Katronicop Instr Kat Flow 150
Katronicop Instr Kat Flow 150
Katronicop Instr Kat Flow 150
Ultrasonic Flowmeter
KATflow 150
Katronic Technologies Ltd.
23 Cross Street
Leamington Spa
Warwickshire CV32 4PX
United Kingdom
Tel. +44 (0)1926 882954
Fax +44 (0)1926 338649
Internet www.katronic.co.uk
E-mail mail@katronic.co.uk
Operating Instructions KATflow 150
Version V13E1011
Copyright 2011
All rights reserved.
KATflow 150 Table of Contents
KATflow 150
Operating Instructions
Table of Contents
Page
1 Safety instructions, legal requirements, warranty, return policy..................5
1.1 Symbols used in these operating instructions...............................................5
1.2 Safety instructions.........................................................................................5
1.3 Warranty........................................................................................................6
1.4 Return policy.................................................................................................6
1.5 Legislative requirements...............................................................................6
2 Introduction........................................................................................................7
3 Installation..........................................................................................................8
3.1 Unpacking and storage.................................................................................8
3.1.1 Unpacking..............................................................................................8
3.1.2 Storage ..................................................................................................8
3.1.3 Identification of components..................................................................8
3.2 Clamp-on sensor installation.........................................................................9
3.3 Installation location........................................................................................9
3.4 Pipe preparation............................................................................................12
3.5 Clamp-on sensor mounting configurations and sensor spacing...................12
3.6 Flowmeter installation...................................................................................13
3.6.1 Wall mounting........................................................................................14
3.6.2 Electrical connections............................................................................15
3.7 Clamp-on sensor mounting...........................................................................16
3.7.1 Sensor pipe mounting configurations.....................................................16
3.7.2 Acoustic coupling gel.............................................................................16
3.7.3 Correct positioning of the sensors.........................................................17
3.7.4 Sensor mounting with tension straps.....................................................17
4 Operation............................................................................................................19
4.1 Switching On/Off...........................................................................................19
4.2 Keypad and display.......................................................................................19
4.2.1 Keypad key functions.............................................................................19
4.2.2 Display functions....................................................................................21
4.3 Quick setup wizard........................................................................................22
4.4 Measurements..............................................................................................24
4.4.1 Main process value (PV) display............................................................24
3-line display format...............................................................................25
4.4.2 Diagnostic displays................................................................................25
4.4.3 Totalisers................................................................................................25
4.4.4 Datalogger..............................................................................................25
5 Commissioning..................................................................................................26
5.1 Menu structure..............................................................................................26
5.2 Diagnostics....................................................................................................32
5.3 Display settings.............................................................................................32
5.4 Output configurations....................................................................................32
5.4.1 Serial interface RS 232..........................................................................32
5.4.2 Serial interface RS 485..........................................................................32
3
KATflow 150 Table of Contents
5.4.3 HART output..........................................................................................32
5.4.4 Analogue current output 0/4 ... 20 mA...................................................33
5.4.5 Analogue voltage output 0-10 v.............................................................33
5.4.6 Analogue frequency output 2...10k Hz...................................................33
5.4.7 Digital Open-Collector output.................................................................34
5.4.85 Digital relay output...............................................................................34
5.5 Input configurations.......................................................................................34
5.5.1 PT100 inputs..........................................................................................34
5.5.2 Analogue current input 0/4 ... 20 mA......................................................35
5.6 Heat quantity measurement (HQM)..............................................................35
5.7 Sound velocity measurement (SVM)............................................................35
5.8 Dual-channel flow calculations (maths functions).........................................35
6 Maintenance.......................................................................................................35
7 Troubleshooting.................................................................................................36
8 Technical data....................................................................................................38
9 Specification.......................................................................................................44
10 Index..................................................................................................................46
Appendix A...........................................................................................................47
Appendix B...........................................................................................................48
4
KATflow 150 1 Safety instructions, legal requirements, warranty, return policy
1 Safety instructions, legal requirements, war-
ranty, return policy
1.1 Symbols used in these operating instructions
Danger
This symbol represents an immediate hazardous situation which could result in
serious injury, death or damage to the equipment. Where this symbol is shown,
do not use the equipment further unless you have fully understood the nature of the
hazard and have taken the required precautions.
Attention
This symbol indicates important instructions which should be respected in order to
avoid damaging or destroying the equipment. Follow the the precautions given in
these instructions to avoid the hazard. Call our service team if necessary.
Call service
Where this symbol is shown call our service team for advice if necessary.
Note
This symbol indicates a note or detailed set-up tip.
Information point.
Operator keys are printed in bold typeface and placed in pointed brackets.
1.2 Safety instructions
Do not install, operate or maintain this flowmeter without reading, under-
standing and following these operating instructions, otherwise injury or
damage may result.
Study these operating instructions carefully before the installation of the
equipment and keep them for future reference.
Observe all warnings, notes and instructions as marked on the packaging,
on the equipment, and detailed in the operating instructions.
Do not use the instrument under wet conditions with the battery cover re-
moved or opened.
Follow the unpacking, storage and preservation instructions to avoid dam-
age to the equipment.
Install the equipment and cabling securely and safely according to the rel-
evant regulations.
If the product does not operate normally, please refer to the service and
troubleshooting instructions, or contact KATRONIC for help.
5
!
<BRK>
!
Diagonal Mode
Reflection Mode
Transducer separa-
tion distance
KATflow 150 3 Installation
3.6 Flowmeter installation
3.6.1 Wall mounting
The KATflow 150 is a wall mounted device and can be installed using suitable
screws and wall plugs according to the following drawings.
13
Drawing 1: Outline dimensions KATflow 150 ultrasonic flowmeter
Flowmeter outline di-
mensions
258.5
243.5
1
2
0
C
R
S
9
0
C
R
S
7
5
.
5
D
I
A
146.5
2
3
6
.
7
2
7
81
M20 GLAND
2
6
3
.
7
KATflow 150 3 Installation
Make sure that the ambient temperature is within the -10 ... 60 C operating tem-
perature range specified for the flowmeter unit.
14
Drilling aid for wall
mounting
Drawing 2: Drilling aid for wall mounting
!
243.5
1
2
0
C
R
S
9
0
C
R
S
KATflow 150 3 Installation
3.6.2 Electrical connections
Please note that in order to supply the unit with MAINS POWER, the equipment
must be protected by suitably sized switches and circuit breakers.
100 ... 240 V AC, 50/60 Hz 10 W
9 ... 36 V DC 10 W
15
Drawing 3: Electrical connection diagram for the KATflow 150 flowmeter
!
Electrical wiring
!
KATflow 150 3 Installation
3.7 Clamp-on sensor mounting
Before the sensors can be mounted
the installation location should have been determined,
a sensor mounting method should be chosen,
the flowmeter must be mechanically and electrically installed,
the sensors must be connected to the flowmeter.
Depending on which sensor mounting method is being used, the clamp on sensors
are either mounted on the same side of the pipe (Reflection Mode) or on opposite
sides of the pipe (Diagonal Mode). The sensor spacing is calculated by the flow-
meter from the pipe parameters entered.
3.7.1 Sensor pipe mounting configurations
3.7.2 Acoustic coupling gel
In order to obtain acoustical contact between the pipe and the sensors, apply a
bead of acoustic coupling gel lengthwise down the centre of the contact area of the
sensors.
16
Illustration 4: Sensor pipe mounting configurations
Illustration 5: Application of acoustic coupling gel
Sensor mounting
KATflow 150 3 Installation
3.7.3 Correct positioning of the sensors
Always mount the transducer pair so that the free front edges of the sensors face
each other.
There is a different engraving on the top of each transducer. The transducers are
mounted correctly if the engravings on the two transducers form an arrow. The
transducer cables should point in opposite directions.
Later, the arrow, in conjunction with the indicated measured value, will help to de-
termine the direction of flow.
The sensor separation distance is automatically calculated by the flowmeter based
on the parameter entries for pipe outside diameter, wall thickness, lining material
and thickness, medium, process temperature, the sensor type and the selected
number of signal passes.
3.7.4 Sensor mounting with tension straps
Cut the tension straps to the appropriate length.
Pull at least 2 cm of the tension strap through the slot in the clamp and
bend the strap back to secure the clamp to the tension strap.
Guide the other end of the tension strap through the groove on top of the
sensor.
Place the sensor onto the prepared pipe section.
Hold the clamp on the transducer with one hand and guide the tension
strap around the pipe.
17
Illustration 7: Metallic mounting straps
Illustration 6: Correct positioning of the sensors
Correct sensor
position
Serial interfaces
KATflow 150 5 Commissioning
5.4.4 Analogue current output 0/4 ... 20 mA
The analogue current outputs operate in a 4 ... 20 mA or 0 ... 20 mA span.
Current outputs may be assigned to process values in the mode section of the
output menu. The outputs can be programmed and scaled within the menu struc-
ture.
Wiring
Electrical
characterist-
ics
0/4...20 mA active and 4...20 mA passive options.
Galvanically isolated from main electronics and from other I/O's.
Passive: U=9...30 V, RLoad=50 ohm typical.
Resolution: 16 bit, accuracy: 0.1 % of MV.
Active: RLoad<500 ohm, U=30 V.
Resolution: 16 bit, accuracy: 0.1 % of MV.
5.4.5 Analogue voltage output 0 10 v
Voltage outputs may be assigned to process values in the mode section of the
output menu. The outputs can be programmed and scaled within the menu struc-
ture.
Wiring
Electrical
characterist-
ics
Galvanically isolated from main electronics and from other I/O's.
Range 0...10 V.
RLoad=1000 ohm.
Resolution: 16 bit, accuracy: 0.1% of MV.
5.4.6 Analogue frequency output
Frequency outputs may be assigned to process values in the mode section of the
output menu. The outputs can be programmed and scaled within the menu struc-
ture.
Wiring
Electrical
characterist-
ics
Galvanically isolated from main electronics and from other I/O's.
Open-collector: 2...10000 Hz.
U=24 V, Imax=4 mA.
33
Analogue outputs
KATflow 150 5 Commissioning
5.4.7 Digital open collector output
Open-Collector outputs may be assigned to process values in the mode section of
the output menu. The outputs are configured using the menu structure.
The totaliser function is enabled and controlled using the menu structure
Wiring
Electrical
characterist-
ics
Galvanically isolated from main electronics and from other I/O's.
Totaliser pulse, value 0.01...1000/unit.
Active high and active low available.
Width 1...990 ms.
U=24 V, Imax=4 mA.
5.4.8 Digital relay output
Relay outputs may be assigned to process values in the mode section of the out-
put menu. The relay outputs are configured using the menu structure.
Wiring
Electrical
characterist-
ics
Form A (SPDT-NO and NC) contacts
Width 3...990 ms.
U=48 V, Imax=250 mA.Galvanically isolated from main electronics and
from other I/O's.
Mode: Alarm, fault, totaliser (programmable).
1 Form A (SPST-NO) contacts.
1 Form A (SPST-NC) contacts.
Width 3...990 ms.
U=48 V, Imax=250 mA.
5.5 Input configuration
5.5.1 PT100 inputs
Wiring
Electrical
characterist-
ics
3 and 4 wire options.
Galvanically isolated from main electronics and from other I/O's.
Temperature: Range -50 ... 400 C.
Resolution: 0.01 K.
Accuracy: 0.1 K.
34
Digital outputs
Inputs
KATflow 150 5 Commissioning
5.5.2 Analogue current input 0/4 ... 20 mA
Wiring
Electrical
characterist-
ics
Active or passive wiring
Measuring range active = 0 ... 20 mA at 30 V
Measuring range passive = 4 ... 20 mA
Accuracy = 0.1 % of measured value
5.6 Heat quantity measurement (HQM) [where installed]
If a heat quantity unit is specified for the Process Value, the KF100 will prompt the
user for the Specific Heat Capacity of the medium in J/g/K (for example 4.186 J/g/K
for water).
This may also be entered in the System\Calculation sub-menu.
The In/Output menu will then allow the user to select the temperature input source;
either PT100 temperature sensors or a fixed value for measurement against a
known inlet or outlet temperature. Where PT100 sensors are selected, the
flowmeter will prompt the user for a temperature offset, which may be useful where
the temperature of the medium differs from the temperature of the pipe wall (for
example with unlagged pipes). If a fixed value is selected, the meter will ask the
user to specify this value.
When heat quantity units are selected, these behave as any other Process Value
and may be totalized, or applied to a Process Output.
5.7 Sound velocity measurement (SVM)
The measured sound velocity (SOS) is available as a Process Value and a dia-
gnostic function (where specified) during measurement and may be applied to a
Process Output by selecting C m/s from the appropriate menu.
5.8 Dual-channel flow calculations (maths functions)
Where suitably equipped, dual channel calculations are available from the
System/Calculation/Math menu.
These allow the user to select the sum, difference, average (mean) or maximum of
the two flow channels.
This value may be displayed or applied to a Process Output by selecting MATH
from the appropriate output menu.
6 Maintenance
No general maintenance is required for this equipment.
35
KATflow 150 7 Troubleshooting
7 Troubleshooting
Should there be the need to call customer service, please let us know the following
details:
Model code
Serial number
SW, HW revision
Error log list
Possible error messages may include the following:
Error message Group Description Error handling
USB INIT FAIL Hardware Internal board communic-
ation error
Power on/off, otherwise
call customer support
NO SERIAL NO. Hardware Failed to read from FRAM Call customer support
NO VERSION NO. Hardware Failed to read from FRAM Call customer support
PARA READ FAIL Hardware Failed to read from FRAM Load defaults, other-
wise call customer sup-
port
PARA WRITE FAIL Hardware Failed to write to FRAM Load defaults, other-
wise call customer sup-
port
VAR READ FAIL Hardware Failed to read from FRAM Call customer support
VAR WRITE FAIL Hardware Failed to write to FRAM Call customer support
SYSTEM ERROR Hardware Call customer support
VISIBILITY ERR Hardware Failed to read from FRAM Call customer support
FRAM LONG WRITE
ERR
Hardware Failed to write to FRAM Call customer support
FRAM READ ERR Hardware Failed to read from FRAM Call customer support
RTC ERR Hardware Real Time Clock failure Power on/off, otherwise
call customer support
EXTMEM ERR Hardware Logger memory failure Power on/off, otherwise
call customer support
SPI ERR Hardware SPI bus failure Power on/off, otherwise
call customer support
I2C ERR Hardware I2C bus failure Power on/off, otherwise
call customer support
MATH ERR Software Internal calculation error Call customer support
STACK ERR Software Internal calculation error Call customer support
ADDR ERR Software Internal calculation error Call customer support
OSC ERR Software Internal calculation error Call customer support
ADC ERR Software Internal calculation error Call customer support
IO ERR Software Internal calculation error Call customer support
TIMING ERR Software Internal calculation error Call customer support
COMM INIT ERR Hardware Internal communication
error
Power on/off, otherwise
call customer support
COMM START ERR Hardware Internal communication
error
Power on/off, otherwise
call customer support
COMM HS0 ERR Hardware Internal communication
error
Power on/off, otherwise
call customer support
36
Error list
KATflow 150 7 Troubleshooting
COMM HS1 ERR Hardware Internal communication
error
Power on/off, otherwise
call customer support
COMM READ AVE
ERR
Hardware Internal communication
error
Power on/off, otherwise
call customer support
COMM READ RAW
ERR
Hardware Internal communication
error
Power on/off, otherwise
call customer support
COMM READ HIS-
TORY ERR
Hardware Internal communication
error
Power on/off, otherwise
call customer support
COMM CRC ERR Hardware Internal communication
error
Power on/off, otherwise
call customer support
SENSOR COUP-
LING ERR
Application Weak sensor coupling,
low SNR
Recouple sensors,
check installation, re-
duce number of
passes, look for other
location, then have a
cup of tea and call cus-
tomer support!
7.1 Data download difficulties
If difficulties are encountered downloading the logger data : -
Check that the flowmeter is switched on and not in measurement mode.
Check that the same number COM port is allocated in the Device
Manager (or equivalent) as is set in the KatData+ software.
Check that the settings (baud, parity, word length, stop bits) are identical.
Use the supplied connectors whether connecting to a 9-pin COM port or
converting from serial communication to a Universal Serial Bus (USB).
37
Table 7: Error messages
KATflow 150 8 Technical data
8 Technical data
Sound Speed* Shear Wave (at 25 C)
Material m/s ft/s
Steel, 1% Carbon, hardened 3,150 10,335
Carbon Steel 3,230 10,598
Mild Steel 3,235 10,614
Steel, 1% Carbon 3,220 10,565
302 Stainless Steel 3,120 10,236
303 Stainless Steel 3,120 10,236
304 Stainless Steel 3,141 10,306
304L Stainless Steel 3,070 10,073
316 Stainless Steel 3,272 10,735
347 Stainless Steel 3,095 10,512
Aluminium 3,100 10,171
Aluminium (rolled) 3,040 9,974
Copper 2,260 7,415
Copper (annealed) 2,325 7,628
Copper (rolled) 2,270 7,448
CuNi (70%Cu 30%Ni) 2,540 8,334
CuNi (90%Cu 10%Ni) 2,060 6,759
Brass (Naval) 2,120 6,923
Gold (hard-drawn) 1,200 3,937
Inconel 3,020 9,909
Iron (electrolytic) 3,240 10,630
Iron (Armco) 3,240 10,630
Ductile Iron 3,000 9,843
Cast Iron 2,500 8,203
Monel 2,720 8,924
Nickel 2,960 9,712
Tin (rolled) 1,670 5,479
Titanium 3,125 10,253
Tungsten (annealed) 2,890 9,482
Tungsten (drawn) 2,640 8,661
Tungsten (carbide) 3,980 13,058
Zinc (rolled) 2,440 8,005
Glass (pyrex) 3,280 10,761
Glass (heavy silicante first) 2,380 7,808
Glass (light brate crown) 2,840 9,318
Nylon 1,150 3,772
Nylon, 6-6 1,070 3,510
Polyethylene (LD) 540 1,772
PVC, CPVC 1,060 3,477
Acrylic 1,430 4,690
* Please note these values are to be considered nominal. Solids may be inhomogeneous and aniso-
tropic. Actual values depend on exact composition, temperature, and to a lesser extent, on pressure
and stress.
38
KATflow 150 8 Technical data
All data given at 25 C (77 F) unless otherwise stated
Sound Speed
Change
v/C
Kinematic Viscosity
x10-6
Substance
Chemical
Formula
Specific
Gravity
m/s ft/s m/s/C m
2
/s ft
2
/s
Acetic anhydride (CH3CO)2O 1.082 (20 C) 1,180 3,871.4 2.5 0.769 8.274
Acetic acid, anhydride (CH3CO)2O 1.082 (20 C) 1,180 3,871.4 2.5 0.769 8.274
Acetic acid, nitrile C2H3N 0.783 1,290 4,232.3 4.1 0.441 4.745
Acetic acid, ethyl ester C4H802 0.901 1,085 3,559.7 4.4 0.467 5.025
Acetic acid, methyl ester C3H6O2 0.934 1,211 3,973.1 0.407 4.379
Acetone C3H6O 0.791 1,174 3,851.7 4.5 0.399 4.293
Acetylene dichloride C2H2Cl2 1.26 1,015 3,330.1 3.8 0.400 4.304
Alcohol C2H6O 0.789 1,207 3,960 4.0 1.396 15.02
Ammonia NH3 0.771
1,729
(-33 C)
5,672.6
(-27 C)
6.68
0.292
(-33 C)
3.141
(-27 F)
Benzene C6H6 0.879 1,306 4,284.8 4.65 0.711 7.65
Benzol C6H6 0.879 1,306 4284.8 4.65 0.711 7.65
Bromine Br2 2.928 889 2,916.7 3.0 0.323 3.475
n-Butane(2) C4H10 0.601 (0C)
1,085
(-5 C)
3,559.7
(23 C)
5.8
2-Butanol C4H10O 0.81 1,240 4,068.2 3.3 3.239 34.851
sec-Butylalcohol C4H10O 0.81 1,240 4,068.2 3.3 3.239 34.851
n-Butyl bromide (46) C4H9Br 1.276 (20C)
1,019
(20C)
3,343.2
(68F)
0.49
(15C)
5.272
(59C)
n-Butyl chloride (22,46) C4H9Cl 0.887 1,140 3,740.2 4.57
0.529
(15C)
5.692
(59F)
Carbon tetrachloride CCl4 1.595 (20C) 926 3038.1 2.48 0.607 6.531
Carbon tetrafluoride (Freon
14)
CF4 1.75 (-150 C)
875.2
(-150 C)
2,871.5
(-238 F)
6.61
Chloroform CHCl3 1.489 979 3,211.9 3.4 0.55 5.918
Dichlorodifluoromethane
(Freon 12)
CCl2F2 1.516 (40 C) 774.1 2,539.7 4.24
Ethanol C2H6O 0.789 1,207 3,960 4.0 1.39 14.956
Ethyl acetate C4H8O2 0.901 1,085 3,559.7 4.4 0.489 5.263
Ethyl alcohol C2H6O 0.789 1,207 3,960 4.0 1.396 15.020
Ethyl benzene C8H10 0.867 (20 C)
1,338
(20 C)
4,.89.8
(68 F)
0.797
(17 C)
8.575
(63 F)
Ether C4H10O 0.713 985 3231.6 4.87 0.311 3.346
Ethyl ether C4H10O 0.713 985 3231.6 4.87 0.311 3.346
Ethylene bromide C2H4Br2 2.18 995 3264.4 0.79 8.5
Ethylene chloride C2H4Cl2 1.253 1,193 3,914 0.61 6.563
Ethylene glycol C2H6O2 1.113 1,658 5439.6 2.1
17,208
(20C)
185.158
(68F)
Fluorine F
0.545
(-143 C)
403
(-143 C)
1322.2
(-225 F)
11.31
Formaldehyde, methyl ester C2H4O2 0.974 1,127 3697.5 4.02
Freon R12 774.2 2540
Glycol C2H6O2 1.113 1658 5439.6 2.1
50% Glycol/50% H2O 1,578 5,177
Isopropanol C3H8O 0.785 (20 C)
1,170
(20 C)
3,838.6
(68 F)
2.718 29.245
Isopropyl alcohol (46) C3H8O 0.785 (20 C)
1,170
(20 C)
3,838.6
(68 F)
2.718 29.245
Kerosene 0.81 1,324 4,343.8 3.6
39
KATflow 150 8 Technical data
Methane CH4 0.162 (-89 C)
405
(-89 C)
1,328.7
(-128 F)
17.5
Methanol CH4O 0.791 (20 C) 1,076 3,530.2 292 0.695 7.478
Methyl acetate C3H6O2 0.934 1,211 3,973.1 0.407 4.379
Methyl alcohol CH4O 0.791 1,076 3,530.2 292 0.695 7.478
Methyl benzene C7H8 0.867
1,328
(20 C)
4,357
(68 F)
4.27 0.644 7.144
Milk, homogenized 1,548 5,080
Naphtha 0.76 1,225 4,019
Natural Gas
0.316
(-103 C)
753
(-103 C)
2,470.5
(-153 F)
Nitrogen N2
0.808
(-199 C)
962
(-199 C)
3,156.2
(-326 F)
0.217
(-199 C)
2.334
(-326 F)
Oil, Car (SAE 20a.30) 1.74 870 2,854.3 190 2,045.093
Oil, Castor C11H10O0 0.969 1,477 4,845.8 3.6 0.670 7.209
Oil, Diesel 0.80 1,250 4,101
Oil, Fuel AA gravity 0.99 1,485 4,872 3.7
Oil (Lubricating X200) 1,530 5,019.9
Oil (Olive) 0.912 1,431 4,694.9 2.75 100 1,076.365
Oil (Peanut) 0.936 1,458 4,738.5
Propane (-45 to -130 C) C3H8 0.585 (-45 C)
1,003
(-45 C)
3,290.6
(-49 F)
5.7
1-Propanol C3H8O 0.78 (20 C)
1,222
(20 C)
4,009.2
(68 F)
2-Propanol C3H8O 0.785 (20 C)
1,170
(20 C)
3,838.6
(68 F)
2.718 29.245
Propene C3H6 0.563 (-13C)
963
(-13C)
3159.4
(9F)
6.32
n-Propyl-alcohol C3H8O 0.78 (20 C)
1,222
(20 C)
4,009.2
(68 F)
2.549 27.427
Propylene C3H6 0.563 (-13 C)
963
(-13 C)
3159.4
(9 F)
6.32
Refrigerant 11 CCl3F 1.49
828.3
(0 C)
2,717.5
(32 F)
3.56
Refrigerant 12 CCl2F2 1.516 (-40 C)
774.1
(-40 C)
2,539.7
(-40 C)
4.24
Refrigerant 14 CF4 1.75 (-150 C)
875.24
(-150 C)
2,871.6
(-268 F)
6.61
Refrigerant 21 CHCl2F 1.426 (0 C)
891
(0 C)
2,923.2
(32 F)
3.97
Refrigerant 22 CHClF2 1.491 (-69 C)
893.9
(50 C)
2,932.7
(122 F)
4.79
Refrigerant 113 CCl2F-CClF2 1.563
783.7
(0 C)
2,571.2
(32 F)
3.44
Refrigerant 114 CClF2-CClF2 1.455
665.3
(-10 C)
2,182.7
(14 F)
3.73
Refrigerant 115 C2ClF5
656.4
(-50 C)
2,153.5
(-58 F)
4.42
Refrigerant C318 C4F8 1.62 (-20 C)
574
(-10 C)
1,883.2
(14 F)
3.88
Sodium nitrate NoNO3 1.884 (336 C)
1,763.3
(336 C)
5,785.1
(637 F)
0.74
1.37
(336 C)
14.74
(637 F)
Sodium nitrite NoNO2 1.805 (292 C)
1876.8
(292 C)
6157.5
(558 F)
Sulphur S
1177
(250 C)
3861.5
(482 F)
-1.13
Sulphuric Acid H2SO4 1.841 1,257.6 4,126 1.43 11.16 120.081
40
KATflow 150 8 Technical data
Tetrachloroethane C2H2Cl4 1553 (20 C)
1,170
(20 C)
3,838.6
(68 F)
1.19 12.804
Tetrachloro-ethene C2Cl4 1.632 1,036 3,399
Tetrachloro-Methane CCl4 1.595 (20 C) 926 3,038.1 0.607 6.531
Tetrafluoro-methane
(Freon 14)
CF4 1.75 (-150 C)
875.24
(-150 C)
2,871.5
(-283 F)
6.61
Toluene C7H8 0.867 (20 C)
1,328
(20 C)
4,357
(68 F)
4.27 0.644 6.929
Toluol C7H8 0.866 1,308 4,291.3 4.2 0.58 6.24
Trichloro-fluoromethane
(Freon 11)
CCl3F 1.49
828.3
(0 C)
2,717.5
(32 F)
3.56
Turpentine 0.88 1,255 4,117.5 1.4 15.064
Water, distilled H2O 0.996 1,498 4,914.7 -2.4 1.00 10.76
Water, heavy D2O 1,400 4,593
Water, sea 1.025 1531 5023 -2.4 1.00 10.76
Temperature Sound Speed in Water
C F m/s ft/s
0 32.0 1402 4600
1 33.8 1407 4616
2 35.6 1412 4633
3 37.4 1417 4649
4 39.2 1421 4662
5 41.0 1426 4679
6 42.8 1430 4692
7 44.6 1434 4705
8 46.4 1439 4721
9 48.2 1443 4734
10 50.0 1447 4748
11 51.8 1451 4761
12 53.6 1455 4774
13 55.4 1458 4784
14 57.2 1462 4797
15 59.0 1465 4807
16 60.8 1469 4820
17 62.6 1475 4830
18 64.4 1476 4843
19 66.2 1479 4853
20 68.0 1482 4862
21 69.8 1485 4872
22 71.6 1488 4882
23 73.4 1491 4892
24 75.2 1493 4899
25 77.0 1496 4908
26 78.8 1499 4918
27 80.6 1501 4925
28 82.4 1504 4935
29 84.2 1506 4941
30 86.0 1509 4951
31 87.8 1511 4958
32 89.6 1513 4964
33 91.4 1515 4971
34 93.2 1517 4977
41
KATflow 150 8 Technical data
35 95.0 1519 4984
36 96.8 1521 4984
37 98.6 1523 4990
38 100.4 1525 4997
39 102.2 1527 5010
40 104.0 1528 5013
41 105.8 1530 5020
42 107.6 1532 5026
43 109.4 1534 5033
44 111.2 1535 5036
45 113.0 1536 5040
46 114.8 1538 5046
47 116.6 1538 5049
48 118.4 1540 5053
49 120.2 1541 5056
50 122.0 1543 5063
51 123.8 1543 5063
52 125.6 1544 5066
53 127.4 1545 5069
54 129.2 1546 5072
55 131.0 1547 5076
56 132.8 1548 5079
57 134.6 1548 5079
58 136.4 1548 5079
59 138.2 1550 5086
60 140.0 1550 5086
61 141.8 1551 5089
62 143.6 1552 5092
63 145.4 1552 5092
64 147.2 1553 5092
65 149.0 1553 5095
66 150.8 1553 5095
67 152.6 1554 5099
68 154.4 1554 5099
69 156.2 1554 5099
70 158.0 1554 5099
71 159.8 1554 5099
72 161.6 1555 5102
73 163.4 1555 5102
74 165.2 1555 5102
75 167.0 1555 5102
76 167.0 1555 5102
77 170.6 1554 5099
78 172.4 1554 5099
79 174.2 1554 5099
80 176.0 1554 5099
81 177.8 1554 5099
82 179.6 1553 5095
83 181.4 1553 5095
84 183.2 1553 5095
85 185.0 1552 5092
86 186.8 1552 5092
87 188.6 1552 5092
88 190.4 1551 5089
42
KATflow 150 8 Technical data
89 192.2 1551 5089
90 194.0 1550 5086
91 195.8 1549 5082
92 197.6 1549 5082
93 199.4 1548 5079
94 201.2 1547 5076
95 203.0 1547 5076
96 204.8 1546 5072
97 206.6 1545 5069
98 208.4 1544 5066
99 210.2 1543 5063
100 212.0 1543 5063
104 220.0 1538 5046
110 230.0 1532 5026
116 240.0 1524 5000
121 250.0 1526 5007
127 260.0 1507 4944
132 270.0 1497 4912
138 280.0 1487 4879
143 290.0 1476 4843
149 300.0 1465 4807
154 310.0 1453 4767
160 320.0 1440 4725
166 330.0 1426 4679
171 340.0 1412 4633
177 350.0 1398 4587
182 360.0 1383 4538
188 370.0 1368 4488
193 380.0 1353 4439
199 390.0 1337 4387
204 400.0 1320 4331
210 410.0 1302 4272
216 420.0 1283 4210
221 430.0 1264 4147
227 440.0 1244 4082
232 450.0 1220 4003
238 460.0 1200 3937
243 470.0 1180 3872
249 480.0 1160 3806
254 490.0 1140 3740
260 500.0 1110 3642
Specific Heat Capacity
Medium SHC (KJ/Kg.K)
Ethanol @ 0 deg C 2.30
Ethylene Glycol 2.36
Freon R12 @ 5 deg C 0.88
Light oil @ 15 deg C 1.80
Mineral Oil 1.67
Paraffin 2.13
Propane @ 0 deg C 2.40
Water 4.18
Water (salt) 3.93
43
KATflow 150 9 Specification
9 Specification
General
Measuring principle : Ultrasonic time difference correlation principle
Flow velocity range : 0.01 ... 25 m/s
Resolution : 0.25 mm/s
Repeatibility : 0.15 % of measured value 0.015 m/s
Accuracy :
Volume flow
1 ... 3 % of measured value depending on application,
0.5 % of measured value with process calibration
Flow velocity
0.5 % of measured value
Turn down ratio : 1/100
Gaseous and solid content of liquid media : < 10 % of volume
Flowmeter
Enclosure : Wall mounted housing
Degree of protection : IP 66 according EN 60529
Operating temperature : -10 ... 60 C (14 ... 140 F)
Housing material : Polycarbonate
Flow channels : 1 or 2
Power supply : 100 ... 240 V AC 50/60 Hz,
9 ... 36 V DC, special versions on request
Display : LCD graphic display, 128 x 64 dots, backlit
Dimensions : H 237 x W 258 x D 146 mm without cable glands
Weight : Approx. 2.3 kg
Power consumption : < 10 W
Signal damping : 0 ... 99 s
Measurement rate : 1Hz standard, higher rates on application
Operating languages : English, 2 other (as requested and subject to availability)
Response time : 1 s, faster rates upon request
Calculation functions : Average/difference/sum
Quantity and units of measurement
Volumetric flow rate : m3/h, m3/min, m3/s, l/h, l/min, l/s, USgal/h (US gallons per hour),
USgal/min, USgal/s, bbl/d (barrels per day), bbl/h, bbl/min, bbl/s.
Flow velocity : m/s, ft/s, inch/s
Mass flow rate : g/s, t/h, kg/h, kg/min
Volume : m3, l, gal (US gallons), bbl
Mass : g, kg, t
Heat flow : W, kW, MW (only with heat quantity measurement option)
Heat quantity : J, kJ, MJ (only with heat quantity measurement option)
Sig dB (signal), noise dB, SNR,
C m/s (sound speed), CU (housing temperature)
Tin, Tout (inlet and outlet temperature)
Internal data logger
Storage capacity : In excess of 1 million data points (16MB)
Logging data : Up to ten selected variables
Communication
Serial interface : RS 232, RS 485 (optional)
Data : Instantaneous measured value, parameter set and configuration, logged data
Software KATdata+
Functionality : Downloading of measured values/parameter sets, graphical presentation, list
format, export to third party software, on-line transfer of measured data
Operating systems : Windows 2000, NT, XP, Linux, Mac (optional)
44
KATflow 150 9 Specification
Process inputs / Process Outputs
(maximum of ten per instrument)
Inputs
Temperature : PT 100, three or four-wire circuit, measuring
range - 50 ... 400 C, resolution 0.1K, accuracy 0.2 K
Current : 0 ... 20 mA active or 4 ... 20 mA passive, U = 30 V, Ri = 50 Ohm,
accuracy 0.1 % of MV
Outputs
Current : 0/4 ... 20 mA, active (RLoad < 500 Ohm), 16 bit resolution, U = 30 V,
accuracy = 0.1 %
Voltage : On request, 0 ... 10 V, Ri =500 Ohm
Frequency : On request
Digital (Optical - Open Collector) : U = 24 V, Imax = 4 mA
Digital (relay) : Form C (SPDT-CO) contacts, U = 48 V, Imax = 250 mA
Clamp-on sensors
Type K1L, K1N, K1E
Diameter range : 50 ... 3000 mm
Dimensions : 60 x 30 x 34 mm
Material : Stainless steel
Temperature range :
Type K1N: -30 ... 130 C (-22 ... 266 F)
Type K1E: -30 ... 200 C (-22 ... 392 F), for short periods up to 300 C (572 F)
Degree of protection : IP 66 acc. EN 60529, IP 67 and IP 68 optional
Type K4L, K4N, K4E
Diameter range : 10 ... 250 mm
Dimensions : 43 x 18 x 22 mm
Material : Stainless steel
Temperature range :
Type K4N: -30 ... 130 C (-22 ... 266 F)
Type K4E: -30 ... 200 C (-22 ... 392 F), for short periods up to 300 C (572 F)
Degree of protection : IP 66 acc. EN 60529, IP 67 and IP 68 optional
Type K1Ex, K4Ex
(for use in hazardous areas Zone 1 or 2)
Diameter range :
Type K4Ex: 10 ... 250 mm
Type K1Ex: 50 ... 3000 mm
Dimensions : 60 x 30 x 34 mm
Material : Stainless steel
Temperature range : -20 ... 120 C
Degree of protection : IP 66 acc. EN 60529
Protection concept : Encapsulation
Certification code : Ex mb IIC T4 - T6
The sensors are suitable for use in hazardous areas classified as Zone 1 and 2. The trans-
mitter unit must be placed in the safe area or suitable enclosure.
45
KATflow 150 9 Specification
10 Index
46
Acoustic coupling gel 16 Negative separation distance 12
Analogue current input 35 Outer Diameter 23
Analogue current output 33 Output Configuration 32
Analogue frequency output 33 Output settings 32
Analogue voltage output 33 Packaging 8
Certificate of Conformity 47 Passes 23
Commissioning 26 Pipe material selection 22
Customer Return Note (CRN) 48 Pipe parameters 22
25 Pipe preparation 12
Diagnostic displays 25 Process value 24
Diagnostics 32 PT100 inputs 34
Diagonal mode 12 Quick Start 22
Digital open collector output 34 Reflection mode 12
Digital relay output 32 Retaining clip (sensor mounting) 17
Dimensions 13 Return Policy 6
Display 21 RS 232 32
Display icons 21 Safety 5
Display settings 32 Sensor configuration 12
Disturbance sources 10 Sensor Location 9
Dual channel calculations 35 Sensor mounting 16
Electrical connections 15 Sensor mounting fixtures 17
Error messages 36 Sensor placement screen 24
Fluid selection 23 Sensor Separation 12
Fluid temperature 23 Serial interface 32
HART output 32 Setup Wizard 22
Heat quantity measurement 35 SOS (Speed of Sound) 35
Identification of components 8 Sound passes 23
Input configuration 34 Sound velocity measurement 35
Installation 8 Specification 44
Keypad 19 Storage 8
Keypad function 19 Switching on / off 19
Legislative requirements 6 25
Liner material 23 Transit-time method 7
Maintenance 35 Troubleshooting 36
Maths functions 35 Units of measurement 22
Measurements 24 Wall thickness 23
Measuring principle 7 Warranty 6
Menu structure 26 Wizard (quick setup) 22
MODBUS 32
Datalogger
Totalizer
KATflow 150 Appendix A
Appendix A
Certificate of Conformity
47
KATflow 150 Appendix B
Appendix B
Customer Return Note (CRN)
Company
Name
Address
Tel. No.
E-mail
Instrument model
Serial number
Katronic contract no.
(if known)
Sensor type(s)
Sensor serial
number(s)
The enclosed instrument has been used in the following environment (please ):
Nuclear radiation
Water-endangering
Toxic
Caustic
Biological
Other (please specify)
We confirm (* delete if not applicable)
that we have checked the instrument and sensors are free of any contamination*,
neutralised, flushed and decontaminated all parts which have been in contact with
hazardous substances and/or environments*,
that there is no risk to man or environment through any residual material.
Date
Signature
Company stamp
48