITCH X 34 P
CHAIN, #41 1/2 P MASTER LINK
PIN, CLEVIS 3/8 X 2.75 PLTD
SCR, 1/2-20 X 1 HHCS GR8 PLTD
WASHER, 3/8 ID X 3/4 OD NYLON
BEARING FLG, .377 ID X .502 OD X .500
SPROCKET, #41 1/2 P 9T
NUT, PUSH FLAT RD .51 ID
BEARING, FLANGED 3-.377 ID X .502 OD
HARNESS, DECK SWITCH
GUARD, CHAIN
SERIAL NO.
FROM
*(2)
NOTES:
WAS 05250
*(3)
*SEE SERIAL NUMBER PAGE
5-22
SCRUB DECK LIFT LINKAGE
27
29
26
2
3
25
24
30
31
13
32
33
34
35
23
22
33
12
28
18
11
10
20
3
9
21
12
11
9
8
3
19
13
16
15
14
16
17
4
5
5-23
13
15
SCRUB DECK LIFT LINKAGE
REF
PART NO.
PRV NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
86276070
86272380
86010770
86274010
86271530
86270830
86009400
86001320
86005830
86223540
86005800
86008810
86005630
86224380
86009050
86008460
86092820
86010670
86276920
86231090
86271840
86009100
86257830
86275840
86279260
86008680
86093550
86006560
86271870
86272320
86270310
86254980
86002850
86232820
86093570
70593
66217
87143
70070
57216
57023
81873
140353
57263
66483
57217
80697
57022
730336
81324
80102
140678
87029
70755
80809
57285
81396
66879
70550
87119
80607
66890
70083
57290
66151
70760
730312
27343
27981
68022
4
1
9
2
4
4
1
2
2
2
2
2
5
2
4
4
1
2
2
2
2
2
1
1
2
1
1
2
2
1
2
1
1
1
1
DESCRIPTION
PIN CLEVIS 3/8 X .75 PLTD
WASHER, 7/16 ID X 1D X .08 FLT SS
SCR, 3/8-16 X 2 HHCS
NUT, 3/8-24 HEX NYLOCK
CHAIN, #41 1/2 P MASTER LINK
BALL JOINT ASSY, 3/8-24 LH
NUT, 3/8-24 UNF LH
ROD, SCRUB LIFT
WASHER, 9/16 ID BENT
BALL JOINT ASY, 3/8-24 RH
SPACER, 1 OD X .391 ID X 1.063
BEARING, 1/2 ID X 11/32L NYLON
SPACER, .500OD X .391ID X .400
H-FRAME WELDMENT
SCR, 3/8-16 X 1 HHCS SS NP
BUMPER, RUBBER 5/16 ID X 1.50
WASHER, FIBERGLIDE 1/2 ID X 1 OD
TUBE, .50 OD X .377 ID X 1.656
SCR, 3/8-16X2.5 HHCS GR5 PLT
WASHER, .53ID X 1.OD X .060 PLTD
COTTER, 1/2 RING
PIVOT ASSY, DECK LIFT
SCR, 5/16-18 X 1 HHCS SS
PIN, CLEVIS 1/2 X 2.75 LG
EYEBOLT, 1/4-20 X 1.5 PLTD
SPRING, EXT 1.31D X 8.00L X .225W
CHAIN, #40, 1/2P MASTER LINK
CHAIN, #40, 1/2 PITCH X 4 ROLLER
PIVOT ARM, WELDMENT
SERIAL NO.
FROM
NOTES:
*(4)
WAS 66854
*(4)
WAS 66844
*(4)
WAS 66486
*(4)
WAS 66846
5-24
SOLUTION
2
TO TANK
4
5
30
33
32
13
11
10
7
1
(SOLENOID
ASM.)
3
10
DETAIL 'A'
30
29
28
3
9
31
TO SPRAY JETS
12
3
27
18
22
23
26
3
25
24
20
21
3
19
18
17
SEE DETAIL "A"

14
15
16
5-25
TO TANK ASM.
SOLUTION
REF
PART NO.
PRV NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
86280910
86282310
86233150
86248130
86201660
86240620
86197570
86281310
86003580
86281100
86258940
86282320
86274070
86181340
86004570
86014000
86070570
86270830
86010670
86276070
86197940
86006100
86264920
86197910
86256120
86252980
86001530
86068450
86274410
86277460
86010650
86270990
86270860
86233390
39174
39699
20042
59041
030-54
44105
40028
39326
34327
39274
84188
39710
70086
12-800208
44067
140677
57023
87029
70593
40027
65176
27049
40022
730368
730369
40039
66860
70195
70847
87018
57090
57028
80887
3
1
17
1
1
1
2
2
1
2
1
1
1
2
2
2
1
4
2
2
2
1
2
1
1
1
1
4
2
5
4
1
1
DESCRIPTION
HOSE, 1/2 ID WIREBOUND X 23
CLAMP, 3/8 HOSE (D-SLOT)
ORIFICE, 1/8 MPT PLUG W/.040
TEE 1/4 FEMALE
HOSEBARB, 1/4 MPT X 3/8 INT THD
HOSEBARB, 1/4 MPT X 1/2 DL
HOSE, 3/8 ID WIREBOUND X 8.8
FITTING, 1/2 X 3/8 X 3/8 RED. T
VALVE, CHECK 1/2 HOSEBARB
FTTG, BRB 1/8 P X 3/8 H BR
JET BODY, MINI PROMAX BODY
JET, MINI PROMAX 8001
BRKT, JET MOUNT
HOSEBARB, 3/8 MPT X 1/2 90 D DL
PUMP ASM, 36V ACCESSORY
CABLE TIE, 7 UL/CSA
HOSEBARB, 1/2 MPT X 1/2 POLY DL
STRAINER, 1/2 FPT 100 MESH
SCREEN, 100 MESH
HOSEBARB, 1/2 MPT X 1/2 HOSE 90 D
BRACKET, STRAINER
SCR, 10-32 X 1.25 PPHMS SS
SCR, 5/16-18 X 5/8 BSHCS SS
NUT, 10-24 U-TYPE SPEED
CLAMP, 7/8 DIA P CUSHIONED
SERIAL NO.
FROM
**
**
NOTES:
WAS 44102
WAS 44101
* * CALL MANUFACTURER FOR SERIAL NUMBER
5-26
STEERING
1
2
3
28
9
10
11
12
13
27
26
25
14
15
24
14
19
29
23
20
22
19
21
18
16
17
7
5-27
STEERING
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
86271610
86234810
86259610
86224050
86228790
86091740
86270830
86005610
86219600
86272900
86224060
86219650
86228670
86276070
86224800
86010670
86135970
86275190
86008610
86001030
86224320
57228
27945
730117
730318
09111
140720
57023
57016
45012
67416
730319
48110
09072
70593
730315
87029
48045
70377
80595
09148
730221
1
1
1
1
1
1
4
1
1
1
1
1
1
4
1
2
1
1
2
1
1
22
86224810
730316
23
24
25
26
27
28
86005630
86002750
86278940
86010780
86274330
86279130
57022
270088
87008
87162
70175
87083
1
1
2
1
1
2
NUT, 5/8-16 HEX NYLOCK THN

COVER, STEERING WHEEL
WHEEL, STEERING 40 SPLINE HUB
SHAFT, UPPER STEERING
BEARING, FLANGE .88ODX.75IDX.75
BRKT, UPPER STEERING
NUT, 7/8 DIA PUSHLOCK
JOINT, UNIVERSAL FEMALE
RING, 3/4 KLIP
SHAFT, LOWER STEERING
KEY, 5MM SQ X 39MM L
BEARING, 3/4 BORE FLANGED
SPROCKET, STEERING SHAFT
KEY, 3/16 SQ X 5/8 LONG
SCR, 3/8-16 X 1.25 HHCS SS
FLANGE, BEARING PRESS STEEL
BEARING, BALL 3/4 BORE SPHERED
SPACER, .63 OD X .385ID X .64L
SPROCKET, DRIVE WHEEL
STEERING
CHAIN, ISO 08B, 12.7MM PITCH
WASHER, 1/4 ID X 1-1/4OD
SCR, M6 X 20HHMS PLTD
29
8625320
70806
SET SCR, M6 X 25 NP
82327800
279001
CHAIN, MASTERLINK 12.7MM
SERIAL NO.
FROM
NOTES:
SERVICE
ONLY
SERVICE
ONLY
5-28
TANK
1
2
3
27
15
19
25
28
20
18
29
31
32A
32B
26
TO STRAINER
24
23
13
12
30
17
30
16
15
21
10
14
22
15
17
15
22
21
5-29
14
11
TANK
REF
PART NO
PRV NO.
QTY
DESCRIPTION
86282230
39622
86232140
270704
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
86236590
86275800
86006860
86073470
86002620
86004000
86277560
86246080
86088620
86233150
86240490
86240570
86233090
86062180
86282220
1
14
2
1
1
1
1
1
1
1
1
2
6
1
2
18
86195000
VALVE, 3-WAY BALL 1/8 FP
19
20
21
22
23
24
25
26
27
28
29
30
86240610
86078250
86006760
86279630
86257570
86004260
86247760
86198050
86240400
86236760
86240580
86002390
34448
70546
70403
149998
260-64A
35255
70866
51368
75468
20042
40094
40106
20016
75466
39621
15808022
44104
66855
70305
87212
51407
39472
80960
81923
40077
34449
40107
20063
HOSE, 1/4 ID NYLOBRD X 29

CAP, CHEM, FEED 90 DEG W/DIP
TUBE
FOOT FILTER
SCR, 8 X 3/4 PFHT/S BLK ZINC
SCR, #10 X 1/2 PPHST TYPE B SS
BRKT, FULL LINE, INDICATOR
ACCESS COVER CLEAR 6 W/RIM
GASKET, TANK LID
SCR, #6 X 1/2 SHT MTL SS
LANYARD, 18.0 W/LOOP & EYE
TANK, INTERIM, MACHINED
CLAMP, 3/8 HOSE (D-SLOT)
HOSEBARB, 1/4 MPT X 3/8 NYLON
HOSEBARB, 1/4 MPT X 1/4 NYLON
CLAMP, 1/4 ID HOSE
BOTTLE HOLDER, TRIMMED
HOSE, 1/4 ID NYLOBRD X 19
3
1
6
6
1
1
1
1
1
1
1
2
HOSEBARB, 1/8 MPT X 1/4 H 90 D

PANEL, ON-OFF
SCR, 5/16-18 X 3/4 HHCS GR5 PLTD
WASHER, .344IDX1.13ODX.09T PLT
TETHER, DRAIN HOSE, 1.5
HOSE, 1.5 X 24.0 DRAIN
NIPPLE, 3/4 CLOSE PVCE
TEE, 3/4 FPT
HOSEBARB, 3/4 MPT X 1/2 HOSE
FTG, REDUCER 1 X 3/4
HOSEBARB, 1 FPT X 1 1/2 HOSE 90 D
CLAMP, 1.75 WORM GEAR X .312
31
86328980
DRAIN CAP ASSEMBLY
32A
86952260
W450-4
32B
86952270
W455-4
33
86293460
IRENEW ENCAPSULATING INTERIM

CARPET CLEANING
IRENEW ENCAPSULATING INTERIM
CLEANING WITH CARPET
PROTECTION
GASKET, FOAM 42 X 1/2" X 1/8
SERIAL NO.
FROM
NOTES:
SERVICE
ONLY
**
* * CALL MANUFACTURER FOR SERIAL NUMBER
5-30
WHEEL-FRONT DRIVE-CHAIN
1
2
3
9
9
20
18
17
33
35
32
10
11
12
6
7
31
13
14
30
29
28
15
27
17
26
18
17
25
22
1
36
23
24
18
21
14
5-31
16
15
19
WHEEL-FRONT DRIVE-CHAIN
REF
PART NO.
PRV NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
86223980
86223480
86219420
86224040
86005510
86216210
86227440
86136360
86010720
86222730
86318830
86275640
86279700
86219620
86007620
86279710
86136640
86222710
86276960
86277340
86002730
86232770
86232780
86222760
86007630
86002710
86224270
86277330
86222720
86224330
86219630
86000850
86219640
86259940
86222750
86224340
86222770
86217720
86311040
86277320
09134
67450
41510
730306
53810
53820
05261
57275
87086
620038
70515
87244
48106
730310
87245
70262
620036
87243
70830
270085
279000
279001
620041
730311
270076
730293
70829
620037
730294
48107
05231
48108
89275
620040
730295
620042
29269
70828
4
2
1
1
1
1
1
1
11
4
5
1
1
3
2
1
12
12
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
SEALED BALL BRNG, 25MM X 52MM
RING, 52MM INTERNAL SNAP
STEERING, HUB
SHAFT, ASM, DRIVE PIVOT
MOTOR, 36V 180RPM GEAR
BRUSH SET MOTOR 53810
ARMATURE 53810 MOTOR
NUT, M10X1.5 HEX NYLOCK PLTD
WASHER, M10 X 30 PLTD
PLATE, DRIVE WHEEL YOKE
SCR, M10 X 30 SHCS
SCR, 3/8-24 X 3/4 HHCS GR5 PLTD
WASHER, M10 X 18 FLAT
KEY, 1/4 SQ. X .63
SPROCKET, MOTOR SHAFT
WASHER, M8 X 32 FLAT
SCR, M8-1.25 X 20HHMS PLTD
PLATE, CHAIN COVER
WASHER, M6 SPLIT LOCK
SCR, M6 X 15 HHCS
CHAIN, ISO 08B 12.7MM PITCH/LINK
CHAIN, OFF-SET LINK 12.7MM
CHAIN, MASTERLINK 12.7MM
PLATE, DRIVE YOKE RH
SPROCKET, DRIVE WHEEL
CHAIN TENSIONER
SLEEVE, CHAIN TENSIONER
SCR, M10 X 45 HHCS
PLATE, BEARING RETAINER
SPACER, 25.5ID X 45OD X 65L
KEY, 3/16 SQ X .67
AXLE, TWISTER
KEY, 1/4 SQ X 1.5
WHEEL, 10X26 W/KEYWY GRY, NT
PLATE, DRIVE YOKE FRONT
SPACER, 25.5ID X 45OD X 43L
PLATE, BEARING COVER
DRIVE ASM, MOTOR
SPACER, CHAIN DRIVE AXLE
SCR, M10 X 30 HHCS
SERIAL NO.
FROM
NOTES:
SERVICE ONLY
SERVICE ONLY
COMPLETE
5-32
WHEEL-FRONT BRAKE
15
14
10
11
13
12
4
16
7
8
9
5-33
WHEEL-FRONT BRAKE
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
86010790
86275190
86006170
86005810
86318830
86233410
86005710
86273740
86008920
86257490
86006840
86010630
86273340
86001740
86264930
86320870
87163
70377
66031
57245
81270
57105
70010
80889
76155
70390
87013
00-000289
140816
27050
-
4
4
1
2
1
1
4
2
2
2
2
2
4
1
1
1

SCR, 3/8-16 X 1.25 HHCS SS
PIN, ROLL 1/8 X 3/4L SS
SCR, M10 X 30 SHCS
CLAMP, 3/4 DIA CUSHION .406DIA
NUT, 1/4-20 HEX W/STAR WASHER
SCR, 1/4-20 X 1.50 HHCS
BOOT, RUBBER TERM. ISOLATOR
TERMINAL MOUNT
SCR, 1/4-20 X 1 FHCS PLTD
SCR, 8-32 X 3/8 SHCS SS
BRAKE, 36VDC W/CONNECTOR
CABLE TIE, 3.5 UL/CSA
SWITCH, 36V BRAKE
SERIAL NO.
FROM
NOTES:
5-34
WHEEL-REAR
2
3
5-35
WHEEL-REAR
REF
PART NO.
PRV NO.
QTY
1
2
3
86259950
86008710
86232130
89276
80623
17309
2
2
2
DESCRIPTION
SERIAL NO.
FROM
NOTES:
WHEEL, 10X2.5X.787ID BEARINGS

RING, EXT SNAP H-D
CAP, 2.75 ID X 1.0 L BLK VINYL
5-36
WIRING-BATTERIES
2
3
4
1
20A
20B
5
9
23
24
7
10
11
6
8
12
22
13
14
15
16
19
17
18
5-37
WIRING-BATTERIES
REF
PART NO.
PRV NO.
QTY
1A
1B
2
3
4
5
6A
6B
7A
7B
8
9
10
11
12
13
14
15
16
17
18
19
20A
20B
21
22
23
24
86260200
86002510
86008920
86271910
86010670
86264960
86260610
86002570
86260230
86002580
86008760
86229700
86008300
86008410
86272810
86092910
86254990
86278150
86259910
86088790
86276070
86270830
86228410
86283410
86284090
86005810
86233360
86274310
80872
23125
80889
57295
87029
27915
880836
23190
80876
23191
80682
08071
78242
78568
67132
51396
730313
70117
89265
78571
70593
57023
10023
10030
02456
57245
28038
70170
2
2
6
6
6
2
1
1
1
1
1
3
1
1
1
1
1
8
8
2
4
4
3
3
1
8
1
1
DESCRIPTION
WIRE, 4X14.5BK 5/16RINGX5/16RING
WIRE, 4X15 BCLAMPXBCLAMP
NUT, 5/16-18 FLEXLOCK
CABLE TIE, .375 X 43
WIRE, 4X25RD CTERM X 3/8 RING
WIRE, 4X27 RD BCLAMP X CTERM
WIRE, 4X30 BK CTERM X 3/8RING
WIRE, 4X27 BK BCLAMP X CTERM
CONN, 175 DCA GRY W/O TERMS
BLOCK, 3.0 X 1.5 X 1.5
TRAY, BATTERY LINER
TRAY, BATTERY
RING, 1/2 EXT. SNAP H-D
LATCH ROD, BATTERY TRAY
SPRING, COMP, 63ODX3.5LX.074W
SHOULDER BOLT, 5/16 OD X 1.0 L
WHEEL, BATTERY TRAY
TRAY, STANDARD STOP
BATTERY, 12V, 205AH
BATTERY, 12V, 225AH
CHARGER, 36V, 20A, 115V, C175
CLAMP, CABLE KIT SY945
SCREW, 10-24 X PPHMS
SERIAL NO.
FROM
NOTES:
*(6)
NOT SHOWN
*(7)
5-38
WIRING-COMPONENTS
2
1
3 4
6
4
5
7
8
9
10
11
13
12
5-39
WIRING-COMPONENTS
REF
PART NO.
PRV NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
86010780
86273830
86255910
86005710
86010630
86006850
86008920
86238500
86276070
86239720
86233410
86270830
86010670
87162
70020
73659
57105
87013
70393
80889
81427
70593
41520
81270
57023
87029
2
2
2
4
2
2
2
2
1
1
1
1
1
DESCRIPTION
SERIAL NO.
FROM
NOTES:

SCR, 1/4-20 X 1/2 HHCS SS NP
STANDOFF, 1/4-20 X 1.0 HEX INS
NUT, 1/4-20 HEX W/STAR WASHER
SET SCR, 1/4-20 1.25L
GROMMET, 1.703IDX2.5ODX.125GRV
SCR, 5/16-18 X 3/4 CARRIAGE
HORN, 108DB MINIATURE PIEZO
CLAMP, 3/4 DIA CUSHION .406DIA
5-40
WIRING-CONTROL PANEL From Serial Number (11*)

57 BLK
50 RED
56 BLK
42 GRN
21 ORG
B C D
F
2 BLK
1 WHT
52 RED
16 RED
17 RED
18A
14 RED
18A
15 RED
44 RED
67 RED
49 RED
30A
68 RED
3 LT BLU
3A
48 RED
22 ORG
55 RED
36 YLW
19 LT BLU
24 WHT/RED
3A
25 WHT/RED
65 ORG
64 LT BLU
63 BLK
39 YLW
12 BLK
11 WHT/BLK
25 WHT/RED
38 YLW
38 YLW
53 BLK
34 BLK
35 BLK
26 LT BLU
33 RED
58 RED
59 WHT
30 ORG
60 WHT
8 BRN
9 BRN
57 BLK
78 BLK
81BLK
73 BLK
32 RED
33 RED
41 BLU
51 RED
27 WHT/YLW
40 GRY
33
35 BLK
46 RED
45 RED
53 BLK
54 BLK
34 BLK
63 BLK
56 BLK
77 BLK
18 BLK
69 BLK
62 BLK
75 BLK
70 BLK
23 BLK
58 RED
4 RED
59WHT
29 WHT/BLK
13 RED
64 LT BLU
65 ORG
60 WHT
31 LT BLU
66 RED
11 WHT/BLK
2 BLK
1 WHT
12 BLK
69 BLK
68 RED
BRUSH
RELAY
70 BLK
3
4
24 WHT/ RED
55 RED
67 RED
32 RED
54 BLK
47 RED
MAIN
RELAY
DIAGRAM B
DIAGRAM A
DIAGRAM C
DIAGRAM D
16 RED
17 RED
80 WHT/GRN
40 GRY
72RED
42 DK GRN
28 WHT/ORG
10 GRN
41 DK BLU
81 BLK
48 RED
67 RED
28 WHT/ORG
8 BRN
31 LT BLU
43 RED
20 BLK
19 BLK
39 YLW
62 BLK
36 YLW
30 WHT
26 LT BLU
7 BRN
79 ORG
23 BLK
12
29 WHT/BLK
7 BRN
78 BLK
DIAGRAM K
73 BLK
81BLK
41 BLU
40 GRY
33
67619
27 WHT/YLW
22 ORG
61 BLU
DIAGRAM F
DIAGRAM E
3 BLU
4 RED
10 GRN
9 BRN
5 ORG
DIAGRAM I
77 BLK
72 RED
76 RED
74 RED
73 BLK
75 BLK
29273
DIAGRAM L
DIAGRAM J
MAIN
RELAY
BRUSH
RELAY
MAIN
RELAY
29204
29204
5-41
86037770 CHARIOT INTERIM
02/20/14
WIRING-CONTROL PANEL
REF
PART NO.
PRVNO.
QTY
1
2
3
4
5
6
7
86239210
86260540
86010860
86261210
86261250
86251490
86311210
41541
880426
880353
29204
29273
67619
-
1
1
1
3
1
1
1
DESCRIPTION
HARNESS, CONTROL PANEL, INTERIM
WIRE, 4 X 13 RD C. TERM X 5/16 RING
WIRE, 4 X 20 BK C TERM X 5/16 RING
DIODE ASM, 76008 X 76008
DIODE ASM, FAST RECOVERY
RESISTOR ASM, 1/2 WATT 33 OHM
LIGHT ASM, INDICATOR, CODE
SERIAL NO.
FROM
NOTES:
*(8)
5-42
WIRING-DRIVE MOTOR
RED
BLK
1 WHT
2 BLK
2 BLK
1 WHT
2 BLK
WHT
BLK
CONTROL PANEL
HARNESS
5-43
WIRING-DRIVE MOTOR
REF
PART NO.
PRV NO.
QTY
86239120
41522
DESCRIPTION
SERIAL NO.
FROM
NOTES:
HARNESS, CHARIOT PROPEL
5-44
WIRING-MAIN HARNESS
DIAGRAM A
HORN
13 ORG
12 ORG
17 WHT/YLW
20 BLK
6 BRN
22 WHT/BLK
16 BLK
14 BLK
BRAKE
DRIVE
MOTOR
19 WHT
20 BLK
13 BLK
18 LG BLU
19 WHT
6 BRN
21 WHT/ORG
15 YLW
6 BRN
6 BRN
10 BLK
11 RED
RIGHT
BRUSH
MOTOR
16 BLK
59 WHT/ORG
NOT USED
LEFT
BRUSH
MOTOR
DIAGRAM B
60 WHT/BLU
15 YLW
SWITCH
BRUSH MOTOR
(BASIC ONLY)
12 RED
5
9 BLK
2
6
DIAGRAM C
17 LT BLU
18 WHT/YLW
SCRUB LIFT
ACTUATOR
59 WHT/ORG
CONTROL
HARNESS
11 RED
60 WHT/BLK
10 BLK
PUMP
CONTROL
HARNESS
BASIC
A
B
C
5-45
WIRING-MAIN HARNESS
REF
PART NO.
PRV NO.
QTY
1
2
3
4
5
6
86239170
86239130
86239160
86239200
86235820
86260400
41528
41523
41527
41539
34376
880212
1
1
1
1
1
1
5-65
DESCRIPTION
SERIAL NO.
FROM
NOTES:
HARNESS, BRAKE
HARNESS, MAIN
HARNESS, DECK SWITCH
HARNESS, PUMP AND SOLENOID
FERRITE, .72 X .70 X 1.28
WIRE ASM, REV POLARITY JUMPER
5-46
WIRING-PEDAL PLATFORM-From Serial Number (10*)
B
A
8 BLU
9 RED
DIAGRAM A
DIAGRAM B
ORG
BRN
GRN
GRN
BRN
ORG
LT BLU
RED
5-47A
5-65
WIRING-PEDAL PLATFORM-From Serial Number (10*)
REF
PART NO.
PRV NO.
QTY
86315100
DESCRIPTION
SERIAL NO.
FROM
NOTES:
HARNESS, PEDALS
* See Serial Number page.
5-47B
WIRING-PEDAL PLATFORM-To Serial Number (10*)
B
A
BRN
BLU
BRN
RED
DIAGRAM A
DIAGRAM B
ORG
BRN
GRN
5 GRN
1 2 3
7 BRN
4 5
6 ORG
LT BLU
RED
5-48A
WIRING-PEDAL PLATFORM-To Serial Number (10*)

REF
PART NO.
PRV NO.
QTY
86218810
23717
DESCRIPTION
SERIAL NO.
FROM
NOTES:
HARNESS, TWISTER PEDAL
5-48B
5-49
M2
44/RED
BB+
CURTIS 1228 MOTOR CONTROLLER
86037770 CHARIOT INTERIM

BRUSH
RELAY
31/LT-BLU
70/BLK
MAIN
RELAY
880426
36V
02/20/14
51/RED
KEY
SWITCH
29204
67/RED
71/RED
24/WHT-RED
29215
29204
47/RED
54/BLK
880353
INDICATES OPTIONAL
EQUIPMENT
RESET
SWITCH
40/GRY
RUN/RESET
RELAY
4/RED
81/BLK
33
30/WHT
8/BRN
9/BRN
58/RED
69/BLK
1
65/ORG
57/BLK
78/BLK
48/RED
29204
BRUSH
18A
60/WHT
34/BLK
63/BLK
67/RED
49/RED
68/RED
60/WHT
58/RED
59/WHT
18/BLK
64/LT BLU
52/RED
59/WHT
70/BLK
46/BLK
23/BLK
56/BLK
75/BLK
77/BLK
53/BLK
16/RED
SPEED
SWITCH
42/GRN
36/YLW
61/DK-BLU
FORWARD/REV
SWITCH
73/BLK
41/DK-BLU
67619
22/ORG
50/RED
49/RED
HORN
SWITCH
50/RED
220K
5/ORG
9/BRN
10/GRN
4/RED
3/LT-BLUE
73/BLK
72/RED
77/BLK
76/RED
38/BLK
37/RED
26/RED
25/BLK
39/RED
37/BLK
FERRITE
BEAD
DK-BLU
GRN
74/RED
71/RED
13/ORG
75/BLK
14/BLK
74/RED
6/BRN
22/ORG
6/BRN
20/BLK
19/WHT
16/BLK
15/YLW
/WHT-ORG
17/WHT-YLW
/WHT-BLK
23/BLK
12 PIN DEUTSCH
8/BRN
7/BRN
79/BLK
30/WHT
46/BLK
39/YLW
18/LT-BLU
2 PIN DEUTSCH
4 PIN
DEUTSCH
21/ORG
55/RED
E-STOP
BATTERY
METER
44/RED
57/BLK
21/ORG
26/LT-BLU
29/WHT-BLK
27/WHT-YLW
28/WHT-ORG
6 PIN
DEUTSCH
56/BLK
3/LT-BLUE
53/BLK
45/RED
76/RED
PUMP
3A
63/BLK
38/YLW
54/BLK
14/RED
2/BLK
9/BLK
12/RED
41539
46/RED
51/RED
68/RED
12 /BLK
17/RED
BRUSH
18A
69/BLK
15/RED
1/WHT
2 PIN DEUTSCH
10/BLK
880212
43/RED
M1
2/BLK
38/YLW
20/BLK
16/RED
2 PIN DEUTSCH
10/BLK
11/RED
NOT USED
SOLENOID
48/RED
11/WHT-BLK
25/WHT-RED
1/WHT
5/ORG
25/WHT-RED
DECK
SWITCH
64/LT-BLU
1
81/BLK
79/ORG
10/GRN
DECK
ACTUATOR
66/RED
61/DK-BLU
41/DK-BLU
7/BRN
39/YLW
67/RED
TRACTION
DECK LIFT
ACTUATOR
55/RED
32/RED
1
24/WHT-RED
19/BLK
11/RED
LBRUSH
65/ORG
13/RED
2
28/WHT-ORG
PUMP
RELAY
42/GRN
35/BLK
72/RED
33/RED
43/RED
PUMP
SWITCH
12/BLK
PUMP RUN
LIGHT
40/GRY
32/RED
11/WHT-BLK
17/RED
RBRUSH
31/LT BLU
80/WHT-GRN
36/YLW
34/BLK
32/RED
35/BLK
27/WHT-YLW
26/LT-BLU
WIRING DIAGRAM From Serial Number (11*)

SOLUTION
PUMP

OPERATOR PLATFORM
RED
PLATFORM
SWITCH
FLASHER
UNIT
BRN
OPERATION
PRESENT
SWITCH
4 PIN
DEUTSCH
ORG
BRN
6 PIN
DEUTSCH
THROTTLE
POT
HEADLIGHT
SWITCH
HOSE DIAGRAM
DRAIN HOSE
TANK
CLEANING CHEMICAL
SELECTOR VALVE
SPRAY NOZZLES
RESTRICTOR
INJECTOR
SCRUB DECK
SOLENOID
VALVE
CHECK VALVE
100 MESH
STAINER
PUMP
5-50
SUGGESTED SPARE PARTS
PART NO.
PRV NO.
86001910
86002000
86251410
86007140
86007190
86007240
86001740
86002730
86001730
86007130
86006370
86028890
86252980
86241720
86246990
14606
14717
67506
72130
72161
72190
140816
270085
140804
72128
67315
84098
730369
44101
54205
5-51
DESCRIPTION
SERIAL NO.
FROM
BREAKER, 30A 50VDC CIRCUIT

BREAKER, 3 AMP
RELAY, 15A 36V MINI
SWITCH, SPST 2-POSITION ROCKER
SWITCH KEY DPST
SWITCH, SEALED PB ROUND
BRAKE, 36 VDC W/CONNECTOR
CHAIN, ISO 08B 12.7 MM PITCH
BREAKER, 18A 250VDC, 50VDC
SWITCH, DPDT 2-POSITION ROCKER
RELAY, 36VDC 100AMP HVY DUTY
VALVE, 115V CMD SOLENOID SVC
SCREEN, 100 MESH
JET, QUICK VEE STD 8001
METERING TIP, PINK
NOTES:
OPTIONS
5-52
BACK-UP ALARM - OPTION
2
4
5-53
BACK-UP ALARM - OPTION

REF
PART NO.
PRV NO.
QTY
1
2
3
4
86071140
86231500
86276780
86271840
140817
80882
70728
57285
1
1
1
1
DESCRIPTION
SERIAL NO.
FROM
NOTES:
BRKT, BACK UP ALARM

BUZZER, PIEZO 6-28VCD
SCR, 5/16-18 X 3/4 HHCS SS
NUT, 5/16-18 HEX NYLOCK THN SS
5-54
BATTERY CART - OPTION
27
26
28
3
30
5
24
3
29 25
2
6
1
2
15
3
4
3
23
22
10
5
3
9 8
7
13
12
3
14
20
11
21
19
16
15
18
17
5-55
31
3

REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
PART NO.
86006930
86254290
86270830
86077010
86010670
86228840
86259410
86259400
86254890
86068490
86231090
86083120
86076600
86004070
86276790
86276690
86199430
86078890
86277130
86274910
86232590
86001350
86011020
86271840
86008130
86274730
86070790
86087340
86070800
86271870
86276070
PRV NO.
70514
730338
57023
41517
87029
09124
87206
730331
730018
140019
80809
66442
38318
36196
70732
70715
040-03
620020
70795
70325
18032
140390
89202
57285
73958
70265
140737
730339
140738
57290
70593
QTY
2
4
33
1
7
3
1
4
3
1
1
1
2
2
4
7
2
8
16
1
2
2
2
2
2
2
2
2
2
2
1
DESCRIPTION
SCR, 5/16-18 X 1.00 BSHCS SS
SPACER, 10D X .343ID, .5 LG
HOUSING, BATTERY CART
BEARING, FLANGED .314D X .502OD
WASHER, THRUST, .51 ID X 1 OD X .063
WASHER, THRUST .51 ID X 1 OD
SPRING, EXT, .50D X 4.0L
BRKT, TRAY CATCH
BUMPER, RUBBER 5/16" ID X 1.50
PLATE, BATTERY CART BACK
HANDLE, BATTERY CART
GRIP, POLISHER HANDLE
SCR, 5/16-18 X 1.75 HHCS SS
SCR, 5/16-18 X 1.75 CARR SS
CASTER SWIVEL 4 250# CPCTY
PLATE, CASTER SPACER
SCR, 5/16-18 X 1.25HHCS GR5PLT
CASTER, 4 HARD RUBBER RIGID
BUSHING, SPANNER .435 X 1.10
WHEEL, 3 DIA CUSHION RUBBER
SPACER, 3/8OD X .62W X .312L, AL
SCR, 1/4-20 X 3/4 SHCS PLTD
BRKT, BATTERY LOCK MOUNT
SPACER, LATCH GUIDE
BRKT, BATTERY TRAY LOCK
SERIAL NO.
FROM
NOTES:
5-56
1
2
4
5
6
10
3
6
17
3
8
9
10
11
12
13
14
15
6
10
10
16
5-57

REF
PART NO.
PART NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
86078330
86276070
86270830
86087800
86228840
86259410
86275760
86077140
86226830
86010670
86244280
86276060
86254280
86231150
86259400
86276690
86077530
66478
70593
57023
730307
09124
87206
70540
51404
73268
87029
500934
70590
730331
09151
87205
70715
51403
1
2
12
2
4
6
4
2
2
10
1
4
12
4
8
16
2
DESCRIPTION
SERIAL NO.
FROM
NOTES:
PEDAL, BATTERY CART

STIFFENER, PEDAL, BATTERY CART
BEARING, FLANGED .314ID X .502OD
WASHER, THRUST .51 ID X 1 OD X .063
SCR, 5/16-18 X 1 HHCS GR8 PLTD
LATCH, BATTERY CART
SPRING, EXT .68D X 3.00L X .098W
LABEL, BATTERY CAR OPERATION
SCR, 5/16-18 X 2.5 CARR GR5
SPACER, 1.00 ODX .32ID X .375
BUSHING FLANGE, .314 X .502 OD
WASHER, THRUST .51 ID X 1 OD
SCR, 5/16-18 X 1.75 CARR SS
LINKAGE, LATCH, BATT CART
5-58
SEAT - OPTION
13
14
1
12
11
3
4
5
6
10
9
8
7
15
16
17
18
19
20
23
24
22
21
5-59
SEAT - OPTION
REF
PART NO.
PRV NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
86248390
86082640
86276890
86279460
86270710
86271930
86278910
86070830
86070840
86277710
86008650
86246320
86272300
86251860
86279620
86276070
86277510
86009200
86254300
86094000
86276710
86093790
86010670
86270830
730324
629995
70752
87164
01-000277
57297
87003
140742
140743
730347
80604
51142
66133
66481
87200
70593
70857
81535
730350
05246
70717
05247
87029
57023
1
1
4
2
1
1
3
1
1
1
1
1
1
1
2
2
1
1
1
1
2
1
4
4
DESCRIPTION
SERIAL NO.
FROM
NOTES:
PAD, REAR REST

PLATE, SEAT COVER
SCR, 5/16-18 X 3/4 PTHMS SS
NUT, WING 3/8-16
BRKT, LEFT REAR SEAT
BRKT, RIGHT REAR SEAT
SCR, 3/8-16 X 2.75 HHCS SS
COTTER, 1/4 RING
LEVER, HANDLE LOCK
PIN, CLEVIS 3/16 X .88 PLTD
ROD, ARM HANDLE LOCK 4 LG
WASHER, .41D X 1.3OD NYLON
SCR, 3/8-16 X 5.0 HHCS SS FT
KNOB, 3/8-16 4 PRONG ALUM
SPACER, SEAT LOCK
SEAT MOUNT POST
RECEIVER ASSY, SEAT MOUNT
5-60
WARNING LIGHTS - OPTION
1
6
2
3
3
4
FRONT
5
7
3
1
2
6
5-61
REAR
WARNING LIGHTS - OPTION

REF
PART NO.
PRV NO.
QTY
1
2
3
4
5
6
7
86270990
86010650
86276820
86071490
86270990
86246200
86071500
57090
87018
70740
140871
57090
51454
140872
4
4
4
1
2
2
1
DESCRIPTION
SERIAL NO.
FROM
NOTES:

SCR, 10-32 X 1/2 PTHMS BLK
BRKT, UPPER WARNING LIGHT
LED AMBER LIGHT, 12V
BRKT, LOWER WARNING LIGHT
5-62
5-63
5-97
SERIAL NUMBERS
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
MODEL: SERIAL #
CI24, CIE24: 1000157501

CI24, CIE24: 1000168941
CI24, CIE24: 1000170494
CI24, CIE24: 1000157212
CI24, CIE24: 10060210000104
CI24, CIE24: 1000160355
CI24, CIE24: 1000154660
CI24, CIE24: 1000158030
CI24: 10060170000036, CIE24: 10060190000007
CI24: 10060170000036, CIE24: 10060190000007
10060170000046, 10060190000007
5-64
NOTES:
5-65
86037880 CHARIOT EXTRACTOR 05/27/07

Windsor Chariot I Capsol

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Windsor Chariot I Capsol

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iCapsol

Operating Instructions (ENG)

Read these instructions before using the machine.

MACHINE DATA LOG/OVERVIEW

Phone Number: _________________________________________________________________________________________

86037770 CHARIOT INTERIM 02/27/07

HOW TO USE THIS MANUAL

86037770 CHARIOT INTERIM 11/18/09

HOW TO USE THIS MANUAL

HOW TO USE THIS MANUAL

The HOW TO USE THIS MANUAL section will tell

The SAFETY section contains important information

The PARTS LIST section contains assembled parts

DATE OF PURCHASE ________________________

SALES REPRESENTATIVE # ___________________

The model and serial number of your machine are

REF column refers to the reference

NOTE: If a service or option kit is installed on your

86037770 CHARIOT INTERIM 10/17/09

IMPORTANT SAFETY INSTRUCTIONS

Use only indoors. Do not use outdoors or expose to rain.

SAVE THESE INSTRUCTIONS

86037770 CHARIOT INTERIM 02/27/07

HAZARD INTENSITY LEVEL

Never allow metal to lie across battery tops.

86037770 CHARIOT INTERIM 08/20/12

SAFETY LABEL LOCATION

86037770 CHARIOT INTERIM 02/27/07

Minimum Aisle U-Turn Width

86037770 CHARIOT INTERIM 01/26/12

The weighted root mean square acceleration at the

86037770 CHARIOT INTERIM 02/27/07

HOW THIS MACHINE WORKS

The function of the operator control system is to

The function of the scrub system is to scrub the

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Speed Control Switch

2. EMERGENCY STOP/BRAKE SWITCH

86037770 CHARIOT INTERIM 11/18/09

*See Serial Number page.

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Solution Pump Switch

3. Scrub Deck Switch

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EMERGENCY STOP PROCEDURES

Do a pre-run inspection to find possible problems

1. Release the throttle pedal by lifting right foot.

NOTE: See maintenance section for pre-run

3. If an electrical problem is suspected, push in

2. Turn machine power off with key switch by

NOTE: Perform pre-run machine check before

*SEE SERIAL NUMBER PAGE.

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FOR SAFETY: Before leaving or servicing

Plan the scrubbing pattern in advance.