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    Sai Coating

    Uploaded by

    Uday Deogam
    1. The document provides cost information for coating pulleys using a dry gun (Dgun) coating method. It shows that coating one pulley costs $600 while an uncoated pulley costs $275. 2. A Dgun can coat 400 pulleys using 12,000 square feet of coating material. Coating pulleys saves $4,143.75 per pulley over 2 years compared to uncoated pulleys. 3. Coating aero units also provides savings of $7.73 per unit over 2 years by extending the life of the equipment.

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    Sai Coating

    Uploaded by

    Uday Deogam
    80 views13 pages
    1. The document provides cost information for coating pulleys using a dry gun (Dgun) coating method. It shows that coating one pulley costs $600 while an uncoated pulley costs $275. 2. A Dgun can coat 400 pulleys using 12,000 square feet of coating material. Coating pulleys saves $4,143.75 per pulley over 2 years compared to uncoated pulleys. 3. Coating aero units also provides savings of $7.73 per unit over 2 years by extending the life of the equipment.

    Original Description:

    8jk8

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    1. The document provides cost information for coating pulleys using a dry gun (Dgun) coating method. It shows that coating one pulley costs $600 while an uncoated pulley costs $275. 2. A Dgun can coat 400 pulleys using 12,000 square feet of coating material. Coating pulleys saves $4,143.75 per pulley over 2 years compared to uncoated pulleys. 3. Coating aero units also provides savings of $7.73 per unit over 2 years by extending the life of the equipment.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    80 views13 pages

    Sai Coating

    Uploaded by

    Uday Deogam
    1. The document provides cost information for coating pulleys using a dry gun (Dgun) coating method. It shows that coating one pulley costs $600 while an uncoated pulley costs $275. 2. A Dgun can coat 400 pulleys using 12,000 square feet of coating material. Coating pulleys saves $4,143.75 per pulley over 2 years compared to uncoated pulleys. 3. Coating aero units also provides savings of $7.73 per unit over 2 years by extending the life of the equipment.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 13

    Cost of 1 Pulley

    Cost of Coating 1 pulley


    Sq ft of coating used per pulley
    Max coating that can be used from 1 Dgun
    Number of Pulley that can be coated from 1 Dgun

    275
    600
    30
    12000
    400

    40 days to 2 years
    40 to 730 days
    Number of normal pulley used compared to coated one during 2 year
    Cost of 400 pulley
    Cost of 2 yr pulley
    Cost of 2 yr pulley
    Savings on 1 pulley
    Savings on 400 time use of Dgun
    Fixed Cost

    18.25
    110000
    5018.75
    875
    4143.75
    1657500
    1500000

    Operating Cost

    sqft

    (prior case)
    (600+ 275)
    (for a 2 year period)
    Fixed Cost

    Actual Savings if we charge 15 lakh


    Actual Savings if we charge 14 lakh

    157500
    257500

    benefits our product provide


    economic savings

    Year 0

    Year 1
    1.75

    Original
    With coated

    Cost of coating 1 aero unit


    We know that cost of 1sq ft coating
    Total area coated

    1.75

    15000
    20
    750 sq ft

    We know that 1 Dgun Capacity


    So number of times Dgun can be used before it run out
    Saving by using a coating

    12000 sq ft
    16
    0.483333333 per 2 year

    Total savings

    7.733333333

    This doesnt include cost of changing the equipment


    Improvement in thermal barriers

    vc is 9.5 not possible

    Year 2

    Year 3
    Year 4
    1.75
    0.15

    Year 5
    Year 6
    1.75

    1.75

    0.15

    125

    55719600

    5.25
    3.8
    1.45

    benefits our product provide

    15

    Turbine blade
    cost per turbine coated
    Number of turbine coated by 1 d gun
    Savings
    Total saving

    150 Sq ft
    3000
    80
    47000 4 years
    3760000 In 4 years
    1500000
    2260000

    Medium size

    2 to 4 years
    Rejection rate 12 to 1

    Medium size
    year 0

    benefits our product provide


    economic savings
    Rejection rate 12 to 1
    thermal capabilities

    year 1
    year 2
    year 3
    year 4
    50000
    50000
    50000+3000

    ur product provide

    te 12 to 1

    Capacity of 1 Dgun

    100000

    Operational cost per ft of coating


    Operational Cost of coating 1,00,000 sq ft
    Competitor
    4 months

    1.5
    150000
    Our Product
    8 months
    10-20% saving on quality of wire

    Cant change prices as the customer sees no difference in prices of competition therefore operating co
    Life enhancements 3 times

    sqft

    on therefore operating cost must be lower

    benefits our product provide


    economic savings

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