EDI Secure Service Manual

SERVICE MANUAL
SUBLIMATION TYPE RETRANSFER PRINTER
EDI secure
XID580i
Digital Identification Solutions Group of Companies
Teckstrasse 52, D-73734 Esslingen Germany
Phone : +49 711 341 689 - 0
Facsimile : +49 711 341 689 - 550
SPECIFICATIONS
Recording method : Sublimation type retransfer
Feed format
: Automatic feed
Recording density : 300 dpi
Expression gradation
: 256 gradations for each
color
Printing time
: Approx. 29 seconds (for
single-sided printing,
excluding data transfer
time)
Interface
: USB2.0 (standard)
Operating environment conditions
Temperature: 15C ~ 30C
Humidity: 35% ~ 70%
(no condensation)
Storage environment conditions
Temperature: -15C ~ 55C
Humidity: 20% ~ 80%
Power supply
: 100 120 V AC/
220 240 VAC
(allowance10%)
Current dissipation : 7.0A (for 100V system)/
5.0A (for 200V system)
Mass
: Standard 22.0kg
Excluding the built-in
magnetic encoder
: Power cable
For 120 V AC
x1
Dark gray (North America)
For 220 to 240 V AC
x1
(Europe)
Instruction manual
English
x1
* The detached power cords and the Instruction
manual vary according to model and country of
purchase.
Card stacker
1
Ink ribbon cassette
1
Retransfer film cassette
1
Jog lever (contained in the
card tray)
1
Accessories
CX21ICL Series (Large-type IC unit)

Power supply
: Fed from the printer.
5V5% DC, 12V5% DC, 24V5%
DC
Current dissipation : 500mA, 300mA, 1A
Mass
: 3.5kg
Dimension (mm)
: 110(W) 221(D) 255(H)
Accessories
: Joint plate 1
Inter-unit cable 1
CX21ICS Series (Small-type IC unit)
Power supply
Mass
: 0.5kg
Dimension (mm)
: 50(W) 152(D) 115(H)
Accessories
: Screw (with washer) 3
Screw (without washer) 2
Products sold separately
: Ink ribon, retransfer film : Cleaning card
1,000 frames/set
10 card /set
Model : CY-P340A
Model : CX210-CC1
: Laminator Unit :
Model : ILU
: Card tray
When setting paper feeding feature on the right
Model: CF-3NTR
: Hand gloves M Size (U105-M)
L Size (U105-L)
KAS-T099-002
May 2006
CONTENTS
IMPORTANT SAFETY PRECAUTIONS
INSTRUCTIONS
MODEL NAME ................................................................................. 1

1. Detailed specifications .................................................................... 1
HOW TO CONNECT SEPARATELY SOLD PARTS .................. 2

1. Connecting the Small IC Unit .......................................................... 2
2. Connection of the Magnetic/Contact-type IC Encoder .................... 3
3. Connecting card tray ....................................................................... 4
BLOCK DIAGRAM .......................................................................... 5

1. OVERALL BLOCK DIAGRAM ......................................................... 5
2. BLOCK DIAGRAM OF PRIMARY SIDE OF POWERUNIT ............. 6
3. INTERLOCK SW BLOCK DIAGRAM .............................................. 7
4. BLOCK DIAGRAM OF THE FPGA CIRCUMFERENCE
ON A CPU BOARD ................................................................... 8
WIRING DIAGRAM ....................................................................... 9

Main Parts Layout .......................................................................... 10
1. Sensor-related ............................................................................... 10
2. Related to Thermal Head and Rollers ........................................... 10
3. Motor-related ................................................................................. 11
4. Solenoid-RELATED ....................................................................... 11
5. Switch-related ............................................................................... 12
6. Related to Circuit Boards, Power Supply Unit, and Fans .............. 12
7. RF-ID ............................................................................................. 14
REMOVAL AND EXCHANGE OF THE MAIN PARTS ............ 15

1. CHECKING AT THE TIME OF SERVICING .................................. 15
1.1 REMOVE THE TOP COVER AND THE REAR PANEL. .......... 15
1.2 REMOVE THE MG CIRCUIT BOARD. .................................... 15
1.3 SWING DOWN THE POWER SUPPLY UNIT. ........................ 16
2. REMOVAL AND EXCHANGE OF THE MAIN PARTS ................... 16
2.1 REMOVAL OF THE HEAT ROLLER ....................................... 16
2.1.1 Removal of the Bend Remedy Roller ............................... 16
2.1.2 Removal of the Heat Roller .............................................. 16
2.2 REMOVAL OF THE CAM MOTOR .......................................... 17
2.2.1 Installation of the Cam Motor ........................................... 18
2.3 REMOVAL OF THE RETRANSFER FILM SUPPLY
MOTOR ............................................................................ 18
2.3.1 Installation of the Retransfer Film Supply Motor ............... 19
2.4 REMOVAL OF THE RETRANSFER FILM TAKE UP
FILM WINDING MOTOR .................................................. 20
2.5 REMOVAL OF THE CARD FEED MOTOR ............................. 20
2.5.1 Installation of the Card Feed Motor .................................. 20
2.6 REMOVAL OF THE INK SUPPLY MOTOR AND
THE INK TAKE-UP MOTOR ............................................. 21
2.7 REMOVAL OF THE TURNOVER MOTOR AND
THE TURNOVER CARD FEED MOTOR .......................... 21
2.8 REMOVAL OF THE CARD PICKUP MOTOR ......................... 21
2.9 REMOVAL OF THE FRONT PANEL ....................................... 21
2.10 REMOVAL OF THE PLATEN SOLENOID ............................ 22
2.10.1 Installation of the Platen Solenoid .................................. 22

2.11 REMOVAL OF THE POWER SUPPLY UNIT ........................ 22
2.12 REMOVAL OF SENSORS AND SWITCHES ....................... 23
2.12.1 Removal of the Cam Sensor .......................................... 23
2.12.2 Removal of the Card Outlet Sensor ............................... 23
2.12.3 Removal of the Ink Encoder Circuit Board ..................... 23
2.12.4 Removal of the External Unit Power Circuit Board ........ 23
2.12.5 Removal of the Turnover Initial Position sensor ............. 24
2.12.6 Removal of the Card Near-empty Sensor ...................... 24
2.12.7 Removal of the No Card Sensor .................................... 24
2.12.8 Removal of the Retransfer roller/
Remedial Roller Sensor ....................................... 24
2.12.9 Removal of the Retransfer Film Mark/Ink Start Position
Sensor Circuit Board and the Card Edge Sensor ... 25
2.12.10 Removal of the C.L. Interlock Circuit Board and
the Card Supply Sensor ....................................... 25
2.12.11 Removal of the Door Interlock Circuit Board .............. 26
2.12.12 Removal of the Cassette Interlock Circuit Board ....... 26
2.12.13 Removal of the Card Tray Interlock Circuit Board ...... 27
2.12.14 Removal of the Turnover Card Sensor
Circuit Board ........................................................ 27
2.13 REMOVAL OF THE TURNOVER UNIT ................................ 27
2.14 FAN REMOVAL .................................................................... 28
2.14.1 Removal of the Thermal Head Cooling Fan ................... 28
2.14.2 Removal of the Suction Fan ........................................... 28
2.14.3 Removal of the Card Cooling Fan .................................. 28
2.14.4 Removal of the Ventilation Fan ....................................... 29
2.15 ROLLER REMOVAL ............................................................. 30
2.15.1 Feed Roller Removal ..................................................... 30
2.15.2 Platen Roller Assy Removal .......................................... 31
2.16 CIRCUIT BOARD REMOVAL ............................................... 32
2.16.1 Removal of the Main Circuit Board ................................ 32
2.17 Thermal Head Exchange Method ......................................... 33
USE OF SERVICE MODE ........................................................... 35

1. Entry into Service Mode ................................................................ 35
2. Explanation of the Various Modes ................................................. 37
2.1 Download ................................................................................ 37
2.2 Maintenance ........................................................................... 37
2.2.1 Offset Prt Y Setting ........................................................... 37
2.2.2 Offset Prt X Setting ........................................................... 37
2.2.3 Offset Trf X Setting ........................................................... 38
2.2.4 Card Stop Position Setting (Offset Card X) ...................... 38
2.2.5 Default LUT Setting .......................................................... 38
2.2.6 Device Type Setting .......................................................... 38
2.2.7 Card Fan Setting .............................................................. 38
2.2.8 TUR Response Setting ..................................................... 38
2.2.9 Compatible Mode Setting ................................................. 38
2.2.10 Setting of the ink sensor level ........................................ 38
2.3 Off-line Test ............................................................................. 39
2.3.1 Pattern setting .................................................................. 39
2.3.2 Printing Side ..................................................................... 40
2.3.3 Times ................................................................................ 40

2.3.4 Test Select ........................................................................ 40
2.4 Diag. Test ................................................................................ 40
2.4.1 Sensor .............................................................................. 40
2.4.2 Actuator ............................................................................ 40
2.4.3 Memory ............................................................................ 41
2.4.4 SIO ................................................................................... 41
2.4.5 Display .............................................................................. 41
2.4.6 Back Color ........................................................................ 41
2.4.7 Buzzer .............................................................................. 41
2.4.8 Registers .......................................................................... 41
2.5 Information .............................................................................. 41
2.6 Parameter Push and Pop ........................................................ 41
LARGE IC UNIT .................................................................... 73

1. Removal of Each Part ................................................................... 73
1.1 Removal of the Top Cover ....................................................... 73
1.2 Removal of the Front Panel .................................................... 73
1.3 Removal of the Mechanical Unit ............................................. 73
1.4 Removal of the IC Main Circuit Board ..................................... 73
1.5 Others ..................................................................................... 73
2. Block Diagram ............................................................................... 74
3. DIP Switch Specifications ............................................................. 75
3.1 Specifications .......................................................................... 75
3.2 IC Card Stop Position Adjustment .......................................... 75
4. Error Messages ............................................................................. 76
5. Specifications of Connector on the IC Main Board ....................... 77
OPERATION OF THE MECHANISM ......................................... 42

1. Single-side Printing ....................................................................... 42
2. Double-side Printing ...................................................................... 42
3. Initial Operation ............................................................................. 42
4. Card Supply and Card Feed .......................................................... 43
5. Printing Operation ......................................................................... 45
6. Retransfer Operation ..................................................................... 47
7. Operation in Case of Peeling with Return in Direction Towards
the Turnover Unit ..................................................................... 49
8. Operation of the Turnover Unit ...................................................... 50
9. Others ........................................................................................... 51
9.1 Position Relation with Ink Ribbon and Retransfer Film ........... 51
9.2 Ink Ribbon and Retransfer Film End Treatment ...................... 51
TROUBLESHOOTING .................................................................. 52
1. LCD Error Code Correspondence ................................................. 52
2. Printing Defects and Countermeasures ........................................ 57
3. Power Supply Check ..................................................................... 61
MAINTENANCE INSPECTIONS ................................................ 62

1. Cleaning ........................................................................................ 62
2. Lubrication ..................................................................................... 62
3. Maintenance Inspections for Main Parts and
Execution Standard ................................................................. 62
4. Periodic Inspection Items .............................................................. 63
5. Trouble Diagnosis Sheet ............................................................... 64
ADJUSTMENT ............................................................................... 65
1. Layout of the adjustment elements ............................................... 65
2. Adjustment .................................................................................... 65
3. Caution Items for the Time of Exchange of
the CPU Circuit Board ............................................................ 65
MG ENCODING UNIT .................................................................. 66

1. MG Encoding Specifications ......................................................... 66
1.1 Magnetic Encoder Specifications ............................................ 66
1.2 General Equipment Specifications .......................................... 66
2. Block Diagram ............................................................................... 67
2.1 MG Unit Block Diagram .......................................................... 67
2.2 Connection Diagram ............................................................... 68
3. MG Encoding Unit Exchange Method ........................................... 69
3.1 Repair Classification ............................................................... 69
3.2 Exchange Method ................................................................... 69
3.3 DIP Switch Specifications ....................................................... 71
3.4 MG-related Error Messages ................................................... 72
EXPLODED VIEW AND ASSEMBLY LISTS ............................ 78

HOPPER ASSEMBLY1/2 2/2 ................................................... 79
FRAME ASSEMBLY1/7 7/7 ..................................................... 81
PLATEN ASSEMBLY1/1 ............................................................... 88
PICK UP MOTOR ASSEMBLY1/1 ................................................ 89
FEED MOTOR ASSEMBLY1/1 ..................................................... 90
MEDIA W MOTOR ASSEMBLY1/1 ............................................... 91
MEDIA S MOTOR ASSEMBLY1/2 2/2 ..................................... 92
INK S&W MOTOR ASSEMBLY1/1 ............................................... 94
HEATER CAM MTR ASSEMBLY1/1 ............................................. 95
TURN MOTOR ASSEMBLY1/1 ..................................................... 96
TURN UNIT ASSEMBLY1/1 ......................................................... 97
MECHANISM ASSEMBLY1/12 12/12 ...................................... 98
FRONT PANEL ASSEMBLY1/2 2/2 ....................................... 109
PR COMMON ASSEMBLY1/4 4/4 ......................................... 111
FINAL ASSEMBLY1/14 14/14 ................................................ 115
Important Safety Precautions

Prior to shipment from the factory, VDS products are strictly inspected to conform with the recognized product safety and electrical codes of the
countries in which they are to be sold. However, in order to maintain such compliance, it is equally important to implement the following precautions
when a set is being serviced.
Precautions during Servicing
12. Crimp type wire connector

In such cases as when replacing the power transformer in sets
where the connections between the power cord and power transformer primary lead wires are performed using crimp type connectors, if replacing the connectors is unavoidable, in order to prevent
safety hazards, perform carefully and precisely according to the
following steps.
1. Locations requiring special caution are denoted by labels and inscriptions on the cabinet, chassis and certain parts of the product.
When performing service, be sure to read and comply with these
and other cautionary notices appearing in the operation and service manuals.
2. Parts identified by the ! symbol and shaded (
) parts are
critical for safety.
Replace only with specified part numbers.
Note: Parts in this category also include those specified to comply with X-ray emission standards for products using
cathode ray tubes and those specified for compliance
with various regulations regarding spurious radiation
emission.
1) Connector part number : E03830-001

2) Required tool : Connector crimping tool of the proper type which
will not damage insulated parts.
3) Replacement procedure
(1) Remove the old connector by cutting the wires at a point
close to the connector.
Important : Do not reuse a connector (discard it).
3. Fuse replacement caution notice.

Caution for continued protection against fire hazard.
Replace only with same type and rated fuse(s) as specified.
4. Use specified internal wiring. Note especially:
1) Wires covered with PVC tubing
2) Double insulated wires
3) High voltage leads
cut close to connector

Fig.3
5. Use specified insulating materials for hazardous live parts. Note

especially:
1) Insulation Tape
3) Spacers
5) Barrier
2) PVC tubing
4) Insulation sheets for transistors
(2) Strip about 15 mm of the insulation from the ends of the

wires. If the wires are stranded, twist the strands to avoid
frayed conductors.
15 mm
6. When replacing AC primary side components (transformers, power

cords, noise blocking capacitors, etc.) wrap ends of wires securely
about the terminals before soldering.
Fig.4
(3) Align the lengths of the wires to be connected. Insert the
wires fully into the connector.
Fig.1
Metal sleeve
7. Observe that wires do not contact heat producing parts (heatsinks,

oxide metal film resistors, fusible resistors, etc.)
Connector
8. Check that replaced wires do not contact sharp edged or pointed

parts.
Fig.5
9. When a power cord has been replaced, check that 10-15 kg of

force in any direction will not loosen it.
(4) As shown in Fig.6, use the crimping tool to crimp the metal
sleeve at the center position. Be sure to crimp fully to the
complete closure of the tool.
Power cord
Crimping tool
1.2
5
2.0
5.5
Fig.6
Fig.2
(5) Check the four points noted in Fig.7.
10. Also check areas surrounding repaired locations.

11. Products using cathode ray tubes (CRTs)
In regard to such products, the cathode ray tubes themselves, the
high voltage circuits, and related circuits are specified for compliance with recognized codes pertaining to X-ray emission.
Consequently, when servicing these products, replace the cathode ray tubes and other parts with only the specified parts. Under
no circumstances attempt to modify these circuits.
Unauthorized modification can increase the high voltage value and
cause X-ray emission from the cathode ray tube.
Crimped at approx. center

of metal sleeve
Not easily pulled free
Conductors extended
Wire insulation recessed
more than 4 mm
Fig.7
S40888-01
Safety Check after Servicing
Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts and wires have been returned
to original positions, Afterwards, perform the following tests and confirm the specified values in order to verify compliance with safety
standards.
1. Insulation resistance test

Confirm the specified insulation resistance or greater between power cord plug prongs and externally exposed parts of the set (RF terminals, antenna terminals, video and audio input and output
terminals, microphone jacks, earphone jacks, etc.). See table 1 below.
2. Dielectric strength test
Confirm specified dielectric strength or greater between power cord plug prongs and exposed accessible parts of the set (RF terminals, antenna terminals, video and audio input and output terminals,
microphone jacks, earphone jacks, etc.). See table 1 below.
3. Clearance distance
When replacing primary circuit components, confirm specified clearance distance (d), (d) between soldered terminals, and between terminals and surrounding metallic parts. See table 1
below.
Fig. 8
4. Leakage current test
Confirm specified or lower leakage current between earth ground/power cord plug prongs and
externally exposed accessible parts (RF terminals, antenna terminals, video and audio input and
output terminals, microphone jacks, earphone jacks, etc.).
Measuring Method : (Power ON)
Insert load Z between earth ground/power cord plug prongs and externally exposed accessible
parts. Use an AC voltmeter to measure across both terminals of load Z. See figure 9 and following
table 2.
Externally
exposed
accessible part
b
c
Fig. 9
5. Grounding (Class 1 model only)
Confirm specified or lower grounding impedance between earth pin in AC inlet and externally exposed accessible parts (Video in, Video out,
Audio in, Audio out or Fixing screw etc.).
Measuring Method:
Connect milli ohm meter between earth pin in AC inlet and exposed accessible parts. See figure 10 and grounding specifications.
Fig. 10
AC Line Voltage
100 V
100 to 240 V
110 to 130 V
110 to 130 V
200 to 240 V
Region
Insulation Resistance (R)

R 1 M/500 V DC
Japan
USA & Canada
Europe & Australia
1 M R 12 M/500 V DC
R 10 M/500 V DC
Dielectric Strength
AC 1 kV 1 minute
AC 1.5 kV 1 miute
AC 1 kV 1 minute
AC 3 kV 1 minute
(Class 2)
AC 1.5 kV 1 minute
(Class 1)
Clearance Distance (d), (d')

d, d' 3 mm
d, d' 4 mm
d, d' 3.2 mm
d 4 mm
d' 8 mm (Power cord)
d' 6 mm (Primary wire)
Table 1 Specifications for each region
Table 2 Leakage current specifications for each region

Note: These tables are unofficial and for reference only. Be sure to confirm the precise values for your particular country and locality.
II
S40888-01
MODEL NAME
The letters and numbers following the model name are used to differentiate between destinations and specifications.
Model name: XID580i - #

1. Detailed specifications
# Portion Internal option
Nil ......... No option (Standard model)
B ........... Equipped with ISO magnetic encorder / IC contact
HOW TO CONNECT SEPARATELY SOLD PARTS

1. Connecting the Small-type IC Unit
1. Remove the cover on the side of the printer.
Remove the screw, and then raise the cover to remove it.
2. Connect the connector.

Please note that the connector has directionality.
3. Install the unit with three screws.

Install the screws so that the cable of the connector
is not caught.
Pass the cable through the notch.
Screw with washer

(provided)
4. Install the cover with two screws.

Screw
(provided)
2. Connection of the Magnetic/Contact-type IC Encoder

When the separately sold magnetic/contact-type IC encoder is to be connected to a standard printer, connect it according to the following procedure.
For details in regard to the removal method for each part, refer to Removal and exchange of the Main Parts.
1) Remove the top cover.
2) Swing down the power supply.
3) Remove the front panel.
4) Install the magnetic unit. Fix with three black screws 8 at the front and four black screws 8 at the rear.
5) Install the bracket fixing the MG circuit board with four screws 6.
6
Pass the wires of
power switch.
CN3
13
KWS0744-001
x6
J10
9
14
Explanation drawing 1
KWS0767-002
J14
15
CN12
KWS0768-001
11
KWR17110-001
8
J10
Clamp
J14
Clamp
J14
J10
J10
KWR18416-001
12
8
J9
Clamp
8
1
(TFA0023)
(TSA0141)
Explanation drawing 1 G.NO.004
CLAMP
Explanation
drawing 2
6
MG PWB SA
3pin
Explanation
drawing 1
J1
J8
J4
CLAMP
Make the cable routed

away from the rail
J5
J3
J7
Explanation
drawing 2
CLAMP
3. Connecting card tray

Upon issuing the card using paper feeding feature on the right, as the NG cards transported to the printer will be ejected,
replace the standard hopper unit with an optional card tray.
Mount the card tray according to the following procedures:
1. Pull out the standard hopper unit diagonally upwards.
2. Insert the optional card tray diagonally downwards.
(Note: The cleaning roller should be left as it is.)
3. Enter the service mode of the printer main unit, select Card Loading under the maintenance items and switch from
standard to Right Side.
4. Settings other than this and operating procedures are dependent to the user system.
Note: If there are 10 cards accumulated continuously in the card tray, the printer will display Card Tray Full. Remove
the cards immediately.
5. Keep the removed hopper unit safely.
BLOCK DIAGRAM
1. OVERALL BLOCK DIAGRAM
USB
I/F
U7
CLK
DRIVER
X1
XTAL
66.67MHz
X1
XTAL
48MHz
U17
USB
chip
CPU BUS
U1
CPU
LEDX2
BUZZER
SWX6
U2
Serial to Parallel
LCD module
(16columX2line)
FRONT PWB
COLOR
LED
U1
DAConverter
DOOR INTERLOCK SW
CASSETTE INTERLOCK SW
CLEANING ROLLER INTERLOCK SW
CARD TRAY INTERLOCK SW
POWER
SUPPLY
UNIT
U5
SDRAM
64Mbit
MAIN PWB
U2
SDRAM
64Mbit
U19
INVERTER
U3
FLASH ROM
16Mbit
U14~16
BUFFER
U7
EEPROM
32Kbit
U2
RESET IC
(5V)
X2
XTAL
32MHz
U12
SDRAM
64Mbit
U5
FLASH ROM
16Mbit
U11
FPGA
U22,36~U39
BUFFER
DC-DC circuit
U10
U8
REGULATOR REGULATOR
(1.8 V)
(3.3V)
Q11
Q13
REGULATOR REGULATOR
(1.5V)
(A+5V)
DRIVE PWB
U7
STEP MOTOR DRIVER
U8
STEP MOTOR DRIVER
U11
STEP MOTOR DRIVER
U13
DC MOTOR DRIVER
U14
DC MOTOR DRIVER
U15
DC MOTOR DRIVER
CARD MOTOR
FILM MOTOR
CAM MOTOR
INK MOTOR
INK MOTOR
FILM MOTOR
FAN (PRINTER)
FAN (CARD)
FAN (THERMAL HEAD)
SENSORS
NO CARD
CARD IN
CARD (MG POSITION) (PWB)
(OPTION(MGIC))
CARD (TURN) (PWB)
TURN POSITION
EDJE (PWB)
CARD OUT (PWB)
CARD NEAR EMPTY
FILM MARK (PWB)
CAM POSITION
TR POSITION
RR POSITION
INK FG (PWB)
INK FG (MOTOR built-in)
FILM FG (MOTOR built-in)
FAN (PRINTER)
SOLENOID (PLATEN ROLLER)
Q5
TRANSISTOR
Q6
TRANSISTOR
Q7
TRANSISTOR
Q2
SOLENOID (IC CONTACT(OPTION))
TR THERMISTOR
RR THERMISTOR
THERMISTOR &
CONNECTOR (PWB)
THERMAL HEAD
HEAD
U1
EEPROM CONN
PWB
32Kbit
HEAD BLOCK
SENSORS
RF-ID UNIT
EXTERNALUNIT
HEATER PROTECTOR PWB
CARD MOTOR (PICK UP )
CARD MOTOR (TURN)
TURN MOTOR
Q3
TRANSISTOR
U9
STEP MOTOR DRIVER
U10
STEP MOTOR DRIVER
U16
DC MOTOR DRIVER
U13
ADConverter
U32,U33
COMPARATOR
MG/IC UNIT(OPTION)
EXTERNALUNIT
EXTERNALUNIT
2. BLOCK DIAGRAM OF PRIMARY SIDE OF POWERUNIT
HEATROLLER
(REMEDIAL)
HEATROLLER
(RETRANSFER)
THERMOSTAT
THERMISTOR
(to DRIVE PWB)
t
PHOTO
COUPLER
PHOTO
COUPLER
Primary
AC
VOLTAGE
DETECT
SSR1L
SSR2L
ON/OFF
THERMOSTAT
THERMISTOR
(to DRIVE PWB)
FAIL SIGNAL
(to DRIVE PWB)
ABNORMAL
CURRENT
DETECT
Secondary
CN2
HEATER PROTECTOR PWB
CN1
POWER
SWITCH
CN5
CN6
CN7
SSR2N
SSR2L
SSR
SSR
CN8
24V_RC
CN3
VTH
CN1
5V
12V
CN2
24V
(to ANALOG POWER PWB)
POWER
SUPPLY
UNIT
SSR1N
SSR1L
N(AC OUT)
L(AC OUT)
N(AC IN)
L(AC IN)
CN4
CONTROL
SIGNAL
3. INTERLOCK SW BLOCK DIAGRAM
Door SW (PWB)
Cassette SW (PWB)
Cleaning roller SW (PWB)
Card Tray SW (PWB)
J18
24V
U9
TURN MOTOR DRIVER
U10
CARD MOTOR DRIVER
MAIN PWB
J7
J6
J16
U16
PICK UP MOTOR DRIVER
DRIVE PWB
24V_RC
CN8
CN4
CN1
5V
12V
CN2
24V
POWER
SUPPLY
UNIT
CN3
Vth
24V_RC
Vth_RC
Specification of Interlock Switch
Turn Motor STOP

Card Motor STOP
Pick up Motor STOP
24V OFF
Cleaning roller SW (PWB) OPEN
Pick up Motor STOP
Door SW (PWB) OPEN

and
Cassette SW (PWB) OPEN
Card Tray SW (PWB) OPEN
4. BLOCK DIAGRAM OF THE FPGA CIRCUMFERENCE ON A MAIN BOARD

Flash
Memory
CPU
32bit CPU BUS

16bit
Data
SDRAM
4MWordx16bit
1
CPU I/F BLOCK
Motor
Solenoid
Control
Signals
MOTOR
CONTROL
BLOCK
AD
CONVERTER
CONTROL
BLOCK
2
4
4 56
PRINT BLOCK
(Temperature
correction,
Outline emphasis,
LUT)
9
HEATER
CONTROL
BLOCK
(The Heaters
are controlled
by each
temperature.)
TPH Control
Table(*2)
(Strobe)
16bit
Data
TPH
Temperature
Bend Remedial
Heater
Control Signal
Heater control
Table(*2)
7 8
Retransfer
Heater
Control Signal
2
SDRAM I/F BLOCK
Sensor input
Retransfer
Heater
Temperature
7
Bend Remedial
Heater
Temperature
8
Step Motor
Speed Up/Down
Table
(CPU generates
the table data.)
INTERNAL
CLOCK
GENERATOR
Tables for
Print Data
Correction(*2)
Data Processor
Work Memory
for PRINT BLOCK
Microcode
Memory(*1)
512Word x 16bit
Plane Memory
2MByte
TPH I/F BLOCK
INK Sensor
LED Driver
D/A
Interface
Line Buffer Memory

x2
Print Data
Strobe
Lutch
(*1)(*2)These data are copied

from Flash Memory.
Thermal Print Head
*FPGA =
Field Prgramble Gate Array
WIRING DIAGRAM
Cooling fan
CN1
AC
J9
AC
AC IN
CTL1
VTH DC5/12V
POWER SUPPLY
AC DC24V CTL2
J10
J1
DRIVE PWB
J2
J4
J3
CN6
Cleanning roller
interlock
J7 J6
J11
J12
DC Motor
DC
Motor
to J16
Step
Motor
Retransfer film
Take up motor
CN7
Card tray
interlock
IC FLAG
IC
CONTACT
Solenoid For
IC CONTACT
to J10
Cam motor
J8
to
J12 J16J14
J13 J15
J9
Step
Motor
Turnover feed
motor
Ink takeup
motor
F1
Ink supply motor
DC Motor
to J12
to J13
to J8
Turn over motor
Step
Motor
to J9
HEATER
PROTECTOR
PWB CN2 CN3
J8
AC
to J13
to
J16
DC Motor
Pick up motor
Step
Motor
Card feed
motor
Thermostat
XID580i BLOCK DIAGRAM
Card Cooling Fan
Retransfer film
supply motor
Step
Motor
to J8
Remedial
Heat roller
to J13
Retransfer
Heat roller
POWER
SWITCH
Thermostat
Cooling fan
CN3
T2
J17
J16
J18
T1
No card
sensor
Retranfer
film mark
sensor
Serial I/F
Retransfer
Heat Roller
Thermistor
to J15
Card outlet
sencer
CN1
Remedial
Heatroller
Positionning sensor
S2
Thermal Head
cooling fan
CN1 CN1
Thermal Head
HEAD PWB
S1
Remedial
Heat Roller
Thermistor
Retransfer
Heatroller
Positionning sensor
J14
USB I/F
J5
MAIN PWB
J9 J15
Platen
roller
solenoid
S3
Cam sensor
CN2
FRONT PWB
J2
Option1 I/F
J21
Option2 I/F
J22
J4
J10
75Encode
J1
Card position
210Encode
5V 12V
IC R/W
to J11
J7
CN1
J6
J8
J13
J12
J11
DC5/12V/24V
J24
J23
Head position3
Head position1
Head position2
OPTION
(MG/IC Block)
Step
Motor
MG Feed Motor
MG HEAD
CN8 CN9
CN4
Cassette
interlock
CN5
RF-ID PWB
CN301
Card edge
sensor
CN2
KWR16003-001
KWS0644-001
Card near
empty sensor
Door interlock
Turnover
initial position
sensor
CN3
Ink start
position
sensor
card supply sensor
Turnover
card sensor
CN201
INK FG
sensor
Main Parts Layout

1. Sensors
Ink FG sensor (encorder circuit board)
Retransfer film
mark sensor
(circuit board)
Ink start position
sensor (circuit board)
Retransfer roller
sensor
Turnover card
sensor (circuit board)
Card outlet
sensor
Turnover initial position
sensor
Bend remedial
roller sensor
Card supply sensor

No card
Cam sensor
Card edgesensor
(Circuit board)
Card near empty sensor
2. Thermal Head and Rollers
Platen roller
Turnover unit
Bend remedial roller
Retransfer roller
NG card
outlet roller
Thermal head
Card supply roller
10
3. Motors
Retransfer
film supply
motor
Ink take-up
motor
Retransfer
film take-up
motor
Ink supply
Motor
Turn over
motor
Cam motor
Turn over
feed motor
Card feed
motor
Card pick up motor
4. Solenoid
Platen Solenoid
Rear veiw
11
5. Switches
Door interlock
switch
Cassette interlock
switch
Cleanning roller
interlock switch
Card tray
interlock switch
6. Circuit Boards, Power Supply Unit, and Fans
Front PWB
Drive PWB
Power
supply unit
Heater protector
PWB
MAIN PWB
12
Ventilation fan
Ventilation fan
Thermal head
cooling fan
Card cooling fan
13
7. RF-ID
RF-ID unit
14
REMOVAL AND EXCHANGE OF THE MAIN PARTS

1. CHECKING AT THE TIME OF SERVICING
When confirming the symptoms, swing the power supply unit down as shown in the following figure and check the inside.
1.1 REMOVE THE TOP COVER AND THE

REAR PANEL.
1) Remove the filters on both sides of the top cover.
Caution: If they are not removed, the filters will be
damaged when the top cover is moved.
2) Remove the seven screws A and pull the top cover
to the rear to remove it.
3) Remove the screw B and take off the rear panel.
Filter
1.2 REMOVE THE MG CIRCUIT BOARD.

1) Remove the three screws A and the screw B.
2) After the power supply unit has been swung down,
use the screw B for provisional fixing, so that the
MG circuit board does not move.
Screw B
ScrewB
ScrewA
Screw A
15
1.3 SWING DOWN THE POWER SUPPLY UNIT.

1)
2)
3)
4)
Screw A
Thermostat wire
Remove the two screws B on both sides.

Loosen the four screws A on both sides.
Raise the power supply unit and swing it down.
Remove the thermostat cable from the clamper, raise
the power supply unit once, and then swing it down.
Power supply unit
Power connector
Thermistor wire
2.1.2 Removal of the Retransfer Roller
Screw B
Screw A
2. REMOVAL AND EXCHANGE

OF THE MAIN PARTS
2.1 REMOVAL OF THE HEAT ROLLER
CAUTION:
Immediately after the power has been switched OFF,
the retransfer roller and the bend remedial roller are
still hot.
Please perform the work after these rollers have
cooled down sufficiently, as otherwise burns may
be caused.
1) Disconnect the right side of the spring.

2) Remove the screw A and bring the sensor bracket
to free condition.
For installation, match the notches so that they engage.
3) Disconnect the junction connectors of the thermistor and the thermostat of the retransfer roller.
Remove the power connector.
4) Remove the two screws B and remove the roller by
pulling it slowly to the front.
Notch
Spring
1) Refer to section 2.2 and remove the cam motor.

2) Remove each roller individually.
2.1.1 Removal of the Bend Remedial Roller
1) Disconnect the junction connectors of the thermistor and the thermostat of the bend remedial roller.
Remove the power connector.
2) Remove the two screws A.
3) The bend remedial roller can be removed when the
roller is turned upwards and slowly pulled to the front.
16
Power connector
Screw B
Screw A
CAUTIONS FOR INSTALLATION AND

CLEANING OF BOTH ROLLERS
2.2 REMOVAL OF THE CAM MOTOR

1) Remove the two screws A.
Please use a long screwdriver for the lower screw.
If the power supply unit is in the way, raise it once
and use the gap underneath to perform the work.
2) Remove the screw B from front side.
Refer to section 2.9 to remove the front panel.
3) Insert the screwdriver to the hole fixing the card cooling fan, and remove another screw B.
(Refer to section 2.14.3)
4) Disconnect the flat wire and the other cables.
5) Raise the bend remedial roller and pull out the motor, taking care that the motor bracket will not hit
circuit boards etc.
1) The oil bearing % is on the tip of the roller assembly.

Do not forget it at the time of installation and removal.
2) When installing a new roller, take care that it will not
hit the bracket.
3) AC 100 V is impressed to this heater. Use sufficient
care for the wire processing.
4) Do not turn the roller by hand. The thermistor may
become damaged when the roller is turned by hand.
Accordingly, when a roller is to be turned for
cleaning etc., do the turning while the bracket
on which the thermistor is installed has been
raised a little.
Screw B
(Front side)
screw B
Screw A
Clamp
17
17
18
KJJ46271-003
KJJ46271-003
QYSPSPD
4008N
B
T1
F1
T2
(TSS0182)
15
(-010)
Clamp
(T2,H2)
T2
H2
Cam motor
15
Bearing
Clamp
(F1)
12
(-010)
KJJ46271
-003x2
1
(TSS0181)
T1
Thermistor bracket
P4
Pass the wires

behind the lever
Retransfer roller
Clamp
(P4)
H1
17
KJJ46271
-003x2
(TSS0189)
(FD M.MOTOR ASY)
17
Screw A
KJJ46271
-003x2
17
2.2.1 Installation of the Cam Motor

1) The gear of the cam motor has a phase. When it is
removed at the time of roller cleaning, exchange,
etc., it can be installed again in the same condition,
but setting in the following way should be done when
the cam gear is exchanged.
Apply grease to this side also
20
2.3 REMOVAL OF THE RETRANSFER FILM

SUPPLY MOTOR
1) Remove the ink ribbon and the retransfer film cassette.
2) Remove the bobbin holder 7 on the film supply side.
Perform the work while using your hand to prevent
that the E-ring drops down.
Apply grease to
this side also
Upper
side
14
QYREE4000X
Cam gear
Slit
Double gear
Apply grease to
this side also
Apply sufficient grease

to the hole for the shaft.
12
Install so that the slit of the
cam gear comes to the gear
edge of the double gear
when seen from above.
Gear setting method

20
Apply grease to a small
gear by one grain of rice.
Lower
side
Engage with
the cam gear.
QYREE4000X
10
Please use care, as the
13 installation orientation
can be mistaken easily.
Apply a sufficient quantity
Bobbin holder
20 of grease to the two

QYSPSPD3006Nx2
holes for the shaft.
17
6
Before installing the gear,

install it on the bracket.
3) Remove the drive circuit board.

Disengage the clampers and the connector.
Disengage the two clampers fixing the circuit board
and remove the circuit board by pulling it in diagonal
direction.
18
DRIVE PWB is attached after checking

that the wire passes along 3set in EDGE
SADDLE
Stepping motor SA
P4 Cam motor
(Front sensor)
2) When installing the cam motor, first insert the longest shaft into the hole while raising the bend remedial roller a little.
Next, insert the second shaft into its hole while turning the motor bracket a little. The bend remedial roller
will move down.
Finally, confirm that the projecting part is in the heater
lever hole.
At this time, raise the bend remedial roller by hand,
confirm that it is locked, and tighten the screws.
3) Check the cam movement as described in Service
mode "Diag. TEST cam motor".
J7
F2
P5
J6
(Tray interlock)
P3
P1
The relay connector confirms

and connects with number as
which the connector number
is same.
D3
D1
F3
D2
Clamp
J5
F1
DRIVE PWB SA
D4
P2
J7
P4
J6
J11
J5
F2
P5
(KWS0751-002)
D4
P3
(Door interlockSA)
Clampx3
(KWS0757-002)
D3
J11
D1 D2
F1
P1
P2
P4
4) Remove the tensioning spring @ .

(Refer to the figure on the lower part of next page.)
5) When the five screws &, ( are removed, the film
supply motor assembly can be removed.
(Refer to the figure on the lower part of next page.)
18
2.3.1 Installation of the Retransfer Film Supply Motor

1) When the motor has been disassembled or exchanged, first the belt @ tension must be adjusted.
2) After assembly has been performed, leave the screw
# tightened provisionally.
3) Turn the motor all the way in arrow direction and
tighten the screw # securely.
Tighten the screw B securely to turn the

motor in arrow direction to tighten the belt,
and then tighten the screw A securely.
QYSPSPD3006Nx2
Tighten provisionally.
13
7
11
F689ZZ
11
F689ZZ
15
QYSBST3006Nx2
80S2M224
14
10
8
15
80S2M224
4) When installing the motor assembly, the tension adjustment of another belt % is required.
5) Install the two screws &.
6) Tighten the four screws (, ) provisionally.
7) Hook the tension spring @.
8) Tighten the four screws securely.
9) Install the bobbin holder.
(TSS0187)
Retransfer film supply motor
11
19
(-007)
12
Clanp
20
Clanp
P3
17
19
QYSPSPD4008Nx3
Tighten provisionally.
QYSPSPD4008Nx2
Retransfer film take up motor
18
KJJ46271
-003x2
D3
19
2.4 REMOVAL OF THE RETRANSFER FILM

TAKE UP FILM WINDING MOTOR
Ink supply motor

Ink take-up motor
With the drive circuit board removed, the Retransfer film

take up motor can be removed after the screw * in the
above figure has been removed. (Refer to a front page.)
18
2.5 REMOVAL OF THE CARD FEED MOTOR
D1
D2
1) Remove the tensioning spring %.

2) Remove the two screws (. Disengage the belt from
the roller.
3) The card feed motor can be removed by pulling it to
the front.
2.5.1 Installation of the Card Feed Motor
1) When the motor has been disassembled or exchanged, first the belt tension must be adjusted.
2) After assembly has been performed, leave the screw
8 tightened provisionally.
3) Turn the motor all the way in arrow direction and
tighten the screw 8 securely.
4) Engage the belt and tighten the screw ( provisionally.
5) Apply the tensioning spring %.
6) Securely tighten the screws ( which have been tightened provisionally.
Clamp
Clamp
(-006)
Set the belt
to the pulley.
Turnover motor
P1 P2
11
13
(M180)
(M224)
Tighten the screw B securely to turn

the motor in arrow direction to tighten
the belt, and then tighten the screw A
securely.
10
11
15
A
Tighten provisionally
16
Motor SA
20
DPSP3006Nx2
Card feed motor

KJJ46271
-001x3
Turnover card feed motor
12
15
P5
20
QYSBST3006Zx2
KJJ46271-001x2
DPSP4008Nx2
19
Set the springs to tighten the belt,

and then tighten securely.
2.6 REMOVAL OF THE INK SUPPLY MOTOR AND THE INK TAKE-UP MOTOR
1) When there is an MG circuit board, remove the circuit board screws and move the circuit board to the
side.
2) Disengage the hook on the left side of the drive circuit board. Disengage the wire clamp.
3) The ink motor assembly can be removed after the
two screws * have been removed. (Refer to a front
page.)
2.7 REMOVAL OF THE TURNOVER MOTOR

AND THE TURNOVER CARD FEED
MOTOR
1) The turn over motor and the turn over card feed
motor assembly can be removed after the three
screws ) have been removed. (Refer to a front
page.)
Remove the spring, as one of the screws is hidden
by the spring.
2.9
REMOVAL OF THE FRONT PANEL
1) Remove the retransfer film and the ink ribbon cassette.

2) Remove the card tray.
3) Remove the cleaning unit.
4) When the six screws 4 and the screw 5 for earth
wire have been removed, the front panel can be removed.
Installation of the Front Panel
1) There are two claws at the rear of the front panel.
Insert into the frame by lightly hitting on the claws.
And then secure the six screws 4.
Front Panel
5
2.8 REMOVAL OF THE CARD PICKUP

MOTOR
M
1) The card pickup motor assembly can be removed

after the two screws * have been removed.
G IS
IC
Insert the front panel

into the frame by lightly
hitting on the claws.
4
SDSP4008Nx6
Insert the gear shaft
Card pikup motor

18
KJJ46271
-001x2
21
2.10 REMOVAL OF THE PLATEN SOLENOID

1) Remove the drive circuit board.
2) Disengage the wire from the clamp. (2 places)
3) Remove the two screws ( and then remove the solenoid support @ and #.
2.11 REMOVAL OF THE POWER SUPPLY UNIT

1) Disconnect the wires and the connectors.
2) Remove the two screws 0.
3) When ordering a power supply unit, also order the
wire clamps around it at the same time.
4) Remove the two screws &, raise the solenoid body

once, and pull it to the rear.
5) Be careful not to damage the disk of ink encoder
located above when removing the screw (.
100V/200VCommon
H1=Retransfer heater
H2=Bend Remedial heater
2.10.1 Installation of the Platen Solenoid
H1
H2
1) Insert the plunger by itself into the cutout.
KWS0639-001
H2
H1
2) Fix the solenoid body with two screws &.
H2
CN2
CN8
19
Platen lever
CN3
CN8
CN4
CN5
CN6
CN7
Before tightening the screws, adjust the gap uniformly so

that there will be no interference with the platen lever and
the solenoid support when the plunger moves in and out.
Plunger
Platen solenoid
(TSS0179)
11
Caution for the time of installation of the solenoid support
17
QYSPSPD
4008Nx2
Clamp
Engage the bearing with

the rear frame.
Lead the wire along the

bracket so that it does not
become an obstacle on the
inside of the bracket.
22
POWER SUPPLY SA
10
QYSPSPD4008Nx2
12
CN1
CN4
Gap
Solenoid support
F3
H1
3) Fix the solenoid support with two screws (. At this

time, Pay attention to the following item.
4) Before tightening the screws, adjust the gap uniformly so that there will be no interference with the
platen lever and the solenoid support when the
plunger moves in and out.
5) Be careful not to damage the disk of ink encoder
located above when securing the screw (.
KJJ46271-003x2
2.12 REMOVAL OF SENSORS AND SWITCHES

2.12.3 Removal of the Ink Encoder Circuit Board
2.12.1 Removal of the Cam Sensor
Function
The ink feed quantity is decided by the pulses of this
encoder. Start position is decided by the ink start position sensor.
Function
This sensor decides the origin position for pressurizing
the retransfer roller and the bend remedial roller.
2) The sensor can be removed after the screw * has
been removed.
1) The bracket can be removed after the two screws )

have been removed.
2.12.4 Removal of the External Unit Power Circuit
Board
2.12.2 Removal of the Card Outlet Sensor

Function
This sensor detects card jams. An error will be caused
when no card passes the sensor within a fixed time after completion of retransfer.
1) The sensor can be removed after the screw ( has
been removed.
Function
When a small external IC unit is connected, power is
supplied from this power supply.
The thermistor detecting the environment temperature
is installed on this board.
2) The circuit board can be removed after the screw
has been removed.
F1
20
KJJ46271
-003x2
Ink Encoder
19
KJJ46271-003
Card outlet
sensor
Yellow
11
Cam sensor
S3
18
KJJ46271
-003
EXT. unit power 7
21
KJJ46271-003
23
2.12.5 Removal of the Turnover Initial Position

sensor
2.12.8 Removal of the Retransfer roller/Remedial

Roller Sensor
Function
This sensor decides the origin position for the turn unit.
1) Refer to section 2.7 and remove the turnover and
card feed motor.
2) The sensor can be removed after the screw & has
been removed.
2.12.6 Removal of the Card Near-empty Sensor
Function
This sensor detects the origin of the retransfer roller and
the bend remedial roller.
Energization is performed only when a roller is in this
position.
1) Remove the screw &.
2) Slide the sensor to the side, as the lever is inserted
into the sensor.
Function
When the number of remaining cards drops to about 20
cards (for the card 0,76mm thick) , the electronic buzzer
sounds.
DR PCB BKT SA
TSS0239-V
1) Refer to section 2.16.1 and remove the Main circuit

board.
3) The sensor can be removed after the screw ( has
been removed with a long screwdriver from the hole
in which the Main circuit board is located.
17
17
A
B
TSS0239-U
T1
HEATER SENSOR SA
F1
T2
(TSS0182)
15
(-010)
CLAMP
(T2,H2)
2.12.7 Removal of the No Card Sensor
T2
CLAMP
(F1)
H2
This sensor checks whether there are remaining cards

or not. An error is caused when the remaining quantity
becomes zero.
1) Refer to section 2.7 and remove the turnover and
card feed motor.
2) The sensor can be removed after the screw * has
been removed.
Head cooling fan
KWS0757-002
15
11
12
1
11
17
Turnover initial
position sensor
24
KJJ46271
-003
No Card
sensor
18
Card near-empty
sensor
KJJ46271
-003
19
KJJ46271-003
15
12
(-010)
1
(TSS0181)
T1
(TSS0189)
P4
CLAMP
(P4)
H1
17
(FD M.MOTOR ASY)
17
2.12.9 Removal of the Retransfer Film Mark/Ink

Start Position Sensor Circuit Board and the
Card Edge Sensor
2.12.10 Removal of the C.L. Interlock Circuit Board

and the Card Supply Sensor
Function
C.L. interlock switch
This sensor detects the presence or absence of the
cleaning unit.
When the switch is OFF, no power is supplied to the
driver IC for the card supply motor and the turnover
motor.
Card supply sensor
This sensor checks whether cards are being supplied or not.
1) Refer to section 2.9 and remove the front panel.
2) The sensor bracket holding these two sensors can
be removed when the screw 6 has been removed.
Function
Card edge sensor
This sensor decides the card position at the time of
card retransfer.
Retransfer Film mark sensor
This sensor detects the black bar on the film and
selects the panel for printing.
Ink start position sensor
This sensor detects the boundary between magenta
and cyan ink. Next, the pulses of the rotary encoder
are detected and movement is made to yellow.
1) When a magnetic encoder is built-in, refer to "Connection of optional parts" and remove the encoder.
Remove the feed roller marked with* in the lower
drawing of section 2.15.1 feed roller removal.
3) The sensor bracket holding the sensor can be removed when the screw # has been removed.
2)
REAR PLATE SA
F1
side)
Ink start position

sensor
Explanation
drawing 4
Explanation
drawing 4
Route the edge sensor

wire underneath the film
mark sensor between
the circuit boards.
13
Card edge sensor

Retransfer film mark sensor
Pass the wire through the notch

in the bracket.
Card supply sensor

C. LInterlock switch
25
2.12.11 Removal of the Door Interlock Circuit Board

Function
This circuit board detects opening of the front door.
The DC 24 V power put out from the power supply unit
is cut off when the door interlock switch and the cassette interlock switch are not both ON.
2) The door interlock circuit board can be removed after the screw (15) has been removed.
2.12.12 Removal of the Cassette Interlock Circuit Board

Function
This circuit board detects the presence or absence of
the retransfer film and the ink ribbon cassette.
The DC 24 V power put out from the power supply unit
is cut off when the door interlock switch and the cassette interlock switch are not both ON.
1) Refer to section 2.10 and remove the platen solenoid.
2) The cassette interlock circuit board can be removed
after the screw (16) has been removed.
15 KJJ46271-003
8
Door interlock
RED
J4
J3
Cassette
interlock
16
26
KJJ46271-001x2
2.13 REMOVAL OF THE TURNOVER UNIT
2.12.13 Removal of the Card Tray Interlock Circuit

Board

2) Refer to section 2.8 and remove the turnover motor
and the turnover card feed Motor.
3) Remove the E-rings $ and %.
4) The turnover unit can be removed after the oil bearing # has been removed by sliding it along the shaft.
Function
This circuit board detects whether the card tray is presence or absence. When the tray is absence, the power
is not supplied to the driver IC for the card pickup motor.
2) Remove the three screws 9 and the rail on the left
side of the card tray.
3) When the screw is removed with a small screwdriver,
the cassette interlock circuit board can be removed.
Installation
1) Install the front E-ring and the oil bearing first.
2) As the gears 5 and 6 are not fixed, hold them by
hand while installing the oil bearing and the E-ring.
3) Turn the turnover unit by hand and check that the
wire does not get caught.
QYREE4000X
10
KJJ46271-003
x3
4
9
Attachment position of
the serial number
5
10
Install so that the bracket

of the turn unit goes under
the plate of the rear frame.
QYREE4000X
QYREE4000X
QYREE5000X
15
14
8
13
(-002)
QYREE5000X
15
11
13
10
(-002)
KWR
10303-010
Explanation
drawing 2
15
Card tray
interlock
KJJ46271-003
13
QYREE5000X
(-002)
1
16
L. FRAME SA
Turnover
Card Sensor
Board
Q03093-836
Connect
the connector.
Pass the wire

underneath
the sumi tube.
Pay attention to the wire

passing direction.
Explanation
drawing 2
x2
Install the gear, holding it so

that it will not drop down.
Explanation
drawing 1
2.12.14 Removal of the Turnover Card Sensor

Circuit Board
Function
This sensor checks for correct card storage at the time
of card supply and card turning.
2) Turn the turn unit so that the sensor circuit board
comes to the top.
3) The sensor circuit board can be removed after the
two screws 1 have been removed.
27
2.14 FAN REMOVAL

2.14.3 Removal of the Card Cooling Fan
2.14.1 Removal of the Thermal Head Cooling Fan

1) Remove the two screws and the air duct 2.
2) The thermal head cooling fan can be removed after
the two screws $ have been removed.

2) The card cooling fan can be removed after the two
screws 6 have been removed.
2.14.2 Removal of the Suction Fan

1) The Suction fan can be removed after the two screws
# have been removed.
Insert the red wire first, so that

the wires will be arranged
nicely after connector insertion.
Pass the fan wire through

the notch.
Loosen the two screws of

the duct frame for joint
tightening.
F1
Card cooling fan

2
Red
14
QYSPSPD
3012Nx2
Clamp the wire of suction fan.
Thermal head
cooling fan
13
QYSDSP
3030Rx2
Suction fan
28
KJJ46271-003x2
2.14.4 Removal of the Ventilaion Fan

1) Remove the rear panel and the junction connector.
2) Remove the two screws for the fan.
Remove the clump
11
Remove the junction connctor
QYSDSP
4008N
F3
F3
Rear Panel SA
QYSPSPD3030N
X2
12
Rear Panel SA
29
2.15 ROLLER REMOVAL

2.15.1 Feed Roller Removal
2) Remove the card feed motor and the retransfer roller
as required.
3) Tension adjustment is required for the belt at the
front. Please refer to the following figure.
12 (Use for 5 only)
20
(-011)
(-011)
3
2
A side with the stage
A side with the stage
17
22
x2
x1
14
14
15
25
22
20
JOG DIAL SA
21
QYYASPW4004F
QYREE5000X
(-002)
QYYASPW4004F
MAIN ROLLER SA
ANTI BEND ROLLER SA
(-011)
22
25
21
QYYASPW4004Fx3
QYREE5000X
(-002)
14
JOG DIAL SA
Please (Insert from the front.)

ANTI BEND ROLLER SA
(EPDM)
Hardness : 60
(M116)
QYYASPW4004F
Hardness : 77
17
11
9
6
x3
20
10
10
x4
(M118)
20
x4
x3
(-011)
4
MAIN ROLLER SA
At the time of installing

the main roller SA, also
engage the front belt.
(50S2M192)
Belt setting
16
KJJ46271
-003 x2
13
11
REE5000
Engage the bearing

with the frame, pull
it to the front, and fix
it with an E-ring.
8
19
(M132)
17
(M266)
Tension the belt and tighten

the screw securely.
(-012)
7
4
22
Belt setting
QYYASPW4004F
Tension the belt and

tighten the screw securely.
QYREE5000X
QYREE5000X
15
15
QYREE5000X
15
12
(-002)
12
12
CARD OUT ROLLER SA
(-002)
(-002)
AL ROLLER SA
QYREE5000X
15
QYREE5000X
x2
15
8
3
3
MAIN ROLLER SA
CARD OUT ROLLER SA
(EPDM)
QYREE5000X
15
(-002)
12
AL ROLLER SA
x2
30
2.15.2 Platen Roller Assy Removal

1) Remove the thermal head to prevent damage to it.
2) After removing the thermal head, remove the front
panel , E-ring ^ and the worm screw *, then the
platen roller can be removed.
Be careful not to damage the platen roller, otherwise print quality may be affected.
3) After assembling, remove the protection sheet.
13
Platen roller
(With protection sheet)
QYREE5000X
short
16
B
QYSPSPD
4008N x2
3
long
9
(-007)
15
14
14
QYYASPW3004F
(-007)
18
17
9
PLATEN ARM SA
(F)
PLATEN ARM SA(F)
2
A
C
Projected side
7
5
(-003)
PLATEN ARM SA
(R)
8
20
(-010)
A
PLATEN ARM SA(R)
(-003)
10
QYREE7000X
3
QYSPSPD4008N
31
2.16 CIRCUIT BOARD REMOVAL

2.16.1 Removal of the Main Circuit Board
1) When the three screws 0 are removed and the circuit boards are pulled out.
Caution at the time of exchange of the

Main circuit board
1) Values set in user mode and service mode are stored
on the Main circuit board.Accordingly, when the circuit board has been replaced by a new one, these
set values must be stored.
For details, refer to Service Mode Parameter Push
and Pop.
From power supply unit
1
MAIN PWB SA
TPS0242-001
J23,J24through the inner part of the cable
J18
J22
10
KJJ46271-003x3
J23
J24
J22
J18
J11
J23
J15
J21
J17
J2
J5
MAIN PWB SA
2) The connectors tend to break in performing removal

and attachment of a Main circuit board, please work
carefully enough.
32
J24
J11
2.17 Thermal Head Exchange Method

1) Remove the ink ribbon and the retranster film cassette.
2) When the locking claws on both sides of the head are spread, the connector can be disconnected. Remove the
connector by pulling it.
3) Remove the screw !. Pull the thermal head to the front to remove it.
Head exchange cover
Installation method
1) Install a new thermal head.
2) Tighten the screw.
3) Press the connector near its center and insert it. The
claws will lock.
When a part of the connector is difficult to see at
this time, the work can be facilitated by removing
the head exchange cover of the enclosure.
The head exchange cover can be removed by removing the screw and sliding the cover to the rear.
*Notes:
1) When the connector at the time of installation is inserted with the pins not correctly aligned, the connector will be
damaged. Please insert it after aligning it correctly.
2) When the heater element on the thermal head is hit at the time of exchange, it can become scratched white streaks
etc. can be caused for the printing results. Please handle the thermal head with sufficient care.
3) When the thermal head is touched by someone with an electrostatic charge, it may be damaged. Please touch the
frame of the unit before the start of work.
Locking claw
Thermal head
11
QYSDSP4008N
33
The check after head exchange

After thermal head is exchanged, a printing position may move in the direction of Y. In this case, please adjust in the
following procedures.
Enter into Service mode, Maintenance and Offset Prt Y. See the next page.
1) Determines the displacement amount according to the print results (those owned by the user). Every step corresponds to a displacement of about 0.17 mm. The step can be varied in the range between -15 and +15.
2) Press ENTER to save the setting.
3) Print and check the result.
4) To adjust to the standard setting:
In the service mode, print color patterns on single sides of 4 to 5 sheets.
Adjust so that the distance from the card edge to the box enclosing the line (A) is about 2.15 mm. (Check the third to
fifth cards.)
A=2.15mm
R
(+)
Card shifting direction
34
(-)
Printing start
USE OF SERVICE MODE

At the time of operation by the user, the "User mode" is used, while the "Service mode" is used at the time of servicing.
Refer to the instruction manual for the user mode.
1) Fine adjustment of the printing position
2) Printing of the built-in test pattern
3) Individual operation of motors
1. Entry into Service Mode

MENU
In ready condition, in preheating condition, or in error condition, press the buttons

and
button [MENU] is released first, the printer will enter into the following service mode.
>Service Mode>
After 1 sec
>Download>
OK?
>Download Ready
[ENTER]
[EXIT]
[MENU]
Completion
Start
>Download Ready
[MENU]
[EXIT]
Setting of the printing position Y

[-15(Front) -1(Front),0,+1(Back) - +15(Back)]
Select with [][] and save with [ENTER].
>>Offset Prt Y
0
[MENU]
[ENTER]
Setting of the printing position X

[-7(Left) -1(Left),0,+1(Right) +7(Right)]
>>Offset Prt X
0
[MENU]
Setting of the retransfer position X

>>Offset Trf X
0
[MENU]
0
[MENU]
>>VGAIN
Setting of the Vth gain (Supplementary function for the future

: Always set to 8. )
[0 - +15]
>>Default LUT
Setting of the printing density

[Standard Density,Low Density, High Density,User's LUT]
8
[MENU]
Standard Density
[MENU]
Card cooling fan ON/OFF

[On, Off]
>>Card Fan
On
[MENU]
Different type of JIS magnetic encoding

[Lo-Co, Hi-Co]
>>MG JIS TYPE

Lo-Co
[MENU]
Card supplying direction

[Standard, Right Side]
>>Card Loading
Standard
[MENU]
107
[MENU]
[MENU]
Test pattern setting

[Step,Vth,Registration,Addres,Color,Black,Gray,All,(YMCK+K),(K+YMCK)]
Select with [][] and set with [ENTER].
>>Pattern
Color
[MENU]
[ENTER]
Switching between printing single side and both sides

[Single, Both]
>>Printing Side
Single
[MENU]
>>Times
Print
[MENU]
>Diag. Test>
[MENU]
[EXIT]
[ENTER]
Setting of the number of times for testing

[1,2,3,4,5,6,7,8,9,10,20,30,40,50,100,200,300,400,500,Endless]
1
[MENU]
>>Test Select
Under user mode, when the IC Antenna Pos. is

Ext. Unit/Ad.on or the IC Contact Pos. is Ext. Unit,
the Right Side cannot be selected.
Ajust the threshold level of the ink-Sensor

Answered On or Off. [off:transmission,on:interruption.]
>>Ink Sensor OFF
[EXIT]
The positions where the setting value of 15 was

actually setup by the version of a firmware differ.
Setting of the card stop position X

>>Offset Card X
>Off-line Test>
Start of the firmware download function

The new firmware becomes effective after power OFF or rebooting.
The new firmware becomes eflective after power off.

[EXIT] End of Service mode.
Power off
>Maintenance>
Downloading..
Keep Power On
simultaneously. When the
[EXIT]
>>Test Select
OK?
[ENTER]
Testing...
[ENTER]
Setting the test type

[Print,Feed,IC(Contact),IC(Antenna),MG(JIS),
MG(ISO),]
>>Sensor
1000010101010110
[MENU]
>>Actuator>
[EXIT]
>>>Ink TUP Mo.

OK?
[ENTER]
[MENU]
[ENTER]
>>>Ink TUP Mo.

Testing..
Ink take-up motor
>>>Ink SPY Mo.

Testing..
Ink supply motor
[MENU]
>>>Ink SPY Mo.

OK?
[ENTER]
[MENU]
>>>Media TUP Mo.

OK?
[MENU]
>>>Media TUP Mo.

[ENTER]
>>>Media SPY Mo.

OK?
[MENU]
Testing..
>>>Media SPY Mo.

[ENTER]
Testing..
Retransfer Film take-up motor
Retransfer Film supply motor
35
>>>Card Feed Mo.

OK?
[MENU]
>>>Card Feed Mo.

[ENTER]
>>>Turn Over Mo.

OK?
[MENU]
>>>Turn Over Mo.

[ENTER]
>>>Turn Feed Mo.

OK?
[MENU]
[ENTER]
>>>Platen Sol.
OK?
[MENU]
[ENTER]
>>>Ink TUP Enc.

OK?
[MENU]
[ENTER]
>>>Ink SPY Enc.

OK?
[MENU]
[ENTER]
>>>Media TUP Enc.

OK?
[MENU]
>>Memory
[ENTER]
>>Memory
OK?
[MENU]
[ENTER]
OK?
[MENU]
[ENTER]
>>SIO
Card feed motor
Turnover motor
Testing..
>>>Heat Cam Mo.

[ENTER]
>>>Pick Up Mo.
OK?
[MENU]
Testing..
>>>Turn Feed Mo.

[ENTER]
>>>Heat Cam Mo.

OK?
[MENU]
Testing..
Testing..
Cam motor
>>>Pick Up Mo.
Testing..
Card pikup motor
>>>Platen Sol.
Testing..
Platen solenoid
>>>Ink TUP Enc.

Testing..
Ink take-up encoder

In case of an error, the buzzer sounds and the red LED lights.
When there is no error, the indication just returns to the initial indication.
>>>Ink SPY Enc.

Testing..
Ink supply encoder

>>>Media TUP Enc.
Retransfer Film take-up encoder

Testing..
Testing..
In case of an error, the buzzer sounds and the LED lights.

>>SIO
Testing..
In case of an error, the buzzer sounds and the LED lights.

>>Display
OK?
[MENU]
[ENTER]
Display for 5 sec
>>Back Color
OK?
[MENU]
>>Buzzer
OK?
[MENU]
>>Registers>
[MENU]
[ENTER]
Display for 3 sec
Display for 3 sec
[EXIT]
>>ADPORT0
C277
[MENU]
[ENTER]
Value obtained by A/D conversion of

the thermistor value of the heater or head
>>ADPORT1
>Informations>
[EXIT]
[ENTER]
Display for 3 sec
The buzzer sounds
FCFC
[MENU]
>>Firmware
Version
[MENU]
123
[MENU]
>>FPGA Config.
Version
12
[MENU]
>>FPGA Table
Version
12
[MENU]
>>Thermal Head
12345678/ 24.00
[MENU]
>>MG Firmware
1234
Version
Firmware version
FPGA config version
FPGA table version
Thermal Head serial No. and Vth
MG encoder firmware version
[MENU]
>>Laminator
___
Version
Firmware version of laminator when connected
[MENU]
>>Ext. Unit
Version
1234/5
[MENU]
>>HR PwrOn Time
External unit firmware version
[EXIT]
[ENTER]
>>>Retransfer
Displayed the total lighting time of the heat roller
[MENU]
>>>Bend Remedy
[MENU]
[MENU]
>>HR POT Reset
[EXIT]
[ENTER]
[MENU]
>>>Retransfer
Cleared the total lighting time of the heat roller
[MENU]
>>>Bend Remedy
[MENU]
>Parameter Push>
[MENU]
>Parameter Pop
[MENU]
36
Assistance
12345678
[MENU]
[EXIT]
[ENTER]
[EXIT]
[ENTER]
>Parameter Push
OK?
>Parameter Push
[ENTER]
>Parameter Pop
OK?
Running..
>Parameter Pop
[ENTER]
Ancillary data, 8-digit display (read only)
Running..
Parameter settings save in the head EEP-ROM.

* The buzzer beeps in case of an error.
Loading the parameter settings from the head EEP-ROM.
* If the correct data is not stored by the head EEP-ROM,
"No Data" is displayed and the buzzer beeps.
2. Explanation of the Various Modes
B=2.07mm
LEFT
RIGHT
2.1 Download
A=2.15mm
BACK
R
2.2 Maintenance
* Items for varying the print position in the latitudinal

direction of the card:
(1) 2.2.4, Offset Card X: Adjusts the card feed amount
from the card edge sensor.
(2) 2.2.2, Offset Print X: Adjusts the feed amount from
the black marker to the start of printing.
(3) 2.2.3, Offset Trf X: Adjusts the feed amount to the
start of a retransfer.
* Item varying the print position in the longitudinal direction of the card:
(4) 2.2.1, Offset Print Y: Adjusts the start position among
the 1152 head heater elements.
(1) Determines the displacement amount according to the
print results (those owned by the user). Every step
corresponds to a displacement of about 0.17 mm. The
step can be varied in the range between -15 and +15.
(2) Press ENTER to save the setting.
(3) Print and check the result.
(4) To adjust to the standard setting:
In the service mode, print color patterns on single sides
of 4 to 5 cards.
Adjust so that the distance from the card edge to the
box enclosing the line (A) is about 2.15 mm. (Check
the third to fifth cards.)
FRONT
Card shifting direction
Printing start
2.2.2 Offset Prt X Setting

1) Determine the displacement amount according to
the print results (those owned by the user). Every
step corresponds to a displacement of about 0.17
mm. The step can be varied in the range between 7 and +7. (The displacement amount of one step
changes with versions of a firmware.)
In the service mode, print color patterns on single
sides of 4 to 5 cards. And then remove the film cassette.
Adjust so that the distance from the black marker
on the film to the remaining vertical line (P) is about
8.5 mm. (Check the third to fifth cards.)
P
Take-up side
2.2.1 Offset Prt Y Setting

For example, when printing with this printer is to be done
on preprinted cards and the position relation is not correct, the entire screen can be shifted.
The print position can be varied using the four items listed
below.
Changing any of the following items varies the print position. However, do not touch the Card X because this is the
standard for the X-direction.
Use items (3) and (4) for fine adjustments.
Supply side
When changing the version of firmware inside the printer,

FPGA table or FPGA firmware, refer to the XID580i maintenance CD-ROM distributed separately.
37
2.2.3 Offset Trf X Setting

1) Determine the displacement amount according to
the print results (those owned by the user). Every
step corresponds to a displacement of about 0.17
mm. The step can be varied in the range between 7 and +7.
In the service mode, print color patterns on single
sides of 4 to 5 cards.
Adjust so that the distance from the card edge to
the box enclosing the line (A) is about 2.07 mm.
(Check the third to fifth cards.)
2.2.4 Card Stop Position Setting (Offset Card X)
This adjustment is made when special cards are used.
In the same way as in the preceding item, the card stop
position is adjusted and the transfer position is changed.
When standard cards are used, the cards may be flicked
out. Accordingly, this setting normally should not be
changed.
2.2.5 Default LUT Setting
When printing data with a high density are to be printed
over the entire area, wrinkles may be caused. In such a
case, switch the setting to Standard or Low.
[High]
2.2.6 Device Type Setting

The device type of SCSI Standerd is switched. Normally
"Printer" is used.
2.2.7 Card Fan Setting
At the time of separating the card and the retransfer film,
the card is cooled with a fan. Depending on the card, the
transfer may be better when there is no cooling. In such a
case, change this setting.
2.2.8 TUR Response Setting
This mode selects the response that the printer returns to
the "Test unit ready" command from the host computer
while the printer is executing printing. Normally the setting is changed according to the application software on
the side of the host computer.
2.2.9 Compatible Mode Setting
This mode is set when application software created for
the model CX710 is to be used with the XID580i. However, care is required as the compatibility is not perfect.
2.2.10 Setting of the ink-sensor level
Set the threshold level of the ink sensor so that the ink
sensor defect the ink color yellow and magenta as transmission, and cyan and Bkas interruption. Select threshold value by using and buttons, and press the ENTER button to save the select Value.
[Standard]
Output
[Low]
Output
Y.M.C
O.D. = 2.1
Input
When black omitted characters

are to be put out with high
density
Output
Y.M.C
O.D. = 1.9
Input
Setting at the time of shipping

from the factory
Select Users LUT when the print density similar to that of CX710 is needed.
38
C
M
Y
Input
When changed to close to the

hue of a CRT
2.3 Off-line Test

This is used to print the built-in test pattern of this printer
and for execution of an MG self-test.
2.3.1 Pattern setting
This printer has seven types of built-in printing patterns.
Select a pattern and press the "ENTER" button to store it.
Return to the initial pattern is made when the power is
cut.
1) Step
This is for confirmation of uniform gradation.
2) Vth
A and B are printed with the same data values.
This is used to confirm that the power supply voltage compensation (Vth) has been done correctly
(same density).
3) Registration
This is used to confirm that each color overlaps correctly.
4) Address
The head has 1152 heater elements.
This is used to confirm the uniformity of the density
for each heater element.
5) Color
This is a pattern for overall evaluation
6) Black
For checking of black ink blurring, drop-outs, etc.
7) Gray
For checking of feed irregularities caused by mechanical trouble etc.
8) ALL
The above patterns 1) to 7) are printed in sequence.
(Each pattern is printed on separate card.)
Step
Vth
Registration
Address
Color
Black
Gray
39
2.3.2 Printing Side

Selection whether test printing is to be done on one side
or both sides.
2.3.3 Times
The number of cards for the test contents selected by "Test
select" of the following item is selected.
2.3.4 Test Select
The test to be executed is selected.
1) Print
Select this for printing and press "ENTER" twice to
start.
2) Feed
Select this to test only the card feed.
3) IC (contact)
The cards are fed and the contact for clip card is
lowered. There is no data communication.
4) IC (Antenna)
The card is fed and stops under the antenna for contact-free clip card.
5) MG (JIS), MG (ISO)
Data actually are written to and read from magnetic
stripe cards. An error is displayed on the LCD panel
in case of abnormalities.
2.4 Diag. Test

2.4.1 Sensor
Correct operation of the sensor is checked.
Confirm the valve is changed, when the sensor is interrupted or reflected.
>>Sensor
1000010101010110
D15
D0
D0: NOCD (no card) ................................................. Reflection: 0

D1: CDIN (card supply) ............................................ Interruption: 0
D2: MGCDPOS (MG card position) ......................... Reflection: 0
D3: TURNCD (turnover card) ................................... Interruption: 0
D4: TURNPOS (turnove initial position) ................... Interruption: 0
D5: EDGE (card edge) ............................................. Interruption: 0
D6: CDOUT (card outlet) .......................................... Interruption: 0
D7: CDNE (card near empty) ................................... Reflection: 0
D8: INK (ink start position)
.................... Transmission (yellow,magenta):0,Interruption: 1
D9: MEDIA (retransfer film mark) ............................. Interruption: 0
D10: CAM (cam position) ......................................... Interruption: 0
D11: HR0POS (retransfer heat roller position) ......... Interruption: 0
D12: HR1POS (bend remedial heat roller position) . Interruption: 0
D13: Not used
D14: Not used
D15: Not used
40
2.4.2 Actuator
It is possible to operate each motor individually and to check for motor defects and to check the operation of the mechanisms.
When two cassettes or a door are open, the power supply to the
motor is cut, it will not operate, and inspection should be performed.
1) Ink TUP Mo. (ink take-up motor)
** Remove the inkribbon cassette.
When OK? is displayed, press the ENTER button to perform take-up operation.
2) Ink SPY Mo. (ink supply motor)
** Remove the inkribbon cassette .
When OK? is displayed, press the ENTER button to perform supply operation.
3) Media TUP Mo. (retransfer film take-up motor)
** Remove the retransfer film cassette.
When OK? is displayed, press the ENTER button to perform film take-up operation.
4) Media SPY Mo. (retransfer film supply motor)
When OK? is displayed, press the ENTER button to perform film supply operation.
5) Card Feed Mo. (card feed motor)
The card feed motor operates and the roller rotates.
6) Turn Over Mo. (turnover motor)
The turnover motor operates and the turn unit moves
through one cycle.
7) Turn Feed Mo. (turnover card feed motor)
The turnover card feed motor operates and the roller
in the turnover unit rotates.
8) Heat Cam Mo. (cam motor)
The cam motor operates and the retransfer roller and
the bend remedial roller move through one cycle.
9) Pick Up Mo. (card pickup motor)
** The card pickup motor does not rotate when there
is no cleaning roller unit.
The card pickup motor operates and the card
supply roller rotates.
10) Platen solenoid
The solenoid becomes ON (plunger pulled) once and
pushes the platen against the thermal head.
11) Ink TUP Enc. (ink take-up encoder)
** Remove the ink ribbon cassette .
The ink FG sensor is checked. The buzzer sounds
in case of an abnormality.
12) Ink SPY Enc. (ink supply encoder)
** Remove the ink ribbon cassette.
The ink supply encoder (inside the motor) is
checked. The buzzer sounds in case of an abnormality.
13) Media TUP Enc. (retransfer film take-up encoder)
The film take-up (inside the motor) is checked.
The buzzer sounds in case of an abnormality.
2.4.3 Memory
The picture memory SDRAM on the Main PWB is tested.
The buzzer sounds in case of an error. The error LED also
will light.
2.4.4 SIO
A special jig is connected and the terminals OPTION 1
and 2 are tested. Normally this is used for inspection at
the time of shipping from the factory.
2.4.5 Display
All the dots of LCD are displayed black.
Conferm that there is no missing dot.
2.4.6 Back Color
The back colors red, green, and blue are displayed for 3
seconds and correct display of the back colors is tested.
2.4.7 Buzzer
Correct sounding of the electronic buzzer is tested.
2.4.8 Registers
This printer has four temperature-detecting thermistors:
1) Retransfer heat roller thermistor
2) Bend remedial heat roller thermistor
3) Thermal head thermistor
4) Ambient temperature thermistor
These thermistors output analog signals, which are applied to the circuits for four channel 8bit A/D converter IC.
Each of these converted value in a hex decimal number
as shown below. Note that the following values are the
values at the moment the ENTER button is pressed.
>>ADPORT0
C277
>>ADPORT1
FCFC
Ambient temperature
Retransfer heat roller
Thermal head
Bend remedial heat roller
The following table shows reference values.

Heat roller
thermistors
Ambient temperature
thermistor
Thermal head
thermistor
Temperature Indicated Temperature Indicated Temperature Indicated

(C)
Value
(C)
Value
(C)
Value
0
20
50
80
100
130
140
150
160
170
180
190
200
210
220
FE
FC
F6
E4
CF
A3
93
82
72
64
56
4A
3F
36
2E
-5
0
10
15
20
25
30
35
40
45
50
55
60
65
75
F2
D9
AC
98
86
76
68
5B
50
46
3D
36
2F
2A
25
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
E8
E2
DB
D3
C9
BF
B4
A8
9C
90
83
77
6C
61
57
2.5 Information
The information for the various firmware versions can be
confirmed. For the thermal head, the serial No. and the
head supply voltage (Vth) are displayed.
And the total lighting time of the heaters (retransfer and
bend remedy) can be displayed. And it is possible to clear
the total lighting time to zero after replacing those heaters.
2.6 Parameter Push and Pop

This printer has two EEPROMs for storage of data for the
thermal head and for user and service mode.
When the Main PWB is exchanged, the settings for user
and service mode must be done over again. The Parameter Push/Pop function is provided to shorten this operation.
When initially Push is selected and the [ENTER] button is
pressed, the set values (including head, total countor) in
the EEPROM on the Main PWB are written to the
EEPROM in the head.
When then Pop is selected after the Main PWB has been
exchanged and the [ENTER] button is pressed, these set
values are copied to the EEPROM on the Main PWB.
41
OPERATION OF THE MECHANISM

The operation from card supply via card transport and printing to retransfer will be explained using a timing chart.
The entire timing chart is shown below. The individual tasks (programs) operate independently.
1. Single-side Printing
Printing
Printing task
Retransfer
Printing
Rewinding
Ink task
Card supply
Transport task
Positioning
to the start
Retransfer 1
2. Double-side Printing
Printing
(front)
Printing task
Ink task
Transport task
Retransfer
(front)
Printing
Retransfer
(back)
Printing
Rewinding
Card supply
Positioning
to the start
Retransfer 2
3. Initial Operation
At the time of power ON, the mechanism is initialized.
1) The platen solenoid is pulled once.
2) The turnover unit is returned to the initial position.
3) The cam motor is returned to the initial position.
4) The card feed motor is run to discharge any intermediate cards.
5) Ink ribbon and retransfer film are positioned to the start position.
Error stop is performed in case of an abnormality.
42
Printing
(back)
Rewinding
Turn
Positioning
to the start
Retransfer 1
4. Card Supply and Card Feed
Period 2 : The turnover motor operates and the turnover unit is moved to the card supply position.
(Vertical position)
Period 3 : The card pick-up motor operates and a card
is supplied from the hopper. The turnover
card feed motor also operates at the same
time. At this time, the cleaning roller and the
roller in the turnover unit also rotates and
the card is stored in the turnover unit.
Period 4 : The turnover unit turns once from the card
supply position to the printing position.
Period 5 : The card is fed from the turnover unit to the
card edge sensor.
Period 6 : The card feed to the retransfer standby position and waits for complation of printing
operation.
43
Turnover card sensor
Card supply sensor
Cleaning roller
Card edge sensor
Card feed motor
Card supply roller
Card pickup motor
Turnover unit
(printing position)
NG card outlet roller
Card supply roller
44
5. Printing Operation
3
1
56
664dot
ON
Platen solenoid
OFF
CW
OFF
CCW
CW
Retransfer film take-up motor
OFF
CCW
CW
Ink take-up motor
OFF
CCW
CW
Ink supply motor
OFF
CCW
87.6
1036dot
Period 1 : The thermal head energization ON signal is

sent to the power supply unit.
Head voltage (Vth) is put out from the power
supply unit.
Period 2 : The retransfer film take-up motor runs to take
up film slack.
Period 3 : The platen is pushed against the thermal
head.
Then thermal head is energized and printing is start.
Period 4 : Delay time for separation of ink ribbon and
film
Period 5 : After printing, the ink ribbon and the film stick
to each other, and during this period the ink
take-up motor operates to separate them.
Card size
85.6 x 54
67
*Notes:
The printing position is shown in the figure on the right.
The value of X and Y are adjustment items.
45
Ink take-up motor
Ink supply motor
Retransfer film
take-up motor
Thermal head
Platen roller
Retransfer film
Ink ribbon
Platen roller
Thermal head
46
6. Retransfer Operation
1
FWD
Card feed motor
OFF
N1
N2
REV
CW
OFF
CCW
CW
OFF
CCW
Rep
Cam motor
OFF
Fix
Hi
Card edge sensor

Lo
Hi
Card outlet sensor

Lo
Hi

Lo
Period 1 : The printed panel on the film and the card

are transported to the retransfer position.
Also, the cam motor operates and the
retransfer roller is moved to the standby position.
Period 2 : The cam motor operates, the retransfer roller
is lowered, and the film and the card are
pressed against each other.
Period 3 : The card feed motor operates and retransfer
starts.
Period 4 : The cam motor operates and the bend remedial roller is moved to the standby position.
Period 5 : The user mode has the item Cooling time
setting, and during this period, the operation is stopped for the set time of 1 to 15
seconds.
** There is no card feed roller between the
retransfer roller and the bend remedial
roller. Card movement in this interval is
done sticking to the film.
Period 6 : The film is moved to the peeling start position. (At this time, the card is close to directly
under the bend remedial roller.) Also, the cam
motor operates and the bend remedial roller
is pushed down.
Period 7 : Film peeling and card bend remedial are performed.
Period 8 : After the card has been discharged, the cam
returns to the stand-by position.
Also, one screen is taken up looking at the
film mark sensor.
Period 9 : The film is returned for another screen for
the next printing.
47
Retransfer film mark

sensor
Retransfer film
take-up motor
Platen roller
Card outlet sensor
Card edge sensor
Cam motor
Card feed motor
FRONT VIEW CAM MODE
INITIAL MODE
48
RETRANSFER MODE
BEND REMEDIAL MODE
7. Operation in Case of Peeling with Return in Direction Towards the

Turnover Unit
In case of printing on both sides, separation of card and film is done in the opposite direction.
Up to retransfer, the operation is the same as in the above items. Then the operation becomes as shown below.
1
FWD
Card feed motor
OFF
REV
CW
OFF
N1
CCW
CW
OFF
CCW
Rep
Cam motor
OF F
Fix
Hi

Lo
Period 1 : The cam is returned to the intial position.

Period 2 : In the same way as for the preceding item, a
card cooling period exists.
Period 3 : The card is fed in the direction towards the
turnover unit to separate card and film, and
peeling is performed.
Periods 4 and 5
: Searches a start position of the next panel
and becomes to the standby mode.
49
8. Operation of the Turnover

Unit
In case of printing on both sides, the card is turned.
The card which has been printed to front side is fed to the
turnover unit.
Period 1 : The card feed motor and the turnover card

feed motor operate and the card is fed.
Period 2 : The turnover motor operates and the turnover unit is turned 180.
Period 3 : The card is fed to the retransfer standby position.
Period 4 : The turnover unit is initialized.
1
n3
CW
Turnover motor
OFF
CCW
FWD
n1
OFF
REV
FWD
Card feed motor
n2
OFF
REV
Hi
Turnover card sensor

Lo
Hi
Card edge sensor

Lo
Period 1 : The turnover motor operates to the position

sensor detection.
Period 2 : The turnover motor is reversed and the position of turnover unit is fine adjusted.
1
CW
Turnover motor
OFF
CCW
Hi
Turnover intial position sensor

Lo
50
9. Others
9.1 Position Relation with Ink Ribbon and Retransfer Film
Ink take-up
Film supply
B
Ink supply
B
B
Platen
Head
Film take-up
C
C
S
Film mark sensor
Ink start position

sensor
Cartridge shaft
Retransfer roller
Cartridge shaft
9.2 Ink Ribbon and Retransfer Film End Treatment

End marks as shown below are provided near the end of the ink ribbon and the retransfer film. The respective sensor
detects the mark and RUN OUT is displayed.
L
Ink ribbon transport

direction
End mark
2.5cm
H
Ink start position
sensor
Ink FG sensor
H
L
.............
of positioning the ink ribbon to the start position

InThecase
boundary between magenta and cyan is detected by the sensor for the ink ribbon start position.
The output pulse of the ink feed quantity sensor is counted, and the start position of yellow is decided.
51
TROUBLESHOOTING
1. LCD Error Code Correspondence
No.
Error item
1 Please Power off
Please Remove
Media Cassette
HR is too hot!
Jam (Hopper)
Card jam
(hopper part)
52
Error detection contents

When recovery is not
possible even when the
RESET button is pressed.
When the feed rollers are is
to be cleaned, cleaning mode
is not entered as the transfer
film cassette is present.
In the same way as above,
this message is displayed
when the heat roller
temperature is 50C or
more at the time of entry
into cleaning mode.
An error will be caused
when the card supply
sensor is not passed
within a fixed time after
start of card supply.
Treatment contents
This display appears for example when there is hardware
trouble, as with the following trouble of No. 18-26.
Exchange parts
Remove the retransfer film cassette.

This prevents sticking of the cleaning card to the film.
1) Switch off the power and wait for the temperature to

drop.
2) When the retransfer film is in the unit, the heat roller is
heated even in this mode. Always remove the retransfer
film first.
1) Check for sticking of the cards in the card tray because of
static electricity. Try to separate the cards from each other.
Check that the cards are aligned.
2) Is the card push Plate of the card tray in the lock position?
Check the force with which this Plate presses onto the cards. If
it is weak, check for spring elongation etc.
3) In the case of 0.25 mm cards, the number of cards which can
be set in the tray is limited according to the used cards. Test by
trying to set about 50 cards into the tray.
4) Clean the card supply roller with alcohol. Touch the surface to
check if it is slippery.
5) Check the thickness of the thickness adjustment plate and the
card. Also check for correct thickness adjustment in case of
special card thickness (turn the gear of the card supply roller
and check for individual card supply).
6) Perform the diagnostic test in service mode and check for
operation of the card pickup motor. Also confirm correct
operation of intermediate gears.
7) When this message appears at the time of power ON, the
sensor is broken. Use the sensor check of service mode for
confirmation.
8) Check for contamination of the cleaning roller. Clean the roller
if it is dirty.
The life of the cleaning roller is about one year. The adhesive
power gets lost with use for many years.
It is also possible that the roller becomes worn and no longer
can feed the cards correctly.
9) After the cleaning roller, the cards are transported by the
turnover card feed motor.
Perform the diagnostic test of the service mode and check the
operation of the turnover card feed motor.
10)Does the turn over unit come to the card supply position
(vertical position) at the time of card supply? The pulses of the
turnover motor are counted and rotation to the card supply
position is done. When the turnover unit is not pointing straight
down, the card will not enter the rail and an error will be
caused. Perform the diagnostic test in service mode and check
the operation of the turnover unit.
11)Check for correct rotation of the roller in the turnover unit. Clean
the roller in case of rotation. Perform the diagnostic test in service
mode and check the operation of the turnover card feed motor.
* Card
* Card supply roller

* Adjustment
* Motor, Drive circuit

board Main circuit
board
* Sensor,
Main circuit board
* Cleaning roller
* Motor, Drive
circuit board,
Main circuit board
* Motor, Drive
circuit board,
Main circuit board
* Motor, Drive
circuit board, Main
circuit board, roller
No.
Error item
5 Jam (TurnOver)
Card jam
(turnover unit)
Jam (MG)
Card jam
(encoder)
Jam (Retransfer)
Card jam
(retransfer
section)
Jam (Discharge)
Card jam
(discharge)
Media Broken
Torn retransfer film
Media Search
Retransfer film
detection error

When the card does not
enter to or depart from
the sensor inside the
turnover unit within a
specified time.
When the card does not

arrive at the card edge
sensor within a specified
time after leaving the
turnover unit.
Also, in case of magnetic
encoding, when detection
by the start position sensor of
the MG unit is not possible.
When the card outlet
sensor is not reached
within a specified time
after leaving the card
edge sensor.
In case of stopping at
the card outlet sensor.
Detection of the
retransfer motor rotation
condition, pulses,
marks, etc.
Treatment contents
1) When this message appears at the time of power ON,
the sensor is broken. Use the sensor check of service
mode for confirmation.
2) Confirm the operation of the turnover unit until the card
reaches the sensor.
Perform the diagnostic test in service mode and check
the operation of the turnover unit.
3) Check for correct rotation of the roller in the turnover
unit. Clean the roller with alcohol in case of rotation.
the operation of the turnover card feed motor.
4) Check that card feed is OK when the turnover unit is
oriented in the print mode direction.
the operation of the card feed motor.
2) Check the operation until the card enters to the sensor.
Check belts, gears, and rollers for wear. Clean the
rollers with alcohol.
1) Check if the card sticks to the film.
* If the card sticks to the film, check for correct operation
of the card cooling fan (rotates only at the time of
retransfer).
* If the card sticks to the film, replace the film by a
different film and try printing.
2) Check the condition of the rubber on the retransfer roller
surface.
3) Perform the diagnostic test in service mode and check
Check belts, gears, etc.
2) Check the condition of the rubber on the bend remedial
roller.
Check belts, gears, out roller, etc.
4) For bend remedy at the time of one-sided printing, there
is the temperature setting for the bend remedial roller. Is
double-sided printing being done with this temperature
setting too high? In this case, the cards may become
deformed and jams may be caused,
the operation of the retransfer film supply motor.
the operation of the retransfer film take-up motor.
Exchange parts
* Sensor, Main
circuit board
* Motor, Drive
circuit
board, Main
circuit board
* Motor, Drive
circuit board, Main
circuit board, roller
* Motor, Drive
circuit board,
Main circuit board
*Sensor x 2,Main
circuit board
MG circuit board
* Motor, drive
circuit board,
Main circuit board
* Belts, gears,
rollers
* Film
* Retrnsfer roller
* Motor, Drive
circuit board,
Main circuit board
* Belts, gears
* Sensor, Drive
circuit board
* Bend remedial
roller
* Motor, Drive
circuit board,
Main circuit board
* Belt, gear, roller
* Motor, Drive
circuit board,
Main circuit board
* Motor, Drive
circuit board,
Main circuit board
53
No.
Error item
Media Run Out
End of the
retransfer film
10 Ink Broken
Torn ink ribbon
Detection of ink motor

rotation condition,
pulses, marks, etc.
Ink Search
Ink ribbon detection
error
Ink Run Out
End of the ink
ribbon
11 Turn Over Unit

Defective
operation of the
turn-over
mechanism
Detection of the motor

rotation condition and
operation of the
turnover initicl position
sensor.
12 Heater Cam
Defective heat
roller operation
Detection of the motor

rotation condition and
the cam sensor
operation.
13 No Card
There is no card,
the tray is empty.
54
Card presence is
detected by a reflection
sensor.
Treatment contents
3) The retransfer film take-up motor has a encoder for
output of pulses when the motor operates.
the output of the encoder of the retransfer film take-up
motor.
5) Remove the cassette and confirm the retransfer film
installation condition. Confirm that there is no winding
deviation or similar to prevent error of the sensor,
In case of winding deviation, check the shaft, the bobbin
holder, etc. of the retransfer film cassette.
6) If winding eleviation is serious,then replace the
retransfer film with a new one.
the operation of the ink supply motor.
the operation of the ink take-up motor.
the output of the encoder coupled with the ink take-up
gear.
3) The ink supply motor has a encoder for output of pulses
when the motor operates.Perform the diagnostic test in
service mode and confirm the output of the encoder of
the ink supply motor. (Ink SPY Enc)
4) When this message appears at the time of power ON, the sensor
is broken. Use the sensor check of service mode for
confirmation.
5) Remove the cassette and confirm the ink installation
condition. Confirm that there is no winding deviation or
similar to prevent error of the sensor,
In case of winding deviation, check the shaft, the bobbin
holder, etc. of the ink cassette.
6) If winding eleviation is serious,then replace the ink
ribbon with a new one.
1) Perform the diagnostic test in service mode and confirm
the operation of the turn over motor.
1) Perform the diagnostic test in service mode and confirm
the cam motor operation.
mode for confirmation of the cam sensor retransfer roller
sensor, and remedial roller sensor.
3) Check the cam mechanism etc.
4) Check the installation and the wire routing for retransfer
roller and bend remedial roller.
mode for confirmation of the no card sensor.
Exchange parts
* Motor, Drive
circuit board,
Main circuit board
* Sensor, Main
circuit board
* Retransfer film,
cassette
* Motor, Drive
circuit board,
Main circuit board
* Motor, Drive
circuit board,
Main circuit board,
INK FG circuit
board
* Motor, Drive
circuit board,
Main circuit board
* Sensor, Main
circuit board
* Ink ribbon,
Cassette
* Motor, Drive
circuit board,
Main circuit board
* Sensor, drive
circuit board
* Motor, drive
circuit board,
Main circuit board
* Sensor, drive
circuit board
* Cam
* Roller, wire
* Sensor, Main
circuit board
No.
Error item
14 Door open
The printer door is
open.

The door interlock
switch is detected.
15 No Cleaning Ro.
There is no
cleaning roller.
The cleaning roller

interlock switch is
detected.
16 No Cassette
There is no
cassette.
The cassette interlock

switch is detected.
Ink and retransfer
17 Hardware
18 TR Overheat
Retransfer roller
overheat
19 TR Broken
Defective retransfer
roller
20 TR Sensor Broken
Defective retransfer
roller thermistor
cassette switch are

connected in series.
Vth (Voltage supplied to
the thermal head ) is
not determined.
Circuit trouble is
detected.
The temperature of the
retransfer roller is detected
with a thermistor, and an
error is caused when this
temperature exceeds about
240C. When this
temperature is exceeded,
the thermostat operates
and the circuit is cut.
1) When the temperature
does not rise even after
about 30 sec. have passed
since heater ON.
2) When the temperature at
the time of READY is
about 40C lower than the
set temperature.
The retransfer roller

temperature is detected
with a thermistor.
When the temperature
has dropped about
10C from READY.
Treatment contents
1) Check that the door interlock switch is pressed normally.
When it is pressed normally, the cooling fan on the left
side of the printer operates.
2) Check the mechanism pressing the switch.
1) Check that the cleaning roller interlock switch is pressed
normally.
Exchange parts
* Door interlock
switch,
Main circuit board
* Door
* Cleaning roller
interlock switch,
Main circuit board

1) Check that the cassette interlock switches for ink and
retransfer film both are pressed correctly.
1) Check that the connector is connected correctly to the thermal head.

2) When Vth power can not be put out from the power supply unit.
3) When the A/D circuit of the analog power circuit board is
defective.
* Cleaning roller unit

* Cassette interlock
switch, Main circuit
board
* Ink cassette,
Retransfer
cassette
* Thermal head
* Power supply unit
* Main
circuit board
This is a defect of the heater control system.

1) Analog power circuit board: Defect of the circuit
performing A/D conversion for the thermistor.
2) Heater protector circuit board.
3) Heat roller unit: Defective thermistor etc.
* Main circuit
board
* Heater protector
circuit board
* Heat roller unit

3) Retranser roller unit: Defective thermistor etc.
Thermistor: Measure with a tester - about 220 k at
normal temperature and about 1 k at 200C.
4) Measure the thermostat with a tester and confirm a
value of about 2 or 3 . The resistance is infinite in case
of abnormalities.
5) Defective power supply unit.
* Main
circuit board
Check for a wire break of the thermistor.

1) Thermistor: Measure with a tester - about 220 k at
2) When the thermistor is normal: Defective analog power
circuit board, CPU circuit board.
* Heat roller unit

* Main circuit board
* Heater protector
circuit board
* Heat roller unit
*Heat roller unit
* Power supply unit
55
Error item
No.
21 RR Overheat
Bend remedial
roller overheat
22 RR Broken
Defective bend
remedial roller
23 RR Sensor Broken
Defective bend
remedial roller
thermistor

The temperature of the bend
remedial roller is detected with
a thermistor, and an error is
caused when this temperature
exceeds about 220C.
When this temperature is
exceeded, the thermostat
operates and the circuit is cut.
does not rise even
after about 30 sec.
have passed since
heater ON.
at the time of READY
is about 40C lower
than the set
temperature.
The bend remedial

roller temperature is
detected with a
thermistor.
When the temperature
has dropped about
10C from READY.
24 Overcool
The TPS0220-001-H
Overcooling
circuit board has a
sensor for detection of
the ambient
temperature.
When detection by this
sensor has become
impossible.
25 Head Overheat
The thermal head has a
Head overheat
built-in thermistor, and
the density is kept
constant according to
the temperature of the
head.
When head temperature
exceeds 70C
26 EEPROM Broken
This unit has two
Defective EEPROM EEPROMs.
27
28
29
30
31
32
33
34
35
36
37
56
Printer CFG Err

MG Unconnected
MG Mechanical
MG Hardware
MG Write
MG Read
MG Communicate
EXT.Unconnected
EXT.SW Setting
EXT.Jam
EXT.Communicate
Treatment contents
2) Heater protector circuit board: Only the 200 V system is
confirmed. The 100 V system is passed through.
3) Heat roller unit: Defective thermistor etc.
1) Analog circuit board: Defect of the circuit performing A/D
conversion for the thermistor.
3) Bend remedial roller unit: Defective thermistor etc.
Thermistor: Measure with a tester - about 220 k at
4) Measure the thermostat with a tester and confirm a
value of about 2 or 3 . The resistance is infinite in case
of abnormalities.
5) Defective power supply unit.
1) Thermistor: Measure with a tester - about 220 k at
2) When the thermistor is normal: Defective analog power
circuit board, CPU circuit board.
1) Exchange the thermistor circuit board.

2) Analog power circuit board, CPU circuit board.
Exchange parts
* Heater protector
circuit board
* Heat roller unit
* Main circuit board
* Heater protector
circuit board
* Heat roller unit

* Heat roller unit
* Power supply
unit
* Heat roller unit
* Main
circuit board,
Thermistor
circuit board
* Raise circumference
temperature.
* Cooling fan,
Filter
3) When the circumference temperature is 5C or less.

1) Does the cooling fan operate? Check that the filters on
both sides are not clogged. In case of clogging, clean or
exchange the filters.
2) Does the thermal head cooling fan operate normally?
Perform cleaning.
3) In case of reoccurrence, the thermal head is defective.
Exchange the head.
1) When the head EEPROM is defective.
2) When the EEPROM on the CPU circuit board is
defective.
Refer to subsection 3.4 in "MGI encode unit" and subsection 4 in "Large-type IC unit"
* Thermal head
cooling fan
* Thermal head
* Main circuit
board
* Thermal head.
2. Printing Defects and Countermeasures

Printing defect
Cause
Countermeasure
The printing result has horizontal lines (pulling wrinkles).
1) When large areas have

been printed with high
density.
2) When the back tension
is strong.
1) When large areas are to be printed, set "Default LUT" of

maintenance in the service mode to "Standrd" or "Low".
2) Check for smooth turning of the spring of the ink cassette. Disassembly and clean if the spring does not turn
smoothly.
3) Check for smooth turning of the bobbin on the supply side.
Exchange the cassette if the bobbin is not turning
smoothly.
Spring
KXL46255-001
11
Bobbin holder for supply
4) Check for a heavy load of mechanism, motor, etc. on the

ink supply side.
No transfer to the left or the
right side of the card.
1) Retransfer position is
wrong.
2) Card stop position is
wrong.
1) Confirm if the operation of the card edge sensor and the

film sensor is normal, and if these sensors are firmly secured.
2) When sensors are replaced, setting Offset Trf X for the
film sensor and/or setting Offset Card X for the card edge
sensor shall be adjusted.
Large card bend

(in case of single-sided printing)
Heat deformation occurs

easily especially with PVC
cards.
1) The environmental temperature to use is adjusted to the

temperature range of specification. If this is still not sufficient, additionally lower the temperature setting for the
retransfer roller to reduce deformation by heat.
2) Adjust the temperature setting and the cooling time setting for the bend remedial roller.
3) When double-sided printing is done with the temperature
setting for the bend remedial roller set to a high value, the
cards will become deformed.
When the card is deformed with a convex face and a
concave reverse-side, make the reverse retransfer speed
higher or change the setting of the bend remedy mode.
(in case of double-sided printing)
57
Printing defect
Cause
Countermeasure
Characters or photos appear as double images.
The ink ribbon feed system

is not constant.
1) Use the off-line test of service mode to print registration

patterns.
Confirm that the horizontal and vertical lines are within
two dots.
2) Check the take-up condition of ink ribbon and retransfer
film.
If the take-up is not uniform, check the condition of the
shaft of the ink cassette.
3) Check that ink ribbon and retransfer film are set correctly
when they are installed in the cassette.
For the retransfer film, check that the film is in the guide.
4) Check that the platen solenoid is pulled completely.
5) Check the belt tension and the screw tighteness of the
drive pully on the retransfer film supply motor.
1) The card is dirty.

2) The use environment
temperature is low.
3) The card material is not
suitable.
1) Check that the card surface has not been touched with
bare hands.
2) Use the unit at a higher use environment temperature.
3) Raise the temperature setting for the retransfer roller.
4) Lower the retransfer speed.
5) Wipe the card surface with alcohol.
6) In case of small retransfer defects, check for dirt and dust.
* Cleaning roller
* Fan and filter
Defective thermal head.
1) Clean the thermal head.

2) When perfectly white lines occur, there are some broken
heater element and the head must be exchanged.
3) When the same pattern is printed continuously, only those
lines become thin.
Defective registration
Some part is not transferred correctly

(remains on the film side).
(Retransfer defect)
There are white lines in the

printing result or the printing is thin.
58
Printing defect
Cause
Countermeasure
The picture position is

shifted vertically or horizontally.
1) Setting of the retransfer

film
2) Ink ribbon, retransfer
film
3) Card
1) Refer to page 31 of the instruction manual and check the

film type setting.
2) Check the winding condition of the ink ribbon and the
retransfer film.
If the winding is not uniform, check the condition of the
shaft of the ink cassette.
3) In case of preprinted cards, use "Offset Prt Y" or "Offset
Trf X" of maintenance in service mode to adjust the position to that design.
123456789
123456789
123456789
123456789
Resin characters are

blurred
Resin characters are thin.
Resin characters are missing parts.
1) Character font
2) Head or platen roller
wear
ABCDE
ABCDE
ABCDE
1) When small characters are printed with a fine font, the

characters may become blurred or may be missing some
parts.
In such a case, increase the character size or use bold
characters.
In case of using small characters due to print image design , refer to page 30 of the instruction manual.
2) When the head or the platen roller is worn out due to long
time use, characters may be printed with some parts missing. In that case replace with a new head or platen roller.
* Resin character : When a

character is printed in black
ink.
The printing result shows

white spots.
1)
2)
3)
4)
Dust on the card

Dirty cleaning roller
Dirty internal rollers
Dirty filter
This case occurs with printing to film.

(This is different from defective retransfer.)
1) Remove any dirt from the cards.
2) Clean the cleaning roller. Exchange the cleaning roller if
needed.
3) Clean the internal rollers with cleaning card.
4) Clean the fan filters. Exchange the filters if needed.
5) When this occurs every time at the same position in horizontal direction, a dent in the platen roller or retransfer
roller can be considered.
59
Printing defect
Lines appear.
(In case of lines at uniform
intervals)
(In case of random occurrence)
60
Cause
1) Uneven feed.
Countermeasure
1) When this is notable with thin background colors, the ink
ribbon is not being wound uniformly.
Check the ink take-up motor and the mechanism.
Check for smooth rotation of the bobbin holder of the
ink cassette.
1) When this is notable with normal printing, the ink cassette has not been inserted completely. Confirm that it
has been inserted until a cassette button locks.
3. Power Supply Check

1.
The power supply unit outputs the following four kinds of voltages.
Source Device
2.
Target PWB
Usage
5V
Power Supply Unit
H.T.Protector
MAIN
DRIVE
FRONT
5V Logic IC
12V
Power Supply Unit
MAIN
DRIVE
FRONT
Analog IC (Amp, Comp etc)
24V
Power Supply Unit
MAIN
DRIVE
Actuator
Vth
Power Supply Unit
MAIN
Thermal Head
The voltages output from the power supply unit can be checked with the LEDs on the PWB of
the unit.
1) Vth:
2) 24 V:
3) 5 V:
The LED lights only during printing.

The LED lights when the ink cassette and film cassette are present and the door is closed.
The LED lights when the power switch is ON.
TOP
5V 24V Vth
3.
The voltages generated in the MAIN PWB are output to their target PWBs. For details, see the
overall block diagram.
3.3V
Regulator IC (5V to 3.3V)
CPU
USB IF
MAIN
3.3V LV IC (CPU, Memory etc)
1.9V
CPU
CPU(only)
2.5V
CPU
FPGA(only)
MAIN
DRIVE
Reference Voltage (ADC etc)
CPU
5VREF
3.3VREF
Shunt Regulator (12V to 5V)
Reference Voltage
(ADC in CPU (only))
61
MAINTENANCE INSPECTIONS
1. Cleaning
The following parts should be cleaned as instructed of the list when you repair the unit.
No.
Part name
1
2
3
4
Thermal head
Cleaning roller
Feed roller
Card feed rollers
5
6
7
8
9
10
11
12
13
14
Platen roller
Fan filters (three places)
MG head
Bobbin inner
Shaft of Ink Cassette / Film Cassette
Bearings of each rotating part and around them
Card housing of hopper and around it
Interior of hopper
Inner side of front door, cassette slot
Dust inside set and on inner side of top cover
Cleanning metod
Clean with alcohol .(dehydrated ethanol.)
Wash it after repair.
Clean with alcohol .(dehydrated ethanol.)
Use alcohol (anhydrous alcohol), or use a cleaning card and then implement
CLEANING in USER MODE.
Clean with alcohol. (dehydrated ethanol.)
Clean with the vacuum cleaner etc.
Use a cleaning card.
Clean with the vacuum cleaner etc.
Alcohol (Use anhydrous alcohol)
Clean with a vacuum cleaner, or wipe with a dry cloth
Remove the top cover, then clean the dust on the inner side and inside the
set with a vacuum cleaner.
Film cassette(green)
2. Lubrication
Apply the grease by

four grains of sesame
between the white
sheet and the spring of
the bobbin.And rotate
the bobbins to make
the grease uniformly
spread over the white
sheet.Wipe out the
excessive grease.
Apply the grease as illustrated to the ink ribbon cassette after

every 5,000 pcs of cards are printed. There is no need for
periodic application of oil or grease except this parts , but
application should be made to the new parts at the time of parts
exchange. When the oil or grease on the opposite part appears
dirty, wipe it off and apply new oil or grease.
Caution
Refer to the "Parts table" in the disassembly drawing for the
locations for application of oil or grease and the oil or grease
to be used.
Supply bobin
(green)
3. Maintenance Inspections for Main Parts and Execution Standard

This standard table applies for standard conditions, and there may be large differences according to the use environment
and the use conditions. When the maintenance inspections are not performed suitably, the following times will not only be
shortened considerably, but there may also be other bad influences. However, deformation or ageing may occur for rubber
parts also when they are stored or not used for a long time.
Part No.
CX320-HD1
TFS0116-002
TSS0181-002
TSS0182-002
CX220-FFK1
KEF1041-002
CX220-FAN2
KEF1037
KEF1042-002
CX220-PIM1
CX220-INW1
CX220-INS1
CX220-MWM1
TSS0179-002
KJY32771-045
KJY32771-030
KJY32771-044
KJY32771-032
KJY32771-035
62
Part name
Head assembly
C.L. roller assembly
Heater assembly
Reform heater assembly
Fan filter assembly
Suction
Card cooling fan
Head cooling fan
Ventilation
Card pick up motor
Ink take-up motor
Ink supply motor
Film take-up motor
Platen solenoid
Timing belt
Timing belt
Timing belt
Timing belt
Timing belt
Replacement
30,000 screens
About one year
2,000 hours
2,000 hours
About one year
40,000 hours
20,000 hours
40,000 hours
40,000 hours
200,000 cards or more
180,000 screens
180,000 screens
120,000 screens
100,000 screens
100,000 screens
100,000 screens
100,000 screens
100,000 screens
100,000 screens
Remarks
At the time of YMCK printing
Half a year with a high use frequency
With power save OFF
With power save OFF
Operates only for retransfer.
DC motor
DC motor
DC motor
DC motor
Belt for film supply motor and card feed motor
Belt for card feed motor
4. Periodic Inspection Items

In case of performing periodic inspections by means of a maintenance contract, please use a copy of the following sheet.
No.
Item
1 Checks before
the inspection
Inspection contents
Serial No.
Total No. of prints.
Head printing colors.
Confirmation of the take-up condition for ink ribbon and retransfer film.
Sample data printing (operation confirmation before the inspection).
1. Color pattern 2. Step pattern. Both sides, one card each
Inspection standard
Work contents
Remarks
(Cleaning, exchange, adjustment)
prints
No. of normally discharged cards
colors
Counted for each color
Uneven winding within 2 mm
Registration within 2 dots.
No thermal head wire break.
No.
Item
2 Related to
the supply tray
Inspection contents
Check that the card passage opening permits only a single card to pass.
Check the operation of the card push lever.
Check for deformation of the lever of the supply tray detection switch.
Inspection standard
Work contents
Remarks
Supply of only one card
Thickness switching plate
Push lever
Check for smooth movement when moved by hand.
Switch
An error is caused when the tray is removed.
No.
Item
3 Cassetterelated
Inspection contents
Inspection standard
Work contents
Remarks
Check for a bent or broken cassette shaft.
No visual abnormalities
Cassette
Check the rotation of the bobbin holder of the cassette.
Check for smooth movement when moved by hand.
Cassette
Is the grease applied between the white sheet and the spring periodically.(every 5,000pcs cards) Check for uneven feed
Gray pattern
No.
Item
4 Related to
the turn unit
Inspection contents
Use the turn unit motor test in service mode to turn the turn unit.
Inspection standard
Smooth operation of the turn unit
No.
Item
5 Roller-related
Inspection contents
Check the card supply feed roller surface for damage and deterioration and clean it.
Check the surface of the cleaning roller for damage, check the adhesive power, and clean it.
Check the surface of the roller in the turn unit for damage and deterioration and clean it.
Check the surfaces of the six card transport main rollers for damage and deterioration and clean them.
Check the surface of heat roller for damage and deterioration.
Remove the bend remedy roller and check the surface for damage and deterioration.
Clean the platen roller and finally print a gray pattern and check for white on a colored background.
Inspection standard
Work contents
There shall be a peak.
There shall be adhesive power after cleaning.
No visual defects
No visual defects
No visual defects
No visual defects
There shall be no white on a colored background.
Remarks
Card supply roller
With normal use, the life is about one year.
No.
Item
6 Head-related
Inspection contents
Disassembly/cleaning of the platen solenoid
Cleaning of the thermal head
Inspection standard
Smooth movement of the plunger
No visual dirt
Work contents
Remarks
Exchange if the life has been exceeded.
The life is 30,000 screens.
No.
Item
7 Sensorrelated
Inspection contents
Clean the slit of the ink start position sensor with a cotton swab.
Cleaning of the disk and the sensor for detection of the ink feed amount
Perform the "Ink Tup Enc" test in service mode.
Perform the "Ink SPY Enc" test in service mode.
Perform the "Media Tup Enc" test in service mode.
Inspection standard
Start from Y of the ink
No color deviation
No error
No error
No error
Work contents
Remarks
No.
Item
8 Fan-related
Inspection contents
Confirm that the head cooling fan is operating at all times.
Confirm operation of the card cooling fan at the time of film separation at the time of retransfer operation.
Confirm that the suction fan is operating at all times.
Confirm that the ventilation fan is operating at all times.
Clean all filters.
Inspection standard
Operation at all times
Operation at the time of retransfer
No clogging
Work contents
Remarks
No.
Item
9 Motor-related
Inspection contents
Check the motor with the ink take-up motor test in service mode.
Check the motor with the ink supply motor test in service mode.
Check the motor with the retransfer film take-up motor test in service mode.
Check the motor with the card pick up motor test in service mode.
Inspection standard
Smooth rotation at the time of start
Work contents
Inspection contents
Check all belts for stretching and lost teeth.
Inspection standard
No elongation or lost teeth
Work contents
Remarks
Inspection standard
Cleaning
No errors.
No scratches.
Work contents
Remarks
No.
Item
12 IC-related
Inspection contents
Inspection standard
Perform the contact ON/OFF test for the contact IC encoder in service mode. Contact cleaning
Disassembly/cleaning of the contact ON/OFF solenoid
Cleaning
Work contents
Remarks
No.
Item
13 Printingrelated
Inspection contents
Measure the position of an enclosure line.
Check that there is no uneven density of the Vth pattern.
Resin black confirmation
Confirm that there are no wrinkles.
Check that there are no scratches and no dirt.
Check that there are no retransfer defects.
Check for feed deviations.
Inspection standard
X= ,
Y=
Check for uneven density.
Black ink confirmation
No wrinkles
No scratches, no dirt
No retransfer defects
No notable feed deviations.
Work contents
Remarks
Color pattern
Vth pattern
Black pattern
Step pattern
No.
Item
Inspection contents
14 Interlock-related Check that the buzzer sounds when the printer door is opened.
Confirm the following operations.
1. Cassette 2. Cleaning roller unit 3. Card tray
Inspection standard
Error display on the LCD.
Work contents
Remarks
No.
Item
15 Final
confirmations
Inspection standard
Communication test
Registration within 2 dots.
No thermal head wire break.
Work contents
Remarks
No.
Item
10 Belt-related
No.
Item
Inspection contents
11 MG-related
Perform MG head cleaning in user mode.
(when built in) Perform the read/write test for the MG encoder in service mode.
In this case, there shall be no scratches to the stripe.
Inspection contents
Perform printing of sample data from the personal computer (several cards continuously).
Printing of sample data (for storage)
1. Color pattern 2. Step pattern, one card each
Final cleaning. Switch off the power and clean the cleaning roller.
Work contents
Remarks
Turn unit
Exchange when the life has been exceeded.

Exchange when the life has been exceeded.
Platen
With normal use, the life is about one year.

Remarks
The life is about 180,000 screens.
The life is about 120,000 screens.
The life is about 200,000 cards.
Gray pattern
Error display on the LCD.
63
5. Trouble Diagnosis Sheet

When there has been a repair request from a user, copy the following sheet and distribute it to the users to increase the
repair efficiency.
Entry date:
Installation location:
Tel. No. or fax No.
Person in charge
Trouble reception Date:
Unit serial No.
Printer print counter value
Trouble item
Defective
printing
Symptom
Concrete contents *Mark close symptoms with a circle, and not applicable draw a simple sketch in the frame.
Superimposed printing of characters

or photos
Blurred characters or photos
Lines or wrinkles appear in the

characters or photos.
Screen position deviation in vertical

direction (about
mm)
Screen position deviation in horizontal
direction (about
mm)
Blurred characters
Smudged characters
Missing parts of characters
Ink serial No.
(
)
Missing printing or color as caused by
sticking dirt
Comparatively large missing printing
Nothing is printed.
The film is/is not transferred. (Large
missing parts)
Film serial No. (
)
Card jam
TOTAL
Where did the card jam occur?

Mark the location in the figure on the right.
c
123456789
123456789
d
123456789
ABCDE
ABCDE
ABCDE
123456789
HEAD
Occurrence frequency
Sometimes
( / )
Always
At the time of film exchange
(before, after)
Unknown
Sometimes
( / )
Always
(before, after)
Unknown
Sometimes
( / )
Always
(before, after)
First time in the morning
Unknown
Sometimes
( / )
Always
(before, after)
Unknown
Sometimes
( / )
Always
(before, after)
First time in the morning
Unknown
Ink ribbon cassette
Thermal head
Magnetic head
Card turn table
Card feed roller
Cleaning roller
Card supply roller
Retransfer roller (heat roller)

Bend remedy roller (heat roller)
Others
64
Enter the symptoms as

concretely as possible.
Provide more details in regard to the conditions at the time of occurrence.

1. LCD error message (
)
2. At what kind of operation did the trouble occur?
At the time of power ON
During continuous printing
At the time of ink ribbon/film exchange
After card supply
After the installation conditions had changed because of a layout change etc.
Others (
)
3. Occurrence frequency
Continuously
Sometimes
Unknown
4. Has the same trouble occurred in the past?
First time
Yes
ADJUSTMENT
1. Layout of the adjustment elements
Main circuit board
VR1
GND
REAR
MAIN PWB
VR1
Reference voltage for thermal head automatic adjustment
2. Adjustment
1) Never turn VR1 on the main circuit board . The service repair circuit board has been adjusted before shipping.
3. Caution Items for the Time of Exchange of the Main Circuit Board
1) When the main circuit board is exchanged, the user mode and service mode settings must be stored on the new
circuit board.
For details, refer to the item "2.6 Parameters Push/Pop" of service mode.
2) For the other circuit boards and units, there is only exchange.
65
MG ENCODING UNIT
1. MG Encoding Specifications
1.1 Magnetic Encoder Specifications
1) Suitable cards (1)
Type ID-1 magnetic stripe cards as specified in ISO 7810, 7811, 7812
Coercivity
: Hi-co
: 218 x 103 A/m (2750 Oe) (high coercive force)
Lo-co
: 238 x 102 A/m (300 Oe) (low coercive force)
Recording density
: Track 1, 3 : 210 bpi 10%
Track 2
: 75 bpi 5%
Recording method
: F2F modulation (specified in ISO 7811/7812)
Card dimensions
: 85.6 mm x 54.0 mm x 0.76 mm
2) Suitable cards (2)
Type JIS-II magnetic stripe cards as specified in JIS-X6301/6302
Coercivity
: Lo-co
: 515 x 102 A/m (650 Oe) (low coercive force)
Recording density
: 210 bpi 10%
Recording method
: F2F modulation (specified in JIS-X6302)
Card dimensions
: 85.6 mm x 54.0 mm x 0.76 mm
3) IC encoder specifications
Suitable cards
: IC cards with external terminals as specified in ISO 7816
Contact specifications : 8 contacts (corresponding to ISO 7816 specifications)
1.2 General Equipment Specifications

External dimensions : 140 (W) x 260 (D) x 170 (H) mm
Mass
: 1.5 kg (only MG unit)
Card feed speed
: 150 mm/s 10%
Power supply
: DC 5 V 5% 0.3 A, DC 24 V 5% 1.6 A
Use environment conditions:
Temperature: 15C to 30C
Humidity
: 35% to 70%
Storage environment conditions:
Temperature: -15C to 55C
Humidity
: 20% to 80%
66
2. Block Diagram
2.1 MG Unit Block Diagram
Serial Port
Main PWB
Printer
CN1
SW1
I/F
MG MAIN PWB
SW2
SW3
J3
5V
Solenoid
MG Encode
Curcuit
Drive
Error
(for Test)
Motor Drive
J4
J7
Micro SW
LED
CPU
H8/3039F
J5
J6
(Only producton line use)
C-PWB
CN9
B-PWB
CN12
CN8
CN11
F- PWB
Motor
CN10
MG Write
Encode sensor
CN6
CN7
CN5
E-PWB
(JIS)
MG
Head(ISO)
Card
Contact
Contact
IC Card
Head detect
sensor x3
PWB
I/F
DC Power
Encode PWB
< User Option>

Solenoid
Drive PWB
Main PWB
67
2.2 Connection Diagram
DRIVE PWB
J10
MG/IC BLOCK
J14
Head Sensor
J3
J4
MG MAIN PWB
J8
Head Sensor
J5
J1
210 Encode
Sensor
CN1
J9
MAIN PWB
J7
A
J15
Serial I/F
CN01
CN3 J
CN4
CN10
ICC02
ISO MG Head
Relay PWB
Head I/F PWB
CN6
CN5 CN7
KWH4139-10
CN9 CN12
CN11 CN8
CONTACT
IC ENCODER PWB
(OPTION)
CN10
Solenoide IC Contact
Contact PWB
75 Encode
Sensor
CN2
Sensor PWB Sensor PWB
Stepping Motor
Sensor PWB
Head Sensor
CN13
Card Sensor
PRINTER UNIT
68
3. MG Encoding Unit Exchange Method

3.1 Repair Classification
For the repair of MG encoding unit, send-back the whole printeri ncludeing the MG encoding unit to the factory .
3.2 Exchange Method

For each MG unit, the track position (TRK), the IC contact position (IC), and the MG write start position (STX) are
different.
Accordingly, when the circuit board or the MG unit has been exchanged, the DIP switches on the MG main circuit
board must be switched. The DIP switch specifications are shown on the next page.
1. Check the contents of the seal on the MG unit.

2. Switch the DIP switches.
1) TRK position
Switch the bits 1 to 4 of SW2 on the MG main circuit
board. Set the switches with a black mark to ON.
2) IC contact position
board.
Set the switches with a black mark to ON.
3) STX position
board.
Set the switches with a black mark to ON.
3. Install the MG main circuit board or the MG unit in

the printer.
Depending, on the way how the MG unit was installed, an error in the value of track position may
happen.
In that case, confirm of each value and re-adjust in
the following steps.
Seal
ISO
TRK
SW1 - 2 - - ON SW2 1 2 3 4
ON
JIS
or
TRK
SW1 - 2 - - ON SW2 1 2 3 4
ON
IC
SW2 5 6 7 8
ON
IC
SW2 5 6 7 8
ON
STX
SW3 1 2 3 4
ON
STX
SW3 1 2 3 4
ON
KXL46276-004
KXL46276-005
69
4. Execute the MG read/write test after selecting MG(JIS/ISO) in the Test Select(Off-line Test of Service mode).
Apply the magnetic medium developing liquid on the magnetic stripe of the tested card so as to be able to see the
track. And confirm that the positions of the tracks are within the specification, by measuring with slide calipers.
If out of the specification, compensate the values according to the DIP. Switch Specifications.
When the setting of DIP. Switch is changed, turn the power off and on, and execute the read/write test again to
re-confirm of the track positions.
Specification
ISO Track
Position
a: 5.66mm or less
b: 8.46~8.97mm
c: 8.46~8.97mm
d: 11.76~12.27mm
e: 12.01~12.52mm
f: 15.32~15.82mm
Card edge
a
b c
1st track magnetic stripe
measure at the center

(holizontal direction)
Specification
a: 6.3mm or less
b: 6.0mm or more
c: 11.7mm or more
JIS Track
Position
2nd track magnetic stripe

3rd track magnetic stripe
Card edge
a
c
1st track magnetic stripe
measure at the center

(holizontal direction)
5. Confirm IC contact position in the following steps.

Attach the contact label(KXL46372-001) on the IC chip of IC card.
Use the service mode Off-line Test to execute IC Contact Test.
After completing the test, measure the contact scratches on the contact label with slide calipers and confirm that they are within the specification. If out of the specification, compensate the values according
to the DIP. Switch Specifications.When the setting of DIP. Switch is
changed, turn the power off and on, and execute the IC Contact Test
again.
CONTACT LABEL:(PART NO.KXL46372-001)

70

3.3 DIP Switch Specifications
MG head select
SW1
No
1
No.1
Specifications
ON
MG head select
OFF
2 MG card stop position adjustment (TRK)
Never touch the bits 2 to 8.

Head specifications Always use the unit with these
ISO head installed switches set to ON.
When these switches are set to OFF,
JIS head installed an MG-related error
will be caused at the time of power ON.
MG card stop position adjustment (track position)

No.1
Adjustment value (mm)
No.2
No.3
SW1No.2
ON
ON
ON
ON
ON
OFF
ON
ON
0.1
ON
ON
OFF
ON
0.2
ON
OFF
OFF
ON
0.3
SW2
ON
ON
ON
OFF
0.4
No
ON
OFF
ON
OFF
0.5
ON
ON
OFF
OFF
0.6
Fixed to ON
Specifications
MG card stop position
ON
OFF
OFF
OFF
0.7
OFF
ON
ON
ON
0.8
OFF
OFF
ON
ON
0.9
OFF
2
3
adjustment (TRK)
ON
OFF
ON
1.0
IC card stop position
OFF
OFF
OFF
ON
1.1
adjustment
OFF
ON
ON
OFF
1.2
OFF
OFF
ON
OFF
1.3
OFF
ON
OFF
OFF
1.4
OFF
OFF
OFF
OFF
1.5
MG card stop position adjustment

No.4
Adjustment direction
ON
Plus direction
OFF
Minus direction
IC card stop position adjustment (IC contact position)

Track
TRK minus
direction
TRK plus
direction
STX plus
direction
STX minus
direction
No.5
No.6
No.7
ON
ON
ON
OFF
ON
ON
0.2
ON
OFF
ON
0.4
OFF
OFF
ON
0.6
ON
ON
OFF
0.8
OFF
ON
OFF
ON
OFF
OFF
1.2
OFF
OFF
OFF
1.4
IC card stop position adjustment

No.8
SW3
No
Specifications
ON
Plus direction
OFF
Minus direction
STX position adjustment (data write start position)
No.1
No.2
No.3
ON
ON
ON
OFF
ON
ON
0.25
3
4
STX position adjustment
ON
OFF
ON
0.5
OFF
OFF
ON
0.75
ON
ON
OFF
OFF
ON
OFF
1.25
ON
OFF
OFF
1.5
OFF
OFF
OFF
1.75
STX position adjustment

No.4
ON
Plus direction
OFF
Minus direction
71
3.4 MG-related Error Messages

There are four LEDs on the MG main circuit board. The error contents and the countermeasures are explained according
to the lighting of these LEDs.
No LCD indication on the printer
LEDs on the MG main circuit board

D1 D2 D3 D4
Printer door open

DC 24 V
wire break
Door Open
MG Unconnected
MG Mechanical
Mechanical error
MG Hardware
Hardware error
MG Write
MG write error
MG Read
MG read error
Treatment
1) Close the printer door.
1) Does the power supply unit put out 24 V?
2) Is the I/F cable connected correctly?
1) Is the flexible wire deformed?
2) Defective MG head feed motor or sensorrelated defect.
3) Defective MG main circuit board
On the side of the MG unit

1) Clean the MG head.
2) Check the stripe of the MG card for scratches.
Card
Scratches are caused for new cards MG head
3) Is the flexible wire deformed?
4) Check the DIP switch settings on the MG main circuit board.
6) Life of the MG head
On the side of the printer
1) Check the setting direction of the MG cards
2) Confirm the Hico and Loco settings.
3) Defective drive circuit board
4) Confirm the operation of the card feed motor.
5) Check the card feed roller for dirt and clean as required.
6) Is there burr or similar at both ends of the MG stripe?
1) Is the I/F cable connected correctly?

Communication error
3) Confirm the DIP switch settings on the MG
with the printer
main circuit board.
MG Communicate
No error message (when

an error has been
detected on the side of
the personal computer)
IC encoding error
: Blinking
72
Cause
: OFF
On the side of the MG unit

1) Confirm the DIP switch settings on the MG
main circuit board.
3) IC contact life
4) Defective IC I/F circuit board
On the side of the printer
1) Confirm the IC card setting direction.
2) Defective drive circuit board
3) Confirm the operation of the card feed motor.
4) Check the card feed roller for dirt and clean as required.
LARGE IC UNIT
1. Removal of Each Part
3 QYSDSP3006Nx5
1.1 Removal of the Top Cover

The top cover can be removed after the nine screws
(3) have been removed.
1.2 Removal of the Front Panel

The front panel can be removed after
the four screws (15) have been removed.
QYSDSP4008Nx4
1.3 Removal of the Mechanical Unit

The mechanical unit can be removed after the six
screws (16) have been removed. Remove the mechanical unit for solenoid exchange.
1.4 Removal of the IC Main Circuit Board

1) Remove the two screws (17).
2) Disconnect the connectors from the circuit board and
pull the circuit board to remove it.
15
QYSDSP3006Nx2
Caution
Before exchange, set the DIP switches SW1 and SW2
according to the circuit board setting.
15
QYSDSP3006Nx2
BASE SA
QYSPSPD3006Nx2
IC MAIN PWB SA
16
QYSPSPD
3006Nx2
QYSPSPD3006Nx2
CN6
16
CN7
17
CN3
CN6
CN7
CN3
16
QYSPSPD3006Nx2
1.5 Others
For removal of other parts, refer to the Parts table.
73
2. Block Diagram
SERIAL1
PRT I/F
SERIAL2
CN1
5V
Error
SW1
LED
SW2
IC MAIN PWB
CPU
H8/3039F
CN3/CN8
DC5V
CN4/CN9
DC12V
CN5/CN10
DC24V
DC24V
Motor
CN7
Motor Drive
CN12
Solenoide
Drive
CN11
CN13
CN6
PWB
Contact
Antenna
Card Position
Sensor
DC
Serial
Power
I/F
Antenna
Card
IC Contact
PWB
IC Card Encode PWB

(Contact or Contactless)
<User Option>
Solenoid
74
3. DIP Switch Specifications

3.1 Specifications
Do not touch bits 1 to 4 of SW1 and SW2. Always use the unit with these bits set to ON. When these are set to OFF,
an IC-related error will be caused at the time of power ON.
SW1
No
Specifications
1
2
3
Fixed to ON
5
7
No.5
ON
Plus direction
OFF
Minus direction
Contact IC card stop position adjustment
4
6
Contact IC card stop position adjustment
IC card stop position adjustment
No.6
No.7
No.8
ON
ON
ON

0
OFF
ON
ON
0.18
ON
OFF
ON
0.36
OFF
OFF
ON
0.54
ON
ON
OFF
0.72
SW2
OFF
ON
OFF
0.90
No
ON
OFF
OFF
1.08
OFF
OFF
OFF
1.26
Specifications
1
2
3
Fixed to ON
3.2 IC Card Stop Position Adjustment

This adjustment is required when the positioning sensor for contact IC cards or the IC contact has been exchanged.
1. Contact label is attached on the IC chip.
CONTACT LABEL:(PART NO.KXL46372-001)
2. Use the service mode Offline Test to test the external IC unit. Repeat the test 2 or 3 times, so that contact scratches
can be observed easily.
75
(Standard)
direction
c
direction
a : 10.25~12.25 mm
b : 17.87~19.87 mm
c : 19.23~20.93 mm
d : 21.77~23.47 mm
e : 24.31~26.01 mm
f : 26.85~28.55 mm
3. After completion of the test, measure the contact scratches on the CONTACT LABEL with slide calipers and confirm
4.
that the above a and f are within the standard.

When the values of c to f are outside the standard, first set the direction with bit 5 of SW1, and then set the
adjustment value with bits 6 to 8. The value of c to f can be adjusted, and "a" and "b" are only checked because
it cannot adjust.
4. Error Messages
No
76
Printer LCD indication
IC unit
LED (D1)
Lit
Cause
Disconnection 24V line
EXT.Unconnected
EXT.SW Setting
Blinking
Switch setting error
EXT.jam
Blinking
Jam error
EXT.Communicate
Blinking
Communication error with

the printer
No error message (when an

error has been detected on
the side of the personal
Not lit
IC encoding error
Treatment
1)
2)
3)
1)
Is the printer I/F cable connected correctly?

Defective IC main circuit board
Is 24V output by the printer?
Are the DIP switch settings on the IC main
circuit board correct?
2) Defective IC main circuit board
1) Is card feed performed correctly?
Card feed motor
Defective IC main circuit board
Defective card position sensor
Dirty feed roller
1) Is the printer I/F cable connected correctly?
2) The IC main circuit board or the analog
circuit board of the printer unit is defective.
(Caused by connecting/disconnecting the printer
I/F cable while the power is on,)
1) Are the DIP switch settings on the IC main
circuit board correct?
2) Confirm the IC card setting direction.
3) Defective IC main circuit board
4) Check the card feed roller for dirt and clean
5. Specifications of Connector on the IC Main Board

Printer I/F Connector (CN1)
Pin
Type
GND
RxD
Receive Data
nFWD
Control Signal for CPU
nRST
Reset
GND
GND
DC24V
DC24V
TxD
10
STATUS 0V
11
nMODE
12
DC12V
13
DC5V
14
GND
15
DC24V
Signal
Spec.
Send Data
Control Signal for CPU
5V DC Connectors (CN3/CN8)
Pin
Name
DC5V
GND

Pin
Name
DC12V
N.C
GND
(max 500mA Unit Total)

Pin
Name
DC24V
GND
IC Encode PWB I/F Connector (CN11)

Pin
Name
Short
GND
GND
Card set Signal
CTL
5V supply voltage
VCC
Signal ground
GND
Reset
RST
(C2)
Supply Voltage
VPP
(C6)
Clock
CLK
(C3)
Data
I/O
(C7)
RFU
(C4)
10
RFU
(C8)
Chip card
(C1)
77
EXPLODED VIEW AND ASSEMBLY LISTS

ATTENTION
Parts marked with ! are very important in terms of safety. When replacing any of these parts, be sure to use only
the specified parts to maintain safety.
We do not supply any parts that are not listed or show a "-" in the parts column.
This price may be changed to reflect fluctuations in the market price.
There is a label on the rear panel of the printer which lists the version of the mechanism and power supply. When
placing an order for a part, be sure to check the version before ordering to avoid any possible incompatibilities.
MECHANICAL REV.
1 2 3 4 5 6 7 8 9
ELECTRICAL REV. KXL46226-001

1 2 3 4 5 6 7 8 9
B
C
B
C
For example, in the above-mentioned case, the revision notation for the parts table is "M-B4".
78
< HOPPER ASSEMBLY

8
About 0 - 2 mm from the top.
Long side
19
PICK UP SA
15
Hook to case.
16
16
16
PICK UP SA
CARD CASE SA
Outside
(-002)
Screw thread
on the tip
17
17
(-002)
4
16
12
Hang it on TOK BEARING

after hooking the both end.
14
13
12
10
6
18
Attachment position of the slide sheet

Match here with the position of embossing.
Approx. 35 mm
Stick it to 0 - 1 mm inside embossing,

and not to overflow embossing
CARD CASE SA
REVISED
SYMBOL
NO.
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
KJM34161-A01
KJV45558-A0A
CM46294-00A
KJJ46271-002
KJP10891-D01
KJZ46403-A01
KXL34095-A01
KJM33100-001
KJM33101-001
KJD45577-001
PICK UP ROL BASE

PICK UP ROLLER
ONE WAY GEAR ASY
TAP. SCREW
CARD CASE
SLIDE SHEET
CARD SET LABEL
SLIDER
CARD PUSH
HOPPER SHAFT
1
1
1
2
1
2
1
1
1
1
KJY45486-001
QYWLS61C215N
KJS33103-A03
QYSPSPD3006N
QYREE5000X
KJY44486-002
0081
KXC44641-001
TOK BEARING
LOCK WASHER
TENSION SPRING
ASY SCREW
E RING
OIL BEARING
STRIKE2
CAUTION LABEL
1
1
1
1
4
2
1
1
PART NO.
Rev.
PART NAME
PRICE
QTY
DESCRIPTION
79
< HOPPER ASSEMBLY

7
PICK UP BASE
0.25
0.76
11
10
SYMBOL
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
80
PART NO.
REVISED
PART NO.
Rev.
PART NAME
PRICE
QTY
KJP45490-B01
KJM45489-B02
SEPARATOR PLATE
SEPARATOR
1
1
KJJ46271-004
QYSDSP3006N
ASY SCREW
SCREW
1
1
DESCRIPTION
< FRAME ASSEMBLY
11
11
7
3
5
7
10
REVISED
PART NO.
Rev.
SYMBOL
NO.
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
KJP22167-D0A
PLATE F ASY
KJM33124- A01
CASSETTE BUTTON
KJM33124-A02
CASSETTE BUTTON
KJS33103-002
TENSION SPRING
YMC-05-H-0
QYREE5000X
MINI CLAMP
E RING
1
2
PART NAME
PRICE
QTY
DESCRIPTION
81
< FRAME ASSEMBLY

17
10
Apply the bond to the three

claws of a sensor.
10
DUCT FRAME SA
3
1
18
Apply a bond not to overflow

downward.
20
19
TPS0248-001-F
15
10
x2
Match four corners

with the hole on the
BKT.
10
29
KWS0764-002
22
14
KWS0614-003
10
21
(Connector of 9-pin side)
CENTER FRAME SA
FRONT SENSOR SA
F1
11
24
F1
INK FRAME SA
1p
(Side view)
HEAD RAIL SA
7
8
Clamp
14
27
13
13
82
REVISED
PART NO.
Rev.
Sticking
13
Sticking
Sticking
SYMBOL
NO.
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
KJP33126-C01
KJP33127-B01
KJP33128-B01
DUCT A
DUCT B
DUCT FRAME
1
1
1
KJP22165-B01
KJP46606-001
KJP33145-B01
KJP33132-B01
CENTER FRAME
STOPPER PLATE
INK FRAME
HEAD RAIL
1
1
1
1
KJJ46271-003
QYSPSPD3020N
TAP SCREW
ASY SCREW
7
2
KJZ45597-A01
YMC-05-H-0
LWS-1.5MS
BRUSH
MINI CLAMP
LOCKING WIRE SA
3
2
2
-----KJP45512-C01
GP1S09J0000F
TPS0248-001-F
KWS0614-003
KWS0764-002
BOND
SENSOR BKT
PHOTO SENSOR
CL.ROL.INTER.SW PWB
WIRE ASY
WIRE ASY
1
1
1
1
1
CX220-FAN2
FAN MOTOR
KJP33142-B01
FAN BKT
KJZ45597-A02
BRUSH
PART NAME
PRICE
QTY
DESCRIPTION
Card supply sensor

Ci.roller interlock switch
Card cooling fan
< FRAME ASSEMBLY

DUCT FRAME SA
MEDIA FRAME
Refer to front page for Explanation drawing 1 to 7.
1
HEAD RAIL SA
Pass the wire through the

notch in the bracket.
INK FRAME SA
GUIDE SA
F1
FRONT SENSOR SA
3
6
CENTER FRAME SA
F1
GUIDE SA
6
6
6
Wire clamping
1
1.Bind the sensor cable

with a binder using
the hole in the blacket.
Take out the cable

from a front side
and clamp it.
Front side
8
Note that the half punch does not get on BKT
when you fix the BKT by screw.
2.Clamp the sensor

cable so that the
edges of the
connector and the
adjacent bracket
are on the same
level.
About 10mm
REVISED
PART NO.
Rev.
SYMBOL
NO.
PART NO.
1
2
3
4
5
6
7
8
9
KJP33144-C01
KJP45549-B01
KJM33160-001
MEDIA FRAME
GUIDE BKT
SIDE GUIDE
YMC-05-H-0
KJJ46271-003
MINI CLAMP
TAP SCREW
AN-1
BINDER
PART NAME
PRICE
QTY
DESCRIPTION
1
1
1
1
12
2
83
< FRAME ASSEMBLY

29
22
31
23
10
29
24
25
29
31
29
31
25
29
6
21
30
25
25
26
29
6
SIDE ADJUSTER SA
31
11
11
1
19
16
19
6
3
17
31
33
18
6
6
Explanation
drawing 1
31
ADJUST
ROLLER SA
Apply grease on
the edge and
inside the pipe.
Explanation
drawing 3
Explanation
drawing 1
12
28
13
14
28
ADJUST ROLLER SA
14
34
Explanation
drawing 2
35
SIDE ADJUSTER SA
34
35
BOBBIN SA
Used by one set (pair)
7
Attachment position
BOBBIN SA
27
SYMBOL
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
33
34
35
84
PART NO.
REVISED
PART NO.
Rev.
PART NAME
PRICE
QTY
KJP22168-D0A
0082-3-D-001-01
TB-1920
PLATE R ASY
LATCH
SNAP BUSH
1
1
1
YMC-10-0
EDS-3
KJS45482-001
CM46291-001
CLAMP
EDGE SADDLE
COMP. SPRING
INK DOUBLE GEAR
1
5
1
1
KJM46348-A0A
KJM45493-002
KJD45496-A01
KJD45607-001
KJM33108-D01
MEDIA BUSH
INK BUSHING
BOBBIN SHAFT INNER
I. GEAR SHAFT
INK BOBBIN INNER
1
2
2
1
3
KJP45543-B01
KJD45536-001
KJM45513-001
KJS45585-001
ADJUST ROLLER BKT

PRESS ROLLER SHAFT
PRESS ROLLER
ROLLER TORSION SPRING
1
1
1
2
KJP46208-B01
KJV45545-A0A
KJM34135-A01
KJD45546-A01
KJY44486-002
KJP46406-B01
QYREE3000X
QYREE4000X
QYREE5000X
QYSPSPD3008N
KJJ46271-003
GB-TS-1
KJP46352-A01
KJY46337-003
ADJUST ROLLER BKT-B

ADJUST ROLLER
SIDE ADJUSTER
ADJUST PULLEY SHAFT
OIL BEARING
TOP SUPPORT BKT
E RING
E RING
E RING
ASY SCREW
TAP SCREW
GREASE
GASKET HOLDER
GASKET
1
1
1
1
4
1
1
3
6
1
13
(1)
2
2
DESCRIPTION
< FRAME ASSEMBLY

Explanation
drawing 4
Explanation drawing 1 Wiring
Apply the grease

onto cog.
Apply the grease onto shaft.
Clamp
Apply the grease

onto cog.
Apply the grease
onto cog.
Card presence sensor
Card near-empty sensor
8
6
7
Side B
11
Side A
Clamp
Head
cooling fan
Apply the grease onto shaft of

No.12 double gear by one grain
of rice.
Turn sensor
Apply the grease onto three

shafts by one grain of rice.
10
4
Apply the grease onto cog each
gear fully.
(until it comes to look yellow).
18
20
15
(Translucent)
2
1
19
3
Side A
Clamp
11
(SM-9p)
19
12
Film mark
sensor
Bearing can
be seen.
13
Side B
11
HEATER P.
PWB
Explanation
drawing 3
Turn sensor
Explanation
drawing 1
17
Card presence
sensor
17
Clamp
Bearing is
hidden.
Clamp
Explanation
drawing 2
Card near-empty
sensor
REVISED
PART NO.
Rev.
17
19
SYMBOL
NO.
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
KJM45492-001
KJM45499-00A
KJM45604-A0A
GB-TS-1
DOUBLE GEAR
ONEWAY GEAR ASY
GEAR ASY
GREASE
2
2
1
SG113
KJP45488-B01
KJP45589-B01
GP1S09J0000F
KJP45511-B01
YMC-05-H-0
KJM45506-001
CM45196-001
PHOTO SENSOR
EMPTY SENSOR BKT
EMPTY SENSOR BKT-B
PHOTO SENSOR
TURN SENSOR BKT
MINI CLAMP
DOUBLE GEAR
DOUBLE GEAR
2
1
1
1
1
3
1
1
KWS0757-002
WIRE ASY
KJJ46271-003
QYYASPW4004F
QYREE5000X
KJM45492-001
TAP SCREW
W. SET SCREW
E RING
DOUBLE GEAR
3
1
3
1
PART NAME
PRICE
QTY
DESCRIPTION
85
< FRAME ASSEMBLY

Pass the wire
inside a shaft.
13
Stick so that gaps
on right and left are
covered.
L. FRAME SA
FRONT PLATE SA
6 Sticking
Sticking
Match the projection on the

shaft, and the attachment
hole on the frame.
x2
Attachment
direction
(x 2)
2
5 KWR
10303-010
13
REAR PLATE SA
4
13
F1
L. FRAME SA
13
O side
Clamp
Fix the
side to
12
rear frame by screw.
13
side
Clamp
Clamp
13
Fixing positions of shaft
and sensor
Explanation
drawing 4
10
14
13
14
Pass the wire of

edge sensor under
the INK BKT.
86
REVISED
PART NO.
Rev.
SYMBOL
NO.
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
KJP22171-B01
KJP22164-B01
YMC-05-H-0
TPS0248-001-G
KWR10303-010
KJU46278-001
RIGHT FRAME
LEFT FRAME
MINI CLAMP
CARD TRAY INTER.PWB
WIRE ASY
SHEET
1
1
2
1
1
2
KJP46356-A01
INK SENSOR BKT
TPS0248-001-C
C.INK/FILM SENS.PWB
KJD46209-001
KJJ46271-003
QYSPSPD2606N
ADJUST SHAFT
TAP SCREW
ASY SCREW
PART NAME
PRICE
QTY
1
21
2
DESCRIPTION
Card edge/lnk start/Film mark
< FRAME ASSEMBLY

Enlarged
QYREE5000X
Affix
18
Affix
15
19
QYREE5000X
15
Enlarged
Enlarged
Affix
19
Enlarged
NG CARDPULLEY SA
Affix
19
Gasket sticking position
14
QYREE4000X
5
10
10
16
KJJ46271
-003x2
16
16
Affix
KJJ46271
-003x2
19
14
KJJ46271-003
QYREE4000X
ROLLER COVER SA
Affix
12
6
7
7
REVISED
Rev.
PART NO.
SYMBOL
NO.
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
KJD45588-001
KJM45513-001
ROLLER SHAFT
PRESS ROLLER
2
2
NG CARD
NG CARD
KJM33159-005
KJM33159-006
KJM33159-B03
GUIDE G
GUIDE Y
GUIDE B
2
2
2
(Pale Green)
(Orange)
(Blue)
KJP34310-001
KJP46261-00B
ROLLER COVER
B. T. PLATE ASY
1
2
KJZ45597-A02
BRUSH
QYREE4000X
QYREE5000X
KJJ46271-001
E RING
E RING
TAP SCREW
2
4
5
KJY46337-001
KJY46337-002
GASKET
GASKET
1
4
PART NAME
PRICE
QTY
DESCRIPTION
87
< PLATEN ASSEMBLY

13
short
16
3
(-013)
(-007)
long
14
18
15
14
(-007)
17
(-013)
9
PLATEN ARM SA
(F)
Projected side
PLATEN ARM SA(F)
A
7
5
(-003)
PLATEN ARM SA
(R)
8
20
(-010)
A
PLATEN ARM SA(R)
(-003)
10
88
REVISED
PART NO.
Rev.
SYMBOL
NO.
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
KJP33113-B01
KJD33137-B01
QYSPSPD4008N
PLATEN LEVER
PLATEN PRS SHAFT
ASY SCREW
1
1
3
KJP33112-D01
KJP33112-D02
KJY44486-003
KJY32775-001
KJS33103-013
QYREE7000X
PLATEN ARM
PLATEN ARM
OIL BEARING
OIL BEARING
TENSION SPRING
E RING
1
1
2
1
2
1
KJV33111-B0A
KJY32775-007
KJJ46364-001
QYREE5000X
KJD46363-A01
QYYASPW3003F
PLATEN ROLLER
BEARING
WASHER
E RING
STOPPER RING
W.SET SCREW
1
2
1
2
1
1
KJP45561-B01
PLATEN SH LEVER
PART NAME
PRICE
QTY
DESCRIPTION
FRONT SIDE
REAR SIDE
B-F8-23
MF128ZZ
B-F8-146
< PICK UP MOTOR ASSEMBLY

10
SYMBOL
NO.
1
2
3
4
5
6
7
8
9
10
11
12
PART NO.
REVISED
PART NO.
Rev.
PART NAME
PRICE
QTY
CX220-PIM1
PICK UP MOTOR
KJP45480-A01
QYSPSPD2604N
PICK UP MO BKT
ASY SCREW
1
3
DESCRIPTION
Card pick up motor
89
< FEED MOTOR ASSEMBLY

8
7
11
12
13
(M180)
(M224)
Tighten the screw B securely

to turn the motor in arrow direction to
10
tighten the belt, and then tighten the

screw A securely.
11
15
A
MOTOR SA
16
Finally, tighten securely as this drawing.
Tap hole
Tap hole
4
18
Put the pulling
out hole to the
motor side.
P5
MOTOR SA
P5
SYMBOL
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
90
PART NO.
REVISED
PART NO.
Rev.
PART NAME
PRICE
QTY
KBM1029-002
FEED MOTOR
WM46269-A01
QYSPSPL3006N
MOTOR DAMPER
ASY SCREW
1
2
KJP45541-B01
QYSBST3006Z
FEED MOTOR BASE

TAP SCREW
1
2
CM33154-00A
KJY32775-016
KJY32771-030
KJY32771-033
M. PULLEY ASY
BEARING
TIMING BELT
TIMING BELT
1
2
1
1
KJP33138-A01
QYSPSPD3006N
FEED MOTOR BKT

ASY SCREW
1
2
HL-18-0
HARNESS LIFTER
DESCRIPTION
Card feed motor
< MEDIA W MOTOR ASSEMBLY

10
9
D3
SYMBOL
NO.
1
2
3
4
5
6
7
8
9
10
11
12
PART NO.
REVISED
PART NO.
Rev.
PART NAME
PRICE
QTY
CX220-MWM1
MEDIA W MOTOR
KJP45497-B01
QYSPSPD2604N
DC MOTOR BKT
ASY SCREW
1
3
DESCRIPTION
91
< MEDIA S MOTOR ASSEMBLY

Tighten the screw A securely to turn
the motor in arrow direction to tighten the
belt, and then tighten the screw B securely.
MOTOR SA
A
13
Finally, tighten securely as this
drawing.
P3
P3
7
11
F689ZZ
11
F689ZZ
MOTOR SA
12
QYSBST3006Nx2
S2M224
14
Tap hole
10
Note the direction.
4
8
Draw in the direction

of the arrow and install.
12
S2M224
Put the pulling out hole

to the motor side.
SYMBOL
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
92
PART NO.
REVISED
PART NO.
Rev.
PART NAME
PRICE
QTY
KBM1030-002
MEDIA S MOTOR
WM46269-A01
QYSPSPL3006N
MOTOR DAMPER
ASY SCREW
1
2
KJP33152-A01
KJP33153-A01
M. SUPPLY BKT A
M. SUPPLY BKT B
1
1
CM33154-00A
KJY32775-016
KJY32771-033
QYSPSPD3006N
QYSBST3006N
KJY32771-045
M. PULLEY ASY
BEARING
TIMING BELT
ASY SCREW
TAP SCREW
TIMING BELT
1
2
1
2
2
1
DESCRIPTION
F689ZZ
60S2M224 (Width : 6mm)
< MEDIA S MOTOR ASSEMBLY

9
5
13
12
11
Bring the bracket

on the motor side
to free.
Loosen this screw enough.
2
Tighten by specified torque
2.16 N/m (22 kgf/cm)
REVISED
PART NO.
Rev.
SYMBOL
NO.
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
KJM34367-00A
QYYASP4004F
PLATEN PULLEY
W. SET SCREW
1
3
KJP33154-B01
KJY32775-016
KJY32775-007
M. PULLEY BKT C
BEARING
BEARING
1
1
1
KJD45503-001
M. SUPPLY SHAFT
QYSPSPD4008N
QYWBS438505N
PHD-14
ASY SCREW
P.L. WASHER
HOLDER
1
1
1
PART NAME
PRICE
QTY
DESCRIPTION
93
< INK S&W MOTOR ASSEMBLY
10
1
2
D1
D2
D2
11
D1
D2
SYMBOL
NO.
1
2
3
4
5
6
7
8
9
10
11
12
94
PART NO.
REVISED
PART NO.
Rev.
D1
PART NAME
PRICE
QTY
CX220-INS1
CX220-INW1
INK S MOTOR
INK W MOTOR
1
1
KJP33102-B01
QYSPSPD2604N
KGES-14
LWS-3S-2W
DC MOTOR BKT2
ASY SCREW
SPACER
LOCKING WIRE SA
1
6
1
1
DESCRIPTION
Ink supply motor
Ink take-up motor
< HEATER CAM MTR ASSEMBLY

20
Apply grease to
this side also
Upper side
14
Apply grease to
this side also
Apply sufficient grease

to the hole for the shaft.
CAM GEAR
Slit
DOUBLE GEAR
12
Lower side
Install so that the slit of the

cam gear comes to the gear
edge of the double gear when
seen from above.

Apply grease to a small 20
gear by one grain of rice.
Engage with
the cam gear.
Please use care, as the installation
orientation can be mistaken easily.
10
13
9
Apply a sufficient quantity of grease
to the two holes for the shaft.
20
7
17
6
P4
Before installing the

gear, install it on the
bracket.
18
REVISED
PART NO.
Rev.
P4
SYMBOL
NO.
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
CX220-HCAM1
HEATER CAM MOTOR
KJP33135-C0A
QYSPSPD3006N
H CAM BKT ASY

ASY SCREW
1
2
KJM45506-001
KJM45507-001
DOUBLE GEAR
DOUBLE GEAR
1
1
KJM33119-B01
KJP45530-B0A
QYREE4000X
CAM GEAR
CAM LEVER ASY
E RING
1
1
1
UAMS-07-0
HL-18-0
MINI CLAMP
HARNESS LIFTER
1
1
GB-TS-1
GREASE
PART NAME
PRICE
QTY
DESCRIPTION
Cam motor
95
< TURN MOTOR ASSEMBLY

14
14
Top
9
Under
10
12
7
17
P1
1
P1
2
18
P2
P2
SYMBOL
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
96
PART NO.
REVISED
PART NO.
Rev.
PART NAME
PRICE
QTY
CX220-CTM1
CX220-TUM1
TURN ROLLER MOTOR

TURN UNIT MOTOR
1
1
KJP33115-A0A
QYSPSP3006N
T. MOTOR BKT ASY

ASY SCREW
1
4
KJM45505-001
KJM45506-001
GEAR
DOUBLE GEAR
1
1
KJS45482-004
COMP. SPRING
QYREE3000X
E RING
YMC-05-H-0
LWS-5S-2W
MINI CLAMP
LOCKING WIRE SA
1
1
DESCRIPTION
Turnover motor
< TURN UNIT ASSEMBLY

16
12
Fit the claw onto

bracket.
12
16
KWR16003-001
22
2
20
Install this so that it may be

passed under the springs.
PRESS ROLLER SA
18
PRESS ROLLER SA
Sensor SA
Explanation
drawing 2
Explanation
drawing 2
Sensor SA
5
16
QYSBST
3006Nx2
21
5
19
Hook side
1
11
16
Spring side
Attach each rail so that a hook side is turned
up and a spring side is turned down.
15
15
8
The brush center shall be positioned on the

center between the two hole.
13
The brush edge shall be higher than

the edge of the hole.
(-002)
(-002)
x2
13
7
Stick the brush as shown
from inside of the blacket
to the outside
Sticking Brush
REVISED
PART NO.
Rev.
SYMBOL
NO.
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
KJU46323-A01
KJD45509-A01
PRESS ROLLER
PRESS ROLL SHAFT
1
1
KJP33133-E0A
KJS33103-001
KJM33118-B01
KJV45580-B0A
KJY44486-002
KJM45516-001
TR UNIT BKT ASY

TENSION SPRING
CARD GUIDE
T FEED ROLLER
OIL BEARING
D GEAR
1
2
2
1
2
1
KJM45598-001
KJZ45597-A02
EDGE COVER
BRUSH
2
2
QYREE4000X
QYREE5000X
E RING
E RING
2
4
TPS0248-001-B
KJU46204-001
KJM45508-001
QYSBST3006N
KWR16003-001
TURN.CARD SENS.PWB
PWB SHEET
WIRE GUARD
TAP SCREW
WIRE ASY
1
1
1
2
1
PART NAME
PRICE
QTY
DESCRIPTION
Turnunit card sensor
97
< MECHANISM ASSEMBLY

Install so that the bracket of
the turn unit goes under the
plate of the rear frame.
14
15
7
8
13
(-002)
15
11
13
10
(-002)
NG CARD ROLLER
15
13
(-002)
12
16
Connect the
connector.
(-002)
15
5
x2
Pass the wire

underneath
the sumi tube.
Install the gear, holding it

so that it will not drop down. Explanation
drawing 1
Pay attention to the

wire passing direction.
SYMBOL
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
98
PART NO.
REVISED
PART NO.
Rev.
PART NAME
PRICE
QTY
KJV33141-A0B
FEED ROLLER
KJM45481-A01
KJM45514-001
KJM45506-001
WM46066-001
M GEAR
DOUBLE GEAR
DOUBLE GEAR
CORE GEAR
2
1
1
1
KJS45547-001
QXTE500-020
KJY44485-008
KJY44486-002
QYREE4000X
QYREE5000X
Q03093-836
WIRE HOLD
SUMI TUBE
OILLESS BEARING
OIL BEARING
E RING
E RING
SPACER
1
1
1
3
1
2
1
DESCRIPTION

15
15
15
12
(-002)
12
12
CARD OUT ROLLER SA
(-002)
(-002)
AL ROLLER SA
x2
CARD OUT ROLLER SA

(EPDM)
MAIN ROLLER SA
15
(-002)
11
15
x2
15
AL ROLLER SA
Explanation
drawing 5
MAIN ROLLER SA
Same on the rear
REVISED
PART NO.
Rev.
SYMBOL
NO.
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
KJD45552-A01
KJA45555-002
KJM45551-002
ROLLER SHAFT
AL ROLLER
PRESS ROLLER
3
1
4
KJV33141-A0B
FEED ROLLER
KJS45600-001
KJS45544-001
ROLLER TENSION SPRING

ROLLER TENSION SPRING
2
4
KJY44485-008
KJY44486-002
OILLESS BEARING
OIL BEARING
1
3
QYREE5000X
E RING
PART NAME
PRICE
QTY
DESCRIPTION
99

(-011)
20
(-011)
Side with steps
20
21
(-011)
22
14
12
2
2
Side with steps
15
4
25
22
Side with steps

22
ANTI BEND ROLLER SA
(Please insert from the front.)
22
25
21
(-011)
ANTI BEND ROLLER SA (EPDM)

1
5
Explanation
drawing 3
11
9
20
10
x4
(30S2M118)
x4
x3
x3
(-011)
MAIN ROLLER SA
At the time of installing the main roller SA,
also engage the front belt.
13
Explanation
drawing 3
Explanation
drawing 4
Belt setting
8
(30S2M132)
Explanation
drawing 4
19
17
Explanation
drawing 4
100
(30S2M266)
Explanation
drawing 4
Tension the belt and

tighten the screw securely.
(-012)
7
4
22
REVISED
PART NO.
Rev.
SYMBOL
NO.
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
KJV33139-A0A
QYWFM62C050
KJS45482-A03
KJM45542-00A
KJM34366-00A
Q03093-836
KJY32771-032
KJY32771-035
KJY32771-029
KJJ44854-001
KJM46126-00A
KJM46547-001
KJJ46771-001
KJV33141-A0B
KJM45562-00A
MAIN ROLLER
WASHER
COMP. SPRING
PULLEY
MAIN ROLLER
SPACER
TIMING BELT
TIMING BELT
TIMING BELT
WASHER
PULLEY
SPACER
WASHER
FEED ROLLER
PULLEY GEAR
2
3
3
4
1
6
1
1
1
4
4
1
1
1
1
CM45182-001
IDLE PULLEY
KJY44486-012
KJY32775-011
KJY44486-011
QYYASPW4004F
OIL BEARING
BEARING
OIL BEARING
W. SET SCREW
1
6
2
8
QYREE5000X
E RING
PART NAME
PRICE
QTY
DESCRIPTION


20
JOG DIAL SA
17
14
(-002)
3
(-002)
14
JOG DIAL SA
(30S2M116)
17
10
20
JOG DIAL SA
4
7
(50S2M192)
16
3
Explanation
drawing 3
11
Engage the
bearing with the
frame, pull it to
the front, and fix
it with an E-ring.
Tension the belt and tighten

the screw securely.
Explanation
drawing 2
REVISED
PART NO.
Rev.
SYMBOL
NO.
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
KJD45566-001
KJP46738-001
KJM45562-00A
KJM45563-001
JOG DIAL SHAFT

JOG DIAL BKT
PULLEY GEAR
JOG DIAL
1
1
2
1
KJY32771-028
KJY32771-044
TIMING BELT
TIMING BELT
1
1
KJM45542-00A
CM45182-001
PULLEY
IDLE PULLEY
1
1
KJY44486-002
OIL BEARING
KJJ46271-003
QYYASPW4004F
TAP SCREW
W. SET SCREW
3
2
QYREE4000X
QYREE5000X
E RING
E RING
1
2
PART NAME
PRICE
QTY
DESCRIPTION

101

Gap
12
17
Plunger
Platen lever
SOLENOIDE SUPPORT
Before tightening the screws, adjust the gap uniformly so
that there will be no interference with the platen lever and
the solenoid support when the plunger moves in and out.
(TSS0179)
11
Caution for the time of installation of the solenoid support
(TSS0183)
Clamp
Door interlock
17
2
(-010)
Cassette
interlock
TPS0248-001-E
Clamp
Explanation
drawing 2
KWS0747-001
Lead the wire along

the bracket so that it
does not become an
obstacle on the inside
of the bracket.
Engage the
bearing with
the rear frame.
15
Door interlock
Cassette
interlock
16
16
Clamp the wires of film mark sensor and edge sensor
as drawing of solenoid bracket.
SYMBOL
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
102
PART NO.
REVISED
PART NO.
Rev.
Explanation
drawing 2
PART NAME
PRICE
QTY
KJY44486-010
QYREE7000X
KJS33103-012
OIL BEARING
E RING
TENSION SPRING
1
1
1
KJP23071-A01
HEATER FRAME
TPS0248-001-E
KWS0747-001
CASSTE.INTER.SW PWB
WIRE ASY
1
1
TSS0179-002
KJP45586-B01
SOLENOID ASY
SOLENOID SUPPORT
1
1
QYSPST3005N
KJJ46271-003
QYSPSPD4008N
TAP SCREW
TAP SCREW
ASY SCREW
3
4
4
DESCRIPTION
Cassette interlock switch

Card Outlet
sensor
(FEED OUT)
Explanation
drawing 1
19
30
TPS0248-001-M
24
23
17
22
13
F1
28
27
The photo sensor tends to

break with static electricity,
handle it carefully.
25
21
7
16
Apply the grease on two

positions inserting the
oilless bearing.
Cam sensor
QYSPSPL
3006Nx2
29
26
KWR15204-003
Ink encoder
(Thrusts)
Ink encoder
18
Card discharge
sensor
18
18
Remedy roller
position sensor
10
EXT. POWER PWB
KWS
0757-002
KWS0751-002
Retransfer roller
position sensor.
11
13
T2
T1
Thermistor
Thermistor
Explanation
drawing 2
Cam sensor
S3
18
18
REVISED
PART NO.
Rev.
SYMBOL
NO.
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
KJP46292-B01
FEED OUT SENSOR BKT
KJP45535-B01
GP1S09J0000F
CAM SENSOR BKT

PHOTO SENSOR
1
1
Cam sensor
TPS0248-001-H
TPS0248-001-A
EXT.POWER PWB
CARD OUT SENS. PWB
1
1
Ext.power pwb
Card outlet sensor
KWS0751-002
KWS0757-002
KJP46206-C01
WIRE ASY
WIRE ASY
RELEASE SPRING
1
1
1
HL-18-0
HARNESS LIFTER
QYYASPW3004F
QYSPSPL2606N
KJJ46271-003
QYSPSPL3006N
W. SET SCREW
ASY SCREW
TAP SCREW
ASY SCREW
1
2
6
2
KJD46629-A01
KJM45481-A01
KJY44485-007
KJY44485-004
KJP46258-002
QYREE3000X
KJM46479-001
TPS0248-001-M
(KWS0757-001)
GB-TS-1
ENC. SHAFT
M. GEAR
OILLESS BEARING
OILLESS BEARING
ENCODER BKT
E RING
ENCODER DISK
INK ENCODER PWB
WIRE ASY
GREASE
PART NAME
PRICE
QTY
1
1
1
1
1
1
1
1
(1)
DESCRIPTION
ink encoder pwb
103

7
Refer to Explanation drawing 1.
Fix the wire by screw

as drawing.
11
18
4
(-007)
12
KWS0668-002
D1
D2
Clamp
19
Clamp
P3
19
Explanation drawing 1. Media supply motor installing

procedurer and caution
After hooking the spring, check that the bracket is not
touch with this screw.
Check that the motor bracket is

not projected higher than the
rear bracket.
5
Shall be in parallel
18
D3
(-006)
Set the belt
to the pulley.
15
1
2
Install procedures
P5
Check that the screw is loosely secured.
Secure the two screws.

(Check that he shaded parts of the two brackets
are in parallel.)
3
Insert the shaft

of gear.
1
18
P1 P2
Loosely secure the three screws
Hook the both ends of the spring.
Firmly secure the four screws
and
14
3
19
18
Engage and tension the

belt then tighten the screw
securely.
SYMBOL
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
104
PART NO.
REVISED
PART NO.
Rev.
PART NAME
PRICE
QTY
PICK UP MOTOR ASY
TURN MOTOR ASY
MEDIA W MOTOR ASY
KWS0668-002
INK S&W MOTOR ASY

WIRE ASY
1
1
KJS33103-007
MEDIA SUPPLY MOTOR ASY

TENSION SPRING
1
1
KJS33103-006
FEED MOTOR ASY

TENSION SPRING
1
1
KJJ46271-003
QYSPSPD4008N
TAP SCREW
ASY SCREW
9
7
DESCRIPTION
HEATER SENSOR SA
DR PCB BKT SA
HEAT ROLLER
10
11
DR PCB BKT SA
TSS0239-V
8
9
12
17
17
18
A
B
TSS0239-U
T1
HEATER SENSOR SA
F1
T2
(TSS0182)
15
(-010)
CLAMP
(T2,H2)
T2
CLAMP
(F1)
H2
15
12
(-010)
1
Insert the lever of
retransfer heat roller
to between the
sensors.
(TSS0181)
T1
(TSS0189)
Insert the lever of

remedy heater to
between the
sensors.
Explanation
drawing 4
Position of heater lever
Clamp the wires of thermistor
and thermostat.
P4
CLAMP
(P4)
Clamp the wires of

thermistor.
H1
17
T1
Pass the wires
behind the lever.
17
(FD M.MOTOR ASY)
19
Wiring for retransfer heat roller Explanation drawing 5
SYMBOL
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
PART NO.
Apply grease to the hole of the heater

lever, especially to the gray part
(about the size of a grain of rice).
REVISED
PART NO.
Rev.
PART NAME
PRICE
QTY
TSS0181-002
HEATER ASY
TSS0182-002
REFORM HEATER ASY
HEATER CAM MOTOR ASY
KJP45591-C01
GP1S09J0000F
UAMS-07-0
KJP45569-B01
PHD-08
LWS-5S-2W
KJS33103-008
HEATER SENSOR BKT

PHOTO SENSOR
WIRE CLAMP
DR PCB BKT
HOLDER
LOCKING WIRE SA
TENSION SPRING
1
2
1
1
1
1
1
KJY44486-010
OIL BEARING
KJJ46271-003
QYSPSPD4008N
GB-TS-1
TAP SCREW
ASY SCREW
GREASE
8
1
DESCRIPTION
Heat roller position sensor
105
QYSDSP3030Rx2
(243-1)
16
Before installing the drive PWB, check

that the wire 3 sets passed through
EDGE SADDLE.
KWS0753-001
13
CLAMP
KWS0752-001
12
J16
J13
Pass the wire of ink encoder

between the INK S&W MOTOR
and plate of motor.
J12
J8
J9
10
(FRONT
SENSOR)
KWS0748-001
11
CLAMP
KWS0749-001
14
DRIVE PWB SA
CN201
KWS0754-001
J7
F2
P5
J6
(TRAY INTERLOCK)
P3
P1
F3
D3
D1
D2
CLAMP
J5
F1
DRIVE PWB SA
D4
P2
J7
J6
P4
J11
J5
Installing the spring

of pulley for NG card
F2
J11
D1 D2
P5
(KWS0751-002)
F1
Installing the spring

of pulley for NG card
P1
(DOOR INTERLOCK SA)

CLAMPx3
CLAMP
Clamp the cam sensor wire

as shown
P2
106
PART NO.
P4
3
3
(KWS0757-002
Check that each mating connector

has the same number.
Installing the spring of pulley for

NG card
Explanation
drawing 3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
D4
P3
SYMBOL
NO.
D3
REVISED
PART NO.
Rev.
PART NAME
Installing the spring of
pulley for NG card
PRICE
QTY
KJS33103-010
TENSION SPRING
KEF1041-002
FAN MOTOR
TPS0243-001
KWS0748-001
KWS0749-001
KWS0752-001
KWS0753-001
KWS0754-001
DRIVE PWB ASY

WIRE ASY
WIRE ASY
WIRE ASY
WIRE ASY
WIRE ASY
1
1
1
1
1
1
QYSDSP3030R
ASY SCREW
DESCRIPTION
Cooling fan
<MECHANISM ASSEMBLY
Only the J8 cable shall be inserted
between the J3 and J4 cable.
KWS0756-001
CLAMP
CLAMP
11
KWS0769-001
J4
J8
CLAMP
KWR18412-001
KWR18430-001
J3
4
J2
J1
CLAMP
14
TURN OVER
FEED MOTOR
CLAMP
Pass the wire of head through the snap

bush then clamp it.
CLAMP
The spiral tube shall fully

cover the area where wires
are separated on the cable.
6
KWS0742-002
CLAMP
Explanation
drawing 1
Head wire treatment
SYMBOL
NO.
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Clamp the orange wire (for the card near

empty sensor) and the red wire (for the
turn over positioning sensor) together as
shown
REVISED
PART NO.
Rev.
7
1
KWS0743-002
KWS0685-001
PART NAME
PRICE
QTY
KWS0685-001
WIRE ASY
KWR18412-001
KWR18430-001
WIRE ASY
WIRE ASY
1
1
KWS0742-002
KWS0743-002
KWS0756-001
KWS0769-001
WIRE ASY
WIRE ASY
WIRE ASY
WIRE ASY
1
1
1
1
QGH2502A2-06
HOUSING
ZCAT3035-1330
FERRITE CORE
DESCRIPTION
107

Insert the red wire first, so that Pass the fan wire
the wires will be arranged
through the notch.
nicely after connector insertion.
Loosen the two screws of the

duct frame for joint tightening.
14
Clamp the wire of suction fan
7
8
11
10
SYMBOL
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
108
PART NO.
REVISED
PART NO.
Rev.
PART NAME
PRICE
QTY
KEF1037
KJU34171-002
FAN MOTOR
AIR DUCT
1
1
KJM33108-D01
QYREE4000X
INK BOBBIN INNER

E RING
1
1
KJM34134-001
CX220-FFK2
FILTER CAP IN
FAN FILTER ASY
1
1
QYSPSPD3012N
ASY SCREW
DESCRIPTION
Head cooling fan
As 1 set including 3kinds /

4 sheets of filters
< FRONT PANEL ASSEMBLY

7
15
18
19
15
17
15
15
6
2
10
10
5
12
12
4
9
15
11
11
REVISED
PART NO.
Rev.
SYMBOL
NO.
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
KKM11036-001
KKM34086-001
FRONT PANEL
PUSH BUTTON
1
1
KKM34139-001
KJM34087-001
KJS46162-001
KJM34088-001
SLIDE KNOB
LOCK SLIDER
COMP. SPRING
SLIDE SUPPORTER
1
1
1
1
KJM34090-001
KJP46156-B01
KJP46157-A01
KJD46158-001
SHOCK ABSORBER
HINGE
HINGE HOLDER
SHAFT
2
2
2
2
QYSDSF3008N
TH. TAP SCREW
KJP46274-A01
KJP46275-001
QYSPSPL2004N
EARTH HOLDER
EARTH PLATE
ASY SCREW
1
1
2
PART NAME
PRICE
QTY
DESCRIPTION
109
< FRONT PANEL ASSEMBLY

Explanation
drawing 1
DOOR SA
8
5
DOOR SA
Check opening-andclosing operation
after an assembly.
110
REVISED
PART NO.
Rev.
SYMBOL
NO.
PART NO.
1
2
3
4
5
6
7
8
9
10
KKM11037-002
KKP23060-002
FRONT DOOR
HINGE SUPPORTER
1
1
KKM34089-002
WINDOW
QYSDSF3008N
TH. TAP SCREW
PART NAME
PRICE
QTY
DESCRIPTION
< PR COMMON ASSEMBLY

6
x4
Pass the wire as shown

in the figure.
8
Pass the cable under the bent
part of the botton bracket.
12
POWER SW SA
POWER SW SA
KWS0626-001
3
WHITE
BLACK
BLUE
Wiring after installing the

power SW onto bracket.
REVISED
PART NO.
Rev.
SYMBOL
NO.
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
KSE1221
KJP46161-B01
KWS0626-002
POWER SW
POWER SW BKT
WIRE ASY
1
1
1
KJP11043-002
KJY44287-047
QYSPSPH4016N
BOTTOM FRAME
FOOT
SCREW
1
4
4
KJJ46271-003
TAP. SCREW
PART NAME
PRICE
QTY
DESCRIPTION
111

1
10
4
9
5
10
9
10
10
SYMBOL
NO.
1
2
3
4
5
6
7
8
9
10
11
12
112
Installing the hopper guide
PART NO.
REVISED
PART NO.
Rev.
PART NAME
PRICE
QTY
MECHA ASY
KJP23056-C01
KJP23056-C02
KJY44486-014
HOPPER GUIDE BKT

HOPPER GUIDE BKT
OIL BEARING
1
1
4
KJJ46271-003
QYREE4000X
TAP. SCREW
E RING
10
4
DESCRIPTION
KWR15107-001
Affix the tape so that

the letter "V" is positioned
at the center of the tape.
Parts side
About 3mm
KWS0745-001
KWR15106-001
PWB
10
Affix the tape from the surface of
the PWB to the back side.
12
9
KWR15208-001
J13
J8
J16
J12
2
1
11
(TPS0242)
Explanation drawing
MAIN PWB ASY
Pass the cables J11,J18 and J22 under the cables J23 and J24.
J18
J22
J23
J11
J24
J22
J18
J11
J23
J15
J24
J21
J17
J2
Explanation drawing
J5
(MAIN PWB ASY)
REVISED
PART NO.
Rev.
SYMBOL
NO.
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
TPS0242-002
KKC34326-001
MAIN PWB ASY

CONNECTOR PANEL
1
1
KWR15106-001
KWR15107-001
KWR15208-001
KWS0745-001
WIRE ASY
WIRE ASY
WIRE ASY
WIRE ASY
1
1
1
1
KJJ46271-003
QYSDSP3006N
SCOTCH#898
TAP. SCREW
SCREW
FILAMENT TAPE(W:18mm)
3
1
PART NAME
PRICE
QTY
DESCRIPTION
Main pwb
113
15
8
Door interlock
(F2,D3,P3)
Affix
10
16
J4
Clamp the cables J3,J4

and F1 together with the
cables F2,D3 and P3
J3
Pass the cable T2

outside the other
cables not clamping
around here.
(F1)
16
About 30mm
T2
J13
T1
J8
J23
Clamp the cables T1

and T2 together making
them positioned
at the front
Make the cables J8 and

J13 routed away from
the outer hopper guide
by bending them inwards
at the root.
J24
17
Rear plate
16
Clamp the cables at the root
of the spiral tube making
the cables routed outside of
the head cable (covered by
the spiral tube.)
Clamp the cable(expect for the cable(expect for the cable

T1) at the distance of 30mm from the harness lifter.
Clamp the cables making the cable T1 positioned at the front.
Hit the lower side of

the seal to bottom.
Insert the end of
the protection
sheet under the
bottom bracket.
Attachment position of protection sheet
SYMBOL
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
114
PART NO.
REVISED
PART NO.
Rev.
PART NAME
PRICE
QTY
TPS0248-001-D
DOOR INTER.SW PWB
KJZ34168-001
PROTECT SHEET
KJY46271-003
OLS-150BK
OLS-115
TAP SCREW
BINDER
BINDER
1
3
1
DESCRIPTION
Door interlock switch
< FINAL ASSEMBLY
G.NO.002 only
USB PWB SA
KWS0784-001
13
XID580i-B
QYSDSP
3006N
USB PWB SA
XID580i
(TPS0254)
12
15
2
1
2
QYSDSP
3006N
14
11
3
(247-1)
16
CN1
8
KWS0666-001
XID580i
QTY
XID580i-B
POWER UNIT BKT SA

MASK PLATE
SCREW
EDGE SADDLE
1
2
4
1
1
1
4
1
TPS0247-001-A
UAMS-07-0
KWS0666-001
HEATER P. PWB ASY

WIRE CLAMP
WIRE ASY
1
1
1
1
1
1
KJP46797-001
TPS0254-001
KWS0784-001
QYSDSP3006N
QYSPSP3006N
KJJ46271-003
USB OPTION BKT

USB CONN PWB ASY
WIRE ASY
SCREW
SCREW
TAP SCREW
1
1
1
1
1
4
SYMBOL
NO.
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
KJP23058-B01
KJP45330-A01
QYSDSP3006N
EDS-17L
REVISED
PART NO. Rev.
PART NAME
PRICE
DESCRIPTION
115
< FINAL ASSEMBLY

11
KWS0785-001
CN12
CLUMP
Pass the wires of
power switch
CN3
13
KWS0744-001
J10
14
KWS0767-002
J14
15
QYSPSPD
3006Mx3
KWS0768-001
J10
J14
J14
J10
J10
KWR18416-001
QYSPSPD3006Mx2
12
8
J9
CLUMPx2
QYSPSPD3006Mx2
8
1
(TSA0141)
(TFA0023)
116
REVISED
PART NO.
Rev.
QTY
XID580i-B
SYMBOL
NO.
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
TFA0023-002
TSA0141-001-S
PR COMMON ASY
MG/IC UNIT ASY(ISO)
QYSPSPD3006MA
KJJ46271-003
ASY SCREW
TAP SCREW
7
6
KWS0785-001
KWR18416-001
KWS0744-001
KWS0767-002
KWS0768-001
WIRE ASY
WIRE ASY
WIRE ASY
WIRE ASY
WIRE ASY
1
1
1
1
PART NAME
PRICE
XID580i
1
1
1
DESCRIPTION
lncluding ISO/IC contact
Color : Black
1
T0137-2/12
< FINAL ASSEMBLY
CLAMPx2
J14
CLAMPx2
Explanation
drawing 1
WIRING
CLAMP
KWR17606-001
Explanation
drawing 1
J2
2
7
QYSPSPD
3006Nx3
SYMBOL
NO.
1
2
3
4
5
6
7
PART NO.
REVISED
PART NO.
Rev.
PART NAME
PRICE
QTY
KBB0007-001
KJU46660-A01
RF-ID UNIT
RFID COVER-M
1
1
KWR17606-001
WIRE ASY
EDS-3
QYSPSPD3006N
EDGE SADDLE
ASY SCREW
1
3
DESCRIPTION
T0164-3/12
117
< FINAL ASSEMBLY
G.NO.004
(244-1)
G.NO.002
(245-1)
Explanation drawing 2 Wiring
10
6
J1
Explanation drawing 1 MG PWB SA
Clamp the USB wire with

the wire from the encorder
KJJ46271-001x4
CLAMP
Explanation
drawing 2
MG PWB SA
Explanation
drawing 1
KJJ46271
-003
3pin
J1
CN1
J8
USB
J4
CLAMP
J5
J3
J7
KJJ46271-003
Be careful not to make

the nearby cable pinched
by the screw.
CLAMP
Explanation
drawing 2
Clamp the USB wire

at the CORD CLIP
KJJ46271-003
118
REVISED
PART NO.
Rev.
KJJ46271
-003
QTY
XID580i-B
SYMBOL
NO.
PART NO.
1
2
3
4
5
6
7
8
9
10
TPS0244-001-A
MG MAIN PWB
KJP34092-B01
LWS-3S-2W
UAMS-07-0
KJJ46271-003
MG PWB BKT
LOCKING WIRE SA
WIRE CLAMP
TAP SCREW
1
1
1
8
QGH2502A2-10
CONNECTOR
CS-8U
CORD CLIP
PART NAME
PRICE
XID580i
DESCRIPTION
ISO
< FINAL ASSEMBLY

Pull up the cable coming
from the power switch,
to reduce the slack.
Explanation drwing 2
POWER SUPPLY SA
100V-120V/220V-240V model
H1=Retransfer Heater
H2=Bend Remedy Heater
H1
H2
3
7
KWS0639-001
H2
H1
F3
H1
H2
CN2
CN8
CN1
CN4
CN3
CN8
CN4
CN5
CN6
CN7
POWER SUPPLY SA
10
REVISED
PART NO.
Rev.
SYMBOL
NO.
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
KBS14404-003
LWS-3S-2W
CKN-10
CKN-05
POWER SUPPLY
LOCKING WIRE SA
WIRE CLAMP
WIRE CLAMP
1
1
2
1
KWS0639-001
WIRE ASY
KJJ46271-003
TAP SCREW
PART NAME
PRICE
QTY
DESCRIPTION
100V-120V/220V-240V
119
< FINAL ASSEMBLY

(TPS0219)
2
Remove the
protection sheet
Note that neither

dust nor garbage
are placed.
FRONT PANEL SA
11
Pass the cables coming from the front panel

together with the fan wires through the
ferrite core.
FRONT PANEL SA
Be careful not to damage

connectors when connecting
Hit two claws on the rear of the

front panel lightly to engage it
into the frame.
120
REVISED
PART NO.
Rev.
SYMBOL
NO.
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
TFS0114-003
TPS0246-001
QYSDSF3008N
QYSDSP4008N
FRONT PANEL ASY

FRONT PWB ASY
TH. TAP SCREW
SCREW
1
1
3
6
KQY2006
FERRITE CORE
PART NAME
PRICE
QTY
DESCRIPTION
< FINAL ASSEMBLY

HOPPER SA
15
x6
15
(TSS0177)
x6
15
15
7
15
10
HOPPER SA
Apply the grease (the volume of one

pieve of sesame) uniformly on the surface.
SYMBOL
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO.
REVISED
PART NO.
Rev.
PART NAME
PRICE
QTY
TSS0177-002
HOPPER ASY
KJP23057-D01
KJP23057-D02
0456
HOP. RAIL BKT

HOP. RAIL BKT
CANOE CLIP
KKM11038-001
KKM11039-001
HOPPER DOOR
HOPPER COVER
1
1
KJP46284-001
JOG LEVER
GB-TS-1
QYSPSPD3006N
GREASE
ASY SCREW
12
DESCRIPTION
1
1
12
121
< FINAL ASSEMBLY
1
MEDIA CASSETTE
(TFS0134)
11
(TFS0116)
4
(TFS0133)
INK CASSETTE
SYMBOL
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
122
PART NO.
REVISED
PART NO.
Rev.
PART NAME
PRICE
QTY
CX320-HD1
THERMAL HEAD ASY
TFS0133-001
INK CASSETTE ASY
TFS0134-001
MEDIA CASSETTE ASY
TFS0116-002
CLEANING ROLLER ASY
QYSPSP4008N
SCREW
DESCRIPTION
< FINAL ASSEMBLY

12
FAN BKT SA
12
REAR PANEL SA
TSS0239-AB
FAN BKT SA
Affix
13
11
Affix
F3
REAR PANEL SA
F3
REVISED
PART NO.
Rev.
SYMBOL
NO.
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
KKP11041-002
KJP34339-001
REAR PANEL
FAN BKT
1
1
KEF1042-002
KJY46337-001
KJY46337-003
FAN MOTOR
GASKET
GASKET
1
1
1
QYSDSP4008N
KJJ46271-003
QYSPSPD3030N
SCREW
TAP SCREW
SCREW
1
2
2
PART NAME
PRICE
QTY
DESCRIPTION
123
< FINAL ASSEMBLY

Affix the label with its window
positioned just on the top cover
window.
Caution
This is a card exit.
Install the card stacker to the lower slot.
CARD EXIT
KXL46398-001
Throw away the shaded area

of the label.
Explannation drawing 1
x2
FILTER R SA
FILTER L SA
Sheet edges shall

be on the same
level as the edges
of the rectangular
window.
10
R.COVER SA
10
11
R.COVER SA
FILTER L SA
FILTER R SA
14
6
14
15
14
15
7
SYMBOL
NO.
124
PART NO.
REVISED
PART NO.
Rev.
PART NAME
PRICE
QTY
1
2
3
4
5
6
7
8
9
10
KKP11040-B02
TOP COVER
KJU46277-001
KXL46415-001
KKM34105-001
KKM34085-001
STATIC SHEET
ST CAUTION LABEL
MENTE COVER
DUMMY COVER
2
1
1
1
KJM33129-001
CX220-FFK1
FILTER CAP R
FAN FILTER ASY
1
1
11
12
13
14
15
16
KJM33130-001
FILTER CAP L
QYSDSP4008N
QYSDSP3006N
SCREW
SCREW
7
2
DESCRIPTION
English
As 1 set including 3 kinds

4 sheets of filters
< ANNEX ASSEMBLY

1
10
(-006)
13
10
(-006)
KWS0623-001
Check part number
A
x.
ro
pp
Instructions
22
11
(-011)
cm
Instruction Manual
8
Card stocker
(-012)
12
Cleaning card
5
10
REVISED
PART NO. Rev.
(-006)
QTY
XID580i XID580i-B
SYMBOL
NO.
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
QAM0812-001
QMP4908-200R
KDH40058
USB CABLE
POWER CORD
POWER CORD
1
1
1
1
1
1
CX210-CC1
CX-120-STK2
CLEANING CARD
STOCKER
1
1
1
1
KAT-T230
INSTRUCTION MANUAL
KD41811-006
KD41811-011
KD41811-012
KWS0623-001
POLY BAG
POLY BAG
POLY BAG
WIRE ASY
2
2
1
3
2
1
1
PART NAME
PRICE
DESCRIPTION
200V
120V/UL
10 sheets/set
125
< FINAL ASSEMBLY

Affix
6
M
IC
JIS
O
IS
MG
JIS
ISO
IC
Mark with black pen in the way

same as the old CA CAUTION LABEL
As a protection for shipment
7
SYMBOL
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
126
PART NO.
KPZ46408-001
KXL34240-002
NO.3800A
REVISED
PART NO.
Rev.
PART NAME
PROTECT SHEET
CA CAUTION LABEL
TAPE
PRICE
QTY
1
1
(1)
DESCRIPTION
< FINAL ASSEMBLY

1
Be careful not to break or not

to be caught into the door.
Align the
notches.
Insert it between the printing

side of a head and platen.
After installing the

ink cassette, paste
tape onto ink cassette.
REVISED
PART NO.
Rev.
SYMBOL
NO.
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
KPZ34180-001
PROJECT SHEET
KJU45126-003
HEAD CUSHION
PART NAME
PRICE
QTY
DESCRIPTION
127
< FINAL ASSEMBLY
Fig.1 Assembling the CUSHION (E.g. upper right)

(Other 3 cushions also same)
Fig.1
(LT)
Wide
(RT)
Cut 90 towards the joint

portion respectively.
Fig.1
14 Seal with tape
The end of the portion cut

should be left outside.
Paste the label on front.

Check the model name.
Front mark
2 Base plate
(RB)
(TFS0136-011)
^
^
0J^
21
X
C
(LB)
(TFS0136-005)
Fig.1
CX
21
0J
^^
^
Fig.1
UP
H sealing on top
15
Wide
This-side-up
1
1
UP
x2 10
This-side-up
UP
15
H sealing on bottom
REVISED
PART NO. Rev.
QTY
XID580i-B
SYMBOL
NO.
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
KPA34199-002
KPC34368-A0A
CP30182-001
PACKING CASE
CUSHION ASY
P CASE JOINT
1
1
2
TFS0136-005
TFS0136-011
ANNEX ASY
ANNEX ASY
KPP44128
POLY BAG
KXT44142-001
PACKING LABEL
POLY BAG
NO.29-18
NO.375
NITTO C TAPE
NITTO D TAPE
(1)
(1)
(1)
(1)
PART NAME
PRICE
XID580i
DESCRIPTION
1
1
2
Label printer
Auxiliary material
Auxiliary material
T0140-12/12
128
SERVICE MANUAL
SUBLIMATION TYPE RETRANSFER PRINTER
EDI secure
XID580i
Digital Identification Solutions Group of Companies
Teckstrasse 52, D-73734 Esslingen Germany
Phone : +49 711 341 689 - 0
Facsimile : +49 711 341 689 - 550
SPECIFICATIONS
Recording method : Sublimation type retransfer
Feed format
: Automatic feed
Recording density : 300 dpi
Expression gradation
: 256 gradations for each
color
Printing time
: Approx. 29 seconds (for
single-sided printing,
excluding data transfer
time)
Interface
: USB2.0 (standard)
Operating environment conditions
Temperature: 15C ~ 30C
Humidity: 35% ~ 70%
(no condensation)
Storage environment conditions
Temperature: -15C ~ 55C
Humidity: 20% ~ 80%
Power supply
: 100 120 V AC/
220 240 VAC
(allowance10%)
Current dissipation : 7.0A (for 100V system)/
5.0A (for 200V system)
Mass
: Standard 22.0kg
Excluding the built-in
magnetic encoder
: Power cable
For 120 V AC
x1
Dark gray (North America)
For 220 to 240 V AC
x1
(Europe)
Instruction manual
English
x1
* The detached power cords and the Instruction
manual vary according to model and country of
purchase.
Card stacker
1
Ink ribbon cassette
1
1
Jog lever (contained in the
card tray)
1
Accessories
CX21ICL Series (Large-type IC unit)

Power supply
5V5% DC, 12V5% DC, 24V5%
DC
Current dissipation : 500mA, 300mA, 1A
Mass
: 3.5kg
Dimension (mm)
: 110(W) 221(D) 255(H)
Accessories
: Joint plate 1
Inter-unit cable 1
CX21ICS Series (Small-type IC unit)
Power supply
Mass
: 0.5kg
Dimension (mm)
: 50(W) 152(D) 115(H)
Accessories
: Screw (with washer) 3
Screw (without washer) 2
Products sold separately
: Ink ribon, retransfer film : Cleaning card
1,000 frames/set
10 card /set
Model : CY-P340A
Model : CX210-CC1
: Laminator Unit :
Model : ILU
: Card tray
When setting paper feeding feature on the right
Model: CF-3NTR
: Hand gloves M Size (U105-M)
L Size (U105-L)
KAS-T099-002
May 2006

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SERVICE MANUAL

SUBLIMATION TYPE RETRANSFER PRINTER

CX21ICL Series (Large-type IC unit)

MODEL NAME ................................................................................. 1

HOW TO CONNECT SEPARATELY SOLD PARTS .................. 2

BLOCK DIAGRAM .......................................................................... 5

WIRING DIAGRAM ....................................................................... 9

REMOVAL AND EXCHANGE OF THE MAIN PARTS ............ 15

2.10.1 Installation of the Platen Solenoid .................................. 22

USE OF SERVICE MODE ........................................................... 35

2.3.3 Times ................................................................................ 40

LARGE IC UNIT .................................................................... 73

OPERATION OF THE MECHANISM ......................................... 42

MAINTENANCE INSPECTIONS ................................................ 62

MG ENCODING UNIT .................................................................. 66

EXPLODED VIEW AND ASSEMBLY LISTS ............................ 78

Important Safety Precautions

Precautions during Servicing

12. Crimp type wire connector

1) Connector part number : E03830-001

3. Fuse replacement caution notice.

cut close to connector

5. Use specified insulating materials for hazardous live parts. Note

(2) Strip about 15 mm of the insulation from the ends of the

6. When replacing AC primary side components (transformers, power

7. Observe that wires do not contact heat producing parts (heatsinks,

8. Check that replaced wires do not contact sharp edged or pointed

9. When a power cord has been replaced, check that 10-15 kg of

(5) Check the four points noted in Fig.7.

10. Also check areas surrounding repaired locations.

Crimped at approx. center

Not easily pulled free

Safety Check after Servicing

1. Insulation resistance test

Insulation Resistance (R)

Clearance Distance (d), (d')

Table 1 Specifications for each region

Table 2 Leakage current specifications for each region

Model name: XID580i - #

HOW TO CONNECT SEPARATELY SOLD PARTS

2. Connect the connector.

3. Install the unit with three screws.

Pass the cable through the notch.

Screw with washer

4. Install the cover with two screws.

2. Connection of the Magnetic/Contact-type IC Encoder

Explanation drawing 1 G.NO.004

Make the cable routed

3. Connecting card tray

1. OVERALL BLOCK DIAGRAM

FAN (THERMAL HEAD)

SOLENOID (IC CONTACT(OPTION))

HEATER PROTECTOR PWB

CARD MOTOR (PICK UP )

CARD MOTOR (TURN)

2. BLOCK DIAGRAM OF PRIMARY SIDE OF POWERUNIT

HEATER PROTECTOR PWB

(to ANALOG POWER PWB)

(1)(2)These data are copied