Meise
Meise
Meise
CONTENTS
Page Nos.
Regulations
i vii
PEOs
viii
POs
ix
Connectivity Chart
xi
Curriculum 2014
Syllabi
13
4 38
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
I.
II.
III.
IV.
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
Course
Probability and
Statistics
Safety
Management
Occupational Health
14IS13 and Hygiene
14IS14
Safety in
Engineering
Industry
14IS15
Industrial Safety,
Health and
Environment (SHE)
Acts
14IS16
14IS17
Objectives &
Outcomes
PEOs
POs
III
(a), (c)
II
(b), (e),
(d)
I, III
(f), (h),(i)
4
IV
(g), (j)
Reliability
Engineering
III
(c), (a)
Internship
Training
IV
(c) , (h),
(i)
20
23
Total
Second Semester
Code
No.
Course
Objectives &
Outcomes
PEOs
POs
14IS21
Computer Aided
Risk Analysis
III
14IS22
Electrical Safety
II
14IS23
Fire Engineering
and Explosion
Elective I
Elective II
(a), (c)
(b), (e),
(d)
(b), (e),
(d)
-
II
Elective III
14IS27 Industrial Safety
laboratory
IV
(g), (j)
20
23
Total
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
Third Semester
Code
No.
14IS34
Course
Objectives &
Outcomes
PEOs
POs
Elective IV
Elective V
Elective VI
Total
15
Project Work
Phase I
III, IV
Fourth Semester
Code
No.
Course
Project Work
14IS41
Phase II
Objectives &
Outcomes
PEOs
POs
-
III, IV
12
-
12
Note: Hours & Credit Pattern: Minimum number of credits to be earned for the
award of M.E.(Industrial Safety And Engineering) Programme: 73
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
List of Electives
Code
No.
Course
Objectives &
Outcomes
PEOs
POs
14IS51
Environmental Pollution
Control
14IS52
Safety in Construction
14IS53
III
(c), (a)
14IS54
III
(c), (a)
(f), (h),
(i)
(f), (h),
(i)
14IS55
(f), (h),
(i)
14IS56
Fireworks safety
(f), (h),
(i)
14IS57
II
(b), (e),
(d)
III
(c), (a)
14IS58
14IS59
14IS60
14IS61
14IS62
Maintainability Engineering
14IS63
14IS64
14IS65
14IS66
II, III
I
II
(e), (a),
(b)
(f), (h),
(i)
(b), (c),
(d)
IV
(g), (j)
(f), (h),
(i)
III
(c), (a)
II
(b), (e),
(d)
IV
(g), (j)
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
L T P C
3 1 0 4
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
Unit V
Time Series
Characteristics and Representation Moving averages Exponential smoothing
Auto Regressive Processes.
12 Hours
Total: 60 Hours
Reference (s)
1. Richard Scheaffer, Madhuri Mulekar, James McClave, Probability and
Statistics for Engineers, Cengage Learning, USA, 2010.
2. Gupta, S.C. and Kapur, V.K. "Fundamentals of Mathematical Statistics",
Sultan Chand and Sons, New Delhi, 2011.
3. Fruend John, E. and Miller, Irwin, "Probability and Statistics for
Engineering, Prentice Hall, 5th Edition, 1994.
4. Jay, L. Devore, "Probability and Statistics for Engineering and Sciences",
Brooks/Cole Publishing Company Monterey, California, 1982.
5. Montgomery D.C and Johnson, L.A.,"Forecasting and Time Series",
McGraw-Hill. 2005.
6. Anderson, O.D., " Time Series Analysis: Theory and practice ", I.
North - Holland, Amsterdam, 1982.
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
an
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
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Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
Unit II
Chemical Hazards
Recognition of chemical hazards-dust, fumes, mist, vapour, fog, gases, types,
concentration, Exposure vs. dose, TLV - Methods of Evaluation, process or
operation description, Field Survey, Sampling methodology, Industrial Hygiene
calculations, Comparison with OSHAS Standard.Air Sampling instruments,
Types, Measurement Procedures, Instruments Procedures, Gas and Vapour
monitors, dust sample collection devices, personal sampling.
Methods of Control - Engineering Control, Design maintenance considerations,
design specifications - General Control Methods - training and education.
9 Hours
Unit III
Biological and Ergonomical Hazards
Classification of Biohazardous agents bacterial agents, rickettsial and
chlamydial agents, viral agents, fungal, parasitic agents, infectious diseases Biohazard control program, employee health program-laboratory safety
program-animal care and handling-biological safety cabinets - building design.
Work Related Musculoskeltal Disorders carpal tunnel syndrome CTS- Tendon
pain-disorders of the neck- back injuries.
9 Hours
Unit IV
Occupational Health and Toxicology
Concept and spectrum of health - functional units and activities of occupational
health services, pre-employment and post-employment medical examinations occupational related diseases, levels of prevention of diseases, notifiable
occupational diseases such as Silicosis, Asbestosis, Pneumoconiosis, Siderosis,
Anthracosis, Aaluminosis and Anthrax, Lead-nickel, Chromium and Manganese
toxicity, Gas poisoning (such as CO, ammonia, coal and dust etc) their effects
and prevention cardio pulmonary resuscitation, audiometric tests, eye tests,
vital function tests.
Industrial toxicology, local, systemic and chronic effects, temporary and
cumulative effects, carcinogens entry into human systems
9 Hours
Unit V
Occupational Physiology
Man as a system component allocation of functions efficiency
occupational work capacity aerobic and anaerobic work evaluation of
physiological requirements of jobs parameters of measurements
categorization of job heaviness work organization stress strain fatigue
rest pauses shift work personal hygiene.
9 Hours
Total: 45 Hours
Reference(s)
1. Louis J. Di Berardinis, Handbook of occupational safety and health,
Wiley, 1999.
2. Danuta Koradecka, Handbook of Occupational Health and Safety, CRC,
2010.
3. Lawrence Slote , Handbook of occupational safety and health, Wiley,
1987.
4. McCornick, E.J. and Sanders, M.S., Human Factors in Engineering and
Design, Tata McGraw-Hill, 1982.
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
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Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
Unit III
Safety in Welding and Gas Cutting
Gas welding and oxygen cutting, resistances welding, arc welding and cutting,
common hazards, personal protective equipment, training, safety precautions
in brazing, soldering and metalizing explosive welding, selection, care and
maintenance of the associated equipment and instruments safety in
generation, distribution and handling of industrial gases-colour coding
flashback arrestor leak detection-pipe line safety-storage and handling of gas
cylinders.
12 Hours
Unit IV
Safety in Cold Forming and Hot Working of Metals
Cold working, power presses, point of operation safe guarding, auxiliary
mechanisms, feeding and cutting mechanism, hand or foot-operated presses,
power press electric controls, power press set up and die removal, inspection
and maintenance-metal sheers-press brakes.
Hot working safety in forging, hot rolling mill operation, safe guards in hot
rolling mills hot bending of pipes, hazards and control measures. Safety in
Gas Furnace Operation, Cupola, Crucibles, Ovens, Foundry Health Hazards,
Work Environment, Material Handling in Foundries, Foundry Production
Cleaning And Finishing Foundry Processes.
12 Hours
Unit V
Safety in Finishing, Inspection and Testing
Heat treatment operations, Electro Plating, Paint Shops, Sand And Shot
Blasting, Safety In Inspection And Testing, Dynamic Balancing, Hydro Testing,
Valves, Boiler Drums And Headers, Pressure Vessels, Air Leak Test, Steam
Testing, Safety In Radiography, Personal Monitoring Devices, Radiation
Hazards, Engineering And Administrative Controls, Indian Boilers Regulation.
12 Hours
Total: 60 Hours
Reference(s)
1. Philip E. Hagan, John Franklin Montgomery, James T. O'Reilly Accident
Prevention Manual NSC, Chicago, 2009.
2. Charles D. Reese, Occupational Health and Safety Management,CRC
Press, 2003.
3. John V. Grimaldi and Rollin H. Simonds Safety Management by All India
Travelers Book seller, New Delhi, 1989.
4. John Davies, Alastair Ross, Brendan Wallace Safety Management: A
Qualitative Systems Approach CRC Press, 2003.
5. Health and Safety in welding and Allied processes, welding Institute, UK,
High Tech. Publishing Ltd., London, 1989.
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
special provisions
penalties and
procedures- Tamilnadu Factories Rules 1950 under Safety and health chapters
of Factories Act 1948 - Tamilnadu safety officer rules 2005.
12 Hours
Unit II
Environment Act 1986
General Powers of the central government, prevention, control and abatement
of environmental Pollution - Biomedical waste (Management and handling
Rules), 1989-The noise pollution (Regulation and control) Rules, 2000-The
Batteries (Management and Handling Rules) 2001- No Objection certificate
from statutory authorities like pollution control board. Air Act 1981 and Water
Act 1974: Central and state boards for the prevention and control of air
pollution-powers and functions of boards prevention and control of air
pollution and water pollution fund accounts and audit, penalties and
procedures ISO 14001 and ISO 18001 and ISO clauses for safety and waste
management.
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
12 Hours
Unit III
Manufacture, Storage & Import of Hazardous Chemical Rules 1989
Definitions duties of authorities responsibilities of occupier notification of
major accidents information to be furnished preparation of offsite and
onsite plans list of hazardous and toxic chemicals safety reports safety
data sheets .
12Hours
Unit IV
Other Acts and Rules
Indian Boiler (Amendments) Act 2007, static and mobile pressure vessel rules
(SMPV), motor vehicle rules, The Mines and Minerals (Development &
Regulation) Act, 2010, workman compensation act, rules electricity act and
rules hazardous wastes (management and handling) rules, 1989, with
amendments in 2000 - the building and other construction workers act 1996.,
Petroleum rules, Gas cylinder rules-Explosives Act 1983-Pesticides Act
Tamilnadu lifts act 1997 .
12 Hours
Unit V
International Acts And Standards
Occupational Safety and Health act of USA (The William - Steigers Act of
1970) Health and safety work act (HASAWA 1974, UK) OSHAS 18000
ISO 14000- Benefits and Elements.
12 Hours
Total: 60 Hours
Reference(s)
1. Subramanian.V., The Factories Act 1948 with Tamilnadu factories rules
1950, Madras Book Agency, 21st ed., Chennai, 2000.
2. The Environment Act (Protection) 1986 with allied rules, Law
Publishers (India) Pvt. Ltd., Allahabad.
3. Water (Prevention and control of pollution) act 1974, Law publishers
(India) Pvt. Ltd., Allahabad.
4. Air (Prevention and control of pollution) act 1981, Law Publishers
(India) Pvt. Ltd., Allahabad.
5. The Indian boilers act 1923 with amendments, Law Publishers (India)
Pvt. Ltd., Allahabad.
6. The Indian Electricity act 2003 with rules, Law publishers (India) Pvt.
Ltd., New Delhi.
7. Indian School of Labour education, Industrial safety and Laws,
Chennai, 1982.
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
To
To
To
To
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
To enhance the collective skills between theoretical knowledge and realtime safety implementations.
Course Outcomes (COs):
1. Able to select and analysis the effective industry safety methods for the
given field applications.
Programmed Outcomes (PO):
c.
h.
i.
Guidelines:
The students are expected to undergo meaningful, practical and handson-work experiences related to safety measures through industrial
training.
A faculty guide is to be allotted and he / she will guide and monitor the
progress of the students training activities and maintain attendance also.
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
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Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
Unit III
Risk Analysis Quantification and Softwares
Fault Tree Analysis & Event Tree Analysis, Logic Symbols, Methodology,
minimal cut set ranking - fire explosion and toxicity index(FETI), various
indices - Hazard analysis(HAZAN)- Failure Mode and Effect Analysis(FMEA)Basic concepts of Software on Risk analysis, CISCON, FETI, ALOHA
12 Hours
Unit IV
Consequences Analysis
Logics of consequences analysis- Estimation- Hazard Identification based on
the properties of chemicals- Chemical inventory analysis- identification of
hazardous processes- Estimation of source term, Gas or vapour release, liquid
release, two phase release- Heat radiation effects, BLEVE, Pool fires and Jet
fire- Gas/vapour dispersion- Explosion, UVCE and Flash fire, Explosion effects
and confined explosion- Toxic effects- Plotting the damage distances on plot
plant/layout.
12 Hours
UNIT V
Credibility of Risk Assessment Techniques
Past accident analysis as information sources for Hazard analysis and
consequences analysis of chemical accident, Mexico disaster, Flixborough,
Bhopal, Seveso, Pasadena, Feyzin disaster(1966), Port Hudson disasterconvey report, hazard assessment of nonnuclear installation- Rijnmond report,
risk analysis of size potentially Hazardous Industrial objects- Rasmussen
masses report, Reactor safety study of Nuclear power Plant.
12 Hours
Total: 60 Hours
References
1. Frank P. Less Butterworth-Hein, Loss Prevention in Process Industries
(Vol.I, II and III), Butterworth-Hein UK 1990.
2. Loss Prevention in Process Industries -Frank P. Less Butterworth-Hein
UK 1990 (Vol.I, II & III)
3. F.I. Khan, S.A. Abbasi, Risk Assessment In Chemical Process Industries,
Discovery Publishing House,1998 .
4. Center for Chemical Process Safety (CCPS ), Quantitative Risk
assessment in Chemical Industries, Institute of Chemical Industries,
Centre for Chemical process safety. second Edition, 2000.
5. Guidelines for Hazard Evaluation Procedures, Centre for Chemical Process
safety, AICHE 1992.
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
L T P C
4 0 0 4
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
12 Hours
Unit III
Industrial Fire Protection Systems
Sprinkler-hydrants-stand pipes special fire suppression systems like deluge
and emulsifier, selection criteria of the above installations, reliability,
maintenance, evaluation and standards alarm and detection systems. Other
suppression systems CO2 system, foam system, dry chemical powder (DCP)
system, halon system need for halon replacement smoke venting.
Portable extinguishers flammable liquids tank farms indices of
inflammability-fire fighting systems.
12 Hours
Unit IV
Building Fire Safety
Objectives of fire safe building design, Fire load, fire resistant material and fire
testing structural fire protection structural integrity concept of egress
design - exit width calculations - fire certificates fire safety requirements
for high rise buildings.
12 Hours
Unit V
Explosion Protecting Systems
Principles of explosion-detonation and blast waves-explosion parameters
Explosion Protection, Containment, Flame Arrestors, isolation, suppression,
venting, explosion relief of large enclosure-explosion venting-inert gases, plant
for generation of inert gas rupture disc in process vessels and lines explosion,
suppression system based on carbon dioxide (CO2) and halons-hazards in LPG,
ammonia (NH3).
12 Hours
Total: 60 Hours
Reference(s)
1. Gupta, R.S., Hand Book of Fire Technology Orient Blackswan,2010
2. Derek, James, Fire Prevention Hand Book, Butter Worths and
Company, London,1986.
3. Arthur E Cote Fire protection Handbook NFPA 2008.
4. V K Jain Fire Safety in Building New Age International 1996.
5. McElroy, Frank E Accident Prevention manual for industrial
operations N.S.C., Chicago, 1988.
6. Dinko Tuhtar, Fire and explosion protection A System Approach
Ellis Horwood Ltd, Publisher, 1989.
7. Charles J. Baker , Fire Fighter's Handbook of Hazardous Materials,
Van Nostrand Rein Hold, Jones & Bartlett Learning ,New York, 2006.
8. Dennis P. Nolan Handbook of Fire & Explosion Protection
Engineering Principles for Oil, Gas, Chemical, & Related Facilities,
William Andrew Publishers, 1996.
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
List of Exercises
1. TRAINING IN USAGE AND SKILL DEVELOPMENT PERSONAL PROTECTIVE
EQUIPMENTS
Safety Helmet, Belt, Hand Gloves, Goggles, Safety Shoe, Gum Boots, Ankle
Shoes, Face Shield, Nose Mask, Ear Plug, Ear Muff, Apron And Leg Guard and
study of road safety signals and symbols.
2. BREATHING ZONE CONCENTRATION
Measurement of breathing zone concentration of dust and fumes: Instrument
personal air sampler.
3. EXHAUST GAS MEASUREMENT AND ANALYSIS
Measurement of Sox, NOx, Cox, hydrocarbons. Waste water analysis, Sampling
and Analysis of water (pH, COD, DO, Sulphate and heavy metals)
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
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Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
Unit IV
Solid waste management
Solid waste management - methods of collection Disposal of solid waste, land
filling, Handling of toxic and radioactive wastes Incineration and Verification.
9 Hours
Unit V
Pollution Control in Industries
Pollution control in process industries Cement, paper, petroleum, fertilizer and
petrochemical.
9 Hours
Total: 45 Hours
Reference(s)
1. Rao, C.S., Environmental Pollution Control Engineering, Wiley Eastern Ltd.,
New Delhi, 2006.
2. Trividi, P,R, Environmental Pollution and Control, Paragon-Nivin Shahdara,
New Delhi, 2008.
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
L T P C
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Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
Unit II
Hazards of Construction and Prevention
Excavations, basement and wide excavation, trenches, shafts scaffolding ,
types, causes of accidents, scaffold inspection checklist false work
erection of structural frame work, dismantling tunnelling blasting, pre blast
and post blast inspection confined spaces working on contaminated sites
work over water - road works power plant constructions construction of high
rise buildings.
9 Hours
Unit III
Working at Heights
Fall protection in construction OSHA 3146 OSHA requirement for working at
heights, Safe access and egress safe use of ladders- Scaffoldings ,
requirement for safe work platforms, stairways, gangways and ramps fall
prevention and fall protection , safety belts, safety nets, fall arrestors, controlled
access zones, safety monitoring systems working on fragile roofs, work
permit systems, height pass accident case studies.
9 Hours
Unit IV
Construction Machinery
Selection, operation, inspection and testing of hoisting cranes, mobile cranes,
tower cranes, crane inspection checklist - builders hoist, winches, chain pulley
blocks use of conveyors - concrete mixers, concrete vibrators safety in
earth moving equipment, excavators, dozers, loaders, dumpers, motor grader,
concrete pumps, welding machines, use of portable electrical tools, drills,
grinding tools, manual handling scaffolding, hoisting cranes use of conveyors
and mobile cranes manual handling.
9 Hours
Unit V
Safety in Demolition Work
Safety in demolition work, manual, mechanical, using explosive - keys to safe
demolition, pre survey inspection, method statement, site supervision, safe
clearance zone, health hazards from demolition - Indian standard - trusses,
girders and beams first aid fire hazards and preventing methods
interesting experiences at the construction site against the fire accidents.
9 Hours
Total: 45 Hours
Reference(s)
1. Hudson, R.Construction hazard and Safety Hand book , Butter Worths,
1985.
2. Jonathan D.Sime, Safety in the Built Environment, London, 1988.
3. V.J.Davies and K.Thomasin Construction Safety Hand Book Thomas
Telford Ltd., London, 1990.
4. Charles D. Reese and James V.Edison Handbook of OSHA Construction
safety and health,CRC Press Taylor & Francis group, 2006.
5. McElroy, Frank E Accident Prevention Manual for Industrial Operations
NSC, Chicago, 1988.
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
Unit III
DUST EXPLOSION
Industrial dust, dust explosion accidents explosibility characteristics,
minimum explosive concentration, minimum ignition energy, explosion pressure
characteristics, maximum permissible oxygen
concentrationexplosibility
tests, Hartmann vertical tube apparatus, horizontal tube apparatus,
inflammatory apparatus, Godbert and Greenward furnace.
9 Hours
Unit IV
DUST HANDLING PLANTS AND ELECTRO STATIC HAZARDS
Grinding mills, conveyors, bucket elevators, dust separators, dust filters,
cyclones, driers, spray driers, silos, grain elevators, typical applications,
hazards. Electrostatic charges-energy released- type of discharge-sparkcarona-insulating powders-propagating brush discharge-discharge
in bulk
lightning hazards in powder coating-electroplating - handling of nano
powders in the presence of flammable gases and vapour
9 Hours
Unit V
DUST EVALUATION AND CONTROL
Evaluation, methodology, Quantitative, sampling, measurements control
approaches and strategies control of dust sources, dust transmission
role of workers, PPE and work practice Housekeeping storage labelling
warning sign restricted areas - Environmental protections. Evaluation
procedures and control measures for particulates (Respirable), Asbestos
and other fibres, silica in coal mine - NIOSH guide to the selection and use of
particulate respirators case studies.
9 Hours
Total: 45 Hours
Reference(s)
1. SRMC,Hazard recognition and prevention in the work place-airborne
dust Vol. I & II, Chennai, 2000.
2. ASM, Metals hand book - Powder Metallurgy., Vol.7, 9th ed.., 1984.
3. Edelstein. A. S and Cammarata.R. C., Nanomaterials: Synthesis,
Properties and Applications, Taylor & Francis, NewYork, 1996.
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
To
To
To
To
Unit I
Safety in Process Design and Pressure System Design
Design process, conceptual design and detail design, assessment, inherently
safer design-chemical reactor, types, batch reactors, reaction hazard evaluation,
assessment, reactor safety, operating conditions, unit operations and
equipments, utilities. Pressure system, pressure vessel design, standards and
codes- pipe works and valves- heat exchangers- process machinery- over
pressure protection, pressure relief devices and design, fire relief, vacuum and
thermal relief, special situations, disposal- flare and vent systems-failures in
pressure system.
9 Hours
Unit II
Plant Commissioning and Inspection
Commissioning phases and organization, pre-commissioning documents,
process commission-ing, commissioning problems, post commissioning
documentation. Plant inspection, pressure vessel, pressure piping system, non
destructive testing, pressure testing, leak testing and monitoring- plant
monitoring, performance monitoring, condition, vibration, corrosion, acoustic
emission-pipe line inspection.
9 Hours
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
Unit III
Plant Maintenance, Modification and Emergency Planning
Management of maintenance, hazards- preparation for maintenance, isolation,
purging, cleaning, confined spaces, permit system- maintenance equipment- hot
works- tank cleaning, repair and demolition- online repairs- maintenance of
protective devices- modification of plant, problems- controls of modifications.
Emergency planning, disaster planning, onsite emergency- offsite emergency,
APELL.
9 Hours
Unit IV
Storages and Transportation
General consideration, petroleum product storages, storage tanks and vesselstorages layout-segregation, separating distance, secondary containmentventing and relief, atmospheric vent, pressure, vacuum valves, flame arrestors,
fire relief- fire prevention and protection-LPG storages, pressure storages,
layout, instrumentation, vaporizer, refrigerated storages-LNG storages,
hydrogen storages, toxic storages, chlorine storages, ammonia storages, other
chemical storages- underground storages- loading and unloading facilities- drum
and cylinder storage- ware house, storage hazard assessment of LPG and LNG
Hazards during transportation pipeline transport.
9 Hours
Unit V
Plant Operations
Operating discipline, operating procedure and inspection, format, emergency
procedures-hand over and permit system- start up and shut down operation,
refinery units- operation of fired heaters, driers, storage- operating activities
and hazards- trip systems- exposure of personnel. Specific safety consideration
for Cement, paper, pharmaceutical, petroleum, petro-chemical, rubber, fertilizer
and distilleries.
9 Hours
Total: 45 Hours
Reference(s)
1. Lees, F.P. Loss Prevention in Process Industries Butterworths and
Company, 1996.
2. Quantitative Risk Assessment in Chemical Process Industries American
Institute of Chemical Industries, Centre for Chemical Process safety.
3. Fawcett, H.h. and Wood, Safety and Accident Prevention in Chemical
Operations Wiley inters, Second Edition.
4. Accident Prevention Manual for Industrial Operations NSC, Chicago,
1982.
5. GREEN, A.E., High Risk Safety Technology, John Wiley and Sons,. 1984.
6. Petroleum Act and Rules, Government of India.
7. Carbide of Calcium Rules, Government of India.
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
LTPC
3 0 0 3
Unit I
Properties Of Fireworks Chemicals
Fire properties potassium nitrate (KNO3), potassium chlorate (KClO3), barium
nitrate (BaNO3), calcium nitrate (CaNO3), Sulphur (S), Phosphorous (P), antimony
(Sb), Pyro Aluminium (A1) powder-Reactions-metal powders, Borax, ammonia (NH3)
Strontium Nitrate, Sodium Nitrate, Potassium per chloride. Fire and explosion,
impact and friction sensitivity.
9 Hours
UNIT II
Static Charge And Dust
Concept-prevention-earthing-copper plates-dress materials-static charge meter
lightning, Causes-effects-hazards in fire works factories-lightning arrestor :conceptinstallation earth pit-maintenance-resistance-legal requirements-case studies. Dust:
size-respirable,
non-respirable-biological
barriers-hazards-personal
protective
equipment-pollution prevention.
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
9 Hours
UNIT III
Process Safety
Safe-quantity, mixing-filling-fuse cutting fuse fixing finishing drying at various
stages-packing-storage-hand tools-materials, layout: building-distances- factories
act explosive act and rules fire prevention and control emergency planning in
fireworks Automation of manual process.
9 Hours
UNIT IV
Material Handling
Manual handling wheel barrows-trucks-bullock carts-cycles-automobiles-fuse
handling paper caps handling-nitric acid handling in snake eggs manufacturehandling the mix in this factory-material movement-godown-waste pit.
Transportation: Packing-magazine-design of vehicles for explosive transports loading
into automobiles transport restrictions-case studies-overhead power lines-driver
habits-intermediate parking-fire extinguishers-loose chemicals handling and
transport.
9 Hours
UNIT V
Waste Control And Safety
Concepts of wastes Wastes in fire works-Disposal-Spillages-storage of residues.
Consumer anxiety-hazards in display-methods in other countries-fires, burns and
scalds sales outlets-restrictions-role of fire service.
9 Hours
Total: 45 Hours
Reference(s)
1. Shimizu,T. Firecrackers: The Art, Science and Technique, Maruzen Co,
Tokyo; 1996.
2. Ghosh.K.N, The Principles of Firecrackers, 2nd edition, Economic
Enterprises; 1981.
3. Conkling.J, Chemistry of Pyrotechnics: Basic Principles and Theory Marcel
Dekker Inc.: New York; 1985.
4. Shanmugam et al, Fireworks safety 1999: Proceedings of the National
seminar, Vikas publications,1999.
5. Brock.H, , A history of fireworks, First edition Harrap ., 1949
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
9 Hours
Unit III
Plant Operations
Operating discipline, operating procedure and inspection, format, emergency
procedures hand over and permit system- start up and shut down operation,
refinery units- operation of fired heaters, driers, storage- operating activities
and hazards- trip systems- exposure of personnel-colour coding of pipes and
cylinders Corrosion prevention for underground pipes.
9 Hours
Unit IV
Plant Maintenance, Modification and Emergency Planning
Management of maintenance, hazards- preparation for maintenance, isolation,
purging, cleaning, confined spaces, permit system- maintenance equipmenthot works- tank cleaning, repair and demolition- online repairs- maintenance
of protective devices modification of plant, problems- controls of modifications.
Emergency planning, disaster planning, onsite emergency-offsite emergency,
APELL .
9 Hours
Unit V
Storages
General consideration, petroleum product storages, storage tanks and vesselstorages layout - segregation, separating distance, secondary containmentventing and relief, atmospheric vent, pressure, vacuum valves, flame arrestors,
fire relief - fire prevention and protection - LPG storages, pressure storages,
layout, instrumentation, vapourizer, refrigerated storages - LNG storages,
hydrogen storages, toxic storages, chlorine storages, ammonia storages, other
chemical storages - underground storages - loading and unloading facilitiesdrum and cylinder storage- ware house, storage hazard assessment of LPG and
LNG.
9 Hours
Total: 45 Hours
Reference(s)
1. Lees, F.P., Loss Prevention in Process Industries Butterworth
publications, London, 2nd edition, 1990.
2. Sanoy Banerjee, Industrial hazards and plant safety, Taylor & Francis,
London, 2003.
3. Quantitative Risk Assessment in Chemical Process Industries American
Institute of Chemical Industries, Centre for Chemical Process safety.
4. Fawcett, H. and Wood, Safety and Accident Prevention in Chemical
Operations Wiley inters, Second Edition.
5. McElroy, Frank E., Accident Prevention Manual for Industrial Operations,
NSC, Chicago, 1980.
6. Green, A.E., High Risk Safety Technology, John Wiley and Sons, 1984.
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
LTPC
3 0 0 3
effects of radiation
neutron
interaction cross section reaction rate neutron moderation
multiplication scattering collision fast fission resonance escape
thermal utilization criticality.
9 Hours
Unit II
Reactor Control
Control requirements in design considerations means of control control and
shut down rods their operation and operational problems control rod
worth
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
Unit IV
Safety of Nuclear Reactors
Safety design principles engineered safety features site related factors
safety
related systems heat transport systems reactor control and
protection system fire protection system quality assurance in plant
components operational safety safety regulation process public awareness
and emergency preparedness. Accident Case studies- Three Mile island and
Chernobyl accident.
9 Hours
Unit V
Radiation Control
Radiation shielding radiation dose dose measurements units of exposure
exposure limits barriers for control of radioactivity release control of
radiation exposure to plant personnel health physics surveillance waste
management and disposal practices environmental releases.
9 Hours
Total: 45 Hours
Reference(s)
1. M.M.E.L.Wakil, Nuclear Power Engineering, International Text Book Co.
2. Sterman U.S.Thermal and Nuclear Power Stations, MIR Publications,
Moscow, 1986.
3. Loss prevention in the process Industries Frank P.Lees ButterworthHein-UK, 1990.
4. M.M.E.L.Wakil, Nuclear Energy Conversion, International Text Book Co.
5. R.L.Murray, Introduction to Nuclear Engineering, Prentice Hall.
6. Sri Ram K, Basic Nuclear Engineering Wiley Eastern Ltd., New Delhi,
1990.
7. Loffness, R.L., Nuclear Power Plant Van Nostrand Publications, 1979.
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
LTPC
3 0 0 3
Unit I
Plant Location
Selection of plant locations, territorial parameters, considerations of land, water,
electricity, location for waste treatment and disposal, further expansions Safe
location of chemical storages in the form of bullets, spheres, cylinders for LPG,
LNG, CNG, acetylene, ammonia, chlorine explosives and propellants.
9 Hours
Unit II
Plant Layout
Safe layout, equipment layout, safety system, fire hydrant locations, fire service
rooms, facilities for safe effluent disposal and treatment tanks, site
considerations, approach roads, plant railway lines, security towers. Safe layout
for process industries, engineering industry, construction sites, pharmaceuticals,
pesticides, fertilizers, refineries, food processing, nuclear power stations,
thermal power stations, metal powders manufacturing, fireworks and match
works.
9 Hours
Unit III
Working Conditions
Principles of good ventilation, purpose, physiological and comfort level types,
local and exhaust ventilation, hood and duct design, air conditioning, ventilation
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
Unit I
General Principles of Ventilation
Introduction,-supply and Exhaust systems-Basic definitions-Principles of air
flow-Acceleration of air and Hood entry losses-Duct losses-Multiple hood
exhaust system.
9 Hours
Unit II
General Industrial Ventilation
Dilution Ventilation Principles - Dilution Ventilation for health- Dilution
Ventilation for fire and explosion-Heat Control-Heat balance and ExchangeAdaptive mechanisms of the body-Acclimatization-Acute heat disordersAssessment of heat stress and strain-Ventilation control-and ventilation system
Radiant heat control Enclosures and Insulation Personal Protective
equipment-Protective suits and refrigerated suits.
9 Hours
Unit III
Local Exhaust Hoods and Air Cleaning Devices
Air contaminant Characteristics Hood types-Hood design factors-Hood lossesMinimum Duct velocity-Special hood requirements-Pushpull ventilation-Hot
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
LTPC
3 0 0 3
The course could make the students to remember the various terms
and terminologies involved in the safety of petrochemical industries.
The students could be able to understand the various concepts
involved in the Risk analysis, hazard assessment, toxicity in petrol
chemical industries and able to control the safety and relief systems.
Knowing the various risk factors and controlling systems the student
could be able to apply the various techniques of safety in preventing
and mitigating the hazards in petrochemical industries.
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
Unit III
Control of Relief System
Relief Systems: Preventive and protective management from fires and
explosion-inserting, static electricity passivation, ventilation, and sprinkling,
proofing, relief systems relief valves, flares, scrubbers. Design of flares,
scrubbers and condensers for toxic release from chemical process industries;
Design of tank farms for liquid/gaseous fuel storage.
9 Hours
Unit IV
Toxicology of Petro Chemical Industries
Toxicology: Hazards identification-toxicity, fire, static electricity, noise and dust
concentration; Material safety data sheet, hazards indices- Dow and Mond
indices, hazard operability (HAZOP) and hazard analysis (HAZAN).
9 Hours
Unit V
Controlling of Leakages and Hazards Associated
Leaks and Leakages: Spill and leakage of liquids, vapors, gases and their
mixture from storage tanks and equipment; Estimation of leakage/spill rate
through hole, pipes and vessel burst; Isothermal and adiabatic flows of gases,
spillage and leakage of flashing liquids, pool evaporation and boiling; Release of
toxics and dispersion. Naturally buoyant and dense gas dispersion models;
Effects of momentum and buoyancy; Mitigation measures for leaks and
releases. Hazards Associated with Hydrocarbon and Other Chemical Products:
Crude oil, natural gas, LPG, CNG, LNG, oxygenated hydrocarbons, chlorine,
ammonia, hydrogen fluoride.
9 Hours
Total: 45 Hours
Reference(s)
1. Crowl D.A. and Louvar J.F., Chemical Process Safety: Fundamentals with
Applications, 2nd Ed., Prentice Hall, 2001.
2. Mannan S., Lees Loss Prevention in the Process Industries, Vol. III, 3rd
Ed.,
Butterworth- Heinemann,2005.
3. Sanders R.E., Chemical Process Safety: Learning from Case Histories
4. Davletshina T.A. and Cheremisinoff N.P., Fire and Explosion Hazards
Handbook of Industrial Chemicals Jaico Publication, 2003.
5. Cheremisinoff N.P. and Graffia M.L., Environmental Health and Safety
Management. A Guide to Compliance, Pressure safety design practices
for refinery and chemical operations, Jaico Publication,2003 .
6. Guidelines for Design Solutions for Process Equipment Failures, ISBN:
978-0-8169-0684-0, Centre for Chemical Process Safety (CCPS). 1998
7. Cheremisinoff N.P., Pressure Safety Design Practices for Refinery and
Chemical Operations Noyes Publications,1998 .
8. Jones, J.C., Hydrocarbon Process Safety, Penn Well Books. 2003 .
9. Sanders R.E., Chemical process safety: learning from case histories
Elsevier, 2005.
10.Henley E.J., Kumamoto H., Designing for Reliability and Safety Control
Englewood Cliffs, 1985.
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
LTPC
3 0 0 3
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
Unit IV
Maintenance Quality
Maintenance excellence Five Zero concept FMECA Root cause analysis
System effectiveness Design for maintainability Maintainability allocation
CMMS Reliability Centerd Maintenance.
9 Hours
Unit V
Total Productive Maintenance
TPM features Chronic and sporadic losses Equipment defects Six major
losses Overall Equipment Effectiveness TPM pillars TPM implementation
Autonomous maintenance.
9 Hours
Total: 45 Hours
Reference(s)
1. Andrew K.S.Jardine & Albert H.C.Tsang, Maintenance, Replacement and
Reliability, Taylor and Francis, 2006.
2. Bikas Badhury & S.K.Basu, Tero Technology: Reliability Engineering and
Maintenance Management, Asian Books, 2003.
3. Seichi Nakajima, Total Productive Maintenance, Productivity Press,1993.
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
LTPC
3 0 0 3
To provide the student about the basic knowledge about the textile
industries and its products by using various machineries.
To enforce the knowledge on textile processing and various processes in
making the yarn from cotton or synthetic fibres.
To understand the various hazards of processing textile fibres by using
various activities.
The student will able to know the about the overall picture about the textile
industries and its operations.
The student could understand the various concepts underlying in the
processes involved in processing of fibres to yarn.
The student will be able to find out various hazards in the textile industry
and will be able to apply the control measures to mitigate the risk emanating
from the hazard.
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
Unit IV
Health and Welfare
Health hazards in textile industry related to dust, fly and noise generatedcontrol
measures-relevant
occupational
diseases,
personal
protective
equipment-health and welfare measures specific to textile industry, Special
precautions for specific hazardous work environments.
9 Hours
Unit V
Safety Status
Relevant provision of factories act and rules and other statues applicable to
textile industry effluent treatment and waste disposal in textile industry.
9 Hours
Total: 45 Hours
Reference(s)
1. Safety in Textile Industry, Thane Belapur Industries Association,
Mumbai.
2. 100 Textile fires analysis, findings and recommendations LPA.
3. Groover and Henry DS, Hand book of textile testing and quality control
4. Quality tolerances for water for textile industry, BIS.
5. Shenai, V.A. A technology of textile processing, Vol. I, Textile Fibres
6. Little, A.H. ,Water supplies and the treatment and disposal of effluent.
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
LTPC
3 0 0 3
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
Unit IV
Vibration Control
Specification of Vibration Limits Vibration severity standards- Vibration as
condition Monitoring tool-Vibration Isolation methods-Dynamic Vibration
Absorber, Torsional and Pendulum Type Absorber- Damped Vibration absorbersStatic and Dynamic Balancing- Balancing machines - Field balancing Vibration
Control by Design Modification- Active Vibration Control.
9 Hours
Unit V
Experimental Methods in Vibration Analysis
Vibration Analysis Overview - Experimental Methods in Vibration Analysis Vibration Measuring Instruments - Selection of Sensors - Accelerometer
Mountings Vibration Exciters-Mechanical, Hydraulic, Electromagnetic And
Electrodynamics Frequency Measuring Instruments - System Identification
from Frequency Response -Testing for resonance and mode shapes.
9 Hours
Total: 45 Hours
Reference(s)
1. Singiresu S.Rao - Mechanical Vibrations - Pearson Education, ISBM 81297-0179-0 -2004.
2. Kewal Pujara Vibrations and Noise for Engineers, Dhanpat Rai &
Sons,1992.
3. Bernard Challen and Rodica Baranescu - Diesel Engine Reference Book
Second edition - SAE International - ISBN 0-7680-0403-9 1999.
4. Julian Happian-Smith - An Introduction to Modern Vehicle DesignButterworth- Heinemann, ISBN 0750-5044-3 2004.
5. John Fenton - Handbook of Automotive body Construction and Design
Analysis Professional Engineering Publishing, ISBN 1-86058-073-1998.
6. Rao V. Dukkipati and J.Srinivas ,Text book of Mechanical Vibrations,
Prentice-Hall of India P Ltd,New Delhi,2004.
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
Unit IV
Design of Conventional Treatment Plants
Selection of unit operations and processes Design of conventional water
treatment plant units Aerators chemical feeding Flocculation clarifier
filters Rapid sand filter, slow sand filter, pressure filter Chlorinators
Displacement and gaseous type. Layouts flow charts Hydraulic Profile O
and M aspects Case studies Residue management Upgradation of existing
plants Recent Advances.
9 Hours
Unit V
Design of Industrial Water Treatment and Reclamation
Selection of process Design of softeners Demineralisers Wastewater
reclamation Reverse osmosis plants Residue management O and M
aspects Recent Advances Case studies.
9 Hours
Total: 45 Hours
Reference(s)
1. Metcalf and Eddy, Wastewater Engineering, Treatment and Reuse, Tata
McGraw-Hill, 2003.
2. Manual on Water Supply and Treatment, CPHEEO, Ministry of Urban
Development, Government of India, 1999.
3. Lee, C.C. and Shun dar Lin, Handbook of Environmental Engineering
Calculations, McGraw-Hill, 1999.
4. Qasim, S.R., Motley, E.M. and Zhu, G., Water works Engineering
Planning, Design and Operation, Prentice Hall, 2002.
5. Casey, T.J., Unit Treatment Processes in Water and Wastewater
Engineering, John Wiley and Sons, 1993.
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
Course would make the student in knowing the basic things about
Environmental Impact assessment and its relevance to the Legal and
regulatory aspects.
Course would be helpful in understanding about the EIA and various
components involved in maintaining the environment in balanced way.
Curriculum & Syllabi: M.E. Industrial Safety and Engineering| Electives | Regulation 2014
Unit IV
Environmental Management Plan
Document planning - collection and organization of relevant information - use of
visual display materials team writing - reminder checklists. Environmental
monitoring - guidelines - policies - planning of monitoring programmes.
Environmental Management Plan. Post project audit.
9 Hours
Unit V
Case Studies
Case studies of EIA of developmental projects.
9 Hours
Total: 45 Hours
Reference(s)
1. Canter, L.W., Environmental Impact Assessment, McGraw Hill, New
York, 1996.
2. Petts, J., Handbook of Environmental Impact Assessment, Vol. I and
II, Blackwell Science, London, 1999.
3. The World Bank Group, Environmental Assessment Sourcebook, Vol. I,
II and III, The World Bank, Washington, 1991.