Z 007 5913722 PDF
Z 007 5913722 PDF
Z 007 5913722 PDF
Z-007
Rev. 2, Dec. 1999
This NORSOK standard is developed by NTS with broad industry participation. Please note that
whilst every effort has been made to ensure the accuracy of this standard, neither OLF nor TBL or
any of their members will assume liability for any use thereof. NTS is responsible for the
administration and publication of this standard.
Z-007
Rev. 2, Dec. 1999
FOREWORD
INTRODUCTION
2
2
1 SCOPE
2 NORMATIVE REFERENCES
3
3
5
4 COMPLETION PRINCIPLES
4.1 Overall goal
4.2 Completion phases
4.3 Responsibilities
4.4 Common requirements
4.5 Documentation
4.6 Project Completion System (PCS)
4.7 Planning
5
5
5
6
6
6
6
6
5 MECHANICAL COMPLETION
5.1 Introduction
5.2 Documentation for a MC Package
5.3 Handover at Mechanical completion
5.4 Carry Over Work Register (COWR)
5.5 Typical Mechanical completion activities
7
7
7
7
7
8
6 COMMISSIONING
6.1 Introduction
6.2 Typical commissioning preparation activities
6.3 Commissioning procedure content
6.4 Commissioning documentation and handover to operation
10
10
10
11
11
14
15
NORSOK standard
Page 1 of 54
CONTENTS
Z-007
Rev. 2, Dec. 1999
FOREWORD
NORSOK (The competitive standing of the Norwegian offshore sector) is the industry initiative to
add value, reduce cost and lead time and eliminate unnecessary activities in offshore field
developments and operations.
The NORSOK standards are developed by the Norwegian petroleum industry as a part of the
NORSOK initiative and supported by OLF (The Norwegian Oil Industry Association) and TBL
(Federation of Norwegian Manufacturing Industries). NORSOK standards are administered and
issued by NTS (Norwegian Technology Standards Institution).
The purpose of NORSOK standards is to contribute to meet the NORSOK goals, e.g. to develop
standards that ensure adequate safety, value adding and cost effectiveness for all parties involved
and thus are used in existing and future petroleum industry developments
INTRODUCTION
This NORSOK standard replaces Z-CR-007 Rev 1, May 1996.
Please note that additional MCCRs to those enclosed in the Annexes to this standard might occur.
NORSOK standard
Page 2 of 54
The NORSOK standards make extensive references to international standards. Where relevant, the
contents of a NORSOK standard will be used to provide input to the international standardisation
process. Subject to implementation into international standards, the NORSOK standard will be
withdrawn.
Z-007
Rev. 2, Dec. 1999
SCOPE
This standard defines the principles and structures of mechanical completion and commissioning
NORMATIVE REFERENCES
3.1
Definitions
Can
Carry Over Work Register
(COWR)
Commissioning (C)
Commissioning dossier
Commissioning Package
Commissioning Preparation
Check Record (CPCR)
Executor
Factory Acceptance Test
(FAT)
Informative references
May
MC dossier
MC package
Mechanical Completion
Certificate (MCC)
Mechanical Completion
Check Record (MCCR)
NORSOK standard
Page 3 of 54
Non
Z-007
Rev. 2, Dec. 1999
Mechanical Completion (MC) The checking and testing of equipment and construction to confirm
that the installation is in accordance with drawings and
specifications and ready for commissioning in a safe manner and in
compliance with project requirements.
Mechanical Completion
This is a listing of all items/tags with associated MCCR status for
Status Index (MCSI)
each MC package. The MCSI should be produced from the EDP
based project completion system.
Normative references
Shall mean normative (a requirement) in the application of
NORSOK standards.
Preservation
The preventive maintenance carried out on equipment before it is
taken into use.
Project Completion System Is a computerised system for electronic documentation of
(PCS)
Mechanical completion, commissioning and preservation by system,
subsystem, area, commissioning package, MC package and/or
individual tag.
Punch List (PL)
A Punch list describes incomplete work or malfunction of equipment
or construction.
Punch List Register (PLR)
A punch list register is a listing of all punch list items, prepared at a
time when installation, functions or activities should have been
completed.
Formal document for transfer of a completed commissioning
Ready For Commissioning
Certificate (RFCC)
package from MC executor to Commissioning.
Verbal form used to indicate requirements strictly to be followed in
Shall
order to conform with the standard and from which no deviation is
permitted, unless accepted by all parties.
Should
Verbal form used to indicate that among several possibilities one is
recommended as particularly suitable, without mentioning or
excluding others, or that a certain course of action is preferred but
not necessarily required.
This status means that the check is not applicable to the item
Status "NA"
referenced in the MCCR. The item may however be applicable for
subsequent executors.
Status "OK"
This status means that this item is completed and there is no further
work associated with this item.
Status "PA"
This means that this check item is not completed, and that remaining
work is category 'A', i.e. shall be completed prior to commissioning.
Status "PB"
This means that this check item is not completed and that remaining
work is category 'B', i.e. may be completed prior to or after
commissioning.
Subsystem
A system broken down into functional subsystems.
System
An operational system or a non-operational system.
Operational systems are dynamic process, utility or facility systems
such as seawater, diesel, HVAC, telecom., main power and control
system.
Non-operational systems are systems such as surface protection,
insulation, civil, structural steel, markings and signs, cable and
tubing trays.
NORSOK standard
Page 4 of 54
Z-007
Rev. 2, Dec. 1999
3.2
Abbreviations
C
Commissioning
COWR
Carry Over Work Register
CPCR
Commissioning Preparation Check Record
FAT
Factory Acceptance Test
MC
Mechanical Completion
MCC
Mechanical Completion Certificate
MCCR
Mechanical Completion Check Record (MCCR)
MCSI
Mechanical Completion Status Index
MSL
Material Status List
PCS
Project Completion System
PL
Punch List
PLR
Punch List Register
RFCC
Ready for Commissioning Certificate
COMPLETION PRINCIPLES
4.1
Overall goal
The overall goal of Mechanical completion and commissioning is to verify and document that the
system is designed and built to fulfil its purpose and specified requirements.
Life cycle cost principles and safety should govern all decisions and actions.
Early establishment of commissioning packages is essential for an orderly and effective project
completion. The commissioning plan shall have maximum priority to enable reversed planning in
all project phases. All fabrication and installation planning shall be system oriented.
Mechanical completion, commissioning, FAT, Preservation and suppliers assistance requirements
shall be specified.
Repeating of MC/C checks performed at suppliers and assembly sites should be avoided, wherever
possible.
4.2
Completion phases
NORSOK standard
Page 5 of 54
Z-007
Rev. 2, Dec. 1999
Commissioning registration and documentation shall be performed by anyone who has this
responsibility implemented in their scope of work.
4.4
Common requirements
This standard shall be used as a basis for preparing plans, procedures and documentation for
Mechanical completion and commissioning. The implementation of this standard requires the use of
a coding system for item and system numbering, e.g. NORSOK Z-002, "Coding system".
4.5
Documentation
Mechanical completion documentation shall be completed/executed per item/MC package.
Commissioning documentation shall be documented on a commissioning package level.
4.6
Project Completion System (PCS)
An electronic based system for administration of Mechanical completion, commissioning and Punch
list register, should be used.
4.7
Planning
All MC activities shall be planned on fully integrated fabrication, Mechanical completion and
commissioning schedules on system prioritised basis in order to meet the optimal sequence of
completion.
NORSOK standard
Page 6 of 54
4.3
Responsibilities
MC execution and registration/documentation, shall be performed by anyone who has a scope of
work to be performed, such as equipment suppliers, fabrication contractors, installation contractor
and hook-up contractors.
Z-007
Rev. 2, Dec. 1999
MECHANICAL COMPLETION
5.1
Introduction
This chapter forms the basis for the execution and documentation of mechanical completion
activities.
Mechanical completion takes place through all phases of a project, up to the commissioning phase.
Mechanical completion encompasses all disciplines.
The detailed responsibilities are described in the contract.
Executor of MC activities is responsible for establishing and compiling the MC dossiers and
report status into PCS.
A Mechanical Completion Certificate (MCC) is a form completed by the Executor after all MC is
carried out. The MCC is the cover sheet for each MC package. An MC package shall when signed,
be ready for handover to commissioning.
The Check Records (MCCR) are the forms on which the Executors record the results of all
checks, inspections and tests carried out for each individual item.
A Punch List (PL) shall be prepared by the Executor along with the MC activity. In each MC
package a PL shall be included to document incomplete work.
A Mechanical Completion Status Index (MCSI) listing the status of all MCCRs for the MC
package shall be included.
5.3
Handover at Mechanical completion
Handover from Mechanical completion to commissioning shall be at commissioning package level,
documented by the ready for commissioning certificate (RFCC).
5.4
Carry Over Work Register (COWR)
The COWR lists all punch items that the Project accepts as cannot be completed during present
phase. The register is used for the release of the work from the Executor and will as such be an input
to the scheduling and planning of outstanding work to be performed during later phases.
The COWR Item number and cross reference to the Punch list/MCCR shall be given. COWR work
shall be marked up on drawings or sketches and be included in the records.
Material Status List (MSL) and marked up drawings/instruction shall contain sufficient information
for job setting in a later phase.
NORSOK standard
Page 7 of 54
5.2
Documentation for a MC Package
The MC package shall consist of an MCC, an MCSI, MCCRs and a PLR printout as described
below.
Z-007
Rev. 2, Dec. 1999
5.5
Typical Mechanical completion activities
Mechanical completion activities includes checking of fabrication and installation work.
Executor shall complete packages related to listed disciplines and as required by the MCSI.
5.5.1
Mechanical
Visual inspection for complete and correct installation.
Internal inspection of tanks and vessels.
Alignment.
Load testing of lifting equipment.
Hot oil flushing.
Bolt tensioning.
Dimension control.
Preservation.
5.5.2
Electrical
Visual inspection for complete and correct installation.
Insulation and continuity testing of cables.
Insulation testing of generator, transformers and motors, panels, distribution board etc.
Earthing checks.
Static check of switches and control devices.
Battery preparations.
Lighting and socket outlet checks.
Area completion.
Heat tracing.
Preservation.
5.5.3
Instrument/Telecommunication
Calibration and testing of instruments prior to installation.
Visual inspection for complete and correct installation.
Insulation and continuity testing of cables.
Cleaning, flushing, pressure and leak testing of pneumatic and hydraulic tubing.
Adjustment of control, alarm and shutdown settings.
Loop testing.
Function testing of control systems.
Function testing of field instruments.
Hot oil flushing of instrument tubing.
Area completion.
Preservation.
NORSOK standard
Page 8 of 54
Executor shall complete the check list items as per the MCCRs. (See Annex A for typicals). The
activities shall include but not be limited to:
Z-007
Rev. 2, Dec. 1999
5.5.4
Piping
NDE carried out.
Welding procedures.
Removal of all items subject to damage during flushing, cleaning and pressure testing.
Flushing of pipework.
Chemical cleaning and testing of pipework.
Drying of tested pipework.
Preservation of tested pipework.
Reinstatement of all items after testing.
Final inspection of pipework.
Test ISO's and P&ID's showing the extent of each pressure test.
Pneumatic and hydraulic tubing.
Hot oil flushing of pipework.
Bolt tensioning.
Pipe supports completed.
Insulation.
Flow coding.
5.5.5
HVAC
Visual inspection for complete and correct installation.
Cleaning of ductwork.
Leak testing of ductwork.
Alignment checks.
Mechanical function checks of equipment.
Preservation.
Flow coding.
5.5.6
Safety
Visual inspection for complete and correct installation.
Preservation.
Area completion
Structural
Visual inspection for complete and correct installation.
QC documentation.
NDE carried out.
Welding.
Load testing of lifting lugs and monorails.
NORSOK standard
Page 9 of 54
5.5.9
Z-007
Rev. 2, Dec. 1999
5.5.10 Architectural
Visual inspection for complete and correct installation.
Preservation.
COMMISSIONING
NORSOK standard
Page 10 of 54
6.1
Introduction
This chapter forms the basis for preparation and execution of commissioning.
Z-007
Rev. 2, Dec. 1999
6.3
Commissioning procedure content
Commissioning shall be executed by guidance of a detailed commissioning procedure describing:
6.3.1 Objective
Details the operating parameters to be achieved.
6.3.2 Description
Shall contain a brief description of the system/sub systems to be commissioned, including marked
up P&ID or other relevant drawings as a basis for all functions to be tested.
6.3.3 Lists of temporary equipment and consumables
Lists all consumables, temporary equipment tools and requirements for supplier's assistance.
6.3.5 Preservation
Requirements for removal of existing preservatives/protection shall be made and subsequent new
preservation of the system if the system shall be out of operation for a period.
6.3.6 Scope
The scope shall detail the work to be done step by step including the commissioning preparation,
check records (ref. Annex "B").
Irregularities and/or faults shall be logged.
Equipment supplier's start-up procedures shall be incorporated.
6.3.7 Planning
Detailed commissioning plans for system/sub system/commissioning package shall be worked out
and shall include man-hours per discipline, including supplier assistance man-hours.
6.3.8 Handover
The handover shall contain a certificate and other documents agreed with operation.
6.4
Commissioning documentation and handover to operation
Handover of systems from Executor to project/operation shall be according to a formal hand over
procedure which as a minimum should consist of:
Completion acceptance certificate (signed by both parties).
Commissioning P&ID and other relevant drawings showing the extent of the completed
system.
Authority certificates (if any).
NORSOK standard
Page 11 of 54
6.3.4 Health/Environment/Safety
A list of all toxic and polluting fluids and materials shall be made, describing their handling and
disposal. A checklist of all required safety precautions including requirements for work permit shall
be made. Prior to energisation of electrical equipment a livening up notice shall be issued in order to
inform all involved parties of forthcoming energising.
Z-007
Rev. 2, Dec. 1999
NORSOK standard
Page 12 of 54
MCC
for
MC package
Z-007
Rev. 2, Dec. 1999
RFCC
for
Commissioning
package No.
NORSOK standard
Page 13 of 54
From: Executor
Z-007
Rev. 2, Dec. 1999
Rev.2
Rev.2
Rev.2
MC certificateRev.2, 02.04.98.
Ready for commissioing certificate
Punch list
Rev. 1
Rev.1
Rev.1
Rev.1
Rev.1
Rev.1
Rev.1
MCCR-C-08
MCCR-C-09
MCCR-C-10
Rev.1
Rev.1
Rev.1
MCCR-C-11
MCCR-C-12
Rev.1
Rev.1
MCCR-C-13
MCCR-C-14
MCCR Electrical (E)
MCCR-E-01
MCCR-E-02
MCCR Instrument (I)
MCCR-I-01
MCCR-I-02
MCCR-I-03
MCCR-I-04
MCCR-I-05
MCCR-I-06
MCCR-I-07
Rev.1
Rev.1
Rev.2
Rev.1
Electrical motors
Eletrical installation by area
Rev.1
Rev.1
Rev.1
Rev.1
Rev.1
Rev.1
Rev.1
Instrument installation/inspection
Part loop
Completed loop
Instrument calibration check
Safety / relif valves
Safety / relif valves (supplier)
Instrument and telecommunication
installation by area
Rev.1
Rev.2
Rev.1
Rev.1
Rev.1
Rev.2
Rev.1
Liftinglugs/scaff.lugs/monorails
NORSOK standard
Page 14 of 54
Z-007
Rev. 2, Dec. 1999
Electrical equipment
Rev.2
Rev.2
Rev.2
Diesel engine
Rev.2
NORSOK standard
Page 15 of 54
Z-007
Rev. 2, Dec. 1999
MC CERTIFICATE
MCC
<Project>
MCC-Z-01, rev.2
MC Package No.
MCC Description
MCC Area
MCC Site
System
Sub System
:
:
:
:
:
SCOPE OF ACCEPTANCE
Discipline code:
MCC status:
Date:
It is hereby certified that the plant/equipment referenced has been inspected, tested and accepted in accordance with the attached MC check
Records and other documents, but with the exception of outstanding word according to attached Punch List register.
COMMENTS:
VERIFIED
SUPPLIER
FABRICATION
HOOK-UP
Name
Sign
Date
Name
Sign
Date
NORSOK standard
Page 16 of 54
Z-007
Rev. 2, Dec. 1999
RFCC-Z-01, rev.2
System
Subsystem
<Project>
Site:
Block letters:
Signature:
Date:
Signature:
Date:
RFCC Status:
Status
verified by
executor
Yes
No
Block letters:
Accepted ready
for Commissioning
by Com.responsible
NORSOK standard
Page 17 of 54
Z-007
Rev. 2, Dec. 1999
PUNCH LIST
<Project>
DISCIPLINE
PL-Z-01, rev.2
MC Package No.
Package Description :
Area
PO No.
Manufacturer
System
:
Subsystem :
:
:
:
Comm.Package No.
Page
of
CLEARED BY (INIT.)
VERIFIED
SUPPLIER
FABRICATION
HOOK-UP
Name
Sign
Date
Name
Sign
Date
NORSOK standard
Page 18 of 54
Z-007
Rev. 2, Dec. 1999
Sheet no.
MC CHECK RECORD
<Project>
INSPECTION CHECK
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
:
:
:
SUPPL.
MC Package no.
FABR.
HOOKUP
COMMENTS:
VERIFIED
SUPPLIER
FABRICATION
HOOKUP
Name
Sign
Date
Name
Sign
Date
NORSOK standard
Page 19 of 54
Tag no.
Description
PO no.
Manufacturer
Z-007
Rev. 2, Dec. 1999
Sheet no.
MC CHECK RECORD
<Project>
INSTALLATION CHECK
01
Stairs complete
02
03
Windows complete
04
Insulation complete
05
Penetration complete
06
07
Flooring complete
08
09
10
11
12
13
:
:
:
SUPPL.
MC Package no.
FABR.
HOOKUP
COMMENTS:
VERIFIED
SUPPLIER
FABRICATION
HOOKUP
Name
Sign
Date
Name
Sign
Date
NORSOK standard
Page 20 of 54
Tag no.
Description
PO no.
Manufacturer
Z-007
Rev. 2, Dec. 1999
Sheet no.
MC CHECK RECORD
<Project>
STAIRS
MCCR-C-03, rev.1
:
:
:
:
INSTALLATION CHECK
01
02
03
04
05
06
:
:
:
SUPPL.
MC Package no.
FABR.
HOOKUP
COMMENTS:
VERIFIED
SUPPLIER
FABRICATION
HOOKUP
Name
Sign
Date
Name
Sign
Date
NORSOK standard
Page 21 of 54
Tag no.
Description
PO no.
Manufacturer
Z-007
Rev. 2, Dec. 1999
Sheet no.
MC CHECK RECORD
MCCR-C-04, rev.1
:
:
:
:
INSTALLATION CHECK
01
02
03
04
05
06
07
:
:
:
SUPPL.
MC Package no.
FABR.
HOOKUP
COMMENTS:
VERIFIED
SUPPLIER
FABRICATION
HOOKUP
Name
Sign
Date
Name
Sign
Date
NORSOK standard
Page 22 of 54
Tag no.
Description
PO no.
Manufacturer
<Project>
SANITARY EQUIPMENT
(except for LQ cabins)
Z-007
Rev. 2, Dec. 1999
Sheet no.
MC CHECK RECORD
<Project>
:
:
:
:
INSTALLATION CHECK
:
:
:
SUPPL.
MC Package no.
FABR.
HOOKUP
01
02
03
04
05
06
07
08
09
Door operates freely and fire / smoke doors are self closing / latching
10
11
12
13
15
16
17
18
19
20
21
COMMENTS:
VERIFIED
SUPPLIER
FABRICATION
HOOKUP
Name
Sign
Date
Name
Sign
Date
NORSOK standard
Page 23 of 54
GENERAL
Z-007
Rev. 2, Dec. 1999
Sheet no.
MC CHECK RECORD
<Project>
WINDOWS
MCCR-C-06, rev.1
:
:
:
:
INSTALLATION CHECK
01
02
03
04
:
:
:
SUPPL.
MC Package no.
FABR.
HOOKUP
COMMENTS:
VERIFIED
SUPPLIER
FABRICATION
HOOKUP
Name
Sign
Date
Name
Sign
Date
NORSOK standard
Page 24 of 54
Tag no.
Description
PO no.
Manufacturer
Z-007
Rev. 2, Dec. 1999
Sheet no.
MC CHECK RECORD
MCCR-C-07, rev.1
Tag no.
Description
PO no.
Manufacturer
<Project>
:
:
:
:
INSTALLATION CHECK
:
:
:
SUPPL.
MC Package no.
FABR.
HOOKUP
INSULATION
01
02
03
Insulation dry
04
05
06
07
09
10
11
12
13
14
15
16
ACOUSTIC CASSETTES
ACOUSTIC ELEMENTS
TECHNICAL LINING
17
18
19
PENETRATIONS
20
21
22
23
24
COMMENTS:
VERIFIED
SUPPLIER
FABRICATION
HOOKUP
Name
Sign
Date
Name
Sign
Date
NORSOK standard
Page 25 of 54
Z-007
Rev. 2, Dec. 1999
Sheet no.
MC CHECK RECORD
<Project>
:
:
:
:
INSTALLATION CHECK
:
:
:
SUPPL.
MC Package no.
FABR.
HOOKUP
GENERAL
01
02
03
04
05
07
CEILING SYSTEMS
08
09
10
11
12
COMMENTS:
VERIFIED
SUPPLIER
FABRICATION
HOOKUP
Name
Sign
Date
Name
Sign
Date
NORSOK standard
Page 26 of 54
PARTITION SYSTEMS
06
Z-007
Rev. 2, Dec. 1999
Sheet no.
MC CHECK RECORD
<Project>
FLOORING
MCCR-C-09, rev.1
Tag no.
Description
PO no.
Manufacturer
:
:
:
:
INSTALLATION CHECK
:
:
:
SUPPL.
MC Package no.
FABR.
HOOKUP
FLOOR SCREED
01
02
03
FLOATING FLOOR
04
05
07
08
09
10
11
12
13
14
FLOOR FINISHES
15
16
17
18
19
DRAINAGE
COMMENTS:
VERIFIED
SUPPLIER
FABRICATION
HOOKUP
Name
Sign
Date
Name
Sign
Date
NORSOK standard
Page 27 of 54
06
Z-007
Rev. 2, Dec. 1999
Sheet no.
MC CHECK RECORD
MCCR-C-10, rev.1
Tag no.
Description
PO no.
Manufacturer
<Project>
:
:
:
:
INSTALLATION CHECK
:
:
:
SUPPL.
MC Package no.
FABR.
HOOKUP
02
03
04
05
06
07
08
09
10
PROVISION STORES
11
12
13
14
15
16
17
18
COMMENTS:
VERIFIED
SUPPLIER
FABRICATION
HOOKUP
Name
Sign
Date
Name
Sign
Date
NORSOK standard
Page 28 of 54
01
Z-007
Rev. 2, Dec. 1999
Sheet no.
MC CHECK RECORD
<Project>
:
:
:
:
INSTALLATION CHECK
:
:
:
SUPPL.
MC Package no.
FABR.
HOOKUP
GENERAL
Installation complete and in compliance with drawings and specification
02
03
04
05
06
07
08
09
COMMENTS:
VERIFIED
SUPPLIER
FABRICATION
HOOKUP
Name
Sign
Date
Name
Sign
Date
NORSOK standard
Page 29 of 54
01
Z-007
Rev. 2, Dec. 1999
Sheet no.
MC CHECK RECORD
MCCR-C-12, rev.1
Tag no.
Description
PO no.
Manufacturer
<Project>
:
:
:
:
INSTALLATION CHECK
:
:
:
SUPPL.
MC Package no.
FABR.
HOOKUP
GENERAL
Installation complete and in compliance with drawings and specification
02
03
04
05
06
07
Check that panel finish with regard to weld splatter / blast grit
08
Check that orientation of explosion / water jet release panels are correct
09
PREFABRICATED WALLS
10
11
12
COMMENTS:
VERIFIED
SUPPLIER
FABRICATION
HOOKUP
Name
Sign
Date
Name
Sign
Date
NORSOK standard
Page 30 of 54
01
Z-007
Rev. 2, Dec. 1999
Sheet no.
MC CHECK RECORD
<Project>
EXTERNAL CLADDING
MCCR-C-13, rev.1
:
:
:
:
INSTALLATION CHECK
01
02
03
04
:
:
:
SUPPL.
MC Package no.
FABR.
HOOKUP
COMMENTS:
VERIFIED
SUPPLIER
FABRICATION
HOOKUP
Name
Sign
Date
Name
Sign
Date
NORSOK standard
Page 31 of 54
Tag no.
Description
PO no.
Manufacturer
Z-007
Rev. 2, Dec. 1999
Sheet no.
MC CHECK RECORD
<Project>
:
:
:
:
INSTALLATION CHECK
:
:
:
SUPPL.
MC Package no.
FABR.
HOOKUP
01
02
03
04
05
06
COMMENTS:
VERIFIED
SUPPLIER
FABRICATION
HOOKUP
Name
Sign
Date
Name
Sign
Date
NORSOK standard
Page 32 of 54
GENERAL
Z-007
Rev. 2, Dec. 1999
Sheet No.
MC CHECK RECORD
<Project>
ELECTRICAL MOTORS
MCCR-E-01, rev.2
:
:
Area
MC Package No.
PO No.
Manufacturer
:
:
System
Subsystem
:
:
02
Check CE-marking
03
No mechanical damage
04
No fluid leaks
05
06
07
08
09
10
11
SUPPL.
Comm.Package No.
FABR.
HOOK-UP
(MOHM):
12
13
14
15
16
17
18
COMMENTS:
VERIFIED
SUPPLIER
FABRICATION
HOOK-UP
Name
Sign
Date
Name
Sign
Date
NORSOK standard
Page 33 of 54
Tag No.
Description
Z-007
Rev. 2, Dec. 1999
Sheet no.
MC CHECK RECORD
MCCR-E-02, rev.1
:
:
:
:
INSTALLATION CHECK
01
02
03
04
05
Earthing
06
Bonding
07
Cable transits
08
09
10
11
12
Maintenance evaluation
:
:
:
SUPPL.
MC Package no.
FABR.
HOOKUP
COMMENTS:
VERIFIED
SUPPLIER
FABRICATION
HOOKUP
Name
Sign
Date
Name
Sign
Date
NORSOK standard
Page 34 of 54
Tag no.
Description
PO no.
Manufacturer
<Project>
ELETRICAL INSTALLATION BY
AREA
Z-007
Rev. 2, Dec. 1999
Sheet no.
MC CHECK RECORD
MCCR-I-01, rev.1
:
:
:
:
INSTALLATION CHECK
01
02
03
04
Leakage test
05
:
:
:
SUPPL.
MC Package no.
FABR.
HOOKUP
Note
If a valid calibration certificate is not avalible, recalibration to be
carried out and documented.
COMMENTS:
VERIFIED
SUPPLIER
FABRICATION
HOOKUP
Name
Sign
Date
Name
Sign
Date
NORSOK standard
Page 35 of 54
Tag no.
Description
PO no.
Manufacturer
<Project>
INSTRUMENT INSTALLATION /
INSPECTION
Z-007
Rev. 2, Dec. 1999
Sheet no.
MC CHECK RECORD
<Project>
PART LOOP
MCCR-I-02, rev.1
Tag no.
Description
PO no.
Manufacturer
:
:
:
:
INSTALLATION CHECK
:
:
:
SUPPL.
MC Package no.
FABR.
HOOKUP
CHECK LIST
01
02
03
04
05
06
Check switchpoint(s)
07
08
09
Marked up drawing attached showing the extent of the loop test carried
out
..................................................................................................................................................................................................
Comments
VERIFIED
SUPPLIER
FABRICATION
HOOKUP
Name
Sign
Date
Name
Sign
Date
NORSOK standard
Page 36 of 54
PERFORMANCE CHECK:
Z-007
Rev. 2, Dec. 1999
Sheet no.
MC CHECK RECORD
<Project>
COMPLETED LOOP
MCCR-I-03, rev.1
Tag no.
Description
PO no.
Manufacturer
:
:
:
:
INSTALLATION CHECK
:
:
:
SUPPL.
MC Package no.
FABR.
HOOKUP
CHECK LIST
01
02
03
04
05
06
Check switchpoint(s)
07
08
09
Marked up drawing attached showing the extent of the loop test carried
out
..................................................................................................................................................................................................
Comments
VERIFIED
SUPPLIER
FABRICATION
HOOKUP
Name
Sign
Date
Name
Sign
Date
NORSOK standard
Page 37 of 54
PERFORMANCE CHECK:
Z-007
Rev. 2, Dec. 1999
Sheet no.
MC CHECK RECORD
<Project>
:
:
:
:
SER.NO.:
:
:
:
MC Package no.
CALIBRATION CHECK
Calibration procedure No.
CALIBRATION FIGURES
CALIBRATION POINTS
RISING
FALLING
UNITS
RISING
FALLING
UNITS
Actual Input A
Actual Input B
Actual Input C
SWITCH POINTS
Operates @ input A
Operates @ input B
Comments
VERIFIED
SUPPLIER
FABRICATION
HOOKUP
Name
Sign
Date
Name
Sign
Date
NORSOK standard
Page 38 of 54
Actual Output
Z-007
Rev. 2, Dec. 1999
Sheet no.
MC CHECK RECORD
<Project>
:
:
:
:
INSTALLATION CHECK
MC Package no.
FABR.
HOOKUP
02
03
04
05
COMMENTS:
VERIFIED
FABRICATION
HOOKUP
Name
Sign
Date
Name
Sign
Date
NORSOK standard
Page 39 of 54
01
:
:
:
Z-007
Rev. 2, Dec. 1999
Sheet no.
MC CHECK RECORD
MCCR-I-06, rev.1
Tag no.
Description
PO no.
Manufacturer
:
:
:
:
INSTALLATION CHECK
:
:
:
SUPPL.
MC Package no.
FABR.
HOOKUP
02
03
04
05
COMMENTS:
VERIFIED
SUPPLIER
FABRICATION
HOOKUP
Name
Sign
Date
Name
Sign
Date
NORSOK standard
Page 40 of 54
01
<Project>
Z-007
Rev. 2, Dec. 1999
Sheet no.
MC CHECK RECORD
MCCR-I-07, rev.1
:
:
:
:
INSTALLATION CHECK
01
02
Earthing
03
Transits checked
04
05
06
07
08
09
10
Maintenance evaluation
:
:
:
SUPPL.
MC Package no.
FABR.
HOOKUP
COMMENTS:
VERIFIED
SUPPLIER
FABRICATION
HOOKUP
Name
Sign
Date
Name
Sign
Date
NORSOK standard
Page 41 of 54
Tag no.
Description
PO no.
Manufacturer
<Project>
Z-007
Rev. 2, Dec. 1999
Sheet No.
<Project>
TEST
PRESS.
(bar)
System
Tag No.
MC Package No.
Subsystem
10
NDE
CLEARED
PIPES
SUPPORTED
EARTHING
GRP.PIPES
FLUSHED
PRESSURE
TESTED
CHEMICAL
CLEANED
PRESERVED
VIDEO
INSPECTION
HOT OIL
FLUSHED
REINSTALLED
ISO No.
Spool
No.
Area
Line No.
P&ID No.
Remarks
It is hereby certified that the plant/equipment referenced has been inspected, tested and accepted in accordance with the attached acceptable
records and other documents, but with the exception of the outstanding work according to attached punch list register.
VERIFIED
SUPPLIER
FABRICATION
HOOK-UP
Name
Sign
Date
Name
Sign
Date
NORSOK standard
Page 42 of 54
DESIGN
PRESS.
(bar)
Z-007
Rev. 2, Dec. 1999
Sheet no.
MC CHECK RECORD
MCCR-N-01, rev.1
Tag no.
Description
PO no.
Manufacturer
:
:
:
:
INSTALLATION CHECK
:
:
:
SUPPL.
MC Package no.
FABR.
HOOKUP
Correct location
02
03
04
05
Beam alignment
06
07
08
COMMENTS:
VERIFIED
SUPPLIER
FABRICATION
HOOKUP
Name
Sign
Date
Name
Sign
Date
NORSOK standard
Page 43 of 54
01
<Project>
Z-007
Rev. 2, Dec. 1999
Sheet no.
MC CHECK RECORD
Tag no.
Description
PO no.
Manufacturer
:
:
:
:
<Project>
1 of 2
:
:
:
MC Package no.
mm
Driver
VERIFIED
3
4
Reversed:
Driven
Result:
Result:
Result:
SUPPLIER
Name
Sign
Date
Name
Sign
Date
NORSOK standard
Page 44 of 54
MCCR-R-01, rev.1
Z-007
Rev. 2, Dec. 1999
Sheet no.
MC CHECK RECORD
Tag no.
Description
PO no.
Manufacturer
:
:
:
:
<Project>
2 OF 2
:
:
:
MC Package no.
3
4
Results:
Pump rotation
Reversed alignment:
Driver:
Driven:
Driver
270
Driver
Driven
90
180
Result:
Result:
Result:
Result:
Result:
Comments:
VERIFIED
SUPPLIER
FABRICATION
HOOKUP
Name
Sign
Date
Name
Sign
Date
NORSOK standard
Page 45 of 54
Key Position:
0 Up
90
180
270
Z-007
Rev. 2, Dec. 1999
Sheet No.
MC CHECK RECORD
<Project>
MCCR-R-02, rev.2
:
:
Area
MC Package No.
PO No.
Manufacturer
:
:
System
Subsystem
:
:
INSPECTION ITEM
01
02
Check CE-marking
03
04
05
06
07
08
09
Transmission checked
10
11
12
13
14
15
16
17
18
19
20
Inlet/Outlet checked
21
22
Paintwork completed
23
24
25
SUPPL.
Comm.Package No.
FABR.
HOOK-UP
COMMENTS:
VERIFIED
SUPPLIER
FABRICATION
HOOK-UP
Name
Sign
Date
Name
Sign
Date
NORSOK standard
Page 46 of 54
Tag No.
Description
Z-007
Rev. 2, Dec. 1999
Sheet no.
MC CHECK RECORD
<Project>
CHEMICAL CLEANING
MCCR-R-03, rev.1
:
:
:
:
INSTALLATION CHECK
01
02
03
04
05
06
System/equipment labelled
07
System passivated
08
09
10
11
:
:
:
SUPPL.
MC Package no.
FABR.
HOOKUP
COMMENTS:
VERIFIED
SUPPLIER
FABRICATION
HOOKUP
Name
Sign
Date
Name
Sign
Date
NORSOK standard
Page 47 of 54
Tag no.
Description
PO no.
Manufacturer
Z-007
Rev. 2, Dec. 1999
Sheet no.
MC CHECK RECORD
<Project>
:
:
:
:
INSTALLATION CHECK
SUPPL.
MC Package no.
FABR.
HOOKUP
02
03
04
05
06
07
Analyses result OK
08
09
10
11
12
System/equipment reinstated
13
14
COMMENTS:
VERIFIED
SUPPLIER
FABRICATION
HOOKUP
Name
Sign
Date
Name
Sign
Date
NORSOK standard
Page 48 of 54
01
:
:
:
Z-007
Rev. 2, Dec. 1999
Sheet no.
MC CHECK RECORD
<Project>
INSTALLATION CHECK
01
02
03
Final torque
04
05
06
Insulation reinstalled
07
Heattracing reinstalled
08
:
:
:
SUPPL.
MC Package no.
FABR.
HOOKUP
Note
The isometric to be clearly marked with the MC-package number
and the bolt tensioning values applied.
COMMENTS:
VERIFIED
SUPPLIER
FABRICATION
HOOKUP
Name
Sign
Date
Name
Sign
Date
NORSOK standard
Page 49 of 54
Tag no.
Description
PO no.
Manufacturer
System
Site Code
Subsystem
Comm.Package No. :
Tag No
Description
P.O. No.
Supplier
Chkp.
No.
Check
Description
02
Preservation removed.
03
Equipment cleaned.
04
05
06
07
Name
Date:
Verified by:
<Project>
Area:
Supplier
01
Executor
Check
Record No.:
Status
Onshore
Offshore
Date:
Supplier:
Onshore:
Offshore:
NORSOK standard
Page 50 of 54
CPCR-E-01, rev.2
Z-007
Rev. 2, Dec. 1999
System
Site Code
Subsystem
Comm.Package No. :
Tag No
Description
P.O. No.
Supplier
Chkp.
No.
Check
Description
02
Maintenance access.
03
Operation access.
04
Equipment cleaned.
05
Preservation removed.
06
07
08
09
10
Name
Date:
Verified by:
<Project>
Area:
Supplier
01
Executor
Check
Record No.:
Status
Onshore
Offshore
Date:
Supplier:
Onshore:
Offshore:
NORSOK standard
Page 51 of 54
CPCR-S-01, rev.2
Z-007
Rev. 2, Dec. 1999
System
Site Code
Subsystem
Comm.Package No. :
Tag No
Description
P.O. No.
Supplier
Chkp.
No.
Check
Description
01
02
Maintenance access.
03
Operational access.
04
Equipment cleaned.
05
Preservation removed.
06
Inspection hatches.
07
Flexible connections.
08
Bulkhead penetrations.
09
Supports set.
10
Sufficient insulation.
11
12
13
14
15
Executor
Name
Check
Record No.:
Area:
Supplier
Date:
Verified by:
<Project>
Status
Onshore
Offshore
Date:
Supplier:
Onshore:
Offshore:
NORSOK standard
Page 52 of 54
CPCR-H-01, rev.2
Z-007
Rev. 2, Dec. 1999
System
Site Code
Subsystem
Comm.Package No. :
Tag No
Description
P.O. No.
Supplier
Chkp.
No.
Check
Description
01
02
Maintenance access.
03
Operational access.
04
Dustblindes removed.
05
06
07
Preservation removed.
08
Externally clean.
09
10
Lubricants filled.
11
12
13
14
Coupling filled.
15
Radiator checked.
16
Coolant filled.
17
18
19
20
21
22
Executor
Name
Check
Record No.:
Area:
Supplier
Date:
Verified by:
<Project>
Status
Onshore
Offshore
Date:
Supplier:
Onshore:
Offshore:
NORSOK standard
Page 53 of 54
CPCR-R-01, rev.2
Z-007
Rev. 2, Dec. 1999
System
Site Code
Subsystem
Comm.Package No. :
Tag No
Description
P.O. No.
Supplier
Chkp.
No.
Check
Description
02
03
04
05
06
07
08
09
10
11
12
13
14
15
Name
Date:
Verified by:
<Project>
Area:
Supplier
01
Executor
Check
Record No.:
Status
Onshore
Offshore
Date:
Supplier:
Onshore:
Offshore:
NORSOK standard
Page 54 of 54
CPCR-Z-01, rev.2
Z-007
Rev. 2, Dec. 1999