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BD GD Catalog

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The document discusses radial piston hydraulic motors from the BD and GD series, including their design features, specifications and performance characteristics.

The BD series motors utilize a five cylinder crankshaft design with a sliding central bearing arrangement that allows for changing displacement, fitting of taper roller bearings, and a hollow through shaft option. They are capable of low speed operation with constant output torque.

The GD series motors have a nine cylinder crankshaft design and utilize many proven components from previous motors for high performance and reliability. They have a smooth output torque due to their variable shaft eccentric cam design.

HYDRAULIC MOTORS

BD Series Motors GD Series Motors

Crankshaft Design Radial Piston Hydraulic Motors

BD GD
CONTENTS BD SERIES MOTORS

SERIES SERIES

TECHNICAL CATALOG

PAGE

BD Series Design Features ............................................ 2 BD1 Series ..................................................................... 3 BD2 Series ..................................................................... 4 BD Series Order Codes ................................................. 6 GD SERIES MOTORS GD Series Design Features ........................................... 7 GD4 Series ..................................................................... 8

012703REV0

BD Series Motors
GENERAL CHARACTERISTICS & FEATURES
Five cylinder crankshaft design radial pistion hydraulic motor The BD Series motor utilizes many of the proven components from the GM Series motors, well known for their high performance and reliability. The innovative design of the new sliding central bearing arrangement, made possible by the latest materials and manufacturing techniques increases the range of possible options in SAI hydraulic motors. These include the possibility to change displacement, fit taper roller bearings for axial load capability, have a hollow through shaft option, and fit a counterbalance weight to smooth out high speed vibration. Its also possible to accept higher radial loading of the motor shaft due to a larger cross section giving extra strength.

CHANGE OF DISPLACEMENT
Change of motor displacement in the BD Series is achieved by changing the stroke of the crankshaft. This is achieved by a low pressure external pilot signal and changes from high to low displacement and vice versa can take place both dynamically, with a smooth speed variation, and statically.

FREEWHEELING
The BD Series motors can be freewheeled in full cavitation.

DESIGN & OPERATION


The sliding bearing has an extremely low coefficient of friction and as a consequence gives very high starting torque efficiency, and continues to achieve higher then average mechanical efficiencies both in high and low displacement modes. At present, the maximum running speed is restricted to the flow which can pass through distributor which is fitted to this series of motors.

STARTING & LOW SPEED TORQUE


The motors are capable of working at low speeds with a high degree of speed stability. The minimum stable speed depends on the displacement of the motor. Output torque remains very constant and does not fall away at very low speeds or under stall or start conditions.
Prototypes still under testing, subject to development. Values can be changed.

BD1 Series Motor


DIMENSIONAL DRAWING

Dimensions in inches [mm]

TABLE OF AVAILABLE DISPLACEMENTS & PERFORMANCES DATA

BD1
D i splacement Bore Stroke Speci fi c T orque Pressure rati ng Peak pressure C ont. speed Max. speed Peak power i n /rev mm mm lb.ft/100 psi p si p si rpm rpm hp
3

100 6.04 28 32 7.83 4500 6000 500 1500 75

25 1.53 8 1.98

175 10.50 37 32 13.63 4000 5500

45 2.75 8 3.41

250 14.83 44 32 19.28 3500 5500

60 3.66 8 4.83

1500 3500 55

500 1000 75

1500 3000 75

500 850 75

1500 2500 75

PERFORMANCES RANGE
Torque (ft/lb) 1180 1030 890 740 590 440 300 150

BD1
BD1 - 25 BD 1 - 45 BD 1 - 60 BD 1 - 100 BD 1 - 175 BD 1 - 250

rpm 0
0 500 1000 1500 2000 2500 3000 3500 4000

BD2 Series Motor


DIMENSIONAL DRAWING

Dimensions in inches [mm]

PERFORMANCES RANGE
Torque (ft/lb) 1800 1330 1600 1180 1400 1030 1200 890 1000 740 800 590 600 440 400 300 200 150 0 0 0 Torque (ft/lb) 1850 2500 500 1000 1500 2000 2500 rpm 3000 BD 2 - 65 BD 2 - 90 BD 2 - 125 BD 2 - 250

OUTPUT SHAFT OPTIONS AVAILABLE

BD2 - 250

BD2 - 350
BD 2 - 90

Torque (ft/lb) 3000 2200


BD 2 - 120 BD 2 - 175 1850 2500

BD2 - 500
BD 2 - 125 BD 2 - 175 BD 2 - 250 BD 2 - 500

2000 1500

2000 1500
1100 1500

1100 1500

BD 2 - 350

1000 740 740 1000 500 370 0 0 0 500 1000 1500 2000 rpm 2500 370 500 0 0

rpm 0 500 1000 1500 2000 2500

BD2 Series Motor


TABLES OF AVAILABLE DISPLACEMENTS & PERFORMANCES DATA

B D 2 250
D i splacement Bore Stroke Speci fi c T orque Pressure rati ng Peak pressure C ont. speed Max. speed Peak power i n3/rev mm mm lb.ft/100 psi p si p si rpm rpm hp

250
15.32

125
7.69

250
15.33 40

90
5.37

250
15.33

65
3.84

40 19.93 3500 6000 700 1000 95

20 10.02

40 20.32 3500 6000

14 6.97

40 20.32 3500 6000

10 4.98

1500 1800 80

700 1000 95

1500 2000 80

700 1000 95

1500 2400 80

B D 2 350
D i splacement Bore Stroke Speci fi c T orque Pressure rati ng Peak pressure C ont. speed Max. speed Peak power i n3/rev mm mm lb.ft/100 psi p si p si rpm rpm hp

350
21.47

175
10.56

350
21.47 47

125
7.38

350
21.47

90
5.31

40 27.57 3500 5500 700 1000 100

20 13.73

40 28.09 3500 5500

14 9.61

40 28.09 3500 5500

10 6.92

1500 1800 90

700 1000 100

1500 2000 90

700 1000 100

1500 2200 90

B D 2 500
D i splacement Bore Stroke Speci fi c T orque Pressure rati ng Peak pressure C ont. speed Max. speed Peak power i n3/rev mm mm lb.ft/100 psi p si p si rpm rpm hp

500
30.08

250
15.07

500
30.67 56

175
10.56

500
30.67

125
7.38

40 39.12 3500 5000 400 800 100

20 19.58

40 39.86 3500 5000

14 13.73

40 39.86 3500 5000

10 9.77

800 1600 90

400 800 100

1100 2000 90

400 800 100

1500 2200 90 5

BD Series Motor

ORDER CODES
MOTOR CODE BD1, BD2

BD

1. Nominal displacement - See motor displ. table 2. Shaft options: 9 = 6= 2= 8= 3. Bearings: Int. 40-3-12 DIN 5480 Int. 40-3-12 DIN 5482 Tapered Keyed Parallel Keyed

H = Roller Bearings GP = Spherical Roller Bearings on motor cover

4. Other options: U = Without shaft seal SV = Shaft seal protection stainless steel sleeve corr. V = Viton seals I = Case press. relief valve A = High pressure shaft seal (73 psi cont., 218 psi peak) 5. Distributor: D40 = 1 port BSPP D47 = 1 SAE 3000 psi

6. Tachometer: K = Prepared for tachometer J = with tachometer coupling 7. Direction of shaft rotation: R = Clockwise rotation L = Counter-Clockwise rotation 8. Distributor cover position: No code = Position DM1 J = With tachometer coupling

GD4 Series Motor


GENERAL CHARACTERISTICS & FEATURES
Nine cylinder crankshaft design radial piston hydraulic motor The GD Series motors utilizes many of the proven components from the GM Series constant displacement motors for greater performance and reliability. The innovative design guarantees a smooth output torque and the variable shaft eccentric is based on a simple reliable mechanism.

DESIGN & OPERATION OF THE TWO SPEED SYSTEM


Dual displacement is achieved by a variation of the shaft eccentric cam. The displacement control system is based on a hydraulic device, which actuates a hydraulic control valve mechanism to select minimum or maximum displacement. The dual displacement mode allows the motor to reduce the displacement down to the 10% of the maximum, hence making the speed ten times higher.

DIMENSIONAL DRAWING

Shift pressure: max.

350-400 psi 600 psi

PERFORMANCES RANGE
4422 62 cu. in.; 5075 psi 3685 Torque (ft/lb) 2950 2211 1474 737 0 21.35 cu. in.; 5075 psi
4422 3685 2950 2211 1474 737 0 Torque (ft/lb)

TORQUE

MAX. DISPL. MIN. DISPL.

Pressure (psi)

200

400

rpm

600

800

1000

1200

GD4 Series Motor


TABLE OF AVAILABLE DISPLACEMENTS
These are the obtainable displacements by varying the eccentric stroke. The prototypes are under development and other combinations can be possible.

44mm
D i spl. mi n. i n3/rev 11.78 D i spl. max. i n3/rev 33.56

56mm
D i spl. mi n. i n3/rev 19.02 D i spl. max. i n3/rev 54.42

60mm
D i spl. mi n. i n3/rev 21.84 D i spl. max. i n3/rev 62.45

ratio
mi n./max. 35%

These di splacements are i n normal producti on and can be avai lable i n standard deli very ti me.

44mm
D i spl. mi n. i n3/rev 2.52 6.69 6.69 10.92 10.92 10.92 15.09 15.09 15.09 15.09 19.33 19.33 19.33 19.33 19.33 D i spl. max. i n3/rev 23.50 23.50 28.53 23.50 28.53 32.76 23.50 28.53 32.76 36.93 23.50 28.53 32.76 36.93 41.17

56mm
D i spl. mi n. i n3/rev 4.11 10.86 10.86 17.67 17.67 17.67 24.48 24.48 24.48 24.48 31.29 31.29 31.29 31.29 31.29 D i spl. max. i n3/rev 38.10 38.10 46.26 38.10 46.26 53.07 38.10 46.26 53.07 59.82 38.10 46.26 53.07 59.82 66.63

60mm
D i spl. mi n. i n3/rev 4.66 12.52 12.52 20.31 20.31 20.31 28.10 28.10 28.10 28.10 35.89 35.89 35.89 35.89 35.89 D i spl. max. i n3/rev 43.74 43.74 53.07 43.74 53.07 60.86 43.74 53.07 60.86 68.71 43.74 53.07 60.86 68.71 76.50

ratio
mi n./max. 11% 29% 24% 46% 38% 33% 64% 53% 46% 41% 82% 68% 59% 52% 47%

Principle: hydraulic adjustment of eccentric cam. Adjustment range 1:2 - 1:10

e: eccentricity A, B: internal pistons By adjusting the heights of the two internal pistons (A,B), it is possible to adjust the max. and min. eccentricity, hence the max. and min. displacement. 8

WORLDWIDE

SAI Hydraulics, Inc. 3905 W. 9th Street Trainer, PA 19061 (610) 497-0190 Fax (610) 497-0194

SAI Hydraulics Canada Ltd. 6105 Boulevard Couture St. Leonard, PQ H 1P3G7 (514) 323-4552 Fax (514) 323-8780

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