GMX 200300400500 Linear

The GMX linear series
Turning/Milling Centers
GMX Baureihe_us 14.10.2003 14:54 Uhr Seite 1
Range of Parts Machine
GMX linear: 6-sided Complete Machining
in New Dimensions
Never before has highly precise
6-sided complete machining of
complex parts been as easy as
with the expanded GMX linear
series. With the GMX 200 /
GMX 300 / GMX 400 and GMX
500 linear machines, four high
performance turning/milling
centers now become univer-
sally available to the demand-
ing user. There are four frame
sizes to choose from with many
of the same components. All
of them set world standards
with regard to power, precision
and productivity. They give
customers the assurance of
having the right equipment
for every machining task and
every part size. This is also es-
pecially true for small series
manufacturing. The large selec-
tion of both tools and the ability
to exchange them within the
magazine parallel to production
time, reduces setup times and
leads to minimum idle times.
The pioneering performance
spectrum of the GMX linear
series impresses with high
torque, dynamic spindle motors,
combined with the highly pre-
cise turning/milling spindle,
plus absolute scales and state
of the art linear technology.
This is a performance spectrum
that is increasingly demanded
in the advanced technologies of
the aerospace, automotive,
hydraulics and pneumatics
industry, as well as in sophisti-
cated machine and tool con-
struction. Understandably so,
since trend setting develop-
ments by the GILDEMEISTER
turning machine GmbH respond
to increased competitive pres-
sures with increased perform-
ance. You can therefore secure a
superior position with your
customers in these highly com-
petitive contested markets.
Technology Options Control Technical Data 2 3
Complex workpieces, completely
machined with the highest precision.
GMX 200 linear: Innovative Productivity
through Powerful Metal Removal
Whether for the turning, boring,
milling or deep hole drilling of
chuck, bar or shaft parts (even
in the smallest frame size) the
new GMX 200 linear of the GMX
linear series is equipped for the
most difficult machining tasks.
The powerful central component
group with the most modern
linear drive technology can fully
unfold its productivity. This in-
creases potential in conjunc-
tion with the massive machine
bed and screwed on linear roller
guideways. The compound
slide with Y and B-axis and the
highly dynamic turning and
milling spindle with 73.8 lb/ft
and a maximum of 12,000 rpm
combine the performance of a
high end lathe with the bundled
power of a hi-tech machining
center.
Integrated spindle motors in
synchronous technology lead to
exceptional torque values, in
the optional NC-controlled
tailstock version and the coun-
ter spindle version. The count-
er spindle also allows 6-sided
complete machining with the
shortest cycle times, because
of speed and angle synchro-
nous workpiece hand-over.
The GMX 200 linear is the lat-
est development by GILDE-
MEISTER, with which you will
gain a clear advantage over
the competition.
Illustrations to the right:
Self-centering NC-steady rest
for shaft machining.
Work area with counter spindle
for 6-sided complete machining.
MF-Programmer 3D: Programming
and simulation system for the
reduction of setup costs by up to 50%.
The linear drive in the Z-axis
with powerful acceleration for
high dynamics and precision.
4 5 Technology Options Control Technical Data
GMX 300 / GMX 400 linear: Highest
Precision in the Shortest Possible Time
The GMX 300 / GMX 400 linear
machines continue the success
story of lathe and milling centers
made in Bielefeld, now also for
medium diameters and turning
lengths. High-torque dynamic
spindle motors in synchronous
technology, combined with a
highly precise, powerful turning/
milling spindle allow 6-sided
complete machining of com-
plex workpieces. Whether in
the counter spindle version
with integrated spindle motor
and C-axis or the NC tailstock
version even in this frame
size the highly dynamic linear
drive, the absolute direct
measuring systems and the 60-
or even 120 pocket shelf maga-
zine set new standards in pre-
cision, functionality and job
time. In addition, four extra tool
setup positions allow tool ex-
change parallel to production
time. Both machines can be
equipped with a tool carrier to
reduce job times even more.
The 12x star-turret with tool
drive can be programmed to
work simultaneously with the
upper tool carrier or the count-
er spindle. An ingenious move
by the GILDEMEISTER develop-
ers. With this configuration, job
times can be reduced by up to
40 % depending on part geom-
etry.
For flexible shaft machin-
ing, the GMX 300 / GMX 400
linear can be equipped with a
NC-steady rest as an alterna-
tive to the turret. Last but not
least a bar loader, connected
to the hollow clamping cylin-
der en-sures fully automatic bar
ma-chining with bar capacities
of 2.6, 3.5 or 4 in. The GMX
300 / GMX 400 linear turn-
ing/milling centers achieve par-
allel machin-ing with previous-
ly unattainable flexibility. This
allows customers to be lengths
ahead of the competition in
the shortest possible time.
DMG-Messenger:
Constant control of production and remote
status inquiries per SMS or E-Mail.
12 station with tool drive. 60 or
120 tool shelf magazine.
GMX 500 linear: Economic Advantages
through Unparalleled Performance
The integration of the widest
possible technology spectrum
into an already successful basic
concept was the demand met
by the compact turning/milling
centers in the GMX linear
series.
GMX 500 linear machining
center has been created, which
effectively combines a linear
drive, a 12,000-rpm milling
spindle with integrated face ser-
ration and a 12-station star tur-
ret. It is a machine whose per-
formance spectrum is rounded
off perfectly by two high torque
92.5 hp (40% DC) spindle mo-
tors in compact synchronous
design.
The fast and powerful linear
drive drastically reduces idle
times and the solid cast-iron
machine bed with a gross weight
of 9 tons in monoBLOCK
TM
design is a match even for the
greatest dynamic forces. In
addition, the screwed-on linear
roller guideways, and the
absolute glass scales in the lin-
ear axes ensure the highest
rigidity and precision.
The thermal regulation of
all important components, the
optional NC-tailstock, as well as
the NC-controlled steady rest
with clamping ranges up to 17.7
in. are additional features that
ensure highly precise 6-sided
complete machining of complex
bar, chuck or shaft parts.
Linear drive with 2,755 ipm rapid
traverse and 1 g acceleration.
DMG-Powertools for
maximum support
of process efficiency.
Tool changer for 80 tools.
Illustration at the top:
Linear drive in the Z-axis with
accelerations up to 1 g.
Absolute, direct measuring
systems in all linear axes.
Tool grippers.
Hi-Tech for the Highest Precision:
The Technology GMX linear Series
Illustration on the left: The massive
cast-iron machine bed with screwed
on linear roller guideways ensure
excellent machine stability.
All machines of the GMX linear
series have one thing in com-
mon: they set world standards.
They excel in power, precision
and productivity. This is due to
technological features that set
these standards. They ensure the
highest possible degree of man-
ufacturing quality because of
hi-tech features based on the
most advanced linear technol-
ogy.
The highly dynamic linear
drive in the Z-axis, achieves
impressive acceleration and
braking values with the turn-
ing/milling spindle despite the
large quantities moved in the
compound slide, and conse-
quently reduces idle times to a
minimum during tool exchange.
All this is achieved at the high-
est positioning accuracy. For
direct measuring, absolute
glass scales are used in all linear
axes so that the reference point
method becomes unnecessary.
To minimize possible influence
on the thermal performance
through coolants, an additional
132 gallon (optional 264 gallon)
coolant tank, including com-
pact band filter has been in-
stalled.
The 12,000 rpm milling
spindle allows complete ma-
chining of even the most com-
plex workpieces, because of its
well calibrated tool magazine
with up to 120 tools. Because
of their rigidity, the HSK-63A
or Capto tool mounts in the
milling spindle ensure best
milling results and excellent
surface qualities. The 3-fold
face serration, which stops the
spindle with positive fit, leads
to optimum turning results.
The following hi-tech features
are freely interpolatable: 5-axis
programming, compound slide
with Y- and B-axis, integrated
spindle motors in synchronous
technology with C-axis, a
highly dynamic linear drive
and the optional tool turret.
Apart from leading to max-
imum manufacturing quality
and efficiency, these features
offer one thing above all: new
dimensions in 6-sided com-
plete machining.
The machine bed of the GMX 500 linear
for 73.6 in. turning length.
The interpolatable milling spindle
has a swivel range of 240 for
maximum metal removal in every
position.
12 13 Technology Control Work area Technical Data
Illustrations from left to right:
Broken drill detector with the
Leuckardt sensor.
NC-steady rest for shaft machining.
High Performance is Expandable:
The Options of the GMX linear Series
ARTIS broken
tools control.
More flexibility and productivity
combined with the highest
process safety, and customized
options broaden the high per-
formance spectrum of the
GMX linear even further. The
turret can be equipped with a
turret steady rest for flexible
shaft machining. The mechan-
ical/electronically controlled
NC-tailstock and self-centering
NC-steady rest in the Z or Z/
X-axis are additional options
for shaft machining.
Machining from the bar is
made easier with even more
options. A bar loader attached
to the hollow clamping cylinder
allows fully automatic bar ma-
chining with bar capacities of
2.5, 3.5, 4 in.
In addition, the power activat-
ed part gripper picks up the
finished parts from the counter
spindle and lays them onto a
conveyor belt, which ensures
damage free part removal.
A whole number of systems
are available ensuring a maxi-
mum of process safety: coolant
pressure of 1,160 psi for smooth
deep-hole boring, the Leuck-
hardt sensor for simple broken
drill detection for the top tool
carrier, the ARTIS broken tool
detector for all the tools in the
top, and bottom tool carrier,
as well as in process measur-
ing sensors, which control
both raw part contours and the
dimensions of the finished part.
The Siemens 840D powerline
with DMG-ControlPanel and
15-TFT screen, and DMG-
Powertools a highly efficient
combination, that brings
together the best of the worlds
of control and of programming
technology for the success
oriented user.
Programmed for maximum performance:
DMG-ControlPanel with
Siemens 840D powerline control
The new GMX linear generation
is controlled and programmed
with the Siemens 840D power-
line. Powerline stands for a
performance increase in the
CNC and PLC sector by more
than 100 %. It is a high-end
control, which fits seamlessly
into the performance spectrum
of complete machining cen-
ters with powerful hardware
and software packages.
Highlights:
_Hardware PCU 50
_Pentium III with 1.2 GHz
_15-TFT screen
_Fast network connections
_Extensive diagnostics
_Error display in plain text
_Clearly arranged user
images
Your advantages:
_Excellent screen layout
_Large type
_Fast data transfer even of
complete programs
_Safe setup also with
graphic support
_Simple error recovery
through diagnostic support
information
_Proactive maintenance
DMG-Powertools and MF-Pro-
grammer 3D (either integrated
or on an external PC), DMG-
Messenger and connection to
DMG-Netservice are the out-
standing features that impres-
sively ensure highest levels of
user friendliness and process
efficiency. MF-Programmer 3D,
for example, is an equally
unique and efficient program-
ming tool to reduce setup costs
by as much as 50%. After
entering the geometry data or
after having imported complete
CAD data (optional), the tool
oriented and dialogue driven
program is generated. The
entire machining process can be
simulated in real time and 3D,
either for both spindles or for
both tool carriers, depending on
the machine configuration.
Meanwhile, all components
and tools in the work area are
tested, and possible error
sources are eliminated from
the very beginning.
DMG-Service Agent is
another feature ensuring for
maximum safety. It is an easy-
to-use intelligent early warn-
ing system that offers both
automatic and comprehensive
maintenance support.
Work area GMX 200 linear
Work area GMX 300 / GMX 400 / GMX 500 linear
L1
X
1
-Y
1
+
Y
1
Z3
max. A3
A
1
A2
B
Z1
E1 E5 E4 E3 E2
1
2
0

+
B
= 1
2
0

-
B
=
X1
Y1
Z1
Machine zero point
Tool fitting
M
M1
T
H
1
0
G
1
Z3
max. L2
E1
M1
J1 J1
J4
M2
M2
T1
D
1
D
2
C
(E1)
Z2
X2
F2
L1
X
1
-Y
1
+
Y
1
Z3
F
1
F
5
max. A3
F4
A
1
A2
B
Z1
E1
(E2) E5 E4 E3
E2
Z2
1
2
0

+
B
= 1
2
0

-
B
=
X1
Y1
Z1
Machine zero point
Tool fitting
M
M1 M2
T
T2
H
1
C
H
2
0
G
2
G
1
J2
Z3
J1 J1
Z4
max. L2
J4
Z2
E1
M1
M2
D
4

F
T1
X
2
D
2
F
6
J3
F
3
D
3
D2
D
1
(E1)
Machine A1 A2 A3 C D1 D2 D3 D4* E1 E2 E3 E4 E5 F1 F2 F3 F4 F5
GMX 200 linear 2.8 1.8 4.7 7.9 22 14.6 - - 5.5 7.9 11.8 8.7 11.8 - - - - -
GMX 300 linear 2.8 1.8 5.5 12.4 25.2 19.7 15 18.1 8.1 11.8 13.8 8.7 11.8 15 8.7 4.9 7.5 120
GMX 400 linear 2.8 1.8 5.5 12.4 25.2 19.7 15 18.1 8.1 11.8 13.8 8.7 11.8 15 8.7 4.9 7.5 120
GMX 500 linear 2.8 1.8 5.5 15.7 24 24 17.1 18.1 9.4 15.7 13.8 8.3 16.1 14.2 7.5 4.9 9.1 120
F6 G1 G2 H1 H2 J1 J2 J3 J4 L1 L2 X1 X2 Y1 Z1 Z2 Z3 Z4**
GMX 200 linear - 10 - 18.7 - 6.3 - - 4 51.2 39.4 19.1 - 3.1 42.1 - 41.7 -
GMX 300 linear 27.8 12.6 12.4 21.3 19.9 6.3 6.5 2.4 3.4 76 59.1 21.7 8.9 4.3 62.4 55.1 59.1 -
GMX 400 linear 27.8 12.6 12.4 21.3 19.9 6.3 6.5 2.4 3.4 76 59.1 21.7 8.9 4.6 62.4 55.1 59.1 -
GMX 500 linear 27.2 14.8 13.5 23 20.6 6.3 13.3 2.4 3.4 88.6 72.8 23.8 10.5 4.1 73.6 72.4 72.4 4.7
* Steady rest clamping-range / ** Tailstock-quill stroke

C

B

D

L2

A

L3
L1

H

F

E

L4
The Technology GMX linear Series
Frontal view Top view
Floor plan of the GMX 200 / GMX 300 / GMX 400 linear
Frontal view
Floor plan of the GMX 500 linear
Machine A B C D E F G H L1 L2 L3 L4
GMX 200 linear * 109.7 92.2 44.9 44.9 132.8 102.4 / 116.2 263 230 173.1 38.4**
GMX 300 linear 118.8 103 52.9 44.9 149.9 118.1 / 115.9 339 326 245.9 16.7**
GMX 400 linear 118.8 103 52.9 44.9 149.9 118.1 / 115.9 339 326 245.9 16.7**
GMX 500 linear 125.6 104.9 54.3 44.9 192.7 163 103.5 131.1 359 338.2 268.9 118.1
* GMX 200 linear with 1 work area door, left / ** Shelf magazine 80-/120x
L2
A
B
C
D
L4
L1
L3
E
F
G
H
Top view
GMX 200 / GMX 300 / GMX 400 linear
ISM 2.6 in.
Main/counter spindle
GMX 500 linear
ISM 4 in.
GMX 200 / GMX 300 / GMX 400 linear GMX 500 linear
Main/counter spindle Milling spindle
GMX 500 linear GMX 300 / GMX 400 linear
Tool drive in turret
ISM 3.5 in. ISM 4 in.
1
2
,
0
0
0
2
,
0
0
0
2
0
13.4
29.5
44.2
73.8
17.7
10.3
5.9
P (S1)
P (S6)
Md (S6)
Md (S1)
3
2 1
5
,
0
0
0
9
0
0
11
1.3
18.4
199
15.4
49.6
51.6
36
P (S1)
P (S6)
Md (S6)
Md (S1)
3
2 1
3
,
2
0
0
6
0
0
1.34
1.7
45.6
57.6
P (S1)
P (S6)
365
455.8
92.2
73.8
Md (S6)
Md (S1)
3
2 1
3
,
2
0
0
6
5
0
1.2
1.9
60.3
92.5
P (S1)
P (S6)
479.4
737.6
162.3
99.6
Md (S6)
Md (S1)
3
2 1
4
,
0
0
0
3
,
2
0
0
5
7
5
3.4
4.3
26.6
442.5
553.2
60.3
79.7
76
P (S1)
P (S6)
Md (S6)
Md (S1)
3
2 1
4
,
0
0
0
0.17
42 61
11.2
15.7
20.7
14.8
P (S1)
P (S6)
Md (S6)
Md (S1)
3
2 1
1
2
,
0
0
0
8
,
0
0
0
1
,
0
0
0
2
0
13.4
64.2
95.9
20.1
11.8
5.9
P (S1)
P (S6)
Md (S6)
Md (S1)
3
2 1
4
,
0
0
0
2
,
2
5
0
2
0
10.7
31
P (S1)
Md (S6)
3
2 1
1 Output P (hp)
2 Torque (lb/ft)
3 Spindle speed (rpm)
The Performance and Technology
of the GMX linear Series
Technical Data:
Machine Type GMX 200 linear GMX 300 linear GMX 400 linear GMX 500 linear
Work area
Swing diameter in. 22 25.2 25.2 24
Max. turning diameter in. 22 25.2 25.2 24
Turning length (with tailstock) in. 42.1 (42.1) 62.4 (59.1) 62.4 (59.1) 73.6 (72.8)
Main drive, left Standard Standard Standard Standard
Drive power (100%/40% DC) hp 49.6 (60.3, 57.6)* 49.6 60.3 (57.6)* 92.5
Max. Speed (40% DC) rpm 5,000 (4,000, 3,200)* 5,000 4,000 (3,200)* 3,200
Torque (40% DC)) lb/ft 287.6 (553,455.8)* 287.6 553.2 (455.8)* 73.8
Torque C-axis lb/ft 272.9 (4.4)* 272.9 442.5 479.4
Main spindle, left Standard Standard Standard Standard
Chuck diameter in. 7.9-12.4 (15.7)* 7.9-15.7 7.9-15.7 9.8-19.7
Max. bar diameter in. 2.6 (3.5,4)* 2.6 3.5 (4)* 4
Top slide Standard Standard Standard Standard
Rapid traverse speed X/Y/Z ipm 1,574/945/2,755 1,574/945/2,755 1,574/945/2,755 1,771/945/2,755
Linear drive Z1 1FN3600-4WB00 1FN3900-3WB00 1FN3900-3WB00 1FN3900-4WB00
Slide travel X1/Y1 (synchronous drive) in. 19.1/3 21.7/4.3 21.7/4.3 23.8/4.1
Measuring systems absolute direct absolute direct absolute direct absolute direct
Milling/turning spindle ISM-drive Standard Standard Standard Standard
Tool mount HSK63-A (C6)* HSK63-A (C6)* HSK63-A (C6)* HSK63-A (C5)*
Max. spindle speed rpm 12,000 12,000 12,000 12,000
Max. drive power (40% DC) hp 29.5 29.5 29.5 20.1
Max. Torque (40% DC) lb/ft 73.8 73.8 73.8 95.9
Indexing of spindle axis Degrees 1 1 1 1
B-axis Standard Standard Standard Standard
Swivel travel B1 (synchronous drive) Degrees 120 120 120 120
Max. Torque (40% DC) lb/ft 4,218.8 4,218.8 4,218.8 3,540
Resolution Degrees 0.001 0.001 0.001 0.001
Hydraulic clamping (at 435 psi) lb/ft 1,475 1,475 1,475 1,843.9
Tool magazine Standard Standard Standard Standard
Tool Magazine Number Shelf 40 (80)*+4 Shelf 60 (120)*+4 Shelf 60 (120)*+4 Chain 40 (80)*
Length/max. number in. 7.9/1.1-11.8/0.43 7.9/1.5-13.8/29.5 7.9/1.5-13.8/29.5 13.8/1.6
Tool weight, G1/G2 lbs. 6/10 6/10 6/10 6/12
Tool diameter, max. with pocket empty in. 80-120 80-140 80-140 90-140
Tool exchange time G1/G2 s 1.3/2.6 1.3/2.6 1.3/2.6 1.3/2.6
Type of tool exchange open covered** covered** covered**
Average chip-to-chip time s 5 8 8 8
* Optional / ** Possibility of exchanging the tool
with the turning/milling spindle from the tool magazine parallel
to production time and machining the workpiece with the turret.
Machine Type GMX 200 linear GMX 300 linear GMX 400 linear GMX 500 linear
Coolant Device Standard Standard Standard Standard
Volume gal. 132.1 (264.2)* 132.1 (264.2)* 132.1 (264.2)* 264.2
Belt filter / filter fineness m 40 40 40 40
Pres. pump 1/ pump 2 / pump 3 with cool. device bar 8 / 20* / 80* 8 / 20* / 80* 8 / 20* / 80* 8 / 40 / 80*
Turret head 12x with tool drive - Optional Optional Standard
Shaft- according to VDI/DIN 69880 in. - 1.6 1.6 1.6
Max. power (40% DC) hp - 15.7 15.7 10.7
Max. Torque (40% DC) lb/ft - 20.7 20.7 1.7
Bottom slide - Optional Optional Standard
Rapid traverse speed X/Z ipm - 945/1,574 945/1,574 945/2,362
Slide travel X2/Z2 (synchronous drive) in. - 225/1,400 225/1,400 267/1,840
Measuring systems - absolute direct absolute direct absolute direct
Main drive counter spindle Optional Optional Optional Standard
Max. drive power (40% DC) hp 49.6 49.6 60.3 92.5
Max. Speed (40% DC) rpm 5,000 5,000 4,000 3,200
Max. Torque (40% DC) lb/ft 287.6 287.6 553.2 737.6
Torque C-axis lb/ft 272.9 275.9 442.5 25.6
Counter spindle, right Optional Optional Optional Standard
Chuck diameter in. 7.9-12.4 7.9-15.7 7.9-15.7 9.3-19.7
Max. bar diameter in. 2.6 (3.5,4)* 2.6 3.5 (4) 4
NC tailstock mechanical/electronic Optional Optional Optional Optional
Quill stroke/ quill diameter in. - - - 4.7/4.7
Tail stock/ quill power, S1-100% DC kN 0-8 0-13 0-13 2.8-14
Rapid traverse speed Z ipm 1,260 708.5 708.5 1,181
Slide for counter spindle or tailstock Optional Optional Optional Standard
Rapid traverse speed Z ipm 1,889 1,417 1,417 2,362
Feed power, S6-40% DC kN 9.2 13 13 14
Slide travel Z3 (synchronous drive) in. 41.7 59.1 59.1 72.4
Measuring systems absolute direct absolute direct absolute direct absolute direct
NC-steady rest slide X/Z with NC-drive - Optional Optional Optional
Clamping range of the bezels in. - 0.3-9.6 0.3-9.6 0.3-18.1
NC-steady rest Z with NC-drive Optional Optional Optional Optional
Clamping range of the bezels in. 0.3-9.6 0.3-18.1 0.3-18.1 0.3-18.1
Dimensions and weights
Setup dimensions, L/H/B in. 263.8/157.5/110.2 366.1/181.1/120.1 366.1/181.1/120.1 393.7/235.4/125.6
Gross weight including CNC lbs. 29,700 44,000 44,000 46,200
Control Siemens 840D powerline
Processor interface Pentium III 1,2 GHz
Screen 15-TFT Screen
Programming software with simulation (optional) MF-Programmer 3D
*Optional
22 23 Technology Control Work area Technical Data
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PRO.D3250/0603US Subject to modification. Technical update rights reserved.
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DMG Mxico S.A. de C.V.,
Blvd. Daz Ordaz No. 124
Col. Santa Mara,
Monterrey, N.L. 64650 Mxico
Tel./Fax: (+52) 81-82-89-6100
DMG Brasil
Rua do Rcio 423 - 10 and. S/1001
04552-000 So Paulo Brasil
Tel.: (+55 11) 3017 - 5165
Fax: (+55 11) 3017 - 5167
DMG Used Machine Division
York Franke, Used Machinery Sales
1665 Penny Lane
Tel.: (847) 781 - 0277 x 262
Fax: (847) 781 - 0388
DMG Training Academy
Sachin Bapat, Director
1665 Penny Lane
Tel.: (847) 781 - 0277 x 256
Fax: (847) 781 - 0388
DMG America Inc.: 1665 Penny Lane, Schaumburg, IL 60173
Tel.: (847) 781-0277, Fax: (847) 781-0388
Internet: www.dmgamerica.com, e-mail: info@dmgamerica.com

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