Marketsurvey Leadandzinc
Marketsurvey Leadandzinc
Marketsurvey Leadandzinc
G
MENT OF IN
NDIA
MINISTR
RY OF MINE
ES
IN
NDIAN BUR
REAU OF MINES
M
MINERAL ECO
ONOMICS DIVISION
D
LEAD
D & ZIN
NC
A MARKE
M
ET SUR
RVEY
ISSUED BY
CONTROLL
LER GENER
RAL
IN
NDIAN BUR
REAU OF MINES
M
NA
AGPUR
Junne, 2011
(Foreign) $
R. N. Meshram
Chief Mineral Economist
Mujib U. Siddiqui
Deputy Mineral Economist (Intelligence)
S.K.Shami
Deputy Mineral Economist (Intelligence)
(As A.M.E. (Int.), June 2007 to June 2008)
S.G. Indurkar
Mineral Officer (Intelligence)
A.K. Singh
Chief Editor
Typing Credit
Smt. S.Y. Rayalu
Stenographer Grade-II
Prepared by
MINERAL ECONOMICS DIVISION
PREFACE
The present report on Market Survey on Lead & Zinc is the 34th publication
in the series of Market Survey Reports brought out by the Mineral Economics
Division of the Bureau in continuation to the Market Survey on Copper. The lead and
zinc metals has also witnessed the volatility in prices like copper that attracts the
attention to study the entire gamut of raw material security of resources, production
scenario both on international as well as national front.
The upsurge in infrastructure development has resulted in increased demand of
zinc whereas the requirement of lead acid batteries for automobiles as well as power
back up systems has resulted in huge demand of lead. Looking at the domestic
demand and the fact that HZL is the only primary supplier of lead and zinc, it was felt
necessary to take up the study on lead and zinc metals.
In this survey, domestic demand has been forecast. The supply position
analysing the resources and production in the country has been dealt with in detail.
The scrap processing industry to augment the supply position for meeting both the
domestic demand and export market is also discussed. An attempt has also been
made to analyse the foreign markets.
The co-operation extended by various Central and State Government
Departments, producers, processors and consumers of lead and zinc and the agencies
concerned with trade, National laboratories and different manufacturers associations
who responded to our questionnaires is thankfully acknowledged. We are also
thankful to Central Pollution Control Board, State Pollution Control Boards, Bombay
Non Ferrous Metal Association Ltd., and India Lead-Zinc Development Association
(ILZDA), New Delhi for their co-operation. Our thanks are also due to the Indian
Embassies and Foreign Embassies in India who responded to our request for
information.
It is hoped that this Market Survey Report on Lead & Zinc will be useful to
the producers, exporters, processors, consumers and planners to formulate export
strategies.
NAGPUR
Dated: 28 /6/2011
(C.S.GUNDEWAR)
Controller General
Indian Bureau of Mines
CONTENTS
Page No.
Chapter 1
INTRODUCTION
Chapter 2
Chapter 3
SUPPLY
17
Chapter 4
FOREIGN MARKETS
53
Chapter 5
PRICES
83
Chapter 6
96
Chapter 7
SUMMARY
121
LIST OF ANNEXURES
124
LIST OF FIGURES
LIST OF PLATES
List of Annexures
Page
No.
Annexure: 3 - I
124
Annexure: 3 - II
126
Annexure: 3 - III(A)
127
Annexure:3 - III(B)
List of The Non-Ferrous Metal Waste ReProcessors other than Lead waste Units Registered
With MOEF/CPCB As Recyclers/Re-processors
Having Environmentally Sound Management
Facilities As on 13.5.2010
161
Annexure: 3 - IV
176
Annexure: 3 - V
185
Annexure: 3 - VI
187
Annexure: 3 - VII
188
Annexure:4 - I
205
Annexure:4 - II
206
Annexure:4 - III
207
Annexure:4 - IV
208
Annexure:4 - V
208
Annexure:4 - VI
209
Annexure:4 - VII
209
Annexure:4 - VIII
210
Page
No.
Annexure:4 - IX
210
Annexure:4 - X
211
Annexure:4 - XI
211
Annexure:4 - XII
212
Annexure:-4 - XIII
213
Annexure:4 - XIV
213
Annexure:4 - XV
214
Annexure:4 - XVI
215
Annexure:4 - XVII
216
Annexure:4 - XVIII
217
Annexure:4 - XIX
218
Annexure:4 - XX
219
Annexure:4 - XXI
220
Annexure:4 - XXII
221
Annexure:4 - XXIII
222
Annexure:4 - XXIV
223
Annexure:4 - XXV
224
Annexure:4 - XXVI
225
Annexure:4 - XXVII
226
Annexure:4 XXVIII
231
Page
No.
Annexure:4 - XXIX
235
Annexure:4 - XXX
241
Annexure:4 - XXXI
249
Annexure:4 - XXXII
253
Annexure:5 - I
272
Annexure:5 - II
272
Annexure:5 - III
273
Annexure:5 - IV
273
Annexure:5 - V
274
Annexure:5 - VI
275
Annexure:5 - VII
276
Annexure: 6 - I
277
Annexure: 6 - II
278
Annexure: 6 - III
278
List of Figures
Page No.
Figure 2.1
Figure 2.2
Figure 2.3
11
Figure 3.1
18
Figure 3.2
36
Figure 3.3
38
Figure 3.4
38
Figure 3.5
40
Figure 3.6
41
Figure 3.7
42
Figure 4.1
54
Figure 4.2
54
Figure 4.3
56
Figure 4.4
Figure 4.5
57
Figure 4.6
57
Figure 4.7
60
Figure 4.8
60
Figure 4.9
61
Figure 4.10
61
Figure 5.1
86
Figure 5.2
87
Figure 5.3
92
Figure 5.4
93
56
List of Plates
Plate I
Plate II
Plate III
Plate IV
Plate V
GEOLOGICAL MAP SHOWING RAJPURA - DARIBA BETHUNMI BELT, UDAIPUR DISTRICT, RAJASTHAN
(based on photo interpretation)
Plate VI
Plate VII
Plate VIII
Plate IX
Plate X(A)
Plate X(B)
Plate XI
Chapter 1. Introduction
The lead & zinc scenario in the country dates back to ancient times. India is
acclaimed to be pioneer is extracting zinc and Zawar area in Udaipur district in
Rajasthan has been recognized by the American Institute of Metallurgy as the first site
where zinc was smelted. The lead & zinc attracts a lot of attention in respect of their
production, uses and trade. The fast pace of development in developing countries
have witnessed unprecedented development in infrastructure, growth in
telecommunication both in fixed lines as well as mobile phones, sudden rise in
production of cars and transport systems. All these activities have helped in the
development of lead and zinc industry. Zinc which is an excellent protector of steel
has seen an unprecedented growth. The galvanized steel has longer life thus used
increasingly in infrastructure development.
Above all changing life styles due to enhanced income and demand for costlier
fixtures, enhanced use of brass and galvanized products in buildings, airports and
railways and switching over to the inverter and power backups for uninterrupted
power supply for household as well as electronic equipments has resulted in increased
demand for batteries using lead metal, opening up of world economy and the process
of globalization has added new dimensions to mining and processing industry. The
companies are rapidly expanding in terms of capacities both in mining and processing
by take over and acquisition of properties world over. The trend of movement of ore
and concentrates from one country to another and refining it near the markets is a
recent phenomenon.
India is keeping pace in these activities. The acquisition of HZL, the only
integrated producer of lead and zinc, by Sterlite Industries (India) Ltd. of Vedanta
Resources Plc. has changed the scenario of lead & zinc production in India. Binani
Zinc Ltd. is producing zinc from imported concentrates. The zinc production in the
country is heading towards self sufficiency.
The scenario in the primary lead production is a matter of concern as the
countrys lead producing capacity is far below than the demand of lead. There is only
one producer of lead namely HZL. To meet out the demand of lead there is a thriving
industry of lead recycling which is contributing to a great extent in the total
production of lead.
The recovery of lead & zinc metal from scrap is in itself a major activity apart
from mining and the role of these industries in the overall availability of these metals
have been studied in detail.
With this background, Indian Bureau of Mines has taken up a Market Survey
Study on these metals. In this study an attempt has been made to study the
availability of metal from primary as well as secondary sources and their role in
overall development of end-user industry. An attempt has also been made to forecast
the total demand of these metals. The demand of lead has been forecast to at 816
thousand tonnes and that of zinc to 2155 thousand tonnes by 2024-25. It is expected
that this demand will be fulfilled by primary and secondary producers.
1
Lead is a very corrosion resistant, dense, ductile & malleable and blue-grey
metal that is in use since 5000 years. Early uses of lead include building materials,
pigment for glazing ceramics and pipes for transporting water. Its high density has
proved effective for weights and anchors for boats and for ammunitions. These
properties are used in lead radiation screening and sound proofing. Certain
compounds of lead, particularly brightly coloured lead oxides, leaded glasses and
leaded glazes on ceramics have been used for millennia. The use of most leaded
paints has recently phased out but lead is still an important addition to some glasses
and glazes. The electrochemical properties of lead enable it to be used in storage
batteries in all motor vehicles and for some back-up power supplies.
The lead & zinc minerals mostly coexist in varying concentrations. A number
of minerals are found to contain lead and zinc but the important ores of lead & zinc
are found as sulphide, sulphates, carbonates, etc., most important of which are
sulphides. The most important and abundant lead and zinc minerals are Galena (PbS)
and Sphalerite or Zinc Blende (ZnS), respectively.
The important minerals containing lead and zinc along with their chemical
composition is given in Tables: 2.1 and 2.2.
Table : 2.1 - Lead Minerals and their Chemical Composition
Name of the Lead
bearing mineral
Galena
Anglesite
Cerussite
Pyromorphite
Vanadite
Crocoite
Wulfenite
Composition
Metal Content
(In %)
86.6
68.3
77.5
76.3
72.4
63.9
56.4
PbS
PbSO4
PbCO3
PbS(PO4)3Cl
PbS(VO4)3Cl
PbCrO4
PbMnO4
Specific gravity
7.4 -7.6
6.1 -6.4
6.4-6.6
6.5- 7.1
6.6 -7.1
5.9-6.1
6.7-6.9
Composition
Metal content
(In %)
Specific gravity
ZnS
ZnCO3
Zn4SiO7. (OH)2.
H2O
ZnO
Zn2SiO4
(Fe, Zn, Mn).
(Fe, Mn)2O4
67.0
52.0
54.2
4.09
4.43
3.4 -3.5
30.3
58.5
15.20
5.68
3.9-4.2
5.07-5.22
Zincite
Willimite
Franklimite
2.1
LEAD
2.1.1 Uses
Though lead was well known since ancient times, its use was very
limited. Being neither strong nor shiny lead was much less priced than copper,
iron and other metals. It was mostly used for piping, lining of tanks, aqueducts,
etc. It was also used in domestic cooking utensils, as an addition for bronze
used in statues and some coins.
Applications of lead can be divided into two general categories. One as a
metal or its alloys and the other as its compounds. The uses of lead are shown in
Figure : 2.1. The most important sector where lead is used is storage batteries.
The sector wise uses of lead are depicted in Figure : 2.2. As seen from the
figure the battery industry consumes 74% of lead followed by pigments and
compounds 9%, rolled and extruded products 8%, alloys 3%, cable sheathing
2% and the rest 4% is consumed by other industries various products of lead are
given in Plate-I.
Figure : 2.1 - Uses of Lead Metal
Figurre : 2.2 - SE
ECTOR WIISE USES OF LEAD
D METAL
Alloys
3%
C
Cable
Sheathiing
2%
olled &
Ro
Exxtruded
Otheers
Prroducts
4%
%
8%
Pigm
ments &
Comp
pounds
9
9%
Batteeries
74%
%
g)
h)
i)
Storrage batteries
Buillding Constrruction.
Cabble sheathingg
Raddiation screen
ning
Amm
munition
Lead
d Alloys - Lead
L
tin allooy
- Leaded
L
bronnze
- Leaded
L
brass
- Leaded
L
steell
d compoundds
Lead
Petrrol Additivess
Otheer Uses
a)
Storage Batterries: By far
f the largeest use of llead is in th
he storage
batteries worldwide. Thhe principle was first discovered in 1850 by Sieemens and
nte in 1859.. The lead acid batteriees are mostlly used in
first put to use by Plan
motor vehiicles, electrric powered vehicles and also in other fieldss such as
computers and telecom
mmunications. It is also used in invverters which
h are used
ncy power baackup in case of power failure.
f
as emergen
Thee simplest form
f
of leaad acid batttery consistts of two electrodes
e
immersed in
i a tank of dilute sulphhuric acid. The
T negative terminal iss made of
grey metalllic lead andd the positivve terminal is made off various leaad oxides.
When thesee two electro
odes are connnected by an
a electrical conductor, an
a electric
current will flow through the conduuctor powering any elecctrical appliaance in the
circuit. The modern lead acid batteries consist of a grid of lead alloy which
forms the negative terminal. The spaces in the grid are filled with a mixture of
powdered lead and lead oxides which acts as a positive terminal. Sulphuric acid
is used as an electrolyte in which the whole grid is immersed. The cage is made
up of heavy duty polypropylene box. The battery is then formatted to be ready
to use by charging with electricity thus building the lead oxide as positive
terminal.
Batteries have been the largest consumer of lead since 1960 but
nowadays their importance has increased many folds in power deficient
countries as substitute power backup. As reported by International Lead Zinc
Study Group (ILZSG) in a survey worldwide, about 70% of the lead is
consumed in battery industry.
b)
Building Construction: The use of lead sheets is mostly for roofing,
cladding of vertical walls. Though the lead sheets are expensive at the times of
installation, they prove to be cheaper in the long run due to its low maintenance
cost. The lead sheets are also used for sound proofing or sound barriers in
partitions and ceiling of offices schools and hotel building. Lead sheets also
provide a completely watertight seal preventing rainwater thus avoiding adverse
internal building environment. Architects have recognised these properties of
lead sheets since long and used them in many cathedrals and historic building.
The lead sheets are still used in many prominent buildings even nowadays.
c)
Cable Sheathing: Lead is used for sheathing of cables used for
electrical and telecommunication purpose due to its following properties.
i)
ii)
iii)
iv)
Document No.
Standard Title
1.
IS 27 : 1992
(Reaffirmed in May 2008)
2.
IS 292 : 1983
(Reaffirmed in March 2004)
3.
4.
5.
6.
7.
8.
IS 531 : 1981
(Reaffirmed in 2006)
9.
10.
IS 1145 : 1980
(Reaffirmed in 2008)
Lead Acid Storage Batteries for Motor Cycles, Autorickshaws and Similar Vehicles (Second Revision)
11.
IS 1339 : 1992
(Reaffirmed in 2003)
12.
IS 1375:1991
(Reaffirmed in 2010)
13.
IS 1651 : 1991
(Reaffirmed in 2007)
14.
IS 1652 : 1992
(Reaffirmed in 2007)
15.
IS 1654 : 1992
(Reaffirmed in May 2008)
16.
IS 1846 : 1992
(Inactive)
17.
IS 1992 : 1979
(Reaffirmed in 2006)
18.
IS 2604: 1988
(Reaffirmed in 2006)
Sl. No.
Document No.
19.
IS 3717 : 1977
(Reaffirmed in May 2008)
20.
IS 4312 : 1967
(Reaffirmed in 2009)
21.
IS 5154 : 1980
(Reaffirmed in 2008)
22.
IS 7352: 1974
(Reaffirmed in 2006)
23.
IS 7372 : 1995
(Reaffirmed in 2007)
24.
IS 7602:1975
(Reaffirmed in 2008)
25.
IS 7624:1990
(Reaffirmed in 2008)
26.
IS 7660:1988
(Reaffirmed in 2008)
Standard Title
27.
IS 8063 : 1976
(Reaffirmed in 2005)
28.
IS 8475 : 1977
(Reaffirmed in May 2008)
29.
IS 9147: 1979
(Reaffirmed in 2006)
30.
IS 9814:1981
(Reaffirmed in 2008)
31.
32.
IS 12013:1987
(Reaffirmed in 2007)
33.
IS 13189 : 1991
(Reaffirmed in 2008)
Lead Hammers-Specifications
34.
IS 12292:1988
(Reaffirmed in 2006)
35.
IS 13369 : 1992
(Reaffirmed in 2007)
36.
IS 13514 : 1992
(Reaffirmed in 2007)
37.
IS 13568 : 1992
(Reaffirmed in 2007)
Contd....
Concld...
Sl. No.
Document No.
Standard Title
38.
IS 13923 : 1993
(Reaffirmed in May 2007)
Lead Seal
39.
IS 14257:1995
(Reaffirmed in 2008)
40.
IS 14688 : 1999
(Reaffirmed in January
2005)
41.
IS 15549:2005
(Reaffirmed in 2008)
2.2
ZINC
2.2.1 Uses
Zinc is silvery bluish grey metal with a relatively low melting point
(419.5oC) and boiling point (907oC). Zinc is brittle at ordinary temperature but
malleable at100oC, and can then be readily rolled and hence unalloyed wrought
zinc is used extensively for fully supported roofing. When unalloyed, its
strength and hardness is greater than that of tin or lead, but appreciably less than
that of aluminium or copper. The pure metal cannot be used in stressed
applications due to low creep resistance. For these reasons most uses of zinc are
after alloying with small amounts of other metals or after coating on to iron or
steel. However, the most important property of zinc which has made it more
useful is the excellent corrosion resistance in the atmosphere, in hard and fresh
water, in salt water and in contact with many natural and synthetic substances.
The major uses of zinc are given below. The sector wise uses of zinc are
depicted in Figure : 2.3. As seen from the figure the galvanizing industry
consumes 57% of zinc followed by coatings 16%, die casting alloys 14%,
oxides and chemicals 7%, and extruded products 6%. Major uses of zinc in
galvanizing, dry cell batteries, alloys, die-casting zinc compounds are discussed
below. Various products of zinc are shown in Plate-II.
10
Coatings
16%
Diecasting Alloys
14%
Galvanizzing
57%
%
Oxxides &
Chem
micals 7%
E
Extruded
Prooducts 6%
a)
Gallvanizing
High
h strength
Form
mability
Lighht weight
Corrrosion resisttance
Aesthetics
Recyclability
w cost.
Low
Thee galvanized
d steel findss applicationn in many fields wherre steel is
exposed too corrosive environmennt such as electrical
e
annd telecomm
munication
towers, buuilding con
nstruction, transportatiion (in auutomobile vehicles),
Refrigeratoors, Air condditioners, waashing machiines, etc. Gaalvanized steeel is used
11
hence is used in water taps, pipes and other building construction materials and
cooking utensils because of its added advantage of being bacteriostatic. Brass is
used in making statues due to its formability and aesthetic colour and feel. That
convention notwithstanding, design parlance collectively identifies all the alloys
as bronzes mainly because of their similar uses, colours and weathering
characteristics. Designers and architects make use of white bronze, yellow
bronze, statuary bronze and even green bronze (after weathering). In fact
all these are alloys mainly of zinc and copper along with small quantities of
magnesium, cadmium, iron, tin, lead, etc. Brass is one of the thoroughly and
efficiently recyclable alloys amongst all the industrial alloys and the efficient
recycling process is going on for centuries.
d)
Die casting: Zinc alloys occupy a unique place in pressure die casting
industry by virtue of their superior founding properties. Alloys with aluminium
up to 4% and with minor quantities of copper, magnesium, iron, lead, tin and
cadmium were developed which are known as Mazak or Zamak. They have
become extremely popular in the pressure die casting industry all over the
world. The important characteristics of these alloys are low melting
temperature, excellent die casting and founding properties which render them
suitable for producing complex shapes with good machineability and ability to
take good finish. Due to the low maintained temperature they require less
energy and hence are cost effective. These alloys show good corrosion
resistance in a variety of environments.
e)
Zinc compounds: Zinc oxide is the most commonly used compound in
variety of industries mainly paints and pigments. The presence of zinc oxide in
paint imparts toughness to the film. It also prevents yellowing of the paint.
Zinc oxide is also used in coated electrostatic copying paper. Another
important use of zinc oxide is as an essential ingredient of many rubber
compositions both natural and synthetic. In rubber, zinc oxides serve to
accelerate the vulcanizing process and strengthens rubber product. The car
tyres contain about 5% zinc oxide. Another important zinc compound is
Lithopone. Lithopone is a white pigment consisting of intimate mixture of zinc
sulphide and barium sulphate. It is formed by double decomposition and it
requires roasting treatment. Its peculiar characteristic is its ability to mask a
dark background when applied in a thin coat.
Zinc dust or blue powder as it is properly known is used in sherardizing
and as a reducing agent in the production of many chemicals. The most
important use of zinc dust is in manufacturing of sodium hydrosulphite
(Na2S2O4) and various other derivatives which are used to bleach wood pulp for
paper making. Zinc powder is also used in alkaline zinc batteries, which have a
steel can and central zinc powder electrode. It is also used in silver-zinc
miniature patterns. Zinc was the first metal used in cathodic protection, but zinc
was not very pure those days. The impurities in zinc gave inconsistent results.
Recently, due to high purity of zinc through technical developments, this
problem is overcome. The iron content allowed in zinc is below 0.0015 percent.
Ceramics, textiles, floor coverings and lubricants are minor applications of zinc
14
Document No.
Standard Title
1.
IS 35 : 1975
(Reaffirmed in 2007)
2.
IS 36 : 1979(Inactive)
3.
IS 51: 1998
(Reaffirmed in 2009)
4.
IS 209 : 1992
(Reaffirmed in May 2007)
5.
IS 406 : 1964
Methods for Chemical Analysis of Slab Zinc
(Reaffirmed in January 2005) (Spelter)
6.
IS 713 : 1981
(Reaffirmed in May 2008)
7.
IS 742 : 1981
(Reaffirmed in May 2008)
8.
IS 1573 : 1986
(Reaffirmed in 2006)
9.
IS 1655 : 1991
(Reaffirmed in April 2006)
10.
IS 2258 : 1981
(Reaffirmed in May 2008)
11.
IS 2605 : 1985
(Reaffirmed in 2006)
12.
IS 4611 : 1991
(Reaffirmed in 2010)
15
concld...
Sl. No.
Document No.
Standard Title
13.
IS 4699 : 1984
(Reaffirmed in April 2006)
14.
IS 4736 : 1986
(Reaffirmed in 2006)
15.
IS 4759 : 1996
(Reaffirmed in 2006)
16.
IS 5905 : 1989
(Reaffirmed in 2006)
17.
IS 12447 : 1988
(Reaffirmed in May 2008)
18.
IS 12594 : 1988
(Reaffirmed in 2006)
19.
IS 13229 : 1991
(Reaffirmed in May 2008)
20.
IS 13982 : 1994
(Reaffirmed in 2006)
21.
IS 14355 : 1996
(Reaffirmed in 2007)
22.
IS 14721 : 1999
(Reaffirmed in 2010)
23.
IS 3339 : 1993
16
Chapter 3. Supply
Worldwide, the lead and zinc deposits invariably occur together. Very few
deposits contain either lead or zinc as single metal. Galena (lead sulphide) and
sphalerite (zinc sulphide) are the most commonly occurring minerals. The other
minerals of lead are anglesite (PbSO4), Cerussite (PbCO3), etc. and other minerals of
zinc are smithsonite (ZnCO3), Zincite (ZnO), Hemimorphite (Zn4SiO7), Willemite
(Zn2SiO4), etc.
India is endowed with large resources of lead & zinc ores. The occurrences of
lead & zinc ore are distributed over 12 states. Rajasthan has the largest resources i.e.
90% of the total resources, followed by Bihar (2%), Maharashtra (2%) and Madhya
Pradesh (1%). The balance resources are distributed in the remaining states as shown
in Table: 3.1 and depicted in Figure- 3.1. Presently Rajasthan is the only lead & zinc
ore producing state. The details of present position of indigenous supply of lead &
zinc ores, concentrates and metal along with the geological/geographical distribution
of the ores, quantitative assessment of the resources, beneficiation and smelting
processes of the ores are discussed in this chapter.
3.1
RESOURCES
India is endowed with large resources of lead and zinc which are distributed
over 12 states namely:
Andhra Pradesh, Bihar, Gujarat, Madhya Pradesh,
Maharashtra, Meghalaya, Orissa, Rajasthan, Sikkim, Tamil Nadu, Uttarakhand and
West Bengal. The details of statewise/districtwise resources of lead & zinc ores and
the districts where these are available are given in Table: 3.2 and the
statewise/districtwise list of lead & zinc deposits is given in Table 3.3.
Table : 3.1 - State wise Resources and District wise Occurrences of
Lead and Zinc Ores
Sl.
No.
1.
2.
3.
4.
5.
6.
7.
8.
Name of State
Andhra Pradesh
Bihar
Gujarat
Madhya Pradesh
Maharashtra
Meghalaya
Orissa
Rajasthan
9.
10.
11.
12.
Sikkim
Tamil Nadu
Uttarakhand
West Bengal
Total Resources
6,620
11,435
6,129
6,920
9,272
880
1,750
468,509
950
790
5,620
3,706
17
Tamil Nadu
T
0.15%
Uttaarakhand
1
1.08%
Sikkim
m
0.18%
%
Andhra Praadesh
Bihar Gujarat
1.27%
%
West Benggal
2.19% 1.17%
0.71%
Madhya Pradesh
P
1.32%
htra
Maharash
1.77%
%
Meghalaya
0.117%
Orisssa
0.333%
Rajasthan
89.655%
18
Reserve
Remaining
Resources
125754
396826
522580
Lead Metal
2590
4617
7207
Zinc Metal
11093
13167
24260
118
118
Ore
791
5829
6620
Lead Metal
30
170
200
Zinc Metal
63
63
Ore
4310
4310
Lead Metal
95
95
Zinc Metal
58
58
Ore
791
1219
2010
Lead Metal
30
67
97
Zinc Metal
Ore
300
300
Lead Metal
Ore
11435
11435
Lead Metal
24
24
Zinc Metal
39
39
Ore
435
435
Zinc Metal
15
15
Ore
11000
11000
Lead Metal
24
24
Zinc Metal
24
24
Cuddapah
Guntur
Bihar
Banka
Rohtas
Gujarat
19
Contd....
State/ District
Reserve
Remaining
Resources
Total Resources
Ore
5800
329
6129
Lead Metal
122
126
Zinc Metal
263
264
Ore
5800
129
5929
Lead Metal
122
126
Zinc Metal
263
264
Ore
200
200
Ore
6920
6920
Lead Metal
26
26
Zinc Metal
339
339
Ore
6920
6920
Lead Metal
26
26
Zinc Metal
339
339
Ore
9272
9272
Zinc Metal
590
590
Ore
9272
9272
Zinc Metal
590
590
Ore
880
880
Lead Metal
17
17
Zinc Metal
14
14
Vadodara
Madhya Pradesh
Betul
Maharashtra
Nagpur
Meghalaya
880
880
Lead Metal
17
17
Zinc Metal
14
14
Orissa
20
Contd....
State/ District
Reserve
Remaining
Resources
Total Resources
1080
670
1750
39
38
77
1080
670
1750
39
38
77
117583
350925
468509
Lead Metal
2391
4008
6399
Zinc Metal
10813
11670
22483
118
118
Ore
8764
23360
32124
Lead Metal
141
491
632
Zinc Metal
660
808
1468
50200
56378
106578
Lead Metal
976
690
1666
Zinc Metal
6404
3851
10255
Ore
1200
1200
Lead Metal
65
65
Zinc Metal
Ore
1997
1997
Lead Metal
Zinc Metal
106
106
22966
83044
106010
Lead Metal
568
1274
1842
Zinc Metal
1992
2679
4671
84
84
Ore
Lead Metal
Sundergarh
Ore
Lead Metal
Rajasthan
Ore
Bhilwara
Ore
Chittorgarh
Pali
Rajsamand
Ore
21
Contd....
State/ District
Reserve
Remaining
Resources
Total Resources
Ore
362
6220
6582
Zinc Metal
35
76
111
33
33
35291
178726
214017
Lead Metal
706
1485
2192
Zinc Metal
1721
4145
5866
500
450
950
Lead Metal
Zinc Metal
16
20
500
450
950
Lead Metal
Zinc Metal
16
20
Ore
790
790
Lead Metal
Zinc Metal
37
37
Ore
790
790
Lead Metal
Zinc Metal
37
37
Ore
5620
5620
Lead Metal
183
183
Zinc Metal
267
267
Ore
2290
2290
Lead Metal
37
37
Zinc Metal
108
108
Sikkim
Ore
Sikkim East
Ore
Tamil Nadu
Villupuram
Uttarakhand
Dehradun
Pithoragarh
22
Contd....
Concld...
State/ District
Reserve
Remaining
Resources
Total Resources
Ore
3330
3330
Lead Metal
146
146
Zinc Metal
159
159
West Bengal
Ore
3706
3706
Lead Metal
140
140
Zinc Metal
143
143
Ore
3706
3706
Lead Metal
140
140
Zinc Metal
143
143
Darjeeling
Table : 3.3 - State wise and District Wise List of Lead Zinc Deposits
State
Andhra Pradesh
District
Cuddapah
Deposit Name
Gollapalle
Angomara-Jupalle
Guntur
Agnigundala Bandalamottu
Dhukonda
Kerempudi
Bihar
Gujarat
Prakasam Ongole
H.Q.)
Agnigundala Belt-Vummudivaram
Itammakuva
Banka
Pindara
Rohtas
Amjhore
Banaskantha
Madhya Pradesh
Vadodara
Khandia
Betul
Banskhapa Piparia
Bhawra Tekra
Biskhan-Khari Prospect
Dehalwara Zinc Prospect
Dehri Zinc Deposit
Ghisi Prospect
Kherli bazar Baragaon
Muariya Block
Chhindwara
BhuyarI
23
Contd....
State
District
Deposit Name
Jangaldehri Zinc Prospect
Koparpani Prospect
Maharashtra
Nagpur
Kolari(Zone III)
Tambekhani-kolari-Bhanori
Meghalaya
Umpyrtha Polymetallic
Orissa
Sundergarh
Sargipalli (Lokdega)
Rajasthan
Ajmer
Ghugra
Sawar-TikhI-Ganeshpura-Bajta
Kayar
Kankriya
Madarpura
Bhilwara
Devpura
Dedwas(North)
Dedwas (South)
Mahuakhurd-East (Pur Banera Belt)
Mahuakhurd-West (Pur-Banera Belt)
Malikhera Block (Pur Banera Belt)
Nehru Cent. Pros./Jaliya/Devpura
North.Extn.
Rampura Agucha
Samodi
Tiranga (Pur-Banera-Belt)
Chittorgarh
Rewara
Pali
Birantiya Khurd
Chitar
Kalabar
Nayakhera
Rajsamand
Bamniakalan
Bethumni Block
Lathiya Khera
North Sindeswar Ridge
Rajpura dariba
Sindesar khurd
South Sindesor Ridge
Sirohi
Basantgarh
24
Contd....
Concld...
State
District
Deposit Name
Danva
Deri
Pipela
Udaipur
Bova
Hemeta Magra
Mokanpura
Paduna (North) Zawar Belt Block 1A
Paduna Bara
Rajpura B & C Block
Sindesar Kalan (East)
SIndesar Kalan(West)
Sonaria Ruparia
Zawar Group of Mines
Sikkim
Sikkim East
Bhotang (Rangpo)
Dikchu
Tamil Nadu
Villupuram
Mamandur
Uttaranchal
Dehradun
Amtiargad
ChamrI
Dhanaula
West Bengal
Pithoragarh
Askot
Darjeeling
Gorubathan
State
Reserve
125754
55462
Remaining
Resources
396826
31359
70292
-
74385
291082
144677
291082
2590.55
11092.89
-
4616.70
13166.79
118.45
7207.25
24259.68
118.45
25
522580
86821
26
BENEFICIATION
27
zinc ores is that the concentrates of lead and zinc are required to be separated before
treating them further to win the metals.
The compounds of zinc, copper, arsenic, silica antimony, bismuth, etc. are
deleterious impurities in lead metallurgy, whereas compounds of lead, copper, arsenic
bismuth, iron, silica, etc. are the deleterious impurities as far as zinc smelting is
concerned. These deleterious impurities increase the cost of production and reduce
the efficiency of smelting furnace. Maximum acceptable values of the contents of
these deleterious impurities in the Indian lead metal are: zinc 5%, copper 0.5-2%,
arsenic 0.1%, antimony 0.5% and bismuth 0.1 percent. Similarly, the maximum
acceptable values of the contents of deleterious impurities in Indian zinc smelters are
lead 0.05%, copper 1%, (Pb + SiO2) 5% and iron 8 percent. Zinc content should be
48% minimum. There are some modern smelting processes where concentrates with
low content of zinc and lead can also be smelted to win the metals. One such modern
smelting process is Imperial Smelting Process (ISP). This process prescribes zinc
35.7%, Pb 17.1%, Cd 0.2%, Cu 1.5%, Fe 7.3%, SiO2 5.9% and CaO 0.7% for the bulk
lead zinc concentrates to be treated.
3.2.1 Processes Involved in Beneficiation
The process of beneficiation of lead and zinc ore to produce
concentrates involves following processes: (1) Crushing, (2) Grinding and
Classification, (3) Conditioning, (4) Flotation, (5) Thickening, Filtration and
Drying.
i)
Crushing: Run-of-mine ore (ROM) is crushed in 3 stages namely,
primary, secondary, and tertiary. Sometimes, quaternary crushing is also done
as it involves less energy consumption than grinding. Primary crushing is done
by jaw crusher or gyratory crusher. Cone crushers are used in secondary
crushing. Sometimes reduced gyratory crushers are also used. Tertiary
crushing is done by short head cone crusher. Secondary and tertiary crushers
are operated in closed circuits with double deck vibratory screens. If required,
the quaternary crushing is done with the help of cone crushers or rod mills.
ii)
Grinding & Classification:
This process is important in the
beneficiation of lead and zinc ores. The grinding of ore is to be done precisely
because overgrinding of ore will result the galena ore into slimy particles. The
slimy galena ore particles may result into low recovery of lead metal. In zinc
concentrate, it may result into more contamination of lead.
Grinding of crushed ore is achieved by ball mills in closed circuit with
spiral classifiers or cyclones.
When cyclones are used, multi-stage
classification is adopted. Some of the flotation reagents are added at the time of
grinding. The final product of grinding and classification is in the form of
slurry of finely ground material.
iii)
Conditioning: This is the process adopted in beneficiation of lead and
zinc ore to separate the lead ore and zinc ore from the complex ore. The finely
ground ore in the form of slurry contains sulphide minerals like sphalerite,
28
SMELTING
29
i)
Sintering: The main feed for sintering process is the lead concentrates.
Other materials such as iron, silica, limestone flux, coke, etc. are added to the
sintering machine. The sinters are made out of the mixture of lead concentrate
along with flux and other required material.
ii)
Smelting: The sinters are then fed to a blast furnace with a blast of hot
air or oxygen. The reactions that take place here is:
(1)
(2)
The lead metal thus produced is in molten stage. The molten lead being
heavy, settles at the bottom of the furnace. The other layers are speiss, which
contains the lightest material like arsenic and antimony. The 'matte' contains
copper sulphide and other metal sulphides and blast furnace slag which
comprises silicates. The heaviest layer which contains 98% lead by weight is
known as lead bullion.
iii)
Drossing: The rough lead bullion obtained from blast furnace requires
preliminary treatment before refining. This treatment is known as drossing.
During drossing, the molten lead bullion is agitated in a drossing kettle and
cooled to a temperature just above its freezing point (at 370oC to 425oC). The
dross floats at top which is composed of lead oxide along with copper, antimony
and other elements. The dross solidifies above the molten lead, which is
removed and fed to a dross furnace for recovery of other metals.
iv)
Refining: The lead bullion is subjected to pyrometallurgical process to
remove non-lead materials such as gold, silver, bismuth, zinc and oxides of
metal such as antimony, arsenic, tin and copper. The refining is done in cast
iron kettles in four stages. In the first stage, antimony, tin and arsenic are
removed. For this, the molten lead is churned with oxidising agent such as
molten sodium hydroxide or sodium nitrate for few hours. The impurities such
as antimony, arsenic and tin are suspended in the flux as sodium arsenate,
antimonate and stannate. The flux and lead are separated. In the next stage,
gold and silver are removed from molten lead with the help of zinc. The molten
lead is heated with zinc. The precious metals i.e. gold and silver form an alloy
with zinc which is then allowed to solidify which floats at the top and can be
removed. The zinc is then separated from precious metals by heating the alloy
under reduced pressure. Zinc evaporates (vacuum distillation) and is condensed
at the cooled lid and can be recovered. The only impurity that may be left now
is bismuth, although bismuth is not always present. Bismuth can be removed by
electrolytic process. Alternatively, bismuth can be removed by production of
stoechiometeric CaMg2Bi2 compound by adding calcium and magnesium as an
alloy or individual metals, crystals and removed by skimming. The purity of
the refined lead obtained by this process is 99.90% to 99.99%. The
pyrometallurgical process has a major advantage that it incurs low cost as
electricity consumption is less.
But the fumes of lead and sulphur pose
environmental problems. The level of purity of lead produced is low. To
30
Pyrometallurgical processes
Hydrometallurgical processes
a)
Pyrometallurgical Processes:
The zinc calcine' thus obtained,
contains zinc oxide which is reduced by pyrometallurgical processes using
carbon, and then by distilling the metallic zinc in an atmosphere of carbon
monoxide. There are four types of pyrometallurgical processes namely (1)
Horizontal Retort Process, (2) Vertical Retort Process, (3) Blast Furnace
Process and (4) St. Joseph Mineral Company Process. The chemical reaction
which takes place at 1400oC is as follows.
ZnO +CO Zn (Vapour) + CO2
The zinc vapour and the carbon dioxide is then passed through a vacuum
condenser, where zinc is recovered by bubbling through molten zinc bath. The
carbon dioxide is regenerated with carbon and the carbon monoxide is recycled
back to the retort furnace.
The main disadvantage of pyrometallurgical
processes is that the zinc produced by these processes is approximately 98%
pure. The other deleterious components are lead 1.3% max., cadmium 0.2%
max. and iron 0.03 percent max. This zinc may be pure enough for galvanizing
but not enough for die-casting alloys, which requires special high grade zinc (i.e
99.995% purity). In order to reach this purity the zinc has to be refined.
b)
Hydrometallurgical Process:
This process is also known as
electrolytic process or Roast-Leach-Electrowin (RLE) Process. It has become
more popular than the hydrometallurgical process. There are three steps
involved in this process after roasting, namely, (i) Leaching (ii) Purification and
(iii) Electrolysis.
i)
Leaching: The zinc calcine yielded from roasting which is basically
zinc oxide is subjected to leaching. Leaching is achieved by double leaching.
Zinc calcine is first leached with a slightly acidic solution of sulphuric acid
(H2SO4) in order to leach zinc out of zinc oxide. Subsequently, the zinc
calcine is treated with strong sulphuric acid to leach remaining zinc and zinc
ferrite. The resultant products obtained by this process are in the form of solid
and liquid. The liquid portion often contains zinc and is called 'leach product'
which is zinc sulphate (ZnSO4). The solid portion contains other metals such as
lead and silver and is called 'leach residue'. The leach residue is sold as
byproduct. The leach product contains iron which is removed in the
intermediate step in the form of goethite, Jarosite and hematite alongwith
cadmium, copper, arsenic, cobalt, antimony, etc. and needs purification.
ii)
Purification: The zinc sulphate solution must be very pure to extract
zinc efficiently by electrolysis and the purification is done by cementation. It
uses zinc dust and steam to remove copper, cadmium, cobalt, nickel, etc. as
these impurities may interfere with the electrolytic process. Purification is
conducted in large agitated tanks at temperature ranging from 40 to 85oC and
pressure ranging from 1 to 2.4 atmospheres. The byproducts are subjected to
further refining.
iii)
Electrolysis: The process of electrolysis involves passing of electric
current through the solution in a series of cells. There are two processes
32
commonly used for electrowinning of zinc metal. (i) Low current density
process and (ii) High current density process. The former process uses 10%
sulphuric acid as electrolyte with a current density of 270-375 amperes per
sq. m. The later uses 22-28% sulphuric acid with a current density of about
1000 amperes per sq. m. The high current density process gives better purity
and higher capacity of production of zinc metal. It has a disadvantage of being
more corrosive to the vessel in which it is done and generation of more heat
obviously due to high current density. The electric current causes zinc to
deposit on the cathodes. These cathodes are aluminium sheets. Each cell is
shut down within 24-48 hours and the zinc coated cathodes are removed and
rinsed. The zinc deposited is mechanically stripped from the aluminium plates.
There are several hundred cells in the electrolytic zinc smelter. A
portion of electric energy is converted to heat energy during the electrolysis.
The electrolytic cells are operated at a temperature between 30 to 35oC and at
atmospheric pressure. Therefore, a portion of electrolyte is continuously
circulated through cooling towers. The cooled electrolyte is then re-circulated
to the cells.
3.3.2 Processes Adopted by Hindustan Zinc Limited for Lead & Zinc
Smelters
The processes adopted by Hindustan Zinc Limited (HZL) in their
various plants are given below:
1)
Chanderiya Lead & Zinc Smelter Complex: The Chanderiya Zinc
Smelter uses one of the best proven technologies and is improving through
innovations in operational and environmental performances. Chanderiya
Smelter is located 110 km. north of Udaipur, Rajasthan. The plant was
commissioned in 1991. The Chanderiya Smelter comprises of
two
hydrometallurgical zinc smelters Hydro-I and Hydro-II, one Lead zinc
Pyrometallurgical smelter and one Ausmelt lead smelter. (Plate-VIII)
i)
Hydrometallurgical Zinc Smelters: The hydrometallurgical zinc
smelters Hydro-I and Hydro-II employ Roast Leach Electro-winning (RLE)
technology. The hydrometallurgical smelting process is a roast, leach and
electro-winning (RLE) process. In this process zinc concentrate is first oxidized
in the roaster and the gases generated are cleaned and sent to the sulphuric acid
plant. The primary output from the roaster, called calcine, is sent to the leaching
plant to produce zinc sulphate solution which is then passed through a cold/hot
purification process to produce purified zinc sulphate solution. The purified zinc
solution then goes through an electrolysis process to produce zinc cathodes.
Finally, the zinc cathodes are melted and cast into zinc ingots.
33
ii)
The process starts with sintering, where Lead and Zinc concentrates,
bulk concentrates (a mixture of zinc and lead concentrates) are blended with
oxidic secondaries and fluxes. The mixture is passed through the sinter machine
to remove sulphur. The gas generated from the sintering process is sent to the
sulphuric acid plant. The de-sulphurized output of the sinter machine is broken
for size reduction before being fed into an Imperial Smelting Furnace, or ISF,
where it is smelted with preheated met-coke and air.
The Imperial Smelting Furnace (ISF) is designed to simultaneously
produce molten zinc and lead by smelting agglomerated sinters with preheated
coke and preheated blast air. Chemical reaction between air and the coke
produces carbon monoxide and generate heat to smelt the metallic oxide in the
charge into the elemental metal. Molten Lead falls into the bottom of the
furnace from where it is tapped and sent for refining process. At the temperature
of operation, metallic zinc is formed as a vapour. Zinc vapour passes through
the condenser where it gets absorbed by lead .The lead is cooled to separate zinc
and the molten zinc is passed through double distillation column for further
refining. Through this process, zinc is produced as a major product and byproduct is Cadmium.
The waste gases of ISF leaving the condenser after zinc is condensed
pass through a gas cleaning system where they are cooled and cleaned of
particulate matter. These gases contain carbon monoxide of low calorific value.
After cleaning, low calorific value is utilized in preheating the furnace blast air
and in preheating the coke. Any remaining excess gases are passed through a
Boiler for steam generation which is being utilized in plant operation. Lead
removed from the pyrometallurgical process is sent for further refining where it
passes through a series of processes to remove impurities. In this process, silver
is also produced as a by-product. The refined lead is cast into lead ingots.
2)
The Vizag Zinc Smelter and the Debari Zinc Smelters of Hindustan Zinc
Ltd. also use the Roast Leach Electro-winning (RLE) process. The general
description of the process adopted in these two plants is similar to the process
adopted in the hydrometallurgical zinc smelter at Chanderiya. In Debari zinc
smelter cadmium is also recovered as by product.
34
3.4
PRODUCTION
3.4.1 Lead & Zinc Ore
Lead and zinc are amongst the important non-ferrous metals produced in
India. Though the resources of lead and zinc ore are reported from 12 states,
presently Rajasthan is the only producing state. The metal contents of the ore
produced vary from year to year. The All-India production of lead and zinc ore
for last 10 years is given in Table: 3.2 and depicted Figure-3.2.
Table : 3.5 - All-India Production of Lead & Zinc Ores, 2000-01 to 2009-10
(In tonnes)
Year
Ore produced
2000-01
2,760,365
2001-02
3,676,751
2002-03
3,074,864
2003-04
3,644,263
2004-05
3,928,500
2005-06
4,801,184
2006-07
5,139,915
2007-08
5,817,059
2008-09
6,680,698
2009-10
7,101,972
35
Figu
ure : 3.2 - PRODUCTI
P
ION OF LEAD & ZINC
C ORES
2000 -20001 TO 2009--10
8000000
7000000
6000000
TONNES
5000000
4000000
3000000
2000000
1000000
0
YEAR
R
ii)
iii)
Year
2000-01
2001-02
2002-03
2003-04
2004-05
2005-06
2006-07
2007-08
2008-09
2009-10
The lead & zinc ore is treated to produce lead and zinc concentrates
separately. The lead and zinc concentrates produced since last 10 years are
given in Table: 3.4 and depicted Figure-3.3 and Figure-3.4 respectively.
Table : 3.4 - Production of Lead and Zinc Concentrates 2000-01 to 2009-10
(Quantity in tonnes)
Year
Lead concentrates
Zinc concentrates
Quantity
Grade (%)
Quantity
Grade (%)
2000-01
54,487
63.45
366,095
54.29
2001-02
52,386
62.31
398,837
53.80
2002-03
59,107
59.46
486,162
54.92
2003-04
73,069
64.40
590,476
53.74
2004-05
81,673
63.80
666,424
53.21
2005-06
95,738
62.39
889,007
53.11
2006-07
107,334
62.76
947,387
53.29
2007-08
125,756
61.80
1,035,827
53.22
2008-09
133,768
60.37
1,224,077
52.91
2009-10
136,095
61.82
1,277,080
52.86
37
160,000
140,000
TONNES
120,000
100,000
80,000
60,000
40,000
20,000
0
YEAR
R
TONNES
1,000,000
800,000
600,000
400,000
200,000
0
YEA
AR
38
Lead Metal
Hindustan Zinc Ltd. (HZL) is the only producer of primary lead which
operates three smelters having a total capacity of 93 thousand tonnes per year.
Out of these three smelters, Vizag Lead Smelter was closed from 24.01.2001
and Tundoo Lead Smelter was closed from May, 2003 for economic reasons.
Presently, the production of primary lead is reported only from Chanderiya
Lead Smelter of HZL. Indian Lead Ltd. (ILL) has two units at Kolkata and
Thane, each having a capacity of 12,000 tpy. Both the units are based on scrap.
The company is yet to start production. The production of primary lead in India
in the year 2009-10 was 72000 tonnes, as against 60,323 tonnes in 2008-09.
HZL has plans to set up a lead smelter with a capacity of 100,000 tpy at
Rajpura Dariba in Rajasthan. The production of lead metal for last ten years is
given in Table: 3.5 and depicted in Figure-3.5.
Table : 3.5 - Production of Lead Metal in India 2000-01 to 2009-10
(In tonnes)
Year
Production
2000-01
34,840
2001-02
37,860
2002-03
39,314
2003-04
24,737
2004-05
15,657
2005-06
23,817
2006-07
44,627
2007-08
58,246
2008-09
60,323
2009-10*
*Annual Report, 2009-10, HZL
72,000
39
TONNES
60,000
50,000
40,000
30,000
20,000
10,000
0
20000-01 2001-02 2002-03
2
2003-004 2004-05 2005
5-06 2006-07 2007-08
2
2008-09
9 2009-10
YEAR
c
of
Thee productionn of lead mettal reduced during 20044-05 due to closure
Vizag and Tundoo
T
smeelters due to economic reeasons.
Leaad is also prooduced throuugh secondaary route from scrap. Most
M of the
secondary producers are in unoorganized seector for which
w
data is
i scarce.
a attempt has been m
made, later in this chaapter, to quaantify the
However an
production of lead from
m secondary sources.
(b)
Zin
nc Metal
Hin
ndustan Zincc Ltd. (HZL)) is the onlyy producer oof primary zinc which
operates foour zinc smeelters at Debbari, Chandeeriya, Visakhhapatnam annd Dariba
with a totaal capacity of
o 879,000 tonnes per year.
y
Besiddes, Binani Zinc Ltd.
(BZL) is also
a
producin
ng zinc from
m imported concentratess. The zincc smelting
plant of BZ
ZL is situatted at Binannipuram (Alw
waye) in Keerala. The plantwise
installed caapacities of zinc
z is givenn in Table: 3.6
3 and depiccted in Figurre-3.6.
Table : 3.66 - Plantwisse Installed Capacities of Zinc Smeelters, 2009--10
Sl. No.
1.
2.
3.
4.
5.
Name
N
of Plan
nt
C
Chanderiya
P
Plant
of HZL
L
D
Debari
Plant of HZL
V
Visakhapatna
am Plant of H
HZL
D
Dariba
Plant of HZL
B
Binanipuram
m Plant of BZ
ZL
Total
Cap
pacity (in tp
py)
5,25,000
88,000
56,000
2,10,000
38,000
9,17,000
40
Binanipuram
B
Plant
38,000
Dariba Plant
210,000
Chanderiyya
Plant 525,,000
Debarii Plant
88,0000
Vissakhapatnam
Plant
56,000
All the above plants are producing zinc by varrious methoods. The
i Lead Zinc Smelter
Chanderiyaa Zinc Smelter complexx has three smelters- i)
using impeerial smeltingg technologyy, U.K. ii) Hydrometall
H
lurgical Zincc Smelter,
Hydro-I annd iii) Hydroo-II. Both ussing Roast Leach
L
Electroowinning Teechnology
with conveersion proceess. The Debari and Visakhapatna
V
am Zinc sm
melters are
hydrometalllurgical sm
melters alsso using Roast Leeach Electrrowinning
Technology
y with convversion process. HZL has
h successffully commiissioned a
hydrometalllurgical plaant for zinc smelting with
w a capaciity of 210,0
000 tpy at
Dariba in March,
M
2010.
Production of zinc
z
metal in
i India in 2009-10 waas 608,884 tonnes as
t 579,091 tonnes
t
in 2008-09. The production of zinc mettal for last
compared to
ten years siince 2000-011 is given in Table: 3.7 and depictedd in Figure-3
3.7.
Table : 3.7- Pro
oduction of Zinc Metal,, 2000-01 too 2009-10
(In tonnes))
Production of Zinc
ar
Yea
2000-01
178,0015
2001-02
204,2209
2002-03
235,5525
2003-04
251,7754
2004-05
239,187
2005-06
296,4460
2006-07
380,9945
2007-08
457,0075
2008-09
579,0091
2009--10*
*Annuual Report, 2009-10,
2
HZ
ZL
608,884
41
TONNES
500,000
400,000
300,000
200,000
100,000
0
YEAR
R
3.4.4
Scrrap Recyclin
ng
Lea
ad Recyclingg
recycled. The lead which is used as cable sheathing, pipes, plates and in any
other form is also recovered and recycled. A generalized flow sheet for lead
acid battery recycling is shown at Plate-IX.
There are certain uses of lead where it is not possible to recover it like
lead additives in petrol, lead used as alloying materials, lead in rubber, paint and
other lead compounds. The share of such uses forms only 10 % in the total use
pattern.
Many countries depend on recycled lead for meeting out their demand of
lead. However, world over, there is a major concern in respect of lead use, its
handling and recycling due to its hazardous nature. It is known that when lead
finds its way in the body and ultimately in blood stream, it cannot be discarded
or used by the body hence causes many disorders and affects human growth and
health adversely. Therefore, the lead scrap collection, trade, recycling comes
under the vigil of environmental agencies. To minimize and stop the adverse
effects of lead, every country has devised and formulated certain laws.
In India lead recycling industry comes under the watch of Central
Pollution Control Board (CPCB) and State Pollution Control Boards (SPCB)
which grant licenses for its recycling to the parties who are fulfilling the norms
laid down by CPCB & SPCB as well as Ministry of Environment and Forest
(MOEF).
Lead & its scrap is also traded world over as per the norms and
nomenclature fixed by Institute of Scrap Recycling Industries, Inc. (ISRI). The
trade names as well their details are enclosed as Annexure: 3 - I.
The lead & scrap is covered under various HS code as listed in
Annexure: 3 II (A) and Annexure: 3 - II (B).
In Indian Scenario with the enactment of Battery (Management &
Handling) Rules, 2001, the availability of lead scrap in organized sector has
increased many folds. The scrap LAB collected at various points is broken and
lead contained in them is recycled. As on 13. 5.2010, there were about 316 lead
waste re-processors in the country having a combined capacity of 1,097,876
tonnes/year for handling used LAB as well other scrap/dross/ashes etc. The
state-wise capacities of lead waste re-processors are given in following Table:
3.9 and the statewise details of lead waste processors are given at Annexure: 3
- III.
43
State
12
Capacity
(Tonnes/year)
80,120
Assam
2,100
3.
Chhattisgarh
3300
4.
Gujarat
14
37,370
5.
Haryana
28
57,755
6.
Himachal Pradesh
25,100
7.
74,960
8.
Karnataka
21
1,06,240
9.
Kerala
3,700
10.
Madhya Pradesh
29
75,315
11.
Maharashtra
41
1,26,762
12.
Punjab
26
20,420
13.
Rajasthan
43
1,82,940
14.
Tamil Nadu
13
72,620
15.
Uttar Pradesh
22
1,30,600
16.
West Bengal
46
98,566
316
1,097,876
1.
Andhra Pradesh
2.
No. of Unit
Total
Source: Website CPCB, New Delhi.
The capacities shown in Table: 3.9 against each state as well against each unit
in Annexure: 3 III (A) is the maximum permissible limit of used battery intake.
The lead acid battery has many components namely top cover, box, separators, oxide
coatings as well as lead plates.
During the visit to the leading lead waste re processors plant and discussions
with the experts in this field it is understood that on an average basis the availability
of lead from a used LAB is about 50 to 55% of the battery weight and the rest goes to
cover, box, separators, oxide paste etc. by weight. Various components of lead acid
battery and used LAB are shown in Plate-X(A) and X(B).
The lead plates after breaking the battery are removed, separated from the
oxides both manually and mechanically and lead scrap thus obtained is melted in
simple Mandir type Rotary furnace to obtain lead. The first melt in trade parlance
is called as soft lead which contains about 99% of lead. This soft lead is used for
making lead oxide powder by some processors. Slag generated during first melt is
44
remleted to obtain Dugadda or Dogla lead containing about 97% Pb, 2.5 to 2.7%
Antimony and 0.25% other impurities.
The waste generated during smelting for obtaining Dugadda or Dogala is
again remelted to get Tigala lead and Kita. The left over waste or slag is not
further useable and is sent to respective disposal sites.
The recovery of lead even after three to four times melting of scrap is not
uniform in all the lead waste re-processor units. The recovery of lead is dependent
upon the expertise of workers as well adaptability of the technology by individuals.
On study of data from 134 units as obtained from CPCB, New Delhi, the
recovery of lead from lead scrap is as high as 100% and as low as 12%. The details of
recovery of lead from various units across the country are given in Annexure: 3 - IV.
In view of the above discussion the availability of secondary lead obtained from
lead waste reprocessing is discussed below:
As mentioned earlier and also given in Annexure: 3 III (A), the capacities
granted by CPCB are the capacities of used battery intake by each unit. The total
capacity of all the units is 1,097,876 tonnes as on 13.5.2010 and as per the views of
experts the availability of lead in LAB is about 50-55%, so taking a conservative
figure of 50%, the total scrap availability from used lead acid battery comes to about
548,938 tonnes. This scrap is melted in conventional Bhattis and secondary lead is
recovered. The recovery, as already explained is shown in Annexure: 3 - IV in the
range of 12% to 100%.
The discussion in field with officials and with the personal observation it is
observed that the recovery from lead scrap to lead metal comes to around 75%. (On
applying this recovery factor, the quantity of recycled lead produced in the country is
about 411,703 tonnes, only when all the operating units are working with their full
capacities).
It has also been observed during field visits that many a units are not working
at all while other units are working far below their licensed capacities. On discussion
with officials of CPCB and SPCB as well as associations and individuals it is
understood that about 40% of the total units are in operation and the average capacity
utilization is about 50%.
Therefore, the availability of lead metal which would be 411,703 tonnes when
all the units are in operation comes to 164,681 tonnes with only 40% units are in
operation. By taking in to consideration 50% capacity utilization, the quantity of
recycled lead produced comes to be around 82,340 tonnes.
The production of recycled lead along with various factors applied for the
calculation of production of secondary lead is given in the Table: 3.10.
45
548,938
219,575
164,681
82,340
Production
(primary)
2000-01
2001-02
2002-03
2003-04
2004-05
2005-06
2006-07
2007-08
2008-09
2009-10
34,840
37,860
39,314
24,737
15,657
23,817
44,627
58,246
60,323
72,000
Estimated Production
(By adding 100% Secondary Production to Primary
Production)
69,680
75,720
78,628
49,474
31,314
47,634
89,254
116,492
120,646
144,000
46
Consumers to return used batteries and manufacturers/assembles/ reconditioners /importers responsible for collection of batteries and transport to
registered recyclers.
2.
3.
4.
5.
Collection of batteries 50% in the first year, 75% in the second year and 90%
from the third year onwards.
6.
Since 1999, a scheme for registration for re-processors of used lead acid
batteries has been operationalised. Prior to grant of registration, inspection of facility
is a must and in at least 10% cases, a second inspection is also undertaken. In
addition to compliance with the regulatory standards, reprocessing units are required
to follow the prescribed code of practice for Environmentally Sound Management
(ESM) of lead acid batteries and possess proper facilities for disposal of wastes, the
sludge, in particular. Air pollution control system stipulated in the ESM code would
ensure that stack emission would not exceed 10 mg/Nm3 for lead and 50 mg/Nm3 for
total particulate matter. Secured land fill facility for disposal of sludge should have a
leachate collection system and meet the tolerance limit prescribed for heavy metals,
namely cadmium, lead and nickel. The sludge produced by the reduction of lead in
the furnace has to be reprocessed at least twice so as to bring down the lead content in
sludge and render it fit for disposal in a landfill.
As earlier stated the scheme for registration of the recyclers has been in
operation for about two years. Till now 35 units have been granted registration
following the procedure described above. As a result, today there is a fair distribution
of units with environmentally sound reprocessing capability in the country. This has
helped avoid transportation of lead metal scrap over long distances.
The new legislation enforced in tandem with the registration scheme would
ensure that battery scrap is processed only by units possessing ESM facilities. In
addition, unauthorised backyard smelters and traders have been barred from taking
part in auctions of battery scrap thereby choking supply of backyard smelting which
poses serious problems by way of uncontrolled lead emissions and discharge of acid
into the open ground/sewers. It is well recognised that poor lead recovery in the
backyard smelters (around 30-40%) has been the primary cause of the lower share of
secondary lead production in the country. The rules also provide for an elaborate
reporting system, which would help keep track flow of lead in the economy. It is
significant to note that the new legislation has already spurred substantial capacity
47
addition in the organised sector of the secondary smelting. Hindustan Zinc Limited
and Binani Zinc Limited have announced plans to set up secondary smelters of
capacity 35,000 tonnes and 25,000 tonnes, respectively.
(b)
Zinc Recycling
48
It is also understood that about 75% of the total zinc used in galvanizing
industry is lost and cannot be recovered as well the zinc used in the manufacture of
oxides and chemicals is also lost, while the zinc used in dry batteries, die cast etc. is
recoverable which amounts to about 15% of zinc metal use.
Zinc recycling/reprocessor units come under the purview of MOEF and CPCB.
They have approved 170 licences as on 13.5.10 for zinc ash, zinc skimming and zinc
dross processing units with a total capacity of 402, 463 tonnes/annum. The same is
given in Annexure: 3 - VII.
The state wise capacities of zinc recyclers are given in Table: 3.12.
Table : 3.12 - State wise capacities of Zinc Waste Reprocessing Units as
Registered with CPCB and MOEF as on 13.5.2010
Sl. No.
State
No. of Units
Capacity
1.
Andhra Pradesh
6731
2.
Bihar
900
Chandigarh
2850
Chhattisgarh
400
16020
Gujarat
20
63464
Haryana
22
68815
Himachal Pradesh
8800
29500
10
Jharkhand
4620
11
Karnataka
5640
12
Madhya Pradesh
1800
13
Maharashtra
11
14682
14
Orissa
5892
15
Pondicherry
3000
16
Punjab
34
65052
17
Rajasthan
8530
18
Tamil Nadu
3280
19
Uttar Pradesh
15
64855
20
West Bengal
21
27632
Total
170
402463
49
Table : 3.13 - Statewise Capacities of Recyclers of Zinc along with Other Metals.
Registered with CPCB and MOEF as on 13.5.10
Sl. No.
State
No. of Units
Capacity(TPA)
1.
Andhra Pradesh
10780
2.
Chattisgarh
300
3.
10
71540
4.
Gujarat
43
104096
5.
Haryana
18115
6.
46960
7.
Karnataka
13108
8.
Madhya Pradesh
9960
9.
Maharashtra
26
76981
10.
Punjab
18870
11.
Rajasthan
10
46775
12.
Tamil Nadu
21000
13.
Uttar Pradesh
10
77680
14.
West Bengal
Total
1350
132
517,515
In addition to there are some recyclers which also reprocess zinc alongwith
other metals namely brass, nickel and copper. The list of such recyclers which
reprocess zinc along with other metals is given at Annexure: 3 III (B). The state
wise capacities of reprocessors of zinc along with other metals are given in Table:
3.13.
As it is seen from the above Table: 3.12 and Table: 3.13, there are substantial
capacities of zinc recycling in India. These units recycle zinc from the zinc scrap,
dross, zinc skimming and zinc ash available from the various galvanizing plants
within the country as well from imported scrap and dross.
During the field visit to various re-processing plants and discussions held with
the officials of Central Pollution Control Board, State Pollution Control Boards,
various associations and organizations and the data obtained from the returns
submitted to CPCB, New Delhi, it is understood that about 40% of the reprocessing
units are in operation and the capacity utilization is about 30%. These units, as
mentioned earlier, consume zinc skimming, zinc ash, zinc dross as well as zinc scrap
to produce secondary zinc metal, zinc ash, zinc oxide and zinc sulphate. The
production of zinc is more when the reprocessors use zinc scrap or dross as raw feed
as it contains more than 90% of zinc. When zinc ash and zinc skimming which
contains about 25% of zinc are used as raw feed, the recovery of Zn is low. Moreover,
50
some of ash generated during the recycling of Zn scrap and zinc dross as well the ash
left over after the recovery of zinc from skimming directly goes for the manufacture
of zinc sulphate (ZnSO4).
The other factor which affects the recovery of zinc in the process of treating
skimming is when the direct melt in furnace gives zinc recovery of 50% and the zinc
recovery through electrolytic leaching process is about 80 to 90%.
However, from the data made available by the individual processors to CPCB
the average recovery of zinc with varying feed material end processes comes to about
50%.
In view of the above findings in respect to the working in reprocessing units, the
recovery of secondary zinc metal from scrap etc is discussed below.
The CPCB and MOEF have granted registration to 170 units as on 13.5.2010
for processing zinc scrap, zinc dross, zinc skimming and zinc ash to produce zinc
metal & other zinc chemicals. The total capacity of these units is 402,463 tonnes per
annum. Taking in to consideration that only 40% units are operating the capacity for
processing zinc scrap etc. comes to about 160,985 tonnes/year. During the field visits
as well as the data made available by the CPCB, New Delhi, it has been noticed that
the processing units are operating much below their permitted capacities. The average
capacity utilization by these units is about 30% and thus the capacity of scrap intake is
further reduced to 48,295 tonnes/year. Considering 50% average recovery of zinc
from scrap etc. the production of secondary zinc from reprocessing units comes to be
24,148 tonnes/ year as shown in Table: 3.14.
Table : 3.14 - Production of Secondary Zinc by the Zinc Reprocessors only based
on the Registered Capacities by CPCB, New Delhi and Recovery Percentage
Total Scrap/Dross/
Skimming/ash
intake capacity
Operating
Units 40%
Capacity
utilization
30%
(In tonnes/year)
Secondary zinc metal
production based on
50% zinc metal recovery
402,463
160,985
48,295
24,148
Some of the reprocessing units have been permitted to use mixed scrap of zinc,
copper, brass, and other metal as well. These units have been categorized as other
non-ferrous metal waste reprocessors for the sake of description and analysis and is
placed at Annexure:3 III (B).
The total capacity of these units comes to about 517,515 tonnes per year. By
applying the factor of 40% operating units the capacity comes to about 207,006
tonnes/year. The capacity utilization of 30% of these units further reduced the
capacity to 62,102 tonnes per year. The metal recovery from these units was 31051
tonnes/year by applying 50% recovery of metals from waste.
As these units use scrap of mixed nature therefore it is assumed that the
secondary metal produced by these units will also be of mixed nature. Considering
that share of zinc will be 45% in the total metal produced by these units the
production of zinc comes to about 13,973 tonnes/year as shown in Table: 3.15.
51
LEAD
Lead is the fourth important non ferrous metal traded worldwide. Most
important use of lead is in the acid batteries which are used in automobiles, inverters
etc. Lead is also used in making alloys, chemicals etc. Recently, a movement in
world economy and industrial production in many developed and developing
countries, consequently a turbulent activity is observed in all the fields of lead
globally. It is intended here to study the trends in production, imports, exports etc. in
the global scenario with a particular emphasis on the major countries dealing with
lead. China, Australia, USA, Peru and Mexico are the major countries in the
production and trade of lead ores & concentrates and metal in the world.
4.1.1 World Resources
Lead resources of the world total more than 1.5 billion tonnes, however
based on the information released by the producers in respective countries, the
world reserves of lead are placed at 80 million tonnes as per the Mineral
Commodity Summaries, 2011. About 70% of the world reserves are located in
Australia, China, Russia, USA. Australia has the largest reserves of lead at 27
million tonnes followed by China (13 million tonnes), Russia (9 millon tonnes),
USA (7 million tonnes), Peru (6 million tonnes), and Mexico (5.6million
tonnes). The remaining reserves are distributed in other countries. The
countrywise reserves of lead are given in Annexure: 4 -I and depicted in
Figure: 4.1.
4.1.2 World Production
(a)
53
USA
8.74%
Otther Countriess
15.36%
Australia
33.71%
Russia
11.49%
Peru
7.49%
China
C
116.23%
Mexico
6.99%
200
00
150
00
2003
100
00
2009
50
00
54
(b)
55
4000
0
3800
0
3600
0
3400
0
3200
0
3000
0
2800
0
2600
0
2400
0
2200
0
2000
0
1800
0
1600
0
1400
0
1200
0
1000
0
800
0
600
0
400
0
200
0
0
2009
200
0
100
0
0
56
2003
20
009
600
0
500
0
400
0
300
0
200
0
100
0
0
F
Figure
: 4.6 - WORLD R
RESERVES
S OF ZINC, 2011
(By Princiipal Countrries)
Other Countries
25
5.00%
Austtralia
21.3
37%
Boolivia
2.4
42%
USA
A
4.84%
%
Canada
2.42%
Chin
na
16.94%
Peru
9.27%
Mexiico
6.05%
Kazakh
hstan
6.45%
%
Indiaa
4.44%
%
Ireland
0.811%
57
4.2
ZINC
Zinc is the third most important nonferrous metal after aluminium & copper
which is traded worldwide. The most important use of zinc is in galvanizing steel
surface to protect it from rusting. Zinc has some of the unique properties which make
it important in the industrial usage. The demand of zinc is directly related to the
developments in the industrial sectors like telecommunication, automobile, consumer
goods, construction etc. where zinc is used to protect the steel surfaces. The coating
of zinc considerably increases the life of steel. Zinc is also used in alloys, die-casting,
chemicals, dry cell batteries etc. Zinc as other non-ferrous metals has experienced
turbulent activity in the world market in the past few years. The main reason is
attributed to the fast growing economy of some Asian countries and some developed
western countries. China and USA were mainly responsible for the activities in all
fields of zinc namely production, consumption, import and export.
4.2.1 World Resources
The zinc resources of the world are about 1.9 billion tonnes, however
based on the commercially available database of reserves and resources of
mines and potential mines, the world reserves of zinc as per Mineral
Commodity Summaries, 2011 are placed at 250 million tonnes. About 53% of
the world reserves of zinc are located in China, Australia, Peru and Kazakhstan.
Australia has the largest reserves of zinc at 53 million tonnes followed by China
(42 million tonnes), Peru(23 million tonnes), Kazakhstan(16 million tonnes),
Mexico(15 million tonnes)and India(11 million tonnes). The remaining is
contributed by other countries. The countrywise reserves of zinc are given in
Annexure: 4-VI and depicted in Figure: 4.6.
4.2.2 World Production
(a)
the data compiled by IBM, the lead & zinc ore produced in 2003-04 was 3644
thousand tonnes which rose by 94.88% at 7102 thousand tonnes in 2009-10.
Country wise mine production of zinc from 2003 to 2009 is given in Annexure:
4-VII and depicted in Figure: 4.7.
(b)
The country wise production of slab zinc from 2003 to 2009 is given in
Annexure: 4-VIII and depicted in Figure: 4.8. The world total production of
slab zinc was 11.4 million tonnes in 2009 which registered an increase of 2.5%
over the production of previous year. China continued to be the top producer of
slab zinc in the world with 4.36 million tonnes of production in 2009. Its
contribution in the world production was 38%. Canada was the second top
producer with a production of 685 thousand tonnes contributing 6% in the
worlds total production followed by Korea, Rep. of (660 thousand tonnes),
India (615 thousand tonnes), Japan (541 thousand tonnes), Australia (525
thousand tonnes) and Spain (517 thousand tonnes). Mexico, Kazakhstan,
Finland, Brazil, Russia, USA, Germany, Belgium and other countries
contributed the remaining production of slab zinc in the world.
4.2.3 World Exports of Slab Zinc
The total world exports of slab zinc stood at 3.80 million tonnes in 2009.
Canada was the top exporter of slab zinc in the world with 592 thousand tonnes,
contributing 16% of the total world exports of slab zinc, followed by Australia
(356 thousand tonnes), South Korea (330 thousand tonnes), Kazakhstan (295
thousand tonnes), Finland (269 thousand tonnes), Spain (270 thousand
tonnes),and Mexico (225 thousand tonnes) . Norway, India, Peru and other
countries contributed the remaining exports of slab zinc. India with 177
thousand tonnes contributed 5% in the total world exports of slab zinc. The
country wise exports of slab zinc are given in Annexure: 4-IX and depicted in
Figure: 4.9.
4.2.4 World Imports of Slab Zinc
World imports of slab zinc were 3.66 million tonnes in 2009. USA
continued to be the top importer of slab zinc with 686 thousand tonnes
contributing 19% of the world's total imports. China followed with 670
thousand tonnes (18%), Germany (286 thousand tonnes), Belgium (237
thousand tonnes) and Taiwan (192 thousand tonnes), Netherlands, France, Italy,
India, Belgium, UK, Indonesia and other countries contributed the remaining
imports. India imported 94 thousand tonnes of slab zinc in 2009 contributing
3% of the total worlds import of slab zinc. The country wise imports of slab
zinc are given in Annexure: 4-X and depicted in Figure: 4.10.
59
2003
2009
4500
0
4000
0
3500
0
3000
0
2500
0
2000
0
1500
0
1000
0
500
0
0
60
2009
2
Figuree : 4.9 - CO
OUNTRY W
WISE EXPOR
RTS OF SL
LAB ZINC
(2003 V/s
V 2009) (B
By Principall Countries))
100
00
2003
2009
90
00
80
00
70
00
60
00
50
00
40
00
30
00
20
00
10
00
0
Figuree : 4.10 - CO
OUNTRY WISE
W
IMPO
ORTS OF SL
LAB ZINC
(2003 V/s
V 2009) (B
By Principall Countries))
100
00
2003
90
00
80
00
70
00
60
00
50
00
40
00
30
00
20
00
10
00
0
61
2009
There are a number of lead and zinc producing countries. The list of top 10 lead
and zinc mining companies as well as lead and zinc smelting companies are given in
Tables: 4.1 to Tables: 4.4. A comprehensive world wide list of lead and zinc
producing companies, lead zinc producing countries, list of mines producing lead and
zinc, zinc smelters and refineries and lead smelters and refineries are given at
Annexure:4-XXVII to Annexure: 4 - XXXI. The details of important lead & zinc
mines are given at Annexure: 4 - XXXII.
Table : 4.1- List of Top 10 Zinc Mining Companies
Position
1
2
3
4
5
6
7
8
9
10
Name of Company
Xstrata plc.
OZ Minerals
Teck Cominco Ltd.
Glencore
Hindustan Zinc
Anglo American
Volcan Compania Minera S. A. A.
Boliden AB
Votorantim Metals Ltd.
Lundin Mining Corporation
Table : 4.2 List of Top 10 Lead Mines
Position
1
2
3
4
5
6
7
8
9
10
Name of Mine
Cannington
Red Dog
Mount Isa
Lucky Friday
Broken Hill
Greens Creek
Brunswik 12
Magellan
Century
Black Mountain
Country
Australia
Alaska, USA
Australia
USA
Australia
Alaska, USA
Canada
Australia
Australia
South Africa
Name of Company
Xstrata Plc.
BHP Billiton
Doe Run Company
Teck Cominco
Volcan Compania Minera S. A. A.
Glencore International AG
OZ Minerals
Hindustan Zinc
Anglo American Plc.
Industrias Penoles S.A. de C.V.
Fresnilo Plc.
62
Name of Mine
Century
Rampura Agucha
Red Dog
Iscaycruz
Brunswik 12
Greens Creek
Mount Isa
Tara Mine
Lisheen
Antamina
Country
Austalia
India
Alaska, USA
Peru
Canada
Alaska, USA
Austalia
Ireland
Ireland
Peru
Australia
slab zinc in Australia was 525 thousand tonnes in 2009, contributing 4.6% of
the total world production.
In the International trade, Australia is net exporter of lead & zinc
concentrates, refined lead and slab zinc. Australia was the top exporter of lead
concentrate and second largest exporter of zinc concentrate in the world. It was
second largest exporter of refined lead and 5th largest exporter of slab zinc in
the world. The internal consumption of refined lead was 19 thousand tonnes
and that of slab zinc was 169 thousand tonnes in 2009.
ii)
China
64
France
There are no significant resources of both lead and zinc in France. The
country imports lead & zinc concentrates and refined lead & zinc from various
countries. The annual consumption of refined lead in France was around 200
thousand tonnes till 2008. In 2009, it suddenly came down to 87 thousand
tonnes. The consumption of slab zinc in France was around 250-275 thousand
tonnes since last 5 years. In 2009 the production of refined lead and slab zinc
was about 61 thousand tonnes and 161 thousand tonnes respectively. The gap
in the demand and supply of lead is fulfilled through imports. France imports
lead concentrates from Australia, Germany and Morocco etc. and refined lead
from Australia, Belgium, Germany etc. The zinc concentrates are imported
from Belgium and Morocco. Slab zinc in France is imported from Belgium,
Finland, Germany, Netherlands and other countries.
The lead and zinc scrap also plays an important role in the lead-zinc
scenario in France. France imported 14 thousand tonnes and exported 21
thousand tonnes of lead scrap in 2009. The exports of slab zinc from France are
increasing steadily and stood at 65 thousand tonnes in 2009.
iv)
Germany
65
Italy
The country does not have significant resources of lead & zinc and is
mostly dependent on imports of lead and zinc concentrates. Adequate data
regarding lead concentrates and metal is not available. However, the production
of refined lead stood at 149 thousand tonnes in 2009. The consumption in 2009
was 205 thousand tonnes. The total imports of refined lead was 77 thousand
tonnes in 2009.
Glencore International AG is the major company producing lead in Italy
with 2 plants at San Gavino and Porto Vesme in Sardinia region of the country
with a total capacity of about 200 thousand tpy. Glencore International AG
also has a zinc smelter with a capacity of 120 thousand tpy at Porto Vesme in
Sardinia region.
In case of slab zinc it mostly depends on imports. The production of
slab zinc in Italy was around 103 thousand tonnes in 2009, where as the
consumption of slab zinc stands around 217 thousand tonnes in 2009. Italy
imported 118 thousand tonnes of slab zinc contributing 3% to the world's total
imports in 2009.
vi)
Kazakhstan
Mexico
Mexico is endowed with good reserves of lead & zinc ores. The lead
ore reserves of Mexico are of the order of 5 million tonnes contributing 6% to
the world's total reserves of lead. The reserves of zinc are placed at 14 million
tonnes contributing 7% to the world's total reserves.
There are 2 companies engaged in mining and smelting of lead & zinc in
Mexico namely (i)Industrial Mineral Mexico, S.A.de C.V.(IMMSA) having
mines at San Martin, Santa Eulalia, Santa Barbara and lead refinery at
Monterrey with a capacity of 70,000 tpy and a zinc refinery at Charcas S.L.P.
with a capacity of 110,000 tpy (ii) Industrials Penales S.A. de C.V. having
mines at La Encantada Fresnillo, Ray da Plata and a metallurgical complex at
Torreon having a capacity of 180,000 tpy of lead smelting and 240,000 tpy of
zinc smelting.
The mine production of lead in Mexico is about 140 thousand tonnes
since last 6 years with a minor fluctuation. The mine production of lead in 2009
was 140 thousand tonnes (3.4% of total world production). The production of
refined lead in Mexico was 229 thousand tonnes in 2009. The internal demand
of refined lead in Mexico is just fulfilled by the indigenous production and
hence Mexico participates in world trade of refined lead to a very small extent.
The mine production of zinc in Mexico is showing an increasing trend
since last six years. In 2009 it was about 458 thousand tonnes. The slab zinc
production in Mexico was 335 thousand tonnes in 2009, slightly more than the
previous year. The internal demand of slab zinc was 112 thousand tonnes in
2009. Mexico exported 225 thousand tonnes of slab zinc in 2009 which was
11% higher than 203 thousand tonnes exported in the previous year.
viii)
Peru
Peru is at a comfortable position as far as lead & zinc ore reserves are
concerned. Peru has 6 million tonnes of lead reserves contributing 7.59% to the
world's total reserves and 19 million tonnes of zinc reserves contributing 9.5%
to the world's total reserves of zinc. The mine production of lead in Peru stands
around 300-325 thousand tonnes since last six years. The mine production of
lead in 2009 was 302 thousand tonnes and decreased by 14% as compared to
previous years production of 345 thousand tonnes. Refined lead production in
2009 was 26 thousand tonnes as against 114 thousand tonnes in 2008. The
production of lead concentrates in Peru is around 300-320 thousand tonnes.
67
South Korea
45,000 tonnes at Onsan. There is one more producer of zinc metal namely
Young Poong Corp. having a capacity of 300,000 tonnes at Sukpo.
South Korea is the second largest importer of zinc concentrates in the
world. The annual demand of zinc ores and concentrates in South Korea is
about 1.3 million tonnes which is fulfilled completely by imports. The major
countries from which zinc ores and concentrates are imported are Peru, Russia,
Chile, Australia, USA, Bolivia and other countries. The annual production of
slab zinc in South Korea is increasing since last few years but in 2009 the
production of slab zinc was 660 thousand tonnes as against 739 thousand tonnes
in 2008. The production is more than sufficient to cater to the internal demand
of the country which is around 450-500 thousand tonnes annually. The surplus
slab zinc is exported to various countries. The exports of slab zinc are
increasing since 2006. The exports of slab zinc from South Korea were 215
thousand tonnes in 2007 which increased to 329 thousand tonnes in 2008. The
major countries to which the South Korean slab zinc is exported are Taiwan,
India, Indonesia, Vietnam and other countries.
x)
Japan
There are very limited resources of lead and zinc ore in Japan, hence the
country is almost fully dependant on imports of lead and zinc ores and
concentrates. The demand of lead ores and concentrates is fulfilled by imports
mainly from, Australia, USA, Bolivia and other countries. Japan is a major
country producing refined lead in the world. The annual production of refined
lead in Japan is around 270-280 thousand tonnes till 2008. It came down to 248
thousand tonnes in 2009 with a decrease of 11%. This production is a little
short of the annual demand which is fulfilled by imports. Refined lead is
imported mainly from Peru, China and other countries.
The country has a very good capacity of producing lead & zinc metals.
The country has a lead metal production capacity of around 300,000 tpy (both
primary & secondary). The major companies producing lead metal are Toho
Zinc Co. Ltd. having a plant at Chigirishima in Hiroshima Prefacture, Mitsui
Mining & Smelting Co. Ltd at Takehara also in Hiroshima Prefacture.
The zinc metal producing capacity of 650,000 tonnes is mainly held by
(i) Akita smelting Co. Ltd. with 200,000 tpy at Iijima, in Akita Prefacture, (ii)
Toho Zinc Co. Ltd. with 140,000 tpy at Annaka in Gunma Prefacture and (iii)
Hachinohe Smelting Co. Ltd. with 120,000 tpy at Hachinohe in Aomori
Prefacture.
There was no mine production of zinc in 2007 and 2008. The demand
of zinc ores and concentrate is mostly met with by imports. The major
countries supplying zinc ores and concentrates to Japan are Australia, Peru,
Bolivia, Mexico, and USA. The total imports of zinc ores & concentrates in
Japan are around 885thousand tonnes annually. Japan is the second largest
importer of zinc ores and concentrates in the world after China. The country is
fifth largest producer of slab zinc in the world with a production of 541thousand
69
U.K.
USA
USA is endowed with very good reserves of both lead and zinc ores.
There are 7.70 million tonnes of lead reserves contributing 9.74% of world's
total reserves. It is third major country after Australia and China in the world as
far as lead reserves are concerned. In the case of zinc, USA has 14 million
tonnes of reserves contributing 7% to the world's reserves.
Mine production of lead in USA was 400 thousand tonnes contributing
about 10% to the world's production in 2009. The production of refined lead in
USA is around 1.2 to 1.3 million tonnes since last 6 years. The production of
refined lead was 1235 thousand tonnes in 2009. USA is the second largest
consumer of refined lead in the world after China. The annual consumption of
refined lead in USA is around 1.5 million tonnes. This gap in the demand and
supply position is fulfilled by imports. USA imports about 200-300 thousand
tonnes of refined lead. USA also exports about 40-60 thousand tonnes of
refined lead and 300 thousand tonnes of lead ores & concentrates annually.
USA enjoys a very strategic position in the mine production of zinc.
The mine production of zinc in 2009 was 690 thousand tonnes. USA produced
70
690 thousand tonnes and imported 74 thousand tonnes of zinc ores &
concentrates in2009. The export of zinc ores and concentrates is about 785
thousand tonnes in 2009. The annual demand of slab zinc in USA is around one
million tonnes. However, the slab zinc production in 2009 was 215 thousand
tonnes. The share of imported slab zinc in the demand of zinc is about 75
percent. The indigenous production fulfills only 25% of the total annual
demand of USA.
4.4
INDIAS TRADE
Indias trade of lead and zinc metal depends on the production capacities of the
HZL and Binani Zinc Limited. The HZL is the only primary producer of lead while
zinc is produced by HZL as well as BZL. HZL produces zinc and lead from its own
mine while BZL is wholly dependent on imported concentrates of zinc. Since the
acquisition of HZL by Sterlite Industries Limited in 2002-03, there was a marked
enhancement in the production capacity of zinc as well as lead in HZL. BZL has also
increased its capacity. The production of lead metal which was 35 thousand tonnes in
1999-2000 has increased to 72 thousand tonnes in 2009-10. Similarly production of
zinc has also increased from 175 thousand tonnes in 1999-2000 to 609 thousand
tonnes in 2009-10. Presently India imports lead and zinc in the form of ores and
concentrates, metal and alloys products of lead and zinc as well as scrap for meeting
out its internal demand. The brief analysis of Indias trade is given below.
The trade data presented below is not giving the full coverage of Indias trade as
it includes metal, alloys and other forms of products of lead and zinc. Therefore the
same has not been considered for arriving at any conclusions.
4.4.1 Exports
Indian Trade Analysis Based on DGCI &S data compiled under various
HS Codes
The trade data from DGCI&S is in respect of lead and zinc metal and
articles thereof was compiled and analysed as per HS codes. The same is given
at Annexures: 4-XXIII to 4-XXVI, it will be seen from these annexures that
lead and zinc metals are traded in various forms represented by different H S
Codes.
To analyse the data in respect of metals in its purest form the HS Codes
78011000- Refined Lead, 78019910 Pig lead, 78019920 Unrefined Lead,
NES and 78042000 - Lead Powder and Flakes were considered for analysing
trade data for lead metal. In a similar way HS Codes 79011100 - Zinc not
alloyed containing by weight > = 99.99 % Zn and 79011200 - Zinc not alloyed
were considered for zinc metal.
The analysis of data for the year 2003-04 versus 2009-10 in respect of
imports and exports of lead and zinc as per H S Codes considered for anlysis are
given in Tables : 4.5 to 4.8 below.
71
(a)
Lead
(i)
Lead Exports
Exports of refined lead from India has shown an increasing trend since
2003-04 from a small quantity of one thousand tonne to 27 thousand tonnes in
2009-10. This increase can be attributed to increase in production capacities of
both primary and secondary or recycled lead. The increase in exports is also
noticed in respect of pig lead, unrefined lead NES Table : 4.5. In addition to
this there are exports of lead in various forms covered under different HS
Codes which have not been considered for analysis. The same are given at
Annexure: 4- XXIII.
Table : 4.5 - Exports of Lead as per HS Codes, 2003-04 v/s 2009-10
Sl. No.
HS Codes
Items
1.
78011000
Refined Lead
2.
78019910
3.
(In tonnes)
2009-10
2003-04
1191.18
26970.21
Pig lead
20.00
120.00
78019920
48.00
300.90
4.
78042000
48.79
18.50
5.
26070000
541.73
36475.68
(ii)
Lead Imports
2003-04
(In tonnes)
2009-10
Sl. No.
HS Codes
1.
78011000
Refined Lead
87335.55
110201.49
2.
78019910
Pig lead
18539.83
1693.90
3.
78019920
4125.63
12305.90
4.
78042000
9.31
4.48
5.
26070000
8266.29
6944.07
72
(b)
Zinc
(ii)
Zinc Exports
HS Codes
79011100
2.
3.
79011200
26080000
ii)
Items
Zinc Not Alloyed
Containing by
Weight>=99.99% Zinc
Zinc Not Alloyed
Zinc Ores & Concentrates
2003-04
24770.00
(In tonnes)
2009-10
156433.03
55.06
62040.56
14409.28
191960.09
Zinc Imports
EXPORT-IMPORT POLICY
The export- import (Exim) policy of lead and zinc metals is decided by the
Ministry of commerce, Government of India As per the export policy 2009-14 Lead
and zinc metal and their alloys are freely exportable without conditions. The gist of
the policy is given below.
73
4.5.1 Lead
i)
The lead metal and its alloys are not included in the export licensing
schedule and hence are deemed to be freely exportable.
ii)
Table : 4.9 - Import Policy for Lead, 2009-14 with Duty Structure (2010-11)
Exim Code
Policy
Basic
Condition duty
Policy
Items of lead
under Exim Code
7801, 7802 and
7804 (Except the
following)
Exim Code No
7802 00 90
Pref.
duty
CVD+E.
Ed. Cess
Custom
Ed.
Cess
Spl.
CVD
Total
Duty
%
Free
10.3
2+1
20.94103
Restricted
10.3
2+1
20.94103
Free
10
10.3
2+1
26.84870
Items of lead
under Exim Code
7806
4.5.2 Zinc
i)
The zinc metal and its alloys are not included in the export licensing
schedule and hence are deemed to be freely exportable.
ii)
Table : 4.10 - Import Policy for Zinc, 2009-14 with Duty Structure (2010-11)
Policy
Condition
Basic Pref.
duty duty
Exim Code
Policy
Items of zinc
under Exim
Code 7901to
7905 (Except
the following)
Free
10.3
2+1
20.94103
7902 00 90
Restricted
10.3
2+1
20.94103
Items of lead
under Exim
Code 7907
Free
10
10.3
2+1
26.84870
74
CVD+E. Custom
Ed.Cess Ed.Cess
Spl.
CVD
Total Duty
%
4.6
FUTURE SCENARIO
4.6.1 Lead
Lead is an important metal used in making lead acid batteries (LAB).
Indias requirement of lead is met through imports. The demand of lead in India
is also increasing owing to the growth in automobile sector and consequently in
lead acid batteries.
The only lead smelting plant at Chanderiya of Hindustan zinc Ltd. has a
capacity to produce 85,000 of lead metal. As against this capacity, the
production in 2009-10 was 72,000 tonnes which was 19% higher than that
produced in 2008-09. The production of lead metal in India is showing an
increasing trend. If Chanderiya plant will run with full capacity and the plants
of Indian Lead Ltd. are commissioned, the production of lead in India is poised
to increase with a good pace. The estimated production of secondary lead from
recycling plants is equal to the primary production from HZL and it is presumed
that with more organised recycling there will be rise in secondary lead
production also. In addition to this HZL has advanced plans to commission a
100,000 tpy lead smelter at Dariba, Rajasthan. There is an equally matching
capacity of recycling industry of lead. The estimated production of secondary
lead from recycling plants is equal to the primary production from HZL. It is
presumed that with more organized recycling there will be a rise in the
secondary production. This is also supported by the fact that the imports of lead
are decreasing as the demand being fulfilled indigenously. The generation of
lead scrap is also expected to increase in India. It would be seen from the above
discussion that India will move towards self sufficiency in the coming years.
However, the country should explore the avenues for producing primary lead
from the imported concentrates as it is being done in the case of copper. This
will further enhance the primary lead availability.
4.6.2 Zinc:
The zinc smelting facility in India is distributed amongst five plants.
Four plants namely Chanderiya, Debari, Dariba & Vizag belong to Hindustan
Zinc Ltd. and the fifth plant at Binanipuram, Alwaye is operated by Binani Zinc
Ltd. The total capacity of HZL to produce zinc is 879 thousand tonnes and that
of BZL is 38 thousand tonnes. The total capacity of production of zinc in India
is 917 thousand tonnes. The total production of zinc was 609 thousand tonnes
in 2009-10. If these plants produce zinc with their full capacity the production
of zinc in India will increase to a good extent. The demand of zinc in India is
also increasing due to the fast growth of Indian industries particularly in the
infrastructure, Automobile and consumer goods-sectors. There seems to be no
problem in supplies of zinc and India should look forward for enhancing exports
to the nearby countries.
4.7
and zinc consumption on year- to- year basis to arrive at a CAGR. The CAGR thus
calculated is utilized in forecasting the demand of lead and zinc till 2024-25. The
same is given below:
4.7.1 Lead
There are wide variations in economic conditions of various regions as
well as countries grouped under the same region. The list of countries included
under different regions is given at Table: 4.11.
Table : 4.11 - Countries Included in Different Regions Consuming Lead
Ukraine
United kingdom
Other Europe
AFRICA
Algeria
Egypt
Morocco
Nigeria
South Africa
Tunisia
Zambia
Other Africa
ASIA
China
Hong Kong
India
Indonesia
Iran
Israel
Japan
Kazakhstan
Malaysia
North Korea
Pakistan
Philippines
Saudi Arabia
Singapore
South Korea
Taiwan
Thailand
Cuba
Mexico
U.S.A.
Venezuela
Other America
OCEANIA
Australia
New Zealand
Other Oceania
EUROPE
Albania
Austria
Belgium
Bosnia
Bulgaria
Croatia
Czech Republic
Denmark
Estonia
Finland
France
Germany
Greece
Hungary
Ireland
Italy
Macedonia
Netherlands
Norway
Poland
Portugal
Romania
Russia
Serbia
Slovakia
Slovenia
Spain
Sweden
Switzerland
Turkey
Vietnam
Other Asia
AMERICA
Argentina
Brazil
Canada
Chile
Colombia
76
As it will be seen that there is a long list of countries included under one
region, hence it is difficult to analyse the consumption pattern of lead in each
country. It is, therefore felt necessary to analyse the consumption data of lead
on regional basis. The data on consumption of lead on regional basis from 2001
to 2010 is given in Table: 4.12.
Table : 4.12 - World Consumption of Refined Lead, 2001 to 2010
Year
World
Europe
2001
6551.2
2053.9
2002
6861.1
2075.8
2003
6997.3
1948.5
2004
7067.8
2001.4
2005
7659.6
1985.1
2006
8054.2
2015.3
2007
8381.9
1885.7
2008
8964.0
1767.1
2009
8941.3
1518.6
2010
9333.5
1624.4
CAGR%
(+)4.04
(-)2.38
Source: World Metal Statistics
Africa
116.5
118.3
120.1
120.2
113.0
114.3
98.0
103.3
88.8
91.2
(-)2.43
Asia
2137.7
2418.4
2839.2
2947.7
3495.0
3779.0
4181.1
4993.9
5337.0
5627.2
(+)11.49
(In000 tonnes)
America
Oceania
2191.7
51.4
2203.3
45.3
2043.5
46.0
1956.0
42.4
2033.0
33.5
2114.1
31.5
2179.1
37.1
2070.3
29.4
1972.5
24.4
1963.0
28.0
(-)1.13
(-)5.94
On the basis of region wise consumption data, region wise CAGR were
calculated .The same are given in Table: 4.13.
Table : 4.13 - Compounded annual Growth of Refined Lead Consumption,
2001 to 2010
CAGR (%)
(+)4.04
(-)2.38
(-)2.43
(+)11.49
(-)1.13
(-)5.94
World
Europe
Africa
Asia
America
Oceania
It will be seen from the above table that there is a positive growth of
4.04% in respect of entire World as well as in Asia at 11.49%. In all other
regions there is a negative growth in consumption of refined lead.
On the basis of CAGR calculated in respect of all the regions, a forecast
from 2011 to 2025 has been made. The same is given in Table 4.14.
77
Table : 4.14 - Estimated Area wise Consumption of Refined Lead, 2010 to 2025
(In000 tonnes)
Year
2010
2011
2012
2013
2014
2015
2016
2017
2018
2019
2020
2021
2022
2023
2024
2025
Europe
CAGR(-)2.38%
1624.4
1585.7
1548.0
1511.2
1475.2
1440.1
1405.8
1372.3
1339.6
1307.7
1276.6
1246.2
1216.5
1187.5
1159.2
1131.6
Africa
CAGR(-)2.43%
91.2
89.0
86.8
84.7
82.6
80.6
78.6
76.7
74.8
73.0
71.2
69.5
67.8
66.2
64.6
63.0
Asia
CAGR(+)11.49
5627.2
6273.8
6994.7
7798.4
8694.4
9693.3
10807.1
12048.8
13433.2
14976.7
16697.5
18616.0
20755.0
23139.7
25798.4
28762.6
America
CAGR(-)1.13
1963.0
1940.8
1918.9
1897.2
1875.8
1854.6
1833.6
1812.9
1792.4
1772.1
1752.1
1732.3
1712.7
1693.3
1674.2
1655.3
Oceania
CAGR(-)5.94
28.0
26.3
24.7
23.2
21.8
20.5
19.3
18.2
17.1
16.1
15.1
14.2
13.3
12.5
11.8
11.1
World
Total
9333.8
9915.6
10573.1
11314.7
12149.8
13089.1
14144.4
15328.9
16657.1
18145.6
19182.5
21678.2
23765.3
26099.2
28708.2
31623.6
*As given in Table-4.13 World-(+) 4.04 %, Europe (-) 2.38 %, Africa (-) 2.43 %, Asia (+) 11.49 %,,
America(-)1.13 %, Oceania (-)5.94 %
It will be seen from the Table: 4.14 that on the basis of region wise
growth there will be a huge demand of about 32 million tonnes of refined lead
in 2025 in the entire world and the major consuming region will be Asia where
the demand will be about 29 million tonnes. However if the CAGR of the entire
world is considered which is (+)4.04% there will be a demand of about 17
million tonnes of refined lead in 2025. The comparison of demand forecast of
refined lead calculated on the basis of region wise CAGRs and Worlds
CAGRis given in Table: 4.15.
Table : 4.15 - Estimated World Consumption of Refined Lead 2010 to 2025
(In000 tonnes)
Year
World Total Consumption
World Total
(As per CAGR (+) 4.04 %)
Consumption
(estimated on the basis
of area wise CAGRs*)
2010
9333.5
9333.8
2011
9710.6
9915.6
2012
10102.9
10573.1
2013
10511.1
11314.7
2014
10935.7
12149.8
2015
11377.5
13089.1
2016
11837.1
14144.4
2017
12315.3
15328.9
2018
12812.8
16657.1
78
Year
2019
2020
2021
2022
2023
2024
2025
13330.4
13868.9
14429.2
15012.1
15618.6
16249.6
16906.1
World Total
Consumption
(estimated on the basis
of area wise CAGRs*)
18145.6
19182.5
21678.2
23765.3
26099.2
28708.2
31623.6
*As given in Table-4.13 World (+) 4.04 %, Europe (-) 2.38 %, Africa (-) 2.43 %, Asia (+) 11.49 %,
America (-) 1.13 %, Oceania (-) 5.94 %
ASIA
Bangladesh
China
Hong Kong
India
Indonesia
Iran
Israel
Japan
Kazakhstan
Malaysia
North Korea
Pakistan
Philippines
Saudi Arabia
Singapore
Austria
Belgium
Bosnia
Bulgaria
Croatia
Czech Republic
Denmark
Finland
France
Germany
Greece
Hungary
Ireland
Italy
Macedonia
79
EUROPE
Netherlands
Norway
Poland
Portugal
Romania
Russia
Serbia
Slovakia
Slovenia
Spain
Sweden
Switzerland
Ukraine
United Kingdom
Other Europe
AFRICA
Algeria
Egypt
Kenya
Morocco
Nigeria
South Africa & Namibia
Tunisia
Other Africa
ASIA
South Korea
Taiwan
Thailand
Turkey
United Arab Emirates
Uzbekistan
Vietnam
Other Asia
AMERICA
Argentina
Brazil
Canada
Chile
Colombia
Costa Rica
Cuba
Guatemala
Mexico
Peru
U.S.A.
Venezuela
Other America
OCEANIA
Australia
New Zealand
Other Oceania
Based on the region wise consumption data from 2001 to 2010 as given
Table: 4.17, a CAGR is calculated in respect of world as well as in respect of
different regions. The same is given in Table: 4.18.
Table : 4.17 - World Consumption of Slab Zinc, 2001 to 2010
(In000 tonnes)
Year
World
Europe
Africa
Asia
America
Oceania
2001
8806.9
2768.8
189.2
3773.9
1847.2
227.8
2002
9330.7
2730.7
208.5
4066.0
2088.1
238.4
2003
9831.4
2758.3
191.1
4749.7
1870.0
262.4
2004
10237.9
2845.2
169.4
5017.5
1950.4
255.4
2005
10491.6
2643.6
178.7
5526.2
1890.4
252.7
2006
10823.9
2736.8
189.2
5667.5
1938.5
291. 9
2007
11320.8
2867.5
184.1
6215.9
1801.8
251.6
2008
11556.2
2674.3
172.5
6736.1
1757.5
215.8
2009
11188.1
2041.3
166.4
7221.9
1579.7
178.8
2010
12376.5
2332.7
171.6
8109.1
1553.2
209.8
CAGR%
(+)3.91
(-)1.33
(-)0.84
(+)8.94
(-)1.67
(-)0.15
Source: World Metal Statistics
80
World
Europe
Africa
Asia
America
Oceania
It will be seen from the above tables that a positive growth of 3.91% in
respect of entire World as well as for Asia at 8.94%. In all other regions there is
a negative growth.
On the basis of region wise CAGR the forecast of slab zinc
consumption has been made till 2025. The same is given in Table: 4.19.
Table : 4.19 - Estimated Area wise Consumption of Slab Zinc, 2010 to 2025
Year
2010
2011
2012
2013
2014
2015
2016
2017
2018
2019
2020
2021
2022
2023
2024
2025
Europe
(CAGR(-) 1.33%
2332.7
2301.7
2271.1
2240.9
2211.1
2181.7
2152.7
2124.1
2095.8
2067.9
2040.4
2013.3
1986.5
1960.1
1934.0
1908.3
Africa
(CAGR(-) 0.84%
171.6
170.2
168.8
167.4
166.0
164.6
163.2
161.8
160.4
159.0
157.7
156.4
155.1
153.8
152.5
151.2
Asia
(CAGR(+)8.94%
8109.1
8834.1
9623.9
10484.3
11421.6
12442.7
13555.1
14766.9
16087.1
17525.3
19092.1
20798.9
22658.3
24684.0
26890.7
29294.7
America
(CAGR(-) 1.67%
1553.2
1527.3
1501.8
1476.7
1452.0
1427.8
1404.0
1380.6
1357.5
1334.8
1312.5
1290.6
1269.0
1247.8
1227.0
1206.5
(In000 tonnes)
World
Oceania
Total
(CAGR(-) 0.15%
209.8
209.2
208.6
208.0
207.4
206.8
206.2
205.6
205.0
204.4
203.8
203.2
202.6
202.0
201.4
200.8
12376.5
13042.5
13774.2
14577.9
15458.1
16423.6
17481.2
18639.0
19905.8
21291.4
22806.5
24462.4
26271.5
28247.7
30405.6
32761.5
*As given in Table-4.18 World- (+) 3.9 %, Europe (-) 1.33%, Africa (-) 0.84 %, Asia (+) 8.94%,
America (-) 1.67 %, Oceania (-) 0.15%
2011 and at 3.5% in 2012. The comparison of demand of slab zinc arrived on
the basis of region wise CAGR and Worlds CAGR is given in Table: 4.20.
Table : 4.20 - Estimated World Consumption of Slab Zinc, 2010 to 2025
Year
2010
2011
2012
2013
2014
2015
2016
2017
2018
2019
2020
2021
2022
2023
2024
2025
(In000 tonnes)
Total Consumption
estimated on the basis of
Area wise CAGRs*
12376.5
13042.5
13774.2
14577.9
15458.1
16423.6
17481.2
18639.0
19905.8
21291.4
22806.5
24462.4
26271.5
28247.7
30405.6
32761.5
*As given in Table-4.18 World- (+) 3.9 %, Europe (-) 1.33%, Africa (-) 0.84 %, Asia (+)8.94%,
America (-) 1.67 %, Oceania (-) 0.15%
82
Chapter 5. Prices
5.1
LEAD
Lead is traded in the domestic market in forms such as ingots, soft, scrap etc.
lead ores and concentrates are also traded in the International Market. Lead scrap
trade has gained a lot of attention as it is easy to recycle and saves huge amount of
energy. The scrap is traded as per Institute of Scrap Recycling Industries Inc. (ISRI)
Norms as given in Annexure: 3 I.
There are many factors which affect the prices of lead amongst which purity of
lead, the form in which it is traded and the percentages of deleterious constituents.
The demand and supply position of lead is also an important factor which decides the
trend of lead prices. Transportation cost, import and export duties also play an
important role in fixing the lead prices. The ever increasing demand of lead acid
batteries in the automotive industry and low availability of lead scrap for recycling,
are the two important factors which have increased the demand of primary lead in
many countries. Lead is the most recycled material of all the non-ferrous metals.
Lead as any other merchandise is traded between producers and consumers.
Producers sell their present and future production to the consumers. Lead as other
non ferrous metals like copper is traded in two ways. One of the very important ways
of trading lead is the settlement of price for the present day which is known as 'spot
price' and the other way of trading is settlement of price for future days. The
commodity exchanges play an important role in the trading of lead. The exchanges
facilitate to make a transparent settlement of prices. There are exchanges where
overseas trading of lead metal takes place. London Metal Exchange (LME) is the
most important exchange.
In the exchanges prices are settled by bid and offer. These prices reflect the
perception of demand and supply of lead on a particular day. These exchanges also
provide facilities to trade in future contracts. The future contract defines the size of
lot, grade or quantity of the product, date of delivery and other important details of the
trading process.
5.1.1 Domestic Prices:
There are two major markets of lead on the domestic front, namely,
Delhi and Mumbai. The prices in both of these markets are quoted in rupees per
quintal and the grades are of two types namely, Ingot and soft. The prices of
both the grades of lead for last ten years are given in Table: 5.1. The average
monthly prices of lead (ingots) and Zinc (slab) (BME) are given in Annexure:
5-I.
83
Prices
Ingot
(Mumbai Market)
Soft
(Delhi Market)
1999-2000
3949
3360
2000-01
3797
3325
2001-02
4056
3590
2002-03
3903
3491
2003-04
5221
4092
2004-05
5125
4650
2005-06
6281
5557
2006-07
8745
10259
2007-08
12974
11916
2008-09
8795
8433
As seen from the above Table: 5.1, there was an increasing trend in
prices of lead during 2003-04 to 2007-08 (except a very low decrease in the
year 2004-05for ingot in Mumbai Market) however, in 2006-07, the prices
sharply rose by 84.61% over 2005-06 for soft in Delhi market. During the
year 2008-09 there was a fall in prices in both the commodities. The rise in the
prices of ingot was 39.23% in 2006-07 over 2005-06 in Mumbai market.
5.1.2 International Market:
The average annual prices of lead recorded an increasing trend in the
international market during the period 2003-2007. However during the period
2007-10, the prices fluctuated between $1719.2 per tonne and $ 2147.56per
tonne. As in the case of other non-ferrous metals London Metal Exchange is
the main exchange for lead metal and the fluctuation of prices in LME reflects
in other International Markets also. The main reason for this upsurge in lead
prices is attributed to the imbalance in demand and supply scenario especially in
the Asian markets particularly China. Automobile industry in China showed a
significant development in positive direction which had an obvious impact on
demand of lead which is consumed in the lead acid automobile batteries. The
London Metal Exchange prices of lead (Highest, Lowest and Average for last
20 years are given in Table: 5.2.
84
Year
Highest
Lowest
Yearly
Average
1.
1991
364.00
274.00
315.44
2.
1992
356.00
274.00
306.57
3.
1993
485.50
254.00
338.02
4.
1994
684.00
424.50
549.01
5.
1995
773.00
505.00
630.51
6.
1996
902.00
660.00
773.96
7.
1997
725.00
510.00
624.08
8.
1998
615.00
477.50
528.42
9.
1999
559.50
463.00
502.24
10.
2000
518.50
399.00
454.22
11.
2001
522.50
430.50
476.00
12.
2002
538.00
402.50
452.58
13.
2003
739.50
428.00
515.66
14.
2004
1056.00
696.50
888.33
15.
2005
1185.50
824.00
975.65
16.
2006
1809.00
914.50
1287.96
17.
2007
3980.00
1575.00
2594.96
18.
2008
3460.00
880.00
2090.66
19.
2009
2447.50
991.50
1719.27
20
2010
N.A.
N.A.
2147.56
The average monthly settlement LME prices of lead for the years 2001 to
2010 are presented in Annexure : 5-IV and also depicted in Figure : 5.1 and the
comparative prices during 2007 and 2010 are depicted in Figure: 5.2.
85
86
87
Royalty
Dead Rent
The holder of a mining lease must pay to the State Government dead rent
annually at such a rate as may be specified in the MMDR Act, 1957, for areas
included in the mining lease.
(1)
Presently the rate of dead rent applicable to the leases granted for low
value minerals are as under
Rates of Dead Rent in Rupees per Hectare per Annum
From 2nd year of
lease
200/-
500/-
Fifth year
onwards
1000/-
(2)
Two times the rate specified in paragraph (1) above in the case of lease
granted for medium value minerals.
(3)
Three times the rate specified in paragraph (1) above in the case of lease
granted for High Valued Minerals
(4)
Four times the rate specified in paragraph (1) above in the case of lease
granted for precious metals and stones.
Copper, lead and zinc are termed as high value minerals and the rates are
three times that specified in Paragraph (1).
88
iii)
Surface Rent
The lessee is required to pay surface rent for the surface area used for mining
operation at a rate not exceeding the land revenue as may be specified by the State
Government in the Mining Lease. The rates of surface rents are specified by the State
Governments and hence vary from state to state.
5.2
ZINC
Zinc is traded in the market in different forms such as ingots, soft, dross, alloys
etc. Zinc ores and concentrates are also traded in the International Market. Zinc and
its scrap is also traded world wide as per the norms laid down by ISRI (Annexure: 3
V).
There are various factors which affect the prices of zinc amongst which purity
of zinc, the form in which it is traded and the percentages of deleterious constituents
are the most important factors. Demand and supply position of zinc in the market is
also an important factor which decides the trend of zinc prices. Transportation cost,
import and export duties also play an important role in fixing of zinc prices.
Presently, the demand and supply position of zinc in the Asian countries like China,
India etc. plays an important role in the zinc market. A robust growth in the
infrastructure sector and low availability of zinc scrap in these countries has increased
the demand of primary zinc in these countries.
Zinc as any other merchandise is traded between producers and consumers.
Producers sell their present and future production to the consumers. Zinc as other
non-ferrous metals like copper and lead is traded in two ways. One of the very
important ways of trading zinc is the settlement of price for the present day which is
known as 'spot price' and the other way of trading is settlement of price for future
days. The commodity exchanges play an important role in the trading of zinc. The
exchanges facilitate to make a transparent settlement of prices. London Metal
Exchange is the most important exchange. The prices settled in LME are considered
as a base in many other markets. The metal exchanges also provide facilities to trade
in future. These prices reflect the perception of demand supply position of zinc in the
market. The future contracts define the size of lot, grade or quality of zinc, date of
delivery and other important details of the trading process.
5.2.1 Domestic Prices
There are two main markets in the country where zinc is traded namely,
Delhi and Mumbai. The prices of zinc are quoted in Rupees per quintal in these
markets. There are 3 grades of zinc which are traded in these markets namely,
Zinc ingot, zinc soft and zinc dross. Zinc ash is also sold but not in open
market. Zinc ash is traded directly between producers and consumers. The
manufacturers of artifacts and utensils of brass and bronze are the main
consumers of zinc ash.
The prices of all the 3 grades traded in both the domestic markets for last
ten years are given in Table: 5.3.
89
Prices
Ingot
Soft
Dross
(Mumbai Market)
(Delhi Market)
(Delhi Market)
1999-2000
8451
8298
5904
2000-01
8679
8461
6433
2001-02
7087
6875
5717
2002-03
6416
6170
5239
2003-04
7185
7152
5352
2004-05
8325
8355
6180
2005-06
12969
12824
9890
2006-07
18355
19395
14105
2007-08
13416
14389
11205
2008-09
8776
8290
6824
As seen from the above table, there was an upsurge in the prices of zinc
ingot during 2005-06 and 2006-07 and the prices increased from Rs. 8325 per
quintal for zinc ingot in 2004-05 to Rs 12969 per quintal in 2005-06 registering
an increase of about 56% and further increase to Rs.18355 per quintal in 200607, an increase of about 42 percent. Similar trend was seen in respect of soft
and dross however, there was a marked fall in prices in 2008-09 as shown in
Table: 5.3 above.
5.2.2 International Market:
The average annual prices of zinc in the international markets showed an
increasing trend. As in the case of other non-ferrous metals, London Metal
Exchange is the main exchange where zinc is traded actively. The impact of the
fluctuation in prices of zinc is observed in other international Exchanges also.
The main reason for the increase in prices of zinc is attributed to the demand
and supply position globally as well as in domestic markets. The demand of
zinc had increased in the infrastructure sector in some countries particularly the
developing countries. The highest, lowest and average annual prices of zinc
traded in London Metal Exchange for the last 20 years are given in Table: 5.4.
90
Year
Highest
Lowest
Yearly
Average
1.
1991
1433.00
973.00
1115.31
2.
1992
1453.00
1012.00
1239.57
3.
1993
1109.00
859.00
960.65
4.
1994
1181.00
903.00
998.45
5.
1995
1206.50
949.00
1030.80
6.
1996
1097.00
978.00
1025.03
7.
1997
1760.00
1035.50
1313.27
8.
1998
1143.00
916.00
1023.26
9.
1999
1239.00
900.00
1077.32
10.
2000
1277.00
1021.00
1128.11
11.
2001
1063.00
732.50
886.27
12.
2002
842.50
725.50
778.56
13.
2003
1008.00
741.00
828.39
14.
2004
1270.00
943.00
1047.83
15.
2005
1915.00
1165.00
1381.55
16.
2006
4619.50
1912.00
3272.62
17.
2007
4259.00
2214.00
3250.30
18.
2008
2511.00
1101.00
1874.71
19.
2009
2570.00
1059.50
1655.11
20.
2010
N.A.
N.A.
2158.86
The average monthly settlement LME prices of zinc for the years 2001
to 2010 are presented in Annexure : 5-V and also depicted in Figure : 5.3 and
the comparative prices during 2007 and 2010 are depicted in Figure : 5.4.
91
92
93
The price of zinc which was 828.39 per tonne in the year 2003 steadily
increased for 2 years i.e. in 2004 and 2005 and reached to $1047.83 per tonne
and $ 1381.55 per tonne registering an increase of 26.50% and 31.85%
respectively. A sudden spurt in zinc price by 136.88% was registered in 2006
and the zinc price was quoted at $ 3272.62 per tonne. However, in 2007 the
zinc price showed slight decrease of 0.68% at $ 3250.30 per tonne. There was a
sharp fall in 2008 and the prices settled at $ 1874.71 per tonne registering a
steep decrease of 42.46%. It further decreased to $1655.11 in 2009.
5.2.3 Royalty and Other Taxes (Zinc)
i)
Royalty
The rate of royalty on zinc is levied on the basis of contained zinc metal
in the ore produced. The rate of royalty applicable is 'Eight percent of London
Metal Exchange Zinc metal price on ad valorem basis chargeable on contained
zinc metal in the ore produced. Whereas rate of royalty on zinc concentrate is
levied on the basis of contained zinc metal in the concentrate produced. The
rate of royalty applicable is Eight Point Four Percent of London Metal
Exchange Zinc Metal Price on ad valorem basis chargeable on contained zinc
metal in the concentrate produced.
ii)
Dead Rent
The holder of a mining lease must pay to the State Government dead
rent annually at such a rate as may be specified in the MMDR Act, 1957, for
areas included in the mining lease.
(1)
Presently the rate of dead rent applicable to the leases granted for low
value minerals are as under;
Rates of Dead Rent in Rupees per Hectare per Annum
200/-
500/-
1000/-
(2)
Two times the rate specified in paragraph (1) above in the case of lease
granted for medium value minerals.
(3)
Three times the rate specified in paragraph (1) above in the case of
lease granted for High Value Minerals
(4)
Four times the rate specified in paragraph (1) above in the case of lease
granted for precious metals and stones
Zinc being included in the list of High Value Minerals the rate of dead
rent chargeable for zinc is three times the above rates i.e. Rs. 600/- per hectare
per annum from second year of lease, Rs. 1500/- per hectare per annum in 3rd
and 4th year and Rs. 3000 per hectare per annum from 5th year onwards.
94
iii)
Surface Rent
The lessee is required to pay surface rent for the surface area used for
mining operation at a rate not exceeding the land revenue as may be specified
by the State Government in the Mining Lease. The rates of surface rents are
specified by the State Governments and hence vary from state to state.
5.3
The unprecedented volatility in lead and zinc market makes it very difficult to
forecast the future price range. However analyst worldwide forecast the prices. The
same are given in Annexures : 5-V and 5-VI.
95
LEAD
6.1.1 Internal Demand
6.1.1.1 Present Demand
i)
Reported Consumption
96
2004-05
2005-06
2006-07
2007-08
(In tonnes)
2008-09
Cable Sheathing
2880
3202
3661
3603
6749
Storage battery
67188
69865
77828
77595
80621
Paint
2428
1434
2119
2668
3164
Chemicals
1607
2415
2586
2586
2295
Alloys
2915
971
1338
2129
966
Other
1377
1436
1761
1519
1572
78395
79322
89293
90100
95367
2201
3868
861
639
593
80596
83191
90154
90739
95960
Apparent Consumption
97
Estimated Imports
Production
(Inclusive of
Secondary
production)
2
(In Tonnes)
Apparent
%
Total Exports
Consumption Growth/F
Availa-all
bility
2+3=4
4-5=6
2003-04
49474
87335
136809
1191
135618
2004-05
31314
106814
138128
2584
135544
(-) 0.05
2005-06
47634
86660
134294
2300
131994
(-) 2.62
2006-07
89254
99678
188932
3457
185475
(+)40.52
2007-08
116492
71827
188319
6649
181670
(-) 2.05
2008-09
120646
103254
223900
7021
216879
(+)19.38
2009-10
144000
110201
254201
26970
227231
(+) 4.77
It is seen from the table that there was an average annual growth
of 10% in the apparent consumption of lead by all the industries and in
2009-10 the consumption was 2.27 lakh tonnes.
6.1.1.2 Future Demand
Lead acid battery is the biggest consumer of lead with a share
of 74% in total consumption of lead and the growth of battery industry is
closely linked with the growth of automobile industry as well as power
back up industry. Therefore, the rise in automobile industry will have a
positive effect on the battery industry. To forecast the demand of lead in
the battery industry, the major consumer, have been studied in detail as
given in the following paragraphs. The demand based on the overall
growth in GDP has also been dealt with as given under.
1.
98
In view of this the demand forecast has been calculated on the basis of GDP
8.2% for 2010-11 & 2011-12 and from 2012-13 onwards a conservative growth rate
of 9% aimed for 12th five year plan by planning commission of India have been
adopted. The same is given in Table 6.3.
Table- 6.3: Estimated Demand Forecast of Lead 2010-11 to 2024-25
(Base Year 2009-10 demand of 227 thousand tonnes)
Year
2010-11
2011-12
2012-13
2013-14
2014-15
2015-16
2016-17
2017-18
2018-19
2019-20
2020-21
2021-22
2022-23
2023-24
2024-25
Estimated Demand
At CAGR 10%
250
275
303
333
366
403
443
487
536
590
649
714
785
865
950
It will be seen from the table that as per the CAGR of 10% calculated the
apparent demand in 2024-25 has been arrived at 950 thousand tonnes while on the
basis of 8.2% GDP growth of 11th Five Year Plan and GDP growth in 12th plan of 9%
the demand in 2024-25 comes to 816 thousand tonnes.
2.
(a)
Storage Batteries
i)
Present Demand
It has already been explained that about 74% of lead is consumed in the
manufacture of Storage or Lead Acid Batteries which are used for ignition and
lighting in the vehicles as well as power backups. As per the data made available by
the Department of Industrial Policy and Promotion, Ministry of Commerce the
production of storage batteries in 2004-05 was 383.03 lakh units which decreased to
356.70 lakh units in 2005-06 registering a fall of 6.94%, since then there was a
continuous increase in the production and in 2009-10 the production rose by
18.30%over the previous year and the production was 509.30 lakh units. By taking the
overall growth pattern from 2004-05 to 2009-10 an average growth rate of 6.2% was
observed. The same has been taken for projecting future production of storage
batteries.
99
Future Demand
The battery industry is growing with a rapid pace mainly due to the increase in
the production of all types of vehicles as well as more and more storage batteries are
used as power backups. One more aspect is added in the demand of batteries is the
cleaner fuel for vehicles which are used in the places where pollution is to be kept at
the minimum. Moreover development of hybrid type of electric vehicles demands
more and more storage batteries.
100
It is observed that there was a healthy average growth of 6.2% in last six years
from 2004-05 to 2009-10. Considering the average growth of 6.2% for storage battery
production, the future demand of lead is arrived by applying the average content of
lead acid batteries i.e. 17kg. lead per battery. The demand of lead is estimated from
2010-11 to 2024-25. The same is given in Table: 6.5.
Table: 6.5 - Future Demand of Lead for Production of Storage Batteries
(Base Year 2009-10 battery production 509.30 lakh nos.)
Lead demand
Battery Production
(Lakh Nos.)
Lead demand (Tonnes)
2010-11
2015-16
2020-21
2024-25
540.88
730.67
987.05
1255.56
919,496
1,242,139
1,677,985
2,134,452
It is seen from the above table the consumption of lead during 2010-11 is about
9 lakh tonnes which will reach a level of 12 lakh tonnes in 2015-16 and 21 lakh
tonnes in 2024-25.
As mentioned earlier, by adding 26% of lead required by other industries to the
requirement of battery industry (74%) in future the total consumption of lead in 201011 will be 11.58 thousand tonnes, 15.65 thousand tonnes in 2015-16, 21.14 lakh
tonnes in 2020-21 thousand tonnes and 26.89 lakh tonnes in 2024-25.
(b)
Vehicles
i)
Present Demand
As it is known that almost all the vehicles running on petrol or diesel require
battery for ignition and lighting leaving some models of scooter and mopeds where
batteries are not required. The batteries used in vehicles differ in size as per the
requirement of vehicle engine. Therefore, the lead used in such battery varies from
0.5 kg in case of scooters and motorcycles to 44 kg in case of battery used in dumpers
and wheel mounted dump loaders. Therefore to arrive at the quantity of lead used in
the manufacturing of batteries used in vehicles, the quantity of lead used in particular
type of battery was multiplied with the number of vehicles produced in that year.
Based on the data on production of different vehicles as provided by
Department of Industrial Policy and Promotion, Ministry of Commerce, Government
of India and the data collected through interaction with the producers of batteries, the
consumption of lead in the production of batteries for different types of vehicles has
been arrived considering that each vehicle will use at least one battery. The same is
given in the Annexure: 6-I.
It is seen from the Annexure: 6-I that there is a continuous increase in the lead
consumption since 2004-05 to 2009-10. The consumption of lead in 2004-05 was 24
thousand tonnes which reached to 43 thousand tonnes in 2009-10. The compounded
annual growth rate of lead consumption in the manufacture of lead acid batteries for
vehicles produced was 11.24%. The same is given in the following Table: 6.6.
101
2005-06
2006-07
2007-08
2008-09
2009-10
CAGR
(%)
Batteries/
vehicles
produced
(Nos.)
8,392,307
Annual
Growth
(%)
Total lead
consumed
(tonnes)
Annual
Growth
(%)
ii)
24387
9,739,879
11,059,881
10,826,050
11,103,477
14,033,669
(+)16.06
(+)13.55
(-)2.11
(+)2.56
(+)26.30
26990
33050
35702
33228
43194
(+)10.67
(+)22.45
(+)8.02
(-)6.92
(+)21.99
(+)11.27
(+)11.24
Future Demand:
It will be seen from the above Table 6.6 that there is a healthy growth in the
manufacture of all types of vehicles. This growth directly translates in the
manufacture of batteries to be used in these vehicles ultimately increase in
consumption of lead.
The production of all types of vehicles in 2004-05 was 8.39 million numbers
which rose to 14.03 million numbers in 2009-10 registering an increase of 67.22%
over 2004-05. The average growth rate in production of batteries/vehicles was
11.27%. In a similar way the lead consumption in 2004-05 was 24.38 thousand
tonnes increased to 43.19 thousand tonnes in 2009-10 registering an overall increase
of 77.11% over 2004-05. The average growth rate in consumption of lead was
11.24%.
On the basis of average growth of 11.27% in production of batteries/vehicles
and 11.24% in total lead consumed, future production of batteries as well as lead
consumed in the manufacture of batteries till 2024-25 have been arrived. The same is
given in Table 6.7.
102
Batteries/Vehicles
(Nos.)
Lead Consumption
(tonnes)
2010-11
2015-16
2020-21
2024-25
15,615,263
26,634,205
45,428,687
69,637,398
48,049
81,845
139,410
213,471
i)
Present Demand
103
104
105
Therefore to allot a ratio for lead consumption, the growth pattern of each
vehicles was calculated on year to year basis and the same was utilized for arriving at
the consumption of lead for the years 2004-05 to 2009-10 (Table: 6.8) and forecast
for the year 2010-11 to 2012-13.
ii)
Future Demand
Name of vehicle
Average growth %
1.
Dumper
2.83
2.
5.20
3.
Commercial vehicles
7.28
4.
7.54
5.
Passenger Cars
10.22
6.
Auto Rickshaws
6.58
7.
5.33
8.
Motor Cycles
5.89
106
107
Year
2010-11
201516
202021
202425
919
1242
1678
2134
II
48
82
139
213
III
169
255
386
499
108
ZINC
Zinc is a versatile metal used primarily to protect steel from the curse of
rust or corrosion as well used in making brass and other zinc based alloys to
cater to casting industry. Significant amounts are also used for compounds such
as zinc oxides and zinc sulphate and in many other ways. The details of its use
and application are dealt in detail in Uses and Specifications Chapter.
6.2
INTERNAL DEMAND:
6.2.1 Present Demand
i)
Reported Consumption
2004-05
2005-06
2006-07
2007-08
2008-09
Galvanizing
60545
69472
277185
267929
272042
Dry Battery
25814
29777
37865
35701
31887
3472
19081
52291
50432
51865
Chemicals
8478
8517
13096
15185
21526
Die-Casting
2522
2430
1327
1177
2235
Others
7966
7771
24998
26176
26867
108797
137048
406762
396600
406423
2268
3571
6042
9027
11933
111065
140620
412804
405627
418357
As per the data presented in Table: 6.12 it is seen that about 65% of
zinc is consumed by galvanizing industry followed by Semis & Alloys (12%),
Dry Batteries (8%) and Chemicals (5%). Many of the industries require
primary Zinc for their consumption, especially galvanizing industry, however,
sizeable quantities of zinc is recycled from scrap and utilized in industries
especially in alloys and die casting industries. Although as per the data
presented above, 97% zinc consumed comes from primary source while the
ratio of scrap is only 3%.
The other point which is to be noted from the table is that the total
consumption of metal (both primary & scrap) in country during 2008-09 comes
109
to about 4.18 lakh tonnes which is less than the primary metal production of 5.79 lakh
tonnes during the same period representing only 72.19%. In addition to this, the
imports of zinc spelter & scrap was about 79 thousand tonnes in 2008-09 as well as it
has been estimated that 10% scrap is also added in the present production. Thus the
apparent production in 2008-09 is estimated at 6.37 lakh tonnes. Against this
apparent production the consumption of zinc comes to be around 65.62%. With this
analysis it will be seen that as per the consumption data compiled, no inference could
be drawn hence not utilised for industry wise demand projection as well as forecast.
ii)
Apparent Consumption
As already explained in section dealing with lead, the constraints faced in data
collection, there was very little response from zinc consuming industry. In absence of
authentic industry, sector wise consumption data of zinc an apparent consumption
data based on production, imports and exports is tabulated and presented in Table:
6.13.
Zinc is being traded in various forms covered by different HS codes as already
given in Supply Chapter, Annexure: 3 - II (A) & Annexure: 3 - II (B). All these
articles contain zinc in various forms and in some cases zinc is alloyed with other
metals, therefore, does not necessarily represent the pure zinc containing 99.99% Zn.
Therefore, two articles namely, Zinc not alloyed containing by weight 99.99 % Zn
and Zinc not alloyed under HS code 79011100, and 79011200 respectively have been
considered for arriving at apparent demand.
Table: 6.13- Apparent Consumption of Zinc, 2004-05 to 2009-10
(In Tonnes)
Year
Estimated
Production of
Zinc
(Inclusive of
Secondary
production)
Imports
Total
Availability
Exports
Apparent
Consumption
Percentage
Growth/
Fall
2+3=4
4-5=6
2003-04
276929
111234
388163
24825
363338
2004-05
263106
129797
392903
17580
375323
(+) 3.3
2005-06
326106
145957
472063
12214
459849
(+)22.5
2006-07
419040
107540
526580
138861
387719
(-)15.7
2007-08
502783
55345
558128
71391
486737
(+)25.5
2008-09
637000
64628
701628
204485
497143
(+) 2.1
2009-10
669772
103473
773245
170842
602403
(+)21.2
It is seen from the table that the apparent production of zinc was 2.76
lakh tonnes in 2003-04 registered an impressive increase of 142% at 6.69 lakh
tonnes in 2009-10 easing out the supply position and by eliminating a deficit in
110
supply from 2003-04 till 2005-06. Now the production has surpassed the
apparent demand since 2007-08 and the trend is continuing.
It will also be seen from the Table: 6.13 that there is a fluctuating trend
in imports as well as in exports of zinc.
In the year 2003-04, the imports of zinc were 1.11 lakh tonnes which
remained at 1.03 lakh tonnes in spite of the fact that during the same period the
apparent production increased from 2.76 lakhs tonnes in 2003-04 to 6.69 lakh
tonnes in 2009-10, an increase of 142%. However the average annual growth in
imports is 5.10 %. The exports of zinc in 2003-04 was 24 thousand tonnes
which rose to1.70 lakh tonnes in 2009-10 registering an impressive increase of
588%, however, the average annual growth is 183%. The overall rise and fall in
exports could not be linked with any specific reason hence taken as such for
arriving at an Apparent Demand.
The total Apparent Demand in 2009-10 has been estimated at 6.02 lakh
tonnes. This has been adopted as base year for forecasting the future demand.
The demand of zinc in the country is lower than the apparent production
in 2009-10 hence, there seems to be no problem in supply. As already stated
that in absence of authentic industry wise data industry wise internal demand
could not be calculated.
As per the CRISIL Research report domestic demand for zinc is likely to
remain flat in 2009-10 as production of galvanized sheet is expected to remain
more or less same.
6.2.2
Future Demand
A.
(2012-17) the estimated GDP growth at 9-9.5% have also been considered and
taking into consideration a conservative estimate of 9% to forecast the demand
from 2012-13 to 2024-25 as given in Table: 6.14.
Table: 6.14- Demand Forecast for Zinc, 2010-11 to 2024-25
(Base Year 2009-10 demand of 602 thousand tonnes)
Year
2010-11
2011-12
2012-13
2013-14
2014-15
2015-16
2016-17
2017-18
2018-19
2019-20
2020-21
2021-22
2022-23
2023-24
2024-25
Estimated Demand
At CAGR 9.82%
661
726
797
875
961
1055
1159
1273
1398
1535
1686
1852
2034
2234
2453
It is seen from the Table: 6.14 that the demand calculated on the basis of
CAGR 9.82% comes to 2.5 million tonnes while considering GDP growth of
9% for 12th Plan the demand comes to about 2.2 million tonnes.
B.
Resources of lead & zinc in the country are mainly located in the state of
Rajasthan, which accounted for about 90% of the total resources available at 522580
thousand tonnes as on 1.4.2005.
In terms of metal the total resources of all types of lead are placed at 7207
thousand tonnes and that of zinc are placed at 24260 thousand tonnes. As far as the
grade of mined ore is concerned the content of zinc varies from 3.66% to as high as
14.23% while the content of lead varies from 1.40% to 2.95%.
There are four mines of lead & zinc operated by HZL in the state of Rajasthan,
namely Rampura-Agucha Mines second largest lead & zinc mine in the world,
Sindesar Khurd mine, Rajpura Dariba mine and the Zawar mines. The Rampura
Agucha mine is an open cast mine while other three mines are underground mines.
113
These mines together produced 7.10 million tonnes of lead & zinc ore in 200910 to cater to the concentrator and smelters of HZL. There is a marked enhancement
in reserves and resource position of HZL at 33.70 million tonnes prior to depletion of
7.10 million tonnes in 2010.
In addition to this Binani Industries Ltd.(BIL) is planning to start commercial
productions at its three copper and zinc mines allocated by Gujarat and Rajasthan
governments. The mining is to be carried out by RBG minerals Industries, a joint
venture company promoted by Rajasthan State Mines & Minerals (RSMM), Gujarat
Mineral Development Corporation (GMDC) and Binani Zinc Ltd.
The projects with an overall production capacity of 1 lakh tonnes of copper
zinc and lead concentrates. These mines exist in Deri and Basantgarh in Rajasthan
and Ambaji in Gujarat. The average grades of ore have been estimated at Zn- 8%, Pb3% and Copper 1%. The estimated reserves in terms of metal have been placed at 10
million tonnes.
The company will invest Rs. 300 crore to set up a zinc smelter in Rajasthan to
utilize the ore produced by these mines.
There is another company namely Ind Synergy Ltd. planning to produce zinc
ore of grade ranging between 4.04 to 5.80% Zn to a tune of 6609 tonnes from its mine
at Dehri Zinc Deposit in Betul District, M.P. The total reserves estimated at Dehri
zinc deposit is 3 lakh tonnes.
6.3.2.
The production of lead & zinc ore is from the State of Rajasthan only.
The HZL is the sole producer of lead & zinc ores from its mines namely
Rampura Agucha Mine, Sindesar, Khurd Mine, Rajpura Dariba Mine and
Zawar Mines.
The productions of ore from HZL has seen an unprecedented rise in
recent years specially from the year 2004-05 when the production recorded a
rise of 8% over 2003-04. Since then there is a continuous increase in
production of lead & zinc ores and presently HZL is the one of the top company
in the world.
On the basis of CAGR 12.50% calculated on the basis of production of
lead & zinc ores from 2000-01 to 2009-10, the lead & zinc ore productions have
been forecasted till the year 2024-25. The same is given at Table: 6.15.
114
2010-11
7.96
2011-12
8.93
2012-13
10.01
2013-14
11.23
2014-15
12.59
2015-16
14.12
2016-17
15.84
2017-18
17.76
2018-19
19.92
2019-20
22.34
2020-21
25.05
2021-22
28.09
2022-23
31.50
2023-24
35.33
2024-25
39.32
6.3.4
Production
83
95
109
125
143
164
188
215
246
282
323
370
424
486
557
There are two companies namely HZL and Binani zinc involved in the
production zinc metal in the country. The HZL produces zinc from the
concentrates produced at its own plants while HZL produces zinc from
imported concentrates. There is another company namely Indian Lead Limited
(ILL) which is yet to commence production.
The total zinc production capacity in the country is 917 thousand tonnes
out of this the capacity of HZL is 879 thousand tonnes distributed among four
plants at Chanderiya, Debari, Visakhapatnam and Dariba. The production
capacity at Binani zinc is 38000 tonnes. The production of primary zinc in
2000-01 was at 178 thousand tonnes which rose to 609 thousand tonnes in
2009-10.
In the year 2005-06 there was a rise in production of primary zinc by
24% at 296 thousand tonnes over the previous year and till 2009-10 there is an
appreciable rise every year. The rise in production of primary zinc from 200001 to 2009-10 has resulted in a healthy CAGR of 15.13%. On the basis of
CAGR 15.13% the production of primary zinc has been arrived at 5 million
tonnes in 2024-25, Table: 6.17.
116
Year
2010-11
2011-12
2012-13
2013-14
2014-15
2015-16
2016-17
2017-18
2018-19
2019-20
2020-21
2021-22
2022-23
2023-24
2024-25
6.3.5 Production of Secondary Lead & Zinc
It has already been emphasized in the earlier chapters that the secondary
production of lead played a vital role in the overall availability of lead metal for
all types of industries and especially for lead acid battery industry. The lead
acid battery industry is the single largest user of lead and consumes about 74%
of the total consumption.
In case of zinc, it is once again retreated that the single largest use of
zinc is in galvanizing of steel with a share of 57% and along with coating the
share is 73% in total consumption. The zinc used in galvanizing is almost lost
forever as it is very difficult to recover zinc during galvanized steel recycling
same is the case of zinc used in brass making. It is viable to make new brass
from brass scrap but to recover the metals used in making brass is not viable.
The zinc used in die-casting and in other form is recyclable. Therefore, the
availability of secondary lead has been considered as 100% of the total primary
production while the share of secondary zinc is 10% of the primary production.
a)
Lead
power back up industry. All these batteries have a fixed life time, say up to
three years, and the spent batteries will come back for recycling which will
result in increased production of secondary lead.
Considering the above parameters, the estimated production of lead has
been forecast till 2024-25 the same is given in Table: 6.18.
Year
2010-11
83
166
2015-16
164
369
2020-21
323
808
2024-25
557
1532
b)
Zinc
The recycling capacity of zinc is about 4 lakh tonnes for zinc only and
the capacity of zinc recovered along with other metals is 5 lakh tonnes. The
availability of secondary zinc has been estimated at 10% of the total primary
zinc production. It is presumed that with more organized collection of
recyclable zinc and development in the processes of recovery of zinc will be
beneficial in increasing availability of secondary zinc. However, as it has
already discussed earlier that recycled zinc is more utilized for making brass
and is lost in the sense that brass cannot be used neither at places where zinc is
required nor it can be utilized for recycling. Hence, with this background the
availability of secondary zinc will be with a quinquennial increase of 5%. The
apparent production based on above parameters is given in Table: 6.19.
Year
2010-11
701
771
2015-16
1418
1631
2020-21
2868
3442
2024-25
5039
6299
118
6.4
a)
Lead
The demand of lead from 2010-11 to 2024-25 has been forecast by using
various methods/parameters as discussed earlier in the chapter.
The results obtained through analysis of various methods, the demand
projections made by using GDP growth of 9% as adopted in the 12th five year plan
have been found to represent the demand more realistic hence adopted in this report.
Based on the forecast thus made, a brief analysis in respect of demand and supply
follows.
The demand in 2015-16 has increased to 375 thousand tonnes against an
envisaged production of 328 thousand tonnes leaving a gap of 47 thousand tonnes.
To meet out the gap in near future, say 2010-11 till 2015-16 it is hoped that the
commissioning of lead smelter by HZL having a capacity of one lakh tonnes will be
in schedule as envisaged by HZL. With the commissioning of HZLs plant there
seems to be no shortage of lead in the country. There are new mines coming up in the
state of Madhya Pradesh and will contribute in the production of lead. Secondly, the
recycling industry is coming up in a big way and with the impact of Battery
Management Rules there will be more organised recycling industry which will further
ease out the pressure in supply position.
To meet the demand of battery industry some batteries under HS code
85071000 i.e. Lead Acid Accumulators of a Kind used for starting piston Engines and
HS code 85072000 i.e. other Lead Acid Accumulators are being imported as
well as exported. The details of imports and exports of such batteries from 2003-04 to
2009-10 is given in Annexure: 6-II and Annexure: 6-III.
In the scenario beyond 2020-21 till 2024-25 there seems to be no problems as
far as supply of lead is concerned. In 2020-21 there will be a estimated production of
lead to a tune of 646 thousand tonnes against a demand of 630 thousand tonnes
leaving a marginal surplus but in 2024-25 there will be a production of 1114 thousand
tonnes against a demand of 816 thousand tonnes with a surplus of 298 thousand
tonnes which the country can exports.
b)
Zinc
The demand of zinc have been forecast on the basis of apparent consumption of
602 thousand tonnes in 2009-10 as the authentic data on capacities of galvanizing and
coatings, the largest consumer of zinc, for sectoral forecasting is not available.
Based on apparent consumption the demand forecast in 2010-11 has been
arrived at 651 thousand tonnes against an estimated production of 771 thousand
tonnes from primary as well as secondary sources leaving a surplus of 120 thousand
tonnes.
119
The production of zinc is more than the demand and the situation will be
continuing till 2024-25 with a demand of 2155 thousand tonnes against a production
of 6299 thousand tonnes.
It is thus summarised that that there will be no problem in respect of supply of
zinc in near as well as far future. The production is expected from proposed plans of
Binani Zinc Ltd. to set up a 38000 tpa zinc production unit in Jodhpur, Rajasthan as
well Tamal Metals has also proposed to set up a new zinc metal and alloys unit in
Jammu & Kashmir.
Therefore, the country is going to emerge as an important exporter of zinc
metal in near future.
120
Chapter 7. Summary
Lead and zinc, important non ferrous metals, are of utmost importance to the
industry since ancient times. Zinc in association with copper makes alloys namely
brass and bronzes. Brass look alike gold was sought by the nobles in ancient past and
bronze was used to cast statues and other articles as it bears the vagaries of
atmosphere better than other metals. Zinc look alike silver has attracted civilizations
since ancient times.
Lead and zinc ore occurs together but in its metal state they are having different
properties and uses. Zinc is having excellent properties of corrosion resistance
whereas electrical properties of lead are unparalleled. In the country zinc is used to an
extent of 73% for galvanizing and coating of steel which forms the backbone of
infrastructure sector. Lead is mainly consumed up to 74% in making lead acid
storage batteries, required by automobile and power back up industries. The industries
require these metals in their purest form as per BIS specifications laid down for
various industries.
India is endowed with the resources of these metals and the production of ores,
concentrates and metals is being done in varying proportions. The occurrences of lead
& zinc ore have been reported from a number of states, however, the production of
lead & zinc ores is concentrated to only one state namely Rajasthan. In recent past
with privatisation of HZL, the production of lead & zinc has increased manifolds.
In case of zinc metal production the country has almost achieved self
sufficiency in meeting out the internal demand and excess is exported. The zinc metal
production has reached to 609 thousand tonnes in 2009-10 from a level of 178
thousand tonnes in 2000-2001. In case of lead, there is a deficiency in production as
compared with the ever increasing demand, though the production has increased from
a level of 35 thousand tonnes in 2000-01 to 72 thousand tonnes in 2009-10.
There is a thriving industry of recycling of these metals especially lead which is
contributing equally to the total production, still India imported sizeable quantities of
refined lead to a tune of 110 thousand tonnes in 2009-10 along with other items of
lead metal to meet out the domestic demand.
Indias exports of zinc were mainly in the form of ores & concentrate and zinc
(not alloyed) with 99.99% Zn purity. During 2009-10 the exports of ore &
concentrate were 192 thousand tonnes, increased by 117% as compared to 2008-09 at
88 thousand tonnes. The exports of zinc (not alloyed), with 99.99% purity were to the
tune of 1.56 lakh tonnes. The exports were solely to China.
In the case of lead, India partially depends on imports. The imports were in the
form of refined lead, lead & alloys and lead scrap. The imports of refined lead were
110 thousand tonnes in 2009-10 as against 103 thousand tonnes in 2008-09. There
was a marked increase of 60% in imports of lead scrap in 2009-10 at 40 thousand
tonnes as against 25 thousand tonnes in 2008-09.
121
There are number of industries based on lead and zinc in the country. In case of
zinc, the increased production from HZL, after privatization, has tremendously
enhanced the availability of zinc in the country. The availability of zinc from scrap
recycling further improved the situation. Against an estimated production of 670
thousand tonnes in 2009-10 of zinc metal, there was an apparent consumption of 602
thousand tonnes. The total demand of zinc based on GDP growth of 9% in 2024-25
has been estimated at 2155 thousand tonnes against a projected production of 6299
thousand tonnes. It is expected that as at present the domestic demand will be
comfortably met in future. There are plans of new plants to be set up in future to
further enhance the zinc capacity in the country.
The forecast in respect of slab zinc consumption in world have been arrived by
calculating the compounded annual growth rate of slab zinc consumption from the
year 2001 to 2010 in respect of World, Europe, America, Africa, Asia and Oceania. It
has been observed that the average growth of slab zinc consumption in the world is
3.91% while area-wise growth rates are negative in Europe, Africa, America and
Oceania. The growth rate in Asia is on the positive side and there is a healthy growth
rate of 8.94%.
The World Bank projected a GDP growth of 3.3% in 2010 and 2011 while in
2012 the forecast is 3.5% from a level of negative growth of (-) 2.1% in 2009.
On the basis of these growth rates the consumption of slab zinc in the World
has been arrived at 22 million tonnes (CAGR 3.91%) in respect of entire World.
The situation in lead availability is still a matter of concern as the production
of primary lead is far below than the internal demand. However, with the enactment
of Battery Management Rules 2001 the lead recycling industry has come up in a big
way contributing equal quantity of recycled lead to the total primary lead production.
Against an estimated production of 144 thousand tonnes in 2009-10 of lead there was
a demand of 227 thousand tonnes. The country has to depend upon imports for
meeting out its demand and imports were 110 thousand tonnes during the period.
In case of lead the total demand forecast in 2010-11 is 246 thousand tonnes
against a production of 166 thousand tonnes leaving a gap of 80 thousand tonnes. The
present production capacity of the only primary producer of lead HZL is 85,000
tonnes. HZL has plans to produce additional 100 thousand tonnes of lead in coming
year with the commissioning of a lead smelter in Dariba, Rajasthan. In addition to the
primary production, there is an equal production of secondary lead, presently.
However, in 2024-25 the demand of lead has been forecast on the basis of GDP
growth of 9% at 816 thousand tonnes against a production of 1114 thousand tonnes.
The production from HZL and secondary producers as well as BZL are expected to
fulfill the demand of lead in near future, till then the country has to rely on the imports
of lead metal. As an alternate arrangement in future the avenues for producing
primary lead from imported lead concentrates should be explored as already being
done in case of copper.
The forecast in respect of Lead consumption in world have been arrived by
calculating the compounded annual growth rate of refined lead consumption from the
122
year 2001 to 2010 in respect of World, Europe, America, Africa, Asia and Oceania. It
has been observed that the average growth of refined lead consumption in the world is
4.04% while area-wise growth rates are negative in Europe, Africa, America and
Oceania. The growth rate of consumption in Asia is on the positive side and there is a
healthy growth rate of 11.49%.
The World Bank projected a GDP growth of 3.3% in 2010 and 2011 while in
2012 the forecast is 3.5% from a level of negative growth of (-) 2.1% in 2009.
On the basis of these growth rates the consumption of refined lead in the
World has been arrived at 17 million tonnes (CAGR 4.04%) in respect of entire
World.
Worldwide, lead & zinc are being produced in a number of countries. China is
the leading country in the mine production as well as metal production of lead & zinc.
There is a thriving trade of these metals in various forms throughout the world. In
case of zinc, Canada was the leading exporter of slab zinc. Out of total world exports
of 3798 thousand tonnes, its contribution in 2009 to the total worlds exports was 16%
at 592 thousand tonnes. The USA was the leading importer with 686 thousand tonnes
of slab zinc in 2009 contributing 19% to the total worlds imports of 3660 thousand
tonnes. In refined lead scenario Australias exports were maximum at 247 thousand
tonnes in 2009 with a contribution of 15% to the total worlds exports of 1669
thousand tonnes. The USA was the leading importer of refined lead to a tune of 251
thousand tonnes during the same year with 15% contribution to the worlds import of
1734 thousand tonnes.
The prices of lead and zinc are based on the prices quoted at the LME. In the
past there were wide fluctuations in prices of lead as well as zinc. The LME prices of
lead were highest at $ 3980 per tonne in 2007 while the lowest prices were quoted at $
254 per tonne in 1993. The LME prices of zinc were highest at $ 4620 per tonne in
2006 while the lowest prices were quoted at $ 726 per tonne in 2002.
123
Annexure: 3 I
GUIDE LINES FOR NONFERROUS SCRAP, 2009,
INSTITUTE OF SCRAP RECYCLING INDUSTRIES INC.
(ISRI) (FOR LEAD)
RACK
Scrap-Lead-Soft shall consist of clean soft scrap lead, free of other material
such as dresses, battery plates, lead covered cable hard lead, collapsible tubes, foil,
type metals, aluminium, zinc, iron and brass fittings, dirty chemical lead and
radioactive materials. Review packaging specifications and regulatory status
pertaining to shipping with buyer prior to sale.
RADIO
Mixed Hard/Soft Scrap lead shall consist of clean lead solids, free of other
materials, such as drosses, battery plates, lead covered cable, collapsible tubes, type
metals, aluminium, zinc, iron and brass fittings, dirty chemical lead and radioactive
materials. Review packaging specifications and regulatory status pertaining to
shipping with buyer prior to sale.
RAILS
Lead Battery Plates specify whether automotive industrial or mixed. Also
whether they are groups or loose. The only other metallic that might be included
could be lead connectors. To be free of non-metallic, i.e. plastic or rubber, with the
exception that separators may be included. Material to be dry. May be bought on an
assay basis or a flat price. Submarine plates subject to negotiation. Review packaging
specifications and regulatory status pertaining to shipping with buyer prior to sale.
RAINS
Scrap Drained/Dry Whole Intact lead to be free of any liquid. Cases to be
either plastic or rubber and be complete include caps. Non-lead (ni-cad, ni-fe,
carbonaire, etc.) not acceptable. Industrial steel cased aircraft (aluminium cased) and
partial, cracked or broken batteries and batteries without caps subject to special
agreement. Review packaging specifications and regulatory status pertaining to
shipping with buyer prior to sale.
RAKES
Battery lugs to be free of scrap lead, wheel weights, battery plates, rubber
and/or plastic case material and other foreign material. A minimum of 97% metallic
content is required. Review packaging specifications and regulatory status pertaining
to shipping with buyer prior to sale.
Contd....
124
RELAY
Lead Covered Copper Cable free of armored covered cable and foreign
material.
RENTS
Lead Dross should be clean and reasonable free of other materials such as
iron, dirt harmful chemicals of other metals. To be free of radioactive materials,
alminium and zinc. May be bought on an assay basis or as agreed to by buyer and
seller. Other metals present such as antimony, tin, etc. to be accounted for as agreed
between buyer and seller. Material to be readily dumped from drums. An extra
charge may be assessed if material has to be mechanically removed. Review
packaging specification and regulatory status pertaining to shipping with buyer prior
to sale.
RINK
Scrap Wet Whole Intact Lead Batteries consisting of SLI (Starting, lighting &
ignition), automotive, truck, 8-D and commercial golf cart and marine-type batteries.
Cases to be either plastic or rubber and to be complete. Non-lead (i.e ni-cad, ni-fe,
carbonaire, etc.) not acceptable. Other types i.e. aircraft(aluminium) gel-cel,
lawnmower etc. and partial, cracked or broken batteries or batteries without caps and
the amount of liquid content and any variations to be specifications subject to special
agreement. Review packaging specifications and regulatory status pertaining to
shipping with buyer prior to sale.
RONO
Scrap Industrial Intact Lead Cells consisting of plates enclosed by some from
of complete plastic case. Partial, cracked or broken cells, cells without caps and the
amount of liquid content and any variations to the specifications subject to special
agreement. Review packaging specifications and regulatory status pertaining to
shipping with buyer prior to sale.
ROPER
Scrap Whole Intact Industrial Lead Batteries consisting of bus, diesel,
locomotive, telephone and/or steel cased batteries. Submarine batteries subject to
negotiation. Partial, cracked, broken batteries or batteries without caps and the amount
of liquid content and any variations to the specifications subject to special agreement.
Review packaging specifications and regulatory status pertaining to shipping with
buyer prior to sale.
ROPES
Wheel Weights to consist of lead tire balances with or without iron clips. Not
to include scrap lead, lugs or plates unless specifically agreed to. To be free of
foreign material. Review packaging specifications and regulatory status pertaining to
shipping with buyer prior to sale.
Contd....
125
Annexure: 3 - II
H S CODES OF LEAD AND OTHER ITEMS
S. No.
H S Code
Commodity
1.
26070000
2.
78011000
REFINED LEAD
3.
78019910
PIG LEAD
4.
78019920
UNREFINED LEAD,N.E.S.
5.
78020010
6.
78020090
7.
78030011
8.
78030019
9.
78030029
10.
78030030
LEAD WIRE
11.
78041110
12.
78041120
LEAD FOIL
13.
78041910
LEAD PLATES
14.
78041990
15.
78042000
16.
78050010
126
Contd....
2.
3.
4.
5.
6.
8.
CAPACITY
(In tonnes/year)
ANDHRA PRADESH
Anantha Lead Private Limited,
148-150, IE Medchal,
RR District
Andhra Pradesh 501 401.
Aman Industries,
Plot No.47, Phase I & II,
Indira Autonagar,
Guntur,
Andhra Pradesh 522 001.
Nile Limited,
Survey No. 556,
Panthagani(Village),
Choutuppal(Mandal),
Nalgonda Distt.
Andhra Pradesh 508 242
Powertrek Industries,
No.16, Phase-III, Autonagar,
Guntur 522 001.
Andhra Pradesh
HBL Nife Power System Ltd.
Sr.No.64-67 & 77-81,
Nandigaon(V), Kothur (M),
Mehboob Nagar, Dist. - 509 223,
Andhra Pradesh
HBL Power Systems Ltd.
Survey No. 123-126,138
(P)-1444(P),
Kandivalasa Village,
Pusapati Rega Mandal,
Vizianagram district,
Andhra Pradesh 509 382
Shree Ram Battery Industries
Survey No.339 A, Boothpur,
Boothpur Mandal,
Distt. Mahabub Nagar
Andhra Pradesh- 535 204
127
WASTE PERMITTED
FOR RECYCLING
1000
700
9600
2000
12000
11000
3600
Contd....
Sl.
No.
9.
10.
11.
12.
II
1.
2.
III
1.
2.
CAPACITY
(In tonnes/year)
10000
WASTE PERMITTED
FOR RECYCLING
Lead Acid Battery Plates
Lead Scrap
14420
5000
5000
2400
58320
900
1200
2100
1000
1200
128
Contd....
Sl.
No.
3.
4.
5.
IV
1.
2.
3.
4.
5.
6.
7.
CAPACITY
(In tonnes/year)
240
WASTE PERMITTED
FOR RECYCLING
Lead Acid Battery Plates/
Lead Scrap
300
568
3308
GUJARAT
Ravi Metals,
Plot No.1505, GIDC Sarigam,
Dist. Valsad,Gujarat
Rajkot Industries,
Near Shri Bavishi Weigh Bridge,
Aji GIDC Main Road,
Plot No. 0379-A,Rajkot-360 003,
Gujarat.
Gold Star Battery Pvt. Ltd.
Behind Ravi Petrol Pump,
Rajkot Road,Hapa- 361 120,
Dist. Jamnagar, Gujarat.
Blaze Metal Works,
Plot No. 20,
Maha Gujarat Industrial Estate,
Sarkhej Bavla Road , Moraiya,
Ahmedabad ,
Gujarat.
S. K. Metal Industries,
Survey No. 206 ,Plot No. 1,
Veraval Rajkot Gondal Highway,
Rajkot, Gujarat.
Vishal Alloys ,
Plot No. 1902, Phase-II,
GIDC Chhatral,
Dist. Gandhinagar, Gujarat.
Sabnam Enterprise,
Plot No. 87 GIDC,
Anjar, Kutch 370 110,Gujarat
129
480
4800
6300
1560
3300
600
1800
Contd....
Sl.
No.
8.
9.
10.
11.
12.
13.
14.
V
1.
Total
HARYANA
Om Enterprises,
B-9 Prem Colony, Kundli,
Distt. Sonepat, Haryana-131 028.
CAPACITY
(In tonnes/year)
2050
WASTE PERMITTED
FOR RECYCLING
Lead Acid Battery Plates/
Lead Scrap
2400
1200
1680
5000
1200
5000
37370
3000
Contd....
130
Sl.
No.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
CAPACITY
(In tonnes/year)
900
WASTE PERMITTED
FOR RECYCLING
Lead Acid Battery Plates/
Lead Scrap
1400
1400
900
1800
5000
1200
180
165
1200
1080
Contd....
131
Sl.
No.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
CAPACITY
(In tonnes/year)
1200
WASTE PERMITTED
FOR RECYCLING
Lead Acid Battery Plates
and Lead Scrap
1200
1080
1000
1800
900
600
2400
2250
2400
10200
Contd....
132
Sl.
No.
24.
25.
26.
27.
28.
VI
HIMACHAL PRADESH
1.
Ekta Enterprises,
Plot No.43, Industrial Area,
Trilokpur Road,
Kala Amb, Distt.Sirmour,
Himachal Pradesh.
Himachal Forgings,
Village Buranwala,
Tehsil Kasauli,
District Solan,
Himachal Pradesh.
Total
2.
VII
1.
CAPACITY
(In tonnes/year)
1200
WASTE PERMITTED
FOR RECYCLING
Lead Acid Battery Plates
and Lead Scrap
3000
5000
5000
300
57755
5000
20100
25100
5000
Contd....
133
Sl.
No.
2.
3.
4.
5.
6.
7.
8.
9.
CAPACITY
(In tonnes/year)
3460
Radha Industries,
I I D Center, Battal Ballian,
Udhampur, (J&K).
Shankit Metal Works,
SIDCO Industrial Complex,
IGC, Samba,
Jammu, (J&K).
Total
WASTE PERMITTED
FOR RECYCLING
Lead Acid Battery Plates,
Lead Scrap, Lead Ash and
Lead Residue
4500
5000
5000
5000
44700
1800
500
74960
VIII KARNATAKA
1.
2.
Bhawani Industries,
No. 362, 7th Main, 10th Cross,
Peenya Industrial Area,Bangalore,
Karnataka.
Sri Saraswathi Industries,
Shed B-40,Veerasandara
Indl.Estate, Hosur Road,
Anekal Taluk,
Bangalore, Karnataka.
100
3200
Contd....
134
Sl.
No.
3.
4.
5.
6.
7.
8.
9.
10.
11.
CAPACITY
(In tonnes/year)
4230
G. N. Industries,
490/D, 4th Phase,
Peenya Industrial Area,
Bangalore-560 058, Karnataka.
135
WASTE PERMITTED
FOR RECYCLING
Lead Acid Battery
Plates/Lead Scrap
3000
5000
24000
400
Lead Scrap
5000
1500
360
1200
Contd....
Sl.
No.
CAPACITY
(In tonnes/year)
850
WASTE PERMITTED
FOR RECYCLING
12.
13.
5000
14.
A.R. Industries,
Sankalpur Industrial Area Plot
No. C.A. Part-3 Bellary Road,
Hospet,
Karnataka.
720
15.
3600
16.
3200
17.
Jayvel Enterprise,
Plot No.26-A,
KIADB Industrial Area,
Malur Kolar,
Karnataka.
6000
18.
2400
480
nd
Contd....
136
Sl.
No.
20.
21.
IX
1
2.
3.
X
1.
2.
3.
CAPACITY
(In tonnes/year)
18000
18000
WASTE PERMITTED
FOR RECYCLING
Lead Acid Battery Plates
and other Lead
Scrap/Ashes/ Residues
106240
1650
1800
250
3700
Ganpati Metals,
Survery No. 308, Vyas Khedi
Road, (Opp. to Ashram)
Mangliya,
Near A. B. Road,
Indore, Madhya Pradesh.
720
3600
5400
Contd....
137
Sl.
No.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
CAPACITY
(In tonnes/year)
600
WASTE PERMITTED
FOR RECYCLING
Lead Acid Battery Plates
and Lead Scrap
600
2000
900
3600
3000
1200
600
860
1200
Contd....
138
Sl.
No.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
CAPACITY
(In tonnes/year)
1600
WASTE PERMITTED
FOR RECYCLING
Lead Acid Battery Plates
and Lead Scrap
600
900
335
5000
3600
6000
3000
1200
2000
Contd....
139
Sl.
No.
24.
25.
26.
27.
28.
29.
XI
1.
MAHARASHTRA
Pooja Pigments,
Khasra No.100, Behind Kalamna
Kamptee Octroi, Kalamna,
Nagpur, Maharashtra.
2.
3.
CAPACITY
(In tonnes/year)
1000
WASTE PERMITTED
FOR RECYCLING
Lead Acid Battery
Plates/Lead Scrap
1800
1800
4200
7200
10800
75315
2100
Hans Enterprises,
1 Meera Golani Complex,
Opp. Vasai Vajreshwari Road,
Vasai (East), Dist. Thane,
Maharashtra - 401 208.
1800
600
Contd....
140
Sl.
No.
4.
5.
6.
7.
8.
9.
10.
11.
12.
CAPACITY
(In tonnes/year)
440
WASTE PERMITTED
FOR RECYCLING
Lead Acid Battery Plates
and Lead Scrap
1160
1500
960
1200
600
600
720
3000
Contd....
141
Sl.
No.
13.
14.
15.
16.
17.
18.
19.
20.
21.
CAPACITY
(In tonnes/year)
4250
142
WASTE PERMITTED
FOR RECYCLING
Lead Acid Battery Plates
and Lead Scrap
1200
360
7200
7200
3000
6000
960
100
Contd....
Sl.
No.
22.
23.
24.
25.
26.
27.
28.
29.
30.
CAPACITY
(In tonnes/year)
5000
143
WASTE PERMITTED
FOR RECYCLING
Lead Acid Battery Plates
and Lead Scrap
4800
24000
4932
2800
1200
4800
900
2200
Contd....
Sl.
No.
31.
32.
33.
34.
35.
36.
37.
38.
39.
CAPACITY
(In tonnes/year)
4800
WASTE PERMITTED
FOR RECYCLING
Lead Acid Battery
Plates/Lead Scrap
360
8000
1500
840
2880
3600
1800
3600
Contd....
144
Sl.
No.
40.
41.
X.
1.
2.
3.
4.
5.
6.
7.
CAPACITY
(In tonnes/year)
800
3000
WASTE PERMITTED
FOR RECYCLING
Lead Acid Battery
Plates/Lead Scrap
126762
500
1200
720
450
500
1200
500
Contd....
145
Sl.
No.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
CAPACITY
(In tonnes/year)
500
146
WASTE PERMITTED
FOR RECYCLING
Lead Acid Battery
Plates/Lead Scrap
1800
750
450
600
600
600
300
750
720
450
Contd....
Sl.
No.
19.
20.
21.
22.
23.
24.
25.
26.
XI
1.
2.
3.
CAPACITY
(In tonnes/year)
1200
WASTE PERMITTED
FOR RECYCLING
Lead Acid Battery Plates
and Lead Scrap
720
3000
210
600
1200
600
300
20420
16200
7200
3600
Contd....
147
Sl.
No.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
CAPACITY
(In tonnes/year)
1200
148
WASTE PERMITTED
FOR RECYCLING
Lead Acid Battery
Plates, Lead Scrap/
Lead Ashes and Lead
Residues
7200
1800
5000
4500
4400
700
2160
6000
900
1500
Contd....
Sl.
No.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
CAPACITY
(In tonnes/year)
5000
Raja Industries,
F-226, RIICO Industrial Area,
Khara,
Dist. Bikaner 334 001,
Rajasthan.
WASTE PERMITTED
FOR RECYCLING
Lead Acid Battery Plates
and Lead Scrap
40
960
3000
1800
10500
3000
1500
8865
3600
Contd....
149
Sl.
No.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
CAPACITY
(In tonnes/year)
240
Durocon Industries,
G-1/232, RIICO Industrial Area,
Kaladera, Jaipur
Rajasthan.
150
WASTE PERMITTED
FOR RECYCLING
Lead Acid Battery
Plates/Lead Scrap
3600
600
5000
1200
17000
1500
1200
3000
1400
Contd....
Sl.
No.
35.
36.
37.
38.
39.
40.
41.
42.
43.
CAPACITY
(In tonnes/year)
5000
XII
1.
3000
10800
1575
Total
WASTE PERMITTED
FOR RECYCLING
Lead Acid Battery Plates
and Lead Scrap
5000
1800
600
1800
18000
Lead
Scrap/Ash/Residues
182940
TAMILNADU
K.M.R. Metal Mart,
1/226-B Pollachi Main Road,
Near SIDCO Railway Gate,
Eachanari (P.O),
Coimbatore-641 021,
Tamil Nadu.
7200
Contd....
151
Sl.
No.
2.
3.
4.
5.
6.
7.
CAPACITY
WASTE PERMITTED
FOR RECYCLING
(In tonnes/year)
500
Lead Acid Battery Plates
and Other Scrap/ Lead
Ashes/Residues
7200
28800
120
2600
2400
8.
5000
9.
400
10.
Lead Scrap(excluding
Lead Acid Battery Plates)
Contd....
152
Sl.
No.
11.
12.
13.
XIIII
1.
2.
3.
4.
5.
6.
CAPACITY
WASTE PERMITTED
FOR RECYCLING
(In tonnes/year)
1200
Lead Acid Battery Plates
and Other Lead Scrap/
Ashes /Residues
6000
1200
72620
15200
600
800
2000
1200
1500
Contd....
153
Sl.
No.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
CAPACITY
WASTE PERMITTED
FOR RECYCLING
(In tonnes/year)
15000
Lead Acid Battery
Plates/Lead Scrap/Lead
Ash
1000
60000
1800
900
840
2000
14140
750
6000
154
Contd....
Sl.
No.
17.
18.
19.
20.
21.
22.
CAPACITY
WASTE PERMITTED
FOR RECYCLING
(In tonnes/year)
900
Lead Acid Battery Plates
and Lead Scrap
Total
XV
1.
2.
3.
4.
2700
900
600
1320
450
130600
WEST BENGAL
Samta Metal Industries,
76, Canal Circular Road,
Kolkata - 700 054,
West Bengal.
Shiwshakti Metal Works,
157-A , Picnic Garden Road,
Kolkata-700 039,
West Bengal.
Raj Finoxides Pvt. Ltd.,
Village Kharial, P.O. D.C.C.
Dankuni, Hoogly,
West Bengal.
India Metal industries,
Santrapara, Perdankuni Delhi
Road, Hoogly- 712 310,
West Bengal.
480
300
7800
470
Contd....
155
Sl.
No.
5.
6.
7.
8.
9.
10.
CAPACITY
WASTE PERMITTED
FOR RECYCLING
(In tonnes/year)
1200
Lead Acid Battery
Plates/Lead Scrap
150
450
300
450
150
11.
150
12.
Ranjan Industries,
Village Kulai, P.O. Bikihakola,
Dist.Howrah - 711 322,
West Bengal.
Kashi Metal Works,
157-A, Picnic Garden Road,
Kolkata 700 039,West Bengal.
Panchwati Metal Works,
Village & P.O. Argori,
PS-Sankrail,
Dist-Howrah-711 302,
West Bengal.
Tarak Metal Industries,
76 Canal Circular Road,
Kolkata - 700 054,
West Bengal.
1800
300
900
250
13.
14.
15.
Contd....
156
Sl.
No.
16.
17.
18.
19.
20.
21.
22.
CAPACITY
WASTE PERMITTED
FOR RECYCLING
(In tonnes/year)
800
Lead Acid Battery
Plates/Lead Scrap
350
560
480
200
300
450
23.
450
24.
170
Contd....
157
Sl.
No.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
CAPACITY
WASTE PERMITTED
FOR RECYCLING
(In tonnes/year)
160
Lead Acid Battery Plates/
Lead Scrap/ Lead
Ash/Residues
150
63000
150
490
450
420
500
336
1080
158
Contd....
Sl.
No.
35.
36.
37.
38.
39.
40.
41.
42.
43.
CAPACITY
WASTE PERMITTED
FOR RECYCLING
(In tonnes/year)
480
Lead Acid Battery Plates
and Lead Scrap
240
4400
1200
360
312
1500
1380
384
Contd....
159
Concld...
Sl.
No.
44.
45.
46.
CAPACITY
(In tonnes/year)
564
WASTE PERMITTED
FOR RECYCLING
Lead Acid Battery Plates
and Lead Scrap
1500
600
98566
1097876
160
2.
II
2.
III
1.
2.
3.
CAPACITY
(tonnes/year)
WASTE PERMITTED
FOR RECYCLING
10000
240
300
240
10,780
Total
CHATTISGARH
Shreyansh Industries,
300
Brass dross/Scrap, Copper
Scrap/ Copper dross/Copper
14-A, Light Industrial Area,
Oxide, Copper Cakes/Copper
Bhilai, Dist. Durg,
residues spent Copper Druid.
Chhattisgarh
Total
300
DAMAN DIU & DADRA NAGAR HAVELI (UNION TERRITORY)
Dhakad Metal Corporation,
2700
Brass Dross Copper dross,
341/4, Bharat Industrial Estates,
Copper Oxide, Copper Scrap
Bhimpore- Nani, Daman-396 210
& Brass Scrap.
Raja Zinc Pvt. Ltd.,
4350
Copper Druid, Copper Ash,
Residues and cakes, Copper
Plot No. 3, 4 &5,
Dross, Copper Oxide Mill
Bharat Industrial Estates,
Scale Copper Skimmings,
Bhimpore, Nani,
Copper Reverts, Brass Dross,
Daman-396 210
Zinc Dross, Zinc Ash and
Zinc Residues.
Nissan Copper (P) Limited
Sr. No. 168/2/1,
Village Rudana,
Dadra Nagar Havelli
4600
161
Sl.
No.
4.
5.
6.
7.
8.
9.
10.
CAPACITY
(tonnes/year)
12000
6360
9000
1200
5400
5670
5760
5400
5500
Total
WASTE PERMITTED
FOR RECYCLING
Brass Dross/Copper Druid
Copper Cakes & Residues,
Copper Oxide Mill Scale
Brass Dross Zinc Ash &
Skimmings & Zinc Dross.
Brass Scrap, Brass Dross,
Copper Scrap, Copper Dross,
Copper Reverts, Cakes &
Residues Waste Copper and
Copper Alloys, Copper
Druid, Zinc Drops and Zinc
Scrap.
Brass Dross, Copper Oxide,
Mill Scale Reverts, Cakes,
Residues, Copper Dross,
Copper Druid & Zinc Ash.
3600
71,540
Contd....
162
Sl.
No.
IV
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
CAPACITY
(tonnes/year)
WASTE PERMITTED
FOR RECYCLING
1440
GUJARAT
Dadbhawala Fertilizers &
Chemicals Pvt. Ltd., Plot No.
103/104, GIDC Area,
Trolley Road, Wadhwan City,
Gujarat 363 035
Shanti Agro Products,
Plot No. C1-B-13, Old GIDC,
Kabilpore Navsari - 396 445
Gujarat
7776
Madhav Extrusion,
Plot No. C-1/298 & 301,
Phase-2 GIDC,
Dared Jamnagar-361004, Gujarat
Ambica Recycling,
Plot No. 621-622, GIDC Phase-II,
Dared Jamnagar - 361 004 Gujarat
Siyaram Metal Pvt. Ltd.,
Plot No. 12 & 14,
Village Lakhabaved,
Post Khodiyar Colony,
Jamnagar 361 005
Deep Recycling Industries,
Plot No. 773 GIDC,
Phase-II, Jamnagar-361 004
Zinco Chemical Industries,
Plot No. 22/2, 23, GIDC Estate,
Kalol Dist. Gandhi Nagar,Gujarat.
S. J. Coating Industries,
Block No. 227,
Vill. Ukharla,
Dist. Bhavnagar
Gujarat.
1080
1080
5400
4860
3000
750
270
Brass Scrap.
8400
450
Contd....
163
Sl.
No.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
CAPACITY
(tonnes/year)
1250
WASTE PERMITTED
FOR RECYCLING
Brass Scrap, Copper Scrap
and Zinc Scrap.
600
2160
600
600
840
900
300
750
Brass Scrap
1800
1850
164
Sl.
No.
23.
24.
Akshar Exports,
Shed No. 250 GIDC Phase II,
Dared,
Jamnagar 361 005
Indu Overseas Pvt. Ltd.,
Sp. Shed No. 23/1/A,
GIDC Shankar Tekri,
Udyognagar,
Jamnagar 361 004
Siyaram Impex Pvt. Ltd.,
Plot No. 6-7, Naghedi,
P.O. Khodiyar Colony,
Village Lakhabavad,
Distt-Jamnagar 361 006, Gujarat
Meridian Impex,
Plot No. 2980 81 GIDC,
Phase III Near Dared,
Jamnagar, Gujarat
25.
26.
27.
28.
29.
30.
31.
32.
33.
CAPACITY
(tonnes/year)
2520
3600
1600
Maheshwari Overseas,
Spl. Shed No. 430 GIDC,
Udyognagar Shanker Tekri,
Jamnagar 361 004,
Gujarat
Raj Metallurgical Industries,
Plot No. 661-662, Raj Marg,
Phase II GIDC Estate, Dared,
Jamnagar, Gujarat
Divine Impex,
Plot No. 440/441,
GIDC Phase II Dared,
Jamnagar 361 004, Gujarat
Conex Metal (International),
Plot No. C-1/451/452, Phase-II,
GIDC Estate Dared,
Jamnagar, Gujarat
Meet Industries,
Plot No. 2, Sub Plot No. 2A + 2C/2
GIDC Udhyognagar,
Jamnagar 361 004,Gujarat
Ghanshyam Metal Udyog
Survey No.36/1,
Kuha Road Village- Singarva,
Ta: Dascroi
Dist - Ahmedabad ,Gujarat
WASTE PERMITTED
FOR RECYCLING
Brass Scrap, Zinc Scrap,
Copper Scrap and Waste
Copper & Copper Alloys
Brass Scrap, Zinc Scrap,
Copper Dross, Copper Scrap,
Waste Copper & Copper
Alloys
Brass Scrap, Zinc Scrap &
Copper Scrap
7000
1800
1350
1080
240
1350
500
1500
Contd....
165
Sl.
No.
34.
35.
36.
37.
38.
39.
40.
41.
42.
CAPACITY
(tonnes/year)
2220
3000
1200
WASTE PERMITTED
FOR RECYCLING
Copper Oxide, Mill Scale
Copper Reverts Cakes &
Residues, Waste Copper &
Copper Alloys in dispersible
form, spent catalyst
containing nickel & Zinc
Zinc Ash & Residues,
Copper Residues, Spent
Catalyst containing Copper
Spent Catalyst containing
Zinc
Zinc Ash, Zinc Skimming,
Zinc bearing wastes arising
from smelting and refining,
Copper Oxide, Mill Scale
Copper Reverts Cakes &
Residues
3000
1500
6500
4200
6000
5880
166
Sl.
No.
43.
CAPACITY
(tonnes/year)
350
1000
550
Total
V
1.
2.
3.
4.
2.
3.
4.
104,096
HARYANA
Gupta Metal Sheets(P)Ltd.,
Post Box No.1559, Delhi Road,
Rewari,
Haryana
Shiv Metals,
Gulab Nagar Chowk
Bilaspur Road
Jagadhari, Yamunanagar
Haryana-135 003
Shree Narayan Industries,
V.P.O.Thana Chapper,
Shahbad-Adhoya Road, Jagadhari,
Dist. Yamunanagar, Haryana
Soorajmull Baijnath Industries
(Pvt.)Ltd.
E-4, Industrial Area,
Sonepat 131 001, Haryana
Total
VI
1.
7500
200
70
Zinc Ash
30
2455
2505
2355
3000
Copper Dross.
Brass Dross.
Copper Dross, Copper Slag
and Copper reverts
Zinc Ash & Zinc Dross
Zinc Ash, Zinc Skimming,
Zinc Dross, Brass Dross,
Copper Dross and Copper
Reverts.
18,115
WASTE PERMITTED
FOR RECYCLING
Zinc Dross, Zinc Skimming,
Zinc Ash and Residues.
Copper Dross, Copper
Oxide, Mill Scale, Copper
Cake and Residue Waste
Copper and Copper Alloys
Slag from Copper
processing.
Spent Catalyst containing
Nickel
5400
5300
4860
10800
3600
Copper Scrap/Copper.
Dross/Waste Copper and
Copper Alloys/Brass Scrap
and Brass Dross.
Zinc Scrap./Zinc Dross.
Copper Scrap/Copper Dross/
Copper Reverts/Waste
Copper/Brass Scrap/Zinc
Scrap/Zinc Dross.
Copper Scrap/Nickel Scrap.
Contd....
167
Sl.
No.
5.
6.
Total
VII
1.
2.
3.
4.
5.
6.
KARNATAKA
Alchemist Processors,
A-150 2nd 'C' Main PIE,
2nd Stage, Bangalore,
Karnataka-560 058
MSR Chemicals & Fertilizers Pvt.
Ltd.,
No. 380, 6th Cross,
2nd Block RMV, 2nd Stage,
Bangalore-560 094.
Metcorp,
No.175, Nagappa Garden,
Kothanur Dinaye, Off.B.G.Road,
Behind Meenakshi Temple,
Bangalore
Karnataka-560 083
Balaji Smelters and Alloys,
Sy. No. 138/P9, Hulimangala
Hoskote, Village Lakkur, Hobli
Malur (TK), Kolar District,
Karnataka
Rajeshwari Copper Products,
Shed No. D-79, Industrial Suburb
Yeshwantpur,
Bangalore,
Karnataka-560 022
Moogambigai Metal Refineries,
89 & 90, Industrial Area ,
Baikampady, Mangalore,
Karnataka 575 011
Total
VIII
1.
MADHYA PRADESH
Jhaveri Overseas Pvt. Ltd.,
Plot No. 193/1,
Navada Panth Dhar Road,
Indore,
Madhya Pradesh
CAPACITY
(tonnes/year)
7000
WASTE PERMITTED
FOR RECYCLING
Copper Reverts, Copper
Druid Zinc Ash and Zinc
Skimming.
10000
46,960
720
750
198
Copper Scrap/Residue/
Dross.
Copper Scrap Copper dross
Brass Scrap/Dross Zinc
ScrapDross/Ash Skimmings
insulate Copper wise Scrap.
3500
480
Brass Scrap.
480
Copper Scrap.
240
3600
860
Zinc Scrap.
Copper Scrap Insulated
Copper Cable Scrap, Copper
Dross, Copper with PVC
Sheathing as Copper Druid.
Zinc Ash/Skimmings.
760
760
760
Zinc Dross.
Brass Dross.
Copper Dross.
13,108
1000
168
Sl.
No.
2.
3.
4.
5.
Total
IX
1.
2.
3.
4.
5.
6.
MAHARASHTRA
Aashumi Chemicals P. Ltd.,
169-B, Village Mangathane,
Tal. Wada,
Dist. Thane,Maharashtra
Bharti Rubber Lining and Allied
Service P. Ltd.,
Plot No. C-49,
TTC Indl. Area, Pawane,
Village & Dist. Thane,
Maharashtra
Beetachem Industries,
W-177,TTC Industrial Area,
Pawana Village,
Thane Belapur Road,
Navi Mumbai, Maharashtra
Astron Engineers (I) Pvt. Ltd.,
GAT No. 131, Near Lavale Phata
Tal. Mulshi, Dist. Pune,
Maharashtra.
Namdev Silicates & Chemicals (P)
Ltd., Shed No. W-73(II),
MIDC Taloja, Raigarh-410 208,
Maharashtra.
CAPACITY
(tonnes/year)
6300
WASTE PERMITTED
FOR RECYCLING
Brass scrap/ Copper scrap/
Zinc Scrap, Brass Dross and
Zinc Dross.
1800
105
105
350
Copper Scrap.
Brass Scrap.
Zinc Scrap.
300
9,960
2000
10000
60
4500
300
1350
900
Zinc Ash.
Spent Nickel Catalyst.
Copper Scrap and Spent
Catalyst Containing Copper.
720
Rajkob Industries,
Plot No. N-41,
MIDC Tarapur, Boisar,
Dist. Thane,
Maharashtra 401 506
Contd....
169
Sl.
No.
7.
CAPACITY
(tonnes/year)
3600
WASTE PERMITTED
FOR RECYCLING
Copper Druid, Copper Dross,
Brass Dross & Zinc Scrap
8.
2160
9.
2400
Bharat Industries,
Plot No. 46, Phase-II,
Ramtekadi Industrial Estate,
Hadapsar, Pune-411013,
Maharashtra
HSR Enterprises,
GAT No. 799, Pawar Vasti,
Vishnu Nagar,
Near Kohinoor Weigh Bridge,
Chikali,
Dist. Pune- 412 114,
Maharashtra
500
10.
11.
12.
13.
14.
15.
450
8100
250
150
2700
2520
Contd....
170
Sl.
No.
16.
17.
18.
19.
20.
21.
22.
23.
24.
CAPACITY
(tonnes/year)
300
WASTE PERMITTED
FOR RECYCLING
Spent Nickel Catalyst.
100
1600
4800
9000
655
560
1300
1800
350
100
2880
171
Sl.
No.
25.
26.
Total
X
1.
2.
3.
CAPACITY
(tonnes/year)
876
WASTE PERMITTED
FOR RECYCLING
Brass Dross, Copper Dross,
Zinc Dross and Zinc Ash.
10000
76,981
PUNJAB
D. D. Agro Industries Ltd.,
Industrial Area-C,
Dhandari Kalan,
Ludhiana,
Punjab
7300
4300
Total
520
4500
2250
18,870
XI
1.
RAJASTHAN
Rose Zinc Ltd.,
Airport Road,
Post Gundli, Distt. Udaipur,
Rajasthan
2.
Siyarco Industries,
F-540, B Marudhar Industrial Area,
2nd Phase, Basni,
Jodhpur-342 005,
Rajasthan
3600
3.
2000
1275
21200
Contd....
172
Sl.
No.
4.
5.
CAPACITY
(tonnes/year)
1080
WASTE PERMITTED
FOR RECYCLING
Zinc Ash Zinc Skimmings &
Brass Dross.
650
6.
650
7.
6300
700
1500
8.
9.
10.
4320
1700
1800
Total
XII
1.
46,775
TAMIL NADU
Pondy Oxides & Chemicals,
G-47, SIDCO Industrial Estate,
Kakkalur Village-602 003,
Distt.Thiruvallur, Tamil Nadu.
4000
173
Sl.
No.
2.
CAPACITY
(tonnes/year)
12000
3600
1400
Total
XIII
1.
21,000
UTTAR PRADESH
Kay Em Enterprises,
F 29 -31, Masuri Gulawali Road,
Industrial Area P. O., Masuri,
Dist Ghaziabad,
UP - 201 302.
2500
4500
2.
6000
3.
1000
750
500
750
6000
4.
5.
6.
300
200
220
1080
540
540
7.
WASTE PERMITTED
FOR RECYCLING
Copper Dross, Brass Dross,
Copper Zinc Spent Catalyst,
Copper residue, Copper
Cakes, Copper reverts,
Copper Skimmings, Copper
Druid, Copper Scrap/Copper
alloys/Zinc Scrap & Brass
Scrap
Zinc Ash/Dross, Skimming
Spent Zinc Catalyst, Spent
Nickel Catalyst
1800
Copper Druid
Brass Dross/Copper
Dross/Zinc
Ash/Residue/Copper Oxide/
Mill Scale/Brass
Scrap/Copper Scrap/Zinc
Skimmings
Brass Dross, Copper Dross,
Copper Druid, Copper Cake
& Residues, Zinc Ash, Zinc
Dross and Zinc Skimming
Zinc Ash/Skimming
Brass Dross
Zinc Dross
Brass Scrap
Copper Scrap/Druid/Dross/
Residue Zinc Scrap /Dross
/Skimming/ Residue and
Brass Scrap/Dross
Brass Scrap/Brass Dross
Copper Scrap/Copper Dross
Zinc Scrap/Zinc Dross
Copper Oxide Mill Scale,
Copper Reverts, Waste
Copper and Copper Alloys,
Insulated Copper Wire Scrap,
Copper with PVC Sheathing,
Jelly filled Copper Cables
Brass Dross
Zinc Dross hot dip
galvanizers Slab, Zinc Dross
Bottom Dross
Zinc Scrap/Brass Scrap/
Copper Scrap
Contd....
174
Concld...
Sl.
No.
8.
9.
10.
CAPACITY
(tonnes/year)
6500
WASTE PERMITTED
FOR RECYCLING
Brass Dross, Copper Dross,
Copper Druid, Zinc Dross
and Zinc Ash.
22000
22000
500
Total
XIV
1.
2.
3.
4.
77,680
WEST BENGAL
A.R. Engineering Works Unit-II,
36/2, Hara Chand Mukherjee Lane,
Howrah-711 101
West Bengal
Vinod Metal Industries,
Mouza & Vill. Argori (NH-6),
PO Argori P.S. Sankrail,
Dist. Howrah - 711 302,
West Bengal
Golden Metal Industries,
265/A/1/A G.T. Road, Liluah,
Howrah-711 204, West Bengal
Arjun Enterprise,
Dakshin Duttapara Bazar,
P.O.Haripukaria, P.S.Haringhata,
Distt.Nadia-741 257,
West Bengal
Total
Grand Total
132
60
12
420
78
36
12
600
1,350
5,17,515
175
Copper Scrap.
Brass Scrap.
Zinc Scrap
Insulated Copper Wire Scrap,
Copper with PVC Sheathing
including Druid, Jelly filled
Copper Cables, Copper Dross
& Waste Copper and Copper
Alloys, Zinc Dross, Zinc Ash
& Zinc Skimmings & Brass
Dross.
Annexure:3 - IV
Unit Wise Recovery Percentage of Secondary Lead By Lead Scrap Processors
(Data Provided By CPCB, New Delhi)
Sl.
No.
1.
Licensed
Capacity
(TPA)
5000
5.
2000
6.
Saraswat Industries,
Bangalore
3200
7.
2000
8.
Associated pigments,
Medinipur, Kolkata
2.
3.
4.
Waste
Treated
Tonnes
Refined Percentage
metal
Recovery
Produced
%
Tonnes
276
76
78
557
-
1200
2007
2008
-
364
714
400
900
1.5 Kg.
900
2007-08
2008-09
2009-10
2007
2008
2009
2007
2008
2009
2007
2008
2009
91
236
258
201
139
310
1010
1894
1195
562
191
349
47
106
88
101
64
143
982
1704
1015
281
95
174
52
45
34
50
46
46
97
90
85
50
50
50
09.08 03.09
04.0901.10
2007
2008
6365
3916
62
19644
11289
57
56
64
80
32
49
41
57
77
51
143
190
256
402
109
602
1803
1053
1124
368
857
475
120
122
22
72
95
101
185
52
508
1052
702
702
281
827
327
85
85
16
50
50
39
46
48
84
67
100
62
76
96
69
71
70
73
72000
9.
225
10.
A. R. Metals,
Kanpur
Kunal Metal Industries,
Jalandhar
11.
Year
1200
12.
6000
13.
14.
700
1800
15.
312
2009
2007-08
2008-09
2007-08
2008-09
2009-10
2007
2008
2009
2007
2008
2009
2004
2005
2006
176
Contd....
Sl.
No.
Licensed
Capacity
(TPA)
720
2007
2008
2009
2008-09
4233
4381
3258
98
47
48
720
Nil
Nil
Nil
Nil
12000
2006-07
2007-08
2008-09
2007-08
2008-09
2009-10
6267
6966
7702
237
192
160
4694
4993
5519
91
64
76
75
72
72
38
33
47
2007to
2009
2007to
2009
2007
2008
2007
2008
2009
2007
2008
2009
2007
2008
2009
06-07
07-08
2007
2008
2009
173
121
70
114
80
70
280
225
73
86
89
120
188
101
56
59
58
85
49
115
112
109
42
55
55
82
85
86
40
42
40
50
28
83
65
58
57
64
69
68
45
85
71
7
69
59
57
72
58
53
2007
2008
2009
2007
2008
2009
83
38
62
150
140
143
46
27
46
113
113
1146
55
71
74
75
81
80
3109
17.
Peejaye Enterprises,
Thiruvallur, Kerala
1962
18.
10000
19.
Vinayaka Industrial
Corp., Jalandhar City
Dashmesh Metal ,
Pathankot
HBL Pwer System Ltd.
22.
Bajaj Industries,
Ghaziabad
2700
23.
A.R. IndustriesUnit-I,
Jalandhar
A.R. IndustriesUnit-I,
Jalandhar
Om Shivshakti Metal
Industries, Bangalore
Kashi Metal Works,
1200
27.
300
28.
29.
234
234
234
270
24.
25.
26.
30.
Refined Percentage
metal
Recovery
Produced
%
Tonnes
240
63
55
370
55
502
312
52
65
350
378
669
913
600
540
Perfect Alloys,
Chenganur
21
Waste
Treated
Tonnes
2007-08
2008-09
2009-10
2008-09
2009-10
16.
20.
Year
500
590
300
150
31.
234
32.
800
177
Sl.
No.
Licensed
Capacity
(TPA)
Year
33.
300
300
300
2007
2008
2009
34.
EMGEE Foundry
35.
720
720
720
720
1200
2700
06-07
07-08
08-09
-
36.
37.
Himachal Forging,
Solan, H.P.
21,600
38.
7200
39.
1400
1400
42.
540
43.
Jayachandran Alloys,
Coimbatore(T.N.)
9600
44.
450
45.
450
46.
47.
48.
49.
41.
300
2006-07
2007-08
2008-09
2009-10
09-10
145
142
143
Refined Percentage
metal
Recovery
Produced
%
Tonnes
114
79
81
115
80
114
280
Not
157 Mentioned
306
18
Not
Mentioned
906
572
906
388
410
735
-
Not
Mentioned
Not
Mentioned
27
34
36
34
6
2006-07
2007-08
2008-09
08-09
09-10
1091
987
1478
1747
4693
1745
4689
99
99
2007
2008
2009
2007
2008
2009
2008
138
138
128
244
248
114
5201
101
89
73
144
192
104
3137
73
45
57
71
77
91
60
2008
2009
281
136
66
15
23
11
149
104
99
62
105
58
4831
3330
4394
2894
4302
2878
594
1207
1143
MSCUFW 280645
70
63
55
69
66
67
21.546 (I)
55.100(I)
12
49
61
2007
2008
2009
7200
2007
2008
2009
15000
2007
2008
2009
APLU 903024080
800
Waste
Treated
Tonnes
2007
2008
2009
170
181
349
21
89
214
Contd....
178
Sl.
No.
50.
51.
Licensed
Capacity
(TPA)
Year
1200
2006-07
2007-08
2008-09
MSCUFW 304841
MSCUFW 314329
MSCUFW 321985
52.
53.
16000
55.
Jayvel Industries,
Kolar, Dist.Bangalore
6000
56.
206
57.
564
2006-07
2007-08
2008-09
2007
2008
2009
2006-07
2007-08
2008-09
July09
to
Dec.09
2007
2008
2009
2009-10
480
54.
58.
59.
60.
61.
62.
3000
300
Waste
Treated
Tonnes
Refined Percentage
metal
Recovery
Produced
%
Tonnes
59
32
54
86
53
46
37
57
21
Lead Scrap Radio
arrived on 26.02.10
and 4.3.10 and
10.3.10, at Chennai
Port.
1357
1327
98
1728
98
1689
1584
98
1551
7620
14685
15303
64
41
64
108
53
57
34
50
17
218
167
77
56
78
75
169
36
53
50
112
64
68
67
66
2009-10
52
26
50
1200
2009-10
204
125
61
1100
2009-10
298
190
64
540
2009-10
79
70
89
470
86
126
104
98
102
101
335
62
96
81
82
85
86
-
72
76
78
84
83
85
67
63.
300
64.
1980
2007
2008
2009
2007
2008
2009
2009
65.
Bharat Industries,
Ahmednagar(M.S.)
1200
2009
179
Sl.
No.
66.
67.
S.S.Enterprises, Kudus,
Thane
Ranchal Industries,
Kudus, Thane
Jarsons Metal,
Vasai, Thane
68.
69.
Licensed
Capacity
(TPA)
2500
Refined Percentage
metal
Recovery
Produced
%
Tonnes
9
9
9
33
61
200
4688
960
1146
54
1200
2005-09
82
49
60
18000
2006-07
2007-08
2008-09
Aug 08
to
Dec.09
2006-07
2007-08
2008-09
2006-07
2007-08
2008-09
2006-07
2007-08
2008-09
2009
828
1118
86
85
34
40
261
412
191
148
72
191
517
596
627
263
146
227
120
96
60
107
354
354
352
166
56
55
63
65
83
56
68
59
56
63
2006-07
2007-08
2008-09
2009-10
253240
225
10
143
140
128
5
57
58
57
50
June 09
to Jan.10
2006-07
2007-08
2008-09
2006-07
2007-08
2008-09
Aug.08
to
March
09
141
85
60
305308
241
168172
137
473
1141
1916
121
444860
1686
68
55
56
57
98
99
99
56
84
42
50
Sabnam Enterprises,
Kutch, Gujarat
71.
Rajkot Industries,
Rajkot
72.
780
73.
3300
74.
5000
75
4800
1440
76.
840
77.
4800
78.
Waste
Treated
Tonnes
2007
2008
2009
2006-09
70.
75.
Year
4250
79.
12000
80.
Kothari Metallurgical
Exports Pvt. Ltd., M
umbai
7200
81.
Global Associates
1200
2009
Contd....
180
Sl.
No.
82.
Licensed
Capacity
(TPA)
Swastik Industries,
Bhusaval, Jalgaon
Vishal Alloys, Gandhi
Nagar
1500
84.
85.
Sitaram Metals
N.V. Metal & Alloys
1044
1800
86.
R.K. Industries
87.
Year
Waste
Treated
Tonnes
4500
2008-09
2009-10
2006-07
2007-08
2008-09
2006-07
2007-08
2008-09
08.0803.09
04.0909.09
10.0903.10
07.0912.09
2006-07
2007-08
2008-09
2009
430
2009
219
127
58
2000
Ravi Metals,
Sarigam, Valsad, Gujarat
480
94.
Hans Enterprises,
Vile Parle, Mumbai
1800
95.
2800
10
12
2368
2213
3271
34
73
21
174
195
155
198123
134
96.
18000
36
32
459
360
709
51
114
30
316
370
228
315
196
213
348
28
37
Not
Calculated
93.
2008
2009
2006-07
2007-08
2008-09
2006-07
2007-08
2008-09
2006-07
2007-08
2008-09
2006-07
2007-08
2008-09
2008-09
168
67
64
70
55
53
68
63
63
63
48
5550
2009
290
3000
2009
46
15
33
83.
88.
89.
90.
91.
92.
97.
98.
Noble Industries,
Sanwar Road, Indore
600
300
120
8865
181
27
39
291
317
213
Nil
245
245
268
58
135
43
Refined Percentage
metal
Recovery
Produced
%
Tonnes
17
77
23
59
196
67
170
54
150
70
Nil
156
64
137
56
152
57
32
55
74
55
24
56
10
36
181
102
1680
26
92
86
819
72
51
84
49
Sl.
No.
99.
Licensed
Capacity
(TPA)
Nayan Metals,
Mumbai
960
5000
Year
Waste
Treated
Tonnes
Refined Percentage
metal
Recovery
Produced
%
Tonnes
79
61
69
136
67
24
216
47
2006-07
2007-08
2008-09
2009
129
198
36
457
6000
11.0803.09
04.0912.09
252471
150
280
59
59
3600
2007
2008
2009
214
163
163
203
160
130
95
98
80
2008
2009
2010
160
180
190
80
92
70
50
51
37
3000
135
84
62
335
08.0912.09
27
15
56
3000
2008-09
2009-10
90
110
48
60
53
55
2160
2006-07
2007-08
2008-09
118
60
127
11759
126
99
98
99
1800
1575Reg.
2010
700
9630
7200Reg.
2006-07
2007-08
2008-09
808
1540
1704
365
671
865
45
44
51
500
2006-07
2007-08
2008-09
Nil
Nil
Nil
Nil
Nil
Nil
3000
7200Reg.
2007
2008
2009
4547
6757
10890
Nil
Nil
Nil
Nil
Nil
Nil
3000
2007
2008
2009
264
Nil
296
125
Nil
145
47
49
3600
2007
2008
2009
Nil
Nil
Nil
Nil
Nil
Nil
182
Contd....
Sl.
No.
Licensed
Capacity
(TPA)
Year
Waste
Treated
Tonnes
Refined
metal
Produced
Tonnes
Percentage
Recovery
%
4400
2006-07
2007-08
2008-09
2009-10
78
78
145
25
39
68
64
41
50
87
44
-
20
2006-07
2007-08
2008-09
5
Nil
39
2
Nil
20
40
51
1500
2008
2009
Nil
176
Nil
98
56
3600
2007
2008
2009
241
165
216
142
99
128
59
60
59
7200
2006-07
2007-08
2008-09
474
1243
713
360
737
377
76
55
53
1800
2006-07
2007-08
2008-09
184
260
132
153
117
111
83
45
84
4800
2007-08
2008-09
39
83
21
44
54
54
600
2006-07
2007-08
2008-09
390
201
252
234
121
151
53
60
60
3000
2007-08
2008-09
04.0912.09
274
454
363
124
151
197
45
33
54
7200
10.0812.08
2009
67
662
31
345
46
52
1500
(Reg.
Scrap)
2007
2008
2009
226
134
167
199
60
125
88
45
75
3000
(Battery
scrap)
2008
2009
50
161
23
160
46
99
300
(240Reg)
2006-07
2007-08
2008-09
Nil
Nil
4.5
Nil
Nil
2
44
600
08.0812.09
120
115
Gagan Udyg,
Ganganagar
183
Concld....
Sl.
No.
Licensed
Capacity
(TPA)
Year
Waste
Treated
Tonnes
Refined
metal
Produced
Tonnes
Percentage
Recovery
%
1500
2007
2008
2009
241
212
433
152
134
272
63
63
63
7500
6870Reg.
5500
5000Reg.
2006-07
2007-08
2008-09
131
211
222
115
143
140
88
68
63
900
4.0701.10
650
350
54
4500
3600Reg.
07.0612.09
1970
940
48
1600
100
900
07.0912.09
24
17
71
2160
2006-07
2007-08
2008-09
393
285
185
266
209
209
68
73
73
184
Annexure:3 - V
GUIDE LINES FOR NONFERROUS SCRAP, 2009, INSTITUTE OF SCRAP
RECYCLING INDUSTRIES INC. (ISRI) ( FOR ZINC )
SAVES
Old Zinc Die Cast Scrap: shall consist of miscellaneous old zinc base die
castings, with or without iron and other foreign attachments. Must be free of borings,
turnings, dross pieces, chunks, melted pieces and skimmings. All unmeltables, dirt,
foreign attachments and volatile substances (Such as rubber, cork, plastic, grease, etc)
are deductible. Material containing in excess of 30% iron will not constitute good
delivery.
SCABS
New Zinc Die Cast: shall consists of new or unused clean zinc base die
castings. Castings to be unplated, unpainted and free from corrosion.
SCOOT
Zinc Die Cast Automotive Grills: shall consist of clean, old or used zinc base
die cast automotive grilles, free from soldered material. All foreign attachments and
extraneous materials are deductible.
SCOPE
New Plated Zinc Die Cast : shall consist of new or unused clean, plated zinc
base die castings, free from corrosion.
SCORE
Old Scrap Zinc: shall consist of clean dry scrap zinc, such as sheets, jar, lids,
clean unalloyed castings and anti-corrosion plates. Borings and turnings are not
acceptable. Material must not be excessively corroded or oxidized. All foreign
attachments and extraneous materials are deductible.
SCREEN
New Zinc : shall consist of any new pure zinc sheets or stampings free from
corrosion. To contain no foreign material or attachments. Printers zinc such as
engravers zinc, lithograph sheets and addressograph plates subject to special
arrangements. Printers zinc to be free of routings.
SCRIBE
Crushed clean sorted fragmentizers die cast scrap as produced from
automobile fragmentizers: to be clean, free of dirt, oil, glass, rubber and trash. To
contain a maximum of 5% unmeltables such as free iron, copper, aluminium and other
metals.
SCROLL
Unsorted zinc die cast scrap: Produced from automobile fragmentizers.
Material to contain about 55% zinc-bearing scrap. Other non-ferrous metals such as
aluminium, stainless steel, red metal etc. to be about 40%. Insulated copper wire
about 1%. Trash, dirt, rubber, oil, iron not to exceed 5%. Any variations to be sold
by special arrangement between buyer and seller.
185
Annexure 3 - V(Concld.)
SCRUB
Hot dip galvanizers slab zinc dross (batch process): Shall consist only of
galvanizers unsweated zinc dross in slab form from hot dip galvanizing(Batch
Process) with a minimum zinc content of 92% and shall be free of skimmings and
tramp iron. Broken pieces under 2 in diameter shall not exceed 10% of the weight of
each shipment. Slabs shall not weight over 100 pounds. Heavier pieces acceptable
upon mutual agreement between buyer and seller. Material from continuous
galvanizing operation is not acceptable. Blocks are acceptable upon mutual
agreement.
SCULL
Zinc die cast slabs or pigs: Shall consist of melted zinc base die cast
materials, in smooth clean solid slabs or pigs. Material to be free from drosses and to
contain a minimum zinc content of 90%. To contain a maximum of 0.1% nickel and
maximum of 1% lead. Blocks are acceptable upon mutual agreement.
SEAL
Continuous Line Galvanizing slab zinc top dross: Shall consist of unsweated
zinc dross removed from the top of a continuous line galvanizing bath, in slab form
not weighing in excess of 100 pounds each with a minimum zinc content of 90%.
Heavier pieces acceptable upon mutual agreement between buyer and seller. Shall be
free of skimmings. Broken pieces under 2 in diameter shall not exceed 10% of the
weight of each shipments.
SEAM
Continuous Line Galvanizing slab zinc bottom dross: Shall consist of
unsweated zinc dross removed from the bottom of a continuous line galvanizing bath,
in slab form not weighing in excess of 100 pounds each with a minimum zinc content
of 92%. Heavier pieces acceptable upon mutual agreement between buyer and seller.
Shall be free of skimmings. Broken pieces under 2 in diameter shall not exceed
10% of the weight of each shipments.
SHELF
Prime zinc die cast dross: Shall consist of metal skimmed from the top of pot
of molten zinc die cast metal. Must be unsweated, unfluxed, shiny, smooth, metallic
and free from corrosion or oxidation. Should be poured in moulds or in small mounds
weighing not over 75 pounds each. Zinc content shall be minimum of 85%.
186
Annexure: 3 - VI
HS CODES OF ZINC AND OTHER ITEMS
S.No.
HSCode
Commodity
1.
26080000
2.
26201100
3.
26201900
4.
28170010
ZINC OXIDE
5.
79011100
ZINC,NOT ALLOYD,CONTNG
BY WT>=99.99% ZINC
6.
79011200
ZINC,NOT ALLOYED,CONTNG BY WT
7.
79020010
8.
79020090
9.
79031000
ZINC DUST
10.
79039000
11.
79040011
12.
79040012
13.
79040019
14.
79040021
15.
79040022
16.
79040029
17.
79040030
ZINC WIRE
18.
79050010
CALOTS OF ZINC
19.
79050020
PLATES OF ZINC
20.
79050030
187
Annexure:3 -VII
LIST OF THE ZINC WASTE RE-PROCESSORS
UNITS REGISTERED WITH MOEF/CPCB AS
RECYCLERS/REPROCESSORS HAVING
ENVIRONMENTALLY SOUND MANAGEMENT FACILITIES
As on 13.5.2010
Sl.
No.
I
1.
2.
3.
4.
5.
6.
II
1.
III
1.
2.
ANDHRA PRADESH
Sylvan Agro Industry,
Plot No. 160/A,
IDA, Mallapur,
Hyderabad- 500 076,
Andhra Pradesh.
Ambica Industries,
Plot No. 162, IDA,
Mallapur R.R.
Dist. Hyderabad - 500 076,
Andhra Pradesh.
Siri Chemicals (P) Ltd.,
No. 296/7/5.,IDA Bollaram,
Medak Dist. Andhra Pradesh
Syno Chemical India,
Plot No.48 CIE(Expansion)
Gandhinagar, Balanagar,
Hyderabad-500 037
Gem Oxides Pvt. Ltd.,
Plot No.4/2 E, Road No.2, I.D.A
Nacharam,Hyderabad,
Andhra Pradesh - 500 063.
Chensun Industries,
GNT Road, Periyavattu,
Nellore Dist.,
Andhra Pradesh - 524 401.
Total
BIHAR
Bharat Organics,
Industrial Estate,
Bela PO-M.I.C,
Muzaffarpur -842 005 Bihar.
Total
CHANDIGARH
Haryana Agro Chemicals (India),
65, Industrial Area, Phase II,
Chandigarh - 160 002.
Hari Dev Chemicals,
28/3, Phase-II, Indl. Area,
Chandigarh 160 002
1250
Zinc Ash
3700
700
31.2
450
Zinc Ash/Dross/Scrap.
600
Zinc Dross.
6731
900
900
1800
450
Contd....
188
Sl.
No.
3
CAPACITY
(tonnes/year)
600
2850
Total
IV
1.
WASTE PERMITTED
FOR RECYCLING
Zinc Ash /Skimming.
CHATTISGARH
Om Chemicals Industries
654- A, Urla Industrial Estate,
Raipur 493 221
Chhattisgarh.
400
Zinc Ash.
400
DAMAN DIU & DADRA NAGAR HAVELI (UNION TERRITORY)
3820
Zinc Dross.
Zincollied Industry,
(A division of Rubamin Ltd.)
Plot No. 29-31,
Silver Industrial Estates,
Bhimpore,Daman -396 210
Zincollied (India),
5000
Zinc Dross/Zinc Scrap.
(A division of Rubamin Ltd.)
138/139, Panchal Udyog Nagar,
Bhimpore,
Daman - 396 210
Nav Bharat Metallic Oxide,
3600
Zinc Dross/Zinc Scrap.
Industries Ltd. (Unit -II),
Plot No. 8 & 9, Survey No. 482,
Near Checkpost, Village- Dabhel,
Daman 396 210
3600
Zinc Dross/Zinc Scrap.
Nav Bharat Metallic OxideIndustries Ltd. (Unit -I),
Plot No. 6 & 7, Survey No. 482,
Near Checkpost,
Village- Dabhel, Daman - 396210
Total
V
1.
2.
3.
4.
Total
VI
1.
GUJARAT
Arat Electro Chemicals,
Opp. Lal Bahadur Shastri Stadium,
Nv. Panna Estate, Bhapu Nagar,
Ahmedabad, Gujarat - 380 023
2.
3.
16020
3600
4000
Zinc Scrap.
9300
Contd....
189
Sl.
No.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
Radhe Agro,
Block No.152/155,
Near Umiya Weigh Bridge,
Vill.-Dhanot, Chhatral Kadi Road,
Tq-Kalol, Distt. Gandhinagar,
Gujarat.
CAPACITY
(tonnes/year)
480
WASTE PERMITTED
FOR RECYCLING
Zinc Ash.
240
720
Zinc Dross.
1800
2000
24
2000
20160
1000
90
1440
Contd....
190
Sl.
No.
15.
16.
17.
18.
19.
20.
VII
1.
2.
3.
4.
5.
Rubamin Limited,
Plot No.17, GIDC Nandesari,
Nandesari,Vadodara,
Gujarat.
520
Zinc Ash
360
Zinc Ash.
4500
2150
Zinc Dross
63464
3600
3410
4000
1125
1620
Contd....
191
Sl.
No.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
1800
1700
Zinc Scrap
1200
Zinc Ash
800
6000
3600
1500
900
1800
3000
3060
Contd....
192
Sl.
No.
18.
19.
20.
21.
22.
3000
Zinc Ash.
6500
Zinc Dross.
5500
6000
1700
th
2.
3.
HIMACHAL PRADESH
Hari Har Industries,
Village & Post Raisary,
Dist. Una ,
Himachal Pradesh
Indoplast Pvt. Ltd.,
Plot No. 46-48, Sector 5,
Parwanoo Distt. Solan,
Himachal Pradesh
Una Chemicals Pvt.Ltd.,
Village & Post Raisary,
Distt.Una,
Himachal Pradesh
Total
IX
1.
2.
193
68815
1000
Zinc Ash.
6000
1800
Zinc Ash.
8800
14760
Zinc Dross/Zinc
Skimming/Zinc Scrap.
3600
Zinc Dross.
Contd....
Sl.
No.
3.
4.
5.
Galaxy Industries,
Phase-II, Industrial Growth
Centre(IGC)
Samba, (J&K)
Hari Narain Industries,
I.G.C., SIDCO Industrial Area,
Phase-I, Samba, (J&K)
Golden Fabricators,
Lane No.4, Phase-II,
SIDCO Industrial Complex,
Bari Brahmana, Jammu,
(J & K)
Total
X
1.
2.
3.
JHARKHAND
Tirupati Chemical & Industries,
P.O. Mahilong,
Distt.-Ranchi ,
Jharkhand 835 103
Anmol Agrifarms Inputs Pvt.Ltd.,
Plot No.2655, Chota Manikpur,
Jasidih Industrial Area,
Jharkhand 814 142
United Chemicals,
4320
Zinc Dross.
1320
Zinc Dross.
29500
1120
3200
Zinc Ash.
300
Zinc Ash
th
Total
XI
1.
KARNATAKA
Himalaya Oxides Pvt. Ltd.,
231-A, Hebbal Indl. Area,
Mysore-571 106, Karnataka
2.
3.
4.
4620
240
3600
Zinc Ash.
720
1080
Total
194
5640
Contd....
Sl.
No.
XII
1.
MADHYA PRADESH
Agro Phos (India)Limited,
13A/2, Industrial Estate, Site-1,
Dewas,
Madhya Pradesh
1800
1800
Total
XIII
1.
2.
3.
4.
5.
6.
MAHARASHTRA
Dhatu Nigam,
Village Tekadi, Jabalpur Road,
P.O. Kanhan 441 401,Dist.
Nagpur,
Maharashtra
J.K. Corporation
Gali No. 9 & 10,
Walia Indl. Area,
Village Sativali Vasai(E)
Distt. Thane-401 208
Kothari Enterprises,
Mujbi, P.O. Bela,
Tah. & Dist. Bhandara,
Maharashtra
Vijay Chem Industries,
Survey No. 150 A/2, Saparonde
Village, Kondala Road, Dist. Thane,
Maharashtra
Gaurav Industries,
U-152 MIDC Estate,
Hingna Road, Nagpur-440016,
Maharashtra
R. K.Manufacturing Company,
Plot No. A-395, TTC MIDC,
Mahape, Navi Mumbai-400 710,
Dist. Thane,
Maharashtra
192
2700
1600
1250
Zinc Ash.
540
Zinc Ash.
2700
7.
500
8.
140
Contd....
195
Sl.
No.
9.
10.
11.
3000
1200
14682
Total
XIV
1.
2.
ORISSA
Pushpanjali Limited,
BN-25, Kalunga Industrial Estate,
Kalunga-770 031,
Orissa
P.K.Sales Corporation,
Brahmani Tarang, P.O.Vedvyas,
Rourkela 769041,
Orissa
PONDICHERRY
AVR Zinc Products (P) Limited,
4-295, Anyam Gardens,
Yanam,
Pondicherry-533 464.
XVI
1.
PUNJAB
Gupta Agri Care Private Limited,
B-13-14, Industrial Focal Point,
Sangrur-148 001,
Punjab
960
3000
3000
Total
2.
4932
5892
Total
XV
1.
Ganesh Agro,
B-7, Focal Point,
Dist. Sangrur- 148 001,
Punjab
3500
1000
3780
Contd....
196
Sl.
No.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
3200
Zinc Ash/Skimming.
600
Zinc Ash/Skimming.
1170
Zinc Ash.
1260
Zinc Ash/Skimming.
2000
3000
750
5000
3750
Zinc Ash/Zinc
Skimmings/Zinc Dross.
4500
Zinc Ash/Zinc
Skimmings/Zinc Dross.
1800
Zinc Ash/Skimming.
7000
Zinc Ash/Skimming.
Contd....
197
Sl.
No.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
210
Zinc Ash.
1500
600
Zinc Ash.
1500
Zinc Ash.
200
Zinc Ash.
1000
500
Zinc Ash.
900
2000
2000
400
Zinc Ash.
Contd....
198
Sl.
No.
28.
29.
30.
31.
32.
33.
34.
Total
XVII
1.
2.
1000
Zinc Ash.
2170
162
Zinc Dross.
300
Zinc Ash.
200
Zinc Ash.
300
Zinc Ash.
65052
RAJASTHAN
S. S. Poly Chemicals Pvt. Ltd.,
E-218,
IPIA Kota,
Rajasthan
Mittal Pigments,
A-203, Indraprastha Indl. Area,
Road NO. 5, Kota,
Rajasthan.
400
1500
3.
Simran Chemicals,
H-1-1337,
Rampur Mundana Industrial Area,
Bhiwadi,
Rajasthan.
400
Zinc Dross
4.
640
Contd....
199
Sl.
No.
5.
6.
7.
8.
1200
2000
1440
8530
Total
XVIII TAMIL NADU
1.
ICMC Corporation Limited,
Mailam Village,
Tindivanam Taluk,Distt.
Villupuram,
Tamil Nadu.
850
2.
850
3.
720
Zinc Ash/Skimming/Dross/
Residue/Catalyst
60
800
Total
3280
4.
5.
200
Contd....
Sl.
No.
XIX
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
UTTAR PRADESH
N. J. Fertilizers Pvt. Ltd.,
F-87, Site-B Surajpur Indl. Area,
Greater Noida,
Gautambudh Nagar - 201 306,
U.P
Shaiwal Chemicals,
Bhansi Bazar,
Gazipur- 233 001,U.P
Chakradhar Chem. Pvt. Ltd.,
E-3, UPSIDC Industrial Area,
Begrajpur, Muzaffar Nagar,
U.P.- 251 203
Himgiri Metals Pvt. Ltd.,
E-1, Industrial Area, Begrajpur,
Distt. Muzaffar Nagar - 251 203,
U.P
Sumit Chemicals Pvt. Ltd.,
50, Uptron Estate,
Panki, Kanpur,
U.P
Batar Chemfert Private Ltd.,
Vill. & P.O. Beerakhedi,
Distt. Saharanpur, U.P.
Dayal Furtilizers Pvt. Ltd.,
Delhi Road, Partapur,
Meerut-250 130,
U.P
Gupta Metal Works,
C-1/D, South Side of G.T. Road,
Industrial Area, Near Rathi Udyog,
Ghaziabad - 201 009
U.P
R.R.B.Chemicals (P) Ltd.,
HD-10, Industrial Area,
Sikandrabad,
Distt.Bulandshahar,
(UP)
Synthetic Silica Products,
D-7B, D-8, Panki Industrial Area,
Site-I,
Kanpur-208 022, U.P.
Shri Pashupatinath Chemicals,
Village Ajroi,
Tehsil & Block Sasni,
Mahamaya Nagar (Hathras), U.P.
United Chemical Industries,
Bhau Ka Nagla, Agra Road,
Firozabad 283 203, Uttar Pradesh
800
Zinc Skimming/Ash
800
Zinc Ash
6000
1800
Zinc Ash/Skimming/Dross
20000
6500
2400
6000
Zinc Ash.
600
480
Zinc Dross.
10000
75
600
201
Sl.
No.
13.
14.
15.
7000
Zinc Ash.
1000
Zinc Ash.
th
Total
XX
1.
2.
3.
4.
WEST BENGAL
J.G. Chemicals Pvt. Ltd.,
189, Girish Ghosh Road, Belur,
Howrah,
West Bengal.
Pigments & Chemical Industries
Pvt. Ltd.,
94, K G.T. Road, Kotrung,
Hoogly-712 233, West Bengal
J. G. Chemicals Pvt. Ltd. (Unit -II),
Jalan Industrial Complex,
PO-Biprannapara, P.S. Domjur,
Howrah-711 411,West Bengal
Kamala Metachem,
Vill. Kulai, PO Bikihakula, NH-6
Dist. Howrah-711 322,
West Bengal
64855
1200
2000
Zinc Dross.
3240
Zinc Dross.
2600
1000
Zinc Dross/Scrap.
Zinc Ash/Skimming.
5.
Synotex Industries,
1/4C, Khagendra Chatterjee Road,
Cossipore,
Kolkata-700 002
West Bengal
350
6.
1800
Zinc Ash/Skimming/
Residues/ Scrap/Dross.
400
Metacon Industries,
P-153 Benaras Road, Belgachia
P.S., Netajigarh P.O., Liluah
Dist. Howrah-711 108,
West Bengal
1000
Zinc Skimmings/Ash.
7.
8.
Contd....
202
Sl.
No.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
203
350
936
1600
400
540
720
1200
1400
1500
720
Zinc Dross.
936
Contd....
Concld....
Sl.
No.
20.
21.
Total
Grand Total
540
27632
402463
204
Annexure: 4 -I
World Reserves of Lead,
(By Principal Countries)
(In 000 tonnes)
Country
Reserves
Australia
27,000
China
13,000
Mexico
5,600
Peru
6,000
Russia
9,200
USA
7,000
Other Countries
12,300
Total (rounded)
80,000
205
Annexure: 4-II
Countrywise Mine Production of Lead by Principal Countries, 2003 to 2009
Name of Country
2003
2004
2005
2006
2007
2008
2009
China
955
997
1142
1330
1402
1403
1908
Australia
688
674
767
668
641
650
566
3
4
USA
Peru
460
309
445
306
436
319
429
313
434
329
410
345
400
302
Mexico
139
118
134
135
137
141
140
India
47
52
62
69
79
86
83
Canada
81
77
79
83
75
100
69
Poland
87
86
79
77
74
48
37
Sweden
51
54
60
56
63
64
69
10
50
64
72
62
57
50
49
11
Russia
24
23
36
34
48
60
78
12
South Africa
40
37
42
48
42
46
49
269
267
272
296
419
397
350
3200
3200
3500
3600
3800
3800
4100
Other Countries
Total
206
Annexure: 4-III
Countrywise Production of Refined Lead by Principal Countries, 2003 to 2009
(In 000 tonnes)
Sl.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
Name of Country
China
USA1
Germany
Japan
U.K.
Korea, (Rep. of)
Australia
Canada
Italy
Mexico
Brazil2
Spain
India
Other Countries
Total
2003
1564
1392
357
295
365
220
309
223
214
247
128
99
71
1416
6900
2004
1934
1262
359
283
246
229
274
241
202
217
137
106
49
1461
7000
2005
2391
1293
342
275
304
257
267
230
211
214
105
110
59
1542
7600
207
2006
2715
1297
321
281
319
240
241
250
190
227
143
129
104
1543
8000
2007
2788
1303
405
276
263
260
239
237
212
198
143
128
124
1604
8180
2008
3452
1285
415
279
283
274
260
259
200
256
96
125
134
1612
8930
2009
3708
1235
390
248
302
278
234
259
149
229
96
130
138
1458
8854
Annexure: 4-IV
Countrywise Exports of Refined Lead by Principal Countries, 2003 to 2009
(In 000 tonnes)
Sl.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
Name of Country
2003
China
438
Australia
267
Canada 3
152
Germany
65
Belgium
105
Kazakhstan
102
Singapore
57
UK
62
Peru
91
1
Sweden
66
USA2
96
Morocco
58
Other Countries
294
Total
1853
Source: World Metal Statistics
1: May include some bullion.
2: Includes alloy.
3: Includes shots.
2004
448
212
150
79
93
123
19
38
89
62
52
57
296
1718
2005
455
245
161
97
110
104
47
50
91
63
39
54
289
1805
2006
538
218
184
99
98
97
96
86
77
69
49
40
300
1951
2007
244
222
168
113
112
104
73
68
124
60
43
40
405
1776
2008
35
218
113
150
97
88
78
80
122
49
55
38
471
1594
2009
24
247
130
163
108
79
10
128
37
44
60
21
618
1669
Annexure: 4-V
Countrywise Imports of Refined Lead by Principal Countries, 2003 to 2009
(In 000 tonnes)
Sl.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
Name of Country
2003
USA
Spain
South Korea
France
Singapore
Germany
Taiwan
Italy
India
Indonesia
Thailand
Brazil
Other Countries
Total
Source: World Metal Statistics
184
119
153
98
16
121
98
61
82
53
79
50
595
1709
2004
176
150
157
85
22
89
125
95
104
65
77
64
779
1988
2005
271
171
159
105
50
85
97
67
96
54
68
69
528
1820
208
2006
326
144
122
115
115
109
101
99
93
86
81
74
561
2026
2007
257
139
110
114
64
108
78
94
83
67
68
60
544
1786
2008
308
113
91
95
71
106
54
86
91
85
54
85
481
1720
2009
251
118
131
38
20
87
95
77
116
71
70
78
582
1734
Annexure: 4-VI
World Reserves of Zinc (By Principal Countries)
(In 000 tonnes of Zinc content)
Country
Reserve base
Australia
53,000
Bolivia
6,000
Canada
6,000
China
42,000
India
11,000
Ireland
2,000
Kazakhstan
16,000
Mexico
15,000
Peru
23,000
USA
12,000
Other Countries
62,000
Total
250,000
Annexure: 4 -VII
Countrywise Mine Production of Zinc by Principal Countries, 2003 to 2009
(In 000 tonnes of metal content)
Sl.
No.
1
2
3
4
5
6
7
8
9
10
11
12
Name of Country
China
Australia
Peru
USA
Canada
India1
Mexico
Ireland (Rep. of)
Kazakhstan
Sweden
Bolivia
Namibia
Other Countries
Total
2003
2029
1479
1373
768
788
318
414
419
393
186
145
105
1183
9600
2004
2391
1334
1209
739
791
355
426
438
361
197
147
185
1127
9700
2005
2006
2007
2008
2009
2548
1367
1202
748
667
472
476
445
364
216
160
202
1233
10100
2844
1362
1203
727
638
503
479
426
405
210
173
185
1245
10400
3048
1514
1444
803
630
552
452
401
386
215
214
196
1245
11000
3343
1519
1603
778
750
615
454
398
387
188
379
193
1193
11800
3092
1290
1509
690
699
681
458
387
419
192
431
198
1254
11300
Annexure: 4 -VIII
Countrywise Slab Zinc Production by Principal Countries, 2003 to 2009
(In 000 tonnes)
Sl.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Name of
2003
Country
China
2318
Canada
761
Korea (Rep. of)
644
Japan
651
Australia
553
Spain
519
India
280
Kazakhstan
295
Germany
388
Mexico
320
Finland
266
USA
303
Brazil
270
Russia
253
Belgium
244
Other Countries
1835
Total
9900
Source: World Metal Statistics.
2004
2005
2006
2007
2008
2009
2719
805
669
635
473
525
272
317
382
317
285
306
273
239
272
1911
10400
2776
724
647
638
457
501
302
338
335
327
282
309
274
211
222
1857
10200
3153
824
667
614
464
507
415
365
343
280
282
269
279
248
251
1739
10700
3743
802
691
598
502
509
459
358
295
322
306
278
265
263
240
1669
11300
4042
764
739
616
500
466
546
366
292
305
298
286
249
253
256
1722
11700
4357
685
660
541
525
517
615
329
151
335
295
215
249
227
31
1668
11400
Annexure: 4-IX
Countrywise Exports of Slab Zinc by Principal Countries, 2003 to 2009
(In 000 tonnes)
Sl.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
Name of Country
2003
2004
2005
2006
Canada
591
614
527
629
China
451
224
123
325
Netherlands
277
269
271
306
Kazakhstan
217
260
263
280
Spain1
246
294
334
270
Finland
212
236
235
233
South Korea
318
320
261
215
Australia
305
159
268
188
Mexico
181
189
194
148
Norway
126
127
135
138
India
21
12
14
109
Peru
132
79
78
85
Other Countries
854
916
594
682
Total
3931
3699
3297
3608
Source: World Metal Statistics
1: Includes zinc scrap.
210
2007
614
276
235
307
220
260
257
284
197
131
81
97
784
3743
2008
600
71
246
334
192
257
311
317
203
130
172
124
764
3721
2009
592
29
176
295
217
269
330
356
225
128
177
109
895
3798
Annexure: 4-X
Countrywise Imports of Slab Zinc by Principal Countries, 2003 to 2009
(In 000 tonnes)
Sl.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
Name of Country
2003
2004
2005
2006
2007
USA
863
799
668
727
China
136
239
387
318
Germany
254
249
246
313
Taiwan
332
344
309
286
Italy
226
273
261
229
Netherlands
161
191
139
201
France
115
103
143
170
India
145
127
140
132
UK
174
142
137
119
Indonesia
79
87
84
74
Belgium1
244
261
46
74
Turkey
121
144
139
73
Other Countries
809
743
707
768
Total
3659
3702
3406
3502
Source: World Metal Statistics
1: Includes remelted zinc.
742
149
315
229
315
181
168
58
123
84
202
137
875
3578
2008
2009
724
182
319
222
180
172
164
65
120
98
207
147
866
3466
686
670
286
192
118
146
129
94
84
86
237
136
796
3660
Annexure: 4 XI
Indian's Exports of Lead Ores & Concentrates, 2003-04 to 2008-09
(By Countries)
(In tonnes)
Sl.
No.
Name of Country
2003-04 2004-05
2005-06
2006-07
2007-08
2008-09
Egypt
152
Thailand
166
USA
70
++
Indonesia
70
Sri Lanka
22
++
13
16
UAE
17
Philippines
26
Singapore
14
70184
9838
75408
1076500
81079
10
Netherlands
26000
11
South Africa
12
Other Countries
10973
81157
9838
75410
1102514
81095
Total
543
Source: DGcls
211
Annexure :4 -XII
India's Exports of Lead & Alloys, 2003-04 to 2008-09
(By Countries)
(In tonnes)
Sl.
No.
Name of Country
1.
UK
2.
2003-04
2004-05
1149
678
341
1137
341
Sri Lanka
636
1566
1519
2420
2471
878
3.
UAE
205
786
2797
1869
874
309
4.
Singapore
211
25
5.
129
6.
USA
25
278
378
2994
2313
79
7.
Indonesia
93
1065
1267
283
1403
5075
8.
Germany
43
9.
Belgium
45
161
10.
Nepal
112
11.
Chinese Taipei
30
12.
Malaysia
105
158
257
13.
Thailand
64
14.
Saudi Arabia
45
30
3268
2283
15.
Philippines
195
16.
Nigeria
76
17.
Korea, Rep. of
657
18.
Italy
++
1006
19.
Israel
229
875
73
20.
Netherlands
43
1595
835
21.
Oman
33
1261
3767
172
22.
Bangladesh
177
581
183
23.
173
392
24.
Egypt
51
517
25.
Other Countries
Total
96
556
1994
2552
3583
2580
2988
6231
9864
15167
19733
12471
Source: DGCI&S
212
Annexure: 4 -XIII
India's Exports of Lead Scrap 2003-04 to 2008-09
(By Countries)
(In tonnes)
Sl.
No.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Name of Country
UAE
USA
Sweden
Germany
France
Australia
Cuba
Denmark
Spain
Zaire/Congo Dem.
Rep.
11.
Japan
12.
Bhutan
13.
UK
14.
Ukraine
15.
Other Countries
Total
Source: DGCI&S
84
2
-
124
2
11
6
-
30
270
18
50
-
12
25
36
4
-
156
360
446
143
368
73
80
2
5
4
95
Annexure: 4 -XIV
India's Exports of Zinc ores & Concentrates, 2003-04 to 2008-09
(By Countries)
(In tonnes)
Sl.
No.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
Name of Country
China,Peop. Rep. of
Korea,Rep. of
Australia
Germany
Japan
Spain
Thailand
UAE
Nepal
Nigeria
Saudi Arabia
Switzerland
Other countries
Total
Source: DGCI&S
81823
77955
20926
180704
213
212100 2174369
221489 745273
- 104550
4
50000
- 100000
10
49
433648 3174196
357569
143755
40
200
10
5200
506774
87500
2
885
88387
Annexure : 4- XV
India's Exports of Zinc & Alloys 2003-04 to 2008-09
(By Countries)
(In tonnes)
Sl.
No.
Name of Country
1.
2.
Qatar
3.
2007-08
2008-09
3482
666
2824
27611
3318
10397
19660
13
UK
881
764
545
4.
USA
1109
279
625
21772
3193
5.
UAE
719
894
4515
5045
6263
10060
6.
Bangladesh
813
1268
40
7.
Canada
654
505
8.
Egypt
489
9.
Vietnam
516
551
10.
Germany
353
11.
France
299
12.
Belgium
252
29603
6349
11095
13.
Chinese Taipei
288
1615
14.
Philippines
304
15.
Singapore
2325
4253
980
29004
16.
Saudi Arabia
121
17.
Nigeria
73
2072
6629
10068
18.
Korea, Rep. of
10153
1524
1588
16049
19.
Italy
4358
20
53425
7384
11061
20.
Netherlands
55
15460
540
21.
Turkey
591
4507
7685
6175
22.
Indonesia
2214
7502
8035
23.
Spain
1997
3597
24.
Malaysia
2926
41382
25.
Other Countries
1375
3400
5435
25024
26246
56048
31194
26985
20427
188730
81274
209374
Total
Source: DGCI&S
214
Annexure : 4-XVI
India's Exports of Zinc Scrap 2003-04 to 2008-09
(By Countries)
(In tonnes)
Sl.
No.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
Name of Country
Nepal
Germany
UAE
Fiji
Malaysia
South Africa
Australia
Sri Lanka
Syria
Pakistan
Belgium
Canada
Chinese Taipei
Italy
France
USA
Ethiopia
Other Countries
Total
2003-04
2004-05
2005-06
2006-07
2007-08
2008-09
27
3
-
++
++
10
++
++
-
++
30
45
55
42
12
5
2
2
1
17
81
34
165
28
14
50
50
21
110
24
23
519
++
122
98
11
1
18
12
262
++
25
25
8
2
60
Source: DGCI&S
215
Annexure : 4 -XVII
Name of Country
Iran
Romania
Turkey
Malaysia
Morocco
Nigeria
Sri Lanka
Greece
Haiti
USA
UK
Dominican Rep.
Cyprus
UAE
Liberia
Senegal
Gambia
Indonesia
Ivory Coast
Ghana
Other Countries
Total
2003-04
2004-05
2005-06
2006-07
2007-08
2008-09
2566
1770
2370
981
68
167
102
239
8266
96
286
183
413
252
59
120
24
100
1045
2578
201
402
444
632
540
300
500
214
165
572
3970
626
1208
1094
595
205
478
2785
346
695
8032
178
1343
1942
942
37
191
239
143
210
230
267
5685
1061
2038
212
1
Source: DGCI&S
216
101
1317
101
353
5184
Annexure : 4 -XVIII
India's Imports of Lead & Alloys, 2003-04 to 2008-09
(By Countries)
(In tonnes)
Sl.
No.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19
20.
Name of Country
China, Peop. Rep.
of
Korea ,Rep. of
Australia
Singapore
Belgium
Jordan
Egypt
Malaysia
Saudi Arabia
UAE
Iran
UK
Sri Lanka
Nigeria
Turkey
Pakistan
Kazakhstan
Germany
Bulgaria
Other Countries
Total
2006-07
2007-08
2008-09
53732
56220
35505
41108
17509
6172
21205
18688
6650
5082
4119
3969
3893
2729
1700
1755
9102
132623
17427
43446
975
1390
10801
1545
2201
1736
2066
1595
1868
2041
1533
3585
148249
18420
34019
12158
4245
3964
2722
3708
14
2139
25844
142738
13147
41194
4933
15396
2537
3683
4507
6549
4838
21956
159848
13505
31497
10751
4200
3965
1021
8
73976
137823
8028
32559
3574
5567
1512
5170
9102
8492
5323
98111
183610
Source: DGCI&S
217
Annexure: 4-XIX
Name of Country
1.
Australia
2.
2003-04 2004-05
2005-06
13528
2868
2174
1726
513
1145
USA
6894
3070
3458
3108
2679
1732
3.
Belgium
2112
827
2092
4.
Malaysia
2127
5.
UK
1662
869
5564
1719
3346
16317
6.
UAE
1061
1306
3567
4379
3509
1439
7.
Saudi Arabia
1026
943
1719
1313
720
740
8.
Germany
709
722
288
649
9.
Egypt
553
10.
672
11.
Singapore
683
238
821
477
184
12.
Kuwait
447
2373
2411
413
505
13.
Spain
402
39
2937
14.
Switzerland
498
15.
Romania
260
16.
France
791
1142
1676
395
17.
Nigeria
89
622
1186
275
18.
Bahrain
489
19.
Russia
25
20.
Jordan
124
21.
Georgia
521
744
234
22.
Mexico
514
547
23.
Netherlands
247
355
24.
Other Countries
4287
3134
6991
7210
2323
2045
36661
18167
32677
24173
16469
25845
Total
Source: DGCI&S
218
Annexure: 4-XX
Name of Country
2007-08
2008-09
1.
Australia
49053
76857
40187
38305
28476
28865
2.
Peru
52098
11027
20957
36280
3.
Ethiopia
39
4.
South Africa
21
5.
Germany
60
6.
Indonesia
55
7.
Japan
18
8.
Turkey
2538
9.
Belgium
7985
10.
Ireland
5044
11.
Nigeria
27
12.
Other countries
1046
4690
103007
81547
40187
52003
49493
78201
Total
Source: DGCI&S
219
Annexure: 4-XXI
Name of Country
2007-08
2008-09
1.
Korea,Rep. of
33376
36817
42531
15222
20133
9484
2.
Russia
18602
5878
5644
2770
1061
4979
3.
Australia
17491
18291
32083
14241
5451
8958
4.
Uzbekistan
15185
17886
11303
6486
5722
11467
5.
18452
28223
13494
21636
2791
962
6.
Iran
6954
22948
30296
36653
12615
13950
7.
South Africa
3522
8.
Nepal
1794
9.
Germany
1253
1377
1212
597
10.
Singapore
1600
3400
2959
11.
Thailand
1260
12.
UAE
5314
1977
2982
3508
13.
Switzerland
2416
14.
Sri Lanka
2887
15.
Namibia
9113
16.
Malaysia
775
17.
Belgium
2786
3307
2060
2641
539
18.
Kazakhstan
403
13141
12665
17839
19.
Japan
1219
1889
20.
Other Countries
7467
4766
17022
15166
5765
6554
126956
153764
168155
130564
73642
80129
Total
Source: DGCI&S
220
Annexure: 4 -XXII
India's Imports of Zinc Scrap 2003-04 to 2008-09
(By Countries)
(In tonnes)
Sl.
No.
Name of Country
2007-08
2008-09
1.
Belgium
8349
7595
14456
8310
2894
488
2.
USA
6912
3461
5809
2594
1506
1231
3.
UK
4691
2931
5326
4334
2177
1190
4.
France
4206
2176
4989
3626
909
5.
Germany
3808
3913
9123
4417
3071
539
6.
UAE
3305
2411
4718
3848
3728
2465
7.
Singapore
1762
814
1050
1382
474
8.
South Africa
1723
1155
9.
Sweden
1523
10.
Spain
1423
772
11.
Saudi Arabia
1316
1655
2722
1725
3124
1332
12.
Malaysia
1034
993
2196
1471
1216
337
13.
Iran
870
14.
560
314
15.
Netherlands
737
768
4371
2313
1365
124
16.
Philippines
795
809
1060
405
17.
Italy
773
1054
18.
Mexico
678
19.
Australia
587
230
20.
Lithuania
653
21.
Thailand
539
22.
Denmark
128
23.
New Zealand
57
21999
24.
Other Countries
5651
7998
21579
14782
10140
51895
39234
97288
48470
32572
14565
Total
Source: DGCI&S
221
222
5.
6.
9.
10.
11.
12.
13.
14.
15.
16.
Source: DGCI&S
17.
18.
8.
7.
HS Code
Commodity
26070000 Lead Ores & Concentrates
26202900 Other Ash Residue Containing
Mainly Lead
78011000 Refined Lead
4.
3.
Sl.
No.
1.
2.
48.79
42.51
56.90
3.75
59.96
206.69
4.66
0.20
-
18.22
54.90
101.53
48.00
20.00
1191.18
2003-04
541.73
-
24.21
84.09
47.55
21.65
276.39
225.09
7.09
346.81
0.60
318.70
127.00
642.00
0.33
2583.61
2004-05
81157.00
259.99
10.36
3.22
1609.46
958.51
2.62
294.42
708.07
161.30
71.07
18.22
124.02
2300.53
2005-06
9838.40
-
2007-08
1102514.00
476.80
9.10
12.07
7.70
55.03
6718.40
176.58
205.93
18.23
350.00
2.00
1217.50
44.42
3.93
67.48
2.80
19.43
30.33
3831.38
459.11
63.91
1.00
10.00
62.86
1252.04
3457.18 6649.51
2006-07
75410.00
-
99.06
-
192.21
108.55
17.41
688.56
95.41
98.10
7020.94
2008-09
81095.15
100.00
18.50
-
686.66
0.96
12.68
690.28
120.91
300.90
120.00
26970.21
2009-10
36475.68
-
(In tonnes)
Annexure 4-
223
78030019
78030029
78030030
78041110
78041120
78041910
78041990
78042000
78050010
9.
10.
11.
12.
13.
14.
15.
16.
17.
Source: DGCI&S
78030011
8.
78020010
6.
78020090
78019920
5.
7.
78019100
78019910
4.
78011000
2.
3.
26070000
HS Code
Sl.
No.
1.
Lead Plates
Lead Foil
Lead Wire
Pig Lead
Refined Lead
Commodity
9.31
-
9.28
51.02
5.53
3.20
174.57
216.30
491.14
1.05
6265.00
30396.25
4125.63
18539.83
87335.55
8266.29
2003-04
44.81
0.10
8.77
110.31
3.39
1.55
124.26
23.72
419.45
8.35
878.17
17288.16
3795.70
12009.46
106813.17
2577.43
2004-05
35.63
0.02
7.10
4.43
6.70
28.96
160.20
1303.08
4.20
1286.70
31391.35
4452.20
20857.61
86660.44
3969.96
2005-06
6.85
0.01
184.21
614.11
5.20
37.68
24.22
26.13
316.16
1429.00
22744.06
5908.56
16874.52
969.00
99678.53
8031.73
2006-07
8.45
0.40
879.67
533.08
9.68
23.66
6.50
0.40
16.00
151.44
16318.56
8893.89
7383.83
414.17
71827.55
5685.55
2007-08
2.53
-
330.11
559.24
20.87
62.08
710.21
25133.56
8807.12
3393.34
103254.28
5183.47
2008-09
4.48
-
882.79
1434.12
6.79
29.77
61.60
40320.95
12305.90
1693.90
110201.49
6944.07
2009-10
(In tonnes)
Annexure XXIV
224
79040012
79040019
79040022
79040029
79040030
79050010
79050020
12.
13.
14.
15.
16.
17.
18.
19.
20.
Source: DGCI&S
10.
11.
6.
7.
8.
9.
HS Code
Commodity
26080000 Zinc Ores & Concentrates
5.
4.
2.
3.
Sl.
No.
1.
34.00
-
0.50
32.20
13.30
17.80
41.27
243.99
13.88
-
30.00
1569.60
55.06
0.40
24770.00
6127.02
184052.98
405.05
2003-04
62040.56
0.42
49.68
1.00
4838.23
10.00
448.10
28.67
130.09
73.15
11.98
57.98
55.38
2167.69
0.04
0.27
17579.78
29283.59
312296.78
16531.45
2004-05
180704.17
14.07
-
0.60
962.00
0.57
75.56
120.51
0.47
23.63
35.54
-
56.33
3018.81
3819.97
24.63
8393.54
5875.09
242323.02
11041.10
2005-06
433647.50
3.35
-
5.56
11514.85
6.01
8.75
13.48
3.16
88.62
219.22
22.00
271.24
2757.77
51035.70
247.48
87825.03
8280.02
13860.14
2006-07
3174196.00
3.15
-
0.02
88.36
19.65
120.52
38.18
1276.14
-
42.56
3153.59
24855.26
219.66
46535.39
68110.00
10210.62
2007-08
506774.25
3.96
-
83.35
451.81
47.52
217.55
73.92
274.62
-
9.50
1130.28
8052.21
50.48
196432.61
8281.70
1.00
59730.89
2008-09
88387.32
0.77
-
34.86
26.69
1.56
307.11
295.88
257.38
59.78
-
20.15
1220.12
14409.28
0.01
156433.03
10301.54
92352.94
2009-10
191960.09
(In tonnes)
Annexure XXV
225
Source: DGCI&S
79020090
79020010
7.
79031000
79039000
79040011
79040012
79040019
79040021
79040022
79040029
79040030
79050010
79050020
79050030
79011200
6.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
28170010
79011100
4.
5.
8.
H S Code
26080000
26201100
26201900
Sl.
No.
1.
2.
3.
Zinc Dust
Zinc Powders and Flakes
Hollow Bars of Zinc
Rods, Including Wire Rods of Zinc
Other Bar and Rods of Zinc
Hollow Profiles of Zinc
Angles, Shapes and Sections of Zinc
Other Profiles of Zinc
Zinc Wire
Calots of Zinc
Plates of zinc
Sheets, Strip and Circles of Zinc
Zinc Oxide
Zinc, not Alloyed, Containing by
Weight>=99.99% Zinc
Zinc, not Alloyed
Commodity
Zinc Ores & Concentrates
Hard Zinc Spelter
Other Ash & Residue Containing Mainly Zinc
867.60
793. 31
748.66
1.75
290.99
49.00
66.90
162.98
1076.35
12.00
31.00
2172.50
1148.82
50746.41
31206.33
1154.46
80027.49
2003-04
103007.00
420.06
35535.96
1236.34
616.06
1.00
5.27
7339.63
0.25
76.13
1636.79
327.29
2413.51
1734.20
578.91
38655.15
26526.14
1161.26
103271.28
2004-05
81547.00
148.00
26592.15
1437.17
776.34
100.20
18.48
364.11
3.05
573.50
1644.36
567.10
1930.82
0.60
2167.93
95119.71
27213.65
2034.00
118743.68
2005-06
40187.00
3.00
31572.57
1426.51
1630.06
65.03
12.43
1972.20
0.18
1976.45
1739.20
453.20
519.06
6.76
16.00
48454.38
37492.28
1923.19
70047.74
2006-07
52003.01
310.08
14113.00
1179.96
2618.04
159.35
11.97
1544.56
0.01
1288.19
988.43
200.01
356.94
25.26
45.36
32524.14
21847.09
2399.71
33498.18
2007-08
49492.26
0.03
14482.33
1068.53
1398.33
10.18
7.20
921.78
370.16
1013.10
0.04
191.40
13.10
158.26
14407.22
24478.75
2041.98
40149.43
2008-09
78201.00
15297.84
1912.09
1445.36
127.83
5.76
2855.86
1.60
1540.81
1810.13
23.16
867.02
66.46
18.10
27219.13
27165.51
2951.14
76307.59
2009-10
59857.17
18252.99
(In tonnes)
Annexure XXVI
Annexure: 4-XXVII
Worldwide List of Companies producing Zinc and Lead
Company Name
(Governments)
Operations
Kazzinc Mines and Mae Sot
(Private)
(Public Shareholders)
(Various)
Abcourt Mines Inc.
Acadian Gold
Anglo American plc
Buenaventura Mining
Company Inc
CBH Resources Limited
CEDIMIN S.A.C.
Centromin S.A.
Changba
Chelyabinskiy Tsinkovyi
zavod OAO
Countries
Kazakhstan, and
Thailand,
Brazil, and
Portugal,
Russia,
Namibia, and Peru,
Canada,
Canada,
Canada, Ireland,
Namibia, South
Africa, and Yemen,
Yemen,
Montana Tunnels
Xilin
Tennessee Mines
Baiyin and Xiaotieshan
USA,
China,
USA,
China,
Baoshan
Hellyer
Antamina, Cannington, Pering and
Selbaie
Cheng County
China,
Australia,
Australia, Canada,
Peru, and South
Africa,
China,
Perkoa
Burkina Faso,
Caribou
Boliden District, Garpenberg, Laisvall,
Los Frailes (Aznalcllar), Myra Falls
and Tara
Monte Cristo (Brazil)
Bouchard-Hbert, Bougrine, Caribou,
El Mochito, El Toqui, Langlois, Myra
Falls and Nanisivik
Caudalosa, Colquijirca, Pucarrajo and
Uchucchacua
Endeavor (Elura), Panorama and Rasp
Pucarrajo
Cerro de Pasco (Paragsha) and
Morococha
Changba
Akzhal
Canada,
Canada, Ireland,
Spain, and Sweden,
Brazil,
Canada, Chile,
Honduras, and
Tunisia,
Peru,
Australia,
Peru,
Peru,
China,
Kazakhstan,
Contd....
226
Company Name
Chifeng Baiyinnuoer
China Metallurgical
Construction Corporation
China Minmetals
Corporation
Compaa Minera Atacocha
S.A.A.
Compania Minera Casapalca
S.A.
Compania Minera Milpo
S.A.A.
Compaa Minera Raura S.A.
Compaa Minera San
Ignacio de Morococha S.A.
Comsur
Corporacion Minera de
Bolivia
Dengjiashan Lead-Zinc Mine
Co., Ltd.
Dia Bras Exploration Inc
Doe Run Company
Dongshengmiao Mining Co.
Dongwu Nonferrous
Dowa Holdings Co Ltd
Elkhorn Tunnels LLC
Elliniki Technodomiki
Technical Investment
Industrial Company SA
Empresas Frisco S.A. de
C.V.
European Goldfields Limited
Exxaro Resources Limited
Fankou Lead-Zinc Mine
Company
Gansu Chengzhou Mining
and Metallurgic Group Co.
Ltd.
Glencore International AG
Operations
Chifeng
Duddar
Countries
China,
Pakistan,
Australia, and
Canada,
Peru,
Americana
Peru,
Peru,
Raura
San Vicente
Peru,
Peru,
Bolivia,
Bolivia,
Xihe
China,
Bolivar (Mexico)
Sweetwater and Viburnum Trend
Dongshengmiao
Dongwu
Rey de Plata and Tizapa
Montana Tunnels
Stratoni
Mexico,
USA,
China,
China,
Mexico,
USA,
Greece,
Tayahua
Mexico,
Stratoni
Black Mountain, Lisheen and Rosh
Pinah
Fankou
Greece,
Ireland, Namibia,
and South Africa,
China,
Xiaochangba
China,
Argentina, Bolivia,
Kazakhstan, Peru,
and USA,
China,
227
China,
Contd....
Company Name
Guangxi Lama Xinkuang
Guixi Silver Mine
Hecla Mining Company
Herald Resources Limited
Hindustan Zinc Limited
(64.9% owned by Sterlite
Industries India Limited)
Huanjiang Mining and
Smelting Corp.
HudBay Minerals Inc.
Huidong Lead & Zinc Mine
Hunan Nonferrous Metals
Corporation Ltd
IMS Empreendimentos Ltda
Indago Resources Ltd.
Industrias Peoles SA de CV
Metorex Limited
Operations
Guangxi Liama Xinkuang
Guixi
Greens Creek
Dairi
Rajpura-Dariba, Rampura Agucha and
Zawar Mines
Countries
China,
China,
USA,
Indonesia,
India,
Huanjiang
China,
China,
China, and
Pakistan,
Brazil,
Australia,
Mexico,
Australia, and
Canada,
China,
Colquijirca
Angurane
Peru,
Iran,
Lisheen
Jaguar
Nanjing
Ireland,
Australia,
China,
Wolverine
Canada,
Australia,
Kazakhstan,
Stratoni
Rosh Pinah
Blaiken
Dachang Huaxi and Liuzhou
Longquan
Greece,
Namibia,
Sweden,
China,
China,
Iran, Ireland,
Portugal, and
Sweden,
Burkina Faso, and
South Africa,
Contd....
228
Company Name
Mitsubishi Materials
Corporation
Mitsui & Co Ltd
Morococha SA
Newmont Mining
Corporation
Nippon Mining Holdings Inc.
North-west Mining and
Geology Group Co., Ltd.
Nyrstar NV
ONHYM
Other - Public Companies,
Governments, Minor Parties
Outokumpu Oyj
OZ Minerals Limited
Padaeng Industry Public
Company Limited
Pan American Silver Corp
Perilya Limited
Perubar S.A.
PolyMet Mining Corp.
PT Aneka Tambang Tbk
Rio Tinto Group
ShalkiyaZinc N.V.
ShuiKouShan Non-Ferrous
Co., Ltd.
Sichuan Hongda Co., Ltd.
Sichuan Huili Zinc Mine Co.,
Ltd.
Sipa Resources Limited
Sociedad Minera Corona
S.A.
Southern Copper Corporation
Sumitomo Corporation
Teck Resources Limited
Antamina
Operations
Countries
Peru,
Toyoha
Wolverine
Japan,
Canada,
USA,
Morocco,
Portugal,
Tara
Century, Dugald River, Golden Grove
Zinc, Izok High Lake and Rosebery
Mae Sot
Ireland,
Australia, and
Canada,
Thailand,
Aidai
Huili
China,
China,
Panorama
Yauricocha
Australia,
Peru,
Angas
Australia,
Australia,
Peru,
Australia,
Indonesia,
Portugal, Sweden,
and USA,
Kazakhstan,
China,
Bolivia, and
Mexico,
Australia, Canada,
Mexico, Peru, and
USA,
USA,
Contd....
229
Concld....
Company Name
Union Resources Limited
Ural Mining and
Metallurgical Company
(UMMC)
Volcan Cia Minera S.A.A.
Votorantim Group
Western Copper Corporation
Xstrata plc
Yunnan Metallurgical
Group General Company
Zeehan Zinc Limited
ZincOx Resources Plc
Operations
Mehdiabad
Rubtsovsky and Uchalinsky
Countries
Iran,
Russia,
Peru,
Australia, Canada,
Peru, and Spain,
Comstock
Jabali and Shaimerden
230
China,
Australia,
Kazakhstan, and
Yemen,
Annexure: 4-XXVIII
Worldwide List of Countries Producing Zinc and Lead
Country
Argentina
Australia
Operations
Aguilar
Angas, Broken Hill, Cadjebut,
Cannington, Century, Comstock,
Dugald River, Endeavor (Elura),
Golden Grove Zinc, Hellyer, Jaguar,
Lady Loretta, Lennard Shelf (Pillara),
McArthur River, Mount Garnet,
Mount Isa Copper, Mount Isa Zinc,
Mungana, Panorama, Potosi, Rasp
and Rosebery
Bolivia
Brazil
Burkina
Faso
Canada
Perkoa
Chile
China
El Toqui
Aidai, Bairendaba, Baiyin, Baoshan,
Changba, Cheng County, Chifeng,
Dachang Huaxi, Dongshengmiao,
Dongwu, Fankou, Fozichong,
Gongcheng Daoping, Guangxi Liama
Xinkuang, Guixi, Huangshaping,
Huanjiang, Huidong, Huili, Huize,
Kangjiawan, Liuzhou, Longquan,
Nanjing, Shuikoushan, Xiaochangba,
Xiaotieshan, Xihe and Xilin
Abcourt-Barvue, Bouchard-Hbert,
Brunswick, Caribou, Duck Pond, Flin
Flon Complex, Gays River, Hudson
Bay Complex/Snow Lake, Izok High
Lake, Kidd Creek, Langlois,
Louvicourt, Matagami Mines, Myra
Falls, Nanisivik, Perseverance,
Polaris, Selbaie, Sullivan, Winston &
Pick Lakes and Wolverine
Companies
Glencore International AG
Bass Metals Limited, BHP Billiton
Limited, CBH Resources Limited,
China Minmetals Corporation, Indago
Resources Ltd., Inmet Mining
Corporation, Jabiru Metals Limited,
Kagara Limited, Newmont Mining
Corporation, OZ Minerals Limited,
Perilya Limited, PolyMet Mining
Corp., Sipa Resources Limited, Teck
Resources Limited, Terramin
Australia Limited, Xstrata plc, and
Zeehan Zinc Limited
Comsur, Corporacion Minera de
Bolivia, Glencore International AG,
Pan American Silver Corp, and
Sumitomo Corporation
(Private), Brazilian Resources Inc,
IMS Empreendimentos Ltda, and
Votorantim Group
Blackthorn Resources Limited,
Governments, and Metorex Limited
Abcourt Mines Inc., Acadian Gold,
Anglo American plc, BHP Billiton
Limited, Blue Note Mining Inc,
Boliden AB, Breakwater Resources
Ltd, China Minmetals Corporation,
HudBay Minerals Inc., Inmet Mining
Corporation, Jinduicheng
Molybdenum Group Co. Ltd, Northwest Mining and Geology Group Co.,
Ltd., OZ Minerals Limited, Teck
Resources Limited, and Xstrata plc
Breakwater Resources Ltd
Arehada Mining Limited, Baiyin
Nonferrous Metal (Group) Co. Ltd.,
Baoshan Iron & Steel Co Ltd,
Bijiashan Lead and Zinc Mine,
Changba, Chifeng Baiyinnuoer,
Dengjiashan Lead-Zinc Mine Co.,
Ltd., Dongshengmiao Mining Co.,
Dongwu Nonferrous, Fankou LeadZinc Mine Company, Gansu
Chengzhou Mining and Metallurgic
Group Co. Ltd., Gongcheng Daoping
Contd....
231
Country
Operations
Greece
Stratoni
Honduras
India
El Mochito
Rajpura-Dariba, Rampura Agucha
and Zawar Mines
Indonesia
Dairi
Iran
Ireland
Japan
Kazakhstan
Mexico
Companies
Lead-Zinc Mine, Guangxi Fozichong
Lead-Zinc Mine, Guangxi Lama
Xinkuang, Guixi Silver Mine,
Huanjiang Mining and Smelting
Corp., Huidong Lead & Zinc Mine,
Hunan Nonferrous Metals
Corporation Ltd, Inner Mongolia
Mining Development, Jiangsu
Yinmao Holding Group Co., Ltd,
Liuzhou Huaxi Gp Cp Ltd, Longquan
Mining and Smelting Co.,
ShuiKouShan Non-Ferrous Co., Ltd. ,
Sichuan Hongda Co., Ltd. , Sichuan
Huili Zinc Mine Co., Ltd., and
Yunnan Metallurgical Group General
Company
Elliniki Technodomiki Technical
Investment Industrial Company SA,
European Goldfields Limited, and
Kinross Gold Corporation
Breakwater Resources Ltd
Hindustan Zinc Limited (64.9%
owned by Sterlite Industries India
Limited)
Herald Resources Limited, and PT
Aneka Tambang Tbk
Governments, Iran Zinc Mines
Development Group of Companies,
Lundin Mining Corporation, and
Union Resources Limited
Anglo American plc, Boliden AB,
Exxaro Resources Limited, Ivernia
Inc, Lundin Mining Corporation, and
Outokumpu Oyj
Mitsui & Co Ltd, and Nippon Mining
Holdings Inc.
(Governments), Chelyabinskiy
Tsinkovyi zavod OAO, Glencore
International AG, Kazzinc (69%
owned by Glencore), ShalkiyaZinc
N.V., and ZincOx Resources Plc
Dia Bras Exploration Inc, Dowa
Holdings Co Ltd, Empresas Frisco S.A.
de C.V., Grupo Carso S.A. de C.V.,
Industrias Peoles SA de CV, Southern
Copper Corporation, Sumitomo
Corporation, Teck Resources Limited,
and Western Copper Corporation
Contd....
232
Country
Mongolia
Morocco
Namibia
Operations
Companies
Pakistan
Duddar
Peru
Portugal
Russia
South
Africa
Spain
Sweden
Thailand
Tunisia
Bougrine
Contd....
233
Concld....
Country
USA
Operations
Balmat, Gordonsville, Greens Creek,
Montana Tunnels, Pend Oreille, Red
Dog, Sweetwater, Tennessee Mines
and Viburnum Trend
Yemen
Jabali
Companies
Apollo Gold Corporation, ASARCO
LLC, Doe Run Company, Elkhorn
Tunnels LLC, Glencore International
AG, Hecla Mining Company,
HudBay Minerals Inc., Nyrstar NV,
Rio Tinto Group, Southern Copper
Corporation, Teck Resources
Limited, and Tennessee Valley
Resources Inc.
Anglo American plc, Ansan Wikfs
(Hadramaut) Ltd, and ZincOx
Resources Plc
234
Annexure: 4-XXIX
Worldwide List of Mines Producing Zinc and Lead
Mine Name
Abcourt-Barvue
Aguilar
Aidai
Akzhal
Aljustrel
Country
Canada
Argentina
China
Kazakhstan
Portugal
Americana
Angas
Angurane
Peru
Australia
Iran
Animon (Chungar)
Antamina
Peru
Peru
Atacocha
Austria Duvaz
Bairendaba
Baiyin
Peru
Peru
China
China
Balmat
Baoshan
Bismark
Black Mountain
USA
China
Mexico
South Africa
Blaiken
Boliden District
Bolivar
Sweden
Sweden
Bolivia
Bolivar (Mexico)
Bouchard-Hbert
Bougrine
Broken Hill
Brunswick
Cadjebut
Mexico
Canada
Tunisia
Australia
Canada
Australia
Cannington
Caribou
Australia
Canada
Casapalca (Yauliyacu)
Catalina Huanca
Caudalosa
Century
Peru
Peru
Peru
Australia
Cerro de Pasco
(Paragsha)
Cerro Lindo
Peru
Owners
Abcourt Mines Inc.
Glencore International AG
Sichuan Hongda Co., Ltd.
Chelyabinskiy Tsinkovyi zavod OAO
(Private), Governments, and Lundin
Mining Corporation
Compania Minera Casapalca S.A.
Terramin Australia Limited
Iran Zinc Mines Development Group
of Companies
Volcan Cia Minera S.A.A.
BHP Billiton Limited, Mitsubishi
Materials Corporation, Teck Resources
Limited, and Xstrata plc
Compaa Minera Atacocha S.A.A.
Inner Mongolia Mining Development
Baiyin Nonferrous Metal (Group) Co.
Ltd.
HudBay Minerals Inc.
Baoshan Iron & Steel Co Ltd
Industrias Peoles SA de CV
Anglo American plc, and Exxaro
Resources Limited
Lappland Goldminers AB
Boliden AB
Comsur, Corporacion Minera de
Bolivia, and Glencore International AG
Dia Bras Exploration Inc
Breakwater Resources Ltd
Breakwater Resources Ltd
Perilya Limited
Xstrata plc
Indago Resources Ltd., and Teck
Resources Limited
BHP Billiton Limited
Blue Note Mining Inc, and Breakwater
Resources Ltd
Glencore International AG
Buenaventura Mining Company Inc
China Minmetals Corporation, and OZ
Minerals Limited
Centromin S.A., and Volcan Cia
Minera S.A.A.
Compania Minera Milpo S.A.A.
Peru
235
Contd....
Mine Name
Changba
Charcas
Cheng County
Chifeng
Clinch Valley
Colquijirca
Country
China
Mexico
China
China
USA
Peru
Owners
Changba
Southern Copper Corporation
Bijiashan Lead and Zinc Mine
Chifeng Baiyinnuoer
Comstock
Dachang Huaxi
Dairi
Australia
China
Indonesia
Dongshengmiao
Dongwu
Douar Hajar
(Guemassa)
Duck Pond
Duddar
China
China
Morocco
Dugald River
Australia
El Mochito
El Monte/Zimapn
El Porvenir
Honduras
Mexico
Peru
El Toqui
Endeavor (Elura)
Fankou
Flin Flon Complex
Chile
Australia
China
Canada
Fozichong
Francisco I Madero
Fresnillo
Galmoy
Gamsberg
Garpenberg
Gays River
Golden Grove Zinc
China
Mexico
Mexico
Ireland
South Africa
Sweden
Canada
Australia
Gongcheng Daoping
Gordonsville
China
USA
Graciela
Greens Creek
Peru
USA
Guangxi Liama
Xinkuang
Guixi
Hellyer
China
China
Australia
Canada
Pakistan
Contd....
236
Mine Name
Country
Hualgayoc
Huangshaping
Peru
China
Huanjiang
Huanzala
Huaron
Hudson Bay
Complex/Snow Lake
Huidong
Huili
Huize
China
Peru
Peru
Canada
Iscaycruz
Izok High Lake
Peru
Canada
Jabali
Yemen
Jaguar
Australia
Kamioka
Kangjiawan
Kazzinc Mines
Japan
China
Kazakhstan
Kidd Creek
La Cienega
Lady Loretta
Laisvall
Langlois
Lennard Shelf (Pillara)
Canada
Mexico
Australia
Sweden
Canada
Australia
Lisheen
Ireland
Liuzhou
Longquan
Los Frailes
(Aznalcllar)
Louvicourt
Mae Sot
China
China
Spain
Manuelita/Morococha
Maranda
Matagami Mines
McArthur River
Mehdiabad
Peru
South Africa
Canada
Australia
Iran
Owners
Ltd., and PolyMet Mining Corp.
Hunan Nonferrous Metals Corporation
Ltd
Huanjiang Mining and Smelting Corp.
Mitsui & Co Ltd
Pan American Silver Corp
Anglo American plc, and HudBay
Minerals Inc.
Huidong Lead & Zinc Mine
Sichuan Huili Zinc Mine Co., Ltd.
Yunnan Metallurgical Group General
Company
Glencore International AG
China Minmetals Corporation, Inmet
Mining Corporation, and OZ Minerals
Limited
Anglo American plc, Ansan Wikfs
(Hadramaut) Ltd, and ZincOx
Resources Plc
Inmet Mining Corporation, and Jabiru
Metals Limited
Mitsui & Co Ltd
ShuiKouShan Non-Ferrous Co., Ltd.
(Governments), and Kazzinc (69%
owned by Glencore)
Xstrata plc
Industrias Peoles SA de CV
Xstrata plc
Boliden AB
Breakwater Resources Ltd
Indago Resources Ltd., Teck Resources
Limited, and Xstrata plc
Anglo American plc, Exxaro Resources
Limited, and Ivernia Inc
Liuzhou Huaxi Gp Cp Ltd
Longquan Mining and Smelting Co.
Boliden AB
China
China
China
Canada
Thailand
237
Mine Name
Montana Tunnels
Country
USA
Brazil
Morococha
Peru
Mount Garnet
Mount Isa Copper
Mount Isa Zinc
Mungana
Myra Falls
Australia
Australia
Australia
Australia
Canada
Naica
Nanisivik
Nanjing
Mexico
Canada
China
Neves Corvo
Portugal
Panorama
Australia
Paracatu (Morro
Agudo)
Pend Oreille
Pering
Perkoa
Brazil
Perseverance
Polaris
Porco
Potosi
Pucarrajo
Canada
Canada
Bolivia
Australia
Peru
Quiruvilca
Peru
Rajpura-Dariba
India
Rampura Agucha
India
Rasp
Raura
Real de Angeles
(MRA)
Red Dog
Reocn
Rey de Plata
Australia
Peru
Mexico
Owners
Apollo Gold Corporation, and Elkhorn
Tunnels LLC
(Private), Brazilian Resources Inc, and
IMS Empreendimentos Ltda
Centromin S.A., and Pan American
Silver Corp
Kagara Limited
Xstrata plc
Xstrata plc
Kagara Limited
Boliden AB, and Breakwater
Resources Ltd
Industrias Peoles SA de CV
Breakwater Resources Ltd
Jiangsu Yinmao Holding Group Co.,
Ltd
(Private), Governments, Lundin
Mining Corporation, Other - Public
Companies, Governments, Minor
Parties, and Rio Tinto Group
CBH Resources Limited, and Sipa
Resources Limited
Votorantim Group
USA
South Africa
Burkina Faso
USA
Spain
Mexico
238
Contd....
Mine Name
Rosaura
Rosebery
Country
Peru
Australia
Rosh Pinah
Namibia
Rubtsovsky
Russia
Sabinas
San Cristobal (Bolivia)
San Francisco Del Oro
San Martin (Mexico)
San Nicolas
Mexico
Bolivia
Mexico
Mexico
Mexico
San Vicente
Peru
Bolivia
Mexico
Mexico
Canada
Kazakhstan
Shalkiya
Shaoguan
Shuikoushan
Skorpion
Storliden
Stratoni
Kazakhstan
China
China
Namibia
Sweden
Greece
Sullivan
Sweetwater
Tara
Taxco
Tayahua
Canada
USA
Ireland
Mexico
Mexico
Tennessee Mines
USA
Tizapa
Mexico
Toyoha
Tumurtiin Ovoo (AKA
Tumurtin Obo)
Japan
Mongolia
Owners
Glencore International AG
China Minmetals Corporation, and OZ
Minerals Limited
(Various), Anglo American plc, Exxaro
Resources Limited, and Kumba Iron
Ore Ltd
(Public Shareholders), and Ural Mining
and Metallurgical Company (UMMC)
Industrias Peoles SA de CV
Sumitomo Corporation
Grupo Carso S.A. de C.V.
Southern Copper Corporation
Teck Resources Limited, and Western
Copper Corporation
Compaa Minera San Ignacio de
Morococha S.A.
Pan American Silver Corp
Southern Copper Corporation
Southern Copper Corporation
BHP Billiton Limited
Glencore International AG, Kazzinc
(69% owned by Glencore), and ZincOx
Resources Plc
ShalkiyaZinc N.V.
ShuiKouShan Non-Ferrous Co., Ltd.
Anglo American plc
Lundin Mining Corporation
Elliniki Technodomiki Technical
Investment Industrial Company SA,
European Goldfields Limited, and
Kinross Gold Corporation
Teck Resources Limited
Doe Run Company
Boliden AB, and Outokumpu Oyj
Southern Copper Corporation
Empresas Frisco S.A. de C.V., and
Grupo Carso S.A. de C.V.
ASARCO LLC, Glencore International
AG, Nyrstar NV, and Southern Copper
Corporation
Dowa Holdings Co Ltd, Industrias
Peoles SA de CV, and Sumitomo
Corporation
Nippon Mining Holdings Inc.
Contd....
239
Concld....
Mine Name
Uchalinsky
Country
Russia
Uchucchacua
Vazante (CMM)
Velardena
Viburnum Trend
Winston & Pick Lakes
Wolverine
Peru
Brazil
Mexico
USA
Canada
Canada
Woodcutters
Xiaochangba
Australia
China
Xiaotieshan
China
Xihe
Xilin
Yauli
Yauricocha
China
China
Peru
Peru
Zawar Mines
India
Zinkgruvan
Sweden
Owners
Ural Mining and Metallurgical
Company (UMMC)
Buenaventura Mining Company Inc
Votorantim Group
Doe Run Company
Inmet Mining Corporation
Jinduicheng Molybdenum Group Co.
Ltd, and North-west Mining and
Geology Group Co., Ltd.
Gansu Chengzhou Mining and
Metallurgic Group Co. Ltd.
Baiyin Nonferrous Metal (Group) Co.
Ltd.
Dengjiashan Lead-Zinc Mine Co., Ltd.
Arehada Mining Limited
Volcan Cia Minera S.A.A.
Morococha SA, and Sociedad Minera
Corona S.A.
Hindustan Zinc Limited (64.9% owned
by Sterlite Industries India Limited)
Lundin Mining Corporation, and Rio
Tinto Group
240
Annexure: 4-XXX
Worldwide List of Zinc Smelters & Refineries
Sl.
Country
No.
Australia
1.
Smelter
2.
Smelter
3.
Refinery
China
1.
Smelter
Company
Location
Queentown
Hobeirt
Townsville
0.045MT
0.32 MT
0.17 MT
Gansu, Baiyin
0.15 MT
2.
3.
Smelter
Smelter
4.
5.
Smelter
Smelter
6.
7.
8.
Smelter
Smelter
Smelter
9.
10.
11.
Smelter
Smelter
Smelter
Japan
1.
Refined
2.
Refined
3.
Refined
4.
Refined
5.
Refined
6.
Refined
North Korea
1.
Refined
Republic of Korea
1.
Primary
Metal
2.
Primary
Metal
Annual
Capacity
Guangdong,Shaoguan 0.15 MT
Guangxi,Liuzhou
0.17MT
Henan,Jiyuan
Hunan,Hengyan
0.10 MT
0.06 MT
Hunan,Zhuzhou
Liaoning, Huludao
Shaaxi,Baoji
0.3 MT
0.39 MT
0.1 MT
Yunnan,Lailbin
Yunnan,Lanping
Yunnan,Quging
0.06 MT
0.1 MT
0.16MT
Iijima,Akita
Prefecture
Hachinohe,Aomari
Prefecture
Hikashima,
Yamoguchi
Prefecture
Kamioka,Gifu
Prefecture
2,00,400 T
Annakka,Gum,ma
Prefecture
Harima, Huogo
Prefecture
139,200 T
Munpyong,Kangwon
Province
0.1 MT
0nsan
0.43 MT
Sukpo
0.28 MT
241
117,600 T
8400 T
139,200 T
90,000 T
Contd....
Sl.
Country
Company
No.
Mangolia
1.
Concentrator Tsait Mineral Co.Ltd.
Thailand
1.
Concentrator Padaeng Industries Public
Co.Ltd.
2.
Refined
Podaeng
Vietnam
1.
Concentrator Thai Nauyen Nonferrous
Metal Co.
2.
Refined
Ta Pan Zinc-lead Plant
3.
Refined
Thal Nauyen Zinc Refinery
Location
Annual
Capacity
Sukhbaatar Province
0.07 MT
Maesot
0.065 MT
Tak
0.115 MT
Cho Dien
0.055 MT
Lung Vay
Thai Nguyen City
0.06 MT
0.01 MT
Lubumbashi
15,000 MT
Smelter
2.
Smelter
3.
Smelter
300,000
MT
Kolwezi Zinc Smelter
72,000 T
Guemassa
1,70,000 T
Draa Sfar
NA
Aquerd NTazoult
Lalla Mimouna,Taza
NA
NA
Pinah
1,50,000
Springs
0.110 MT
Aggeneys
0.041 MT
Kombwe
5000T
Namibia
1.
Refinery
South Africa
1.
2.
Refinery
Zambia
1.
Iran
1.
2.
Refined
Refined
3.
4.
5.
Refined
Refined
Refined
0.030 MT
0.015 MT
0.015 MT
0.013 MT
Contd....
242
Sl.
No.
6.
Country
Refined
Kazakhstan
1.
Concentrator
2.
Refinery
3.
Smelter
Russia
1.
Concentrator
Company
Location
Zhanjan
Annual
Capacity
0.005 MT
Kazzinc JSC
Chimkent refinery
Kazzinc JSC
East Kazaksthan
Shymkent
Oskemen
NA
NA
0.168 MT
Altay Mining
Altay Mountain
Region
Meritime territory
2000
Tonnes
20,000
Tonnes
7,000
Tonnes
5,000
Tonnes
2,000
Tonnes
2.
3.
4.
5.
Ukrain
1.
Lead
Secondary
Switzerland
1.
Lead
Secondary
Germany
1.
Smelter &
Refinery
2.
Smelter
3.
Refinery
4.
Refinery
Italy
1.
Refinery
2.
Smelter
Netherland
1.
Electrolytic
Plant
2.
Electrolytic
Plant
Spain
1.
Refinery
2.
3.
4.
5.
Smelter
Refinery
Secondary
Smelter
Secondary
Smelter
Chitinskaya Oblast
Severnaya OsetiyaAlaniya Republic
Kemerovo Oblast
Ukrtsink Plant
Kostyantynivka
70,000
Tonnes
Metallum AG
Prattein
0.013 MT
Nordenham
0.120 MT
0.2 MT
Nordeutsche Affinerie
Primary Smelter at
Stolberg
Secondary Smelter at
Braubatch
Hamburg
Glencore International AG
Glencore International AG
0.1 MT
0.035 MT
Hollandse Metallurgische
Industries
Billiton Witmetal
Amhen
0.035 MT
Naarden
0.006 MT
Espanola
Del Zinc SA
Componia La Cruz
Componia La Cruz
Tudor SA
Lineares, Jaen
Lineares, Jaen
Saragoza
Cartagena,
Murcia0.05
MT
0.04 MT
0.04 MT
0.016 MT
Ferroaleadones espanolas
0.0-12 MT
243
0.120 MT
0.050 MT
Contd....
Sl.
No.
6.
Country
Secondary
Smelter
Sweden
1.
Smelter &
Refinery
Company
Location
Derivodas de Minerals
Barcelona
Annual
Capacity
0.005 MT
Bliden metals
Ronnskar
0.115 MT
Aquilar
15,000
Tonnes
0.310 MT
Belledune
0.074 MT
0.06 MT
Trail, British
Colombia
0.12 MT
Ndustrias Penoles
Torreon
Pb 0.180
MT
Zn 0.220
MT
La Oroyo
--do-Izcaycruz
Yauliyacu
San Cristobal
Paragsha
Yauricocha
0.150 MT
0.120 MT
0.010 MT
0.015 Mt
0.070 MT
0.085 MT
0.005 MT
Brixlegs
0.075 MT
Cathode
Bor Serbia
0.18 MT
Electrolytic refinery
at Bor Serbia
Bor Serbia
0.18 MT
Majdanpek Serbia
15 MT ore
Peru
1.
2.
3.
4.
5.
6.
7.
Smelter
Refinery
Lead
Lead
Lead
Lead
Lead
Montanwerke Brixlegg AG
5 MT ore
Contd....
244
Sl.
No.
Country
Company
Location
Annual
Capacity
8 MT ore
Olen
Antwerp-Hoboken
Beerse
0.33 MT
0.050 MT
0.080 MT
Lubin Benificiation
Plant
Polkowice
Beneficiation Plant
Glogow & Legnica
0.45 MT
Alaverdi
0.015 MT
Balkhash Smelter
South Central
Kazakhstan
South Central
Kazakhstan
North Central
Kazakghstan
North Central
Kazakghstan
0.25 MT
5.
Mill &
Rudarsko Toplonicki Bazen
Mine
Bar
Belgium & Luxemberg
1.
Refinery
N.V. Vonicore S.A.
2.
Smelter
N.V. Vonicore S.A.
3.
Smelter
Metallo-Vhimique NV
Poland
1.
Concentrate Kombinat Gomiczo Huntniczy
2.
Concentrate
3.
Refineries
Armenia
1.
Blister
Kazakhstan
1.
Smelter
2.
Refinery
Balkhash Refinery
3.
Smelter
Zhezkazgan Smelter
4.
Refinery
Zhezkazgan Refinery
Russia
1.
2.
3.
4.
5.
0.70 MT
0.480 MT
0.25 MT
0.21`5 MT
0.25 MT
Smelting
Smelting
Refining
Smelting
Smelting &
Refining
6.
Refining
7.
Smelting
8.
Smelting
Uzbekistan
1.
Refinery
Finland
1.
Smelter
2.
Refinery
France
1.
Metal
Kirovgrad
Krasnouralskly
Kyshtym
Mednogork
Norilsk
Kirovgrad
Krasnouravsk
Kysntym
Mednogork
Mednogork
0.15 MT
0.06 MT
0.07 MT
0.04 MT
0.04 MT
Psysh
Severonikel
Sredneuralsk
Psysh
Monchegorsk
Revda
0.35 MT
0.02 MT
0.14 MT
Almalyk
Olimalig
0.13 MT
Outokumpu OYJ
Outokumpu OYJ
Harjavalta
Pori
0.16 MT
0.125 MT
Compagnie
0.045 MT
2.
Smelter
Germany
1.
Smelter,
Refinery &
Secondary
Plant
Societe Francaise
Electrolytic Plant at
Palais-Sur-Viene
Polssy
0.011 MT
Norddeutsche Affineries
Hamburg
0.56 MT
245
Contd....
Sl.
No.
2.
Italy
1.
2.
3.
Country
Company
Location
Annual
Capacity
Refinery &
Secondary
Huttenwerke Kayser AG
Lunen
0.185 MT
Refinery
Refinery &
Secondary
Refinery &
Secondary
PortoMarghera
Fornacidi Barga
0.060 MT
0.024 MT
Sitindustrie
Pieve Vergonte
0.22 MT
Nikkelverk Als
Kristiansand
0.040 MT
Huelva
Huelva
0.27 MT
0.105 MT
Asua-Bilbao
Berango Vizcaya
0.030 MT
0.060 MT
Boliden Metal AB
Ronnskar
0.24 MT
Walsall, West
Midlands
0.080 MT
0.090 MT
Ore
0.22 MT
Norway
1.
Smelter
Spain
1.
Refinery
2.
Electrolytic
Refinery
3.
Smelter
4.
Smelter &
Electrolytic
Refinery
Sweden
1.
Smelter &
Refinery
United Kingdom
1.
Refinery
Concentrate
Mineracao Caraiba
Jaguari
2.
Canada
1.
2.
3.
4.
Refinery
Caraiba Metals
Camacari
Smelter
Refinery
Smelter
Smelter
Inco Ltd.
-- do-Falconbridge Ltd.
Falconbridge Ltd.
Sudbury, Ontario
-- do-Noranda, Kubec
Thompson, Manitoba
5.
Chile
1.
Smelter
Falconbridge Ltd.
Timmins, Ontario
0.5 MT
0.17 MT
0.77 MT
0.686 MT
projected
0.44 MT
Smelter
Chugui Camata
0.46 MT
2.
Smelter
0.36 MT
3.
Smelter
Potrerillos (Salvador)
0.14 MT
4.
Refineries
Refineries
Chuquicamata
(Ocide)
Chuquicamata
(Sulphide)
0.60 MT
5.
246
0.085 MT
Contd....
Sl.
No.
6.
Country
Company
Location
Annual
Capacity
0.130 MT
Refineries
Potrerillos
7.
SX-EW
Plants
Chuquicamata
(Oxide)
0.130 MT
8.
SX-EW
Plants
EI Teniente
2000
Tonnes
9.
SX-EW
Plants
0.085 MT
10.
SX-EW
Plants &
Mine
EI Abra Calama
0.25 MT
11.
SX-EW
Plants &
Mine
Ujina
0.515 MT
12.
SX-EW
Plants &
Mine
0.240 MT
13.
Smelter
Chagres Smelter
0.162 MT
Blister
Anode
14.
SXEW Plant
& Mine
Montas
0.095 MT
15.
SX-EW
Plants &
Mine
Montovende
0.060 MT
16.
SX-EW
Plants &
Mine
Minera EI Tesora SA
EI Tesoro
0.10 MT
17.
SX-EW
Plants &
Mine
Minera Michilla SA
Michila Mine
0.055 MT
18.
SX-EW
Plants &
Mine
Compania Minera
Falconbridge
0.065 MT
19.
Smelter
Norunda Chile SA
Altonorle
0.29 MT
20.
SXEW Plant
& Mine
Cerro Colorado
0.125 MT
21.
Billeaching
Plant
Chuquicamata
0.020 MT
Contd....
247
Concld....
Sr.No. Country
Company
Location
Annual
Capacity
Mixicana de Cobre
Nacozaride Garcia
Smelter 0.35 MT
Refining0.30 MT
SXEW 0.05 MT
Rod Plant
0.15 MT
Mine &
Smelter
Mexicana de Cananea
Cananea
SXEW 0.33 MT
Smelter
Refinery
Smelter
Refinery
Lio
Lio
La Oroya
La Oroya
0.320 MT
0.300 MT
0.065 MT
0.060 MT
Mexico
1.
Mine,
Smelter,
Refinery,
Rod Plant
2.
Peru
1.
2.
3.
4.
248
Annexure: 4 -XXXI
Worldwide List of Lead Smelters and Refineries
Sl.No.
Country
Company
Location
Annual
Capacity
Mount Isa
Smelter(Xstrata plc)
Port Price Smelter
(Nyrstar Corp.)
Mounta Isa
0.240 MT
Queenstown
0.235 MT
Lari
NA
Lead Smelter
Gansu, Baiyin
0.080 MT
Guangdorg,
Shaogyan
Guangxi, Laibin
Guangxi, Hechi
0.1 Mt
Henan, Anyang
Henna, Jiaozuo
0.16 MT
0.1 MT
Henan, Jiyuan
Henan,Lingbao
Hubei,Luhekou
Hunan, Hengyang
0.3 MT
0.1 Mt
0.05 MT
0.1 MT
Hunan, Zhuzhou
Jiangsu, Xuzhou
0.1 MT
0.15 MT
Liaoning, Huludao
0.03 MT
Yunnan, Kumming
0.1 MT
0.05 MT
0.033 MT
Smelter
2.
Lead Smelter
3.
4.
Lead Smelter
Lead Smelter
5.
6.
Lead Smelter
Lead Smelter
7.
8.
9.
10.
Lead Smelter
Lead Smelter
Lead Smelter
Lead Smelter
11.
12.
Lead Smelter
Lead Smelter
13.
Lead Smelter
14.
India
1.
Lead Smelter
Lead Primary
2.
Lead Primary
3.
Lead Secondary
4.
Lead Secondary
Chenderiya
(Ausmelt) Smelter
Rajasthan
Tundoo Smelter,
Bihar
Thone refinery,
Mumbai
Wader, Mumbai
Komioka, Gifu,
Japan
1.
Refined Lead
Laibin Smelter
Hechi South Non
Ferrous metal Co.
Anyang Smelter
Jiyyan Wangyang Non
ferrous Smelter
Jiyuan Smelter
Henan Lingye Co. Ltd.
Hanjiang Smelter
Shuikoushan Non
ferrous Metal Co.
Zhuzhou Smelter
Xuzhou Chunxing Alloy
Co. Ltd.
Huludao Non Ferrous
metal Group Co.
Kumming Smelter
249
0.1 MT
0.06 MT
0.008 MT
0.025 MT
0.040 MT
Contd....
Sl.No.
Country
Company
Location
2.
Refined Lead
3.
Refined Lead
4.
Refined Lead
5.
Refined Lead
6.
Refined Lead
Prefecture
Takehara, Horishima
Prefecture
Chiorishima,
Hiroshima
Prefecture
Harima, Hyugo
Prefecture
Kosaka, Akita
Prefecture
Hosokura, Miyagi
Prefecture
Annual
Capacity
0.043 MT
0.12 MT
0.03 MT
0.025 MT
0.022 MT
North Korea
1.
Lead Concentrates
2.
Lead refined
Korndok
0.02 MT
Munpyong
0.032 MT
Kangwon
0.2 MT
Kanchanaburi
Exploration & Mining
Co.
SongToh
0.03 MT
Associated Battery
manufacturing Co.
Athi River
3000
tonnes
Compagnie Miniere de
Guemassa
Compagnie Minere de
Tourissits
Societe des Fonderies de
Plomb
29900
Tonnes
73,000
Tonnes
70,000
tonnes
20,000
tonnes
Black Mountain
Mine
54,000
tonnes
Kampala
1000
tonnes
Ashdod
25,000
toones
Republic of Korea
1.
Lead metal Primary
Thialand
1.
Concentrator
Lead Concentrates
3.
Lead Metal
Namibia
1.
Lead Concentrates
South Africa
1.
Lead Concentrates
Uganda
1.
Lead refined
Secondary
Israel
1.
Lead Refined
Secondary
250
Oued EI heimer
Contd...
.
Sl.No.
Country
Refinery
Refined
Electrolytic Plant
Refinery
Refinery
4.
Refinery
Kazakhstan
1.
Refinery
2.
Refinery
Russia
1.
Refinery
2.
Refinery
Ukrain
1.
Secondary Zinc
Finland
1.
Smelter
Company
Location
Annual
Capacity
Blelberg Bergwerks
Union AG
Brixlegg
0.055 MT
Rudarsko-MetalurskoHemijski
Rudarsko-MetalurskoHemijski
Zvecan, Serbia
0.18 MT
Zvecan, Serbia
0.09 MT
NV Umicore SA
NV Umicore SA
Antwerp-Hoboken
Antwerp-Hoboken
0.09 MT
0.125MT
Miusteczko Slaskie
0.060 MT
Katowice
0.35MT
Rudarsko Metalursko,
H. Kombinat
Hemijska Industrija
Zorkia
Titova Metrovica
0.04 MT
Sobac
0.04 MT
Balen
0.45 MT
Miastezko Slaskie
0.06 MT
Katowice
Boleslaw
0.03 MT
0.064 MT
Zaklady North
Kazakhstan
0.028 MT
East Kazakhstan
North Kazakhstan
1,26,000 T
2,16,000 T
Chelyabinsk Electrolytic
Zinc Plant
Elektrozinc Plant
Chelyabinskaya
Oblast
Vladikavkaz, North
Caucasus
2,00,000 T
Ukrtsink Plant
Kostyantyrivka
25,000 T
Outokumpu Oyj
Kokkola
0.26 MT
1,00,000 T
Contd...
251
Concld....
Sl.No. Country
Company
Location
Annual
Capacity
France
1.
Metal
Umicore Group
Auby-les-Doubai &
Calasis
0.220 MT
XStrata Co
Ruhr-Zink GmbH
Sudamin MHD GmbH
Nordenham
Dattein
Dulsburg
0.1555MT
0.140 MT
0.100 MT
Glencore International
AG
Pertulosa Sud S.P.A.
Porto Vesme,
Sardina
Crotone, Calabira
0.06 MT
Budel Zinc BV
Plant at BudelDorplein
0.232 MT
Norzik Als
Odda
0.150 MT
Asturina de Zinc SA
Nieva castillori
Sanjunde
Cartagena
0.48 MT
Cia Suffacid SA
Rosario Santa Fe
Province
0.04 MT
Companhia Mineira de
metals
Companhia Mineira de
metals
Vezante
0.048 MT
Tres Matrias
0.165 MT
S.L.P.
0.110 MT
Tres matrias
0.165 MT
La Oroya
Cajamarquilla
0.070 MT
0.130 MT
Germany
1.
Smelter
2.
Refinery
3.
Refinery
Italy
1.
Metal Pant
2.
Metal Pant
Netherland
1.
Plant
Norway
1.
Smelter
Spain
1.
Electrolytic Plant
2.
Electrolytic Plant
Latin America & Canada
Argentina
1.
Refinery
Brazil
1.
Concentrator
2.
Refinery
Mexico
1.
Refinery
2.
Peru
1.
2.
Refinery
Refinery
Refinery
252
0.10 MT
0.05 MT
Annexure:4-XXXII
253
Aqqaluk ore
o body witth 55.7 milliion tonnes att 16% zinc. T
This is adjaccent to the
Main pitt. It is well
w
understtood geolog
gically andd metallurgically. A
Supplemeental Environnmental Imppact Statemeent is expected to be prroduced in
2008 as part
p of the process
p
of ppermitting thhe developm
ment of this ore body.
Most of the
t waste ro
ock from thhis operationn is expectedd to be placced in the
depleted Main
M pit.
Qanaiyaq
q ore body with
w 4.7 milllion tonnes at 23.7% zinc. Also ann open-pit
target, stuudies of the ore
o characterristics of Qaanaiyaq contiinue.
The Paalaaaq ore bodyy with 13 milllion tonnes at 15% zincc and the Anarraaq ore
body withh 17.2 millioon tonnes at 15% zinc arre both deep underground and will
be accesseed by tunnells and shafts, if they are eventually mined.
m
Environmental concerns
c
Accordingg to the U.S. Environm
mental Proteection Agenncy (EPA), Red Dog
Minee creates mo
ore toxic waaste than anny other opeeration in thhe United Sttates. But,
almost all (over 99%) of thee "toxic wastte" reported by Red Doog is just roccks (waste
rock and tailingss) which natturally contaain >2% sullfide mineraals, thus makking them
oxic waste". All of the waste rock and tailingss material remains in
reporrtable as "to
perm
manent dispo
osal on-sitee, containedd, and treatted as neceessary by the mine
operaations. The EPA
E
notes about
a
Red D
Dog's rank, "No conclussions on thee potential
risks can be madee based solelly on this infformation."
Leaching of metals an
nd acids from
m waste rocks into the eenvironmentt is a valid
a runoff waater is moniitored and
conceern. The waaste rock pilles are contaained and all
treateed to water quality
q
standdards. Monitoring, and mitigation iif necessary, will need
to con
ntinue throu
ughout the mine
m life and for many deecades after mine
m closuree.
2. Ca
annington Mine,
M
Austrralia, BHP B
Billiton
Overrview
Canningto
on is the wo
orld's largesst and lowesst cost silverr and lead mine.
m
It is
locateed in Queeensland, Auustralia and employs ap
pproximatelly 600 BHP
P Billiton
emplooyees and 30
00 contractoors. The depoosit was disccovered by BHP
B
Mineraals in 1990
and the
t mine waas commissiioned in 19997 at a costt of around A$ 450 milllion. Full
produuction was achieved
a
in early 1999, since then capacity
c
hass been expannded from
1.5M
Mt/y of ore to
t 3.1Mt/y. The operatiion includess a rail-loadding facility at Yurbi,
aboutt 15 km eaast of the toown of Clonncurry, andd a modern minerals cooncentrate
handlling facility at the Port of Townsvillle.Canningtton is an undderground mine
m
using
both open-stope and
a bench mining
m
methoods.
Contd....
254
began in 2003, with the aim of improving recoveries, bringing the northern zone ore
body into production and sustaining ore production at a rate of 2.4Mt/y.
Operation
Cannington is the world's largest single mine producer of silver and lead,
representing about 6% of the world's primary silver production, while its lead
production represents about 7% of the world's primary lead output. The lead
concentrate contains 70% lead and over 3,000g/t silver with low levels of impurities.
It is an underground mine with access via a decline ramp from the surface.
The hoisting shaft allows for a planned production rate of 1.8 million tonnes of ore a
year. In 2008 Cannington mined 3.1Mt of ore. Total metal production in concentrate
was over 31Moz of silver. Approximately 404,000 wet metric tonnes of lead and
163,000 wet metric tonnes of zinc were processed. The lead concentrate contains 70%
lead and over 3 kg/t of silver. It is recognised as a clean concentrate with low levels of
impurities. The zinc concentrate contains 50% zinc and 250 g of silver.
The stoping method used for the extraction of the main, thicker, hanging wall
ore bodies of the deposit is transverse, long-hole open stoping. Broken ore from the
stopes is loaded from draw points at the bottom of each stope and currently hauled to
the surface via the decline by trucks. The ore is hauled along the level and tipped into
one of several ore passes.
The decline ramp has a cross section of 5.2 metres high by 5.5 metres wide
and descends at a gradient of one in eight to the 450-metre level and thereafter one in
seven. The main functions of the decline are to provide an access for mobile
equipment and personnel to enter the mine and to act as one of the main intakes for
fresh air into the mine. The decline has a total length of 5,250 metres.
Excavation involves stripping out a 1.8m-diameter raise-drilled pilot hole and
lining with concrete from the surface. The hoisting shaft has a finished internal
diametre of 5.6 metres and extends to a depth of 650 metres. The shaft is equipped
with a tower-mounted friction winder and two 9t skips in counter balance running on
rope guides. The skips are hoisted from a loading station on the 610-metre level and
reach a final hoisting speed of 12 metres per second. On the surface, tipping scrolls in
the shaft headframe tip the skips into a surface bin for transfer to the processing
plant's stockpile area.
Because the site is prone to flooding after heavy rains, the decline, shafts and
surface infrastructure at the site have been elevated above known and predicted flood
levels. After completion of the ore extraction from each stope, paste backfill is used
to fill the open void to stabilise the area and allow for mining of adjacent stopes.
Paste backfill is a high solid density material, around 80% solids and mixed
from tailings produced from the processing plant with the addition of approximately
5% cement. The paste backfill is gravity fed underground via boreholes from the
surface and pipe work into the open stopes.
256
Contd....
Process
The Cannington mine includes a minerals processing concentrator to treat the
silver-rich lead and zinc deposit. The purpose of the concentrator is to separate the
valuable minerals (those containing silver, lead and zinc) from the remainder of the
ore (known as gangue). The saleable products are known as concentrates. Cannington
produces both lead and zinc concentrates which are sold to smelters in Australia and
overseas.
The processing plant has been designed to treat 1.5 million tonnes of ore per
annum during the 20-year life of the mine. The mill feed is a blend of a number of
different lead and zinc lodes and mineralised types with varying silver, lead and zinc
compositions. The average grade of this ore blend over the life of the mine is expected
to be 520 g/t silver, 11.5% lead and 4.4% zinc. The concentrator recovers about 85%
of the lead and 80% of the silver into the lead concentrate, and 75% of the zinc into
the zinc concentrate. The target concentrate grades are 75% lead and 50% zinc, for the
silver/lead and zinc concentrates, respectively.
Approximately two-thirds of the solids is used as fill in the mine. The
remainder is stored in the tailings dam. Water reclaimed from the tailings dam is
recycled to the concentrator. The operation of the concentrator is automated with
progammable logic controllers (PLCs), an online sample analyser being used to
provide continuous assays on a number of the concentrator streams for silver, lead and
zinc. Concentrates are transported to rail loading facilities at Yurbi on the Matilda
Highway. Queensland Rail moves the concentrates to the port of Townsville in 50
new 63t-capacity wagons for transporting for export to world markets.
3. Lucky Friday Mullan, Idaho , USA, (Hecla Mining Company)
Established in 1891, Hecla Mining Company is the largest and lowest cash
cost silver producer in the U.S. The company has two operating mines and
exploration properties in four world-class silver mining districts in the U.S. and
Mexico. Since 1958, Hecla Mining Company owned and operated the Lucky Friday
unit, a deep underground silver, lead and zinc mine located in the Coeur dAlene
Mining District in northern Idaho. Lucky Friday is one-quarter mile east of Mullan,
Idaho, and is adjacent to U.S. Interstate 90.
Geology
There have been two ore-bearing structures mined at the Lucky Friday unit.
The first, mined through 2001, was the Lucky Friday vein, a fissure vein typical of
many in the Coeur dAlene Mining District. The ore body is located in the Revett
Formation, which is known to provide excellent host rocks for a number of ore bodies
in the Coeur dAlene Mining District. The Lucky Friday vein strikes northeasterly and
dips steeply to the south with an average width of six to seven feet. Its principal ore
minerals are galena and tetrahedrite with minor amounts of sphalerite and
chalcopyrite. The ore occurs as a single continuous orebody in and along the Lucky
Friday vein. The major part of the ore body has extended from the 1,200-foot level to
and below the 6,020-foot level.
257
The second ore-bearing structure, known as the Lucky Friday Expansion Area,
has been mined since 1997 pursuant to an operating agreement with Independence
Lead Mines Company (Independence"). During 1991, several mineralized structures
were discovered containing some high-grade silver ores in an area known as the Gold
Hunter property, approximately 5,000 feet northwest of the then existing Lucky
Friday workings. This discovery led to the development of the Gold Hunter property
on the 4900 level. On November 6, 2008, the acquisition of substantially all of the
assets of Independence was completed, including all future interest or royalty
obligation to Independence and the mining claims pertaining to their agreement with
us.
Mining
The principal mining method at the Lucky Friday unit is ramp access, cut and
fill. This method utilizes rubber-tired equipment to access the veins through ramps
developed outside of the ore body. Once a cut is taken along the strike of the vein, it is
backfilled with cemented tailings and the next cut is accessed, either above or below,
from the ramp system.
The ore produced from Lucky Friday is processed in a conventional flotation
mill, which produces both a lead concentrate and a zinc concentrate. In 2009, ore was
processed at an average rate of approximately 950 tons per day. During 2009, mill
recovery totaled approximately 94% silver, 93% lead and 89% zinc. All silver-lead
and zinc concentrate production during 2009 was shipped to Teck Cominco Limiteds
smelter in Trail, British Columbia, Canada.
During 2008, engineering, procurement and development activities relating to
construction of an internal shaft at the Lucky Friday mine was initiated, which, upon
completion, will provide access from the 4900 level down to the 8000 level of the
mine. However, the project was temporarily placed on hold in the fourth quarter of
2008 due to then prevailing metals prices. Detailed engineering, long lead time
procurement, and other early-stage activities for the internal shaft project resumed in
2009. Current activities include engineering, purchase of long lead time equipment
including hoists and service trucks, and pre-development construction from existing
workings to the proposed shaft collar, hoist room and other facilities on the 4900
level.
4. Brunswick 12 mine, Gloucester County, New Brunswick, Canada, Xstrata
The Brunswick 12 mine is an underground lead-zinc-copper mine in the
Bathurst Mining Camp of northern New Brunswick, Canada. It was discovered in
January, 1953 and entered production in April, 1964. The Brunswick 12 ore body is
the largest deposit in the Bathurst area and was one of the largest underground zinc
mines in the world well into the late 1990s.
Contd....
258
Geology
The supergiant Brunswick 12 deposit is a Volcanogenic Massive Sulphide
(VMS) deposit rich in lead, zinc, and copper. Currently the copper-rich portion of the
deposit has not been mined.
5. Mount Isa Mines Limited, Australia (Xstrata Plc)
Overview
Mount Isa Mines Limited (Xstrata Plc) operates two separate mining and
processing streams, copper and zinc-lead-silver, at Mount Isa. Together the company's
four underground mines form one of the largest underground mining operations in the
world.
Xstrata's Mount Isa copper operations consist of 2 underground mines, X41
and Enterprise and a concentrator with a 7.2 Mt/y copper capacity and smelter with a
300,000 t/y copper anode capacity. The zinc-lead-silver operations consist of the
George Fisher (formerly Hilton North), Black Star and Handlebar Hill open pit mines,
a zinc concentrator with a 6.5 Mt/y capacity, a lead smelter and a zinc filter plant.
Together these mines produce over 226,000 t/y zinc concentrate and 125,000 t/y lead
and 8.26 Moz/y silver in lead bullion.
Discovered in 1923 with production commencing in 1931, Mount Isa is
Australia's and one of the world's largest underground mining complexes. Even though
the existence of copper ore in quantity was confirmed in the 1930's, it was not mined
until a wartime scarcity of copper brought a request from the Australian Government. In
1943, the mine ceased silver-lead-zinc production and switched to copper to help the
war effort. In 1946, copper mining stopped, and the mine reverted to silver-lead-zinc.
Parallel production of silver-lead-zinc and copper ores commenced in 1953 and
continues to this day. With the recent development of the Black Star open cut, Mount
Isa has reserves to support a mine life of approximately 11 years. The George
Fisher/Hilton mine has reserves to support a mine life of approximately 15 years.
Xstrata employs more than 3200 employees and 1100 contractors at Mount Isa.
Location
Mount Isa, Queensland, Australia, is a thriving outback city approximately
1000 km west of Townsville, 2000 km northwest of Brisbane, and 1600 km east of
Darwin and Alice Springs. Mount Isa Mines is based here and has massive mining
and mining support operations along with other major mining companies operating in
the region. Mount Isa is vast, it covers 41,000 square kilometers and is located among
the ochre-red Selwyn Ranges on the banks of the Leichhardt River. The Lawn Hill
Gorge in Boodjamulla National Park and the world-heritage listed Riversleigh Fossil
Fields are nearby. Deep in dinosaur fossil country, the rocky terrain is harsh but
beautiful, a rugged 'Mars-like' landscape with stark striking colours.
Property
It is believed that the copper ore bodies were formed within the Urquhart
Shale Formation, in a sequence of alternating pyrite-rich dolomitic siltstone and shale
259
beds up to 1000 metres thick. The zinc-lead-silver ore bodies extend from the surface
to about one kilometre below the surface. Individual ore bodies range in widths up to
35 metres and may persist for hundreds of metres in length. The large 1100 copper ore
body extends from 400 metres to 1000 metres below the surface. It is three kilometres
long and one of the largest and richest copper ore bodies in the world
The main copper mineral is chalcopyrite. Closer to the surface, weathering and
ground water leaching has changed the chalcopyrite to secondary copper minerals
such as chalcocite. This weathering has also affected some of the near-surface lead
ore bodies, forming cerussite, a secondary lead carbonate mineral.
The George Fisher ore bodies are very similar to the Mount Isa zinc-leadsilver orebodies. They are narrower and disrupted by more folding and faulting. There
is less copper as well. A significant increase in known copper resources has led to a
planned 40% expansion in copper production by 2006. Resources sufficient to support
a 400,000 tpa rate for up to 20 years from Mount Isa and Ernest Henry was
announced in 2002.
Operation
Mount Isa operations are carried out in two production streams. Copper
operations consist of the X41 (1100 and 1900 ore bodies) and Enterprise (3000 and
3500 ore bodies) underground mines along with a copper concentrator and smelter.
Zinc, lead and silver operations consist of the Hilton and George Fisher (formerly
Hilton North) underground mines and the Black Star open pit mine.
Underground operations are accessed via surface shafts, two equipped with
ore hoists, and a decline, which is shared with the Isa Lead mine. Both the
interconnected X-41 and Enterprise mines contain massive ore bodies, which are
extracted using long-hole open stoping with delayed backfill. Operations are
mechanised with a complement of rubber-tired trucks and loaders, electro-hydraulic
drilling rigs, raise boring rigs and ancillary vehicles.
The main ore hoisting shaft for the Mount Isa copper operations is the 710-m
deep U-62 shaft from surface. The R-62 shaft, located near U-62 is an ore hoisting
and service shaft for personnel and supplies to the copper mine. R-62 is also the main
ore hoisting facility for the Isa Lead mine, and is also used to feed copper ore to the
lead concentrator when required. The internal M-62 shaft is used for hoisting ore from
the deep Enterprise zone to the crushing and conveying system at the base of the U-62
shaft. A decline from surface, also shared with the Isa Lead mine, can be used for
movement of personnel, materials and equipment into the Enterprise area.
A variety of mining methods have been used at Isa during the course of its
operation. Sub-Level Open Stoping (''SLOS'') is the method currently used in both the
X-41 and Enterprise areas of the mine. SLOS is designed to extract massive blocks of
ore in vertical slices throughout the orebodies. Stope sizes in the large 1100 ore body
(X-41 area) are mined in blocks of 40 metres by 40 metres, and up to 300 metres high.
Drilling sublevels for the blocks are developed at every 40 metres of elevation. Stope
Contd....
260
sizes in the 3000 ore body (Enterprise area) are as small as 25 metres by 25 metres,
and up to 100 metres high. Drilling sublevels for mining the 3000 ore body are spaced
approximately 25 metres apart. Blast-hole drilling is carried out using mechanised
drill rigs. The broken ore is collected at the bottom of the stope and is extracted at
draw points by load-Haul-Dump (LHD) mining equipment.
Enterprise zone stopes are extremely hot with virgin rock temperatures
reaching 60 degrees centigrade at the bottom of the mine. Mount Isa cools the mine
with some of the largest refrigeration plants in the world, which are located on the
surface near the R-62 shaft. Enterprise ore is trucked or hoisted to the U-62 crusher
and hoisted to surface. Ore from X-41 is transferred to a crusher and onto an
underground conveyor system for subsequent hoisting through the U-62 shaft from
the mine.
Completed stopes in the X-41 area are backfilled using a combination of waste
rock mixed with a cement slurry, while Enterprise stopes are filled with mill tailings
mixed with cement, much of which is introduced as paste fill. The current deepest part
of the Enterprise mine is 1,600 metres. High rock stresses coupled with talcy, blocky
ore in the Enterprise orebodies cause delays in mining. Prompt backfilling of
completed northern Enterprise stopes is necessary to prevent major ground
movements resulting from the high rock stress conditions.
At Mount Isa's Blackstar open pit mine, the copper-gold ore is crushed in a
gyratory crusher, ground in a SAG-ball mill, and processed in a flotation plant for the
production of a copper-gold concentrate. The copper-gold concentrate is
predominately trucked to Mount Isa for smelting with the excess shipped to
Townsville for transport to third-party smelters.
In September 2007, operations commenced at the Handlebar Hill open cut
zinc-lead mine and will provide an additional 4.3 million tonnes of ore to Mount Isa's
zinc-lead reserves.
Process
In 1999, a major expansion of the Mount Isa copper smelter was undertaken to
increase smelter capacity and improve operating costs. The project was completed in
1999. Smelter capacity increased to more than 250,000 tonnes of copper anode per
year to accommodate all mine production from Ernest Henry mine as well as Mount
Isa.
The Hilton concentrator recovers three products shipped to Mount Isa as
slurry. It uses SAG milling, tower-mill regrinding and flotation with companydesigned column cells and Jameson cells. The plant reached rated output shortly after
commissioning but switched to treating copper converter slag from Mount Isa in the
mid 1990s when the mining rate was cut and ore was trucked to the Mount Isa leadzinc concentrator. Long-run processing of 2.5Mt/y ore from George Fisher required
modifications and general upgrading at the Mount Isa lead-zinc concentrator and lead
smelter.
261
The Mount Isa copper smelter produces copper anode from ore mined in the
two Mount Isa underground copper mines and from the Ernest Henry open-cut mine.
The company has begun an A$7.2 million leaching project to recover around 2500
tonnes per annum (tpa) of additional copper from electrostatic precipitator dust in the
Mount Isa copper smelter.
A project to expand the capacity of the Mount Isa copper smelter has also
begun at an expected capital cost of A$41 million. The project comprises the
installation of a second rotary-folding furnace, a copper slag-cleaning furnace, a
converter slag-cleaning plant and associated plant, all designed to increase the
smelter's capacity from 240,000 to 280,000 tpa by mid-2006.
The project will also improve the copper smelter matte process recoveries
between the copper ISASMELT furnace and the copper converters by 2%, reduce unit
operating costs, and improve the overall operating control of the copper smelter.
Copper anode from the Mount Isa smelter is sent by rail to be refined at Xstrata's
Townsville copper refinery to produce 99.995% pure London Metal Exchange (LME)
grade A copper cathode.
262
Contd....
Background
Base metals were first discovered in the Lawn Hill area in 1869, and the first
mining lease pegged in 1887 over what is now known as the Silver King vein deposit.
The area encompassing these veins, which includes the Century deposit, was
proclaimed the Burketown Mining Field in 1899. Exploration titles were granted to
CRA in 1987, exactly 100 years after the initial discovery of Silver King, hence the
name Century.
Key infrastructure, such as telecommunications services and existing public
roads, were upgraded so that mining operations could commence at the remote
Century mine site. The mine was commissioned in 2000.
Key Events
Port and Dewatering Facility
Concentrates at the mine site are transported via a 304 kilometre underground
slurry pipeline to Centurys port and dewatering facility in Karumba. From here,
Centurys 5,000 tonne transfer vessel, the MV Wunma, transports the concentrate to
export ships anchored in a designated area offshore in the Gulf of Carpentaria.
Future developments
MMG holds interests in and manages exploration over 4,500 square kilometre
of the Lawn Hill Platform.
Joint venture partners include Smarttrans Holding Limited at Wangunda and
Icon Resources at Constance Range. These tenements, within the Century operating
area, have the potential to contain repetitions of the shale hosted, straitform-style
Century deposit. Numerous vein-style zinc, lead and silver deposits in the region are
also being investigated.
Lawn Hill Operations
Conventional pit mining methods are used at Century. The ore body is flatlying and covers an area of 1.4 kilometres by 1.2 kilometres with a final depth of 344
metres.
The mined ore is then moved to the concentrator, where a conventional
grinding and froth floatation circuit is used. Due to the particularly fine nature of the
zinc sulphide in the ore and its association with silicates, Century ore requires ultra
fine grinding to maximise recovery of zinc sulphides and achieve acceptable in
concentrate levels for sale.
7. Iscaycruz Zinc Mine, Peru (Glencore International AG)
Iscaycruz Zinc Mine is an operating underground mine in Peru. It mainly
produces zinc and lead.
263
264
sold to third party smelters in Australia and Korea. The plant is budgeted to process
2.1 million tonnes per yearIn the fiscal year 2007 the combined underground
operations produced over 1.6 Moz silver, 60,500 t lead, and 92,100 t zinc.
The ore-body is hosted by Willyama Supergroup - a package of regionally
metamorphosed clastic and volcaniclastic sediments, basic to acid volcanics and
intrusions that range in age from about 1715 to 1590 Ma. The Broken Hill orebody
contains six stacked, tabular lenses that strike northeasterly and dip steeply to the
northwest. The mineralised system has an overall strike length of about eight
kilometres. Though later folding and faulting has complicated the geometry, the ore
lenses are conformable with the enclosing metasedimentary rocks.
Theories as to the origin of the mineralisation are varied, but there is a general
consensus that mineralisation was concurrent with or soon after deposition of the
sediments that contain the deposit. Some workers interpret the mineralisation as
diagenetic. The main sulphides are galena and sphalerite while the gangue mineralogy
includes spessartine garnet, quartz, rhodonite, bustamite, hedenbergite, wollastonite,
calcite, fluorite and apatite. Each ore lens has characteristic lead:zinc ratio and gangue
mineralogy.
The Broken Hill Mine in New South Wales produced 147 964t of lead
concentrate and 367 175t zinc concentrate in 2000. Ore reserve (indicated, measured
and inferred) estimates for the main orebody, South Operation, are 20.2 Mt grading at
9% zinc, 5% lead and 53g/t silver. An agreement has been made with Perilya Ltd to
acquire the Broken Hill facility, following Pasminco intentions of selling its mining
assets to become a focused smelting and refining company. Perilya plans to extend the
life of Broken Hill to exnted to beyond 2001 and hopes to produce 330 000 t zinc
concentrate, 120 000 t lead concentrate and 2.3 Moz silver per year.
9. Magellan Lead/Zinc Mine, Australia
Magellan Lead/Zinc Mine is an operating open pit mine in Western Australia,
Australia. It mainly produces lead.
Following receipt of the Western Australian Government approvals in August
2009 to re-commence shipments through the Port of Fremantle, the Company focused
on the setup and implementation of the logistics chain surrounding the shipment of
the 23,000 wmt mine site concentrate stockpile. These shipments commenced in
September 2009 and allowed to trial and fully test newly developed sealed shipment
process which is widely recognized as achieving a new level of industry best
practice. Shipments of lead concentrate from the mine have progressed smoothly and
shortly complete shipping the large 23,000 wmt stockpile that has been on site since
2007. During late 2009 and early 2010 the Magellan team developed the restart plan
and worked through the maintenance and other projects and procurement necessary
for restart including the recruitment of the workforce. It was a key milestone for
Ivernia and Magellan to see the culmination of all those efforts lead to the restart of
the Magellan processing plant in late February. At full production, it will be 2% of the
worlds lead production. Magellan is the only significant pure lead mine in the world
265
and at
a full producction run rattes will prodduce on averrage approxiimately 85,0000 tonnes
(or 190 million pounds)
p
of lead
l
in conccentrate per year over thhe mine life. Current
upport abouut an eight year mine life at current metal prices
p
and
mine reserves su
exchaange rates.
The Com
mpany is having
h
an off-take
o
agrreement in place withh Yunnan
Metaallurgical Grooup in Chinaa for 50% off Magellan production
p
foor the life off the mine.
It alsso has conttracts with other customers in Assia, Africa and Europee and has
comm
menced shipm
ments to thoose customerrs.
The last publicly
p
repoorted quarterr was the th
hird quarter oof 2009 att that time
the reeported cash
h balances off $13.6 milliion and expeected net prooceeds from
m stockpile
shipm
ments of $16
6 million to add
a to its cassh balances.
10. Black
B
Mounttain (Aggen
neys) Zinc/L
Lead Mine, South
S
Africca
Black Moountain (Agggeneys) Zinnc/Lead Miine is an opperating und
derground
mine in South Africa.
A
It mainly
m
prodduces lead and
a
zinc. Itt is controllled/owned
nglo Americcan plc and Exxaro
E
Resoources Ltd
by An
Veda
anta buys Anglo
A
Ameriican Zinc foor $1.3bn in all cash deaal
Beating rivals
r
like China
C
Metalllurgical andd Xstrata, Vedanta
V
Ressources on
Mond
day said it has
h finalised
d a deal withh the Londoon-based Anglo Americaan's entire
zinc business
b
in Ireland
I
and Africa
A
for $11.34 billion deal.
d
"Vedanta Resources and Angloo American have signeed a definittive share
purchhase agreem
ment under which Veddanta, through one of its controllled group
comp
panies (Hinndustan Zinnc), will accquire Angllo Americaan Zinc forr a total
consiideration of USD1.34
U
billlion," the coompany saidd in a statemeent here.
11. Tara
T
Mine
Tara Minne is a zinc and
a lead minne near Navaan, County Meath,
M
Irelannd. In the
Navaan ore body Tara
T
is an underground
u
mine wheree the orebodyy lies betweeen 50 and
900 metres
m
below
w surface.Thhe deposit waas discovereed in 1970, development
d
t started in
1973 and producttion began inn 1977. Taraa Mine is operated by Booliden. It is the
t largest
orld producinng 200,000 tonnes of
zinc mine in Eurrope and thee fifth largest in the wo
zinc concentrate and 40,000 tonnes off lead conccentrate annnually. The mine life
o is deliveered to one of
o five undeerground cruushers and
extennds past 2015. Broken ore
reducced in size to less thann 150mm beefore being carried by conveyor too a 3,600t
capaccity storage bin of at thee base of thee productionn shaft. Skipp loading andd hoisting
are automatic,
a
annd ore is suupplied, at an
a hourly raate of 570 ttonnes, to thhe surface
coarsse ore storaage building
g, with a 300,000t capaacity, knownn as the Teepee. The
conceentrates
are
shippped
via Dublin
Port to
B
Boliden's
smelters
in Kookkola, Finlaand and Oddda, Norway and
a to other smelters thrroughout Eurrope. Tara
Minees is connectted by railw
way to Droghheda via Navvan, where daily loads of ore are
sent to
t Dublin poort Due to low zinc pricces productiion was haltted between 2001 and
2003. In 2009 pro
oduction waas again threaatened as demand for zinnc, used to galvanise
g
Contd...
C
266
steel for the car and construction industries, declined sharply due to the slowdown in
the global economy. Zinc and lead prices maintained their strength throughout 2009
due to continued demand from China and India. Ore production from Tara Mines
continued strongly throughout 2009. A new Autogenous Grinding mill, which
replaces large sections of the original crushing and grinding plant, became operational
in October.
12. Lisheen Mine, Ireland
The Lisheen zinc and lead deposit is located in the Rathdowney Trend, which
stretches 40 kilometres, between the Towns of Abbeyliex to the North East and
Thurles to the South West. The region is a broad plain drained by the Rossetown and
Drish Rivers, tributaries of the Suir River, which flows into the Irish Sea at
Waterford. In common with much of Ireland, the area is characterised by cool, wet
climatic conditions. Mean temperatures vary from 4.4 C in January to around 15 C
in July, with an average humidity of 83%. Annual rainfall ranges between 700 and
1000 millimetres. Land in the vicinity of the Lisheen Mine has traditionally been used
for dairy farming, cattle and sheep rearing, forestry and peat farming. The Lisheen
Mine was wholly owned by Anglo American plc between 2003 and 2011 following a
series of mergers and acquisitions of stake holdings.
The Mine is now owned by Vedanta Resources plc the largest mining
and non-ferrous metals company in India that also has mining operations in Australia,
Zambia and Namibia.
The Lisheen Mine is situated in county Tipperary in the heart of the Irish
Midlands. Located between the villages of Moyne and Templetuothy the Mine
provides much of the local employment in the area helping to keep the culture and
traditions of rural Ireland alive.
The Mine is now in its second decade of operations and is currently one of the
largest producers of Zinc concentrates in Europe. The Lisheen Mine is an
underground operation, with an average mining depth of 170 metres. Room & Pillar
and Drift & Fill are the main extraction methods employed underground, with blast
hole stoping used in thicker areas.
Exploration History
Exploration of the Rathdowney Trend during the late 1960's and early 1970's
identified sporadic occurrences of lead and zinc, although the first significant
mineralisation was not discovered until 1984 at Derrykearn.
Following the discovery of the Galmoy deposit in early 1986, Ivernia and it's
former venture partner, Chevron, were granted prospecting licences covering Lisheen
and other areas. Over the subsequent two years, geochemical, geological and
geophysical surveys identified the target area for a drilling program and work
commenced under Ivernia's management in 1990. The seventh hole in the program,
drilled in April 1990, intersected 6.4 metres of ore body grading 14.7% zinc and 2.7%
lead.
267
268
production capacity from 5.0 million tonnes per annum to 6.0 million tonnes per
annum. Rampura Agucha is also one of the lowest cost zinc producer
globallyRampura Agucha is an open-pit mine, commissioned in 1991. It is located
230 kms north of Udaipur, in the State of Rajasthan in India. Rampura Agucha is
stratiform, sediment-hosted, high grade zinc & lead deposits. The ore body is massive
and lens shaped. Ore grade is consistent and is not deteriorating as we move down.
Reserves and resources of Rampura Agucha Mine as on 31st March 2010 are 120.4
million tonnes.
The mine is equipped with the world-class infrastructural facilities including
the latest generation slope monitoring radar system; truck dispatch system; in-house
central workshop and heavy vehicle service centre and repair shop equipped with
requisite facilities.
Location
Mining Type
Mining Method
Products
Ore Production Capacity
:
:
:
:
:
Mining:
The mine is highly mechanized with 34 m3 excavator and 240 ton dumpers,
for excavation of ore and waste.
Processing:
Processing facilities use rod mill - ball mill combination in stream I; SemiAutogenous Grinding (SAG) mill - ball mill combination in stream II & III; and
flotation methods to produce zinc and lead concentrates. Mine's concentrator is
equipped with the state-of-art-automation which includes the Experion process
control system; Multi stream analyzer to ensure faster & accurate readings of different
metal percentages in the various streams and Froth image analyzer that provides
actual image of froth bubbles to facilitate effective quality control.
Zinc and lead concentrates produced at Rampura Agucha are transferred to
smelters. The tailing generated due to beneficiation of ore are stored in specially
constructed tailing dam which is considered as the most compatible on-site storage
facility for long term disposal of tailings. The base of the tailing dam is fully sealed
by the application of a layer of impervious soil at bottom. After settling the tailings
water gets recycled to plant thus maintain zero discharge.
269
270
Concld....
The Greens Creek unit has historically been powered completely by diesel
generators located on site. However, an agreement was reached during 2005 to
purchase excess hydroelectric power from the local power company, Alaska Electric
Light and Power Company (AEL&P). Installation of the necessary infrastructure
was completed in 2006, and use of hydroelectric power commenced during the third
quarter of 2006. This project has reduced production costs at Greens Creek to the
extent power has been available. Low lake levels and increased demand in the Juneau
area combined to restrict the amount of power available to Greens Creek during 2007
and 2008. However, the mine received an increased proportion of its power needs
from AEL&P during 2009. We expect to receive most, if not all, of the mines power
from AEL&P in 2010, and expect this to continue for the foreseeable future as a result
of new capacity installed by AEL&P in 2009.
As of December 31, 2009, we have recorded a $35.3 million asset retirement
obligation for reclamation and closure costs. We maintain a $30 million reclamation
bond secured by the restricted cash balance of $7.6 million for Greens Creek. The
net book value of the Greens Creek unit property and its associated plant, equipment
and mineral interests was approximately $703 million as of December 31, 2009.
Production
Various subsidiaries control 100% of the Greens Creek mine. Greens Creek
produced a total of 7.5 million ounces of silver and 67,278 ounces of by-product gold
in 2009, at the low average total cash cost of $0.35 per ounce of silver. The average
ore grade was 13.01 ounces of silver per tonnne.
271
Annexure: 5 - I
Average Monthly Prices of Lead (Ingots) and Zinc (Slab)
(Bombay Metal Market)
(Rates in Rs. Per quintal)
Sl.
No.
Month
2006
Lead Zinc
Ingots Slab
1
January
N.A.
N.A.
2
February
N.A.
N.A.
3
March
6,296 12994
4.
April
6,576 16,943
5
May
6,873 18,692
6
June
6,246 17,342
7
July
6,177 18,608
8
August
6,372 18,987
9
September 6,726 18,924
10 October
7,218 20,228
11 November 7,802 23,392
12 December 7,992 23,625
Source: Metal World (Monthly)
Prices
2007
Lead Zinc
Ingots Slab
N.A. N.A.
7,733 18,157
8,702 18,396
10,346 19,200
9,908 19,765
10,162 19,016
11,088 18,373
11,046 17,621
11,536 16,236
13,431 16,442
N.A. N.A.
12,027 12,908
2008
2009
Lead Zinc Lead Zinc
Ingots Slab Ingots Slab
11,681 12,565 N.A.
N.A.
N.A. N.A. 8,655 7,705
12,988 13,454 8,758 8,858
12,900 12,264 9,187 9,852
12,119 11,450 9,012 9,672
10,704 10,352 N.A.
N.A.
10,519 10,381 N.A.
N.A.
N.A. N.A. N.A.
N.A.
N.A. N.A. 9,735 11,026
N.A. N.A. N.A.
N.A.
8,878 7,235 N.A.
N.A.
7,767 6,911 N.A.
N.A.
Annexure: 5 - II
Average Monthly Settlement Prices of Lead,
London Metal Exchange, 2007 to 2010
(In $ per tonne)
Sl. No.
Month
2007
1
January
1666.09
2
February
1779.60
3
March
1914.05
4.
April
2000.95
5
May
2100.64
6
June
2425.98
7
July
3083.55
8
August
3119.45
9
September
3226.55
10
October
3719.72
11
November
3328.18
12
December
2596.03
Source: Minerals & Metals Review
Prices
2008
2608.14
3079.88
3008.58
2822.75
2234.63
1863.05
1944.91
1923.58
1868.36
1480.11
1291.10
962.88
272
2009
1132.74
1100.53
1238.91
1383.10
1440.16
1674.45
1678.61
1990.10
2204.55
2240.77
2308.76
2328.52
2010
2368.38
2123.68
2172.09
2264.85
1882.68
1703.95
1836.98
2075.24
2184.53
2379.67
2376.73
2412.93
Annexure:5 - III
Average Monthly Settlement Prices of Lead,
London Metal Exchange, 2001 to 2010
(In $ per tonne)
Sl.
No
.
Month
Average Prices
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
January
478.05
513.07
444.66
758.38
953.15
1256.33
1666.09
2608.14
1132.74
2368.38
February
501.80
479.95
475.83
888.48
977.55
1277.05
1779.60
3079.88
1100.53
2123.68
March
498.39
480.15
456.67
886.48
1005.83
1192.09
1914.05
3008.58
1238.91
2172.09
4.
April
477.50
472.36
437.38
753.68
985.76
1170.42
2000.95
2822.75
1383.10
2264.85
May
466.69
451.89
463.50
808.89
988.08
1166.86
2100.64
2234.63
1440.16
1882.68
June
444.14
440.00
468.02
870.32
986.07
963.86
2425.98
1863.05
1674.45
1703.95
July
461.55
446.13
514.78
939.59
854.48
1052.38
3083.55
1944.91
1678.61
1836.98
August
482.95
423.24
496.53
921.81
887.02
1174.14
3119.45
1923.58
1990.10
2075.24
September
464.80
421.26
521.27
935.45
933.07
1342.38
3226.55
1868.36
2204.55
2184.53
10
October
468.11
418.15
587.33
932.76
1004.76
1531.14
3719.72
1480.11
2240.77
2379.67
11
November
486.48
442.17
622.33
967.80
1018.41
1624.52
3328.18
1291.10
2308.76
2376.73
12
December
483.26
443.61
692.07
974.90
1124.08
1725.50
2596.03
962.88
2328.52
2412.93
Annexure:5 - IV
Average Monthly Settlement Prices of Zinc,
London Metal Exchange, 2001 to 2010
(In $ per tonne)
Sl. Month
No.
Average Prices
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
January
1033.36 793.23 781.14 1017.00 1246.38 2090.31 3786.68 2340.11 1187.40 2434.45
February
1020.88 771.25 785.15 1087.68 1326.18 2291.38 3309.50 2438.14 1112.08 2156.90
March
1004.73 819.30 790.95 1105.78 1377.69 2416.91 3271.30 2511.47 1216.75 2275.07
4.
April
969.45 808.17 754.65 1032.73 1300.14 3084.78 3557.47 2263.80 1378.85 2366.68
May
937.95 769.55 775.65 1028.29 1243.63 3565.69 3830.29 2182.10 1483.79 1968.37
June
894.93 767.08 790.69 1021.45 1275.73 3225.68 3603.26 1894.48 1557.27 1742.84
July
August
September
10
October
761.50 754.67 897.96 1064.95 1488.38 3822.95 2975.33 1302.11 2071.59 2372.14
11
November
772.91 765.26 914.53 1094.65 1610.93 4382.23 2541.30 1147.60 2193.38 2291.68
12
December 754.68 797.74 977.76 1180.21 1821.83 4405.39 2353.08 1100.57 2375.90 2280.93
273
Annexure: 5 - V
Average Monthly Settlement Prices of Zinc,
London Metal Exchange, 2007 to 2010
(In $ per tonne)
Sl. No.
Month
Prices
2007
1
January
3786.68
2
February
3309.50
3
March
3271.30
4.
April
3557.47
5
May
3830.29
6
June
3603.26
7
July
3546.91
8
August
3252.52
9
September
2881.40
10
October
2975.33
11
November
2541.30
12
December
2353.08
Source: Minerals & Metals Review
2008
2340.11
2438.14
2511.47
2263.80
2182.10
1894.48
1852.37
1732.28
1735.48
1302.11
1147.60
1100.57
274
2009
1187.40
1112.08
1216.75
1378.85
1483.79
1557.27
1578.61
1821.68
1884.02
2071.59
2193.38
2375.90
2010
2434.45
2156.90
2275.07
2366.68
1968.37
1742.84
1843.89
2044.57
2151.41
2372.14
2291.68
2280.93
275
276
277
0.5 Kg
0.5 Kg
Scooter &
Mopeds
Motor cycle
Total
10Kg
10 Kg
Jeep type
vehicles
0.5 Kg
25Kg
Commercial
Vehicles
Auto
Rickshaws
44 Kg
Wheel
mounted dump
loaders
Passenger cars
44Kg
Average
Lead
content
Dumper
Type of
vehicle
8392307
5121970
1332795
371208
965391
249149
350032
1276
486
No. of
Vehicles
24386715
2560985
666398
185604
9653910
2491490
8750800
56144
21384
Quantity
of Lead
Consumed
(kg)
2004-05
9739879
6201214
1400587
434424
1047493
263032
391078
1346
705
26990557
3100607
700294
217212
10474930
2630320
9776950
59224
31020
No. of Quantity of
Vehicles
Lead
Consumed
(kg)
2005-06
11059881
7112225
1323961
555887
1238737
306818
520000
1603
650
No. of
Vehicles
33050179
3556113
661980
277944
12387370
3068180
13000000
70532
28060
Quantity
of Lead
Consumed
(kg)
2006-07
10826050
6503532
1505760
500592
1421984
345883
545104
2512
683
No. of
Vehicles
35701792
3251766
752880
250296
14219840
3458830
13627600
110528
30052
Quantity of
Lead
Consumed
(kg)
2007-08
11103477
6801964
1559447
496828
1516791
309035
416491
2104
817
No. of
Vehicles
33228179
3400982
779724
248414
15167910
309035
10412275
92576
35948
Quantity
of Lead
Consumed
(kg)
2008-09
14033669
8444852
2065479
619093
1910465
424616
566585
1825
754
43193624
4222426
1032740
309547
19104650
4246160
14164625
80300
33716
Quantity
of Lead
Consumed
(kg)
2009-10
No. of
Vehicles
Production of Different Types of Vehicles and Lead Consumed for Batteries in India during 2004-05 to 2009-10
Annexure: 6 - I
Annexure: 6 II
Imports of Lead Acid Batteries, 2004-05 to 2009-10
(In thousand nos.)
HS Code
Item
2004-05
2005-06
2006-07
2007-08
2008-09
2009-10
85071000
Lead Acid
Accumulators
of a Kind
used for
Starting
piston
Engines
1220.94
8337.54
10475.04
9571.77
1823.55
931.04
85072000
Other Lead
Acid
Accumulators
3934.73
7874.24
7573.86
7927.21
9087.66
14876.71
Annexure: 6 III
Exports of Lead Acid Batteries, 2004-05 to 2009-10
(In thousand nos.)
HS Code
Item
2004-05
2005-06
2006-07
2007-08
2008-09
2009-10
85071000
Lead Acid
Accumulators
of a Kind
used for
Starting
piston
Engines
713.10
830.75
693.32
953.36
798.61
6115.79
85072000
Other Lead
Acid
Accumulators
84.46
64.18
143.74
197.54
465.76
250.05
278