TAPPI Felt Conditioning Article
TAPPI Felt Conditioning Article
TAPPI Felt Conditioning Article
PRESSING
ABSTRACT
DOUGLAS F. SWEET
Grams
of
(1)
103
PRESSING
Felt/machine speed,
m/min (ft/min)
104
12 (0.5)
15 (0.6)
20 (0.8)
25 (1.0)
30 (1.2)
35 (1.4)
40 (1.6)
46-50 (1.8-2.0)
(6)
(8)
(10)
(12)
(14)
(16)
(18)
(20)
SHOWERING
Felt showering has experienced
extensive changes over the last ten
years. Some changes are due to the
need for cleaning modern press felts.
Other new developments are due to
new equipment technology. Developments of new designs and materials for press felts have resulted from
the requirements of long nip and
heavily loaded presses. These major
innovations in pressing occurred in
the early 1980s, leading to significant
innovations in felt design and construction. These innovations spread
through most paper and board
grades. Cleaning these modern felts
requires modern showering techniques. Continuous, not intermittent,
showering with a combination of
low pressure fan and lube showers
plus high pressure, oscillating needle
showers must be applied properly.
A properly designed felt conditioning system will allow continuous
use of low- and high-pressure showers (4). A common belief is that a
uhle box only extracts water that
was absorbed by the felt. Actually, in
a well designed system, only onethird of the water removed by the
uhle box comes from the sheet. The
other two-thirds of this water is from
low and high pressure showers. This
point leads up to the fact that contaminants in a felt cannot be removed
only by applying vacuum. Water is
required to loosen and help convey
debris from the felt.
Fan showers are for evenly wetting the entire width of the felt. They
operate at relatively low pressures of
34 bar (4060 psig). Most often
these are placed directly ahead of
uhle boxes as lubrication showers.
The shower must be designed to provide complete and even coverage of
the felt. Some mills are oscillating
these showers to minimize effects of
plugged or poorly operating nozzles.
It is important to have all fan nozzles
spraying uniformly. This also leads to
(8)
where
105
PRESSING
KEYWORDS
Equations, equipment, felt conditioning,
hydraulic equipment, moisture, moisture content, problem solving, showers.
106
107
PRESSING
108
CONCLUSION
A little theory and common sense
applied to most felt conditioning systems can produce significant results.
Often these are not expensive solutions, and payback is fast. Gathering
and interpreting data correctly is the
key to problem identification. The
solutions are relatively easy. TJ
Sweet is regional sales director, Nash Pulp &
Paper Div., Birmingham, AL.
Received for review June 12, 1996.
Accepted Aug. 10, 1996.
LITERATURE CITED
1. TIS 0404-27, Air flow requirements
for conditioning press felts at suction
pipes.
2. Bennett, J. and Tehan, J., TAPPI 1994
Papermakers Conference Proceedings,
TAPPI PRESS,Atlanta, p. 535.
3. TIS 0502-01,Paper machine vacuum
selection factors.
4. Swett, G., Mechanical felt conditioning, Nash-CVN Systems, 1989.
5. Sweet, D. F., TAPPI 1988 Papermakers
Conference Proceedings, TAPPI PRESS,
Atlanta, p. 279.
6. Dickens, J. H., TAPPI 1989 Papermakers
Conference Proceedings, TAPPI PRESS,
Atlanta, p. 111.