EC Catalog2009
EC Catalog2009
EC Catalog2009
2009
Table of Contents
MagVISE Magnetic Workholding
EEPM Electro-Permanent Chucks . . . . . . . 4 ECB Permanent Magnetic Vises . . . . . . . . .8
Benefits:
Cut set-up & part change-over times in half Improved machining for better finish and tool life Uniform holding = No workpiece deformation
Choose magnetic workholding for uniform holding of the workpiece, without part distortion or dead spots. Uniform workholding reduces chatter and harmonics for improved surface finish and tool life.
Even holding eliminates dead spots, reduces chatter, and minimizes part deformation.
Use magnetic workholding for drilling, milling, and boring operations on thick or thin* workpieces. Magnetic power makes difficult workholding jobs faster and safer. Our magnetic chucks easily integrate with pallet changing and tombstone systems used in production cells. Since no electricity is needed to keep the chuck ON, the electropermanent magnet keeps on holding tight even during a complete power loss.
* Holding power varies with type of material and thickness. Magnetic chucks allow free access to machine on 5 sides
5 axis machining
Fig. 1 Model
EEPM-2540W EEPM-2560W EEPM-2580W EEPM-2590W EEPM-25100W EEPM-3030W EEPM-3040W EEPM-3060W EEPM-3080W EEPM-3090W EEPM-30100W EEPM-4040W EEPM-4050W EEPM-4060W EEPM-4080W EEPM-4090W EEPM-40100W EEPM-5060W EEPM-5080W EEPM-5090W EEPM-50100W EEPM-6060W EEPM-6080W EEPM-6090W EEPM-60100W EEPM-8080W
Fig. 2 Fig
1 2 3 3 3 1 1 2 3 3 3 1 1 2 3 3 3 2 3 3 3 2 3 3 3 3
Fig. 3 Poles
18 24 33 36 42 16 24 32 44 48 56 36 42 48 66 72 84 56 77 84 98 72 99 108 126 121
LxWxH
16.9" x 9.4" x 2.8" 23.2" x 9.4" x 2.8" 31.9" x 9.4" x 2.8" 34.3" x 9.4" x 2.8" 39.0" x 9.4" x 2.8" 12.2" x 11.8" x 2.8" 16.9" x 11.8" x 2.8" 23.2" x 11.8" x 2.8" 31.9" x 11.8" x 2.8" 34.3" x 11.8" x 2.8" 39.0" x 11.8" x 2.8" 16.9" x 16.5" x 2.8" 18.9" x 16.9" x 2.8" 23.2" x 16.5" x 2.8" 31.9" x 16.5" x 2.8" 34.3" x 16.5" x 2.8" 39.0" x 16.5" x 2.8" 23.2" x 18.9" x 2.8" 31.9" x 18.9" x 2.8" 34.3" x 18.9" x 2.8" 39.0" x 18.9" x 2.8" 23.2" x 23.6" x 2.8" 31.9" x 23.6" x 2.8" 34.3" x 23.6" x 2.8" 39.0" x 23.6" x 2.8" 31.9" x 29.7" x 2.8"
Amps
30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30
Chuck Wt.
110 lbs. 152 lbs. 202 lbs. 216 lbs. 244 lbs. 97 lbs. 134 lbs. 180 lbs. 255 lbs. 271 lbs. 304 lbs. 185 lbs. 209 lbs. 255 lbs. 350 lbs. 372 lbs. 425 lbs. 284 lbs. 407 lbs. 431 lbs. 482 lbs. 363 lbs. 473 lbs. 528 lbs. 603 lbs. 596 lbs.
Subplates*
EEPM-2540ISP EEPM-2560ISP EEPM-2580ISP EEPM-2590ISP EEPM-25100ISP EEPM-3030ISP EEPM-3040ISP EEPM-3060ISP EEPM-3080ISP EEPM-3090ISP EEPM-30100ISP EEPM-4040ISP EEPM-4050ISP EEPM-4060ISP EEPM-4080ISP EEPM-4090ISP EEPM-40100ISP EEPM-5060ISP EEPM-5080ISP EEPM-5090ISP EEPM-50100ISP EEPM-6060ISP EEPM-6080ISP EEPM-6090ISP EEPM-60100ISP EEPM-8080ISP
Controller
EEPM-C1 EEPM-C1 EEPM-C1 EEPM-C2 EEPM-C2 EEPM-C1 EEPM-C1 EEPM-C1 EEPM-C2 EEPM-C2 EEPM-C2 EEPM-C2 EEPM-C2 EEPM-C2 EEPM-C2 EEPM-C4 EEPM-C4 EEPM-C2 EEPM-C4 EEPM-C4 EEPM-C4 EEPM-C4 EEPM-C4 EEPM-C4 EEPM-C4 EEPM-C4
*Subplates are the same dimensions as the chucks, except they are 1" thick (H).
EEPM-SP50 Description
EEPM-SPF50
EEPM-SPF50-STOP
Controller is included with chuck. Order accessories separately. LxWxH 1.97" x 1.97" x 0.98" 1.92" x 1.81" x 1.81" 1.97" x 1.97" x 1.65" 1.97" x 1.97" x 1.65" 6.5" x 2" x 2.5"
Fixed, soft induction block (8mm screw) Spring adjusting induction block (2 pcs. set, 8mm screw) Fixed, soft induction block, use at corners with EEPM-SP50 spring blocks. (8mm screw) Fixed, soft induction block with work-stop (rotating) for fast, accurate positioning Toggle Clamps for holding non-ferrous materials (set of 2)
Benefits:
Slash setup and part change over times 5-sided machining No workpiece deformation Improve machining performance
MagVISE Permanent Magnetic Vises slash setup times on horizontal or vertical CNC machine tools. They are used for all types of machining and boring operations on thin to thick workpieces. No electricity is needed. Turn the magnetic vise "ON" and "OFF" with the turn of a wrench. Our magnetic vises easily integrate with pallet changing and tombstone systems for horizontal and vertical machining centers. Magnetic workholding provides very even holding of the workpiece, without dead spots, so chatter is reduced while tool life and surface finish are improved. Rough or uneven stock is no problem to hold thanks to springloaded induction blocks that adjust to fit the workpiece. See a short video of the MagVISE Magnetic Vises action on our website: www.techniksusa.com
Modular ECB magnetic vises hold irregular stock sizes, warped stock, and large workpieces, without the need for special xturing.
Rotary Table
end view
side view
1, soft fixed induction block, 10mm screw - use with ECB-SP50 spring blocks. Dimensions: 1.97" x 1.97" x 1.65" 2, spring loaded induction block, 10mm screw - use with ECB-SPF50 on corners. Dimensions: 1.89" x 1.81" x 1.89" Toggle Clamps for holding non-ferrous materials such as aluminum and brass. (set of 2)
Note: Holding power depends on workpiece size, material, surface finish, contact area with magnet, and workpiece thickness.
Benefits:
Safer than straps and slings Never needs to be re-certified So simple anyone can use it Reduces transport and setup time for more productivity
Our customers prefer ELM lifting magnets because they are the smallest, most powerful lifting magnet available with a 3.5X SAFETY FACTOR. Our safety factor is the best in the industry. ELM lifters feature super-powerful rareearth neodymium iron boron lifting magnets that require no electricity and have dozens of uses. Load and unload plate, block, or round steel and iron stock. Use them on press molds, machined parts, and other ferrous materials. Use spreader bars to lift large material.
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EZ-Lift Operation
Calculate Maximum Load for your stock. Center the magnet on the workpiece. Move lever to the ON position to lift. Follow all directions in the Operating Instructions that comes with your magnet.
How It Works:
MATERIAL
Vertical Lifters can be operated by one person. Each ELM lifting magnet contains super powerful rare earth magnets arranged in 3 rows. The OFF position is when the magnetic poles are in alignment as shown (top left). Turning the lever to the ON position rotates the center row of magnets 180 so the poles alternate, creating a powerful magnetic eld. Never attempt to turn the magnet ON unless it is placed on a correctly sized piece of material to be moved, or you may cause injury to yourself, or the ELM lifting magnet. Always follow all instructions carefully.
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Carbon Content
Surface Finish
M1 M2 M3 M4
~ Rough Cast
Rated Capacity
Model ELM-100 ELM-300 ELM-600 ELM-1000 ELM-2000 ELM-3000 Model ELM-100 ELM-300 ELM-600 ELM-1000 ELM-2000 ELM-3000 Plate Steel* 220 lbs. 660 lbs. 1,320 lbs. 2,200 lbs. 4,400 lbs. 6,600 lbs. Round Steel* 99 lbs. 300 lbs. 600 lbs. 990 lbs. 1,980 lbs. 2,970 lbs.
*Follow all directions in the Operating Instructions that comes with your magnet.
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Control large or irregular loads during transport. Increase lifting power by adding more magnets. Includes bar, 1 upper and 2 lower S.P.A. shackles. Order magnets separately.
Capacity 250 lbs. 500 lbs. 1,000 lbs. 2,000 lbs. 4,000 lbs. 8,000 lbs. 10,000 lbs. 13,500 lbs.
Weight 20 lbs. 25 lbs. 65 lbs. 115 lbs. 195 lbs. 300 lbs. 600 lbs. 880 lbs.
Separates iron or steel sheets for easy feeding into automatic sheet feeding equipment or for manual transport. Will separate irregularly shaped material. Sold in pairs.
H 87 127.5 251
L 61 61 75
I 51 51 60
d 8 8 11
b 56 80 150
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Variable Pole
Fine Pole
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Model EET-1530 EET-1535 EET-1545 EET-2040 EET-2045 EET-2050 EET-2550 EET-3060 EET-3070 EET-3090 EET-4060 EET-4070 EET-4080 EET-40100 EET-50100 EET-50150 EET-60100 EET-60150 EET-80100
Pole Pitch (P) 15 (3+12) 15 (3+12) 15 (3+12) 15 (3+12) 15 (3+12) 15 (3+12) 15 (3+12) 15 (3+12) 15 (3+12) 15 (3+12) 19 (3+16) 19 (3+16) 19 (3+16) 19 (3+16) 19 (3+16) 19 (3+16) 19 (3+16) 19 (3+16) 19 (3+16)
Pole Pitch (P) 4(1+3) 4(1+3) 4(1+3) 4(1+3) 4(1+3) 4(1+3) 4(1+3) 4(1+3)
LxWxH 12" x 6" x 4.5" 14" x 6" x 4.5" 18" x 6" x 4.5" 16" x 8" x 4.5" 18" x 8" x 4.5" 20" x 8" x 4.5" 20" x 10" x 4.5" 24" x 12" x 4.5"
Weight 73 lbs. 88 lbs. 110 lbs. 139 lbs. 157 lbs. 176 lbs. 247 lbs. 331 lbs.
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Face Plate Model EET-1530WL EET-1535WL EET-1545WL EET-2040WL EET-2045WL EET-2050WL EET-2060WL EET-2540WL EET-2545WL EET-2550WL EET-3060WL LxWxH 12" x 6" x 4" 14" x 6" x 4" 18" x 6" x 4" 16" x 8" x 4" 18" x 8" x 4" 20" x 8" x 4" 24" x 8" x 4" 16" x 10" x 4" 18" x 10" x 4" 20" x 10" x 4" 24" x 12" x 4" B 150mm 150mm 150mm 200mm 200mm 200mm 200mm 250mm 250mm 250mm 300mm L1 300mm 350mm 450mm 400mm 450mm 500mm 600mm 400mm 450mm 500mm 600mm Be 125mm 125mm 125mm 173mm 173mm 173mm 173mm 225mm 225mm 225mm 273mm Pole Pitch (P) 4(1+3) 4(1+3) 4(1+3) 4(1+3) 4(1+3) 4(1+3) 4(1+3) 4(1+3) 4(1+3) 4(1+3) 4(1+3)
Current Amp/DCV .39/90 .52/90 .60/90 .69/90 .90/90 1.01/90 1.31/90 1.00/90 1.10/90 1.33/90 1.52/90 Weight 42 lbs. 51 lbs. 64 lbs. 75 lbs. 84 lbs. 93 lbs. 112 lbs. 112 lbs. 123 lbs. 137 lbs. 216 lbs.
Face Plate Model EET-2050Z EET-2060Z EET-2080Z EET-2550Z EET-2560Z EET-3060Z EET-3090Z EET-4080Z EET-40100Z EET-50100Z EET-50150Z EET-60100Z EET-60150Z LxWxH 20" x 8" x 5" 24" x 8" x 5" 32" x 8" x 5" 20" x 10" x 5" 24" x 10" x 5" 24" x 12" x 5" 35" x 12" x 5" 32" x 16" x 5" 40" x 16" x 5" 40" x 20" x 5" 60" x 20" x 5" 40" x 24" x 5" 60" x 24" x 5" B 200mm 200mm 200mm 250mm 250mm 300mm 300mm 400mm 400mm 500mm 500mm 600mm 600mm L1 500mm 600mm 800mm 500mm 600mm 600mm 900mm 800mm 1000mm 1000mm 1500mm 1000mm 1500mm Le 442mm 546mm 741mm 442mm 546mm 546mm 840mm 741mm 938mm 938mm 1430mm 938mm 1430mm
Current Amp/DCV 1.40/90 1.70/90 2.30/90 1.80/90 2.10/90 2.60/90 4.00/90 4.70/90 5.80/90 7.20/90 9.00/90 8.00/90 10.1/90 Weight 170 lbs. 207 lbs. 275 lbs. 216 lbs. 258 lbs. 308 lbs. 462 lbs. 551 lbs. 695 lbs. 882 lbs. 1,323 lbs. 1,058 lbs. 1,620 lbs.
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EHT-100 (set of 2)
EHT-150W
EHT-72 (set of 2)
EHT-150L
Model EHT-65V EHT-72 EHT-100 EHT-150 EHT-300 EHT-150L EHT-300L EHT-150W EHT-300W
Qty. 2 2 2 1 1 1 1 1 1
LxWxH 2.5" x 2.5" x 1.5" 3" x 2" x 1" 4" x 3" x 1.5" 6" x 3" x 1" 12" x 3" x 1" 6" x 3" x 1" 12" x 3" x 1" 6" x 3" x 1" 12" x 3" x 1"
Weight 4 lbs. (x2) 7 lbs. (x2) 10 lbs. (x2) 5 lbs. 10 lbs. 5 lbs. 10 lbs. 5 lbs. 10 lbs.
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ERD-520 Features:
For larger, more powerful electromagnetic chucks Can operate two chucks at the same time Demagnetizing time is 8-15 seconds
ERD-510, ERD-515 Output Volts DC 0-100V DC 0-120V DC 0-120V DC 0-120V Output Amps 5A 10A 15A 20A
ERD-520 Dim. L x W x H 8" x 5.5" x 5" 6" x 13" x 10" 6" x 13" x 10" 7" x 15" x 12" Weight 8 lbs. 33 lbs. 44 lbs. 71 lbs.
EDH Demagnetizers
EDH-123
EDH-180
EDH-200
Description Portable, light weight, use on big machines For up to 20 minutes continuous operation For continuous operation, double-coil design
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ECE-100 / ECE-150
ECE-208 / ECE-212 ECE-612 Holding Power Model ECE-100 ECE-150 ECE-208 ECE-212 ECE-612 V-Face 61 lbs. 110 lbs. 121 lbs. 198 lbs. 242 lbs. Surface 88 lbs. 308 lbs. 154 lbs. 242 lbs. 350 lbs. B 100 150 56 75 76 L 100 150 80 115 118 H 100 150 72 100 62 Dimensions mm C 50 H1 50 H2 12 S1 48 S2 62 Weight 14.5 lbs. 53 lbs. 6.5 lbs. 11 lbs. 5.5 lbs.
Applicable Diameter mm 50 80 B
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Benefits
costs less than hand deburring deburr parts faster & better improve quality of parts see case studies on our website!
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bonescrews
stent
before
after
The sPINner is used in many industries including medical, aerospace, and electronics. It is also a good fit for most parts made on CNC Swiss-type lathes. Aluminum Gear Application Burrs and rough edges. Deburred part in only 10 minutes. Part Dimensions: 1 9/16" diameter x 5/16" high.
before
after
Complex Turned & Machined Aluminum Burrs on O.D. and in I.D. slots. Batch deburring in only 10 minutes! Part Dim.: 3/16" diameter x 1 3/16" long.
SLOTS DRILL HOLES THREADS CROSS HOLES INTERNAL THREADS INTERNAL CAVITIES
before
after
0.01" Diameter Slot in Light Alloy Collar Fine burrs in hard-to-reach slotted area. Eliminated part quality problem and saved labor costs. Part Dimensions: 1 7/32" diameter x 1/8" high.
before
after
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Speed Control
Programmable Timers
(clockwise and counter clockwise deburring) Power 220V 220V 220V
You can increase or decrease the power using the programmable control, or by selecting larger or smaller media. Parts are demagnetized at the end of the deburring cycle.
Dim. L x W x H 19" x 19" x 37" 23" x 26" x 34" 29" x 30" x 36"
Amps 5 10 15
All power requirements are single phase. Includes: 2 deburring containers, 1 separating container, and 1 manual. Media and deburring solution sold separately.
Standard Dimension Media (diameter x length in millimeters) Part No. Size (mm) EHD-S1 0.2X5mm EHD-S2 0.3x5mm EHD-S3 0.4x5mm EHD-S4 0.5x5mm EHD-S5 0.7x5mm EHD-S6 0.8x5mm EHD-S7 1.0x5mm EHD-S8 1.2x5mm EHD-S9 1.5x5mm
Special Dimension Media (diameter x length in millimeters) Part No. Size (mm) EHD-P1 0.3X3mm EHD-P2 0.4x3mm EHD-P3 0.5x1mm EHD-P4 0.5x3mm EHD-P5 0.7x3mm EHD-P6 0.8x3mm EHD-P7 1.0x1mm EHD-P8 1.0x3mm
Deburring Solution
Used with all types of materials. Dilute to a 50:1 ratio with water. Other solutions may be used, call for recommendations.
Model No. PFS-747 PFS-7475G Description 1/2 gallon deburring solution 5 gallons deburring solution
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Indicator Arms are used to check concentricity on bench or machine. Dial Indicators not included.
ECE-300 series
ECE-330 series
ECE-340
Description Precision hydraulic arm, gold Precision hydraulic arm, gold Precision hydraulic arm, gold Precision mechanical arm, red Precision mechanical arm, red Standard mechanical arm, red
Base Dim. LxWxH 4 3/4" x 2" x 2 1/8" 3 1/8" x 2" x 2 1/8" 2 3/8" x 2" x 2 1/8" 3 1/8" x 2" x 2 1/8" 2 3/8" x 2" x 2 1/8" 2 3/8" x 2" x 2 1/8"
Holding Power 352 lbs. 220 lbs. 176 lbs. 220 lbs. 176 lbs. 176 lbs.
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Copywrite 2009 Techniks, Inc. Indianapolis Indiana USA Non-copywritable materials are owned by their authors and are used for illustration purposes only.
Techniks / Earth Chain 9930 East 56th Street Indianapolis, IN 46236 email: info@techniksusa.com Part No. LIT-ECCAT2009