Downloads Hydro Booster System
Downloads Hydro Booster System
Downloads Hydro Booster System
Contents
Introduction
Introduction
Custom-built Hydro booster systems
What are the benefits?
Motor
3
3
3
Standard data
Hydro Multi-E
Hydro MPC
5
6
Identification
Type keys
10
12
14
16
18
Instrumentation
Customer-specified equipment
2-valve manifold
Swivel adapters
Alternative pressure transmitter
Flowmeter
Stainless steel pressure gauge
Sampling valve
CAD drawings
44
44
45
46
48
48
49
19
21
21
22
24
26
28
28
29
29
30
31
32
32
33
34
36
36
36
37
37
37
37
38
50
System design
Booster systems for hot-water transfer
Booster systems with CR low-NPSH pumps
Hydro booster systems for suction operation
Air and surge anticipation valve
High-pressure booster systems
Booster systems with alternative pumps
Electro-polished booster systems
Constructive adaptations
Booster systems with Harting multiplug connection
Booster systems with discharge elbow manifold
Booster systems with alternative materials
Alternative control variants
Booster systems with alternative enclosure
class (IP class)
Booster systems with alternative colouring
Alternative diaphragm tanks
Break tank, type VB
Alternative pump head positions
Stainless steel control cabinets
Control cabinets with cooling units
Customised nameplate
Threaded flange
OEM solutions
Expansion joints
Stainless steel mechanical filter
39
40
41
41
42
43
43
43
43
CAD drawings
Applications
Water supply in building services
Water distribution
Industrial processes
Special installation requirements
51
52
Introduction
Publication number
Hydro MPC, 50 Hz
96605939
Hydro MPC, 60 Hz
96605940
96488673
Introduction
Introduction
GrA0533
Introduction
Introduction
The EFF1 motor = supersilent efficiency
The EFF1 is the most efficient motor currently available
according to the European CEMEP agreement.
Grundfos leads the way by featuring EFF1 motors in
our pumps as standard. All Grundfos booster systems
come with this state-of-the-art piece of technology
known for its extremely low noise levels and its ability
to operate at high ambient temperatures.
High-performance hydraulics
Choosing a Grundfos Hydro booster system is
choosing a system that lives up to the highest
standards when it comes to distributing potable water.
Our booster systems come in 12 flow sizes, hundreds
of pressure sizes and 4 material variants ensuring that
you can always find exactly the right booster system for
the job.
Furthermore, the hydraulics of our booster systems are
optimised to reduce pressure loss and noise. Our
manifolds have rounded pipe edges (on the inner side).
Benefits:
No gaps or cracks where corrosion can grow.
No dead water zones.
Reduced vortex generation.
Reduced pressure losses.
Reduced noise, etc.
From made-to-stock to completely customised
No job is too small, no challenge too big. Our predefined Hydro booster range covers the booster
systems most in demand. However, all elements of a
Hydro booster system can be combined in a number of
ways to build the perfect solution for you!
The mix-and-match approach gives you the highest
level of flexibility now and in the future!
Standard data
Hydro Multi-E
GrA0533
Standard
data
100
0 to 80
0 to +70
10
Materials
CRE 1 to CRE 20
Manifold
Polyacetal (POM)
Isolating valves
Pressure transmitter/gauge
Optional equipment 1)
Level switch as dry-running protection
Pressure switches as emergency operation
Accessories 2)
R100 remote control
CIU units
Level switch
1)
2)
All optional equipment, if required, must be specified when ordering the Hydro booster system, as it must be fitted from factory prior to delivery.
All accessories can be fitted on the Hydro booster system after delivery.
Standard data
GrA0533
Standard
data
Hydro MPC
155
0 to 1080
0 to +70
16
Materials
CRI(E) 3 to CRI(E) 20
Manifold
Polyacetal (POM)
Isolating valves
Pressure transmitter/gauge
Optional equipment 2)
Diaphragm tank
Redundant primary sensor
Dry-running protection
Pilot pump
Bypass valve
Position of non-return valve
Stainless steel non-return valve
Emergency operation switch
Repair switch
Isolating switch
Main switch with switching off of the neutral conductor
Operating light, system
Operating light, pump
Fault light, system
Accessories 3)
Dry-running protection
Diaphragm tank
Foot valve
1)
Machine shoe
Extra documentation
Galvanised steel manifolds are available on request in some regions. For further information, contact Grundfos.
All optional equipment, if required, must be specified when ordering the Hydro booster system, as it must be fitted from factory prior to delivery.
3)
All accessories can be fitted on the Hydro booster system after delivery.
2)
-F
-S
-ED 1)
-ES 1)
-EF 1)
-EDF 1)
Hydro Multi-E
Hydraulic data
Max. head [m]
155
100
1080
87
16
10
up to 40
Irrigation
Motor data
Number of pumps
2-6
2-3
50 Hz range available
60 Hz range available
0.37 - 5.5
0.37 - 5.5
Fluctuating consumption
Stable consumption
Advanced energy-saving
On/off operation
Perfect
Good
Standard
Good
Good
Perfect
Good
Perfect
Level of functionality
Control interface
Energy consumption
Rating of most energy-saving system
Reading of energy consumption of specific pump
Hydro MPC
Feature
Hydro Multi-E
-E
-F
-S
-ED 1)
-ES 1)
-EF 1)
-EDF 1)
Data communication
Miscellaneous
1)
Available/recommendation/primary application
Second choice
Water supply
Water
distribution
Industrial
processes
19
21
21
22
24
26
28
Constructive adaptations
28
29
Solution
Irrigation
System design
30
32
32
33
34
36
36
36
Customised nameplate
37
Threaded flange
37
OEM solutions
37
Expansion joints
37
38
39
40
41
41
42
43
43
43
43
Solutions &
applications
z
z
Motor
Instrumentation
Customised equipment
44
2-valve manifold
44
Swivel adapters
45
46
Flowmeter
48
48
Sampling valve
49
Identification
Type keys
Hydro Multi-E
Example
Type range
Subgroup
Number of pumps: 2 or 3
Pump type
Supply voltage
For further information, see type key for CR(E), CRI(E), CRN(E) below.
Hydro MPC
Example
Hydro MPC
-E
Identification
Type range
Subgroups:
Pumps with integrated frequency converter (0.37 - 22 kW) - one per pump: -E
Pumps with Grundfos CUE frequency converter (30 kW and above) - one per pump: -E
Pumps with external Grundfos CUE frequency converter: -F
Mains-operated pumps (start/stop): -S
Manifold material
:
Stainless steel
/G: Galvanised steel
/OM: Other materials
Suction manifold
:
With suction manifold
/NS: Without suction manifold
Number of pumps with integrated frequency converter and pump type
Number of mains-operated pumps and pump type
Supply voltage, frequency
*)
CR E 32 s -4 -2 -A -F -G -E -HQQE
Type range:
CR, CRI, CRN, CRT
Pump with integrated frequency
control
Flow rate [m 3/h]
Undersize impeller (all impellers)
CR 1s, CRI 1s, CRN 1s
Number of impellers
Number of reduced-diameter impellers
CR(E), CRN(E) 32, 45, 64, 90, 120, 150
Code for pump version
Code for pipe connection
Code for materials
Code for rubber parts
Code for shaft seal
Shaft seal
Example
Shaft seal type designation
Material of rotating seal face
Material of stationary seal face
Material of secondary seal (rubber parts)
10
-H
-Q
-Q
-E
/G
(*
Identification
Key to codes
Code
Description
Pump version
A
Basic version
Oversize motor
DW
E
Multi-E slave
H
HS
Horizontal version
High-pressure pump with high-speed MGE motor
Magnetic drive
With sensor
Undersize motor
SF
High-pressure pump
Multi-E master
Special version
Description
Special version
Silicon carbide
Other ceramics
EPDM
FXM (Flouraz)
FFKM (Kalrez)
FKM (Viton)
Identification
Code
Pipe connection
A
Oval flange
NPT thread
CA
FlexiClamp
CX
Triclamp
DIN flange
ANSI flange
JIS flange
PJE coupling
Special version
Materials
A
Basic version
GI
II
Bronze (bearings)
Special version
EPDM
FXM (Flouraz)
FFKM (Kalrez)
FKM (Viton )
11
Applications
Vacuum elimination
Pressure fluctuations can be caused by a rapidly
changing flow rate or an unstable power supply.
Example:
Reference applications
High-rise buildings
hospitals
schools
Application
office buildings
blocks of flats, etc.
Custom-built solutions
Water supply in buildings often expose booster
systems to a variety of extreme conditions, such as the
need for constant pressure at all times, long operating
hours, frequent starts/stops and pressure surges.
Such conditions may result in increased wear of pump
parts, such as motor bearings and shaft seal, and thus
reduce the life of the pumps of the booster system.
TM04 4070 0609
12
Applications
Application
Page 22
Page 49
Page 29
Sampling valve
13
Applications
Water distribution
Reference applications
Waterworks
pumping stations
Custom-built solutions
Distribution of water often exposes booster systems to
a variety of extreme conditions, such as the need for
100 % reliability, strict hygienic requirements, frequent
starts/stops and pressure pulsation.
To ensure comfortable and reliable water distribution,
we offer custom-built solutions designed to meet your
needs!
We provide solutions for applications with these
requirements:
duty points exceeding 155 m and 1080 m3/h
a strong focus on hygiene
cleanability, etc.
Duty points exceeding 155 m and 1080 m3/h
Our standard Hydro booster systems cover heads up to
155 metres and flow rates up to 1080 m3/h.
If your consumption profile exceeds these values, we
offer custom-built solutions with other pump types than
CR.
By choosing a custom-built booster system with
alternative pumps, you will get exactly the same
customer benefits in regard to quality, comfort,
reliability, functionality and flexibility as with our
standard solutions.
A strong focus on hygiene
Grundfos Hydro booster systems are not designed for
the pumping of hygienic and sterile liquids, but their
construction and the choice of materials make them an
ideal solution for secondary processes in hygienic
applications.
14
Application
irrigation, etc.
Applications
Cleanability
Further documentation
Booster systems with alternative pumps
Application
Page 26
Page 30
Page 28
15
Applications
Industrial processes
High temperature
High temperature can be divided into two areas when it
comes to pressure boosting:
pumping of hot water
pumping at high ambient temperature.
Reference applications
Electronics industry
filtration
Custom-built solutions
To ensure a safe and reliable operation in industrial
processes, we offer custom-built solutions designed to
meet your needs!
We provide solutions for applications involving these
aspects:
high temperature
poor inlet conditions
high pressure
pumping of light chemicals
special requirements for instrumentation.
16
Application
Applications
Further documentation
Booster systems for hot-water transfer
Page 19
Page 36
Page 40
Page 42
Page 21
Page 24
2-valve manifold
Page 44
Sampling valve
Page 49
Customer-specified equipment
Page 44
Furthermore, we offer a wide range of other custombuilt solutions, such as booster systems with oversize
motors or motors with anti-condensation heaters.
Application
17
Applications
Reference applications
Places with limited access and space
Application
Example:
constructive adaptations
Further documentation
Constructive adaptations
18
Page 29
Page 29
Page 32
System design
Key
Pos.
Designation
Seal chamber
Liquid
Air vent
Shaft seal
Cooling channel
System
design
19
System design
System size
The table shows hot-water booster systems offered by
Grundfos.
Diaphragm tank
Material
Capacity [l]
8 - 1000
6/10 bar
50 to +200
(8 - 25 l)
(35 - 150 l)
System
design
Non-return valve
Hydro booster systems for hot-water transfer can be
fitted with Gestra RK86a non-return valves.
Specifications
Material, body
(DN 15 - DN 100)
GX5CrNiMo19-11-2
(EN/DIN 1.4408)
GX5CrNiMo19-11-2
(EN/DIN 1.4408)
EPDM
10/16/25/40
40 to +150
Connection
DN 15 - DN 200
Isolating valve
Hydro booster systems for hot-water transfer can be
fitted with ARI ZESA butterfly valves.
Specifications
20
Material, body
Nodular iron
Material, seat
EPDM/NBR/FPM
6/10/16
10 to +130
Connection
DN 25 - DN 350
Booster
system
Pump
type
CRE
z z z z
Hydro
Multi-E
CRIE
z z z z
CRNE
z z z z
CR(E)
z z z z
CRI(E)
z z z z
CRN(E) z z z z
Hydro
MPC
1 3 5 10 15 20 32 45 64 90 120 150
System design
System size
The table shows systems available with CR low-NPSH
pumps.
Booster
system
Pump
type
CRE
z z
Hydro
Multi-E
CRIE
z z
CRNE
z z
CR(E)
z z
CRI(E)
z z
CRN(E)
z z
Hydro
MPC
5 10 15 20 32 45 64 90 120 150
CRT, CRTE.
z Available
25
+120 *
+ 40
System
design
System size
The table shows Hydro booster systems available for
suction operation.
Booster
system
Hydro
Multi-E
Key
Pos.
Description
Hydro
MPC
Pump
type
1 3 5 10 15 20 32 45 64 90 120 150
CRE
z z z
CRIE
z z z
CRNE
z z z
CR(E)
z z z
CRI(E)
z z z
CRN(E)
z z z
z Available
21
System design
Product numbers
Number of
pumps
Pump type
Product number
CRI 1, 3, 5
96052221
CRI 10
96052222
CRI 15, 20
96052223
CR 32
96052224
CRI 1, 3, 5
96052225
CRI 10
96052226
CRI 15, 20
96052227
96052228
CRI 1, 3, 5
96052229
CRI 10
96052230
CRI 15, 20
96052231
96052232
CRI 1, 3, 5
96052233
CRI 10
96052234
CRI 15, 20
96052235
96052236
CRI 1, 3, 5
96052237
CRI 10
96052238
CRI 15, 20
96052239
96052240
We offer air and surge anticipation valves as a custombuilt solution for installation at the top of, for instance, a
high-rise building to protect your pipework from a
potential hydraulic shock.
If water is still drawn off while the booster system is
stopped due to a power failure, a vacuum will form in
the main riser.
When power returns, the booster system will try to
make up for any water loss as fast as it can. The
sudden increase in water velocity to replace the lost
pressure will compress the vacuum, which will stop the
liquid flow suddenly like a fast-acting valve. The surge
will then pass through the liquid until it can find
something to absorb the pressure created, for example
a weak joint, resulting in potential flooding.
Benefits of the valve:
The 1" Grundfos air and surge anticipation valve
provides effective and controlled release of air in a
vertical riser when the booster system starts up.
It provides vacuum protection when the booster
system stops and the water level in the vertical riser
is lowered.
System
design
22
System design
Dimensions
Booster
system
Pump
type
Hydro
Multi-E
Hydro
MPC
10
15
20
CRE
CRIE
CRNE
CR(E)
CRI(E)
CRN(E)
32
45
64
90
133
E
[mm]
461
3
D
[mm]
60
Weight
[kg]
1" PN 25
C
[mm]
25
200
System
design
System size
The table shows for which booster systems air and
surge anticipation valves are available.
B
[mm]
mm in.
A
[mm]
Size
Pressure rating
z Available
23
System design
Key
Pos.
Designation
Motor
Bearing flange
Pump head
GrA0533
System
design
Tank
Hydro booster systems for high pressure can be fitted
with the tanks below.
Tank for operating pressures up to 25 bar
Hydro booster systems for operating pressures up to
25 bar can be fitted with "refix" DD tanks. These tanks
are of the flow-through type and according to DIN 4807
T5.
Specifications
Material, bladder
Butyl rubber
Material, tank
Material, connection
Stainless steel
Capacity [l]
25
Up to +70
NBR rubber
Material, tank
Material, connection
Stainless steel
Capacity [l]
0.5 to 200
Up to 330
Up to +80
Non-return valve
Hydro booster systems for high pressure can be fitted
with the non-return valves below.
Gestra RK86a
24
Specifications
Material, body (DN 15 to 50)
GX5CrNiMo19-11-2
(EN/DIN 1.4408)
EPDM
Material, disc
X6CrNiMoTi17-12-2
(EN/DIN 1.4571)
10/16/25/40
40 to +150
Connection
DN 15 to DN 50
System design
Noreva, NRV-K
Specifications
Material, body
Material, seat
63
Connection
DN 40
Isolating valve
Hydro booster systems for high pressure can be fitted
with the following isolating valves.
Valtor
Specifications
Material, body
Material, seat
PTFE
Material, ball
40
Up to 100
Connection
DN 15 to DN 100
Danfoss-Socla, Sylax
Specifications
Material, body
Material, seat
EPDM
Material, disc
25
8 to +110
Connection
DN 50 to DN 300
Booster
system
Pump
type
CRE
z z
Hydro
Multi-E
CRIE
z z
CRNE
z z
CR(E)
z z
CRI(E)
z z
CRN(E)
z z
Hydro
MPC
System
design
System size
The table shows for which systems we offer high
pressure solutions.
5 10 15 20 32 45 64 90 120 150
z Available
25
System design
Easy to install
The booster system comes as a complete unit ready
for installation. You simply connect the servicefriendly system to water and power supply, and it's
ready to go to work for you!
Small footprint
Our booster systems take up a minimal amount of
space wherever they are placed; in other words,
they have a small footprint.
Booster systems connected to Control MPC
System
design
Benefits
Constant pressure
The pumps are speed-controlled and offer 100 %
adaptation to requirement.
High comfort level
Our speed-controlled and high-efficiency motors
reduce noise emission to a minimum and thus gives
you the highest comfort level.
Reliability
As every piece of our system is Grundfos-made,
you are guaranteed long lasting technology that
requires a minimum of maintenance.
26
System design
Benefits
Perfect adaptation
Pumps connected to Control MPC are in a class of
their own.
All pumps are operated at individual speeds based
on user-entered pump curve data. With these data,
the CU 351 optimises performance and minimises
energy consumption.
High comfort
Every piece of the booster system is tailored to each
other. The motor is a dedicated pump motor, and
the Control MPC is a dedicated multi-pump
controller designed to operate Grundfos pumps
according to specific pump curve data.
Outstanding reliability
Our systems are designed, assembled and tested
by Grundfos to ensure optimum reliability.
Application-optimised software
Pumps connected to Control MPC feature
application-optimised software. It includes functions
such as proportional pressure which is used for
friction loss compensation in large pipe systems.
Furthermore, you find the soft pressure build-up
function which is used if your installation has an
unstable power supply.
System
design
User-friendly interface
Control MPC features a large LCD display with a
wide range of local languages. The interface gives
you a perfect overview of the performance of the
system and of the individual pumps.
27
System design
System size
The table show electro-polished booster systems
available.
Booster
system
Pump
type
Hydro
Multi-E
CRIE
1 3 5 10 15 20 32 45 64 90 120 150
CRE
CRNE
z z z z
z z z z
CR(E)
Hydro
MPC
CRI(E)
CRN(E)
z Available
Constructive adaptations
System
design
Pump type
Cast stainless
steel
Stainless steel
parts (not cast)
Surface
quality
CRN(E) 1s, 1, 3,
5, 10, 15, 20
Ra 0.8 m
Ra 0.8 m
z*
Ra 15 m
z Available
z*)Pump head, pump base and pump baseplate are not electropolished.
28
System design
Booster
system
Pump
type
CRE
z z
Hydro
Multi-E
CRIE
z z
CRNE
z z
CR(E)
z z
CRI(E)
z z
CRN(E)
z z
Hydro
MPC
5 10 15 20 32 45 64 90 120 150
System
design
System size
The table shows for which Hydro booster systems
discharge elbow manifolds are available.
z Available
29
System design
CRT, CRTE
For saline liquids or if your booster system is
installed in an aggressive or maritime environment.
CRTE: If the flow rate fluctuates over time.
TM04 3484
System
design
30
System design
Hydro MPC-EF
Booster systems with two to six CR(I) pumps connected
to external Grundfos CUE frequency converters (one
per pump).
If possible, the Grundfos CUE frequency converters will
be mounted inside the control cabinet.
GrA0533
Hydro MPC-EDF
Booster systems with two CR(I) pumps connected to
external Grundfos CUE frequency converters and one
to four mains-operated CR(I) pumps.
If possible the external Grundfos CUE frequency
converters will be mounted inside the control cabinet.
Hydro MPC-F
Booster systems with two to six CR(I) pumps connected
to one external Grundfos CUE frequency converter.
The speed-controlled operation alternates between the
pumps of the booster system.
System
design
Hydro MPC-S
Booster systems with two to six mains-operated CR(I)
pumps.
Alternative control variants
If your application requires an alternative control
variant, we can offer the following control variants.
Hydro MPC-ED
Booster systems with two CR(I)E pumps and one to
four mains-operated CR(I) pumps.
Hydro MPC-ES
Booster systems with one CR(I)E pump and one to five
mains-operated CR(I) pumps.
31
System design
IP55
IP54
Control cabinets:
IP54
IP class
Description
IP54
IP55
IP65
System
design
System size
The table shows which booster systems are available
with alternative enclosure class.
Booster
system
Pump
type
CRE
z z z
Hydro
Multi-E
CRIE
z z z
Hydro
MPC
z Available
5 10 15 20 32 45 64 90 120 150
CRNE
z z z
CR(E)
z z z
CRI(E)
z z z
CRN(E)
z z z
z
z
z
z
z
z
z
z
z
z
z
z
1. Alkaline cleaning
3. Cathodic electrocoating (epoxy)
4. Curing of paint film at 200-250 C.
System size
The table shows which booster systems are available
with alternative colouring.
Booster
system
Pump
type
CRE
z z z
Hydro
Multi-E
CRIE
z z z
CRNE
z z z
CR(E)
z z z
CRI(E)
z z z
CRN(E)
z z z
Hydro
MPC
z Available
32
5 10 15 20 32 45 64 90 120 150
System design
Refix DT tanks
These diaphragm tanks have capacities from 60 to
3000 litres. They are DVGW-approved and have an
internal circulation system (anti-legionella bacteria).
The bladder is made out of butyl and meets the German
KTW-C requirements.
33 l
8-25 l
System
design
Weight
[kg]
Type
D
[mm]
H
[mm]
C
[Inch]
DD 8
206
335
G 3/4
1.0
DD 12
280
325
G 3/4
2.3
DD 18
280
395
G 3/4
2.8
DD 25
280
515
G 3/4
3.7
DD 33
354
465
G 3/4
6.6
Note: These diaphragm tanks are fitted onto the manifold of the booster
system by means of a threaded connection.
33
System design
Weight
[kg]
Flowjet
65
27
Rp 1 1/4
65
29
Rp 1 1/4
975
80
55
Rp 1 1/4
635
1275
80
57
Rp 1 1/4
DT 5 400
740
1395
235
109
DN 50
DT 5 500
740
1615
235
121
DN 50
DT 5 600
740
1860
235
165
DN 50
DT 5 800
740
2325
235
215
DN 50
DT 5 1000
740
2604
235
241
DN 50
DT 5 1000
1000
2000
160
530
DN 65
DT 5 1500
1200
2000
160
685
DN 65
DT 5 2000
1200
2450
160
895
DN 65
DT 5 3000
1500
2520
190
1240
DN 65
D
[mm]
H
[mm]
h
[mm]
DT 5 80
480
750
DT 5 100
480
835
DT 5 200
635
DT 5 300
Type
60-500 l
(740)
600-1000 l
(740)
3000 l
(1500)
TM04 2505 2605
1000-2000 l
(1000)
Dimensions
System
design
Weight
[kg]
Flowjet
80
15
Rp 1 1/4
65
17
Rp 1 1/4
65
20
Rp 1 1/4
D
[mm]
H
[mm]
h
[mm]
DT 5 60
409
766
DT 5 80
480
750
DT 5 100
480
835
DT 5 200
635
975
80
47
Rp 1 1/4
DT 5 300
635
1275
80
53
Rp 1 1/4
DT 5 400
740
1245
70
70
Rp 1 1/4
DT 5 500
740
1475
70
79
Rp 1 1/4
DT 5 600
740
1860
235
155
DN 50
Type
DT 5 800
740
2325
235
195
DN 50
DT 5 1000
740
2604
235
228
DN 50
DT 5 1000
1000
2000
160
424
DN 65
DT 5 1500
1200
2000
160
539
DN 65
DT 5 2000
1200
2450
160
714
DN 65
DT 5 3000
1500
2520
190
1054
DN 65
34
System design
Dimensions
Break tank, type VB
Description
300 R
500 R
800 R
1000 E
1500 E
2000 E
3000 E
300
500
800
1000
1500
2000
3000
260
410
760
940
1350
1750
2590
Tank shape
Cylindrical
Inlet
Rectangular
R1
R 1 1/4
R 1 1/2
R2
R2
R2
R2
Outlet
R 1 1/2
R2
R2
DN 80
DN 80
DN 80
DN 80
Overflow
DN 65
DN 100
DN 100
DN 100
DN 100
DN 100
DN 100
Dry-running protection
R 1/2
R 1/2
R 1/2
R 1/2
R 1/2
R 1/2
R 1/2
Drain hole
R1
R 1 1/2
R 1 1/2
R 1 1/2
R 1 1/2
R 1 1/2
R 1 1/2
Manhole*
DN 500
DN 500
DN 500
DN 500
1650
DN 250
DN 250
DN 250
Diameter [mm]
735
900
900
Height [mm]
1100
1155
1800
1650
1650
1650
Width [mm]
820
850
850
850
Length [mm]
1320
1770
2220
3120
100
130
150
230
25
35
50
With strap
System size
The table shows for which booster systems break tanks
are available.
Booster
system
6 bar
+60 C
Brass
Stainless steel.
Pump
type
5 10 15 20 32 45 64 90 120 150
z z z
CRIE
z z z
CRNE
z z z
CR(E)
z z z
CRI(E)
z z z
CRN(E)
z z z
Hydro
Multi-E
Hydro
MPC
CRE
z Available
Flow
[m3/h]
Inlet pressure
Inlet
R
Outlet
R1
1.5 bar
3.0 bar
21.0
30.1
Type
Product number
VB 300 R
00ID7649
VB 500 R
00ID7650
VB 800 R
00ID7651
VB 1000 E
00ID7692
VB 1500 E
00ID7693
VB 2000 E
00ID7694
VB 3000 E
00ID8709
System
design
Product numbers
Dimensions [mm]
L
L1
L2
735
151
45
35
System design
Control cabinet
Hydro Multi-E
Control cabinet made of white or gray composite
material.
Cooling unit
Hydro MPC
Control cabinet made of steel and treated with either
RAL 7032 or RAL 7035.
Alternatively, we offer untreated control cabinets made
of stainless steel EN DIN 1.4301 to meet special
requirements.
36
System
design
System design
Customised nameplate
We offer additional customised nameplates attached to
the booster system, such as t.hese:
Threaded flange
If you want to change the threaded manifold connection
on your Hydro booster system into a DIN connection,
we offer the following threaded flanges:
Pressure
class
Material
Standard
Product
number
DN 32 x R 1
00ID7617
DN 40 x R 1 1/2
00ID7618
00ID7619
DN 65 x R 2 1/2
1.4571
DIN 2566
00ID7620
OEM solutions
We offer a wide range of OEM-specified solutions for
our Hydro booster systems.
Give us with a detailed description of your
requirements, and we will get down to work - for you!
R1
192
65
0.85 00ID9054
R
1 1/4
196
78
1.5 00ID9055
202
90
1.9 00ID9056
Connection
System
design
Expansion joints
Bellow diameter
[mm]
PN 10/16
DN 50 x R 2
R
1 1/2
R2
16
20
12
50
10
Weight [kg]
Size
Product
number
90
215 109
00ID9057
37
System design
For the collection of fibres and solids that may harm the
pump or the system we offer stainless steel mechanical
filters mounted on the suction side of each pump.
Specification
Material, housing
Pressure class
Flange dimensions
[mm]
D
DN 40
150
110
DN 50
165
125
185
145
200
160
DN 100
220
180
DN 150
285
240
DN 200
340
295
DN 65
DN 80
PN 16
Lx
Product
number
00ID9307
4 x 18
00ID6863
00ID6864
00ID6865
8 x 18
00ID6866
12 x 22
91070993
91070992
System
design
Size
Flange dimensions
[mm]
Lx
Product
number
DN 32
140
100
91074487
DN 40
150
110
91074488
DN 50
165
125
DN 65
185
145
200
160
DN 100
220
180
DN 150
285
240
DN 200
340
295
DN 80
38
Pressure class
PN 16
4 x 18
91074489
91074490
91074491
8 x 18
91074492
12 x 22
91074494
91074493
Material, screen
6/16/25/40
Connection
DN 15 to DN 300
Motor
Motor
39
Motor
4-pole
0.55
0.55
0.75
0.75
1.1
1.1
1.5
1.5
2.2
2.2
3.0
3.0
4.0
4.0
5.5
5.5
0.37
18.5
4-pole
0.55
0.55
0.75
0.75
1.1
1.1
1.5
1.5
2.2
2.2
3.0
3.0
4.0
4.0
5.5
5.5
7.5
7.5
Motor
0.37
11
11
15
15
18.5
18.5
30
37
45
55
75
40
11
15
22
7.5
22
Motor
4-pole
0.37
0.37
0.55
0.55
0.75
0.75
1.1
1.1
1.5
1.5
2.2
2.2
3.0
3.0
4.0
4.0
0.25
5.5
7.5
11
15
18.5
Hydro MPC
Hydro Multi-E.
We especially recommend undersize motors if the duty
point is constant and the flow rate is significantly lower
than the maximum recommended flow rate.
TM03 1711 2806
4-pole
0.37
0.37
0.55
0.55
0.75
0.75
1.1
1.1
1.5
1.5
2.2
2.2
3.0
3.0
4.0
4.0
5.5
5.5
7.5
7.5
0.25
Motor
11
15
18.5
22
30
37
45
55
41
Motor
Key
Symbol
Description
Contactor
Motor
Motor
The figure below shows a typical circuit of a threephase motor with anti-condensation heater.
42
0.37 - 3.0
23
4.0 - 7.5
31
11
38
Motor
pump shaft.
Alternatively, Grundfos Hydro booster systems can be
supplied with pumps without a motor.
Frequency [Hz]
3 x 200 V, 50 Hz, PE
3 x 220 V, 50 Hz, PE
3 x 380 V, 50 Hz, N, PE
50 Hz
3 x 400 V, 50 Hz, N, PE
3 x 415 V, 50 Hz, N, PE
3 x 380 V, 50 Hz, PE
3 x 400 V, 50 Hz, PE
3 x 415 V, 50 Hz, PE
3 x 200 V, 60 Hz, PE
3 x 208 V, 60 Hz, PE
We offer custom-built booster systems with mainsoperated pumps fitted with motors with these
approvals:
3 x 220 V, 60 Hz, PE
60 Hz
3 x 230 V, 60 Hz, PE
Approval
3 x 240 V, 60 Hz, PE
cURus
0.37 - 7.5
3 x 380 V, 60 Hz, N, PE
UR
11 - 75
3 x 400 V, 60 Hz, N, PE
CSA
11 - 75
3 x 415 V, 60 Hz, N, PE
3 x 400 V, 60 Hz, PE
3 x 415 V, 60 Hz, PE
3 x 460 V, 60 Hz, PE
3 x 575 V, 60 Hz, PE
CCC
Motor
3 x 380 V, 60 Hz, PE
C-tick
GOST
B
TSU
METI/JQA
CB
TSE
SASO.
43
Instrumentation
Customer-specified equipment
Instrument
Process
Vent/purge
Drain
Temperature range
20 to +200 C.
Materials
Designation
Material
EN/DIN
AISI/ASTM
Stainless steel
1.4401
AISI 316
Body
Stem
2-valve manifold
Handle
Gland seal
Connections
Standard NPT 1/2" inlet x 1/2" outlet with a 1/4" vent
port supplied plugged as standard for safety.
System size
Booster
system
Pump
type
5 10 15 20 32 45 64 90 120 150
CRE
Hydro
Multi-E
CRIE
CRNE
CR(E)
CRI(E)
CRN(E)
Hydro
MPC
z Available
Instrumentation
44
RTFE/Graphoil
Instrumentation
System size
Dimensions
Booster
system
Pump
type
5 10 15 20 32 45 64 90 120 150
CRE
Hydro
Multi-E
CRIE
CRNE
CR(E)
CRI(E)
CRN(E)
Hydro
MPC
z Available
Dimensions
Swivel adapters
Fig. 61 Dimensional sketch of swivel adapter
Dimensions
Parallel threads have a 60 internal cone.
A
44
1/4"
parallel
1/4"
parallel/
taper
13
27
9.5
18
17
0.04
42
1/4"
parallel
1/2" taper
16
31
9.5
18
22
0.068
24
1/2"
parallel
1/4" taper
13
31
11
27
22
0.09
22
1/2"
parallel
1/2" taper
16
34
11
27
22
0.1
Product numbers
Type
44
1/4" parallel
1/4" parallel/taper
Product number
96762312
42
1/4" parallel
1/2" taper
96635187
24
1/2" parallel
1/4" taper
96842455
22
1/2" parallel
1/2" taper
96762291
Instrumentation
CH1 CH2
Weight
[kg]
Type
Specifications
Main characteristics
Temperature range
20 to +100 C
Materials
Body
Seal
Nitrile
45
Instrumentation
Danfoss
(standard)
TRAFAG
Endress+Hauser
Druck
PE7004
PN3004
0-40
0-40
0-40
0-40
1-10
1-10
IFM
Main characteristics
Sensor type
Measuring range [bar] Pe(1
Signal output
4-20 mA
0.5 % FS
0.5 % FS
0.5 % FS
0.1 % FS
0.5 % FS
0.5 % FS
4-20 mA
9..32 VDC
9..32 VDC
12..30 VDC
9..30 VDC
NA
NA
0-10 VDC
15..30 VDC
15..32 VDC
NA
NA
< 4 ms
1s
20 ms
500 ms
NA
< 3 ms
0-10 VDC
Accuracy
Output/supply voltage
Response time
Environmental conditions
Operating temperature
40 to +85 C
25 to +85 C
40 to +85 C
40 to +100 C
20 to +80 C
20 to +80 C
Liquid temperature
40 to +85 C
25 to +125 C
40 to +100 C
40 to +120 C
25 to +80 C
25 to +80 C
IP65
IP65
IP65
IP65
IP67
IP65
Vibration
20 g
(25..2000 Hz)
25 g
(20..2000 Hz)
20 g
(10..2000 Hz)
NA
20 g
(10..2000 Hz)
20 g
(10..2000 Hz)
Shock
500 g / 1 ms
100 g / 11 ms
NA
100 g / 11 ms
50 g / 11 ms
50 g / 11 ms
Enclosure class
Mechanical data
Instrumentation
Connection
46
G 1/4
G 1/4
G 1/2
G 1/4
G 1/4
G 1/4
Sensor
1.4404
AISI 316L
1.4542
AISI 630
1.4404
AISI 316L
1.4404
AISI 316L
AISI 316S12
AISI 303S22
Housing
1.4404
AISI 316L
1.4301
AISI 304
1.4404
AISI 316L
1.4404
AISI 316L
AISI 316S12
AISI 316S12
(1
Relative/gauge
Instrumentation
Product numbers
Brand
TRAFAG
Endress+Hauser
Druck
IFM
Measuring
range [bar]
Product
number
NAT2.5A
0 - 2.5
96690969
NAT4.0A
0-4
96690970
NAT6.0A
0-6
96691002
NAT10.0A
0 - 10
96691003
NAT16.0A
0 - 16
96691004
NAT25.0A
0 - 25
96691005
Ceraphant T
PTP31 A
0-4
96763127
Ceraphant T
PTP31 B
0 - 10
96837391
Ceraphant T
PTP31 B
0 - 40
96837394
Ceraphant T
PTP31 C
0 - 10
96837393
Ceraphant T
PTP31 C
0 - 40
96837396
Sensor type
PTX 7517
0-2
96981529
PTX 7517
0 - 10
96981525
PTX 7517
0 - 16
96981527
PTX 7517
0 - 25
96981531
PE7004
0 - 10
96782879
PN3004
1 - 10
96782880
Instrumentation
47
Instrumentation
Flowmeter
Fig. 63 Flowmeter
Main characteristics
Measuring range
0.5 - 10 m/s
Accuracy
0.5 % of rate
Connection
Pressure class
PN 10-40
Parameter
Design
Conductivity
Accuracy class
1.0
Enclosure class
Flange material
St 37-2
Pressure conditions
Liner
Enclosure class
IP67
Liquid temperature
25 to +130 C
Working pressure
- Steady
- Fluctuating
- Short time
Certifiable
Current output
0/4-20 mA
Pulse output
Optocoupler input
Optocoupler input
Forward/reverse metering
Self-monitor
Yes
Local display/totalisation
Yes
Housing
Communication
PROFIBUS
z Available
Liquid temperature (1
Housing
Window
Pointer
Black aluminium
Dial
Movement
Stainless steel
Bezel ring
Connection
Connection
1)
2)
System size
System size
Hydro
MPC
Ambient temperature
Connection
AC 100-230 V ( 15/+ 10 %) / AC
16.8-26.4 V / DC 16.8-31.2 V
Hydro
Multi-E
Materials
Supply voltage
Booster
system
100 mm
Operating temperature
EEX design
Converter
Instrumentation
EN 837-1
Nominal size
Approvals
48
Specification
Main characteristics
Booster
system
Pump
type
5 10 15 20 32 45 64 90 120 150
CRE
Hydro
Multi-E
CRIE
CRNE
CR(E)
CRI(E)
CRN(E)
Pump
type
5 10 15 20 32 45 64 90 120 150
CRE
CRIE
CRNE
CR(E)
CRI(E)
CRN(E)
Hydro
MPC
z Available
Instrumentation
Dimensions
b
e
a
TM04 3169 4308
SW
G
b1
e
Materials
Designation
Material
Housing
Red brass
Top section
Red brass/brass
Spindle
Red brass
PTFE
Seat seal
PTFE
Outlet pipe
Stainless steel
Sleeve nut
Brass
Seal
EPDM
System size
D1
Booster
system
b2
D1 D2
10 15 20 32 45 64 90 120 150
CRIE
CRNE
CR(E)
CRI(E)
CRN(E) z
G
1/2 B
h 1 SW
87
22
0.6
0.9
Available
Dimensions
L
A1
b2
b1
With glycerine
Hydro
MPC
CRE
Weight
Without glycerine
Dimensions in mm
Hydro
Multi-E
D2
SW
Pump
type
Sampling valve
10
A1
Weight
DN 6
125
43
G 1/4
0.208
DN 10
125
56.5
G 3/8
0.244
Instrumentation
D2
D1
Valve specifications
Maximum operating temperature: +90 C.
Maximum operating pressure:
16 bar.
Installation:
Vertical/horizontal.
49
CAD drawings
CAD drawings
CAD
drawings
50
Further product
documentation
WebCAPS
WebCAPS is a Web-based Computer Aided Product
Selection program available on www.grundfos.com.
WebCAPS contains detailed information on more than
185,000 Grundfos products in more than 20 languages.
In WebCAPS, all information is divided into 6 sections:
Catalogue
Literature
Service
Sizing
Replacement
CAD drawings.
Catalogue
This section is based on fields of application and pump types, and
contains
technical data
curves (QH, Eta, P1, P2, etc.) which can be adapted to the density and viscosity of the pumped liquid and show the number of
pumps in operation
product photos
dimensional drawings
wiring diagrams
quotation texts, etc.
Literature
In this section you can access all the latest documents of a given
pump, such as
data booklets
installation and operating instructions
service documentation, such as Service kit catalogue and
Service kit instructions
quick guides
product brochures.
Service
This section contains an easy-to-use interactive service catalogue.
Here you can find and identify service parts of both existing and discontinued Grundfos pumps.
Furthermore, this section contains service videos showing you how
to replace service parts.
51
Further product
documentation
Sizing
This section is based on different fields of application and installation examples, and gives easy step-by-step instructions in how to
select the most suitable and efficient pump for your installation
carry out advanced calculations based on energy consumption,
payback periods, load profiles, life cycle costs, etc.
analyse your selected pump via the built-in life cycle cost tool
determine the flow velocity in wastewater applications, etc.
Replacement
In this section you find a guide to selecting and comparing replacement data of an installed pump in order to replace the pump with a
more efficient Grundfos pump.
The section contains replacement data of a wide range of pumps
produced by other manufacturers than Grundfos.
Based on an easy step-by-step guide, you can compare Grundfos
pumps with the one you have installed on your site. When you have
specified the installed pump, the guide will suggest a number of
Grundfos pumps which can improve both comfort and efficiency.
CAD drawings
In this section it is possible to download 2-dimensional (2D) and 3dimensional (3D) CAD drawings of most Grundfos pumps.
These formats are available in WebCAPS:
2-dimensional drawings:
.dxf, wireframe drawings
.dwg, wireframe drawings.
3-dimensional drawings:
.dwg, wireframe drawings (without surfaces)
.stp, solid drawings (with surfaces)
.eprt, E-drawings.
WinCAPS
WinCAPS is a Windows-based Computer Aided
Product Selection program containing detailed information on more than 185,000 Grundfos products in more
than 20 languages.
The program contains the same features and functions
as WebCAPS, but is an ideal solution if no Internet
connection is available.
WinCAPS is available on CD-ROM and updated once a
year.
Fig. 70 WinCAPS CD-ROM
52
53
54
55
96881732 0709
GB
Subject to alterations.