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Data Sheet Fajas Bridgestone

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TE

ECHNIC
CAL INF
FORMA
ATION FOR BR
RIDGES
STONE
E
CONVE
C EYOR BELTS

CLICK HERE TO START

v.0.4
v

FEBRU
UARY 2
2014
Click on the mine site name:

Bagdad

Candelaria

Cerro Verde

Chino

El Abra

Morenci

Safford

Sierrita
Mine Bagdad

Conveyor ID Freeport description Bridgestone description SAP No.


#2XCC ST1700 60x3/4x1/4 FX‐S/DIN‐X ST1700 1524xdia:5.6x19.0 x 6.3 FX‐S/DIN‐X P:16.3 N:91 40017742
#3XCC ST4500 54x5/8x5/16 FX‐S/DIN‐X ST4500 1372xdia: 9.6x15.9x7.9 FX‐S/DIN‐X P:17 N:78 40037005
#4XCC ST4500 54x5/8x5/16 FX‐S/DIN‐X ST4500 1372xdia: 9.6x15.9x7.9 FX‐S/DIN‐X P:17 N:78 40037005
#5XCC EP1300/4 60x3/4x1/4 FX‐S/DIN‐X EP1300/4 1524x19.2x6.4 FX‐S/DIN‐X 40036724
#6XCC EP1300/4 60x3/4x1/4 FX‐S/DIN‐X EP1300/4 1524x19.2x6.4 FX‐S/DIN‐X 40036724
Mine Candelaria

Conveyor ID Freeport description Bridgestone description SAP No.


CV002 ST3700 1525x9.8dx19x6.4 FX‐S/DIN‐X ST3700 1525x9.8dx19x6.4 FX‐S/DIN‐X 1000m P:21 N:70 40182862
CV003 EP1600/5P 1372x19x6 FX‐S/DIN‐X EP1600/5P 1372x19x6 FX‐S/DIN‐X 640m 40182859
CV006 ‐ EP630/3 1524 16x 6.4 SX‐EW/FX‐S 60m ‐
FE 016 ST2873 2439x7.0dx(22+TRF)x9 FX‐S/DIN‐X ST2873 2439x7.0dx(22+TRF)x9 FX‐S/DIN‐X 30m P:15 N:157 40182866
Mine Cerro Verde

Conveyor ID Freeport description Bridgestone description SAP No.


CV001 HYB1800/6 1829x6px18x6 FX‐S/DIN‐X HYB1800/6 1829x6px18x6 FX‐S/DIN‐X 40229974
CV002 ST3634 1829x8.0dx16x8 FX‐S/DIN‐X P:15 N:116 ST‐3634 1829x8.0dx16x8 FX‐S/DIN‐X P:15 N:116 40230992
CV003 EP800/4 2134x4px24x8 FX‐S/DIN‐X EP 800/4 2134x4px24x8 FX‐S/DIN‐X 40229972
CV004 HYB1800/6 1829x6px18x6 SX‐EW/DIN‐X HYB1800/6 1829x6px18x6 SX‐EW/DIN‐X 40229975
CV005 EP800/4 2134x4px24x8 SX‐EW/DIN‐X EP 800/4 2134x4px24x8 SX‐EW/DIN‐X 40229973
CV006 HYB1800/6 1829x6px18x6 SX‐EW/DIN‐X HYB1800/6 1829x6px18x6 SX‐EW/DIN‐X 40229975
CV007 EP800/4 2134x4px24x8 SX‐EW/DIN‐X EP 800/4 2134x4px24x8 SX‐EW/DIN‐X 40229973
CV009 ST2500 2134x6.6dx18x6 SX‐EW/DIN‐X P:15 N:137 ST‐2500 2134x6.6dx18x6 SX‐EW/DIN‐X P:15 N:137 40230994
CV010 ST2500 2134x6.6dx18x6 SX‐EW/DIN‐X P:15 N:137 ST‐2500 2134x6.6dx18x6 SX‐EW/DIN‐X P:15 N:137 40230994
CV011 HYB1800/6 1829x6px18x6 SX‐EW/DIN‐X HYB1800/6 1829x6px18x6 SX‐EW/DIN‐X 40229975
CV012 EP800/4 2134x4px24x8 SX‐EW/DIN‐X EP 800/4 2134x4px24x8 SX‐EW/DIN‐X 40229973
CV013 EP800/4 2134x4px24x8 SX‐EW/DIN‐X EP 800/4 2134x4px24x8 SX‐EW/DIN‐X 40229973
CV014 NF2500/6 2134x6Px18x6 FX‐S/DIN‐X NF2500/6 2134x6Px18x6 FX‐S/DIN‐X 40229971
FE021‐024 NF2500/6 2134x6Px18x6 FX‐S/DIN‐X NF2500/6 2134x6Px18x6 FX‐S/DIN‐X 40229971
FE031‐034 EP2500/5 1524x5px19x8 SX‐EW/DIN‐X EP2500/6 1524x5px19x8 SX‐EW/DIN‐X 40207101
FE101‐402 NF2500/6 2134x6Px18x6 SX‐EW/DIN‐X NF2500/6 2134x6Px18x6 SX‐EW/DIN‐X 40231088
CV008 NF2500/6 2134x6Px18x6 SX‐EW/DIN‐X NF2500/6 2134x6Px18x6 SX‐EW/DIN‐X 40230994
Mine Chino

Conveyor ID Freeport description Bridgestone description SAP No.


21FE01 EP1500/5 84x1x1/4 FX‐S/STD EP1500/5 2134x25.4x6.4 FX‐S/STD (blank)
22CV01 ST1700 54x3/4x1/4 FX‐S/SLL ST1700 1372x5.6dx19.2x6.4 FX‐S/SLL N:81 P:16.3 (blank)
23CV01 NF2200/5 54x5/8x1/8 SXEW/FX‐S NF2200/5 1372x15.9x3.2 SX‐EW/FX‐S 40049039
23CV02 NF2200/5 54x5/8x1/8 SXEW/FX‐S NF2200/5 1372x15.9x3.2 SX‐EW/FX‐S 40049039
23RS01 EP800/4 60x3/4x1/4 FX‐S/RMA‐1 EP800/4 1524x19.2x6.4 FX‐S/RMA‐1 40092769
32CV12 NF630/4 28x3/8x3/32 DIN‐X/DIN‐X NF630/4 711x9.6x2.4 DIN‐X/DIN‐X (blank)
Mine El Abra

Conveyor ID Freeport description Bridgestone description SAP No.


FE101 / FE 164 ST3150 3000x7.2dx(25+TRC)x6 FX‐S/DIN‐X ST3150 3000x7.2dx(25+TRC)x6 FX‐S/DIN‐X 33m P:14.5 N:203 40178958
CV101 HB 1600/4 1800 x 16 x 6 FX‐S LC: 30m HB 1600/4 1800 x 16 x 6 FX‐S/DIN‐X 822m LC: 30m 40173658
CV153 HB 1600/4 1800 x 16 x 6 FX‐S LC: 30m HB 1600/4 1800 x 16 x 6 FX‐S/DIN‐X 740m LC: 30m 40173658
FE111‐116 NF 1800/5 1800x22x9 FX‐S NF 1800/5 1800x22x9 FX‐S/DIN‐X 20m 40179447
CV111‐113 HB1500/4 1372W 13x5 FX‐S HB1500/4 1372W 13x5 FX‐S/DIN‐X 486m 40179448
CV121‐123 HB1500/4 1372W 13x5 FX‐S HB1500/4 1372W 13x5 FX‐S/DIN‐X 363m 40179448
CV151 HB1500/4 1372W 13x5 FX‐S HB1500/4 1372W 13x5 FX‐S/DIN‐X 146m 40179448
CV152 HB1500/4 1372W 13x5 FX‐S HB1500/4 1372W 13x5 FX‐S/DIN‐X 260m 40179448
CV161 HB1500/4 1372W 13x5 FX‐S HB1500/4 1372W 13x5 FX‐S/DIN‐X 130m 40179448
CV162‐163 HB1500/4 1372W 13x5 FX‐S HB1500/4 1372W 13x5 FX‐S/DIN‐X 100m 40179448
CV155‐157 HB1500/4 1372W 13x5 FX‐S HB1500/4 1372W 13x5 FX‐S/DIN‐X 22m 40179448
FE131‐136 EP1800/5 1800 19x6 FX‐S EP1800/5 1800 19x6 FX‐S/STD 15m 40173166
FE161 EP1800/5 1800 19x6 FX‐S EP1800/5 1800 19x6 FX‐S/STD 22m 40173166
FE162‐163 EP1800/5 1800 19x6 FX‐S EP1800/5 1800 19x6 FX‐S/STD 24m 40173166
CV131‐136 EP800/3 762 x 9.5x3.2 FX‐S EP800/3 762 x 9.5x3.2 FX‐S/DIN‐X 243m 40173177
FE141‐146 NF800/3 1525x19x6 FX‐S NF800/3 1525x19x6 FX‐S/DIN‐X 20m 40173167
CV202‐1 EP1800/4 2438 25x6 SX‐EW EP1800/4 2438 25x6 SX‐EW/STD 25m 40234319
CV154 ST3150 1600x7.4dx14x6 SX‐EW/SLL 500m ST3150 1600x7.4dx16x6 SX‐EW/SLL 500m P:14.9 N:104 LC:100m 40191182
CV202 ST3150 1600x7.4dx14x6 SX‐EW/SLL 4926m ST3150 1600x7.4dx16x6 SX‐EW/SLL 4926m P:14.9 N:104 LC:100m 40191182
CV205 ST3150 1600x7.4dx14x6 SX‐EW/SLL 4920m ST3150 1600x7.4dx16x6 SX‐EW/SLL 4920m P:14.9 N:104 LC:100m 40191182
CV‐206 ‐ ST3700 1600x8.2dx14x7 SX‐EW/SLL P:15 N:101 LC:100m 40198376
PT / CV001 EP 1500/4 1829x18x6.4 SX‐EW/STD EP 1500/4 1829x18x6.4 SX‐EW/STD 99m 40235925
EP 1500/4 1800x20x4.0 SX‐EW/STD EP 1500/4 1800x20x4.0 SX‐EW/STD 99m Not Created
Portables / CV002‐024 EP 1500/4 1829x18x6.4 SX‐EW/STD EP 1500/4 1829x18x6.4 SX‐EW/STD 168m 40231793
EP 1500/4 1800x20x4.0 SX‐EW/STD EP 1500/4 1800x20x4.0 SX‐EW/STD 168m Not Created
HF / CV025 EP 1500/4 1829x18x6.4 SX‐EW/STD EP 1500/4 1829x18x6.4 SX‐EW/STD 79m 40235926
EP 1500/4 1800x24x4.0 SX‐EW/STD EP 1500/4 1800x24x4.0 SX‐EW/STD 79m Not Created
HC / CV026 EP 1500/4 1829x18x6.4 SX‐EW/STD EP 1500/4 1829x18x6.4 SX‐EW/STD 190m 40235927
EP 1500/4 1800x20x4.0 SX‐EW/STD EP 1500/4 1800x20x4.0 SX‐EW/STD 190m Not Created
RS / CV027 EP 1500/4 1829x18x6.4 SX‐EW/STD EP 1500/4 1829x18x6.4 SX‐EW/STD 160m 40235928
EP 1500/4 1800x20x4.0 SX‐EW/STD EP 1500/4 1800x20x4.0 SX‐EW/STD 160m Not Created
Mine Morenci

Conveyor ID Freeport description Bridgestone description SAP No.


#1 D/C & F/C HYB1800/6 96x1x1/4 FX‐S/RMA‐1 HYB1800/6 2438x25.4x6.4 FX‐S/RMA‐1 40044634
#2 D/C & F/C HYB1800/6 96x1x1/4 FX‐S/RMA‐1 HYB1800/6 2438x25.4x6.4 FX‐S/RMA‐1 40044634
4 A,B&C NF1000/4 54x5/8x1/4 SXEW/DIN‐X NF1000/4 1372x 15.9x6.4 SX‐EW/DIN‐X (blank)
54" superportables HYB1500/4 54x1/2x1/4 SXEW/SXEW HYB1500/4 1372x12.7x6.4 SX‐EW/SX‐EW (blank)
72" superportables HYB1500/4 72x1/2x1/4 SXEW/SXEW HYB1500/4 1829x12.7x6.4 SX‐EW/SX‐EW (blank)
A1A NF2200/5 54x5/8x1/8 SXEW/FX‐S NF2200/5 1372x15.9x3.2 SX‐EW/FX‐S 40049039
A2 A&C NF1000/4 48x5/8x1/8 DIN‐X/DIN‐X NF1000/4 1219x15.9x3.2 DIN‐X/DIN‐X 40049036
MSC 1&2 ST2400 42x1/2x1/4 SXEW/SXEW ST2400 1067xdia:5.6x12.7x6.4 SX‐EW/ SX‐EW P:11.5 N:88 40049035
P10 ST2016 54x5/8x3/16 SXEW/FX‐S ST2016 1372xdia 5.6x16x4.8 SX‐EW/FX‐S P: 14.5 N: 91 40049035
R1 A&B ST1100 60x3/4x1/4 DIN‐X/DIN‐X ST1100 1524xdia:5.0x19.0x6.3 FX‐S/DIN‐X P:19.2 N:77 40044636
R2 ST1100 60x3/4x1/4 DIN‐X/DIN‐X ST1100 1524xdia:5.0x19.0x6.3 FX‐S/DIN‐X P:19.2 N:77 40044636
R4 ST1100 60x3/4x1/4 DIN‐X/DIN‐X ST1100 1524xdia:5.0x19.0x6.3 FX‐S/DIN‐X P:19.2 N:77 40044636
R8 NF2200/5 54x5/8x1/8 SXEW/FX‐S NF2200/5 1372x15.9x3.2 SX‐EW/FX‐S 40049039
R9 NF2200/5 54x5/8x1/8 SXEW/FX‐S NF2200/5 1372x15.9x3.2 SX‐EW/FX‐S 40049039
RS 1&2 NF1000/4 54x5/8x1/4 SXEW/DIN‐X NF1000/4 1372x 15.9x6.4 SX‐EW/DIN‐X (blank)
S10 NF2200/5 54x5/8x1/8 SXEW/FX‐S NF2200/5 1372x15.9x3.2 SX‐EW/FX‐S 40049039
S11 ST2016 54x5/8x3/16 SXEW/FX‐S ST2016 1372xdia 5.6x16x4.8 SX‐EW/FX‐S P: 14.5 N: 91 40049035
S12 ST2016 54x5/8x3/16 SXEW/FX‐S ST2016 1372xdia 5.6x16x4.8 SX‐EW/FX‐S P: 14.5 N: 91 40049035
S13 A&B ST2400 42x1/2x1/4 SXEW/SXEW ST2400 1067xdia:5.6x12.7x6.4 SX‐EW/ SX‐EW P:11.5 N:88 40049035
S14 A&B ST2400 42x1/2x1/4 SXEW/SXEW ST2400 1067xdia:5.6x12.7x6.4 SX‐EW/ SX‐EW P:11.5 N:88 40049035
S15 A&B ST1000 48x3/4x1/4 SXEW/DIN‐X ST1000 1219xdia:3.6x19.1x6.4 SX‐EW/DIN‐X P:12.0 N:96 40049037
S16B ST2400 42x1/2x1/4 SXEW/SXEW ST2400 1067xdia:5.6x12.7x6.4 SX‐EW/ SX‐EW P:11.5 N:88 40049035
SF 1&2 NFH2100/6 72x1x1/4 FX‐S/DIN‐X NFH2100/6 1829x25.4x6.4 FX‐S/DIN‐X 40049042
SF3 NF1000/4 54x1x1/4 DIN‐X/DIN‐X NF1000/4 1372x 25.4x6.4 DIN‐X/DIN‐X 40049038
Mine Safford

Conveyor ID Freeport description Bridgestone description SAP No.


2120 ST2000 60x3/4x1/4 SXEW/DIN‐X ST2000 1524xdia:5.6 x19.1 x 6.4 SX‐EW/ DIN‐X P:14.5 N:102 40100982
2260 ST2000 60x3/4x1/4 SXEW/DIN‐X ST2000 1524xdia:5.6 x19.1 x 6.4 SX‐EW/ DIN‐X P:14.5 N:102 40100982
2360 ST2000 60x3/4x1/4 SXEW/DIN‐X ST2000 1524xdia:5.6 x19.1 x 6.4 SX‐EW/ DIN‐X P:14.5 N:102 40100982
2140 EP2200/5 60x5/8x1/8 FX‐S/DIN‐X EP2200/5 1524x15.9x3.2 FX‐S/DIN‐X 40100983
2220CON01 NF1500/3 60x1/2x1/4 SXEW/DIN‐X NF1500/3 1524x12.7x6.4 SX‐EW/DIN‐X 40100984
2220CON02 NF1000/4 72x3/4x1/4 SXEW/DIN‐X NF1000/4 1829x19.2x6.4 SX‐EW/DIN‐X 40100985
2240 EP2200/5 60x5/8x1/8 FX‐S/DIN‐X EP2200/5 1524x15.9x3.2 FX‐S/DIN‐X 40100983
2270CON01 NF1500/3 60x1/2x1/4 SXEW/DIN‐X NF1500/3 1524x12.7x6.4 SX‐EW/DIN‐X 40100984
2270CON02 NF1000/4 72x3/4x1/4 SXEW/DIN‐X NF1000/4 1829x19.2x6.4 SX‐EW/DIN‐X 40100985
2280CON02 NF1500/3 60x1/2x1/4 SXEW/DIN‐X NF1500/3 1524x12.7x6.4 SX‐EW/DIN‐X 40100984
2320CON01 NF1500/3 60x1/2x1/4 SXEW/DIN‐X NF1500/3 1524x12.7x6.4 SX‐EW/DIN‐X 40100984
2330CON01 NF1500/3 60x1/2x1/4 SXEW/DIN‐X NF1500/3 1524x12.7x6.4 SX‐EW/DIN‐X 40100984
2410CON001‐005 NF1500/5 72x5/8x1/8 SXEW/FX‐S NF1500/5 1829x15.9x3.2 SX‐EW/FX‐S (blank)
2420CON001‐004 NF1500/5 72x5/8x1/8 SXEW/FX‐S NF1500/5 1829x15.9x3.2 SX‐EW/FX‐S (blank)
2430CON001 NF1500/5 72x5/8x1/8 SXEW/FX‐S NF1500/5 1829x15.9x3.2 SX‐EW/FX‐S (blank)
2440CON001 NF1500/5 72x5/8x1/8 SXEW/FX‐S NF1500/5 1829x15.9x3.2 SX‐EW/FX‐S (blank)
2450STA001 NF1500/5 72x5/8x1/8 SXEW/FX‐S NF1500/5 1829x15.9x3.2 SX‐EW/FX‐S (blank)
Mine Sierrita

Conveyor ID Freeport description Bridgestone description SAP No.


7B ST1700 60x3/4x1/4 FX‐S/DIN‐X ST1700 1524xdia:5.6x19.0x6.3 FX‐S/DIN‐X P:16.3 N:91 40017742
7C ST1700 60x3/4x1/4 FX‐S/DIN‐X ST1700 1524xdia:5.6x19.0x6.3 FX‐S/DIN‐X P:16.3 N:91 40017742
8B ST1700 60x3/4x1/4 FX‐S/DIN‐X ST1700 1524xdia:5.6x19.0x6.3 FX‐S/DIN‐X P:16.3 N:91 40017742
8C ST1700 60x3/4x1/4 FX‐S/DIN‐X ST1700 1524xdia:5.6x19.0x6.3 FX‐S/DIN‐X P:16.3 N:91 40017742
A2 ST1700 60x3/4x1/4 FX‐S/DIN‐X ST1700 1524xdia:5.6x19.0x6.3 FX‐S/DIN‐X P:16.3 N:91 40017742
A3 ST1700 54x3/4x1/4 FX‐S/DIN‐X ST1700 1372xdia:5.6x19.0x6.3 FX‐S/DIN‐X P:16.3 N:81 40017741
B2 ST1700 60x3/4x1/4 FX‐S/DIN‐X ST1700 1524xdia:5.6x19.0x6.3 FX‐S/DIN‐X P:16.3 N:91 40017742
B3 ST1700 60x3/4x1/4 FX‐S/DIN‐X ST1700 1524xdia:5.6x19.0x6.3 FX‐S/DIN‐X P:16.3 N:91 40017742
B4 ST1700 60x3/4x1/4 FX‐S/DIN‐X ST1700 1524xdia:5.6x19.0x6.3 FX‐S/DIN‐X P:16.3 N:91 40017742
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE D
DIAGRAM
M

Conveyo
or ID: #2XC
CC

Belt Spe
ecification::
ST1700 152
24xdia:5.6x1
19.0 x 6.3 FX-S/DIN-X P:16.3 N:91
1
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

STEEL CORD BELT TECHNICAL DATA SHEET


PROJECT NAME: BAGDAD

CUSTOMER NAME: FCX

CONVEYOR ID: #2XCC

DATE: March 14, 2013

BELT SPEC: ST-1700 1524 x dia5.6 x 19 x 6.3 FX-S/DIN-X P:16.3 N:91 C:7x7

BELT LENGTH, M: 100

PLUS SPLICE LENGTH:

ITEM UNIT DATA


Belt Designation (ST-N0) kN/m ST-1700
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - STEEL CORD
Design Standard Applied - BRIDGESTONE
Minimum Pulley Diameter
Belt Tesion at Pulley Over 80% Max Tension(Drive / Head) mm 808
Belt Tesion at Pulley Within 60 ~ 80% Max Tension(Tail/ Take-up) mm 650
Belt Tesion at Pulley Below 60% Max Tension(Snub / Bend) mm 490
Manufacturing and Testing Standard Applied *1 - BRIDGESTONE
Splicing
Splice Method ( 1, 2 - Step ) - 1-Step
Vulcanisation Method - HOT VULCANIZE
Step Length mm 600
Splice Length ( including Bias Length ) mm 840
Belt Length for One Splice m 1.50
Vulcanizing Temperature °C 145 +/- 5
Pressure Applied kg/cm2 10 ~ 15
Curing Time Minutes 70
Maximum Open Press Temperature °C 66.00
Packing RACETRACK SINGLE REEL
Number of Roll Roll 1 1
Belt Length Per Roll m 100.00 100.00
Net Weight ton/roll 6.50 6.50
Gross Weight ton/roll 9.80 7.20
Core Drum Diameter m N/A 0.60
Packing Height m 1.78 2.23
Packing Length m 3.23 2.23
Packing Width m 2.09 1.85
Packing Volume m3 11.99 9.20
Total Belt Length ( including Splicing Length ) m 100.00 100.00
Belt Dimension
Belt Width mm 1,524
Total Belt Thickness mm 30.9
Top Cover Thickness mm 19.0
Bottom Cover Thickness mm 6.3
Belt Weight (Reference Only) kg/m 65.0
Edge Rubber Width mm 25.7
Breaker ( Yes / No ) - NO
Full Belt Details
Max. Recommended Working Tension for Running kN 386
Minimum Recommended Safety Factor for Running - 6.7
Troughability at 45o Troughed Idlers - 0.18

Page 1 of 5
STEEL CORD BELT TECHNICAL DATA SHEET
PROJECT NAME: BAGDAD

CUSTOMER NAME: FCX

CV ID: #2XCC

DATE: March 14, 2013

BELT SPEC: ST-1700 1524 x dia5.6 x 19 x 6.3 FX-S/DIN-X P:16.3 N:91 C:7x7

CONTINUE......

ITEM UNIT DATA


Cover Rubber TOP BOTTOM
Rubber Grade - FX-S DIN-X
Specific Gravity (Reference Only) - 1.156 +/- 0.05 1.115 +/- 0.05
Minimum Tensile Strength Mpa 18 25
Minimum Elongation at Break % 450 450
Tensile Strength after Aging *2 Mpa 14 19
2
Elongation after Aging * % 400 340
Abrasion Resistance ( Maximum Volume Loss ) mm3 140 120
Durometer Hardness shore A 70 +/- 5 60 +/- 5
Minimum Tearing Resistance N/mm 15 12
o
Maximum Belt Surface Temperature C -35 ~ 60 -50 ~ 60
Ozone Resistance ( No Crack ) hour 96 72
Ozone Testing Standard - JIS-K 6259 JIS-K 6259
-
Ozone Testing Method 50 pphm, 40°C, 20% Stretch
Steel Cord
Cord Construction - 7x7
Cord Diameter mm 5.6
Number of Cord - 91
Cord Pitch mm 16.3
Cord Breaking Strength kN 30.30
Variation in Vertical Steel Cord Position mm ±1
Number of Steel Cord Joint in Belt - NIL
Separation Strength
Top Cover to Core Rubber N/mm Min 12
Bottom Cover to Core Rubber N/mm Min 12
Static Cord Pull Out Strength N/mm Min 99 99
after Reheating *3 N/mm Min 89 93
* 1 : Please consult GEC if other standard required
* 2 : Ageing = 70 ± 1oC x 7 days
* 3 : Reheating = 140 ± 5oC x 150 min x 10 bar

Page 2 of 5
Conveyor Belt Design (Ver. 1.1.3)Created by: Yoong

SPLICE FOR STEEL CORD BELT- DRAWING

PROJECT NAME : BAGDAD


CUSTOMER NAME : FCX
CONVEYOR ID : #2XCC
BELT SPECIFICATION : ST-1700 1524 x dia5.6 x 19 x 6.3 FX-S/DIN-X P:16.3 N:91 C:7x7

1-STEP SPLICE Date: 14-Mar-13

Belt Travel G
Unit:mm

Belt Width
CL
17° or
22.5°

50 S B 25
25
L

Lr 25

Ll
25

Unit: mm
BELT WIDTH L Lr Ll S B G CORDS GAP
1524 840 740 650 600 140 40 2.6

Page 3 of 5
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

SPLICE FOR STEEL CORD BELT- MATERIAL

PROJECT NAME : BAGDAD


CUSTOMER NAME : FCX
CONVEYOR ID : #2XCC
BELT SPECIFICATION : ST-1700 1524 x dia5.6 x 19 x 6.3 FX-S/DIN-X P:16.3 N:91 C:7x7

SPLICING MATERIALS AND VULCANIZING Date: 14/3/2013

1 2 3 4

t
5
STEEL CORDS
6 3

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)

① RUBBER CEMENT * W92-40 - - 3.5 liters 4 liters x 1

② TOP COVER X10-47-11 4.7 ( x 4 ply) 400 11 m x 2 11 m x 2

③ TIE RUBBER W21-13-10 1.3 400 10 m x 1 10 m x 1

④ FILLER RUBBER W22-260675 2.6 t 6.7 w 5 m x 46 rolls 5 m x 46 rolls

⑤ EDGE RUBBER X10 6.0 26 Including to (2)+(3)

⑥ BOTTOM COVER W10-55-05 5.5( x 1 ply ) 400 5mx1 5mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 10 to 15 kg/cm² (1.0 to 1.5 Mpa) 145 to 218 PSI
TEMPERATURE 145 ± 5 °C 293 +/-9 °F
CURING TIME 70 Minutes
PRESS OPEN TEMP. Below 66 °C Below 150 °F

Note : * One can of rubber cement could be applied to more than one splice.

Page 4 of 5
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

SPLICE FOR STEEL CORD BELT- SUB MATERIAL

PROJECT NAME : BAGDAD


CUSTOMER NAME : FCX
CONVEYOR ID : #2XCC
BELT SPECIFICATION : ST-1700 1524 x dia5.6 x 19 x 6.3 FX-S/DIN-X P:16.3 N:91 C:7x7

SPLICING SUB-MATERIALS Date: 14/3/2013

NAME CODE No. WIDTH LENGTH QUANTITY


(mm) (m)
RELEASING FABRIC CA1220 x 050 1220 50 1 roll

POLYETHYLENE SHEET PE1800 x 100 1800 100 1 roll

WHITE MARKING RUBBER C10-15-03 400 3 1 roll

Page 5 of 5
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: #3XC
CC & #4XCC
C

Belt Spe
ecification::
ST4500 137
72xdia: 9.6x1
15.9x7.9 FX
X-S/DIN-X P:17 N:78
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

STEEL CORD BELT TECHNICAL DATA SHEET

PROJECT NAME: BAGDAD

CUSTOMER NAME: FCX

CONVEYOR ID: #3XCC and #4XCC

DATE: March 14, 2013

BELT SPEC: ST-4500 1372 x dia9.6 x 15.9 x 7.9 FX-S/DIN-X P:17.0 N:78 C:7x19 Open

BELT LENGTH, M: 100

PLUS SPLICE LENGTH:

ITEM UNIT DATA


Belt Designation (ST-N0) kN/m ST-4500
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - STEEL CORD
Design Standard Applied - BRIDGESTONE
Minimum Pulley Diameter
Belt Tesion at Pulley Over 80% Max Tension(Drive / Head) mm 1,239
Belt Tesion at Pulley Within 60 ~ 80% Max Tension(Tail/ Take-up) mm 1,000
Belt Tesion at Pulley Below 60% Max Tension(Snub / Bend) mm 750
Manufacturing and Testing Standard Applied *1 - BRIDGESTONE
Splicing
Splice Method ( 1, 2 - Step ) - 3-Step
Vulcanisation Method - HOT VULCANIZE
Step Length mm 950
Splice Length ( including Bias Length ) mm 3,400
Belt Length for One Splice m 4.00
Vulcanizing Temperature °C 145 +/- 5
Pressure Applied kg/cm2 10 ~ 15
Curing Time Minutes 70
Maximum Open Press Temperature °C 66.00
Packing RACETRACK SINGLE REEL
Number of Roll Roll 1 1
Belt Length Per Roll m 100.00 100.00
Net Weight ton/roll 7.60 7.60
Gross Weight ton/roll 10.90 8.30
Core Drum Diameter m N/A 0.60
Packing Height m 1.84 2.31
Packing Length m 3.29 2.31
Packing Width m 1.93 1.70
Packing Volume m3 11.68 9.07
Total Belt Length ( including Splicing Length ) m 100.00 100.00
Belt Dimension
Belt Width mm 1,372
Total Belt Thickness mm 33.4
Top Cover Thickness mm 15.9
Bottom Cover Thickness mm 7.5
Belt Weight (Reference Only) kg/m 76.0
Edge Rubber Width mm 26.7
Breaker ( Yes / No ) - NO
Full Belt Details
Max. Recommended Working Tension for Running kN 921
Minimum Recommended Safety Factor for Running - 6.7
Troughability at 45o Troughed Idlers - 0.18
STEEL CORD BELT TECHNICAL DATA SHEET

PROJECT NAME: BAGDAD

CUSTOMER NAME: FCX

CV ID: #3XCC and #4XCC

DATE: March 14, 2013

BELT SPEC: ST-4500 1372 x dia9.6 x 15.9 x 7.9 FX-S/DIN-X P:17.0 N:78 C:7x19 Open

CONTINUE......

ITEM UNIT DATA


Cover Rubber TOP BOTTOM
Rubber Grade - FX-S DIN-X
Specific Gravity (Reference Only) - 1.156 +/- 0.05 1.115 +/- 0.05
Minimum Tensile Strength Mpa 18 25
Minimum Elongation at Break % 450 450
Tensile Strength after Aging *2 Mpa 14 19
Elongation after Aging *2 % 400 340
Abrasion Resistance ( Maximum Volume Loss ) mm3 140 120
Durometer Hardness shore A 70 +/- 5 60 +/- 5
Minimum Tearing Resistance N/mm 15 12
o
Maximum Belt Surface Temperature C -35 ~ 60 -50 ~ 60
Ozone Resistance ( No Crack ) hour 96 72
Ozone Testing Standard - JIS-K 6259 JIS-K 6259
-
Ozone Testing Method 50 pphm, 40°C, 20% Stretch
Steel Cord
Cord Construction - 7x19 Open
Cord Diameter mm 9.6
Number of Cord - 78
Cord Pitch mm 17.0
Cord Breaking Strength kN 79.70
Variation in Vertical Steel Cord Position mm ±1
Number of Steel Cord Joint in Belt - NIL
Separation Strength
Top Cover to Core Rubber N/mm Min 12
Bottom Cover to Core Rubber N/mm Min 12
Static Cord Pull Out Strength N/mm Min 159 99
after Reheating *3 N/mm Min 149 93
* 1 : Please consult GEC if other standard required
* 2 : Ageing = 70 ± 1oC x 7 days
* 3 : Reheating = 140 ± 5oC x 150 min x 10 bar
3-STEP SPLICE
Date: 09-Oct-13
BELT SPECIFICATION:
ST-4500 1372 x9.6d x 16.0 x 8.0 FX-S/RMA-1 N: 78 P: 17.0
This is not Bridgestone Recommended Standard Procedur, modified diagram to fit the size of vucanizer.
This splice diagram is applied on Conveyor/Equipment Bagdad ST4500 only.

Belt Travel
G G
Unit:mm

Belt Width
CL
>17o

25 B S S S B 25

25
Lr

Ll
25

Unit: mm
BELT WIDTH L Lr Ll S B G CORDS GAP
mm 1372 2840 2590 2590 762 200 60 3.2
inch 54 108 100.5 100.5 30 6.5 1.5 0.1

NOTE:
If necessary, please repeat the steel cord arrangement after this symbol or

The splicing diagram is designed based on Belt SF>=6.7.


When Belt SF is less than 6.7 or dynamic efficiency test is required, please consult Bridgestone for a new splicing diagram.
SPLICING MATERIALS AND VULCANIZING
Date: 09-Oct-13

BELT SPECIFICATION:
ST-4500 1372 x9.6d x 16.0 x 8.0 FX-S/RMA-1 N: 78 P: 17.0

1 2 3 4

STEEL CORDS
6 3

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 5 splice)
1 RUBBER CEMENT W92-40 - - 10.6 liter 4 liter x 14

2 TOP COVER X10-38-10 3.8 ( x 4 ply ) 400 87.6 m 10 m x 22

3 TIE RUBBER W21-16-10 1.6 400 29.2 m 10 m x 15

4 FILLER RUBBER W22-321154 3.2 t 11.5 w 4m x 125 rolls 4m x 625 rolls

5 EDGE RUBBER X10 12.0 100 Including to (2)

6 BOTTOM COVER W10-35-10 3.5 ( x 2 ply ) 400 29.2 m 10 m x 15

VULCANIZING
2
PRESSURE (kg/cm ) 10 to 12 (1 to 1.2 Mpa)
TEMPERATURE (oC) 145 ± 5
CURING TIME (min) 70
PRESS OPEN TEMP. (oC) Below 120

PRESSURE (PSI) 143 to 171


TEMPERATURE (F) 293(284 to 302)
CURING TIME (min) 70
PRESS OPEN TEMP. (F) Below 248
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: #5XC
CC & #6XCC
C

Belt Spe
ecification::
EP1300/4 15
524x19.2x6.4 FX-S/DIN
N-X
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : BAGDAD


CUSTOMER NAME : FCX
CONVEYOR ID : #5XCC, #6XCC
DATE : 22-Mar-13
BELT SPEC : EP 1300 / 4 P 1524 x 19.2 x 6.4 FX-S / DIN-X

ITEM UNIT DATA


Belt Strength kN/m 1,300
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - EP 1300 / 4 P
Maximum Recommended Working Tension for Running kN/m 130
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 750
Under 80% but Over 60% - ( Tail / Take up ) mm 600
Below 60% - ( Snub / Bend ) mm 450
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 330
Number of Step(s) - 3
Splice Length ( with Bias ) m 2.0
Belt Length for One Splice ( with Bias ) m 3.0
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 ~ 15
Curing Time minute 70
Maximum Open Press Temperature °C 66.0
Belt Dimension
Belt Width mm 1,524
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 31.6
Top Cover Thickness mm 19.2
Bottom Cover Thickness mm 6.4
Number of Ply - 4
Belt Weight (Reference Only) kg/m 57.0
Cover Rubber Top Cover Bottom Cover
Rubber Grade - FX-S DIN-X
Specific Gravity (Reference Only) - 1.156 +/- 0.05 1.115 +/- 0.05
Minimum Tensile Strength Mpa 18 25
Minimum Elongation at Break % 450 450
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 14 19
Elongation after Aging (70+/-1 °C x 7 days) % 400 340
Abrasion Resistance - Max. Volume Loss mm3 140 120
Durometer Hardness shore A 70 +/- 5 60 +/- 5
Minimum Tearing Resistance N/mm 15 12
o
Maximum Belt Surface Temperature C -35 ~ 60 -50 ~ 60
Ozone Resistance ( No Crack ) hour 96 72
Ozone Testing Standard - JIS-K 6259 JIS-K 6259
-
Ozone Testing Method 50 pphm, 40°C, 20% Stretch
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 1,300
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Steel Core
Number of Roll Roll 1
Belt Length Per Roll m 100
Net Weight ton/roll 5.7
Gross Weight ton/roll 5.9
Core Drum Diameter m 0.7
Packing Height m 2.3
Packing Length m 2.3
Packing Width m 1.55
Packing Volume m3 8.20
Total Belt Length m 100
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

SPLICE FOR FABRIC BELT (GENERAL) Date : 22-Mar-13

BELT SPECIFICATION : EP 1300 / 4 P 1524 x 19.2 x 6.4 FX-S / DIN-X

1 5 3, 4 3, 4
Running Direction
100
S S S
3 to 5
45 o

100

Unit: mm
L Ls S No. of S 3, 4 5 2
1620 990 330 3

L
Ls

S S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER X10-47-03 4.7 ( x 4 ply) 400 3m x1 3mx1
② BOTTOM COVER W10-55-02 5.5 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * W92-40 - - 5.3 liters 4 liters x 2
④ COATING RUBBER W21-10-10 1.0 400 10 m x 1 10 m x 1
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² ( 0.8 to 1.5 Mpa ) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 70Minutes
PRESS OPEN TEMP. Below 66°C Below 150°F

Note : * One can of rubber cement could be applied to more than one splice.
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE D
DIAGRAM
M

Conveyo
or ID: FE 01
16

Belt Spe
ecification::
ST2873 2439
9x7.0dx(22+
+TRF)x9 FX--S/DIN-X 3 0m P: 15 N
N: 157
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa

STEEL CORD BELT TECHNICAL DATA SHEET

PROJECT NAME: Candelaria

CUSTOMER NAME: Candelaria

CONVEYOR ID: FE 016

DATE: October 10, 2013

BELT SPEC: ST-2873 2439 x dia7.0 x 22 (+TRF) x 9 FX-S/DIN-X P:15.0 N:157 C:7x19 Open

BELT LENGTH, M: 30

PLUS SPLICE LENGTH:

ITEM UNIT DATA


Belt Designation (ST-N0) kN/m ST-2873
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - STEEL CORD
Design Standard Applied - BRIDGESTONE
Minimum Pulley Diameter
Belt Tesion at Pulley Over 80% Max Tension(Drive / Head) mm 957
Belt Tesion at Pulley Within 60 ~ 80% Max Tension(Tail/ Take-up) mm 770
Belt Tesion at Pulley Below 60% Max Tension(Snub / Bend) mm 580
1
Manufacturing and Testing Standard Applied * - BRIDGESTONE
Splicing
Splice Method ( 1, 2 - Step ) - 2-Step
Vulcanisation Method - HOT VULCANIZE
4
Step Length mm 500 *
4
Splice Length ( including Bias Length ) mm 2,386 *
4
Belt Length for One Splice m 3.1 *
Vulcanizing Temperature °C 145 +/- 5
2
Pressure Applied kg/cm 10 ~ 15
Curing Time Minutes 80
Maximum Open Press Temperature °C 120.00
Packing RACETRACK SINGLE REEL
Number of Roll Roll N/A 1
Belt Length Per Roll m 30.00
Net Weight ton/roll 4.00
Gross Weight ton/roll 4.50
Core Drum Diameter m 0.60
Packing Height m 1.48
Packing Length m 1.48
Packing Width m 2.75
3
Packing Volume m 6.02
Total Belt Length ( including Splicing Length ) m 30.00
Belt Dimension
Belt Width mm 2,439
Total Belt Thickness mm 38.0
Top Cover Thickness mm 22.0
Bottom Cover Thickness mm 9.0
Belt Weight (Reference Only) kg/m 133.0
Edge Rubber Width mm 46.0 ± 15
Breaker ( Yes / No ) - Yes
Full Belt Details
Max. Recommended Working Tension for Running kN 1045
Minimum Recommended Safety Factor for Running - 6.7
o
Troughability at 45 Troughed Idlers - 0.18

Page 1 of 2
STEEL CORD BELT TECHNICAL DATA SHEET

PROJECT NAME: Candelaria

CUSTOMER NAME: Candelaria

CV ID: FE 016

DATE: October 10, 2013

BELT SPEC: ST-2873 2439 x dia7.0 x 22 (+TRF) x 9 FX-S/DIN-X P:15.0 N:157 C:7x19 Open

CONTINUE......

ITEM UNIT DATA


Cover Rubber TOP BOTTOM
Rubber Grade - FX-S DIN-X
Minimum Tensile Strength Mpa 18 25
Minimum Elongation at Break % 450 450
2
Tensile Strength after Aging * Mpa 14 19
2
Elongation after Aging * % 400 340
3
Abrasion Resistance ( Maximum Volume Loss ) mm 140 120
o
Maximum Belt Surface Temperature C -35 ~ 60 -50 ~ 60
Steel Cord
Cord Construction - 7x19 Open
Cord Diameter mm 7
Number of Cord - 157
Cord Pitch mm 15.0
Cord Breaking Strength kN 44.90
Variation in Vertical Steel Cord Position mm ±1
Number of Steel Cord Joint in Belt - NIL
Separation Strength
Top Cover to Core Rubber N/mm Min 12
Bottom Cover to Core Rubber N/mm Min 12
Static Cord Pull Out Strength (Reference Only) N/mm Min 120 99
3
after Reheating * (Reference Only) N/mm Min 110 93
*1 : Please consult GEC if other standard required
*2 : Ageing = 70 ± 1oC x 7 days
*3 : Reheating = 145 ± 5oC x 150 min x 10 bar
*4 : This is not Bridgestone recommended standard procedure(step length, curing time and bias angle) due to site condition.
This splice diagram is applicable for conveyor FE‐016 only.

Page 2 of 2
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa

SPLICE FOR STEEL CORD BELT- DRAWING

PROJECT NAME : Candelaria


CUSTOMER NAME : Candelaria
CONVEYOR ID : FE 016
BELT SPECIFICATION : ST-2873 2439 x dia7.0 x 22 (+TRF) x 9 FX-S/DIN-X P:15.0 N:157 C:7x19 Open
This is not Bridgestone recommended standard procedure(step length, curing time and bias angle) due to site
condition. This splice diagram is applicable for conveyor FE-016 only.

2-STEP SPLICE Date: 10/10/2013

Belt Travel
G Unit:mm

CL
22.5 °

Belt Width
or 17°

25 B S S B 25
L

25
Lr

Ll
25

Unit: mm
BELT WIDTH L Lr Ll S B G CORDS GAP
2439 1400 1200 1200 500 150 50 3.0

*Note :
The splicing diagram is designed based on Belt SF>=6.7.
When Belt SF is less than 6.7 or dynamic efficiency test is required, please consult Bridgestone for a new splicing diagram.
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa

SPLICE FOR STEEL CORD BELT- MATERIAL-TRC,F

PROJECT NAME : Candelaria


CUSTOMER NAME : Candelaria
CONVEYOR ID : FE 016
BELT SPECIFICATION : ST-2873 2439 x dia7.0 x 22 (+TRF) x 9 FX-S/DIN-X P:15.0 N:157 C:7x19 Open
This is not Bridgestone recommended standard procedure(step length, curing time and bias angle) due to site condition. This
splice diagram is applicable for conveyor FE-016 only.

SPLICING MATERIALS AND VULCANIZING Date: 10/10/2013

1 2 3 4 7

t 5
STEEL CORDS
6
MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)

① RUBBER CEMENT * W92-40 - - 12 liters 4 liters x 3

② TOP COVER X10-51-10 5.1 ( x 4 ply) 400 10 m x 6 10 m x 6

③ TIE RUBBER W21-14-13 1.4 400 13 m x 2 13 m x 2

④ FILLER RUBBER W22-308405 3t 8.4 w 5 m x 99 rolls 5 m x 99 rolls

⑤ EDGE RUBBER X10 9.0 46 Including to (2) + (3)

⑥ BOTTOM COVER W10-43-09 4.3(x2ply) 400 9mx3 9mx3


⑦ REINFORCEMENT E53-14-13 1.4 400 13 m x 2 13 m x 2

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 10 to 15 kg/cm² (1 to 1.5 Mpa) 145 to 218 PSI
TEMPERATURE 145 ± 5 °C 293 +/-9 °F
CURING TIME 80 Minutes
PRESS OPEN TEMP. Below 120 °C Below 248 °F

Note : * One can of rubber cement could be applied to more than one splice.
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE D
DIAGRAM
M

Conveyo
or ID: CV 002
0

Belt Spe
ecification::
ST3700 1525
5x9.8dx19x6
6.4 FX-S/DIIN-X 1000m
m P: 21 N: 7
70 LC:30m
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa

STEEL CORD BELT TECHNICAL DATA SHEET

PROJECT NAME: Candelaria

CUSTOMER NAME: Caandelaria

CONVEYOR ID: CV002

DATE: octubre 10, 2013

BELT SPEC: ST-3700 1525 x dia9.8 x 19 x 6.4 FX-S/DIN-X P:21.0 N:70 C:7x19 Open

BELT LENGTH, M: 1000

PLUS SPLICE LENGTH:

ITEM UNIT DATA


Belt Designation (ST-N0) kN/m ST-3700
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - STEEL CORD
Design Standard Applied - BRIDGESTONE
Minimum Pulley Diameter
Belt Tesion at Pulley Over 80% Max Tension(Drive / Head) mm 1,252
Belt Tesion at Pulley Within 60 ~ 80% Max Tension(Tail/ Take-up) mm 1,010
Belt Tesion at Pulley Below 60% Max Tension(Snub / Bend) mm 760
Manufacturing and Testing Standard Applied *1 - BRIDGESTONE
Splicing
Splice Method ( 1, 2 - Step ) - 2-Step
Vulcanisation Method - HOT VULCANIZE
Step Length mm 950
Splice Length ( including Bias Length ) mm 2,400
Belt Length for One Splice m 3.10
Vulcanizing Temperature °C 145 +/- 5
Pressure Applied kg/cm2 10 ~ 15
Curing Time Minutes 80
Maximum Open Press Temperature °C 120.00
Packing RACETRACK SINGLE REEL
Number of Roll Roll 3 5
Belt Length Per Roll m 333.34 200.00
Net Weight ton/roll 28.10 16.80
Gross Weight ton/roll 31.40 17.80
Core Drum Diameter m N/A 0.60
Packing Height m 3.11 3.25
Packing Length m 5.29 3.25
Packing Width m 2.09 1.85
Packing Volume m3 34.22 19.54
Total Belt Length ( including Splicing Length ) m 1000.00 1000.00
Belt Dimension
Belt Width mm 1,525
Total Belt Thickness mm 35.2
Top Cover Thickness mm 19.0
Bottom Cover Thickness mm 6.4
Belt Weight (Reference Only) kg/m 84.0
Edge Rubber Width mm 33.1 ± 15
Breaker ( Yes / No ) - NO
Full Belt Details
Max. Recommended Working Tension for Running kN 842
Minimum Recommended Safety Factor for Running - 6.7
Troughability at 45o Troughed Idlers - 0.18

Page 1 of 2
STEEL CORD BELT TECHNICAL DATA SHEET

PROJECT NAME: Candelaria

CUSTOMER NAME: Caandelaria

CV ID: CV002

DATE: octubre 10, 2013

BELT SPEC: ST-3700 1525 x dia9.8 x 19 x 6.4 FX-S/DIN-X P:21.0 N:70 C:7x19 Open

CONTINUE......

ITEM UNIT DATA


Cover Rubber TOP BOTTOM
Rubber Grade - FX-S DIN-X
Minimum Tensile Strength Mpa 18 25
Minimum Elongation at Break % 450 450
Tensile Strength after Aging *2 Mpa 14 19
Elongation after Aging *2 % 400 340
Abrasion Resistance ( Maximum Volume Loss ) mm3 140 120
Maximum Belt Surface Temperature o
C -35 ~ 60 -50 ~ 60
Steel Cord
Cord Construction - 7x19 Open
Cord Diameter mm 9.8
Number of Cord - 70
Cord Pitch mm 21.0
Cord Breaking Strength kN 82.20
Variation in Vertical Steel Cord Position mm ±1
Number of Steel Cord Joint in Belt - NIL
Separation Strength
Top Cover to Core Rubber N/mm Min 12
Bottom Cover to Core Rubber N/mm Min 12
Static Cord Pull Out Strength N/mm Min 162 99
after Reheating *3 N/mm Min 152 93
* 1 : Please consult GEC if other standard required
* 2 : Ageing = 70 ± 1oC x 7 days
* 3 : Reheating = 145 ± 5oC x 150 min x 10 bar

Page 2 of 2
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa

SPLICE FOR STEEL CORD BELT- DRAWING

PROJECT NAME : Candelaria


CUSTOMER NAME : Caandelaria
CONVEYOR ID : CV002
BELT SPECIFICATION : ST-3700 1525 x dia9.8 x 19 x 6.4 FX-S/DIN-X P:21.0 N:70 C:7x19 Open

2-STEP SPLICE Date: 10-Oct-13

Belt Travel
G Unit:mm

Belt Width
CL
22.5 °
or 17°

25 B S S B 25
L

25
Lr

Ll
25

Unit: mm
BELT WIDTH L Lr Ll S B G CORDS GAP
1525 2390 2150 2150 950 190 60 4.2

*Note :
The splicing diagram is designed based on Belt SF>=6.7.
When Belt SF is less than 6.7 or dynamic efficiency test is required, please consult Bridgestone for a new splicing diagram.
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa

SPLICE FOR STEEL CORD BELT- MATERIAL

PROJECT NAME : Candelaria


CUSTOMER NAME : Caandelaria
CONVEYOR ID : CV002
BELT SPECIFICATION : ST-3700 1525 x dia9.8 x 19 x 6.4 FX-S/DIN-X P:21.0 N:70 C:7x19 Open

1-STEP
SPLICING
SPLICE
MATERIALS AND VULCANIZING Date: 10/10/13

1 2 3 4

t
5
STEEL CORDS
6 3

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY

(mm) (mm) (Per splice) (Total: 2 Splice)

① RUBBER CEMENT * W92-40 - - 10 liters 4 liters x 5

② TOP COVER X10-47-11 4.7 ( x 4 ply) 400 11 m x 5 11 m x 10

③ TIE RUBBER W21-15-14 1.5 400 14 m x 2 14 m x 4

④ FILLER RUBBER W22-421182 4.2 t 11.8 w 2 m x 189 rolls 2 m x 378 rolls

⑤ EDGE RUBBER X10 10.0 33 Including to (2)+(3)

⑥ BOTTOM COVER W10-55-09 5.5( x 1 ply ) 400 9mx2 9mx4

VULCANIZING SI UNIT ENGLISH UNIT

PRESSURE 10 ~ 15 kg/cm² (1.0 ~ 1.5 MPa) 145 to 218 PSI


TEMPERATURE 145 ± 5 °C 293 +/-9 °F
CURING TIME 80 Minutes
PRESS OPEN TEMP. Below 120 °C Below 248 °F

Note : * One can of rubber cement could be applied to more than one splice.
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: CV 003
0

Belt Spe
ecification::
EP1600/5P 1372x19x6
1 FX-S/DIN-X
F X 640m
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : Candelaria


CUSTOMER NAME : Candelaria
CONVEYOR ID : CV003
DATE : 10-oct-13
BELT SPEC : EP 1600 / 5 P 1372 x 19.0 x 6.0 FX-S / DIN-X

ITEM UNIT DATA


Belt Strength kN/m 1,600
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - EP 1600 / 5 P
Maximum Recommended Working Tension for Running kN/m 160
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 900
Under 80% but Over 60% - ( Tail / Take up ) mm 720
Below 60% - ( Snub / Bend ) mm 540
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 320
Number of Step(s) - 4
Splice Length ( with Bias ) m 2.0
Belt Length for One Splice ( with Bias ) m 3.0
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 to 15
Curing Time minute 70
Maximum Open Press Temperature °C 120.0
Belt Dimension
Belt Width mm 1,372
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 32.6
Top Cover Thickness mm 19.0
Bottom Cover Thickness mm 6.0
Number of Ply - 5
Belt Weight (Reference Only) kg/m 53.0
Cover Rubber Top Cover Bottom Cover
Rubber Grade - FX-S DIN-X
Minimum Tensile Strength Mpa 18 25
Minimum Elongation at Break % 450 450
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 14 19
Elongation after Aging (70+/-1 °C x 7 days) % 400 340
Abrasion Resistance - Max. Volume Loss mm3 140 120
Maximum Belt Surface Temperature o
C -35 ~ 60 -50 ~ 60
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 1,600
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Steel Core
Number of Roll Roll 3
Belt Length Per Roll m 213.34
Net Weight ton/roll 11.4
Gross Weight ton/roll 11.5
Core Drum Diameter m 0.7
Packing Height m 3.3
Packing Length m 3.3
Packing Width m 1.4
Packing Volume m3 15.25
Total Belt Length m 640.02

1/1
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa

SPLICE FOR FABRIC BELT (GENERAL) Date : 10-oct-13

BELT SPECIFICATION : EP 1600 / 5 P 1372 x 19.0 x 6.0 FX-S / DIN-X

1 5 3, 4 3, 4
Running Direction
100
S S S S
3 to 5
45 o

100
Unit: mm
L Ls S No. of S
1850 1280 320 4 3, 4 5 2

L
Ls
Running Direction
S S S S

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 3 Splice)
① TOP COVER X10-60-02 6 ( x 3 ply) 400 2mx1 2mx3
② BOTTOM COVER W10-50-02 5 ( x 1 ply) 400 2mx1 2mx3
③ RUBBER CEMENT * W92-40 - - 5.5 liters 4 liters x 5
④ COATING RUBBER W21-10-10 1.0 400 10 m x 1 10 m x 3
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx3

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² (0.8 to 1.5 MPa) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 70Minutes
PRESS OPEN TEMP. Below 120°C Below 248°F

Note : * One can of rubber cement could be applied to more than one splice.
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: CV 006
0

Belt Spe
ecification::
EP630/3 152
24 16x 6.4 SX-EW/FX-
S S 60m
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : Candelaria


CUSTOMER NAME : Candelaria
CONVEYOR ID : CV006
DATE : 10-oct-13
BELT SPEC : EP 630 / 3 P 1524 x 16.0 x 6.4 SX-EW / FX-S

ITEM UNIT DATA


Belt Strength kN/m 630
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - EP 630 / 3 P
Maximum Recommended Working Tension for Running kN/m 63
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 450
Under 80% but Over 60% - ( Tail / Take up ) mm 360
Below 60% - ( Snub / Bend ) mm 270
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 210
Number of Step(s) - 2
Splice Length ( with Bias ) m 1.5
Belt Length for One Splice ( with Bias ) m 2.5
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 to 15
Curing Time minute 65
Maximum Open Press Temperature °C 120.0
Belt Dimension
Belt Width mm 1,524
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 25.5
Top Cover Thickness mm 16.0
Bottom Cover Thickness mm 6.4
Number of Ply - 3
Belt Weight (Reference Only) kg/m 45.0
Cover Rubber Top Cover Bottom Cover
Rubber Grade - SX-EW FX-S
Minimum Tensile Strength Mpa 17 18
Minimum Elongation at Break % 400 450
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 15 14
Elongation after Aging (70+/-1 °C x 7 days) % 350 400
Abrasion Resistance - Max. Volume Loss mm3 70 140
Maximum Belt Surface Temperature o
C -40 ~ 60 -35 ~ 60
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 630
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Wooden Core
Number of Roll Roll 1
Belt Length Per Roll m 60
Net Weight ton/roll 2.7
Gross Weight ton/roll 2.8
Core Drum Diameter m 0.6
Packing Height m 1.6
Packing Length m 1.6
Packing Width m 1.55
Packing Volume m3 3.97
Total Belt Length m 60

1/1
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa

SPLICE FOR FABRIC BELT (GENERAL) Date : 10-oct-13

BELT SPECIFICATION : EP 630 / 3 P 1524 x 16.0 x 6.4 SX-EW / FX-S

1 5 3 , 4 3 , 4
Running Direction
100
S S
3 to 5
45 o

100

Unit: mm
L Ls S No. of S 3 , 4 5 2
1050 420 210 2

L
Ls

S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER Y10-52-02 5.2 ( x 3 ply) 400 2mx1 2mx1
② BOTTOM COVER X10-60-02 6 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * S90-40 - - 3.5 liters 4 liters x 1
④ COATING RUBBER S20-05-07 0.5 400 7mx1 7mx1
⑤ NYLON CLOTH E41-07-02 0.7 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² (0.8 to 1.5 MPa) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 65Minutes
PRESS OPEN TEMP. Below 120°C Below 248°F

Note : * One can of rubber cement could be applied to more than one splice.
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: CV00
01

Belt Spe
ecification::
HYB1800/6
H 1829x6px18
1 8x6 FX-S/DIN-X
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : CERRO VERDE


CUSTOMER NAME : FCX
CONVEYOR ID : CV001
DATE : 22-Mar-13
BELT SPEC : HYB 1800 / 6 P 1829 x 18.0 x 6.0 FX-S / DIN-X

ITEM UNIT DATA


Belt Strength kN/m 1,800
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - HYB 1800 / 6 P
Maximum Recommended Working Tension for Running kN/m 180
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 750
Under 80% but Over 60% - ( Tail / Take up ) mm 600
Below 60% - ( Snub / Bend ) mm 450
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 300
Number of Step(s) - 5
Splice Length ( with Bias ) m 2.5
Belt Length for One Splice ( with Bias ) m 3.5
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 ~ 15
Curing Time minute 70
Maximum Open Press Temperature °C 66.0
Belt Dimension
Belt Width mm 1,829
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 32.4
Top Cover Thickness mm 18.0
Bottom Cover Thickness mm 6.0
Number of Ply - 6
Belt Weight (Reference Only) kg/m 70.0
Cover Rubber Top Cover Bottom Cover
Rubber Grade - FX-S DIN-X
Specific Gravity (Reference Only) - 1.156 +/- 0.05 1.115 +/- 0.05
Minimum Tensile Strength Mpa 18 25
Minimum Elongation at Break % 450 450
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 14 19
Elongation after Aging (70+/-1 °C x 7 days) % 400 340
Abrasion Resistance - Max. Volume Loss mm3 140 120
Durometer Hardness shore A 70 +/- 5 60 +/- 5
Minimum Tearing Resistance N/mm 15 12
o
Maximum Belt Surface Temperature C -35 ~ 60 -50 ~ 60
Ozone Resistance ( No Crack ) hour 96 72
Ozone Testing Standard - JIS-K 6259 JIS-K 6259
-
Ozone Testing Method 50 pphm, 40°C, 20% Stretch
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 1,800
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Steel Core
Number of Roll Roll 1
Belt Length Per Roll m 100
Net Weight ton/roll 7
Gross Weight ton/roll 7.2
Core Drum Diameter m 0.7
Packing Height m 2.3
Packing Length m 2.3
Packing Width m 1.85
Packing Volume m3 9.79
Total Belt Length m 100

1/2
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

SPLICE FOR FABRIC BELT (GENERAL) Date : 22-Mar-13

BELT SPECIFICATION : HYB 1800 / 6 P 1829 x 18.0 x 6.0 FX-S / DIN-X

1 5 3, 4 3, 4
Running Direction
100
S S S S S
3 to 5
45 o

100
Unit: mm
L Ls S No. of S
2260 1500 300 5 3, 4 5 2

L
Ls
S S S S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER X10-59-03 5.9 ( x 3 ply) 400 3m x1 3mx1
② BOTTOM COVER W10-55-02 5.5 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * W92-40 - - 8.9 liters 4 liters x 3
④ COATING RUBBER W21-05-16 0.5 400 16 m x 1 16 m x 1
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² ( 0.8 to 1.5 Mpa ) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 70Minutes
PRESS OPEN TEMP. Below 66°C Below 150°F

Note : * One can of rubber cement could be applied to more than one splice.

2/2
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: CV00
02

Belt Spe
ecification::
ST-3634 182
29x8.0dx16xx8 FX-S/DIN
N-X P:15 N::116
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

STEEL CORD BELT TECHNICAL DATA SHEET


PROJECT NAME: CERRO VERDE

CUSTOMER NAME: FCX

CONVEYOR ID: CV002

DATE: March 14, 2013

BELT SPEC: ST-3628 1829 x dia8.0 x 16 x 8 FX-S/DIN-X P:15.0 N:116 C:7x19 Open

BELT LENGTH, M: 100

PLUS SPLICE LENGTH:

ITEM UNIT DATA


Belt Designation (ST-N0) kN/m ST-3628
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - STEEL CORD
Design Standard Applied - BRIDGESTONE
Minimum Pulley Diameter
Belt Tesion at Pulley Over 80% Max Tension(Drive / Head) mm 1,067
Belt Tesion at Pulley Within 60 ~ 80% Max Tension(Tail/ Take-up) mm 860
Belt Tesion at Pulley Below 60% Max Tension(Snub / Bend) mm 650
1
Manufacturing and Testing Standard Applied * - BRIDGESTONE
Splicing
Splice Method ( 1, 2 - Step ) - 2-Step
Vulcanisation Method - HOT VULCANIZE
Step Length mm 800
Splice Length ( including Bias Length ) mm 2,040
Belt Length for One Splice m 2.80
Vulcanizing Temperature °C 145 +/- 5
Pressure Applied kg/cm2 10 ~ 15
Curing Time Minutes 70
Maximum Open Press Temperature °C 66.00
Packing RACETRACK SINGLE REEL
Number of Roll Roll 1 1
Belt Length Per Roll m 100.00 100.00
Net Weight ton/roll 9.20 9.20
Gross Weight ton/roll 12.50 9.90
Core Drum Diameter m N/A 0.60
Packing Height m 1.81 2.27
Packing Length m 3.26 2.27
Packing Width m 2.39 2.15
3
Packing Volume m 14.11 11.08
Total Belt Length ( including Splicing Length ) m 100.00 100.00
Belt Dimension
Belt Width mm 1,829
Total Belt Thickness mm 32.0
Top Cover Thickness mm 16.0
Bottom Cover Thickness mm 8.0
Belt Weight (Reference Only) kg/m 92.0
Edge Rubber Width mm 48.0
Breaker ( Yes / No ) - NO
Full Belt Details
Max. Recommended Working Tension for Running kN 990
Minimum Recommended Safety Factor for Running - 6.7
o
Troughability at 45 Troughed Idlers - 0.18
STEEL CORD BELT TECHNICAL DATA SHEET
PROJECT NAME: CERRO VERDE

CUSTOMER NAME: FCX

CV ID: -

DATE: March 14, 2013

BELT SPEC: ST-3628 1829 x dia8.0 x 16 x 8 FX-S/DIN-X P:15.0 N:116 C:7x19 Open

CONTINUE......

ITEM UNIT DATA


Cover Rubber TOP BOTTOM
Rubber Grade - FX-S DIN-X
Specific Gravity (Reference Only) - 1.156 +/- 0.05 1.115 +/- 0.05
Minimum Tensile Strength Mpa 18 25
Minimum Elongation at Break % 450 450
2
Tensile Strength after Aging * Mpa 14 19
2
Elongation after Aging * % 400 340
3
Abrasion Resistance ( Maximum Volume Loss ) mm 140 120
Durometer Hardness shore A 70 +/- 5 60 +/- 5
Minimum Tearing Resistance N/mm 15 12
o
Maximum Belt Surface Temperature C -35 ~ 60 -50 ~ 60
Ozone Resistance ( No Crack ) hour 96 72
Ozone Testing Standard - JIS-K 6259 JIS-K 6259
-
Ozone Testing Method 50 pphm, 40°C, 20% Stretch
Steel Cord
Cord Construction - 7x19 Open
Cord Diameter mm 8
Number of Cord - 116
Cord Pitch mm 15.0
Cord Breaking Strength kN 57.20
Variation in Vertical Steel Cord Position mm ±1
Number of Steel Cord Joint in Belt - NIL
Separation Strength
Top Cover to Core Rubber N/mm Min 12
Bottom Cover to Core Rubber N/mm Min 12
Static Cord Pull Out Strength N/mm Min 135 99
after Reheating *3 N/mm Min 125 93
* 1 : Please consult GEC if other standard required
* 2 : Ageing = 70 ± 1oC x 7 days
* 3 : Reheating = 140 ± 5oC x 150 min x 10 bar
Conveyor Belt Design (Ver. 2.0.3)Created by: Yoon Hong

SPLICE FOR STEEL CORD BELT- DRAWING

PROJECT NAME : CERRO VERDE


CUSTOMER NAME : FCX
CONVEYOR ID : CV 002
BELT SPECIFICATION : ST-3628 1829 x dia8.0 x 16 x 8 FX-S/DIN-X P:15.0 N:116 C:7x19 Open

2-STEP SPLICE Date: 12-Nov-13

Belt Travel
G Unit:mm

Belt Width
CL
22.5 °
or 17°

25 B S S B 25
L

25
Lr

Ll
25

Unit: mm
BELT WIDTH L Lr Ll S B G CORDS GAP
1829 2040 1820 1820 800 170 50 2.0

*Note :
The splicing diagram is designed based on Belt SF>=6.7.
When Belt SF is less than 6.7 or dynamic efficiency test is required, please consult Bridgestone for a new splicing diagram.
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

SPLICE FOR STEEL CORD BELT- MATERIAL

PROJECT NAME : CERRO VERDE


CUSTOMER NAME : FCX
CONVEYOR ID : -
BELT SPECIFICATION : ST-3628 1829 x dia8.0 x 16 x 8 FX-S/DIN-X P:15.0 N:116 C:7x19 Open

SPLICING MATERIALS AND VULCANIZING Date: 14/3/2013

1 2 3 4

t
5
STEEL CORDS
6 3

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)

① RUBBER CEMENT * W92-40 - - 10.2 liters 4 liters x 3

② TOP COVER X10-52-10 5.2 ( x 3 ply) 400 10 m x 5 10 m x 5

③ TIE RUBBER W21-16-14 1.6 400 14 m x 2 14 m x 2

④ FILLER RUBBER W22-200966 2t 9.6 w 6 m x 89 rolls 6 m x 89 rolls

⑤ EDGE RUBBER X10 8.0 48 Including to (2)+(3)

⑥ BOTTOM COVER W10-38-13 3.8( x 2 ply ) 400 13 m x 3 13 m x 3

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 10 to 15 kg/cm² (1.0 to 1.5 Mpa) 145 to 218 PSI
TEMPERATURE 145 ± 5 °C 293 +/-9 °F
CURING TIME 70 Minutes
PRESS OPEN TEMP. Below 66 °C Below 150 °F

Note : * One can of rubber cement could be applied to more than one splice.
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: CV00
03

Belt Spe
ecification::
EP 800/4 2134x4px24x8
8 FX-S/DIN-X
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : CERRO VERDE


CUSTOMER NAME : FCX
CONVEYOR ID : CV003
DATE : 14-Mar-13
BELT SPEC : EP 800 / 4 P 2134 x 24.0 x 8.0 FX-S / DIN-X

ITEM UNIT DATA


Belt Strength kN/m 800
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - EP 800 / 4 P
Maximum Recommended Working Tension for Running kN/m 80
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 550
Under 80% but Over 60% - ( Tail / Take up ) mm 440
Below 60% - ( Snub / Bend ) mm 330
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 200
Number of Step(s) - 3
Splice Length ( with Bias ) m 2.0
Belt Length for One Splice ( with Bias ) m 3.0
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 ~ 15
Curing Time minute 80
Maximum Open Press Temperature °C 66.0
Belt Dimension
Belt Width mm 2,134
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 36.2
Top Cover Thickness mm 24.0
Bottom Cover Thickness mm 8.0
Number of Ply - 4
Belt Weight (Reference Only) kg/m 91.0
Cover Rubber Top Cover Bottom Cover
Rubber Grade - FX-S DIN-X
Specific Gravity (Reference Only) - 1.156 +/- 0.05 1.115 +/- 0.05
Minimum Tensile Strength Mpa 18 25
Minimum Elongation at Break % 450 450
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 14 19
Elongation after Aging (70+/-1 °C x 7 days) % 400 340
Abrasion Resistance - Max. Volume Loss mm3 140 120
Durometer Hardness shore A 70 +/- 5 60 +/- 5
Minimum Tearing Resistance N/mm 15 12
o
Maximum Belt Surface Temperature C -35 ~ 60 -50 ~ 60
Ozone Resistance ( No Crack ) hour 96 72
Ozone Testing Standard - JIS-K 6259 JIS-K 6259
-
Ozone Testing Method 50 pphm, 40°C, 20% Stretch
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 800
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Wooden Reel
Number of Roll Roll 1
Belt Length Per Roll m 100
Net Weight ton/roll 9.1
Gross Weight ton/roll 10.1
Core Drum Diameter m 0.6
Packing Height m 2.45
Packing Length m 2.45
Packing Width m 2.4
Packing Volume m3 14.41
Total Belt Length m 100

1/2
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

SPLICE FOR FABRIC BELT (GENERAL) Date : 14-Mar-13

BELT SPECIFICATION : EP 800 / 4 P 2134 x 24.0 x 8.0 FX-S / DIN-X

1 5 3, 4 3, 4
Running Direction
100
S S S
3 to 5
45 o

100

Unit: mm
L Ls S No. of S
3, 4 5 2
1480 600 200 3

L
Ls

S S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER X10-59-04 5.9 ( x 4 ply) 400 4m x1 4mx1
② BOTTOM COVER W10-38-02 3.8 ( x 2 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * S90-40 - - 6.8 liters 4 liters x 2
④ COATING RUBBER S20-05-12 0.5 400 12 m x 1 12 m x 1
⑤ NYLON CLOTH E41-07-02 0.7 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² ( 0.8 to 1.5 Mpa ) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 80Minutes
PRESS OPEN TEMP. Below 66°C Below 150°F

Note : * One can of rubber cement could be applied to more than one splice.

2/2
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: CV00
04, CV006 & CV011

Belt Spe
ecification::
HYB1800/6
H 1829x6px18
1 8x6 SX-EW//DIN-X
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : CERRO VERDE


CUSTOMER NAME : FCX
CONVEYOR ID : CV004 CV006 CV011
DATE : 22-Mar-13
BELT SPEC : HYB 1800 / 6 P 1829 x 18.0 x 6.0 SX-EW / DIN-X

ITEM UNIT DATA


Belt Strength kN/m 1,800
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - HYB 1800 / 6 P
Maximum Recommended Working Tension for Running kN/m 180
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 750
Under 80% but Over 60% - ( Tail / Take up ) mm 600
Below 60% - ( Snub / Bend ) mm 450
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 300
Number of Step(s) - 5
Splice Length ( with Bias ) m 2.5
Belt Length for One Splice ( with Bias ) m 3.5
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 ~ 15
Curing Time minute 70
Maximum Open Press Temperature °C 66.0
Belt Dimension
Belt Width mm 1,829
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 32.4
Top Cover Thickness mm 18.0
Bottom Cover Thickness mm 6.0
Number of Ply - 6
Belt Weight (Reference Only) kg/m 68.0
Cover Rubber Top Cover Bottom Cover
Rubber Grade - SX-EW DIN-X
Specific Gravity (Reference Only) - 1.113 +/- 0.05 1.115 +/- 0.05
Minimum Tensile Strength Mpa 17 25
Minimum Elongation at Break % 400 450
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 15 19
Elongation after Aging (70+/-1 °C x 7 days) % 350 340
Abrasion Resistance - Max. Volume Loss mm3 70 120
Durometer Hardness shore A 60 +/- 5 60 +/- 5
Minimum Tearing Resistance N/mm 9 12
o
Maximum Belt Surface Temperature C -40 ~ 60 -50 ~ 60
Ozone Resistance ( No Crack ) hour 96 72
Ozone Testing Standard - JIS-K 6259 JIS-K 6259
-
Ozone Testing Method 50 pphm, 40°C, 20% Stretch
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 1,800
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Steel Core
Number of Roll Roll 1
Belt Length Per Roll m 100
Net Weight ton/roll 6.8
Gross Weight ton/roll 7
Core Drum Diameter m 0.7
Packing Height m 2.3
Packing Length m 2.3
Packing Width m 1.85
Packing Volume m3 9.79
Total Belt Length m 100
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

SPLICE FOR FABRIC BELT (GENERAL) Date : 22-Mar-13

BELT SPECIFICATION : HYB 1800 / 6 P 1829 x 18.0 x 6.0 SX-EW / DIN-X

1 5 3, 4 3, 4
Running Direction
100
S S S S S
3 to 5
45 o

100
Unit: mm
L Ls S No. of S
2260 1500 300 5 3, 4 5 2

L
Ls

S S S S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER Y10-59-03 5.9 ( x 3 ply) 400 3m x1 3mx1
② BOTTOM COVER W10-55-02 5.5 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * W92-40 - - 8.9 liters 4 liters x 3
④ COATING RUBBER W21-05-16 0.5 400 16 m x 1 16 m x 1
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² ( 0.8 to 1.5 Mpa ) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 70Minutes
PRESS OPEN TEMP. Below 66°C Below 150°F

Note : * One can of rubber cement could be applied to more than one splice.
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: CV00
05, CV007, CV012 & CV013

Belt Spe
ecification::
EP 800/4 2134x4px24x8
8 SX-EW/DIIN-X
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : CERRO VERDE


CUSTOMER NAME : FCX
CONVEYOR ID : CV005 CV007 CV012 CV013
DATE : 14-Mar-13
BELT SPEC : EP 800 / 4 P 2134 x 24.0 x 8.0 SX-EW / DIN-X

ITEM UNIT DATA


Belt Strength kN/m 800
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - EP 800 / 4 P
Maximum Recommended Working Tension for Running kN/m 80
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 550
Under 80% but Over 60% - ( Tail / Take up ) mm 440
Below 60% - ( Snub / Bend ) mm 330
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 200
Number of Step(s) - 3
Splice Length ( with Bias ) m 2.0
Belt Length for One Splice ( with Bias ) m 3.0
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 ~ 15
Curing Time minute 80
Maximum Open Press Temperature °C 66.0
Belt Dimension
Belt Width mm 2,134
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 36.2
Top Cover Thickness mm 24.0
Bottom Cover Thickness mm 8.0
Number of Ply - 4
Belt Weight (Reference Only) kg/m 89.0
Cover Rubber Top Cover Bottom Cover
Rubber Grade - SX-EW DIN-X
Specific Gravity (Reference Only) - 1.113 +/- 0.05 1.115 +/- 0.05
Minimum Tensile Strength Mpa 17 25
Minimum Elongation at Break % 400 450
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 15 19
Elongation after Aging (70+/-1 °C x 7 days) % 350 340
Abrasion Resistance - Max. Volume Loss mm3 70 120
Durometer Hardness shore A 60 +/- 5 60 +/- 5
Minimum Tearing Resistance N/mm 9 12
o
Maximum Belt Surface Temperature C -40 ~ 60 -50 ~ 60
Ozone Resistance ( No Crack ) hour 96 72
Ozone Testing Standard - JIS-K 6259 JIS-K 6259
-
Ozone Testing Method 50 pphm, 40°C, 20% Stretch
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 800
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Wooden Reel
Number of Roll Roll 1
Belt Length Per Roll m 100
Net Weight ton/roll 8.9
Gross Weight ton/roll 9.9
Core Drum Diameter m 0.6
Packing Height m 2.45
Packing Length m 2.45
Packing Width m 2.4
Packing Volume m3 14.41
Total Belt Length m 100
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

SPLICE FOR FABRIC BELT (GENERAL) Date : 14-Mar-13

BELT SPECIFICATION : EP 800 / 4 P 2134 x 24.0 x 8.0 SX-EW / DIN-X

1 5 3, 4 3, 4
Running Direction
100
S S S
3 to 5
45 o

100

Unit: mm
L Ls S No. of S 3, 4 5 2
1480 600 200 3

L
Ls

S S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER Y10-59-04 5.9 ( x 4 ply) 400 4m x1 4mx1
② BOTTOM COVER W10-38-02 3.8 ( x 2 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * S90-40 - - 6.8 liters 4 liters x 2
④ COATING RUBBER S20-05-12 0.5 400 12 m x 1 12 m x 1
⑤ NYLON CLOTH E41-07-02 0.7 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² ( 0.8 to 1.5 Mpa ) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 80Minutes
PRESS OPEN TEMP. Below 66°C Below 150°F

Note : * One can of rubber cement could be applied to more than one splice.
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: CV00
09 & CV010
0

Belt Spe
ecification::
ST-2500 213
34x6.6dx18xx6 SX-EW/D
DIN-X P:15
5 N:137
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

STEEL CORD BELT TECHNICAL DATA SHEET


PROJECT NAME: CERRO VERDE

CUSTOMER NAME: FCX

CONVEYOR ID: CV008 CV010 CV009

DATE: March 14, 2013

BELT SPEC: ST-2500 2134 x dia6.6 x 18 x 6 SX-EW/DIN-X P:15.0 N:137 C:7x19 Open

BELT LENGTH, M: 100

PLUS SPLICE LENGTH:

ITEM UNIT DATA


Belt Designation (ST-N0) kN/m ST-2500
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - STEEL CORD
Design Standard Applied - BRIDGESTONE
Minimum Pulley Diameter
Belt Tesion at Pulley Over 80% Max Tension(Drive / Head) mm 893
Belt Tesion at Pulley Within 60 ~ 80% Max Tension(Tail/ Take-up) mm 720
Belt Tesion at Pulley Below 60% Max Tension(Snub / Bend) mm 540
Manufacturing and Testing Standard Applied *1 - BRIDGESTONE
Splicing
Splice Method ( 1, 2 - Step ) - 2-Step
Vulcanisation Method - HOT VULCANIZE
Step Length mm 650
Splice Length ( including Bias Length ) mm 1,690
Belt Length for One Splice m 2.60
Vulcanizing Temperature °C 145 +/- 5
Pressure Applied kg/cm2 10 ~ 15
Curing Time Minutes 70
Maximum Open Press Temperature °C 66.00
Packing RACETRACK SINGLE REEL
Number of Roll Roll 1 1
Belt Length Per Roll m 100.00 100.00
Net Weight ton/roll 9.40 9.40
Gross Weight ton/roll 12.70 10.10
Core Drum Diameter m N/A 0.60
Packing Height m 1.77 2.23
Packing Length m 3.22 2.23
Packing Width m 2.70 2.45
Packing Volume m3 15.37 12.18
Total Belt Length ( including Splicing Length ) m 100.00 100.00
Belt Dimension
Belt Width mm 2,134
Total Belt Thickness mm 30.6
Top Cover Thickness mm 18.0
Bottom Cover Thickness mm 6.0
Belt Weight (Reference Only) kg/m 94.0
Edge Rubber Width mm 43.7
Breaker ( Yes / No ) - NO
Full Belt Details
Max. Recommended Working Tension for Running kN 796
Minimum Recommended Safety Factor for Running - 6.7
Troughability at 45o Troughed Idlers - 0.18
STEEL CORD BELT TECHNICAL DATA SHEET
PROJECT NAME: CERRO VERDE

CUSTOMER NAME: FCX

CV ID: -

DATE: March 14, 2013

BELT SPEC: ST-2500 2134 x dia6.6 x 18 x 6 SX-EW/DIN-X P:15.0 N:137 C:7x19 Open

CONTINUE......

ITEM UNIT DATA


Cover Rubber TOP BOTTOM
Rubber Grade - SX-EW DIN-X
Specific Gravity (Reference Only) - 1.113 +/- 0.05 1.115 +/- 0.05
Minimum Tensile Strength Mpa 17 25
Minimum Elongation at Break % 400 450
Tensile Strength after Aging *2 Mpa 15 19
Elongation after Aging *2 % 350 340
Abrasion Resistance ( Maximum Volume Loss ) mm3 70 120
Durometer Hardness shore A 60 +/- 5 60 +/- 5
Minimum Tearing Resistance N/mm 9 12
o
Maximum Belt Surface Temperature C -40 ~ 60 -50 ~ 60
Ozone Resistance ( No Crack ) hour 96 72
Ozone Testing Standard - JIS-K 6259 JIS-K 6259
-
Ozone Testing Method 50 pphm, 40°C, 20% Stretch
Steel Cord
Cord Construction - 7x19 Open
Cord Diameter mm 6.6
Number of Cord - 137
Cord Pitch mm 15.0
Cord Breaking Strength kN 39.50
Variation in Vertical Steel Cord Position mm ±1
Number of Steel Cord Joint in Belt - NIL
Separation Strength
Top Cover to Core Rubber N/mm Min 12
Bottom Cover to Core Rubber N/mm Min 12
Static Cord Pull Out Strength N/mm Min 114 99
after Reheating *3 N/mm Min 104 93
* 1 : Please consult GEC if other standard required
* 2 : Ageing = 70 ± 1oC x 7 days
* 3 : Reheating = 140 ± 5oC x 150 min x 10 bar
Conveyor Belt Design (Ver. 2.0.3) Created by: Yoon Hong

SPLICE FOR STEEL CORD BELT- DRAWING

PROJECT NAME : CERRO VERDE


CUSTOMER NAME : FCX
CONVEYOR ID : CV 008 CV010 CV009
BELT SPECIFICATION : ST-2500 2134 x dia6.6 x 18 x 6 SX-EW/DIN-X P:15.0 N:137 C:7x19 Open

2-STEP SPLICE Date: 11/12/2013

Belt Travel
G Unit:mm

Belt Width
CL
22.5 °
or 17°

25 B S S B 25
L

25
Lr

Ll
25

Unit: mm
BELT WIDTH L Lr Ll S B G CORDS GAP
2134 1680 1490 1490 650 140 50 3.4

*Note :
The splicing diagram is designed based on Belt SF>=6.7.
When Belt SF is less than 6.7 or dynamic efficiency test is required, please consult Bridgestone for a new splicing diagram.
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

SPLICE FOR STEEL CORD BELT- MATERIAL

PROJECT NAME : CERRO VERDE


CUSTOMER NAME : FCX
CONVEYOR ID : CV008 CV010 CV009
BELT SPECIFICATION : ST-2500 2134 x dia6.6 x 18 x 6 SX-EW/DIN-X P:15.0 N:137 C:7x19 Open

SPLICING MATERIALS AND VULCANIZING Date: 14/3/2013

1 2 3 4

t
5
STEEL CORDS
6 3

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)

① RUBBER CEMENT * W92-40 - - 9.8 liters 4 liters x 3

② TOP COVER Y10-59-08 5.9 ( x 3 ply) 400 8mx6 8mx6

③ TIE RUBBER W21-13-14 1.3 400 14 m x 2 14 m x 2

④ FILLER RUBBER W22-340794 3.4 t 7.9 w 4 m x 130 rolls 4 m x 130 rolls

⑤ EDGE RUBBER Y10 7.0 44 Including to (2)+(3)

⑥ BOTTOM COVER W10-55-09 5.5( x 1 ply ) 400 9mx2 9mx2

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 10 to 15 kg/cm² (1.0 to 1.5 Mpa) 145 to 218 PSI
TEMPERATURE 145 ± 5 °C 293 +/-9 °F
CURING TIME 70 Minutes
PRESS OPEN TEMP. Below 66 °C Below 150 °F

Note : * One can of rubber cement could be applied to more than one splice.
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: CV01
14 & FE021
1-024

Belt Spe
ecification::
NF2500/6
N 21
134x6Px18xx6 FX-S/DIN
N-X
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : CERRO VERDE


CUSTOMER NAME : FCX
CONVEYOR ID : CV014 FE021-024
DATE : 14-Mar-13
BELT SPEC : NF 2500 / 6 P 2134 x 18.0 x 6.0 FX-S / DIN-X

ITEM UNIT DATA


Belt Strength kN/m 2,500
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - NF 2500 / 6 P
Maximum Recommended Working Tension for Running kN/m 250
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 1,000
Under 80% but Over 60% - ( Tail / Take up ) mm 800
Below 60% - ( Snub / Bend ) mm 600
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 360
Number of Step(s) - 5
Splice Length ( with Bias ) m 3.0
Belt Length for One Splice ( with Bias ) m 4.0
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 ~ 15
Curing Time minute 80
Maximum Open Press Temperature °C 66.0
Belt Dimension
Belt Width mm 2,134
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 35.9
Top Cover Thickness mm 18.0
Bottom Cover Thickness mm 6.0
Number of Ply - 6
Belt Weight (Reference Only) kg/m 90.0
Cover Rubber Top Cover Bottom Cover
Rubber Grade - FX-S DIN-X
Specific Gravity (Reference Only) - 1.156 +/- 0.05 1.115 +/- 0.05
Minimum Tensile Strength Mpa 18 25
Minimum Elongation at Break % 450 450
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 14 19
Elongation after Aging (70+/-1 °C x 7 days) % 400 340
Abrasion Resistance - Max. Volume Loss mm3 140 120
Durometer Hardness shore A 70 +/- 5 60 +/- 5
Minimum Tearing Resistance N/mm 15 12
o
Maximum Belt Surface Temperature C -35 ~ 60 -50 ~ 60
Ozone Resistance ( No Crack ) hour 96 72
Ozone Testing Standard - JIS-K 6259 JIS-K 6259
-
Ozone Testing Method 50 pphm, 40°C, 20% Stretch
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 2,500
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Wooden Reel
Number of Roll Roll 1
Belt Length Per Roll m 100
Net Weight ton/roll 9
Gross Weight ton/roll 10
Core Drum Diameter m 0.6
Packing Height m 2.45
Packing Length m 2.45
Packing Width m 2.4
Packing Volume m3 14.41
Total Belt Length m 100

1/2
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

SPLICE FOR FABRIC BELT (GENERAL) Date : 14-Mar-13

BELT SPECIFICATION : NF 2500 / 6 P 2134 x 18.0 x 6.0 FX-S / DIN-X

1 5 3, 4 3, 4
Running Direction
100
S S S S S
3 to 5
45 o
8 ~ 15
66

100
Unit: mm
L Ls S No. of S
2680 1800 360 5 3, 4 5 2

L
Ls
S S S S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER X10-57-03 5.7 ( x 3 ply) 400 3m x1 3mx1
② BOTTOM COVER W10-50-02 5 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * W92-40 - - 12.3 liters 4 liters x 4
④ COATING RUBBER W21-10-22 1.0 400 22 m x 1 22 m x 1
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² ( 0.8 to 1.5 Mpa ) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 80Minutes
PRESS OPEN TEMP. Below 66°C Below 150°F

Note : * One can of rubber cement could be applied to more than one splice.

2/2
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: FE03
31-034

Belt Spe
ecification::
EP2500/6 15
524x5px19xx8 SX-EW/D
DIN-X
Conveyor Belt Design (Ver. 2.1.3) Created by: alfredo
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : Cerro Verde


CUSTOMER NAME : Freeport McMoRan
CONVEYOR ID : FE31-34
DATE : 10-Mar-14
BELT SPEC : EP 2000 / 5 P 1524 x 22.0 x 5.0 SX-EW / DIN-X

ITEM UNIT DATA


Belt Strength kN/m 2,000
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Design Standard Applied *1 BRIDGESTONE
*1
Designation Number - EP 2000 / 5 P
Maximum Recommended Working Tension for Running kN/m 200
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 1,100
Under 80% but Over 60% - ( Tail / Take up ) mm 880
Below 60% - ( Snub / Bend ) mm 660
*2
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 400
Number of Step(s) - 4
Splice Length ( with Bias ) m 2.5
Belt Length for One Splice ( with Bias ) m 3.5
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 to 15
Curing Time minute 80
Maximum Open Press Temperature °C 120.0
Belt Dimension
Belt Width mm 1,524
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 37.1
Top Cover Thickness mm 22.0
Bottom Cover Thickness mm 5.0
Number of Ply - 5
Belt Weight (Reference Only) kg/m 66.0
Cover Rubber Top Cover Bottom Cover
Rubber Grade - SX-EW DIN-X
Minimum Tensile Strength Mpa 17 25
Minimum Elongation at Break % 400 450
Minimum Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 15 19
Minimum Elongation after Aging (70+/-1 °C x 7 days) % 350 340
3
Abrasion Resistance - Max. Volume Loss mm 70 120
o
Allowable Belt Surface Temperature C -40 ~ 60 -50 ~ 60
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 2,000
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Steel Reel
Number of Roll Roll 1
Belt Length Per Roll m 32
Net Weight ton/roll 2.2
Gross Weight ton/roll 2.6
Core Drum Diameter m 0.6
Packing Height m 1.54
Packing Length m 1.54
Packing Width m 1.8
Packing Volume m3 4.27
Total Belt Length m 32
Flame Resistance
Flame resistance property - NO
Grade
Type - -
Specific Standard - -
* 1 : "Design standard applied" is applied for fabric joint and dimension tolerance.
* 2 : "Manufacturing and Testing Standard Applied" is applied for testing item, frequency, criteria and method.
Details are provided in ITP(Inspection and Test Plan)

1/2
Conveyor Belt Design (Ver. 2.1.3) Created by: alfredo

SPLICE FOR FABRIC BELT (GENERAL) Date : 10-Mar-14

BELT SPECIFICATION : EP 2000 / 5 P 1524 x 22.0 x 5.0 SX-EW / DIN-X

1 5 3, 4 3, 4
Running Direction
100
S S S S
3 to 5
45 o

100
Unit: mm
L Ls S No. of S
2070 1600 400 4 3, 4 5 2

L
Ls
S S S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER Y10-53-03 5.3 ( x 4 ply) 400 3m x1 3mx1
② BOTTOM COVER W10-40-02 4 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * W92-40 - - 6.8 liters 4 liters x 2
④ COATING RUBBER W21-10-12 1.0 400 12 m x 1 12 m x 1
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² (0.8 to 1.5 MPa) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 80Minutes
PRESS OPEN TEMP. Below 120°C Below 248°F

Note : * One can of rubber cement could be applied to more than one splice.

2/2
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: CV00
08 &FE101--402

Belt Spe
ecification::
NF2500/6
N 21
134x6Px18xx6 SX-EW/D
DIN-X
Conveyor Belt Design (Ver. 2.1.2) Created by: chong
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : Freeport


CUSTOMER NAME : Cerro Verde
CONVEYOR ID : CV08 / FE101-402
DATE : 14-Feb-14
BELT SPEC : NF 2500 / 6 P 2134 x 18.0 x 6.0 SX-EW / DIN-X

ITEM UNIT DATA


Belt Strength kN/m 2,500
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Design Standard Applied *1 BRIDGESTONE
*1
Designation Number - NF 2500 / 6 P
Maximum Recommended Working Tension for Running kN/m 250
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 1,000
Under 80% but Over 60% - ( Tail / Take up ) mm 800
Below 60% - ( Snub / Bend ) mm 600
*2
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 360
Number of Step(s) - 5
Splice Length ( with Bias ) m 3.0
Belt Length for One Splice ( with Bias ) m 4.0
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 to 15
Curing Time minute 80
Maximum Open Press Temperature °C 80.0
Belt Dimension
Belt Width mm 2,134
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 35.9
Top Cover Thickness mm 18.0
Bottom Cover Thickness mm 6.0
Number of Ply - 6
Belt Weight (Reference Only) kg/m 89.0
Cover Rubber Top Cover Bottom Cover
Rubber Grade - SX-EW DIN-X
Minimum Tensile Strength Mpa 17 25
Minimum Elongation at Break % 400 450
Minimum Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 15 19
Minimum Elongation after Aging (70+/-1 °C x 7 days) % 350 340
3
Abrasion Resistance - Max. Volume Loss mm 70 120
o
Allowable Belt Surface Temperature C -40 ~ 60 -50 ~ 60
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 2,500
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Wooden Reel
Number of Roll Roll 1
Belt Length Per Roll m 100
Net Weight ton/roll 8.9
Gross Weight ton/roll 9.9
Core Drum Diameter m 0.6
Packing Height m 2.45
Packing Length m 2.45
Packing Width m 2.4
Packing Volume m3 14.41
Total Belt Length m 100
Flame Resistance
Flame resistance property - NO
Grade
Type - -
Specific Standard - -
* 1 : "Design standard applied" is applied for fabric joint and dimension tolerance.
* 2 : "Manufacturing and Testing Standard Applied" is applied for testing item, frequency, criteria and method.
Details are provided in ITP(Inspection and Test Plan)

1/1
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

SPLICE FOR FABRIC BELT (GENERAL) Date : 14-Mar-13

BELT SPECIFICATION : NF 2500 / 6 P 2134 x 18.0 x 6.0 SX-EW / DIN-X

1 5 3, 4 3, 4
Running Direction
100
S S S S S
3 to 5
45 o
8 ~ 15
66

100
Unit: mm
L Ls S No. of S
2680 1800 360 5 3, 4 5 2

L
Ls
S S S S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER Y10-57-03 5.7 ( x 3 ply) 400 3m x1 3mx1
② BOTTOM COVER W10-50-02 5 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * W92-40 - - 12.3 liters 4 liters x 4
④ COATING RUBBER W21-10-22 1.0 400 22 m x 1 22 m x 1
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² ( 0.8 to 1.5 Mpa ) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 80Minutes
PRESS OPEN TEMP. Below 66°C Below 150°F

Note : * One can of rubber cement could be applied to more than one splice.

2/2
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: 21FE
E01

Belt Spe
ecification::
EP1500/5 21
134x25.4x6.4 FX-S/STD
D
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : CHINO


CUSTOMER NAME : FCX
CONVEYOR ID : 21FE01
DATE : 14-Mar-13
BELT SPEC : EP 1500 / 5 P 2134 x 25.4 x 6.4 FX-S / STANDARD

ITEM UNIT DATA


Belt Strength kN/m 1,500
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - EP 1500 / 5 P
Maximum Recommended Working Tension for Running kN/m 150
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 900
Under 80% but Over 60% - ( Tail / Take up ) mm 720
Below 60% - ( Snub / Bend ) mm 540
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 300
Number of Step(s) - 4
Splice Length ( with Bias ) m 2.5
Belt Length for One Splice ( with Bias ) m 3.5
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 ~ 15
Curing Time minute 80
Maximum Open Press Temperature °C 66.0
Belt Dimension
Belt Width mm 2,134
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 39.4
Top Cover Thickness mm 25.4
Bottom Cover Thickness mm 6.4
Number of Ply - 5
Belt Weight (Reference Only) kg/m 100.0
Cover Rubber Top Cover Bottom Cover
Rubber Grade - FX-S STANDARD
Specific Gravity (Reference Only) - 1.156 +/- 0.05 1.133 +/- 0.05
Minimum Tensile Strength Mpa 18 16
Minimum Elongation at Break % 450 400
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 14 13
Elongation after Aging (70+/-1 °C x 7 days) % 400 350
Abrasion Resistance - Max. Volume Loss mm3 140 180
Durometer Hardness shore A 70 +/- 5 60 +/- 5
Minimum Tearing Resistance N/mm 15 12
o
Maximum Belt Surface Temperature C -35 ~ 60 -30 ~ 60
Ozone Resistance ( No Crack ) hour 96 24
Ozone Testing Standard - JIS-K 6259 JIS-K 6259
-
Ozone Testing Method 50 pphm, 40°C, 20% Stretch
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 1,500
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Wooden Reel
Number of Roll Roll 1
Belt Length Per Roll m 100
Net Weight ton/roll 10
Gross Weight ton/roll 11
Core Drum Diameter m 0.5
Packing Height m 2.55
Packing Length m 2.55
Packing Width m 2.4
Packing Volume m3 15.61
Total Belt Length m 100

1/2
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

SPLICE FOR FABRIC BELT (GENERAL) Date : 14-Mar-13

BELT SPECIFICATION : EP 1500 / 5 P 2134 x 25.4 x 6.4 FX-S / STANDARD

1 5 3, 4 3, 4
Running Direction
100
S S S S
3 to 5
45 o
8 ~ 15
66

100
Unit: mm
L Ls S No. of S
2080 1200 300 4 3, 4 5 2

L
Ls

S S S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER X10-50-05 5 ( x 5 ply) 400 5m x1 5mx1
② BOTTOM COVER W10-60-02 6 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * W92-40 - - 9.6 liters 4 liters x 3
④ COATING RUBBER W21-05-17 0.5 400 17 m x 1 17 m x 1
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² ( 0.8 to 1.5 Mpa ) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 80Minutes
PRESS OPEN TEMP. Below 66°C Below 150°F

Note : * One can of rubber cement could be applied to more than one splice.

2/2
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: 22CV
V01

Belt Spe
ecification::
ST1700 1372
2x5.6dx19.2
2x6.4 FX-S/S
SLL N:81 P:16.3
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

STEEL CORD BELT TECHNICAL DATA SHEET


PROJECT NAME: CHINO

CUSTOMER NAME: FCX

CONVEYOR ID: 22CV01

DATE: March 14, 2013

BELT SPEC: ST-1700 1372 x dia5.6 x 19.2 x 6.4 FX-S/SLL P:16.3 N:81 C:7x7

BELT LENGTH, M: 100

PLUS SPLICE LENGTH:

ITEM UNIT DATA


Belt Designation (ST-N0) kN/m ST-1700
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - STEEL CORD
Design Standard Applied - BRIDGESTONE
Minimum Pulley Diameter
Belt Tesion at Pulley Over 80% Max Tension(Drive / Head) mm 808
Belt Tesion at Pulley Within 60 ~ 80% Max Tension(Tail/ Take-up) mm 650
Belt Tesion at Pulley Below 60% Max Tension(Snub / Bend) mm 490
Manufacturing and Testing Standard Applied *1 - BRIDGESTONE
Splicing
Splice Method ( 1, 2 - Step ) - 1-Step
Vulcanisation Method - HOT VULCANIZE
Step Length mm 600
Splice Length ( including Bias Length ) mm 840
Belt Length for One Splice m 1.50
Vulcanizing Temperature °C 145 +/- 5
Pressure Applied kg/cm2 10 ~ 15
Curing Time Minutes 70
Maximum Open Press Temperature °C 66.00
Packing RACETRACK SINGLE REEL
Number of Roll Roll 1 1
Belt Length Per Roll m 100.00 100.00
Net Weight ton/roll 5.80 5.80
Gross Weight ton/roll 9.10 6.30
Core Drum Diameter m N/A 0.60
Packing Height m 1.79 2.24
Packing Length m 3.24 2.24
Packing Width m 1.93 1.70
Packing Volume m3 11.22 8.53
Total Belt Length ( including Splicing Length ) m 100.00 100.00
Belt Dimension
Belt Width mm 1,372
Total Belt Thickness mm 31.2
Top Cover Thickness mm 19.2
Bottom Cover Thickness mm 6.4
Belt Weight (Reference Only) kg/m 58.0
Edge Rubber Width mm 31.2
Breaker ( Yes / No ) - NO
Full Belt Details
Max. Recommended Working Tension for Running kN 348
Minimum Recommended Safety Factor for Running - 6.7
Troughability at 45o Troughed Idlers - 0.18

Page 1 of 5
STEEL CORD BELT TECHNICAL DATA SHEET
PROJECT NAME: CHINO

CUSTOMER NAME: FCX

CV ID: -

DATE: March 14, 2013

BELT SPEC: ST-1700 1372 x dia5.6 x 19.2 x 6.4 FX-S/SLL P:16.3 N:81 C:7x7

CONTINUE......

ITEM UNIT DATA


Cover Rubber TOP BOTTOM
Rubber Grade - FX-S SLL
Specific Gravity (Reference Only) - 1.156 +/- 0.05 1.149 +/- 0.05
Minimum Tensile Strength Mpa 18 14
Minimum Elongation at Break % 450 350
Tensile Strength after Aging *2 Mpa 14 12
2
Elongation after Aging * % 400 300
Abrasion Resistance ( Maximum Volume Loss ) mm3 140 120
Durometer Hardness shore A 70 +/- 5 62 +/- 5
Minimum Tearing Resistance N/mm 15 7
o
Maximum Belt Surface Temperature C -35 ~ 60 -30 ~ 60
Ozone Resistance ( No Crack ) hour 96 24
Ozone Testing Standard - JIS-K 6259 JIS-K 6259
-
Ozone Testing Method 50 pphm, 40°C, 20% Stretch
Steel Cord
Cord Construction - 7x7
Cord Diameter mm 5.6
Number of Cord - 81
Cord Pitch mm 16.3
Cord Breaking Strength kN 30.30
Variation in Vertical Steel Cord Position mm ±1
Number of Steel Cord Joint in Belt - NIL
Separation Strength
Top Cover to Core Rubber N/mm Min 12
Bottom Cover to Core Rubber N/mm Min 12
Static Cord Pull Out Strength N/mm Min 99 99
after Reheating *3 N/mm Min 89 93
* 1 : Please consult GEC if other standard required
* 2 : Ageing = 70 ± 1oC x 7 days
* 3 : Reheating = 140 ± 5oC x 150 min x 10 bar

Page 2 of 5
Conveyor Belt Design (Ver. 1.1.3)Created by: Yoong

SPLICE FOR STEEL CORD BELT- DRAWING

PROJECT NAME : CHINO


CUSTOMER NAME : FCX
CONVEYOR ID : 22CV01
BELT SPECIFICATION : ST-1700 1372 x dia5.6 x 19.2 x 6.4 FX-S/SLL P:16.3 N:81 C:7x7

1-STEP SPLICE Date: 14-Mar-13

Belt Travel G
Unit:mm

Belt Width
CL
17° or
22.5°

50 S B 25
25
L

Lr 25

Ll
25

Unit: mm
BELT WIDTH L Lr Ll S B G CORDS GAP
1372 840 740 650 600 140 40 2.6

Page 3 of 5
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

SPLICE FOR STEEL CORD BELT- MATERIAL

PROJECT NAME : CHINO


CUSTOMER NAME : FCX
CONVEYOR ID : 22CV01
BELT SPECIFICATION : ST-1700 1372 x dia5.6 x 19.2 x 6.4 FX-S/SLL P:16.3 N:81 C:7x7

SPLICING MATERIALS AND VULCANIZING Date: 14/3/2013

1 2 3 4

t
5
STEEL CORDS
6 3

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)

① RUBBER CEMENT * W92-40 - - 3.2 liters 10 ~ 15

② TOP COVER X10-47-11 4.7 ( x 4 ply) 400 11 m x 2 11 m x 2

③ TIE RUBBER W21-13-09 1.3 400 9mx1 66

④ FILLER RUBBER W22-260675 2.6 t 6.7 w 5 m x 41 rolls 5 m x 41 rolls

⑤ EDGE RUBBER X10 6.0 31 Including to (2)+(3)

⑥ BOTTOM COVER W11-55-05 5.5( x 1 ply ) 400 5mx1 5mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 10 to 15 kg/cm² (1.0 to 1.5 Mpa) 145 to 218 PSI
TEMPERATURE 145 ± 5 °C 293 +/-9 °F
CURING TIME 70 Minutes
PRESS OPEN TEMP. Below 66 °C Below 150 °F

Note : * One can of rubber cement could be applied to more than one splice.

Page 4 of 5
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: 23CV
V01 & 23CV
V02

Belt Spe
ecification::
NF2200/5
N 13
372x15.9x3.2 SX-EW/FFX-S
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : CHINO


CUSTOMER NAME : FCX
CONVEYOR ID : 23CV01, 23CV02
DATE : 22-Mar-13
BELT SPEC : NF 2200 / 5 P 1372 x 15.9 x 3.2 SX-EW / FX-S

ITEM UNIT DATA


Belt Strength kN/m 2,200
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - NF 2200 / 5 P
Maximum Recommended Working Tension for Running kN/m 220
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 800
Under 80% but Over 60% - ( Tail / Take up ) mm 640
Below 60% - ( Snub / Bend ) mm 480
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 380
Number of Step(s) - 4
Splice Length ( with Bias ) m 2.5
Belt Length for One Splice ( with Bias ) m 3.5
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 ~ 15
Curing Time minute 65
Maximum Open Press Temperature °C 66.0
Belt Dimension
Belt Width mm 1,372
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 28.2
Top Cover Thickness mm 15.9
Bottom Cover Thickness mm 3.2
Number of Ply - 5
Belt Weight (Reference Only) kg/m 45.0
Cover Rubber Top Cover Bottom Cover
Rubber Grade - SX-EW FX-S
Specific Gravity (Reference Only) - 1.113 +/- 0.05 1.156 +/- 0.05
Minimum Tensile Strength Mpa 17 18
Minimum Elongation at Break % 400 450
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 15 14
Elongation after Aging (70+/-1 °C x 7 days) % 350 400
Abrasion Resistance - Max. Volume Loss mm3 70 140
Durometer Hardness shore A 60 +/- 5 70 +/- 5
Minimum Tearing Resistance N/mm 9 15
o
Maximum Belt Surface Temperature C -40 ~ 60 -35 ~ 60
Ozone Resistance ( No Crack ) hour 96 96
Ozone Testing Standard - JIS-K 6259 JIS-K 6259
-
Ozone Testing Method 50 pphm, 40°C, 20% Stretch
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 2,200
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Steel Core
Number of Roll Roll 1
Belt Length Per Roll m 100
Net Weight ton/roll 4.5
Gross Weight ton/roll 4.7
Core Drum Diameter m 0.7
Packing Height m 2.2
Packing Length m 2.2
Packing Width m 1.4
Packing Volume m3 6.78
Total Belt Length m 100

1/2
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

SPLICE FOR FABRIC BELT (GENERAL) Date : 22-Mar-13

BELT SPECIFICATION : NF 2200 / 5 P 1372 x 15.9 x 3.2 SX-EW / FX-S

1 5 3, 4 3, 4
Running Direction
100
S S S S
3 to 5
45 o
8 ~ 15
66

100
Unit: mm
L Ls S No. of S
2090 1520 380 4 3, 4 5 2

L
Ls

S S S S Running Direction

Belt
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER Y10-50-02 5 ( x 3 ply) 400 2mx1 2mx1
② BOTTOM COVER X10-25-02 2.5 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * W92-40 - - 6.2 liters 4 liters x 2
④ COATING RUBBER W21-10-11 1.0 400 11 m x 1 11 m x 1
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² ( 0.8 to 1.5 Mpa ) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 65Minutes
PRESS OPEN TEMP. Below 66°C Below 150°F

Note : * One can of rubber cement could be applied to more than one splice.

2/2
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: 23RS
S01

Belt Spe
ecification::
EP800/4 152
24x19.2x6.4 FX-S/RMA
A-1
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : CHINO


CUSTOMER NAME : FCX
CONVEYOR ID : 23RS01
DATE : 14-Mar-13
BELT SPEC : EP 800 / 4 P 1524 x 19.2 x 6.4 FX-S / RMA-1

ITEM UNIT DATA


Belt Strength kN/m 800
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - EP 800 / 4 P
Maximum Recommended Working Tension for Running kN/m 80
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 550
Under 80% but Over 60% - ( Tail / Take up ) mm 440
Below 60% - ( Snub / Bend ) mm 330
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 200
Number of Step(s) - 3
Splice Length ( with Bias ) m 1.5
Belt Length for One Splice ( with Bias ) m 2.5
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 ~ 15
Curing Time minute 65
Maximum Open Press Temperature °C 66.0
Belt Dimension
Belt Width mm 1,524
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 29.8
Top Cover Thickness mm 19.2
Bottom Cover Thickness mm 6.4
Number of Ply - 4
Belt Weight (Reference Only) kg/m 54.0
Cover Rubber Top Cover Bottom Cover
Rubber Grade - FX-S RMA-1
Specific Gravity (Reference Only) - 1.156 +/- 0.05 1.115 +/- 0.05
Minimum Tensile Strength Mpa 18 25
Minimum Elongation at Break % 450 450
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 14 22
Elongation after Aging (70+/-1 °C x 7 days) % 400 400
Abrasion Resistance - Max. Volume Loss mm3 140 120
Durometer Hardness shore A 70 +/- 5 60 +/- 5
Minimum Tearing Resistance N/mm 15 12
o
Maximum Belt Surface Temperature C -35 ~ 60 -50 ~ 60
Ozone Resistance ( No Crack ) hour 96 72
Ozone Testing Standard - JIS-K 6259 JIS-K 6259
-
Ozone Testing Method 50 pphm, 40°C, 20% Stretch
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 800
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Steel Core
Number of Roll Roll 1
Belt Length Per Roll m 100
Net Weight ton/roll 5.4
Gross Weight ton/roll 5.6
Core Drum Diameter m 0.7
Packing Height m 2.2
Packing Length m 2.2
Packing Width m 1.55
Packing Volume m3 7.50
Total Belt Length m 100

1/2
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

SPLICE FOR FABRIC BELT (GENERAL) Date : 14-Mar-13

BELT SPECIFICATION : EP 800 / 4 P 1524 x 19.2 x 6.4 FX-S / RMA-1

1 5 3, 4 3, 4
Running Direction
100
S S S
3 to 5
45 o
8 ~ 15
66

100

Unit: mm
L Ls S No. of S
3, 4 5 2
1230 600 200 3

L
Ls

S S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER X10-48-03 4.8 ( x 4 ply) 400 3m x1 3mx1
② BOTTOM COVER W10-60-02 6 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * S90-40 - - 4.1 liters 4 liters x 2
④ COATING RUBBER S20-05-08 0.5 400 8mx1 8mx1
⑤ NYLON CLOTH E41-07-02 0.7 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² ( 0.8 to 1.5 Mpa ) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 65Minutes
PRESS OPEN TEMP. Below 66°C Below 150°F

Note : * One can of rubber cement could be applied to more than one splice.

2/2
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: 32CV
V12

Belt Spe
ecification::
NF630/4
N 711
1x9.6x2.4 DIN-X/DIN-X
D X
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : CHINO


CUSTOMER NAME : FCX
CONVEYOR ID : 32CV12
DATE : 14-Mar-13
BELT SPEC : NF 630 / 4 P 711 x 9.6 x 2.4 DIN-X / DIN-X

ITEM UNIT DATA


Belt Strength kN/m 630
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - NF 630 / 4 P
Maximum Recommended Working Tension for Running kN/m 63
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 400
Under 80% but Over 60% - ( Tail / Take up ) mm 320
Below 60% - ( Snub / Bend ) mm 240
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 160
Number of Step(s) - 3
Splice Length ( with Bias ) m 1.0
Belt Length for One Splice ( with Bias ) m 2.0
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 ~ 15
Curing Time minute 60
Maximum Open Press Temperature °C 66.0
Belt Dimension
Belt Width mm 711
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 15.6
Top Cover Thickness mm 9.6
Bottom Cover Thickness mm 2.4
Number of Ply - 4
Belt Weight (Reference Only) kg/m 13.0
Cover Rubber Top Cover Bottom Cover
Rubber Grade - DIN-X DIN-X
Specific Gravity (Reference Only) - 1.115 +/- 0.05 1.115 +/- 0.05
Minimum Tensile Strength Mpa 25 25
Minimum Elongation at Break % 450 450
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 19 19
Elongation after Aging (70+/-1 °C x 7 days) % 340 340
Abrasion Resistance - Max. Volume Loss mm3 120 120
Durometer Hardness shore A 60 +/- 5 60 +/- 5
Minimum Tearing Resistance N/mm 12 12
o
Maximum Belt Surface Temperature C -50 ~ 60 -50 ~ 60
Ozone Resistance ( No Crack ) hour 72 72
Ozone Testing Standard - JIS-K 6259 JIS-K 6259
-
Ozone Testing Method 50 pphm, 40°C, 20% Stretch
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 630
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Wooden Core
Number of Roll Roll 1
Belt Length Per Roll m 100
Net Weight ton/roll 1.3
Gross Weight ton/roll 1.4
Core Drum Diameter m 0.5
Packing Height m 1.6
Packing Length m 1.6
Packing Width m 0.75
Packing Volume m3 1.92
Total Belt Length m 100

1/2
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

SPLICE FOR FABRIC BELT (GENERAL) Date : 14-Mar-13

BELT SPECIFICATION : NF 630 / 4 P 711 x 9.6 x 2.4 DIN-X / DIN-X

1 5 3, 4 3, 4
Running Direction
100
S S S
3 to 5
45 o
8 ~ 15
66

100

Unit: mm
L Ls S No. of S
3, 4 5 2
770 480 160 3

L
Ls

S S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER W10-48-02 4.8 ( x 2 ply) 400 2mx1 2mx1
② BOTTOM COVER W10-20-02 2 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * S90-40 - - 1.2 liters 4 liters x 1
④ COATING RUBBER S20-05-03 0.5 400 3mx1 3mx1
⑤ NYLON CLOTH E41-07-02 0.7 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² ( 0.8 to 1.5 Mpa ) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 60 Minutes
PRESS OPEN TEMP. Below 66°C Below 150°F

Note : * One can of rubber cement could be applied to more than one splice.

2/2
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE D
DIAGRAM
M

Conveyo
or ID: FE10
01 / FE 164

Belt Spe
ecification::
ST3150 3000
0x7.2dx(25+
+TRC)x6 FX
X-S/DIN-X 3
33m P: 14.5 N: 203
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa

STEEL CORD BELT TECHNICAL DATA SHEET

PROJECT NAME: El Abra

CUSTOMER NAME: El Abra

CONVEYOR ID: FE101 FE164

DATE: October 10, 2013

BELT SPEC: ST-3150 3000 x dia7.2 x 25 (+TRC) x 6 FX-S/DIN-X P:14.5 N:203 C:7x19 Open

BELT LENGTH, M: 33

PLUS SPLICE LENGTH:

ITEM UNIT DATA


Belt Designation (ST-N0) kN/m ST-3150
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - STEEL CORD
Design Standard Applied - BRIDGESTONE
Minimum Pulley Diameter
Belt Tesion at Pulley Over 80% Max Tension(Drive / Head) mm 976
Belt Tesion at Pulley Within 60 ~ 80% Max Tension(Tail/ Take-up) mm 790
Belt Tesion at Pulley Below 60% Max Tension(Snub / Bend) mm 590
1
Manufacturing and Testing Standard Applied * - BRIDGESTONE
Splicing
Splice Method ( 1, 2 - Step ) - 2-Step
Vulcanisation Method - HOT VULCANIZE
4
Step Length mm 400 *
4
Splice Length ( including Bias Length ) mm 2063 *
4
Belt Length for One Splice m 2.8 *
Vulcanizing Temperature °C 145 +/- 5
2
Pressure Applied kg/cm 10 ~ 15
4
Curing Time Minutes 96 *
Maximum Open Press Temperature °C 120.00
Packing RACETRACK SINGLE REEL
Number of Roll Roll N/A 1
Belt Length Per Roll m 33.00
Net Weight ton/roll 5.60
Gross Weight ton/roll 6.20
Core Drum Diameter m 0.60
Packing Height m 1.54
Packing Length m 1.54
Packing Width m 3.35
3
Packing Volume m 7.94
Total Belt Length ( including Splicing Length ) m 33.00
Belt Dimension
Belt Width mm 3,000
Total Belt Thickness mm 38.2
Top Cover Thickness mm 25.0
Bottom Cover Thickness mm 6.0
Belt Weight (Reference Only) kg/m 167.0
Edge Rubber Width mm 31.9 ± 15
Breaker ( Yes / No ) - Yes
Full Belt Details
Max. Recommended Working Tension for Running kN 1410
Minimum Recommended Safety Factor for Running - 6.7
o
Troughability at 45 Troughed Idlers - 0.18

Page 1 of 2
STEEL CORD BELT TECHNICAL DATA SHEET

PROJECT NAME: El Abra

CUSTOMER NAME: El Abra

CV ID: FE101 FE164

DATE: October 10, 2013

BELT SPEC: ST-3150 3000 x dia7.2 x 25 (+TRC) x 6 FX-S/DIN-X P:14.5 N:203 C:7x19 Open

CONTINUE......

ITEM UNIT DATA


Cover Rubber TOP BOTTOM
Rubber Grade - FX-S DIN-X
Minimum Tensile Strength Mpa 18 25
Minimum Elongation at Break % 450 450
2
Tensile Strength after Aging * Mpa 14 19
2
Elongation after Aging * % 400 340
3
Abrasion Resistance ( Maximum Volume Loss ) mm 140 120
o
Maximum Belt Surface Temperature C -35 ~ 60 -50 ~ 60
Steel Cord
Cord Construction - 7x19 Open
Cord Diameter mm 7.2
Number of Cord - 203
Cord Pitch mm 14.5
Cord Breaking Strength kN 47.10
Variation in Vertical Steel Cord Position mm ±1
Number of Steel Cord Joint in Belt - NIL
Separation Strength
Top Cover to Core Rubber N/mm Min 12
Bottom Cover to Core Rubber N/mm Min 12
Static Cord Pull Out Strength (Reference Only) N/mm Min 123 99
3
after Reheating * (Reference Only) N/mm Min 113 93
*1 : Please consult GEC if other standard required
*2 : Ageing = 70 ± 1oC x 7 days
*3 : Reheating = 145 ± 5oC x 150 min x 10 bar
*4 : This is not Bridgestone recommended standard procedure(step length, curing time and bias angle) due to site condition.
This splice diagram is applicable for conveyor FE‐101 only.

Page 2 of 2
veyor Belt Design (Ver. 2.0.3) Created by: furukawa

SPLICE FOR STEEL CORD BELT- DRAWING

PROJECT NAME : El Abra


CUSTOMER NAME : El Abra
CONVEYOR ID : FE101 FE164
BELT SPECIFICATION : ST-3150 3000 x dia7.2 x 25 (+TRC) x 6 FX-S/DIN-X P:14.5 N:203 C:7x19 Op
This is not Bridgestone recommended standard procedure(step length, curing time and bias angle) due to site
condition. This splice diagram is applicable for conveyor FE-101 only.
2-STEP SPLICE Date: 10-Oct-13

Belt Travel G Unit:mm

Belt Width
CL

B S S B
25 25
L

Lr 25

Ll
25

Unit: mm
BELT WIDTH L Lr Ll S B G CORDS GAP
3000 1200 1000 1000 400 150 50 2.5

*Note :
The splicing diagram is designed based on Belt SF>=6.7.
When Belt SF is less than 6.7 or dynamic efficiency test is required, please consult Bridgestone for a new splicing diagram.
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa

SPLICE FOR STEEL CORD BELT- MATERIAL-TRC,F

PROJECT NAME : El Abra


CUSTOMER NAME : El Abra
CONVEYOR ID : FE101 FE164
BELT SPECIFICATION : ST-3150 3000 x dia7.2 x 25 (+TRC) x 6 FX-S/DIN-X P:14.5 N:203 C:7x19 Open
This is not Bridgestone recommended standard procedure(step length, curing time and bias angle) due to site condition. This
splice diagram is applicable for conveyor FE-101 only.

SPLICING MATERIALS AND VULCANIZING Date: 10/10/2013

1 2 3 4 7

t 5
STEEL CORDS
6
MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)

① RUBBER CEMENT * W92-40 - - 14.8 liters 4 liters x 4

② TOP COVER X10-59-08 5.9 ( x 4 ply) 400 8mx7 8mx7

③ TIE RUBBER W21-14-14 1.4 400 14 m x 2 14 m x 2

④ FILLER RUBBER W22-250865 2.5 t 8.6 w 5 m x 110 rolls 5 m x 110 rolls

⑤ EDGE RUBBER X10 9.0 32 Including to (2) + (3)

⑥ BOTTOM COVER W10-55-07 5.5(x1ply) 400 7mx2 7mx2


⑦ REINFORCEMENT E50-12-14 1.2 400 14 m x 2 14 m x 2

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 10 to 15 kg/cm² (1 to 1.5 Mpa) 145 to 218 PSI
TEMPERATURE 145 ± 5 °C 293 +/-9 °F
CURING TIME 96 Minutes
PRESS OPEN TEMP. Below 120 °C Below 248 °F

Note : * One can of rubber cement could be applied to more than one splice.
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: CV10
01

Belt Spe
ecification::
HB
H 1600/4 1800
1 x 16 x 6 FX-S/DIN
N-X 822m LLC: 30m
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : El Abra


CUSTOMER NAME : El Abra
CONVEYOR ID : CV101
DATE : 10-Oct-13
BELT SPEC : HYB 1600 / 4 P 1800 x 16.0 x 6.0 FX-S / DIN-X

ITEM UNIT DATA


Belt Strength kN/m 1,600
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - HYB 1600 / 4 P
Maximum Recommended Working Tension for Running kN/m 160
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 600
Under 80% but Over 60% - ( Tail / Take up ) mm 480
Below 60% - ( Snub / Bend ) mm 360
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 400
Number of Step(s) - 3
Splice Length ( with Bias ) m 2.5
Belt Length for One Splice ( with Bias ) m 3.5
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 to 15
Curing Time minute 65
Maximum Open Press Temperature °C 80.0
Belt Dimension
Belt Width mm 1,800
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 25.1
Top Cover Thickness mm 16.0
Bottom Cover Thickness mm 6.0
Number of Ply - 4
Belt Weight (Reference Only) kg/m 51.5
Cover Rubber Top Cover Bottom Cover
Rubber Grade - FX-S DIN-X
Minimum Tensile Strength Mpa 18 25
Minimum Elongation at Break % 450 450
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 14 19
Elongation after Aging (70+/-1 °C x 7 days) % 400 340
3
Abrasion Resistance - Max. Volume Loss mm 140 120
o
Maximum Belt Surface Temperature C -35 ~ 60 -50 ~ 60
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 1,600
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Steel Reel
Number of Roll Roll 4
Belt Length Per Roll m 205.5
Net Weight ton/roll 10.6
Gross Weight ton/roll 10.9
Core Drum Diameter m 0.6
Packing Height m 2.87
Packing Length m 2.87
Packing Width m 2.1
3
Packing Volume m 17.30
Total Belt Length m 822

1/1
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa

SPLICE FOR FABRIC BELT (GENERAL) Date : 10-oct-13

BELT SPECIFICATION : HYB 1600 / 4 P 1800 x 16.0 x 6.0 FX-S / DIN-X

1 5 3, 4 3, 4
Running Direction
100
S S S
3 to 5
45 o

100

Unit: mm
L Ls S No. of S 3, 4 5 2
1950 1200 400 3

L
Ls

S S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 4 Splice)
① TOP COVER X10-50-03 5 ( x 3 ply) 400 3m x1 3mx4
② BOTTOM COVER W10-50-02 5 ( x 1 ply) 400 2mx1 2mx4
③ RUBBER CEMENT * W92-40 - - 7.6 liters 4 liters x 8
④ COATING RUBBER W21-10-14 1.0 400 14 m x 1 14 m x 4
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx4

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² (0.8 to 1.5 MPa) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 65Minutes
PRESS OPEN TEMP. Below 80°C Below 176°F

Note : * One can of rubber cement could be applied to more than one splice.
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: CV15
53

Belt Spe
ecification::
HB
H 1600/4 1800
1 x 16 x 6 FX-S/DIN
N-X 740m LLC: 30m
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : El Abra


CUSTOMER NAME : El Abra
CONVEYOR ID : CV153
DATE : 10-oct-13
BELT SPEC : HYB 1600 / 4 P 1800 x 16.0 x 6.0 FX-S / DIN-X

ITEM UNIT DATA


Belt Strength kN/m 1,600
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - HYB 1600 / 4 P
Maximum Recommended Working Tension for Running kN/m 160
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 600
Under 80% but Over 60% - ( Tail / Take up ) mm 480
Below 60% - ( Snub / Bend ) mm 360
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 400
Number of Step(s) - 3
Splice Length ( with Bias ) m 2.5
Belt Length for One Splice ( with Bias ) m 3.5
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 to 15
Curing Time minute 65
Maximum Open Press Temperature °C 80.0
Belt Dimension
Belt Width mm 1,800
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 25.1
Top Cover Thickness mm 16.0
Bottom Cover Thickness mm 6.0
Number of Ply - 4
Belt Weight (Reference Only) kg/m 51.5
Cover Rubber Top Cover Bottom Cover
Rubber Grade - FX-S DIN-X
Minimum Tensile Strength Mpa 18 25
Minimum Elongation at Break % 450 450
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 14 19
Elongation after Aging (70+/-1 °C x 7 days) % 400 340
Abrasion Resistance - Max. Volume Loss mm3 140 120
Maximum Belt Surface Temperature o
C -35 ~ 60 -50 ~ 60
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 1,600
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Steel Reel
Number of Roll Roll 3
Belt Length Per Roll m 246.67
Net Weight ton/roll 12.8
Gross Weight ton/roll 13.1
Core Drum Diameter m 0.6
Packing Height m 3.13
Packing Length m 3.13
Packing Width m 2.1
Packing Volume m3 20.57
Total Belt Length m 740

1/1
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa

SPLICE FOR FABRIC BELT (GENERAL) Date : 10-oct-13

BELT SPECIFICATION : HYB 1600 / 4 P 1800 x 16.0 x 6.0 FX-S / DIN-X

1 5 3, 4 3, 4
Running Direction
100
S S S
3 to 5
45 o

100

Unit: mm
L Ls S No. of S 3, 4 5 2
1950 1200 400 3

L
Ls

S S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 4 Splice)
① TOP COVER X10-50-03 5 ( x 3 ply) 400 3m x1 3mx4
② BOTTOM COVER W10-50-02 5 ( x 1 ply) 400 2mx1 2mx4
③ RUBBER CEMENT * W92-40 - - 7.6 liters 4 liters x 8
④ COATING RUBBER W21-10-14 1.0 400 14 m x 1 14 m x 4
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx4

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² (0.8 to 1.5 MPa) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 65Minutes
PRESS OPEN TEMP. Below 80°C Below 176°F

Note : * One can of rubber cement could be applied to more than one splice.
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: FE11
11-116

Belt Spe
ecification::
NF
N 1800/5 1800x22x9
1 FX-S/DIN-X
F X 20m
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : El Abra


CUSTOMER NAME : El Abra
CONVEYOR ID : FE111-116
DATE : 10-oct-13
BELT SPEC : NF 1800 / 5 P 1800 x 22.0 x 9.0 FX-S / DIN-X

ITEM UNIT DATA


Belt Strength kN/m 1,800
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - NF 1800 / 5 P
Maximum Recommended Working Tension for Running kN/m 180
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 800
Under 80% but Over 60% - ( Tail / Take up ) mm 640
Below 60% - ( Snub / Bend ) mm 480
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 310
Number of Step(s) - 4
Splice Length ( with Bias ) m 2.5
Belt Length for One Splice ( with Bias ) m 3.5
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 to 15
Curing Time minute 80
Maximum Open Press Temperature °C 80.0
Belt Dimension
Belt Width mm 1,800
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 38.9
Top Cover Thickness mm 22.0
Bottom Cover Thickness mm 9.0
Number of Ply - 5
Belt Weight (Reference Only) kg/m 81.0
Cover Rubber Top Cover Bottom Cover
Rubber Grade - FX-S DIN-X
Minimum Tensile Strength Mpa 18 25
Minimum Elongation at Break % 450 450
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 14 19
Elongation after Aging (70+/-1 °C x 7 days) % 400 340
Abrasion Resistance - Max. Volume Loss mm3 140 120
Maximum Belt Surface Temperature o
C -35 ~ 60 -50 ~ 60
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 1,800
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Wooden Core
Number of Roll Roll 1
Belt Length Per Roll m 20
Net Weight ton/roll 1.7
Gross Weight ton/roll 1.8
Core Drum Diameter m 0.6
Packing Height m 1.25
Packing Length m 1.25
Packing Width m 1.85
Packing Volume m3 2.89
Total Belt Length m 20

1/1
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa

SPLICE FOR FABRIC BELT (GENERAL) Date : 10-oct-13

BELT SPECIFICATION : NF 1800 / 5 P 1800 x 22.0 x 9.0 FX-S / DIN-X

1 5 3, 4 3, 4
Running Direction
100
S S S S
3 to 5
45 o

100
Unit: mm
L Ls S No. of S
1990 1240 310 4 3, 4 5 2

L
Ls
Running Direction
S S S S

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER X10-53-03 5.3 ( x 4 ply) 400 3m x1 3mx1
② BOTTOM COVER W10-40-02 4 ( x 2 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * W92-40 - - 7.7 liters 4 liters x 2
④ COATING RUBBER W21-10-14 1.0 400 14 m x 1 14 m x 1
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² (0.8 to 1.5 MPa) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 80Minutes
PRESS OPEN TEMP. Below 80°C Below 176°F

Note : * One can of rubber cement could be applied to more than one splice.
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: CV11
11-113

Belt Spe
ecification::
HB1500/4
H 13
372W 13x5 FX-S/DIN-X 486m
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : El Abra


CUSTOMER NAME : El Abra
CONVEYOR ID : CV111-113
DATE : 10-oct-13
BELT SPEC : HYB 1500 / 4 P 1372 x 13.0 x 5.0 FX-S / DIN-X

ITEM UNIT DATA


Belt Strength kN/m 1,500
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - HYB 1500 / 4 P
Maximum Recommended Working Tension for Running kN/m 150
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 600
Under 80% but Over 60% - ( Tail / Take up ) mm 480
Below 60% - ( Snub / Bend ) mm 360
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 380
Number of Step(s) - 3
Splice Length ( with Bias ) m 2.0
Belt Length for One Splice ( with Bias ) m 3.0
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 to 15
Curing Time minute 65
Maximum Open Press Temperature °C 80.0
Belt Dimension
Belt Width mm 1,372
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 25.1
Top Cover Thickness mm 13.0
Bottom Cover Thickness mm 5.0
Number of Ply - 4
Belt Weight (Reference Only) kg/m 41
Cover Rubber Top Cover Bottom Cover
Rubber Grade - FX-S DIN-X
Minimum Tensile Strength Mpa 18 25
Minimum Elongation at Break % 450 450
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 14 19
Elongation after Aging (70+/-1 °C x 7 days) % 400 340
Abrasion Resistance - Max. Volume Loss mm3 140 120
Maximum Belt Surface Temperature o
C -35 ~ 60 -50 ~ 60
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 1,500
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Steel Core
Number of Roll Roll 2
Belt Length Per Roll m 243
Net Weight ton/roll 10.0
Gross Weight ton/roll 10.1
Core Drum Diameter m 0.7
Packing Height m 3.1
Packing Length m 3.1
Packing Width m 1.4
Packing Volume m3 13.45
Total Belt Length m 486

1/1
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa

SPLICE FOR FABRIC BELT (GENERAL) Date : 10-oct-13

BELT SPECIFICATION : HYB 1500 / 4 P 1372 x 13.0 x 5.0 FX-S / DIN-X

1 5 3, 4 3, 4
Running Direction
100
S S S
3 to 5
45 o

100

Unit: mm
L Ls S No. of S 3, 4 5 2
1710 1140 380 3

L
Ls

S S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 2 Splice)
① TOP COVER X10-60-02 6 ( x 2 ply) 400 2mx1 2mx2
② BOTTOM COVER W10-40-02 4 ( x 1 ply) 400 2mx1 2mx2
③ RUBBER CEMENT * W92-40 - - 5.1 liters 4 liters x 3
④ COATING RUBBER W21-10-09 1.0 400 9mx1 9mx2
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx2

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² (0.8 to 1.5 MPa) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 65Minutes
PRESS OPEN TEMP. Below 120°C Below 176°F

Note : * One can of rubber cement could be applied to more than one splice.
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: CV12
21-123

Belt Spe
ecification::
HB1500/4
H 13
372W 13x5 FX-S/DIN-X 363m
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : El Abra


CUSTOMER NAME : El Abra
CONVEYOR ID : CV121-123
DATE : 10-oct-13
BELT SPEC : HYB 1500 / 4 P 1372 x 13.0 x 5.0 FX-S / DIN-X

ITEM UNIT DATA


Belt Strength kN/m 1,500
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - HYB 1500 / 4 P
Maximum Recommended Working Tension for Running kN/m 150
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 600
Under 80% but Over 60% - ( Tail / Take up ) mm 480
Below 60% - ( Snub / Bend ) mm 360
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 380
Number of Step(s) - 3
Splice Length ( with Bias ) m 2.0
Belt Length for One Splice ( with Bias ) m 3.0
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 to 15
Curing Time minute 65
Maximum Open Press Temperature °C 80.0
Belt Dimension
Belt Width mm 1,372
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 25.1
Top Cover Thickness mm 13.0
Bottom Cover Thickness mm 5.0
Number of Ply - 4
Belt Weight (Reference Only) kg/m 41
Cover Rubber Top Cover Bottom Cover
Rubber Grade - FX-S DIN-X
Minimum Tensile Strength Mpa 18 25
Minimum Elongation at Break % 450 450
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 14 19
Elongation after Aging (70+/-1 °C x 7 days) % 400 340
Abrasion Resistance - Max. Volume Loss mm3 140 120
Maximum Belt Surface Temperature o
C -35 ~ 60 -50 ~ 60
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 1,500
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Steel Core
Number of Roll Roll 2
Belt Length Per Roll m 181.5
Net Weight ton/roll 7.5
Gross Weight ton/roll 7.6
Core Drum Diameter m 0.7
Packing Height m 2.7
Packing Length m 2.7
Packing Width m 1.4
Packing Volume m3 10.21
Total Belt Length m 363

1/1
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa

SPLICE FOR FABRIC BELT (GENERAL) Date : 10-oct-13

BELT SPECIFICATION : HYB 1500 / 4 P 1372 x 13.0 x 5.0 FX-S / DIN-X

1 5 3, 4 3, 4
Running Direction
100
S S S
3 to 5
45 o

100

Unit: mm
L Ls S No. of S 3, 4 5 2
1710 1140 380 3

L
Ls

S S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 2 Splice)
① TOP COVER X10-60-02 6 ( x 2 ply) 400 2mx1 2mx2
② BOTTOM COVER W10-40-02 4 ( x 1 ply) 400 2mx1 2mx2
③ RUBBER CEMENT * W92-40 - - 5.1 liters 4 liters x 3
④ COATING RUBBER W21-10-09 1.0 400 9mx1 9mx2
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx2

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² (0.8 to 1.5 MPa) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 65Minutes
PRESS OPEN TEMP. Below 120°C Below 176°F

Note : * One can of rubber cement could be applied to more than one splice.
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: CV15
51

Belt Spe
ecification::
HB1500/4
H 13
372W 13x5 FX-S/DIN-X 146m
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : El Abra


CUSTOMER NAME : El Abra
CONVEYOR ID : CV151
DATE : 10-oct-13
BELT SPEC : HYB 1500 / 4 P 1372 x 13.0 x 5.0 FX-S / DIN-X

ITEM UNIT DATA


Belt Strength kN/m 1,500
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - HYB 1500 / 4 P
Maximum Recommended Working Tension for Running kN/m 150
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 600
Under 80% but Over 60% - ( Tail / Take up ) mm 480
Below 60% - ( Snub / Bend ) mm 360
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 380
Number of Step(s) - 3
Splice Length ( with Bias ) m 2.0
Belt Length for One Splice ( with Bias ) m 3.0
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 to 15
Curing Time minute 65
Maximum Open Press Temperature °C 80.0
Belt Dimension
Belt Width mm 1,372
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 25.1
Top Cover Thickness mm 13.0
Bottom Cover Thickness mm 5.0
Number of Ply - 4
Belt Weight (Reference Only) kg/m 41
Cover Rubber Top Cover Bottom Cover
Rubber Grade - FX-S DIN-X
Minimum Tensile Strength Mpa 18 25
Minimum Elongation at Break % 450 450
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 14 19
Elongation after Aging (70+/-1 °C x 7 days) % 400 340
Abrasion Resistance - Max. Volume Loss mm3 140 120
Maximum Belt Surface Temperature o
C -35 ~ 60 -50 ~ 60
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 1,500
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Steel Core
Number of Roll Roll 1
Belt Length Per Roll m 146
Net Weight ton/roll 6.0
Gross Weight ton/roll 6.2
Core Drum Diameter m 0.7
Packing Height m 2.4
Packing Length m 2.4
Packing Width m 1.4
Packing Volume m3 8.06
Total Belt Length m 146

1/1
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa

SPLICE FOR FABRIC BELT (GENERAL) Date : 10-oct-13

BELT SPECIFICATION : HYB 1500 / 4 P 1372 x 13.0 x 5.0 FX-S / DIN-X

1 5 3, 4 3, 4
Running Direction
100
S S S
3 to 5
45 o

100

Unit: mm
L Ls S No. of S 3, 4 5 2
1710 1140 380 3

L
Ls

S S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER X10-60-02 6 ( x 2 ply) 400 2mx1 2mx1
② BOTTOM COVER W10-40-02 4 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * W92-40 - - 5.1 liters 4 liters x 2
④ COATING RUBBER W21-10-09 1.0 400 9mx1 9mx1
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² (0.8 to 1.5 MPa) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 65Minutes
PRESS OPEN TEMP. Below 120°C Below 176°F

Note : * One can of rubber cement could be applied to more than one splice.
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: CV15
52

Belt Spe
ecification::
HB1500/4
H 13
372W 13x5 FX-S/DIN-X 260m
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : El Abra


CUSTOMER NAME : El Abra
CONVEYOR ID : CV152
DATE : 10-oct-13
BELT SPEC : HYB 1500 / 4 P 1372 x 13.0 x 5.0 FX-S / DIN-X

ITEM UNIT DATA


Belt Strength kN/m 1,500
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - HYB 1500 / 4 P
Maximum Recommended Working Tension for Running kN/m 150
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 600
Under 80% but Over 60% - ( Tail / Take up ) mm 480
Below 60% - ( Snub / Bend ) mm 360
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 380
Number of Step(s) - 3
Splice Length ( with Bias ) m 2.0
Belt Length for One Splice ( with Bias ) m 3.0
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 to 15
Curing Time minute 65
Maximum Open Press Temperature °C 80.0
Belt Dimension
Belt Width mm 1,372
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 25.1
Top Cover Thickness mm 13.0
Bottom Cover Thickness mm 5.0
Number of Ply - 4
Belt Weight (Reference Only) kg/m 41
Cover Rubber Top Cover Bottom Cover
Rubber Grade - FX-S DIN-X
Minimum Tensile Strength Mpa 18 25
Minimum Elongation at Break % 450 450
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 14 19
Elongation after Aging (70+/-1 °C x 7 days) % 400 340
Abrasion Resistance - Max. Volume Loss mm3 140 120
Maximum Belt Surface Temperature o
C -35 ~ 60 -50 ~ 60
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 1,500
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Steel Core
Number of Roll Roll 1
Belt Length Per Roll m 260
Net Weight ton/roll 10.7
Gross Weight ton/roll 10.8
Core Drum Diameter m 0.7
Packing Height m 3.2
Packing Length m 3.2
Packing Width m 1.4
Packing Volume m3 14.34
Total Belt Length m 260

1/1
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa

SPLICE FOR FABRIC BELT (GENERAL) Date : 10-oct-13

BELT SPECIFICATION : HYB 1500 / 4 P 1372 x 13.0 x 5.0 FX-S / DIN-X

1 5 3, 4 3, 4
Running Direction
100
S S S
3 to 5
45 o

100

Unit: mm
L Ls S No. of S 3, 4 5 2
1710 1140 380 3

L
Ls

S S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER X10-60-02 6 ( x 2 ply) 400 2mx1 2mx1
② BOTTOM COVER W10-40-02 4 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * W92-40 - - 5.1 liters 4 liters x 2
④ COATING RUBBER W21-10-09 1.0 400 9mx1 9mx1
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² (0.8 to 1.5 MPa) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 65Minutes
PRESS OPEN TEMP. Below 120°C Below 176°F

Note : * One can of rubber cement could be applied to more than one splice.
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: CV16
61

Belt Spe
ecification::
HB1500/4
H 13
372W 13x5 FX-S/DIN-X 130m
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : El Abra


CUSTOMER NAME : El Abra
CONVEYOR ID : CV161
DATE : 10-oct-13
BELT SPEC : HYB 1500 / 4 P 1372 x 13.0 x 5.0 FX-S / DIN-X

ITEM UNIT DATA


Belt Strength kN/m 1,500
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - HYB 1500 / 4 P
Maximum Recommended Working Tension for Running kN/m 150
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 600
Under 80% but Over 60% - ( Tail / Take up ) mm 480
Below 60% - ( Snub / Bend ) mm 360
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 380
Number of Step(s) - 3
Splice Length ( with Bias ) m 2.0
Belt Length for One Splice ( with Bias ) m 3.0
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 to 15
Curing Time minute 65
Maximum Open Press Temperature °C 80.0
Belt Dimension
Belt Width mm 1,372
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 25.1
Top Cover Thickness mm 13.0
Bottom Cover Thickness mm 5.0
Number of Ply - 4
Belt Weight (Reference Only) kg/m 41
Cover Rubber Top Cover Bottom Cover
Rubber Grade - FX-S DIN-X
Minimum Tensile Strength Mpa 18 25
Minimum Elongation at Break % 450 450
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 14 19
Elongation after Aging (70+/-1 °C x 7 days) % 400 340
Abrasion Resistance - Max. Volume Loss mm3 140 120
Maximum Belt Surface Temperature o
C -35 ~ 60 -50 ~ 60
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 1,500
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Steel Core
Number of Roll Roll 1
Belt Length Per Roll m 130
Net Weight ton/roll 5.4
Gross Weight ton/roll 5.5
Core Drum Diameter m 0.7
Packing Height m 2.3
Packing Length m 2.3
Packing Width m 1.4
Packing Volume m3 7.41
Total Belt Length m 130

1/1
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa

SPLICE FOR FABRIC BELT (GENERAL) Date : 10-oct-13

BELT SPECIFICATION : HYB 1500 / 4 P 1372 x 13.0 x 5.0 FX-S / DIN-X

1 5 3, 4 3, 4
Running Direction
100
S S S
3 to 5
45 o

100

Unit: mm
L Ls S No. of S 3, 4 5 2
1710 1140 380 3

L
Ls

S S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER X10-60-02 6 ( x 2 ply) 400 2mx1 2mx1
② BOTTOM COVER W10-40-02 4 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * W92-40 - - 5.1 liters 4 liters x 2
④ COATING RUBBER W21-10-09 1.0 400 9mx1 9mx1
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² (0.8 to 1.5 MPa) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 65Minutes
PRESS OPEN TEMP. Below 120°C Below 176°F

Note : * One can of rubber cement could be applied to more than one splice.
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: CV16
62-163

Belt Spe
ecification::
HB1500/4
H 13
372W 13x5 FX-S/DIN-X 100m
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : El Abra


CUSTOMER NAME : El Abra
CONVEYOR ID : CV162-163
DATE : 10-oct-13
BELT SPEC : HYB 1500 / 4 P 1372 x 13.0 x 5.0 FX-S / DIN-X

ITEM UNIT DATA


Belt Strength kN/m 1,500
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - HYB 1500 / 4 P
Maximum Recommended Working Tension for Running kN/m 150
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 600
Under 80% but Over 60% - ( Tail / Take up ) mm 480
Below 60% - ( Snub / Bend ) mm 360
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 380
Number of Step(s) - 3
Splice Length ( with Bias ) m 2.0
Belt Length for One Splice ( with Bias ) m 3.0
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 to 15
Curing Time minute 65
Maximum Open Press Temperature °C 80.0
Belt Dimension
Belt Width mm 1,372
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 25.1
Top Cover Thickness mm 13.0
Bottom Cover Thickness mm 5.0
Number of Ply - 4
Belt Weight (Reference Only) kg/m 41
Cover Rubber Top Cover Bottom Cover
Rubber Grade - FX-S DIN-X
Minimum Tensile Strength Mpa 18 25
Minimum Elongation at Break % 450 450
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 14 19
Elongation after Aging (70+/-1 °C x 7 days) % 400 340
Abrasion Resistance - Max. Volume Loss mm3 140 120
Maximum Belt Surface Temperature o
C -35 ~ 60 -50 ~ 60
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 1,500
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Steel Core
Number of Roll Roll 1
Belt Length Per Roll m 100
Net Weight ton/roll 4.1
Gross Weight ton/roll 4.3
Core Drum Diameter m 0.7
Packing Height m 2.1
Packing Length m 2.1
Packing Width m 1.4
Packing Volume m3 6.17
Total Belt Length m 100

1/1
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa

SPLICE FOR FABRIC BELT (GENERAL) Date : 10-oct-13

BELT SPECIFICATION : HYB 1500 / 4 P 1372 x 13.0 x 5.0 FX-S / DIN-X

1 5 3, 4 3, 4
Running Direction
100
S S S
3 to 5
45 o

100

Unit: mm
L Ls S No. of S 3, 4 5 2
1710 1140 380 3

L
Ls

S S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER X10-60-02 6 ( x 2 ply) 400 2mx1 2mx1
② BOTTOM COVER W10-40-02 4 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * W92-40 - - 5.1 liters 4 liters x 2
④ COATING RUBBER W21-10-09 1.0 400 9mx1 9mx1
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² (0.8 to 1.5 MPa) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 65Minutes
PRESS OPEN TEMP. Below 120°C Below 176°F

Note : * One can of rubber cement could be applied to more than one splice.
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: CV15
55-157

Belt Spe
ecification::
HB1500/4
H 13
372W 13x5 FX-S/DIN-X 22m
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : El Abra


CUSTOMER NAME : El Abra
CONVEYOR ID : CV155-157
DATE : 10-oct-13
BELT SPEC : HYB 1500 / 4 P 1372 x 13.0 x 5.0 FX-S / DIN-X

ITEM UNIT DATA


Belt Strength kN/m 1,500
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - HYB 1500 / 4 P
Maximum Recommended Working Tension for Running kN/m 150
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 600
Under 80% but Over 60% - ( Tail / Take up ) mm 480
Below 60% - ( Snub / Bend ) mm 360
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 380
Number of Step(s) - 3
Splice Length ( with Bias ) m 2.0
Belt Length for One Splice ( with Bias ) m 3.0
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 to 15
Curing Time minute 65
Maximum Open Press Temperature °C 80.0
Belt Dimension
Belt Width mm 1,372
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 25.1
Top Cover Thickness mm 13.0
Bottom Cover Thickness mm 5.0
Number of Ply - 4
Belt Weight (Reference Only) kg/m 41
Cover Rubber Top Cover Bottom Cover
Rubber Grade - FX-S DIN-X
Minimum Tensile Strength Mpa 18 25
Minimum Elongation at Break % 450 450
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 14 19
Elongation after Aging (70+/-1 °C x 7 days) % 400 340
Abrasion Resistance - Max. Volume Loss mm3 140 120
Maximum Belt Surface Temperature o
C -35 ~ 60 -50 ~ 60
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 1,500
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Wooden Core
Number of Roll Roll 1
Belt Length Per Roll m 22
Net Weight ton/roll 1.0
Gross Weight ton/roll 1.0
Core Drum Diameter m 0.7
Packing Height m 1.1
Packing Length m 1.1
Packing Width m 1.4
Packing Volume m3 1.69
Total Belt Length m 22

1/1
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa

SPLICE FOR FABRIC BELT (GENERAL) Date : 10-oct-13

BELT SPECIFICATION : HYB 1500 / 4 P 1372 x 13.0 x 5.0 FX-S / DIN-X

1 5 3, 4 3, 4
Running Direction
100
S S S
3 to 5
45 o

100

Unit: mm
L Ls S No. of S 3, 4 5 2
1710 1140 380 3

L
Ls

S S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER X10-60-02 6 ( x 2 ply) 400 2mx1 2mx1
② BOTTOM COVER W10-40-02 4 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * W92-40 - - 5.1 liters 4 liters x 2
④ COATING RUBBER W21-10-09 1.0 400 9mx1 9mx1
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² (0.8 to 1.5 MPa) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 65Minutes
PRESS OPEN TEMP. Below 120°C Below 176°F

Note : * One can of rubber cement could be applied to more than one splice.
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: FE13
31-136

Belt Spe
ecification::
EP1800/5 18
800 19x6 FX
X-S/STD 15m
m
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : El Abra


CUSTOMER NAME : El Abra
CONVEYOR ID : CV131-136
DATE : 10-oct-13
BELT SPEC : EP 800 / 3 P 762 x 9.5 x 3.2 FX-S / DIN-X

ITEM UNIT DATA


Belt Strength kN/m 800
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - EP 800 / 3 P
Maximum Recommended Working Tension for Running kN/m 80
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 500
Under 80% but Over 60% - ( Tail / Take up ) mm 400
Below 60% - ( Snub / Bend ) mm 300
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 270
Number of Step(s) - 2
Splice Length ( with Bias ) m 1.0
Belt Length for One Splice ( with Bias ) m 2.0
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 to 15
Curing Time minute 60
Maximum Open Press Temperature °C 120.0
Belt Dimension
Belt Width mm 762
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 16.5
Top Cover Thickness mm 9.5
Bottom Cover Thickness mm 3.2
Number of Ply - 3
Belt Weight (Reference Only) kg/m 15.0
Cover Rubber Top Cover Bottom Cover
Rubber Grade - FX-S DIN-X
Minimum Tensile Strength Mpa 18 25
Minimum Elongation at Break % 450 450
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 14 19
Elongation after Aging (70+/-1 °C x 7 days) % 400 340
Abrasion Resistance - Max. Volume Loss mm3 140 120
Maximum Belt Surface Temperature o
C -35 ~ 60 -50 ~ 60
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 800
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Wooden Core
Number of Roll Roll 1
Belt Length Per Roll m 243
Net Weight ton/roll 3.7
Gross Weight ton/roll 3.7
Core Drum Diameter m 0.5
Packing Height m 2.45
Packing Length m 2.45
Packing Width m 0.8
Packing Volume m3 4.80
Total Belt Length m 243

1/1
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa

SPLICE FOR FABRIC BELT (GENERAL) Date : 10-oct-13

BELT SPECIFICATION : EP 800 / 3 P 762 x 9.5 x 3.2 FX-S / DIN-X

1 5 3 , 4 3 , 4
Running Direction
100
S S
3 to 5
45 o

100

Unit: mm
L Ls S No. of S 3 , 4 5 2
860 540 270 2

L
Ls

S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER X10-45-02 4.5 ( x 2 ply) 400 2mx1 2mx1
② BOTTOM COVER W10-30-02 3 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * W92-40 - - 1.5 liters 4 liters x 1
④ COATING RUBBER W21-10-03 1.0 400 3mx1 3mx1
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² (0.8 to 1.5 MPa) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 60Minutes
PRESS OPEN TEMP. Below 120°C Below 248°F

Note : * One can of rubber cement could be applied to more than one splice.
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: FE16
61

Belt Spe
ecification::
EP1800/5 18
800 19x6 FX
X-S/STD 22m
m
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : El Abra


CUSTOMER NAME : El Abra
CONVEYOR ID : FE161
DATE : 10-oct-13
BELT SPEC : EP 1800 / 5 P 1800 x 19.0 x 6.0 FX-S / STANDARD

ITEM UNIT DATA


Belt Strength kN/m 1,800
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - EP 1800 / 5 P
Maximum Recommended Working Tension for Running kN/m 180
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 1,000
Under 80% but Over 60% - ( Tail / Take up ) mm 800
Below 60% - ( Snub / Bend ) mm 600
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 360
Number of Step(s) - 4
Splice Length ( with Bias ) m 2.5
Belt Length for One Splice ( with Bias ) m 3.5
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 to 15
Curing Time minute 80
Maximum Open Press Temperature °C 120.0
Belt Dimension
Belt Width mm 1,800
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 35.1
Top Cover Thickness mm 19.0
Bottom Cover Thickness mm 6.0
Number of Ply - 5
Belt Weight (Reference Only) kg/m 75.0
Cover Rubber Top Cover Bottom Cover
Rubber Grade - FX-S STANDARD
Minimum Tensile Strength Mpa 18 16
Minimum Elongation at Break % 450 400
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 14 13
Elongation after Aging (70+/-1 °C x 7 days) % 400 350
Abrasion Resistance - Max. Volume Loss mm3 140 180
Maximum Belt Surface Temperature o
C -35 ~ 60 -30 ~ 60
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 1,800
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Wooden Core
Number of Roll Roll 1
Belt Length Per Roll m 22
Net Weight ton/roll 1.7
Gross Weight ton/roll 1.8
Core Drum Diameter m 0.6
Packing Height m 1.25
Packing Length m 1.25
Packing Width m 1.85
Packing Volume m3 2.89
Total Belt Length m 22

1/1
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa

SPLICE FOR FABRIC BELT (GENERAL) Date : 10-oct-13

BELT SPECIFICATION : EP 1800 / 5 P 1800 x 19.0 x 6.0 FX-S / STANDARD

1 5 3, 4 3, 4
Running Direction
100
S S S S
3 to 5
45 o

100
Unit: mm
L Ls S No. of S
2190 1440 360 4 3, 4 5 2

L
Ls
Running Direction
S S S S

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER X10-60-03 6 ( x 3 ply) 400 3m x1 3mx1
② BOTTOM COVER W10-50-02 5 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * W92-40 - - 8.5 liters 4 liters x 3
④ COATING RUBBER W21-10-15 1.0 400 15 m x 1 15 m x 1
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² (0.8 to 1.5 MPa) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 80Minutes
PRESS OPEN TEMP. Below 120°C Below 248°F

Note : * One can of rubber cement could be applied to more than one splice.
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: FE16
62-163

Belt Spe
ecification::
EP1800/5 18
800 19x6 FX
X-S/STD 24m
m
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : El Abra


CUSTOMER NAME : El Abra
CONVEYOR ID : FE162-163
DATE : 10-oct-13
BELT SPEC : EP 1800 / 5 P 1800 x 19.0 x 6.0 FX-S / STANDARD

ITEM UNIT DATA


Belt Strength kN/m 1,800
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - EP 1800 / 5 P
Maximum Recommended Working Tension for Running kN/m 180
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 1,000
Under 80% but Over 60% - ( Tail / Take up ) mm 800
Below 60% - ( Snub / Bend ) mm 600
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 360
Number of Step(s) - 4
Splice Length ( with Bias ) m 2.5
Belt Length for One Splice ( with Bias ) m 3.5
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 to 15
Curing Time minute 80
Maximum Open Press Temperature °C 120.0
Belt Dimension
Belt Width mm 1,800
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 35.1
Top Cover Thickness mm 19.0
Bottom Cover Thickness mm 6.0
Number of Ply - 5
Belt Weight (Reference Only) kg/m 75.0
Cover Rubber Top Cover Bottom Cover
Rubber Grade - FX-S STANDARD
Minimum Tensile Strength Mpa 18 16
Minimum Elongation at Break % 450 400
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 14 13
Elongation after Aging (70+/-1 °C x 7 days) % 400 350
Abrasion Resistance - Max. Volume Loss mm3 140 180
Maximum Belt Surface Temperature o
C -35 ~ 60 -30 ~ 60
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 1,800
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Wooden Core
Number of Roll Roll 1
Belt Length Per Roll m 24
Net Weight ton/roll 1.8
Gross Weight ton/roll 2
Core Drum Diameter m 0.6
Packing Height m 1.3
Packing Length m 1.3
Packing Width m 1.85
Packing Volume m3 3.13
Total Belt Length m 24

1/1
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa

SPLICE FOR FABRIC BELT (GENERAL) Date : 10-oct-13

BELT SPECIFICATION : EP 1800 / 5 P 1800 x 19.0 x 6.0 FX-S / STANDARD

1 5 3, 4 3, 4
Running Direction
100
S S S S
3 to 5
45 o

100
Unit: mm
L Ls S No. of S
2190 1440 360 4 3, 4 5 2

L
Ls
Running Direction
S S S S

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER X10-60-03 6 ( x 3 ply) 400 3m x1 3mx1
② BOTTOM COVER W10-50-02 5 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * W92-40 - - 8.5 liters 4 liters x 3
④ COATING RUBBER W21-10-15 1.0 400 15 m x 1 15 m x 1
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² (0.8 to 1.5 MPa) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 80Minutes
PRESS OPEN TEMP. Below 120°C Below 248°F

Note : * One can of rubber cement could be applied to more than one splice.
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: CV13
31-136

Belt Spe
ecification::
EP800/3 762
2 x 9.5x3.2 FX-S/DIN-X
F X 243m
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : El Abra


CUSTOMER NAME : El Abra
CONVEYOR ID : CV131-136
DATE : 10-oct-13
BELT SPEC : EP 800 / 3 P 762 x 9.5 x 3.2 FX-S / DIN-X

ITEM UNIT DATA


Belt Strength kN/m 800
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - EP 800 / 3 P
Maximum Recommended Working Tension for Running kN/m 80
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 500
Under 80% but Over 60% - ( Tail / Take up ) mm 400
Below 60% - ( Snub / Bend ) mm 300
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 270
Number of Step(s) - 2
Splice Length ( with Bias ) m 1.0
Belt Length for One Splice ( with Bias ) m 2.0
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 to 15
Curing Time minute 60
Maximum Open Press Temperature °C 120.0
Belt Dimension
Belt Width mm 762
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 16.5
Top Cover Thickness mm 9.5
Bottom Cover Thickness mm 3.2
Number of Ply - 3
Belt Weight (Reference Only) kg/m 15.0
Cover Rubber Top Cover Bottom Cover
Rubber Grade - FX-S DIN-X
Minimum Tensile Strength Mpa 18 25
Minimum Elongation at Break % 450 450
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 14 19
Elongation after Aging (70+/-1 °C x 7 days) % 400 340
Abrasion Resistance - Max. Volume Loss mm3 140 120
Maximum Belt Surface Temperature o
C -35 ~ 60 -50 ~ 60
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 800
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Wooden Core
Number of Roll Roll 1
Belt Length Per Roll m 243
Net Weight ton/roll 3.7
Gross Weight ton/roll 3.7
Core Drum Diameter m 0.5
Packing Height m 2.45
Packing Length m 2.45
Packing Width m 0.8
Packing Volume m3 4.80
Total Belt Length m 243

1/1
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa

SPLICE FOR FABRIC BELT (GENERAL) Date : 10-oct-13

BELT SPECIFICATION : EP 800 / 3 P 762 x 9.5 x 3.2 FX-S / DIN-X

1 5 3 , 4 3 , 4
Running Direction
100
S S
3 to 5
45 o

100

Unit: mm
L Ls S No. of S 3 , 4 5 2
860 540 270 2

L
Ls

S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER X10-45-02 4.5 ( x 2 ply) 400 2mx1 2mx1
② BOTTOM COVER W10-30-02 3 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * W92-40 - - 1.5 liters 4 liters x 1
④ COATING RUBBER W21-10-03 1.0 400 3mx1 3mx1
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² (0.8 to 1.5 MPa) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 60Minutes
PRESS OPEN TEMP. Below 120°C Below 248°F

Note : * One can of rubber cement could be applied to more than one splice.
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: FE14
41-146

Belt Spe
ecification::
NF800/3
N 152
25x19x6 FX
X-S/DIN-X 20m
2
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : El Abra


CUSTOMER NAME : El Abra
CONVEYOR ID : FE141-146
DATE : 10-oct-13
BELT SPEC : NF 800 / 3 P 1525 x 19.0 x 6.0 FX-S / DIN-X

ITEM UNIT DATA


Belt Strength kN/m 800
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - NF 800 / 3 P
Maximum Recommended Working Tension for Running kN/m 80
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 350
Under 80% but Over 60% - ( Tail / Take up ) mm 280
Below 60% - ( Snub / Bend ) mm 210
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 270
Number of Step(s) - 2
Splice Length ( with Bias ) m 1.5
Belt Length for One Splice ( with Bias ) m 2.5
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 to 15
Curing Time minute 65
Maximum Open Press Temperature °C 80.0
Belt Dimension
Belt Width mm 1,525
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 28.1
Top Cover Thickness mm 19.0
Bottom Cover Thickness mm 6.0
Number of Ply - 3
Belt Weight (Reference Only) kg/m 50.0
Cover Rubber Top Cover Bottom Cover
Rubber Grade - FX-S DIN-X
Minimum Tensile Strength Mpa 18 25
Minimum Elongation at Break % 450 450
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 14 19
Elongation after Aging (70+/-1 °C x 7 days) % 400 340
Abrasion Resistance - Max. Volume Loss mm3 140 120
Maximum Belt Surface Temperature o
C -35 ~ 60 -50 ~ 60
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 800
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Wooden Core
Number of Roll Roll 1
Belt Length Per Roll m 20
Net Weight ton/roll 1
Gross Weight ton/roll 1.1
Core Drum Diameter m 0.6
Packing Height m 1.1
Packing Length m 1.1
Packing Width m 1.55
Packing Volume m3 1.88
Total Belt Length m 20

1/1
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa

SPLICE FOR FABRIC BELT (GENERAL) Date : 10-oct-13

BELT SPECIFICATION : NF 800 / 3 P 1525 x 19.0 x 6.0 FX-S / DIN-X

1 5 3 , 4 3 , 4
Running Direction
100
S S
3 to 5
45 o

100

Unit: mm
L Ls S No. of S 3 , 4 5 2
1170 540 270 2

L
Ls

S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER X10-47-03 4.7 ( x 4 ply) 400 3m x1 3mx1
② BOTTOM COVER W10-55-02 5.5 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * S90-40 - - 3.9 liters 4 liters x 1
④ COATING RUBBER S20-05-07 0.5 400 7mx1 7mx1
⑤ NYLON CLOTH E41-07-02 0.7 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² (0.8 to 1.5 MPa) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 65Minutes
PRESS OPEN TEMP. Below 80°C Below 176°F

Note : * One can of rubber cement could be applied to more than one splice.
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: CV20
02-1

Belt Spe
ecification::
EP1800/4 24
438 25x6 SX
X-EW/STD 25m
2
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : El Abra


CUSTOMER NAME : El Abra
CONVEYOR ID : CV202-1
DATE : 10-oct-13
BELT SPEC : EP 1800 / 4 P 2438 x 25.0 x 6.0 SX-EW / STANDARD

ITEM UNIT DATA


Belt Strength kN/m 1,800
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - EP 1800 / 4 P
Maximum Recommended Working Tension for Running kN/m 180
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 900
Under 80% but Over 60% - ( Tail / Take up ) mm 720
Below 60% - ( Snub / Bend ) mm 540
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 450
Number of Step(s) - 3
Splice Length ( with Bias ) m 2.5
Belt Length for One Splice ( with Bias ) m 3.5
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 to 15
Curing Time minute 90
Maximum Open Press Temperature °C 120.0
Belt Dimension
Belt Width mm 2,438
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 42.4
Top Cover Thickness mm 25.0
Bottom Cover Thickness mm 6.0
Number of Ply - 4
Belt Weight (Reference Only) kg/m 121.0
Cover Rubber Top Cover Bottom Cover
Rubber Grade - SX-EW STANDARD
Minimum Tensile Strength Mpa 17 16
Minimum Elongation at Break % 400 400
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 15 13
Elongation after Aging (70+/-1 °C x 7 days) % 350 350
Abrasion Resistance - Max. Volume Loss mm3 70 180
Maximum Belt Surface Temperature o
C -40 ~ 60 -30 ~ 60
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 1,800
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Wooden Reel
Number of Roll Roll 1
Belt Length Per Roll m 25
Net Weight ton/roll 3.1
Gross Weight ton/roll 3.4
Core Drum Diameter m 0.8
Packing Height m 1.6
Packing Length m 1.6
Packing Width m 2.6
Packing Volume m3 6.66
Total Belt Length m 25

1/1
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa

SPLICE FOR FABRIC BELT (GENERAL) Date : 10-oct-13

BELT SPECIFICATION : EP 1800 / 4 P 2438 x 25.0 x 6.0 SX-EW / STANDARD

1 5 3, 4 3, 4
Running Direction
100
S S S
3 to 5
45 o

100

Unit: mm
L Ls S No. of S 3, 4 5 2
2360 1350 450 3

L
Ls

S S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER Y10-60-04 6 ( x 4 ply) 400 4m x1 4mx1
② BOTTOM COVER W10-50-02 5 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * W92-40 - - 12.4 liters 4 liters x 4
④ COATING RUBBER W21-10-22 1.0 400 22 m x 1 22 m x 1
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² (0.8 to 1.5 MPa) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 90Minutes
PRESS OPEN TEMP. Below 120°C Below 248°F

Note : * One can of rubber cement could be applied to more than one splice.
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE D
DIAGRAM
M

Conveyo
or ID: CV15
54

Belt Spe
ecification::
ST3150 1600
0x7.4dx14x6
6 SX-EW/SLLL 500m P:1
14.9 N:104 LC:100m
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa

STEEL CORD BELT TECHNICAL DATA SHEET

PROJECT NAME: El Abra

CUSTOMER NAME: El Abra

CONVEYOR ID: CV154

DATE: octubre 10, 2013

BELT SPEC: ST-3150 1600 x dia7.4 x 14 x 6 SX-EW/SLL P:14.9 N:104 C:7x19 Open with interval 100m loop coil

BELT LENGTH, M: 500

PLUS SPLICE LENGTH:

ITEM UNIT DATA


Belt Designation (ST-N0) kN/m ST-3150
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - STEEL CORD
Design Standard Applied - BRIDGESTONE
Minimum Pulley Diameter
Belt Tesion at Pulley Over 80% Max Tension(Drive / Head) mm 1,021
Belt Tesion at Pulley Within 60 ~ 80% Max Tension(Tail/ Take-up) mm 820
Belt Tesion at Pulley Below 60% Max Tension(Snub / Bend) mm 620
Manufacturing and Testing Standard Applied *1 - BRIDGESTONE
Splicing
Splice Method ( 1, 2 - Step ) - 2-Step
Vulcanisation Method - HOT VULCANIZE
Step Length mm 750
Splice Length ( including Bias Length ) mm 1,920
Belt Length for One Splice m 2.60
Vulcanizing Temperature °C 145 +/- 5
Pressure Applied kg/cm2 10 ~ 15
Curing Time Minutes 60
Maximum Open Press Temperature °C 120.00
Packing RACETRACK SINGLE REEL
Number of Roll Roll 1 2
Belt Length Per Roll m 500.00 250.00
Net Weight ton/roll 34.50 17.30
Gross Weight ton/roll 37.80 18.30
Core Drum Diameter m N/A 0.60
Packing Height m 3.11 3.21
Packing Length m 6.14 3.21
Packing Width m 2.17 1.90
Packing Volume m3 41.27 19.58
Total Belt Length ( including Splicing Length ) m 500.00 500.00
Belt Dimension
Belt Width mm 1,600
Total Belt Thickness mm 27.4
Top Cover Thickness mm 14.0
Bottom Cover Thickness mm 6.0
Belt Weight (Reference Only) kg/m 69.0
Edge Rubber Width mm 28.9 ± 15
Breaker ( Yes / No ) - NO
Full Belt Details
Max. Recommended Working Tension for Running kN 752
Minimum Recommended Safety Factor for Running - 6.7
Troughability at 45o Troughed Idlers - 0.18

Page 1 of 2
STEEL CORD BELT TECHNICAL DATA SHEET

PROJECT NAME: El Abra

CUSTOMER NAME: El Abra

CV ID: CV154

DATE: octubre 10, 2013

BELT SPEC: ST-3150 1600 x dia7.4 x 14 x 6 SX-EW/SLL P:14.9 N:104 C:7x19 Open with interval 100m loop coil

CONTINUE......

ITEM UNIT DATA


Cover Rubber TOP BOTTOM
Rubber Grade - SX-EW SLL
Minimum Tensile Strength Mpa 17 14
Minimum Elongation at Break % 400 350
Tensile Strength after Aging *2 Mpa 15 12
Elongation after Aging *2 % 350 300
Abrasion Resistance ( Maximum Volume Loss ) mm3 70 120
Maximum Belt Surface Temperature o
C -40 ~ 60 -30 ~ 60
Steel Cord
Cord Construction - 7x19 Open
Cord Diameter mm 7.4
Number of Cord - 104
Cord Pitch mm 14.9
Cord Breaking Strength kN 50.60
Variation in Vertical Steel Cord Position mm ±1
Number of Steel Cord Joint in Belt - NIL
Separation Strength
Top Cover to Core Rubber N/mm Min 12
Bottom Cover to Core Rubber N/mm Min 12
Static Cord Pull Out Strength N/mm Min 126 99
after Reheating *3 N/mm Min 116 93
* 1 : Please consult GEC if other standard required
* 2 : Ageing = 70 ± 1oC x 7 days
* 3 : Reheating = 145 ± 5oC x 150 min x 10 bar

Page 2 of 2
Conveyor Belt Design (Ver. 2.0.3)Created by: furukawa

SPLICE FOR STEEL CORD BELT- DRAWING

PROJECT NAME : El Abra


CUSTOMER NAME : El Abra
CONVEYOR ID : CV154
BELT SPECIFICATION : ST-3150 1600 x dia7.4 x 14 x 6 SX-EW/SLL P:14.9 N:104 C:7x19 Open

2-STEP SPLICE Date: 10-Oct-13

Belt Travel
G Unit:mm

Belt Width
CL
22.5 °
or 17°

25 B S S B 25
L

25
Lr

Ll
25

Unit: mm
BELT WIDTH L Lr Ll S B G CORDS GAP
1600 1920 1710 1710 750 160 50 2.6

*Note :
The splicing diagram is designed based on Belt SF>=6.7.
When Belt SF is less than 6.7 or dynamic efficiency test is required, please consult Bridgestone for a new splicing diagram.
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa

SPLICE FOR STEEL CORD BELT- MATERIAL

PROJECT NAME : El Abra


CUSTOMER NAME : El Abra
CONVEYOR ID : CV154
BELT SPECIFICATION : ST-3150 1600 x dia7.4 x 14 x 6 SX-EW/SLL P:14.9 N:104 C:7x19 Open

1-STEP
SPLICING
SPLICE
MATERIALS AND VULCANIZING Date: 10/10/13

1 2 3 4

t
5
STEEL CORDS
6 3

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY

(mm) (mm) (Per splice) (Total: 1 Splice)

① RUBBER CEMENT * W92-40 - - 8.4 liters 4 liters x 3

② TOP COVER Y10-45-11 4.5 ( x 3 ply) 400 11 m x 4 11 m x 4

③ TIE RUBBER W21-14-12 1.4 400 12 m x 2 12 m x 2

④ FILLER RUBBER W22-268905 2.6 t 8.9 w 5 m x 90 rolls 5 m x 90 rolls

⑤ EDGE RUBBER Y10 7.0 29 Including to (2)+(3)

⑥ BOTTOM COVER W10-55-09 5.5( x 1 ply ) 400 9mx2 9mx2

VULCANIZING SI UNIT ENGLISH UNIT

PRESSURE 10 ~ 15 kg/cm² (1.0 ~ 1.5 MPa) 145 to 218 PSI


TEMPERATURE 145 ± 5 °C 293 +/-9 °F
CURING TIME 60 Minutes
PRESS OPEN TEMP. Below 120 °C Below 248 °F

Note : * One can of rubber cement could be applied to more than one splice.
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE D
DIAGRAM
M

Conveyo
or ID: CV20
02

Belt Spe
ecification::
ST3150 1600
0x7.4dx16x6
6 SX-EW/SLLL 4926m P
P:14.9 N:104
4 LC:100m
Conveyor Belt Design (Ver. 2.1.2) Created by: chong

STEEL CORD BELT TECHNICAL DATA SHEET

PROJECT NAME: Freeport

CUSTOMER NAME: El Abra

CONVEYOR ID: CV202

DATE: February 14, 2014

BELT SPEC: ST-3150 1600 x dia7.4 x 16 x 6 SX-EW/SLL P:14.9 N:104 C:7x19 Open

BELT LENGTH, M: 5000

PLUS SPLICE LENGTH:

ITEM UNIT DATA


Belt Designation (ST-N0) kN/m ST-3150
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - STEEL CORD
*1
Design Standard Applied - BRIDGESTONE
Minimum Pulley Diameter
Belt Tesion at Pulley Over 80% Max Tension(Drive / Head) mm 1,021
Belt Tesion at Pulley Within 60 ~ 80% Max Tension(Tail/ Take-up) mm 820
Belt Tesion at Pulley Below 60% Max Tension(Snub / Bend) mm 620
2
Manufacturing and Testing Standard Applied * - BRIDGESTONE
Splicing
Splice Method ( 1, 2 - Step ) - 2-Step
Vulcanisation Method - HOT VULCANIZE
Step Length mm 750
Splice Length ( including Bias Length ) mm 1,920
Belt Length for One Splice m 2.60
Vulcanizing Temperature °C 145 +/- 5
2
Pressure Applied kg/cm 10 ~ 15
Curing Time Minutes 60
Maximum Open Press Temperature °C 120.00
Packing RACETRACK SINGLE REEL
Number of Roll Roll 11 18
Belt Length Per Roll m 454.55 277.78
Net Weight ton/roll 32.80 20.10
Gross Weight ton/roll 36.10 21.20
Core Drum Diameter m N/A 0.60
Packing Height m 3.11 3.48
Packing Length m 5.99 3.48
Packing Width m 2.16 1.85
3
Packing Volume m 40.15 22.40
Total Belt Length ( including Splicing Length ) m 5000.00 5000.00
Belt Dimension
Belt Width mm 1,600
Total Belt Thickness mm 29.4
Top Cover Thickness mm 16.0
Bottom Cover Thickness mm 6.0
Belt Weight (Reference Only) kg/m 72.0
Edge Rubber Width mm 28.9±15
Breaker ( Yes / No ) - NO
Full Belt Details
Max. Recommended Working Tension for Running kN 755
Minimum Recommended Safety Factor for Running - 6.7
o
Troughability at 45 Troughed Idlers - 0.18

Page 1 of 2
STEEL CORD BELT TECHNICAL DATA SHEET

PROJECT NAME: Freeport

CUSTOMER NAME: El Abra

CV ID: CV202

DATE: February 14, 2014

BELT SPEC: ST-3150 1600 x dia7.4 x 16 x 6 SX-EW/SLL P:14.9 N:104 C:7x19 Open

CONTINUE......

ITEM UNIT DATA


Cover Rubber TOP BOTTOM
Rubber Grade - SX-EW SLL
Minimum Tensile Strength Mpa 17 14
Minimum Elongation at Break % 400 350
3
Minimum Tensile Strength after Aging * Mpa 15 12
3
Minimum Elongation after Aging * % 350 300
3
Abrasion Resistance ( Maximum Volume Loss ) mm 70 120
o
Allowable Belt Surface Temperature C -40 ~ 60 -30 ~ 60
Steel Cord
Cord Construction - 7x19 Open
Cord Diameter mm 7.4
Number of Cord - 104
Cord Pitch mm 14.9
Minimum Cord Breaking Strength kN 50.60
Variation in Vertical Steel Cord Position mm ±1
Number of Steel Cord Joint in Belt - NIL
Separation Strength
Top Cover to Core Rubber N/mm Min 12
Bottom Cover to Core Rubber N/mm Min 12
Static Cord Pull Out Strength N/mm Min 126 99
4
after Reheating * N/mm Min 116 93
Flame Resistance
Flame resistance property - NO
Grade
Type - -
Specific Standard - -
* 1 : "Design standard applied" is applied for steel cord design(diameter, cord pitch, number of cord) and dimension tolerance.
* 2 : "Manufacturing and Testing Standard Applied" is applied for testing item, frequency, criteria and method.
Details are provided in ITP(Inspection and Test Plan)
* 3 : Ageing = 70 ± 1oC x 7 days
* 4 : Reheating = 145 ± 5oC x 150 min x 10 bar

Page 2 of 2
eyor Belt Design (Ver. 2.1.2)Created by: chong

SPLICE FOR STEEL CORD BELT- DRAWING

PROJECT NAME : Freeport


CUSTOMER NAME : El Abra
CONVEYOR ID : CV202
BELT SPECIFICATION : ST-3150 1600 x dia7.4 x 16 x 6 SX-EW/SLL P:14.9 N:104 C:7x19

2-STEP SPLICE Date: 14-Feb-14

Belt Travel
G Unit:mm

CL
22.5 °
or 17°

25 B S S B 25
L

25
Lr

Ll
25

Unit: mm
BELT WIDTH L Lr Ll S B G CORDS GAP
1600 1920 1710 1710 750 160 50 2.6

*Note :
The splicing diagram is designed based on Belt SF>=6.7.
When Belt SF is less than 6.7 or dynamic efficiency test is required, please consult Bridgestone for a new splicing d
Conveyor Belt Design (Ver. 2.1.2) Created by: chong

SPLICE FOR STEEL CORD BELT- MATERIAL

PROJECT NAME : Freeport


CUSTOMER NAME : El Abra
CONVEYOR ID : CV202
BELT SPECIFICATION : ST-3150 1600 x dia7.4 x 16 x 6 SX-EW/SLL P:14.9 N:104 C:7x19 Open

1-STEP
SPLICING
SPLICE
MATERIALS AND VULCANIZING Date: 2/14/2014

1 2 3 4

t
5
STEEL CORDS
6 3

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 11 Splice)

① RUBBER CEMENT * W92-40 - - 8.4 liters 4 liters x 24

② TOP COVER Y10-52-10 5.2 ( x 3 ply) 400 10 m x 4 10 m x 44

③ TIE RUBBER W21-14-12 1.4 400 12 m x 2 12 m x 22

④ FILLER RUBBER W22-260895 2.6 t 8.9 w 5 m x 90 rolls 5 m x 990 rolls

⑤ EDGE RUBBER Y10 7.0 29 Including to (2)+(3)

⑥ BOTTOM COVER W10-55-09 5.5( x 1 ply ) 400 9mx2 9 m x 22

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 10 ~ 15 kg/cm² (1.0 ~ 1.5 MPa) 145 to 218 PSI
TEMPERATURE 145 ± 5 °C 293 +/-9 °F
CURING TIME 60 Minutes
PRESS OPEN TEMP. Below 120 °C Below 248 °F

Note : * One can of rubber cement could be applied to more than one splice.
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE D
DIAGRAM
M

Conveyo
or ID: CV20
05

Belt Spe
ecification::
ST3150 1600
0x7.4dx16x6
6 SX-EW/SLLL 4920m P
P:14.9 N:104
4 LC:100m
Conveyor Belt Design (Ver. 2.1.2) Created by: chong

STEEL CORD BELT TECHNICAL DATA SHEET

PROJECT NAME: Freeport

CUSTOMER NAME: El Abra

CONVEYOR ID: CV205

DATE: February 14, 2014

BELT SPEC: ST-3150 1600 x dia7.4 x 16 x 6 SX-EW/SLL P:14.9 N:104 C:7x19 Open

BELT LENGTH, M: 5000

PLUS SPLICE LENGTH:

ITEM UNIT DATA


Belt Designation (ST-N0) kN/m ST-3150
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - STEEL CORD
*1
Design Standard Applied - BRIDGESTONE
Minimum Pulley Diameter
Belt Tesion at Pulley Over 80% Max Tension(Drive / Head) mm 1,021
Belt Tesion at Pulley Within 60 ~ 80% Max Tension(Tail/ Take-up) mm 820
Belt Tesion at Pulley Below 60% Max Tension(Snub / Bend) mm 620
2
Manufacturing and Testing Standard Applied * - BRIDGESTONE
Splicing
Splice Method ( 1, 2 - Step ) - 2-Step
Vulcanisation Method - HOT VULCANIZE
Step Length mm 750
Splice Length ( including Bias Length ) mm 1,920
Belt Length for One Splice m 2.60
Vulcanizing Temperature °C 145 +/- 5
2
Pressure Applied kg/cm 10 ~ 15
Curing Time Minutes 60
Maximum Open Press Temperature °C 120.00
Packing RACETRACK SINGLE REEL
Number of Roll Roll 11 18
Belt Length Per Roll m 454.55 277.78
Net Weight ton/roll 32.80 20.10
Gross Weight ton/roll 36.10 21.20
Core Drum Diameter m N/A 0.60
Packing Height m 3.11 3.48
Packing Length m 5.99 3.48
Packing Width m 2.16 1.85
3
Packing Volume m 40.15 22.40
Total Belt Length ( including Splicing Length ) m 5000.00 5000.00
Belt Dimension
Belt Width mm 1,600
Total Belt Thickness mm 29.4
Top Cover Thickness mm 16.0
Bottom Cover Thickness mm 6.0
Belt Weight (Reference Only) kg/m 72.0
Edge Rubber Width mm 28.9±15
Breaker ( Yes / No ) - NO
Full Belt Details
Max. Recommended Working Tension for Running kN 752
Minimum Recommended Safety Factor for Running - 6.7
o
Troughability at 45 Troughed Idlers - 0.18

Page 1 of 2
STEEL CORD BELT TECHNICAL DATA SHEET

PROJECT NAME: Freeport

CUSTOMER NAME: El Abra

CV ID: CV205

DATE: February 14, 2014

BELT SPEC: ST-3150 1600 x dia7.4 x 16 x 6 SX-EW/SLL P:14.9 N:104 C:7x19 Open

CONTINUE......

ITEM UNIT DATA


Cover Rubber TOP BOTTOM
Rubber Grade - SX-EW SLL
Minimum Tensile Strength Mpa 17 14
Minimum Elongation at Break % 400 350
3
Minimum Tensile Strength after Aging * Mpa 15 12
3
Minimum Elongation after Aging * % 350 300
3
Abrasion Resistance ( Maximum Volume Loss ) mm 70 120
o
Allowable Belt Surface Temperature C -40 ~ 60 -30 ~ 60
Steel Cord
Cord Construction - 7x19 Open
Cord Diameter mm 7.4
Number of Cord - 104
Cord Pitch mm 14.9
Minimum Cord Breaking Strength kN 50.60
Variation in Vertical Steel Cord Position mm ±1
Number of Steel Cord Joint in Belt - NIL
Separation Strength
Top Cover to Core Rubber N/mm Min 12
Bottom Cover to Core Rubber N/mm Min 12
Static Cord Pull Out Strength N/mm Min 126 99
4
after Reheating * N/mm Min 116 93
Flame Resistance
Flame resistance property - NO
Grade
Type - -
Specific Standard - -
* 1 : "Design standard applied" is applied for steel cord design(diameter, cord pitch, number of cord) and dimension tolerance.
* 2 : "Manufacturing and Testing Standard Applied" is applied for testing item, frequency, criteria and method.
Details are provided in ITP(Inspection and Test Plan)
* 3 : Ageing = 70 ± 1oC x 7 days
* 4 : Reheating = 145 ± 5oC x 150 min x 10 bar

Page 2 of 2
Conveyor Belt Design (Ver. 2.1.2)Created by: chong

SPLICE FOR STEEL CORD BELT- DRAWING

PROJECT NAME : Freeport


CUSTOMER NAME : El Abra
CONVEYOR ID : CV205
BELT SPECIFICATION : ST-3150 1600 x dia7.4 x 16 x 6 SX-EW/SLL P:14.9 N:104 C:7x19 Open

2-STEP SPLICE Date: 14-Feb-14

Belt Travel
G Unit:mm

CL
22.5°
or 17°

25 B S S B 25
L

Lr 25

Ll
25

Unit: mm
BELT WIDTH L Lr Ll S B G CORDS GAP
1600 1920 1710 1710 750 160 50 2.6

*Note :
The splicing diagram is designed based on Belt SF>=6.7.
When Belt SF is less than 6.7 or dynamic efficiency test is required, please consult Bridgestone for a new splicing diagram.
Conveyor Belt Design (Ver. 2.1.2) Created by: chong

SPLICE FOR STEEL CORD BELT- MATERIAL

PROJECT NAME : Freeport


CUSTOMER NAME : El Abra
CONVEYOR ID : CV205
BELT SPECIFICATION : ST-3150 1600 x dia7.4 x 16 x 6 SX-EW/SLL P:14.9 N:104 C:7x19 Open

1-STEP
SPLICING
SPLICE
MATERIALS AND VULCANIZING Date: 2/14/2014

1 2 3 4

t
5
STEEL CORDS
6 3

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 11 Splice)

① RUBBER CEMENT * W92-40 - - 8.4 liters 4 liters x 24

② TOP COVER Y10-52-10 5.2 ( x 3 ply) 400 10 m x 4 10 m x 44

③ TIE RUBBER W21-14-12 1.4 400 12 m x 2 12 m x 22

④ FILLER RUBBER W22-260895 2.6 t 8.9 w 5 m x 90 rolls 5 m x 990 rolls

⑤ EDGE RUBBER Y10 7.0 29 Including to (2)+(3)

⑥ BOTTOM COVER W10-55-09 5.5( x 1 ply ) 400 9mx2 9 m x 22

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 10 ~ 15 kg/cm² (1.0 ~ 1.5 MPa) 145 to 218 PSI
TEMPERATURE 145 ± 5 °C 293 +/-9 °F
CURING TIME 60 Minutes
PRESS OPEN TEMP. Below 120 °C Below 248 °F

Note : * One can of rubber cement could be applied to more than one splice.
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE D
DIAGRAM
M

Conveyo
or ID: CV-2
206

Belt Spe
ecification::
ST3700 1600
0x8.2dx14x7
7 SX-EW/SLLL P:15 N:10
01 LC:100m
m
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: PT / CV001

Belt Spe
ecification::
EP 1500/4 18
829x18x6.4
4 SX-EW/STD 99m
EL ABRA PORTABLE 3 EP1500 4P 1829BW SX-EW STANDARD L99m TD 100112 R0

FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : EL ABRA


CUSTOMER NAME : FREEPORT
CONVEYOR ID : PORTABLE 3
DATE : 10-ene-12
BELT SPEC : EP 1500 / 4 P 1829 x 18 x 6.4 SX-EW / STANDARD

ITEM UNIT DATA


Belt Strength kN/m 1.500
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Standard Applied - BRIDGESTONE
Belt Type - FABRIC
Designation Number - EP 1500 / 4 P
Maximum Recommended Working Tension for Running kN/m 150
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 800
Under 80% but Over 60% - ( Tail / Take up ) mm 640
Below 60% - ( Snub / Bend ) mm 480
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT-JOINT
Step Length mm 380
Number of Step - 3
Splice Length ( with Bias ) m 2,0
Belt Length for One Splice ( with Bias ) m 3,0
Vulcanizing Temperature °C 145±5
Pressure Applied kg/cm² 8 ~ 10
Curing Time minute 70
Maximum Open Press Temperature °C 120
Belt Dimension
Belt Width mm 1.829
Edge Rubber Width mm 15+/-7.5
Total Belt Thickness mm 32,4
Top Cover Thickness mm 18,0
Bottom Cover Thickness mm 6,4
Number of Ply - 4
Belt Weight (Reference Only) kg/m 69,0
Cover Rubber Top Cover Bottom Cover
Rubber Grade - SX-EW STANDARD
Specific Gravity (Reference Only) - 1.113 +/- 0.05 1.133 +/- 0.05
Minimum Tensile Strength Mpa 17 16
Minimum Elongation at Break % 400 400
Tensile Strength after Aging (70+/-1 °C x 7 da ys) Mpa 15 13
Elongation after Aging (70+/-1 °C x 7 days) % 350 350
Abrasion Resistance - Max. Volume Loss mm3 50 180
Durometer Hardness shore A 60 +/- 5 60 +/- 5
Minimum Tearing Resistance N/mm 9 12
o
Maximum Belt Surface Temperature C -40 ~ 60 -30 ~ 60
Ozone Resistance ( No Crack ) hour 96 24
Ozone Testing Standard - JIS-K 6259 JIS-K 6259
-
Ozone Testing Method 50 pphm, 40oC, 20% Stretch
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 1.500
Elongation at 10% Tensile Strength % Max 2.5
Elongation at Break % Min 10
Adhesion Properties
Top Cover to Ply N/mm Ave 3.5
Ply to Ply N/mm Ave 4.5
Bottom Cover to Ply N/mm Ave 3.5
Packing
Packing Method - Steel Core
Number of Roll Roll 1
Belt Length Per Roll m 99
Net Weight ton/roll 6,9
Gross Weight ton/roll 7
Packing Height m 2,3
Packing Length m 2,3
Packing Width m 1,85
Packing Volume m3 9,79
Total Belt Length m 99

1/1
Conveyor Belt Design (Ver. 2.0.3) Created by: Yoon Hong

SPLICE FOR FABRIC BELT (GENERAL) Date : 2-oct-13

BELT SPECIFICATION : EP 1500 / 4 P 1829 x 18.0 x 6.4 SX-EW / STANDARD

1 5 3, 4 3, 4
Running Direction
100
S S S
3 to 5
45 o

100

Unit: mm
L Ls S No. of S 3, 4 5 2
1900 1140 380 3

L
Ls

S S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER Y10-57-03 5.7 ( x 3 ply) 400 3m x1 3mx1
② BOTTOM COVER W10-55-02 5.5 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * W92-40 - - 7.5 liters 4 liters x 2
④ COATING RUBBER W21-10-14 1.0 400 14 m x 1 14 m x 1
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² (0.8 to 1.5 MPa) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 70Minutes
PRESS OPEN TEMP. Below 120°C Below 248°F

Note : * One can of rubber cement could be applied to more than one splice.
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: PT / CV001

Belt Spe
ecification::
EP 1500/4 18
800x20x4.0
0 SX-EW/STD 99m
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : El Abra


CUSTOMER NAME : El Abra
CONVEYOR ID : PT CV001
DATE : 10-oct-13
BELT SPEC : EP 1500 / 4 P 1800 x 20.0 x 4.0 SX-EW / STANDARD

ITEM UNIT DATA


Belt Strength kN/m 1,500
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - EP 1500 / 4 P
Maximum Recommended Working Tension for Running kN/m 150
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 800
Under 80% but Over 60% - ( Tail / Take up ) mm 640
Below 60% - ( Snub / Bend ) mm 480
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 380
Number of Step(s) - 3
Splice Length ( with Bias ) m 2.0
Belt Length for One Splice ( with Bias ) m 3.0
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 to 15
Curing Time minute 70
Maximum Open Press Temperature °C 120.0
Belt Dimension
Belt Width mm 1,800
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 32.0
Top Cover Thickness mm 20.0
Bottom Cover Thickness mm 4.0
Number of Ply - 4
Belt Weight (Reference Only) kg/m 67.0
Cover Rubber Top Cover Bottom Cover
Rubber Grade - SX-EW STANDARD
Minimum Tensile Strength Mpa 17 16
Minimum Elongation at Break % 400 400
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 15 13
Elongation after Aging (70+/-1 °C x 7 days) % 350 350
Abrasion Resistance - Max. Volume Loss mm3 70 180
Maximum Belt Surface Temperature o
C -40 ~ 60 -30 ~ 60
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 1,500
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Steel Core
Number of Roll Roll 1
Belt Length Per Roll m 99
Net Weight ton/roll 6.7
Gross Weight ton/roll 6.8
Core Drum Diameter m 0.7
Packing Height m 2.3
Packing Length m 2.3
Packing Width m 1.85
Packing Volume m3 9.79
Total Belt Length m 99

1/1
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa

SPLICE FOR FABRIC BELT (GENERAL) Date : 10-oct-13

BELT SPECIFICATION : EP 1500 / 4 P 1800 x 20.0 x 4.0 SX-EW / STANDARD

1 5 3, 4 3, 4
Running Direction
100
S S S
3 to 5
45 o

100

Unit: mm
L Ls S No. of S 3, 4 5 2
1890 1140 380 3

L
Ls

S S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER Y10-48-03 4.8 ( x 4 ply) 400 3m x1 3mx1
② BOTTOM COVER W10-30-02 3 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * W92-40 - - 7.3 liters 4 liters x 2
④ COATING RUBBER W21-10-13 1.0 400 13 m x 1 13 m x 1
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² (0.8 to 1.5 MPa) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 70Minutes
PRESS OPEN TEMP. Below 120°C Below 248°F

Note : * One can of rubber cement could be applied to more than one splice.
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: PORT
TABLES / CV002-024

Belt Spe
ecification::
EP 1500/4 18
829x18x6.4
4 SX-EW/STD 168m
EL ABRA PORTABLE 2 EP1500 4P 1829BW SX-EW STANDARD L168m TD 100112 R0

FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : EL ABRA


CUSTOMER NAME : FREEPORT
CONVEYOR ID : PORTABLE 2
DATE : 10-ene-12
BELT SPEC : EP 1500 / 4 P 1829 x 18 x 6.4 SX-EW / STANDARD

ITEM UNIT DATA


Belt Strength kN/m 1.500
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Standard Applied - BRIDGESTONE
Belt Type - FABRIC
Designation Number - EP 1500 / 4 P
Maximum Recommended Working Tension for Running kN/m 150
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 800
Under 80% but Over 60% - ( Tail / Take up ) mm 640
Below 60% - ( Snub / Bend ) mm 480
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT-JOINT
Step Length mm 380
Number of Step - 3
Splice Length ( with Bias ) m 2,0
Belt Length for One Splice ( with Bias ) m 3,0
Vulcanizing Temperature °C 145±5
Pressure Applied kg/cm² 8 ~ 10
Curing Time minute 70
Maximum Open Press Temperature °C 120
Belt Dimension
Belt Width mm 1.829
Edge Rubber Width mm 15+/-7.5
Total Belt Thickness mm 32,4
Top Cover Thickness mm 18,0
Bottom Cover Thickness mm 6,4
Number of Ply - 4
Belt Weight (Reference Only) kg/m 69,0
Cover Rubber Top Cover Bottom Cover
Rubber Grade - SX-EW STANDARD
Specific Gravity (Reference Only) - 1.113 +/- 0.05 1.133 +/- 0.05
Minimum Tensile Strength Mpa 17 16
Minimum Elongation at Break % 400 400
Tensile Strength after Aging (70+/-1 °C x 7 da ys) Mpa 15 13
Elongation after Aging (70+/-1 °C x 7 days) % 350 350
Abrasion Resistance - Max. Volume Loss mm3 50 180
Durometer Hardness shore A 60 +/- 5 60 +/- 5
Minimum Tearing Resistance N/mm 9 12
o
Maximum Belt Surface Temperature C -40 ~ 60 -30 ~ 60
Ozone Resistance ( No Crack ) hour 96 24
Ozone Testing Standard - JIS-K 6259 JIS-K 6259
-
Ozone Testing Method 50 pphm, 40oC, 20% Stretch
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 1.500
Elongation at 10% Tensile Strength % Max 2.5
Elongation at Break % Min 10
Adhesion Properties
Top Cover to Ply N/mm Ave 3.5
Ply to Ply N/mm Ave 4.5
Bottom Cover to Ply N/mm Ave 3.5
Packing
Packing Method - Steel Core
Number of Roll Roll 1
Belt Length Per Roll m 168
Net Weight ton/roll 11,6
Gross Weight ton/roll 11,8
Packing Height m 2,9
Packing Length m 2,9
Packing Width m 1,85
Packing Volume m3 15,56
Total Belt Length m 168

1/1
Conveyor Belt Design (Ver. 2.0.3) Created by: Yoon Hong

SPLICE FOR FABRIC BELT (GENERAL) Date : 2-oct-13

BELT SPECIFICATION : EP 1500 / 4 P 1829 x 18.0 x 6.4 SX-EW / STANDARD

1 5 3, 4 3, 4
Running Direction
100
S S S
3 to 5
45 o

100

Unit: mm
L Ls S No. of S 3, 4 5 2
1900 1140 380 3

L
Ls

S S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER Y10-57-03 5.7 ( x 3 ply) 400 3m x1 3mx1
② BOTTOM COVER W10-55-02 5.5 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * W92-40 - - 7.5 liters 4 liters x 2
④ COATING RUBBER W21-10-14 1.0 400 14 m x 1 14 m x 1
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² (0.8 to 1.5 MPa) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 70Minutes
PRESS OPEN TEMP. Below 120°C Below 248°F

Note : * One can of rubber cement could be applied to more than one splice.
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: PORT
TABLES / CV002-024

Belt Spe
ecification::
EP 1500/4 18
800x20x4.0
0 SX-EW/STD 168m
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : El Abra


CUSTOMER NAME : El Abra
CONVEYOR ID : PORTABLES CV002-024
DATE : 10-oct-13
BELT SPEC : EP 1500 / 4 P 1800 x 20.0 x 4.0 SX-EW / STANDARD

ITEM UNIT DATA


Belt Strength kN/m 1,500
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - EP 1500 / 4 P
Maximum Recommended Working Tension for Running kN/m 150
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 800
Under 80% but Over 60% - ( Tail / Take up ) mm 640
Below 60% - ( Snub / Bend ) mm 480
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 380
Number of Step(s) - 3
Splice Length ( with Bias ) m 2.0
Belt Length for One Splice ( with Bias ) m 3.0
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 to 15
Curing Time minute 70
Maximum Open Press Temperature °C 120.0
Belt Dimension
Belt Width mm 1,800
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 32.0
Top Cover Thickness mm 20.0
Bottom Cover Thickness mm 4.0
Number of Ply - 4
Belt Weight (Reference Only) kg/m 67.0
Cover Rubber Top Cover Bottom Cover
Rubber Grade - SX-EW STANDARD
Minimum Tensile Strength Mpa 17 16
Minimum Elongation at Break % 400 400
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 15 13
Elongation after Aging (70+/-1 °C x 7 days) % 350 350
Abrasion Resistance - Max. Volume Loss mm3 70 180
Maximum Belt Surface Temperature o
C -40 ~ 60 -30 ~ 60
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 1,500
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Steel Core
Number of Roll Roll 1
Belt Length Per Roll m 168
Net Weight ton/roll 11.3
Gross Weight ton/roll 11.5
Core Drum Diameter m 0.7
Packing Height m 2.9
Packing Length m 2.9
Packing Width m 1.85
Packing Volume m3 15.56
Total Belt Length m 168

1/1
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa

SPLICE FOR FABRIC BELT (GENERAL) Date : 10-oct-13

BELT SPECIFICATION : EP 1500 / 4 P 1800 x 20.0 x 4.0 SX-EW / STANDARD

1 5 3, 4 3, 4
Running Direction
100
S S S
3 to 5
45 o

100

Unit: mm
L Ls S No. of S 3, 4 5 2
1890 1140 380 3

L
Ls

S S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER Y10-48-03 4.8 ( x 4 ply) 400 3m x1 3mx1
② BOTTOM COVER W10-30-02 3 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * W92-40 - - 7.3 liters 4 liters x 2
④ COATING RUBBER W21-10-13 1.0 400 13 m x 1 13 m x 1
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² (0.8 to 1.5 MPa) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 70Minutes
PRESS OPEN TEMP. Below 120°C Below 248°F

Note : * One can of rubber cement could be applied to more than one splice.
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: HF / CV025

Belt Spe
ecification::
EP 1500/4 18
829x18x6.4
4 SX-EW/STD 79m
EL ABRA HORIZONTAL FEEDER EP1500 4P 1829BW SX-EW STANDARD L79m TD 080811 R0

FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : EL ABRA


CUSTOMER NAME : EL ABRA
CONVEYOR ID : PORTABLE
DATE : 08-ago-11
BELT SPEC : EP 1500 / 4 P 1829 x 18 x 6.4 SX-EW / STANDARD

ITEM UNIT DATA


Belt Strength kN/m 1.500
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Standard Applied - BRIDGESTONE
Belt Type - FABRIC
Designation Number - EP 1500 / 4 P
Maximum Recommended Working Tension for Running kN/m 150
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 800
Under 80% but Over 60% - ( Tail / Take up ) mm 640
Below 60% - ( Snub / Bend ) mm 480
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT-JOINT
Step Length mm 380
Number of Step - 3
Splice Length ( with Bias ) m 2,0
Belt Length for One Splice ( with Bias ) m 3,0
Vulcanizing Temperature °C 145±5
Pressure Applied kg/cm² 8 ~ 10
Curing Time minute 70
Maximum Open Press Temperature °C 120
Belt Dimension
Belt Width mm 1.829
Edge Rubber Width mm 15+/-7.5
Total Belt Thickness mm 32,4
Top Cover Thickness mm 18,0
Bottom Cover Thickness mm 6,4
Number of Ply - 4
Belt Weight (Reference Only) kg/m 69,0
Cover Rubber Top Cover Bottom Cover
Rubber Grade - SX-EW STANDARD
Specific Gravity (Reference Only) - 1.113 +/- 0.05 1.133 +/- 0.05
Minimum Tensile Strength Mpa 17 16
Minimum Elongation at Break % 400 400
Tensile Strength after Aging (70+/-1 °C x 7 da ys) Mpa 15 13
Elongation after Aging (70+/-1 °C x 7 days) % 350 350
Abrasion Resistance - Max. Volume Loss mm3 50 180
Durometer Hardness shore A 60 +/- 5 60 +/- 5
Minimum Tearing Resistance N/mm 9 12
o
Maximum Belt Surface Temperature C -40 ~ 60 -30 ~ 60
Ozone Resistance ( No Crack ) hour 96 24
Ozone Testing Standard - JIS-K 6259 JIS-K 6259
-
Ozone Testing Method 50 pphm, 40oC, 20% Stretch
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 1.500
Elongation at 10% Tensile Strength % Max 2.5
Elongation at Break % Min 10
Adhesion Properties
Top Cover to Ply N/mm Ave 3.5
Ply to Ply N/mm Ave 4.5
Bottom Cover to Ply N/mm Ave 3.5
Packing
Packing Method - Steel Core
Number of Roll Roll 3
Belt Length Per Roll m 79
Net Weight ton/roll 5,5
Gross Weight ton/roll 5,7
Packing Height m 2,1
Packing Length m 2,1
Packing Width m 1,85
Packing Volume m3 8,16
Total Belt Length m 237

1/1
Conveyor Belt Design (Ver. 2.0.3) Created by: Yoon Hong

SPLICE FOR FABRIC BELT (GENERAL) Date : 2-oct-13

BELT SPECIFICATION : EP 1500 / 4 P 1829 x 18.0 x 6.4 SX-EW / STANDARD

1 5 3, 4 3, 4
Running Direction
100
S S S
3 to 5
45 o

100

Unit: mm
L Ls S No. of S 3, 4 5 2
1900 1140 380 3

L
Ls

S S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER Y10-57-03 5.7 ( x 3 ply) 400 3m x1 3mx1
② BOTTOM COVER W10-55-02 5.5 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * W92-40 - - 7.5 liters 4 liters x 2
④ COATING RUBBER W21-10-14 1.0 400 14 m x 1 14 m x 1
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² (0.8 to 1.5 MPa) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 70Minutes
PRESS OPEN TEMP. Below 120°C Below 248°F

Note : * One can of rubber cement could be applied to more than one splice.
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: HF / CV025

Belt Spe
ecification::
EP 1500/4 18
800x24x4.0
0 SX-EW/STD 79m
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : El Abra


CUSTOMER NAME : El Abra
CONVEYOR ID : HF CV025
DATE : 10-oct-13
BELT SPEC : EP 1500 / 4 P 1800 x 24.0 x 4.0 SX-EW / STANDARD

ITEM UNIT DATA


Belt Strength kN/m 1,500
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - EP 1500 / 4 P
Maximum Recommended Working Tension for Running kN/m 150
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 800
Under 80% but Over 60% - ( Tail / Take up ) mm 640
Below 60% - ( Snub / Bend ) mm 480
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 380
Number of Step(s) - 3
Splice Length ( with Bias ) m 2.0
Belt Length for One Splice ( with Bias ) m 3.0
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 to 15
Curing Time minute 80
Maximum Open Press Temperature °C 120.0
Belt Dimension
Belt Width mm 1,800
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 36.0
Top Cover Thickness mm 24.0
Bottom Cover Thickness mm 4.0
Number of Ply - 4
Belt Weight (Reference Only) kg/m 75.0
Cover Rubber Top Cover Bottom Cover
Rubber Grade - SX-EW STANDARD
Minimum Tensile Strength Mpa 17 16
Minimum Elongation at Break % 400 400
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 15 13
Elongation after Aging (70+/-1 °C x 7 days) % 350 350
Abrasion Resistance - Max. Volume Loss mm3 70 180
Maximum Belt Surface Temperature o
C -40 ~ 60 -30 ~ 60
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 1,500
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Steel Core
Number of Roll Roll 1
Belt Length Per Roll m 79
Net Weight ton/roll 6
Gross Weight ton/roll 6.1
Core Drum Diameter m 0.7
Packing Height m 2.2
Packing Length m 2.2
Packing Width m 1.85
Packing Volume m3 8.95
Total Belt Length m 79

1/1
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa

SPLICE FOR FABRIC BELT (GENERAL) Date : 10-oct-13

BELT SPECIFICATION : EP 1500 / 4 P 1800 x 24.0 x 4.0 SX-EW / STANDARD

1 5 3, 4 3, 4
Running Direction
100
S S S
3 to 5
45 o

100

Unit: mm
L Ls S No. of S 3, 4 5 2
1890 1140 380 3

L
Ls

S S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER Y10-58-03 5.8 ( x 4 ply) 400 3m x1 3mx1
② BOTTOM COVER W10-30-02 3 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * W92-40 - - 7.3 liters 4 liters x 2
④ COATING RUBBER W21-10-13 1.0 400 13 m x 1 13 m x 1
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² (0.8 to 1.5 MPa) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 80Minutes
PRESS OPEN TEMP. Below 120°C Below 248°F

Note : * One can of rubber cement could be applied to more than one splice.
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: HC / CV026

Belt Spe
ecification::
EP 1500/4 18
829x18x6.4
4 SX-EW/STD 190m
EL ABRA PORTABLE 1 EP1500 4P 1829BW SX-EW STANDARD L190m TD 100112 R0

FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : EL ABRA


CUSTOMER NAME : FREEPORT
CONVEYOR ID : PORTABLE 1
DATE : 10-ene-12
BELT SPEC : EP 1500 / 4 P 1829 x 18 x 6.4 SX-EW / STANDARD

ITEM UNIT DATA


Belt Strength kN/m 1.500
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Standard Applied - BRIDGESTONE
Belt Type - FABRIC
Designation Number - EP 1500 / 4 P
Maximum Recommended Working Tension for Running kN/m 150
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 800
Under 80% but Over 60% - ( Tail / Take up ) mm 640
Below 60% - ( Snub / Bend ) mm 480
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT-JOINT
Step Length mm 380
Number of Step - 3
Splice Length ( with Bias ) m 2,0
Belt Length for One Splice ( with Bias ) m 3,0
Vulcanizing Temperature °C 145±5
Pressure Applied kg/cm² 8 ~ 10
Curing Time minute 70
Maximum Open Press Temperature °C 120
Belt Dimension
Belt Width mm 1.829
Edge Rubber Width mm 15+/-7.5
Total Belt Thickness mm 32,4
Top Cover Thickness mm 18,0
Bottom Cover Thickness mm 6,4
Number of Ply - 4
Belt Weight (Reference Only) kg/m 69,0
Cover Rubber Top Cover Bottom Cover
Rubber Grade - SX-EW STANDARD
Specific Gravity (Reference Only) - 1.113 +/- 0.05 1.133 +/- 0.05
Minimum Tensile Strength Mpa 17 16
Minimum Elongation at Break % 400 400
Tensile Strength after Aging (70+/-1 °C x 7 da ys) Mpa 15 13
Elongation after Aging (70+/-1 °C x 7 days) % 350 350
Abrasion Resistance - Max. Volume Loss mm3 50 180
Durometer Hardness shore A 60 +/- 5 60 +/- 5
Minimum Tearing Resistance N/mm 9 12
o
Maximum Belt Surface Temperature C -40 ~ 60 -30 ~ 60
Ozone Resistance ( No Crack ) hour 96 24
Ozone Testing Standard - JIS-K 6259 JIS-K 6259
-
Ozone Testing Method 50 pphm, 40oC, 20% Stretch
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 1.500
Elongation at 10% Tensile Strength % Max 2.5
Elongation at Break % Min 10
Adhesion Properties
Top Cover to Ply N/mm Ave 3.5
Ply to Ply N/mm Ave 4.5
Bottom Cover to Ply N/mm Ave 3.5
Packing
Packing Method - Steel Core
Number of Roll Roll 1
Belt Length Per Roll m 190
Net Weight ton/roll 13,2
Gross Weight ton/roll 13,3
Packing Height m 3,1
Packing Length m 3,1
Packing Width m 1,85
Packing Volume m3 17,78
Total Belt Length m 190

1/1
Conveyor Belt Design (Ver. 2.0.3) Created by: Yoon Hong

SPLICE FOR FABRIC BELT (GENERAL) Date : 2-oct-13

BELT SPECIFICATION : EP 1500 / 4 P 1829 x 18.0 x 6.4 SX-EW / STANDARD

1 5 3, 4 3, 4
Running Direction
100
S S S
3 to 5
45 o

100

Unit: mm
L Ls S No. of S 3, 4 5 2
1900 1140 380 3

L
Ls

S S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER Y10-57-03 5.7 ( x 3 ply) 400 3m x1 3mx1
② BOTTOM COVER W10-55-02 5.5 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * W92-40 - - 7.5 liters 4 liters x 2
④ COATING RUBBER W21-10-14 1.0 400 14 m x 1 14 m x 1
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² (0.8 to 1.5 MPa) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 70Minutes
PRESS OPEN TEMP. Below 120°C Below 248°F

Note : * One can of rubber cement could be applied to more than one splice.
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: HC / CV026

Belt Spe
ecification::
EP 1500/4 18
800x20x4.0
0 SX-EW/STD 190m
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : El Abra


CUSTOMER NAME : El Abra
CONVEYOR ID : HC CV026
DATE : 10-oct-13
BELT SPEC : EP 1500 / 4 P 1800 x 20.0 x 4.0 SX-EW / STANDARD

ITEM UNIT DATA


Belt Strength kN/m 1,500
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - EP 1500 / 4 P
Maximum Recommended Working Tension for Running kN/m 150
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 800
Under 80% but Over 60% - ( Tail / Take up ) mm 640
Below 60% - ( Snub / Bend ) mm 480
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 380
Number of Step(s) - 3
Splice Length ( with Bias ) m 2.0
Belt Length for One Splice ( with Bias ) m 3.0
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 to 15
Curing Time minute 70
Maximum Open Press Temperature °C 120.0
Belt Dimension
Belt Width mm 1,800
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 32.0
Top Cover Thickness mm 20.0
Bottom Cover Thickness mm 4.0
Number of Ply - 4
Belt Weight (Reference Only) kg/m 67.0
Cover Rubber Top Cover Bottom Cover
Rubber Grade - SX-EW STANDARD
Minimum Tensile Strength Mpa 17 16
Minimum Elongation at Break % 400 400
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 15 13
Elongation after Aging (70+/-1 °C x 7 days) % 350 350
Abrasion Resistance - Max. Volume Loss mm3 70 180
Maximum Belt Surface Temperature o
C -40 ~ 60 -30 ~ 60
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 1,500
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Steel Core
Number of Roll Roll 1
Belt Length Per Roll m 190
Net Weight ton/roll 12.8
Gross Weight ton/roll 12.9
Core Drum Diameter m 0.7
Packing Height m 3.1
Packing Length m 3.1
Packing Width m 1.85
Packing Volume m3 17.78
Total Belt Length m 190

1/1
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa

SPLICE FOR FABRIC BELT (GENERAL) Date : 10-oct-13

BELT SPECIFICATION : EP 1500 / 4 P 1800 x 20.0 x 4.0 SX-EW / STANDARD

1 5 3, 4 3, 4
Running Direction
100
S S S
3 to 5
45 o

100

Unit: mm
L Ls S No. of S 3, 4 5 2
1890 1140 380 3

L
Ls

S S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER Y10-48-03 4.8 ( x 4 ply) 400 3m x1 3mx1
② BOTTOM COVER W10-30-02 3 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * W92-40 - - 7.3 liters 4 liters x 2
④ COATING RUBBER W21-10-13 1.0 400 13 m x 1 13 m x 1
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² (0.8 to 1.5 MPa) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 70Minutes
PRESS OPEN TEMP. Below 120°C Below 248°F

Note : * One can of rubber cement could be applied to more than one splice.
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: RS / CV027

Belt Spe
ecification::
EP 1500/4 18
829x18x6.4
4 SX-EW/STD 160m
Conveyor Belt Design (Ver. 2.0.3) Created by: Yoon Hong
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : EL ABRA


CUSTOMER NAME : EL ABRA
CONVEYOR ID : RSCV027
DATE : 2-oct-13
BELT SPEC : EP 1500 / 4 P 1829 x 18.0 x 6.4 SX-EW / STANDARD

ITEM UNIT DATA


Belt Strength kN/m 1,500
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - EP 1500 / 4 P
Maximum Recommended Working Tension for Running kN/m 150
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 800
Under 80% but Over 60% - ( Tail / Take up ) mm 640
Below 60% - ( Snub / Bend ) mm 480
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 380
Number of Step(s) - 3
Splice Length ( with Bias ) m 2.0
Belt Length for One Splice ( with Bias ) m 3.0
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 to 15
Curing Time minute 70
Maximum Open Press Temperature °C 120.0
Belt Dimension
Belt Width mm 1,829
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 32.4
Top Cover Thickness mm 18.0
Bottom Cover Thickness mm 6.4
Number of Ply - 4
Belt Weight (Reference Only) kg/m 69.0
Cover Rubber Top Cover Bottom Cover
Rubber Grade - SX-EW STANDARD
Minimum Tensile Strength Mpa 17 16
Minimum Elongation at Break % 400 400
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 15 13
Elongation after Aging (70+/-1 °C x 7 days) % 350 350
Abrasion Resistance - Max. Volume Loss mm3 70 180
Maximum Belt Surface Temperature o
C -40 ~ 60 -30 ~ 60
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 1,500
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Steel Core
Number of Roll Roll 1
Belt Length Per Roll m 160
Net Weight ton/roll 11.1
Gross Weight ton/roll 11.2
Core Drum Diameter m 0.7
Packing Height m 2.9
Packing Length m 2.9
Packing Width m 1.85
Packing Volume m3 15.56
Total Belt Length m 160

1/1
Conveyor Belt Design (Ver. 2.0.3) Created by: Yoon Hong

SPLICE FOR FABRIC BELT (GENERAL) Date : 2-oct-13

BELT SPECIFICATION : EP 1500 / 4 P 1829 x 18.0 x 6.4 SX-EW / STANDARD

1 5 3, 4 3, 4
Running Direction
100
S S S
3 to 5
45 o

100

Unit: mm
L Ls S No. of S 3, 4 5 2
1900 1140 380 3

L
Ls

S S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER Y10-57-03 5.7 ( x 3 ply) 400 3m x1 3mx1
② BOTTOM COVER W10-55-02 5.5 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * W92-40 - - 7.5 liters 4 liters x 2
④ COATING RUBBER W21-10-14 1.0 400 14 m x 1 14 m x 1
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² (0.8 to 1.5 MPa) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 70Minutes
PRESS OPEN TEMP. Below 120°C Below 248°F

Note : * One can of rubber cement could be applied to more than one splice.
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: RS / CV027

Belt Spe
ecification::
EP 1500/4 18
800x20x4.0
0 SX-EW/STD 160m
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : El Abra


CUSTOMER NAME : El Abra
CONVEYOR ID : RS CV027
DATE : 10-oct-13
BELT SPEC : EP 1500 / 4 P 1800 x 20.0 x 4.0 SX-EW / STANDARD

ITEM UNIT DATA


Belt Strength kN/m 1,500
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - EP 1500 / 4 P
Maximum Recommended Working Tension for Running kN/m 150
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 800
Under 80% but Over 60% - ( Tail / Take up ) mm 640
Below 60% - ( Snub / Bend ) mm 480
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 380
Number of Step(s) - 3
Splice Length ( with Bias ) m 2.0
Belt Length for One Splice ( with Bias ) m 3.0
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 to 15
Curing Time minute 70
Maximum Open Press Temperature °C 120.0
Belt Dimension
Belt Width mm 1,800
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 32.0
Top Cover Thickness mm 20.0
Bottom Cover Thickness mm 4.0
Number of Ply - 4
Belt Weight (Reference Only) kg/m 67.0
Cover Rubber Top Cover Bottom Cover
Rubber Grade - SX-EW STANDARD
Minimum Tensile Strength Mpa 17 16
Minimum Elongation at Break % 400 400
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 15 13
Elongation after Aging (70+/-1 °C x 7 days) % 350 350
Abrasion Resistance - Max. Volume Loss mm3 70 180
Maximum Belt Surface Temperature o
C -40 ~ 60 -30 ~ 60
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 1,500
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Steel Core
Number of Roll Roll 1
Belt Length Per Roll m 160
Net Weight ton/roll 10.8
Gross Weight ton/roll 10.9
Core Drum Diameter m 0.7
Packing Height m 2.8
Packing Length m 2.8
Packing Width m 1.85
Packing Volume m3 14.50
Total Belt Length m 160

1/1
Conveyor Belt Design (Ver. 2.0.3) Created by: furukawa

SPLICE FOR FABRIC BELT (GENERAL) Date : 10-oct-13

BELT SPECIFICATION : EP 1500 / 4 P 1800 x 20.0 x 4.0 SX-EW / STANDARD

1 5 3, 4 3, 4
Running Direction
100
S S S
3 to 5
45 o

100

Unit: mm
L Ls S No. of S 3, 4 5 2
1890 1140 380 3

L
Ls

S S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER Y10-48-03 4.8 ( x 4 ply) 400 3m x1 3mx1
② BOTTOM COVER W10-30-02 3 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * W92-40 - - 7.3 liters 4 liters x 2
④ COATING RUBBER W21-10-13 1.0 400 13 m x 1 13 m x 1
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² (0.8 to 1.5 MPa) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 70Minutes
PRESS OPEN TEMP. Below 120°C Below 248°F

Note : * One can of rubber cement could be applied to more than one splice.
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: #1 D/C
D & F/C - #2 D/C & F/C
F

Belt Spe
ecification::
HYB1800/6
H 2438x25.4xx6.4 FX-S/R
RMA-1
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : MORENCI


CUSTOMER NAME : FCX
CONVEYOR ID : #1 DC, #1 FC, #2 DC, #2 FC
DATE : 22-Mar-13
BELT SPEC : HYB 1800 / 6 P 2438 x 25.4 x 6.4 FX-S / RMA-1

ITEM UNIT DATA


Belt Strength kN/m 1,800
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - HYB 1800 / 6 P
Maximum Recommended Working Tension for Running kN/m 180
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 750
Under 80% but Over 60% - ( Tail / Take up ) mm 600
Below 60% - ( Snub / Bend ) mm 450
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 300
Number of Step(s) - 5
Splice Length ( with Bias ) m 3.0
Belt Length for One Splice ( with Bias ) m 4.0
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 ~ 15
Curing Time minute 90
Maximum Open Press Temperature °C 66.0
Belt Dimension
Belt Width mm 2,438
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 40.2
Top Cover Thickness mm 25.4
Bottom Cover Thickness mm 6.4
Number of Ply - 6
Belt Weight (Reference Only) kg/m 115.0
Cover Rubber Top Cover Bottom Cover
Rubber Grade - FX-S RMA-1
Specific Gravity (Reference Only) - 1.156 +/- 0.05 1.115 +/- 0.05
Minimum Tensile Strength Mpa 18 25
Minimum Elongation at Break % 450 450
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 14 22
Elongation after Aging (70+/-1 °C x 7 days) % 400 400
Abrasion Resistance - Max. Volume Loss mm3 140 120
Durometer Hardness shore A 70 +/- 5 60 +/- 5
Minimum Tearing Resistance N/mm 15 12
o
Maximum Belt Surface Temperature C -35 ~ 60 -50 ~ 60
Ozone Resistance ( No Crack ) hour 96 72
Ozone Testing Standard - JIS-K 6259 JIS-K 6259
-
Ozone Testing Method 50 pphm, 40°C, 20% Stretch
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 1,800
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Steel Reel
Number of Roll Roll 1
Belt Length Per Roll m 100
Net Weight ton/roll 11.5
Gross Weight ton/roll 12.4
Core Drum Diameter m 0.6
Packing Height m 2.51
Packing Length m 2.51
Packing Width m 2.75
Packing Volume m3 17.33
Total Belt Length m 100

1/2
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

SPLICE FOR FABRIC BELT (GENERAL) Date : 22-Mar-13

BELT SPECIFICATION : HYB 1800 / 6 P 2438 x 25.4 x 6.4 FX-S / RMA-1

1 5 3, 4 3, 4
Running Direction
100
S S S S S
3 to 5
45 o
8 ~ 15
66

100
Unit: mm
L Ls S No. of S
2510 1500 300 5 3, 4 5 2

L
Ls

S S S S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER X10-50-05 5 ( x 5 ply) 400 5m x1 5mx1
② BOTTOM COVER W10-60-02 6 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * W92-40 - - 13.2 liters 4 liters x 4
④ COATING RUBBER W21-05-23 0.5 400 23 m x 1 23 m x 1
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² ( 0.8 to 1.5 Mpa ) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 90Minutes
PRESS OPEN TEMP. Below 66°C Below 150°F

Note : * One can of rubber cement could be applied to more than one splice.

2/2
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: 4 A,B
B&C - RS 1&
&2

Belt Spe
ecification::
NF1000/4
N 1372x
1 15.9x6.4 SX-EW
W/DIN-X
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : MORENCI


CUSTOMER NAME : FCX
CONVEYOR ID : 4A,4B,4c, RS1, RS2
DATE : 14-Mar-13
BELT SPEC : NF 1000 / 4 P 1372 x 15.9 x 6.4 SX-EW / DIN-X

ITEM UNIT DATA


Belt Strength kN/m 1,000
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - NF 1000 / 4 P
Maximum Recommended Working Tension for Running kN/m 100
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 500
Under 80% but Over 60% - ( Tail / Take up ) mm 400
Below 60% - ( Snub / Bend ) mm 300
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 250
Number of Step(s) - 3
Splice Length ( with Bias ) m 1.5
Belt Length for One Splice ( with Bias ) m 2.5
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 ~ 15
Curing Time minute 65
Maximum Open Press Temperature °C 66.0
Belt Dimension
Belt Width mm 1,372
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 28.3
Top Cover Thickness mm 15.9
Bottom Cover Thickness mm 6.4
Number of Ply - 4
Belt Weight (Reference Only) kg/m 44.0
Cover Rubber Top Cover Bottom Cover
Rubber Grade - SX-EW DIN-X
Specific Gravity (Reference Only) - 1.113 +/- 0.05 1.115 +/- 0.05
Minimum Tensile Strength Mpa 17 25
Minimum Elongation at Break % 400 450
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 15 19
Elongation after Aging (70+/-1 °C x 7 days) % 350 340
Abrasion Resistance - Max. Volume Loss mm3 70 120
Durometer Hardness shore A 60 +/- 5 60 +/- 5
Minimum Tearing Resistance N/mm 9 12
o
Maximum Belt Surface Temperature C -40 ~ 60 -50 ~ 60
Ozone Resistance ( No Crack ) hour 96 72
Ozone Testing Standard - JIS-K 6259 JIS-K 6259
-
Ozone Testing Method 50 pphm, 40°C, 20% Stretch
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 1,000
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Steel Core
Number of Roll Roll 1
Belt Length Per Roll m 100
Net Weight ton/roll 4.4
Gross Weight ton/roll 4.6
Core Drum Diameter m 0.7
Packing Height m 2.2
Packing Length m 2.2
Packing Width m 1.4
Packing Volume m3 6.78
Total Belt Length m 100

1/2
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

SPLICE FOR FABRIC BELT (GENERAL) Date : 14-Mar-13

BELT SPECIFICATION : NF 1000 / 4 P 1372 x 15.9 x 6.4 SX-EW / DIN-X

1 5 3, 4 3, 4
Running Direction
100
S S S
3 to 5
45 o
8 ~ 15
66

100

Unit: mm
L Ls S No. of S
3, 4 5 2
1320 750 250 3

L
Ls

S S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER Y10-52-02 5.2 ( x 3 ply) 400 2mx1 2mx1
② BOTTOM COVER W10-60-02 6 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * W92-40 - - 3.9 liters 4 liters x 1
④ COATING RUBBER W21-05-07 0.5 400 7mx1 7mx1
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² ( 0.8 to 1.5 Mpa ) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 65Minutes
PRESS OPEN TEMP. Below 66°C Below 150°F

Note : * One can of rubber cement could be applied to more than one splice.

2/2
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: 54" superportab
s bles

Belt Spe
ecification::
HYB1500/4
H 1372x12.7x
1 x6.4 SX-EW//SX-EW
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : MORENCI


CUSTOMER NAME : FCX
CONVEYOR ID : 54'' superportables
DATE : 14-Mar-13
BELT SPEC : HYB 1500 / 4 P 1372 x 12.7 x 6.4 SX-EW / SX-EW

ITEM UNIT DATA


Belt Strength kN/m 1,500
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - HYB 1500 / 4 P
Maximum Recommended Working Tension for Running kN/m 150
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 600
Under 80% but Over 60% - ( Tail / Take up ) mm 480
Below 60% - ( Snub / Bend ) mm 360
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 380
Number of Step(s) - 3
Splice Length ( with Bias ) m 2.0
Belt Length for One Splice ( with Bias ) m 3.0
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 ~ 15
Curing Time minute 65
Maximum Open Press Temperature °C 66.0
Belt Dimension
Belt Width mm 1,372
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 25.2
Top Cover Thickness mm 12.7
Bottom Cover Thickness mm 6.4
Number of Ply - 4
Belt Weight (Reference Only) kg/m 40.0
Cover Rubber Top Cover Bottom Cover
Rubber Grade - SX-EW SX-EW
Specific Gravity (Reference Only) - 1.113 +/- 0.05 1.113 +/- 0.05
Minimum Tensile Strength Mpa 17 17
Minimum Elongation at Break % 400 400
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 15 15
Elongation after Aging (70+/-1 °C x 7 days) % 350 350
Abrasion Resistance - Max. Volume Loss mm3 70 70
Durometer Hardness shore A 60 +/- 5 60 +/- 5
Minimum Tearing Resistance N/mm 9 9
o
Maximum Belt Surface Temperature C -40 ~ 60 -40 ~ 60
Ozone Resistance ( No Crack ) hour 96 96
Ozone Testing Standard - JIS-K 6259 JIS-K 6259
-
Ozone Testing Method 50 pphm, 40°C, 20% Stretch
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 1,500
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Steel Core
Number of Roll Roll 1
Belt Length Per Roll m 100
Net Weight ton/roll 4
Gross Weight ton/roll 4.2
Core Drum Diameter m 0.7
Packing Height m 2.1
Packing Length m 2.1
Packing Width m 1.4
Packing Volume m3 6.17
Total Belt Length m 100

1/2
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

SPLICE FOR FABRIC BELT (GENERAL) Date : 14-Mar-13

BELT SPECIFICATION : HYB 1500 / 4 P 1372 x 12.7 x 6.4 SX-EW / SX-EW

1 5 3, 4 3, 4
Running Direction
100
S S S
3 to 5
45 o
8 ~ 15
66

100

Unit: mm
L Ls S No. of S
3, 4 5 2
1710 1140 380 3

L
Ls

S S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER Y10-60-02 6 ( x 2 ply) 400 2mx1 2mx1
② BOTTOM COVER Y10-55-02 5.5 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * W92-40 - - 5.1 liters 4 liters x 2
④ COATING RUBBER W21-10-09 1.0 400 9mx1 9mx1
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² ( 0.8 to 1.5 Mpa ) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 65Minutes
PRESS OPEN TEMP. Below 66°C Below 150°F

Note : * One can of rubber cement could be applied to more than one splice.

2/2
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: 72" superportab
s bles

Belt Spe
ecification::
HYB1500/4
H 1829x12.7x
1 x6.4 SX-EW//SX-EW
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : MORENCI


CUSTOMER NAME : FCX
CONVEYOR ID : 72'' superportables
DATE : 14-Mar-13
BELT SPEC : HYB 1500 / 4 P 1829 x 12.7 x 6.4 SX-EW / SX-EW

ITEM UNIT DATA


Belt Strength kN/m 1,500
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - HYB 1500 / 4 P
Maximum Recommended Working Tension for Running kN/m 150
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 600
Under 80% but Over 60% - ( Tail / Take up ) mm 480
Below 60% - ( Snub / Bend ) mm 360
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 380
Number of Step(s) - 3
Splice Length ( with Bias ) m 2.0
Belt Length for One Splice ( with Bias ) m 3.0
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 ~ 15
Curing Time minute 65
Maximum Open Press Temperature °C 66.0
Belt Dimension
Belt Width mm 1,829
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 25.2
Top Cover Thickness mm 12.7
Bottom Cover Thickness mm 6.4
Number of Ply - 4
Belt Weight (Reference Only) kg/m 54.0
Cover Rubber Top Cover Bottom Cover
Rubber Grade - SX-EW SX-EW
Specific Gravity (Reference Only) - 1.113 +/- 0.05 1.113 +/- 0.05
Minimum Tensile Strength Mpa 17 17
Minimum Elongation at Break % 400 400
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 15 15
Elongation after Aging (70+/-1 °C x 7 days) % 350 350
Abrasion Resistance - Max. Volume Loss mm3 70 70
Durometer Hardness shore A 60 +/- 5 60 +/- 5
Minimum Tearing Resistance N/mm 9 9
o
Maximum Belt Surface Temperature C -40 ~ 60 -40 ~ 60
Ozone Resistance ( No Crack ) hour 96 96
Ozone Testing Standard - JIS-K 6259 JIS-K 6259
-
Ozone Testing Method 50 pphm, 40°C, 20% Stretch
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 1,500
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Steel Core
Number of Roll Roll 1
Belt Length Per Roll m 100
Net Weight ton/roll 5.4
Gross Weight ton/roll 5.6
Core Drum Diameter m 0.7
Packing Height m 2.1
Packing Length m 2.1
Packing Width m 1.85
Packing Volume m3 8.16
Total Belt Length m 100

1/2
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

SPLICE FOR FABRIC BELT (GENERAL) Date : 14-Mar-13

BELT SPECIFICATION : HYB 1500 / 4 P 1829 x 12.7 x 6.4 SX-EW / SX-EW

1 5 3, 4 3, 4
Running Direction
100
S S S
3 to 5
45 o
8 ~ 15
66

100

Unit: mm
L Ls S No. of S
3, 4 5 2
1900 1140 380 3

L
Ls

S S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER Y10-60-02 6 ( x 2 ply) 400 2mx1 2mx1
② BOTTOM COVER Y10-55-02 5.5 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * W92-40 - - 7.5 liters 4 liters x 2
④ COATING RUBBER W21-10-14 1.0 400 14 m x 1 14 m x 1
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² ( 0.8 to 1.5 Mpa ) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 65Minutes
PRESS OPEN TEMP. Below 66°C Below 150°F

Note : * One can of rubber cement could be applied to more than one splice.

2/2
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: A1A,, R8, R9 & S10
S

Belt Spe
ecification::
NF2200/5
N 1372x15.9x3
1 3.2 SX-EW//FX-S
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : MORENCI


CUSTOMER NAME : FCX
CONVEYOR ID : A1A, S10, R8, R9
DATE : 22-Mar-13
BELT SPEC : NF 2200 / 5 P 1372 x 15.9 x 3.2 SX-EW / FX-S

ITEM UNIT DATA


Belt Strength kN/m 2,200
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - NF 2200 / 5 P
Maximum Recommended Working Tension for Running kN/m 220
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 800
Under 80% but Over 60% - ( Tail / Take up ) mm 640
Below 60% - ( Snub / Bend ) mm 480
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 380
Number of Step(s) - 4
Splice Length ( with Bias ) m 2.5
Belt Length for One Splice ( with Bias ) m 3.5
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 ~ 15
Curing Time minute 65
Maximum Open Press Temperature °C 66.0
Belt Dimension
Belt Width mm 1,372
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 28.2
Top Cover Thickness mm 15.9
Bottom Cover Thickness mm 3.2
Number of Ply - 5
Belt Weight (Reference Only) kg/m 45.0
Cover Rubber Top Cover Bottom Cover
Rubber Grade - SX-EW FX-S
Specific Gravity (Reference Only) - 1.113 +/- 0.05 1.156 +/- 0.05
Minimum Tensile Strength Mpa 17 18
Minimum Elongation at Break % 400 450
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 15 14
Elongation after Aging (70+/-1 °C x 7 days) % 350 400
Abrasion Resistance - Max. Volume Loss mm3 70 140
Durometer Hardness shore A 60 +/- 5 70 +/- 5
Minimum Tearing Resistance N/mm 9 15
o
Maximum Belt Surface Temperature C -40 ~ 60 -35 ~ 60
Ozone Resistance ( No Crack ) hour 96 96
Ozone Testing Standard - JIS-K 6259 JIS-K 6259
-
Ozone Testing Method 50 pphm, 40°C, 20% Stretch
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 2,200
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Steel Core
Number of Roll Roll 1
Belt Length Per Roll m 100
Net Weight ton/roll 4.5
Gross Weight ton/roll 4.7
Core Drum Diameter m 0.7
Packing Height m 2.2
Packing Length m 2.2
Packing Width m 1.4
Packing Volume m3 6.78
Total Belt Length m 100

1/2
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

SPLICE FOR FABRIC BELT (GENERAL) Date : 22-Mar-13

BELT SPECIFICATION : NF 2200 / 5 P 1372 x 15.9 x 3.2 SX-EW / FX-S

1 5 3, 4 3, 4
Running Direction
100
S S S S
3 to 5
45 o
8 ~ 15
66

100
Unit: mm
L Ls S No. of S
2090 1520 380 4 3, 4 5 2

L
Ls

S S S S Running Direction

Belt
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER Y10-50-02 5 ( x 3 ply) 400 2mx1 2mx1
② BOTTOM COVER X10-25-02 2.5 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * W92-40 - - 6.2 liters 4 liters x 2
④ COATING RUBBER W21-10-11 1.0 400 11 m x 1 11 m x 1
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² ( 0.8 to 1.0 Mpa ) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 65Minutes
PRESS OPEN TEMP. Below 66°C Below 150°F

Note : * One can of rubber cement could be applied to more than one splice.

2/2
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: A2 A&C
A

Belt Spe
ecification::
NF1000/4
N 1219x15.9x3
1 3.2 DIN-X/D
DIN-X
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : MORENCI


CUSTOMER NAME : FCX
CONVEYOR ID : A2A, A2C
DATE : 14-Mar-13
BELT SPEC : NF 1000 / 4 P 1219 x 15.9 x 3.2 DIN-X / DIN-X

ITEM UNIT DATA


Belt Strength kN/m 1,000
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - NF 1000 / 4 P
Maximum Recommended Working Tension for Running kN/m 100
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 500
Under 80% but Over 60% - ( Tail / Take up ) mm 400
Below 60% - ( Snub / Bend ) mm 300
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 250
Number of Step(s) - 3
Splice Length ( with Bias ) m 1.5
Belt Length for One Splice ( with Bias ) m 2.5
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 ~ 15
Curing Time minute 65
Maximum Open Press Temperature °C 66.0
Belt Dimension
Belt Width mm 1,219
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 25.1
Top Cover Thickness mm 15.9
Bottom Cover Thickness mm 3.2
Number of Ply - 4
Belt Weight (Reference Only) kg/m 35.0
Cover Rubber Top Cover Bottom Cover
Rubber Grade - DIN-X DIN-X
Specific Gravity (Reference Only) - 1.115 +/- 0.05 1.115 +/- 0.05
Minimum Tensile Strength Mpa 25 25
Minimum Elongation at Break % 450 450
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 19 19
Elongation after Aging (70+/-1 °C x 7 days) % 340 340
Abrasion Resistance - Max. Volume Loss mm3 120 120
Durometer Hardness shore A 60 +/- 5 60 +/- 5
Minimum Tearing Resistance N/mm 12 12
o
Maximum Belt Surface Temperature C -50 ~ 60 -50 ~ 60
Ozone Resistance ( No Crack ) hour 72 72
Ozone Testing Standard - JIS-K 6259 JIS-K 6259
-
Ozone Testing Method 50 pphm, 40°C, 20% Stretch
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 1,000
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Wooden Core
Number of Roll Roll 1
Belt Length Per Roll m 100
Net Weight ton/roll 3.5
Gross Weight ton/roll 3.6
Core Drum Diameter m 0.6
Packing Height m 2
Packing Length m 2
Packing Width m 1.25
Packing Volume m3 5.00
Total Belt Length m 100

1/2
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

SPLICE FOR FABRIC BELT (GENERAL) Date : 14-Mar-13

BELT SPECIFICATION : NF 1000 / 4 P 1219 x 15.9 x 3.2 DIN-X / DIN-X

1 5 3, 4 3, 4
Running Direction
100
S S S
3 to 5
45 o
8 ~ 15
66

100

Unit: mm
L Ls S No. of S
3, 4 5 2
1250 750 250 3

L
Ls

S S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER W10-52-02 5.2 ( x 3 ply) 400 2mx1 2mx1
② BOTTOM COVER W10-30-02 3 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * W92-40 - - 3.3 liters 4 liters x 1
④ COATING RUBBER W21-05-06 0.5 400 6mx1 6mx1
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² ( 0.8 to 1.5 Mpa ) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 65 Minutes
PRESS OPEN TEMP. Below 66°C Below 150°F

Note : * One can of rubber cement could be applied to more than one splice.

2/2
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: R1 A&B,
A R2 & R4
R

Belt Spe
ecification::
ST1100 152
24xdia:5.0x1
19.0x6.3 FX--S/DIN-X P::19.2 N:77
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

STEEL CORD BELT TECHNICAL DATA SHEET


PROJECT NAME: MORENCI

CUSTOMER NAME: FCX

CONVEYOR ID: R1A, R1B, R2, R4

DATE: March 14, 2013

BELT SPEC: ST-1100 1524 x dia5.0 x 19 x 6.3 FX-S/DIN-X P:19.2 N:77 C:7x7

BELT LENGTH, M: 100

PLUS SPLICE LENGTH:

ITEM UNIT DATA


Belt Designation (ST-N0) kN/m ST-1100
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - STEEL CORD
Design Standard Applied - BRIDGESTONE
Minimum Pulley Diameter
Belt Tesion at Pulley Over 80% Max Tension(Drive / Head) mm 746
Belt Tesion at Pulley Within 60 ~ 80% Max Tension(Tail/ Take-up) mm 600
Belt Tesion at Pulley Below 60% Max Tension(Snub / Bend) mm 450
Manufacturing and Testing Standard Applied *1 - BRIDGESTONE
Splicing
Splice Method ( 1, 2 - Step ) - 1-Step
Vulcanisation Method - HOT VULCANIZE
Step Length mm 500
Splice Length ( including Bias Length ) mm 730
Belt Length for One Splice m 1.40
Vulcanizing Temperature °C 145 +/- 5
Pressure Applied kg/cm2 10 ~ 15
Curing Time Minutes 70
Maximum Open Press Temperature °C 66.00
Packing RACETRACK SINGLE REEL
Number of Roll Roll 1 1
Belt Length Per Roll m 100.00 100.00
Net Weight ton/roll 6.00 6.00
Gross Weight ton/roll 9.30 6.60
Core Drum Diameter m N/A 0.60
Packing Height m 1.77 2.22
Packing Length m 3.22 2.22
Packing Width m 2.09 1.85
Packing Volume m3 11.89 9.12
Total Belt Length ( including Splicing Length ) m 100.00 100.00
Belt Dimension
Belt Width mm 1,524
Total Belt Thickness mm 30.3
Top Cover Thickness mm 19.0
Bottom Cover Thickness mm 6.3
Belt Weight (Reference Only) kg/m 60.0
Edge Rubber Width mm 29.9
Breaker ( Yes / No ) - NO
Full Belt Details
Max. Recommended Working Tension for Running kN 250
Minimum Recommended Safety Factor for Running - 6.7
Troughability at 45o Troughed Idlers - 0.18

Page 1 of 5
STEEL CORD BELT TECHNICAL DATA SHEET
PROJECT NAME: MORENCI

CUSTOMER NAME: FCX

CV ID: -

DATE: March 14, 2013

BELT SPEC: ST-1100 1524 x dia5.0 x 19 x 6.3 FX-S/DIN-X P:19.2 N:77 C:7x7

CONTINUE......

ITEM UNIT DATA


Cover Rubber TOP BOTTOM
Rubber Grade - FX-S DIN-X
Specific Gravity (Reference Only) - 1.156 +/- 0.05 1.115 +/- 0.05
Minimum Tensile Strength Mpa 18 25
Minimum Elongation at Break % 450 450
Tensile Strength after Aging *2 Mpa 14 19
2
Elongation after Aging * % 400 340
Abrasion Resistance ( Maximum Volume Loss ) mm3 140 120
Durometer Hardness shore A 70 +/- 5 60 +/- 5
Minimum Tearing Resistance N/mm 15 12
o
Maximum Belt Surface Temperature C -35 ~ 60 -50 ~ 60
Ozone Resistance ( No Crack ) hour 96 72
Ozone Testing Standard - JIS-K 6259 JIS-K 6259
-
Ozone Testing Method 50 pphm, 40°C, 20% Stretch
Steel Cord
Cord Construction - 7x7
Cord Diameter mm 5
Number of Cord - 77
Cord Pitch mm 19.2
Cord Breaking Strength kN 24.60
Variation in Vertical Steel Cord Position mm ±1
Number of Steel Cord Joint in Belt - NIL
Separation Strength
Top Cover to Core Rubber N/mm Min 12
Bottom Cover to Core Rubber N/mm Min 12
Static Cord Pull Out Strength N/mm Min 90 99
after Reheating *3 N/mm Min 80 93
* 1 : Please consult GEC if other standard required
* 2 : Ageing = 70 ± 1oC x 7 days
* 3 : Reheating = 140 ± 5oC x 150 min x 10 bar

Page 2 of 5
Conveyor Belt Design (Ver. 1.1.3)Created by: Yoong

SPLICE FOR STEEL CORD BELT- DRAWING

PROJECT NAME : MORENCI


CUSTOMER NAME : FCX
CONVEYOR ID : R1A, R1B, R2, R4
BELT SPECIFICATION : ST-1100 1524 x dia5.0 x 19 x 6.3 FX-S/DIN-X P:19.2 N:77 C:7x7

1-STEP SPLICE Date: 14-Mar-13

Belt Travel G
Unit:mm

Belt Width
CL
17° or
22.5°

50 S B 25
25
L

Lr 25

Ll
25

Unit: mm
BELT WIDTH L Lr Ll S B G CORDS GAP
1524 730 630 550 500 130 40 4.6

Page 3 of 5
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

SPLICE FOR STEEL CORD BELT- MATERIAL

PROJECT NAME : MORENCI


CUSTOMER NAME : FCX
CONVEYOR ID : R1A, R1B, R2, R4
BELT SPECIFICATION : ST-1100 1524 x dia5.0 x 19 x 6.3 FX-S/DIN-X P:19.2 N:77 C:7x7

SPLICING MATERIALS AND VULCANIZING Date: 14/3/2013

1 2 3 4

t
5
STEEL CORDS
6 3

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)

① RUBBER CEMENT * W92-40 - - 3.1 liters 10 ~ 15

② TOP COVER X10-47-11 4.7 ( x 4 ply) 400 11 m x 2 11 m x 2

③ TIE RUBBER W21-11-09 1.1 400 9mx1 66

④ FILLER RUBBER W22-460602 4.6 t 6.0 w 2 m x 85 rolls 2 m x 85 rolls

⑤ EDGE RUBBER X10 5.0 30 Including to (2)+(3)

⑥ BOTTOM COVER W10-55-05 5.5( x 1 ply ) 400 5mx1 5mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 10 to 15 kg/cm² (1.0 to 1.5 Mpa) 145 to 218 PSI
TEMPERATURE 145 ± 5 °C 293 +/-9 °F
CURING TIME 70 Minutes
PRESS OPEN TEMP. Below 66 °C Below 150 °F

Note : * One can of rubber cement could be applied to more than one splice.

Page 4 of 5
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE D
DIAGRAM
M

Conveyo
or ID: S11, S12 & P10

Belt Spe
ecification::
ST2016 1372
2xdia 5.6x16
6x4.8 SX-E
EW/FX-S P
P: 14.5 N: 9
91
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

STEEL CORD BELT TECHNICAL DATA SHEET


PROJECT NAME: MORENCI

CUSTOMER NAME: FCX

CONVEYOR ID: S11, S12 & P10

DATE: March 14, 2013

BELT SPEC: ST-2016 1372 x dia5.6 x 16 x 4.8 SX-EW/FX-S P:14.5 N:91 C:7x7

BELT LENGTH, M: 100

PLUS SPLICE LENGTH:

ITEM UNIT DATA


Belt Designation (ST-N0) kN/m ST-2016
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - STEEL CORD
Design Standard Applied - BRIDGESTONE
Minimum Pulley Diameter
Belt Tesion at Pulley Over 80% Max Tension(Drive / Head) mm 808
Belt Tesion at Pulley Within 60 ~ 80% Max Tension(Tail/ Take-up) mm 650
Belt Tesion at Pulley Below 60% Max Tension(Snub / Bend) mm 490
Manufacturing and Testing Standard Applied *1 - BRIDGESTONE
Splicing
Splice Method ( 1, 2 - Step ) - 1-Step
Vulcanisation Method - HOT VULCANIZE
Step Length mm 600
Splice Length ( including Bias Length ) mm 840
Belt Length for One Splice m 1.50
Vulcanizing Temperature °C 145 +/- 5
Pressure Applied kg/cm2 10 ~ 15
Curing Time Minutes 60
Maximum Open Press Temperature °C 66.00
Packing RACETRACK SINGLE REEL
Number of Roll Roll 1 1
Belt Length Per Roll m 100.00 100.00
Net Weight ton/roll 5.10 5.10
Gross Weight ton/roll 8.40 5.60
Core Drum Diameter m N/A 0.60
Packing Height m 1.67 2.09
Packing Length m 3.12 2.09
Packing Width m 1.93 1.70
Packing Volume m3 10.08 7.43
Total Belt Length ( including Splicing Length ) m 100.00 100.00
Belt Dimension
Belt Width mm 1,372
Total Belt Thickness mm 26.4
Top Cover Thickness mm 16.0
Bottom Cover Thickness mm 4.8
Belt Weight (Reference Only) kg/m 51.0
Edge Rubber Width mm 30.7
Breaker ( Yes / No ) - NO
Full Belt Details
Max. Recommended Working Tension for Running kN 412
Minimum Recommended Safety Factor for Running - 6.7
Troughability at 45o Troughed Idlers - 0.18

Page 1 of 5
STEEL CORD BELT TECHNICAL DATA SHEET
PROJECT NAME: MORENCI

CUSTOMER NAME: FCX

CV ID: -

DATE: March 14, 2013

BELT SPEC: ST-2016 1372 x dia5.6 x 16 x 4.8 SX-EW/FX-S P:14.5 N:91 C:7x7

CONTINUE......

ITEM UNIT DATA


Cover Rubber TOP BOTTOM
Rubber Grade - SX-EW FX-S
Specific Gravity (Reference Only) - 1.113 +/- 0.05 1.156 +/- 0.05
Minimum Tensile Strength Mpa 17 18
Minimum Elongation at Break % 400 450
Tensile Strength after Aging *2 Mpa 15 14
2
Elongation after Aging * % 350 400
Abrasion Resistance ( Maximum Volume Loss ) mm3 70 140
Durometer Hardness shore A 60 +/- 5 70 +/- 5
Minimum Tearing Resistance N/mm 9 15
o
Maximum Belt Surface Temperature C -40 ~ 60 -35 ~ 60
Ozone Resistance ( No Crack ) hour 96 96
Ozone Testing Standard - JIS-K 6259 JIS-K 6259
-
Ozone Testing Method 50 pphm, 40°C, 20% Stretch
Steel Cord
Cord Construction - 7x7
Cord Diameter mm 5.6
Number of Cord - 91
Cord Pitch mm 14.5
Cord Breaking Strength kN 30.30
Variation in Vertical Steel Cord Position mm ±1
Number of Steel Cord Joint in Belt - NIL
Separation Strength
Top Cover to Core Rubber N/mm Min 12
Bottom Cover to Core Rubber N/mm Min 12
Static Cord Pull Out Strength N/mm Min 99 99
after Reheating *3 N/mm Min 89 93
* 1 : Please consult GEC if other standard required
* 2 : Ageing = 70 ± 1oC x 7 days
* 3 : Reheating = 140 ± 5oC x 150 min x 10 bar

Page 2 of 5
Conveyor Belt Design (Ver. 1.1.3)Created by: Yoong

SPLICE FOR STEEL CORD BELT- DRAWING

PROJECT NAME : MORENCI


CUSTOMER NAME : FCX
CONVEYOR ID : S11, S12 & P10
BELT SPECIFICATION : ST-2016 1372 x dia5.6 x 16 x 4.8 SX-EW/FX-S P:14.5 N:91 C:7x7

1-STEP SPLICE Date: 14-Mar-13

Belt Travel G
Unit:mm

Belt Width
CL
17° or
22.5°

50 S B 25
25
L

Lr 25

Ll
25

Unit: mm
BELT WIDTH L Lr Ll S B G CORDS GAP
1372 840 740 650 600 140 40 1.7

Page 3 of 5
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

SPLICE FOR STEEL CORD BELT- MATERIAL

PROJECT NAME : MORENCI


CUSTOMER NAME : FCX
CONVEYOR ID : S11, S12 & P10
BELT SPECIFICATION : ST-2016 1372 x dia5.6 x 16 x 4.8 SX-EW/FX-S P:14.5 N:91 C:7x7

SPLICING MATERIALS AND VULCANIZING Date: 14/3/2013

1 2 3 4

t
5
STEEL CORDS
6 3

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)

① RUBBER CEMENT * W92-40 - - 3.2 liters 10 ~ 15

② TOP COVER Y10-52-10 5.2 ( x 3 ply) 400 10 m x 2 10 m x 2

③ TIE RUBBER W21-14-09 1.4 400 9mx1 66

④ FILLER RUBBER W22-170676 1.7 t 6.7 w 6 m x 39 rolls 6 m x 39 rolls

⑤ EDGE RUBBER Y10 6.0 31 Including to (2)+(3)

⑥ BOTTOM COVER X10-40-05 4.0( x 1 ply ) 400 5mx1 5mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 10 to 15 kg/cm² (1.0 to 1.5 Mpa) 145 to 218 PSI
TEMPERATURE 145 ± 5 °C 293 +/-9 °F
CURING TIME 60 Minutes
PRESS OPEN TEMP. Below 66 °C Below 150 °F

Note : * One can of rubber cement could be applied to more than one splice.

Page 4 of 5
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE D
DIAGRAM
M

Conveyo
or ID: MSC
C 1&2 - S13 A&B - S14
4 A&B - S16
6B

Belt Spe
ecification::
ST2400 106
67xdia:5.6x1
12.7x6.4 SX
X-EW/ SX-EW
W P:11.5 N
N:88
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

STEEL CORD BELT TECHNICAL DATA SHEET


PROJECT NAME: MORENCI

CUSTOMER NAME: FCX

CONVEYOR ID: S13 A&B, S14 A&B, S16B, MSC 1&2

DATE: March 14, 2013

BELT SPEC: ST-2400 1067 x dia5.6 x 12.7 x 6.4 SX-EW/SX-EW P:11.5 N:88 C:7x7

BELT LENGTH, M: 100

PLUS SPLICE LENGTH:

ITEM UNIT DATA


Belt Designation (ST-N0) kN/m ST-2400
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - STEEL CORD
Design Standard Applied - BRIDGESTONE
Minimum Pulley Diameter
Belt Tesion at Pulley Over 80% Max Tension(Drive / Head) mm 808
Belt Tesion at Pulley Within 60 ~ 80% Max Tension(Tail/ Take-up) mm 650
Belt Tesion at Pulley Below 60% Max Tension(Snub / Bend) mm 490
Manufacturing and Testing Standard Applied *1 - BRIDGESTONE
Splicing
Splice Method ( 1, 2 - Step ) - 2-Step
Vulcanisation Method - HOT VULCANIZE
Step Length mm 600
Splice Length ( including Bias Length ) mm 1,560
Belt Length for One Splice m 2.10
Vulcanizing Temperature °C 145 +/- 5
Pressure Applied kg/cm2 10 ~ 15
Curing Time Minutes 50
Maximum Open Press Temperature °C 66.00
Packing RACETRACK SINGLE REEL
Number of Roll Roll 1 1
Belt Length Per Roll m 100.00 100.00
Net Weight ton/roll 4.00 4.00
Gross Weight ton/roll 7.30 4.50
Core Drum Diameter m N/A 0.60
Packing Height m 1.63 2.03
Packing Length m 3.08 2.03
Packing Width m 1.63 1.40
3
Packing Volume m 8.18 5.77
Total Belt Length ( including Splicing Length ) m 100.00 100.00
Belt Dimension
Belt Width mm 1,067
Total Belt Thickness mm 24.7
Top Cover Thickness mm 12.7
Bottom Cover Thickness mm 6.4
Belt Weight (Reference Only) kg/m 40.0
Edge Rubber Width mm 30.5
Breaker ( Yes / No ) - NO
Full Belt Details
Max. Recommended Working Tension for Running kN 382
Minimum Recommended Safety Factor for Running - 6.7
Troughability at 45o Troughed Idlers - 0.18

Page 1 of 5
STEEL CORD BELT TECHNICAL DATA SHEET
PROJECT NAME: MORENCI

CUSTOMER NAME: FCX

CV ID: -

DATE: March 14, 2013

BELT SPEC: ST-2400 1067 x dia5.6 x 12.7 x 6.4 SX-EW/SX-EW P:11.5 N:88 C:7x7

CONTINUE......

ITEM UNIT DATA


Cover Rubber TOP BOTTOM
Rubber Grade - SX-EW SX-EW
Specific Gravity (Reference Only) - 1.113 +/- 0.05 1.113 +/- 0.05
Minimum Tensile Strength Mpa 17 17
Minimum Elongation at Break % 400 400
2
Tensile Strength after Aging * Mpa 15 15
Elongation after Aging *2 % 350 350
3
Abrasion Resistance ( Maximum Volume Loss ) mm 70 70
Durometer Hardness shore A 60 +/- 5 60 +/- 5
Minimum Tearing Resistance N/mm 9 9
o
Maximum Belt Surface Temperature C -40 ~ 60 -40 ~ 60
Ozone Resistance ( No Crack ) hour 96 96
Ozone Testing Standard - JIS-K 6259 JIS-K 6259
-
Ozone Testing Method 50 pphm, 40°C, 20% Stretch
Steel Cord
Cord Construction - 7x7
Cord Diameter mm 5.6
Number of Cord - 88
Cord Pitch mm 11.5
Cord Breaking Strength kN 30.30
Variation in Vertical Steel Cord Position mm ±1
Number of Steel Cord Joint in Belt - NIL
Separation Strength
Top Cover to Core Rubber N/mm Min 12
Bottom Cover to Core Rubber N/mm Min 12
Static Cord Pull Out Strength N/mm Min 99 99
after Reheating *3 N/mm Min 89 93
* 1 : Please consult GEC if other standard required
* 2 : Ageing = 70 ± 1oC x 7 days
* 3 : Reheating = 140 ± 5oC x 150 min x 10 bar

Page 2 of 5
Conveyor Belt Design (Ver. 2.0.3)Created by: Yoon Hong

SPLICE FOR STEEL CORD BELT- DRAWING

PROJECT NAME : MORENCI


CUSTOMER NAME : FCX
CONVEYOR ID : S13 A&B S14 A&B S16B MSC 1&2
BELT SPECIFICATION : ST-2400 1067 x dia5.6 x 12.7 x 6.4 SX-EW/SX-EW P:11.5 N:88 C:7x7

2-STEP SPLICE Date: 22-Nov-13

Belt Travel
G Unit:mm

Belt Width
CL
22.5 °
or 17°

25 B S S B 25
L

25
Lr

Ll
25

Unit: mm
BELT WIDTH L Lr Ll S B G CORDS GAP
1067 1550 1370 1370 600 130 40 2.1

*Note :
The splicing diagram is designed based on Belt SF>=6.7.
When Belt SF is less than 6.7 or dynamic efficiency test is required, please consult Bridgestone for a new splicing diagram.
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

SPLICE FOR STEEL CORD BELT- MATERIAL

PROJECT NAME : MORENCI


CUSTOMER NAME : FCX
CONVEYOR ID : S13 A&B, S14 A&B, S16B, MSC 1&2
BELT SPECIFICATION : ST-2400 1067 x dia5.6 x 12.7 x 6.4 SX-EW/SX-EW P:11.5 N:88 C:7x7

SPLICING MATERIALS AND VULCANIZING Date: 14/3/2013

1 2 3 4

t
5
STEEL CORDS
6 3

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)

① RUBBER CEMENT * W92-40 - - 4.6 liters 10 ~ 15

② TOP COVER Y10-60-08 6.0 ( x 2 ply) 400 8mx2 8mx2

③ TIE RUBBER W21-13-13 1.3 400 13 m x 1 66

④ FILLER RUBBER W22-210675 2.1 t 6.7 w 5 m x 62 rolls 5 m x 62 rolls

⑤ EDGE RUBBER Y10 6.0 30 Including to (2)+(3)

⑥ BOTTOM COVER Y10-55-07 5.5( x 1 ply ) 400 7mx1 7mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 10 to 15 kg/cm² (1.0 to 1.5 Mpa) 145 to 218 PSI
TEMPERATURE 145 ± 5 °C 293 +/-9 °F
CURING TIME 50 Minutes
PRESS OPEN TEMP. Below 66 °C Below 150 °F

Note : * One can of rubber cement could be applied to more than one splice.

Page 4 of 5
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE D
DIAGRAM
M

Conveyo
or ID: S15 A&B
A

Belt Spe
ecification::
ST1000 121
19xdia:3.6x1
19.1x6.4 SX
X-EW/DIN-X
X P:12.0 N:9
96
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

STEEL CORD BELT TECHNICAL DATA SHEET


PROJECT NAME: MORENCI

CUSTOMER NAME: FCX

CONVEYOR ID: S15A,S15B

DATE: March 14, 2013

BELT SPEC: ST-1000 1219 x dia3.6 x 19.1 x 6.4 SX-EW/DIN-X P:12.0 N:96 C:7x7

BELT LENGTH, M: 100

PLUS SPLICE LENGTH:

ITEM UNIT DATA


Belt Designation (ST-N0) kN/m ST-1000
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - STEEL CORD
Design Standard Applied - BRIDGESTONE
Minimum Pulley Diameter
Belt Tesion at Pulley Over 80% Max Tension(Drive / Head) mm 560
Belt Tesion at Pulley Within 60 ~ 80% Max Tension(Tail/ Take-up) mm 450
Belt Tesion at Pulley Below 60% Max Tension(Snub / Bend) mm 340
Manufacturing and Testing Standard Applied *1 - BRIDGESTONE
Splicing
Splice Method ( 1, 2 - Step ) - 1-Step
Vulcanisation Method - HOT VULCANIZE
Step Length mm 400
Splice Length ( including Bias Length ) mm 610
Belt Length for One Splice m 1.20
Vulcanizing Temperature °C 145 +/- 5
Pressure Applied kg/cm2 10 ~ 15
Curing Time Minutes 60
Maximum Open Press Temperature °C 66.00
Packing RACETRACK SINGLE REEL
Number of Roll Roll 1 1
Belt Length Per Roll m 100.00 100.00
Net Weight ton/roll 4.50 4.50
Gross Weight ton/roll 7.80 5.00
Core Drum Diameter m N/A 0.60
Packing Height m 1.74 2.18
Packing Length m 3.19 2.18
Packing Width m 1.78 1.55
Packing Volume m3 9.89 7.37
Total Belt Length ( including Splicing Length ) m 100.00 100.00
Belt Dimension
Belt Width mm 1,219
Total Belt Thickness mm 29.1
Top Cover Thickness mm 19.1
Bottom Cover Thickness mm 6.4
Belt Weight (Reference Only) kg/m 45.0
Edge Rubber Width mm 37.7
Breaker ( Yes / No ) - NO
Full Belt Details
Max. Recommended Working Tension for Running kN 181
Minimum Recommended Safety Factor for Running - 6.7
Troughability at 45o Troughed Idlers - 0.18

Page 1 of 5
STEEL CORD BELT TECHNICAL DATA SHEET
PROJECT NAME: MORENCI

CUSTOMER NAME: FCX

CV ID: -

DATE: March 14, 2013

BELT SPEC: ST-1000 1219 x dia3.6 x 19.1 x 6.4 SX-EW/DIN-X P:12.0 N:96 C:7x7

CONTINUE......

ITEM UNIT DATA


Cover Rubber TOP BOTTOM
Rubber Grade - SX-EW DIN-X
Specific Gravity (Reference Only) - 1.113 +/- 0.05 1.115 +/- 0.05
Minimum Tensile Strength Mpa 17 25
Minimum Elongation at Break % 400 450
Tensile Strength after Aging *2 Mpa 15 19
2
Elongation after Aging * % 350 340
Abrasion Resistance ( Maximum Volume Loss ) mm3 70 120
Durometer Hardness shore A 60 +/- 5 60 +/- 5
Minimum Tearing Resistance N/mm 9 12
o
Maximum Belt Surface Temperature C -40 ~ 60 -50 ~ 60
Ozone Resistance ( No Crack ) hour 96 72
Ozone Testing Standard - JIS-K 6259 JIS-K 6259
-
Ozone Testing Method 50 pphm, 40°C, 20% Stretch
Steel Cord
Cord Construction - 7x7
Cord Diameter mm 3.6
Number of Cord - 96
Cord Pitch mm 12.0
Cord Breaking Strength kN 12.90
Variation in Vertical Steel Cord Position mm ±1
Number of Steel Cord Joint in Belt - NIL
Separation Strength
Top Cover to Core Rubber N/mm Min 12
Bottom Cover to Core Rubber N/mm Min 12
Static Cord Pull Out Strength N/mm Min 69 99
after Reheating *3 N/mm Min 59 93
* 1 : Please consult GEC if other standard required
* 2 : Ageing = 70 ± 1oC x 7 days
* 3 : Reheating = 140 ± 5oC x 150 min x 10 bar

Page 2 of 5
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

SPLICE FOR STEEL CORD BELT- DRAWING

PROJECT NAME : MORENCI


CUSTOMER NAME : FCX
CONVEYOR ID : S15A,S15B
BELT SPECIFICATION : ST-1000 1219 x dia3.6 x 19.1 x 6.4 SX-EW/DIN-X P:12.0 N:96 C:7x7

1-STEP SPLICE Date: 14-Mar-13

Belt Travel
G Unit:mm

Belt Width
CL
17° or
22.5°

50 S B
25 25
L

Lr 25

Ll
25

Unit: mm
BELT WIDTH L Lr Ll S B G CORDS GAP
1219 610 510 450 400 110 30 2.4

Page 3 of 5
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

SPLICE FOR STEEL CORD BELT- MATERIAL

PROJECT NAME : MORENCI


CUSTOMER NAME : FCX
CONVEYOR ID : S15A,S15B
BELT SPECIFICATION : ST-1000 1219 x dia3.6 x 19.1 x 6.4 SX-EW/DIN-X P:12.0 N:96 C:7x7

SPLICING MATERIALS AND VULCANIZING Date: 14/3/2013

1 2 3 4

t
5
STEEL CORDS
6 3

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)

① RUBBER CEMENT * W92-40 - - 2.1 liters 10 ~ 15

② TOP COVER Y10-47-11 4.7 ( x 4 ply) 400 11 m x 2 11 m x 2

③ TIE RUBBER W21-11-06 1.1 400 6mx1 66

④ FILLER RUBBER W22-240435 2.4 t 4.3 w 5 m x 36 rolls 5 m x 36 rolls

⑤ EDGE RUBBER Y10 4.0 38 Including to (2)+(3)

⑥ BOTTOM COVER W10-55-03 5.5( x 1 ply ) 400 3mx1 3mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 10 to 15 kg/cm² (1.0 to 1.5 Mpa) 145 to 218 PSI
TEMPERATURE 145 ± 5 °C 293 +/-9 °F
CURING TIME 60 Minutes
PRESS OPEN TEMP. Below 66 °C Below 150 °F

Note : * One can of rubber cement could be applied to more than one splice.

Page 4 of 5
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: SF 1&
&2

Belt Spe
ecification::
NFH2100/6
N 1829x25.4xx6.4 FX-S/D
DIN-X
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : MORENCI


CUSTOMER NAME : FCX
CONVEYOR ID : SF1, SF2
DATE : 25-Mar-13
BELT SPEC : NFH 2100 / 6 P 1829 x 25.4 x 6.4 FX-S / DIN-X

ITEM UNIT DATA


Belt Strength kN/m 2,100
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - NFH 2100 / 6 P
Maximum Recommended Working Tension for Running kN/m 210
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 1,000
Under 80% but Over 60% - ( Tail / Take up ) mm 800
Below 60% - ( Snub / Bend ) mm 600
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 300
Number of Step(s) - 5
Splice Length ( with Bias ) m 2.5
Belt Length for One Splice ( with Bias ) m 3.5
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 ~ 15
Curing Time minute 90
Maximum Open Press Temperature °C 66.0
Belt Dimension
Belt Width mm 1,829
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 43.7
Top Cover Thickness mm 25.4
Bottom Cover Thickness mm 6.4
Number of Ply - 6
Belt Weight (Reference Only) kg/m 92.0
Cover Rubber Top Cover Bottom Cover
Rubber Grade - FX-S DIN-X
Specific Gravity (Reference Only) - 1.156 +/- 0.05 1.115 +/- 0.05
Minimum Tensile Strength Mpa 18 25
Minimum Elongation at Break % 450 450
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 14 19
Elongation after Aging (70+/-1 °C x 7 days) % 400 340
Abrasion Resistance - Max. Volume Loss mm3 140 120
Durometer Hardness shore A 70 +/- 5 60 +/- 5
Minimum Tearing Resistance N/mm 15 12
o
Maximum Belt Surface Temperature C -35 ~ 60 -50 ~ 60
Ozone Resistance ( No Crack ) hour 96 72
Ozone Testing Standard - JIS-K 6259 JIS-K 6259
-
Ozone Testing Method 50 pphm, 40°C, 20% Stretch
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 2,100
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Steel Core
Number of Roll Roll 1
Belt Length Per Roll m 100
Net Weight ton/roll 9.2
Gross Weight ton/roll 9.4
Core Drum Diameter m 0.7
Packing Height m 2.6
Packing Length m 2.6
Packing Width m 1.85
Packing Volume m3 12.51
Total Belt Length m 100

1/2
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

SPLICE FOR FABRIC BELT (GENERAL) Date : 25-Mar-13

BELT SPECIFICATION : NFH 2100 / 6 P 1829 x 25.4 x 6.4 FX-S / DIN-X

1 5 3, 4 3, 4
Running Direction
100
S S S S S
3 to 5
45 o
8 ~ 15
66

100
Unit: mm
L Ls S No. of S
2260 1500 300 5 3, 4 5 2

L
Ls
S S S S S Running Direction

Belt
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER X10-50-04 5 ( x 5 ply) 400 4m x1 4mx1
② BOTTOM COVER W10-60-02 6 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * W92-40 - - 8.9 liters 4 liters x 3
④ COATING RUBBER W21-05-16 0.5 400 16 m x 1 16 m x 1
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² ( 0.8 to 1.5 Mpa ) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 90Minutes
PRESS OPEN TEMP. Below 66°C Below 150°F

Note : * One can of rubber cement could be applied to more than one splice.

2/2
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: SF3

Belt Spe
ecification::
NF1000/4
N 1372x
1 25.4x6.4 DIN-X//DIN-X
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : MORENCI


CUSTOMER NAME : FCX
CONVEYOR ID : SF3
DATE : 14-Mar-13
BELT SPEC : NF 1000 / 4 P 1372 x 25.4 x 6.4 DIN-X / DIN-X

ITEM UNIT DATA


Belt Strength kN/m 1,000
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - NF 1000 / 4 P
Maximum Recommended Working Tension for Running kN/m 100
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 500
Under 80% but Over 60% - ( Tail / Take up ) mm 400
Below 60% - ( Snub / Bend ) mm 300
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 250
Number of Step(s) - 3
Splice Length ( with Bias ) m 1.5
Belt Length for One Splice ( with Bias ) m 2.5
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 ~ 15
Curing Time minute 80
Maximum Open Press Temperature °C 66.0
Belt Dimension
Belt Width mm 1,372
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 37.8
Top Cover Thickness mm 25.4
Bottom Cover Thickness mm 6.4
Number of Ply - 4
Belt Weight (Reference Only) kg/m 59.0
Cover Rubber Top Cover Bottom Cover
Rubber Grade - DIN-X DIN-X
Specific Gravity (Reference Only) - 1.115 +/- 0.05 1.115 +/- 0.05
Minimum Tensile Strength Mpa 25 25
Minimum Elongation at Break % 450 450
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 19 19
Elongation after Aging (70+/-1 °C x 7 days) % 340 340
Abrasion Resistance - Max. Volume Loss mm3 120 120
Durometer Hardness shore A 60 +/- 5 60 +/- 5
Minimum Tearing Resistance N/mm 12 12
o
Maximum Belt Surface Temperature C -50 ~ 60 -50 ~ 60
Ozone Resistance ( No Crack ) hour 72 72
Ozone Testing Standard - JIS-K 6259 JIS-K 6259
-
Ozone Testing Method 50 pphm, 40°C, 20% Stretch
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 1,000
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Steel Core
Number of Roll Roll 1
Belt Length Per Roll m 100
Net Weight ton/roll 5.9
Gross Weight ton/roll 6.1
Core Drum Diameter m 0.7
Packing Height m 2.5
Packing Length m 2.5
Packing Width m 1.4
Packing Volume m3 8.75
Total Belt Length m 100

1/2
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

SPLICE FOR FABRIC BELT (GENERAL) Date : 14-Mar-13

BELT SPECIFICATION : NF 1000 / 4 P 1372 x 25.4 x 6.4 DIN-X / DIN-X

1 5 3, 4 3, 4
Running Direction
100
S S S
3 to 5
45 o
8 ~ 15
66

100

Unit: mm
L Ls S No. of S
3, 4 5 2
1320 750 250 3

L
Ls

S S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER W10-50-03 5 ( x 5 ply) 400 3m x1 3mx1
② BOTTOM COVER W10-60-02 6 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * W92-40 - - 3.9 liters 4 liters x 1
④ COATING RUBBER W21-05-07 0.5 400 7mx1 7mx1
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² ( 0.8 to 1.5 Mpa ) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 80 Minutes
PRESS OPEN TEMP. Below 66°C Below 150°F

Note : * One can of rubber cement could be applied to more than one splice.

2/2
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE D
DIAGRAM
M

Conveyo
or ID: 2120
0, 2260 & 2360

Belt Spe
ecification::
ST2000 152
24xdia:5.6 x1
19.1 x 6.4 SX-EW/
S DIN
N-X P:14.5 N
N:102
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

STEEL CORD BELT TECHNICAL DATA SHEET


PROJECT NAME: SAFFORD

CUSTOMER NAME: FCX

CONVEYOR ID: 2120,2260, 2360

DATE: March 14, 2013

BELT SPEC: ST-2000 1524 x dia5.6 x 19.1 x 6.4 SX-EW/DIN-X P:14.5 N:102 C:7x7

BELT LENGTH, M: 100

PLUS SPLICE LENGTH:

ITEM UNIT DATA


Belt Designation (ST-N0) kN/m ST-2000
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - STEEL CORD
Design Standard Applied - BRIDGESTONE
Minimum Pulley Diameter
Belt Tesion at Pulley Over 80% Max Tension(Drive / Head) mm 808
Belt Tesion at Pulley Within 60 ~ 80% Max Tension(Tail/ Take-up) mm 650
Belt Tesion at Pulley Below 60% Max Tension(Snub / Bend) mm 490
Manufacturing and Testing Standard Applied *1 - BRIDGESTONE
Splicing
Splice Method ( 1, 2 - Step ) - 1-Step
Vulcanisation Method - HOT VULCANIZE
Step Length mm 600
Splice Length ( including Bias Length ) mm 840
Belt Length for One Splice m 1.50
Vulcanizing Temperature °C 145 +/- 5
Pressure Applied kg/cm2 10 ~ 15
Curing Time Minutes 70
Maximum Open Press Temperature °C 66.00
Packing RACETRACK SINGLE REEL
Number of Roll Roll 1 1
Belt Length Per Roll m 100.00 100.00
Net Weight ton/roll 6.50 6.50
Gross Weight ton/roll 9.80 7.20
Core Drum Diameter m N/A 0.60
Packing Height m 1.79 2.24
Packing Length m 3.24 2.24
Packing Width m 2.09 1.85
Packing Volume m3 12.10 9.28
Total Belt Length ( including Splicing Length ) m 100.00 100.00
Belt Dimension
Belt Width mm 1,524
Total Belt Thickness mm 31.1
Top Cover Thickness mm 19.1
Bottom Cover Thickness mm 6.4
Belt Weight (Reference Only) kg/m 65.0
Edge Rubber Width mm 27.0
Breaker ( Yes / No ) - NO
Full Belt Details
Max. Recommended Working Tension for Running kN 454
Minimum Recommended Safety Factor for Running - 6.7
Troughability at 45o Troughed Idlers - 0.18

Page 1 of 5
STEEL CORD BELT TECHNICAL DATA SHEET
PROJECT NAME: SAFFORD

CUSTOMER NAME: FCX

CV ID: -

DATE: March 14, 2013

BELT SPEC: ST-2000 1524 x dia5.6 x 19.1 x 6.4 SX-EW/DIN-X P:14.5 N:102 C:7x7

CONTINUE......

ITEM UNIT DATA


Cover Rubber TOP BOTTOM
Rubber Grade - SX-EW DIN-X
Specific Gravity (Reference Only) - 1.113 +/- 0.05 1.115 +/- 0.05
Minimum Tensile Strength Mpa 17 25
Minimum Elongation at Break % 400 450
Tensile Strength after Aging *2 Mpa 15 19
2
Elongation after Aging * % 350 340
Abrasion Resistance ( Maximum Volume Loss ) mm3 70 120
Durometer Hardness shore A 60 +/- 5 60 +/- 5
Minimum Tearing Resistance N/mm 9 12
o
Maximum Belt Surface Temperature C -40 ~ 60 -50 ~ 60
Ozone Resistance ( No Crack ) hour 96 72
Ozone Testing Standard - JIS-K 6259 JIS-K 6259
-
Ozone Testing Method 50 pphm, 40°C, 20% Stretch
Steel Cord
Cord Construction - 7x7
Cord Diameter mm 5.6
Number of Cord - 102
Cord Pitch mm 14.5
Cord Breaking Strength kN 30.30
Variation in Vertical Steel Cord Position mm ±1
Number of Steel Cord Joint in Belt - NIL
Separation Strength
Top Cover to Core Rubber N/mm Min 12
Bottom Cover to Core Rubber N/mm Min 12
Static Cord Pull Out Strength N/mm Min 99 99
after Reheating *3 N/mm Min 89 93
* 1 : Please consult GEC if other standard required
* 2 : Ageing = 70 ± 1oC x 7 days
* 3 : Reheating = 140 ± 5oC x 150 min x 10 bar

Page 2 of 5
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

SPLICE FOR STEEL CORD BELT- DRAWING

PROJECT NAME : SAFFORD


CUSTOMER NAME : FCX
CONVEYOR ID : 2120,2260, 2360
BELT SPECIFICATION : ST-2000 1524 x dia5.6 x 19.1 x 6.4 SX-EW/DIN-X P:14.5 N:102 C:7x7

1-STEP SPLICE Date: 14-Mar-13

Belt Travel
G Unit:mm

Belt Width
CL
17° or
22.5°

50 S B
25 25
L

Lr 25

Ll
25

Unit: mm
BELT WIDTH L Lr Ll S B G CORDS GAP
1524 840 740 650 600 140 40 1.7

Page 3 of 5
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

SPLICE FOR STEEL CORD BELT- MATERIAL

PROJECT NAME : SAFFORD


CUSTOMER NAME : FCX
CONVEYOR ID : 2120,2260, 2360
BELT SPECIFICATION : ST-2000 1524 x dia5.6 x 19.1 x 6.4 SX-EW/DIN-X P:14.5 N:102 C:7x7

SPLICING MATERIALS AND VULCANIZING Date: 14/3/2013

1 2 3 4

t
5
STEEL CORDS
6 3

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)

① RUBBER CEMENT * W92-40 - - 3.5 liters 10 ~ 15

② TOP COVER Y10-47-11 4.7 ( x 4 ply) 400 11 m x 2 11 m x 2

③ TIE RUBBER W21-14-10 1.4 400 10 m x 1 66

④ FILLER RUBBER W22-170676 1.7 t 6.7 w 6 m x 43 rolls 6 m x 43 rolls

⑤ EDGE RUBBER Y10 6.0 27 Including to (2)+(3)

⑥ BOTTOM COVER W10-55-05 5.5( x 1 ply ) 400 5mx1 5mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 10 to 15 kg/cm² (1.0 to 1.5 Mpa) 145 to 218 PSI
TEMPERATURE 145 ± 5 °C 293 +/-9 °F
CURING TIME 70 Minutes
PRESS OPEN TEMP. Below 66 °C Below 150 °F

Note : * One can of rubber cement could be applied to more than one splice.

Page 4 of 5
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: 2140
0 & 2240

Belt Spe
ecification::
EP2200/5 15
524x15.9x3.2 FX-S/DIN
N-X
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : SAFFORD


CUSTOMER NAME : FCX
CONVEYOR ID : 2140 2240
DATE : 22-Mar-13
BELT SPEC : EP 2200 / 5 P 1524 x 15.9 x 3.2 FX-S / DIN-X

ITEM UNIT DATA


Belt Strength kN/m 2,200
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - EP 2200 / 5 P
Maximum Recommended Working Tension for Running kN/m 220
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 1,300
Under 80% but Over 60% - ( Tail / Take up ) mm 1,040
Below 60% - ( Snub / Bend ) mm 780
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 440
Number of Step(s) - 4
Splice Length ( with Bias ) m 2.5
Belt Length for One Splice ( with Bias ) m 3.5
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 ~ 15
Curing Time minute 70
Maximum Open Press Temperature °C 66.0
Belt Dimension
Belt Width mm 1,524
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 33.5
Top Cover Thickness mm 15.9
Bottom Cover Thickness mm 3.2
Number of Ply - 5
Belt Weight (Reference Only) kg/m 62.0
Cover Rubber Top Cover Bottom Cover
Rubber Grade - FX-S DIN-X
Specific Gravity (Reference Only) - 1.156 +/- 0.05 1.115 +/- 0.05
Minimum Tensile Strength Mpa 18 25
Minimum Elongation at Break % 450 450
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 14 19
Elongation after Aging (70+/-1 °C x 7 days) % 400 340
Abrasion Resistance - Max. Volume Loss mm3 140 120
Durometer Hardness shore A 70 +/- 5 60 +/- 5
Minimum Tearing Resistance N/mm 15 12
o
Maximum Belt Surface Temperature C -35 ~ 60 -50 ~ 60
Ozone Resistance ( No Crack ) hour 96 72
Ozone Testing Standard - JIS-K 6259 JIS-K 6259
-
Ozone Testing Method 50 pphm, 40°C, 20% Stretch
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 2,200
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Steel Core
Number of Roll Roll 1
Belt Length Per Roll m 100
Net Weight ton/roll 6.2
Gross Weight ton/roll 6.4
Core Drum Diameter m 0.7
Packing Height m 2.3
Packing Length m 2.3
Packing Width m 1.55
Packing Volume m3 8.20
Total Belt Length m 100

1/2
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

SPLICE FOR FABRIC BELT (GENERAL) Date : 22-Mar-13

BELT SPECIFICATION : EP 2200 / 5 P 1524 x 15.9 x 3.2 FX-S / DIN-X

1 5 3, 4 3, 4
Running Direction
100
S S S S
3 to 5
45 o
8 ~ 15
66

100
Unit: mm
L Ls S No. of S
2390 1760 440 4 3, 4 5 2

L
Ls

S S S S Running Direction

Belt
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER X10-50-02 5 ( x 3 ply) 400 2mx1 2mx1
② BOTTOM COVER W10-25-02 2.5 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * W92-40 - - 7.9 liters 4 liters x 2
④ COATING RUBBER W21-10-14 1.0 400 14 m x 1 14 m x 1
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² ( 0.8 to 1.5 Mpa ) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 70Minutes
PRESS OPEN TEMP. Below 66°C Below 150°F

Note : * One can of rubber cement could be applied to more than one splice.

2/2
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE D
DIAGRAM
M

Conveyo
or ID: 2220
0CON01, 22
270CON01, 2280CON0
02, 2320CO
ON01 & 233
30CON01

Belt Spe
ecification::
NF1500/3
N 15
524x12.7x6.4 SX-EW/D
DIN-X
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : SAFFORD


CUSTOMER NAME : FCX
CONVEYOR ID : 2220CON01,2270CON01,2280CON02,2320CON01,2330CON01
DATE : 14-Mar-13
BELT SPEC : NF 1500 / 3 P 1524 x 12.7 x 6.4 SX-EW / DIN-X

ITEM UNIT DATA


Belt Strength kN/m 1,500
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - NF 1500 / 3 P
Maximum Recommended Working Tension for Running kN/m 150
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 600
Under 80% but Over 60% - ( Tail / Take up ) mm 480
Below 60% - ( Snub / Bend ) mm 360
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 430
Number of Step(s) - 2
Splice Length ( with Bias ) m 2.0
Belt Length for One Splice ( with Bias ) m 3.0
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 ~ 15
Curing Time minute 60
Maximum Open Press Temperature °C 66.0
Belt Dimension
Belt Width mm 1,524
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 24.9
Top Cover Thickness mm 12.7
Bottom Cover Thickness mm 6.4
Number of Ply - 3
Belt Weight (Reference Only) kg/m 44.0
Cover Rubber Top Cover Bottom Cover
Rubber Grade - SX-EW DIN-X
Specific Gravity (Reference Only) - 1.113 +/- 0.05 1.115 +/- 0.05
Minimum Tensile Strength Mpa 17 25
Minimum Elongation at Break % 400 450
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 15 19
Elongation after Aging (70+/-1 °C x 7 days) % 350 340
Abrasion Resistance - Max. Volume Loss mm3 70 120
Durometer Hardness shore A 60 +/- 5 60 +/- 5
Minimum Tearing Resistance N/mm 9 12
o
Maximum Belt Surface Temperature C -40 ~ 60 -50 ~ 60
Ozone Resistance ( No Crack ) hour 96 72
Ozone Testing Standard - JIS-K 6259 JIS-K 6259
-
Ozone Testing Method 50 pphm, 40°C, 20% Stretch
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 1,500
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Steel Core
Number of Roll Roll 1
Belt Length Per Roll m 100
Net Weight ton/roll 4.4
Gross Weight ton/roll 4.6
Core Drum Diameter m 0.7
Packing Height m 2.1
Packing Length m 2.1
Packing Width m 1.55
Packing Volume m3 6.84
Total Belt Length m 100

1/2
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

SPLICE FOR FABRIC BELT (GENERAL) Date : 14-Mar-13

BELT SPECIFICATION : NF 1500 / 3 P 1524 x 12.7 x 6.4 SX-EW / DIN-X

1 5 3 , 4 3 , 4
Running Direction
100
S S
3 to 5
45 o
8 ~ 15
66

100

Unit: mm
L Ls S No. of S 3 , 4 5 2
1490 860 430 2

L
Ls

S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER Y10-60-02 6 ( x 2 ply) 400 2mx1 2mx1
② BOTTOM COVER W10-55-02 5.5 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * W92-40 - - 4.9 liters 4 liters x 2
④ COATING RUBBER W21-10-09 1.0 400 9mx1 9mx1
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² ( 0.8 to 1.5 Mpa ) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 60Minutes
PRESS OPEN TEMP. Below 66°C Below 150°F

Note : * One can of rubber cement could be applied to more than one splice.

2/2
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: 2220
0CON02 & 2270CON02

Belt Spe
ecification::
NF1000/4
N 18
829x19.2x6.4 SX-EW/D
DIN-X
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : SAFFORD


CUSTOMER NAME : FCX
CONVEYOR ID : 2220CON02, 2270CON02
DATE : 14-Mar-13
BELT SPEC : NF 1000 / 4 P 1829 x 19.2 x 6.4 SX-EW / DIN-X

ITEM UNIT DATA


Belt Strength kN/m 1,000
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - NF 1000 / 4 P
Maximum Recommended Working Tension for Running kN/m 100
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 500
Under 80% but Over 60% - ( Tail / Take up ) mm 400
Below 60% - ( Snub / Bend ) mm 300
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 250
Number of Step(s) - 3
Splice Length ( with Bias ) m 2.0
Belt Length for One Splice ( with Bias ) m 3.0
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 ~ 15
Curing Time minute 70
Maximum Open Press Temperature °C 66.0
Belt Dimension
Belt Width mm 1,829
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 31.6
Top Cover Thickness mm 19.2
Bottom Cover Thickness mm 6.4
Number of Ply - 4
Belt Weight (Reference Only) kg/m 65.0
Cover Rubber Top Cover Bottom Cover
Rubber Grade - SX-EW DIN-X
Specific Gravity (Reference Only) - 1.113 +/- 0.05 1.115 +/- 0.05
Minimum Tensile Strength Mpa 17 25
Minimum Elongation at Break % 400 450
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 15 19
Elongation after Aging (70+/-1 °C x 7 days) % 350 340
Abrasion Resistance - Max. Volume Loss mm3 70 120
Durometer Hardness shore A 60 +/- 5 60 +/- 5
Minimum Tearing Resistance N/mm 9 12
o
Maximum Belt Surface Temperature C -40 ~ 60 -50 ~ 60
Ozone Resistance ( No Crack ) hour 96 72
Ozone Testing Standard - JIS-K 6259 JIS-K 6259
-
Ozone Testing Method 50 pphm, 40°C, 20% Stretch
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 1,000
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Steel Core
Number of Roll Roll 1
Belt Length Per Roll m 100
Net Weight ton/roll 6.5
Gross Weight ton/roll 6.7
Core Drum Diameter m 0.7
Packing Height m 2.3
Packing Length m 2.3
Packing Width m 1.85
Packing Volume m3 9.79
Total Belt Length m 100
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

SPLICE FOR FABRIC BELT (GENERAL) Date : 14-Mar-13

BELT SPECIFICATION : NF 1000 / 4 P 1829 x 19.2 x 6.4 SX-EW / DIN-X

1 5 3, 4 3, 4
Running Direction
100
S S S
3 to 5
45 o

100

Unit: mm
L Ls S No. of S 3, 4 5 2
1510 750 250 3

L
Ls

S S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER Y10-48-03 4.8 ( x 4 ply) 400 3m x1 3mx1
② BOTTOM COVER W10-60-02 6 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * W92-40 - - 6 liters 4 liters x 2
④ COATING RUBBER W21-05-11 0.5 400 11 m x 1 11 m x 1
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² ( 0.8 to 1.5 Mpa ) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 70Minutes
PRESS OPEN TEMP. Below 66°C Below 150°F

Note : * One can of rubber cement could be applied to more than one splice.
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE D
DIAGRAM
M

Conveyo
or ID: 2410
0CON001-0
005, 2420CO
ON001-004
4, 2430CON
N001, 2440C
CON001 &
2450STA
A001

Belt Spe
ecification::
NF1500/5
N 18
829x15.9x3.2 SX-EW/FFX-S
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong
FABRIC BELT TECHNICAL DATA SHEET

PROJECT NAME : SAFFORD


CUSTOMER NAME : FCX
CONVEYOR ID : 2410, 2420, 2430, 2440, 2450
DATE : 14-Mar-13
BELT SPEC : NF 1500 / 5 P 1829 x 15.9 x 3.2 SX-EW / FX-S

ITEM UNIT DATA


Belt Strength kN/m 1,500
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - FABRIC
Designation Number - NF 1500 / 5 P
Maximum Recommended Working Tension for Running kN/m 150
Minimum Recommended Safety Factor for Running - 10
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive ) mm 650
Under 80% but Over 60% - ( Tail / Take up ) mm 520
Below 60% - ( Snub / Bend ) mm 390
Manufacturing and Testing Standard Applied - BRIDGESTONE
Splicing
Recommended Splice Type - HOT VULCANIZE
Splice Method - BUTT - JOINT
Step Length mm 260
Number of Step(s) - 4
Splice Length ( with Bias ) m 2.0
Belt Length for One Splice ( with Bias ) m 3.0
Vulcanizing Temperature °C 145 +/-5
Pressure Applied kg/cm² 8 ~ 15
Curing Time minute 65
Maximum Open Press Temperature °C 66.0
Belt Dimension
Belt Width mm 1,829
Edge Rubber Width mm 15 +/- 7.5
Total Belt Thickness mm 26.7
Top Cover Thickness mm 15.9
Bottom Cover Thickness mm 3.2
Number of Ply - 5
Belt Weight (Reference Only) kg/m 56.0
Cover Rubber Top Cover Bottom Cover
Rubber Grade - SX-EW FX-S
Specific Gravity (Reference Only) - 1.113 +/- 0.05 1.156 +/- 0.05
Minimum Tensile Strength Mpa 17 18
Minimum Elongation at Break % 400 450
Tensile Strength after Aging (70+/-1 °C x 7 days) Mpa 15 14
Elongation after Aging (70+/-1 °C x 7 days) % 350 400
Abrasion Resistance - Max. Volume Loss mm3 70 140
Durometer Hardness shore A 60 +/- 5 70 +/- 5
Minimum Tearing Resistance N/mm 9 15
o
Maximum Belt Surface Temperature C -40 ~ 60 -35 ~ 60
Ozone Resistance ( No Crack ) hour 96 96
Ozone Testing Standard - JIS-K 6259 JIS-K 6259
-
Ozone Testing Method 50 pphm, 40°C, 20% Stretch
Full Belt Details
Tensile Strength of Full Belt Thickness kN/m 1,500
Elongation at 10% Tensile Strength % Max 4.0
Elongation at Break % Min 10.0
Adhesion Properties
Top Cover to Ply N/mm Avg 3.5
Ply to Ply N/mm Avg 4.5
Bottom Cover to Ply N/mm Avg 3.5
Packing
Packing Method - Steel Core
Number of Roll Roll 1
Belt Length Per Roll m 100
Net Weight ton/roll 5.6
Gross Weight ton/roll 5.8
Core Drum Diameter m 0.7
Packing Height m 2.1
Packing Length m 2.1
Packing Width m 1.85
Packing Volume m3 8.16
Total Belt Length m 100

1/2
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

SPLICE FOR FABRIC BELT (GENERAL) Date : 14-Mar-13

BELT SPECIFICATION : NF 1500 / 5 P 1829 x 15.9 x 3.2 SX-EW / FX-S

1 5 3, 4 3, 4
Running Direction
100
S S S S
3 to 5
45 o
8 ~ 15
66

100
Unit: mm
L Ls S No. of S
1800 1040 260 4 3, 4 5 2

L
Ls

S S S S Running Direction

Belt Width
17 Oor
22.5 O

100 100

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)
① TOP COVER Y10-52-03 5.2 ( x 3 ply) 400 3m x1 3mx1
② BOTTOM COVER X10-30-02 3 ( x 1 ply) 400 2mx1 2mx1
③ RUBBER CEMENT * W92-40 - - 7.1 liters 4 liters x 2
④ COATING RUBBER W21-05-13 0.5 400 13 m x 1 13 m x 1
⑤ NYLON CLOTH E50-12-02 1.2 400 2mx1 2mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 8 to 15 kg/cm² ( 0.8 to 1.5 Mpa ) 116 to 218 PSI
TEMPERATURE 145 +/-5°C 293 +/-9°F
CURING TIME 65Minutes
PRESS OPEN TEMP. Below 66°C Below 150°F

Note : * One can of rubber cement could be applied to more than one splice.

2/2
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: A2, B2,
B B3, B4, 7B,
7 7C, 8B & 8C

Belt Spe
ecification::
ST1700 152
24xdia:5.6x1
19.0x6.3 FX--S/DIN-X P::16.3 N:91
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

STEEL CORD BELT TECHNICAL DATA SHEET


PROJECT NAME: SIERRITA

CUSTOMER NAME: FCX

CONVEYOR ID: A2, B2, B3, B4, 7B, 7C, 8B, 8C

DATE: March 14, 2013

BELT SPEC: ST-1700 1524 x dia5.6 x 19 x 6.3 FX-S/DIN-X P:16.3 N:91 C:7x7

BELT LENGTH, M: 100

PLUS SPLICE LENGTH:

ITEM UNIT DATA


Belt Designation (ST-N0) kN/m ST-1700
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - STEEL CORD
Design Standard Applied - BRIDGESTONE
Minimum Pulley Diameter
Belt Tesion at Pulley Over 80% Max Tension(Drive / Head) mm 808
Belt Tesion at Pulley Within 60 ~ 80% Max Tension(Tail/ Take-up) mm 650
Belt Tesion at Pulley Below 60% Max Tension(Snub / Bend) mm 490
Manufacturing and Testing Standard Applied *1 - BRIDGESTONE
Splicing
Splice Method ( 1, 2 - Step ) - 1-Step
Vulcanisation Method - HOT VULCANIZE
Step Length mm 600
Splice Length ( including Bias Length ) mm 840
Belt Length for One Splice m 1.50
Vulcanizing Temperature °C 145 +/- 5
Pressure Applied kg/cm2 10 ~ 15
Curing Time Minutes 70
Maximum Open Press Temperature °C 66.00
Packing RACETRACK SINGLE REEL
Number of Roll Roll 1 1
Belt Length Per Roll m 100.00 100.00
Net Weight ton/roll 6.50 6.50
Gross Weight ton/roll 9.80 7.20
Core Drum Diameter m N/A 0.60
Packing Height m 1.78 2.23
Packing Length m 3.23 2.23
Packing Width m 2.09 1.85
Packing Volume m3 11.99 9.20
Total Belt Length ( including Splicing Length ) m 100.00 100.00
Belt Dimension
Belt Width mm 1,524
Total Belt Thickness mm 30.9
Top Cover Thickness mm 19.0
Bottom Cover Thickness mm 6.3
Belt Weight (Reference Only) kg/m 65.0
Edge Rubber Width mm 25.7
Breaker ( Yes / No ) - NO
Full Belt Details
Max. Recommended Working Tension for Running kN 386
Minimum Recommended Safety Factor for Running - 6.7
Troughability at 45o Troughed Idlers - 0.18

Page 1 of 5
STEEL CORD BELT TECHNICAL DATA SHEET
PROJECT NAME: SIERRITA

CUSTOMER NAME: FCX

CV ID: -

DATE: March 14, 2013

BELT SPEC: ST-1700 1524 x dia5.6 x 19 x 6.3 FX-S/DIN-X P:16.3 N:91 C:7x7

CONTINUE......

ITEM UNIT DATA


Cover Rubber TOP BOTTOM
Rubber Grade - FX-S DIN-X
Specific Gravity (Reference Only) - 1.156 +/- 0.05 1.115 +/- 0.05
Minimum Tensile Strength Mpa 18 25
Minimum Elongation at Break % 450 450
Tensile Strength after Aging *2 Mpa 14 19
2
Elongation after Aging * % 400 340
Abrasion Resistance ( Maximum Volume Loss ) mm3 140 120
Durometer Hardness shore A 70 +/- 5 60 +/- 5
Minimum Tearing Resistance N/mm 15 12
o
Maximum Belt Surface Temperature C -35 ~ 60 -50 ~ 60
Ozone Resistance ( No Crack ) hour 96 72
Ozone Testing Standard - JIS-K 6259 JIS-K 6259
-
Ozone Testing Method 50 pphm, 40°C, 20% Stretch
Steel Cord
Cord Construction - 7x7
Cord Diameter mm 5.6
Number of Cord - 91
Cord Pitch mm 16.3
Cord Breaking Strength kN 30.30
Variation in Vertical Steel Cord Position mm ±1
Number of Steel Cord Joint in Belt - NIL
Separation Strength
Top Cover to Core Rubber N/mm Min 12
Bottom Cover to Core Rubber N/mm Min 12
Static Cord Pull Out Strength N/mm Min 99 99
after Reheating *3 N/mm Min 89 93
* 1 : Please consult GEC if other standard required
* 2 : Ageing = 70 ± 1oC x 7 days
* 3 : Reheating = 140 ± 5oC x 150 min x 10 bar

Page 2 of 5
Conveyor Belt Design (Ver. 1.1.3)Created by: Yoong

SPLICE FOR STEEL CORD BELT- DRAWING

PROJECT NAME : SIERRITA


CUSTOMER NAME : FCX
CONVEYOR ID : A2, B2, B3, B4, 7B, 7C, 8B, 8C
BELT SPECIFICATION : ST-1700 1524 x dia5.6 x 19 x 6.3 FX-S/DIN-X P:16.3 N:91 C:7x7

1-STEP SPLICE Date: 14-Mar-13

Belt Travel G
Unit:mm

Belt Width
CL
17° or
22.5°

50 S B 25
25
L

Lr 25

Ll
25

Unit: mm
BELT WIDTH L Lr Ll S B G CORDS GAP
1524 840 740 650 600 140 40 2.6

Page 3 of 5
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

SPLICE FOR STEEL CORD BELT- MATERIAL

PROJECT NAME : SIERRITA


CUSTOMER NAME : FCX
CONVEYOR ID : A2, B2, B3, B4, 7B, 7C, 8B, 8C
BELT SPECIFICATION : ST-1700 1524 x dia5.6 x 19 x 6.3 FX-S/DIN-X P:16.3 N:91 C:7x7

SPLICING MATERIALS AND VULCANIZING Date: 14/3/2013

1 2 3 4

t
5
STEEL CORDS
6 3

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)

① RUBBER CEMENT * W92-40 - - 3.5 liters 10 ~ 15

② TOP COVER X10-47-11 4.7 ( x 4 ply) 400 11 m x 2 11 m x 2

③ TIE RUBBER W21-13-10 1.3 400 10 m x 1 66

④ FILLER RUBBER W22-260675 2.6 t 6.7 w 5 m x 46 rolls 5 m x 46 rolls

⑤ EDGE RUBBER X10 6.0 26 Including to (2)+(3)

⑥ BOTTOM COVER W10-55-05 5.5( x 1 ply ) 400 5mx1 5mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 10 to 15 kg/cm² (1.0 to 1.5 Mpa) 145 to 218 PSI
TEMPERATURE 145 ± 5 °C 293 +/-9 °F
CURING TIME 70 Minutes
PRESS OPEN TEMP. Below 66 °C Below 150 °F

Note : * One can of rubber cement could be applied to more than one splice.

Page 4 of 5
CONV
VEYOR BELT:
B TEC
CHNICALL DATASHEET & SPLICE DIAGRAM
M

Conveyo
or ID: A3

Belt Spe
ecification::
ST1700 137
72xdia:5.6x1
19.0x6.3 FX--S/DIN-X P::16.3 N:81
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

STEEL CORD BELT TECHNICAL DATA SHEET


PROJECT NAME: SIERRITA

CUSTOMER NAME: FCX

CONVEYOR ID: A3

DATE: March 14, 2013

BELT SPEC: ST-1700 1372 x dia5.6 x 19 x 6.3 FX-S/DIN-X P:16.3 N:81 C:7x7

BELT LENGTH, M: 100

PLUS SPLICE LENGTH:

ITEM UNIT DATA


Belt Designation (ST-N0) kN/m ST-1700
General
Manufacturer - BRIDGESTONE
Country of Manufacture - JAPAN
Belt Type - STEEL CORD
Design Standard Applied - BRIDGESTONE
Minimum Pulley Diameter
Belt Tesion at Pulley Over 80% Max Tension(Drive / Head) mm 808
Belt Tesion at Pulley Within 60 ~ 80% Max Tension(Tail/ Take-up) mm 650
Belt Tesion at Pulley Below 60% Max Tension(Snub / Bend) mm 490
Manufacturing and Testing Standard Applied *1 - BRIDGESTONE
Splicing
Splice Method ( 1, 2 - Step ) - 1-Step
Vulcanisation Method - HOT VULCANIZE
Step Length mm 600
Splice Length ( including Bias Length ) mm 840
Belt Length for One Splice m 1.50
Vulcanizing Temperature °C 145 +/- 5
Pressure Applied kg/cm2 10 ~ 15
Curing Time Minutes 70
Maximum Open Press Temperature °C 66.00
Packing RACETRACK SINGLE REEL
Number of Roll Roll 1 1
Belt Length Per Roll m 100.00 100.00
Net Weight ton/roll 5.80 5.80
Gross Weight ton/roll 9.10 6.30
Core Drum Diameter m N/A 0.60
Packing Height m 1.78 2.23
Packing Length m 3.23 2.23
Packing Width m 1.93 1.70
Packing Volume m3 11.12 8.45
Total Belt Length ( including Splicing Length ) m 100.00 100.00
Belt Dimension
Belt Width mm 1,372
Total Belt Thickness mm 30.9
Top Cover Thickness mm 19.0
Bottom Cover Thickness mm 6.3
Belt Weight (Reference Only) kg/m 58.0
Edge Rubber Width mm 31.2
Breaker ( Yes / No ) - NO
Full Belt Details
Max. Recommended Working Tension for Running kN 348
Minimum Recommended Safety Factor for Running - 6.7
Troughability at 45o Troughed Idlers - 0.18
STEEL CORD BELT TECHNICAL DATA SHEET
PROJECT NAME: SIERRITA

CUSTOMER NAME: FCX

CV ID: -

DATE: March 14, 2013

BELT SPEC: ST-1700 1372 x dia5.6 x 19 x 6.3 FX-S/DIN-X P:16.3 N:81 C:7x7

CONTINUE......

ITEM UNIT DATA


Cover Rubber TOP BOTTOM
Rubber Grade - FX-S DIN-X
Specific Gravity (Reference Only) - 1.156 +/- 0.05 1.115 +/- 0.05
Minimum Tensile Strength Mpa 18 25
Minimum Elongation at Break % 450 450
Tensile Strength after Aging *2 Mpa 14 19
Elongation after Aging *2 % 400 340
Abrasion Resistance ( Maximum Volume Loss ) mm3 140 120
Durometer Hardness shore A 70 +/- 5 60 +/- 5
Minimum Tearing Resistance N/mm 15 12
o
Maximum Belt Surface Temperature C -35 ~ 60 -50 ~ 60
Ozone Resistance ( No Crack ) hour 96 72
Ozone Testing Standard - JIS-K 6259 JIS-K 6259
-
Ozone Testing Method 50 pphm, 40°C, 20% Stretch
Steel Cord
Cord Construction - 7x7
Cord Diameter mm 5.6
Number of Cord - 81
Cord Pitch mm 16.3
Cord Breaking Strength kN 30.30
Variation in Vertical Steel Cord Position mm ±1
Number of Steel Cord Joint in Belt - NIL
Separation Strength
Top Cover to Core Rubber N/mm Min 12
Bottom Cover to Core Rubber N/mm Min 12
Static Cord Pull Out Strength N/mm Min 99 99
after Reheating *3 N/mm Min 89 93
* 1 : Please consult GEC if other standard required
* 2 : Ageing = 70 ± 1oC x 7 days
* 3 : Reheating = 140 ± 5oC x 150 min x 10 bar
Conveyor Belt Design (Ver. 1.1.3)Created by: Yoong

SPLICE FOR STEEL CORD BELT- DRAWING

PROJECT NAME : SIERRITA


CUSTOMER NAME : FCX
CONVEYOR ID : A3
BELT SPECIFICATION : ST-1700 1372 x dia5.6 x 19 x 6.3 FX-S/DIN-X P:16.3 N:81 C:7x7

1-STEP SPLICE Date: 14-Mar-13

Belt Travel G
Unit:mm

Belt Width
CL
17° or
22.5°

50 S B 25
25
L

Lr 25

Ll
25

Unit: mm
BELT WIDTH L Lr Ll S B G CORDS GAP
1372 840 740 650 600 140 40 2.6
Conveyor Belt Design (Ver. 1.1.3) Created by: Yoong

SPLICE FOR STEEL CORD BELT- MATERIAL

PROJECT NAME : SIERRITA


CUSTOMER NAME : FCX
CONVEYOR ID : A3
BELT SPECIFICATION : ST-1700 1372 x dia5.6 x 19 x 6.3 FX-S/DIN-X P:16.3 N:81 C:7x7

SPLICING MATERIALS AND VULCANIZING Date: 14/3/2013

1 2 3 4

t
5
STEEL CORDS
6 3

MATERIALS
No. MATERIAL NAME CODE No. THICKNESS WIDTH QUANTITY
(mm) (mm) (Per splice) (Total: 1 Splice)

① RUBBER CEMENT * W92-40 - - 3.2 liters 4 liters x 1

② TOP COVER X10-47-11 4.7 ( x 4 ply) 400 11 m x 2 11 m x 2

③ TIE RUBBER W21-13-09 1.3 400 9mx1 9mx1

④ FILLER RUBBER W22-260675 2.6 t 6.7 w 5 m x 41 rolls 5 m x 41 rolls

⑤ EDGE RUBBER X10 6.0 31 Including to (2)+(3)

⑥ BOTTOM COVER W10-55-05 5.5( x 1 ply ) 400 5mx1 5mx1

VULCANIZING SI UNIT ENGLISH UNIT


PRESSURE 10 to 15 kg/cm² (1.0 to 1.5 Mpa) 145 to 218 PSI
TEMPERATURE 145 ± 5 °C 293 +/-9 °F
CURING TIME 70 Minutes
PRESS OPEN TEMP. Below 66 °C Below 150 °F

Note : * One can of rubber cement could be applied to more than one splice.

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