KHD Comflex April 2012
KHD Comflex April 2012
KHD Comflex April 2012
COMFLEX D
COMFLEX
WideFieldofApplications
COMFLEX is multi - talented and supports different applications and products.
COMFLEX is suitable for new installations and upgrades of existing grinding plants.
In new installations, COMFLEX is an ideal single - stage grinding system for raw material, blast furnace
slag and cement.
For a number of grinding applications, COMFLEX combined with a ball mill has turned out to be the
best choice.
For upgrades, COMFLEX can be set up as a two - stage grinding system to meet or even exceed
customer expectations in terms of product quality and capacity.
tKHDHumboldtWedagGmbH
Colonia - Allee 3
51067 Cologne / Germany
Ph.no: +49 221 6504 0
ZABZementanlagenbau
GmbHDessau
Brauereistrae 13
06847 Dessau-Rolau / Germany
Ph.no: +49 340 50 29-2 13
HumboldtWedagIndiaPrivateLtd.
Mehtab House, A - 36, Mohan
Co - op Estate, Mathura Road
New Delhi - 110044 / India
Ph.no: +91 11 4210 1100
OOOKHDHumboldtEngineering
Mjasnizkaja ul., 24/7
B. 1, Office 108
101000 Moscow / Russia
Ph.no: + 7 495 6 23 34 80
HumboldtWedag,Inc.
400 Technology Parkway
Norcross GA 30092 / USA
Ph.no: +1 770 810 7315
KHDHumboldtWedagMachinery
Equipment (Beijing) Co. Ltd
CITIC Building, 25A
19 Jianguomenwai Street
Beijing / China 100004
Ph.no: +86 10 6500 4101
HumboldtWedagGmbH,
P.O. Box 380
Jeddah 21411
KINGDOM OF SAUDI ARABIA
Tel: +966 2 671 7121
HumboldtWedagGmbHMerkezi
Almanya Trkiye stanbul ubesi
Ayazaga Mah. Meydadan Sk. No: 1
Beybi Giz Plaza K: 26&27
Maslak 34396 stanbul
Trkiye
www.khd.com
COMFLEX
GrindingSystem
www.khd.com
COMFLEX System
COMFLEX Separator
COMFLEX isavailablewithfourbasicproductionlevelsfromsmall
tohighestcapacity
COMFLEX S
COMFLEX D
COMFLEX SC
COMFLEX DR
COMFLEX DR-16/4500 16
4500
The system enables production rates of more than 800 t/h raw meal and
400 t/h cement perfect as a single grinding unit serving large kilns.
COMFLEX features high flexibility for a wide range of applications,
product qualities and minimal energy consumption.
Process air, required for drying and separating is also used
for material lifting, reducing mechanical material circulation.
One of COMFLEX 's features is that the size of the system
fan depends only on the separating and drying process
and is almost indepedent from the grindability
of the material.
Unlike other grinding systems, COMFLEX D
offers at least 50 % of its grinding capacity
during maintenance of grinding tools.
1
1
3
1
Product
Feed
Gasinlet
COMFLEX D
Wastegas
SEPMASTER VLC-D
LC =DynamicSeparator
L =StaticSeparator
1,5
AirFlowx106 (m3/h)
COMFLEX combinesseveralprovenKHDtechnologies:
Roller Press with Swing Frame for easy and fast roller service
Tailor - made separating unit to separate, dry and convey materials
Efficient product collection system
1,0
0,5
0,0
L 48/LC 2000
L 72/LC 3000
L 100/LC 4000
LC 5000
Diameter(mm)
LC 6000
LC 7000
ROLLERPRESSRPSwith
SwingFrame
Good news for maintenance engineers: Roller
replacement and maintaining welded rollers have
become a time - saving and easy operation with
the swing frame.
Roller Press view from drive end
RollerPressStandardSizes
Roller Presses for COMFLEX are available
in four standard sizes, ranging from 7 to
16 mega - newton grinding force.
RollerPressstandardsizes
MegaNewton
Diameter
x width
Motor
power
mn
(mm x mm)
(max kW)
7
10
13
16
1700
1700
1700
1700
x
x
x
x
900
1100
1400
1800
1600
2000
2600
4000
RollerPressWearProtection
Lowest wear rates are achieved,
if the ground material provides
wear protection. This is reached by
profiling the roller surface so it is
partly covered with ground material
during operation.
Besides low wear rates, this "autogenous wear protection features
excellent nipping properties, larger
roller gap and low vibration
even when grinding products with
high fineness.
RPS Gearslidingsystem
RPS Swingframe
Outlook:
COMFLEX
OurFutureWaytoRealize
HighCapacities
COMFLEX
DR -16/4250
COMFLEX
DC -16/3750/BM38
COMFLEX
DC -16/3750
510 t/h
RAWMEAL
350 t/h
OPC
170 t/h
4500BlaineSlag
COMFLEX standsfora"COMminutionsystem,FLEXibleinapplication,built
insingleormultiplemodularset-up,withmostidenticalequipments".
12000
Quadruple
GrindingPower(kW)
10000
8000
Triple
6000
Double
4000
Single
2000
0
7
10
13
16
RPType(MN)
COMFLEX range of grinding power
SEPMASTER VLCforCOMFLEX Q
COMFLEX
GrindingPackageforCementPlants
COMFLEX consists of small modules that cover the whole range of
grinding capacity in a cement
plant. Even for very large grinding
units, the key parts such as rollers,
gear boxes, fans and motors are of
common size.
With a complete COMFLEX
grinding package in a cement
plant for raw material, cement and