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    Master Calculation Sheet

    Uploaded by

    Tanner Boyd
    This document provides technical specifications and calculations for a pump system and drilling operations. It includes pump output rates in barrels and gallons per minute for different strokes per minute. It also includes calculations for mud weight, equivalent circulating density, annular capacity, cement volumes, pump strokes, and rig pump output. The document appears to be specifications and calculations for a drilling mud and cement pumping system.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLSX, PDF, TXT or read online from Scribd

    Master Calculation Sheet

    Uploaded by

    Tanner Boyd
    199 views12 pages
    This document provides technical specifications and calculations for a pump system and drilling operations. It includes pump output rates in barrels and gallons per minute for different strokes per minute. It also includes calculations for mud weight, equivalent circulating density, annular capacity, cement volumes, pump strokes, and rig pump output. The document appears to be specifications and calculations for a drilling mud and cement pumping system.

    Original Description:

    Copyright

    © Attribution Non-Commercial (BY-NC)

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    This document provides technical specifications and calculations for a pump system and drilling operations. It includes pump output rates in barrels and gallons per minute for different strokes per minute. It also includes calculations for mud weight, equivalent circulating density, annular capacity, cement volumes, pump strokes, and rig pump output. The document appears to be specifications and calculations for a drilling mud and cement pumping system.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    199 views12 pages

    Master Calculation Sheet

    Uploaded by

    Tanner Boyd
    This document provides technical specifications and calculations for a pump system and drilling operations. It includes pump output rates in barrels and gallons per minute for different strokes per minute. It also includes calculations for mud weight, equivalent circulating density, annular capacity, cement volumes, pump strokes, and rig pump output. The document appears to be specifications and calculations for a drilling mud and cement pumping system.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 12

    LINER INPUT

    LENGTH
    12.0
    ID
    5.5
    EFFICIENCY
    95%

    SPM

    PUMP OUTPUT
    BPS
    0.0838
    GPS
    3.520

    in.
    in.
    %

    2
    4
    6
    8
    10
    12
    14
    16
    18
    20
    22
    24
    26
    28
    30

    BPM
    0.168
    0.335
    0.503
    0.670
    0.838
    1.006
    1.173
    1.341
    1.508
    1.676
    1.844
    2.011
    2.179
    2.346
    2.514

    GPM
    7.04
    14.08
    21.12
    28.16
    35.20
    42.23
    49.27
    56.31
    63.35
    70.39
    77.43
    84.47
    91.51
    98.55
    105.59

    SPM
    102
    104
    106
    108
    110
    112
    114
    116
    118
    120
    122
    124
    126
    128
    130

    BPM
    8.547
    8.715
    8.883
    9.050
    9.218
    9.385
    9.553
    9.721
    9.888
    10.056
    10.223
    10.391
    10.559
    10.726
    10.894

    GPM
    358.99
    366.03
    373.07
    380.11
    387.15
    394.19
    401.23
    408.27
    415.31
    422.34
    429.38
    436.42
    443.46
    450.50
    457.54

    32

    2.682

    112.63

    132

    11.061

    464.58

    34
    36
    38
    40
    42
    44

    2.849
    3.017
    3.184
    3.352
    3.520
    3.687

    119.66
    126.70
    133.74
    140.78
    147.82
    154.86

    134
    136
    138
    140
    142
    144

    11.229
    11.397
    11.564
    11.732
    11.899
    12.067

    471.62
    478.66
    485.70
    492.74
    499.77
    506.81

    46

    3.855

    161.90

    146

    12.235

    513.85

    48

    4.022

    168.94

    148

    12.402

    520.89

    50
    52
    54
    56
    58
    60
    62
    64
    66
    68
    70
    72
    74

    4.190
    4.358
    4.525
    4.693
    4.860
    5.028
    5.196
    5.363
    5.531
    5.698
    5.866
    6.033
    6.201

    175.98
    183.02
    190.06
    197.09
    204.13
    211.17
    218.21
    225.25
    232.29
    239.33
    246.37
    253.41
    260.45

    150
    152
    154
    156
    158
    160
    162
    164
    166
    168
    170
    172
    174

    12.570
    12.737
    12.905
    13.073
    13.240
    13.408
    13.575
    13.743
    13.911
    14.078
    14.246
    14.413
    14.581

    527.93
    534.97
    542.01
    549.05
    556.09
    563.13
    570.17
    577.20
    584.24
    591.28
    598.32
    605.36
    612.40

    76

    6.369

    267.48

    176

    14.749

    619.44

    78
    80

    6.536
    6.704

    274.52
    281.56

    178
    180

    14.916
    15.084

    626.48
    633.52

    82
    84
    86
    88
    90
    92

    6.871
    7.039
    7.207
    7.374
    7.542
    7.709

    288.60
    295.64
    302.68
    309.72
    316.76
    323.80

    182
    184
    186
    188
    190
    192

    15.251
    15.419
    15.587
    15.754
    15.922
    16.089

    640.56
    647.60
    654.63
    661.67
    668.71
    675.75

    "Shoe Trac" distance between


    guide shoe and FC
    (chrom jt + 1 jt casing on the

    94

    7.877

    330.84

    194

    16.257

    682.79

    Ashley 2-36 SWD (78.45 ft))

    96
    98
    100

    8.045
    8.212
    8.380

    337.88
    344.91
    351.95

    196
    198
    200

    16.425
    16.592
    16.760

    689.83
    696.87
    703.91

    0.625
    0.0133

    BPM
    GPM
    SPM
    BPS
    GPS

    barrels per minute


    gallons per minute
    strokes per minute
    barrels per stroke
    gallons per stroke

    Mud Chemicals
    lime raises pH
    gel builds volume
    caustic raises pH the best
    new pac is for lowering water loss
    water and cotton seed hulls bring pH back 7
    adding water to system raises water loss

    TOTAL RPM's
    PO, bbl/stk * # strokes, spm * 42 * # rev/gal + rotary rpm
    Surface to Bit Strokes
    Drill string volume, bbls / PO, bbl/stk
    Bottoms Up Strokes
    Annular volume, bbls / PO, bbls/stk
    Drill Pipe / Drill Collar Calculations
    (USE Haliburton Red Book or other source for values)

    ID, in2 /1029.4

    Capacity, bbl/ft

    OD, in - ID, in / 1029.4


    Displacement, bbl/ft
    Weight, lb/ft
    displacement, bbl/ft * 2747 lb/bbl
    (Pg. 12 in green CALCS book)
    Pressure Gradient psi/ft using ppg
    psi/ft
    mud weight, ppg * .052
    Pressure Gradient psi/ft using lb/ft3
    psi/ft

    mud weight, lb/ft3 * .006944

    psi/ft

    mud weight, lb/ft / 144

    psi/ft

    Pressure Gradient, psi/ft using S.G.


    mud weight, SG * .433

    HP

    MW, ppg

    ECD,ppg

    Hydrostatic Pressure using ppg and TVD


    ppg * .052 * TVD
    Convert Pressure into MW using ppg and feet
    pressure, psi / .052 / TVD,ft
    Equivalent Circulating Density, ECD, ppg
    MW in use,ppg
    / .052 / TVD,ft +
    annular pressure
    loss, psi

    Time it takes to Circulate Mud "Bottoms Up"

    "Shoe Trac" distance between


    guide shoe and FC
    (chrom jt + 1 jt casing on the

    BU, min

    ((OD2hole - OD2pipe) / 1029.4) * hole depth / PO / SPM

    Disp.

    Cement Displacement w/ Fresh Water


    (Casing Depth - Shoe Joint) * Capacity of Csg

    Ashley 2-36 SWD (78.45 ft))

    Calculating # of Stands to Pull Out to Spot Pill on Bottom


    Total Stands

    (hole size2/1029.4 * inverse * size of pill) /


    feet of pipe in stand

    Strokes to Displace the Pill (Zero out Totco AFTER pill is pumped)
    *PU Kelly to first tool joint in case we need to shut
    in the well (BOP)- kelly is squared and BOP wont close

    Pump Output bbl,stk


    2

    PO, bbl/stk

    Triplex

    .000243 * Liner Dia * stroke length * Efficiency

    PO, bbl/stk

    Duplex

    .000324 * Liner Dia2 * stroke length 2

    .000162 * Rod Dia * stroke length * Eff


    PO, gpm

    Triplex

    (3(D2 * .7854) * S) * .00411 * SPM *Eff

    PO, bbl/stk

    Duplex

    .000162 * S*(2(D)2 - d2) * Eff


    d=rod dia D= liner dia

    Drill Collar Weight, lb/ft


    Weight, lb/ft

    (OD - ID2) * 2.66

    Csg Capacity, bbl

    Barrels of Mud Required to Bump Top Plug


    (TD - Shoe jt) * Csg Capacity, bbl/ft

    Strokes

    Number of Strokes Required to Bump Plug


    Csg Capacity, bbls / PO, bbl/stk

    Cap

    Annular Capacity, ft3/ft


    D2hole - D2pipe / 183.35

    Cap

    Casing Capacity ft3/ft


    ID2 / 183.35
    7'' casing
    Calculating Lead Cement (in Sacks)

    Use Red Book to obtain constant for bbl/ft for the casing used
    Use this number and multiply by the depth of lead cmt, (gives ft3)

    Multiply by % excess then Divide by lead cement yield, (gives ft )


    gives us (sacks of cement to use)

    Calculating Tail Cement (in Sacks)


    Follow same process as for Lead cement
    Then divide by Tail cement yield, (gives ft3)
    gives us (sacks of cement to use)
    Calculating Fresh Water Displacement (bbls)
    Find the Capacity of the Casing being used
    say 7'', 26#, J-55 LTC casing
    (~.0383 bbl/ft--Haliburton Red Book)
    Multiply this value by the (Total Depth - Shoe Joint Length)
    gives is displacement in barrels
    Process: Example:
    Surface

    Intermediate

    Production

    RPM

    Motor RPM Calculation


    SPM * RPG * PO * 42

    GPM

    SPM * PO * 42

    GPM

    Time Required to Spot a Pill on Bottom


    Min

    (bbls / PO) / SPM we want to pump


    meaning through DP only

    PU- entire string weight picked up (includes the resistance of wellbore)


    Drill string weight- weight in air
    SO- when we come down after PU string weight (less than PU weight)
    off bottom weight- same as drill string weight
    Drag up- difference in PU and off btm weight

    aises pH the best


    is for lowering water loss
    nd cotton seed hulls bring pH back 7
    water to system raises water loss

    PO

    Strokes
    0.0838

    bbl/gal
    115

    DS volume

    Rotary

    42

    0.52

    PO
    1875

    Ann. Vol.

    Rev/Gal

    OD

    Constant

    12.25
    56.17236072 bbls
    OD
    ID

    9.625

    Depth
    1029.4

    PO
    1007

    Constant

    MW, ppg

    Total
    22374.70167

    0.0838
    ID

    MW, lb/ft3

    Total
    0.0838 670.3145671
    Total

    5.5

    1029.4

    0.02938605

    6.25

    1029.4
    2747

    0.024225277
    66.54683554

    Constant
    11.2

    Total
    40
    250.47208

    Total
    0.052

    0.5824

    Constant

    Total

    110

    0.006944

    0.76384

    110

    144

    0.763888889

    MW, S.G.

    Constant
    1.2

    MW, ppg

    Total
    0.433

    Constant
    9.8

    PSI

    TVD, ft
    0.052

    Constant
    2600

    Ann. PSI loss

    Total
    6800

    3465.28

    5400

    Total
    9.259259259

    TVD, ft
    0.052

    Constant
    200

    0.5196

    TVD, ft
    0.052

    MW, ppg
    8600

    9.6

    Total
    10.04722719

    ODhole, ft

    ODpipe,

    Depth, ft

    8.75

    PO, bbl/stk

    4.5

    6185

    SPM

    Total

    0.0837

    108 0.054704197
    37.42925086

    Casing Depth
    Shoe Joint
    Capacity
    1007
    44.01
    0.0773
    OD2hole, ft

    Constant
    8.75

    1029.4

    Depth

    ngth * Efficiency

    Pill Size, bbl

    13.44522449

    Capacity of DP (4.5'')
    0.0142

    4351

    Constant

    Inverse

    Liner Dia

    Total
    74.439127

    Stk Length

    ft in stand

    Total

    80

    93 11.56578451

    PO, bbl/stk
    0.0837

    Total
    738.1624851

    Efficiency

    Rod Length

    0.000243

    12

    95%

    0.000324

    12

    95%

    0.00411

    12

    95%

    0.000162

    5.5

    14

    85%

    SPM
    5

    * stroke length * Eff


    80
    2

    a D= liner dia
    OD

    ID

    Constant

    6.5
    TD, ft

    2.25
    Shoe jt, ft

    6258
    Csg Cap, bbls
    456
    Dia hole

    Csg Cap
    42.24

    0.0383

    PO, bbl/stk
    0.0837
    Dia pipe

    Constant

    7
    ID Csg

    2.66

    4.5

    183.35

    Constant
    6.276

    Odhole,ft

    183.35
    Odcasing, ft

    12.25

    Constant
    9.625

    0.005454

    Depth, ft

    Excess, %
    618

    200%

    Yield, ft3/ft
    2.65

    7'' intermediate casing only requires "LEAD" cement + Disp.


    Surface requires lead AND tail cement volumes + Disp.
    Production requires lead AND tail cement volumes + Disp.
    4.5'' P-110 liner only requires "TAIL" cement + Disp.
    Odhole,ft

    Odcasing, ft
    12.25

    Constant
    9.625

    say TD is 1700'
    for 12.25'' hole & 9 5/8'' casi

    Depth, ft

    0.005454

    Excess, %
    120

    Yield, ft3/ft

    200%

    1.18

    36# 9 5/8'' casing

    Depth, ft

    Shoe jt, ft
    1700

    Cap., bbl/ft
    42.44
    0.0773

    9 5/8'' surface casing


    7'' intermediate casing
    TD with 6 1/8'' bit to Granite

    cmt goes to surface


    cmt goes to Heeber base
    left open to the hole/formation/no cmt
    3

    excess 100% yield ft /ft


    200%
    2.05
    200%
    1.34

    Surface
    1000'

    800
    0.313178906 bbl/ft
    200
    0.313178906 bbl/ft
    Intermediate
    6185 -3665

    3665'

    excess 35%
    135%

    8 3/4'' hole & 7'' csg

    6185'

    2520
    Displacement

    0.150325875 bbl/ft
    Depth, ft

    shoe jt
    2520

    Cap., bbl/ft
    43.04
    0.0383

    7200' TD

    SPM

    RPG

    PO, bbl/stk
    Constant
    0.52
    0.0837
    42

    114
    SPM

    PO
    115

    bbls in pill or
    bbls to pump

    Constant
    0.0837

    PO, bbl,stk
    117

    0.0837

    42
    Desired SPM
    72

    1.44

    PU
    SO
    off btm
    drag

    RPMs

    Strokes

    Strokes

    bbl/ft
    bbl/ft
    lb/ft

    psi/ft

    psi/ft
    psi/ft

    psi/ft

    psi

    ppg

    ppg

    84
    78
    80
    4

    bbl/ft
    min

    OR

    bbls

    stands

    Strokes

    Total
    0.1357398 bbl/stk
    0.1348164 bbl/stk
    455.534513 gpm
    0.1089207 bbl/stk

    Total
    98.91875 lb/ft
    Total
    238.063608 bbls
    Total
    5448.02867 stks
    Total
    0.15680393 ft3/ft
    Total
    0.03422962 ft3/ft
    Total
    146.071369 sks

    4042.359 strokes
    67.37265 min

    without a finite value


    for SPM

    y TD is 1700'
    12.25'' hole & 9 5/8'' casing

    Total
    63.6974047 sks

    200% Excess would mean 2x the


    original volume

    Total
    128.129388 bbls FW

    Sacks
    244.4323 lead
    93.48624 tail

    355.1449 lead only

    94.86757 bbl FW

    Total
    208.392912 RPM
    Total
    404.271 GPM

    Total
    19.4145759 Min

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