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SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

SATHYABAMA UNIVERSITY
DEPARTMENT OF MECHANICAL ENGINEERING B.E MECHANICAL ENGINEERING BATCH 2006

SEMESTER - I
Periods / Week* Sl. No 1. 2. 3. 4. 6C0072 5. 6. 7. 8. 9. 6C0007 6C0006 6C0010 6CL003 6CL005 Subject Code 6C0012 6C0002 6C0003 6C0004 Subject Title L Environmental Engineering Engineering Mathematics I Applied Physics Applied Chemistry ( 2006) Engineering Chemistry (2007) Programming in C Engineering Graphics I Engineering Mechanics Programming in C Lab Mechanical Workshop Lab 3 4 4 4 4 3 3 4 T 1 1 1 1 1 1 3 1 P/D 3 3 Internal Marks 20 20 20 20 20 20 20 20 External Marks 80 80 80 80 80 80 80 80 100 100 Total Marks 100 100 100 100 100 100 100 100 100 100 Min. Ext. Marks 35 35 35 35 35 35 35 35 50 50 Pass Marks 50 50 50 50 50 50 50 50 50 50 Exam Duration (Hrs) 3 3 3 3 3 3 3 3 3 3

* L = Lecture, T = Tutorial/Seminar, P/D = Practical/Project

BE - MECH - SYLLABUS: 2006

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

SATHYABAMA UNIVERSITY
DEPARTMENT OF MECHANICAL ENGINEERING B.E MECHANICAL ENGINEERING BATCH 2006

SEMESTER - II
Sl. No 1. 2. 3. 4. 5. 6. 7. 8. 9. Subject Code 6C0001 6C0008 6C0031 6C0094 6C0016 6C0018 6C0020 6C0074 6C0027 6CL001 6CL002 Periods / Week* Subject Title L English Basic Civil Engineering & Mechanical Engineering Basic Electrical Engineering & Programming in C++(2006) Programming in C++ (2007) Engineering Mathematics II Engineering Physics Industrial Chemistry (2006) Chemistry of fuels and materials (2007) Engineering Graphics II Physics Lab Chemistry Lab 3 4 4 4 4 4 4 4 3 T 1 1 1 1 1 1 1 3 P/D 2 2 3 20 20 20 20 20 20 20 20 20 80 80 80 80 80 80 80 80 80 50 50 100 100 100 100 100 100 100 100 100 100 100 100 Internal Marks External Marks Total Marks Min. Ext. Marks 35 35 35 35 35 35 35 35 35 50 50 Pass Marks 50 50 50 50 50 50 50 50 50 50 50 Exam Duration (Hrs) 3 3 3 3 3 3 3 3 3 2 2 3

10. 6CL009 Programming in C++ Lab * L = Lecture, T = Tutorial/Seminar, P/D = Practical/Project

BE - MECH - SYLLABUS: 2006

ii

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

SATHYABAMA UNIVERSITY
DEPARTMENT OF MECHANICAL ENGINEERING B.E. MECHANICAL ENGINEERING BATCH-2006

SEMESTER III
Sl. No 1 2 3 4 5 6 7 8 9 10 11 * Subject Code 6C0032 615301 6C0040 6C0066 6C0041 6C0022 6C0095 6C0067 615350 615351 615352 615353 Subject Title Engineering Mathematics-III Kinematics of Machines Engineering Thermodynamics Fluid Mechanics and Machinery Material Science and Metallurgy Electrical Technology (2006) Electrical Engineering (2007) Machine Drawing Foundry and Welding Lab Metallurgy Lab Electrical Lab Material Testing Lab Periods / Week* L 4 4 4 3 3 4 4 2 T 1 1 1 1 1 1 1 P/D 4 3 3 Internal Marks 20 20 20 20 20 20 20 20 External Marks 80 80 80 80 80 80 80 80 50 50 50 50 Total Marks 100 100 100 100 100 100 100 100 100 100 Min. Ext. Marks 35 35 35 35 35 35 35 35 50 50 Pass Marks 50 50 50 50 50 50 50 50 50 50 Exam Duration (Hrs) 3 3 3 3 3 3 3 4 2 2 2 2

L= Lecture, T = Tutorial/Seminar, P = Practical/Project

BE - MECH - SYLLABUS: 2006

iii

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

SATHYABAMA UNIVERSITY
DEPARTMENT OF MECHANICAL ENGINEERING B.E. MECHANICAL ENGINEERING-BATCH 2006

SEMESTER IV
Sl. No. 1 2 3 4 5 6 7 8 9 10 11 Subject Code 6C0054 6C0081 615401 615402 615403 615404 615405 615450 615451 615452 615453 Subject Title Engineering Mathematics- IV Mechanics of solids- I Dynamics of Machinery Applied Thermal Engineering Manufacturing Technology I Measurements and Control Computer Aided Design Fluid Mechanics Lab Fluid Machinery Lab CAD Lab-I Machine Shop Practice Periods / Week* L 4 4 4 4 4 4 3 T 1 1 1 1 1 1 1 P/D 3 3 Internal Marks 20 20 20 20 20 20 20 External Marks 80 80 80 80 80 80 80 50 50 50 50 Total Marks 100 100 100 100 100 100 100 100 100 Min. Ext. Marks 35 35 35 35 35 35 35 50 50 Pass Marks 50 50 50 50 50 50 50 50 50 Exam Duration (Hrs) 3 3 3 3 3 3 3 2 2 2 2

* L= Lecture, T = Tutorial/Seminar, P = Practical/Project

BE - MECH - SYLLABUS: 2006

iv

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

SATHYABAMA UNIVERSITY
DEPARTMENT OF MECHANICAL ENGINEERING B.E. MECHANICAL ENGINEERING BATCH-2006

SEMESTER V
Sl. No. 1 2 3 4 5 6 7 8 9 10 11 Subject Code 6C0079 615501 6C0082 615502 6C0078 615503 615504 615550 615551 615552 615553 Subject Title Applied Numerical Methods Electronics and Microprocessors Mechanics of Solids II Manufacturing Technology II Design of Machine Elements Gas Dynamics and Jet Propulsion Engineering Metrology Workshop (Special Machines) Metrology Lab Electronics Lab Microprocessor Lab Periods / Week* L 4 4 4 4 4 4 3 T 1 1 1 1 1 1 1 P/D 3 3 Internal Marks 20 20 20 20 20 20 20 External Marks 80 80 80 80 80 80 80 50 50 50 50 Total Marks 100 100 100 100 100 100 100 100 100 Min. Ext. Marks 35 35 35 35 35 35 35 50 50 Pass Marks 50 50 50 50 50 50 50 50 50 Exam Duration (Hrs) 3 3 3 3 4 3 3 2 2 2 2

* L= Lecture, T = Tutorial/Seminar, P = Practical/Project

BE - MECH - SYLLABUS: 2006

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

SATHYABAMA UNIVERSITY
DEPARTMENT OF MECHANICAL ENGINEERING B.E. MECHANICAL ENGINEERING BATCH-2006

SEMESTER VI
Sl. No. 1 2 3 4 5 6 7 8 9 10 11 Subject Code 6C0075 615601 615602 615603 615604 615E01 615E02 615650 615651 615652 615653 Subject Title Operations Research Heat and Mass Transfer Design of Transmission Systems Turbo machines Power Plant Engineering Elective-I Elective-II Instrumentation and Dynamics Lab Process Control Lab Prod. And Cost Estimation Lab Thermal Engineering Lab Periods / Week* L T P/D 4 4 4 4 4 4 3 1 1 1 1 1 1 1 3 3 Internal Marks 20 20 20 20 20 20 20 External Marks 80 80 80 80 80 80 80 50 50 50 50 100 50 50 Total Marks 100 100 100 100 100 100 100 100 Min. Ext. Marks 35 35 35 35 35 35 35 50 Pass Marks 50 50 50 50 50 50 50 50 Exam Duration (Hrs) 3 3 4 3 3 3 3 2 2 2 2

* L= Lecture, T = Tutorial/Seminar, P = Practical/Project

BE - MECH - SYLLABUS: 2006

vi

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

SATHYABAMA UNIVERSITY
DEPARTMENT OF MECHANICAL ENGINEERING B.E. MECHANICAL ENGINEERING BATCH-2006

SEMESTER VII
Sl. No. 1 2 3 4 5 6 7 8 9 10 11 Subject Code 6C0076 6C0077 615701 615702 615703 615E03 615E04 615750 615751 615752 615753 Subject Title Computer Integrated Manufacturing Principles of Management Automobile Engineering Total Quality Management Fluid Power Systems Elective-III Elective-IV CAD Lab-II CAM Lab IC Engines Lab Heat Transfer Lab Periods / Week* L 4 4 4 4 3 4 4 T 1 1 1 1 1 1 1 P/D 3 3 Internal Marks 20 20 20 20 20 20 20 External Marks 80 80 80 80 80 80 80 50 50 50 50 Total Marks 100 100 100 100 100 100 100 100 100 Min. Ext. Marks 35 35 35 35 35 35 35 50 50 Pass Marks 50 50 50 50 50 50 50 50 50 Exam Duration (Hrs) 3 3 3 3 3 3 3 2 2 2 2

* L= Lecture, T = Tutorial/Seminar, P = Practical/Project

BE - MECH - SYLLABUS: 2006

vii

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

SATHYABAMA UNIVERSITY
DEPARTMENT OF MECHANICAL ENGINEERING B.E. MECHANICAL ENGINEERING BATCH-2006

SEMESTER VIII
Sl. No. 1 Subject Code 615801 Subject Title Project Work and Viva Voce Total Marks 400 Pass Marks 200

BE - MECH - SYLLABUS: 2006

viii

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

SATHYABAMA UNIVERSITY
DEPARTMENT OF MECHANICAL ENGINEERING B.E. MECHANICAL ENGINEERING-BATCH 2006 LIST OF SUBJECTS I Semester
1 2 3 4 6C0072 5 6 7 8 9 6C0007 6C0006 6C0010 6CL003 6CL005 Engineering Chemistry Programming in C Engineering Graphics-I Engineering Mechanics Programming in `C Lab Mechanical Workshop Lab 6C0012 6C0002 6C0003 6C0004 Environmental Engineering Engineering Mathematics-I Applied Physics Applied Chemistry Common to Mech, Mech & Prod, Aero, Civil, Chem) Common to all Branches Common to all Branches Common to all Branches (For 2006 batch only) Common to all Branches (From 2007 batch onwards) Common to Mech, Mech & Prod, Aero, ECE, ETCE,IT,Chem Commonto Mech, Mech& Prod, Civil, Chem & Aero Common to Mech,Mech&Prod,Aero Common to Mech, Mech&Prod ,Aero, ECE, ETCE, CSE&IT Common to Mech, Mech&Prod, Aero, Civil, E&C, E&I, EEE, Chem Branches 06 07 08 09 10 11 12 13 14 14

II Semester
1 2 3 6C0094 4 5 6C0016 6C0018 6C0020 6 6C0074 7 6C0027 6CL001 8 6CL002 9 6CL009 Chemistry Lab Programming in C ++ Laboratory Chemistry of fuels and materials Engineering Graphics-II Physics Lab 6C0001 6C0008 6C0031 English Basic Civil Engineering and Mechanical Engineering Basic Electrical Engg and Programming in C++ Programming in C++ Engineering Mathematics-II Engineering Physics Industrial Chemistry Common to all Branches Common to Mech, Mech&Prod, Aero & Chem Common to Mech, Mech&Prod, Aero Common to Mech, Mech&Prod, Aero (From 2007 batch onwards) Common to all Branches Common to Mech,Mech& Prod,Civil, Aero,BioTech,Bio Info&Bio Med Commonto Mech,Mech& Prod, Civil, Chem & Aero (For 2006 batch only) Commonto Mech,Mech& Prod, Civil, Chem & Aero (From 2007 batch onwards) Common to Mech, Mech&Prod, Aero, Chem & Civil Common to Mech, Mech&Prod,Aero, E&C, E&I, EEE, Chem, ETCE, Bio Info,Bio Tech, Bio Med Common to Mech, Mech&Prod, Aero, E&C, E&IEEE,Chem, ETCE,Bio Info,Bio Tech, Bio Med Common to Mech, Mech&Prod ,Aero 15 16 18 20 21 22 23 24 25 26 26 26

MECH-SYLLABUS: 2006

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

III Semester 6C0032 615301 6C0040 6C0066 6C0041 6C0022 6C0095 6C0067 615350 615351 615352 615353 Engineering Mathematics-III Kinematics of Machines Engineering Thermodynamics Fluid Mechanics and Machinery Material Science and Metallurgy Electrical Technology Electrical Engineering Machine Drawing Foundry and Welding Lab Metallurgy Lab Electrical Lab Material Testing Lab Common to all branches except Bio Info & EEE) Common to MECH and AERO Common to MECH, PROD and AERO Common to MECH and PROD Common to MECH, PROD, ECE, ETCE& EIE Common to MECH, PROD and AERO (From 2007 onwards) Common to MECH, PROD and AERO 27 28 29 30 31 32 33 34 35 35 36 36

IV Semester 6C0054 6C0081 615401 615402 615403 615404 615405 615450 615451 615452 615453 Engineering Mathematics- IV Mechanics of solids- I Dynamics of Machinery Applied Thermal Engineering Manufacturing Technology I Measurements and Control Computer Aided Design Fluid Mechanics Lab Fluid Machinery Lab CAD Lab-I Machine Shop Practice Common to all branches except all Bio Groups & EEE Common to III Sem CIVIL 37 38 39 40 41 42 43 44 44 45 45

MECH-SYLLABUS: 2006

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

V Semester 6C0079 615501 6C0082 615502 6C0078 615503 615504 615550 615551 615552 615553 Applied Numerical Methods Electronics and Microprocessors Mechanics of Solids - II Manufacturing Technology - II Design of Machine Elements Gas Dynamics and Jet Propulsion Engineering Metrology Workshop (Special Machines) Metrology Lab Electronics Lab Microprocessor Lab Common to MECH & PROD Common to ECE, E&CE, ETC, CIVIL,MECH, PROD,CHEM, EEE, E&I, and AERO branches 46 47 Common to IV sem CIVIL 48 49 50 51 52 53 53 54 54

VI Semester 6C0075 Operations Research 615601 615602 615603 615604 615E 615E 615650 615651 615652 615653 Heat and Mass Transfer Design of Transmission Systems Turbo machines Power Plant Engineering Elective-I Elective-II Instrumentation and Dynamics Lab Process Control Lab Prod. and Cost Estimation Lab Thermal Engineering Lab

Common to MECH & PROD

55 56 57 58 59 60 60 61 61

MECH-SYLLABUS: 2006

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

VII Semester Computer Integrated 6C0076 Manufacturing 6C0077 Principles of Management 615701 615702 615703 615E 615E 615750 615751 615752 615753 Automobile Engineering Total Quality Management Fluid Power Systems Elective-III Elective-IV CAD Lab-II CAM Lab IC Engines Lab Heat Transfer Lab

Common to MECH & PROD Common to MECH and AERO Common to MECH & PRODElective subject

62 63 64 65 66 67 67 68 68

VIII Semester 25 15801 Project Work and Viva Voce

LIST OF ELECTIVE SUBJECTS


ME E01 ME E02 ME E03 ME E04 ME E05 ME E06 ME E07 ME E08 ME E09 ME E10 ME E11 ME E12 ME E13 Production Tooling Design Advanced Internal Combustion Engineering Product Design Cryogenic Engineering Robotics Refrigeration and air conditioning Combustion Engineering Composite Materials Technology Cogeneration & waste Heat Recovery Systems Industrial Safety and Pollution Control Non Destructive Testing and Evaluation. Bio Energy Conversion Technologies Non Traditional Machining Techniques 69 70 71 72 73 74 75 76 77 78 79 80 81

MECH-SYLLABUS: 2006

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

ME E14 ME E15 ME E16 ME E17 ME E18 ME E19 ME E20 ME E21 ME E22 ME E23

Design of Heat Transfer Equipment Vibration and Noise Control Industrial Tribology Solid Waste management Wind and Solar Energy Energy Engineering and Management. Special casting processes Experimental stress analysis Design for manufacture Computational fluid flow and heat transfer

82 83 84 85 86 87 88 89 90 91

ELECTIVES COMMON WITH MECH & PROD PR E01 PR E02 PR E03 PR E04 PR E05 PR E06 PR E07 PR E08 PR E09 PR E10 Rapid Prototyping Industrial Robotics & Expert System Finite Element Analysis Mechatronics In Manufacturing System Power Metallurgy System Modeling Industrial Handling & Storage Systems Artificial Intelligence & Expert Systems Environmental Engineering & Pollution Control Supply Chain Management 92 93 94 95 96 97 98 99 100 101

MECH-SYLLABUS: 2006

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

6C0012

ENVIRONMENTAL ENGINEERING
I Sem (Common to MECH, PROD, AERO, CIVIL, CHEM) II Sem (Common to CSE, IT, ECE, ETCE, EEE, EIE E&C)

UNIT - I NATURAL RESOURCES The Multi disciplinary nature of environmental studies, definition, scope and importance-Renewable and nonrenewable resources - Natural resources and associated problems. Forest resources: Use and overexploitation, deforestation, case studies. Timber extraction, mining, dams and their effects on forest and tribal people. Water resources: Use and over-utilization of surface and ground water, floods, drought, conflicts over waters, dams-benefits and problems. Mineral resources: Use and exploitation, environmental effects of extracting and using mineral resources, case studies. Food resources: World food problems, changes caused by agriculture and overgrazing, effects of modern agriculture, fertilizer-pesticide problems, water logging, salinity, case studies. Energy resources: Growing energy needs, renewable and non renewable energy sources, used of alternate energy sources, case studies. Land resources: Land as a resource, land degradation, man induced landslides, soil erosion and desertification. Role of an individual in conservation of natural resources. Equitable use of resources for sustainable lifestyles. UNIT - II ECOSYSTEMS Concept of an ecosystem-structure and function of an ecosystem-Producers-consumers and decomposersEnergy flow in the ecosystem-Ecological succession-Food chains, food webs and ecological pyramids. Introduction, types, characteristic features, structure and function of the following ecosystem. Forest ecosystem, Grassland ecosystem, Desert ecosystem, Aquatic ecosystems (ponds, streams, lakes, rivers, oceans, estuaries) BIODIVERSITY AND ITS CONSERVATION Introduction-Definition: genetic, species and ecosystem diversity, Biogeographical classification of India- Value of biodiversity: consumptive use, productive use, social, ethical-aesthetic and option values-Biodiversity at global. National and local levels. India as a mega diversity nation-Hot-spots of biodiversity. Threads to biodiversity: habitat loss, poaching of wildlife, man wild life conflicts. Endangered and endemic species of Indiaconservation of biodiversity: In-situ and Ex-situ conservation of biodiversity. UNIT - III ENVIRONMENTAL POLLUTION Definition ,causes, effects and control measures of: Air pollution, water pollution, Soil pollution, Marine pollution, Noise pollution, Thermal Pollution, Nuclear hazards - Solid waste management: Causes, effects and control measures of urban and industrial wastes. Role of an individual in prevention of pollution. Pollution case studies. Disaster management : floods, earthquake, cyclone and landslides. UNIT - IV SOCIAL ISSUES AND THE ENVIRONMENTAL LEGISLATION From Unsustainable to Sustainable development - Urban problems related to energy Water conservation, Rain water harvesting, watershed management - Resettlement and rehabilitation of people; its problems and concerns, Case studies. Environmental ethics: Issues and possible solutions . Climate change, global warming, acid rain, ozone layer depletion, nuclear accidents and holocaust, Case studies. Wasteland reclamation. Consumerism and waste products. Environment Protection Act. Air (Prevention and control pollution) Act. Water (Prevention and control of pollution ) Act-Wild life protection act-Forest conservation Act-Issues involved in enforcement legislation. Public awareness. UNIT - V HUMAN POPULATION AND THE ENVIRONMENT Population growth, variation among nations-Population explosion-Family welfare programme. Environment and human health. Human rights-Value education-HIV/AIDS. Women and child welfare-Role of information Technology in environment and human health, Case studies. Visit to a local area to document environmental assets-river /forest/ grassland /hill/ mountain. Visit to a local polluted site-Urban / Rural/ Industrial/ Agricultural-Study of common plants, insects, birds-Study of simple ecosystems-pond, river, hill slopes, etc. TEXT BOOKS: 1. Environmental science and Engineering- Anubha Kaushik and C.P.Kaushik New Age International Publishers, New Delhi REFERENCE BOOKS: 1. Environmental Science working with the earth G. Tyler Miller, 10th edition Jack Carrey Publishers. 2. Environmental science- toward sustainable future Richard T Wright & B.J. Nebel, 8th edition, PHI 3. Text book of Environmental Studies M Earch Bharucha, University Press, Chennai 4. Environmental Engineering-Dr.Abbas Mohaideen -Air walk Publications - Chennai 5. Introduction to Environmental Engineering- Y.Anajaneyulu- B.S.Publications- Hyderabad
MECH-SYLLABUS: 2006

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

6C0002

ENGINEERING MATHEMATICS - I (Common to All Branches)

UNIT I MATRICES Eigen value problem- Eigen values and eigen vectors of a real matrix-Characteristic equation-Eigen values and eigen vectors of a real matrix-Characteristic equationProperties of eigenvalues and eigenvectors-Cayley-Hamilton theorem(without proof)Similarity transformation (concept only)-Orthogonal matrices-Orthogonal transformation of a symmetric matrix to diagonal form-Reduction of quadratic form to canonical form by orthogonal transformation. UNIT II ALGEBRA Review of partial fractions. Binomial, exponential and logarithmic series (without proof) Problems on summation, approximations and coefficients. UNIT III GEOMETRICAL APPLICATIONS OF DIFFERENTIAL CALCULUS Curvature-Cartesian and polar co-ordinates-Centre and radius of curvature-Circle of Curvature-Involutes and evolutes-Envelopes-Properties of envelopes and evolutes-Evolute as envelope of normals. UNIT IV FUNCTIONS OF SEVERAL VARIABLES Functions of two variables-Partial derivatives-Total differential-Taylor's expansion-Maxima and minima-Constrained maxima and minima-Lagranges's Multiplier method-JacobiansDifferentiation under integral sign. UNIT V ORDINARY DIFFERENTIAL EQUATIONS Simultaneous first order linear equations with constant coefficients-Linear equations of Second order with constant and variable coefficients-Homogeneous equations of Euler type-Method of variation of parameters. Text Books: 1.A Text Book on Engineering Mathematics by T.VEERARAJAN, Tata-McGraw Hill publications, Chennai Reference Books: 1. A Text Book on Engineering Mathematics by S.GANESH and M.L.SURESH S.G. publications, Chennai. 2. Engineering Mathematics by Dr. P. KANDASWAMY and Co., S.Chand and Company. 3. Engineering Mathematics by M.K. VENKATRAMAN, National Publications, Chennai.

MECH-SYLLABUS: 2006

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

6C0003

APPLIED PHYSICS
(Common to All Branches)

UNIT I THERMAL PHYSICS Modes of heat transfer - conduction, convection and radiation - Basic definitions. Conduction - Co-efficient of thermal conductivity - determination of K for good conductors Forbe's method, determination of K for bad conductors - Lee's disc method. Formation of ice on ponds - Compound media - series and parallel - problems.UNIT II OPTICS Convex lens - Principal axis, optical centre, principal focus, focal length and power of the lens. Lens Aberrations - Chromatic aberrations - Longitudinal and Lateral chromatic aberration. Achromatism of lenses - condition for achromatism when two lenses are in contact and when they are separated by a distance. Monochromatic aberration - spherical aberration - Coma - Astigmatism - Curvature - Distortion - minimization techniques problems. Photographic camera, f-ratio and depth of focus.UNIT III ACOUSTICS Musical sound and noise, characteristics of musical sound - Weber-Fechner law characteristics of loudness, pitch, quality - relation between intensity and loudness, decibel scale, relation between pitch and frequency, factors on which intensity and loudness depend, sound intensity level and sound pressure level. Sound absorption, sound absorption co-efficient and its measurement - Reverberation - reverberation time standard reverberation time - Sabines formula to determine reverberation time. Factors affecting the acoustics of building and their remedy.UNIT IV PROPERTIES OF MATTER Bending of beams - bending moment of a beam - Cantilever - expression for depression cantilever loaded at free end, cantilever supported at its ends loaded in the middle determination of Young's modulus of the given cantilever by statical method when the beam is loaded at the center, when the beam is loaded uniformly - problems.UNIT V MATTER WAVES Matter waves - Definition, experimental verification of matter waves - G.P. Thomson, Davisson and Germer experiment. De Broglie's equation - Physical significance of the wave function - Schrodinger wave equation - time dependent and time independent equations - application to one dimensional box. Reference Books: 1. Heat and Thermodynamics - D.S.Mathur. 2. Heat and Thermodynamics - Brijlal and Subramanyam. 3. Properties of matter - Brijlal and Subramanyam 4. Properties of matter 5. Engineering Physics - Gaur and Gupta. 6. Fundamentals of Acoustics - Kinsler and Frey. 7. Modern Physics - J.B.Rajam. 8. Optics - Brijlal and Subramanyam. 9. Optics and Spectroscopy Khanna and Gulati 10. Optics and Spectroscopy Murugesan 11. Properties of matter - D.S.Mathur. 12. Applied Physics - M.Sundareswari, Helen and Karthiyayini - AirWalk Publications, Chennai. 13. Fundamentals of general properties of matter - Gulati

MECH-SYLLABUS: 2006

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

6C0004
UNIT I

APPLIED CHEMISTRY
(Common to All Branches) TECHNOLOGY OF WATER

Hardness-Units of hardness-Estimation of hardness by EDTA method-problems in hardness-Boiler feed water-Scales and sludges-Boiler corrosion-Softening methods - Lime soda process -Zeolite process -Demineralisation of water - Reverse osmosisElectrodialysis - Treatment of domestic water supply. UNIT II POLYMER SCIENCE

Functionality and significance - homo and hetero chain polymers -Types of polymerisation - Addition - Condensation - Copolymerisation - Plastics - Thermoplastics - Thermosetting plastics - Compounding of Plastics - Fabrication of plastics - Compression moulding Extrusion moulding - Injection moulding - Transfer moulding-Preparation, properties and uses of PE, PVC and Bakelite UNIT III ENVIRONMENTAL CHEMISTRY Air pollution-Green house effect-Acid rains-Ozone depletion-Air pollution control(in brief) Water pollution-BOD-COD-their determination-Sewage treatment-Biochemical effects of CO-Oxides of sulphur, Pb,Hg and CN. UNIT IV CHEMISTRY OF ENGINEERING MATERIALS

Cement-Raw materials-Manufacture-Setting and hardening of cement - Special cements Refractories - Classification - Properties - Refractoriness - Thermal palling - Porosity -Thermal conductivity UNIT V EXPLOSIVES, ROCKET FUELS AND POWDER METALLURGY Explosives - Requirements - Classification - Rocket propellants - Requirements Classification. Powder metallurgy- Definition Advantages Limitations - Applications Powder manufacture - Atomisation - Reduction -Electrolytic method-Powder metallurgy process - Compacting-Sintering Reference Books: 1. Engineering Chemistry by P.C.Jain and Monika Jain, Dhanpat Rai Publishing company. 2. Chemistry in Engineering and Technology, Vol II, J C Kuriakose and Rajaram, Tata Mc Graw Hill. 3. Engineering Chemistry, A Sheik Mideen, Shruthi Publications. 4. Environmental Chemistry, A K De, New Age International (P) Ltd.

MECH-SYLLABUS: 2006

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

6C0072

ENGINEERING CHEMISTRY

COMMON TO ALL BRANCHES (STUDENTS ADMITTED FROM 2007 2008 BATCH ONWARDS) Unit I Technology of water (12 periods) Introduction Hardness of water Types of hardness Equivalents of hardness in terms of calcium carbonate Units of hardness parts per million milligrams per litre Problems based on calcium carbonate equivalents Water softening Zeolite process Demineralization process Comparison of Zeolite process and demineralization process Desalination Reverse osmosis Electro dialysis Treatment of water for domestic supply Requirements of drinking water Sedimentation and Coagulation Filtration Slow sand filter Disinfection Chlorination Break point chlorination UV treatment and Ozonation. Unit II Electrochemistry (12 periods) Introduction Representation of electrochemical cell Origin of electrode potential Reference electrodes Standard hydrogen electrode Saturated calomel electrode Determination of single electrode potential Electrochemical series and its significance Electromotive force (emf) of a cell Determination of emf of a cell by potentiometric method Applications of emf series Determination of solubility of sparingly soluble salts Potentiometric titrations- Ferrous/ Ferric system Concentration cells Emf expression for electrolyte concentration cell. Unit III Corrosion science and industrial metal finishing (12 periods) Introduction Mechanism of chemical oxidation corrosion Pilling-Bedworth rule Mechanism of electrochemical corrosion Galvanic corrosion Differential aeration corrosion Difference between chemical and electrochemical corrosion Corrosion control Selection and design of materials Cathodic protection Sacrificial anodic method Impressed current method Inhibitors Cathodic, anodic and vapour phase inhibitors Pretreatment of metal surfaces before coating Electroplating Principle and process of electroplating of copper Electroless plating Principle and process of electroless plating of nickel. Unit IV Explosives and rocket propellants (12 periods) Introduction Requirements of explosives Oxygen balance Classification of explosives Low explosives Gun powder Smokeless powder Primary explosives Lead azide Mercury fulminate High explosives Ammonium nitrate Trinitro toluene RDX Dynamites Plastic explosives - Requirements of rocket propellants Specific impulse Effective exhaust velocity Thrust Specific propellant consumption Classification of propellants Liquid propellants Liquid oxidizers LOX Liquid fluorine H2O2 HNO3 N2O4 Liquid fuels Hydrocarbon fuels Liquid hydrogen N2H4 Mono- and Di-methyl hydrazine Solid propellants Oxidisers Ammonium perchlorate Inorganic nitrates RDX Fuels Powdered aluminium Boron AlH3 BeH2 Polymer binders. Unit V Chemical toxicology and food additives (12 periods) Introduction Chronic and acute effects Median lethal dose-50 Biochemical effects Carbon monoxide Sulphur dioxide Lead Mercury The need of food additives Incidental and Intentional additives Classification Preservatives Anti-oxidants Sequestrants Acidulants Surface active substances Stabilisers and thickeners Natural supplements Colourants Non-nutritive sweeteners Flavours Risk analysis of some specific food additives Diethyl pyrocarbonate Butylated hydroxyanisole (BHA) and butylated hydroxytoluene (BHT) Phosphoric acid Saccharin Monosodium glutamate. REFERENCES 1. Engineering chemistry, Jain & Jain, 15th Ed, Dhanpat Rai Publ. Co. (2006) 2. Chemistry in Engineering and Technology, Vol. 1&2, J.C. Kuriacose and Rajaram, Tata Mc Graw Hill. 3. A text book of Engineering chemistry, S.S. Dara, S.Chand Co. (2006) 4. Rocket propulsion elements, George P.Sutton, John Wiley & Sons, (1986) 5. Environmental chemistry, A.K. De, New age International Ltd. (2006) 6. Fundemental concepts of Environmental chemistry, G.S. Sodhi, Narosa Publ. Co. (2002) 7. Engineering chemistry, M.M. Uppal, 6th Ed, Khanna Publ.(2002) 8. Engineering chemistry, O.P Aggrawal, 3rd Ed, Khanna Publ.(2003)

MECH-SYLLABUS: 2006

10

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

6C0007

PROGRAMMING IN `C'

I Sem: Common to ECE, ETCE, IT, CHEM, MECH, MECH & PROD, AERO II Sem: Common to BIO TECH, BIO INFO, BIO MED, E & I, E&C, EEE UNIT - I Program development cycle - Structured programming - Top down, Bottom up approach Flow charts - History of `C' - Structure of a C program - Character Set - `C' Tokens : Keywords - Identifiers - Constants - Variables - Data Types - Expressions - Operators. UNIT - II Data Input and Output: Single character input and output - Scanf ( ) function - printf( ) function - gets( ) and puts( ) function. Control Structures: Selective Control - Loop Control Break and continue Statement. UNIT - III Arrays: Definition - Accessing an array element - Single dimensional arrays - Multi dimensional arrays. Strings : Handlings of character strings - String Manipulations. Functions: Definition - Execution of a function - Category of a function - Recursion Passing arguments to a function - Storage classes. UNIT - IV Pointers: Definition - pointers and functions - Passing pointers as function arguments Passing array as arguments to function - Pointers and Arrays - Array of pointers. Structures & Unions: Definition a structure - Array of structures - Passing Structures to a function - Pointers and structures - Union. UNIT V Files: File management in `C' - Defining and Opening a file - Closing a File -I/O operations on file - Random access to file - Command line arguments. Reference Books: 1. B.S.Gottfried, Programming with `C' - Schaum's Outline Series, Tata McGarw Hill Edition 1997. 2. E.Balagurusamy, Programming in ANSI `C' - Tata McGraw Hill 2nd Edition 1997. 3. Computer Programming-Mrs.Sabitha and Mrs.Jayanthi-Air Walk Publications, Chennai-4

MECH-SYLLABUS: 2006

11

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

6C0006

ENGINEERING GRAPHICS-1
(Common to MECH, MECH & PROD, CIVIL, CHEMICAL & AERO)

UNIT - I Introduction - Drawing Instruments and Materials - Layout of Drawing Sheet - Folding Types of Lines - Different types of pencils. Dimensioning - Principles of Dimensioning Lettering. Geometrical Construction - Conic Sections - Ellipse, Parabola and hyper bola - Normal and tangent to conic section. UNIT - II Involutes - Cycloids, Epicycloids and Hypocycloids. Orthographic projections - Planes of projection - Four Quadrants - First angle projection - Third angle projection Reference line - Projection of points. UNIT - III Projection of straight lines - Parallel to one or both planes -perpendicular to a plane Inclined to one plane, parallel to the other - Inclined to both planes -Traces of the lines. Projection of planes - parallel to one plane - perpendicular to both planes. UNIT - IV Projection of Solids - Axis perpendicular to a plane. Axis parallel to both planes - Axis parallel to one plane and inclined to the other - Axis inclined to both planes. UNIT - V Sections of Solids: - Section planes - True shape of section - Sections of prisms, pyramids, cones and spheres. Reference books: 1. Engineering Drawing - N.D.Bhutt. 2. Engineering Drawing - K.L.Narayana and Kannaiah. 3. Engineering Drawing - Guptha. 4. Engineering Drawing - S.Ramachandran, K. Pandian,E.V.V.Ramanamurty, R. Devaraj.

MECH-SYLLABUS: 2006

12

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

6C0010

ENGINEERING MECHANICS

I Sem:(Common to Mech, Mech & Prod, Aero) II Sem: Civil UNIT - I STATICS OF PARTICLES & EQUILIBRIUM OF RIGID BODIES Introduction - Units and Dimensions - Laws of Mechanics - Vectors - Vectorial representation of forces and moments - Vector operations, Coplanar forces resolution and composition of forces - equilibrium of a particle - forces in space - equilibrium of a particle in space - equivalent systems of forces - principle of transmissibility - Single equivalent force. Free body diagram - Types of supports and their reactions - requirements of stable equilibrium - Equilibrium of Rigid bodies in two dimensions - Equilibrium of Rigid bodies in three dimensions. UNIT - II PROPERTIES OF SURFACES AND SOLIDS Determination of Areas and Volumes - First moment of Area and the centroid - second and product moments of plane area - Parallel axis theorems and perpendicular axis theorems Polar moment of Inertia - Principal moments of Inertia of plane areas - Principle axes of inertia - Mass moment of Inertia - relation to area moments of Inertia. UNIT III FRICTION Frictional Force - Laws of Coulomb friction - Simple contact friction - Screw - Wedge Ladder - Rolling resistance - Belt friction. UNIT - IV DYNAMICS OF PARTICLES Displacement, Velocity and acceleration their relationship - Relative motion - Curvilinear motion - Newton's Law - Work Energy Equation of particles - Impulse and Momentum Impact of elastic bodies. UNIT-V ELEMENTS OF RIGID BODY DYNAMICS Translation and rotation of rigid bodies-Velocity and acceleration - General plane motion Moment of momentum equations- Rotation of rigid body - Work energy equation. Reference Books: 1. Irving H Shames, Engineering Mechanics - Statics and Dynamics 3rd edition, Prentice Hall of India pvt ltd 1993. 2. Timoshanko and Young Engineering Mechanics4/3 Tata McGrawhill 1995. 3. McLean Engineering Mechanics 3/e Schaum Series 1995. 4. Engineering Mechanics - S. Ramachandran. 5. Vector Mechanics for engineers - Vol I &II by Beer & Johnson.

MECH-SYLLABUS: 2006

13

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

6CL003

PROGRAMMING in `C' LAB

(Common to ECE, ETCE, CSE & IT, MECH, PROD, AERO) 1. To find greatest of 3 numbers. 2. To check whether a prime or not. 3. Finding GCD of two numbers. 4. To check Perfect number. 5. To check Armstrong number. 6. Generating Fibonacci Series. 7. Finding Sum of series. 8. To perform matrix addition. 9. To perform matrix multiplication. 10. String manipulation. 11. Pointer operations. 12. Structures. 13. Files.

6CL005

MECHANICAL WORKSHOP LAB

(Common to Mech, Mech & Prod, Aero, Civil, E&C, E&I, EEE, Chem Branches) A. CARPENTRY : Handling of carpentry tools practice in marking, sawing planning and chiseling to size. Making simple joints such as half-lap, dove-tail and mortise and tenon joints. Use of modern materials such as plywood, chip board, novapan, laminated sheet(demonstration only). B. FITTING: Use of fitting tools-practice in marketing, fitting to size and drilling-making of simple mating and profiles such as V, Square, Dove-tail, Half-round joints.

MECH-SYLLABUS: 2006

14

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

6C0001

ENGLISH

AIM: To promote learners to use the target language and sharpen their communicative skills through participated learning. OBJECTIVES To provide practice for learners in organized academic and professional writing. To help learners acquire interpretative reference and study skills through different reading strategies. To help learners acquire oral fluency. To help learners acquire the ability to listen effectively and respond competently in English in real life situations. READING 1. Comprehension- Inferential interpretative and redictive comprehension. Tasks: comprehending a passage and answering questions of various kinds relating to information, inference and predictions- Filling gaps with appropriate words objective type questions. 2. Note making - Skimming, Scanning. Tasks: identifying main ideas and supporting details- completing notes in the given format. WRITING 1. Report writing - Types of Reports, Structure of a Report Tasks: reporting on an industrial visit (purpose of the visit, preparatory measures, industry visited, critical observation) - industrial accident (introduction, detailed description of the accident, investigation conducted, recommendations and remedial measures). 2. Paragraph writing: Process description and Product description. Tasks: Describing an object, device, instrument or machine - describing a process (text to chart and vice versa). 3. Letter Writing - job application and letter seeking permission for industrial visit or in plant training. 4. Editing - correcting a passage and checking for errors in spelling, punctuation and grammar. 5. Argumentative writing - Stating a choice and justifying it. SPEAKING 1. Conversation- Framing Questions and responding to queries 2. Role Play - Discussing industrial visits and giving oral instructions for performing tasks. 3. Discussion - Classroom discussion on debatable topics. 4. Oral Presentations - Close and open ended topics related to science and technology. LANGUAGE FOCUS 1. Connectives and Discourse Markers 2. Indicators of Purpose and functions 3. Expressions relating to instructions and recommendations 4. Infinitives and Gerunds 5. Abbreviations and Acronyms 6. Conditionals 7. Impersonal Passive 8. Tenses and Concord 9. Word Formation using Prefixes and Suffixes 10. Word meaning - Antonyms and Synonyms Reference Books: 1. Technical English - Lakshmi Narayanan Scitech Publications 2007 edition. 2. English for Engineers RIE Foundation Books Pvt. Ltd. 2006 3. A course in Grammer and Composition Geetha Nagara - Foundation Books Pvt. Ltd. 2006 4. Effective Technical communication M.A.Rizvi- TaTa McGraw Hill. New Delhi.2006 5. Advanced English Grammer M.Hewings- Cambridge University Press, Cambridge1999. 6. Functional English Grammer G.Lock, Cambridge University Press, Cambridge1996. 7. Excellence through communication Nagini P.S. & Manivannan N- Shri Jai publications. 2005 8. Essential English Grammer Murphy R - Cambridge University Press, Cambridge1992.

MECH-SYLLABUS: 2006

15

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

6C0008
Part - A:

BASIC CIVIL ENGG. & BASIC MECHANICAL ENGG.


Basic Civil Engineering I-Sem: Common to ECE, ETCE, E&I, EEE , E&C II-Sem: Common to MECH, MECH&PROD., AERO AND CHEM

UNIT I Construction materials - Physical and mechanical properties - Stone, brick, cement, concrete & steel. Buildings - Various components and their functions. Foundations Functions , classification and suitability. Flooring - functions, types, cement concrete, mosaic, marble and granite flooring. Masonry - stone and brick masonry and construction details. Roof - flat - R.C.C. roof - roof coverings. UNIT II General properties of materials - stress, strain, modulus of elasticity, Centre of gravity and Moment of Inertia for rectangle, angle, T section, I section Channel section. Valuation plinth area method depreciation rate method. UNIT III Water supply - sources - surface and ground water - quality and quantity - water treatment - Sewage Collection disposal - Waste water treatment - Septic tank and Oxidation pond. Surveying -Classification and principles chain surveying - compass surveying computation of areas Trapezoidal and Simpsons rule. Reference books: 1. Basic Civil Engineering - Shanmugam .G & Palanichamy M.S, Tata Mc Grew Hill Publication Co. 2. Text book on Basic Civil Engineering Ramesh Babu 3. Basic Civil Engineering K.V.Natarajan 4. Basic Civil Engg - Helen Santhi. M, Air Walk Publications , Chennai.

MECH-SYLLABUS: 2006

16

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

Part - B: Basic Mechanical Engineering UNIT I: NEW SOURCES OF ENERGY Study of different types of alternative sources - solar, wind, wave, tidal and geo-thermal. BOILERS Classification - principles of modern high pressure steam generators for power generation. Layout of steam, gas turbine, diesel, nuclear and hydro power plants. UNIT II: INTERNAL COMBUSTION ENGINES: Working principle of petrol and diesel engines - Two stroke and four stroke cycles functions of main components - single jet carburetor - ignition, cooling and lubrication systems - fuel pump and injector. UNIT III: METAL FORMING PROCESS: Principles of forging, rolling, drawing and extrusion. METAL JOINING PROCESS: Principles of welding - fundamentals of arc welding, gas welding and gas cutting - brazing and soldering. METAL MACHINING: Types of lathes - Main components and their functions of center lathe - operations performed - drilling machines - operations. Text Book: 1. Basic Mechanical engineering - K.Venugopal, Anuradha Publications, Kumbakonam. Reference books: 1. Basic Mechanical engineering - Dr.K.Palani Kumar, AirWalk Publications, Chennai-4. .

MECH-SYLLABUS: 2006

17

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

6C0031 PART A

BASIC ELECTRICAL ENGINEERING & PROGRAMMING IN C++ ELECTRICAL ENGINEERING

(Common to MECH, MECH & PROD., AERONAUTICAL ENGINEERING) UNIT I: DC CIRCUITS AND MAGNETIC CIRCUITS

Ohms law Resistors in series and parallel combination Kirchoffs lawsMesh and Nodal Analysis Star Delta Transformation Simple problems. Definition of MMF, Flux and reluctance - Leakage Factor reluctance in series and Parallel Elelctromagnetic induction Flemings rule Lenzs law Faradays law Statistically and Dynamically induced EMF Self and Mutual inducatance( Qualitative treatment only) UNIT II: A.C.CIRCUITS Sinusoidal functions RMS and Average Value Power and energy in AC circuits Phasor representation sinusoidal excitation applied to purely resistive, inductive and capacitive circuits RL, RC and RLC series and parallel circuits Simple problems. UNIT III: MEASURING INSTRUMENTS AND WIRING

Torques acting on Indicating instruments Construction and principle of moving coil and moving iron instruments Voltmeter, Ammeter Induction type energy meter. Types of wiring stair case wiring Fluorecent type circuit Simple domestic wiring layout Earthing Types of earthing.

MECH-SYLLABUS: 2006

18

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

PART - B

PROGRAMMING IN C ++

(Common to MECH, MECH & PROD., AERONAUTICAL ENGINEERING) UNIT I: C++ PROGRAMMING LANGUAGE

The main function- beginning with C++ - Tokens Keywords Identifiers and constants Basic Data types User defined Data types Reference variable Scope resolution operator - Manipulators Special assignment expressions control structures. UNIT II FUNCTION, FUNCTION OVERLOADING

Function prototyping call by reference call by value Function overloading operator overloading Introduction to files classes for file stream operations opening and closing a file basics of exception handling Throwing and catching mechanism. UNIT III OBJECT ORIENTED PROGRAMMING

Principles of object oriented programming Abstraction Encapsulation Modularity Hierarchy Specifying a class Defining member function constructors copy constructors Destructors Arrays of objects Object as function arguments friend functions single inheritance multi level inheritance this pointer Pointers to derived classes.

MECH-SYLLABUS: 2006

19

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

6C0094

PROGRAMMING IN C++ (Common to MECH,CSE, IT from 2007 onwards)

UNIT I Introduction to fundamental Concepts : Object oriented fundamentals, Structured verses Object oriented development, elements of object oriented programming, fundamentals of OOP - class, object, and abstraction and its importance, encapsulation, polymorphism, benefits of OOP, structure of C++ program. UNIT II Classes and Objects: Working with classes - classes and objects - class specification, class objects, accessing class members, defining member functions, inline functions, accessing member functions within class, data hiding, class member accessibility, empty classes, constructors, parameterized constructors, constructor overloading, copy constructors, new, delete operators, this pointer, friend classes and friend functions. UNIT III Overloading: Function overloading, operator overloading, overload able operators, unary operator overloading, operator keyword, limitations of increment/ decrement operators, binary operator overloading, arithmetic operators, function templates, class templates. UNIT IV Inheritance: Base class and derived class relationship, derived class declaration, forms of inheritance, inheritance and member accessibility, constructors in derived class, destructors in derived class, multiple inheritance, multi level inheritance, hybrid inheritance, virtual base classes, virtual functions. UNIT V Exception handling and files: Files and streams, opening and closing of files, file modes, file pointers and manipulation, sequential access to a file, binary file, random access to a file, error handling during file manipulation, exception handling, exception handling model, exception handling constructs, list of exceptions, catching exceptions, handling exceptions. Reference Books: 1. K.R. Venu Gopal, T. Ravishankar, and Raj kumar, Mastering C++, Tata McGraw Hill, 1997. 1. E. Balaguruswamy, Object Oriented Programming with C++, Tata McGraw Hill, 2nd Edition , 2004. 2. Bjarne Stroustrup, The C++ programming language, Addison Wesley, 3rd Edition, 1998.

MECH-SYLLABUS: 2006

20

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

6C0016

ENGINEERING MATHEMATICS-II

(Common to all branches of B.E., B.Tech,) UNIT - I TRIGONOMETRY Review of Complex numbers and DeMoivre's Theorem. Expansions of Sinn and Cosn Sin and cos in powers of , sinn and cosn in terms of multiples of . Hyperbolic functions - Inverse hyperbolic functions. Seperation into real and Imaginary parts of comples function. UNIT - II THREE DIMENSIONAL ANALYTICAL GEOMETRY Direction cosines and ratios - The equations of a plane - Equation to a straight line Shortest distance between two skew lines - Coplanar lines - Sphere - Tangent line - Plane section of a sphere - Orthogonal spheres. UNIT III BETA AND GAMMA FUNCTIONS Definitions of Beta and Gamma integrals - Relation between them - Properties - Evaluation of definite integrals in terms of Beta and Gamma function - Simple applications. UNIT - IV VECTOR CALCULUS Differentiation of a vector function - Gradient divergence and curl - directional Derivative Identities (without proof) - Irrotational and Solenoidal fields, Vector Integration - Line, Surface and Volume Integrals, Integral theorem (without proof), Green's theorem (in the plane), Gauss divergence theorem and Stokes's theorem - Simple applications involving rectangles and cuboids. UNIT - V INTEGRAL CALCULUS Properties of definite integrals - Related definite integrals - Reduction formulaes for eax.xn, xn.sinax, xn.cosax, sinnx, cosnx, sinmx.cosnx. Double integrals - Change of order of integration - Triple integrals. Reference Books : 1. A Text Book on Mathematics - S.GANESH AND M.L.SURESH S.G. PUBLICATIONS Chennai. 2. Engineering Mathematics - Dr. M.K. Venkatraman, National Publications. 3. Engineering Mathematics - Dr P. Kandaswamy and co., S. Chand and company. 4. Engineering Mathematics - B.S. Grewal.

MECH-SYLLABUS: 2006

21

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

6C0018

ENGINEERING PHYSICS

(Common to MECH, MECH & PROD, AERO, CIVIL, BIOTECH, BIOINFO and BIOMED) UNIT I LOW TEMPERATURE PHYSICS Joule Thomson effect - Porous Plug experiment - Liquification of gases - Cascade Process. Adiabatic Demagnetisation - Principle of refrigeration - working, COP of a refrigerator, requirements of a good refrigerant. UNIT II PHOTOELASTICITY Introduction - Polarization - Production and detection of plane, circularly and elliptically polarized light. Photoelastic effect - Photoelastic method - advantages. Theory of Photoelasticity - Stress Optic law - Effect of a stressed model under a plane polariscope Isoclinic and Isochromatic fringes - Photoelastic bench. UNIT III ULTRASONICS Properties, production of ultrasonic waves - Magnetostriction and Piezo-electric method. Applications of ultrasonics - Doppler effect - blood flow meter, blood pressure meter - Ascan, B-scan and M - scan. UNIT IV X-RAYS AND NUCLEAR MEDICINE Introduction - units of X-rays-diagnostic technologies of X-rays -radiography-flouroscopy. Nuclear medicine - Introduction - units of radioactivity - generator - photo multiplier tube nuclear medicine imaging devices - gamma camera UNIT V CRYSTAL STRUCTURE Crystal system - Bravais lattices - Simple Cubic, BCC, FCC, HCP structures - Atomic radius, Coordination number and Atomic packing factor, Miller Indices - Separation between lattice planes - problems. REFERENCES 1. Materials Science Raghavan 2. Materials & Metallurgical Engineering O.P. Khanna 3. Thermal Physics A.B. Gupta & H.Roy 4. Materials & Metallurgical Engineering O.P. Khanna 5. Engineering Physics Uma Mukherjee 6. Engineering Physics Gupta & Gaur 7. Thermal Physics A.B. Gupta & H. Roy

MECH-SYLLABUS: 2006

22

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

6C0020

INDUSTRIAL CHEMISTRY

(Common to MECH, PROD,AERO,CHEMICAL & CIVIL) UNIT - I: SOLID AND LIQUID FUELS Solid fuels-gross and net calorific values-coal analysis - Proximate and ultimate analysis Coke manufacture-Otto Hoffman's process-hydrogenation of coal-Liquid fuels-Petroleumrefining-cracking and polymerisation methods-Knocking in IC engines-Octane numbercetane number UNIT - II: GASEOUS FUELS AND COMBUSTION Natural gas-LPG-water gas-Gobar gas-combustion-SIT-Explosive range-Flue gas analysis-Calculation of minimum theoretical quantity of air for complete combustion. UNIT - III: ELECTROCHEMISTRY Conductance of electrolyte solutions-Kohlrausch's Law and its applications-Galvanic cellReversible-Irreversible cells-EMF and its measurement-Single electrode potential and its determination-Reference electrodes-SHE, SCE-Nernst equation-Concentration cells UNIT - IV: CORROSION AND PROTECTIVE COATINGS Corrosion-Chemical and Electrochemical corrosion - Mechanism - Differential aeration corrosion-corrosion control-selection and designing of materials-Cathodic protectionInhibitors Protective coatings - Pretreatment of metal surfaces - Electroplating - Anodising, Paints Ingredients and their functions - Mechanism of drying of oils-special paints-Fire retardants, Luminous, temperature indicating paints. UNIT - V: PHASE RULE AND LUBRICANTS Phase rule-Definition of terms-Application of phase rule to water system-Thermal analysisapplication of phase rule to two component system(lead-silver system). Lubricants-Functions - Classification-Additives for lubricating oil-Greases-Solid lubricantsGraphite and molybdenum disulphide-Properties-Viscosity and viscosity index-Flash and fire point- Cloud and pour point-Oiliness-oxidation stability Reference Books: 1. Engineering Chemistry by P.C.Jain and Monika Jain, Dhanpat Rai Publishing Company. 2. Chemistry in Engineering and Technology, Vol I & II, J C Kuriakose and Rajaram, Tata Mc Graw Hill. 3. Engineering chemistry, A Sheik Mideen, Shruthi Publishers. 4. A Textbook of Engineering Chemistry Uppal, Khanna Publishers.

MECH-SYLLABUS: 2006

23

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

6C0074

CHEMISTRY OF FUELS AND MATERIALS


COMMON TO MECH, MECH&PROD, CIVIL, AERO, CHEM. BRANCHES (STUDENTS ADMITTED FROM 2007 2008 BATCH ONWARDS)

Unit I Fuels and combustion (12 periods) Introduction Classification Calorific values GCV NCV - Liquid Fuels - Petroleum Refining of petroleum Cracking of heavy oil Fluidized bed Catalytic cracking Knocking in Internal Combustion engines Cetane number Octane number - Gaseous Fuels - Water gas and Gobar gas Manufacture Properties Uses - Flue gas Analysis using Orsats apparatus Calculation of minimum quantity of air for combustion of fuels (simple problems) Unit II Lubricants and adhesives (12 periods) Introduction - Lubrication mechanism - Hydrodynamic lubrication Boundary lubrication Extreme pressure lubrication - Properties of lubricants Viscosity Index (VI) Flash and Fire point Cloud and Pour point Aniline point Oiliness Sligh oxidation test Classification of lubricants Liquid lubricants Compounding of oil - Semi solid lubricants Greases Types of greases - Solid lubricants Graphite and Molybdenum disulphide (MoS2) - Adhesives Adhesive action Development of bond strength Physical and Chemical factors influencing adhesive action Classification Unit III Phase rule (12 periods) Introduction Statement Definition of terms involved with examples Applications of phase rule to one component system Water system - Reduced phase rule Construction of simple eutectic phase diagram using Thermal analysis Lead silver system - Iron carbon system. Unit IV Alloys and composites (12 periods) Alloys Definition Properties and Purpose of making alloys Effect of alloying elements Ferrous alloys stainless steel Heat treatment Annealing Hardening Tempering Normalising Non Ferrous alloys Aluminium and Copper alloys Composites Definition Constituents Fiber reinforced plastics (FRP) Fiber glass reinforced composites Metal matrix composites (MMC) Ceramic matrix composites (CMC) - Polymer matrix composites (PMC) Cermets. Unit V Engineering materials (12 periods) Introduction Cement Manufacture of Portland cement Setting & Hardening of cement Special cement White cement High early strength cement Low heat cement Oil well cement Water proof cement - Refractories Classification Requirements Properties Refractoriness Refractoriness under load (RUL) Thermal conductivity Porosity Thermal spalling Manufacture of common refractory bricks - Silica bricks Magnesite bricks Silicon Carbide. REFERENCES 1. Engineering chemistry, Jain & Jain, 15th Ed, Dhanpat Rai Publ. Co. (2006)
2. Chemistry in Engineering and Technology, Vol. 1& 2, J.C. Kuriacose and Rajaram, Tata Mc Graw Hill. 3. A text book of Engineering chemistry, S.S. Dara, S.Chand Co. (2006) 4. Principles of Physical Chemistry, Puri, Sharma & Pathania, 41st Ed, Vishal Publ. Co., (2004) 5. Engineering materials, R.K.Rajput, S.Chand & Co. (2004) 6. Engineering chemistry, M.M. Uppal, 6th Ed, Khanna Publ.(2006) 7. Engineering chemistry, O.P Aggrawal, 3rd Ed, Khanna Publ.(2003)

MECH-SYLLABUS: 2006

24

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

6C0027

ENGINEERING GRAPHICS- II

(Common to MECH, MECH&PROD, AERO, CHEM & CIVIL) UNIT I Conversion of pictorial views to orthographic views. UNIT II Development of lateral surfaces Development of cubes, prisms, pyramids and cones. Intersection of surfaces Intersection of cylinder and cylinder, cone and cylinder. UNIT III Isometric projection Isometric axes isometric scales isometric projection of planes , prisms, pyramids, cylinders, cones and spheres . UNIT IV Perspective projections - Station point Picture plane - Vanishing point method - Visual ray method UNIT V Building Drawing- Residential and Office buildings Reference Books : 1. Engineering Drawing - N.D.Bhutt. 2. Engineering Drawing - K.L.Narayana and Kannaiah. 3. Engineering Drawing - Guptha. 4. Engineering Graphics-II - S.Ramachandran, K.Pandian E.V.V.Ramanamurthy, R. Devaraj

MECH-SYLLABUS: 2006

25

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

6CL001

PHYSICS LAB

(Common to MECH, MECH & PROD, AERO, E&C, E&I, EEE, CHEMICAL, ETCE, BIO-INFO, BIO-TECH, BIO-MEDI) 1. Compound pendulum -Determination of acceleration due to gravity. 2. Laser grating - Determination of wavelength of laser light. 3. Spectrometer - Determination of refractive index of a prism. 4. Air-wedge - Determination of thickness of a thin wire. 5. Semiconductor diode - Determination of width of the forbidden energy gap. 6. Quincke's method - Determination of magnetic susceptibility of liquid. 7. Semiconductor diode - Characteristic.

6CL002

CHEMISTRY LAB

(Common to MECH, MECH & PROD, AERO, E&C, E&I, EEE, CHEMICAL, ETCE, BIOINFO, BIO-TECH,BIO-MEDI) 1. Determination of Total, Permanent and Temporary hardness of water sample by EDTA method. 2. Determination of molecular weight of polymer by viscosity average method. 3. Determination of percentage of Cu in an ore. 4. Determination of percentage of Ni in an alloy. 5. Estimation of HCL by conductometric titration. 6. Determination of cloud point and pour point of a lubricating oil. 7. Determination of flash point and fire point of an oil.

6CL009

PROGRAMMING IN C++ LAB

(Common to MECH, MECH & PROD, AERONAUTICAL ENGINEERING) List of Experiments 1. Write down the program which explains about Palindrome checking. 2. Write down the program which explains about Call by Reference. 3. Write down the program which explains about Inline functions. 4. Write down the program which explains about Function Overloading. 5. Write down the program which explains about Constructors with default arguments. 6. Write down the program which explains about Operator Overloading. 7. Write down the program which explains about Friend Functions. 8. Write down the program which explains about File operations. 9. Write down the program which explains about Single Inheritance. 10. Write down the program which explains about Multi-level Inheritance.

MECH-SYLLABUS: 2006

26

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

6C0032

ENGINEERING MATHEMATICS III


(Common to all branches except Bio Info & EEE)

UNIT-I Laplace Transforms Transforms of simple functions - Properties of transforms - Transforms of derivatives and integrals - Periodic functions - Inverse transforms - Convolution theorem - Initial and final value theorems UNIT II Applications of Laplace transforms Applications of Laplace transforms for solving linear ordinary differential equations simultaneous differential equations - Integral Equations UNIT-III Complex variables Analytic functions - Cauchy-Reimann equations in Cartesian and polar form - properties of analytic function - construction of analytic functions - conformal mapping - standard types bilinear transformation UNIT-IV Complex integration Cauchy's integral theorem-integral formula -Taylors and Laurent's series (without proof) Residues - Cauchys residue theorem - contour integration around the circle and semicircular contours UNIT-V Theory of sampling and testing of Hypothesis Test of Hypothesis-Large Sample- Test of significance - Single proportion -difference of proportions - single mean - difference of two means, small samples - Students t test single mean - difference of two means - Fischers test - difference of variances, exact sample - Chi square test - Goodness of Fit - Independence of attributes. TEXT BOOK 1. Engineering Mathematics by Dr. P. Kandaswamy REFERENCE BOOKS 1. Engineering Mathematics by Dr. M. K. Venkataraman 2. Engineering Mathematics by T. Veerarajan

MECH-SYLLABUS: 2006

27

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

615301

KINEMATICS OF MACHINES

UNIT-I Introduction to Mechanisms Introduction - science of mechanisms - terms and definitions - Planar, spherical and spatial mechanisms - mobility - classification of mechanisms - kinetic inversions - slider crank inversions - 4- bar chain inversions - Grashofs law - mechanical advantage -determination of velocities and acceleration in mechanisms-relative velocity method for mechanism having turning, sliding and rolling pair UNIT-II Synthesis of Mechanisms Classification of kinetics synthesis problems - Chebyshev's spacing-two point synthesisslider crank mechanisms - 3 - position synthesis - 4 bar mechanism and slider crank mechanism - Freudenstein method - analytical UNIT-III Cams and gyroscope Types of cams and followers-follower motions - uniform acceleration & retardation, SHM, cycloid cam profiles for different followers - under cutting in cams-pressure angle gyroscope- gyroscopic forces and couple forces on bearing due to gyroscopic actiongyroscopic effects on movement of airplanes and ships- stability of two wheelers and automobiles. UNIT-IV Theory of Gearing Classification of gears - law of gearing - nomenclature of gear tooth profile interference and undercutting - minimum number of teeth-contact ratio-comparison of cycloidal and involute tooth epicyclic gear trains - inversions of epicyclic gear trains speed ratio - torque calculation UNIT-V Governors Governors - gravity controlled- porter, proell and spring controlled governor- hartnell, hartung, wilson hartnell and pickering - governor characteristics - governor effort. TEXT BOOK 1. BALLANEY.P.L - Theory of machines - Khanna publishers REFERENCE BOOKS : 1. RAO J.S. and DUKKIPATTI R.V - Mechanism and machine theory - Wiley Eastern Ltd 1992. 2. GHOSH. A and MALIK. AM - Theory of mechanisms and machines - Affiliated east west press (P) Ltd. 1988. 3. SHIGLEY. J.E. - Theory of machines and mechanism - Mc Graw Hill Inc., 1995. 4 ASHOK G AMBEDKAR Mechanisms and Machine Theory Jain Brothers 5. RATTAN. S.S - Tata Mcgraw Hill - Theory of machines. 6. R.K.BANSAL- Theory of machines 7. R.S.KHURMI- Theory of machines

MECH-SYLLABUS: 2006

28

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

6C0040

ENGINEERING THERMODYNAMICS
(Common to III Sem MECH and AERO)

UNIT-I Basic concepts and first law of thermodynamics Thermodynamics systems - concept of Continuum - thermodynamic properties equilibrium-process-cycle - work - heat - temperature - Zeroth law of thermodynamics First law of thermodynamics - applications to closed and open system - internal energy -specific heats - enthalpy - steady and unsteady flow conditions UNIT-II Second law of thermodynamics Statements - reversibility - causes of irreversibility - Carnot cycle - reversed Carnot cycle heat engines - refrigeration - heat pumps Clausius inequality - entropy - principles of increase in entropy - Carnot theorem - available energy - availability UNIT-III Working fluids Thermodynamic properties of pure substance - property diagram - PVT surface of water and other substances - calculation of properties Properties of ideal and real gases - equation of state - gas laws - Vander Waal's equation of state - compressibility - compressibility charts - Dalton's law of partial pressure -internal energy - enthalpy - specific heat and molecular weight of gas mixtures UNIT-IV Power cycles Gas power cycles - Carnot, Otto, Diesel, Dual, Brayton cycles - Vapour power cycles -Rankine - modified Rankine, reheat, regeneration cycles - binary vapour power cycles UNIT-V Thermodynamic relations and combustion of fuels Exact differentials - T-ds relations - Maxwell relation - Claussius Clapeyron equations -Joule Thompson co efficient - heat value of fuels - combustion equations - theoretical and excess air - air-fuel ratio - exhaust gas analysis TEXT BOOK 1. NAG P.K. Engineering Thermodynamics - Tata Mc Graw Hill REFERENCE BOOKS : SPALDING & COLE., Engineering Thermodynamics. ELBS NAG P.K. Engineering Thermodynamics - Tata Mc Graw Hill VANWYLEN & SONNATAG, Fundamentals of Classical Thermodynamics - Wiley Eastern 4th Edition MICHAEL SADD., Thermodynamics - Prentice Hall,1977 ROGERS & MAYHEW Engineering Thermodynamics - Addison Wesley 1999. HOLMAN J.P. Thermodynamics - McGraw Hill 1995.

1. 2. 3. 4. 5. 6.

MECH-SYLLABUS: 2006

29

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

6C0066

FLUID MECHANICS AND MACHINERY


(Common to III Sem MECH, Mech & PROD and AERO)

UNIT I: Fluid Properties: Density Specific weight Specific gravity viscosity surface tension capillarity - compressibility. Fluid Statics: Hydrostatic Law Pressure variation in static fluid Hydrostatic force on a submerged plane surfaces Location of hydrostatic force. Manometers Single tube and differential manometers Buoyancy Meta-centric height determination of stability of floating bodies and submerged bodies. UNIT II: Basic equations of motion: Types of fluid flow Continuity, momentum and energy equations, Problems on Bernoullis Theorem. Flow measurement: Orifice meter, Venturimeter, Pitot tube, Notches and Weirs. UNIT III: Flow through Orifices: Classification Hydraulic co-efficient Flow through rectangular orifice. Laminar and Turbulent Flow: Flow Relation between Shear Stress and Pressure Gradient. Loss of energy in pipes Minor energy losses Flow through pipes in series Equivalent pipe. Flow between Parallel Plates. Flow around Universed Bodies. UNIT IV: Centrifugal Pumps: Definitions Operation Velocity triangles Performance curves Cavitations Multistaging. Reciprocating Pumps: Operation Slip Indicator diagram Separation Air vessels. UNIT V: Hydraulic Turbines: Classification of hydraulic turbines Working proportions of Pelton wheel, Francis and Kaplan turbines velocity triangles draft tube Hydraulic turbine characteristics. Dimensional Analysis: Buckinghams Theorem, Non Dimensional Numbers, Similarities of Flow. Model Studies. TEXT BOOK: 1. Fluid Mechanics & Hydraulics Machines R. K. Bansal. Laxmi Publications. REFERENCE BOOKS: 1. Douglas.J.F., Gasiorek.J.M., Swaffield.J.A., Fluid Mechanics, ELBS, 1990. 2. Modi P.N., Seth S.M., Hydraulics and Fluid Mechanics, Standard Book House, 1987. 3. Kumar K.L., Engineering Fluid Mechanics, Eurasia Publicaton. 4. Govinda Rao N.S., Fluid Flow Machines, Tata McGraw Hill, New Delhi, 1984.

MECH-SYLLABUS: 2006

30

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

6C0041

MATERIAL SCIENCE AND METALLURGY


(Common toIII Sem MECH and Mech & PROD )

UNIT I BASIC PRINCIPLES Structure of metals and alloys Space lattice and crystal systems X ray diffraction, Miller indices allotropy solid solution intermetallic compounds Elastic and plastic deformation of metals An elastic effects Deformation by slip Hot and Cold working. Phase diagrams: Solidification of metals, phase rules, construction of phase diagram, Isomorphous, eutectic diagram showing partial solid solubility, peritectic system. Nonequilibrium cooling of above types of alloys Equilibrium solid state reactions. UNIT II FERROUS AND NON-FERROUS ALLOYS Fe-Fe3C diagram, Cooling Curves of pure Fe, Critical points in Fe Fe3C equilibrium diagrams, Phase changes. Simple calculation of amount of phases effect of alloying elements on Fe-C, Plain carbon steels. Alloy steel, IS designation of steels classification of cast iron. Properties and Uses Composition and uses of important aluminium and copper alloys. Soldering and brazing alloys. UNIT III HEAT TREATMENT OF STEEL Non-equilibrium transformation of austenite Annealing, Normalizing, spheroidizing, TTT diagram. Continuous cooling transformation diagram Hardening and tempering, martempering, austempering Hardenability and its determination Surface hardening processes. Heat treatment of non-ferrous alloys of aluminium Age hardening, precipitation hardening UNIT IV POWDER METALLURGY Introduction, production of metal powder mixing blending compacting sintering hot pressing sizing infiltration Advantages and applications. UNIT V MECHANICAL PROPERTIES AND TESTING Tensile test Stress strain curve for mild steel & brittle material, determination of yield, ultimate stresses, percentage elongation Impact strength Ductile Brittle transition fatigue and creep Stress cycle for fatigue testing, endurance limit. Fatigue limit, S-N Curve, Creep Curve. Primary creep, secondary creep and tertiary creep. Fracture: Ideal fracture, brittle fracture, Griffth theory fracture toughness, ductile failure cup and cone. Type of fracture. Fatigue failure, crack propagation. TEXT BOOK 1. AVENER, S.H., Introduction to Physical Metallurgy, McGraw Hill, NY REFERENCE BOOKS: 1. RAGHAVAN, V., Material Science and Engineering. PrenticeHall.. 2. KHURMI R.S., Sedha, R.S., Material Science, S. Chand & Co. 3. DIETER, G.E., Mechanical Metallurgy, McGraw Hill

MECH-SYLLABUS: 2006

31

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

6C0022

ELECTRICAL TECHNOLOGY

( Common to ECE,ETCE & EIE in II sem) (2006 BATCH) ( Common to CSE,Mech, Mech& Prod,E&CE in III sem) UNIT - I D.C. Machines : Construction principle of operation of DC generator and DC Motor Types of DC Generators and motors Performance characteristics of DC generator and DC Motors Losses in DC machines (problems) calculation of efficiency (problems) - Starters Necessity and types - Speed control of various type of DC motors. UNIT - II Transformer : Constructional details and principle of operation of single and Three phase transformers - EMF equation (problems) - Phasor Diagram on No load and Load Equivalent Circuit (problems) - Open Circuit, Short Circuit (problems) - Regulation (problems) - Commercial and All day efficiency Auto transformer. UNIT - III Induction Motors (Asynchronous Motors) : Constructional details of three phase Squirrel cage and Slip ring induction motors Principle of operation - Equivalent circuit - Phasor diagram - Torque equation - Torque / Slip characteristics problems - Starters Speed control methods - Introduction to single phase Induction motors. UNIT - IV Synchronous Machines : Constructional features of Alternator - Principle of operation - EMF Equation simple problems - Regulation - Synchronous impedance - Phasor diagram - Regulation by synchronous impedance method - problems -Synchronous Motor - Starting, Hunting, V curves and Inverted V curves - Synchronous Condenser. UNIT - V Special Machines: (Qualitative treatment only) Tachogenerator AC and DC servo motor Linear Induction Motor Brushless DC motor Permanent magnet DC and synchronous motors Synchros stepper motor variable reluctance and permanent magnet applications.. TEXT BOOK 1. B.L.THERAJA, A Text of Electrical Technology - Vol.II, S.Chand & Co, 1998 REFERENCE BOOKS : 1. SAY.M.G.,The Performance and Design of Alternating Current Machines - ELBS 2. SAY.M.G and E.O.Taylor , DC Machines ELBS 1980. 3. HUGHES, Electrical Technology, 7th Edition - Addison Wesley, International Students Edition 1998. 4. C.R.Paul, S.A.Nasar & L.E. Unnewehr. Introduction to Electrical Engineering Mc Graw Hill, 1992. 5. BHATTACHARYA.S.K., Electrical Machines

MECH-SYLLABUS: 2006

32

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

6C0095

ELECTRICAL ENGINEERING
(Common to III Sem MECH, MECH & PROD and AERO) 2007 Batch onwards

UNIT 1 Electric and Magnetic Circuits 12 Electric Circuits : Ohms law Resistors in series and parallel combination Kirchoffs laws Mesh Analysis Simple Problems. Sinusoidal functions RMS and Average Value Power and energy in AC circuits Phasor representation -Three phase circuits Star / Mesh connections. Magnetic Circuits : Definition of MMF, Flux and reluctance Leakage Factor reluctance in Series and Parallel Electromagnetic induction Flemings rule Lenzs law Faradays law Statically and Dynamically induced EMF Self and Mutual inductance (Qualitative treatment only) UNIT II DC Machines 12 Construction -principle of operation of DC generator and DC Motor- Types of DC generators and DC Motors Performance Characteristics of DC generators and DC Motors- Losses in DC machine(problems)- Calculation of Efficiency (problems)- Starters Necessity and types - Speed control of various types of DC Motors. UNIT III Transformers 12 Constructional details and principle of operation of Single and Three Phase transformers EMF Equation (Problems) Phasor Diagram on No Load and Load Equivalent circuit (Problems) Open Circuit and Short Circuit tests Regulation (Problems) Commercial and All day Efficiency Auto Transformer. UNIT IV Induction Motors (Asynchronous Motors) 12 Constructional details of Three Phase Squirrel Cage and Slip Ring Induction Motors Principle of Operation Equivalent Circuit Phasor Diagram Torque Equation Torque/Slip Characteristics Problems Starters - Speed control methods Introduction to Single Phase Induction Motors. UNIT V Synchronous Machines and Special machines 12 Constructional Features of Alternator Principle of Operation EMF Equation- Simple Problems Regulation Synchronous Impedance Regulation by Synchronous Impedance method Synchronous Motor Starting, Hunting, Special Machines (Qualitative Treatment Only) AC and DC Servo motor Permanent Magnet DC motors Stepper Motor construction, working and applications. Total No of periods: 60 TEXT BOOKS : 1. Principles of Electrical Engineering and Electronics, V.K.Metha, Rohit Metha, Multicolour Edition, S.Chand & Co, 2007. REFERENCE BOOKS: 1. B L Theraja, Electrical Technology, Vol II-S chand &co, 1998. 2. Theodore Wildi, Electrical Machines, Drives and Power Systems, Pearson Education, 5th Edition, ISBN 81-7808-972-6. 3. C.R.Paul, S.A.Nasar & L.E.Unnewehr, Introduction to Electrical Engineering, Mc Graw Hill, 1992. 4. J.B.Gupta, Electrical Machines, Millennium Edition, 2000.
MECH-SYLLABUS: 2006

33

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

6C0067

MACHINE DRAWING
(Common to III Sem Mech, Mech& Prod and Aero)

BIS code of practice for Engineering Drawing - Conventions for sectioning and dimensioning - Conventional representation of threaded parts, springs, gears and common features - Abbreviations and symbols for use in technical drawings. Fits - Types of fits - Allocation of fits for various mating parts - Allowance -Tolerances - Types - Representation on the drawing - Tolerance Data Sheet. Geometric tolerance - Form and position tolerances - datum and Datum features Symbols used to represent geometric tolerances. Maximum material principle - Symbols and method of indicating it on drawing. Surface finish - type of representation on drawing - Symbols-Welding symbols and method of indication on the drawing. Preparation of manufacturing drawing for the following machine components: Bolts, nuts, screws, key and key ways -different types of cotter joints, knuckle joint, flange and universal coupling. Preparation of assembly drawing for the following machines with part drawings given : screw jack, plummer block-snug and octagonal type, swivel bearing, connecting rod, cross head for horizontal and vertical engine. Machine vice, tail stock of a lathe, tool heads of a shaper, stop valve, Ramsbottom safety valve, cylinder relief valve. Text book 1. K.R.Gopalakrishnan, Machine Drawing, Subash Publishers. Reference books 1. N.D.Bhatt, Machine Drawing, Charotar Publishing House, Anand. 2. P.S.G. Design Data book. 3. Latest BIS codes:1165, 8000, 8043, 9609, 10711, 10712, 10713, 10714, 10715, 10716, 10717, 10968, 11663, and 11688. 4. Sidheswar N.Kanniah, P. Sastry, V.V.S. Machine Drawing, Tata McGraw Hill. Note1 : Question paper will have two parts (A & B) of 4 hours duration. Part A : Problems on Limits, Fits and Tolerance : 10 Marks Dimensional Manufacturing Drawing : 10 Marks Geometrical Tolerance/Surface finish : 5 Marks Conventions, symbols and abbreviations : 5 Marks Part B: Dimensional Assembly Drawing from the given part drawings : 50 Marks. Note 2: All students will have to submit all the Drawing Sheets in a File periodically for continuous assessment.

MECH-SYLLABUS: 2006

34

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

615350

FOUNDRY AND WELDING LAB

1. ELECTRIC ARC WELDING EXERCISES a) Lap Joint b) Butt Joint c) Fillet Joint d) Tee Joint 2. GAS WELDING AND GAS CUTTING - TEMPLATE CUTTING 3. FOUNDRY 1. Sand testing - Grain fineness - Permeability test. 2. Preparation of green sand moulding for Flanges - Glands - Bush. 3. Metal casting technique (Demonstration only)

615351

METALLURGY LAB

1. Specimen preparation, macro and micro etching techniques for metallogroaphic examination. 2. Study of metallurgical microscope, different types and their operations. 3. Study of micro phases present in plain carbon and high carbon steels low alloy steel, quenched and tempered steel and stainless steel. 4. Study of microstructure present in different cast irons. 5. Study of microstructure in Al, Brass and Bronze. 6. Grain size measurement by comparison with ASTM charts. 7. Comparison of microstructure and hardness values before and after heat treatment such as annealing, normalizing, hardening and tempering. 8. Measurement of hardenability - Jomny test. 9. Micro structural study of a steel weldment.

MECH-SYLLABUS: 2006

35

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

615352
1. 2. 3. 4. 5.

ELECTRICAL LAB

Brake Load test on DC Shunt Motor. Determination of performance characteristics Speed control of DC Shunt motor, (a) Armature control (b) Field control Brake Load Test on D.C. Series motor. O.C.C. & load characteristics of self excited D.C. Shunt Generator O.C. and S.C. test on single phase Transformer and prediction of (a) Efficiency, (b)Regulation & (c) Determination of equivalent circuit parameters 6. Load test on Single phase transformer. (Determination of regulation and efficiency of given single phase transformer with pure resistive load) 7. Pre-determine of Regulation of Three phase alternator by synchronous Impedance method. 8. Brake Load Test on Three-phase Induction Motor. 9. Brake Load test on Single phase Induction Motor. 10. V curves and Inverted V curves of Synchronous Motor 11. Exercises in domestic wiring. (a) Stair case wiring (b) Fluorescent tube wiring (c) Main box wiring

615353

MATERIALS TESTING LAB

1. Evaluation of Engineering stress/ strain diagram on steel rod, Thin Wire and Twisted bars under tension. 2. Compression Test on bricks. Concrete blocks. 3. Deflection Test - Verification of Maxwell theorem 4. Comparison of hardness values of Steel, Copper and aluminium using Brinell and Rockwell hardness measuring machines. 5. Estimation of spring constant. Under tension and compression. 6. Estimation of notch toughness of steel using a Charpy impact testing machine. 7. Double shear test in U.T.M. 8. Fatigue Test on steel. 9. Load measurement using Load indicator, Load coils. 10. Strain Measurement using Rosette Strain Gauge.

MECH-SYLLABUS: 2006

36

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

6C0054

ENGINEERING MATHEMATICS - IV
(Common to all branches except all Bio Groups & EEE)

UNIT I FOURIER SERIES Eulers formula - Dirichlets conditions - convergence statement only - change of interval odd and even functions - Half range series - RMS value - Parseval's formula - complex form of fourier series - harmonic analysis. UNIT II PARTIAL DIFFERENTIAL EQUATIONS Formations of equations by elimination of arbitrary constants and arbitrary function solutions by equation - general, particular and complete integrals - Lagrange's linear equation - standard type of first order equations - second order and higher order equations with constant coefficients, homogeneous and equations UNIT III ONE DIMENSIONAL WAVE EQUATION AND HEAT EQN. One dimensional wave equation - Transverse vibration of finite elastic string with fixed ends - boundary and initial value problems - Fourier series solution - One dimensional heat equation - steady and unsteady states - boundary and initial value problems - Fourier series solution UNIT IV TWO DIMENSIONAL HEAT EQUATION Two dimensional heat equation - steady state heat flow in two dimensions - Laplace equation in Cartesian and polar (annulus including) Fourier series solution. UNIT V FOURIER TRANSFORM The infinite Fourier Transform - sine and cosine transforms - properties - Inversion theorem - Finite Fourier Transform - sine and cosine transforms - Convolution theorem Parseval's identity TEXT BOOK 1. Engineering Mathematics by Dr. P. Kandaswamy REFERENCE BOOKS 1. Engineering Mathematics by Dr. M. K. Venkataraman 2. Engineering Mathematics by T. Veerarajan

MECH-SYLLABUS: 2006

37

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

6C0081

MECHANICS OF SOLIDS I ( Common to IV Sem MECH and III Sem CIVIL )

UNIT- I SIMPLE STRESS & STRAIN AND ELASTIC CONSTANTS Direct Stress and Direct strain - Stress-Strain Diagram for Mild Steel Application to uniform and composite sections. Elastic constants Relation between Elastic constantsPoissons ratio-Thermal Stresses. (10 periods) UNIT II BENDING MOMENT & SHEAR FORCE Significance of Various Support Conditions and Types of Loading - Concept of Shear Force and Bending Moment Shear Force and Bending Moment Diagram of Cantilever, Simply Supported and Overhanging beams. (15 periods) UNIT III BENDING & SHEAR STRESS DISTRIBUTION Simple bending theory Neutral axis Section Modulus Second Moment of Area Composite beams Combined bending and direct stress (Eccentric Loading) Middle Quarter and Middle Third Rule. Distribution of shear stress due to bending Application to Rectangular, I-Section & Circular sections. (15 periods) UNIT IV TORSION OF SHAFTS AND SPRINGS Simple Torsion theory Polar Second moment of area Shear stress and shear strain in shafts Section Modulus Torsional Rigidity - Torsion of solids and hollow circular shafts Combined Bending and Torsion- equivalent bending moment & Equivalent torque. Leaf Springs and Helical Springs- Open and Close Coiled. (10 periods) UNIT V STRAIN ENERGY AND ANALYSIS OF TRUSSES Strain energy due to axial force, bending, Shear and torsion Resilience Gradually applied load, suddenly applied load and impact load. Analysis Of Simple Trusses- Method of Joints Method of Sections. (10 periods) TEXT BOOKS 1. R.Ramamrutham, Strength of Materials S.Chand & Co 2. B.C.Punmia , Strength of Materials.- Laxmi Publications 3. R.K.Bansal-Strength of Materials. Laxmi Publications 4. V.N Vazirani, Analysis of Structures. Khanna Publication REFERENCES 1. C. P. Timoshenko and M. Gere, Mechanics of Materials. Tata McGraw Hill 2. Egor P. Popov, Introduction of Mechanics of Solids. PHI New Delhi

MECH-SYLLABUS: 2006

38

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

615401

DYNAMICS OF MACHINERY

UNIT I Force Analysis of Mechanisms Static, inertia and combined force analysis - graphical and analytical method - slider crank mechanism and 4 bar mechanism, turning moment diagram and fly wheel - applications in engines, punching presses UNIT II Balancing Static & Dynamic balancing - balancing of rotating masses - balancing of several masses in different planes - balancing of rotors, balancing machine, unbalance due to reciprocating parts - balancing of inline engines - firing order - balancing of V & W engines UNIT III Free Vibration of Single Degree freedom systems Periodic motion - non- harmonic periodic motion - Fourier analysis - undamped free vibration - linear and torsional solution - natural frequency of single degree freedom system bifilar, trifilar suspensions -free vibration with viscous damping of single degree freedom system and solution - logarithmic decrement. UNIT IV Forced vibration of single degree freedom system Forced vibration of single degree freedom system with damping -reciprocating and rotating unbalance - vibration isolation and transmissibility - base excitation - self excited vibration with examples UNIT V Two and multi degree freedom systems System with two degrees of freedom - shaft with two rotors, vehicle suspension - vibration absorber - torsional vibration dampers, system with many degrees of freedom -Holzers analysis of free torsional vibrations with multi rotor systems - three rotor System - geared system - method of influence coefficients, continuous system - axial vibration of bars, lateral vibration of cantilevers, simply supported beams - Rayleigh method, torsional vibrations of shafts, Dunkerley's method for lateral and torsional vibration problem. TEXT BOOK 1. R.S. Khurmi, Theory of Machines- S. Chand and Co.2007 Reference books 1. RAO J.S DUKKIPATTI, Mechanisms and Machines Theory, 2nd Edition - Wiley Eastern Ltd. 1992. 2. GROVER,G.K. Mechanical Vibrations - Nemchand & Brothers 1989. 3. GHOSH A. and MALIK A.M., Theory of Mechanism and Machines - Affiliated East West Press (P) Ltd. 1988. 4. HAMILTON H. MABIC and CHARLES F. REINNOLTZ, Mechanisms and Dynamics of Machinery, 4th Edition - John Wiley & Sons, 1987 5. SHIGLEY, J.E., Theory of Machines and Mechanisms, 2nd Edition - McGraw Hill Inc., 1995. 6. THOMSON W.T., Theory of Vibration with Applications - Prentice Hall of India (P) Ltd., 1975. 7. V.P.SINGH Mechanical Vibrations, Dhanpatrai & Co. 2002

MECH-SYLLABUS: 2006

39

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

615402

APPLIED THERMAL ENGINEERING

(Refrigeration and air conditioning, steam table and charts permitted) UNIT - I IC Engines Review of construction and working of two stroke and four stroke engines. SI engines Fuel systems - Simple carburetor - Various compensation arrangements. Simple calculations involved in carburetors - Ignition systems and combustion - Detonation Factors and remedies. Types of combustion chambers in CI Engines - Fuel Injection systems - Fuel Pump Combustion - Knocking Factors and remedies. Types of combustion chambers in SI engines. Rating of fuels, cooling and lubrication of IC engines. UNIT - II IC Engines advanced topics and performance Supercharging, Turbo charging of IC engines and their effects on various parameters, Stratified charge engines. Introduction to multipoint and microprocessors based fuel injection system. Measurement of power Brake, indicated, Fuel consumption, Air consumption, Heat carried away by exhaust gases. Performance test - Heat balance test and morse test on IC Engines. Standard testing procedure of IC engines. Performance curves and effect of various parameters on the performance of the engines. UNIT - III Positive displacement compressors and steam nozzles Reciprocating compressors Construction working - influence of Clearance volume multistaging, rotary positive displacement compressors - Construction - Working and performance calculations. One - dimensional steady flow of steam through a convergent divergent nozzle - Equilibrium and metastable flow. UNIT - IV Refrigeration Reversed Carnot cycle, Bell-coleman cycle, aircraft refrigeration cycles. Vapour compression refrigeration cycle - components working - P-H and T-S diagrams calculation of COP - effect of subcooling and superheating - ideal and actual cycle. Properties of refrigerants. Vapour, Absorption, refrigeration cycles COP. Heat pumps and heat transformers. Cryogenic engineering Introduction - application and liquefication of gases. UNIT - V Air - Conditioning Introduction to psychrometric - psychrometric chart - psychrometric processes. Summer and winter air conditioning. Cooling load calculations, SHF, RSHF, GSHF, ESHF components used in air conditioning. Types of air - conditioning units. TEXT BOOK 1. Mathur and Mehta, Thermal Engineering - Jain Brothers, 1998. 1. 2. 3. 4. 5. REFERENCE BOOKS : McConkey and Fastop, Applied Thermodynamics - Adisson Wesley. 1999. Arora C.P. Refrigeration and Air conditioning - Tata McGraw Hill Ganesan. V., International Combustion Engines - Tata McGraw Hill, 1995 Gill, Smith and Zurya, Fundamentals of IC Engines - Oxford & IBH Manohar prasad. Refrig. and Air conditioning - New Age International(P) Ltd.,1995.

MECH-SYLLABUS: 2006

40

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

615403

MANUFACTURING TECHNOLOGY - I

UNIT - I LATHES AND AUTOMATS Lathes: Introduction, Types, Construction, Specification, Mechanism, Attachments for various operations, Nomenclature of single Point Cutting tool. Capstan and Turret Lathes: Various mechanisms, Tooling arrangement for simple components. Automats : Introduction, Classification, Single and multi spindle automats. UNIT - II DRILLING, BORING AND SHAPING Drilling, Boring: Introduction, Types, Specification, Accessories, mechanisms, operations. Drilling, Reaming and Tapping tools nomenclature, Broaching: Types, Tool nomenclature, processes, specification. Shaper, Planer, Slotter: Specification, mechanisms, operations, holding devices. Hydraulic drives in shaper and planer. UNIT - III MILLING AND HOBBING MACHINES Milling : Specification - types - cutter nomenclature - types of cutters - milling processes Indexing - types - simple, compound and differential Milling of Cam, Thread, Spur gear, Helical gear and Bevel gear. Gear Shaper and Gear Hobber : Specification, Principle of gear generation, Hobs and cutters for gear cutting, Bevel gear generator. Gear finishing methods : Shaving, Lapping, Grinding, Honing. UNIT - IV NON TRADITIONAL MACHINES Non Traditional Machines: Classification - comparison of machine parameter Electrical discharges Machining : Equipments - Material Removal Rate Effect of parameters on MRR. Electro Chemical Machining : Elements Types of electrolytes, tool design Electro chemical grinding. Abrasive jet Machining: Machine variables - MRR calculations. Electron Beam Machining- Equipment, Process capabilities and limitations UNIT - V NUMERICAL CONTROLLED MACHINES NC Machines: Components of NC Systems - NC coordinate system - Interpolation schemes. Design considerations of NC machine tools. CNC Machines: Turning, Drilling and Milling machines. Turning centers, Machining centers DNC Machines. Programming principles with simple programming exercises (Both manual part programming and Computer aided part programming) TEXT BOOK 1. HAJRA CHOUDHARY. S.K. AND HAJRA CHOUDHARY A.K., Elements of Manufacturing Technology, Vol II - Media Publishers 1986 Reference books 1. RAO P.A., Manufacturing Technology,Metal cutting and Machine tools TMH 2. CHAPMAN. W.A.J. Workshop Technology Vol II - Arnold Publishers. 3. ROY A. LINDBERG, Process and Material Manufacturers PHI,1995. 4. PABLA B.S. and ADITHAN M., CNC Machines - New Age International 5. H.M.T Production Technology - Tata McGraw Hill 6. HASTLE HURST M.-Manufacturing Technology - ELBS, 1981

MECH-SYLLABUS: 2006

41

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

615404

MEASUREMENTS AND CONTROL

UNIT-I Introduction to measurements Generalised measurements system and its functional elements - basic detector transducer elements - intermediate modifying devices - terminating devices - mechanical members as primary detectors - Introduction to precision, accuracy, span, range, resolution, thresholderrors-definition, classification and calibration UNIT-II Transducers Basic detector transducer elements - electrical transducers - thermoelectric transducers variable inductance transducers -piezoelectric transducers - bridge circuits - Force measurement - elastic transducers -proving ring (mechanical and electrical) - load cells strain gauge - hydraulic and pneumatic transducers and applications - torque measurements - torsional meter mechanical strain gauge UNIT-III Measuring instruments Pressure measurement-gravitational transducers - elastic transducers - low pressure gauges - McLeod Gauges - thermal conductivity gauge - ionization gauge, Flow measurement - classification-secondary or rate meters - special methods - manometric flow meter - hot wire anemometer - sonic flow meters, Temperature measurement pressure thermometer - resistance thermometer - thermocouple - pyrometers thermistors - vibration measurements - displacement, velocity, frequency and acceleration UNIT-IV Control systems Open loop - closed loop - servomechanism - transfer functions - block diagram algebra -signal flow graphs - mechanical systems and their electrical analogues - hydraulic, pneumatic and thermal systems - proportional integral and derivative control -simple problems UNIT-V Time and frequency response Time response of first order, second order systems - concepts of stability - Routh's criterion of stability - frequency of response - bode plot - polar plot - nyquist criterion of stability - determination of gain margin and phase margin-simple problems. TEXT BOOK 1. KUMAR D.S. Mechanical Measurements and Control - Metropolitan book company P. Ltd. 1989. REFERENCE BOOKS : 1. NAGRATH AND GOPAL: Control systems engineering - New age International Publications 1999. 2. KASTSUHIO OGATA - Modern control engineering - PHI Private Ltd. 1996. 3. BENJAMIN C. KUO Automatic control system - PHI Private Ltd., 1985. 4. THOMAS G. BECKWITH, ROY D. MARANGONI AND JOHN. H. LIENNARD, Mechanical Measurements Addison Wesley Longman, New Delhi. 5. RANGAN C.S. SHARMA G.S. AND MANI V.S.V. Instrumentation Devices and systems - Tata McGraw Hill publishing company. New Delhi - 1989.

MECH-SYLLABUS: 2006

42

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

615405

COMPUTER AIDED DESIGN

UNIT 1. THE DESIGN PROCESS The design process Morphology of design - Product cycle - Sequential and concurrent engineering - Role of computers - Computer Aided Engineering - Computer Aided Design Design for Manufacturability Computer Aided Manufacturing - Benefits of CAD. UNIT 2. INTERACTIVE COMPUTER GRAPHICS Creation of Graphic Primitives - Graphical input techniques - Display transformation in 2-D and 3-D Viewing transformation - Clipping - hidden line elimination - Mathematical formulation for graphics - Curve generation techniques. UNIT 3. DATA STRUCTURES Model storages and Data structure - Data structure organization - creation of data files Accessing data files - Concepts of data processing and information system. Data life cycle - Integrated data processing - Information system. Network data structure - Relational data structure. Data storage and search methods. UNIT 4. SOLID MODELING Geometric Modeling - Wire frame, Surface and Solid models - CSG and B-REP Techniques - Features of Solid Modeling Packages - Parametric and features - Interfaces to drafting, Design Analysis. UNIT 5.FINITE ELEMENT ANALYSIS Introduction - Procedures - Element types - Nodal approximation - Element matrices, vectors and equations - Global connectivity - Assembly - Boundary conditions - Solution techniques - Interfaces to CAD Introduction packages - Software development for design of mechanical components. TEXT BOOK 1. Sadhu Singh, " CAD / CAM ", Khanna Publishers, New Delhi, 1998. REFERENCE BOOKS : 1. D.F. Rogers and J.A.Adams, Mathematical Elements in Computer Graphics ", McGrawHill Book Company, New York, 1976. 2. P.Radhakrishnan and C.P.Kothandaraman, Computer Graphics and Design ", Dhanpat Rai and Sons, New Delhi, 1991. 3. E.Dieter George, " Engineering Design ", McGraw-Hill International Edition, 1991. 4. P.Radhakrishnan and S.Subramanyan, CAD / CAM / CIM ", Wiley Eastern Ltd., New Age International Ltd., 1994. 5. Groover and Zimmers, " CAD / CAM ", Prentice Hall of India, New Delhi, 1994. 6. V.Ramamurthi, " Computer Aided Mechanical Design and Analysis ", Tata McGraw Hill Publishing Co Ltd., 1998. 7. Ibrahim Zeid, " CAD - CAM Theory and Practice ", Tata McGraw Hill Publishing Co. Ltd., 1991.

MECH-SYLLABUS: 2006

43

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

615450
1. 2. 3. 4. 5. 6. 7.

FLUID MECHANICS LAB

Determination of Friction Coefficient using Pipe Friction apparatus Determination of Co-efficient of discharge of Venturimeter Determination of Co-efficient of discharge of Orificemeter Determination of Co-efficient of discharge of Notches Determination of Metacentric Height of Ship model Determination of Co-efficient of discharge of Orifice and Mouth Piece Determination of Co-efficient of velocity of Pitot tube.

615451
1. 2. 3. 4. 5. 6. 7. 8. 9.

FLUID MACHINERY LAB

Performance characteristics of Centrifugal Pump Performance characteristics of Reciprocating Pump Performance characteristics of Multistage Centrifugal Pump Performance characteristics of Gear Pump Performance characteristics of Jet Pump Performance characteristics of Deep well Turbine Pump Performance characteristics of Pelton Wheel Turbine Characteristics of Francis Turbine Performance characteristics of Kaplan Turbine.

MECH-SYLLABUS: 2006

44

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

615452
Auto CAD

CAD LAB I

Introduction to computer aided drawing. 2-D drawing: Orthographic Views, Isometric Views, 2-D Sectional Views, Part Drawing, Assembly Drawing, Detailed Drawing.Dimensioning, Annotations, Symbols - Welding, Surface Finish, Threads. Text, Bill Of Materials, Title Block.Exercises - Knuckle Joint, Gib And Cotter Joint,Screw Jack, Foot Step Bearing. 3D Drawing : Isometric Drawing s of simple blocks by using solid commands- Extrusion revolve- Modify commands- union- Subtraction- View commands render- wire frameShade- View ports- Generating Orthographic view from Isometric View.

615453

MACHINE SHOP PRACTICE

WORKSHOP 1. Study of Lathe - types - Accessories - Capabilities and Progress - Specification 2. Lathe Operations: i. Plain turning ii. Step Turning & Knurling iii. Taper turning iv. Grooving and Under cutting, v. Thread cutting (Single, Multi start and Internal) vi. Eccentric turning 3. Exercises on Drilling, Boring, Reaming and Tapping 4. Single point tool grinding using bench grinder.

MECH-SYLLABUS: 2006

45

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

6C0079

APPLIED NUMERICAL METHODS


(Common to ECE, E&CE, ETC, CIVIL, MECH, PROD, CHEM, EEE, E&I, AERO branches)

UNIT-I Curve fitting Method of Group Averages Principle of Least Squares Method of Moments Finite Differences Operators E & D Relationship between the operators. UNIT-II Interpolation Newton's Lagrange's method Numerical Differentiation and Integration Trapezoidal and Simpsons Rule Finite Difference Equation UNIT-III The Numerical solution of Algebraic and Transcendental equations Regula Falsi Method Newton Raphson Method Graffes Root Square Method Simultaneous linear algebraic equations - Gauss - Jordan method Crouts method Gauss-Seidel Method Relaxation method UNIT-IV Numerical solution of ordinary differential equations Taylors Series Modified Eulers method Runge Kutta Method of fourth order Predictor-Corrector Method Milnes Method Adam Bashforth Method. UNIT-V Numerical Solutions to Partial Differential Equations Classification Elliptic Equation Poissons Equation Leibmanns iteration procedure Parabolic Equation Bender Schmidt scheme Crank-Nicholson scheme Hyperbolic Equations. TEXT BOOK 1. Numerical Methods Reference books 1. Numerical methods Dr. M. K. Venkataraman

Dr. P. Kandaswamy

MECH-SYLLABUS: 2006

46

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

615501

ELECTRONICS AND MICROPROCESSOR

UNIT I Analog Electronics PN Junction Diode Zener diode characteristics bipolar junction transistors CB,CC,CE FET MOSFET Characteristics Operational Amplifier Inverting and Non inverting application as integrator, differentiator, multiplier, divider, comparator D/A & A/D converters. UNIT II Digital Electronics Basic concepts& applications of number systems binary, octal, hexadecimal binary arithmetic add, subtract, negative number grey code Boolean algebra De Morgans laws simple exercises of circuit simplification logic gates and, or, not, nand, nor, xor half and full adders, flip flops RS, JK, D and T counters synchronous and asynchronous shift registers memory ICs RAM, ROM, EPROM multiplexers demultiplexers encoders decoders UNIT III Microprocessor Simple Block diagram with CPU I/O program instructions components of CPU control unit ALU registers importance of data, address & control busses architecture of 8085 addressing modes immediate implicit. UNIT IV Micro Processor Programming Basic concepts of microprocessor programming machine code hex code fundamentals of assembly language - instruction sets for 8085 program format - simple programs add, subtract, multiply, divide, count, sort sub routines. UNIT V Electronics & microprocessor applications Microprocessor interfacing with memory chips-CRT terminals printers keyboardsD/A & A/D converters simple control applications traffic light stepper motor temperature & humidity in refrigeration & air conditioning auto motive applications anti leek breaking steering, transmission & suspension systems control of tool movements in CNC machine tools digital differential analyzer (DDA) working principle complete Dda integrator role in CNC machine tools Working principle. TEXT BOOK Reference books 1 MEHTA V.K. Principles of Electronics - S.Chand & Company1994. 2 MALINO A.P, Digital Ironies principles and Applications tmh, 2nd edition, 1989 3 GOANKAR R.S.. Microprocessor Architecture programming and Applications- New Age International. 4 DOUGLAS V., HALL, Microprocessors and Interfacing- TMH. 5 BARRY HOLLEN BEAK, Automotive, Electricity, Electronics & Computer controls, Delmor, 1998. 6 YORAM KORAN, Computer control of Manufacturing Systems- McGrawHill. 1983.

MECH-SYLLABUS: 2006

47

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

6C0082

MECHANICS OF SOLIDS II ( Common to V Sem MECH and IV Sem CIVIL)

UNIT I SLOPE & DEFLECTION OF BEAMS Double integration method Macaulays method Moment Area method Conjugate beam method for Simply supported and Cantilever beams. (15 periods) UNIT II THEORY OF COLUMNS Axial load, combined bending and axial load Eulers formula for long struts Limitations of Eulers formula - Long columns under eccentric loading Secant , Perrys & IS code formula. - Rankine Gordons formula and its applications. (12 periods) UNIT III THIN CYLINDERS AND SPHERES Introduction - Cylindrical & spherical shell subjected to internal pressure maximum shear stress Volumetric strain wire wound cylinders. THICK CYLINDERS AND SPHERES Introduction - Lames equation shrink fit compound cylinders-Thick spherical shells (13 periods) UNIT IV PRINCIPLE STRESSES & THEORIES OF FAILURE Principle Stresses and Maximum Shear Stress- Analytical Method-Mohrs Circle Method Theories of Failure - Rankines theory, St. Venants theory, Guests theory, Haighs theory and VonMises Henky Theory Comparison of failure theories. (10 periods) UNIT V UNSYMMETRICAL BENDING & SHEAR CENTRE Introduction Product of inertia, Stresses due to Unsymmetrical bending Shear centre for Channel & I section. (10 periods) TEXT BOOKS 1. B.C. Punmia., Mechanics of Materials, Laxmi Publications 2. Kazimi, Engineering Mechanics of Solids, Tata Mc Graw Hill 3. Vazirani. V.N , Analysis of Structures-Vol I, Khanna Publications 4. Sadhu Singh, Strength of Materials, Khanna Publications REFERENCES 1. S.P. Timoshenko and J.M.Gere, Mechanics of materials. Tata McGraw Hill 2. Egor P. Popov, Introduction of Mechanics of Solids. PHI New Delhi

MECH-SYLLABUS: 2006

48

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

615502

MANUFACTURING TECHNOLOGY- II

UNIT-I Metal forming process Mechanical working of metals - hot and cold working processes - forging, rolling, extrusion, wire drawing machines and processes, performance characteristics of different processes - choice of processes for components like gear blanks, tubes and structural members. Sheet metal working blanking, piercing, punching, trimming, bending - types of dies - progressive .compound and combination dies - High energy forming - explosive forming, electro-hydraulic forming and electro-magnetic forming. UNIT- II Metal joining processes Classification - study of power sources, electrodes, processes and applications - SMAW SAW, GTAW, GMAW, PAW, electro stag welding and electro gas welding, resistance welding .Gas welding, thermit welding, brazing and soldering, special welding processes - laser electron beam welding, ultrasonic , friction welding, defects in welding - non destructive testing of welded joints Unit-III Casting processes Sand casting - pattern and core making moulding sands and selection for different processes sand testing, moulding - gating techniques - location of runners risers and chillers, melting furnaces. Special casting processes - shell, investment, die-casting -pressure and gravity types - Plastic moulding - injection and blow moulding - Defects in casting and moulding - testing and inspection UNIT IV Surface finishing processes Surface finishing processes, grinding processes various types of grinders - work holding devices, grinding wheels and specifications, selection of grinding wheel for specific applications selection of cutting speed and work speed Fine finishing process: Lapping, honing and super finishing, metal spraying, galvanizing, electro plating, anodizing, phosphating. UNIT V Rapid Prototyping Overview of prototyping and tooling- selective laser sintering- working principleadvantages and limitations- Stereo-lithography- working principle- applications advantages and limitations fused deposition modeling. TEXT BOOK 1. HARA CHOUDERY S.K. and HARA CHOUDERY A.K., Element of Manufacturing Technology. Vol. I Media Publications REFERENCE BOOKS : 1. RAO P.N. Manufacturing technology, Foundry, Forming Welding TMH,2nd Edition,1998. 2. CHAPMAN W.A.J., Workshop Technology Volume I Arnold Publishers. 3. ROY A. LINDBERG, Process and Material Manufacture PHI, 1995. KALPAKJIAN, Manufacturing Engineering and technology Addison Wesley, KARUNAKARAN KP, VIJAY P BAPAT,RAVI B Rapid prototyping

4. 5.

MECH-SYLLABUS: 2006

49

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

6C0078
UNIT I

DESIGN OF MACHINE ELEMENTS


(Common to V Sem MECH and MECH &PROD ) STEADY STRESSES AND VARIABLE STRESSES IN MACHINE MEMBERS

Introduction to the design process - factor influencing machine design, selection of materials based on mechanical properties Direct, Bending and torsional stress equations Impact and shock loading calculation of principle stresses for various load combinations, eccentric loading Factor of safety - theories of failure stress concentration design for variable loading Soderberg, Goodman and Gerber relations UNIT II DESIGN OF SHAFTS AND COUPLINGS Design of solid and hollow shafts based on strength, rigidity and critical speed Design of keys and key ways - Design of rigid and flexible couplings design of knuckle joint and cotter joints UNIT III DESIGN OF FASTNERS AND WELDED JOINTS

Threaded fastners - Design of bolted joints including eccentric loading Design of welded joints for pressure vessels and structures . UNIT IV DESIGN OF SPRINGS

Design of helical, leaf, disc and torsional springs under constant loads and varying loads Concentric torsion springs - Belleville springs UNIT V DESIGN OF BEARINGS AND FLYWHEELS

Design of bearings sliding contact and rolling contact types. Cubic mean load Design of journal bearings Mckees equation Lubrication in journal bearings calculation of bearing dimensions Design of flywheels involving stresses in rim and arm. Note: (Use of P S G Design Data Book is permitted in the University examination) TEXT BOOKS 1. Juvinall R.C, and Marshek K.M, Fundamentals of Machine Component Design, John Wiley & Sons, Third Edition, 2002. 2. Bhandari V.B, Design of Machine Elements, Tata McGraw-Hill Book Co, 2003. REFERENCES 1. 2. 3. 4. Norton R.L, Design of Machinery, Tata McGraw-Hill Book Co, 2004. Orthwein W, Machine Component Design, Jaico Publishing Co, 2003. Ugural A.C, Mechanical Design An Integral Approach, McGraw-Hill Book Co, 2004. Spotts M.F., Shoup T.E Design and Machine Elements Pearson Education, 2004.

MECH-SYLLABUS: 2006

50

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

615503

GAS DYNAMICS AND JET PROPULSION

UNIT-I Compressible fluid flow fundamentals Energy and momentum equations for compressible fluid flows, various regions of flow, reference velocities, stagnation state, velocity of sound, critical states, Mach number, critical mach number, types of waves, mach cone, mach angle, effect of mach number on compressibility. UNIT-II Flow through variable area ducts Isentropic flow through variable area duct, T-S and h-s diagrams for nozzle and diffuser flows, area ratio as a function of Mach Number, Mass flow rate through nozzles and diffusers, effect of friction in flow through nozzles. UNIT-III Flow Through Constant Area Ducts Flow in constant area duct with friction ( Fanno Flow) - Fanno curves, and Fanno Flow equations, variation of flow properties, variation of Mach Number with duct length. Flow in constant area duct with heat transfer (Rayleigh flow), Rayleigh line and Rayleigh flow equations, variation of flow properties, maximum heat transfer. UNIT-IV Normal Shock Governing equations, variation of flow parameters like static pressure, static temperature, density, stagnation pressure and entropy across normal shock. Prandtl Meyer equation, impossibility of shock in sub-sonic flows, flow in convergent and divergent nozzles with shock, normal shock in Fanno and Rayleigh flows. Flow with oblique shock (elementary treatment only). UNIT-V Propulsion Aircraft propulsion - types of jet engines energy flow through jet engines , study of turbo jet engine components - diffuser, compressor, combustion chamber , turbine and exhaust systems, performance of turbo jet engines - thrust, thrust power, propulsive and overall efficiencies, thrust augmentations in turbo jet engines, ram jet and pulse jet engines Rocket propulsion Types of rocket engines - effective of jet velocity specific impulse rocket engine performance, solid and liquid propellants, comparison of different propulsion systems. TEXT BOOK 1. YAHYA S.M., Fundamental of Compressible flow - New Age International (P) Ltd., New Delhi. REFERENCE BOOKS : 1. COHEN H., R.E.C.ROGERS and SRAVANAMUTOO, Gas Turbine Theory - Addison Wesley Ltd., 2. HILL.D and PETERSON, C., Mechanics & Thermodynamics of Propulsion - Addision Wesley 3. GANESAN V., Gas Turbines - Tata McGraw Hill Publishing Company, New Delhi.1999. 4. SUTTON, G.P. Rocket Propulsion Elements - John Wiley, New York, 1975. 5. ZUCROW N.J., Aircraft and Missile Propulsion, Vol II - John Wiley New York, 1975. 6. ZUCROW N.J., Principles of Jet Propulsion and Gas Turbines, John Wiley New York

MECH-SYLLABUS: 2006

51

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

615504

ENGINEERING METROLOGY

UNIT 1. BASIC CONCEPTS OF MEASUREMENTS Need for measurement - Precision and Accuracy - Reliability - Errors in Measurements Causes - Types. UNIT 2. LINEAR AND ANGULAR MEASUREMENTS Measurement of Engineering Components - Comparators, Slip gauges, Rollers, Limit gauges - Design and Applications - Auto collimator - Angle dekkor - Alignment telescope Sine bar - Bevel protractors - Types -Principle - Applications. UNIT 3. FORM MEASUREMENTS Measurement of Screw thread and gears - Radius measurement - Surface finish measurement - Straightness, Flatness and roundness measurements - Principles Application. UNIT 4. LASER METROLOGY Precision instrument based on Laser - Use of Lasers - Principle - Laser Interferometer Application in Linear and Angular measurements - Testing of machine tools using Laser Interferometer. UNIT 5. ADVANCES IN METROLOGY Co-ordinate measuring machine - Constructional features - Types - Applications of CMM CNC CMM applications - Computer Aided Inspection - Machine Vision - Applications in Metrology. TEXT BOOK: 1. R.K.Jain, " Engineering Metrology ", Khanna Publishers, 1994. REFERENCE BOOKS : 1. Gaylor, Shotbolt and Sharp, " Metrology for Engineers ", O.R.Cassel, London, 1993. 2. Thomas, " Engineering Metrology ", Butthinson & Co., 1984. 3. Books on Workshop Technology and Manufacturing Processes.

MECH-SYLLABUS: 2006

52

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

615550

WORKSHOP ( SPECIAL MACHINES )

1. Shaping Machines : Machine of plane and inclined surfaces, grooving V grooving, dovetail cutting. 2. Planing : Exercise involving plane and inclined surfaces. Grinding : Exercise involving cylindrical grinding Surface grinding single point tool grinding in tool and cutter grinder. Milling : Cutting of spur, helical, bevel gear, milling of polygon surface. Boring : Simple exercise in boring machine. Hobbing : Making of spur and helical gear. 7. Slotting : Key way cutting (internal & external) 8. Measurement of cutting forces in turning, milling and drilling : (tool dynamometer) * Practices in Capstan and Turret lathes ( at least one exercise) * Unconventional machines : (demo) Any of the following Ultrasonic, EDM, ECM, Abrasive jet machining.

615551

METROLOGY LAB

1. Use of precision measuring Instruments and calibration Vernier caliper, Micrometer, Vernier height gauge, Dial gauge and depth gauges. 2. Checking the dimension of a part using slip gauge. 3. Use of sine bar and sine centre to measure angles and tapers. 4. Taper and bore measurement using spheres. 5. Checking straightness of a surface plate using autocollimator. 6. Measurement of gear tooth thickness by gear tooth vernier. 7. Fundamental dimension of a gear using contour projector. 8. Testing squareness of a trisquare using slip gauges. 9. Measurement of angles between centre lines of holes drilled radially on a shaft. 10. Measurement of thread parameters using floating carriage micrometer. 11. Use of pneumatic, mechanical and optical comparators. 12. Measurement of flatness using optical flat interferometer.

MECH-SYLLABUS: 2006

53

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

615552

ELECTRONICS LAB

1. VI characteristics of PN junction diode and zener diode. 2. Input/output characteristics of a transistor. 3. Operational amplifier. 4. Study of logic gates. 5. Half and full adder. 6. Study of flip-flop. 7. Shift register. 8. Counters. 9. A/D&D/A Converter. 10. FET characteristics. 11. Encoders and decoders. 12. Multiplexers & demultiplexers.

615553

MICRO PROCESSOR LAB

1. 8 and 16 bit processing - addition, subtraction and multiplication. 2. ASCII to hexadecimal & hexadecimal to ASCII. 3. Swapping. 4. Block transfer. 5. Palindrome and reverse string. 6. To find a given number is positive or negative. 7. Peripheral experiment - interfacing of 8255 PPI. 8. Interfacing of stepper motor. 9. Interfacing of static LED display. 10. Interfacing A/D and D/A. 11. Traffic light control. 12. Parameter measurement in PLC.

MECH-SYLLABUS: 2006

54

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

6C0075

OPERATIONS RESEARCH
(Common to VI Sem MECH and MECH & PROD )

UNIT I OR INTRODUCTION AND LINEAR PROGRAMMING Operations Research(OR)-Nature-Characteristics-Phases.-Role of OR in Decision makingOutline of OR Models Linear Programming Formulation of L.P.problems Solution by graphical method, simplex method, and big M methods - Applications in production management UNIT-II TRANSPORTATION AND ASSIGNMENT MODEL Transportation problem Initial feasible solution- Northwest corner method, Least Cost method, Vogels approximation method Test for optimality-MODI method Assignment problems- Hungerian assignment models- Special types in assignment and transportation models UNIT III RESOURCE SCHEDULING AND NETWORK ANALYSIS Problem of Sequencing Problem with N jobs and 2 machines, 3 machines and M machines. Network Analysis Basic concepts Network construction and scheduling, Program evaluation and resource leveling by network techniques, time Cost trade off. UNIT IV INVENTORY CONTROL Inventory Control Various Types of inventory models deterministic inventory models Production model , Purchase model with and without shortage- EOQ Buffer stock Shortage quantity , Probabilistic inventory models Quantity Discount and Price Breaks UNIT V QUEUING THEORY AND REPLACEMENT MODELS Queuing theory Poisson arrivals and exponential service times, Single channel models only. Replacement policy for items whose maintenance cost increases with time- Consideration of money value- Replacement policy- Individual, Group replacement of items that fail completely TEXT BOOK: 1. Kanti Swarup, Gupta. P.K., & Manmohan., Operations Research S. Chand & Sons. REFERENCE BOOKS 1. Resource Management Techniques, K.Pandian & C.Murugesan 2. Mital K.V. and Mohan. C, Optimization Methods in O.R and System Analysis New Age International Publishers. 3. Operations Research, S.D.Sharma 4. Hamdy Taha, Operation Research PHI, 5th Edn., 1995

MECH-SYLLABUS: 2006

55

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

615601

HEAT AND MASS TRANSFER

UNIT I Conduction Fourier law of conduction, general equation in Cartesian, cylindrical, spherical co-ordinates 1 Dimensional steady state conduction in solids across plane wall - composite wall composite cylinder - composite sphere with convection boundaries, overall heat transfer co-efficients, critical thickness of insulation, conduction with generation, thermal contact resistance, variable conductivity UNIT II Unsteady state Conduction Fins or extended surfaces - pin fins longitudinal fins Unsteady state conduction - lumped capacity system, infinite solids & multi dimensional systems Numerical solutions of 2 Dimensional steady & unsteady conduction. UNIT III Convection Hydro dynamic & thermal boundary layers - principles & governing equations. Forced convection - external flow over a plate; cylinder, sphere & non circular ducts internal flow through pipes - annular spaces & non circular conducts. Natural convection from vertical inclined & horizontal surfaces. Boiling - pool boiling & regimes flow boiling through horizontal & vertical pipes. Condensation -film & drop wise - derivation of the basic equations UNIT IV Radiation & heat exchangers Electromagnetic spectrum, black body emission . emissive power, laws of radiation, radiation shape factor, electrical analogy, radiation shields gas radiation. Heat exchangers - types derivation of LMTD & NTU- effectiveness equation, fouling factor, compact heat exchangers. UNIT V Mass transfer & heat pipes Ficks law, equi molol diffusion, stefans law, mass transfer coefficient, non dimensional number used in mass transfer atmospheric evaporation, Heat pipes - Introduction, types & applications. TEXT BOOK 1. R.K.RAJPUT, Heat and Mass transfer S.Chand & Co 1. 2. 3. 4. 5. REFERENCE BOOKS KOTHANDARAMAN C.P. Fundamentals of Heat and Mass Transfer - New Age International (P) Ltd., 1998 SACHDEVA R.C. Fundamentals of Heat and Mass Transfer - New Age Internationals (P) Ltd. OZISIK N.M., Heat Transfer - McGraw Hill Book Company, 1988. HOLMAN J.P. Heat Transfer - McGraw Hill Book Company, 1989 INCROPA and DEWITE, Heat Transfer - John Wiley

MECH-SYLLABUS: 2006

56

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

615602

DESIGN OF TRANSMISSION SYSTEMS

UNIT I DESIGN OF TRANSMISSION SYSTEMS FOR FLEXIBLE ELEMENTS Selection of V belts and pulleys selection of Flat belts and pulleys - Selection of Transmission chains and Sprockets. Design of pulleys and sprockets. UNIT II DESIGN OF SPUR GEARS AND PARALLEL AXIS HELICAL GEARS Gear Terminology-Speed ratios and number of teeth-Force analysis -Tooth stresses Dynamic effects - Fatigue strength - Factor of safety - Gear materials Module and Face width-power rating calculations based on strength and wear considerations - Parallel axis Helical Gears Pressure angle in the normal and transverse plane- Equivalent number of teeth-forces and stresses. Estimating the size of the helical gears. UNIT III DESIGN OF BEVEL, WORM GEARS Straight bevel gear: Tooth terminology, tooth forces and stresses, equivalent number of teeth. Estimating the dimensions of pair of straight bevel gears. Worm Gear: Merits and demerits- terminology. Thermal capacity, materials-forces and stresses, efficiency, estimating the size of the worm gear pair. UNIT IV DESIGN OF GEAR BOXES Geometric progression - Standard step ratio - Ray diagram, kinematics layout -Design of sliding mesh gear box -Constant mesh gear box. Design of multi speed gear box. UNIT V DESIGN OF CLUTCHES AND BRAKES Design of plate clutches axial clutches-cone clutches-internal expanding rim clutches internal and external shoe brakes. Note: (Usage of P.S.G Design Data Book is permitted in the University examination) TEXT BOOKS 1. Juvinall R. C., Marshek K.M., Fundamentals of Machine component Design, John Wiley & Sons Third Edition, 2002. 2. Bhandari, V.B., Design of Machine Elements, Tata McGraw-Hill Publishing Company Ltd., 1994. REFERENCES 1. Maitra G.M., Prasad L.V., Hand book of Mechanical Design, II Edition, Tata McGraw-Hill, 1985. 2. Shigley J.E and Mischke C. R., Mechanical Engineering Design, McGraw-Hill International Editions, 1989. 3. Norton R.L, Design of Machinery, McGraw-Hill Book co, 2004. 4. Hamrock B.J., Jacobson B., Schmid S.R., Fundamentals of Machine Elements, McGraw-Hill Book Co., 1999.

MECH-SYLLABUS: 2006

57

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

615603

TURBO MACHINES

UNIT I Energy transfer Euler's equations for turbo machines - specific work work and efficiencies in turbines effect of reheat infinitesimal stage efficiency work and efficiency in compressors preheat factor polytropic efficiency losses in turbo machines internal and external losses aero foil blade nomenclatures variation of lift and drag coefficients with incidence . UNIT II Fans & Blowers Centrifugal fan & blowers - blade shape & number - slip & its estimation, impeller design calculation, volute casing, flow regulations, efficiencies - losses, performance characteristics. Axial flow fans - design calculations, impeller & guide blades - profile - flow deviation - effect of incidence - stall, flow control, losses & efficiencies characteristics UNIT III Steam Turbines Axial flow turbine - types - impulse turbine - steam flow through nozzle - flow through rotor blades - blade shape, velocity & pressure compounding, internal losses, performance, speed regulation Reaction turbine - blading - parson's reaction turbine, simple design consideration - multi staging, effect of wet steam in LP stages, blade mounting, losses, characteristics, governing UNIT IV Gas Turbine and compressors Simple & complex cycles - analysis, compressor axial flow compressor blade leading coefficients flow coefficients specific work static pressure rise in a stage degree of reaction work done factor surging stalling performance characteristics: centrifugal compressors stage work stage pressure rise enthalpy and entropy diagram degree of reaction slip factor. UNIT V Hydro - Dynamic Power transmission: Theory of hydraulic coupling - elements design & constructional features. Torque converter - design consideration characteristics -construction details, application in vehicles & machinery. Wind turbines - types - horizontal & vertical axis turbine. TEXT BOOK 1. YAHYA S.M, Turbines, Compressors and Fans Reference Books 2. GOPALAKRISHNAN G. and PRITHIVIRAJ D. Treatise on Turbomachines - Jupiter Publications, 2000 3. DAVID M. EGGLESTON and FOREST S. STODDARD, Wind Turbine Engineering Design - Van Nostrand, 1987. 4. SHEPHERD D.G. Theory of Turbo Machines - McMillan 1969.

MECH-SYLLABUS: 2006

58

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

22 15604

POWER PLANT ENGINEERING

UNIT-I Steam power plant Various components,types of firing systems - pulverized fuel, tilting and tangential firing system, pulverized bed combustion system. Coal handling systems -crushers - feeders, ash handling system - dust collectors id and id fans - flue stack. Feed pumps, economizers, air preheaters, super-heaters, re-heaters. UNIT-II Boiler calculations and power cycles Subcritical and supercritical boilers, boiler calculations - boiler efficiencies, equivalent evaporation, boiler power. Condensers - types -calculation of vacuum efficiency, cooling towers - tower characteristics. Review of Rankine cycle reheat regeneration with open and closed types of feed water heaters and their representation in TS diagram. Unit-III Gas turbine, nuclear and hydel power plants Gas turbine plants - open and closed cycles - construction details single and multi shaft arrangements, reheating regeneration and intercooling, combined cycle plants and their represention in TS diagram. Nuclear energy - fission - fusion reaction, nuclear fuel, enrichment, nuclear reactor - parts and types, waste disposal and safety in nuclear plants. Hydel plants - classification, selection of turbines, pumped storage system, performance evaluation of turbines. UNIT-IV Non conventional energy based power plant Non conventional energy - various forms - capacity availability and limitations. Solar energy plants - various collecting devices - solar devices, photovoltaic cells and solar ponds, wind mills - types - site selection - capacity estimation performance evaluation, tidal power plants, wave energy systems, fuel cells - working - types - limitations, performance evaluation. Unit-V Economic and environmental aspects Load curves, fixed and operating costs, economics of load sharing and plant selection, comparison of economics of various power plants and co-generation, environmental hazards of various power plants- CO2 SOx, NOx and particulate emissions and their control, land and water pollution. TEXT BOOK 1. NAGPAL G.R., Power Plant Engineering - Khanna Publishers, Delhi. Reference books 1. VOPAL and STORTZKI, Power Plant Engineering - PHI. 2. DOMKUNDWAR, Power Plant Engineering - Dhanpat Rai & Sons988. 3. WAKIL M.N.EL, Power Plant Technology - McGraw Hill, 1985. 5 4. JOEL WEISOMON and ROY ECKART, Modem Power Plant Engineering - PHI 5. RAI G.D., Non conventional sources of Energy - Khanna Publishers Delhi.

MECH-SYLLABUS: 2006

59

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

615650

INSTRUMENTATION & DYNAMICS LAB

1. 3. 4. 5. 6. 7. 8. 9.

Dynamics lab 1. Detemination of coriolis component of acceleration. 2. Epicyclic gear train. 3. Dynamic balancing of rotors. 4. Study of cutting forces using lathe- drill tool dynamometer. 5. Determination of critical speed of whirline shafts 6. Study of undamped free vibration of equivalent spring mass system. 7. Study of undamped torsional vibrations of single rotor system 8. Determination of amplitude and frequency of forced vibration using vibration exciter and vibration meter. 9. Gyroscopic torque measurement. 10. Determination of MI by suspension of compound pendulum method. Instrumentation Lab Pressure measuring devices calibration . 2. Temperature measuring devices: Platinum resistance thermometer, thermocouple, radiation pyrometer. Force measurement - load cell, proving ring. Speed measurement - Tachometer and stroboscope. Flow measurement - Orificemeter, rotameter. Torque measurement Strain measurement Displacement of velocity and acceleration accelerometer. Vibration meter- use of vibrometer.

615651
1. 2. 3. 4. 5. 6.

PROCESS CONTROL LAB

Characteristics of I / P converter Characteristics of DPT Transmitter Characteristics of valve with positioner Characteristics of valve without positioner Study and control of a process using ON/OFF controller Study and control of level process using : a) Single Loop Controller b) PC as a Controller 7. Study and control of flow process using : a) Single loop controller b) PC as a controller 8. Study and control of pressure process using: a) Single loop controller b) PC as a controller 9. Study and control of temperature process using : a) Single loop controller b) PC as a controller 10. Control of a process using Deadbeat algontnm 11. Control of a process using Dahlin's Algorithm 12. Control of access using Kalman's Algorithm 13. Sequential contol of a process udin PLC 14. Study of supervisory control and data acquisition systems (SCADA) 15. Study of distributed control system (DCS)

MECH-SYLLABUS: 2006

60

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

615652

PRODUCTION & COST ESTIMATION LAB

Drawing office practice according to current Indian and International standards. System of tolerance, deviation, and fits. Geometric tolerance - Orientation, location and run-out. Datum, datum feature and datum system, maximum material principle and usessurface texture indication on drawing- Welds- Symbolic representation on drawings. Preparation of production drawings of components as per current drawing office practice of sub-assembly/assembly. Minimum ten sub-assemblies to be done. Preparation of process chart for a given component for Estimation of setting time and matching time- Estimation of material cost, labour cost and overhead cost based on supplied data.

REFERENCE BOOKS 1. Siddeshwar And Kannaiah, Machine drawing, TMH. 2. Hariprasad, Mechanical Estimating and Costing, Khanna Publications. 3. Design Data Book, PSG College of Technology, Coimbatore.

615653
1. 2. 3. 4. 5. 6. 7. 8.

THERMAL ENGINEERING LAB

Performance test on reciprocating air compressor Performance test on air blower Determination of C.O.P of vapour compression refrigeration system. Test on wind tunnel Determination of flash and fire point using pensky martin apparatus. Determination of viscosity of liquid using saybolt viscometer Determination of viscosity of liquid using redwood viscometer Study of boiler.

MECH-SYLLABUS: 2006

61

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

6C0076

COMPUTER INTEGRATED MANUFACTURING


( Common to VII Sem MECH and MECH & PROD)

UNIT-I: GEOMETRIC MODELING Evolution of CAD/CAM, geometric modeling Geometric modeling technique-Curves and surfaces Solid modelers. Choosing a solid modeler for CAD/CAM integration. CAD the design process-CAD hardware CAD geometry-Computer graphics and part mode, interactive graphics two and three dimensional graphics, two and three dimension transformation. Engineering analysis and integrated CAD. UNIT-II: COMPUTER AIDED PROCESS PLANNING The planning function Retrieval type process planning systems- Generative process systems- Benefits of CAPP process planning examples. Machinability data systemsComputer generated time standards. UNIT-III: FLEXIBLE MANUFACTURING SYSTEM & GROUP TECHNOLOGY Definition of FMS- FMS work stations- Material handling and storage system- Computer control system- Planning, Analysis methods-Application and Benefits. Group technology: Part families Parts classification and coding- Production flow analysis- Machine cell design- Benefits- Problems. UNIT-IV: COMPUTER AIDED MATERIAL HANDLING Automated guided vehicle systems-Guidance and routing, traffic control and safety, system management and applications. Automated storage/retrieval systems Basic components of an AS/RS, AS/RS controls. Special features and applications, Carousel storage systems-Configuration and control features, applications work in process storage Interfacing handling and storage with manufacturing.-Robots- Configuration- Application in material handling UNIT-V: RECENT TRENDS IN MANUFACTURING Reengineering- Reverse engineering-Lean Manufacturing Concurrent Engineering practices in manufacturing.

,Agile

manufacturing

TEXT BOOK: 1. MIKELL P. GROVER, Automation, Production Systems & CIM 2nd Edition, Prentice Hall Of India (PHI),1999 REFERENCE BOOKS 1. Bedworth David D, computer integrated design and manufacturing McGraw Hill, INC ,1991. 2. Paul G.Ranky, Computer Integrated Manufacturing PHI,1985. 3. Beasant C.B., Computer Aided design and Manufacture, Ellis Homood Ltd .,UK 1980 .

MECH-SYLLABUS: 2006

62

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

6C0077

PRINCIPLES OF MANAGEMENT
(Common to VII Sem Mech & AERO)

UNIT - I HISTORICAL DEVELOPMENT Definition of Management - Science of Art - Management and Administration -Development of Management Thought-Contribution of Taylor and Fayol-Functions of Management -Types of Business Organization. UNIT - II PLANNING Nature & Purpose - Steps involved in Planning Objectives - Setting Objectives -Process of Managing by Objectives - Strategies, Policies & Planning Premises Forecasting Decision making. UNIT III ORGANISING Nature and Purpose - Formal and informal organization - Organization chart -Structure and Process - Departmentation by difference strategies - Line and Staff authority - Benefits and Limitations - De-centralization and Delegation of Authority -Staffing - Selection Process Techniques HRD - Managerial Effectiveness. UNIT IV DIRECTING Scope - Human Factors - Creativity and Innovation - Harmonizing objectives Leadership - Types of Leadership Motivation - Hierarchy of needs - Motivation theories - Motivational Techniques Job Enrichment Communication - Process of Communication - Barriers and Breakdown - Effective Communication - Electronic media in Communication. UNIT V CONTROLLING System and process of Controlling-Requirements for effective control - The Budget as Control Technique - Information Technology in Controlling Use of computers in handling the information - Productivity - Problems and Management - Control of Overall Performance - Direct and Preventive control - Reporting - The Global Environment Globalization and Liberalization - International Management and Global theory of Management. TEXT BOOK: 1. Harold kooritz & Heinz Weihrich Essentials of Management, Tata McGraw-Hill,1998. Joseph L Massie -Essentials of Management, Prentice Hall of India,(Pearson) Fourth Edition,2003. REFERENCE BOOKS: 1. Tripathy PC and Reddy PN, Principles of Management, Tata McGraw-Hill,1999. 2. Decenzo David, Robbin Stephen A, :Personnel and Human Reasons Management,Prentice Hall of India, 1996. JAF Stomer, Freeman R.E. and Daniel R Gilbert, Management, Pearson Educatiion, Sixth Edition ,2004. Fraidoon Mazda, Engineering Management, Addison Wesley, 2000.

MECH-SYLLABUS: 2006

63

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

615701

AUTOMOBILE ENGINEERING
(Common to VII Sem MECH and PROD-Elective subject )

UNIT I Vehicle Structure and Engines : Vehicle construction Chassis and body Integral and chassis mounted body Specifications, engine Types Construction Power and torque requirements - Cylinder arrangement, Operation, Road performance under different speed and load conditions Choice of engine for different applications- Engine trouble shooting, pollution and control Indian emission standards. UNIT II Steering and Suspensions Systems : Principle of steering Steering geometry and wheel alignment Steering linkages Power steering, Wheels and tyres Construction Type and specification Type wear and causes, front and rear axle Types Stub axles. Suspension systems Need and types Independent Coil and leaf spring and air suspensions, torsion bar, shock absorbers. UNIT III Transmission Systems : Clutches Need Types Single and Multi-plate Diaphragm clutch Fluid coupling. Gear boxes Manual and automatic Epi-cyclic and hydromatic transmission, universal joint, propeller shaft, hotchkiss drive, torque tube drive, differential Need and types Construction Four wheel drive. UNIT IV Brake Systems, Alternative Fuels and Power Plants : Brakes Need Types Mechanical, hydraulic and pneumatic Details of components, redundancy in brake system, trouble shooting in brake system, power brake. Alternative fuels Hydrogen Compressed Natural Gas(CNG) Liquified Petroleum Gas(LPG), alternative power plants Electric Hybrid vehicle Fuel cells. UNIT V Engine Auxillary Systems : Carburettors, electronic fuel injection systems Mono point and multi point types, principles of modern electrical systems Battery, dynamo, alternator, starting motor, lighting and ligition (Battery and electronic types) Automobile air conditioning, turbo charging. TEXT BOOK KIRPAL SINGH, Automobile Engineering Vol. I &Vol. 2 Standard Publications. REFERENCE BOOKS : 1. JOSEPH HEITNER, Automotive Mechanics Affiliated East West Pvt. Ltd. 2. R.B. GUPTA, Automobile Engineering Sathya prakashan, New Delhi, 1993. 3. WILLIAM H. CROUSE, Automotive Mechanics McGrew Hill. 4. BENNET, Engine, Fuel and Computerized Management, 1999. 5. HOLLEMBEAK : Automotive Electricity, Electronics and Computer Control,

MECH-SYLLABUS: 2006

64

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

2215702

TOTAL QUALITY MANAGEMENT

UNIT- I INTRODUCTION Definition of Quality, Dimensions of Quality, Quality Planning, Quality costs - Analysis Techniques for Quality Costs, Basic concepts of Total Quality Management, Historical Review. Principles of TQM, Leadership Concepts, Role of Senior Management, Quality Council, Quality Statements, Strategic Planning, Deming Philosophy, Barriers to TQM Implementation. UNIT II TQM PRINCIPLES Customer satisfaction Customer Perception of Quality, Customer Complaints, Service Quality, Customer Retention, Employee Involvement Motivation, Empowerment, Teams, Recognition and Reward, Performance Appraisal, Benefits, Continuous Process Improvement Juran Trilogy, PDSA Cycle, 5S, Kaizen, Supplier Partnership Partnering, sourcing, Supplier Selection, Supplier Rating, Relationship Development, Performance Measures Basic Concepts, Strategy, Performance Measure. UNIT III STATISTICAL PROCESS CONTROL (SPC) The seven tools of quality, Statistical Fundamentals Measures of central Tendency and Dispersion, Population and Sample, Normal Curve, Control Charts for variables and attributes, Process capability, Concept of six sigma, New seven Management tools. UNIT IV TQM TOOLS Benchmarking Reasons to Benchmark, Benchmarking Process, Quality Function Deployment (QFD) House of Quality, QFD Process, Benefits, Taguchi Quality Loss Function, Total Productive Maintenance (TPM) Concept, Improvement Needs, FMEA Stages of FMEA. UNIT V QUALITY SYSTEMS Need for ISO 9000 and Other Quality Systems, ISO 9000:2000 Quality System Elements, Implementation of Quality System, Documentation, Quality Auditing, QS 9000, ISO 14000 Concept, Requirements and Benefits. TEXT BOOK: 1. Dale H.Besterfiled et at, Total Quality Management, Pearson Education Asia,2006 REFERENCES: 1. James R.Evans & William M.Lidsay, The Management and Control of Quality, SouthWestern (5th Edition) 2002 2. Feigenbaum.A.V. Total Quality Management, McGraw-Hill, 1991. 3. Zeiri. Total Quality Management for Engineers Wood Head Publishers, 1991. 4. Oakland.J.S. Total Quality Management, Butterworth Heinemann Ltd., Oxford. 1989. 5. Gana kiritharan, Total Quality Management A system to implement, UBSPD, 2004.

MECH-SYLLABUS: 2006

65

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

615703

FLUID POWER SYSTEMS

UNIT I General Introduction Introduction to fluid power - review of fundamental principles of fluid power - construction, operation and characteristics of gear pump, vane pump, variable displacement pump, piston pump. Fluid power actuators, linear and rotary - computation of force - flow requirement - cushioning - cylinder mountings - relative merits - selection criteria for specific applications - power pack design UNIT II Control system components and accessories Valves - non return valve for pressure control, direction control and flow control - servo valves and proportional control valves - valve actuation techniques pressure, electrical and limit switches, Relief valve - brake valve - counter balance valve. Fluid power maintenance - filters - seals - reservoirs, selection of accumulators, hoses and couplings. Safety regulations as per BIS UNIT III Hydraulic Systems Fluid power symbols, hydraulic Circuits - regenerative - intensifier - metering out - bleed off. Design of circuits for specific applications - vehicle suspension systems- hydraulic press - low cost automation. Programmable logic control. Electrical control for FPCs. Temperature control in hydraulic circuits. UNIT IV Hydraulic circuit design Design of circuits and selection of components with specification for the following applications - hydraulic or pneumatic systems for shapers - lift - hydraulic press automatic reciprocating system - hydraulic cranes and earth moving equipments. UNIT V Pneumatic Systems Basic principles of pneumatic circuits - merits and demerits over hydraulic systems, pneumatic conditioners - filters - regulators - lubricators - mufflers - air dryers. Types of Air compressors - pneumatic actuators - control of pneumatic circuits - valves. Introduction to pneumatic logic control - pneumatic hydraulic circuits. TEXT BOOK 1. ANTHONY ESPOSITO, Fluid Power with applications - Prentice Hall, 1980 Reference Books 1. 2. 3. 4. 5. PRINCHES M.J. and ASHBY JOHN, Power Hydraulics - Prentice Hall, 1980 SULLIVAN JAMES P., Fluid Power Theory and Applications - Prentice Hall JAMES L JOHNSON, Introduction to Fluid power SRINIVASAN, Hydraulis and Pneumatics SHANTHAKUMAR S R, Fluid power system, Anuradha Publications

MECH-SYLLABUS: 2006

66

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

615750

CAD LAB - II

CAD Lab: Introduction to computer aided drawing. 2-D drawing: Orthographic Views, Isometric Views, 2-D Sectional Views, Part Drawing, Assembly Drawing, Detailed Drawing.Dimensioning, Annotations, Symbols - Welding, Surface Finish, Threads. Text, Bill Of Materials, Title Block.Exercises - Knuckle Joint, Gib And Cotter Joint,Screw Jack, Foot Step Bearing. 3D Drawing modeling : Part Modeling - Protrusion, Cut, Sweep, Draft And Loft, Modify/Edit- pattern, Transformation, Boolean Operation Assembly - Creating Assembly From Parts, Modify/Edit - Pattern. Conversion Of 3D Solid Modeling To 2D Drawing. Surface Modeling- Tabulated, Revolved, Ruled, And Edge Surfaces Advance Modeling 3D Helix, Bearing, Gears Model Analysis-Mass, Volume, Centroid , Moment Of Inertias, Radii Of Gyration. File Management - DXF - IGES - SAT - DWG - PRT - Parasolid, VRML. Exercises- Piston, Connecting Rod, Knuckle Joint , Universal Joint, Couplings. Automated drawing: Script, lisp, macro. Note: Exposure to at least one popular 3D Modeling Software is essential.

615751

CAM LAB

1. CNC Milling : i) Part programming for Point to point motions, Line Motions, Circular interpolation(both CW & CCW), Contour motions, Pocket milling : Rectangular, Circular and Mirroring commands. ii) Part programming involving fixed or canned cycles : - Drilling, Peck drilling, Boring, Tapping iii) Part programming using - Do loops, Sub Routines. 2. CNC Lathe : i) Part programming for : - Turning, Facing, Chamfering, Grooving, Step Turning, Taper Turning, Circular Interpolation. ii) Part Programming using standard fixed cycles : - Turning, Facing, Taper Turning, Thread Cutting.

MECH-SYLLABUS: 2006

67

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

615752

INTERNAL COMBUSTION ENGINES LAB

1. Valve timing diagram of a four stroke engine, Port timing diagram of a two stroke engine. 2. Performance test on a multi cylinder diesel engine. 3. Mechanical efficiency using negative horse power method. 4. Mechanical efficiency using retardation test. 5. Performance test on a four stroke diesel engine. 6. Heat balance test on a multi-cylinder diesel engine. 7. Determination of econo0mic speed of an engine., 8. Performance characteristics of a two stroke petrol engine. 9. Performance characteristics of a four stroke single cylinder petrol engine. 10. Performance characteristics of a multi-cylinder petrol engine Morse test. 11. Study of effect of spark advance & load variation on CO, CO2, NOX AND UBHC in petrol engines. (Loading devices, brake drum, hydraulic, electric (DC &AC) and eddy current)

615753
1. 2. 3. 4. 5. 6. 7. 8. 9.

HEAT TRANSFER LAB

Thermal conductivity of insulating material. Thermal conductivity by guarded hot plate method. Heat transfer through composite walls. Heat transfer by free and forced convection. Heat exchanger test parallel flow and counter flow. Emissivity measurement apparatus. Heat transfer from fins natural and forced convection. Stefan Boltzman apparatus. Performance on condensers and coolers.

MECH-SYLLABUS: 2006

68

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

ME E01

PRODUCTION TOOLING DESIGN

UNIT - I Theory of metal Cutting: Mechanics of Chip formation - chip control - chip breakers cutting force measurement - dynamometers and strain gauges - specific cutting energy shear angle - theory of Merchant Lee and Schaffer cutting force calculations - influence of tool parameters on cutting forces - measurement of cutting temperature UNIT - II Tool Design: Different tool materials - composition - selection - design of single point and multipoint cutting tool - drills milling cutting and broaches - tool life calculation - tool wear determination - effects of cutting fluid and types of cutting fluids - simple problems. UNIT - III Die Design: Types components of die - design of simple, progressive, compound die, forming die design - bending dies - bend allowance - spring back, bending pressure metal flow in drawing - drawing die design - principle of forging and extrusion dies - simple problems UNIT - IV Jigs and Fixtures: Locating and Clamping devices - principles - elements - mechanical, pneumatic and hydraulic actuation, clamping force analysis, types of jigs, general consideration in jig design. Jig bushing - simple design of plate latch, channel, box, post, angle plate turn over and pot jigs. Design of fixtures- design principles - types of fixtures -fixtures for machine tools - lathe, milling, boring, broaching, grinding, assembly, inspection and welding fixtures - simple design UNIT V Alternative tooling materials : Plastics as tooling material - Epoxy plastic tools construction methods - Urethane dies - metal forming applications - simple design.

REFERENCE BOOKS : 1. Fundamentals of tool engineering design, Basu.H, Oxford and IBH Pub. Co. 2. Tool Design, 3rd ed., Donaldson, Lecain add Goold, TMH, 1996 3. Principle of metal cutting. Sen and Battacharya, Central book agency, 1982 4. Jigs and fixtures. Grantt E L 5. Shaw.M.C., Metal Cutting principles-IBH, Oxford

MECH-SYLLABUS: 2006

69

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

ME E02

ADVANCED INTERNAL COMBUSTION ENGINEERING

UNIT I Thermodynamics of Diesel Cycle - Performance of 4 and 2 stroke engines - use of gaseous, liquid and solid fuels - composition of petrol and diesel fuels - combustion fuels principles of spark and compression ignition - theoretical and actual air / fuel ratio, importance valve and port timing. UNIT II Octane and Cetane number determination - carburetion - carburettor - diesel fuel pump and injection system - normal and abnormal combustion - effects and prevention in diesel and petrol engines, shape of combustion chambers in SI and CI engines - air movement in CI engines - charge stratification in SI engines. UNIT III Engine cooling and lubrication systems, spark ignition system - inlet and exhaust manifold arrangements - ideal, relative, mechanical and thermal efficiency, brake mean effective pressure and heat balance calculation and curves, torque, load-speed characteristics of multicylinder engines UNIT IV Simple Component design of piston, cylinder, connecting rod, crankshaft, flywheel and main bearing - Functions of inlet and exhaust valves, cylinder heads, piston rings, cylinder liners, air filters, exhaust silencers, petrol fuel pump, lube oil pump, cam shaft. UNIT V Applications: Diesel engine in different fields - Automobile Agriculture, industrial power plants and rail traction, petrol engine for automobile. Comparison of diesel, steam and gas turbines power plants. Fuel oil reserves and saving methods-alternate fuel and bifuel operation in engines-free piston engines and wankel rotary engines.

REFERENCE BOOKS : 1. Internal Combustion engines, John Heywood, McGraw Hill, 1988 2. Fundamentals of IC engines, Gill, Smith and Zurich 3. Internal Combustion engines, Mathur.R B and harma.R.P, Dhanpat Rai and Sons, 1994 4. Internal combustion engines, Ganesan.V, TMH 1996 5. A course in thermodynamics in heat engines C P Kothandaraman et al., Dhanpat Rai and Sons 6. High speed combustion engines, P.M. Heldt, Oxford and IBH 7. Internal Combustion engines, Maleev.V.L, McGraw Hill

MECH-SYLLABUS: 2006

70

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

ME E03

PRODUCT DESIGN

UNIT I Introduction-New Product development- Essential factors of Product design and development- Product development characteristics Product development duration and cost of Product development Different stages in Product Design Process of Product development UNIT II Product development team structure- Product and Process cycles- Technology development cycle- Quality function deployment- Product Design specifications-Relation of materials selection to Design Performance characteristics of Materials The materials selection process. UNIT III Role of Customer in Product development-Gather raw data from Customers- Product Data management- Interpret raw data for Product development-Organize the needs into Hierarchy- Establish the relative importance of the customer needs . UNIT IV Product Architecture- Implications of Architecture- Product change- Product VarietyComponent standardization- Modularization- methods- Manufacturability in Product Design UNIT V Design for Manufacturing- Definition- Overview of the DFM methodology- Manufacturing cost elements- Reduction methods of component cost- Rapid Prototyping in Product Design

REFERENCE BOOKS : 1. KARL T. ULRICH , STVEN D EPPINGER Product Design and development 2. Dieter G.E. Engineering design McGraw Hill 1983 3. Jones J.C. Design methods interscience 1970 4. Nibel B.W & Draper A.P Product Design and Process engineering McGraw Hill 1974 5. Harry Peck Design for Manufacturing Sir Issac Pitman & sons Ltd1973 6. Gladman C.A Manual for manufacture Analysis of Engineering Design

MECH-SYLLABUS: 2006

71

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

ME E04

CRYOGENIC ENGINEERING

UNIT I Introduction: Cryogenic Engineering - Properties of cryogenic fluids-Oxygen, Nitrogen, Argon, Neon Flourine, Helium. Hydrogen, Properties of Solids- Mechanical, Thermal, and Electrical-Super conductivity. UNIT II Cryogenic refrigeration: Principle - Joule Thomson Expansion, Cascade processes, Ortho para hydrogen conversion, cold gas refrigerators, Linde-Hampson cycles, Claude and cascaded systems, magnetic cooling, Stirling Cylce Cryocoders. UNIT III Cryogenic requirements: Cryogenics- Heat Exchangers, Compressors, Expanders, Effect of various parameters in performance and system optimization. Insulation and Storage equipments for cryogenic fluids, industrial storage and transfer of cryogenic fluids UNIT IV Gas Separation and purification : Ideal gas, Mixture characteristics - composition diagrams - gas separation - Principle of Rectification, Flash Calculation Rectification column analysis - air separation, gas purification. UNIT V Cryogenic Instrumentation: Properties and characteristics of instrumentation, Strain Displacement, Pressure, flow, Liquid level, Density and temperature measurement in cryogenic range.

REFERENCE BOOKS : 1. RANDAL F. BARRON, Cryogenic Systems, Mc Graw Hill, 1985 2. SCOOT, Cryogenic Engineering - Van Nostrand Co. Inc. 1985. 3. FLYNN T.M, Cryogenic Engineering, Maxwell Dekker, 1997.

MECH-SYLLABUS: 2006

72

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

ME E05

ROBOTICS

UNIT I Introduction to Robotics: RIA definition- history of robotics- Justification-anatomyclassifation-applications, configurations of manipulator- Cartesian-cylindrical-polar-jointed arm, work volume, spatial resolution-accuracy and repeatability of robots. UNIT II Components of Robots: Linkages and joints of manipulators, drive systems, feed back devices ,degrees of freedom, end effectors, grippers, wrist configuration, motion- roll-pitchyaw, sensors-sensor areas for robots-contact and non contact sensors- machine visionintroduction. UNIT III Introduction to Matrix formulations: Descriptions-positions, orientations, frames. Mappings- changing descriptions from frame to frame, transformation arithmetic translations - rotations- transformations- transform equations- rotation matrix, transformation of free vectors, introduction to manipulators - kinematics and inverse kinematics. UNIT IV Robot programming: Methods of robot programming-online/offline- show and teachteach pendent- lead and teach, explicit languages, task level languages- characteristics and task point diagrams, lead and teach method robot program as a path in space- motion interpolation WAIT-SIGNAL- DELAY commands- branching-capabilities and limitations. First and second generation languages- structure - constants, variables, data objectsmotion commands- end effecter and sensor commands. UNIT V Robot applications: Robot cell layouts- work cell design and control robot cycle time analysis - applications- machining - welding- assembly- material handling- loading and unloading - hostile and remote environment.

REFERENCE BOOKS : 1. JOHN J CRIAG, Introduction to robotics- Addison Wesley, ISE, 1999 2. MIKELL P. GROVER, Industrial robotics- Me Graw Hill 2nd edition, 1989 3. ARTHUR CRITCHLOW, Introduction to robotics - Mc Millan , 1985. 4. YORAM KOREN, Robotics for engineers- Me Graw Hill, 1985. 5. MOHSEN SHAHINPOOR, A robotic engineering textbook- Harper and Row, 1987 6. FRANCIS N. NAGY, Engineering foundations of robotics- Addison Wesley, 1987.

MECH-SYLLABUS: 2006

73

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

ME E06

REFRIGERATION AND AIR CONDITIONING

UNIT 1. REFRIGERATION CYCLES & REFRIGERANTS: Vapour Compression Refrigeration Cycle-Simple saturated vapour compression Refrigeration cycle. Thermodynamic analysis of the above. Refrigerant Classification, Designation, Alternate Refrigerants, Global Warming Potential & Ozone Depleting Potential aspects. UNIT 2. SYSTEM COMPONENTS: Refrigerant Compressors - Reciprocating Open & Hermetic type, Screw Compressors and Scroll Compressors -Construction and Operation characteristics. Evaporators - DX coil, Flooded type Chillers.- Expansion devices -Automatic Expansion Valves, Capillary Tube & Thermostatic Expansion Valves - Condensing Units and Cooling Towers. UNIT 3. CYCLING CONTROLS AND SYSTEM BALANCING: Pressure and Temperature controls. Range and Differential settings - Selection and balancing of system components - Graphical method. UNIT 4. PSYCHROMETRY: Moist air behaviour, Psychrometric chart, Different Psychrometric process analysis. UNIT 5. AIR CONDITIONING: Summer and Winter Airconditioning, Cooling Load Calculations, Air Distribution Patterns, Dynamic and Frictional Losses in Air Ducts, Equal Friction Method, Fan Characteristics in Duct Systems.

REFERENCE BOOKS : 1. W.F.Stocker and J.W.Jones, " Refrigeration & Air Conditioning " McGraw Hill Book Company, 1985. 2. R.J.Dossat, " Principles of Refrigeration ", John Wiley and Sons Inc., 1989. 3. Manohar Prasad, " Refrigeration and Air Conditioning ", Wiley Eastern Ltd., 1995.

MECH-SYLLABUS: 2006

74

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

ME E07

COMBUSTION ENGINEERING

UNIT 1. COMBUSTION OF FUELS Combustion equations, Theoretical air, excess air, air fuel ratio, equivalence ratio, exhaust gas composition, Airfuel ratio from exhaust gas composition, heating value of fuels. UNIT 2. THERMODYNAMICS OF COMBUSTION Thermo-chemistry, First law analysis of reacting systems, Adiabatic combustion temperature, Second law analysis of reacting systems, criterion for chemical equilibrium, Equilibrium constant for gaseous mixtures, Evaluation of equilibrium composition, chemical availability UNIT 3. KINETICS OF COMBUSTION Rates of reaction, Reaction order and molecularity complex reactions, chain reactions, Arrhenius rate equation, Collection theory, activated complex theory, Explosive and general oxidative characteristics of fuels UNIT 4. FLAMES Laminar and Turbulent flames, Premixed and Diffusion flames, Burning velocity and its determination, Factors affecting burning velocity, Quenching, Flammability and Ignition, Flame stabilization in open burners. UNIT 5. ENGINE COMBUSTION Combustion in SI and CI engines, stages of combustion in SI and CI engines, Normal combustion and Abnormal combustion, Emissions from premixed combustion, Emission from Non-premixed combustion, Control of emissions REFERENCE BOOKS : 1. Stephen R. Turns, " An Introduction to Combustion ", McGraw Hill Book Company, 1996. 2. Irwin Glassman, " Combustion ", Third Edition, Academic Press, 1996. 3. S.P. Sharma and Chandramohan, " Fuels and Combustion ", Tata McGraw Hill Book Co., 1984. 4. Samir Sarkar, " Fuels and Combustion ", Orient Longman, 1984. 5. K.K.Kuo, " Principles of Combustion ", John Wiley & Sons, 1984. 6. J.B. Heywood, " Internal Combustion Engine Fundamentals ", Mc Graw Hill Book Co., 1988.

MECH-SYLLABUS: 2006

75

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

ME E08

COMPOSITE MATERIALS TECHNOLOGY

UNIT 1. INTRODUCTION Limitations of conventional materials - definition of composite materials - types and characteristics - applications. UNIT 2. MATERIALS Fibers - Materials - Fibber reinforced plastics - thermoset polymers - Coupling agents, fillers and additives - Metal Matrix and Ceramic composites. UNIT 3. MANUFACTURING Fundamentals - bag moulding - compression moulding pultrusion-filament winding - other manufacturing process. UNIT 4. MECHANICS AND PERFORMANCE Introduction to micro-mechanics-unidirectional lamina - laminates - interlaminar stresses static mechanical properties - fatigue properties - impact properties - enviromental effects damage prediction, failure modes. UNIT 5. DESIGN Failure predictions - design considerations - joint design - codes - design examples. Optimization of laminated composites.

REFERENCE BOOKS : 1. Ronald Gibson, " Principles of Composite Material Mechanics ", Tata McGraw Hill, 1994. 2. Micael hyer, " Stress Analysis of Fiber - Reinforced Composite Materials ", Tata McGraw Hill, 1998. 3. P.K.Mallicak, " Fiber-reinforced composites ", Monal Deklar Inc., New York, 1988. 4. B.D. Agarwal and L.J.Broutman, " Analysis and Performance of Fiber Composites ", John Wiley and Sons, New York, 1980. 5. F.L.Matthews & R.D.Rawlings, " Composite Materials, Engineering and Sciences ", Chapman & hall, London, 1994.

MECH-SYLLABUS: 2006

76

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

ME E09 COGENERATION AND WASTE HEAT RECOVERY SYSTEMS


UNIT I COGENERATION Introduction - Principles of Thermodynamics - Combined Cycles-Topping -Bottoming Organic Rankine Cycles - Advantages of Cogeneration Technology UNIT II APPLICATION & TECHNO ECONOMICS OF COGENERATION Cogeneration Application in various industries like Cement, Sugar Mill, Paper Mill etc. Sizing of waste heat boilers - Performance calculations, Part load characteristics selection of Cogeneration Technologies Financial considerations - Operation and Investments Costs of Cogeneration. UNIT III WASTE HEAT RECOVERY Introduction - Principles of Thermodynamics and Second Law - sources of Waste Heat recovery - Heat engines and other Power Plants Heat pump for waste heat recovery. UNIT IV WASTE HEAT RECOVERY SYSTEMS, APPLICATIONS & TECHNOECONOMICS Design of waste heat recovery system Heat exchanger Theory and Design, organic fluid systems analysis & Design UNIT V ENVIRONMENTAL CONSIDERATIONS Environmental considerations for cogeneration and waste heat recovery - Pollution.

REFERENCE BOOKS : 1. Charles H.Butler, Cogeneration, McGraw Hill Book Co., 1984. 2. Horlock JH, Cogeneration - Heat and Power, Thermodynamics and Economics, Oxford,1987. 3. Institute of Fuel, London, Waste Heat Recovery, Chapman & Hall Publishers, London, 1963. 4. Sengupta Subrata, Lee SS EDS, Waste Heat Utilization and Management, Hemisphere, Washington, 1983. 5. De Nevers, Noel., Air Polllution Control Engineering, McGrawHill, New York,1995. Websites: 1. http ://www.sicom.nl 2. http ://www.jenbacher.com 3. www.cogen.com 4. www.energypubs.com

MECH-SYLLABUS: 2006

77

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

ME E10

INDUSTRIAL SAFETY AND POLLUTION CONTROL

UNIT I Accident Prevention: Basic philosophy of accident prevention, safety and productivity, principles of accident causation - Cost of accident - Accident reporting and investigation, safety - Organization - Objective - Types - Functions, safety policy, safety education and training - Importance - training methods. UNIT II Safety Aspects in the use of Machines and in Material Handling: Machine guarding Principles and ergonomics of machine guarding, statutory provision for guarding various workshop machine tools. Personal protective equipments. Safety in the use of hand and portable tools - Selection Inspection - Maintenance - Safe usage. Selection, maintenance and testing of material handling equipments - Ropes, chains, slings, hooks, clamps, industrial hoists - E.O.T. cranes, Jib cranes, Derrick cranes, Mobile cranes, escalators and lifts. UNIT III Fire and Explosion control: Fire chemistry, dynamics of fire behavior - Fire spread Toxicity by combustion products. Industrial fire protection systems - Sprinkler hydrants, standpipe, deluge and emulsifier - CO2 system - Foam system- DCP system, portable extinguishers, smoke / venting. Principles of explosion, detonation and blast waves, explosion parameter, explosion venting. UNIT IV Pollution and Its Control: Air Pollution - definition - concentration sources effect on human, material and eco system - control of air pollution gravitational setting - cyclone separator - scrubber - electrostatic precipitation bag filters - Water pollution - classification - sampling and analysis of waste water - Primary and secondary treatment methods, advanced water treatment methods - effluent quality - Standard, study of pollution control in a thermal power plant. UNIT V Statuary laws on safety and pollution : Salient features of factories act and rules, Workman compensation Act and rules, Safety, Health and Pollution Laws and standards, automobile exhaust, laws on effluent treatment. REFERENCE BOOKS : 1. Industrial Safety, RONALD P BLAKE - Prentice Hall of India 2. National safety Council of Chicago, Accident prevention manual for industrial operation 3. Relevant Indian Acts and rules 4. Environmental Pollution Control Engineering - Wiley Eastern - RAO C.S. 5. Hand book of FIR technology - Orient Longman - GUPTA RS 6. Material Handling Equipment - ALEXANDROV - Mir Publications

MECH-SYLLABUS: 2006

78

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

ME E11

NON-DESTRUCTIVE TESTING & EVALUATION

UNIT I Principles and Importance of NDT Basic concepts of NDT-Its principles and significance in boiler and pressure vessel manufacture-Types of structures and defects for analysis-Code requirements-Quality control and inspection procedures in industrial practice UNIT II Basic Crack Detection Methods Dye penetrant testing-Materials and specifications-Developers-Testing Procedure-Process capability and accuracy-Magnetic particle testing-Principles-Types of equipment-MaterialsPrinciples-Testing procedure-Process capability and accuracy. UNIT III Radiographic Testing Production of X-rays-Types of radiation-Interaction of X-rays with matter-Absorption of Xrays-Gamma rays-Sources of gamma rays-Radioactive decay-Artificial radio activity-Image formation-Sharpness and contrast and effects of various factors on them-Quality of filmUse of penetrometer and metal intensifying screens-Study and interpretation of radiographs-Safety precautions. UNIT IV Ultrasonic Testing Production of sound waves-Use of Transducers-Types of wave motion-Types of probesTransmission and reflection techniques-Detection and interpretation of different typesDefects-Thickness measurement. UNIT V Other Methods of NDT Eddy current testing-Principles and procedures-Instruments used and interpretation of readings-Acoustic emission testing-Principles and procedures-Instruments used and interpretation of readings-Non-industrial and other applications of NDT.

RERERENCE BOOKS: 1. BARRY HULL and VENON JOHN, Non-Destructive Testing, ELBS, 1998. 2. KNUD BOVING, Non-Destructive Testing Handbook-Jaico Publications, 1998. 3. Metals Handbook-Volume 11, Non-Destructive Testing, ASME 1976. 4. SILK M.G., NDT Ultrasonic Transducers- Br. Institute of NDT.

MECH-SYLLABUS: 2006

79

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

ME E12

BIO-ENERGY CONVERSION TECHNOLOGIES

UNIT - I : BIOMASS CHARACTERISTICS & PREPARATION: Biomass sources and classification. Chemical composition and properties of biomass. Energy plantations . Preparation of biomass. Size reduction, Briquetting of loose biomass, Drying, Storage and handling of biomass. UNIT - II : BIOGAS TECHNOLOGY Feedstock for producing biogas, Aqueous wastes containing biodegradable organic matter, animal residues-sugar rich materials. Microbial and biochemical aspects and operating parameters for biogas production. Kinetics and mechanism. Dry and wet fermentation. Digesters for rural application-High rate digesters for industrial waster water treatment. UNIT - III PYROLYSIS AND THERMO CHEMICAL CONVERSION Thermo chemical conversion of lignocelluloses biomass. Incineration for safe disposal of hazardous waste. Biomass processing for liquid fuel production. Pyrolysis of biomasspyrolysis regime. Effect of particle size, temperature, and products obtained. UNIT - IV GASIFICATION OF BIOMASS Thermo chemical Principles: Effect of pressure, temperature and introducing, steam and oxygen. Design and operation of fixed and fluidized bed Gasifiers,partial Gasification of Bio-mass By circulating fluidized bed, Safety aspects,Partial gasification of biomass by CFB. UNIT - V COMBUSTION OF BIOMASS AND COGENERATIONS SYSTEMS; Combustion of woody biomass-theory calculations and design of equipment. Cogeneration in biomass processing industries. Case studies: Combustion of rice husk. Use of bagasse for cogeneration.

REFERENCE BOOKS : 1. Chakravarthy A, Biotechnology and Alternative Technologies for Utilisation of Biomass or Agricultural Wastes, Oxford & IBH publishing Co, 1989. 2. Mital K.M, Biogas Systems: Principles and Applications, ISBN 81-224-0947-4, New Age International publishers (P) Ltd., 1996. 3. Venkata Ramana P and Srinivas S.N, Biomass Energy Systems,ISBN 81-85419-25-6, Tata Energy Research Institute, 1996. 4. Klass D.L and Emert G.M, Fuels from Biomass and Wastes, Ann Arbor Since Publ. Inc. Michigan, 1985. 5. Khandelwal. K.C.and Mahdi(SS), Bio-Gas Tecnology, Tata McGraw-Hill Pub. Co.Ltd , 1986. 6. O.P.Chawls , Advances in Bio-gas Technology I.C.A.R., New Delhi, 1970.

MECH-SYLLABUS: 2006

80

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

ME E13

NON-TRADITIONAL MACHINING TECHNIQUES

UNIT I Introduction Principles of non-traditional machining techniques-Classification based on energy sourceTransfer media and Mechanism- water jet machining, abrasive jet machining, abrasive flow machining-Equipment- applications. UNIT II Ultrasonic Machining Ultrasonic Machining-Process principle-Equipment-power supply-Transducer-Tool headers, tools, abrasives-Process parameters, capabilities and applications. Ultrasonic welding- Process principle-Equipment-power supply-Transducer-Coupling and clamping systems-Power clamping force, Welding time, frequency- applications. UNIT III Electrochemical Machining Chemical Machining and Electrochemical Machining-Process principle-EquipmentElectrolytes-ECM tools-Process parameters, capabilities and applications-Electrochemical grinding and electrochemical discharge grinding- principle-Equipment-Process parameters, capabilities and applications. UNIT IV Electrical Discharge Machining Electrical discharge machining- Process principle-Equipment-power supply-Dielectric system-Electrodes-Servo system- Electrical discharge wire cutting-Process principlesEquipment-Power supply-Positioning system-Servo drive system-Power supply-Dielectric system UNIT V Other Machining Processes Electron beam Machining- principle -Equipment-Electron beam gun-Power supplyMachining systems- capabilities and applications. Laser Processing-Process principles-Equipment-Solid state lasers, gas lasersApplications-Drilling, cutting, marking, welding, heat treating and cladding-Plasma arc machining- Equipment and applications-Ion beam machining- principle -Equipmentcapabilities and applications.

REFERENCE BOOKS:
1. 2. 3. 4. PANDEY and SHAH, Modern Machining Processes-Tata McGraw Hill, 1990 GARY BENEDICT, Non-Traditional Manufacturing Processes-Marcel Dekker, 1987. ASTME, Non-Traditional Machining Processes, USA. HMT, Production Technology-Tata McGraw Hill, 1971.

MECH-SYLLABUS: 2006

81

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

ME E14

DESIGN OF HEAT TRANSFER EQUIPMENT

UNIT I Double pipe heat exchangers and heat pipes: Heat pipes - structures - applications basic relations - performance characteristics - effects of working fluid and operating temperature, wick - selection of material - pore size. UNIT II Shell and tube Heat Exchangers: Basic components - shell - tube bundles - baffles types and geometry, Design procedure - preliminary estimation of size, pressure drop and heat transfer calculations - shell and tube sides - Kern methods - Bell - Delaware method. UNIT III Compact Heat Exchangers and Gasketted plate Heat Exchangers: Compact heat exchangers - types - constructional features, heat transfer and pressure drop calculation finned plate and tube. Gasketted - plate exchangers - constructional features - plate pack and frame - operation characteristic - flow arrangement heat transfer and pressure drop calculation, performance analysis, comparison with other type of heat exchangers . UNIT IV Condensers and Evaporators : Shell and tube condensers - horizontal and vertical type design and operation consideration , plate condensers , air cooled and direct contact types, condenser for refrigeration , evaporative condensers . Evaporators for refrigeration and air conditioning - chillers - air coolers - thermal analysis Shah, Kandhakar and Ghngor & Wintertom correlations, std types UNIT V Cooling Towers : Cooling towers-types - basic relations - heat balance &heat transfer characteristic, effect of packing - geometry, spray design, selection of pumps, fans , testing , maintenance , environmental effect wind loads , typical installations .

REFERENCE BOOKS : 1. SADIK KAKAC & HONGTAN LIN, Heat Exchangers - CRC Press, London, 1998 2. ARTHUR P FRAAS, Heat Exchanger, Design - John Wiley & Sons, 1997 3. KERN .D. Process Heat transfer - Tata MC Graw Hill, 1997 4. WALKER, Industrial Heat Exhchangers - MC Graw Hill, 1997 5. HOLGER MARTIN, Heat Exchangers - Hemisphere publishing Corporation, London, 1992

MECH-SYLLABUS: 2006

82

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

ME E15

VIBRATION AND NOISE CONTROL

UNIT I Single and two degrees of freedom vibration: Review of single degree of freedom systems - free - damped - forced vibration - Linear and Torsional vibrations, seismometer, accelerometer. Two degrees of freedom system systems - Vibration absorbers Undamped and Damped, vibration isolation. UNIT II Multi degree Freedom vibrations: Multi degree vibration systems - free vibration - close coupled and far coupled systems - Eigen Value Problem - Orthogonality of mode shapes, modal analysis, forced vibration modal analysis, numerical methods - Dunkerley, Raleigh & Holzer methods UNIT III Balancing: Rotor Balancing methods - rigid and flexible rotor balancing - analytical development - application to balancing, advantages and limitations of modal balancing, influence coefficient balancing, analytical development balancing - procedure advantages and limitations, unified balancing approach - analytical development balancing procedure - experimental comparison of various methods UNIT IV Vibration Monitoring: Experimental Methods in vibration analysis - Vibration exiters, measurement devices, analyzers, condition exciters, measurement devices, analyzers, condition based maintenance of machines- Economics and applications, vibration monitoring and analysis - case studies. UNIT V Noise Control : Sound wave characteristics- levels and decibels - Directivity, Source of noise, estimation of noise source, acoustics of walls- enclosures barriers, sound absorbing materials, duct noise, mufflers.

REFERENCE BOOKS : 1. RAO, J.S & GUPTA K., Theory & practice of Mechanical vibrations - John Wiley. 2. ASHOK KUMAR MALIK, Principles of vibration control, - Affiliated East West press, 1993. 3. TIMSOHENKO, S. YOUNG D.H & WEAVER W., Vibration problems in engineering. Fourth Edition.- John Wesley & Sons, New York 1967. 4. GROVER G.K., Mechanical Vibrations - Nemchand Bros., Roorkers(U.P) 1989. 5. MARK S.DARLOW, Balancing of High Speed Machinery- Springer Verlog. 6. KEWAL .K.RUJARA, Vibrations and noise for engineers- Dhanpat Rai & sons.

MECH-SYLLABUS: 2006

83

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

ME E16

INDUSTRIAL TRIBOLOGY
(Approved hand book may be used in the Examination)

UNIT I Dry Friction: Dry Friction - Topography of Surfaces - contact between surfaces - sliding friction - Energy dissipation - Theory of molecular attraction - Fretting corrosion and prevention - variables in dry friction - Present concept of friction - Boundary Friction Oiliness - Variables of boundary friction - friction characteristics of metals and non metals rolling friction - Sources of measurement of friction UNIT II Wear: Wear - Types - Mechanisms - factors affecting wear - Adhesive wear, fatigue wear, corrosive wear, brittle fracture wear - delamination - wear measurement UNIT III Viscosity and Flow: Fundamentals of viscosity and flow - Petroffs equation - friction torque - viscosity measurement, Factors affecting viscosity, Principle of Hydrostatic lubrication - Hydrostatic step bearing - Multi-recess bearing - Design Problems - Different type of compensation and their effect on bearing, parameters - Hydrostatic lift, simple problems - Hydrostatic squeeze films. UNIT IV Hydrodynamic lubrication: Solution of Reynolds Equation - Application to tilt pad thrust bearing - design of hydrodynamic journal bearings - Force feed of oil flow with various types of grooves - Dynamic bearing and rotor systems - brief discussion Elastohydrodynamic lubrication - Brief discussion. UNIT V Lubricants and Maintenance: Lubricants - Types - Solid and liquid - Properties Additives - Testing - Reclamation of lubricants - surface treatment - Phosphating of metal surface, Teflon Coating - Predictive maintenance - Signature analysis and Condition monitoring - Basic Principles - Instrumentation

REFERENCE BOOKS : 1. HUTCHINGS M. Tribology, Friction and wear of Engineering Materials - Edward Arnold, London, 1992 2. NCALC, NEWNCS, Tribology Hand Book Butterworths, 1975 3. DUDLEY D. FULLER, Theory and practice of Lubrication for Engineers - John Wiley and Sons, 1984. 4. CAMARON A. Basic Lubrication Theory - Wiley Eastern Ltd, 1987 5. MAJUNDAR, Introduction of Tribology and bearings - A.H. Wheeler Co. 1986 6. BHARATH BUSHSAN & B.K. GUPTA, Hand book of Tribology - Mc Graw Hill Inc., 1991

MECH-SYLLABUS: 2006

84

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

ME E17

SOLID WASTE MANAGEMENT

UNIT I SOLID WASTE Definitions - Sources, Types, Compositions, Properties of Solid Waste - Municipal Solid Waste - Physical, Chemical and Biological Property - Collection - Transfer Stations Waste Minimization and Recycling of Municipal Waste UNIT II WASTE TREATMENT Size Reduction - Aerobic Composting - Incineration - Furnace Type & Design, Medical/ Pharmaceutical Waste Incineration - Environmental Impacts - Measures of Mitigate Environmental Effects due to Incineration UNIT III WASTE DISPOSAL Land Fill Method of Solid Waste Disposal - Land Fill Classficaition, Types, Methods & Siting Consideration - Layout & Preliminary Design of Land Fills - Composition, Characteristics,generation, Movement and Control of Landfill Leachate & Gases Environmental Monitoring System for Land Fill Gases, Waste landfill Remediation UNIT IV HAZARDOUS WASTE MANAGEMENT Definition & Identification of Hazardous Waste - Sources and Nature of Hazardous Waste - Impact on Environment - Hazardous Waste Control - Minimization and Recycling -Assessment of Hazardous Waste Sites - Disposal of Hazardous Waste, Underground Storage Tanks Construction, Installation & Closure, Remediaiton, risk assessment. UNIT V ENERGY GENERATION FROM WASTE Thermal conversion Technologies Pyrolysis systems, Combustion systems, Gasification systems, Environment control systems, energy recovery systems. Biological & chemical conversion technologies Aerobic composting, low solids. Anaerobic digestion, high solids anaerobic digestion, Energy production from biological conversion products, other biological transformation processes. Chemical transformation processes. REFERENCE BOOKS : 1. George Tchobanoglous, H.Theisen, S. Vigil, Integrated Solid Waste managementEngg. Principles and management issues McGraw Hill, 1993. 2. Parker, Colin, & Roberts, Energy from Waste - An Evaluation of Conversion Technologies, Elsevier Applied Science, London, 1985 3. Shah, Kanti L., Basics of Solid & Hazardous Waste Management Technology, Prentice Hall, 4. Manoj Datta, Waste Disposal in Engineered Landfills, Narosa Publishing House, 1997 5. Rich, Gerald et.al., Hazardous Waste Management Technology, Podvan Publishers, 1987 6. Bhide AD., Sundaresan BB, Solid Waste Management in Developing Countries, INSDOC New Delhi, 1983. Websites: 1. http://www.bical.net 2. http://www.volund.dk 3. http://www.iswa.org 4. www.wmrc.uiuc.edu

MECH-SYLLABUS: 2006

85

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

ME E18

WIND AND SOLAR ENERGY

UNIT I Wind energy Introduction : Scope of wind power potential in India. Principles of wind energy conversion nature and power in the wind , forces on blades . Wind data and energy estimation , site selection. Wind energy conversion system classification : Advantages and Disadvantages. UNIT II Wind machines Types of wind machines , analysis of aerodynamic forces acting on blade, performance, generating systems , nergy storage applications. UNIT III Solar energy Solar radiation and its measurement- solar constants , solar radiation at earth surface, spectral distribution of extra terrestrial radiation, variations basic earth sun angles, solar time and equation of time, diffused radiation emperical equations computation of radiation on inclined surfaces solar charts. UNIT IV Solar collectors Measurement of diffused , global and direct solar radiation, solar collectors flat plates and concentrating collectors, comparison of collectors, selective absorber coatings. UNIT V Solar Energy Storage and Application: Solar energy storage systems , solar pond, thermo electric conversion, solar photovotaic, solar heating and cooling, industrial process heat , desalination.

REFERENCE BOOKS : 1. Non conventional sources of energy , RAI, G.D. Khanna publications, 4th Edn., 1999. 2. Solar energy Fundamentals and application H.P.GARG and J.PRAKASH 3. Wind turbine Engineering designing, DAVID M.EGGLESTON and S. STODDARD Van Noustrand ,1987. 4. Power from wind, PUTNAM, PALMER, C., Van Noustrand,1984. 5. Wind power plants. Theory and design, LE COURIERS D., Permagon press, 1982.

MECH-SYLLABUS: 2006

86

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

ME E19

ENERGY ENGINEERING AND MANAGEMENT

UNIT I Energy and Environment Energy Resources World energy consumption, green house effect, global warming, energy use patterns, scope for conservation, energy prices and policies. UNIT II Energy Conservation Energy conservation scheme, energy surveying & auditing - energy cost - energy index cost - cost index, energy conservation in thermal systems, buildings, engineering & process industries, non conventional energy source schemes. UNIT III Energy Technologies Energy consumptions in boilers and furnaces - waste heat recovery systems - heat pumps and refrigerators, storage systems - heat exchangers UNIT IV Energy Management Principles of energy management - energy resource management - energy management information systems - Instrumentation and measurement - computerized energy management UNIT V Economics and Finance Costing and cost optimization techniques - optimal target investment schedule - cost appraisal and profitability - needs and cost benefits of energy resources.

REFERENCE BOOKS : 1. PAUL W.O. CALLAGHAN, Energy Management - Mc Graw Hill book company, New Delhi,1993 2. JOSE GOLDEMBERRY, THOMAS B JOHANSON, AMULYA K.N. REDDY & ROBERT H. WILLIAMS, Energy for a sustainable world - Wiley Eastern Ltd., 1990 3. RAIKHY P.S. and PARAMINDER SINGH, Energy Consumption in India - Deep and Deep Publications, 1990 4. MURPHY W.R. Energy Management - Butter Worths, London, 1982 5. RAY D.A. Industrial Energy conservation - Permagon Press, 1980

MECH-SYLLABUS: 2006

87

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

ME E20

SPECIAL CASTING PROCESSES

1. INTRODUCTION: Introduction to sand casting - Conventional mould and Core making - Need for special casting process -applications. 2. SHELL MOULDING: Process - Machines - Pattern - Sand, resin and other materials - Process parameters charateristics of shell mould castings - 'D' Process - Applications. 3. INVESTMENT CASTING: Process - Pattern and mould materials - Block mould and ceramic shell mould - Mercast and shaw process -Application. 4. CENTRIFUGAL AND DIECASTING: Types of Cetrifugal processes - calculation of rotating speed of the mould - Equipment Application. 5. CONTINOUS CASTING CO2 SAND PROCESS AND FULL MOULD PROCESSES Reciprocating continous mould process - Direct chill process - Use of steel, aluminium, brass material in continuous casting. CO2 mould / core hardening process - principles Full mould process - APPLICATIONS. Other special process like squeeze casting and electro slag casting processes.

REFERENCE BOOKS : 1. " Foundry technology ", P.L.Jain, 1992. 2.. " Engineering Metallurgy ", Vol.II, R.A. Higgins, 1994.

MECH-SYLLABUS: 2006

88

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

ME E21

EXPERIMENTAL STRESS ANALYSIS

UNIT 1. STRESS Stress at a point - Stress equations of Equilibrium - Laws of stress transformation Principal stresses Maximum Shear stress - Dimensional state of stress. UNIT 2. STRAIN MEASUREMENT Strain - its relations experimental determination - properties of strain Gauge systems Electrical resistance strain gauges - strain gauge circuits - recording instruments - analysis of strain gauge data. UNIT 3. MOIRE METHODS Mechanism of formation of Moire fringe - geometrical approach to Moire fringe analysis displacement field approach to Moire fringe analysis - out of plane measurements experimental procedure. UNIT 4. PHOTOELASTICITY METHODS Temporary double refraction - stress optic law - effects of stressed model in a plane polariscope fringe multiplication - isochromatic fringe patterns - isoclinic fringe pattern compensation techniques calibration methods - separation methods - scaling model to phototype stresses materials UNIT 5. BRITTLE COATING TECHNIQUE Coating stresses and strains - sensitivity - materials and applications - effect of thickness stress separation.

REFERENCE BOOKS : 1. Dove Adams, Experimental Stress Analysis, McGraw Hill, 1992. 2. James Dalley, W.F.Riley, " Experimental mechanics ", int. Student Edition McGraw Hill, Kogakusha Ltd., 1992. 3. Perry and Lissiener, " Strain Gauge Primer ", McGraw Hill, 1965. 4. Durelli, Photomechanics Prentice Hall, 1972.

MECH-SYLLABUS: 2006

89

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

ME E22

DESIGN FOR MANUFACTURE

UNIT 1. DFMN APPROACH AND PROCESS Methodologies and tools, design axioms, design for assembly and evaluation, minimum part assessment taquchi method, robustness assessment, manufacturing process rules, designer's tool kit, Computer Aided group process rules, designer's tool kit, Computer Aided group Technology, failure mode effective analysis, Value Analysis. Design for minimum number of parts, development of modular design, minimising part variations, design of parts to be multi-functional, multi-use, ease of fabrication, Poka Yoka principles. UNIT 2. GEOMETRIC ANALYSIS Process capability, feature tolerance, geometric tolerance, surface finish, review of relationship between attainable tolerence grades and difference machining processes. Analysis of tapers, screw threads, applying probability to tolerences. UNIT 3. FORM DESIGN OF CASTINGS AND WELDMENTS Redesign of castings based on parting line considerations, minimising core requirements, redesigning cast members using weldments, use of welding symbols. UNIT 4. MECHANICAL ASSEMBLY Selective assembly, deciding the number of groups, control of axial play, examples, grouped datum systems -different types, geometric analysis and applications-design features to facilitate automated assembly. UNIT 5. TRUE POSITION THEORY Virtual size concept, floating and fixed fasteners, projected tolerance zone, assembly with gasket, zero true position tolerance, functional gauges, paper layout gauging, examples. Operation sequence for typical shaft type of components. Preparation of process drawings for different operations, tolerance, worksheets and centrality analysis, examples. REFERENCE BOOKS : 1. Harry Peck, "Designing for Manufacture ", Pitman Publications, 1983. 2. Matousek, "Engineering Design, - A Systematic Approach" - Blackie & Son Ltd., London, 1974. 3. Sports M.F.., " Dimensioning and Tolerance for Quantity Production ", Prentice Hall Inc., 1983. 4. Oliver R. Wade, " Tolerance Control in Design and Manufacturing ", Industrial Press Inc. New York Publications, 1967 5. James G. Bralla, " Hand Book of Product Design for Manufacturing ", McGraw Hill Publications,1983. 6. Trucks H.E., " Design for Economic Production ", Society of Manufacturing Engineers, michigan,2nd edition, 1987.

MECH-SYLLABUS: 2006

90

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

ME E23

COMPUTATIONAL FLUID FLOW AND HEAT TRANSFER

UNIT 1. GOVERNING DIFFERENTIAL EQUATIONS Conservation of chemical species -the energy equation - Momentum equation -Time -Averaged equations for Turbulent flow - Turbulence -Kinetic -Energy Equations -The General Differential Equation -Nature of Coordinates-Independent variables-Choice of Coordinates-One way and Two-way Co-ordinates. UNIT 2. DISCRETIZATION METHODS Nature of numerical methods - Methods of Deriving the Discretization Equations - Taylor Series formulation - variational formulation-Method of weighted residuals -Control volume Formulation. UNIT 3. HEAT CONDUCTION, CONVECTION AND DIFFUSION Steady state one-dimensional conduction - two and three dimensional conduction -Steady state one-dimensional convection and Diffusion - Discretization equations for two dimensional convection and diffusion. UNIT 4. CALCULATION OF FLOW FIELD Representation of the pressure.- Gradient term and continuity equation - Staggered grid Momentum equations -Pressure and velocity corrections Pressure. - Correction equation. Introduction to Finite Element method -Solution of Steady state heat conduction by FEM - incompressible flow -Simulation by FEM. UNIT 5. TURBULENCE MODELS -ALGEBRAIC MODELS One equation Model - Two equation models - High and Low Reynolds number models Reynolds stress models - Prediction of fluid flow and heat Transfer using Standard codes.

REFERENCE BOOKS : 1. Muralidhar, K and Sundarajan .T., " Computational Fluid Flow and Heat Transfer ",Narosa Publishing House, New Delhi, 1995. 2. Ghoshdastidar, P.S., " Computer Simulation of flow and heat transfer ", Tata McGraw Hill Publishing Company Ltd., 1998. 3. Fletcher, C.A.J, " Computational Techniques for Fluid Dynamics "1" Fundamental and General Techniques, Springer-Verlag, 1987. 4. Fletches, C.A.J., " Computational Techniques for Fluid Dynamics " 2" Specific Techniques Different Flow Categories, Springer-Verlag, 1987. 5. Bose, T.K., " Numerical Fluid Dynamics ", Narosa publishing House, 1997. 6. Muralidhar, K and Biswas " Advanced Engineering Fluid Mechanics ", Narosa Publishing House, New Delhi, 1996.

MECH-SYLLABUS: 2006

91

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

PR E01
UNIT I: INTRODUCTION 7H

RAPID PROTOTYPING

Basic Concept - Overview of existing technologies of proto typing and tooling - Need for speed design to market operations UNIT II: PRODUCT DEVELOPMENT 10H

State of the technology - Conceptual design - Development - Detail design - Prototype Tooling Engineering Pilot - Limitations UNIT III: CAD PROCESSES 8H

Data requirements - Solid modeling - Data representation - Part orientation and support STL format Slicing - Post processing. UNIT IV: RAPID PROTOTYPING SYSTEMS 10H

Selective laser sintering - Working principles - Advantages and limitations Sterolithography Working principle - Applications, advantages and limitations - Case studies. UNIT V: OTHER SYSTEMS 10H

Laminated object modeling - Waving principles, applications - Advantages and limitations Fused deposition modeling - Direct shell production casting - Applications. REFERENCE BOOKS 1. Paul F. Jacobs, " Rapid Prototyping and Manufacture Fundamentals of Stereolithography ", 1995. 2. Soenen. R and Olling, "Advanced CAD / CAM Systems ", Narosa Publishing house, 1995. 3. Duvvent.W.R " The Lithographic Handbook", Narosa Publishing house, 1995. 4. Rapid News, University of Warwick, UK, 1995.

MECH-SYLLABUS: 2006

92

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

PR E02

INDUSTRIAL ROBOTICS AND EXPERT SYSTEMS

UNIT I: INTRODUCTION AND ROBOTIC KINEMATICS 10H Definition need and scope of industrial robots-Robot anatomy-work volume-Precision movement-End effectors-sensors.Robot kinematics-Direct and inverse kinematics-Robot trajectories-Control of robot manipulators-Robot dynamics-Methods for orientation and location of objects. UNIT II: ROBOT DRIVES AND CONTROL 9H Controlling the robot motion-Position and velocity sensing devices-Design of drive systems-Hydraulic and Pneumatic drives-Linear and rotary actuators and contol valvesElectro hydraulic servo valves,electric drives- Motors-designing of end effectorsVacuum,magnetic and air operated grippers UNIT-III: ROBOT SENSORS 9H Transducers and sensors-Sensors in robot-Tactile sensor-Proximity and range sensorsSensing joint forces- Robotic vision system-Image Gripping-Image processing and analysis-Image segmentation-Pattern recognition-Training of vision system UNIT-IV: ROBOT CELL DESIGN AND APPLICATION 9H Robot work cell design and control-Safety in Robotics-Robot cell layouts-Multiple robots and machine interference-Robot cycle time analysis-Industrial applications of robots UNIT-V: ROBOT PROGRAMMING ARTIFICIAL INTELLIGENCE AND EXPERT SYSTEMS 9H Methods of robot programming-characteristics of task level languages lead through programming methods- Motion interpolation. Artificial intelligence-Basics-Goals of artificial Intelligence-AI techniques-problems representation in AI-Problem reduction and solution techniques-Application of AI and KBES in robots REFERENCE BOOKS 1. K.S.Fu, R.CGonzalez and C.S.G. Lee, Robotics control,Sensing,Vision and intelligence",McGraw Hill,1987 2. Kozyrey,Yu."Industrial Robotics",MIR Publishers Moscow,1985. 3. Richard.D.,Klafter,Thomas,A,Chmielewski,Machine Negin "Robotics Engineering-An Intergrated Approach",Prentice Hall of India Pvt., Ltd., 1984 4. Deb,S.R."Robotics Technology and Flexible Automation",TMH,1994 5. Mikell,P.Groover,Mitchell Weis,Roger,N.Nagel,Nicholas G.Odrey" Industrial Robotics 6. Technology,Programming and Applications",McGraw Hill,Int.,1986 7. Timothy Jordonides etal,"Expert Systems and Robotics",SpringerVerlag,NewYork,,May 1991.

MECH-SYLLABUS: 2006

93

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

PR E03

FINITE ELEMENT ANALYSIS

UNIT I: 1D FINITE ELEMENT ANALYSIS 10H Historical Background - Weighted Residual Methods - Basic Concepts of FEM - Variational Formulation of B.V.P - Ritz Method - Finite Element Modeling - Element Equations - Linear and Quadratic Shape functions -Bar, Beam Elements - Applications to Heat Transfer. UNIT II: FEA OF 2D PROBLEMS 10H Basic Boundary Value Problems in 2 Dimentions - Triangular, quadrilateral, higher order elements Poissons and Laplace Equations - Weak Formulation - Elements Matrices and Vectors - Application to Solid mechanics, Heat transfer, Fluid Mechanics. UNIT III: ISO PARAMETRIC FORMULATION 8H Natural Co-ordinate System - Lagrangian Interpolation Polynomials - Iso-parametric Elements - Formulation - Numerical Intergration - 1D -2D Triangular elements - rectangular elements - Illustrative Examples. UNIT IV: SOLUTION TO PLANE ELASTICITY PROBLEMS 9H Introduction to Theory of Elasticity - Plane Stress - Plane Strain and Axisymmetric Formulation - Principle of virtual work - Element matrices using energy approach. UNIT V: SPECIAL TOPICS 8H Dynamic Analysis - Equation of Motion - Mass Matrices - Free Vibration analysis - Natural frequencies of Longitudinal - Transverse and torsional vibration - Introduction to transient field problems. Non linear analysis. Use of software - h & p elements - special element formulation. REFERENCE BOOKS 1. Reddy J.N. "An Introduction to the Finite Element Method" , Mc Graw Hill, International Edition, 1993. 2. Segerlind L.J., "Applied Finite Element Analysis" , John Wiley, 1984. 3. Rao S.S., "Finite Element Method in Engineering" , Pergamon Press, 1989. 4. Chandrupatla & Belagundu , "Finite Elements in Engineering", Prentice Hall of India Private Ltd., 1997. 5. Cook, Robert Davis et al, "Concepts and Applications of Finite Element Analysis" , Wiley, John & Sons,1999. 6. George R Buchanan, "Schaum's Outline of Finite Element Analysis", McGraw Hill Company, 1994.

MECH-SYLLABUS: 2006

94

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

PR E04

MECHATRONICS IN MANUFACTURING SYSTEMS

UNIT I: INTRODUCTION 8H Introduction to Mechatronics - Systems - Mechatronics in Products - Measurement Systems - Control Systems - Traditional design and Mechatronics Design UNIT II:SENSORS AND TRANSDUCERS 12H

Introduction-Performance terminology-Displacement, position and proximity - Velocity and Motion-Fluid pressure-Temperature sensors - Ligth sensors - Selection of sensors-Signal processing-Servo systems UNIT III: MICROPROCESSORS IN MECHATRONICS 10H

IntroductionArchitecture-Pin configuration-Instruction set-Programming of Microprocessors using 8085 instructions-Interfacing input and output devices-Interfacing D/A Converters and A/D Converters-Applications-Temperature control-Stepper motor control-Traffic light controller UNIT IV: PROGRAMMABLE LOGIC CONTROLLERS 8H

Introduction- Basic Structure-input/output processing-programming-Mnemonics Timers, Internal relays and counters-Data handling-Analog input/output-Selection of PLC. UNIT V: DESIGN AND MECHATRONICS Designing-Possible design solutions-Case studies of Mechatronics systems REFERENCE BOOKS 1. Michael B.Histand and David G. Alciatore, "Introduction to Mechatronics and Measurement Systems", McGraw Hill International Editions,1999 2. Bradley, D.A.,. Dawspn, D, Buru, N.C. and Loader, AJ., Mechatronics, Chapman and Hall,1993 3. Ramesh,S,Gaonkar, "Micrprocessors Architecture, Programming and Applications", Wiley Eastern,1998 4. Lawrence J.Kamm, "Understanding Electro-Mechanical Engineering, AnIntroduction to Mechatronics", Prentice Hall 2000. 5. Ghosh,P.K. and Sridhar, P.R., 8000 to 8085 " Introduction to Micrprocessors for Engineers and Scientists", Second Edition, Prentice Hall, 1995. 7H

MECH-SYLLABUS: 2006

95

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

PR E05

POWDER METALLURGY
9H

UNIT I: POWDER PREPARATION:

Manufacture - Chemical and Physical - Chemical methods - Mechanical methods Production and properties of iron, Copper, tungsten, molybdenum, titanium, zirconium, tantalum, niobium, beryllium, aluminium, lead, tin, and alloy powders. UNIT II: POWDER COMPACTION 10H

Pressureless forming - Loose sintering, slip casting, slurry casting, cold pressure forming Pressing in metal dies - Vibratory compacting - Cyclic compacting - Powder rolling - Isostatic pressing explosive forming - Forming with binders - Hot Pressing. UNIT III: TOOLING 8H

Tooling principles - Presses - Tool Construction - Component design consideration. UNIT IV: SINTERING 10H

Principles of sintering - Prosity - Influence of particular size, shape, applied pressure, method of application of pressure - Effect of temperature, volume, physical and chemical effect of gases and vapours - Sintering forces - Shrinkage - Nature of sintered boundary liquid phase sintering - Sintering furnaces and atmospheres. UNIT V: ENGINEERING COMPONENTS 8H

Tool materials - Cemented carbides - Oxide and boride cutting tools - Friction and antifriction material applications. REFERENCE BOOKS 1. Sands H.L and Shakespeare C.R., Powder Metallurgy Practice and Applications George Newness Ltd., London, 1996 2. Sinha A.K., Powder Metallurgy - Dhanpat Rai, 1982 3. Jones W.D., Principles of Powder Metallugy - Edward Arnold and Co. 4. Taukerman S.A., Powder Metallugy - Pergamon Press. 5. Hausnor, Friction and Anti-Friction Materials, 1970.

MECH-SYLLABUS: 2006

96

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

PR E06

SYSTEM MODELING AND SIMULATION

UNIT I: SYSTEM AND MODELING FUNDAMENTALS 9H System Basic concepts - Hierarchy - Types Elements of a system System description, modeling Definition Functions Classification Structure of simulation models Modeling approaches, system simulation Definition The simulation process Advantages. UNIT II: GENERATION OF RANDOM NUMBERS 9H System behavior simulation of random phenomena,- Monte-Carlo sampling, Random number generation Mid square method Mid product method Multiplicative congruential method Addditive congruential method, Testing for randomness Chi Square method Kolmogrov Smirnov method Runs test Gap test. UNIT III: DATA PREPARATION AND MODEL BUILDING 9H Data preparation Correlation and regression analysis , Curve fitting Fitting of known distributions Uniform - Normal Exponential Poisson Weibull Emperical Distribution Building, modeling in computer, - Language selection Time flow mechanism Flow diagram. UNIT IV: SIMPLE SIMULATION MODELS 10H Simulation of a discrete system, Simulation of an event occurrence using random number table, Simulation of component failure using exponential and Weibull models, Simulation of single server and two servers queue, Simulation of an inventory system. Planning of simulation experiments tactical planning Run length determination Validation of simulation models Analysis of simulation results. UNIT- V: SIMULATION LANGUAGES 9H Simulation languages Introduction, GPSS, concepts Advantages Case example, SIMSCRIPT Basic concepts Advantages Case example. REFERENCE BOOKS 1. Narasingh Deo, System Simulation with Digital Computers PHI, 1979. 2. Geofery Gorden, System Simulation - PHI, 1995. 3. Jerry Banks, John S.Carson And Bary L. Nelson, Discrete Event System Simulation Prentice Hall of India, 1996. 4. Robert E. Shanon, Systems Simulation, The Art and science Prentice Hall Inc., New Jersy, 1973. 5. Wyman , Forrest Paul, Simulation Modeling : A Guide in using Simscript New York John Willey & Sons, Inc., 1970. 6. Thomas J. Schriber, Simulation Using GPSS John Willey &Sons , New York, 1974.

MECH-SYLLABUS: 2006

97

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

PR E07

INDUSTRIAL HANDLING & STORAGE SYSTEMS

UNIT I: PRINCIPLES OF MATERIAL HANDLING 8H Importance and scope Planning, Operation and costing principles- Types systems Factors influencing their choice Analysis of the handling systems Motion analysis, flow analysis, safety analysis and cost analysis. UNIT II: INTERPLANT MATERIAL TRANSPORTING AND HANDLING EQUIPMENT 8H Interplant transporting facilities Trucks, rail sliding , hoists, cranes, and other material handling equipment at receiving yard Principles of palletisation Bulk materials handling. UNIT III: INTERPLANT MATERIAL HANDLING EQUIPMENT 9H Handling within stores Within production area Aisle design Fork lift trucks, types and applications Automated materials handling - Jib carnes OHT cranes - Safety requirements. UNIT IV: CONVEYORS 10H Conveyors, general theory and principles several types of conveyors for bulk materials and unit loads - Belt - Apron, flight conveyors, bucket and swing tray conveyors - Car and platform conveyors Screw Conveyors , Roller conveyors Portable conveyors and their uses Hydraulic and Pneumatic Conveyors Overhead conveyors - Monorails safety requirements. UNIT V: STORAGE SYSTEMS 10H Stores - planning and design - Storage systems and procedures incoming material control Stock location Different types and arrangement of storage racks Order picking - Loading and shipping Stores accounting and stock verification Automated storage and retrieval systems. REFERENCE BOOKS 1. Immer, Material Handling - McGraw Hill. 2. Dougals Considine, Standard Handbook of Industrial Automation, Champamn & Hall 3. James Apple, Plant Layout and Material Handling - John wiley. 4. James Apple, Material Handling System Design Ronald Press. 5. Rudenkov, Material Handling Equipment -Peace Publishers. 6. Sprirakovsky, Converyors and Related equipments - Peace Publishers. 7. Alexandrov, Material Handling PEACE Publishers. 8. Aggarwal G.K., Materials Handling Equipment.

MECH-SYLLABUS: 2006

98

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

PR E08 ARTIFICIAL INTELLIGENCE AND EXPERT SYSTEMS


UNIT I INTRODUCTION: 9H Intelligence Definition, Types, Cognitive Aspect Approach; Measuring Intelligence Early Efforts, Iq And Ai; Aspects Of Intelligence Learning, Problem Solving, Creativity, Behaviour And Biology. Artificial Intelligence; Historical Background; Application Of Ai; Objection And Myths. AI Languages; Introduction To Prolog & Lisp. UNIT II COGNITIVE PSYCHOLOGY: 9H The Mind Information And Cybernetics, Components For Thought; Modes Of Perception Visual, Auditory And Other System; Memory Mechanism; Problem Solving Planning, Search, The Gps System; Types Of Learning Rote, Parameter, Method And Concept; Game Playing Reasoning. UNIT III KNOWLEDGE ENGINEERING: 9H Introduction; Role Of Knowledge Engineer; Knowledge Representation Psychology, Production Rules, Logic And Programming, Common Sense And Fuzzy Logic; Semantic Network; Learning System. UNIT IV VISUAL PERCEPTION: 9H Introduction; Biology Of Vision; Computational Aspects; Towards Artificial Vision Picture Processing Identifying Real Objects; Vision Programmes; Factory Vision Systems, Robotics; Ai Impact; Robot Sensor; Factory Robots, Personal Robots; Robots Tomorrow. UNIT V EXPERT SYSTEM: 9H Introduction; Knowledge Acquisition For Expert System; Future of Expert System System Structusystem Structure, Inference Engines, Uncertainties, Memory Mechanisms Range Of Application; Actural Aspect System VP Expert. Assignment, Development of Simple Expert System. REFERENCE BOOKS 1. Rich E., Artificial Intelligence Mcgraw Hill 2. Simons G.L.,Introducing Artificial Intelligence NCC publications 3. Charniak E. And Mc Dermott D., Introduction to Artificial Intelligence 4. Jackson P., Introduction to expert systems. 5. Wendy b. Ranch Hindlin, AI in business, science and Industry Applications., Vol 2., PH, 1985

MECH-SYLLABUS: 2006

99

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

PR E09

ENVIRONMENTAL ENGINEERING AND POLLUTION CONTROL

UNIT I: POLLUTION, POLLUTANTS AND THEIR EFFECTS 10H Pollution; Different types of pollutants; Different Types of pollution; Sources of pollution; Effects of pollution on the environment, on materials, on human health, on animals; meteorological effects. UNIT II: LEGISLATIVE ASPECTS AND MANAGEMENT 8H Legislative and regulatory trends: air pollutants, water pollutants, methods of measurement of pollution, Pollution control systems and their management. UNIT III: AIR POLLUTION TREATMENT 9H Sources of pollution, Air pollutants, Criteria pollutant, Acid deposition, Green house gases, None criteria pollutant. Emission standards from industrial sources, Air pollution metrology and atmospheric dispersion. UNIT IV: WATER POLLUTION TREATMENT 9H Objectives, Layout of treatment plant, Process of treatment, Primary and secondary treatment mixing, aeration, sedimentation, coagulation, filtration, disinfection, softening. UNIT V: NOISE POLLUTION AND IONIC RADIATION 9H Definition of noise, Sources of noise, Physical properties of sound, Noise criteria, Noise standards, Noise measurement, Outdoor propagation of sounds and noise control. Biological effect of ionizing reduction, Radiation standards, radiation Exposure and Protection. REFERENCE BOOKS 1. Ross, G.R.D, Air pollution and industry, VanNostrad Reinhold Co., Newyork 1972. 2. Kozirowski, B; kucharske, J; Industrial Waste Disposal, Pergamon Press 1972. 3. Stern A.C,; Boubce R.W.;Lowry W.P.Fundamentals of Air Pollution;Acedamic Press 1973. 4. Mackenzie L. Davis & David A. Cornwell, Environmental Engineering - McGraw Hill, 1998, 3rd Ed. Singapore. 5. General Kiley, Environmental Engineering - McGraw Hill 1988, Malasiya. 6. C.S. Rao, Environmental Pollution Control Engineering - New Age International Ltd, 1997, New Delhi. 7. Arcadio P Sincero & Gregoria A Sincero, Environmental Engineering a Design Approach - 1999, Prentice Hall & Bred Pvt Ltd., New Delhi. 8. Clair N. Sawyer, Perry L. Mecarty, Gene F Parkin, Chemistry for environmental Engineering McGraw Hill International Editions, 1994, Singapore

MECH-SYLLABUS: 2006

100

SATHYABAMA UNIVERSITY

DEPARTMENT OF MECHANICAL ENGINEERING

PR E10

SUPPLY CHAIN MANAGEMENT

UNIT I: SCM BASICS AND STRATEGIC FRAME WORK 9H Introduction Business Environment- Origin of Supply Chain Management(SCM) Understanding the Supply Chain- Basic concepts & Terminology- Importance of Supply chain- Supply chain strategies-Achieving strategic fit-Expanding strategic scope- Supply Chain Drivers - Drivers of Supply chain performance-Framework for structuring Driversinventory-transportation-facilities-Information. UNIT II PLANNING DEMAND AND SUPPLY 9H Role of Demand Forecasting Characteristics of Forecasts-Components of Forecast and Forecasting Methods-Measures of forecast error-Aggregate planning- Managing supply Managing Demand-Implementing solutions UNIT III: PURCHASING & SUPPLY CHAIN 9H Purchase System- Factors affecting purchase functionOrganizing the purchase function-Purchasing Procedures-Negotiation. JIT and Quick Response logistics -Vendor Managed Inventory -Customer and Supplier Relationship concepts.

UNIT IV: I.T. IN SUPPLY CHAIN 9H Importance- Uses-IT as Supply Chain Enabler- Logistics information Systems Supply Chain information Technology in practice-Software packages like BANN etc., E-Commerce Role of E-business on Supply Chain. UNIT V: CO-ORDINATION IN A SUPPLY CHAIN 9H Lack of supply chain coordination Bullwhip effect- Effect of lack of coordinationManagerial Levers to achieve Coordination-Building strategic partnership-Achieving Coordination in practice REFERENCE BOOKS 1. Sunil Chopra, Peter Meindl., Supply Chain Management Strategy, Planning, and Operation, Low Price Edition, Pearson Education Asia 2. Hanfield, Rrobert., Introduction to Supply Chain Management, Prentice Hall: 3. Lysons. K., Purchasing and Supply Chain Management, PHI 4. Martin Christopher, Logistics and Supply chain Management, Pitman Publishing 5. Monczka, Trent & Handfield., Purchasing and Supply chain Management, Thomson south western 6. Gopalakrishnan.P, Sundaresan Materials Management An Integrated Approach, PHI

MECH-SYLLABUS: 2006

101

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