Bruno - Electra Ride III - Cre 2100 - Install Manual - 03 08 103009153733 PDF
Bruno - Electra Ride III - Cre 2100 - Install Manual - 03 08 103009153733 PDF
Bruno - Electra Ride III - Cre 2100 - Install Manual - 03 08 103009153733 PDF
ELECTRA-RIDE III
STAIRWAY ELEVATOR
www.bruno.com
DEALER:
INSTALLATION MANUAL
MAN-2100-1
03-19-2008
Electra-Ride is a trademark of Bruno Independent Living Aids, Inc. The Electra-Ride III,
#5,967,265, is covered by one or more U.S. Patents and/or has U.S. Patents Pending
Velcro is a registered trademark of Velcro Industries B.V.
Vise-Grip is a registered trademark of Irwin Industrial Tools.
2008,1998 Bruno Independent Living Aids, Inc.
CRE-2100 03-19-2008
TABLE OF CONTENTS
Regulatory Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Carton Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Tools Needed for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Installation
Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Clamp Placement and Rail Installation. . . . . . . . . . . . . . . . . . . . 8-9
Clamp Spacer Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Carriage Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-14
Seat Swivel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Final Limit Ramp and Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Resetting the Overspeed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Mounting Lead in Cable Channel. . . . . . . . . . . . . . . . . . . . . . . . . 17
Mounting the Battery Charger. . . . . . . . . . . . . . . . . . . . . . . . . 17-18
Important Charging Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Battery Charger LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Rail Lubrication and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Installing the Antenna. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Mounting the Standard Call/Send Transmitter. . . . . . . . . . . . . . . . 23
Mounting the Commercial Call/Send Transmitter. . . . . . . . . . . . . . 24
Testing the Call/Send Transmitter . . . . . . . . . . . . . . . . . . . . . . . . 25
Customer Education . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Learning the Call/Send Transmitters . . . . . . . . . . . . . . . . . . . . . . . . . 26
Circuit Board Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-28
Circuit Breaker. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Adjustment, Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Exploded Views. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-42
CRE-2100 03-19-2008
REGULATORY INFORMATION
FCC Regulations
This equipment has been tested and found to comply with the limits for a Class
B digital device, pursuant to Part 15 of the FCC rules. These limits are designed
to provide reasonable protection against harmful interference in a residential
installation. This equipment generates, uses, and can radiate radio frequency
energy, and if not installed and used in accordance with the instructions, may
cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which
can be determined by turning the equipment off and on, the user is encouraged
to try to correct the interference by one or more of the of the following measures:
CRE-2100 03-19-2008
CARTON CONTENTS
Check carton
contents for
shipping damage
immediately upon
receipt.
]
]
]
]
1
1
1
1
ea.
ea.
ea.
ea.
CARTON 2
[ ] 1 ea. seat assembly
[ ] 1 ea. standard rocker switch
[ ] 1 ea. keyed rocker switch
***(Inside CARTON 2 will be 3 smaller cartons.)***
Cartons 2a and 2b
[ ] bumper assembly
[ ] end plate assembly with hardware
[ ] clamps and associated parts/hardware
Carton 2c
[]1
ea. battery charger with mounting plate and
screws
[ ] 1 ea. rail charge lead
[ ] 1 ea. installation jumper
[]2
ea. transmitters, call/send with hardware kit
and mounting plates
[ ] 1 ea. final limit ramp
[ ] 1 ea. lubri-plate
CRE-2100 03-19-2008
CRE-2100 03-19-2008
INSTALLATION
Preparation for Installation
bottom
rail
end plate
R
ail #1 is the first rail at the bottom of
the stairs.
R
ail #2 is the next rail as you go up the
stairs, and so on.
Remove the protective ends on each rail
section as needed.
The bolts securing these ends are the
joint bolts. DO NOT DISCARD.
Attach the lower rail end plate and charge
bracket to the lower rail section before
placing the rail on the stairs. See photos
to the left.
Do NOT attach the upper end plate or
charge bracket at this time.
CRE-2100 03-19-2008
INSTALLATION
Clamp Placement and Rail Installation
1. S
et the clamps on the steps, as indicated on the
Application Drawing.
NOTES: a) T
he clamp with the longer foot faces
the outside (chair side of rail).
b) T
he foot of the clamps placed on the
curves faces inward, and the rounded
head of the clamp attaches to the
outside of the rail.
c) M
ake sure the ridge of the clamp
spacer is down (see below, left).
NOTE:
When the rail is
inserted
between the
clamp halves, it
will rest on the
clamp spacer.
ridge of spacer
down
CRE-2100 03-19-2008
INSTALLATION
5. P
osition and attach the rail clamps to the
lower rail assembly as shown on the installation drawing.
NOTE: R
ail clamps vary in size.
Verify size and installation location
on the installation drawing.
6. B
e sure to verify the step nose-to-rail
dimension (measured perpendicular to the
rail bottom).
7. I nstall the lower rail section to the landing
section using (2) M10 x 1.5 x 70 mm hex
head cap screws to join the rails.
NOTE: I t may be necessary to install a
screw into one of the rear holes on
the clamp assembly to prevent the
rail from sliding.
8. Install the remaining lower section(s), if
applicable, and add clamps as shown on
the installation drawing.
9. Install the upper rail section(s), adding
clamp assemblies with each section.
NOTE: D
o not install the end plate and
charge bracket at this time.
10. P
osition the rail as close to the application
drawing measurements as possible.
11. Secure the rail with one or two screws.
NOTE: Y
ou may need to shim the rail to
ensure proper placement.
For example, if the rail is leaning forward, shim the front of the
clamp until the unit is level.
****VERY IMPORTANT****
INSTALLATION
CLAMP SPACER INSTALLATION
NOTE:
When the rail is
inserted
between the
clamp halves, it
will rest on the
clamp spacer.
ridge of spacer
down
Reminder: W
hen positioning the clamps
and mounting the rail on the
clamps, make sure a spacer
is inserted between the clamp
halves. The rail will rest on
the spacer.
NOTE:
Insert the
hardware
so that the
nut is
closest to
the wall.
ZERO-DEGREE SLOPE
1. T
o accomodate the stairways which include a portion with zero-degree slope,
Bruno has included a horizontal adjustment screw on the lower carriage.
factory-set
horizontal
adjustment
screw
NOTE: T
he horizontal adjustment
screw is factory set and
should not be readjusted
at the installation site.
10
CRE-2100 03-19-2008
INSTALLATION
CARRIAGE INSTALLATION
NOTICE:
Before touching anything inside the carriage
assembly, ground yourself by touching an
unpainted metal surface on the unit such as an
exposed bolt, or one of the mounting screws on
the electrical panel.
While you work, periodically touch an unpainted
metal surface to dissipate any static electricity
that could harm internal components.
push down on lever, fold down footrest, unscrew and remove lever
2. C
arry the carriage assembly up the stairs
to the top of the rail.
3. C
onnect the jumper/switch assembly to
points ROCKER and SSS (Seat Safety
Switch) on the circuit board (see illustration to left).
(3)
(2)
(1)
4. T
emporarily tape the lower carriage on an
angle to match the slope of the rail (see
photo to left).
(4)
(1)
(2)
(3)
(4)
center wheel
tape
front guide plastic
cog
CRE-2100 03-19-2008
11
INSTALLATION
5. Turn the circuit breaker ON.
circuit breaker
6. P
osition the carriage front plastic guide
under the rack flange (see illustration).
center
wheel
7. S
lide the center carriage wheels onto
the top of the rack flange until the cog
contacts the gear rack (see illustration
to left)
rack
flange
gear
rack
cog
8. U
sing the jumper/switch (see illustration to left), jog the carriage 2-3 down
the rail.
12
CRE-2100 03-19-2008
INSTALLATION
9. While tilting the main drive assembly
back and down, slide the white plastic
guide of upper carriage wheel onto
the top of the flange.
NOTE: T
he rail should be inserted
between the plastic guide and the
vertical positioning wheels.
10. U
sing the jumper/switch, jog the unit
down the rail approximately
2-3.
11. A
lign the guide wheels so that one
is on top of the guide strip and the
other is on the bottom of the strip
(see illustration below).
12. U
se the jumper/switch to perform one
final jog of approximately (1) foot
down the rail.
guide
strip
guide
wheels
NOTE: D
o not run carriage
down the rail until the
unit is completely
assembled, including
the seat assembly.
CRE-2100 03-19-2008
13. W
hile the carriage is at the top of the
rail, secure the back carriage cover
using (1) M6x1x12mm lg Phillips
fillister head machine screw (see
illustration).
NOTE: S
ecure cover while
carriage is at top of rail.
13
INSTALLATION
Phillips fillister head screw
upper rear
carriage
cover
back
carriage
cover
14. M
ount the upper rear carriage cover
using Velcro strips.
15. U
sing the jumper/switch, run the
carriage down the rail approximately
12 (30 cm).
16. U
sing a level, check that the top of
the carriage is level side-to-side and
front-to-back.
NOTE: I f the unit is not level, call
the Bruno Service Department before proceeding.
17. Turn the circuit breaker OFF.
18. R
emove the tape from the lower
carriage.
14
CRE-2100 03-19-2008
INSTALLATION
SEAT SWIVEL PLATE ASSEMBLY
swivel plate adjusting bolts
View after seat swivel plate assembly is slide behind the footrest
bracket
upper charge
bracket
15
INSTALLATION
FINAL LIMIT RAMP AND SWITCH
1. M
ount the final limit switch ramp using
the (2) predrilled holes at the top end of
the rail.
NOTE: T
he final limit switch and ramp are
mounted to the back side of the rail
(same side as the charge bracket).
final limit ramp 2. T
he final limit switch is factory-installed
below the charge bracket on the bottom
of the carriage.
overspeed switch
overspeed
lever
cam lever
(in set
position)
CAM LEVER
tripped
set
2008,1998 Bruno Independent Living Aids, Inc.
16
CRE-2100 03-19-2008
INSTALLATION
MOUNTING LEAD IN CABLE CHANNEL
The rail is shipped with the adhesivebacked cable channel mounted on the
back of the rail.
1. Insert the power cable into the channel.
insert power lead in channel
2. A
ttach the cable to the charge bracket
wiring harness.
NOTE: B
e sure all leads and
harnesses are securely
mounted to avoid damage.
3. C
oil any excess harness wiring and
attach it under the rail.
Choose one
of these (2)
mounting
holes
CRE-2100 03-19-2008
INSTALLATION
MOUNTING THE BATTERY CHARGER (cont.)
5. C
onnect the charger power cord to the
nearest wall or floor outlet.
6. C
onnect the charger wiring harness to
the elevator power cable.
7. Bundle together loose wires.
8. Turn ON the charger power switch.
NOTES:
elevator charge
bumper
charger
power cord
T
he charger should be plugged into a
household outlet all of the time.
(continued on next page)
elevator
power cable
connect charger
wiring harness
to elevator
power cable
elevator charge
bumper
18
CRE-2100 03-19-2008
INSTALLATION
IMPORTANT CHARGING NOTES
charging LED
T
he elevator is designed so that the
batteries will be charged when the
carriage is at either end of the rail.
I t is imperative that the carriage be
parked at the end of the rail when
it is not in use to maintain full battery
charge.
F
requently check that the LED charging
indicator is ON (see left).
I f the stairway elevator cannot be
parked at one end of the rail (for example, on stairways with a door at
the top), use the remote call/send
transmitter to send the carriage to the
other end. In this way, the carriage will
properly engage the charging contacts,
ensuring that the batteries will remain
fully charged.
CRE-2100 03-19-2008
19
INSTALLATION
Battery charger LEDs
charging
power
on
RED
ready
YELLOW
GREEN
ON
OFF
OFF
ON (5 sec.)
ON (5 sec.)
ON (5 sec.)
ON
ON
OFF
ON
SLOW BLINK
SLOW BLINK
ON
ON
ON
ON
ON
OFF (Vfloat >27.4V)
BLINK
OFF
ON
ON
OFF
FAST BLINK
ON
BLINK
ON
STATUS
charger not connected to
battery (AC power ON, no
battery connected)
battery disconnect situation detected (AC power
ON, battery disconnect);
10-second delay until yellow
and green LEDs completely
off
charger at maximum voltage/delivering maximum
current
batteries close to being fully
charged
batteries fully charged
low voltage indication
battery defective or
heavily sulfated
bad connection or batteries
fuse
4. R
eplace with the same size and type:
(Bussmann GMD-2A or equivalent) 2A,
Slo-Blow, 5x20 mm.
CRE-2100 03-19-2008
2008,1998 Bruno Independent Living Aids, Inc.
20
INSTALLATION
RAIL LUBRICATION
First-time lubrication:
1. R
un the stairway elevator up and down
several times.
2. Wipe the rail clean with Pledge .
3. A
pply a thin layer of white lithium grease to
the gear rack teeth only.
RAIL CLEANING
1. R
egular cleaning of the rail is important to
ensure proper operation of the rail and
elevator components.
2. D
evelop the practice of frequent rail cleaning
with Pledge, especially if the stairway
elevator is used in harsh environments.
3. A
pproximately once per year, regrease the
gear rack teeth ONLY with white lithium
grease.
CRE-2100 03-19-2008
21
INSTALLATION
INSTALLING THE ANTENNA
(viewed facing the seat):
r ight-hand units: right side of
carriage
left-hand units: left side of
carriage
antenna clip
1. M
ount the antenna clip by gently pushing
the snap rivet into the pre-drilled hole (see
photo to left).
2. I nsert the antenna into the appropriate
hole on the side of the carriage.
3. S
ecure the antenna by tightening the
threaded connector.
4. S
ecure the antenna in the clip.
antenna installed
22
CRE-2100 03-19-2008
INSTALLATION
MOUNTING THE STANDARD CALL/SEND TRANSMITTER
Two mounting possibilities exist for the
standard call/send transmitter:
1. Velcro
2. bracket.
The Velcro strips as well as the bracket
and mounting hardware are provided.
Mounting with Velcro strips:
standard transmitter
mounted with Velcro
1. M
ount the bracket to the back of the
transmitter using the (4) screws
provided.
2. P
osition the bracket/transmitter unit
in the mounting location on the wall
and mark the top and bottom bracket
holes.
3. D
rill a pilot hole slightly smaller than
the anchors provided.
4. G
ently pound the anchors into the wall
with a rubber mallet.
5. P
osition the bracket/transmitter unit
on the wall so that the top/bottom
bracket holes align with the anchors.
standard transmitter
mounted with bracket
CRE-2100 03-19-2008
6. S
ecure the bracket/transmitter to the
wall using the screws provided.
23
INSTALLATION
MOUNTING THE COMMERCIAL CALL/SEND TRANSMITTER
24
CRE-2100 03-19-2008
INSTALLATION
TESTING THE CALL/SEND TRANSMITTER
Soft Start Feature
The controller includes a soft
start feature which causes
a short delay between the
time the rocker switch on
the armrest is depressed
and the initiation of carriage
movement.
This is normal!
1. U
sing the rocker switch on the seat armrest, run the unit up and down the rail.
NOTE: T
he unit should travel
noticeably faster going up
than down.
2. Check for smooth operation and travel.
3. N
ow, using one of the remote call/send
transmitters, run the unit up and down
the rail.
4. Repeat Step 3 with the other transmitter.
5. Check for smooth operation and travel.
CUSTOMER EDUCATION
CRE-2100 03-19-2008
ELECTRICAL
LEARNING THE CALL/SEND TRANSMITTERS
The (2) remote call/send transmitters
provided with the Stairway Elevator are
learned before they are shipped from
Bruno.
Should you need to LEARN A TRANSMITTER (if you add or replace a transmitter,
for example), follow the instructions given
below.
1. Locate Learn/Erase Switch.
2. W
hile holding down Learn/Erase switch
(LED is on), press call/send transmitter
switch (up or down) until LED goes out
(approximately 2-5 sec.).
3. R
elease the Learn/Erase switch and the
transmitter switch.
learn/erase switch
26
CRE-2100 03-19-2008
ELECTRICAL
MULTI-USER/DIAGNOSTIC MODE
Provides full range of Audio diagnostic notices:
*Circuit Board Power Up: Chirp
*Safety Device Activated: Chirp
*Elevator Stopped Off Charge Bumper: 5 Beeps (4 short and 1
long)
Repeats every 3 minutes until the Elevator is returned to the bumper.
*Seat Safety Disengaged: Chirp repeats every 3 seconds until seat
safety switch is re-engaged.
*Battery Voltage Drop: 5 Beeps (3 short and 2 long)
Repeats every 4 minutes until seat safety switch is disengaged, the
battery voltage increases, or the switch is pressed.
*Battery Voltage Critical: 5 Beeps (2 short and 3 long)
Repeats once a minute until the voltage exceeds 16V or the switch is
pressed.
*Switch Active During Power Up: 3 Beeps / Pause
Repeats beeps every 5 seconds until all switches are off.
*More Than One Switch Active: 3 Beeps / Pause/X beeps (number
of beeps indicates which switches are active)
Repeats every 30 seconds until all switches are off.
*Transmitter ID Memory Full: 3 Beeps (1 short and 2 long)
SINGLE-USER MODE
Provides the same audio diagnostic notices as the Multi-User/Diagnostic
Mode, except for the Seat Safety Disengaged notice.
QUIET MODE
27
ELECTRICAL
NOTICE:
Before touching anything inside the carriage
assembly, ground yourself by touching an unpainted
metal surface on the unit such as an exposed bolt,
or one of the mounting screws on the
electrical panel. While you work, periodically touch
an unpainted metal surface to dissipate any static
electricity that could harm internal components.
Chirp
0.25 seconds
Short Beep
0.50 seconds
Long Beep
1.50 seconds
Pause
1.00 second
OFF
Single-User OFF
ON
Quiet ON
OFF
ON
28
CRE-2100 03-19-2008
ELECTRICAL
CIRCUIT BREAKER
The on/off switch is built into the circuit
breaker which is provided to protect the
battery, controller and motor circuits in
the Stairway Elevator carriage.
It is unlikely that this circuit breaker will
ever trip in normal use. However, should
the Elevator fail to operate, check the
circuit breaker as a first troubleshooting
step, and reset it if necessary.
CRE-2100 03-19-2008
It is also recommended that you determine the reason that the breaker tripped,
and correct the situation. Two most
frequent causes of a tripped circuit
breaker: (1) foreign object jamming
the rail or gear rack and (2) exceeding
the rated load capacity leading to circuit
overload of the Elevator.
29
ADJUSTMENT
SPEED CONTROL ADJUSTMENT
access to
circuit board
speed adjustment
potentiometer
and collet nut
2. L
oosen approximately one-half turn the collet
nut on the speed adjustment potentiometer.
3. Turn the slotted shaft of the potentiometer:
clockwise = faster
counterclockwise = slower.
4. W
ith the customer on the seat, run the
stairway elevator up and down the rail several
times to find the speed setting that best fits
the customers needs.
5. Tighten the collet nut.
counterclockwise
slower
clockwise
6. M
ake a final test run to double check the
speed.
faster
30
CRE-2100 03-19-2008
WIRING DIAGRAM
CRE-2100 03-19-2008
31
EXPLODED VIEW
32
CRE-2100 03-19-2008
EXPLODED VIEW
CRE-2100 03-19-2008
33
EXPLODED VIEW
34
CRE-2100 03-19-2008
EXPLODED VIEW
CRE-2100 03-19-2008
35
EXPLODED VIEW
36
CRE-2100 03-19-2008
CRE-2100 03-19-2008
37
QTY.
2
1
1
1
1
1
1
1
1
1
1
1
10
1
1
1
6
2
4
4
5
4
4
10
1
1
1
10
2
1
1
1
3
2
2
PART NO.
BTR-12002
CBK-25001
CRE-00102
CRE-00112
CRE-00134
CRE-00222
CRE-00287
CRE-00436
CRE-00446
CRE-00662
CRE-00667L
DEC-00122
FCV-10001
FSW-25001
LBL-00140
LBL-00142
METW-06001
MHCS-10011
MITW-10001
MNPL-10150
MPLM-06008
MSHS-06001
MSLW-06001
PSM-08002
TAP-75000
TAP-75000
TAP-75000
UNT-08001
VBL-17501
VPY-10003
VPY-40002
WRT-14401
WRT-19501
~
~
SHEET 1 OF 2
REV. 13 (3837)(12-17-07)(AMZ)
34
32
DESCRIPTION
12V 6/6.5/7 AH BATTERY (MAINTENANCE FREE)
25A CIRCUIT BREAKER (ROCKER)
3/16" SQ KEY (1" LG)
FRONT COVER SHROUD
LOWER COVER SHROUD
GEARBOX
BATTERY HOLD-DOWN
SHIPPING PALLET ASSEMBLY
FOOTREST ASSEMBLY
ELECTRICAL PANEL ASSEMBLY
LEFT SUPPORT PLATE WELDMENT
PATENT DECAL
#10/#8 SAND HINGE SCREW COVER
1/4" FLAT WASHER
`DISCONNECT SWITCH' LABEL
CIRCUIT BREAKER LOCK-OUT LABEL
M6 EXTERNAL TOOTH WASHER
M10 X 1.5 X 30mm LG HEX HEAD CAP SCREW
M10 INTERNAL TOOTH WASHER
M10 X 1.5 HEX NUT (PLATED)
M6 X 1 X 12mm LG PHILLIPS FILLISTER HEAD MACHINE SCREW
M6 X 1 X 14mm LG SOCKET HEAD CAP SCREW
6MM SAFETY WASHER (6.5MM X 10MM)
#8 X .75" LG PHILLIPS HEAD SHEET METAL SCREW
4" LG 3/4" WIDE DOUBLE COATED ACRYLIC FOAM TAPE
3.5" LG 3/4" WIDE DOUBLE COATED ACRYLIC FOAM TAPE
2.5" LG 3/4" WIDE DOUBLE COATED ACRYLIC FOAM TAPE
#8 `U'-NUT (BLACK)
17.5" J3 POLY-RIB BELT
1" 7 GROOVE `J'-POLY V PULLEY
7 GROOVE `J'-POLY V PULLEY
6" LG. WIRE TIE (.144" WIDTH)
8" LG. WIRE TIE (.195" WIDTH)
SERIAL NO. LABEL (LARGE)
SERIAL NO. LABEL (SMALL)
CRE-00566L
2
3
5
6
7
11
13
18
21
27
30
31
32
33
34
35
36
41
44
45
46
47
48
51
59
60
61
62
63
64
65
66
67
68
69
51
21
45
44
41
66
69
69
11
13
27
68
16
67
46
36
35
61
30
62
46
31
36
60
62
63
18
51
70
32
47
48
65
64
59
EXPLODED VIEW
SHEET 2 OF 2
REV. 13 (3837)(12-17-07)(AMZ)
CRE-00566L
13
13
25
52
68
52
38
23
50
CRE-2100 03-19-2008
26
28
53
57
56
49
55
15 8 37
42
33
19
43 20
10
30
17
40
38
24
70
36
54
46
39
EXPLODED VIEW
CRE-2100 03-19-2008
QTY.
2
1
1
1
1
1
1
1
1
1
1
1
1
10
1
1
7
2
4
4
6
4
4
10
1
1
1
10
2
1
1
1
3
2
2
PART NO.
BTR-12002
CBK-25001
CRE-00102
CRE-00112
CRE-00134
CRE-00222
CRE-00287
CRE-00390
CRE-00436
CRE-00446
CRE-00662
CRE-00667L
DEC-00122
FCV-10001
LBL-00140
LBL-00142
METW-06001
MHCS-10011
MITW-10001
MNPL-10150
MPLM-06008
MSHS-06001
MSLW-06001
PSM-08002
TAP-75000
TAP-75000
TAP-75000
UNT-08001
VBL-17501
VPY-10003
VPY-40002
WRT-14401
WRT-19501
~
~
34
7
32
22
51
45
36
69
69
12
14
27
67
44
41 46
66
35
68
17
30
61
DESCRIPTION
12V 6/6.5/7 AH BATTERY (MAINTENANCE FREE)
25A CIRCUIT BREAKER (ROCKER)
3/16" SQ KEY (1" LG)
FRONT COVER SHROUD
LOWER COVER SHROUD
GEARBOX
BATTERY HOLD-DOWN
MOTOR ASSEMBLY (1/2" SHAFT)
SHIPPING PALLET ASSEMBLY
FOOTREST ASSEMBLY
ELECTRICAL PANEL ASSEMBLY
LEFT SUPPORT PLATE WELDMENT
PATENT DECAL
#10/#8 SAND HINGE SCREW COVER
`DISCONNECT SWITCH' LABEL
CIRCUIT BREAKER LOCK-OUT LABEL
M6 EXTERNAL TOOTH WASHER
M10 X 1.5 X 30mm LG HEX HEAD CAP SCREW
M10 INTERNAL TOOTH WASHER
M10 X 1.5 HEX NUT (PLATED)
M6 X 1 X 12mm LG PHILLIPS FILLISTER HEAD MACHINE SCREW
M6 X 1 X 14mm LG SOCKET HEAD CAP SCREW
6MM SAFETY WASHER (6.5MM X 10MM)
#8 X .75" LG PHILLIPS HEAD SHEET METAL SCREW
4" LG 3/4" WIDE DOUBLE COATED ACRYLIC FOAM TAPE
3.5" LG 3/4" WIDE DOUBLE COATED ACRYLIC FOAM TAPE
2.5" LG 3/4" WIDE DOUBLE COATED ACRYLIC FOAM TAPE
#8 `U'-NUT (BLACK)
17.5" J3 POLY-RIB BELT
1" 7 GROOVE `J'-POLY V PULLEY
7 GROOVE `J'-POLY V PULLEY
6" LG. WIRE TIE (.144" WIDTH)
8" LG. WIRE TIE (.195" WIDTH)
SERIAL NO. LABEL (LARGE)
SERIAL NO. LABEL (SMALL)
SHEET 1 OF 2
REV. 13 (3837)(1/7/08)(JDE)
39
CRE-00566LOS
ITEM NO.
2
3
6
7
8
12
14
17
19
22
27
30
31
32
34
35
36
41
44
45
46
47
48
51
59
60
61
62
63
64
65
66
67
68
69
46
62
31
36
62
63
51
70
19
32
65 60
48
47 64
59
EXPLODED VIEW
SHEET 2 OF 2
REV. 13 (3837)(1/7/08)(JDE)
CRE-00566LOS
13
13
25
52
68
40
52
13
23
50
36
46
26
53
28
57
16
42
56
11
49
33
20
CRE-2100 03-19-2008
9
37
CLEAN AND DE-GREASE PARTS,
APPLY BLUE LOCTITE #242 TO
THREADS OF (2) MHCS-06001
43
21
30
54
18
40
38
24
55
70
10
36
46
39
EXPLODED VIEW
EXPLODED VIEW
CRE-2100 03-19-2008
41
EXPLODED VIEW
42
CRE-2100 02-28-2007
Over 25
Different
Vehicle Lift
Solutions
P/N 2100-I