Commun Set Manual
Commun Set Manual
Commun Set Manual
Parts Catalogue
Printed and published by Cummins Power Generation Ltd. Copyright 2001 all rights reserved. Manston Park, Columbus Avenue, Manston, Ramsgate, Kent CT12 5BF, UK Telephone: +44 (0) 1843 255000 Facsimile: +44 (0) 1843 255900
Revision 1
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 2
Revision 1
Contents
Revision Record Introduction
Ordering Parts Part Identification Numbers Ordering Procedure Warranty Revision Record Sheet
6 7
7 7 7 7 7
10
10 10 11 11 11 11 12 12 13 13 13 14 14 14 14 14 15 15 16 16 16
Alternator Heater Kit 01SC013 [Feature Code A293 (240V)] Engine Accessories
Oil Pressure Sensors (PCL/Level 1/Detector 12) 02SC013&027/055&077/107 Oil Pressure Sensor (PCC) 02SC003 Water Temperature Sensors (PCC/PCL/Level 1/Detector 12) 02SC003/013/077/107 Low Engine Temperature Sensor (PCC/Detector 12) 02SC003/107 Oil Temperature Sensor (PCC/PCL & Detector 12) 02SC003/031&034
18 20
20 21 22 23 24
Battery 12V 05SC022/043 (Export/UK) [Feature Code KPB02 (Export)/KPB05 (UK)] Battery Tray & Leads/Battery Leads 05SC016/055 [Feature Code KPB01]
Battery Tray & Leads 05SC016 Battery Leads - 05SC055
26
27
27 28
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 3
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Contents (Continued)
Ni-Cad Battery Leads 05SC036 Switch, Low Coolant Level 06SC024 [Feature Code H375] Emergency Stop [Feature Code K796]
PCL 001/002 Detector 12 PCC
29
30
32
32 33 34
Engine Coolant Heater 09SC006 (240V) [Feature Code H074 (240V)] Sump Drain Tap 10SC003 Sump Drain Pump 10SC013 [Feature Code H520] Radiator Drain Tap 11SC167 Engine Cooling [Feature Code E082 (40OC)/E074 (50OC)]
11SC197/198 Radiator 11SC219 Remote Cooling (No Radiator)
36 38
39 40
42
42 43
CE Guarding 13SC034
Heat Shield Terminal Shroud (PCC/PCL) 89SC042/051 AVR Cover 89SC025/055 Radio Interference Suppression (RIS) Kit 89SC053
44
44 45 46 47
Fuel Water Separator 15SC026 [Feature Code C127] Fuel-Transfer Hand Pump 16SC001 [Feature Code C161] Fuel Tank Fittings 17SC016 Earth Lead (Alternator to Bedframe) 20SC069 Bedframe & AV Mounts 25SC050/334/338 Base Fuel Tank 25SC061 [Feature Code C179]
48
49 50 51 52
53
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 4
Revision 1
Contents (Continued)
Ni-Cad Batteries & Stand 31SC006 (Export)/31SC013 (UK) [Feature Code KPB03 (Export)/KPB04 (UK)] Fuel-Transfer Hand Pump 42SC001 [Feature Code KFT07] Free-Standing Fuel Tank 43SC001/002/003 [Feature Code KFT01/02/03] PCL Control Panel 80SC192/194 (50/60Hz) [Feature Code H576 (50 Hz)/H577 (60 Hz)] Detector 12 Control Panel 433169 thru 433173 [Feature Code H559] PCC Control Panel 03005127 (ISO Symbols)/03004305 (English Text) [Feature Code H578 (Single)/H579 & H580 (Paralleling)] Battery Charger 85SC010/025 (Lead Acid)/85SC012/027 (Ni-Cad) [Feature Code KBC01/02 (Lead Acid)/KBC03/04 (Ni-Cad)] Recommended Spare Parts Holding Recommended Spare Parts for Periodic Servicing
PCL Modules 250/500 Hour Service 1000 Hour Service 3000 Hour Service 6000 Hour Service Note: Refer to the applicable Vendor Parts Catalogue for spare parts information for the Control Panels in this Parts Catalogue.
54
56
58
60
62
64
66 68 70
70 71 72 74 76
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 5
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Revision Record
Sheet...........
REVISION
Number Issue Date
AMENDED PAGES
Changed Pages Reason
RECORD OF AMENDMENT
Signature Date Amended
0 1
15 Nov 99 01 Oct 01
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 6
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Introduction
Ordering Parts
Contact your nearest Cummins Distributor to order your replacement parts. Use only genuine Cummins parts for your Genset, failure to do this may invalidate any warranty claims. Use the ordering procedure and the Fax Order Form within this book to ensure you order and receive the correct parts. All necessary contact information is given on the Fax Order Form.
Item Number
1
Part Number
011262
Description
Battery Lead (+ve)
Remarks
Parts and Part Numbers shown in this Parts Catalogue may change, at the suppliers discretion, when specific genset serial numbers are known.
Ordering Procedure
The satisfactory ordering and processing of orders is greatly dependent on the proper supply of available information. To ensure the order is processed correctly and efficiently the following instructions are offered as the purchasers guide: 1. Write your order clearly in typeface, if possible, rather than hand written. 2. Provide the correct generator Model, Serial Number and Engine Number. 3. Be sure to list the correct part number required, part numbers are usually located on the part itself. 4. Complete assemblies are identified with a Feature Code. To order a complete assembly, use the feature code column on the order form, not the part number column. 5. Where assemblies contain the same items, the Feature Codes and differences between them are identified in the Header. e.g. Radiator 11SC197/198 (40 /50 C) [Feature Code E082 (40 C)/E074 (50 C)] 6. Arrange your purchase order in part number numerical sequence. 7. Please specify the quote reference number if applicable, this will help to decrease the time taken to process your order. 8. Please specify your company name and shipping details clearly. 9. Always quote your reference number, contact name, and telephone and fax numbers. Include your E-mail address if you have one.
O O O O
Warranty
All genuine Cummins parts are supplied with a 180-day Warranty. Contact your nearest Authorised Cummins Dealer or the Customer Services Department at CPG if defects occur in the warranty period.
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 7
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Cummins Power Generation Limited Manston Park Columbus Avenue Manston, Ramsgate Kent CT12 5BF Telephone +44 (0) 1843 255584 Facsimile: +44 (0) 1843 255913 Email: shawn.l.vincent@ cummins.com
Page 1 of ..........
FAX ORDER
From: Delivery Address:
Phone:
Fax:
Order No.
Order Date
Date Required
Serial No:
Engine No:
Item 1 2 3 4 5 6 7 8 9 10
Qty
Part Number
Description
Unit Price
Amount
Additional Information:
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 8
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Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 9
Revision 1
Genset.jpg
Description
Qty
0 1 1 1 1 1 1
Feature Code
KN99 H559 H576 H577 H578 H579 H580
Basic Paralleling
Option B184 and A367 are necessary with all PowerCommandTM and Detector 12 control panels.
Description
(Not available with Options F187 & F188)
Feature Code
KCM01 KCM02 KCM03
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 10
Revision 1
Description
Feature Code
B184 B240 RFQ
Description
Feature Code
K611 K940 B224 01SC058 01SC060 KP01
Description
Alarm, Audible Engine Shutdown
Feature Code
KA08 H543 KJ03 K611 K634 K264 K796
Description
Alarm, Audible Common Alarm
Feature Code
KN54 K270 KN55 KN56 K264 H543 H595 H596 H589 H573
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 11
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Part Number
E00024602 E00024030 E00023212 098303 098259 098238 098302
Description
SX460 AVR (No PMG) SX440 AVR (No PMG) MX321 AVR (PMG Excited) AVR Harness, SX460 AVR Harness, SX440 AVR Harness, MX 321 AVR Harness, MX 321
Qty
1 1 1 1 1 1 1
Feature Code
Detector 12 PCL
Alternator Options
Item No.
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Part Number
BRGST501 BRGST502 BRGST503 BRGST504 BRGST509 BRGST510 BRGST529 BRGST530 BRGST515 BRGST516 BRGST517 BRGST518 BRGST519 BRGST520 BRGST531 BRGST532
Description
Alternator (HC5C No PMG) Alternator (HC5C - PMG) Alternator (HC5D No PMG) Alternator (HC5D PMG) Alternator (HC5E No PMG) Alternator (HC5E PMG) Alternator (HC5F No PMG) Alternator (HC5F PMG) Alternator (HC5C No PMG High Alt. Temp) Alternator (HC5C - PMG High Alt. Temp) Alternator (HC5D- No PMG High Alt. Temp) Alternator (HC5D - PMG High Alt. Temp) Alternator (HC5E- No PMG High Alt. Temp) Alternator (HC5E - PMG High Alt. Temp) Alternator (HC5F- No PMG High Alt. Temp) Alternator (HC5F PMG High Alt. Temp)
Qty
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Remarks
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 12
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Item No.
-
Part Number
87SC114 87SC115 87SC116 87SC117 87SC118 87SC119 87SC120 87SC121 87SC122 87SC123 87SC124 87SC125 87SC126
Description
Current Transformer, 75A - 150A Current Transformer, 100A - 200A Current Transformer, 150A - 300A Current Transformer, 200A - 400A Current Transformer, 250A - 500A Current Transformer, 375A - 750A Current Transformer, 400A - 800A Current Transformer, 500A - 1000A Current Transformer, 600A - 1200A Current Transformer, 750A - 1500A Current Transformer, 1000A - 2000A Current Transformer, 1500A - 3000A Current Transformer, 2000A - 4000A Current Transformer, 3000A - 6000A
Qty
1 1 1 1 1 1 1 1 1 1 1 1 1 1
Remarks
PCC
87SC127
Item No.
-
Part Number
87SC094 87SC095 87SC096 87SC097 87SC098 87SC099 87SC100 87SC101 87SC086 87SC087 87SC088 87SC089 87SC090 87SC091 87SC092
Description
Current Transformers, DFAA, DQAA Current Transformers, DFAB Current Transformers, DFAC, DQAB Current Transformers, DFBF Current Transformers, DFCB, DQBA Current Transformers, DFCC, DQBB Current Transformers, DFCE, DFEB Current Transformers, DFEC Current Transformers, DFED, DFGA Current Transformers, DFGB Current Transformers, DFJC Current Transformers, DFJD Current Transformers, DFLB Current Transformers, DFLC Current Transformers, DFLD Current Transformers, DFMB, DFLE, DFLF Current Transformers, DFGD
Qty
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Remarks
87SC093 87SC139
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 13
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Part Number
098320
Description
AC Control Harness
Qty
1
Feature Code
Engine Options
Item No.
4 4 4 4 4 4 Note:
Part Number
07SE521 07SE523 07SE525 07SE531 07SE533 07SE535 03383344 0338339801
Description
Engine (KTA19G2 50/60 Hz) Engine (KTA19G3 50/60 Hz) Engine (KTA19G4 50/60 Hz) Engine (KTA19G2 50/60 Hz) Engine (KTA19G3 50/60 Hz) Engine (KTA19G4 50/60 Hz) Engine Harness Engine Harness
Qty
1 1 1 1 1 1 1 1
Feature Code
Normal Duty Air Cleaners
PCC
Normal or Heavy Duty Air Cleaners are supplied as integral items with the related engine.
Description
Governor Assembly Electronic Governor Assembly Electronic
Qty
1 1
Feature Code
Level 1, PCL Detector 12
Item No.
-
Part Number
43SC001 43SC002 43SC003 42SC021 42SC014 42SC012 42SC001
Description
Single-skin, 450 litre Single-skin, 900 litre Single-skin, 1350 litre Switch, High/Low Warning + Low Shutdown + Electric Fuel Transfer Electric Fuel Transfer Pump, 380-440V, 50 Hz, 3 Phase, 3 Wire (Option KFT04 necessary) Electric Fuel Transfer Pump, 440V, 60 Hz, 3 Phase, 3 Wire (Option KFT04 necessary)) Pump, Fuel Transfer, Hand
Qty
1 1 1 1 1 1 1
Feature Code
KFT01 KFT02 KFT03 KFT04 KFT05 KFT06 KFT07
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 14
Revision 1
Item No.
2 -
Part Number
25SC061 17SC016 15SC026 16SC021 16SC033 16SC034 16SC011 42SC014 42SC012 16SC001
Description
Base Fuel Tank, Open Set, Sub-base, Single-skin (Open Set) Fuel Tank Fittings Fuel/Water Separator, Open Set Switch, High/Low Fuel Level Warning Switch, Low Fuel Level Shutdown, Open Set Switch, Low Fuel Level Shutdown, Enclosed Set Switch. Electric Fuel Transfer Electric Pump, Fuel Transfer, 380-440V, 50 Hz, 3 Phase, 3 Wire (Option KFT08 necessary) Electric Pump, Fuel Transfer, 440V, 60 Hz, 3 Phase, 3 Wire (Option KFT08 necessary) Hand Pump, Fuel Transfer, Open set
Qty
1 1
Feature Code
C179
Part Number
38SC101 38SC102 38SC103 38SC104 38SC167 38SC168 38SC169 38SC170
Description
Industrial Silencer In-line Entry/Exit, G2/3 Industrial Silencer Side Entry/In-line Exit, G2/3 Residential Silencer In-line Entry/Exit, G2/3 Residential Silencer Side Entry/In-line Exit, G2/3 Industrial Silencer In-line Entry/Exit, G4 Industrial Silencer Side Entry/In-line Exit, G4 Residential Silencer In-line Entry/Exit, G4 Residential Silencer Side Entry/In-line Exit, G4 Exhaust Flex, G2/3 Exhaust Flex, G4 Exhaust Bellows, G2/3 Exhaust Bellows, G4 Exhaust System Fixing Kit, G2/3 Exhaust System Fixing Kit, G4
Qty
1 1 1 1 1 1 1 1 1 1 1 1 1 1
Feature Code
KEX01 KEX02 KEX03 KEX04 KEX01 KEX02 KEX03 KEX04 KEX05 KEX05 KEX06 KEX06 KEX07 KEX07
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 15
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Enclosure Options
Item No.
Note:
Part Number
22SM324 22SC002 17M0139 12SC007 13SC034 25SC061 07SC001 20SC069
Description
Silenced Enclosure Super Silenced Enclosure Fuel Tank Fittings Exhaust System Guarding Base Fuel Tank Emergency Stop Earth Lead, 240 mm
2
Qty
1 1 1 1 1 1 1 1
Feature Code
F190 F191
1. Enclosures are not available with Level 1 build gensets (Option KN98) or 6CTAA8.3G1/2 engines. 2. Options E074 and KCM02 are necessary with all Enclosures.
Part Number
11SC197 11SC198 11SC219 Radiator, 40O C Radiator, 50O C
Description
(N/A with Options F190, F191)
Qty
1 1 1
Feature Code
E082 E074 RFQ
Genset Consumables
Item No.
-
Part Number
069004 RSK6001 0206996 3002203 3002202 FF105D LF670 WF2076
Description
Cummins Engine Toolkit Rectifier Service Kit Alternator Drive Belt Fan Belt, G2 Fan Belt, G3/4 Fuel Filter Oil Filter Water Filter
Qty
1 1 1 1 1 2 2 1
Feature Code
KME01
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 16
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Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 17
Revision 1
Altheat.jpg
Item No.
1 2 Note:
Part Number
405509 001098 405501
Description
Fuse Terminal Block Alternator Heater Kit, 240V 2 Amp Cartridge Fuse (In Heater Control Box)
Qty
1 1 1
Remarks
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 18
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Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 19
Revision 1
Engine Accessories
Oil Pressure Sensors (PCL/Level 1/Detector 12) 02SC013&027/055&077/107
Oilpress.jpg
Item No.
1 2 -
Part Number
0309064103 01930448 0309064107
Description
Switch, Low Oil Pressure Sender, Oil Pressure Switch, Pre-Low Oil Pressure Adaptor Pipe, 1/8 Washer, /8 Reducer, /8 - /2 Bush, Reducer Screw, HCC, /8, 24 x 0.75 Washer LK 3/8 Tube Bundy, Engine Harness Engine Accessories
3 3 1 3
Qty
1 1 1
Remarks
Not Shown
Ancillary/Attaching Parts 05051503 08560010 05050019 05050021 08010048 08500050 505021 098276 02SC091 1 1 2 1 2 2 2 1 1 Level 1 Level 1 Level 1
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 20
Revision 1
PCCoilpress.jpg
Item No.
1
Part Number
01930444
Description
Sender, Oil Pressure
Qty
1
Remarks
Ancillary/Attaching Parts 01510411 001146 05050019 05050007 08560010 05051433 Mag Pick-up DYNT.10200 Bracket, Terminal Block Reducer, /8 x Bush, Reducer, /4 x /8 Washer, /8 Adaptor, Female
3 1 1 3
1 1 2 1 3 1
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 21
Revision 1
Watemp.jpg
Item No.
1 2 3 3
Part Number
0193044701 03090576 01930432 0193044701
Description
Sender, Water Temperature Switch, High Engine Temperature Sender, Water Temperature Sender/Switch, Pre-High Engine Temperature
Qty
1 1 1 1
Remarks
Not PCC Not PCC PCC, Not Shown Detector 12, Not Shown
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 22
Revision 1
LowEngTemp.jpg
Item No.
1
Part Number
03090269
Description
Switch, Low Engine Temperature (LET)
Qty
1
Remarks
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 23
Revision 1
Oiltemp.jpg
Item No.
1 1 1 2
Part Number
01930432 01930388 019456 05050151
Description
Sender, Oil Temperature Sender, Oil Temperature Sender/Switch, Oil Temperature Reducer, 1/2 x 1/8 NPT
Qty
1 1 1 1
Remarks
PCC PCL, Detector 12 PCL, Detector 12 PCL, Detector 12
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 24
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Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 25
Revision 1
LABattery.jpg
Item No.
1 1
Part Number
052045 052198
Description
Lead Acid Battery - Dry (Export) Lead Acid Battery Charged (UK only)
Qty
4 4
Remarks
Requires KPB01 Requires KPB01
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 26
Revision 1
05SC016/055
LABattery.jpg
Part Number
011262 011263 035090 035095 715250 035105 011261 011264 011250 427561 427559 427560 418520 418521 011285
Description
Battery Lead (+VE) Battery Lead (+VE) Battery Clamp Clamp Bolt M8 Steel Wing Nuts Battery Tray Battery Lead (-VE) Battery Lead (-VE) Battery Link Battery Boot, Copper Link Battery Boot, Double Outlet Battery Boot, Single Outlet Battery Terminal, On Line Battery Terminal, On Line Str/Earth Lead (-VE)
Qty
1 1 2 2 2 1 1 1 2 2 4 2 4 4 1
Remarks
Not Shown Not Shown
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 27
Revision 1
Part Number
011262 011361 011261 011362 011250 427561 427559 427560 418520 418521 011285
Description
Battery Lead (+VE) Battery Lead (+VE), Long Battery Lead (-VE) Battery Lead (-VE), Long Battery Link Battery Boot, Copper Link Battery Boot, Double Outlet Battery Boot, Single Outlet Battery Terminal, On Line Battery Terminal, On Line Str/Earth Lead (-VE)
Qty
1
Remarks
Not Shown Not Shown
2 2 4 2 4 4 1
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 28
Revision 1
NiCad.jpg
Item No.
1 2 3 -
Part Number
011238 011268 011269 011285 427559 558202
Description
Copper Connector Battery Lead, +ve Battery Lead, -ve STR/Earth Lead (-VE) Battery Boot, Double Outlet Cable, 25 mm 2
Qty
2 1 1 1 2 2
Remarks
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 29
Revision 1
06SC024
LowCool.jpg
Item No.
1
Part Number
019464
Description
Switch, Low Coolant, S35/01
Qty
1
Remarks
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 30
Revision 1
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 31
Revision 1
PCLpanel.jpg
Item No.
2 -
Part Number
413080 082657 706187 715007 716007 716367
Description
Emergency Stop Push-switch Label, Emergency Stop M4 x 12 mm Steel Cheesehead Screw M4 Nut, Steel, Normal Series M4 Plain Washer, Thick, Steel, Form A M4 Steel Spring Washer, Single-coil
Qty
2 2 8 8 8 8
Remarks
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 32
Revision 1
Detector 12
D12panel.jpg
Item No.
1 -
Part Number
413050 082657 706187 715007 716007 716367
Description
Emergency Stop Push-switch Label, Emergency Stop M4 x 12 mm Steel Cheesehead Screw M4 Nut, Steel, Normal Series M4 Plain Washer, Thick, Steel, Form A M4 Steel Spring Washer, Single-coil
Qty
2 2 8 8 8 8
Remarks
Not Shown
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 33
Revision 1
PCC
PCCpanel.jpg
Item No.
1 -
Part Number
413050 082657 706187 715007 716007 716367
Description
Emergency Stop Push-switch Label, Emergency Stop M4 x 12 mm Steel Cheesehead Screw M4 Nut, Steel, Normal Series M4 Plain Washer, Thick, Steel, Form A M4 Steel Spring Washer, Single-coil
Qty
2 2 8 8 8 8
Remarks
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 34
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Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 35
Revision 1
Engheat.jpg
Item No.
1 2 3 4
Part Number
023125 049001 010167 010111
Description
High Temp. Steam Hose 1 Bore, 1.5 m Hose Clip Heater Support Coolant Tank Heater 2kW, 240V
Qty
1 4 1 1
Remarks
Ancillary/Attaching Parts Note: 010159 050336 010158 010163 050167 010112 1 NPT Connector x 16 I/D Hose 1 BSP Socket, BS1740
1
3 1 1 1 1 1
The 2A fuse from the Alternator Heater Kit 01SC013 (240V) is installed in the Heater Control Box.
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 36
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Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 37
Revision 1
10SC003
Sumptap.jpg
Item No.
1 2
Part Number
023048 0501162 050695
3
Description
/4 Bore Fuel Hose
Qty
1 1 1
Remarks
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 38
Revision 1
Sumpump.jpg
Item No.
1 2 3 4 -
Part Number
050220 050105 046385 050219 023048 049001
1
Description
/2 BSP Elbow, M/F
Qty
2 1 1 2 1 2
Remarks
Semi-rotary Hand Pump, BSF Pump Bracket Hose Connection Bore Fuel Hose, 0.5 m Clip
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 39
Revision 1
11SC167
Radrain.jpg
Item No.
1 -
Part Number
050141 050179 050334
Description
BSP Brass Draw-off Plug BSP Nipple BSP Socket BS 1740
Qty
1 1 1
Remarks
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 40
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Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 41
Revision 1
Radiator.jpg
11SC197/198 Radiator
Item No.
1 2
Part Number
037655 004502
Description
Radiator, 40/50 C Packing Plate
O
Qty
1 2
Remarks
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 42
Revision 1
Part Number
047647 047648 023062 047645 047642 047643 047644 047534 049075 049108 605163 607182 670084 702127 716009 716012 716013 716373 Bracket
Description
Qty
1 1 1 1 1 1 1 1 2 1 1 2 1 8 1 1 2 2
Remarks
Remote Cooling Pipe Hose, 89 mm I/D, 80 M long Bracket, Guard Bracket, Guard Guard, Charge Alternator Guard, Charge Alternator Pulley Guard T-bolt Latch Clamp U-bolt Clamp Screw, HHC, -13 x 1.00
5 1
Spring Washer, Heavy M6 x 16 mm Hex Head Set Screw, Steel M6 Plain Washer, Thick, Steel, Form A M12 Plain Washer, Thick, Steel, Form A M16 Plain Washer, Thick, Steel, Form A M16 Steel Spring Washer, Single Coil
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 43
Revision 1
CE Guarding
Heat Shield
13SC034
CEGuard.jpg
Item No.
1 2 -
Part Number
047366 047365 047372 047367 Turbo Guard Heat Shield Bracket Bracket
Description
Qty
1 1 1 1
Remarks
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 44
Revision 1
CE Guarding (Continued)
CEcover.jpg
Item No.
1 1
Part Number
0811366 0811366
Description
Terminal Shroud Terminal Shroud
Qty
2 3
Remarks
PCL PCC
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 45
Revision 1
CE Guarding (Continued)
AVRcover.jpg
Item No.
1 1 2 3
Part Number
047321 047551 047553 047552 AVR Cover AVR Cover
Description
Qty
1 1 2 4
Remarks
89SC055 89SC025 89SC055 89SC025
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 46
Revision 1
CE Guarding (Continued)
RISunit.jpg
Item No.
1 1 1 2
Part Number
0300421602 001123 098254 098214
Description
RFI Protection Module RIS Kit RIS Module RIS Module Loom
Qty
1 1 1 1
Remarks
Detector 12 PCL PCL
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 47
Revision 1
Watersep.jpg
Item No.
1 2 3 4
Part Number
050199 006172 019336 019339
Description
Adaptor Reducing, 1/2 - 5/8 BSP Hose Pipe Assembly, Supply Fuel/Water Separator Fuel/Water Separator Bracket
Qty
2 1 1 1
Remarks
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 48
Revision 1
16SC001
Handpump1.jpg
Item No.
1 2 3 4 5 -
Part Number
050171 046443 050001 050227 050362 023046 049001
Description
1 BSP Gunmetal Hose Connector Hand Pump Support Bracket Rotary Hand Pump Hose Connection Elbow 90 , BSP M/F 1 Bore x /8 Thick Wall PVC Tube Clip
1 O
Qty
1 1 1 2 2 3 3
Remarks
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 49
Revision 1
17SC016
Tankfits.jpg
Item No.
1 2 3 4 5 6 7 -
Part Number
046438 046437 050108 019332 050302 050195 050173 011288 Filler Cap Filler Tube
3
Description
Qty
1 1 1 1 1 3 4 1
Remarks
Fuel Contents Gauge, Spiral /8 BSP Reducer BSP Tapered Plug 1 BSP Gunmetal Plug Earth Lead (Base Tank to Bedframe)
Not Shown
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 50
Revision 1
20SC069
altbedea.jpg
Item No.
1 -
Part Number
011348 011301
Description
Earth Lead, 100 mm 2 Braid Earth Lead, 240 mm
2
Qty
2 1
Remarks
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 51
Revision 1
25SC050/334/338
BedfAVM.jpg
Item No.
1 2 2 2 3 3 4 5 5 6
Part Number
0302766 027131 027131 027131 027136 027136 031732 027143 027130 031723 Bedframe
Description
Qty
1 4 2 6 2 4 2 2 2 1
Remarks
Resilient Mounts, P5/2MF, HC5C/D Resilient Mounts, P5/2MF, HC5E Resilient Mounts, P5/2MF, HC5F Resilient Mounts, P5/3MF, HC5C/D/F Resilient Mounts, P5/3MF, HC5E Engine Foot, Rear Resilient Mounts, P5/1MF, HC5C/D Resilient Mounts, P5/4MF, HC5E Engine Foot, Front
25SC050 25SC334
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 52
Revision 1
Base Tank.jpg
Item No.
1
Part Number
0302794 Base Tank
Description
Qty
1
Remarks
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 53
Revision 1
Ni-Cad Batteries & Stand 31SC006 (Export)/31SC013 (UK) [Feature Code KPB03 (Export)/KPB04 (UK)]
NiCad.jpg
Item No.
1 1 Note:
Part Number
052222 052207
Description
Ni-Cad Batteries (Dry) and Stand (Export) Ni-Cad Batteries (Charged) and Stand (UK only)
Qty
1 1
Remarks
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 54
Revision 1
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 55
Revision 1
42SC001
FSTank.jpg
Item No.
1 2 3 4 5
Part Number
023046 049001 050001 050227 050362
Description
1 Bore x 1/8 Thick Wall PVC Tube Clip Rotary Hand Pump Hose Connection Elbow 90 BSP M/F
O
Qty
3 3 1 3 2
Remarks
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 56
Revision 1
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 57
Revision 1
FSTank.jpg
Item No.
1 2 2 2 3 4 4 4
Part Number
046438 046321 046322 046323 033057 033058 033059 033060 Filler Cap
Description
Qty
1 1 1 1 2 2 2 2
Remarks
Fuel Tank, 450 litre Fuel Tank, 900 litre (Standard) Fuel Tank, 1350 litre Tank Stand Frame Spreader, 450 litre Spreader, 900 litre Spreader, 1350 litre
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 58
Revision 1
Part Number
033061 033062 033063 019001
Description
Stay, 450 litre Stay, 900 litre Stay, 1350 litre Fuel Contents Gauge
Qty
2 2 2 1
Remarks
KFT01 KFT02 KFT03
Ancillary/Attaching Parts 046210 046439 050122 050173 050192 050195 050196 050361 Gasket Filler Plate BSP Plug, M.I.M.S or W 1 BSP Gunmetal Plug Gate Valve Taper BSP Tapered Plug BSP Nipple 1 BSP Taper Plug M/Iron 1 1 1 2 1 1 1 1
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 59
Revision 1
PCL Control Panel 80SC192/194 (50/60Hz) [Feature Code H576 (50 Hz)/H577 (60 Hz)]
PCLpanel.jpg
Item No.
1 1 2 3
Part Number
81SC037 81SC038 409550 0811822 0811824
Description
PCL-001 Key Start Module PCL-002 Auto Start Module AC Ammeter Standard Control Panel Control Panel Door Assembly Frequency Meter Door Lock Latch Plate Voltmeter, Dual Scaled PF Transducer & Meter Emergency Stop Push-switch Speed Adjustment Potentiometer Volt Trim Potentiometer (SX440) Volt Trim Potentiometer (MX321) KW Meter
Qty
1 1 3 1 1 1 1 1 1 1 1 1 1 1 1
Remarks
H576 H577
4 5 6 7 8 9 10 10 11 12
410508 426532 0811578 409507 410700 413080 82SC065 82SC066 82SC067 410550
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 60
Revision 1
Part Number
01930435 01930466 01930351 03021641 03021642 410575 410607 408518 433148 416566
Description
Oil Temperature Gauge Oil Pressure Gauge Engine Temperature Gauge Battery Voltmeter, 12V Battery Voltmeter, 24V Hours Counter, 50Hz Elapsed Time Meter, 220/240V, 60Hz Amber Neon, 120V Annunciator 510 Volts Selector Switch Earth Lead 4 mm2 Panel Wrapper Label AC Harness Link Loom Meter Bezel Gasket Meter Gasket 144 mm 48 mm Gasket Nylon Insulation Spacer Sealing Strip Meters Cover 4 mm Earth Lead, 6-6BST Terminals Common PCB Meters PCB Gauges PCB Annunciator PCB Option PCB Resilient Mounts AVM202 Control Box Heater 120V Control Box Heater 240V M4 Cage Nut Ratchet Screw
2 2
Qty
1 1 1 1 1 1 1 2 2 1
Remarks
K486
Ancillary/Attaching Parts Note: 011350 0811412 0821225 098240 410586 410686 410692 420008 427566 427562 558603 989413 989414 989415 989418 989419 027074 0300451501 0300451502 049161 426534 2 1 1 1 5 1 1 6 1 1 1 1 1 1 1 1 6 1 1 2 2
Refer to the Vendor Parts Catalogue for detailed spare parts information for this Control Panel.
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 61
Revision 1
Note:
Detector 12 information is currently under review by CPG Engineering and part numbers may change.
D12panel.jpg
Item No.
1 2 3 4 5 5 6 7 8 9 10 10 11 12 13
Part Number
1930466 3081011 3220361 3081010 322036001 322036002 1930351 3022002 413050 03003598 3021641 3021642 0320168801 03081052 3021968
Description
Oil Pressure Gauge Switch (WO/L) Panel Light Rocker Switch (W/L) Lamp Assembly, 12V Lamp Assembly, 24V Water Temperature Gauge Time Totalizing Meter Emergency Stop Push-switch Frequency Adjust Potentiometer Voltmeter, 8-18V Voltmeter, 16-36V Circuit Breaker-Mag (Field) Rotary Volt/Ammeter Switch Frequency Meter (<500V)
Qty
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Remarks
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 62
Revision 1
Part Number
3021992 3021975 3021473 3021147 3021683 3021684 3021685 3021724 3021725 3021726 3021148 3021753 03030261 0303028501 03220363
Description
Frequency Meter (120V) Ammeter, Scale 0-25, 0-50 Ammeter, Scale 0-50, 0-100 Ammeter, Scale 0-75, 0-150 Ammeter, Scale 0-100, 0-200 Ammeter, Scale 0-150, 0-300 Ammeter, Scale 0-200, 0-400 Ammeter, Scale 0-250, 0-500 Ammeter, Scale 0-375, 0-750 Ammeter, Scale 0-400, 0-800 Voltmeter Voltmeter Volts Adjust Potentiometer Volts Adjust Potentiometer Lamp Assembly, Upper/Lower Scale
Qty
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Remarks
82SC026 82SC027
Ancillary/Attaching Parts Note: 03370049 3004296 3004297 334323 3383252 3220017 3220004 3283252 301905501 03383429 03382278 0301905401 03193030 03550189 5170131 0300451501 0300451502 Bonding Strap PCB Assembly, Engine Monitor, 12V PCB Assembly, Engine Monitor, 24V Gauge, PCB Assembly DC Harness (Vertical) Panel Lamp, 24V Pilot Lamp, 12V DC Harness (Vertical) Door WLDMT Control RH Harness, TB21 AC Harness (Vertical) Door WLDMT Control LH Box WLDMT Control Capacitor Assembly Plug, Hole Control Box Heater 120V Control Box Heater 240V 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 89SC021 89SC022
Refer to the Vendor Parts Catalogue for detailed spare parts information for this Control Panel. Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 63
Revision 1
PCC Control Panel 03005127 (ISO Symbols)/03004305 (English Text) [Feature Code H578 (Single)/H579 & H580 (Paralleling)]
PCCpanel.jpg
Item No.
1 1 1 1 2 2 2 2 3 4
Part Number
0300512701 0300512702 0300430501 0300430505 0300431101 0300431102 0300431103 0300431104 08950359 413050
Description
PCC Controller, 0-600V, Single, ISO Symbols PCC Controller, 0-600V, Parallel, ISO Symbols PCC Controller, 0-600V, Single, English Text PCC Controller, 0-600V, Parallel, English Text Door Assembly Door Assembly Door Assembly Door Assembly Door Gasket Emergency Stop Push-switch
Qty
1 1 1 1 1 1 1 1 1 1
Remarks
K796
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 64
Revision 1
1. ISO Symbol controllers are for the Central Region and English Text controllers are for the Asia and America Regions. 2. 3. 4. 5. Door Assemblies are not available with Paralleling Control Systems. Options B184 and A367 are necessary with all PCC Control Systems. Feature Code H580 is an upgradeable Paralleling option. Refer to the Vendor Parts Catalogue for detailed spare parts information for this Control Panel.
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 65
Revision 1
Battery Charger 85SC010/025 (Lead Acid)/85SC012/027 (Ni-Cad) [Feature Code KBC01/02 (Lead Acid)/KBC03/04 (Ni-Cad)]
BatCharger.jpg
Item No.
1 1 1 1
Part Number
402505 402532 402507 402534
Description
Battery Charger, 10A, 24V (Loose) Battery Charger, 5A, 24V (Wall-mounted) Battery Charger, 10A, 24V (Loose) Cabinet Battery Charger, 5A, 24V
Qty
1 1 1 1
Remarks
85SC010 85SC025 85SC012 85SC027
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 66
Revision 1
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 67
Revision 1
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 68
Revision 1
Item No. 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Part Number 019322 019324 019321 099932 RSK-6001 433159 E000-24030 E000-24602 E000-24210 E000-23410 E000-23212 405593 405590 FEC 540330 FEC 540328 405593 FEC 540330 FEC 540328 FEC 926784 FEC 926784 405501 405502 405583 405588 405589 405526 405593 405590 405501 405526
Description Float Switch, High/Low Fuel Float Switch, Low Fuel (019242) Float Switch, Fuel Transfer Control (019198) Audible Alarm 12V Rectifier Service Kit PCL Software Kit + Manual AVR SX440 AVR SX460 AVR MX421 AVR MX341 AVR MX321 Fuse 5 Amp (PCC Panel) Fuse 10 Amp (PCC Accessory Box) Fuse 20 Amp (Detector 12) Fuse 15 Amp (Detector 12) Fuse 5 Amp (Detector 12) Fuse 20 Amp (989413 Common PCB) Fuse 15 Amp (989413 Common PCB) Fuse 2 Amp (989413 Common PCB) Fuse 2 Amp (989414 Meter PCB) Fuse 2 Amp (DMC Panel) Fuse 6 Amp (DMC Panel) Fuse 500 MA (DMC Panel) Fuse 1 Amp (DMC Panel) Fuse 5 Amp (DMC Panel) Fuse 4 Amp (DMC Panel) Fuse 5 Amp (PCC) Fuse 10 Amp (PCC) Fuse 2 Amp (PCL005) Fuse 4 Amp (PCL005)
Qty 1 1 1 1 1 1 1 1 1 1 1 2 3 2 1 2 1 1 2 4 9 13 1 11 1 2 2 3 5 1
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 69
Revision 1
PCL Modules
Note: PCL Modules can be added to any order as and when necessary. Description PCL 001 Key Start Module PCL 002 Remote Start Module PCL 005 Mains Failure Module Qty AR AR AR Applicability
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 70
Revision 1
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 71
Revision 1
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 72
Revision 1
Qty 2 3 5 1
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 73
Revision 1
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 74
Revision 1
Part No 405593 FEC 540330 FEC 540328 FEC 926784 FEC 926784 405501 405502 405583 405588 405589 405526 405593 405590 405501 405526
Description Fuse 5 Amp Fuse 20 Amp (989413) Fuse 15 Amp (989413) Fuse 2 Amp (989413) Fuse 2 Amp (989414) Fuse 2 Amp Fuse 6 Amp Fuse 500 MA Fuse 1 Amp Fuse 5 Amp Fuse 4 Amp Fuse 5 Amp Fuse 10 Amp Fuse 2 Amp Fuse 4 Amp
Qty 2 1 1 2 4 9 13 1 11 1 2 2 3 5 1
Applicability Detector 12 Common PCB Common PCB Common PCB Meter PCB DMC Panel DMC Panel DMC Panel DMC Panel DMC Panel DMC Panel PCC PCC PCL005 PCL005
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 75
Revision 1
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 76
Revision 1
Part No 405590 FEC 540330 FEC 540328 405593 FEC 540330 FEC 540328 FEC 926784 FEC 926784 405501 405502 405583 405588 405589 405526 405593 405590 405501 405526
Description Fuse 10 Amp Fuse 20 Amp Fuse 15 Amp Fuse 5 Amp Fuse 20 Amp (989413) Fuse 15 Amp (989413) Fuse 2 Amp (989413) Fuse 2 Amp (989414) Fuse 2 Amp Fuse 6 Amp Fuse 500 MA Fuse 1 Amp Fuse 5 Amp Fuse 4 Amp Fuse 5 Amp Fuse 10 Amp Fuse 2 Amp Fuse 4 Amp
Qty 3 2 1 2 1 1 2 4 9 13 1 11 1 2 2 3 5 1
Applicability PCC Accessory Box Detector 12 Detector 12 Detector 12 Common PCB Common PCB Common PCB Meter PCB DMC Panel DMC Panel DMC Panel DMC Panel DMC Panel DMC Panel PCC PCC PCL 005 PCL 005
Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 77