MILLER - Plasmarezaci
MILLER - Plasmarezaci
MILLER - Plasmarezaci
Industrial Applications
Rated Output
(Three-phase input only) 100 A at 160 VDC, 80% Duty Cycle (380 575 V) 50% Duty Cycle (230 V), 40% Duty Cycle (208 V)
Quick Specs
Processes
Air Plasma Cutting and Gouging
Weight
With torch: 97 lb (44 kg)
Comes Complete With: ICE-100T hand-held torch with 25 ft (7.6 m) or 50 ft (15.2 m) cable, or ICE-100TM machine-held torch with 25 ft (7.6 m) or 50 ft (15.2 m) cable. Extra consumables supplied Heavy-duty work clamp with 25 ft (7.6 m) or 50 ft (15.2 m) cable 10 ft (3 m) power cord CNC/robotic remote cable kit (included w/machine-held torch pkg) Portable and powerful cuts up to 1-3/4 in (44 mm) yet weighs only 97 lb (44 kg). Starts without high-frequency so it will not interfere with or damage controls or computers. Postflow cooling circuit cools the torch and consumables with postflow air after you release the trigger, extending the life of torch and consumables. Patented Ultra-Quick Connect torch offers the fastest plasma torch connection and removal in the industry. Millers rugged ICE-100T torch provides a rated cut of 1-1/4 in (32 mm), longer consumable life, and a torch cable that is more resistant to burns and cuts. ICE-100T torch includes a drag shield that attaches to the cup and holds the tip off the workpiece. This permits the operator to drag the torch on the workpiece while cutting, which increases operator comfort and makes template cutting easier.
Power source is warranted for 3 years, parts and labor. ICE torch is warranted for 1 year, parts and labor.
International Headquarters
Phone: 920-735-4505 USA FAX: 920-735-4134 Canadian FAX: 920-735-4169 International FAX: 920-735-4125
Web Site
www.MillerWelds.com
Specifications
Input Power 3-phase Rated Output 100 A at 160 VDC
1-1/4 in (32 mm) Rated Cutting Capacity 10 inches per minute (minimum speed at which an operator achieves a smooth, steady cut using a hand-held torch).
1-1/2 in (38 mm) Maximum Quality Cutting Capacity Good-quality cut achieved at lower speeds.
1-3/4 in (44 mm) Sever Cut Capacity Maximum cut achieved in ideal conditions.
Note: Recommended maximum piercing capacity for hand-held applications is 5/8 in (16 mm). For aluminum and other metals with high thermal conductivity, cutting capabilities will be derated as much as 30%.
Control Panel
1251
60
1
40
80
5
100
2 3 4
CUT
SET TO 75 PSI
6 7
GOUGE
SET TO 60 PSI
1. Power Switch 2. Gas/Air Pressure Gauge 3. Gas/Air Pressure Control 4. Cut/Gouge Switch 5. Output Control 6. Power Light 7. Trouble Lights
Gouging - 80 Amp
Shield #212 731 Tip Retaining Cap #212 733 #212 727
Ordering Information
Power Source and Options 1251 Three-phase, 208575 VAC, 50/60 Hz, Auto-Line Note: Each Spectrum unit includes extra consumables (2 standard electrodes, 1 standard tip, 1 gouge tip, 1 gouge shield, 1 extended tip, and 1 deflector). Replacement Torches ICE-100T Hand-Held Torch ICE-100TM Machine-Held Torch Consumables Accessories Date: * Spectrum Stock No. #907 305-01-1* #907 305-01-2* #907 305-01-3* #907 305-01-4* Description With 25 ft (7.6 m) ICE-100T hand-held torch With 50 ft (15.2 m) ICE-100T hand-held torch With 25 ft (7.6 m) ICE-100TM machine-held torch With 50 ft (15.2 m) ICE-100TM machine-held torch (Machine torch package includes CNC/Robotic remote cable kit and remote pendant) 25 ft (7.6 m). Order from Miller Service Parts 50 ft (15.2 m). Order from Miller Service Parts 25 ft (7.6 m). Order from Miller Service Parts 50 ft (15.2 m). Order from Miller Service Parts Qty. Price
#225 702 #225 704 #225 706 #225 708 See page 3 See above
Certified to both the Canadian and U.S. Standards for welding and plasma cutting equipment.
Distributed by:
Litho in USA
Spectrum 125C
Quick Specs
Industrial Applications
HVAC Sheet Metal Auto Body Repair Home Hobby
Processes
Air Plasma Cutting
Comes Complete With: ICE-12C torch with 20 ft (6.1 m) cable, 20 ft (6.1 m) work cable with clamp, and 10 ft (3 m) power cord. Built-in, heavy-duty industrial piston-driven compressor provides long life and superior airflow. Constant output cutting power. The solid-state, constant-current design offers a consistent 12 amp cutting arc for continuous quality cutting up to 3/16 in steel. Can be powered by any Miller engine drive with generator power output of 2 kW or more, such as the Bobcat or Trailblazer, or equivalent competitive equipment. ICE-12C 20 ft (6.1 m) torch with patented trigger safety guard, is ergonomically built and includes drag tips for convenient cutting on all metals.
In-Rush Current Control Circuit protects the unit in case of wrong voltage hook-up or voltage overload. Power source is warranted for 3 years, parts and labor. ICE torch is warranted for 1 year, parts and labor.
Rated Cutting Capacity 10 inches per minute (minimum speed at which an operator achieves a smooth, steady cut using a hand-held torch).
Note: Recommended maximum piercing capacity for hand-held applications is 12 gauge. For aluminum and other metals with high thermal conductivity, cutting capacities will be derated as much as 30%.
International Headquarters
Phone: 920-735-4505 USA FAX: 920-735-4134 Canadian FAX: 920-735-4169 International FAX: 920-735-4125
Web Site
www.MillerWelds.com
Specifications
Model 115 V, 60 Hz
Control Panel
1. Power Switch 2. Power Light 3. Trouble Light
125C
1 2 3
Cutting Performance
To determine the maximum rated cutting thickness of mild steel, follow the line from the 10 IPM (inches per minute) point on the cutting chart. The point at which this line intersects the cutting curve determines the maximum recommended production cutting thickness of the unit.
Note: The rating is based on 10 IPM because this is the minimum speed at which the operator achieves a smooth, steady cut when using a hand-held torch.
70 60 50 40 30 20 10 0 0 18 ga. 12 ga. (1.2) (2.7) 7 ga. (4.6) 1/8 (3.2) 3/16 (4.8) 0.0 1/4 (6.4) 0.5 1.0 1.5
80
2.0
Plasma Circle-Cutting Guide #195 981 Cut straight lines or circles up to 12 in diameter with ease. ICE-12C Consumable Kit #222 938 Consumable kit includes 4 electrodes, 4 tips, 1 cup, 1 drag shield, 1 o-ring and silicone grease. Order from Miller Service Parts.
No. 30A Economy Cart with Cord Wrap #195 093 This economical running gear includes a cord wrap and provides mobility with an angle for easy front panel access and extra storage space. Suction/Magnetic Pivot Base #195 979 Add this to your cutting guide for convenient attachment to all flat surfaces. The extended arm accommodates holes up to 30 in diameter.
Standoff Roller Guide #194 883 Helps maintain recommended standoff distance when using extended consumables. Protective Cover #195 144 Attractive, mildew-resistant, odorfree, waterproof cover protects your machines finish.
Ordering Information
Power Source and Options Spectrum 125C Note: Each Spectrum unit includes ICE-12C, 20 ft (6.1 m) hand-held torch and extra consumables (2 standard electrodes, 2 standard tips). Replacement Torch and Consumables ICE-12C Hand-Held Torch Consumables Accessories ICE-12C Consumable Kit Standoff Roller Guide Plasma Circle-Cutting Guide Suction/Magnetic Pivot Base No. 30A Economy Cart with Cord Wrap Protective Cover Tips Electrodes Date: *
Qty.
Price
#195 172
#222 938 #194 883 #195 981 #195 979 #195 093 #195 144 #196 926 #196 925
Includes 4 electrodes, 4 tips, 1 cup, 1 drag shield, 1 o-ring, and silicone grease. Order from Miller Service Parts
Order from Miller Service Parts Order from Miller Service Parts
Total Quoted Price:
NRTL/C
Distributed by:
Litho in USA
Spectrum 2050
Industrial Applications
Rated Output
55 A at 110 VDC, 60% Duty Cycle, 3-Phase 55 A at 110 VDC, 50% Duty Cycle, 1-Phase
Quick Specs
Processes
Air Plasma Cutting and Gouging
Weight
With torch: 86 lb (39 kg)
Comes Complete With: ICE-55C hand-held torch with 25 ft (7.6 m) or 50 ft (15.2 m) cable, or ICE-55CM machine-held torch with 50 ft (15.2 m) cable. Extra consumables supplied Heavy-duty work clamp with 25 ft (7.6 m) or 50 ft (15.2 m) cable 10 ft (3 m) power cord
A standard feature, the pilot arc switch in expanded metal mode allows operator to cut grates, chain link fence, and other perforated metals without retriggering the gun. Portable, easy-to-carry unit weighs only 86 lb (39 kg). Starts without high-frequency so it will not interfere with or damage controls or computers. Built-in gas/air filter/regulator is housed inside the power source for protection from transportation damage. A standard air connection is also provided on the back panel for easy gas or air hookup. Can be powered by any Miller engine drive with generator power (e.g. Bobcat) or equivalent competitive equipment. See page 3 for engine drive compatibility and recommended settings.
Power source is warranted for 3 years, parts and labor. ICE torch is warranted for 1 year, parts and labor.
International Headquarters
Phone: 920-735-4505 USA FAX: 920-735-4134 Canadian FAX: 920-735-4169 International FAX: 920-735-4125
Web Site
www.MillerWelds.com
Specifications
Rated Output 55 A at 110 VDC, 60% duty cycle, 3-Phase 55 A at 110 VDC, 50% duty cycle, 1-Phase 280 VDC
KW
36
33
16
13
Note: For any single- or three-phase voltage from 208 V to 575 V, the Amps Input at Rated Output is the same for 50 or 60 Hertz input power.
7/8 in (22 mm) Rated Cutting Capacity 10 inches per minute (minimum speed at which an operator achieves a smooth, steady cut using a hand-held torch).
1 in (25 mm) Maximum Quality Cutting Capacity Good-quality cut achieved at lower speeds.
1-1/4 in (32 mm) Sever Cut Capacity Maximum cut achieved in ideal conditions.
Note: Recommended maximum piercing capacity for hand-held applications is 7/16 in (11 mm). For aluminum and other metals with high thermal conductivity, cutting capabilities will be derated as much as 30%.
Control Panel
1 2 4
Cutting Performance
To determine the maximum rated cutting thickness of mild steel, follow the line from the 10 IPM (inches per minute) point on the cutting chart. The point at which this line intersects the cutting curve determines the maximum recommended production cutting thickness of the unit.
Cutting Speed vs. Material Thickness
160 150 140 130 120 110 100 90 80 70 60 50 40 30 20 10 0 0 1/8 (3.2) 1/4 (6.4) 3/8 (9.5) 5/8 (15.9) 7/8 (22.3) 4.0
5
Cutting Speed Inches/Minute
3.0
2.0
1.0
1. Gas/Air Pressure Adjustment Control 2. Gas/Air Pressure Gauge 3. Torch Connection Receptacle 4. Output Control 5. Pilot Arc Mode Switch 6. Status and Troubleshooting Lights
0.0 1 (25.4)
Note: The rating is based on 10 IPM because this is the minimum speed at which the operator achieves a smooth, steady cut when using a hand-held torch.
Generator Power (Continuous) 8000 watts (Pre Oct. 2003) 9500 (Post Oct. 2003) 9500 watts 9500 watts 9500 watts 12,000 watts 12,000 watts
Steel Quality Cut 5/8 in 3/4 in 3/4 in 3/4 in 3/4 in 7/8 in 7/8 in
Spectrum Output Amp Setting 45 A, 240 V, full KVA plug 50 A, 240 V, full KVA plug 50 A, 240 V, full KVA plug 50 A, 240 V, full KVA plug 50 A, 240 V, full KVA plug 55 A, 240 V, full KVA plug 55 A, 240 V, full KVA plug
Includes Spectrum 2050 models manufactured after (and including) serial number KJ283702. Note: LP powered machines need to be derated 15%.
Female Receptacle
Adapter Cord, Full KVA #300 158 NEMA 14-50P to NEMA 6-50R. Adapts engine drive 120/240 V plug to Spectrum 240 V plug. 240 V Plug #119 172 For connection to Bobcat, Trailblazer or Hobart Champion 10,000 with a minimum of 8 KVA auxiliary power.
Extended Cutting
Extended 55 A Tip* #192 056 Gouge Retaining Cup Shield #192 203 #192 050 Standard Electrode #192 047
*For drag cutting with extended parts, recommended 40 amp maximum output. A 1/8 in (3 mm) standoff is required for output over 40 amps.
Ordering Information
Power Source and Options Spectrum 2050 Single-/three-phase, 208575 VAC, 50/60 Hz Note: Each Spectrum unit includes extra consumables (2 standard electrodes, 2 standard tips, 1 ext. electrode, 1 ext. tip and 1 deflector). Replacement Torches ICE-55C Hand-Held Torch ICE-55CM Machine-Held Torch Consumables Accessories Remote Pendant Control ICE-55C Consumable Kit Plasma Circle-Cutting Guide Suction/Magnetic Pivot Base Torch Cable Covers Adapter Cord, Full KVA 240 V Plug In-Line Air Filter Kit In-Line Air Filter Replacement Element Motor Guard Air Filter Replacement Filter Element RTI Filter and Bracket RTI Filter Replacement Element No. 50HD Cart No. 30A Economy Cart Protective Cover MIG/Metalworker Gloves Date:
*
Description With ICE-55C, 25 ft (7.6 m) hand-held torch With ICE-55C, 50 ft (15.2 m) hand-held torch With ICE-55CM, 50 ft (15.2 m) machine-held torch (Machine torch package includes remote pendant control #180 605) 25 ft (7.6 m). Order from Miller Service Parts 50 ft (15.2 m). Order from Miller Service Parts 50 ft (15.2 m). Order from Miller Service Parts See page 3
Qty.
Price
#180 605 #222 941 #195 981 #195 979 #300 158 #119 172 #228 926 #228 928 #042 306 #042 312 #195 425 #212 771 #300 026 #195 093 #195 271
See page 3 Adapts engine drive 120/240 V plug to Spectrum 240 V plug
Order from Miller Service Parts Order from Miller Service Parts Order from Miller Service Parts Order from Miller Service Parts
NRTL/C
Distributed by:
Litho in USA
Spectrum 1000
Industrial Applications
Rated Output
80 A at 150 VDC, 60% Duty Cycle (230 575 V), 50% Duty Cycle (208 V), 3-Phase 80 A at 150 VDC, 40% Duty Cycle (230 V), 30% Duty Cycle (208 V), 1-Phase
Quick Specs
Processes
Air Plasma Cutting and Gouging
Weight
With torch: 92 lb (41.7 kg)
Comes Complete With: ICE-80T hand-held torch with 25 ft (7.6 m) or 50 ft (15.2 m) cable, or ICE-80TM machine-held torch with 25 ft (7.6 m) or 50 ft (15.2 m) cable. Extra consumables supplied Heavy-duty work clamp with 25 ft (7.6 m) or 50 ft (15.2 m) cable 10 ft (3 m) power cord CNC/Robotic remote cable kit (included w/machine-held torch pkg) Starts without high-frequency so it will not interfere with or damage controls or computers. Postflow cooling circuit cools the consumables and torch with postflow air after you release the trigger. This feature extends life of torch and consumables. Patented Ultra-Quick Connect torch offers the fastest plasma torch connection and removal in the industry. Millers rugged ICE-80T torch provides an increased rated cut of 1 in, longer consumable life, and a torch cable that is more resistant to burns and cuts. The ICE-80T torch includes a drag shield that attaches to the cup and holds the tip 1/8 in (3.2 mm) off the workpiece. This permits the operator to drag the torch on the workpiece while cutting at full output, which increases operator comfort and makes template cutting easier. The ICE-80T/TM utilizes the same consumables as the ICE-80CX.
Wind Tunnel Technology prevents abrasive dust and particles from damaging internal components. Also, the Fan-On-Demand cooling system only operates when needed, reducing the amount of airborne dust/dirt pulled through the unit. Superior gouging capability provides an extremely long gouging arc for those hard-to-reach, heavy applications. Plasma arc gouging produces less dust, smoke and other harmful environmental hazards compared to carbon arc gouging. CNC/Robotic machine interface is standard on all units, allowing automated control and rapid changeover to mechanized operation. Portable powerful package that cuts up to 1-1/2 in (38 mm) but weighs only 92 lb (41.7 kg). Power source is warranted for 3 years, parts and labor. ICE torch is warranted for 1 year, parts and labor.
International Headquarters
Phone: 920-735-4505 USA FAX: 920-735-4134 Canadian FAX: 920-735-4169 International FAX: 920-735-4125
Web Site
www.MillerWelds.com
Specifications
Input Power 3-phase Rated Output
80 A at 150 VDC
1-phase
80 A at 150 VDC
69
62
14.3
14.4
1 in (25.4 mm) Rated Cutting Capacity 10 inches per minute (minimum speed at which an operator achieves a smooth, steady cut using a hand-held torch).
1-1/4 in (32 mm) Maximum Quality Cutting Capacity Good-quality cut achieved at lower speeds.
1-1/2 in (38 mm) Sever Cut Capacity Maximum cut achieved in ideal conditions.
Note: For aluminum and other metals with high thermal conductivity, cutting capabilities will be derated as much as 30%.
Note: Recommended maximum piercing capacity for hand-held applications is 1/2 in (12.7 mm).
Control Panel
1000
1 5 2
Cutting Performance
To determine the maximum rated cutting thickness, follow the dashed line from the 10 IPM (inches per minute) point on the cutting chart. The point at which this line intersects the cutting curve determines the maximum recommended production cutting thickness of the unit.
CUTTING SPEED VS. MATERIAL THICKNESS
CUTTING SPEED (in./min.)
200 180 160 140 120 100 80 60 40 20 10 0 1/8 1/4 3/8 1/2 5/8 3/4 7/8 1
3 4
CUT
SET TO 70 PSI
6 7
GOUGE
SET TO 60 PSI
1. Power Switch 2. Gas/Air Pressure Gauge 3. Gas/Air Pressure Control 4. Cut/Gouge Switch 5. Output Control 6. Power Light 7. Trouble Lights
Note: The rating is based on 10 IPM because this is the minimum speed at which the operator achieves a smooth, steady cut when using a hand-held torch.
ICE-80T Consumable Kit #222 942 Consumable kit includes 6 standard electrodes, 3 tips (80 A), 2 ext tips (80 A), 1 gouge tip, 1 gouge shield, 1 retaining cup, 1 drag shield and 3 o-rings. Order from Miller Service Parts.
Plasma Circle-Cutting Guide #195 981 Cut straight lines or circles up to 12 inch diameter with ease.
No. 50HD Cart #300 026 This heavy-duty cart accommodates the Spectrum 125C, 375, 625, 2050, and 1000.
Suction/Magnetic Pivot Base #195 979 Add this to your cutting guide for convenient attachment to all flat surfaces. The extended arm accommodates holes up to 30" diameter. Torch Cable Covers #231 867 25 ft (7.6 m) #231 868 50 ft (15.2 m)
Protective Cover #195 424 Water-resistant, odor-free cover protects your machines finish.
The ICE-80TM Machine-Held Torch Extended Cutting is also available for the Spectrum 1000. 80 Amp #195 221 25 ft (7.6 m) #223 535 50 ft (15.2 m) Note: Call Miller Service Parts for info. Extended Cutting #907 162-01-3 with 25 ft (7.6 m) torch 40 Amp #907 162-01-5 with 50 ft (15.2 m) torch Packages include Spectrum 1000 power source, Gouging ICE-80TM machine-held torch, CNC/Robotic 80 Amp remote cable kit, and remote pendant control.
Ordering Information
Power Source and Options Spectrum 1000 Single-/three-phase, 208575 VAC, 50/60 Hz, Auto-Line Note: Each Spectrum unit includes extra consumables (1 standard electrode, 1 standard tip, 1 gouge tip, 1 gouge shield, 1 extended tip, and 1 deflector). Replacement Torches and Consumables ICE-80T Hand-Held Torch ICE-80TM Machine-Held Torch Consumables Accessories ICE-80TM torch with CNC/Robotic Remote Cable Kit (Includes ICE-80TM torch, cables and remote pendant control) Remote Pendant Control ICE-80T Consumable Kit Plasma Circle-Cutting Guide Suction/Magnetic Pivot Base Torch Cable Covers Motor Guard Air Filter Replacement Filter Element RTI Filter and Bracket RTI Filter Replacement Element No. 30A Economy Cart No. 50HD Cart Protective Cover MIG/Metalworker Gloves Date: * #195 432 #300 027 #195 513 #222 942 #195 981 #195 979 #042 306 #042 312 #195 425 #212 771 #195 093 #300 026 #195 424 Stock No. #907 162-01-1* #907 162-01-2* #907 162-01-3* #907 162-01-5* Description With 25 ft (7.6 m) ICE-80T hand-held torch With 50 ft (15.2 m) ICE-80T hand-held torch With 25 ft (7.6 m) ICE-80TM machine-held torch With 50 ft (15.2 m) ICE-80TM machine-held torch (Machine torch package includes CNC/Robotic remote cable kit and remote pendant) 25 ft (7.6 m). Order from Miller Service Parts 50 ft (15.2 m). Order from Miller Service Parts 25 ft (7.6 m). Order from Miller Service Parts 50 ft (15.2 m). Order from Miller Service Parts See page 3 25 ft (7.6 m). Order from Miller Service Parts 50 ft (15.2 m). Order from Miller Service Parts Order from Miller Service Parts See page 3 for contents. Order from Miller Service Parts Qty. Price
Certified to both the Canadian and U.S. Standards for welding and plasma cutting equipment.
Distributed by:
Litho in USA
Spectrum 375
Industrial Applications
Process
Air Plasma Cutting
Quick Specs
Rated Output
27 A at 92 VDC, 35% Duty Cycle
Weight
With torch: 55 lb (25 kg)
Comes Complete With: ICE-27C hand-held torch with 20 ft (6.1 m) cable Heavy-duty work clamp with 20 ft (6.1 m) cable Extra consumables (3 electrodes, 3 tips and 1 air fitting) 10 ft (3 m) power cord with 115 VAC, 20 A plug Built-in gas/air filter and regulator
Consumables storage compartment provides convenient access to consumables and parts. Postflow cooling circuit extends the life of the consumables and torch by cooling them with postflow air after the trigger is released. Includes heavy-duty clamp. Ergonomic design ICE-27C torch with increased comfort, safety trigger, and improved swirl ring and cup. Accepts consumables from prior ICE-25C model torch. Gas/air filter/regulator inside the power source provides added protection during transportation. Standard air connection on back panel for easy gas or air hookup.
Power source is warranted for 3 years, parts and labor. ICE torch is warranted for 1 year, parts and labor.
International Headquarters
Phone: 920-735-4505 USA FAX: 920-735-4134 Canadian FAX: 920-735-4169 International FAX: 920-735-4125
Web Site
www.MillerWelds.com
Specifications
Rated Output 27 A at 92 VDC, 35% duty cycle 288 VDC
*Recommended 30 A branch circuit for maximum performance. Performance on 20 A branch service may be limited due to breaker/line fuse. Reducing unit output amperage will minimize nuisance breaker/line fuse tripping.
Rated Cutting Capacity 10 inches per minute (minimum speed at which an operator achieves a smooth, steady cut using a hand-held torch).
Note: Recommended maximum piercing capacity for hand-held applications is 3/16 in (4.8 mm). For aluminum and other metals with high thermal conductivity, cutting capacities will be derated as much as 30%.
Control Panel
1
1. 2. 3. 4. 5.
Status and Troubleshooting Lights Power Switch Output Control Gas/Air Pressure Gauge Gas/Air Pressure Adjustment Control
Adapter Cord, Full KVA #300 158 NEMA 14-50P to NEMA 6-50R. Adapts engine drive 120/240 V plug to Spectrum 240 V plug. ICE-27C Consumable Kit #222 939 Consumable kit includes 5 electrodes, 5 tips, 1 swirl ring, 1 retaining cup, 1 o-ring and silicone grease. Order from Miller Service Parts. Full KVA Plug Kit #119 172 Field 240 VAC, 50 amp plug (NEMA 14-50P) to fit full KVA receptacle on Bobcat. 115 VAC, 20 A Receptacle #141 432 Field Receptacle matches 20 amp plug supplied with Spectrum 375 (#903 891/903 871). 115 VAC, 15 A Plug Kit #073 690 Field Allows connection to 15 amp household receptacle. In-Line Air Filter Kit #228 926 Mounts to the back of the Spectrum 375 X-TREME, 375, 625, 2050, 1000, 1251. Includes male and female 1/4 in NPT quick disconnect fittings and hose for easy on/off connection. The replaceable filter element filters to .85 microns. Order from Miller Service Parts. In-Line Air Filter Replacement Element #228 928 Includes 1 replacement filter for in-line filter #228 926. Order from Miller Service Parts. RTI Filter and Bracket #195 425 Dryer will remove water, dirt and oil as small as one micron with 99.9% efficiency. Can be mounted on plasma cutter or on wall. Install as close as possible to point of air consumption. RTI Replacement Filter Element #212 771 Order from Miller Service Parts.
No. 50HD Cart #300 026 This heavy-duty cart accommodates the Spectrum 125C, 375, 625, 2050, 1000 and 1251. No. 30A Economy Running Gear and Cord Wrap #195 093 Economical running gear with angle for easy front panel access provides storage for gloves and tools. Protective Cover #195 144 Mildew-resistant, odor-free, waterproof cover protects your machines finish. MIG Gloves #227 821 Small #227 822 Medium #227 823 Large #227 824 X-Large For medium-duty MIG welding and metalworking tasks. Combination of durable top grain cowhide palm and abrasion-resistant pig split back sewn with Kevlar thread. Metalworker Gloves #227 817 Small #227 818 Medium #227 819 Large #227 820 X-Large Designed for the daily demands of the metalworker and material handler. Padded, goatskin palm with textured G-Grip patch for excellent grip. Neoprene wrist with Velcro closure for improved fit. NOT intended for use while welding. 3
Plasma Standoff Roller Guide #194 883 Helps maintain recommended standoff distance to maximize cutting performance and improve tip life.
Plasma Circle-Cutting Guide #195 981 Cut straight lines or circles up to 12 inch diameter with ease.
Suction/Magnetic Pivot Base #195 979 Add this to your cutting guide for convenient attachment to all flat surfaces. The extended arm accommodates holes up to 30 inch diameter.
Retaining Cup, Tip, Drag Shield Drag Shield 225 672 225 671
Ordering Information
Power Source Spectrum 375
Qty.
Price
Replacement Torch and Consumables ICE-27C Hand-Held Torch Consumables Accessories ICE-27C Consumable Kit Silicone Grease Plasma Standoff Roller Guide Plasma Circle-Cutting Guide Suction/Magnetic Pivot Base Adapter Cord, Full KVA Full KVA Plug Kit 115 VAC, 20 A Receptacle 115 VAC, 15 A Plug Kit In-Line Air Filter Kit In-Line Air Filter Replacement Element RTI Filter and Bracket RTI Filter Replacement Element No. 50HD Cart No. 30A Economy Running Gear and Cord Wrap Protective Cover MIG Gloves Metalworker Gloves Date: *
NRTL/C
#195 014
#222 939 #169 231 #194 883 #195 981 #195 979 #300 158 #119 172 #141 432 #073 690 #228 926 #228 928 #195 425 #212 771 #300 026 #195 093 #195 144
Includes 5 electrodes, 5 tips, 1 swirl ring, 1 retaining cup, 1 o-ring, and silicone grease. Order from Miller Service Parts
Adapts engine drive 120/240 V plug to Spectrum 240 V plug Field Field Field
Order from Miller Service Parts Order from Miller Service Parts Order from Miller Service Parts
Distributed by:
Litho in USA
Industrial Applications
Process
Air Plasma Cutting
Cutting Capability
Rated: 3/8 in (10 mm) Quality: 1/2 in (13 mm) Sever: 5/8 in (16 mm)
Quick Specs
Rated Output
27 A at 92 VDC, 35% Duty Cycle
Weight
With torch: 18 lb (8.2 kg)
Comes Complete With: ICE-27T hand-held torch with 12 ft (3.7 m) cable Heavy-duty work clamp with 12 ft (3.7 m) cable X-CASE provides protection in transport and storage MVP plugs 5-15P (115 V, 15 A), 6-50P (230 V, 50 A) Consumables box with 3 electrodes, 3 tips and air fitting 10 ft (3 m) MVP power cord Cable Management System (X-CASE package only) LVC line voltage compensation provides peak performance power under variable conditions (power fluctuations up to 15%) for steady cuts and cleaner ending cuts. Gas/air filter/regulator inside the power source provides added protection during transportation. Standard air connection on back panel for easy gas or air hookup. Starts without highfrequency so it will not interfere with controls or computers.
X-TREME Versatility Auto-Line provides state-of-the-art flexibility to the end user. The Auto-Line circuitry automatically connects to 115230 VAC, single-phase power, 50/60 Hz, without removing the covers to relink the power source. No longer is there a concern if you have the correct machine for the shop or job site.
Millers exclusive multi-voltage plug (MVP) allows connection to 115 or 230 V receptacles without toolschoose the plug that fits the receptacle and connect it to the power cord. Power source is warranted for 3 years, parts and labor. ICE torch is warranted for 1 year, parts and labor.
International Headquarters
Phone: 920-735-4505 USA FAX: 920-735-4134 Canadian FAX: 920-735-4169 International FAX: 920-735-4125
Web Site
www.MillerWelds.com
*Recommended 30 A branch circuit for maximum performance. Performance on 20 A branch service may be limited due to breaker/line fuse. Reducing unit output amperage will minimize nuisance breaker/line fuse tripping.
Rated
Quality
Sever
Note: Recommended maximum piercing capacity for hand-held applications is 3/16 in (4.8 mm).
Rated
Quality
Sever
1/4 in (7 mm)
5/16 in (8 mm)
Rated Cutting Capacity 10 inches per minute (minimum speed at which an operator achieves a smooth, steady cut using a hand-held torch).
Note: Recommended maximum piercing capacity for hand-held applications is 1/8 in (3.2 mm). For aluminum and other metals with high thermal conductivity, cutting capacities will be derated as much as 30%.
Cutting Performance
Mild Steel
Maximum Cutting Speeds at 27 Amps Output
Thickness 16 ga (1.5 mm) 3/16 in (4.8 mm) 1/4 in (6.4 mm) 3/8 in (9.5 mm) 1/2 in (12.7 mm) Approximate Travel Speeds* 188 IPM (4775 mm/min) 40 IPM (1016 mm/min) 24 IPM (610 mm/min) 14 IPM (256 mm/min) 6 IPM (152 mm/min)
Control Panel
3
1. 2. 3. 4.
Status and Troubleshooting Lights Output Control Range for 120 V, 15 A, 5-15 P, MVP Range for 120 V, 20 A, 5-20 P, MVP or 230 V, 50 A, 6-50 P, MVP
Plasma Circle-Cutting Guide #195 981 Cut straight lines or circles up to 12 inch diameter with ease.
Suction/Magnetic Pivot Base #195 979 Add this to your cutting guide for convenient attachment to all flat surfaces. The extended arm accommodates holes up to 30 inch diameter. Cable Management System #228 941 Controls cables while in transit. Adjustable nylon web straps with quick-release clips and Velcro straps keep cables bundled together. System quickly screws onto Spectrum 375 X-TREME case. Order from Miller Service Parts. ICE-27T Consumable Kit #222 939 Consumable kit includes 5 electrodes, 5 tips, 1 swirl ring, 1 retaining cup, 1 o-ring and silicone grease. Order from Miller Service Parts. Plasma Standoff Roller Guide #194 883 Helps maintain recommended standoff distance to maximize cutting performance and improve tip life.
Female Receptacle
Adapter Cord, Full KVA #300 158 Field NEMA 14-50P to NEMA 6-50R. Adapts engine drive 120/240 V plug to Spectrum 240 V plug. In-Line Air Filter Kit #228 926 Mounts to the back of the Spectrum 375 X-TREME, 375, 625, 2050, 1000, 1251. Includes male and female 1/4 in NPT quick disconnect fittings and hose for easy on/off connection. The replaceable filter element filters to .85 microns. Order from Miller Service Parts. In-Line Air Filter Replacement Element #228 928 Includes 1 replacement filter for in-line filter #228 926. Order from Miller Service Parts.
#219 261 For Power Cable 5-15P (115 V/15 A). Included with machine.
#219 259 For Power Cable 5-20P (115 V/20 A). Optional.
Retaining Cup, Tip, Drag Shield Drag Shield 225 672 225 671
Ordering Information
Power Source and Options Spectrum 375 X-TREME with X-CASE Spectrum 375 X-TREME (only) X-CASE (only) Replacement Torch and Consumables ICE-27T Hand-Held Torch Consumables Accessories Cable Management System ICE-27T Consumables Kit Silicone Grease Plasma Standoff Roller Guide Plasma Circle-Cutting Guide Suction/Magnetic Pivot Base Adapter Cord, Full KVA In-Line Air Filter Kit In-Line Air Filter Replacement Element MIG Gloves Metalworker Gloves MVP Adapter Plugs Date:
NRTL/C
Description 115 230 VAC, 50/60 Hz, with ICE-27T 12 ft (3.7 m) hand-held torch and X-CASE 115 230 VAC, 50/60 Hz, with ICE-27T 12 ft (3.7 m) hand-held torch Carrying case for Spectrum 375 X-TREME
Qty.
Price
#225 615
#228 941 #222 939 #169 231 #194 883 #195 981 #195 979 #300 158 #228 926 #228 928
Field. Order from Miller Service Parts Includes 5 electrodes, 5 tips, 1 swirl ring, 1 retaining cup, 1 o-ring and silicone grease. Order from Miller Service Parts
Order from Miller Service Parts Order from Miller Service Parts
See page 3 See page 3 See page 3. Order from Miller Service Parts Total Quoted Price:
Distributed by:
Litho in USA
Spectrum 625
Industrial Applications
Process
Air Plasma Cutting and Gouging
Quick Specs
Rated Output
40 A at 140 VDC, 50% Duty Cycle at 40 C/104 F
Weight
With torch: 60 lb (27 kg)
Comes Complete With: ICE-40C hand-held torch with 25 ft (7.6 m) or 50 ft (15.2 m) cable Heavy-duty work clamp with 25 ft (7.6 m) or 50 ft (15.2 m) cable Extra consumables (3 electrodes, 3 tips and 1 air fitting) 12 ft (3.7 m) industrial power cord and plug
Gas/air filter/regulator inside the power source provides added protection during transportation. Standard air connection on back panel provides easy gas or air hookup. Postflow cooling circuit extends the life of the consumables and torch by cooling them with postflow air after the trigger is released. Ergonomically designed ICE-40C handle provides increased comfort while cutting. Safety trigger prevents accidental starts. Starts without high-frequency so it will not interfere with or damage controls or computers. Can be powered by any Miller engine drive with generator power (e.g. Bobcat) or equivalent competitive equipment. See page 2 for engine drive compatibility and recommended settings.
Power source is warranted for 3 years, parts and labor. ICE torch is warranted for 1 year, parts and labor.
International Headquarters
Phone: 920-735-4505 USA FAX: 920-735-4134 Canadian FAX: 920-735-4169 International FAX: 920-735-4125
Web Site
www.MillerWelds.com
Specifications
Rated Output 40 A at 140 VDC, 50% duty cycle 260 VDC
Rated Cutting Capacity 10 inches per minute (minimum speed at which an operator achieves a smooth, steady cut using a hand-held torch).
Note: Recommended maximum piercing capacity for hand-held applications is 1/4 in (6.4 mm). For aluminum and other metals with high thermal conductivity, cutting capacities may be derated as much as 30%.
Control Panel
1. Gas/Air Pressure Gauge 2. Power Switch 3. Gas/Air Pressure Adjustment Control 4. Output Control 5. Status and Troubleshooting Lights
1 4 2
Adapter Cord, Full KVA #300 158 NEMA 14-50P to NEMA 6-50R. Adapts engine drive 120/240 V plug to Spectrum 240 V plug. ICE-40C Consumable Kit #222 940 Consumable kit includes 3 standard electrodes, 3 standard tips, 1 ext electrode, 1 ext tip, 1 gouge tip, 1 gouge shield, 1 swirl ring, 1 retaining cup, 1 o-ring and silicone grease. Order from Miller Service Parts. Full KVA Plug Kit #119 172 240 VAC, 50 amp plug (NEMA 14-50P) to fit full KVA receptacle with a minimum of 8 KVA generator power. In-Line Air Filter Kit #228 926 Mounts to the back of the Spectrum 375 X-TREME, 375, 625, 2050, 1000, 1251. Includes male and female 1/4 in NPT quick disconnect fittings and hose for easy on/off connection. The replaceable filter element filters to .85 microns. Order from Miller Service Parts. In-Line Air Filter Replacement Element #228 928 Includes 1 replacement filter for in-line filter #228 926. Order from Miller Service Parts. Motor Guard Air Filter #042 306 This filter is equipped with a mounting bracket that allows installation on the top, side, or rear panel of most plasma cutters. The filter is equipped with a 1/4 in NPT port to match the fittings on most plasma systems; it has a rated airflow of over 45 SCFM. Replacement Filter Element #042 312 Carton of four filters for use with motor guard air filter #042 306. Order from Miller Service Parts. RTI Filter and Bracket #195 425 Dryer will remove water, dirt and oil as small as one micron with 99.9% efficiency. Can be mounted on plasma cutter or on wall. Install as close as possible to point of air consumption. RTI Replacement Filter Element #212 771 Order from Miller Service Parts.
No. 50HD Cart #300 026 This heavy-duty cart accommodates the Spectrum 125C, 375, 625, 2050, 1000 and 1251. No. 30A Economy Running Gear and Cord Wrap #195 093 Economical running gear with angle for easy front panel access provides storage for gloves and tools.
Plasma Standoff Roller Guide #194 883 Helps maintain recommended standoff distance to maximize cutting performance and improve tip life.
Protective Cover #195 145 Mildew-resistant, odor-free, waterproof cover protects your machines finish. MIG Gloves #227 821 Small #227 822 Medium #227 823 Large #227 824 X-Large For medium-duty MIG welding and metalworking tasks. Combination of durable top grain cowhide palm and abrasion-resistant pig split back sewn with Kevlar thread. Metalworker Gloves #227 817 Small #227 818 Medium #227 819 Large #227 820 X-Large Designed for the daily demands of the metalworker and material handler. Padded, goatskin palm with textured G-Grip patch for excellent grip. Neoprene wrist with Velcro closure for improved fit. NOT intended for use while welding.
Plasma Circle-Cutting Guide #195 981 Cut straight lines or circles up to 12 in diameter with ease.
Suction/Magnetic Pivot Base #195 979 Add this to your cutting guide for convenient attachment to all flat surfaces. The extended arm accommodates holes up to 30 in diameter. Torch Cable Covers #231 867 25 ft (7.6 m) #231 868 50 ft (15.2 m)
Extended Cutting
1/8 in (3 mm) stand-off recommended
Apply very light coating of silicone grease (#169 231) before installing.
Gouging
Gouge Shield Retaining Cup Gouge Tip #204 332 #192 203 #192 050
Ordering Information
Power Source and Options Spectrum 625 Replacement Torch and Consumables ICE-40C Hand-Held Torch Consumables Accessories ICE-40C Consumable Kit #222 940 Includes 3 standard electrodes, 3 standard tips, 1 ext electrode,, 1 ext tip, 1 gouge tip, 1 gouge shield, 1 swirl ring, 1 retaining cup, 1 o-ring and silicone grease. Order from Miller Service Parts #195 110 #195 111 25 ft (7.6 m). Order from Miller Service Parts 50 ft (15.2 m). Order from Miller Service Parts See page 3 Stock No. #907 058* #907 058-01-1* Description 208/230 VAC, 50/60 Hz, with ICE-40C 25 ft (7.6 m) Hand-Held Torch 208/230 VAC, 50/60 Hz, with ICE-40C 50 ft (15.2 m) Hand-Held Torch Qty. Price
Silicone Grease Plasma Standoff Roller Guide Plasma Circle-Cutting Guide Suction/Magnetic Pivot Base Torch Cable Covers Adapter Cord, Full KVA Full KVA Plug Kit In-Line Air Filter Kit In-Line Air Filter Replacement Element Motor Guard Air Filter Replacement Filter Element RTI Filter and Bracket RTI Filter Replacement Element No. 50HD Cart No. 30A Economy Running Gear and Cord Wrap Protective Cover MIG Gloves Metalworker Gloves Date: *
NRTL/C
#169 231 #194 883 #195 981 #195 979 See page 3 #300 158 #119 172 #228 926 #228 928 #042 306 #042 312 #195 425 #212 771 #300 026 #195 093 #195 145 See page 3 See page 3 Total Quoted Price: Box of four Adapts engine drive 120/240 V plug to Spectrum 240 V plug
Order from Miller Service Parts Order from Miller Service Parts
Distributed by:
Litho in USA