1-1 Checking The Installation Space

Chapter 1 Press Installation
1-1
Checking the installation space
A. Installation space
The press dimensions are shown below.
There should be enough space between the wall and press to allow operation and maintenance.
Check the entrance of the room that the press will be installed in.
RYOBI 522GE Press dimensions
320mm
(12.6")
270mm
(10.6")
470mm
(18.5")
2,598mm (8' 6")
130mm (5.1")
Power cord wiring place
RYOBI 524GE Press dimensions

1,260mm (4' 2") [RYOBI PCS-JX]
974mm (3' 3") [RYOBI PCS-J]
Cord length 5m (16' 5")
130mm (5.1")
270mm 470mm
(10.6") (18.5")
Power cord wiring place

4,096mm (13' 5")
This illustration shows the RYOBI PCS-J.
B. Press installation place

The foundation construction should be done by a specialist.
100 - 150mm
(4" - 6")
Concrete
200 - 300mm
(8" - 12")
Gravel
(Note)
bolt. So please consult a contractor who has this specialized knowledge.
(Reference : Load capacity per 1m2 is over 1,200kg. / Load capacity per square feet is over 246 lbs.)
3. The ceiling height should be over 2,500mm (8' 2").
C. Necessary tools when carrying the press
10
Allen wrench
14mm
Wrench
19mm, 24mm
Pipe (Round pole)
50mm (Outer diameter) x 1,700mm (Length)
Jack
More than 2, each with a capacity of 2 tons
Others
Delivery tools (Hydraulic pallet truck)

Level (0.02mm/m)
1-2
Carrying procedures
A. Lifting procedures
RYOBI 522GE
Lifting gauge set No. 5522 J 010
(Reference)
Mounting the lifting gauge
1)
Remove the grip.
2)
Remove the 2nd unit safety

cover dampers.
4)
Mount the 2 stays between the

hooks at the 1st unit and 2nd
unit.
5)
Mount the 2 stays between the

hooks at the operation side and
non operation side.
3)
Mount the 4 hooks at the 1st unit

and 2nd unit.
A t t h i s t i me , p l a ce p ac k i n g
(cardboard or rubber) between
the frame and hook.
11
RYOBI 524GE
Lifting gauge set No. 6524 J 010
Mount the 4 gauges on the press using the bolts and lift it using
the wires.
Gauge
B. Jacking up
RYOBI 522GE
(Notice)
illustration.
2. Be careful that the whole press is kept in balance.
12
RYOBI 524GE
(Reference)
Jack up bolt position and point weight (
RYOBI 522GE
[Unit : mm (inch)]
470 (18.5")
a1
b1
c1
a2
b2
c2
411.5
(16.2")
893
(35.2")
d1
d2
430 561.5 302

(16.9") (22.1") (11.9")
Point weight
a1
a2
b1
b2
c1
c2
d1
d2
Total
525
525
525
525
525
525
100
100
3,350
a1
a2
b1
b2
c1
c2
(Unit : kg)
d1
d2
Total
220
220
7,382
(Unit : lbs.)
RYOBI 524GE
[Unit : mm (inch)]
b1
a1
a2
374
(14.7")
b2
1,275.5
(50.2")
c1
d1
c2
d2
1,211
(47.7")
408.5
(16.1")
e1
e2
525
302
(20.7") (11.9")
Point weight
a1
a2
b1
b2
c1
c2
d1
d2
828.8 828.8 828.8 828.8 828.8 828.8 828.8 828.8
a1
a2
b1
b2
c1
c2
d1
d2
1,827 1,827 1,827 1,827 1,827 1,827 1,827 1,827
e1
e2
Total
100
100
6,830
e1
e2
Total
220
220
15,056
(Unit : kg)
(Unit : lbs.)
13
C. When setting the oil pan

Delivery side
Feeder side
Bed
frame
Oil pan
C
B
14
Model
RYOBI 522GE
60mm (2.4")
60mm (2.4")
100mm (3.9")
RYOBI 524GE
50mm (2")
50mm (2")
40mm (1.6")
1-3
Press leveling
A. Leveling accuracy measuring places

The level that is used should have an accuracy of 0.02mm per one meter.
Check the press leveling accuracy at the 3 places shown in the illustration.
RYOBI 522GE
RYOBI 524GE
(2) Operation side

(3) Non operation side
(1)
(1)
(2) Operation side

On the 2nd unit ink fountain roller............................ (1)

On the 1st unit ink frame ...................................(2), (3)
On the 2nd unit impression cylinder ........................ (1)

On the bed frame...............................................(2), (3)
B. Adjustment procedures
RYOBI 522GE
(2) Operation side
(1)
(A)
bolts (A), (B), and (C).

(D). At this time, be careful not to change the level of the
press section.
(B)
(C)
(D)
15
RYOBI 524GE
bolts (A), (B), and (C).
and (E). At this time, be careful not to change the level of
the press section.
(1)
(A)
(B)
(C)
(D)
(E)
(2) Operation side

(Note)
1. Any oil and foreign particles must be wiped off from the surface where the level is to be positioned.
vibration may result.
16
1-4
Press wiring
A. Power source wiring

These presses require a power source shown in the table below. Prepare a power cord. Ground the press properly
using the ground wire.
RYOBI 522GE
RYOBI 524GE
Power supply
3 phase, 200V, 27A
3 phase, 200V, 47A
Power consumption
7.5kW (27,000kJ,
6,450kcal, 25,590BTU)
13.5kW (48,600kJ,
11,600kcal, 42,060BTU)
Cross sectional area of power cord
Over 5.5mm2
Over 14mm2
Power cord length
Less than 10m
Less than 10m
B. Wiring procedures
To power source
PE
PE
1)
2)
Connect the power wires to the

terminal base (R, S, T, and PE)
in the power box.
Fix the power cord to the box
using the bushing.
Connect the power wires to the

power source.
[Press with a transformer only]

Transformer
Primary side tap
To the power source

Secondary side tap
(Reference)
When using a transformer, connect the transformer so that
it is between the power source and press.
Wires to the power source : Primary side tap in the
transformer
Wires from the press :
Secondary side tap in the
transformer (200V)
(Note)
Check that the connection of the wires (primary side tap) to
the power source matches the voltage of the power source.
From the press
17

1-1 Checking The Installation Space

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What are the important considerations for installing a printing press?

What are the important considerations for installing a printing press?

What tools are needed to lift and transport the printing press?

What tools are needed to lift and transport the printing press?

Chapter 1 Press Installation

Checking the installation space

RYOBI 522GE Press dimensions

2,598mm (8' 6")

Power cord wiring place

RYOBI 524GE Press dimensions

Power cord wiring place

This illustration shows the RYOBI PCS-J.

Chapter 1 Press Installation

B. Press installation place

C. Necessary tools when carrying the press

Pipe (Round pole)

50mm (Outer diameter) x 1,700mm (Length)

More than 2, each with a capacity of 2 tons

Delivery tools (Hydraulic pallet truck)

Chapter 1 Press Installation

Remove the grip.

Remove the 2nd unit safety

Mount the 2 stays between the

Mount the 2 stays between the

Mount the 4 hooks at the 1st unit

Chapter 1 Press Installation

Chapter 1 Press Installation

430 561.5 302

828.8 828.8 828.8 828.8 828.8 828.8 828.8 828.8

1,827 1,827 1,827 1,827 1,827 1,827 1,827 1,827

Chapter 1 Press Installation

C. When setting the oil pan

Chapter 1 Press Installation

A. Leveling accuracy measuring places

(2) Operation side

(2) Operation side

On the 2nd unit ink fountain roller............................ (1)

On the 2nd unit impression cylinder ........................ (1)

bolts (A), (B), and (C).

Chapter 1 Press Installation

(2) Operation side

vibration may result.

Chapter 1 Press Installation

A. Power source wiring

3 phase, 200V, 27A

3 phase, 200V, 47A

Cross sectional area of power cord

Power cord length

Less than 10m

Less than 10m

Connect the power wires to the

Connect the power wires to the

[Press with a transformer only]

Primary side tap

To the power source

From the press

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