KP-00+++-CQ712-B7510-Rev A-INSPECTION TEST PLAN FOR I C INSTRUMENT CONNECTION PART OF PIPING EQUIPMENT
KP-00+++-CQ712-B7510-Rev A-INSPECTION TEST PLAN FOR I C INSTRUMENT CONNECTION PART OF PIPING EQUIPMENT
KP-00+++-CQ712-B7510-Rev A-INSPECTION TEST PLAN FOR I C INSTRUMENT CONNECTION PART OF PIPING EQUIPMENT
DOCUMENT NO.
: KP-00+++-CQ712-B7510
TITLE
OWNER
13.10.2015
First Issue
Rev.
No.
DATE
DESCRIPTION
TOTAL 17 PAGES
(Including Cover)
Purpose
For Information
For Review
For Approval
For Construction
As-Built
C.
F.A
T.S
O.S
PREPARED
CHECKED
REVIEWED
APPROVED
Owner
POSCO ENGINEERING
& CONSTRUCTION CO., LTD.
Main Subcontractor
ITP No.
KP-00+++-CQ712-B7510
Rev. No.
Page
2 pages
Document Submittal
Remarks
Inspection Status
No.
Item Name
Application Document/Code/Spec.
No.
Subcontr
GAMA
actor
3rd
Party /
AI
POSCO
E&C
Owner
SITE ACTIVITIES
1
QC Requirement
1.1
Document Review
100%
1.2
Document Review
100%
1.3
Document Review
100%
Weld Schedule
1.4
100%
ASME_MANUAL
KP-00+++-MQ732-G0016-Rev_1
Storage and Handling of Welding
Consumables Procedure
KP-00+++-CY712-B7503
V/R
1.5
Calibration Control
Document Review/
Visual Inspection
100%
Calibration Procedure_
KP-00+++-MQ732-G0005
V/R
V/R
V/R
1.6
Visual Control
100%
1.7
Document Review/
Visual Inspection
100%
Welder Test
100%
2.1
Qualification of Welder
2.2
Visual Inspection
100%
2.3
Dimensional Control
100%
Approved Drawings
2.4
VT
100%
ITP No.
KP-00+++-CQ712-B7510
Rev. No.
Page
2 pages
Document Submittal
Remarks
Inspection Status
No.
Item Name
Application Document/Code/Spec.
No.
Subcontr
GAMA
actor
3rd
Party /
AI
POSCO
E&C
Owner
RT or UT
As per Drawings
W/R
Radiographic Examination
Report_Ex 8.1 or Ultrasonic
Examination Report_Ex.8.3
PT/MT
As per Drawings
Liquid Penetrant
Examination_Ex. 8.5
Magnetic Examination_Ex. 8.4
Visual nspection
100%
100%
V/R
2.5
2.6
2.7
2.8
3.1
Visual Inspection
100%
Punch Lists
3.2
Document Review
Document Review
Notes) #1
Legend
P
H
W
S
V
R
Perform
Hold
Witness
Spot
Surveillance
Review
PQR No
Technique
WPS Range
Position
Type
PWHT
Prepared By
WPS No
Technique
Material Specificaton
Material Thickness
Thickness
POSCO
3rd Party / AI
Employer
Name:
Name:
Name:
Name:
Name:
Date:
Date:
Date:
Date:
Date:
Sign:
Sign:
Sign:
Sign:
Sign:
Remarks
WELD SCHEDULE
Project Name :
No
Drawing No
Design Code :
Descrtiption of
Equipment/ System
Weld No
Material
P number
Pipe Size
Min Wall
Thickness
Weld Description
Weld Process
GAMA
MITEK
WPS
Welding
Electrode
Size
NDE
PWHT
Preheat
VT%
RT%
UT%
PT%
Min to Max
Hardness (BH)
POSCO
3rd Party / AI
Pressure
Test (Bar)
EMPLOYER
Name:
Name:
Name:
Name:
Name:
Date:
Date:
Date:
Date:
Date:
Sign:
Sign:
Sign:
Sign:
Sign:
Ex.7.7, Rev.0
PMI
MT%
Remarks
Attachment 5
AWS Class
Brand
Size
Heat /
Lot No
Material Test
Report No
Qty
Page
Receipt Date
Remarks
of
Project Name:
Type of Equipment
Model
Identification
Number
Calibration
Laboratory
Calibration
Certificate No
Calibration
Period
Calibration Date
QA/ QC
Next Calibration
Accuracy
Date
Commisioning
Acceptance
Criteria
Status
Location
Remarks
Proje
Project
rn Tipi
Description
Kalite
Quality
MTEK
Ex.4.8, Rev.0
Boyut
Dimension
GAMA
Rapor No
Report No
Adet
Q'ty
Dkm No ve/veya
Plaka No
Heat ID No and/or
Plate No
aretleme Kodu
Coded Marking
3rd Party / AI
Tarih
Date
Malzeme Sertifika
No / Material
Certificate No
POSCO
Resim No
Drawing No
Poz No
Part No
Aklamalar
Remarks
EMPLOYER
Sra
Kaynaknn Ad
No
Welder's Name
Kaynak
Kaynak
lemi
No
Welding Process
Stamp No
Malzeme
Kalnlk
ap
Thickness
Diameter
Dolgu
Position
7
mm
in
Levha
2 /8-24" boru
mm
inch
Plate
2 /8-24" pipe
Material
Standard
Sertifika No.
Belge Tarihi
Standard/Code
Certificate No.
Qualification Date
Metali
Filler Material
Photo
Photo
Photo
Photo
Photo
Photo
Photo
*F: Flat(Yatay) ; H: Horizontal (Yan) ; V: Vertical (Dik) ; O: Overhead (Tavan)
MITEK
3rd Party/AI
GAMA
POSCO
EMPLOYER
Name:
Name:
Name:
Name:
Name:
Date:
Date:
Date:
Date:
Date:
Sign:
Sign:
Sign:
Sign:
Sign:
Project Name
Contractor
Owner
Main Subcontractor
Item Name/
Item No/Description
Area/Unit
ITP No
ITP Item
Report No
Date:
Drawing No
Rev:
Weld No
No.
Item to Check
N/A
No.
Item to Check
Acc
Not
Acc
General
1
10
11
12
13
Remarks:
MTEK A.
GAMA
3RD Party / AI
POSCO
EMPLOYER
Name:
Name:
Name:
Name:
Name:
Date:
Date:
Date:
Date:
Date:
Sign:
Sign:
Sign:
Sign:
Sign:
N/A
Owner
Contractor
POSCO ENGINEERING
& CONSTRUCTION CO., LTD.
Main Subcontractor
Area/Unit
ITP No
ITP Item
Report No
Date
Drawing No
Rev.
T2
SYSTEM NAME
EQUIPMENT NAME
Result
WELD NO
NOMINAL VALUE
ACTUAL VALUE
MITEK
GAMA
3rd Party / AI
EMPLOYER
POSCO
Name:
Name:
Name:
Name:
Name:
Date:
Date:
Date:
Date:
Date:
Sign:
Sign:
Sign:
Sign:
Sign:
Date
:
Report. No :
Page
:
Mteri
Proje Ad
Emri No
Customer
Project Name
P/O No
Resim No:
Para Tanm:
Para No:
DrawingNr.
Object
Partcode
Boyutlar:
Malzeme:
Isl lem:
Dimension
Material
Heattreatment
Yok / No
ncesi / Before
Sonras / After
Muayene Kapsam:
Extent of examination
Kaynak Formu
V Y X FW
U K I
Weldpreparation
111(MMA)
121(SAW)
135(GMAW) 136(FCAW)
Kaynak Yntemi:
Weldingprocess
evre Aydnl:
Yardmc Ekipman
AuxiliaryEquipment
131(GMAW)
141(GTAW)
Muayene Dkman:
Examination Document
100
104
2017
2025
401
atlak
Krater atla
Yzey gzenei
Krater boluu
Yetersiz ergime
4021
5011
5012
5013
502
Toplam Deerlendirme
Total assessment
Yetersiz nfuziyet
Yanmaoluu
Yanmaoluu
ekinti kanal
Ar yksek kaynak
504
505
506
510
511
Ar nufuziyet
Uygunolmayankaynakkenar
Souk katlanma
Kk patlamas
Yetersiz dolgu
515
516
517
601
602
Konkav kk
Kkte gzenek
Hatal tekrar balama
Ark yan
Srant
507
508
508
Eksenelkaklklineer
Eksenelkaklkasal
OnayMhr
Approval Stamp
MITEK
GAMA
3rd Party/ AI
POSCO
EMPLOYER
Name:
Name:
Name:
Name:
Name:
Date:
Date:
Date:
Date:
Date:
Sign:
Sign:
Sign:
Sign:
Sign:
507
602
601
517
516
515
511
510
506
505
504
502
5013
5012
5011
4021
401
2025
2017
104
Weld seam No
Kaynak Dikii
No
Rapor No:
Report No
Prosedr No.
Procedure No.
Sayfa No:
Page
Proje:
Mteri:
Para Tanm:
Project
Employer
Part Description:
Para No:
Resim No:
Malzeme:
Part No
Drawing No
Material
Boyut:
Isl lem:
Dimensions
Heat Treatment
X-In Cihaz:
Voltaj / Akm:
X-Ray Equipment
Voltage / Ampere
- In Cihaz:
-Ray Equipment
Film Tipi /Snf:
Aktivite:
zotop Boyutu:
Activity
Isotope Size
Film Boyutu:
Film Size
Penetrametre:
Ekran Tipi:
IQI
Screen Type
Muayene Kapsam:
Yok/No
ncesi/Before
Sonras/After
Test Scope
Odak Boyutu:
Focus Size
Kalnlk(n/Arka):
Thickness(fs/bs)
Kaynak Ykseklii
Poz Sresi:
ekim Dzenlemesi:
Weld re-inforcement
Exposure Time
Exposure Arrangement
Tek Grnt
Single Wall
Single viewing
ift Duvar
ift Grnt
Double Wall
Double viewing
Muayene Talimat:
Standart:
Test nstructon
Test Specification
Kaynak dikii tanm
Film Identification
No
Tek Duvar
Film No
Kaynak
ap/Kalnlk
Welder
Diam./Thk.
IQN
Hata Tipi
Sonu
Type of Defect
Result
(*)
Aklamalar
Remarks
1
2
3
4
5
6
7
8
9
10
Aa
Ab
Ac
Ad
Ba
Bb
C
Da
(2011)
(2016)
(2014)
(2013)
(3012)
(3011)
(401)
(515)
Db (4021)
Dc (402)
E (100)
H (304)
Fa (504)
Fb (514)
Fc (501)
Ff -
(*)
1
2
3
4
Prepared By
Name / Ad
3 Party / AI
Name / Ad
POSCO
Name / Ad
Employer
Name / Ad
Date / Tarih
Date / Tarih
Date / Tarih
Date / Tarih
Date / Tarih
Signature / mza
Signature / mza
Signature /
Signature / mza
Signature / mza
mza
Mteri
Resim No
Para Tanm
Para No
Rapor No
Tarih
Project Name
Employer
Drawing No
Part Description
Part No
Report No
Date
Cihaz
Kalibrasyon Tarihi
Kalibras.Blou
Kalib.Yanst.
Kontak Svs
malat Firma
Test Yeri
Apparatus
Calibration Date
Calibration Block
Calib. Reflector
Acous. Coupl.
Manufactured By
Test Place
Dkm
lenmi
Haddelenmi
Talanm
Cast
Machined
Rolled
Grinded
Heat Treated
Test Standard
Kabul Kriteri
Test Standard
Acceptance Criteria
rd
3 Party / AI
POSCO
Employer
Name / Ad
Name / Ad
Name / Ad
Name / Ad
Name / Ad
Date / Tarih
Date / Tarih
Date / Tarih
Date / Tarih
Date / Tarih
Signature / mza
Signature / mza
Signature / mza
Signature / mza
Signature / mza
Ex.8.3, Rev.0
Sonu
Result
Tip
Type
hu (dB)
l (mm)
(mm)
(mm)
(mm)
Ksaltmalar /
Abbreviations:
A: Kabul / Accepted
R: Tamir / Repair
C: Kes / Cut
Dnceler / Remarks
Prepared By
(mm)
Belirtiler / Indications
Vt (dB)
Vr (dB)
V (dB)
Vj (dB)
Sj (mm)
Malzeme
Material
Kaynak Ynt.
Weld Process
Kaynak No
Welder No
KaynakNo
Weld No
No
Poz
Position
SB (mm)
Kaynak
Weld
Surface Condition
Prob Tipi
Probe Type
Yzey Durumu
Date
Report. No :
Page
Project Name
Proje Adi
Employer
Part Description
Drawing No
Part No
Resim No
Para No
Mteri
Para Tanm
Olduu gibi / As it is
Talanm / Ground
Kumlanm / Sand blasted
lenmi / Machined
Surface Quality
Yzey Kalitesi
Heat Treatment
Isil lem
Yok/No
ncesi/Before
Sonras/After
color contrast/boya
Fluorescent/florl
Penetrant/ Penetrant
Charge-No / Parti No :
Charge-No / Parti No :
Developer / Gelitirici
Charge-No / Parti No :
Pre-Cleaning /
Drying Time
n Temizlik
Kuruma Sresi :
Penetrant Application
Dwell Time
PT Uygulama Yntemi
Penetrasyon Sresi :
Intermediate Cleaning
Drying Time
Kuruma Sresi :
Developer Application
Evaluation Time
Test Temperature
Viewing Conditions
Penetrant Removal /
Ligh Source
Deerlendirme. Sresi :
Test Sicaklii
Iik iddeti :
Iik Kaynai :
Temizleme Uygulamasi
Test Paras / Test Piece
A: Kabul / Accepted
Kaynak
No
Kaynak Ynt.
R: Tamir / Repair
Material
Dimension
Malzeme
Boyutlar
Loc. Of Defect
Result
KaynakNo
Weld
Process
Welder No
Hatann Yeri
C: Kes / Cut
Prepared By
3 Party / AI
POSCO
Employer
Name / Ad
Name / Ad
Name / Ad
Name / Ad
Name / Ad
Level / Seviye
Level / Seviye
Level / Seviye
Level / Seviye
Level / Seviye
Date
Date
Date
Date
Date
Tarih
Tarih
Tarih
Tarih
Tarih
Signature
Signature
Signature
Signature
Signature
mza
Ex.8.5, Rev. No: 0
mza
mza
mza
mza
Doc.No: WP-033-F03, Rev. No: 0
Sonu
No
Weld No
Belirtiler / Indications
Proje Ad
Mteri
Resim No
Para Tanm
Para No
Rapor No
Tarih
Project Name
Employer
Drawing No
Part Description
Part No
Report No
Date
Tespit Ortam
Yntem
Tayc Ortam
Kontrast Boya
Test Medium
Method
Carrier medium
Contrast Paint
o Ya / wet
o Kuru / dry
Ayak Akl
Prod Spacing
Type of Current
Mk. Giderimi
Lamba Tipi
o AC
o DC
Aydnlatma iddeti
Demagnetization
Lighting Equipment
Light Intensity
Application Tech.
o Talanm / Ground
o lenmi / Machined
Yok / No
ncesi / Before
Sonras / After
Hata Konumu
Loc. Of Defect
+X
Y
-X
A: Kabul / Accepted
R: Tamir / Repair
C: Kes / Cut
Test Standard
Test Specif.
Kabul Kriteri
Acceptance Criteria
Reviewed and Approved By
rd
3 Party / AI
POSCO
Employer
Name / Ad
Name / Ad
Name / Ad
Name / Ad
Name / Ad
Date / Tarih
Date / Tarih
Date / Tarih
Date / Tarih
Date / Tarih
Signature / mza
Signature / mza
Signature / mza
Signature / mza
Ex.8.4, Rev.0
Signature / mza
Doc.No: WP-033-F04, Rev.No: 0
Result
Dimension
Belirtiler / Indications
Boyutlar
Material
Malzeme
Kaynak Ynt.
Weld Process
Welder No
Kaynak
No.
-Amps
Dnceler / Remarks
Prepared By
Field Strength
o Olduu gibi / As it is
o Kumlanm / Sand blasted
Test Paras / Testing Piece
Weld No
Kaynak No.
Position
Poz
o Kaynak / Welded
Enine / Circular
Boyuna/longitudinal
Alan iddeti
Current
UV-Light Intensity
Yzey Durumu
No
Magnetization Direction
o Srekli / Continious
o
o Kalnt / Residual
o
UV-Ik iddeti
Akm
oYapld / Done
oGereksiz / na
Surface Condition
Mknatslama Yn
Sonu
Cihaz
Equipment
o Renkli / color
o Florl / florescent
Akm Tipi
Uygulama Teknii
Report No
Rapor No
Project No
Proje Ad
Heat Source
Is Kayna
Applied Standard
Uygulanan Stanadart
Type of T / C
T / C Tipi
Item No/Name
Para No/ Ad
DRW No./Rev.
Resim No./Rev.
Material
Malzeme
Thickness
Kalnlk
Quantity PWHT No
Adet
Isl lem No
Condition
Durum
No
1
2
4
5
Required
artlar
-/+
Loading Temperature
Ykleme Scakl
Heating Rate
Isnma Hz
Holding Temperature
Bekleme Scakl
Holding Time
Bekleme Sresi
Cooling Rate
Souma Hz
C/Hr
-/+
-/+
min/dak
-/+
C/Hr
-/+
-/+
Unloading Temperature
Soutma Scakl
MITEK
SIGNATURE
Ex. 9.1, Rev 0
Time / Zaman
(Hr)
Date/ Tarih
Hr / Saat
Date/ Tarih
Hr / Saat
Operator Sign
Operatr mza
Hr/ Saat
Special Requirements
zel Koullar
DATE
NAME
Temprerature
/ Scaklk (C)
GAMA
3rd Party/ AI
POSCO
EMPLOYER